WO2023226611A1 - Lamp panel and preparation method therefor, and backlight module - Google Patents

Lamp panel and preparation method therefor, and backlight module Download PDF

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Publication number
WO2023226611A1
WO2023226611A1 PCT/CN2023/088114 CN2023088114W WO2023226611A1 WO 2023226611 A1 WO2023226611 A1 WO 2023226611A1 CN 2023088114 W CN2023088114 W CN 2023088114W WO 2023226611 A1 WO2023226611 A1 WO 2023226611A1
Authority
WO
WIPO (PCT)
Prior art keywords
light
reflector
electrode pad
via hole
negative electrode
Prior art date
Application number
PCT/CN2023/088114
Other languages
French (fr)
Chinese (zh)
Inventor
李沛
姚黎晓
王代青
李健林
Original Assignee
深圳Tcl新技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳Tcl新技术有限公司 filed Critical 深圳Tcl新技术有限公司
Publication of WO2023226611A1 publication Critical patent/WO2023226611A1/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S2/00Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V21/00Supporting, suspending, or attaching arrangements for lighting devices; Hand grips
    • F21V21/002Supporting, suspending, or attaching arrangements for lighting devices; Hand grips making direct electrical contact, e.g. by piercing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/001Arrangement of electric circuit elements in or on lighting devices the elements being electrical wires or cables
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/06Arrangement of electric circuit elements in or on lighting devices the elements being coupling devices, e.g. connectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V7/00Reflectors for light sources
    • F21V7/04Optical design
    • F21V7/05Optical design plane
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V7/00Reflectors for light sources
    • F21V7/10Construction
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/1336Illuminating devices
    • G02F1/133602Direct backlight
    • G02F1/133603Direct backlight with LEDs
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/1336Illuminating devices
    • G02F1/133602Direct backlight
    • G02F1/133605Direct backlight including specially adapted reflectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2105/00Planar light sources
    • F21Y2105/10Planar light sources comprising a two-dimensional array of point-like light-generating elements
    • F21Y2105/14Planar light sources comprising a two-dimensional array of point-like light-generating elements characterised by the overall shape of the two-dimensional array
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • the present application relates to the field of display technology, and specifically to a lamp panel, a preparation method thereof, and a backlight module.
  • the core component of the backlight module is the light board, and the main structure of the light board includes a carrier substrate, conductive traces, white ink, and LEDs.
  • silver glue printing, pre-baking, ink printing/reflective lamination, crystal solidification and final baking need to be carried out in sequence.
  • the silver glue is covered with a reflective sheet or ink during the final baking and curing, , will cause the silver glue curing solvent to be less volatile, causing the reflective sheet or ink to break.
  • This application provides a lamp panel, a preparation method thereof, and a backlight module, aiming to solve the current technical problem of rupture of the reflective sheet or ink caused by the solidification of silver glue on the lamp panel.
  • this application provides a light panel.
  • the light panel has a light emitting side and a backlight side.
  • the light panel includes:
  • each light-emitting device has a positive electrode connection part and a negative electrode connection part;
  • the reflector has multiple sets of electrical connections on one side of the reflector located on the light-emitting side.
  • Each set of electrical connections includes a positive electrode pad and a negative electrode pad.
  • the positive electrode pad is electrically connected to the positive electrode connection part, and the negative electrode pad is electrically connected to the negative electrode connection part. connect;
  • the reflector is provided with via holes penetrating both sides of the reflector.
  • the side of the reflector located on the backlight side is provided with a connection circuit.
  • the positive electrode pad and the negative electrode pad are electrically connected to the connection circuit through the via holes.
  • this application provides a method for preparing a lamp panel, including;
  • a via hole is opened on the reflector, and the via hole penetrates both sides of the reflector;
  • connection circuit is formed on one side of the reflector, and multiple sets of electrical connection parts are formed on the other side.
  • the electrical connection part includes a positive electrode pad and a negative electrode pad, and the connection circuit is electrically connected to the positive electrode pad and the negative electrode pad through via holes;
  • the light-emitting device is installed on the side of the reflector provided with the electrical connection part.
  • the positive connection part of the light-emitting device is connected to the positive electrode pad, and the negative connection part is connected to the negative electrode pad.
  • the present application provides a backlight module, including the light panel as described in the first aspect.
  • the electrical connection part and the connection circuit are respectively provided on both sides of the reflector, and the electrical connection part and the connection circuit are electrically connected through the via hole.
  • the light-emitting device can be directly installed on the positive electrode pad and the negative electrode pad. Since the positive electrode pad and the negative electrode pad are located on the surface of the reflector.
  • the silver glue is not covered by the reflective sheet or ink, so the phenomenon of rupture of the reflective sheet or ink due to the solidification of the silver glue is avoided; at the same time, since the circuit will be connected It is arranged on the backlight side of the reflector, and only the positive electrode pad and the negative electrode pad used for solid crystal are exposed on the light exit side of the reflector, which can avoid the influence of the connecting circuit on the reflectivity of the reflector.
  • Figure 1 is a schematic structural diagram of a light panel provided in an embodiment of the present application.
  • Figure 2 is another structural schematic diagram of the light panel provided in the embodiment of the present application.
  • FIG. 3 is another structural schematic diagram of the light panel provided in the embodiment of the present application.
  • Figure 4 is a schematic structural diagram of the light exit side of the reflector provided in the embodiment of the present application.
  • Figure 5 is a schematic structural diagram of the backlight side of the reflector provided in the embodiment of the present application.
  • Figure 6 is another structural schematic diagram of the light panel provided in the embodiment of the present application.
  • Figure 7 is another structural schematic diagram of the light panel provided in the embodiment of the present application.
  • Figure 8 is another structural schematic diagram of the light panel provided in the embodiment of the present application.
  • FIG. 9 is a schematic flow chart of the lamp panel preparation method provided in the embodiment of the present application.
  • first and second are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features.
  • features defined as “first” and “second” may explicitly or implicitly include one or more of the described features.
  • “plurality” means two or more than two, unless otherwise explicitly and specifically limited.
  • the embodiments of the present application provide a lamp panel, a preparation method thereof, and a backlight module, which are described in detail below.
  • Figure 1 shows a schematic structural diagram of the light panel 100 in the embodiment of the present application, wherein the light panel 100 includes:
  • each light-emitting device 20 has a positive electrode connection part 21 and a negative electrode connection part 22;
  • Each set of electrical connection parts 110 includes a positive electrode pad 111 and a negative electrode pad 112.
  • the positive electrode pad 111 is electrically connected to the positive electrode connection part 21.
  • the negative electrode pad 112 is electrically connected to the negative electrode connection part 22;
  • the reflector 10 is provided with via holes 11 penetrating both sides of the reflector 10 , and a connection circuit 120 is provided on one side of the reflector 10 on the backlight side.
  • the positive electrode pad 111 and the negative electrode pad 112 are electrically connected to the connection circuit 120 through the via hole 11 .
  • the light-emitting side usually refers to the side of the light panel 100 that emits light and propagates light
  • the backlight side refers to the side of the light panel 100 that is opposite to the light-emitting side.
  • the side of the reflector 10 on which the light-emitting device 20 is installed is the light-emitting side of the lamp panel 100
  • the side of the reflector 10 opposite to the light-emitting device 20 is the backlight side of the lamp panel 100.
  • the light-emitting side refers to the upper side of the reflector 10
  • the backlight side refers to the lower side of the reflector 10 .
  • the light-emitting side of the light-emitting device 20 can emit white light or colored light (such as red light, green light or blue light, etc.).
  • the light-emitting device 20 can be an inorganic light-emitting diode, such as a Mini LED or a Micro LED, or the light-emitting device 20 can also be an inorganic light-emitting diode, a quantum dot light-emitting device, etc.
  • the reflector 10 can reflect the light emitted by the light-emitting device 20 toward the backlight side to improve the light utilization efficiency of the light-emitting device 20 .
  • the reflector 10 is provided with multiple sets of electrical connection portions 110 on the light-emitting side.
  • Each set of electrical connection portions 110 includes a positive electrode pad 111 and a negative electrode pad 112.
  • the positive electrode pad 111 is electrically connected to the positive electrode connection portion 21, and the negative electrode
  • the pad 112 is electrically connected to the negative electrode connection part 22 .
  • the positive electrode pad 111 and the negative electrode pad 112 that are close to each other are the same set of electrical connection parts 110.
  • the light-emitting device 20 corresponds to the electrical connection part 110 one-to-one.
  • the positive electrode connection part 21 of the same light-emitting device 20 and the negative electrode connection part 22 are electrically connected to the same electrical connection part 110 , that is to say, in the same set of electrical connection parts 110 , the positive electrode pad 111 and the negative electrode pad 112 are respectively connected to the positive electrode connection part of the same light-emitting device 20 21 is electrically connected to the negative electrode connection part 22, so that the light emitting device 20 is connected to the electrical connection part 110 correspondingly.
  • the positive electrode pad 111 and the negative electrode pad 112 separated by a certain distance can also be used as the same group of electrical connection portions 110, and the light-emitting device 20 can be connected thereto through electrical connection lines; or the light-emitting device can also be connected.
  • the positive electrode connecting part 21 of 20 is electrically connected to the positive electrode pad 111 of one set of electrical connecting parts 110, and the negative electrode connecting part 22 is electrically connected to the negative electrode pad 112 of another set of electrical connecting parts 110.
  • the reflector 10 can be a reflective sheet. Since the reflective sheet has the characteristics of light reflectivity and flexibility, while reflecting the light emitted from the light-emitting device 20 to the backlight side, the reflective sheet 12 The main body of the light panel 100 is also flexible. Therefore, the light panel 100 can also be used with a flexible screen to achieve curved display.
  • FIG. 2 shows another structural schematic diagram of the light panel 100 in the embodiment of the present application, in which the reflector 10 includes a flexible substrate 13 and a reflective sheet that are bonded to each other.
  • the flexible substrate 13 can be PET or PI. Since the reflective sheet 12 and the flexible substrate 13 are both flexible, the light panel 100 with the reflective sheet 12 and the flexible substrate 13 as the main body is also flexible, so it can also be used with a flexible screen. The combination realizes curved display; at the same time, because the reflective sheet 12 is bonded to the flexible substrate 13, the strength of the light panel 100 with the reflective sheet 12 and the flexible substrate 13 as the main body is improved, which can enhance the overall toughness and reliability of the light panel 100.
  • the reflector 10 can also refer to other substrates with reflective functions.
  • white ink is applied on the surface of the flexible substrate 13 to form a reflective layer, thereby preparing the reflector 10 with reflective functions and flexibility.
