WO2023230899A1 - 液冷板、电池包和汽车 - Google Patents
液冷板、电池包和汽车 Download PDFInfo
- Publication number
- WO2023230899A1 WO2023230899A1 PCT/CN2022/096418 CN2022096418W WO2023230899A1 WO 2023230899 A1 WO2023230899 A1 WO 2023230899A1 CN 2022096418 W CN2022096418 W CN 2022096418W WO 2023230899 A1 WO2023230899 A1 WO 2023230899A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- side plate
- liquid cooling
- equal
- plate
- limiting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6556—Solid parts with flow channel passages or pipes for heat exchange
- H01M10/6557—Solid parts with flow channel passages or pipes for heat exchange arranged between the cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/233—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions
- H01M50/242—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions adapted for protecting batteries against vibrations, collision impact or swelling
Definitions
- This application relates to the technical field of liquid cooling plates, and in particular to a liquid cooling plate, a battery pack and an automobile.
- the power system of electric vehicles mainly uses power batteries as the power source.
- Most of the power battery types use lithium-ion power batteries. By assembling multiple lithium batteries to form a battery pack, as much electrical energy as possible is stored, so that electric vehicles can achieve high cruising range. High charging speed, high power performance and other indicators. Among them, in order to ensure the safety and high endurance of electric vehicles, effective battery thermal management must be carried out to prevent the lithium battery from being charged or discharged during operation or due to excessive temperature. High power battery short circuit, fire and other accidents occur. In the existing technology, the battery is often thermally managed through liquid cooling, that is, the liquid cooling plate is mainly used to contact the surface of the power battery for heat exchange.
- the main purpose of this application is to provide a liquid-cooled plate, which is designed to have cooling functions, buffering functions and blocking functions, effectively reducing the number of parts and costs, while improving the space utilization of the battery pack, thereby improving Battery life and safety, and the liquid cooling plates can be arranged on both sides of the battery core, which greatly improves thermal management performance and takes into account the improvement of power performance.
- the liquid cooling plate proposed in this application is applied to a battery pack.
- the battery pack includes a plurality of cells and a plurality of liquid cooling plates, and any two liquid cooling plates are sandwiched between them.
- the battery core and the liquid cooling plate include:
- the plate body has a first side plate and a second side plate arranged oppositely, and the first side plate and the second side plate are connected to form a liquid flow chamber;
- a plurality of compression ribs are spaced apart and connected between the first side plate and the second side plate to divide the liquid flow chamber into multiple liquid flow channels for cooling liquid to flow;
- a limiting structure is provided between two adjacent compression ribs.
- the limiting structure includes a first limiting rib and a second limiting rib arranged oppositely.
- the first limiting rib and the second limiting rib The positioning ribs are respectively fixed to the first side plate and the second side plate, so as to limit the first side plate and the first side plate and the second side plate by the mutual proximity of the first limiting rib and the second limiting rib.
- the limit position at which either one of the second side plates deforms toward the other.
- the compression ribs are inclined from the first side plate toward the second side plate, the first limiting ribs and the second limiting ribs are arranged in an offset manner, and the first limiting ribs are The inclination direction of the line connecting the center of the rib and the center of the second limiting rib is opposite to the inclination direction of the compression rib.
- the angle formed by the inclined extension direction of the compression rib and the second side plate is ⁇ , and ⁇ is greater than or equal to 30 degrees and less than or equal to 60 degrees.
- the first limiting rib and the second limiting rib have a first offset distance H in the longitudinal direction, and the compression rib has a first projected length.
- the compression rib has a second projected length, and the difference between the first projected length and the second projected length is equal to the first misalignment distance.
- the first misalignment distance H is greater than or equal to 0.5 mm and less than or equal to 1.5 mm.
- the compression rib is a straight segment, one end of the straight segment is connected to the first side plate, and the other end is connected to the second side plate.
- the compression rib includes a first folding section, a second folding section and a transition section bent and connected between the first folding section and the second folding section, and one end of the first folding section is fixed. Connected to the first side panel, one end of the second folding section is fixedly connected to the second side panel.
- the first folding section is inclined from the first side plate toward the second side plate, and the second folding section is arranged parallel to the first folding section.
- the transition section includes a connected first arc section and a second arc section, one end of the first arc section is fixedly connected to the first folded section, and one end of the second arc section is connected to the third arc section.
- the two folded sections are fixedly connected.
- connection between the first arc segment and the second arc segment is arranged tangentially.
- the transition section further includes a connecting section, which is located between the first arc section and the second arc section and is connected to one end of the first arc section and the second arc section respectively. Set tangent to one end of the segment.
- limiting structures there are multiple limiting structures, and multiple limiting structures are provided one by one in the corresponding liquid flow channels;
- each of the liquid flow channels is provided with a plurality of limiting structures.
- the plate body is made of aluminum.
- the longitudinal distance between two adjacent compression ribs is h1, and h1 is greater than or equal to 15 mm and less than or equal to 25 mm.
- the longitudinal height of the first limiting rib and the second limiting rib is h2, h2 is greater than or equal to 1 mm and less than or equal to 3 mm;
- the width of the first side plate and the second side plate in the transverse direction is h3, and h3 is greater than or equal to 0.5mm and less than or equal to 1mm;
- the width of the liquid flow chamber in the transverse direction is h4, h4 is greater than or equal to 2mm and less than or equal to 5mm;
- the distance between the first limiting rib and the second limiting rib in the transverse direction is h5, and h5 is greater than or equal to 1 mm and less than or equal to 3 mm.
