WO2023234516A1 - Apparatus for manufacturing petroleum coke slur - Google Patents

Apparatus for manufacturing petroleum coke slur Download PDF

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Publication number
WO2023234516A1
WO2023234516A1 PCT/KR2023/001563 KR2023001563W WO2023234516A1 WO 2023234516 A1 WO2023234516 A1 WO 2023234516A1 KR 2023001563 W KR2023001563 W KR 2023001563W WO 2023234516 A1 WO2023234516 A1 WO 2023234516A1
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WIPO (PCT)
Prior art keywords
petroleum coke
hopper
coke slurry
hole
paragraph
Prior art date
Application number
PCT/KR2023/001563
Other languages
French (fr)
Korean (ko)
Inventor
권인구
정석우
류상오
이지은
정기진
윤용승
김준석
Original Assignee
고등기술연구원연구조합
한국서부발전 주식회사
현대오일뱅크 주식회사
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Application filed by 고등기술연구원연구조합, 한국서부발전 주식회사, 현대오일뱅크 주식회사 filed Critical 고등기술연구원연구조합
Publication of WO2023234516A1 publication Critical patent/WO2023234516A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/20Mixing gases with liquids
    • B01F23/23Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/50Circulation mixers, e.g. wherein at least part of the mixture is discharged from and reintroduced into a receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/70Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/21Measuring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/21Measuring
    • B01F35/214Measuring characterised by the means for measuring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/22Control or regulation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/30Driving arrangements; Transmissions; Couplings; Brakes
    • B01F35/32Driving arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/32Liquid carbonaceous fuels consisting of coal-oil suspensions or aqueous emulsions or oil emulsions
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • Y02P20/133Renewable energy sources, e.g. sunlight

Definitions

  • the present invention relates to an automated slurry production system using petroleum coke.
  • the main energy sources of the 21st century are natural gas, electricity, and ultra-clean fuel oil, as well as hydrogen.
  • Renewable energy sources of electricity and high value-added gasification/fuel of CO2 are emerging, and the use of clean and easy-to-use gas/liquid fuel oil is emerging. Expansion is expected, and there is a great need to secure hydrogen energy sources at low prices, but technology development and verification are required as economic feasibility has not yet been secured.
  • gray hydrogen technology that uses by-product hydrogen generated during reforming of fossil fuels such as heavy oil and natural gas or generated during steel mills or petrochemical processes as an energy source
  • unutilized energy sources such as low-grade coal, petroleum coke, and biotechnology.
  • Blue hydrogen technology that produces synthetic gas using mass and waste and reforming it to produce hydrogen
  • green hydrogen technology that produces hydrogen through electrolysis of water using renewable energy sources. It can be classified normally.
  • Petroleum coke which is a fuel. Petroleum coke contains a large amount of oil and has fine particles, so it does not mix well in water and has the property of floating and clumping together.
  • petroleum coke has the characteristic of not mixing well unless the particles suspended on the water are physically directly stirred, and even if mixed, it has the characteristic of quickly settling if the continuous stirring is not carried out.
  • the technology related to the plant for petroleum coke hydrogen production of the present invention can be achieved through a number of convergence technologies.
  • the effluent water inlet and outlet are opened to introduce the effluent containing fine particles into the case, and the effluent water outlet and dehydration outlet are opened to facilitate the inflow.
  • the dehydration discharge portion is closed, and the discharged water inflow and discharge portion continuously introduces discharged water, and the filtrated water discharge portion is opened to discharge the filtered discharged water.
  • the discharged water A filtration and stop stage in which the discharged water is discharged through the inflow and discharge unit, the filtrate discharge unit is closed, and the dehydration discharge unit is open.
  • the part relates to a fine particle filtration device that operates in a filter filtration unit regeneration step that operates in rotation and a fine particle discharge step that transports, stores, and discharges the fine particles separated from the filter filtration unit regeneration step.
  • a water-gas conversion isothermal catalytic reaction device including a catalyst permeation portion, which is characterized by forming a flow member 213 for inducing internal circulation and uniform dispersion and a channel-shaped member 214 with a circular cross-section, is disclosed.
  • the present invention includes a cylindrical reactor case, a central tube located in the center of the case and capable of moving fluid, a fluid supply unit connected to the upper part of the case to supply fluid into the interior, and the fluid supply unit. It is formed of a plurality of divided compartments for the catalytic reaction of the fluid supplied through it.
  • One compartment is formed with the top, middle, and bottom, and only the top and bottom are open to allow fluid to move, and one compartment is located on one side of the middle and bottom.
  • a first catalyst layer containing a catalyst, a first distribution unit included in the first catalyst layer and moving the fluid supplied through the fluid supply unit to the top of the first catalyst layer, and a first distribution unit included in the first catalyst layer
  • a first convergence part that moves the fluid distributed by the catalytic reaction through the catalyst in the first catalyst layer to join the fluid in other compartments through the bottom through the center tube, and a center tube connected to the lower part of the case through the first confluence part.
  • a water gas conversion reactor including a fluid discharge unit that is moved to the outside and discharged to the outside, a coolant discharge unit that is located on one side of the fluid supply unit and discharges coolant, and a coolant supply unit that is located on one side of the fluid discharge unit and supplies coolant is disclosed. It is done.
  • a reaction gas containing gas and steam containing carbon monoxide generated through gasification of petroleum coke is supplied, and the synthesis gas is converted to hydrogen by reacting with a high-temperature catalyst and/or a low-temperature catalyst.
  • This is a process that uses an iron chelate aqueous solution to create an iron chelate aqueous solution that can be directly recovered as sulfur (S) by contacting the iron chelate and synthesis gas in parallel to remove the high concentration of hydrogen sulfide (H2S) in the synthesis gas. It relates to a high-concentration hydrogen sulfide removal device with low absorbent consumption and increased contact efficiency during the petroleum coke synthesis gasification process for hydrogen production.
  • Synthetic gas is introduced, hydrogen sulfide is removed, and the hydrogen sulfide-free synthesis gas is discharged continuously.
  • a regeneration tank 400 that regenerates the iron chelate aqueous solution through fluidization; a precipitation tank (500) that precipitates sulfur in the iron chelate aqueous solution supplied from the regeneration tank into elemental sulfur and separates it from the iron chelate aqueous solution; and a storage tank 600 for supplying and storing the iron chelate aqueous solution from the precipitation tank to the supply pipe, wherein the flow rate of the synthesis gas is rapidly lowered between the plurality of reaction tubes and the consumption of the iron chelate aqueous solution is reduced.
  • a device for continuously removing high concentration hydrogen sulfide in petroleum coke synthesis gas is disclosed, which further includes an electrostatic spray reactor (700) in the form of a right triangle to increase contact efficiency.
  • Republic of Korea Patent Publication No. 10-2313692 discloses a reaction tube 100 in the form of a U-tube formed to allow synthesis gas to flow in, remove hydrogen sulfide, and discharge the synthesis gas from which the hydrogen sulfide has been removed;
  • a main reaction tube (200) in which the aqueous iron chelate solution formed at the front of the reaction tube is sprayed to form a solvent curtain film;
  • a supply pipe (300) connected to the uppermost part of the main reaction tube and the reaction tube to supply the iron chelate aqueous solution; a plurality of first pressure injection nozzles (210) for spraying the iron chelate aqueous solution each formed into the main reaction tube connected to the supply pipe;
  • a plurality of discharge pipes 220 through which the iron chelate aqueous solution that captures the hydrogen sulfide formed at the bottom of the main reaction pipe is discharged;
  • a water level control tank (400) storing the iron chelate aqueous solution that captures the hydrogen
  • a plurality of them may be formed, and a plurality of them may be formed on the same cross-section in the cross-sectional direction (RC) of the main reaction tube, and the first pressure injection nozzle is 180 degrees based on the upper cross-section line (RCU) on the same cross-section of the main reaction tube. It is formed at intervals of 10 to 25 degrees in the area, and the first pressure injection nozzle is positioned along the upper cross-section line (RCU) on the same cross-section of the main reaction tube in the longitudinal direction (RL) of the main reaction tube.
  • reaction tube discharge pipe 120
  • a high-concentration hydrogen sulfide removal device using a solvent curtain membrane comprising a is disclosed.
  • one or more of the roll-bent pipes or caps are welded, a workbench formed as a frame for welding the welded object, and one side of the upper surface of the workbench.
  • a welding part for welding the object to be welded a cap fixing part for fixing the cap to be welded, located on the other side of the upper surface of the workbench, and a pipe fixing part for fixing the roll-bent pipe to be welded, located on the other side of the upper surface of the workbench.
  • a roll bending welding device that is located between the cap fixing part and the pipe fixing part on the upper surface of the work table and includes an air cooling part that sprays air to maintain a uniform temperature when the welding object is welded through the welding part. is starting.
  • Republic of Korea Patent Publication No. 10-2351661 relates to a device for buffing cams and pipes during the petroleum coke synthesis gasification process for hydrogen production, a buffing object that is a cap or pipe, and a frame for performing buffing work on the buffing object.
  • a workbench formed by a worktable, a fixing part installed on one frame of the upper surface of the workbench to fix the buffing object, an internal buffing part installed on the other side of the upper surface of the workbench for buffing the inside of the buffing object fixed to the fixing part, and another upper surface of the workbench.
  • a buffing device that includes a second rail installed on one side, and an external buffing unit located on the second rail for buffing the outside of the buffing object fixed to the fixing unit.
  • Republic of Korea Patent Publication No. 10-2292411 includes a raw material gas supply unit (10) that supplies synthetic gas produced in a petroleum coke gasification process; A water supply unit (20) that supplies supply water; A steam generator (100) that stably produces superheated steam using the water supplied to the water supply unit (20); a high-temperature reactor (210) that generates a first gas containing hydrogen under a first temperature condition using the raw material gas supplied from the supply unit (10) and steam produced by the steam generator (100) and discharges the first gas; a low-temperature reactor (220) for generating and discharging a second gas containing high concentration H2 under a second temperature condition using the intermediate product discharged from the high-temperature reactor (210) and the steam produced from the steam generator (100); and a hydrogen separator 400 for separating hydrogen in the second gas, wherein the steam generator 100 includes a multi-stage steam production unit and uses the second gas discharged from the low-temperature reactor 220 to produce the hydrogen in the second gas.
  • a high-purity hydrogen production system is disclosed, which is characterized by stably producing superheated steam supplied to the reactor 220.
  • Republic of Korea Patent Publication No. 10-22922426 is a method for continuously separating hydrogen and carbon dioxide with a purity of 99% or more from synthesis gas, in which components other than hydrogen in the synthesis gas are selectively separated through the supply pipe 100.
  • a second step in which the hydrogen purified to high purity through the first or second adsorption tower in the first step is collected in the hydrogen storage tank 140 through the hydrogen pipe 130;
  • the adsorption tower for cleaning the first adsorbent saturated with the first tail gas among the first or second adsorption towers selectively stops producing the hydrogen and the first adsorption tower of the first or second adsorption tower.