  • the electrical connection part 110 and the connection circuit 120 are respectively provided on both sides of the reflector 10, and the electrical connection part 110 and the connection circuit 120 are electrically connected through the via hole 11.
  • the light-emitting device 20 can be directly installed on the positive electrode pad. 111 and the negative electrode pad 112, because the positive electrode pad 111 and the negative electrode pad 112 are located on the surface of the reflector 10, the silver glue is not covered by the reflective sheet 12 or ink when the light emitting device 20 is solidified, so the solidification of the silver glue is avoided.
  • connection circuit 120 is arranged on the backlight side of the reflector 10, only the positive electrode pad 111 and the negative electrode pad 112 for solid crystal are exposed on the light exit side of the reflector 10. It can also avoid the phenomenon that the connecting circuit 120 blocks the surface of the reflector 10 and causes the reflectivity to decrease.
  • the electrical connection part 110 is provided on the side of the reflective sheet 12 on the light-emitting side
  • the connection circuit 120 is provided on the side of the reflective sheet 12 on the backlight side. That is to say, the positive electrode pad 111 and the negative electrode are directly prepared on both sides of the reflective sheet 12.
  • the pad 112 and the corresponding connection circuit 120 when the light-emitting device 20 emits light, the light directed to the backlight side is reflected back to the light-emitting side by the reflective sheet 12, thus improving the light utilization rate of the light-emitting device 20; at the same time, due to the electrical connection part 110 and the connecting circuit 120 are two sides of the reflective sheet 12 respectively. Therefore, the connecting circuit 120 will not block the light-emitting side surface of the reflective sheet 12, thereby avoiding the impact on the light reflectivity of the reflective sheet 12.
  • the electrical connection portion 110 is provided on the side of the reflective sheet 12 facing away from the flexible substrate 13 .
  • the connection circuit 120 is provided on the side of the flexible substrate 13 away from the reflective sheet 12, the via hole 11 penetrates the flexible substrate 13 and the reflective sheet 12, and the electrical connection part 110 is connected to the connection circuit 120 through the via hole 11 that penetrates the flexible substrate 13 and the reflective sheet 12.
  • the reflective sheet 12 is located on the light-emitting side and can reflect the light directed to the backlight side.
  • the electrical connection part 110 and the connecting circuit 120 are respectively provided on the side opposite to the reflective sheet 12 and the flexible substrate 13, the connecting circuit 120 also does not interfere with the light emitting side.
  • the reflectivity of the reflective sheet 12 has an impact.
  • connection circuit 120 and the electrical connection part 110 can also have other arrangements.
  • FIG. 3 shows another structural schematic diagram of the light panel 100 in the embodiment of the present application.
  • the connection circuit 120 is located on the flexible substrate. Between 13 and the reflective sheet 12, the flexible substrate 13 and the reflective sheet 12 jointly protect the connecting circuit 120 and avoid the risk of the connecting circuit 120 being exposed.
  • FIG. 4 shows a schematic structural diagram of the light-emitting side of the reflector 10 in the embodiment of the present application.
  • FIG. 5 shows the backlight side of the reflector 10 in the embodiment of the present application.
  • connection circuit 120 may connect all electrical connection parts 110 in series through multiple sections of circuit traces 121 . It can be understood that the connection circuit 120 can also connect multiple sets of electrical connection portions 110 in parallel or in a combination of series and parallel through multiple sections of circuit wiring 121 .
  • the via 11 includes It includes a first via hole 101 and a second via hole 102.
  • the positive electrode pad 111 covers the end of the first via hole 101 on the light exit side.
  • the negative electrode pad 112 covers the end of the second via hole 102 on the light exit side.
  • the positive electrode pad 111 passes through
  • the first via hole 101 is electrically connected to the circuit trace 121
  • the negative electrode pad 112 is electrically connected to the circuit trace 121 through the second via hole 102.
  • the via hole 102 can prevent the first via hole 101 and the second via hole 102 from being exposed on the surface of the light exit side of the reflector 10, causing the light from the light emitting device 20 to enter the first via hole 101 and the second via hole 102. , which is beneficial to improving the light reflectivity of the reflector 10 .
  • the via hole 11 includes a first via hole 101 and a second via hole 102
  • one end of the circuit trace 121 covers the first via hole 101 on the backlight side.
  • One end and the other end cover the end of the second via hole 102 on the backlight side.
  • the first via hole 101 is provided with a first conductor 131 that connects the wiring of the circuit 120 and the anode pad 111.
  • the second via hole 102 is provided with a connection The circuit trace 120 and the second conductor 132 of the negative electrode pad 112, that is to say, both ends of the first via hole 101 are covered by the positive electrode pad 111 and the circuit trace 121 respectively, and the two ends of the second via hole 102 are respectively Covered by the negative electrode pad 112 and the circuit trace 121, the first via hole 101 and the second via hole 102 are sealed to prevent impurities from entering the first via hole 101 and the second via hole 102 and affecting the first conductor 131 and The electrical conductivity of the second electrical conductor 132 .
  • the materials of the first conductor 131 and the second conductor 132 include copper or silver.
  • the material of the first conductor 131 and the second conductor 132 is conductive silver paste.
  • the material of the positive electrode pad 111 and the negative electrode pad 112 is conductive silver paste.
  • the positive electrode pad 111 , the negative electrode pad 112 , the first conductor 131 , the second conductor 132 and the circuit trace 121 are all conductive silver paste, and the conductive silver paste is applied to the reflector 10 While the electrical connection portion 110 and the circuit trace 121 are prepared on both sides, the conductive silver paste will be filled into the via hole 11 to form the first conductor 131 and the second conductor 132 , which is beneficial to reducing the electrical connection portion 110 and 121 on the reflector 10 .
  • the positive electrode pad 111 and the negative electrode pad 112 formed by using conductive silver paste have certain light reflection properties, which can further improve the luminescence.
  • the light utilization efficiency of the device 20 is difficult to prepare the circuit wiring 121, the first conductor 131 and the second conductor 132; at the same time, the positive electrode pad 111 and the negative electrode pad 112 formed by using conductive silver paste have certain light reflection properties, which can further improve the luminescence. The light utilization efficiency of the device 20.
  • the positive electrode pad 111, the negative electrode pad 112, the first conductor 131, and the second conductor 132 And the circuit traces 121 can also be formed of other conductive materials, such as copper foil, silver foil, etc.
  • the orthographic projection of the light-emitting device 20 on the reflector 10 does not overlap with the via hole 11 .
  • the positive electrode connecting portion 21 of the light-emitting device 20 is connected to the negative electrode.
  • the portion 22 can avoid being connected around the via hole 11 , thereby ensuring the reliability of the light-emitting device 20 being fixed on the reflector 10 .
  • the portion of the conductive silver paste exposed outside the light-emitting device 20 and overlapping the via hole 11 is also the same. It has light reflectivity, so the portions of the positive electrode pad 111 and the negative electrode pad 112 located outside the light-emitting device 20 will not affect the light reflectivity of the reflector 10 .
  • the connection circuit 120 can first be prepared on the side of the reflector 10 located on the backlight side. Since the cross-sectional area of the via hole 11 is smaller along the direction from the backlight side to the light emitting side. Gradually increasing, the conductive silver paste can more easily enter the via hole 11 to form the conductor 130 when preparing the connection circuit 120 , thereby reducing the difficulty of preparing the conductor 130 in the via hole 11 .
  • FIG. 6 shows another structural schematic diagram of the light panel 100 in the embodiment of the present application.
  • the cross-sectional area gradually decreases.
  • the cross-sectional area gradually decreases, and when preparing the electrical connection part 110, the conductive silver paste can more easily enter the via hole 11 to form the conductor 130, thereby reducing the difficulty of preparing the conductor 130 in the via hole 11.
  • FIG. 7 shows another structural schematic diagram of the light panel 100 in the embodiment of the present application, in which a first groove 14 is provided on a side of the reflector 10 located on the light-emitting side. , the electrical connection part 110 is disposed in the first groove 14, and the surface of the electrical connection part 110 is substantially flush with the surface of the reflector 10.
  • the positive electrode pad 111 and the negative electrode pad 112 are The embodiment of the cured conductive silver paste can make the surface of the reflector 10 on the light exit side flat, and the electrical connection portion 110 located in the first groove 14 can also reflect light, thereby avoiding the uneven surface of the reflector 10 The resulting phenomenon of irregular light reflection is beneficial to improving the uniformity of light output from the lamp panel 100 sex.
  • FIG. 8 shows another structural schematic diagram of the light panel 100 in the embodiment of the present application, in which a second groove is provided on one side of the reflector 10 on the backlight side. 15.
  • the connecting circuit 120 is disposed in the second groove 15.
  • the connecting circuit 120 is cured conductive silver paste
  • liquid conductive silver is used.
  • the paste is directly filled in the second groove 15 and baked and solidified to form the connection circuit 120. Since the conductive silver paste is restricted by the second groove 15, the liquid conductive silver paste before curing can be prevented from being affected by machine vibration and other factors. It flows freely due to the influence, eventually leading to short circuit or open circuit in the circuit structure after curing.
  • the light panel 100 further includes a protective layer 30 , the protective layer 30 covers the side of the reflector 10 on the backlight side, and the connection circuit 120 is located between the protective layer 30 and the reflector 10 .
  • the protective layer 30 has insulating properties, thereby avoiding the risk of circuit exposure.
  • the protective layer 30 may be glass fiber, basalt fiber, polyvinyl alcohol or polyethylene naphthalene glycol ester with flexible and insulating properties.
  • the disk 112 is formed from copper foil, and the connecting circuit 120 is formed from a conductive silver paste that is baked and solidified.
  • Figure 9 shows a method for preparing the light panel 100 in the embodiment of the present application.
  • a schematic flow chart of a method for manufacturing the lamp panel 100, wherein the method for manufacturing the lamp panel 100 includes:
  • Step S901 provide a reflector 10
  • the reflector 10 can reflect the light emitted by the light-emitting device 20 toward the backlight side to improve the light utilization efficiency of the light-emitting device 20 .
  • the reflector 10 may be a reflective sheet 12 .
  • the reflector 10 includes a flexible substrate 13 and a reflective sheet 12 bonded to each other. It can be understood that the reflector 10 can also refer to other substrates with reflective functions. For example, white ink is applied on the surface of the flexible substrate 13 to form a reflective layer, thereby preparing the reflector 10 with reflective functions and flexibility.
  • Step S902 open a via hole 11 on the reflector 10, and the via hole 11 penetrates both sides of the reflector 10;
  • the cross-sectional area of the via hole 11 gradually increases in the direction from the backlight side to the light emitting side. In other embodiments of the present application, the cross-sectional area of the via hole 11 gradually decreases in the direction from the backlight side to the light emitting side.