- the length of the plate body is a, which is greater than or equal to 800mm and less than or equal to 1300mm;
- the width of the board body is b, where b is greater than or equal to 80mm and less than or equal to 120mm;
- the thickness of the plate body is c, and c is greater than or equal to 3 mm and less than or equal to 6 mm.
- This application also proposes a battery pack, which includes a plurality of cells and a liquid-cooling plate as described above, wherein there are multiple liquid-cooling plates, and there is a gap between any two of the liquid-cooling plates. The electric core is clamped.
- a thermally conductive structural glue is provided between the battery core and the liquid cooling plate.
- This application also proposes an automobile, which includes the battery pack as described above.
- the liquid cooling plate of this application has cooling function, buffering function and barrier function, effectively reducing the number of parts and costs while reducing Improve the space utilization of the battery pack, thereby improving endurance, power performance, charging speed and safety; specifically, by setting up multiple compression ribs, on the one hand, the liquid flow cavity in the plate body is divided into multiple channels for cooling liquid
- the liquid flow channel uses the large heat capacity of the coolant to absorb the heat generated by the battery core and blocks heat transfer, thus inhibiting the occurrence of heat spread and improving the safety of the battery core while reducing battery life.
- the number of components in the package improves space utilization; on the other hand, the compression ribs are compressed and deformed under the action of the expansion of the battery core, and the first side plate and/or the second side plate will also be stressed and deformed and approach each other. , which can provide buffering and reverse supporting force for the liquid cooling plate to balance the expansion force of the battery core, thereby ensuring the structural stability of the liquid cooling plate while better adapting to the expansion deformation of the battery core and playing a buffering function. It can effectively reduce the number of parts and further improve space utilization. In the process, there is always a large effective contact area between the first side plate and/or the second side plate and the battery core to ensure the cooling of the liquid cooling plate.
- the effect is to improve the reliability of the liquid cooling plate; in addition, by setting a limit structure, the limit position of the deformation of either one of the first side plate and the second side plate to the other is limited, ensuring that the coolant can be used in extreme situations It can still flow in the liquid flow channel, achieving uniform cooling of the battery core by the liquid cooling plate and improving the reliability of the liquid cooling plate.
- Figure 1 is a schematic structural diagram of the liquid cooling plate of the present application in one embodiment
- Figure 2 is a schematic diagram of the positional relationship between two adjacent liquid cooling plates and corresponding cells in Figure 1;
- Figure 3 is a front view of Figure 2, which shows a schematic structural diagram of the liquid cooling plate in a deformed state when the battery core expands;
- Figure 4 is a cross-sectional view of the liquid cooling plate before deformation in Figure 2;
- Figure 5 is a cross-sectional view of the liquid cooling plate in a deformed state in Figure 3;
- Figure 6 is a comparison of the liquid cooling plates in the two states shown in Figures 4 and 5;
- Figure 7 is a schematic structural diagram of an embodiment of the compression rib in Figure 4.
- Figure 8 is a schematic structural diagram of another embodiment of the compression rib in Figure 4.
- Figure 9 is a schematic structural diagram of another embodiment of the compression rib in Figure 4.
- Figure 10 is a partial enlarged view of position A in Figure 4.
- FIG 11 is a schematic structural diagram of the liquid cooling plate in Figure 1.
- the battery pack of this application includes multiple cells 10 and multiple liquid-cooled plates 20. There is a gap between any two liquid-cooled plates 20.
- the battery core 10 is clamped.
- a plurality of liquid cooling plates 20 can be provided in quantity and arranged in a staggered manner to ensure that the two oppositely arranged surfaces of one (one/column) battery core 10 are both affixed with the liquid cooling plates 20 , thus improving the efficiency of the liquid cooling.
- the thermal management performance of the cold plate 20 on the battery core 10 greatly improves the service life of the battery core 10 .
- the liquid cooling plate 20 includes a plate body, a plurality of compression ribs 30 and a limiting structure 40.
- the plate body has a first side plate 21 and a second side plate 22 arranged oppositely. , the first side plate 21 and the second side plate 22 are connected to form a liquid flow chamber 23; a plurality of compression ribs 30 are arranged at intervals and connected between the first side plate 21 and the second side plate 22 to separate the liquid flow chamber.
- 23 is divided into a plurality of liquid flow channels 23a for the flow of coolant;
- the limiting structure 40 is provided between two adjacent compression ribs 30, and the limiting structure 40 includes a first limiting rib 41 and a second limiting rib arranged oppositely.
- the first limiting rib 41 and the second limiting rib 42 are fixed to the first side plate 21 and the second side plate 22 respectively, so that the first limiting rib 41 and the second limiting rib 42 approach each other.
- the limit position that limits the deformation of either one of the first side plate 21 and the second side plate 22 toward the other is set in this way, while ensuring the use reliability and structural stability of the liquid cooling plate 20, by replacing
- the original liquid cooling plate, buffer material and insulation material enable the liquid cooling plate 20 of the present application to have cooling function, buffering function and barrier function, effectively reducing the number of parts, reducing costs and improving the space utilization of the battery pack. , so that as many cells as possible can be arranged in the battery pack, thereby improving battery life, power performance, charging speed and safety.
- multiple liquid cooling plates 20 and multiple battery cores 10 are staggered, that is, the battery cores 10 are sandwiched between two adjacent liquid cooling plates 20 , and the battery cores 10 are sandwiched between two adjacent liquid cooling plates 20 .
- the flowing coolant uses its large heat capacity characteristics to absorb the heat generated by the battery cores 10, delaying the temperature rise of the battery cores 10, and uses the liquid cooling plate 20 to block the heat transfer between two adjacent battery cells 10, effectively isolating them.
