WO2023236461A1 - 一种高温自动切断混水阀 - Google Patents
一种高温自动切断混水阀 Download PDFInfo
- Publication number
- WO2023236461A1 WO2023236461A1 PCT/CN2022/134952 CN2022134952W WO2023236461A1 WO 2023236461 A1 WO2023236461 A1 WO 2023236461A1 CN 2022134952 W CN2022134952 W CN 2022134952W WO 2023236461 A1 WO2023236461 A1 WO 2023236461A1
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- Prior art keywords
- water
- hole
- hot water
- mixing
- chamber
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 356
- 238000007789 sealing Methods 0.000 claims abstract description 80
- 230000002093 peripheral effect Effects 0.000 claims abstract description 4
- 230000001105 regulatory effect Effects 0.000 claims description 23
- 238000009434 installation Methods 0.000 claims description 4
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 230000003749 cleanliness Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 230000002277 temperature effect Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/02—Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks
- B01D35/04—Plug, tap, or cock filters filtering elements mounted in or on a faucet
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/002—Actuating devices; Operating means; Releasing devices actuated by temperature variation
Definitions
- the invention relates to a water mixing valve, in particular to a high temperature automatic cut-off water mixing valve.
- the mixing valve is a valve used to mix hot and cold water. It can also use thermal elements to achieve a constant temperature effect.
- the mixing valve has a cold water connector and a hot water connector.
- the cold water connector is connected to the pipeline that transports cold water.
- the hot water connector It will be connected to the pipeline transporting hot water.
- the warm water output by the water outlet joint of the mixing valve is actually produced by mixing hot and cold water, and the hot water directly input from the hot water joint into the body of the mixing valve has a very high temperature. High, it can easily burn people.
- cold water may suddenly stop delivering. When the mixing valve simply enters hot water, the cold water will not adjust the high-temperature hot water to the actual required level. At this time, the hot water maintained at high temperature will flow out directly from the water outlet joint of the mixing valve, which is very easy to cause burns.
- the traditional mixing valve does not have the function of automatically cutting off the hot water under high temperature, so There are serious safety risks.
- the present invention solves the existing technical problem by providing a high-temperature automatic cut-off mixing valve, which can automatically cut off the hot water when the cold water is suddenly turned off, effectively preventing the high-temperature hot water that is not mixed with the cold water from directly flowing out from the water outlet joint and causing burns. situation, effectively eliminating safety hazards.
- the invention discloses a high-temperature automatic cut-off mixing water valve, which includes a valve body, a hot water connector located on the left side of the lower surface of the valve body, a cold water connector located on the right side of the lower surface of the valve body, and a water outlet located on the front side of the middle part of the valve body.
- the middle part of the valve body is provided with a mixing chamber connected with the water outlet joint.
- the hot water joint is connected with the mixing chamber through the hot water hole
- the cold water joint is connected with the mixing chamber through the cold water hole.
- the hot water hole is lower than the cold water hole; the lower part of the water mixing chamber is provided with an annular sealing step, and the sealing step is lower than the hot water hole; the upper part of the mixing water chamber is provided with a matching temperature regulating mechanism; the water mixing chamber There is a piston core in the cavity. The outer peripheral surface of the piston core is in contact with the inner wall of the water mixing chamber.
- the piston core is located directly below the temperature regulating mechanism; a mixing water tank is provided in the center of the upper surface of the piston core; the piston core There is a sealing head in the center of the lower surface; an annular sealing groove is provided on the outer circumference of the sealing head; a matching water-stop gasket is provided in the sealing groove, and the outer edge of the water-stop gasket protrudes outward to seal Outside the groove; the water-stop gasket is located directly above the sealing step, and the outer diameter of the water-stop gasket is larger than the inner diameter of the sealing step; the center of the lower surface of the sealing head is provided with a mounting hole that communicates with the mixing water tank; the inside of the mounting hole is There is a cutting mechanism that matches the temperature regulating mechanism; a number of water holes evenly distributed in the circumference are provided on the outer edge of the lower surface of the sealing head, and the water holes are connected with the mixing tank.
- the temperature regulating mechanism includes a middle screw hole located on the upper surface of the middle part of the valve body, and the middle screw hole is connected with the water mixing chamber; a matching valve cover is threaded into the middle screw hole; the center of the valve cover is The surface is provided with a valve stem hole that communicates with the mixing water chamber; a matching temperature regulating valve stem is threaded into the valve stem hole; the upper end of the temperature regulating valve stem extends upward to the outside of the valve stem hole and is provided with a Rotating head; a temperature-adjusting hole is provided in the center of the lower surface of the temperature-adjusting valve stem; a one-word guide screw is screwed into the opening at the lower end of the temperature-adjusting hole; a guide hole is provided in the center of the one-word guide screw; the temperature adjustment hole There is a push plate that fits the upper surface of the straight-shaped guide screw; a guide post matching the guide hole is provided in the center of the lower surface of the push plate; a positioning post is provided in the center of the upper surface of the push
- the cutting mechanism includes a heat-sensitive element.
- the heat-sensitive element is composed of a limiting part, a positioning part located at the center of the lower surface of the limiting part, and an upper top located at the center of the upper surface of the limiting part; the upper surface of the limiting part is connected to the seal
- the lower surfaces of the heads fit together, and the upper top is fixed in the installation hole; the upper end of the upper top extends upward to the outside of the installation hole and is provided with a push rod; the upper end of the push rod is pressed against the center of the lower end surface of the guide column; the mixing
- the bottom of the water chamber is provided with a positioning head coaxial with the positioning part; a set of lower springs outside the positioning head and the positioning part is provided between the lower surface of the limiting part and the bottom of the mixing water chamber.
- the outer edge of the lower surface of the sealing head is provided with a tapered surface that is wider at the top and narrower at the bottom.
- the lower end opening of the water hole is located on the tapered surface.
- the water hole communicates with the sealing groove through a suction port.