  • the via hole 11 may be a circular hole, a tapered hole, a square hole, etc.
  • the via hole 11 can be formed by physical or chemical means.
  • the via hole 11 is formed on the reflector 10 by mechanical drilling equipment; for example, the via hole 11 is formed on the reflector 10 by laser drilling. ;
  • a chemical agent is used to corrode the reflector 10 to form the via hole 11 .
  • Step S903 forming a connection circuit 120 on one side of the reflector 10, and forming multiple sets of electrical connection portions 110 on the other side.
  • the electrical connection portion 110 includes a positive electrode pad 111 and a negative electrode pad 112.
  • the connection circuit 120 connects to the positive electrode pad through the via hole 11. 111 is electrically connected to the negative electrode pad 112;
  • connection circuit 120 and the electrical connection portion 110 can be formed by baking the conductive silver paste and solidifying it. For example, first apply the conductive silver paste on the side of the reflector 10 located on the backlight side, and make it conductive. The silver paste fills the via hole 11, and after baking, a connection circuit 120 is formed on the side of the reflector 10 on the backlight side. Then, conductive silver paste is applied on the side of the reflector 10 on the light emitting side, and the conductive silver paste is solidified in the via hole. 11, so that the connection circuit 120 is connected to the electrical connection portion 110 through the via hole 11.
  • connection circuit 120 and the electrical connection portion 110 can also be formed by bonding metal foil (such as copper foil, silver foil, etc.) on both sides of the reflector 10 .
  • step S904 the light-emitting device 20 is installed on the side of the reflector 10 provided with the electrical connection portion 110.
  • the positive electrode connection portion 21 of the light-emitting device 20 is connected to the positive electrode pad 111, and the negative electrode connection portion 22 is connected to the negative electrode pad 112.
  • the light-emitting device 20 is installed on the side of the reflector 10 on the light-emitting side through soldering, so that the positive connection portion 21 of the light-emitting device 20 is connected to the positive electrode pad 111 and the negative connection portion 22 is soldered to the negative electrode. Disk 112 is connected.
  • the light-emitting device 20 is bonded and installed on the side of the reflector 10 located on the light-emitting side through glue with conductive properties (such as silver glue).
  • glue such as silver glue
  • the electrical connection part 110 and the connection circuit 120 are respectively provided on both sides of the reflector 10, and the electrical connection part 110 and the connection circuit 120 are electrically connected through the via hole 11.
  • the light-emitting device 20 can be directly It is directly installed on the positive electrode pad 111 and the negative electrode pad 112. Since the positive electrode pad 111 and the negative electrode pad 112 are located on the surface of the reflector 10, the silver glue is not covered by the reflective sheet 12 or ink when the light emitting device 20 is solidified.
  • connection circuit 120 is arranged on the backlight side of the reflector 10, only the positive electrode pad 111 and the positive electrode pad 111 for solid crystal are exposed on the light exit side of the reflector 10.
  • the negative electrode pad 112 can also prevent the connection circuit 120 from blocking the surface of the reflector 10 and thereby reducing its reflectivity.
  • the lamp panel 100 preparation method further includes covering the protective layer 30 on the side of the reflector 10 located on the backlight side.
  • the protective layer 30 can be fixed on the side of the reflector 10 on the backlight side by applying adhesive glue on the side of the protective layer 30 facing the reflector 10 , and then bonding the protective layer 30 to the reflector 10 for baking. superior.
  • the protective layer 30 can be made of flexible and insulating glass fiber, basalt fiber, polyvinyl alcohol or polyethylene naphthalene glycol, etc. After covering the protective layer 30 , the circuit 120 is connected. It is located between the protective layer 30 and the reflector 10. Since the protective layer 30 has insulating properties, the risk of leakage of the connecting circuit 120 can be avoided.
  • connection circuit 120 is formed on the backlight side of the reflector 10
  • the protective layer 30 is then covered on the side of the reflector 10 on the backlight side to protect the connection circuit 120 in time.
  • the present application also provides a backlight module.
  • the backlight module includes the light panel 100 of any of the above embodiments. Since the backlight module in the embodiment of the present application includes the lamp panel 100 in the above embodiment, it has all the beneficial effects of the lamp panel 100 in the above embodiment, which will not be described again here.
  • the usage scenarios of the light panels in the embodiments of the present application include but are not limited to fields such as backlight modules for liquid crystal display devices, Mimi LED direct display, Micro LED direct display, etc.

Abstract

A lamp panel (100) and a preparation method therefor, and a backlight module. The lamp panel (100) is provided with a light-emitting side and a backlight side. The lamp panel (100) comprises a light-emitting device (20), wherein the light-emitting device (20) is provided with a positive electrode connecting portion (21) and a negative electrode connecting portion (22); and a reflector (10), wherein the side of the reflector (10) located on the light-emitting side is provided with a plurality of electrical connecting portions (110), each electrical connecting portion (110) comprises a positive electrode pad (111) and a negative electrode pad (112), the positive electrode connecting portion (21) is electrically connected to the positive electrode pad (111), the negative electrode connecting portion (22) is electrically connected to the negative electrode pad (112), the reflector (10) is provided with a via hole (11) penetrating two sides of the reflector (10), the side of the reflector (10) located on the backlight side is provided with a connecting circuit (120), and the positive electrode pad (111) and the negative electrode pad (112) are electrically connected to the connecting circuit (120) by means of the via hole (11). When the light-emitting device (20) is fixed, silver gel is not covered by a reflector plate or ink, so that the phenomenon of cracking of the reflector plate or the ink caused by curing of the silver gel can be avoided.

Description

灯板及其制备方法、背光模组Lamp panel and preparation method thereof, backlight module
本申请要求于2022年05月25日提交中国专利局、申请号为202210580307.8、发明名称为“灯板及其制备方法、背光模组”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to the Chinese patent application submitted to the China Patent Office on May 25, 2022, with the application number 202210580307.8 and the invention name "Lamp Panel and Preparation Method and Backlight Module", the entire content of which is incorporated by reference in in this application.
技术领域Technical field
本申请涉及显示技术领域,具体涉及一种灯板及其制备方法、背光模组。The present application relates to the field of display technology, and specifically to a lamp panel, a preparation method thereof, and a backlight module.
背景技术Background technique
目前,随着显示行业的发展,直下式mini LED背光模组因具有显示效果好、可分区控制等优势,逐步在高端显示市场占据大部分市场份额。背光模组的核心部件为灯板,而灯板的主要架构包括承载基板、导电走线、白色油墨以及LED。在制备灯板的过程中,需要依次进行银胶印刷、预烤、油墨印刷/反射贴合、固晶以及终烤等工序,然而,由于在银胶终烤固化时上方覆盖有反射片或油墨,会导致银胶固化溶剂不易挥发,从而造成反射片或油墨破裂的现象。At present, with the development of the display industry, direct-type mini LED backlight modules have gradually occupied the majority of the market share in the high-end display market due to their advantages such as good display effects and partitionable control. The core component of the backlight module is the light board, and the main structure of the light board includes a carrier substrate, conductive traces, white ink, and LEDs. In the process of preparing the lamp panel, silver glue printing, pre-baking, ink printing/reflective lamination, crystal solidification and final baking need to be carried out in sequence. However, since the silver glue is covered with a reflective sheet or ink during the final baking and curing, , will cause the silver glue curing solvent to be less volatile, causing the reflective sheet or ink to break.
技术问题technical problem
本申请提供一种灯板及其制备方法、背光模组,旨在解决目前灯板银胶固化导致反射片或油墨破裂的技术问题。This application provides a lamp panel, a preparation method thereof, and a backlight module, aiming to solve the current technical problem of rupture of the reflective sheet or ink caused by the solidification of silver glue on the lamp panel.
发明内容Contents of the invention
第一方面,本申请提供一种灯板,灯板具有出光侧以及背光侧,灯板包括:In a first aspect, this application provides a light panel. The light panel has a light emitting side and a backlight side. The light panel includes:
多个发光器件,每一发光器件具有正极连接部以及负极连接部;A plurality of light-emitting devices, each light-emitting device has a positive electrode connection part and a negative electrode connection part;
反射体,反射体位于出光侧的一面设有多组电连接部,每组电连接部包括正极焊盘以及负极焊盘,正极焊盘与正极连接部电连接,负极焊盘与负极连接部电连接;The reflector has multiple sets of electrical connections on one side of the reflector located on the light-emitting side. Each set of electrical connections includes a positive electrode pad and a negative electrode pad. The positive electrode pad is electrically connected to the positive electrode connection part, and the negative electrode pad is electrically connected to the negative electrode connection part. connect;
其中,反射体设有贯穿其两面的过孔,反射体位于背光侧的一面设有连接电路,正极焊盘和负极焊盘通过过孔与连接电路电连接。 The reflector is provided with via holes penetrating both sides of the reflector. The side of the reflector located on the backlight side is provided with a connection circuit. The positive electrode pad and the negative electrode pad are electrically connected to the connection circuit through the via holes.
第二方面,本申请提供一种灯板制备方法,包括;In a second aspect, this application provides a method for preparing a lamp panel, including;
提供一反射体;Provide a reflector;
在反射体上开设过孔,过孔贯穿反射体两面;A via hole is opened on the reflector, and the via hole penetrates both sides of the reflector;
在反射体的一面形成连接电路,另外一面形成多组电连接部,电连接部包括正极焊盘以及负极焊盘,连接电路通过过孔与正极焊盘和负极焊盘电连接;A connection circuit is formed on one side of the reflector, and multiple sets of electrical connection parts are formed on the other side. The electrical connection part includes a positive electrode pad and a negative electrode pad, and the connection circuit is electrically connected to the positive electrode pad and the negative electrode pad through via holes;
将发光器件安装在反射体设有电连接部的一面,发光器件的正极连接部与正极焊盘连接,负极连接部与负极焊盘连接。The light-emitting device is installed on the side of the reflector provided with the electrical connection part. The positive connection part of the light-emitting device is connected to the positive electrode pad, and the negative connection part is connected to the negative electrode pad.
第三方面,本申请提供一种背光模组,包括如第一方面所述的灯板。In a third aspect, the present application provides a backlight module, including the light panel as described in the first aspect.