- the liquid cooling plate 20 is made of materials with good thermal conductivity, such as silver, copper, aluminum, etc.; the liquid cooling plate 20 also covers Multiple battery cores 10, that is, as shown in Figure 1, multiple battery cores 10 are arranged on both sides of the liquid cooling plate 20.
- the peripheral battery cells 10 are a plurality of battery cells 10 surrounding the battery core 10 that has experienced thermal runaway, that is, they are located on both sides of the battery core 10 that has experienced thermal runaway, and adjacent battery cells 10 that are blocked by the liquid cooling plate 20 .
- a plurality of compression ribs 30 arranged at intervals separate the liquid flow chamber 23 and form a plurality of liquid flow channels 23a.
- the compression ribs 30 respectively support the first side plate 21 and the second side plate 22, so that the liquid flow chamber 23 can be formed.
- the flow chamber 23 provides supporting force to facilitate the flow of the coolant in the liquid flow chamber 23 and at the same time improves the reliability and structural stability of the liquid cooling plate 20.
- the liquid cooling plate 20 and the electric There is always a certain pressing force between the cores 10.
- the liquid cooling plate 20 When the liquid cooling plate 20 is expanded and squeezed by the battery core 10, it can provide buffering and reverse holding force for the liquid cooling plate 20 to balance the expansion force, thereby ensuring the liquid cooling.
- each compression rib 30 is compressed and deformed, and the first side When the plate 21 and the second side plate 22 deform, the liquid cooling plate 20 can absorb and offset the expansion force of the battery core 10 and adapt to the expansion deformation of the battery core 10.
- the first deformation surface formed by the expansion of the battery core 10 60 matches the second deformation surface 61 formed by the deformation of the plate body, which can better adapt to the expansion of the battery core 10 during the life cycle, ensure that under appropriate pressure, the structure of the battery core 10 is not destroyed, and improve the performance of the battery core 10
- the cycle life is improved, and the structural strength of the battery core 10 is improved.
- a large effective contact area is always maintained between the liquid cooling plate 20 and the battery core 10, improving the performance of the liquid cooling plate 20.
- the cooling effect inhibits the occurrence of heat spread and improves the safety of the battery pack.
- the The limiting structure 40 limits the relatively close limit distance between the first side plate 21 and the second side plate 22 to ensure that the coolant can still flow in each liquid flow channel 23a under extreme circumstances, thereby realizing the liquid cooling plate 20 Uniform cooling of the battery core 10 improves the reliability of the liquid cooling plate 20 .
- the limiting structure 40 includes a first limiting rib 41 and a second limiting rib 42.
- the first limiting rib 41 and the second limiting rib 42 are respectively fixed on the opposite sides of the first side plate 21 and the second side plate 22.
- Surface, in other words, the first limiting rib 41 and the first side plate 21, the second limiting rib 42 and the second side plate 22 can be an integral structure, for example, fixedly connected through integral molding, welding, embedding, etc., The connection strength is improved and the structure is more stable.
- the first limiting rib 41 and the second limiting rib 42 will come close to each other.
- the first side The plate 21 and the second side plate 22 stop deforming.
- the distance between part of the first side plate 21 and the second side plate 22 is the first limiting rib 41 and the second limiting rib 42 in the transverse direction (as shown in the figure).
- the limiting structure 40 can only be the first limiting structure.
- the ribs 41 or the second limiting ribs 42; or the limiting structure 40 is a compressible elastic piece.
- the liquid cooling plate 20 itself has a cooling function, a buffering function and a barrier function, compared with using cushioning materials such as silicone gaskets and insulation materials such as aerogel to achieve the same function, when the liquid cooling plate 20 is applied to a battery pack At the same time, it can make full use of the installation space in the battery pack, reduce the number of parts with other functions, and increase the number of battery cells 10. While increasing the charging speed, improving power performance, and extending the cruising range, it also improves assembly efficiency and reduces overall usage. cost.
- the liquid cooling plate 20 of this application has cooling function, buffering function and barrier function, effectively reducing the number of parts and costs while reducing , improve the space utilization of the battery pack, thereby improving endurance, power performance, charging speed and safety; specifically, by setting multiple compression ribs 30, on the one hand, the liquid flow chamber 23 in the plate body is divided into multiple supply
- the liquid flow channel 23a of the coolant utilizes the large heat capacity characteristic of the coolant to absorb the heat generated by the battery core 10 and has the function of blocking heat transfer, thereby inhibiting the occurrence of heat spread and improving the safety of the battery core 10.
- the compression ribs 30 are compressed and deformed under the action of the expansion of the battery core 10, and the first side plate 21 and/or the second side plate 21 are compressed and deformed.
- the plates 22 will also be deformed by force and come closer to each other, which can provide buffering and reverse supporting force for the liquid cooling plate 20 to balance the expansion force of the battery core 10, thereby ensuring the structural stability of the liquid cooling plate 20 while ensuring better Adapt to the expansion deformation of the battery core 10 and play a buffering function, which can also effectively reduce the number of parts and further improve space utilization.
- the first side plate 21 and/or the second side plate 22 are in contact with the battery core 10 There is always a large effective contact area between them, ensuring the cooling effect of the liquid cooling plate 20 and improving the reliability of the liquid cooling plate 20; in addition, by setting the limiting structure 40, the first side plate 21 and the second side plate are limited The extreme position of deformation of any one of 22 toward the other ensures that the coolant can still flow in the liquid flow channel 23a under extreme circumstances, achieving uniform cooling of the battery core 10 by the liquid cooling plate 20 and improving the liquid cooling plate. 20 usability reliability.