- the left part of the valve body is provided with a hot water chamber that communicates with the hot water joint, and the hot water joint communicates with the hot water hole through the hot water chamber;
- the right part of the valve body is provided with a cold water chamber that communicates with the cold water joint. cavity, the cold water joint communicates with the cold water hole through the cold water cavity;
- the upper surface of the left part of the valve body is provided with a left screw hole that communicates with the hot water cavity;
- the left screw hole is screwed with a left plug;
- the lower part of the cavity is provided with an annular left limiting step; between the left limiting step and the left plug, there is a left filter barrel that matches the hot water chamber.
- the left filter barrel connects the outer end of the hot water hole to the opening.
- the upper surface of the right part of the valve body is provided with a right screw hole that communicates with the cold water chamber; the right screw hole is screwed with a right plug; the lower part of the cold water chamber is provided with an annular right limit step; There is a right filter cylinder matching the cold water cavity between the right limit step and the right plug.
- the right filter cylinder covers the outer end of the cold water hole; a check is provided in both the hot water hole and the cold water hole. spool.
- the sealing step is wide at the top and narrow at the bottom; the lower surface of the water-stop gasket is provided with a flow guide part outside the sealing head, and the flow guide part is wide at the top and narrow at the bottom; the step surface of the sealing step is in contact with the guide part.
- a flow-enhancing channel is formed between the outer walls of the flow portion.
- the outer wall of the guide portion is provided with a number of large annular arc-shaped protrusions from top to bottom.
- the high-temperature automatic cut-off mixing valve with the structure of the present invention can automatically seal the sealing step through the water-stop gasket when the cold water joint suddenly stops flowing in cold water. Even if the hot water joint continues to feed hot water, The hot water cannot flow into the water mixing chamber through the hot water hole, thereby effectively avoiding the situation where hot water does not mix with cold water and directly flows out through the water outlet joint, causing burns.
- the hot water can be automatically cut off, effectively eliminating potential safety hazards and preventing burns.
- the water-stop gasket is adsorbed on the sealing groove, it can effectively silence and prevent water hammer. Under the precise adjustment of the thermostatic valve stem, even if the hot water reaches the highest temperature , the outlet temperature of the water outlet joint does not exceed 49°C, and the maximum flow rate can be obtained.
- Figure 1 is a schematic structural diagram of a high-temperature automatic shut-off mixing valve of the present invention
- Figure 2 is an enlarged view of part A of Figure 1;
- Figure 3 is a schematic structural diagram of the high-temperature automatic shut-off mixing valve of the present invention when the sealing step is wide at the top and narrow at the bottom;
- Figure 4 is an enlarged view of part B of Figure 3;
- Figure 5 is a schematic structural diagram of the water-stop gasket when it is provided with a flow guide portion
- Figure 6 is a schematic structural diagram when the water-stop gasket is provided with a large arc-shaped protrusion
- Figure 7 is a schematic structural diagram of the water-stop gasket when it is provided with small arc-shaped protrusions.
- the present invention provides a high-temperature automatic cut-off water mixing valve, which includes a valve body 1, a hot water connector 2 located on the left side of the lower surface of the valve body 1, and a hot water joint 2 located on the right side of the lower surface of the valve body 1.
- the cold water joint 3 is a water outlet joint located on the front side of the middle part of the valve body 1.
- the middle part of the valve body 1 is provided with a mixing chamber 4 that communicates with the water outlet joint.
- the hot water joint 2 communicates with the mixing chamber 4 through the hot water hole 5.
- the cold water joint 3 is connected to the mixing water chamber 4 through the cold water hole 6, and the hot water hole 5 is lower than the cold water hole 6; the lower part of the mixing water chamber 4 is provided with an annular sealing step 7, and the sealing step 7 is lower than the hot water hole 6.
- Water hole 5; the upper part of the water mixing chamber 4 is provided with a matching temperature adjustment mechanism; the water mixing chamber 4 is provided with a piston core 8, and the outer peripheral surface of the piston core 8 is in contact with the inner wall of the water mixing chamber 4 , the piston core 8 is located directly below the temperature regulating mechanism; a mixing water tank 9 is provided at the center of the upper surface of the piston core 8; a sealing head 10 is provided at the center of the lower surface of the piston core 8; the outer circumference of the sealing head 10 is provided with There is an annular sealing groove 11; the sealing groove 11 is provided with a matching water-stop gasket 12, and the outer edge of the water-stop gasket 12 protrudes outward to the outside of the sealing groove 11; the water-stop gasket 12 Located directly above the sealing step 7, the outer diameter of the water-stop gasket 12 is larger than the inner diameter of the sealing step 7; the center of the lower surface of the sealing head 10 is provided with a mounting hole 13 that communicates with the mixing tank 9; the mounting hole 13 is provided with a
- the temperature adjustment mechanism includes a middle screw hole 15 located on the upper surface of the middle part of the valve body 1.
- the middle screw hole 15 is connected with the water mixing chamber 4; a matching valve cover 16 is threaded into the middle screw hole 15;
- the central upper surface of the valve cover 16 is provided with a valve stem hole 17 that communicates with the water mixing chamber 4; a matching temperature regulating valve stem 18 is threaded into the valve stem hole 17; the temperature regulating valve stem 18
- the upper end extends upward to the outside of the valve stem hole 17 and is provided with a rotating head 19;
- a temperature regulating hole 20 is provided in the center of the lower surface of the temperature regulating valve stem 18; the lower end of the temperature regulating hole 20 is screwed with a straight guide screw 21 ;
- the one-word guide screw 21 is provided with a guide hole 22 in the center;
- the temperature-adjusting hole 20 is provided with a push plate 23 that fits the upper surface of the one-word guide screw 21;
- the push plate 23 is provided with a
- a straight groove 27 is provided in the middle of the lower surface of the straight guide screw 21 .
- the cutting mechanism includes a heat-sensitive element 28.