本申请通过在反射体的两面分别设置电连接部和连接电路,并通过过孔将电连接部与连接电路电连接,发光器件可以直接安装在正极焊盘和负极焊盘上,由于正极焊盘和负极焊盘均位于反射体表面,在进行发光器件固晶时银胶没有被反射片或油墨覆盖,因此避免了由于银胶固化而导致反射片或油墨破裂的现象;同时,由于将连接电路设置在反射体的背光侧,在反射体的出光侧仅暴露固晶用的正极焊盘和负极焊盘,可以避免连接电路对反射体反射率的影响。In this application, the electrical connection part and the connection circuit are respectively provided on both sides of the reflector, and the electrical connection part and the connection circuit are electrically connected through the via hole. The light-emitting device can be directly installed on the positive electrode pad and the negative electrode pad. Since the positive electrode pad and the negative electrode pad are located on the surface of the reflector. When the light-emitting device is solidified, the silver glue is not covered by the reflective sheet or ink, so the phenomenon of rupture of the reflective sheet or ink due to the solidification of the silver glue is avoided; at the same time, since the circuit will be connected It is arranged on the backlight side of the reflector, and only the positive electrode pad and the negative electrode pad used for solid crystal are exposed on the light exit side of the reflector, which can avoid the influence of the connecting circuit on the reflectivity of the reflector.
附图说明Description of the drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application. For those skilled in the art, other drawings can also be obtained based on these drawings without exerting creative efforts.
图1是本申请实施例中提供的灯板的一种结构示意图;Figure 1 is a schematic structural diagram of a light panel provided in an embodiment of the present application;
图2是本申请实施例中提供的灯板的另一种结构示意图;Figure 2 is another structural schematic diagram of the light panel provided in the embodiment of the present application;
图3是本申请实施例中提供的灯板的另一种结构示意图;Figure 3 is another structural schematic diagram of the light panel provided in the embodiment of the present application;
图4是本申请实施例中提供的反射体出光侧的一种结构示意图;Figure 4 is a schematic structural diagram of the light exit side of the reflector provided in the embodiment of the present application;
图5是本申请实施例中提供的反射体背光侧的一种结构示意图;Figure 5 is a schematic structural diagram of the backlight side of the reflector provided in the embodiment of the present application;
图6是本申请实施例中提供的灯板的另一种结构示意图;Figure 6 is another structural schematic diagram of the light panel provided in the embodiment of the present application;
图7是本申请实施例中提供的灯板的另一种结构示意图;Figure 7 is another structural schematic diagram of the light panel provided in the embodiment of the present application;
图8是本申请实施例中提供的灯板的另一种结构示意图; Figure 8 is another structural schematic diagram of the light panel provided in the embodiment of the present application;
图9是本申请实施例中提供的灯板制备方法的一种流程示意图。FIG. 9 is a schematic flow chart of the lamp panel preparation method provided in the embodiment of the present application.
其中,100灯板,10反射体,110电连接部,111正极焊盘,112负极焊盘,120连接电路,121电路走线,130导电体,131第一导电体,132第二导电体,11过孔,101第一过孔,102第二过孔,12反射片,13柔性基板,14第一凹槽,15第二凹槽,20发光器件,21正极连接部,22负极连接部,30保护层。Among them, 100 light board, 10 reflector, 110 electrical connection part, 111 positive electrode pad, 112 negative electrode pad, 120 connection circuit, 121 circuit wiring, 130 conductor, 131 first conductor, 132 second conductor, 11 via hole, 101 first via hole, 102 second via hole, 12 reflective sheet, 13 flexible substrate, 14 first groove, 15 second groove, 20 light emitting device, 21 positive electrode connection part, 22 negative electrode connection part, 30 layers of protection.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without making creative efforts fall within the scope of protection of this application.
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个所述特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of this application, it needs to be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " The directions or positional relationships indicated by "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the directions shown in the accompanying drawings or positional relationship is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present application. In addition, the terms “first” and “second” are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Thus, features defined as “first” and “second” may explicitly or implicitly include one or more of the described features. In the description of this application, "plurality" means two or more than two, unless otherwise explicitly and specifically limited.
在本申请中,“示例性”一词用来表示“用作例子、例证或说明”。本申请中被描述为“示例性”的任何实施例不一定被解释为比其它实施例更优选或更具优势。为了使本领域任何技术人员能够实现和使用本申请,给出了以下描述。在以下描述中,为了解释的目的而列出了细节。应当明白的是,本领域普通技术人员可以认识到,在不使用这些特定细节的情况下也可以实现本申请。在其它实例中,不会对公知的结构和过程进行详细阐述,以避免不必要的细节使本申请的描述变得晦涩。因此,本申请并非旨在限于所示的实施例,而是与符合本申请所公开的原理和特征的最广范围相一致。 In this application, the word "exemplary" is used to mean "serving as an example, illustration, or illustration." Any embodiment described herein as "exemplary" is not necessarily to be construed as preferred or advantageous over other embodiments. The following description is presented to enable any person skilled in the art to make and use the present application. In the following description, details are set forth for the purpose of explanation. It will be understood that one of ordinary skill in the art will recognize that the present application may be practiced without these specific details. In other instances, well-known structures and processes have not been described in detail to avoid obscuring the description of the application with unnecessary detail. Thus, this application is not intended to be limited to the embodiments shown but is to be accorded the widest scope consistent with the principles and features disclosed herein.
本申请实施例提供一种灯板及其制备方法、背光模组,以下分别进行详细说明。The embodiments of the present application provide a lamp panel, a preparation method thereof, and a backlight module, which are described in detail below.
首先,参阅图1,图1示出了本申请实施例中灯板100的一种结构示意图,其中,灯板100包括:First, refer to Figure 1, which shows a schematic structural diagram of the light panel 100 in the embodiment of the present application, wherein the light panel 100 includes:
多个发光器件20,每一发光器件20具有正极连接部21以及负极连接部22;A plurality of light-emitting devices 20, each light-emitting device 20 has a positive electrode connection part 21 and a negative electrode connection part 22;
反射体10,反射体10位于出光侧的一面设有多组电连接部110,每组电连接部110包括正极焊盘111以及负极焊盘112,正极焊盘111与正极连接部21电连接,负极焊盘112与负极连接部22电连接;Reflector 10. The surface of the reflector 10 located on the light-emitting side is provided with multiple sets of electrical connection parts 110. Each set of electrical connection parts 110 includes a positive electrode pad 111 and a negative electrode pad 112. The positive electrode pad 111 is electrically connected to the positive electrode connection part 21. The negative electrode pad 112 is electrically connected to the negative electrode connection part 22;
其中,反射体10设有贯穿其两面的过孔11,反射体10位于背光侧的一面设有连接电路120,正极焊盘111和负极焊盘112通过过孔11与连接电路120电连接。The reflector 10 is provided with via holes 11 penetrating both sides of the reflector 10 , and a connection circuit 120 is provided on one side of the reflector 10 on the backlight side. The positive electrode pad 111 and the negative electrode pad 112 are electrically connected to the connection circuit 120 through the via hole 11 .
具体的,出光侧通常是指灯板100发射光线并进行光线传播的一侧,背光侧是指灯板100相背于出光侧的一侧。在本申请的一些实施例中,反射体10安装有发光器件20的一侧即为灯板100的出光侧,反射体10相背于发光器件20的一侧即为灯板100的背光侧,以图1为例,发光侧是指反射体10的上方,背光侧是指反射体10的下方。Specifically, the light-emitting side usually refers to the side of the light panel 100 that emits light and propagates light, and the backlight side refers to the side of the light panel 100 that is opposite to the light-emitting side. In some embodiments of the present application, the side of the reflector 10 on which the light-emitting device 20 is installed is the light-emitting side of the lamp panel 100, and the side of the reflector 10 opposite to the light-emitting device 20 is the backlight side of the lamp panel 100. Taking FIG. 1 as an example, the light-emitting side refers to the upper side of the reflector 10 , and the backlight side refers to the lower side of the reflector 10 .
当发光器件20的正极连接部21和负极连接部22与电源连通后,发光器件20的出光侧可以发出白色光线或者彩色光线(例如红色光线、绿色光线或蓝色光线等)。示例性地,发光器件20可以为无机发光二极管,例如,Mini LED或Micro LED等,或者发光器件20还可以无机发光二极管、量子点发光器件等。When the positive connection part 21 and the negative connection part 22 of the light-emitting device 20 are connected to the power supply, the light-emitting side of the light-emitting device 20 can emit white light or colored light (such as red light, green light or blue light, etc.). For example, the light-emitting device 20 can be an inorganic light-emitting diode, such as a Mini LED or a Micro LED, or the light-emitting device 20 can also be an inorganic light-emitting diode, a quantum dot light-emitting device, etc.
反射体10可以反射发光器件20射向背光侧的光线,以提高发光器件20的光线利用率。其中,反射体10位于出光侧的一面设有多组电连接部110,每组电连接部110均包括正极焊盘111以及负极焊盘112,正极焊盘111与正极连接部21电连接,负极焊盘112与负极连接部22电连接。The reflector 10 can reflect the light emitted by the light-emitting device 20 toward the backlight side to improve the light utilization efficiency of the light-emitting device 20 . Among them, the reflector 10 is provided with multiple sets of electrical connection portions 110 on the light-emitting side. Each set of electrical connection portions 110 includes a positive electrode pad 111 and a negative electrode pad 112. The positive electrode pad 111 is electrically connected to the positive electrode connection portion 21, and the negative electrode The pad 112 is electrically connected to the negative electrode connection part 22 .
在本申请的一些实施例中,相互靠近的正极焊盘111和负极焊盘112为同一组电连接部110,发光器件20与电连接部110一一对应,同一发光器件20的正极连接部21和负极连接部22与同一电连接部110电连接,也就是说在同一组电连接部110中,正极焊盘111和负极焊盘112分别与同一发光器件20的正极连接部 21和负极连接部22电连接,以便于发光器件20与电连接部110对应连接。In some embodiments of the present application, the positive electrode pad 111 and the negative electrode pad 112 that are close to each other are the same set of electrical connection parts 110. The light-emitting device 20 corresponds to the electrical connection part 110 one-to-one. The positive electrode connection part 21 of the same light-emitting device 20 and the negative electrode connection part 22 are electrically connected to the same electrical connection part 110 , that is to say, in the same set of electrical connection parts 110 , the positive electrode pad 111 and the negative electrode pad 112 are respectively connected to the positive electrode connection part of the same light-emitting device 20 21 is electrically connected to the negative electrode connection part 22, so that the light emitting device 20 is connected to the electrical connection part 110 correspondingly.