- the compression ribs 30 are inclined from the first side plate 21 toward the second side plate 22 , the first limiting ribs 41 and the second limiting ribs 42 are arranged in an offset manner, and the first limiting ribs 41 and 42 are disposed in an offset manner.
- the inclination direction of the line connecting the center of the positioning rib 41 and the center of the second limiting rib 42 is opposite to the inclination direction of the compression rib 30. It can be understood that during the use of the battery core 10, the battery core 10 will generate expansion force and expand. deformation, at this time the expansion force squeezes the two adjacent liquid cooling plates 20 and transmits the expansion force to the liquid cooling plates 30 on both sides.
- the compression ribs 30 are inclined, the first side plate 21 and the second side plate 22 are Under the action of the expansion force, bending deformation is easily generated to absorb the expansion force of the battery core 10 , thereby meeting the structural strength requirements of the liquid cooling plate 20 and the cycle life requirements of the battery core 10 .
- first side plate 21 and the second side plate 22 are connected by the third side plate and the fourth side plate respectively, and together form the liquid flow chamber 23.
- the third side plate and the fourth side plate can be curved structures.
- the inclination directions of the plurality of compression ribs 30 remain consistent, that is, they are all facing the third side plate of the liquid cooling plate 20, or they are all facing the fourth side plate. It is arranged at an inclination.
- the inclination direction of the line connecting the center of the first limiting rib 41 and the center of the second limiting rib 42 is opposite to the inclination direction of the compression rib 30, so as to prevent the first limiting rib 41 and the second limiting rib 42 from interacting with each other.
- the distance between the first side plate 21 and the second side plate 22 is too small, which affects the flow of the coolant. This not only satisfies the flow space of the coolant, but also satisfies the thermal management performance of the liquid cooling plate 20 for the battery core 10, thereby greatly extending the service life of the battery core 10.
- the contact surface between the plate body and the battery core 10 is extruded and deformed, and the first deformation surface 60 and the second deformation surface 61 Both are arc-shaped structures, that is, the first side plate 21 and the second side plate 22 will deform when squeezed.
- the connection point formed by the compression rib 30 and the first side plate 21 and the second side plate 22 will be formed along the longitudinal direction.
- the directions (Z direction as shown in the figure) are misaligned with each other, and the first limiting ribs 41 and the second limiting ribs 42 provided on the first side plate 21 and the second side plate 22 are also misaligned with each other along the longitudinal direction.
- the first limiting ribs 41 and the second limiting ribs 42 are They are vertically offset, and the inclination direction of the line connecting the center of the first limiting rib 41 and the center of the second limiting rib 42 is opposite to the inclination direction of the compression rib 30. In this way, it can be ensured that the first limiting rib 41 and the second limiting rib 42 are vertically offset.
- FIG. 5 The cross-sectional view shows the final deformation state of the liquid cooling plate 20 under the expansion of the battery core 10.
- Figure 6 is a comparative diagram of the liquid cooling plate 20 before and after the expansion of the battery core 10. The solid line represents the state before the deformation. Liquid cooling plate 20, the dotted line shows the liquid cooling plate 20 after being in a deformed state.
- the angle formed by the oblique extension direction of the compression rib 30 and the second side plate 22 is ⁇ , which is an acute angle, and ⁇ is greater than or equal to 30 degrees and less than or equal to 60 degrees. It can be understood that due to the size of the acute angle formed by the oblique extension direction of the compression rib 30 and the second side plate 22, and similarly the size of the acute angle formed by the oblique extension direction of the compression rib 30 and the first side plate 21, determines the size of the acute angle formed by the first side plate 22. The expansion force transmitted by the side plate 21 and the second side plate 22 to the compression ribs 30.
- the compression force will be too small, that is, less than 30 degrees, when the liquid cooling plate 20 is expanded and squeezed by the battery core 10, the compression force will The ribs 30 are easily compressed, and before the battery core 10 expands, there is not enough initial preload force to maintain a certain pressing force between the liquid cooling plate 29 and the battery core 10, making it impossible to balance the liquid cooling plate 20.
- the expansion force provides buffering and reverse holding force; if the included angle is too large, that is, greater than 60 degrees, the structural strength of the liquid cooling plate 20 is too high. When the liquid cooling plate 20 is expanded and squeezed by the battery core 10, the liquid cooling plate 20 will compress.
- the ribs 30 are difficult to be compressed, causing the battery core 10 to be subjected to excessive pressure and restricted from expansion, which greatly increases the risk of structural damage to the battery core 10 and premature degradation of its lifespan.
- the ⁇ value can specifically be 30 degrees, 45 degrees or 60 degrees, etc.
- the first limiting rib 41 and the second limiting rib 42 before the battery core 10 expands, the first limiting rib 41 and the second limiting rib 42 have a first misalignment distance H in the longitudinal direction (Z direction).
- the compression ribs 30 have a first projected length.
- the compression ribs 30 After the battery core 10 expands, the compression ribs 30 have a second projected length. The difference between the first projected length and the second projected length is equal to the first misalignment distance. In this way, it can be ensured When the first limiting rib 41 and the second limiting rib 42 abut each other, they have a large effective contact area.
- the opposite surfaces of the first limiting rib 41 and the second limiting rib 42 completely overlap, so that the first limiting rib 41 and the second limiting rib 42 completely overlap.
- the ribs 41 and the second limiting ribs 42 support each other more reliably, which on the one hand helps to ensure that the liquid flow channel 23a is unobstructed, that is, the cooling liquid can flow smoothly in the liquid flow channel 23a, and on the other hand, it helps to ensure that the liquid cooling plate 20 Structural stability, that is, the first limiting ribs 41 and the second limiting ribs 42 support each other with a large effective contact area. Under the action of the expansion force of the battery core 10, the liquid cooling plate 20 and the compression ribs 30 fit to make the structure more stable and improve the anti-extrusion strength of the board body.