- the heat-sensitive element 28 is composed of a limiting portion 2801, a positioning portion 2802 located at the center of the lower surface of the limiting portion 2801, and an upper top portion 2803 located at the center of the upper surface of the limiting portion 2801;
- the upper surface of the limiting portion 2801 fits the lower surface of the sealing head 10, and the upper top 2803 is fixed in the mounting hole 13; the upper end of the upper top 2803 extends upward to the outside of the mounting hole 13 and is provided with a push rod 29;
- the upper end of the push rod 29 is pressed against the center of the lower end surface of the guide column 24;
- the bottom of the water mixing chamber 4 is provided with a positioning head 30 coaxial with the positioning portion 2802; between the lower surface of the limiting portion 2801 and the bottom of the water mixing chamber 4
- a set of lower springs 31 is provided outside the positioning head 30 and the positioning portion 2802.
- the outer edge of the lower surface of the sealing head 10 is provided with a tapered surface 32 that is wider at the top and narrower at the bottom.
- the lower end opening of the water hole 14 is located on the tapered surface 32 .
- the water hole 14 communicates with the sealing groove 11 through a suction port 33 .
- the left part of the valve body 1 is provided with a hot water chamber 34 that communicates with the hot water joint.
- the hot water joint 2 communicates with the hot water hole 5 through the hot water chamber 34;
- the right part of the valve body 1 is provided with a hot water chamber 34 connected with the hot water joint.
- the cold water connector 3 communicates with the cold water cavity 35, and the cold water connector 3 communicates with the cold water hole 6 through the cold water cavity 35;
- the left upper surface of the valve body 1 is provided with a left screw hole 36 that communicates with the hot water cavity 34;
- the left screw hole 36 is screwed with a left plug 37;
- the lower part of the hot water chamber 34 is provided with an annular left limiting step 38;
- a hot water chamber is provided between the left limiting step 38 and the left plug 37.
- the 34 matches the left filter cylinder 39, and the left filter cylinder 39 covers the outer end opening of the hot water hole 5; the upper surface of the right part of the valve body 1 is provided with a right screw hole 40 that communicates with the cold water chamber 35; so The right screw hole 40 is screwed with a right plug 41; the lower part of the cold water chamber 35 is provided with an annular right limiting step 42; a cold water chamber 35 is provided between the right limiting step 42 and the right plug 41.
- the matching right filter cylinder 43 covers the outer opening of the cold water hole 6; both the hot water hole 5 and the cold water hole 6 are provided with a check valve core 44.
- the sealing step 7 is wide at the top and narrow at the bottom; the lower surface of the water-stop gasket 12 is provided with a guide portion 45 outside the sealing head 10, and the guide portion 45 is wide at the top and narrow at the bottom; the sealing step 7 is wide at the top and narrow at the bottom.
- a flow-enhancing channel 46 is formed between the stepped surface of 7 and the outer wall of the guide portion 45 .
- the outer wall of the guide portion 45 is provided with a number of large annular arc-shaped protrusions 47 from top to bottom.
- the curvature of the small arc-shaped protrusions 48 is smaller than the curvature of the large arc-shaped protrusions 47 .
- the usage method of the present invention is as follows:
- hot water will flow into the hot water chamber 34 through the hot water joint 2, and then flow into the mixing water through the hot water hole 5, the gap between the lower surface of the water stop gasket 12 and the sealing step 7.
- the cavity 4 a part of the hot water is in the space below the sealing head 10, and the other part of the hot water flows upward into the mixing tank 9 through the water hole 14.
- the cold water flows into the cold water chamber through the cold water joint 3.
- the thermal element 28 is mixed with the hot water.
- the thermal sensitive element 28 is actually an existing temperature sensing bag, which can undergo a corresponding expansion reaction according to the actual temperature. As the thermal sensitive element 28 is wrapped in the mixed water, the thermal sensitive element 28 can first Time senses the temperature of the mixed water.
- the expansion degree of the thermal element 28 is just enough to make the water-stop gasket 12 on the piston core 8 above the sealing step 7. There is heat available between the water-stop gasket 12 and the sealing step 7. Water enters the hot water in the mixing water chamber 4, and the mixed water mixed with hot water and cold water in the mixing water chamber 4 will eventually flow out through the water outlet joint connected with the mixing water chamber for use.
- the hot water connector 2 will still continue to deliver hot water into the mixing water chamber 4.
- the water temperature in the mixing water chamber 4 will increase suddenly, and the thermal sensor 28 will sense it immediately. This high temperature causes a corresponding expansion reaction.
- the upper top 2803 of the thermal element 28 will push the guide column 24 upward through the push rod 29.
- the push plate 23 will compress the upper part upward.
- the water stop gasket 12 fits the sealing step 7, and the sealing step is below the hot water hole 5.
- the sealing step 7 is sealed by the water stop gasket 12
- the hot water in the hot water hole 5 cannot pass through the water stop.
- the gap between the lower surface of the gasket 12 and the sealing step 7 enters the water mixing chamber 4.
- the hot water hole 5 is blocked and sealed, effectively preventing the hot water from entering the mixing water chamber 4 and then flowing out through the water outlet joint alone.
- the present invention can automatically seal the sealing step 7 through the water stop gasket 12 when the cold water joint 3 suddenly stops flowing in cold water. Even if the hot water joint 2 continues to feed hot water, it cannot pass through the hot water hole 5 It flows into the water mixing chamber 4, thereby effectively avoiding the situation where hot water flows out directly through the water outlet joint without mixing with cold water, causing burns. When the water temperature is at a high temperature, the hot water is automatically cut off, effectively eliminating potential safety hazards and achieving an anti-scalding effect.
- the outer edge of the lower surface of the sealing head 10 is provided with a tapered surface 32 that is wider at the top and narrower at the bottom.
- the lower end opening of the water hole 14 is located on the tapered surface 32.
- the water hole 14 is connected with the sealing groove 11 through a suction port 33.