可以理解,也可以将相距一定距离(例如10cm)的正极焊盘111和负极焊盘112作为同一组电连接部110,并将发光器件20通过电连接线路与之连接;或者还可以将发光器件20的正极连接部21与一组电连接部110的正极焊盘111电连接,而将其负极连接部22与另一组电连接部110的负极焊盘112电连接。It can be understood that the positive electrode pad 111 and the negative electrode pad 112 separated by a certain distance (for example, 10 cm) can also be used as the same group of electrical connection portions 110, and the light-emitting device 20 can be connected thereto through electrical connection lines; or the light-emitting device can also be connected. The positive electrode connecting part 21 of 20 is electrically connected to the positive electrode pad 111 of one set of electrical connecting parts 110, and the negative electrode connecting part 22 is electrically connected to the negative electrode pad 112 of another set of electrical connecting parts 110.
在本申请的一些实施例中,参阅图1,反射体10可以为反射片,由于反射片具有光反射性以及柔性的特点,在反射发光器件20射向背光侧光线的同时,以反射片12为主体的灯板100同样具有柔性,因此,灯板100还可以与柔性屏搭配实现曲面显示。In some embodiments of the present application, referring to FIG. 1 , the reflector 10 can be a reflective sheet. Since the reflective sheet has the characteristics of light reflectivity and flexibility, while reflecting the light emitted from the light-emitting device 20 to the backlight side, the reflective sheet 12 The main body of the light panel 100 is also flexible. Therefore, the light panel 100 can also be used with a flexible screen to achieve curved display.
在本申请的另外一些实施例中,参阅图2,图2示出了本申请实施例中灯板100的另外一种结构示意图,其中,反射体10包括相互粘合的柔性基板13以及反射片12。示例性地,柔性基板13可以为PET或PI,由于反射片12和柔性基板13均具有柔性,因此以反射片12和柔性基板13为主体的灯板100同样具备柔性,因此也可以与柔性屏搭配实现曲面显示;同时,由于反射片12与柔性基板13粘合,使得以反射片12和柔性基板13为主体的灯板100强度得到提升,可以增强灯板100整体的韧性以及可靠性。In other embodiments of the present application, refer to FIG. 2 , which shows another structural schematic diagram of the light panel 100 in the embodiment of the present application, in which the reflector 10 includes a flexible substrate 13 and a reflective sheet that are bonded to each other. 12. For example, the flexible substrate 13 can be PET or PI. Since the reflective sheet 12 and the flexible substrate 13 are both flexible, the light panel 100 with the reflective sheet 12 and the flexible substrate 13 as the main body is also flexible, so it can also be used with a flexible screen. The combination realizes curved display; at the same time, because the reflective sheet 12 is bonded to the flexible substrate 13, the strength of the light panel 100 with the reflective sheet 12 and the flexible substrate 13 as the main body is improved, which can enhance the overall toughness and reliability of the light panel 100.
可以理解,反射体10还可以是指其他具有反射功能的基板,例如在柔性基板13表面涂抹白色油墨形成反射层,从而制备成具有反射功能以及柔性特点的反射体10。It can be understood that the reflector 10 can also refer to other substrates with reflective functions. For example, white ink is applied on the surface of the flexible substrate 13 to form a reflective layer, thereby preparing the reflector 10 with reflective functions and flexibility.
在本申请实施例中,反射体10的两面分别设置电连接部110和连接电路120,并通过过孔11将电连接部110与连接电路120电连接,发光器件20可以直接安装在正极焊盘111和负极焊盘112上,由于正极焊盘111和负极焊盘112位于反射体10表面,在进行发光器件20固晶时银胶没有被反射片12或油墨覆盖,因此避免了由于银胶固化而导致反射片12或油墨破裂的现象;同时,由于将连接电路120设置在反射体10的背光侧,在反射体10的出光侧仅暴露固晶用的正极焊盘111和负极焊盘112,还可以避免连接电路120遮挡反射体10表面而造成其反射率降低的现象。In the embodiment of the present application, the electrical connection part 110 and the connection circuit 120 are respectively provided on both sides of the reflector 10, and the electrical connection part 110 and the connection circuit 120 are electrically connected through the via hole 11. The light-emitting device 20 can be directly installed on the positive electrode pad. 111 and the negative electrode pad 112, because the positive electrode pad 111 and the negative electrode pad 112 are located on the surface of the reflector 10, the silver glue is not covered by the reflective sheet 12 or ink when the light emitting device 20 is solidified, so the solidification of the silver glue is avoided. This may cause the reflective sheet 12 or the ink to break; at the same time, since the connection circuit 120 is arranged on the backlight side of the reflector 10, only the positive electrode pad 111 and the negative electrode pad 112 for solid crystal are exposed on the light exit side of the reflector 10. It can also avoid the phenomenon that the connecting circuit 120 blocks the surface of the reflector 10 and causes the reflectivity to decrease.
在本申请的一些实施例中,例如对于反射体10为反射片12的实施例,参阅 图1,电连接部110设置于反射片12位于出光侧的一面,连接电路120设置于反射片12位于背光侧的一面,也就是说,直接在反射片12两面分别制备正极焊盘111、负极焊盘112以及对应的连接电路120,当发光器件20发出光线后,射向背光侧的光线被反射片12反射回出光侧,从而提高了发光器件20的光线利用率;同时,由于电连接部110和连接电路120分别为反射片12的两面,因此连接电路120也不会遮挡反射片12出光侧的表面,从而避免对反射片12光反射率的影响。In some embodiments of the present application, for example, for the embodiment in which the reflector 10 is a reflective sheet 12, see As shown in Figure 1, the electrical connection part 110 is provided on the side of the reflective sheet 12 on the light-emitting side, and the connection circuit 120 is provided on the side of the reflective sheet 12 on the backlight side. That is to say, the positive electrode pad 111 and the negative electrode are directly prepared on both sides of the reflective sheet 12. The pad 112 and the corresponding connection circuit 120, when the light-emitting device 20 emits light, the light directed to the backlight side is reflected back to the light-emitting side by the reflective sheet 12, thus improving the light utilization rate of the light-emitting device 20; at the same time, due to the electrical connection part 110 and the connecting circuit 120 are two sides of the reflective sheet 12 respectively. Therefore, the connecting circuit 120 will not block the light-emitting side surface of the reflective sheet 12, thereby avoiding the impact on the light reflectivity of the reflective sheet 12.
在本申请的另外一些实施例中,例如对于反射体10包括相互粘合的柔性基板13以及反射片12的实施例,参阅图2,电连接部110设置于反射片12背离柔性基板13的一面,连接电路120设置于柔性基板13背离反射片12的一面,过孔11贯穿柔性基板13和反射片12,电连接部110通过贯穿柔性基板13和反射片12的过孔11与连接电路120连接,反射片12位于出光侧并可以反射射向背光侧的光线,同时由于电连接部110、连接电路120分别设置于反射片12和柔性基板13相背的一面,因此连接电路120同样不会对反射片12反射率造成影响。In other embodiments of the present application, for example, for an embodiment in which the reflector 10 includes a flexible substrate 13 and a reflective sheet 12 bonded to each other, see FIG. 2 , the electrical connection portion 110 is provided on the side of the reflective sheet 12 facing away from the flexible substrate 13 . , the connection circuit 120 is provided on the side of the flexible substrate 13 away from the reflective sheet 12, the via hole 11 penetrates the flexible substrate 13 and the reflective sheet 12, and the electrical connection part 110 is connected to the connection circuit 120 through the via hole 11 that penetrates the flexible substrate 13 and the reflective sheet 12. The reflective sheet 12 is located on the light-emitting side and can reflect the light directed to the backlight side. At the same time, since the electrical connection part 110 and the connecting circuit 120 are respectively provided on the side opposite to the reflective sheet 12 and the flexible substrate 13, the connecting circuit 120 also does not interfere with the light emitting side. The reflectivity of the reflective sheet 12 has an impact.
可以理解,连接电路120与电连接部110还可以具有其他设置方式,例如,参阅图3,图3示出了本申请实施例中灯板100的另外一种结构示意图,连接电路120位于柔性基板13与反射片12之间,柔性基板13与反射片12共同保护连接电路120,避免连接电路120裸露的风险。It can be understood that the connection circuit 120 and the electrical connection part 110 can also have other arrangements. For example, refer to FIG. 3 , which shows another structural schematic diagram of the light panel 100 in the embodiment of the present application. The connection circuit 120 is located on the flexible substrate. Between 13 and the reflective sheet 12, the flexible substrate 13 and the reflective sheet 12 jointly protect the connecting circuit 120 and avoid the risk of the connecting circuit 120 being exposed.
作为一种示例性实施例,参阅图4以及图5,图4示出了本申请实施例中反射体10出光侧的结构示意图,图5示出了本申请实施例中反射体10背光侧的结构示意图,其中,连接电路120包括多段电路走线121,电路走线121一端与一组电连接部110的正极焊盘111电连接,另外一端与另一组电连接部110的负极焊盘112电连接,也就是说,连接电路120通过电路走线121将两组电连接部110串联,从而形成串联的电路结构。As an exemplary embodiment, refer to FIG. 4 and FIG. 5 . FIG. 4 shows a schematic structural diagram of the light-emitting side of the reflector 10 in the embodiment of the present application. FIG. 5 shows the backlight side of the reflector 10 in the embodiment of the present application. Schematic structural diagram, in which the connection circuit 120 includes multiple sections of circuit traces 121. One end of the circuit traces 121 is electrically connected to the positive electrode pads 111 of one set of electrical connection parts 110, and the other end is connected to the negative electrode pad 112 of another set of electrical connection parts 110. Electrical connection, that is, the connection circuit 120 connects the two sets of electrical connection parts 110 in series through the circuit wiring 121, thereby forming a series circuit structure.
在本申请的一些实施例中,连接电路120可以通过多段电路走线121将所有电连接部110串联。可以理解,连接电路120还可以通过多段电路走线121将多组电连接部110以并联或串联与并联结合的方式连接。In some embodiments of the present application, the connection circuit 120 may connect all electrical connection parts 110 in series through multiple sections of circuit traces 121 . It can be understood that the connection circuit 120 can also connect multiple sets of electrical connection portions 110 in parallel or in a combination of series and parallel through multiple sections of circuit wiring 121 .