  • the second tail gas that has passed through the gas dryer in the fourth step is a third adsorption tower filled with a second adsorbent capable of adsorbing carbon dioxide in the secondary tail gas through the second tail gas pipe 210 ( 220) or the fifth step of passing through the fourth adsorption tower (230);
  • the adsorption tower for cleaning the second adsorbent saturated with carbon dioxide among the third or fourth adsorption towers selectively stops the circulation supply of the second tail gas to the gas dryer and returns to the
  • the adsorption pressure is 0.3 to 0.8 MPa
  • the desorption pressure is -0.06 to 0.88 MPa
  • the third and fourth adsorption towers are 0.001 to 0.07 MPa
  • the desorption pressure is -0.07 to 0.06 MPa of hydrogen and carbon dioxide with a purity of 99% or more.
  • a method for continuously separating is disclosed. However, there is a problem of low hydrogen recovery rate during the adsorption process.
  • the main purpose of the present invention to solve the above-described conventional problems is related to the stirrer part of the petroleum coke slurry production apparatus, and aims to solve the problem of coke samples floating on water and not mixing well.
  • the present invention to solve the technical problems described above has a central hole at the top, a first injection hole at one side of the upper portion for introducing water, coke, and surfactant, and a second injection hole into which the slurry produced while stirring is injected.
  • It includes a cylindrical body including an air supply hole for air supply at the bottom, an air supply hole at the bottom for air supply, and a discharge hole through which the object to be stirred is discharged, and the lower part of the body is a hopper having a narrow width.
  • a hopper part consisting of a stirrer motor located on the outer top of the hopper part to generate power for operating the stirrer, and one side connected to the stirrer motor to transmit power generated from the stirrer motor while passing through the center hole of the hopper part.
  • a stirring unit including a first rotating shaft, a second rotating shaft connected at right angles to the other side of the first rotating shaft, and a stirring blade installed along the longitudinal direction of the second rotating shaft, and
  • a first connector located outside the hopper and connected between the discharge hole and the second input hole, located in the middle of the first connector, redirects the agitated object discharged from the discharge hole into the hopper through the second input hole. It provides a petroleum coke slurry manufacturing apparatus including a resupply unit including a circulation pump for supply, and a rail unit located inside the hopper and installed in a form surrounding the hopper along the inner wall.
  • first and second rotation shafts may be connected through ball bearings.
  • the end of the second rotation shaft additionally includes a toothed wheel, and the geared wheel may be connected to the rail portion.
  • first rotation axis may rotate in the longitudinal direction and the second rotation axis may rotate in the horizontal direction.
  • the ball bearing may additionally include a sealing member for sealing.
  • it may include a weight sensor that detects the weight of water being introduced into the hopper unit.
  • it may include a load detection sensor to detect the load on the stirrer motor.
  • air supply may proceed when the weight set through the weight sensor is detected.
  • control unit for controlling the operation of the petroleum coke slurry production device.
  • sealing member may be a lip seal.
  • the number of air supply holes may be 2 to 4.
  • the nozzle may be any one or more of 1/2 inch, 1/4 inch, 1/8 inch, and 3/8 inch.
  • the pressure supplied to the air supply hole may be 4 bar to 9 bar.
  • the hopper may have a diameter of 1,000 mm to 1,500 mm on either the upper or lower surface.
  • the amount of the object to be stirred at one time may be 20 kg or less.
  • Hz of 40 Hz or more can be adjusted through the control unit.
  • the coke input through the control unit may be adjusted to 3kg to 6kg per minute.
  • petroleum coke slurry can be manufactured through a method including the following steps using the above technical configuration.
  • the present invention sprays air at the bottom to prevent petroleum coke mixed with water from settling at the bottom, and the sprayed air generates bubbles on the water to prevent petroleum coke from clumping together.
  • Figure 1 shows the configuration of a petroleum coke slurry production apparatus according to an embodiment of the present invention.
  • Figure 2 shows a stirring unit in one embodiment of the present invention.
  • Figure 3 shows a rail section located inside the hopper section according to an embodiment of the present invention.
  • Figure 4 shows a ball bearing and a sealing member connecting the first and second rotation shafts according to an embodiment of the present invention.
  • Figure 5 shows an operation mode according to an embodiment of the present invention.
  • Figure 6 shows types of lip seals according to an embodiment of the present invention.
  • Figure 1 shows the configuration of a petroleum coke slurry production apparatus as an embodiment of the present invention
  • Figure 2 shows a stirring unit as an embodiment of the present invention
  • Figure 3 shows the inside of a hopper unit as an embodiment of the present invention. It shows the rail part located in
  • Figure 4 shows the ball bearing and sealing member connecting the first and second rotation shafts in one embodiment of the present invention
  • Figure 5 shows the operation mode in one embodiment of the present invention.
  • Figure 6 shows types of lip seals according to an embodiment of the present invention.
  • the present invention includes a central hole in the upper part, a first inlet hole 110 for injecting water, coke, and surfactant on one side of the upper part, and a second inlet hole 120 into which the slurry produced while stirring is injected,
  • a cylindrical body including an air supply hole 130 for air supply in the lower part, an air supply hole in the lower part for air supply and a discharge hole 140 through which objects to be stirred are discharged, and the lower part of the body has a narrow width.
  • a hopper unit 100 consisting of a hopper 150, a stirrer motor 210 located at the outer top of the hopper unit and generating power for operating the stirrer, and power generated from the stirrer motor while penetrating the center hole of the hopper unit.
  • a first connector 310 located outside the hopper and connected between the discharge hole and the second input hole, located in the middle of the first connector, moves the agitated object discharged from the discharge hole to the hopper through the second input hole.
  • a petroleum coke slurry manufacturing device including a resupply unit 300 including a circulation pump 320 for resupplying the inside, and a rail unit 400 located inside the hopper and installed in a form surrounding the hopper along the inner wall. provides.
  • first and second rotation shafts may be connected through a ball bearing 250.
  • the end of the second rotation shaft additionally includes a gear wheel 260, and the gear wheel may be connected to the rail portion.
  • the rail portion may include a tooth shape to engage with the gear wheel.
  • first rotation axis may rotate in the longitudinal direction and the second rotation axis may rotate in the horizontal direction.
  • the ball bearing may additionally include a sealing member 251 for sealing.
  • a nozzle may be included to supply air through the air supply hole.
  • a nozzle may be included to supply air through the air supply hole, and the nozzle may be used to prevent precipitation.
  • the diameter of the nozzle may be 1/2 inch, 1/4 inch, 1/8 inch, and 3/8 inch.
  • the nozzle may have a diameter of 1/2 inch to 7/8 inch.
  • the nozzle may be a vibrating nozzle.
  • the pressure supplied to the air supply hole may be 4 bar to 9 bar, preferably 5 bar to 8 bar, and more preferably 6 bar to 7 bar.
  • it may include a weight sensor that detects the weight of water being introduced into the hopper unit.
  • it may include a load detection sensor to detect the load on the stirrer motor.
  • air supply may proceed when the weight set through the weight sensor is detected.
  • control unit for controlling the operation of the petroleum coke slurry production device.
  • sealing member may be a lip seal.
  • the diameter of at least one of the upper or lower surface of the hopper may be 1,000 mm to 1,500 mm.
  • the amount of the object to be stirred at one time may be 20 kg or less.
  • Hz of 40 Hz or more can be adjusted through the control unit.
  • the coke input through the control unit may be adjusted to 3kg to 6kg per minute.
  • stirrer motor may be overloaded as the number of objects to be stirred increases inside the hopper, and the objects to be stirred may not be properly stirred, so control is required to adjust the amount of objects to be stirred, and a certain amount at a certain time. can be input, and for this purpose, it can be controlled through the control unit.
  • control unit can additionally control air supply pressure, air supply speed, and water input speed.
  • petroleum coke slurry can be manufactured through a method including the following steps using the above technical configuration.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Liquid Carbonaceous Fuels (AREA)
  • Coke Industry (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

The present invention relates to an apparatus for manufacturing petroleum coke slurry, comprising: a hopper part which includes a center hole at the upper portion thereof and has, at one side of the upper portion thereof, a first input hole into which water, coke and a surfactant are to be put and a second input hole into which slurry produced while agitation is performed is put, which includes, at the lower portion thereof, air supply holes for supplying air and a discharge hole through which objects to be agitated are discharged, and which is formed of a hopper having a cylindrical body and a portion below the body, of which the width narrows; an agitation part including an agitator motor positioned at the outer upper end of the hopper part so as to generate power for the operation of an agitator, a first rotary shaft having one side connected to the agitator motor in order to transmit the power generated by the agitator motor while passing through the center hole of the hopper part, a second rotary shaft orthogonally connected to the other side of the first rotary shaft, and agitation blades provided in the longitudinal direction of the second rotary shaft; a re-supply part including a first connection pipe, which is positioned outside the hopper so as to be connected between the discharge hole and the second input hole, and a circulation pump, which is positioned in the middle of the first connection pipe in order to re-supply, into the hopper through the second input hole, the objects to be agitated, discharged from the discharge hole; and a rail part positioned inside the hopper so as to be provided in a shape of encompassing the hopper along the inner wall surface thereof.

Description

석유 코크스 슬러리 제조장치Petroleum coke slurry manufacturing equipment
본 출원은 2022년 5월 31일자 한국 특허 출원 제2022-0066575호에 기초한 우선권의 이익을 주장하며, 해당 한국 특허 출원의 문헌에 개시된 모든 내용은 본 명세서의 일부로서 포함된다.This application claims the benefit of priority based on Korean Patent Application No. 2022-0066575, dated May 31, 2022, and all contents disclosed in the document of the Korean Patent Application are included as part of this specification.
본 발명은 석유 코크스를 이용한 슬러리 제조 자동화 시스템에 관한 것이다. The present invention relates to an automated slurry production system using petroleum coke.
21세기 주요 에너지원은 천연가스, 전기, 초청정 연료유와 더불어 수소가 대세로서 재생가능에너지원 전기와 CO2의 고부가가치 가스화/연료화가 부각되고 있고 청정하면서 사용이 용이한 가스/액체연료유 사용 확대가 예상되며 특히 수소 에너지원을 저렴하게 확보하여야 할 필요성이 크지만 아직 경제성 미확보로 기술개발과 실증이 요구되고 있다.The main energy sources of the 21st century are natural gas, electricity, and ultra-clean fuel oil, as well as hydrogen. Renewable energy sources of electricity and high value-added gasification/fuel of CO2 are emerging, and the use of clean and easy-to-use gas/liquid fuel oil is emerging. Expansion is expected, and there is a great need to secure hydrogen energy sources at low prices, but technology development and verification are required as economic feasibility has not yet been secured.
특히, 수소의 생산방향 측면에서 화석연료인 중유, 천연가스를 개질하거나 제철소 또는 정유화학 공정중에서 발생하는 부생수소를 에너지원으로 하는 그레이(Gray) 수소 기술, 미활용에너지원인 저급석탄, 석유코크스, 바이오매스, 폐기물등을 이용하여 합성가스를 생산하고 이를 개질하여 수소를 생산하는 블루(Blue) 수소 기술 및 재생가능한 에너지원을 이용하여 물이 전기분해를 통해 수소를 생산하는 그린(Green) 수소 기술로 통상적으로 분류할 수 있다.In particular, in terms of hydrogen production direction, gray hydrogen technology that uses by-product hydrogen generated during reforming of fossil fuels such as heavy oil and natural gas or generated during steel mills or petrochemical processes as an energy source, and unutilized energy sources such as low-grade coal, petroleum coke, and biotechnology. Blue hydrogen technology that produces synthetic gas using mass and waste and reforming it to produce hydrogen, and green hydrogen technology that produces hydrogen through electrolysis of water using renewable energy sources. It can be classified normally.