- the water mixing tank 9 and the water hole 14 are filled with water, as the hot water continues to enter the water mixing chamber 4, at this time, the water hole 14
- the pressure will be less than the pressure outside the piston core 8, and a negative pressure will be generated at the suction port 33, which will firmly absorb the water-stop gasket 12 in the sealing groove 11, thereby effectively improving the embedding of the water-stop gasket 12 in the sealing groove 11.
- the water-stop gasket 12 is adsorbed on the sealing groove 11, it can effectively achieve the effect of muting sound and preventing water hammer.
- the left filter cylinder 39 can effectively filter impurities in the hot water to ensure the cleanliness of the hot water.
- the right filter cylinder 43 can effectively filter impurities in the cold water to ensure the cleanliness of the cold water.
- Both the hot water hole 5 and the cold water hole 6 are provided with a check valve core 44.
- the check valve core 44 in the hot water hole 5 can effectively prevent the mixed water in the mixed water chamber from flowing into the hot water chamber 34 through the hot water hole 5.
- the check valve core 44 in the cold water hole 6 can effectively prevent the mixed water in the mixed water chamber 4 from flowing back into the cold water chamber 35 through the cold water hole 6 .
- the rotating head 19 is in the shape of a regular hexagon.
- the rotating head 19 can be easily rotated with a hexagonal wrench.
- the temperature regulating valve stem 18 rotates accordingly.
- the temperature regulating valve stem 18 follows the middle screw hole 15 When the trajectory moves upward, the piston core 8 moves upward.
- the gap between the lower surface of the water-stop gasket 12 and the sealing step 7 becomes larger, the flow rate of the hot water inlet becomes larger, and the water temperature of the mixed water rises.
- the temperature of the hot water itself will be lower than normal due to the influence of weather temperature.
- the inlet flow of hot water can be increased so that the temperature of the mixed water can still meet the actual needs.
- the outlet temperature of the water outlet joint can be accurately adjusted through the temperature regulating valve stem 18. When the hot water supply reaches the highest temperature, the outlet temperature will not exceed 49°C, and the maximum flow rate can be obtained.
- the sealing step 7 is wide at the top and narrow at the bottom.
- the lower surface of the water-stop gasket 12 is provided with a guide portion 45 outside the sealing head 10.
- the guide portion 45 is wide at the top and narrow at the bottom.
- the step surface of the sealing step 7 is in contact with the guide portion.
- a flow-increasing channel 46 is formed between the outer walls of the flow portion 45, so the flow-increasing channel 46 is inclined.
- the upper end port of the flow-increasing channel 46 is directly opposite to and connected with the hot water hole 5. There is no obstruction in the middle.
- the guide part 45 Since the flow guide part 45 is wide at the top and narrow at the bottom, the guide part 45 is wide at the top and narrow at the bottom.
- the outer wall of the flow part 45 will not cover the inner end orifice of the hot water hole 5, thereby effectively ensuring the flow of hot water into the flow-increasing channel 46, and when the sealing step 7 is also wide at the top and narrow at the bottom, the sealing
- the flow-increasing channel between the step surface of the step 7 and the outer wall of the guide portion 45 has the largest width, allowing a larger flow of hot water to enter, thereby effectively increasing the flow of hot water without changing the outlet water temperature and the high-temperature cutoff effect. water flow to avoid the situation where the hot water flow cannot automatically increase when the cold water flow increases, causing the water temperature after mixing to fail to reach the actual required temperature.
- the outer wall of the flow guide 45 is provided with a number of large annular arc-shaped protrusions 47 from top to bottom.
- the existence of the large arc-shaped protrusions 47 can form multiple evenly distributed obstacles in the flow-increasing channel 46, thereby reducing the amount of hot water to a certain extent.
- the flow rate flows into the mixed water chamber 4 through the flow increasing channel 46 .
- the small arc-shaped protrusions 48 can also form multiple evenly distributed obstacles, and the distribution of the small arc-shaped protrusions 48 is more dense. Due to the curvature of the small arc-shaped protrusions 48 It is smaller than the curvature of the large arc-shaped protrusion 47, so the resistance formed by the small arc-shaped protrusion 48 is much greater than the resistance formed by the large arc-shaped protrusion 47, which can further block the flow of hot water and further reduce the flow of hot water into mixed water through the flow-increasing channel 46. It can be seen from the flow rate in the cavity 4 that by selecting water-stop gaskets 12 of different structures, different water inlet flows of hot water can be realized, and the hot water flow rate can be automatically adjusted to adapt to different cold water inlet flow rates.
- annular auxiliary concave surface 49 can be provided on the upper outer wall of the guide portion 45.
- the bending direction of the auxiliary concave surface 49 is opposite to that of the outer wall of the guide portion.
- annular auxiliary concave surface 49 can be provided on the upper outer wall of the guide portion 45.
- the large arc-shaped protrusion 47 is provided with an annular transition concave surface 50, and the curvature of the transition concave surface 50 is smaller than the curvature of the auxiliary concave surface 49.