在本申请的一些实施例中,继续参阅图1、图4以及图5,其中,过孔11包 括第一过孔101以及第二过孔102,正极焊盘111覆盖第一过孔101位于出光侧的一端,负极焊盘112覆盖第二过孔102位于出光侧的一端,正极焊盘111通过第一过孔101与电路走线121电连接,负极焊盘112通过第二过孔102与电路走线121电连接,由于正极焊盘111覆盖第一过孔101、负极焊盘112覆盖第二过孔102,可以避免第一过孔101、第二过孔102暴露在反射体10出光侧的表面,而导致发光器件20的光线射入第一过孔101和第二过孔102内的现象,从而有利于提高反射体10的光反射率。In some embodiments of the present application, continuing to refer to Figures 1, 4 and 5, the via 11 includes It includes a first via hole 101 and a second via hole 102. The positive electrode pad 111 covers the end of the first via hole 101 on the light exit side. The negative electrode pad 112 covers the end of the second via hole 102 on the light exit side. The positive electrode pad 111 passes through The first via hole 101 is electrically connected to the circuit trace 121, and the negative electrode pad 112 is electrically connected to the circuit trace 121 through the second via hole 102. Since the positive electrode pad 111 covers the first via hole 101 and the negative electrode pad 112 covers the second The via hole 102 can prevent the first via hole 101 and the second via hole 102 from being exposed on the surface of the light exit side of the reflector 10, causing the light from the light emitting device 20 to enter the first via hole 101 and the second via hole 102. , which is beneficial to improving the light reflectivity of the reflector 10 .
在本申请的一些实施例中,例如对于过孔11包括第一过孔101以及第二过孔102的实施例,参阅图2,电路走线121的一端覆盖第一过孔101位于背光侧的一端,另外一端覆盖第二过孔102位于背光侧的一端,第一过孔101内设有连接电路120走线和正极焊盘111的第一导电体131,第二过孔102内设有连接电路120走线和负极焊盘112的第二导电体132,也就是说,第一过孔101的两端分别被正极焊盘111、电路走线121覆盖,第二过孔102的两端分别被负极焊盘112、电路走线121覆盖,从而使得第一过孔101、第二过孔102密闭,避免杂质进入第一过孔101、第二过孔102内而影响第一导电体131和第二导电体132的导电性。In some embodiments of the present application, for example, for an embodiment in which the via hole 11 includes a first via hole 101 and a second via hole 102, referring to FIG. 2, one end of the circuit trace 121 covers the first via hole 101 on the backlight side. One end and the other end cover the end of the second via hole 102 on the backlight side. The first via hole 101 is provided with a first conductor 131 that connects the wiring of the circuit 120 and the anode pad 111. The second via hole 102 is provided with a connection The circuit trace 120 and the second conductor 132 of the negative electrode pad 112, that is to say, both ends of the first via hole 101 are covered by the positive electrode pad 111 and the circuit trace 121 respectively, and the two ends of the second via hole 102 are respectively Covered by the negative electrode pad 112 and the circuit trace 121, the first via hole 101 and the second via hole 102 are sealed to prevent impurities from entering the first via hole 101 and the second via hole 102 and affecting the first conductor 131 and The electrical conductivity of the second electrical conductor 132 .
在本申请的一些实施例中,第一导电体131和第二导电体132的材料包括铜或银。优选地,第一导电体131和第二导电体132的材料为导电银浆。In some embodiments of the present application, the materials of the first conductor 131 and the second conductor 132 include copper or silver. Preferably, the material of the first conductor 131 and the second conductor 132 is conductive silver paste.
在本申请的一些实施例中,正极焊盘111和负极焊盘112的材料为导电银浆。In some embodiments of the present application, the material of the positive electrode pad 111 and the negative electrode pad 112 is conductive silver paste.
在本申请的一些实施例中,正极焊盘111、负极焊盘112、第一导电体131、第二导电体132以及电路走线121均为导电银浆,在将导电银浆在反射体10两面分别制备电连接部110和电路走线121的同时,导电银浆会填充至过孔11内形成第一导电体131和第二导电体132,有利于降低反射体10上电连接部110、电路走线121、第一导电体131和第二导电体132的制备难度;同时,采用导电银浆形成的正极焊盘111、负极焊盘112本身具有一定的光线反射性能,还可以进一步提升发光器件20的光线利用率。In some embodiments of the present application, the positive electrode pad 111 , the negative electrode pad 112 , the first conductor 131 , the second conductor 132 and the circuit trace 121 are all conductive silver paste, and the conductive silver paste is applied to the reflector 10 While the electrical connection portion 110 and the circuit trace 121 are prepared on both sides, the conductive silver paste will be filled into the via hole 11 to form the first conductor 131 and the second conductor 132 , which is beneficial to reducing the electrical connection portion 110 and 121 on the reflector 10 . It is difficult to prepare the circuit wiring 121, the first conductor 131 and the second conductor 132; at the same time, the positive electrode pad 111 and the negative electrode pad 112 formed by using conductive silver paste have certain light reflection properties, which can further improve the luminescence. The light utilization efficiency of the device 20.
可以理解,正极焊盘111、负极焊盘112、第一导电体131、第二导电体132 以及电路走线121还可以为其他导电材料形成,例如铜箔、银箔等。It can be understood that the positive electrode pad 111, the negative electrode pad 112, the first conductor 131, and the second conductor 132 And the circuit traces 121 can also be formed of other conductive materials, such as copper foil, silver foil, etc.
在本申请的一些实施例中,参阅图1,发光器件20在反射体10上的正投影与过孔11不重叠,在发光器件20进行固定时,发光器件20的正极连接部21和负极连接部22可以避免连接在过孔11周围,从而保证发光器件20固定在反射体10上的可靠性。同时,对于本申请的一些实施例,例如对于正极焊盘111和负极焊盘112为固化后的导电银浆的实施例,暴露在发光器件20外部且与过孔11重叠的部分导电银浆同样具有光线反射性,因此处于发光器件20外部的正极焊盘111和负极焊盘112的部分也不会对反射体10的光线反射率造成影响。In some embodiments of the present application, referring to FIG. 1 , the orthographic projection of the light-emitting device 20 on the reflector 10 does not overlap with the via hole 11 . When the light-emitting device 20 is fixed, the positive electrode connecting portion 21 of the light-emitting device 20 is connected to the negative electrode. The portion 22 can avoid being connected around the via hole 11 , thereby ensuring the reliability of the light-emitting device 20 being fixed on the reflector 10 . At the same time, for some embodiments of the present application, for example, for embodiments in which the positive electrode pad 111 and the negative electrode pad 112 are cured conductive silver paste, the portion of the conductive silver paste exposed outside the light-emitting device 20 and overlapping the via hole 11 is also the same. It has light reflectivity, so the portions of the positive electrode pad 111 and the negative electrode pad 112 located outside the light-emitting device 20 will not affect the light reflectivity of the reflector 10 .
在本申请的一些实施例中,参阅图1,其中,由背光侧指向出光侧的方向,过孔11的横截面积逐渐增大。在反射体10上制备电连接部110以及连接电路120时,可以先在反射体10位于背光侧的一面制备连接电路120,由于沿着背光侧指向出光侧的方向,过孔11的横截面积逐渐增大,在制备连接电路120时导电银浆更易进入过孔11内形成导电体130,从而降低过孔11内导电体130的制备难度。In some embodiments of the present application, refer to FIG. 1 , in which the cross-sectional area of the via hole 11 gradually increases in the direction from the backlight side to the light emitting side. When preparing the electrical connection portion 110 and the connection circuit 120 on the reflector 10, the connection circuit 120 can first be prepared on the side of the reflector 10 located on the backlight side. Since the cross-sectional area of the via hole 11 is smaller along the direction from the backlight side to the light emitting side. Gradually increasing, the conductive silver paste can more easily enter the via hole 11 to form the conductor 130 when preparing the connection circuit 120 , thereby reducing the difficulty of preparing the conductor 130 in the via hole 11 .
在本申请的另外一些实施例中,继续参阅图6,图6示出了本申请实施例中灯板100的另外一种结构示意图,其中,由背光侧指向出光侧的方向,过孔11的横截面积逐渐减小。在反射体10上制备电连接部110以及连接电路120时,可以先在反射体10位于出光侧的一面制备电连接部110,同样地,由于沿着背光侧指向出光侧的方向,过孔11的横截面积逐渐减小,在制备电连接部110时导电银浆更易进入过孔11内形成导电体130,从而降低过孔11内导电体130的制备难度。In other embodiments of the present application, continue to refer to FIG. 6 . FIG. 6 shows another structural schematic diagram of the light panel 100 in the embodiment of the present application. In the direction from the backlight side to the light emitting side, the through hole 11 The cross-sectional area gradually decreases. When preparing the electrical connection portion 110 and the connection circuit 120 on the reflector 10, you can first prepare the electrical connection portion 110 on the side of the reflector 10 located on the light exit side. Similarly, since the via hole 11 is formed along the direction from the backlight side to the light exit side, The cross-sectional area gradually decreases, and when preparing the electrical connection part 110, the conductive silver paste can more easily enter the via hole 11 to form the conductor 130, thereby reducing the difficulty of preparing the conductor 130 in the via hole 11.
在本申请的一些实施例中,参阅图7,图7示出了本申请实施例中灯板100的另外一种结构示意图,其中,反射体10位于出光侧的一面设有第一凹槽14,电连接部110设置于第一凹槽14内,电连接部110的表面与反射体10的表面基本平齐,对于本申请的一些实施例,例如对于正极焊盘111和负极焊盘112为固化后的导电银浆的实施例,如此可以使得反射体10位于出光侧的一面表面平整,位于第一凹槽14内的电连接部110同样可以进行光线反射,从而避免反射体10表面不平整而导致的光线无规律反射的现象,有利于提高灯板100出光的均匀 性。In some embodiments of the present application, refer to FIG. 7 , which shows another structural schematic diagram of the light panel 100 in the embodiment of the present application, in which a first groove 14 is provided on a side of the reflector 10 located on the light-emitting side. , the electrical connection part 110 is disposed in the first groove 14, and the surface of the electrical connection part 110 is substantially flush with the surface of the reflector 10. For some embodiments of the present application, for example, the positive electrode pad 111 and the negative electrode pad 112 are The embodiment of the cured conductive silver paste can make the surface of the reflector 10 on the light exit side flat, and the electrical connection portion 110 located in the first groove 14 can also reflect light, thereby avoiding the uneven surface of the reflector 10 The resulting phenomenon of irregular light reflection is beneficial to improving the uniformity of light output from the lamp panel 100 sex.
在本申请的一些实施例中,继续参阅图8,图8示出了本申请实施例中灯板100的另外一种结构示意图,其中,反射体10位于背光侧的一面设置有第二凹槽15,连接电路120设置于第二凹槽15内,对于本申请的一些实施例,例如对于连接电路120为固化后的导电银浆的实施例,在制备连接电路120时,液体状的导电银浆直接填充在第二凹槽15内,经烘烤固化即可形成连接电路120,由于导电银浆受到第二凹槽15的限制,可以避免固化前液体状的导电银浆受机器震动等因素影响而随意流动,最终导致固化后电路结构出现短路或断路的现象。In some embodiments of the present application, continue to refer to FIG. 8 , which shows another structural schematic diagram of the light panel 100 in the embodiment of the present application, in which a second groove is provided on one side of the reflector 10 on the backlight side. 15. The connecting circuit 120 is disposed in the second groove 15. For some embodiments of the present application, for example, for embodiments in which the connecting circuit 120 is cured conductive silver paste, when preparing the connecting circuit 120, liquid conductive silver is used. The paste is directly filled in the second groove 15 and baked and solidified to form the connection circuit 120. Since the conductive silver paste is restricted by the second groove 15, the liquid conductive silver paste before curing can be prevented from being affected by machine vibration and other factors. It flows freely due to the influence, eventually leading to short circuit or open circuit in the circuit structure after curing.