이에 실증화 단계가 아닌 그린 수소 기술로 진입하기 전에 시장에서 요구하는 수소생산을 위한 블루수소 기술의 개발은 필요할 것으로 판단되며, 수소생산 플랜트 및 합성가스 플랜트 시장의 지속 성장이 예상되고 장기적으로는 수소 플랜트, 단기적으로는 청정합성가스 플랜트가 해외수출 플랜트 시장에서 핵심분야로 판단되며 국내의 경우 자체 합성가스 시장도 크고 수소도시, 수소연료전지자동차 등 수소시장이 급속 성장할 것으로 예상되고 있으므로 실증, 사업화, 해외수출, 국부창출의 플랜트 기술투자 정책에 적합한 분야로 판단된다.Accordingly, it is judged that it is necessary to develop blue hydrogen technology for hydrogen production as required by the market before entering the green hydrogen technology, which is not in the demonstration stage. The hydrogen production plant and synthesis gas plant markets are expected to continue to grow, and in the long term, hydrogen Plant, in the short term, clean synthetic gas plants are judged to be a key field in the overseas export plant market, and in the domestic case, the domestic syngas market is large and the hydrogen market such as hydrogen cities and hydrogen fuel cell vehicles is expected to grow rapidly, so verification, commercialization, and It is judged to be a suitable field for plant technology investment policy for overseas export and national wealth creation.
일반적으로 석유 코크스를 활용한 수소 생산을 위해서는 연료인 석유 코크스로 슬러리를 제작하여야 하는데 석유 코크스의 경우 유분이 다량 함유되어 있고 입자가 미세하여 물에 잘 섞이지 않고 부유하면서 뭉치는 성질을 가지고 있다.Generally, in order to produce hydrogen using petroleum coke, a slurry must be produced with petroleum coke, which is a fuel. Petroleum coke contains a large amount of oil and has fine particles, so it does not mix well in water and has the property of floating and clumping together.
종래의 기술의 경우 교반기의 형상 변화를 이용하여 문제를 극복하고자 하였으나, 종축으로만 움직이는 교반기의 경우 어떠한 형상을 하더라도 석유 코크스가 물 위로 부유하여 섞이지 않는 문제가 있고, 펌프를 이용하여 순환하는 방식은 덩어리진 코크스가 배관 내부에 응집하여 배관을 막아 펌프를 트립시키는 문제가 있다.In the case of conventional technology, an attempt was made to overcome the problem by using a change in the shape of the stirrer, but in the case of a stirrer that moves only along the longitudinal axis, there is a problem that petroleum coke floats on the water and does not mix no matter what shape it has, and the method of circulation using a pump has the problem of not mixing. There is a problem where lumpy coke aggregates inside the pipe and blocks the pipe, causing the pump to trip.
석유 코크스를 활용하여 슬러리를 직접 제조해본 결과 석유 코크스는 물위에 부유한 입자들을 물리적으로 직접 교반하지 않으면 잘 섞이지 않는 특성을 지녔으며, 섞이더라도 지속적인 교반이 이루어지지 않으면 빠르게 침전되는 특징을 가지고 있다.As a result of directly manufacturing slurry using petroleum coke, petroleum coke has the characteristic of not mixing well unless the particles suspended on the water are physically directly stirred, and even if mixed, it has the characteristic of quickly settling if the continuous stirring is not carried out.
본 발명의 석유코크스 수소생산을 위한 플랜트와 관련된 기술은 다수의 융합기술을 통해 달성될 수 있다.The technology related to the plant for petroleum coke hydrogen production of the present invention can be achieved through a number of convergence technologies.
대한민국 등록특허공보 제 10-2317351 호에서는 케이스 내부에 미세입자가 함유된 배출수를 유입하기 위해 배출수유입배출부가 개방되고, 유입을 원활하게 하기 위해 여과수배출부 및 탈수배출부가 개방되는 배출수유입단계, 상기 배출수의 유입이 완료되면 상기 탈수배출부는 폐쇄되고, 지속적으로 상기 배출수유입배출부는 배출수를 유입하고, 여과수배출부는 여과된 배출수를 배출하기 위해 개방되어 있는 여과단계, 상기 여과단계가 정지되면서, 상기 배출수유입배출부를 통해 배출수를 통해 배출되고, 여과수배출부는 폐쇄되며, 탈수배출부는 개방되어 있는 여과정지단계, 상기 여과정지단계에서 배출수가 모두 배출된 후, 상기 필터여과부의 회전을 통해 필터여과부의 미세입자의 탈수를 위해 탈수배출부만 개방되어 있는 탈수운전단계, 상기 탈수운전단계가 정지되면, 필터여과부 내측에 위치한 미세입자의 탈리를 위해 미세입자탈리부 및 고압분사노즐부가 상하 운전하면서, 필터여과부는 회전운전하는 필터여과부재생단계 및 상기 필터여과부재생단계에서 탈리된 미세입자를 이송, 저장 및 배출하는 미세입자배출단계로 운전되는 미세입자 여과 장치에 관한 것이다. 대한민국 등록특허공보 제10-2316734호에서는 케이스(100); 상기 케이스 내부에 수직으로 형성된 복수의 채널(200); 상기 채널 사이에 위치하며 다공성 촉매부가 부분적으로 형성된 촉매투과부(300); 상기 케이스의 측면으로 유입되는 반응가스 유입부(400); 및 상기 채널로 열교환을 위하여 유체가 이동하도록 형성된 적어도 2개의 헤더부(500);를 포함하되, 상기 복수의 채널은 1개 이상의 환형으로 상기 케이스의 중심축을 중심으로 환형부(210)가 형성되며, 상기 환형부로 형성된 복수의 채널 사이에 접하면서 상기 촉매투과부가 형성되고, 상기 환형부(210)에는 최외곽환형부(211)의 양 끝단에 상기 케이스의 상하부의 사이에 상기 유입되는 반응가스의 내부 순환 및 균일 분산을 유도하기 위한 유동부재(213) 및 단면이 원형인 채널형부재(214)가 형성된 것을 특징으로하는 촉매투과부를 포함하는 수성가스전환 등온 촉매 반응장치가 개시되어 있다. 대한민국 등록특허공보 제10-2316737호에서는 본 발명은 원통형의 반응기 케이스, 상기 케이스 중심부에 위치하고 유체가 이동가능한 중심튜브, 상기 케이스 상부에 연결되어 내부로 유체가 공급되도록 하는 유체공급부, 상기 유체공급부를 통해 공급된 유체의 촉매 반응을 위해 복수개로 분할된 구획으로 형성 되어있으며, 하나의 구획은 상단, 중단, 하단으로 형성되어, 유체가 이동할 수 있도록 상단 및 하단만 개방되어 있고, 중단 및 하단 일측에 촉매를 포함하는 형태인 제1촉매층, 상기 제1촉매층에 포함되며 유체공급부를 통해 공급된 유체가 상기 제1촉매층의 상단으로 이동시키는 제1분배부, 상기 제1촉매층에 포함되며 제1분배부에 의해 분배된 유체가 제1촉매층의 촉매를 통해 촉매반응 후 하단을 통해 다른 구획의 유체와 상기 중심튜브에서 합류되도록 이동시키는 제1합류부, 상기 케이스 하부에 연결되어 제1합류부를 통해 중심튜브로 이동된 외부로 배출되도록 하는 유체배출부, 상기 유체공급부 일측에 위치하여 냉각수를 배출하는 냉각수배출부 및 상기 유체배출부 일측에 위치하여 냉각수를 공급하는 냉각수공급부를 포함하는 수성 가스 전환 반응기가 개시되어 있다.In Republic of Korea Patent Publication No. 10-2317351, the effluent water inlet and outlet are opened to introduce the effluent containing fine particles into the case, and the effluent water outlet and dehydration outlet are opened to facilitate the inflow. When the inflow of discharged water is completed, the dehydration discharge portion is closed, and the discharged water inflow and discharge portion continuously introduces discharged water, and the filtrated water discharge portion is opened to discharge the filtered discharged water. When the filtration step is stopped, the discharged water A filtration and stop stage in which the discharged water is discharged through the inflow and discharge unit, the filtrate discharge unit is closed, and the dehydration discharge unit is open. After all the discharge water is discharged in the filtration and stop step, fine particles in the filter filtration unit are rotated through the filter filtration unit. A dehydration operation step in which only the dehydration discharge portion is opened for dehydration. When the dehydration operation step is stopped, the fine particle detachment portion and the high pressure spray nozzle portion move up and down to detach the fine particles located inside the filter filtration portion, thereby filtering the filter. The part relates to a fine particle filtration device that operates in a filter filtration unit regeneration step that operates in rotation and a fine particle discharge step that transports, stores, and discharges the fine particles separated from the filter filtration unit regeneration step. In Republic of Korea Patent Publication No. 10-2316734, case (100); A plurality of channels 200 formed vertically inside the case; A catalyst permeable portion 300 located between the channels and partially formed with a porous catalyst portion; A reaction gas inlet 400 flowing into the side of the case; and at least two header portions 500 formed to allow fluid to move through the channels for heat exchange, wherein the plurality of channels have one or more annular shapes and an annular portion 210 is formed around the central axis of the case. , the catalyst permeable portion is formed while contacting between a plurality of channels formed by the annular portion, and the annular portion 210 has a reaction gas flowing between the upper and lower portions of the case at both ends of the outermost annular portion 211. A water-gas conversion isothermal catalytic reaction device including a catalyst permeation portion, which is characterized by forming a flow member 213 for inducing internal circulation and uniform dispersion and a channel-shaped member 214 with a circular cross-section, is disclosed. In Korean Patent Publication No. 10-2316737, the present invention includes a cylindrical reactor case, a central tube located in the center of the case and capable of moving fluid, a fluid supply unit connected to the upper part of the case to supply fluid into the interior, and the fluid supply unit. It is formed of a plurality of divided compartments for the catalytic reaction of the fluid supplied through it. One compartment is formed with the top, middle, and bottom, and only the top and bottom are open to allow fluid to move, and one compartment is located on one side of the middle and bottom. A first catalyst layer containing a catalyst, a first distribution unit included in the first catalyst layer and moving the fluid supplied through the fluid supply unit to the top of the first catalyst layer, and a first distribution unit included in the first catalyst layer A first convergence part that moves the fluid distributed by the catalytic reaction through the catalyst in the first catalyst layer to join the fluid in other compartments through the bottom through the center tube, and a center tube connected to the lower part of the case through the first confluence part. A water gas conversion reactor including a fluid discharge unit that is moved to the outside and discharged to the outside, a coolant discharge unit that is located on one side of the fluid supply unit and discharges coolant, and a coolant supply unit that is located on one side of the fluid discharge unit and supplies coolant is disclosed. It is done.