- the first misalignment distance H is greater than or equal to 0.5mm and less than or equal to 1.5mm, which is convenient for matching with the inclined compression ribs 30, that is, matching with the included angle ⁇ .
- the first misalignment distance may specifically be 0.5mm, 1mm or 1.5mm, etc.
- the compression rib 30 is a straight section, one end of the straight section is connected to the first side plate 21, and the other end is connected to the second side plate 22.
- the second side plate 22 is to absorb the expansion force transmitted by the first side plate 21 and the second side plate 22, so that the board body can adapt to the expansion deformation of the battery core 10, and meet the structural strength requirements of the liquid cooling plate 20 and the battery core. 10 cycle life requirements.
- the compression rib 30 includes a first folding section 31 , a second folding section 32 and a transition section bent and connected between the first folding section 31 and the second folding section 32 33.
- One end of the first folding section 31 is fixedly connected to the first side plate 21, and one end of the second folding section 32 is fixedly connected to the second side plate 22.
- Such an arrangement is conducive to dividing the liquid flow chamber 23 to form multiple liquid flow channels.
- 23a can further accumulate force through the transition section 33, support the first side plate 21 and the second side plate 22, ensure the structural stability of the liquid flow chamber 23, and can be better compressed and deformed. , thereby causing the first side plate 21 and the second side plate 22 to deform and approach each other to adapt to the expansion deformation of the battery core 10 and ensure the cycle life of the battery core 10 and the structural stability and use reliability of the liquid cooling plate 20 .
- the first folding section 31 and the second folding section 32 can be arranged in parallel and connected by bending through the transition section 33, which can not only increase the length of the compression rib 30, improve the compression deformation resistance of the compression rib 30, but also slow down the compression deformation.
- the extrusion force that brings the first side plate 21 and the second side plate 22 closer to each other prevents the structure of the first side plate 21 and the second side plate 22 from being damaged and causing the liquid cooling plate 20 to be scrapped.
- the first folding section 31 is inclined from the first side plate 21 toward the second side plate 22 , and the second folding section 32 is arranged parallel to the first folding section 31 , that is, the first folding section 31 is not
- the second folding section 32 is perpendicular to the first side plate 21 and is not perpendicular to the second side plate 22 .
- This arrangement further increases the length of the compression rib 30 , improves the compression deformation resistance of the compression rib 30 , and also improves the hydraulic pressure. Fluid performance when the flow channel 23a is sharply curved.
- the transition section 33 includes a connected first arc section 33a and a second arc section 33b.
- One end of the first arc section 33a is fixedly connected to the first folding section 31, and one end of the second arc section 33b Being fixedly connected to the second folding section 32 can improve the structural strength of the compression rib 30 and at the same time improve the deformation capacity of the compression rib 30 to avoid cracks or even breakage of the compression rib 30 due to stress.
- connection between the first arc section 33a and the second arc section 33b is set to be tangential, so as to ensure that the compression ribs 30 can adapt to the extrusion force of the expansion of the battery core 10 and provide the first
- the side plate 21 and the second side plate 22 provide supporting force to fit the surface of the battery core 10 to absorb the expansion force of the battery core 10 and adapt to the expansion deformation of the battery core 10 .
- the transition section also includes a connecting section 33c.
- the connecting section 33c is located between the first arc section 33a and the second arc section 33b, and is connected to one end of the first arc section 33a and to the second arc section 33b.
- One end of the second arc section 33b is set tangent, which can improve the structural strength of the compression rib 30 and at the same time improve the deformation capacity of the compression rib 30 to avoid cracks or even breakage of the compression rib 30 due to stress.
- first arc section 33a, the connecting section 33c, and the second arc section 33b are connected to form a transition section 33, which can ensure that the compression ribs 30 adapt to the extrusion force of the expansion of the battery core 10, and provide space for the first side plate 21 and the On the basis of providing supporting force, the second side plate 22 makes the structure of the transition section 33 smoother.
- transition section 33 is integrally formed, and the first folding section 31 and the second folding section 32 are also integrally formed, which facilitates improving the structural strength of the compression rib 30 .
- each liquid flow channel 23 a is provided with a plurality of limiting structures 40 .
- at least one limiting structure can be provided in a liquid flow channel 23a.
- only one limiting structure can be provided, or two, three or even four can be provided to ensure the smooth flow of the coolant.
- the material of the liquid cooling plate 20 should be metal with good thermal conductivity, good structural strength, and easy processing.
- the material of the liquid cooling plate 20 is preferably Aluminum, that is, the plate body is made of aluminum, and the compression ribs 30 can also be made of aluminum.
- the longitudinal distance between two adjacent compression ribs 30 is h1, and h1 is greater than or equal to 15 mm and less than or equal to 25 mm.
- h1 is greater than or equal to 15 mm and less than or equal to 25 mm.
- the first side plate 21 and the second side plate 22 have moderate deformation under the expansion force of the battery core 10, and can absorb the expansion deformation of the battery core 10 in time, so that the liquid cooling plate 20 can meet the expansion force requirements of the battery core 10;
- the number of limiting structures 40 between two adjacent compression ribs 30 is reduced, thereby reducing costs.
- the degree of deformation of the compression ribs 30 is small, and the deformation of the first side plate 21 and the second side plate 22 can be The amount is small, resulting in the inability to provide sufficient initial preload force before the expansion of the battery core 10, and the inability to absorb the expansion deformation of the battery core 10 in time after the expansion of the battery core 10, that is, the expansion force of the battery core 10 cannot be balanced, so that the The liquid cooling plate 20 cannot meet the expansion force requirement of the battery core 10; if h1 is greater than 25mm, the distance between the two adjacent compression ribs 30 is far, resulting in the first side plate 21 and the gap between the two adjacent compression ribs 30.