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Abstract
一种高温自动切断混水阀,包括阀体、设于阀体下表面左侧的热水接头以及设于阀体下表面右侧的冷水接头,设于阀体中部前侧的出水接头,阀体中部内设有与出水接头相贯通的混水腔,热水接头通过热水孔与混水腔相贯通,冷水接头通过冷水孔与混水腔相贯通,所述热水孔低于冷水孔;所述混水腔下部设有一呈环形的密封台阶,密封台阶低于热水孔;所述混水腔上部设有一与其相匹配的调温机构;所述混水腔内设有一活塞芯子,活塞芯子外周面与混水腔内壁相贴合。本发明的高温自动切断混水阀能够在冷水突然关闭时自动将热水切断,有效避免未与冷水混合的高温热水直接从出水接头流出导致烫伤的情况,有效杜绝安全隐患。
Description
本发明涉及一种混水阀,特别是一种高温自动切断混水阀。
混水阀是一种用于混合冷热水的阀门,同时能够利用热敏元件实现恒温效果,混水阀具有冷水接头与热水接头,冷水接头与输送冷水的管路相连接,热水接头则会与输送热水的管路相连接,混水阀的出水接头输出的温水实际上是冷热水混合后产生的,而由热水接头直接输入至混水阀阀体内的热水温度极高,能够轻易将人烫伤,在混水阀实际使用过程中,会发生冷水突然停止输送的情况,在混水阀单纯进入热水的情况下,冷水不会将高温的热水调节至实际所需的温度,此时保持高温的热水则会直接从混水阀的出水接头流出,极易发生烫伤的情况,而传统的混水阀不具备在高温情况下自动切断热水的功能,因此存在严重的安全隐患。
发明内容
本发明要解决现有的技术问题是提供一种高温自动切断混水阀,它能够在冷水突然关闭时自动将热水切断,有效避免未与冷水混合的高温热水直接从出水接头流出导致烫伤的情况,有效杜绝安全隐患。
本发明解决上述技术问题采用的技术方案为:
本发明公开一种高温自动切断混水阀,包括阀体、设于阀体下表面左侧的热水接头以及设于阀体下表面右侧的冷水接头,设于阀体中部前侧的出水接头,阀体中部内设有与出水接头相贯通的混水腔,热水接头通过热水孔与混水腔相 贯通,冷水接头通过冷水孔与混水腔相贯通,其特征在于:所述热水孔低于冷水孔;所述混水腔下部设有一呈环形的密封台阶,密封台阶低于热水孔;所述混水腔上部设有一与其相匹配的调温机构;所述混水腔内设有一活塞芯子,活塞芯子外周面与混水腔内壁相贴合,活塞芯子位于调温机构正下方;所述活塞芯子上表面中心设有一混水槽;所述活塞芯子下表面中心设有一密封头;所述密封头外周面设有一呈环形的密封槽;所述密封槽内设有与其相匹配的止水垫片,止水垫片外边沿向外凸出至密封槽外;所述止水垫片位于密封台阶正上方,止水垫片外径大于密封台阶内径;所述密封头下表面中心设有一与混水槽相贯通的安装孔;所述安装孔内设有与调温机构相匹配的切断机构;所述密封头下表面外边沿设有若干呈圆周均匀分布的通水孔,通水孔与混水槽相贯通。
所述调温机构包括设于阀体中部上表面的中螺孔,中螺孔与混水腔相贯通;所述中螺孔内螺接有与其相匹配的阀盖;所述阀盖中心上表面设有与混水腔相贯通的阀杆孔;所述阀杆孔内螺接有一与其相匹配的调温阀杆;所述调温阀杆上端向上穿出至阀杆孔外并设有一旋转头;所述调温阀杆下表面中心设有一调温孔;所述调温孔下端孔口螺接有一字导向螺丝;所述一字导向螺丝中心设有一导向孔;所述调温孔内设有与一字导向螺丝上表面相贴合的推板;所述推板下表面中心设有一与导向孔相匹配的导向柱;所述推板上表面中心设有一定位柱;所述调温孔孔底与推板上表面之间设有一套于定位柱外的上弹簧。
所述一字导向螺丝下表面中部设有一字槽。
所述切断机构包括热敏元件,热敏元件由限位部、设于限位部下表面中心的定位部以及设于限位部上表面中心的上顶部组成;所述限位部上表面与密封头下表面相贴合,上顶部固定于安装孔内;所述上顶部上端向上穿出至安装孔 外并设有一顶杆;所述顶杆上端抵压于导向柱下端面中心;所述混水腔底部设有一与定位部同轴的定位头;所述限位部下表面与混水腔底部之间设有一套于定位头、定位部外的下弹簧。
所述密封头下表面外边沿设有一呈上宽下窄的锥面,通水孔下端孔口位于锥面上。
所述通水孔通过一吸力口与密封槽相贯通。
所述阀体左部内设有与热水接头相贯通的热水腔,热水接头通过热水腔与热水孔相贯通;所述阀体右部内设有与冷水接头相贯通的冷水腔,冷水接头通过冷水腔与冷水孔相贯通;所述阀体左部上表面设有一与热水腔相贯通的左螺孔;所述左螺孔螺接有一左堵头;所述热水腔下部设有一呈环形的左限位台阶;所述左限位台阶与左堵头之间设有一与热水腔相匹配的左过滤网筒,左过滤网筒将热水孔外端孔口覆盖;所述阀体右部上表面设有一与冷水腔相贯通的右螺孔;所述右螺孔螺接有一右堵头;所述冷水腔下部设有一呈环形的右限位台阶;所述右限位台阶与右堵头之间设有一冷水腔相匹配的右过滤网筒,右过滤网筒将冷水孔外端孔口覆盖;所述热水孔与冷水孔内皆设有一止回阀芯。
所述密封台阶呈上宽下窄状;所述止水垫片下表面设有一套于密封头外的导流部,导流部呈上宽下窄状;所述密封台阶的台阶面与导流部外壁之间形成一增流通道。
所述导流部外壁从上至下设有若干呈环形的大弧状凸起。
所述导流部外壁中部若干呈环形的小弧状凸起,小弧状凸起的弧度小于大弧状凸起的弧度。
本发明的有益效果是:
与现有技术相比,采用本发明结构的高温自动切断混水阀可在冷水接头突然停止进冷水时,通过止水垫片自动对密封台阶进行密封,即使热水接头不断进热水,也无法通过热水孔流入至混水腔内,从而有效避免热水不与冷水混合直接通过出水接头流出导致烫伤的情况,在水温处于高温时实现自动切断热水,有效杜绝安全隐患,起到防烫的效果,与此同时,随着止水垫片被吸附在密封槽上,能够有效起到静音以及防止水锤的效果,而在调温阀杆精准调节下,即使供热水达到最高温,出水接头的出口温度也不超过49℃,并能够获得最大流量。
图1是本发明高温自动切断混水阀的结构示意图;
图2是图1的A部的放大图;
图3是本发明高温自动切断混水阀的密封台阶呈上宽下窄状时的结构示意图;
图4是图3的B部的放大图;
图5是止水垫片设置有导流部时的结构示意图;
图6是止水垫片设置有大弧状凸起时的结构示意图;
图7是止水垫片设置有小弧状凸起时的结构示意图。
下面结合附图和具体实施方式对本发明作进一步详细的说明:
请参阅图1至图7,本发明提供一种高温自动切断混水阀,包括阀体1、设于阀体1下表面左侧的热水接头2以及设于阀体1下表面右侧的冷水接头3,设于阀体1中部前侧的出水接头,阀体1中部内设有与出水接头相贯通的混水腔4, 热水接头2通过热水孔5与混水腔4相贯通,冷水接头3通过冷水孔6与混水腔4相贯通,所述热水孔5低于冷水孔6;所述混水腔4下部设有一呈环形的密封台阶7,密封台阶7低于热水孔5;所述混水腔4上部设有一与其相匹配的调温机构;所述混水腔4内设有一活塞芯子8,活塞芯子8外周面与混水腔4内壁相贴合,活塞芯子8位于调温机构正下方;所述活塞芯子8上表面中心设有一混水槽9;所述活塞芯子8下表面中心设有一密封头10;所述密封头10外周面设有一呈环形的密封槽11;所述密封槽11内设有与其相匹配的止水垫片12,止水垫片12外边沿向外凸出至密封槽11外;所述止水垫片12位于密封台阶7正上方,止水垫片12外径大于密封台阶7内径;所述密封头10下表面中心设有一与混水槽9相贯通的安装孔13;所述安装孔13内设有与调温机构相匹配的切断机构;所述密封头10下表面外边沿设有若干呈圆周均匀分布的通水孔14,通水孔14与混水槽9相贯通。
所述调温机构包括设于阀体1中部上表面的中螺孔15,中螺孔15与混水腔4相贯通;所述中螺孔15内螺接有与其相匹配的阀盖16;所述阀盖16中心上表面设有与混水腔4相贯通的阀杆孔17;所述阀杆孔17内螺接有一与其相匹配的调温阀杆18;所述调温阀杆18上端向上穿出至阀杆孔17外并设有一旋转头19;所述调温阀杆18下表面中心设有一调温孔20;所述调温孔20下端孔口螺接有一字导向螺丝21;所述一字导向螺丝21中心设有一导向孔22;所述调温孔20内设有与一字导向螺丝21上表面相贴合的推板23;所述推板23下表面中心设有一与导向孔22相匹配的导向柱24;所述推板23上表面中心设有一定位柱25;所述调温孔20孔底与推板23上表面之间设有一套于定位柱25外的上弹簧26。
所述一字导向螺丝21下表面中部设有一字槽27。
所述切断机构包括热敏元件28,热敏元件28由限位部2801、设于限位部2801下表面中心的定位部2802以及设于限位部2801上表面中心的上顶部2803组成;所述限位部2801上表面与密封头10下表面相贴合,上顶部2803固定于安装孔13内;所述上顶部2803上端向上穿出至安装孔13外并设有一顶杆29;所述顶杆29上端抵压于导向柱24下端面中心;所述混水腔4底部设有一与定位部2802同轴的定位头30;所述限位部2801下表面与混水腔4底部之间设有一套于定位头30、定位部2802外的下弹簧31。
所述密封头10下表面外边沿设有一呈上宽下窄的锥面32,通水孔14下端孔口位于锥面32上。
所述通水孔14通过一吸力口33与密封槽11相贯通。
所述阀体1左部内设有与热水接头相贯通的热水腔34,热水接头2通过热水腔34与热水孔5相贯通;所述阀体1右部内设有与冷水接头3相贯通的冷水腔35,冷水接头3通过冷水腔35与冷水孔6相贯通;所述阀体1左部上表面设有一与热水腔34相贯通的左螺孔36;所述左螺孔36螺接有一左堵头37;所述热水腔34下部设有一呈环形的左限位台阶38;所述左限位台阶38与左堵头37之间设有一与热水腔34相匹配的左过滤网筒39,左过滤网筒39将热水孔5外端孔口覆盖;所述阀体1右部上表面设有一与冷水腔35相贯通的右螺孔40;所述右螺孔40螺接有一右堵头41;所述冷水腔35下部设有一呈环形的右限位台阶42;所述右限位台阶42与右堵头41之间设有一冷水腔35相匹配的右过滤网筒43,右过滤网筒43将冷水孔6外端孔口覆盖;所述热水孔5与冷水孔6内皆设有一止回阀芯44。
所述密封台阶7呈上宽下窄状;所述止水垫片12下表面设有一套于密封头10外的导流部45,导流部45呈上宽下窄状;所述密封台阶7的台阶面与导流部45外壁之间形成一增流通道46。
所述导流部45外壁从上至下设有若干呈环形的大弧状凸起47。
所述导流部45外壁中部若干呈环形的小弧状凸起48,小弧状凸起48的弧度小于大弧状凸起47的弧度。
本发明的使用方法如下:
使用混水阀时,热水则会通过热水接头2流入至热水腔34内,然后依次通过热水孔5、止水垫片12下表面与密封台阶7之间的间隙流入至混水腔4内,一部分热水处于密封头10下方的空间内,另一部分热水则通过通水孔14向上流入至混水槽9内,与此同时,冷水则会通过该冷水接头3流入至冷水腔35内,然后通过冷水孔6流入至混水腔4内,再通过阀盖16下端面与活塞芯子8上表面之间的间隙流入至混水槽9内,与混水槽9内的热水混合,而冷水存在流动性,一部分冷水则会通过通水孔14向下流入至密封头10下方的空间内,与密封头10下方空间内的热水混合,此时热敏元件28被热水与冷水混合后的混合水包裹,热敏元件28实际上就是现有的感温包,能够根据实际温度发生相应的膨胀反应,随着热敏元件28被混合水包裹,热敏元件28能够第一时间感知到混合水的温度,此刻热敏元件28的膨胀程度刚好使活塞芯子8上的止水垫片12处于密封台阶7上方,止水垫片12与密封台阶7之间存在可供热水进入混水腔4内的热水,而在混水腔4内经热水与冷水混合的混合水最终则会通过与混水腔相贯通的出水接头流出,以供使用。
若是冷水接头3突然停止进水,热水接头2依旧不断往混水腔4内输送热 水,此刻混水腔4内的水温则会骤增,而热敏元件28则会第一时间感知到这股高温,并发生相应的膨胀反应,此时热敏元件28的上顶部2803则会通过顶杆29向上顶动导向柱24,随着导向柱24上移,推板23则会向上压缩上弹簧26,当上弹簧26被压缩至极限时,随着上顶部2803继续向上顶动,则会反推活塞芯子8向下移动,此时活塞芯子8带动止水垫片12向下移动,最终止水垫片12与密封台阶7相贴合,而密封台阶处于热水孔5下方,当密封台阶7被止水垫片12密封后,热水孔5内的热水便无法通过止水垫片12下表面与密封台阶7之间的间隙进入至混水腔4内,此刻热水孔5被堵塞密封,有效避免热水进入至混水腔4内再单独通过出水接头流出的情况。
综上所述可知,本发明可在冷水接头3突然停止进冷水时,通过止水垫片12自动对密封台阶7进行密封,即使热水接头2不断进热水,也无法通过热水孔5流入至混水腔4内,从而有效避免热水不与冷水混合直接通过出水接头流出导致烫伤的情况,在水温处于高温时实现自动切断热水,有效杜绝安全隐患,起到防烫的效果。
一字导向螺丝21下表面中部设有一字槽27,只需将一字螺丝刀卡于一字槽27内,便能够轻松将一字导向螺丝21从调温孔20下端孔口内旋出,而一字导向螺丝21的导向孔22能够对导向柱24起到导向作用,从而对热敏元件28的上顶部2803起到导向作用,避免上顶部2803在顶动时出现偏心导致活塞芯子8侧倾从而致使止水垫片12无法与密封台阶7紧密贴合密封影响密封效果的情况。
密封头10下表面外边沿设有一呈上宽下窄的锥面32,通水孔14下端孔口位于锥面32上,当热水依次通过热水孔5、止水垫片12下表面与密封台阶7之 间的间隙流入至混水腔4内时,热水则会直接冲击在锥面32上,由于锥面32呈上宽下窄状,能够起到一定的缓冲作用,避免热水直冲导致压力过大易产生噪音的情况,而锥面同时能够起到引导水流的效果,使水流顺着锥面32轨迹快速将热敏元件28围合在内,有效提高热敏元件28的感温效率。
通水孔14通过一吸力口33与密封槽11相贯通,当混水槽9与通水孔14内充满水时,随着热水不断进入至混水腔4内,此时通水孔14内的压力则会小于活塞芯子8外的压力,吸力口33位置产生负压,将止水垫片12牢牢的吸附在密封槽11内,从而有效提高止水垫片12嵌于密封槽11内时的稳固性,与此同时,随着止水垫片12被吸附在密封槽11上,能够有效起到静音以及防止水锤的效果。
当热水通过热水腔34流入至热水孔5内时,必然会经过左过滤网筒39,左过滤网筒39能够对热水中的杂质进行有效过滤,保证热水的洁净程度,需要对左过滤网筒39进行清洗时,只需将左堵头37从左螺孔36内向上旋出,便可轻松将左过滤网筒39从热水腔34内抽出进行清洗;当冷水通过冷水腔35流入至冷水孔6内,必然会经过右过滤网筒43,右过滤网筒43能够对冷水中的杂质进行有效过滤,保证冷水的洁净程度,需要对右过滤网筒43进行清洗时,只需将右堵头41从右螺孔40内向上旋出,便可轻松将右过滤网筒43从冷水腔35内抽出进行清洗。
热水孔5与冷水孔6内皆设有一止回阀芯44,热水孔5内的止回阀芯44能够有效避免混水腔内的混合水通过热水孔5向着热水腔34内回流的情况,冷水孔6内的止回阀芯44能够有效避免混水腔4内的混合水通过冷水孔6向着冷水腔35内回流的情况。
旋转头19呈正六边形,通过六角扳手能够轻松对旋转头19进行旋动,当旋转头19旋转时,调温阀杆18随之发生旋转,当调温阀杆18顺着中螺孔15轨迹向上移动时,活塞芯子8随之上移,此时止水垫片12下表面与密封台阶7之间的间隙变大,热水进水的流量变大,混合水的水温随之上升,在寒冬季节使用混水阀时,热水自身的温度受天气温度影响则会比正常天气低,此时则可通过增加热水的进水流量使混合水的温度依旧能够满足实际所需,在实际使用过程中,可通过调温阀杆18精准调节出水接头的出口温度,可在供热水达到最高温的情况下,出口温度也不会超过49℃,并能够获得最大流量。
密封台阶7呈上宽下窄状,止水垫片12下表面设有一套于密封头10外的导流部45,导流部45呈上宽下窄状,密封台阶7的台阶面与导流部45外壁之间形成一增流通道46,因此增流通道46呈倾斜状,增流通道46上端端口直接与热水孔5相对并相贯通,中间不存在任何阻碍,一旦止水垫片12上移不再贴合于密封台阶7上,热水孔5内的热水则会通过增流通道46快速进入至混水腔内,由于导流部45呈上宽下窄状,因此导流部45外壁不会对热水孔5内端孔口进行覆盖,从而有效保证热水进入至增流通道46内的流量,且在密封台阶7同样呈上宽下窄状的情况下,密封台阶7的台阶面与导流部45外壁之间的增流通道宽度最大,能够进入更大流量的热水,从而在不改变出水温度、高温切断效果的情况下,能够有效增加热水的进水流量,避免冷水流量增大时热水流量无法自动增大导致混水后的水温无法达到实际所需温度的情况。