대한민국 등록특허공보 제10-2313690호에서는 석유코크스의 가스화를 통해서 생성된 일산화탄소를 포함하는 가스 및 스팀을 포함하는 반응가스를 공급하여 고온촉매 및/또는 저온촉매와 반응시켜 수소로 전환시킨 합성가스를 만들기 위하여 철 킬레이트(iron chelate) 수용액을 이용하는 공정으로 철 킬레이트와 합성가스를 병류로 접촉시켜 합성가스 내에 있는 고농도 황화수소(H2S)를 제거하므로써, 황(S)으로 직접 회수할 수 있는 철 킬레이트 수용액을 이용한 수소생산을 위한 석유코크스 합성가스화 공정 중 흡수제의 소모량이 낮고 접촉효율이 증가된 고농도 황화수소 제거장치에 관한 것으로 합성가스가 유입되어, 황화수소가 제거되고, 상기 황화수소가 제거된 합성가스가 배출되도록 연속된 U자관 형태의 복수의 반응관(100); 상기 반응관의 최상부와 각각 연결되어 철 킬레이트 수용액을 공급하는 공급관(200); 상기 공급관과 연결되는 상기 반응관 최상부의 내부로 각각 형성된 상기 철 킬레이트 수용액을 분사하는 가압분사노즐(110); 상기 반응관의 최하부 각각에 형성된 상기 황화수소를 포집한 철 킬레이트 수용액이 배출되는 배출관(210); 상기 복수의 배출관이 개별적으로 연결된 상기 황화수소를 포집한 철 킬레이트 수용액을 저장하는 수위조절조(300); 상기 수위조절조로부터 상기 황화수소를 포집한 철 킬레이트 수용액을 감압하여 산소 또는 공기와 접촉시켜 기In Republic of Korea Patent Publication No. 10-2313690, a reaction gas containing gas and steam containing carbon monoxide generated through gasification of petroleum coke is supplied, and the synthesis gas is converted to hydrogen by reacting with a high-temperature catalyst and/or a low-temperature catalyst. This is a process that uses an iron chelate aqueous solution to create an iron chelate aqueous solution that can be directly recovered as sulfur (S) by contacting the iron chelate and synthesis gas in parallel to remove the high concentration of hydrogen sulfide (H2S) in the synthesis gas. It relates to a high-concentration hydrogen sulfide removal device with low absorbent consumption and increased contact efficiency during the petroleum coke synthesis gasification process for hydrogen production. Synthetic gas is introduced, hydrogen sulfide is removed, and the hydrogen sulfide-free synthesis gas is discharged continuously. A plurality of reaction tubes (100) in the form of a U-tube; Supply pipes 200 each connected to the uppermost part of the reaction tube to supply an aqueous iron chelate solution; Pressurized spray nozzles (110) for spraying the iron chelate aqueous solution formed inside the uppermost part of the reaction tube connected to the supply pipe; Discharge pipes 210 through which the aqueous iron chelate solution that captures the hydrogen sulfide formed in each of the lowermost portions of the reaction tubes is discharged; A water level control tank (300) storing the iron chelate aqueous solution that captures the hydrogen sulfide, to which the plurality of discharge pipes are individually connected; The iron chelate aqueous solution containing the hydrogen sulfide is depressurized from the water level control tank and brought into contact with oxygen or air.
포 유동화를 통해 철 킬레이트 수용액을 재생하는 재생조(400); 상기 재생조로부터 공급되는 철 킬레이트 수용액내의 황을 원소 황으로 침전시켜 철 킬레이트 수용액과 분리하는 침전조(500); 및 상기 침전조에서 철 킬레이트 수용액을 상기 공급관으로 공급 및 저장하기 위한 저장조(600);를 포함하며, 상기 복수의 반응관 사이에는 상기 합성가스의 유속을 급격하게 낮추고 상기 철 킬레이트 수용액의 소모량을 줄이면서 접촉 효율을 증대시키기 위한 직각삼각형 형태의 정전분무반응기(700);를 추가로 포함하는 석유코크스 합성가스 내 고농도 황화수소를 연속적으로 제거하는 장치를 개시하고 있다.A regeneration tank 400 that regenerates the iron chelate aqueous solution through fluidization; a precipitation tank (500) that precipitates sulfur in the iron chelate aqueous solution supplied from the regeneration tank into elemental sulfur and separates it from the iron chelate aqueous solution; and a storage tank 600 for supplying and storing the iron chelate aqueous solution from the precipitation tank to the supply pipe, wherein the flow rate of the synthesis gas is rapidly lowered between the plurality of reaction tubes and the consumption of the iron chelate aqueous solution is reduced. A device for continuously removing high concentration hydrogen sulfide in petroleum coke synthesis gas is disclosed, which further includes an electrostatic spray reactor (700) in the form of a right triangle to increase contact efficiency.
대한민국 등록특허공보 제10-2313692호는 합성가스가 유입되어, 황화수소가 제거되고, 상기 황화수소가 제거된 합성가스가 배출되도록 형성된 U자관 형태의 반응관(100); 상기 반응관의 전단에 형성된 철 킬레이트 수용액이 분사되어 용매 커튼막이 형성되는 주반응관(200); 상기 주반응관의 최상부와 상기 반응관과 연결되어 상기 철 킬레이트 수용액을 공급하는 공급관(300); 상기 공급관과 연결되는 상기 주반응관 내부로 각각 형성된 상기 철 킬레이트 수용액을 분사하는 복수의 제1가압분사노즐(210); 상기 주반응관의 최하부 형성되는 상기 황화수소를 포집한 철 킬레이트 수용액이 배출되는 복수의 배출관(220); 상기 복수의 배출관이 개별적으로 연결된 상기 황화수소를 포집한 철 킬레이트 수용액을 저장하는 수위조절조(400); 상기 수위조절조로부터 상기 황화수소를 포집한 철 킬레이트 수용액을 감압하여 산소 또는 공기와 접촉시켜 기포 유동화를 통해 철 킬레이트 수용액을 재생하는 재생조(400); 상기 재생조로부터 공급되는 철 킬레이트 수용액내의 황을 원소 황으로 침전시켜 철 킬레이트 수용액과 분리하는 침전조(500); 및 상기 침전조에서 철 킬레이트 수용액을 상기 공급관으로 공급 및 저장하기 위한 저장조(600);를 포함하며, 상기 제1가압분사노즐은 상기 주반응관의 길이방향(RL)으로 상기 배출관 형성위치를 기준으로 복수개 형성될 수 있으며, 상기 주반응관의 단면방향(RC)으로 동일단면상에 복수개 형성되고, 상기 제1가압분사노즐은 상기 주반응관의 동일단면상의 상부단면선(RCU)을 기준으로 180도 영역에 10도 내지 25도의 간격으로 형성되며, 상기 제1가압분사노즐은 상기 주반응관의 길이방향(RL)으로 상기 주반응관의 동일단면상의 상부단면선(RCU)을 기Republic of Korea Patent Publication No. 10-2313692 discloses a reaction tube 100 in the form of a U-tube formed to allow synthesis gas to flow in, remove hydrogen sulfide, and discharge the synthesis gas from which the hydrogen sulfide has been removed; A main reaction tube (200) in which the aqueous iron chelate solution formed at the front of the reaction tube is sprayed to form a solvent curtain film; A supply pipe (300) connected to the uppermost part of the main reaction tube and the reaction tube to supply the iron chelate aqueous solution; a plurality of first pressure injection nozzles (210) for spraying the iron chelate aqueous solution each formed into the main reaction tube connected to the supply pipe; A plurality of discharge pipes 220 through which the iron chelate aqueous solution that captures the hydrogen sulfide formed at the bottom of the main reaction pipe is discharged; A water level control tank (400) storing the iron chelate aqueous solution that captures the hydrogen sulfide, to which the plurality of discharge pipes are individually connected; A regeneration tank (400) that depressurizes the iron chelate aqueous solution in which the hydrogen sulfide is captured from the water level control tank and brings it into contact with oxygen or air to regenerate the iron chelate aqueous solution through bubble fluidization; a precipitation tank (500) that precipitates sulfur in the iron chelate aqueous solution supplied from the regeneration tank into elemental sulfur and separates it from the iron chelate aqueous solution; and a storage tank 600 for supplying and storing the iron chelate aqueous solution from the precipitation tank to the supply pipe, wherein the first pressure injection nozzle is positioned in the longitudinal direction (RL) of the main reaction pipe based on the position of the discharge pipe. A plurality of them may be formed, and a plurality of them may be formed on the same cross-section in the cross-sectional direction (RC) of the main reaction tube, and the first pressure injection nozzle is 180 degrees based on the upper cross-section line (RCU) on the same cross-section of the main reaction tube. It is formed at intervals of 10 to 25 degrees in the area, and the first pressure injection nozzle is positioned along the upper cross-section line (RCU) on the same cross-section of the main reaction tube in the longitudinal direction (RL) of the main reaction tube.
준으로 형성 각도를 변경하면서 형성되고, 배출관이 형성된 상기 반응관의 최하부는 소정량의 상기 황화수소를 포집한 철 킬레이트 수용액이 잔존하도록 상기 수위조절조에서 수위를 조절하며, 상기 주반응관의 후단에 연통되어 형성되는 상기 반응관의 수직방향의 소정위치에 형성되는 복수의 제2가압분사노즐(110);을 포함하고, 상기 반응관의 최하부에 형성되는 상기 황화수소를 포집한 철 킬레이트 수용액이 배출되는 반응관배출관(120); 을 포함하는 용매 커튼 막을 이용한 고농도 황화수소 제거 장치가 개시되어 있다.It is formed by changing the formation angle, and the water level is adjusted in the water level control tank so that the lowest part of the reaction tube where the discharge pipe is formed is so that a predetermined amount of the iron chelate aqueous solution that captures the hydrogen sulfide remains, and at the rear end of the main reaction tube. A plurality of second pressure injection nozzles 110 formed at predetermined positions in the vertical direction of the reaction tube formed in communication, wherein the iron chelate aqueous solution containing the hydrogen sulfide formed at the lowest part of the reaction tube is discharged. Reaction tube discharge pipe (120); A high-concentration hydrogen sulfide removal device using a solvent curtain membrane comprising a is disclosed.
대한민국 등록특허공보 제10-2300741호에서는 수소생산을 위한 석유코크스 합성가스화 공정 중 롤벤딩된 파이프 또는 캡 중 어느 하나 이상의 용접대상물, 상기 용접대상물을 용접하기 위한 프레임으로 형성된 작업대, 상기 작업대 상면 일측에 위치하여 상기 용접대상물의 용접을 위한 용접부, 상기 작업대 상면 다른 일측에 위치하여 용접 대상인 캡을 고정하기 위한 캡고정부, 상기 작업대 상면 다른 일측에 위치하여 용접 대상인 롤벤딩된 파이프를 고정하기 위한 파이프고정부, 상기 작업대 상면 상기 캡고정부 및 파이프 고정부 사이에 위치하여, 상기 용접부를 통해 상기 용접대상물이 용접될 때, 균일한 온도를 유지할 수 있도록 하는 에어가 분사되는 에어쿨링부를 포함함하는 롤벤딩 용접장치를 개시하고 있다.In Republic of Korea Patent Publication No. 10-2300741, during the petroleum coke synthesis gasification process for hydrogen production, one or more of the roll-bent pipes or caps are welded, a workbench formed as a frame for welding the welded object, and one side of the upper surface of the workbench. A welding part for welding the object to be welded, a cap fixing part for fixing the cap to be welded, located on the other side of the upper surface of the workbench, and a pipe fixing part for fixing the roll-bent pipe to be welded, located on the other side of the upper surface of the workbench. A roll bending welding device that is located between the cap fixing part and the pipe fixing part on the upper surface of the work table and includes an air cooling part that sprays air to maintain a uniform temperature when the welding object is welded through the welding part. is starting.