- the height of the second side plate 22 in the longitudinal direction is too high, so that under the expansion force of the battery core 10, the first side plate 21 and the second side plate 22 are easily deformed. Therefore, a limiting structure 40 needs to be added to limit the height.
- the amount of deformation of the first side plate 21 and the second side plate 22 improves the stability of the structure.
- h1 can be specifically 15mm, 16mm, 17mm, 18mm, 19mm, 20mm, 21mm, 22mm, 23mm, 24mm or 25mm, etc.
- the height of the first limiting rib 41 and the second limiting rib 42 in the longitudinal direction is h2, and h2 is greater than or equal to 1 mm and less than or equal to 3 mm; the height can be determined according to h1
- the size of The space 23a is too large, causing the flow volume of the cooling liquid to be too small, or the limiting structure 40 is structurally unstable, and the liquid flow channel 23a is closed under the expansion force of the battery core 10, thus affecting the cooling effect of the liquid cooling plate 20. , reducing the thermal management performance of the liquid cooling plate 20 .
- the contact surface between the first limiting rib 41 and the second limiting rib 42 is too small.
- the first limiting rib 41 and the second limiting rib 42 The ribs 42 are extremely easy to deform, causing the first side plate 21 and the second side plate 22 to undergo excessive deformation, closing the liquid flow channel 23a, thus affecting the structural strength of the liquid cooling plate 20 and the smooth flow of the coolant; if h2 is greater than 3 mm , the contact surface between the first limiting rib 41 and the second limiting rib 42 is too large.
- the limiting structure 40 occupies a larger space, and the space for the cooling liquid to flow in the liquid flow channel 23a is smaller, which easily reduces the flow of the coolant.
- the flow volume reduces the cooling effect of the liquid cooling plate 20 .
- h2 can specifically be 1mm, 2mm or 3mm, etc.
- the width of the first side plate 21 and the second side plate 22 in the transverse direction is h3, and h3 is greater than or equal to 0.5mm and less than or equal to 1mm; this can ensure that the first side plate 21 and the second side plate 22 are deformed under the expansion force of the battery core 10 to balance the expansion force of the battery core 10 and meet the cycle life requirements of the battery core 10 .
- h3 is less than 0.5mm, the structural strength and extrusion resistance of the board body are low, that is, it is easily deformed under the pressure of the internal coolant, and during processing and movement; during the expansion of the battery core 10 Under the action of force, the first side plate 21 and the second side plate 22 are easily deformed; if h3 is greater than 1 mm, the first side plate 21 and the second side plate 22 are too thick, resulting in the structural strength of the plate body being too high.
- h3 can specifically be 0.5mm, 0.6mm, 0.7mm, 0.8mm, 0.9mm or 1mm, etc.
- the width of the liquid flow chamber 23 in the transverse direction is h4, and h4 is greater than or equal to 2 mm and less than or equal to 5 mm; that is, the first side plate 21 and the second
- the distance between the side plates 22 in the Y direction is h4 to ensure that the liquid flow channel 23a formed between the first side plate 21 and the second side plate 22 can meet the refrigerant flow demand.
- h4 can specifically be 2mm, 3mm, 4mm or 5mm, etc.
- the distance between the first limiting rib 41 and the second limiting rib 42 in the lateral direction is h5.
- h5 is greater than or equal to 1 mm and less than or equal to 3 mm.
- the distance can be determined according to the compression rib. 30.
- the values of ⁇ and h4 are set to ensure that during the expansion and deformation process of the battery core 10, the first limiting rib 41 and the second limiting rib 42 can approach each other to abut, and have a large effective contact.
- h5 can specifically be 1mm, 2mm or 3mm, etc.
- the length of the board body is a, a is greater than or equal to 800mm, and less than or equal to 1300mm; in another embodiment, the width of the board body is b, b is greater than or equal to 80mm, and Less than or equal to 120mm; in another embodiment, the thickness of the plate body is c, and c is greater than or equal to 3mm, and less than or equal to 6mm. It can be understood that the length, width and thickness of the plate body can be based on the specific size of the battery pack. Settings are made to meet the thermal management requirements of the battery pack while minimizing the space occupied by the liquid cooling plate 20, thereby increasing the content of the cells 10 in the battery pack, thereby improving the endurance and charging of the battery pack. While improving speed and power performance, it also improves the safety of the battery pack.
- the overall structure of the liquid cooling plate 20 is small and cannot cool multiple cells 10 at the same time. It is easy to increase the content of the liquid cooling plate 20 and the flow of cooling liquid. amount, thereby reducing the usability and safety of the battery pack; when a is greater than 1300mm, b is greater than 120mm, and c is greater than 6mm, the overall structure of the liquid cooling plate 20 is larger, and it occupies a larger space in the battery pack. Reduce the battery cell content in the battery pack, reducing the battery pack's endurance, charging speed and power performance.
- a can be specifically 800mm, 900mm, 1000mm, 1100mm, 1200mm or 1300mm, etc.
- b can be specifically 80mm, 90mm, 100mm, 1100mm or 120mm, etc.
- c can be specifically 3mm, 4mm, 5mm or 6mm, etc.
- This application also proposes a battery pack, which includes a plurality of battery cells 10 and a liquid-cooled plate 20.
- the specific structure of the liquid-cooled plate 20 refers to the above-mentioned embodiments.