在本申请的一些实施例中,继续参阅图1,灯板100还包括保护层30,保护层30覆盖反射体10位于背光侧的一面,连接电路120位于保护层30和反射体10之间。其中,保护层30具有绝缘性能,从而可以避免电路裸露的风险。示例性地,保护层30可以为具有柔性以及绝缘性能的玻璃纤维、玄武岩纤维、聚乙烯醇或聚萘二甲酯乙二醇酯等。In some embodiments of the present application, continuing to refer to FIG. 1 , the light panel 100 further includes a protective layer 30 , the protective layer 30 covers the side of the reflector 10 on the backlight side, and the connection circuit 120 is located between the protective layer 30 and the reflector 10 . The protective layer 30 has insulating properties, thereby avoiding the risk of circuit exposure. For example, the protective layer 30 may be glass fiber, basalt fiber, polyvinyl alcohol or polyethylene naphthalene glycol ester with flexible and insulating properties.
值得注意的是,上述关于灯板100的内容旨在清楚说明本申请的实施过程,本领域技术人员在本申请的基础上,还可以做出等同的修改设计,例如正极焊盘111以及负极焊盘112由铜箔形成,而连接电路120由导电银浆烘烤固化形成。It is worth noting that the above content about the lamp panel 100 is intended to clearly explain the implementation process of the present application. Based on the present application, those skilled in the art can also make equivalent modified designs, such as the positive electrode pad 111 and the negative electrode welding pad. The disk 112 is formed from copper foil, and the connecting circuit 120 is formed from a conductive silver paste that is baked and solidified.
进一步地,为了更好的实施本申请中的灯板100,在灯板100的基础上,本申请还提供一种灯板100制备方法,参阅图9,图9示出了本申请实施例中灯板100制备方法的一种流程示意图,其中,灯板100制备方法包括:Furthermore, in order to better implement the light panel 100 in the present application, based on the light panel 100, the present application also provides a method for preparing the light panel 100. Refer to Figure 9. Figure 9 shows a method for preparing the light panel 100 in the embodiment of the present application. A schematic flow chart of a method for manufacturing the lamp panel 100, wherein the method for manufacturing the lamp panel 100 includes:
步骤S901,提供一反射体10;Step S901, provide a reflector 10;
具体的,反射体10可以反射发光器件20射向背光侧的光线,以提高发光器件20的光线利用率。在本申请的一些实施例中,反射体10可以为反射片12。在本申请的另外一些实施例中,反射体10包括相互粘合的柔性基板13以及反射片12。可以理解的,反射体10还可以是指其他具有反射功能的基板,例如在柔性基板13表面涂抹白色油墨形成反射层,从而制备成具有反射功能以及柔性特点的反射体10。Specifically, the reflector 10 can reflect the light emitted by the light-emitting device 20 toward the backlight side to improve the light utilization efficiency of the light-emitting device 20 . In some embodiments of the present application, the reflector 10 may be a reflective sheet 12 . In other embodiments of the present application, the reflector 10 includes a flexible substrate 13 and a reflective sheet 12 bonded to each other. It can be understood that the reflector 10 can also refer to other substrates with reflective functions. For example, white ink is applied on the surface of the flexible substrate 13 to form a reflective layer, thereby preparing the reflector 10 with reflective functions and flexibility.
步骤S902,在反射体10上开设过孔11,过孔11贯穿反射体10两面; Step S902, open a via hole 11 on the reflector 10, and the via hole 11 penetrates both sides of the reflector 10;
在本申请的一些实施例中,由背光侧指向出光侧的方向,过孔11的横截面积逐渐增大。在本申请的另外一些实施例中,由背光侧指向出光侧的方向,过孔11的横截面积逐渐减小。在一些实施例中,过孔11可以为圆形孔、锥形孔或者方形孔等。In some embodiments of the present application, the cross-sectional area of the via hole 11 gradually increases in the direction from the backlight side to the light emitting side. In other embodiments of the present application, the cross-sectional area of the via hole 11 gradually decreases in the direction from the backlight side to the light emitting side. In some embodiments, the via hole 11 may be a circular hole, a tapered hole, a square hole, etc.
具体的,过孔11可以通过物理或化学等方式形成,例如,由机械钻孔设备在反射体10上形成过孔11;又例如,由激光钻孔的方式在反射体10上形成过孔11;再例如,采用化学制剂腐蚀反射体10进而形成过孔11。Specifically, the via hole 11 can be formed by physical or chemical means. For example, the via hole 11 is formed on the reflector 10 by mechanical drilling equipment; for example, the via hole 11 is formed on the reflector 10 by laser drilling. ; For another example, a chemical agent is used to corrode the reflector 10 to form the via hole 11 .
步骤S903,在反射体10的一面形成连接电路120,另外一面形成多组电连接部110,电连接部110包括正极焊盘111以及负极焊盘112,连接电路120通过过孔11与正极焊盘111和负极焊盘112电连接;Step S903, forming a connection circuit 120 on one side of the reflector 10, and forming multiple sets of electrical connection portions 110 on the other side. The electrical connection portion 110 includes a positive electrode pad 111 and a negative electrode pad 112. The connection circuit 120 connects to the positive electrode pad through the via hole 11. 111 is electrically connected to the negative electrode pad 112;
在本申请的一些实施例中,可以通过烘烤导电银浆使其固化后形成连接电路120和电连接部110,例如,先在反射体10位于背光侧的一面涂抹导电银浆,并使导电银浆填充满过孔11,经烘烤后在反射体10位于背光侧的一面形成连接电路120,随后在反射体10位于出光侧的一面涂抹导电银浆,并使导电银浆固化在过孔11周围处,使得连接电路120通过过孔11与电连接部110连接。In some embodiments of the present application, the connection circuit 120 and the electrical connection portion 110 can be formed by baking the conductive silver paste and solidifying it. For example, first apply the conductive silver paste on the side of the reflector 10 located on the backlight side, and make it conductive. The silver paste fills the via hole 11, and after baking, a connection circuit 120 is formed on the side of the reflector 10 on the backlight side. Then, conductive silver paste is applied on the side of the reflector 10 on the light emitting side, and the conductive silver paste is solidified in the via hole. 11, so that the connection circuit 120 is connected to the electrical connection portion 110 through the via hole 11.
可以理解,还可以采用在反射体10两面粘合金属箔片(例如铜箔、银箔等)的方式形成连接电路120和电连接部110。It can be understood that the connection circuit 120 and the electrical connection portion 110 can also be formed by bonding metal foil (such as copper foil, silver foil, etc.) on both sides of the reflector 10 .
步骤S904,将发光器件20安装在反射体10设有电连接部110的一面,发光器件20的正极连接部21与正极焊盘111连接,负极连接部22与负极焊盘112连接。In step S904, the light-emitting device 20 is installed on the side of the reflector 10 provided with the electrical connection portion 110. The positive electrode connection portion 21 of the light-emitting device 20 is connected to the positive electrode pad 111, and the negative electrode connection portion 22 is connected to the negative electrode pad 112.
在本申请的一些实施例中,发光器件20通过锡焊安装在反射体10位于出光侧的一面上,使得发光器件20的正极连接部21与正极焊盘111连接,负极连接部22与负极焊盘112连接。在本申请的另外一些实施例中,发光器件20通过具有导电性能的胶水(例如银胶)粘合安装在反射体10位于出光侧的一面上。本领域技术人员可以理解的,还可以通过其他焊接或者胶水粘结的方式将发光器件20安装在反射体10上,在此不再赘述。In some embodiments of the present application, the light-emitting device 20 is installed on the side of the reflector 10 on the light-emitting side through soldering, so that the positive connection portion 21 of the light-emitting device 20 is connected to the positive electrode pad 111 and the negative connection portion 22 is soldered to the negative electrode. Disk 112 is connected. In some other embodiments of the present application, the light-emitting device 20 is bonded and installed on the side of the reflector 10 located on the light-emitting side through glue with conductive properties (such as silver glue). Those skilled in the art can understand that the light-emitting device 20 can also be installed on the reflector 10 through other welding or glue bonding methods, which will not be described again here.
在本申请实施例中,反射体10的两面分别设置电连接部110和连接电路120,并通过过孔11将电连接部110与连接电路120电连接,发光器件20可以直 接安装在正极焊盘111和负极焊盘112上,由于正极焊盘111和负极焊盘112位于反射体10表面,在进行发光器件20固晶时银胶没有被反射片12或油墨覆盖,因此避免了银胶固化而导致反射片12或油墨破裂的现象;同时,由于将连接电路120设置在反射体10的背光侧,在反射体10的出光侧仅暴露固晶用的正极焊盘111和负极焊盘112,还可以避免连接电路120遮挡反射体10表面而造成其反射率降低的现象。In the embodiment of the present application, the electrical connection part 110 and the connection circuit 120 are respectively provided on both sides of the reflector 10, and the electrical connection part 110 and the connection circuit 120 are electrically connected through the via hole 11. The light-emitting device 20 can be directly It is directly installed on the positive electrode pad 111 and the negative electrode pad 112. Since the positive electrode pad 111 and the negative electrode pad 112 are located on the surface of the reflector 10, the silver glue is not covered by the reflective sheet 12 or ink when the light emitting device 20 is solidified. This avoids the phenomenon of cracking of the reflective sheet 12 or the ink caused by the solidification of the silver glue; at the same time, since the connection circuit 120 is arranged on the backlight side of the reflector 10, only the positive electrode pad 111 and the positive electrode pad 111 for solid crystal are exposed on the light exit side of the reflector 10. The negative electrode pad 112 can also prevent the connection circuit 120 from blocking the surface of the reflector 10 and thereby reducing its reflectivity.