대한민국 등록특허공보 제10-2351661호에서는 수소생산을 위한 석유코크스 합성가스화 공정 중 캠 및 파이프의 버핑을 위한 장치에 관한 것으로, 캡 또는 파이프인 버핑대상물, 상기 버핑대상물의 버핑 작업을 수행하기 위해 프레임으로 형성된 작업대, 상기 작업대 상면 일측 프레임에 설치되어 버핑대상물을 고정하는 고정부, 상기 작업대 상면 다른 일측에 설치되어 상기 고정부에 고정된 버핑대상물의 내부를 버핑하기 위한 내부버핑부, 상기 작업대 상면 다른 일측에 설치되는 제2레일을 포함하고, 상기 제2레일에 위치하여 상기 고정부의 고정된 버핑대상물의 외부를 버핑하기 위한 외부 버핑부를 포함하는 버핑을 위한 장치를 개시하고 있다.Republic of Korea Patent Publication No. 10-2351661 relates to a device for buffing cams and pipes during the petroleum coke synthesis gasification process for hydrogen production, a buffing object that is a cap or pipe, and a frame for performing buffing work on the buffing object. a workbench formed by a worktable, a fixing part installed on one frame of the upper surface of the workbench to fix the buffing object, an internal buffing part installed on the other side of the upper surface of the workbench for buffing the inside of the buffing object fixed to the fixing part, and another upper surface of the workbench. Disclosed is a buffing device that includes a second rail installed on one side, and an external buffing unit located on the second rail for buffing the outside of the buffing object fixed to the fixing unit.
대한민국 등록특허공보 제10-2292411호에서는 석유코크스 가스화공정에서 생산된 합성가스를 공급하는 원료가스 공급부(10); 공급수를 공급하는 워터 공급부(20); 상기 워터 공급부(20)에 공급된 공급수를 이용하여 과열스팀을 안정적으로 생산하는 스팀발생기(100); 상기 공급부(10)에서 공급되는 원료가스와 상기 스팀발생기(100)에서 생산되는 스팀을 이용하여 제1온도조건에서 수소를 포함하는 제1가스를 생성하고, 이를 배출하는 고온반응기(210); 상기 고온반응기(210)에서 배출되는 중간생산물과 상기 스팀발생기(100)에서 생산되는 스팀을 이용하여 제2온도조건에서 고농도 H2를 포함하는 제2가스를 생성하고 이를 배출하는 저온반응기(220); 및 상기 제2가스 내 수소를 분리하는 수소분리기(400);를 포함하고, 상기 스팀발생기(100)는 다단 스팀생산부를 포함하고, 상기 저온반응기(220)에서 배출되는 제2가스를 이용하여 상기 워터 공급부(20)에서 공급되는 공급수를 예열하고, 상기 예열된 공급수는 상기 스팀발생기(100)의 제1스팀생산부(101)에 공급되어 제1스팀을 생산하고, 이를 스팀Republic of Korea Patent Publication No. 10-2292411 includes a raw material gas supply unit (10) that supplies synthetic gas produced in a petroleum coke gasification process; A water supply unit (20) that supplies supply water; A steam generator (100) that stably produces superheated steam using the water supplied to the water supply unit (20); a high-temperature reactor (210) that generates a first gas containing hydrogen under a first temperature condition using the raw material gas supplied from the supply unit (10) and steam produced by the steam generator (100) and discharges the first gas; a low-temperature reactor (220) for generating and discharging a second gas containing high concentration H2 under a second temperature condition using the intermediate product discharged from the high-temperature reactor (210) and the steam produced from the steam generator (100); and a hydrogen separator 400 for separating hydrogen in the second gas, wherein the steam generator 100 includes a multi-stage steam production unit and uses the second gas discharged from the low-temperature reactor 220 to produce the hydrogen in the second gas. The supply water supplied from the water supply unit 20 is preheated, and the preheated supply water is supplied to the first steam production unit 101 of the steam generator 100 to produce first steam, which is then converted into steam.
드럼(110)으로 공급하며, 상기 스팀드럼(110) 내의 혼합스팀의 일부는 상기 스팀발생기(100)의 제2스팀생산부(102)에 공급되어 제2스팀을 생산하고, 이를 상기 스팀드럼(110)에 순환 공급되며, 상기 스팀드럼(110) 내의 혼합스팀의 일부는 상기 스팀발생기(100)의 제3스팀생산부(103)에 공급되어 제3스팀을 생산하여 상기 고온반응기(210) 및 상기 저온반응기(220)에 공급하는 과열 스팀을 안정적으로 생산하는 것을 특징으로 하는 고순도 수소생산 시스템이 개시되어 있다.It is supplied to the drum 110, and a part of the mixed steam in the steam drum 110 is supplied to the second steam production unit 102 of the steam generator 100 to produce second steam, which is supplied to the steam drum 110. ) is circulated and supplied to the steam drum 110, and a portion of the mixed steam in the steam drum 110 is supplied to the third steam production unit 103 of the steam generator 100 to produce third steam and is used in the high temperature reactor 210 and the low temperature reactor 210. A high-purity hydrogen production system is disclosed, which is characterized by stably producing superheated steam supplied to the reactor 220.
대한민국 등록특허공보 제10-22922426호에서는 합성가스에서 순도 99% 이상의 수소 및 이산화탄소를 연속적으로 분리하기 위한 방법으로서, 상기 합성가스가 공급배관(100)을 통해 상기 합성가스 중 수소를 제외한 성분들을 선택적으로 흡착할 수 있는 복수의 제1흡착제가 충진된 제1흡착탑(110) 또는 제2흡착탑(120)을 통과하는 제1단계; 상기 제1단계에서 상기 제1흡착탑 또는 제2흡착탑을 경유하여 고순도로 정제된 수소는 수소배관(130)을 통해 수소 저장조(140)에 포집되는 제2단계; 상기 제2단계에서 상기 제1흡착탑 또는 제2흡착탑 중 상기 제1테일가스로 포화된 제1흡착제를 세정하기 위한 흡착탑은 선택적으로 상기 수소 생산을 중지하고 상기 제1흡착탑 또는 제2흡착탑의 제1테일가스배관(150)상에 형성된 제1진공펌프(160)에 의해서 상기 흡착탑에서 제1테일가스를 분리하여 세정되는 제3단계; 상기 제3단계에서 분리된 상기 제1테일가스는 상기 제1진공펌프 후단에 형성된 가스드라이어(200)를 통과하면서 수분을 제거한 제2차테일가스를 배출하는 제4단계; 상기 제4단계의 상기 가스드라이어를 통과한 상기 제2테일가스는 제2테일가스배관(210)을 통해 상기 제2차테일가스 중 이산화탄소를 흡착할 수 있는 제2흡착제가 충진된 제3흡착탑(220) 또는 제4흡착탑(230)을 통과하는 제5단계; 상기 제5단계에서 상기 제3흡착탑 또는 제4흡착탑을 경유하여 흡착되지 않은 상기 제2테일가스는 순환배관(240)을 통해 상기 가스드라이어로 순환공급되는 제6단계; 상기 제6단계에서 상기 제3흡착탑 또는 제4흡착탑 중 이산화탄소로 포화된 상기 제2흡착제를 세정하기 위한 흡착탑은 선택적으로 상기 제2테일가스의 상기 가스드라이어로의 순환공급을 중지하고 상기 제3흡착탑 또는 제4흡착탑의 제3테일가스배관(250)상에 형성된 제2진공펌프(260)에 의해서 상기 흡착탑에서 상기 이산화탄소를 분리하여 세정되는 제7단계; 및 상기 제7단계어서 분리된 상기 이산화탄소는 상기 제2진공펌프 후단의 이산화탄소 배관(280)을 통해 이산화탄소저장조(290)에 저장되는 제8단계;를 포함하며, 상기 제1흡착탑 및 제2흡착탑의 흡착압력은 0.3 내지 0.8 MPa이며, 탈착압력은 -0.06 내지 0.88 MPa이고, 상기 제3흡착탑 및 제4흡착탑의 0.001 내지 0.07 MPa이며, 탈착압력은 -0.07 내지 0.06 MPa인 순도 99% 이상의 수소 및 이산화탄소를 연속적으로 분리하기 위한 방법이 개시되어 있다. 그러나 상기 흡착과정 중 수소회수율이 떨어지는 문제가 있다.Republic of Korea Patent Publication No. 10-22922426 is a method for continuously separating hydrogen and carbon dioxide with a purity of 99% or more from synthesis gas, in which components other than hydrogen in the synthesis gas are selectively separated through the supply pipe 100. A first step of passing through the first adsorption tower 110 or the second adsorption tower 120 filled with a plurality of first adsorbents capable of adsorption; A second step in which the hydrogen purified to high purity through the first or second adsorption tower in the first step is collected in the hydrogen storage tank 140 through the hydrogen pipe 130; In the second step, the adsorption tower for cleaning the first adsorbent saturated with the first tail gas among the first or second adsorption towers selectively stops producing the hydrogen and the first adsorption tower of the first or second adsorption tower. A third step of separating and cleaning the first tail gas from the adsorption tower by the first vacuum pump 160 formed on the tail gas pipe 150; A fourth step in which the first tail gas separated in the third step passes through a gas dryer 200 formed at the rear of the first vacuum pump and discharges a second tail gas from which moisture has been removed; The second tail gas that has passed through the gas dryer in the fourth step is a third adsorption tower filled with a second adsorbent capable of adsorbing carbon dioxide in the secondary tail gas through the second tail gas pipe 210 ( 220) or the fifth step of passing through the fourth adsorption tower (230); A sixth step in which the second tail gas that is not adsorbed through the third or fourth adsorption tower in the fifth step is circulated and supplied to the gas dryer through the circulation pipe 240; In the sixth step, the adsorption tower for cleaning the second adsorbent saturated with carbon dioxide among the third or fourth adsorption towers selectively stops the circulation supply of the second tail gas to the gas dryer and returns to the third adsorption tower. or a seventh step of separating and cleaning the carbon dioxide from the adsorption tower by the second vacuum pump 260 formed on the third tail gas pipe 250 of the fourth adsorption tower; And an eighth step in which the carbon dioxide separated in the seventh step is stored in the carbon dioxide storage tank 290 through the carbon dioxide pipe 280 at the rear end of the second vacuum pump. The adsorption pressure is 0.3 to 0.8 MPa, the desorption pressure is -0.06 to 0.88 MPa, the third and fourth adsorption towers are 0.001 to 0.07 MPa, and the desorption pressure is -0.07 to 0.06 MPa of hydrogen and carbon dioxide with a purity of 99% or more. A method for continuously separating is disclosed. However, there is a problem of low hydrogen recovery rate during the adsorption process.