- This battery pack adopts all the technologies of all the above-mentioned embodiments. The solution, therefore, has at least all the beneficial effects brought by the technical solutions of the above embodiments, and will not be described again one by one.
- There are multiple liquid cooling plates 20 and the battery core 10 is sandwiched between any two liquid cooling plates 20 .
- liquid-cooling plates 20 are provided on both sides of the battery core 10, so that the two opposite large surfaces of the battery core 10 are provided with the liquid-cooling plates 20, because the liquid-cooling plates 20 have cooling functions, buffering functions and blocking functions. function, thereby simplifying the overall structure and leaving a larger space in the battery pack to integrate multiple cells 10, which greatly improves the endurance, charging speed and power performance of the battery pack, while also improving assembly efficiency and reducing costs.
- a thermally conductive structural adhesive is provided between the battery core 10 and the liquid cooling plate 20. Since the thermally conductive structural adhesive has better thermal conductivity and bonding properties, the connection structure between the battery core 10 and the liquid cooling plate 20 can be simplified and the cost can be reduced. , and can transfer the heat, expansion deformation, etc. generated by the battery core 10 to the liquid cooling plate 20, so that the liquid cooling plate 20 absorbs heat, slows down the heating rate of the battery core 10, absorbs and offsets the expansion force of the battery core 10, and adapts to the electric current. expansion deformation of core 10.
- This application also proposes a car, which includes a battery pack.
- the specific structure of the battery pack refers to the above-mentioned embodiments. Since this car adopts all the technical solutions of all the above-mentioned embodiments, it at least has the advantages of the technical solutions of the above-mentioned embodiments. All the beneficial effects will not be repeated here.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Secondary Cells (AREA)
- Battery Mounting, Suspending (AREA)
Abstract
Description
| 标号 | 名称 | 标号 | 名称 |
| 10 | 电芯 | 33 | 过渡段 |
| 20 | 液冷板 | 33a | 第一弧段 |
| 21 | 第一侧板 | 33b | 第二弧段 |
| 22 | 第二侧板 | 33c | 连接段 |
| 23 | 液流腔 | 40 | 限位结构 |
| 23a | 液流通道 | 41 | 第一限位筋 |
| 30 | 压缩筋 | 42 | 第二限位筋 |
| 31 | 第一折段 | 60 | 第一变形面 |
| 32 | 第二折段 | 61 | 第二变形面 |
Claims (18)
- 一种液冷板,应用于电池包,所述电池包包括多个电芯和多个所述液冷板,任意两个所述液冷板之间均夹持有所述电芯,其中,所述液冷板包括:板本体,具有相对设置的第一侧板和第二侧板,所述第一侧板和所述第二侧板连接形成有液流腔;多个压缩筋,间隔排布且连接于所述第一侧板和所述第二侧板之间,以将所述液流腔分割出多个供冷却液流动的液流通道;以及限位结构,设于相邻两所述压缩筋之间,所述限位结构包括相对设置的第一限位筋和第二限位筋,所述第一限位筋和所述第二限位筋分别固定于所述第一侧板和所述第二侧板,以通过所述第一限位筋和所述第二限位筋的相互靠近,来限制所述第一侧板和所述第二侧板中的任一者发生向另一者的形变的极限位置。
- 如权利要求1所述的液冷板,其中,所述压缩筋由所述第一侧板朝向所述第二侧板倾斜设置,所述第一限位筋和所述第二限位筋错位设置,且所述第一限位筋中心和所述第二限位筋中心的连线的倾斜方向与所述压缩筋的倾斜方向相反。
- 如权利要求2所述的液冷板,其中,所述压缩筋的倾斜延伸方向与所述第二侧板形成的夹角为θ,θ大于或等于30度,且小于或等于60度。
- 如权利要求2所述的液冷板,其中,在所述电芯膨胀前,所述第一限位筋和所述第二限位筋在纵向上具有第一错位距离H,所述压缩筋具有第一投影长度,在所述电芯膨胀后,所述压缩筋具有第二投影长度,所述第一投影长度和所述第二投影长度的差值等于所述第一错位距离。
- 如权利要求4所述的液冷板,其中,所述第一错位距离H大于或等于0.5mm,且小于或等于1.5mm。
- 如权利要求2所述的液冷板,其中,所述压缩筋为直线段,所述直线段一端连接于所述第一侧板,另一端连接于所述第二侧板。
- 如权利要求2所述的液冷板,其中,所述压缩筋包括第一折段. 第二折段和折弯连接于所述第一折段和所述第二折段之间的过渡段,所述第一折段一端固定连接于所述第一侧板,所述第二折段一端固定连接于所述第二侧板。
- 如权利要求7所述的液冷板,其中,所述第一折段由所述第一侧板朝向所述第二侧板倾斜设置,所述第二折段与所述第一折段平行设置。
- 如权利要求7所述的液冷板,其中,所述过渡段包括相连接的第一弧段和第二弧段,所述第一弧段一端与所述第一折段固定连接,所述第二弧段一端与所述第二折段固定连接。
- 如权利要求9所述的液冷板,其中,所述第一弧段与所述第二弧段的连接处为相切设置。
- 如权利要求9所述的液冷板,其中,所述过渡段还包括连接段,所述连接段位于所述第一弧段和所述第二弧段之间,且分别与所述第一弧段一端. 所述第二弧段一端相切设置。
- 如权利要求1所述的液冷板,其中,所述限位结构设有多个,多个所述限位结构一一设于对应的所述液流通道内;和/或,各所述液流通道均设有多个所述限位结构。
- 如权利要求1所述的液冷板,其中,所述板本体采用铝材制成。