导流部45外壁从上至下设有若干呈环形的大弧状凸起47,大弧状凸起47的存在能够在增流通道46内形成多道均匀分布的阻碍,从而一定程度上减少热水通过增流通道46流入至混水腔4内的流量。
导流部45外壁中部若干呈环形的小弧状凸起48,小弧状凸起48同样能够形成多道均匀分布的阻碍,且小弧状凸起48的分布更细密,由于小弧状凸起48的弧度小于大弧状凸起47的弧度,因此小弧状凸起48形成的阻力远大于大弧状凸起47形成的阻力,能够进一步阻挡热水的流动,进一步减少热水通过增流通道46流入至混水腔4内的流量,由此可知,选择不同结构的止水垫片12,便能够实现热水不同的进水流量,实现热水流量的自动调节,从而适应不同冷水的进水流量。
为了进一步提高热水流动的顺畅性以及流量,可在导流部45上部外壁设置一个呈环形的辅助凹面49,辅助凹面49弯曲方向与导向部外壁弯曲方向相反,与此同时,可在相邻的大弧状凸起47设置呈环状的过渡凹面50,过渡凹面50的弧度小于辅助凹面49的弧度。
Claims (10)
- 一种高温自动切断混水阀,包括阀体、设于阀体下表面左侧的热水接头以及设于阀体下表面右侧的冷水接头,设于阀体中部前侧的出水接头,阀体中部内设有与出水接头相贯通的混水腔,热水接头通过热水孔与混水腔相贯通,冷水接头通过冷水孔与混水腔相贯通,其特征在于:所述热水孔低于冷水孔;所述混水腔下部设有一呈环形的密封台阶,密封台阶低于热水孔;所述混水腔上部设有一与其相匹配的调温机构;所述混水腔内设有一活塞芯子,活塞芯子外周面与混水腔内壁相贴合,活塞芯子位于调温机构正下方;所述活塞芯子上表面中心设有一混水槽;所述活塞芯子下表面中心设有一密封头;所述密封头外周面设有一呈环形的密封槽;所述密封槽内设有与其相匹配的止水垫片,止水垫片外边沿向外凸出至密封槽外;所述止水垫片位于密封台阶正上方,止水垫片外径大于密封台阶内径;所述密封头下表面中心设有一与混水槽相贯通的安装孔;所述安装孔内设有与调温机构相匹配的切断机构;所述密封头下表面外边沿设有若干呈圆周均匀分布的通水孔,通水孔与混水槽相贯通。
- 根据权利要求1所述的一种高温自动切断混水阀,其特征在于:所述调温机构包括设于阀体中部上表面的中螺孔,中螺孔与混水腔相贯通;所述中螺孔内螺接有与其相匹配的阀盖;所述阀盖中心上表面设有与混水腔相贯通的阀杆孔;所述阀杆孔内螺接有一与其相匹配的调温阀杆;所述调温阀杆上端向上穿出至阀杆孔外并设有一旋转头;所述调温阀杆下表面中心设有一调温孔;所述调温孔下端孔口螺接有一字导向螺丝;所述一字导向螺丝中心设有一导向孔;所述调温孔内设有与一字导向螺丝上表面相贴合的推板;所述推板下表面中心设有一与导向孔相匹配的导向柱;所述推板上表面中心设有一 定位柱;所述调温孔孔底与推板上表面之间设有一套于定位柱外的上弹簧。
- 根据权利要求2所述的一种高温自动切断混水阀,其特征在于:所述一字导向螺丝下表面中部设有一字槽。
- 根据权利要求2所述的一种高温自动切断混水阀,其特征在于:所述切断机构包括热敏元件,热敏元件由限位部、设于限位部下表面中心的定位部以及设于限位部上表面中心的上顶部组成;所述限位部上表面与密封头下表面相贴合,上顶部固定于安装孔内;所述上顶部上端向上穿出至安装孔外并设有一顶杆;所述顶杆上端抵压于导向柱下端面中心;所述混水腔底部设有一与定位部同轴的定位头;所述限位部下表面与混水腔底部之间设有一套于定位头、定位部外的下弹簧。
- 根据权利要求4所述的一种高温自动切断混水阀,其特征在于:所述密封头下表面外边沿设有一呈上宽下窄的锥面,通水孔下端孔口位于锥面上。
- 根据权利要求1所述的一种高温自动切断混水阀,其特征在于:所述通水孔通过一吸力口与密封槽相贯通。
- 根据权利要求1所述的一种高温自动切断混水阀,其特征在于:所述阀体左部内设有与热水接头相贯通的热水腔,热水接头通过热水腔与热水孔相贯通;所述阀体右部内设有与冷水接头相贯通的冷水腔,冷水接头通过冷水腔与冷水孔相贯通;所述阀体左部上表面设有一与热水腔相贯通的左螺孔;所述左螺孔螺接有一左堵头;所述热水腔下部设有一呈环形的左限位台阶;所述左限位台阶与左堵头之间设有一与热水腔相匹配的左过滤网筒,左过滤网筒将热水孔外端孔口覆盖;所述阀体右部上表面设有一与冷水腔相贯通的右螺孔;所述右螺孔螺接有一右堵头;所述冷水腔下部设有一呈环形的右限位 台阶;所述右限位台阶与右堵头之间设有一冷水腔相匹配的右过滤网筒,右过滤网筒将冷水孔外端孔口覆盖;所述热水孔与冷水孔内皆设有一止回阀芯。
- 根据权利要求1所述的一种高温自动切断混水阀,其特征在于:所述密封台阶呈上宽下窄状;所述止水垫片下表面设有一套于密封头外的导流部,导流部呈上宽下窄状;所述密封台阶的台阶面与导流部外壁之间形成一增流通道。
- 根据权利要求8所述的一种高温自动切断混水阀,其特征在于:所述导流部外壁从上至下设有若干呈环形的大弧状凸起。
- 根据权利要求9所述的一种高温自动切断混水阀,其特征在于:所述导流部外壁中部若干呈环形的小弧状凸起,小弧状凸起的弧度小于大弧状凸起的弧度。
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