따라서, 종래 교반기의 형상 변화를 이용하여 문제를 극복하고자 하였으나 종축으로만 움직이는 교반기의 경우 어떠한 형상을 하더라도 석유 코크스가 물 위로 부유하여 섞이지 않는 문제를 해결한 선행기술을 개시된 바 없다.Therefore, attempts were made to overcome the problem by changing the shape of the conventional stirrer, but in the case of a stirrer that moves only along the longitudinal axis, no prior art has been disclosed that solves the problem of petroleum coke floating on water and not mixing, no matter what shape it has.
[특허문헌][Patent Document]
대한민국 등록특허공보 제10-2351661호Republic of Korea Patent Publication No. 10-2351661
대한민국 등록특허공보 제10-2317351호Republic of Korea Patent Publication No. 10-2317351
대한민국 등록특허공보 제10-2316734호Republic of Korea Patent Publication No. 10-2316734
대한민국 등록특허공보 제10-2316737호Republic of Korea Patent Publication No. 10-2316737
대한민국 등록특허공보 제10-2313690호Republic of Korea Patent Publication No. 10-2313690
대한민국 등록특허공보 제10-2313692호Republic of Korea Patent Publication No. 10-2313692
대한민국 등록특허공보 제10-2300741호Republic of Korea Patent Publication No. 10-2300741
대한민국 등록특허공보 제10-2292411호Republic of Korea Patent Publication No. 10-2292411
대한민국 등록특허공보 제10-2292426호Republic of Korea Patent Publication No. 10-2292426
상기와 같은 종래의 제반 문제점을 해결하기 위한 본 발명의 주된 목적은 석유 코크스 슬러리 제조장치 중 교반기 부분에 관한 것으로 코크스 시료가 물 위에 부유하여 잘 섞이지 않는 문제를 해결하고자 한다.The main purpose of the present invention to solve the above-described conventional problems is related to the stirrer part of the petroleum coke slurry production apparatus, and aims to solve the problem of coke samples floating on water and not mixing well.
본 발명의 그 밖의 목적, 특정한 장점들 및 신규 특징들은 첨부된 도면들과 관련되어 이하의 상세한 설명과 바람직한 실시예로부터 더욱 명확해질 것이다.Other objects, specific advantages and novel features of the present invention will become more apparent from the following detailed description and preferred embodiments taken in conjunction with the accompanying drawings.
상기와 같은 기술적 과제를 해결하기 위한 본 발명은 상부에 중심홀과 상부 일측에는 물, 코크스 및 계면활성제를 투입하기 위한 제1투입홀 및 교반이 진행되면서 제조되는 슬러리가 투입되는 제2투입홀을 포함하고, 하부에는 에어 공급을 위한 에어공급홀과, 하부에 에어공급을 위한 에어공급홀 및 교반대상물이 배출되는 배출홀을 포함하는 원통형의 몸통과 상기 몸통 하부는 폭이 좁아지는 형태인 호퍼로 이루어진 호퍼부, 상기 호퍼부 외부 상단에 위치하여 교반기 작동을 위한 동력을 발생하는 교반기모터, 상기 호퍼부의 중심홀을 관통하면서 상기 교반기모터에서 발생하는 동력을 전달하기 위해 상기 교반기모터와 일측이 연결되는 제1회전축, 상기 제1회전축의 다른 일측에 직교되도록 연결되는 제2회전축, 상기 제2회전축의 길이방향을 따라 설치되는 교반블레이드를 포함하는 교반부 및 The present invention to solve the technical problems described above has a central hole at the top, a first injection hole at one side of the upper portion for introducing water, coke, and surfactant, and a second injection hole into which the slurry produced while stirring is injected. It includes a cylindrical body including an air supply hole for air supply at the bottom, an air supply hole at the bottom for air supply, and a discharge hole through which the object to be stirred is discharged, and the lower part of the body is a hopper having a narrow width. A hopper part consisting of a stirrer motor located on the outer top of the hopper part to generate power for operating the stirrer, and one side connected to the stirrer motor to transmit power generated from the stirrer motor while passing through the center hole of the hopper part. A stirring unit including a first rotating shaft, a second rotating shaft connected at right angles to the other side of the first rotating shaft, and a stirring blade installed along the longitudinal direction of the second rotating shaft, and
상기 호퍼 외부에 위치하여 배출홀과 제2투입홀간에 연결되는 제1연결관, 상기 제1연결관 중간에 위치하여 상기 배출홀에서 배출되는 교반대상물을 상기 제2투입홀을 통해 호퍼 내부로 재공급하기 위한 순환펌프를 포함하는 재공급부, 상기 호퍼 내부에 위치하여 내부벽면을 따라 호퍼를 두르는 형태로 설치되는 레일부를 포함하는 석유 코크스 슬러리 제조장치를 제공한다.A first connector located outside the hopper and connected between the discharge hole and the second input hole, located in the middle of the first connector, redirects the agitated object discharged from the discharge hole into the hopper through the second input hole. It provides a petroleum coke slurry manufacturing apparatus including a resupply unit including a circulation pump for supply, and a rail unit located inside the hopper and installed in a form surrounding the hopper along the inner wall.
또한, 상기 제1회전축과 제2회전축은 볼베어링을 통해 연결될 수 있다.Additionally, the first and second rotation shafts may be connected through ball bearings.
또한, 상기 제2회전축 끝단에는 톱니바퀴를 추가로 포함하고, 상기 톱니바퀴는 상기 레일부와 연결될 수 있다.In addition, the end of the second rotation shaft additionally includes a toothed wheel, and the geared wheel may be connected to the rail portion.
또한, 상기 제1회전축은 종방향으로, 제2회전축은 횡방향으로 회전할 수 있다.Additionally, the first rotation axis may rotate in the longitudinal direction and the second rotation axis may rotate in the horizontal direction.
또한, 상기 볼베어링은 씰링을 위해 씰링부재를 추가로 포함할 수 있다.Additionally, the ball bearing may additionally include a sealing member for sealing.
또한, 상기 호퍼부에 투입되는 물의 무게를 감지하는 중량센서를 포함할 수 있다.Additionally, it may include a weight sensor that detects the weight of water being introduced into the hopper unit.
또한, 상기 교반기모터에 걸리는 부하를 감지하기 위한 부하감지센서를 포함할 수 있다.Additionally, it may include a load detection sensor to detect the load on the stirrer motor.
또한, 상기 중량센서를 통해 설정된 중량 감지시 에어공급이 진행될 수 있다.Additionally, air supply may proceed when the weight set through the weight sensor is detected.
또한, 상기 부하감지센서를 통해 슬러리의 제조 완료 여부를 판단할 수 있다.Additionally, it is possible to determine whether the slurry has been manufactured through the load detection sensor.
또한, 상기 석유 코크스 슬러리 제조 장치의 운전 컨트롤을 위한 제어부를 포함할 수 있다.Additionally, it may include a control unit for controlling the operation of the petroleum coke slurry production device.
또한, 상기 씰링부재는 립씰일 수 있다.Additionally, the sealing member may be a lip seal.
또한, 상기 에어공급홀은 2개 내지 4개일 수 있다.Additionally, the number of air supply holes may be 2 to 4.
또한, 상기 노즐은 1/2인치, 1/4인치, 1/8인치 및 3/8인치 중 어느 하나 이상이 이용될 수 있다.Additionally, the nozzle may be any one or more of 1/2 inch, 1/4 inch, 1/8 inch, and 3/8 inch.
또한, 상기 에어공급홀에 공급되는 압력은 4bar 내지 9bar일 수 있다.Additionally, the pressure supplied to the air supply hole may be 4 bar to 9 bar.
또한, 상기 호퍼는 상면 또는 하면 중 어느 하나 이상의 지름이 1,000mm 내지 1,500mm일 수 있다.Additionally, the hopper may have a diameter of 1,000 mm to 1,500 mm on either the upper or lower surface.
또한, 상기 한번에 교반이 진행되는 교반대상물의 양이 20kg 이하일 수 있다.Additionally, the amount of the object to be stirred at one time may be 20 kg or less.
또한, 상기 제어부를 통해 40Hz이상의 Hz조절 가능할 수 있다.In addition, Hz of 40 Hz or more can be adjusted through the control unit.
또한, 상기 제어부를 통해 투입되는 코크스가 분당 3kg 내지 6kg로 조절가능할 수 있다.Additionally, the coke input through the control unit may be adjusted to 3kg to 6kg per minute.
또한, 상기 기술구성을 활용하여 하기 단계를 포함하는 방법을 통해 석유 코크스 슬러리를 제조할 수 있다.Additionally, petroleum coke slurry can be manufactured through a method including the following steps using the above technical configuration.
1) 물, 코크스 및 계면활성제를 호퍼부에 투입하면서 교반대상물을 교반하는 투입교반단계;1) An input agitation step of agitating the object to be stirred while injecting water, coke, and surfactant into the hopper unit;
2) 상기 교반이 진행되는 교반대상물에 에어를 공급하는 에어공급단계;2) an air supply step of supplying air to the object being stirred;
3) 상기 에어공급이 진행되는 교반대상물을 순환펌프를 통해 다시 호퍼부로 재공급하는 순환투입단계3) Circulation input step of re-supplying the agitated object to which the air supply is performed back to the hopper unit through the circulation pump.
본 발명은 하부에 에어를 분사하여 물과 섞인 석유 코크스가 하부에 침전이 되지 않도록 하며, 분사된 에어가 물 위에서는 버블을 발생시켜 석유 코크스가 서로 뭉치지 않도록 하는 효과가 있다.The present invention sprays air at the bottom to prevent petroleum coke mixed with water from settling at the bottom, and the sprayed air generates bubbles on the water to prevent petroleum coke from clumping together.
또한, 일련의 시스템으로 구축하여 자동화 시스템을 구축 가능한 효과가 있다.In addition, there is the effect of being able to build an automated system by building it as a series of systems.
도 1은 본 발명의 일실시예로 석유 코크스 슬러리 제조장치를 이루는 구성을 나타낸 것이다.Figure 1 shows the configuration of a petroleum coke slurry production apparatus according to an embodiment of the present invention.
도 2는 본 발명의 일실시예로 교반부를 나타낸 것이다.Figure 2 shows a stirring unit in one embodiment of the present invention.
도 3은 본 발명의 일실시예로 호퍼부 내부에 위치한 레일부를 나타낸 것이다.Figure 3 shows a rail section located inside the hopper section according to an embodiment of the present invention.
도 4는 본 발명의 일실시예로 제1회전축과 제2회전축을 연결하는 볼베어링 및 씰링부재를 나타낸 것이다.Figure 4 shows a ball bearing and a sealing member connecting the first and second rotation shafts according to an embodiment of the present invention.
도 5는 본 발명의 일실시예로 운전형태를 나타낸 것이다.Figure 5 shows an operation mode according to an embodiment of the present invention.
도 6은 본 발명의 일실시예로 립씰의 종류를 나타낸 것이다.Figure 6 shows types of lip seals according to an embodiment of the present invention.
이하 첨부된 도면을 참조하여 본 발명을 보다 상세히 설명한다. 그러나 첨부된 도면은 본 발명의 기술적 사상의 내용과 범위를 쉽게 설명하기 위한 예시일 뿐, 이에 의해 본 발명의 기술적 범위가 한정되거나 변경되는 것은 아니다. 또한 이러한 예시에 기초하여 본 발명의 기술적 사상의 범위 안에서 다양한 변형과 변경이 가능함은 당업자에게는 당연할 것이다.Hereinafter, the present invention will be described in more detail with reference to the attached drawings. However, the attached drawings are only examples for easily explaining the content and scope of the technical idea of the present invention, and the technical scope of the present invention is not limited or changed thereby. Additionally, based on these examples, it will be obvious to those skilled in the art that various modifications and changes are possible within the scope of the technical idea of the present invention.