- 如权利要求1所述的液冷板,其中,相邻两所述压缩筋在纵向上的距离为h1,h1大于或等于15mm,且小于或等于25mm。和/或,所述第一限位筋和所述第二限位筋在纵向上的高度均为h2,h2大于或等于1mm,且小于或等于3mm;和/或,所述第一侧板和所述第二侧板在横向上的宽度均为h3,h3大于或等于0.5mm,且小于或等于1mm;和/或,所述液流腔在横向上的宽度为h4,h4大于或等于2mm,且小于或等于5mm;和/或,所述第一限位筋和所述第二限位筋在横向上的距离为h5,h5大于或等于1mm,且小于或等于3mm。
- 如权利要求1所述的液冷板,其中,所述板本体的长度为a,a大于或等于800mm,且小于或等于1300mm;和/或,所述板本体的宽度为b,b大于或等于80mm,且小于或等于120mm;和/或,所述板本体的厚度为c,c大于或等于3mm,且小于或等于6mm。
- 一种电池包,其中,包括多个电芯和如权利要求1至15中任意一项所述的液冷板,其中,所述液冷板设置有多个,且任意两个所述液冷板之间均夹持有所述电芯。
- 如权利要求16所述的电池包,其中,所述电芯和所述液冷板之间设有导热结构胶。
- 一种汽车,其中,包括如权利要求16或17中任意一项所述的电池包。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CN2022/096418 WO2023230899A1 (zh) | 2022-05-31 | 2022-05-31 | 液冷板、电池包和汽车 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CN2022/096418 WO2023230899A1 (zh) | 2022-05-31 | 2022-05-31 | 液冷板、电池包和汽车 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2023230899A1 true WO2023230899A1 (zh) | 2023-12-07 |
Family
ID=89026696
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2022/096418 Ceased WO2023230899A1 (zh) | 2022-05-31 | 2022-05-31 | 液冷板、电池包和汽车 |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2023230899A1 (zh) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119833042A (zh) * | 2024-12-23 | 2025-04-15 | 岚图汽车科技有限公司 | 一种电池液冷板的确定方法、电池模组及电子设备 |
| CN121096885A (zh) * | 2025-11-12 | 2025-12-09 | 北京砺睿微电子科技有限公司 | 回流治具 |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000048867A (ja) * | 1998-07-31 | 2000-02-18 | Toyota Motor Corp | 組電池 |
| CN1877883A (zh) * | 2005-04-26 | 2006-12-13 | 三星Sdi株式会社 | 电池模块 |
| WO2020253684A1 (zh) * | 2019-06-18 | 2020-12-24 | 宁德时代新能源科技股份有限公司 | 温控组件及电池包 |
-
2022
- 2022-05-31 WO PCT/CN2022/096418 patent/WO2023230899A1/zh not_active Ceased
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000048867A (ja) * | 1998-07-31 | 2000-02-18 | Toyota Motor Corp | 組電池 |
| CN1877883A (zh) * | 2005-04-26 | 2006-12-13 | 三星Sdi株式会社 | 电池模块 |
| WO2020253684A1 (zh) * | 2019-06-18 | 2020-12-24 | 宁德时代新能源科技股份有限公司 | 温控组件及电池包 |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119833042A (zh) * | 2024-12-23 | 2025-04-15 | 岚图汽车科技有限公司 | 一种电池液冷板的确定方法、电池模组及电子设备 |
| CN121096885A (zh) * | 2025-11-12 | 2025-12-09 | 北京砺睿微电子科技有限公司 | 回流治具 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN217387306U (zh) | 液冷板、电池包和汽车 | |
| WO2023230899A1 (zh) | 液冷板、电池包和汽车 | |
| CN218472128U (zh) | 换热板、电池包和车辆 | |
| CN220652235U (zh) | 电池包 | |
| CN218632215U (zh) | 电池包、热管理系统及车辆 | |
| CN117199638A (zh) | 液冷板、电池包和汽车 | |
| CN116780045A (zh) | 液冷板、电池包和电池包的装配方法 | |
| CN115588815A (zh) | 电池组 | |
| CN218472088U (zh) | 换热板、电池包和车辆 | |
| CN219329309U (zh) | 电池包 | |
| WO2024192976A1 (zh) | 电池包及用电设备 | |
| CN218299957U (zh) | 一种电池装置 | |
| CN211858840U (zh) | 一种基于吹胀板的水冷系统及电池箱 | |
| CN221632692U (zh) | 一种电池包绝热保温结构及电池包 | |
| CN219303767U (zh) | 冷却板、电池包和车辆 | |
| WO2025200285A1 (zh) | 一种电池模组、电池包及用电装置 | |
| CN218333978U (zh) | 一种液冷板、液冷装置及电池包 | |
| CN218996860U (zh) | 电池模组、储能装置及用电设备 | |
| WO2025025571A1 (zh) | 换热结构、电池包及用电设备 | |
| CN218242036U (zh) | 电池组和电池包 | |
| CN218731578U (zh) | 电池组 | |
| CN216953657U (zh) | 冷却管道装置 | |
| KR20250062210A (ko) | 배터리팩 | |
| CN223842990U (zh) | 一种冷板结构、电池包和车辆 | |
| CN223296889U (zh) | 一种电池换热系统及电池 |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 22944235 Country of ref document: EP Kind code of ref document: A1 |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 22944235 Country of ref document: EP Kind code of ref document: A1 |
|
| 32PN | Ep: public notification in the ep bulletin as address of the adressee cannot be established |
Free format text: NOTING OF LOSS OF RIGHTS PURSUANT TO RULE 112(1) EPC (EPO FORM 1205A DATED 30/04/2025) |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 22944235 Country of ref document: EP Kind code of ref document: A1 |