또한, 본 명세서 및 청구범위에 사용된 용어나 단어는 통상적이거나 사전적인 의미로 한정해서 해석되어서는 아니 되며, 발명자는 그 자신의 발명을 가장 최선의 방법으로 설명하기 위해 용어의 개념을 적절하게 정의할 수 있다는 원칙에 입각하여 본 발명의 기술적 사상에 부합하는 의미와 개념으로 해석되어야만 한다. 따라서 본 명세서에 기재된 실시 예는 본 발명의 가장 바람직한 일 실시 예에 불과할 뿐이고 본 발명의 기술적 사상을 모두 대변하는 것은 아니므로, 본 출원시점에 있어서 이들을 대체할 수 있는 다양한 균등물과 변형 예들이 있을 수 있음을 이해하여야 한다.In addition, terms or words used in this specification and claims should not be construed as limited to their usual or dictionary meanings, and the inventor appropriately defines the concept of terms in order to explain his or her invention in the best way. It must be interpreted with meaning and concept consistent with the technical idea of the present invention based on the principle that it can be done. Therefore, the embodiments described in this specification are only one of the most preferred embodiments of the present invention and do not represent the entire technical idea of the present invention, so there are various equivalents and modifications that can replace them at the time of filing the present application. You must understand that it is possible.
도 1은 본 발명의 일실시예로 석유 코크스 슬러리 제조장치를 이루는 구성을 나타낸 것이고, 도 2는 본 발명의 일실시예로 교반부를 나타낸 것이고, 도 3은 본 발명의 일실시예로 호퍼부 내부에 위치한 레일부를 나타낸 것이고, 도 4는 본 발명의 일실시예로 제1회전축과 제2회전축을 연결하는 볼베어링 및 씰링부재를 나타낸 것이고, 도 5는 본 발명의 일실시예로 운전형태를 나타낸 것이고, 도 6은 본 발명의 일실시예로 립씰의 종류를 나타낸 것이다.Figure 1 shows the configuration of a petroleum coke slurry production apparatus as an embodiment of the present invention, Figure 2 shows a stirring unit as an embodiment of the present invention, and Figure 3 shows the inside of a hopper unit as an embodiment of the present invention. It shows the rail part located in, Figure 4 shows the ball bearing and sealing member connecting the first and second rotation shafts in one embodiment of the present invention, and Figure 5 shows the operation mode in one embodiment of the present invention. , Figure 6 shows types of lip seals according to an embodiment of the present invention.
본 발명은 상부에 중심홀과 상부 일측에는 물, 코크스 및 계면활성제를 투입하기 위한 제1투입홀(110) 및 교반이 진행되면서 제조되는 슬러리가 투입되는 제2투입홀(120)을 포함하고, 하부에는 에어 공급을 위한 에어공급홀(130)과, 하부에 에어공급을 위한 에어공급홀 및 교반대상물이 배출되는 배출홀(140)을 포함하는 원통형의 몸통과 상기 몸통 하부는 폭이 좁아지는 형태인 호퍼(150)로 이루어진 호퍼부(100), 상기 호퍼부 외부 상단에 위치하여 교반기 작동을 위한 동력을 발생하는 교반기모터(210), 상기 호퍼부의 중심홀을 관통하면서 상기 교반기모터에서 발생하는 동력을 전달하기 위해 상기 교반기모터와 일측이 연결되는 제1회전축(220), 상기 제1회전축의 다른 일측에 직교되도록 연결되는 제2회전축(230), 상기 제2회전축의 길이방향을 따라 설치되는 교반블레이드(240)를 포함하는 교반부(200); 및 The present invention includes a central hole in the upper part, a first inlet hole 110 for injecting water, coke, and surfactant on one side of the upper part, and a second inlet hole 120 into which the slurry produced while stirring is injected, A cylindrical body including an air supply hole 130 for air supply in the lower part, an air supply hole in the lower part for air supply and a discharge hole 140 through which objects to be stirred are discharged, and the lower part of the body has a narrow width. A hopper unit 100 consisting of a hopper 150, a stirrer motor 210 located at the outer top of the hopper unit and generating power for operating the stirrer, and power generated from the stirrer motor while penetrating the center hole of the hopper unit. A first rotating shaft 220 on one side connected to the stirrer motor in order to transmit a second rotating shaft 230 connected at right angles to the other side of the first rotating shaft, stirring installed along the longitudinal direction of the second rotating shaft A stirring unit 200 including a blade 240; and
상기 호퍼 외부에 위치하여 배출홀과 제2투입홀간에 연결되는 제1연결관(310), 상기 제1연결관 중간에 위치하여 상기 배출홀에서 배출되는 교반대상물을 상기 제2투입홀을 통해 호퍼 내부로 재공급하기 위한 순환펌프(320)를 포함하는 재공급부(300), 상기 호퍼 내부에 위치하여 내부벽면을 따라 호퍼를 두르는 형태로 설치되는 레일부(400)를 포함하는 석유 코크스 슬러리 제조장치를 제공한다.A first connector 310 located outside the hopper and connected between the discharge hole and the second input hole, located in the middle of the first connector, moves the agitated object discharged from the discharge hole to the hopper through the second input hole. A petroleum coke slurry manufacturing device including a resupply unit 300 including a circulation pump 320 for resupplying the inside, and a rail unit 400 located inside the hopper and installed in a form surrounding the hopper along the inner wall. provides.
또한, 상기 제1회전축과 제2회전축은 볼베어링(250)을 통해 연결될 수 있다.Additionally, the first and second rotation shafts may be connected through a ball bearing 250.
또한, 상기 제2회전축 끝단에는 톱니바퀴(260)를 추가로 포함하고, 상기 톱니바퀴는 상기 레일부와 연결될 수 있다.In addition, the end of the second rotation shaft additionally includes a gear wheel 260, and the gear wheel may be connected to the rail portion.
또한, 상기 레일부는 상기 톱니바퀴와 맞물리기 위해 톱니형상을 포함할 수 있다.Additionally, the rail portion may include a tooth shape to engage with the gear wheel.
또한, 상기 제1회전축은 종방향으로, 제2회전축은 횡방향으로 회전할 수 있다.Additionally, the first rotation axis may rotate in the longitudinal direction and the second rotation axis may rotate in the horizontal direction.
또한, 상기 볼베어링은 씰링을 위해 씰링부재(251)를 추가로 포함할 수 있다.Additionally, the ball bearing may additionally include a sealing member 251 for sealing.
또한, 상기 에어공급홀을 통해 에어공급을 위해 노즐을 포함할 수 있다.Additionally, a nozzle may be included to supply air through the air supply hole.
또한, 상기 에어공급홀을 통해 에어공급을 위해 노즐을 포함할 수 있으며, 상기 노즐은 침전 방지를 위해 이용될 수 있다.Additionally, a nozzle may be included to supply air through the air supply hole, and the nozzle may be used to prevent precipitation.
또한, 상기 노즐의 지름은 1/2인치, 1/4인치, 1/8인치 및 3/8인치 일 수 있다.Additionally, the diameter of the nozzle may be 1/2 inch, 1/4 inch, 1/8 inch, and 3/8 inch.
또한, 상기 노즐의 지름은 1/2인치 내지 7/8인치 일 수 있다.Additionally, the nozzle may have a diameter of 1/2 inch to 7/8 inch.
또한, 상기 노즐은 진동노즐일 수 있다.Additionally, the nozzle may be a vibrating nozzle.
또한, 상기 에어공급홀에 공급되는 압력은 4bar 내지 9bar 일 수 있으며, 바람직하게는 5bar 내지 8bar, 더 바람직하게는 6bar 내지 7bar 일 수 있다.Additionally, the pressure supplied to the air supply hole may be 4 bar to 9 bar, preferably 5 bar to 8 bar, and more preferably 6 bar to 7 bar.
또한, 상기 호퍼부에 투입되는 물의 무게를 감지하는 중량센서를 포함할 수 있다.Additionally, it may include a weight sensor that detects the weight of water being introduced into the hopper unit.
또한, 상기 교반기모터에 걸리는 부하를 감지하기 위한 부하감지센서를 포함할 수 있다.Additionally, it may include a load detection sensor to detect the load on the stirrer motor.
또한, 상기 중량센서를 통해 설정된 중량 감지시 에어공급이 진행될 수 있다.Additionally, air supply may proceed when the weight set through the weight sensor is detected.
또한, 상기 부하감지센서를 통해 슬러리의 제조 완료 여부를 판단할 수 있다.Additionally, it is possible to determine whether the slurry has been manufactured through the load detection sensor.
또한, 상기 석유 코크스 슬러리 제조 장치의 운전 컨트롤을 위한 제어부를 포함할 수 있다.Additionally, it may include a control unit for controlling the operation of the petroleum coke slurry production device.
또한, 상기 씰링부재는 립씰일 수 있다.Additionally, the sealing member may be a lip seal.
또한, 상기 호퍼의 상면 또는 하면 중 어느 하나 이상의 지름이 1,000mm 내지 1,500mm일 수 있다.Additionally, the diameter of at least one of the upper or lower surface of the hopper may be 1,000 mm to 1,500 mm.
또한, 상기 한번에 교반이 진행되는 교반대상물의 양이 20kg 이하일 수 있다.Additionally, the amount of the object to be stirred at one time may be 20 kg or less.
또한, 상기 제어부를 통해 40Hz이상의 Hz조절 가능할 수 있다.In addition, Hz of 40 Hz or more can be adjusted through the control unit.
또한, 상기 제어부를 통해 투입되는 코크스가 분당 3kg 내지 6kg로 조절가능할 수 있다.Additionally, the coke input through the control unit may be adjusted to 3kg to 6kg per minute.
또한, 상기 교반기모터는 호퍼 내부에 투입되는 교반대상물이 많아질수록 과부하가 걸릴 수 있으며, 교반대상물이 제대로 교반되지 않을 수 있으므로 투입되는 교반대상물의 투입량 조절을 위한 제어가 필요하며, 일정시간마다 일정량을 투입할 수 있으며, 이를 위해 제어부를 통해 제어될 수 있다.In addition, the stirrer motor may be overloaded as the number of objects to be stirred increases inside the hopper, and the objects to be stirred may not be properly stirred, so control is required to adjust the amount of objects to be stirred, and a certain amount at a certain time. can be input, and for this purpose, it can be controlled through the control unit.
또한, 상기 제어부는 에어공급 압력, 에어공급 속도, 물투입속도를 추가로 제어할 수 있다.In addition, the control unit can additionally control air supply pressure, air supply speed, and water input speed.
상기 물의 투입속도는 빠를수록 좋을 수 있으며, 분당 3t 내지 20t을 투입할 수 있다.The faster the water input speed, the better, and 3 to 20 tons can be input per minute.
또한, 상기 기술구성을 활용하여 하기 단계를 포함하는 방법을 통해 석유 코크스 슬러리를 제조할 수 있다.Additionally, petroleum coke slurry can be manufactured through a method including the following steps using the above technical configuration.
1) 물, 코크스 및 계면활성제를 호퍼부에 투입하면서 교반대상물을 교반하는 투입교반단계;1) An input agitation step of agitating the object to be stirred while injecting water, coke, and surfactant into the hopper unit;
2) 상기 교반이 진행되는 교반대상물에 에어를 공급하는 에어공급단계;2) an air supply step of supplying air to the object being stirred;
3) 상기 에어공급이 진행되는 교반대상물을 순환펌프를 통해 다시 호퍼부로 재공급하는 순환투입단계3) Circulation input step of re-supplying the agitated object to which the air supply is performed back to the hopper unit through the circulation pump.
이상에서 대표적인 실시예를 통하여 본 발명에 대하여 상세하게 설명하였으나, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자는 상술한 실시예에 대하여 본 발명의 범주에서 벗어나지 않는 한도 내에서 다양한 변형이 가능함을 이해할 것이다.Although the present invention has been described in detail through representative embodiments above, those skilled in the art will recognize that various modifications to the above-described embodiments are possible without departing from the scope of the present invention. You will understand.
그러므로 본 발명의 권리범위는 설명된 실시예에 국한되어 정해져서는 안 되며, 후술하는 특허청구범위뿐만 아니라 이 특허청구범위와 균등한 것들에 의해 정해져야 한다.Therefore, the scope of the present invention should not be limited to the described embodiments, but should be determined not only by the claims described later but also by equivalents to the claims.
[부호의 설명][Explanation of symbols]
100: 호퍼부100: Hopper part
110: 제1투입홀110: First input hole
120: 제2투입홀120: Second input hole
130: 에어공급홀130: Air supply hole
140: 배출홀140: discharge hole
200: 교반부200: stirring unit
210: 교반기모터210: Stirrer motor
220: 제1회전축220: First rotation axis
230: 제2회전축230: Second rotation axis
240: 교반블레이드240: Stirring blade
250: 볼베어링250: ball bearing
251: 씰링부재251: Sealing member
260: 톱니바퀴260: gearwheel
300: 재공급부300: Resupply department
310: 제1연결관310: first connector
320: 순환펌프320: Circulation pump
400: 레일부400: Rail part

Claims (20)

  1. 상부에 중심홀과 상부 일측에는 물, 코크스 및 계면활성제를 투입하기 위한 제1투입홀 및 교반이 진행되면서 제조되는 슬러리가 투입되는 제2투입홀을 포함하고, 하부에는 에어 공급을 위한 에어공급홀과, 하부에 에어공급을 위한 에어공급홀 및 교반대상물이 배출되는 배출홀을 포함하는 원통형의 몸통과 상기 몸통 하부는 폭이 좁아지는 형태인 호퍼로 이루어진 호퍼부;It includes a central hole in the upper part, a first inlet hole for injecting water, coke, and surfactant on one side of the upper part, and a second inlet hole for injecting the slurry produced while stirring, and an air supply hole in the lower part for supplying air. A hopper unit consisting of a cylindrical body including an air supply hole for supplying air to the lower part and a discharge hole through which objects to be stirred are discharged, and a hopper having a narrow width at the lower part of the body;
    상기 호퍼부 외부 상단에 위치하여 교반기 작동을 위한 동력을 발생하는 교반기모터, 상기 호퍼부의 중심홀을 관통하면서 상기 교반기모터에서 발생하는 동력을 전달하기 위해 상기 교반기모터와 일측이 연결되는 제1회전축, 상기 제1회전축의 다른 일측에 직교되도록 연결되는 제2회전축, 상기 제2회전축의 길이방향을 따라 설치되는 교반블레이드를 포함하는 교반부 및 A stirrer motor located at the outer top of the hopper unit to generate power for operating the stirrer, a first rotating shaft on one side connected to the stirrer motor to transmit power generated from the stirrer motor while penetrating the center hole of the hopper unit, A second rotation shaft connected to be perpendicular to the other side of the first rotation shaft, a stirring unit including a stirring blade installed along the longitudinal direction of the second rotation shaft, and
    상기 호퍼 외부에 위치하여 배출홀과 제2투입홀간에 연결되는 제1연결관, 상기 제1연결관 중간에 위치하여 상기 배출홀에서 배출되는 교반대상물을 상기 제2투입홀을 통해 호퍼 내부로 재공급하기 위한 순환펌프를 포함하는 재공급부;A first connector located outside the hopper and connected between the discharge hole and the second input hole, located in the middle of the first connector, redirects the agitated object discharged from the discharge hole into the hopper through the second input hole. A resupply unit including a circulation pump for supply;
    상기 호퍼 내부에 위치하여 내부벽면을 따라 호퍼를 두르는 형태로 설치되는 레일부를 포함하는 석유 코크스 슬러리 제조장치.A petroleum coke slurry manufacturing device including a rail portion located inside the hopper and installed in a form surrounding the hopper along the inner wall.
  2. 제1항에 있어서,According to paragraph 1,
    상기 제1회전축과 제2회전축은 볼베어링을 통해 연결되는 석유 코크스 슬러리 제조장치.A petroleum coke slurry manufacturing device in which the first and second rotation shafts are connected through ball bearings.
  3. 제1항에 있어서,According to paragraph 1,
    상기 제2회전축 끝단에는 톱니바퀴를 추가로 포함하고, 상기 톱니바퀴는 상기 레일부와 연결되는 석유 코크스 슬러리 제조장치.A petroleum coke slurry manufacturing apparatus further comprising a gear wheel at the end of the second rotating shaft, and the gear wheel is connected to the rail portion.
  4. 제1항에 있어서,According to paragraph 1,
    상기 제1회전축은 종방향으로, 제2회전축은 횡방향으로 회전하는 석유 코크스 슬러리 제조장치.A petroleum coke slurry production device in which the first rotation shaft rotates in the longitudinal direction and the second rotation shaft rotates in the transverse direction.
  5. 제2항에 있어서,According to paragraph 2,
    상기 볼베어링은 씰링을 위해 씰링부재를 추가로 포함하는 석유 코크스 슬러리 제조장치.The ball bearing is a petroleum coke slurry manufacturing device that additionally includes a sealing member for sealing.
  6. 제1항에 있어서,According to paragraph 1,
    상기 에어공급홀을 통해 에어공급을 위해 노즐을 포함하는 석유 코크스 슬러리 제조장치.A petroleum coke slurry manufacturing device including a nozzle for supplying air through the air supply hole.
  7. 제1항에 있어서,According to paragraph 1,
    상기 호퍼부에 투입되는 물의 무게를 감지하는 중량센서를 포함하는 석유 코크스 슬러리 제조장치.A petroleum coke slurry manufacturing device including a weight sensor that detects the weight of water introduced into the hopper unit.
  8. 제1항에 있어서,According to paragraph 1,
    상기 교반기모터에 걸리는 부하를 감지하기 위한 부하감지센서를 포함하는 석유 코크스 슬러리 제조장치. A petroleum coke slurry manufacturing device including a load detection sensor for detecting the load on the stirrer motor.
  9. 제7항에 있어서,In clause 7,
    상기 중량센서를 통해 설정된 중량 감지시 에어공급이 진행되는 석유 코크스 슬러리 제조장치.A petroleum coke slurry manufacturing device in which air is supplied when the weight set through the weight sensor is detected.
  10. 제8항에 있어서,According to clause 8,
    상기 부하감지센서를 통해 슬러리의 제조 완료 여부를 판단하는 석유 코크스 슬러리 제조장치.A petroleum coke slurry manufacturing device that determines whether the slurry has been manufactured through the load detection sensor.
  11. 제1항에 있어서,According to paragraph 1,
    상기 석유 코크스 슬러리 제조 장치의 운전 컨트롤을 위한 제어부를 포함하는 석유 코크스 슬러리 제조장치.A petroleum coke slurry production device comprising a control unit for controlling the operation of the petroleum coke slurry production device.
  12. 제5항에 있어서,According to clause 5,
    상기 씰링부재는 립씰인 석유 코크스 슬러리 제조장치.A petroleum coke slurry manufacturing device wherein the sealing member is a lip seal.
  13. 제1항에 있어서,According to paragraph 1,
    상기 에어공급홀은 2개 내지 4개인 석유 코크스 슬러리 제조장치.A petroleum coke slurry manufacturing device having 2 to 4 air supply holes.
  14. 제6항에 있어서,According to clause 6,
    상기 노즐은 1/2인치, 1/4인치, 1/8인치 및 3/8인치 중 어느 하나 이상이 이용되는 석유 코크스 슬러리 제조장치.The petroleum coke slurry manufacturing device uses one or more of the nozzles of 1/2 inch, 1/4 inch, 1/8 inch and 3/8 inch.
  15. 제1항에 있어서,According to paragraph 1,
    상기 에어공급홀에 공급되는 압력은 4bar 내지 9bar인 석유 코크스 슬러리 제조장치.A petroleum coke slurry production device in which the pressure supplied to the air supply hole is 4 bar to 9 bar.
  16. 제1항에 있어서,According to paragraph 1,
    상기 호퍼는 상면 또는 하면 중 어느 하나 이상의 지름이 1,000mm 내지 1,500mm인 석유 코크스 슬러리 제조장치.The hopper is a petroleum coke slurry production device in which one or more of the upper or lower surfaces have a diameter of 1,000 mm to 1,500 mm.
  17. 제1항에 있어서,According to paragraph 1,
    상기 한번에 교반이 진행되는 교반대상물의 양이 20kg 이하인 석유 코크스 슬러리 제조장치.A petroleum coke slurry production device in which the amount of the object to be stirred at one time is 20 kg or less.
  18. 제11항에 있어서,According to clause 11,
    상기 제어부를 통해 40Hz이상의 Hz조절 가능한 석유 코크스 슬러리 제조장치.A petroleum coke slurry manufacturing device capable of controlling Hz above 40Hz through the control unit.
  19. 제11항에 있어서,According to clause 11,
    상기 제어부를 통해 투입되는 코크스가 분당 3kg 내지 6kg로 조절가능한 석유 코크스 슬러리 제조장치.A petroleum coke slurry production device in which the coke input through the control unit can be adjusted to 3kg to 6kg per minute.
  20. 제1항 내지 제19항 중 어느 한 항의 석유 코크스 슬러리 제조장치를 이용하여 하기 단계를 통해 석유 코크스 슬러리를 제조하는 방법.A method of producing petroleum coke slurry through the following steps using the petroleum coke slurry production apparatus of any one of claims 1 to 19.
    1) 물, 코크스 및 계면활성제를 호퍼부에 투입하면서 교반대상물을 교반하는 투입교반단계;1) An input agitation step of agitating the object to be stirred while injecting water, coke, and surfactant into the hopper unit;
    2) 상기 교반이 진행되는 교반대상물에 에어를 공급하는 에어공급단계;2) an air supply step of supplying air to the object being stirred;
    3) 상기 에어공급이 진행되는 교반대상물을 순환펌프를 통해 다시 호퍼부로 재공급하는 순환투입단계3) Circulation input step of re-supplying the agitated object to which the air supply is performed back to the hopper unit through the circulation pump.
PCT/KR2023/001563 2022-05-31 2023-02-03 Apparatus for manufacturing petroleum coke slur WO2023234516A1 (en)

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