在本申请的一些实施例中,为了更好的保护位于反射体10背光侧的保护层30,灯板100制备方法还包括在反射体10位于背光侧的一面覆盖保护层30。示例性地,可以通过在保护层30朝向反射体10的一面涂抹粘合胶水,然后将保护层30与反射体10粘合进行烘烤,使得保护层30固定在反射体10位于背光侧的一面上。在本申请的一些实施例中,保护层30可以为具有柔性以及绝缘性能的玻璃纤维、玄武岩纤维、聚乙烯醇或聚萘二甲酯乙二醇酯等,覆盖保护层30后,连接电路120位于保护层30和反射体10之间,由于保护层30具有绝缘性能,从而可以避免连接电路120裸露漏电的风险。In some embodiments of the present application, in order to better protect the protective layer 30 located on the backlight side of the reflector 10, the lamp panel 100 preparation method further includes covering the protective layer 30 on the side of the reflector 10 located on the backlight side. For example, the protective layer 30 can be fixed on the side of the reflector 10 on the backlight side by applying adhesive glue on the side of the protective layer 30 facing the reflector 10 , and then bonding the protective layer 30 to the reflector 10 for baking. superior. In some embodiments of the present application, the protective layer 30 can be made of flexible and insulating glass fiber, basalt fiber, polyvinyl alcohol or polyethylene naphthalene glycol, etc. After covering the protective layer 30 , the circuit 120 is connected. It is located between the protective layer 30 and the reflector 10. Since the protective layer 30 has insulating properties, the risk of leakage of the connecting circuit 120 can be avoided.
可以理解,上述步骤的顺序可以根据实际需要进行调整,例如在反射体10的背光侧形成连接电路120后,随即在反射体10位于背光侧的一面覆盖保护层30,以及时保护连接电路120。It can be understood that the sequence of the above steps can be adjusted according to actual needs. For example, after the connection circuit 120 is formed on the backlight side of the reflector 10, the protective layer 30 is then covered on the side of the reflector 10 on the backlight side to protect the connection circuit 120 in time.
进一步地,为了更好的实施本申请的灯板100,在灯板100的基础上,本申请还提供一种背光模组,背光模组包括上述任一实施例的灯板100。由于本申请实施例中的背光模组包含上述实施例中灯板100,因此具备上述实施例中灯板100的全部有益效果,在此不再赘述。Furthermore, in order to better implement the light panel 100 of the present application, based on the light panel 100, the present application also provides a backlight module. The backlight module includes the light panel 100 of any of the above embodiments. Since the backlight module in the embodiment of the present application includes the lamp panel 100 in the above embodiment, it has all the beneficial effects of the lamp panel 100 in the above embodiment, which will not be described again here.
在上述实施例中,对各个实施例的描述都各有侧重,某个实施例中没有详述的部分,可以参见上文针对其他实施例的详细描述,此处不再赘述。In the above embodiments, each embodiment is described with its own emphasis. For parts that are not described in detail in a certain embodiment, please refer to the above detailed descriptions of other embodiments and will not be described again here.
上文已对基本概念做了描述,显然,对于本领域技术人员来说,上述详细披露仅仅作为示例,而并不构成对本申请的限定。虽然此处并没有明确说明,本领域技术人员可能会对本申请进行各种修改、改进和修正。同时,需要说明的是,本申请实施例中灯板使用场景包括但不限于作为液晶显示装置的背光模组、Mimi LED直显、Micro LED直显等领域。 The basic concepts have been described above. It is obvious to those skilled in the art that the above detailed disclosure is only an example and does not constitute a limitation of the present application. Although not explicitly stated herein, those skilled in the art may make various modifications, improvements, and corrections to this application. At the same time, it should be noted that the usage scenarios of the light panels in the embodiments of the present application include but are not limited to fields such as backlight modules for liquid crystal display devices, Mimi LED direct display, Micro LED direct display, etc.
以上对本申请实施例所提供的一种灯板及其制备方法、背光模组进行了详细介绍,本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请的方法及其核心思想;同时,对于本领域的技术人员,依据本申请的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本申请的限制。 The above is a detailed introduction to a lamp panel, its preparation method, and a backlight module provided by the embodiments of the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only for reference. To help understand the method and core ideas of this application; at the same time, for those skilled in the art, there will be changes in the specific implementation and application scope based on the ideas of this application. In summary, the content of this specification It should not be construed as a limitation on this application.

Claims (20)

  1. 一种灯板,其中,所述灯板具有出光侧以及背光侧,所述灯板包括:A light panel, wherein the light panel has a light output side and a backlight side, and the light panel includes:
    多个发光器件,每一所述发光器件具有正极连接部以及负极连接部;A plurality of light-emitting devices, each of the light-emitting devices has a positive electrode connection part and a negative electrode connection part;
    反射体,所述反射体位于出光侧的一面设有多组电连接部,每组所述电连接部包括正极焊盘以及负极焊盘,所述正极焊盘与所述正极连接部电连接,所述负极焊盘与所述负极连接部电连接;Reflector, the surface of the reflector located on the light-emitting side is provided with multiple sets of electrical connection parts, each set of the electrical connection parts includes a positive electrode pad and a negative electrode pad, the positive electrode pad is electrically connected to the positive electrode connection part, The negative electrode pad is electrically connected to the negative electrode connection part;
    所述反射体设有贯穿其两面的过孔,所述反射体位于背光侧的一面设有连接电路,所述正极焊盘和所述负极焊盘通过所述过孔与所述连接电路电连接。The reflector is provided with via holes penetrating both sides of the reflector. The side of the reflector located on the backlight side is provided with a connection circuit. The positive electrode pad and the negative electrode pad are electrically connected to the connection circuit through the via hole. .
  2. 如权利要求1所述的灯板,其中,所述反射体包括反射片;The light panel of claim 1, wherein the reflector includes a reflective sheet;
    所述电连接部设置于所述反射片位于出光侧的一面,所述连接电路设置于所述反射片位于背光侧的一面。The electrical connection portion is provided on a side of the reflective sheet located on the light-emitting side, and the connection circuit is provided on a side of the reflective sheet located on the backlight side.
  3. 如权利要求1所述的灯板,其中,所述反射体包括相互粘合的柔性基板以及反射片;The light panel according to claim 1, wherein the reflector includes a flexible substrate and a reflective sheet bonded to each other;
    所述电连接部设置于所述反射片背离所述柔性基板的一面,所述连接电路设置于所述柔性基板背离所述反射片的一面,所述过孔贯穿所述柔性基板和所述反射片。The electrical connection part is provided on a side of the reflective sheet facing away from the flexible substrate, the connection circuit is provided on a side of the flexible substrate facing away from the reflective sheet, and the via hole penetrates the flexible substrate and the reflective sheet. piece.
  4. 如权利要求1所述的灯板,其中,所述反射体包括柔性基板,所述柔性基板位于出光侧的一面具有反射层。The light panel of claim 1, wherein the reflector includes a flexible substrate, and a side of the flexible substrate located on the light-emitting side has a reflective layer.
  5. 如权利要求1所述的灯板,其中,所述连接电路包括多段电路走线;The light panel of claim 1, wherein the connection circuit includes multiple sections of circuit traces;
    所述电路走线一端与一组电连接部的正极焊盘电连接,另外一端与另一组电连接部的负极焊盘电连接。One end of the circuit trace is electrically connected to the positive electrode pad of one set of electrical connection parts, and the other end is electrically connected to the negative electrode pad of another set of electrical connection parts.
  6. 如权利要求5所述的灯板,其中,所述过孔包括第一过孔以及第二过孔;The light panel of claim 5, wherein the via hole includes a first via hole and a second via hole;
    所述正极焊盘覆盖所述第一过孔位于出光侧的一端,所述负极焊盘覆盖所述第二过孔位于出光侧的一端,所述正极焊盘通过所述第一过孔与所述电路走线电连接,所述负极焊盘通过所述第二过孔与所述电路走线电连接。The positive electrode pad covers one end of the first via hole on the light exit side, the negative electrode pad covers one end of the second via hole on the light exit side, and the anode pad connects to the first via hole through the first via hole. The circuit traces are electrically connected, and the negative electrode pad is electrically connected to the circuit traces through the second via hole.
  7. 如权利要求6所述的灯板,其中,所述电路走线的一端覆盖所述第一过孔位于背光侧的一端,另外一端覆盖所述第二过孔位于背光侧的一端;The light panel of claim 6, wherein one end of the circuit trace covers the end of the first via hole on the backlight side, and the other end covers the end of the second via hole on the backlight side;
    所述第一过孔内设有连接所述电路走线和所述正极焊盘的第一导电体,所述第二过孔内设有连接所述电路走线和所述负极焊盘的第二导电体。 The first via hole is provided with a first conductor connecting the circuit trace and the positive electrode pad, and the second via hole is provided with a third conductor connecting the circuit trace and the negative electrode pad. Two conductors.
  8. 如权利要求7所述的灯板,其中,所述第一导电体和所述第二导电体的材料包括铜或银。The light panel of claim 7, wherein the first conductor and the second conductor are made of copper or silver.
  9. 如权利要求7所述的灯板,其中,所述第一导电体和所述第二导电体的材料为导电银浆。The lamp panel of claim 7, wherein the first conductor and the second conductor are made of conductive silver paste.
  10. 如权利要求1所述的灯板,其中,所述正极焊盘和所述负极焊盘的材料为导电银浆。The lamp panel according to claim 1, wherein the material of the positive electrode pad and the negative electrode pad is conductive silver paste.
  11. 如权利要求1所述的灯板,其中,所述发光器件在所述反射体上的正投影与所述过孔不重叠。The light panel of claim 1, wherein an orthographic projection of the light-emitting device on the reflector does not overlap with the via hole.
  12. 如权利要求1所述的灯板,其中,由所述背光侧指向所述出光侧的方向,所述过孔的横截面积逐渐减小。The light panel of claim 1, wherein the cross-sectional area of the via hole gradually decreases in a direction from the backlight side to the light exit side.
  13. 如权利要求1所述的灯板,其中,由所述背光侧指向所述出光侧的方向,所述过孔的横截面积逐渐增大。The light panel according to claim 1, wherein the cross-sectional area of the via hole gradually increases in a direction from the backlight side to the light emitting side.
  14. 如权利要求1所述的灯板,其中,所述反射体位于出光侧的一面设有第一凹槽,所述电连接部设置于所述第一凹槽内。The lamp panel according to claim 1, wherein a first groove is provided on a surface of the reflector on the light emitting side, and the electrical connection part is disposed in the first groove.
  15. 如权利要求1所述的灯板,其中,所述反射体位于背光侧的一面设置有第二凹槽,所述连接电路设置于所述第二凹槽内。The lamp panel according to claim 1, wherein a second groove is provided on a side of the reflector on the backlight side, and the connection circuit is disposed in the second groove.
  16. 如权利要求1所述的灯板,其中,所述发光器件与所述电连接部一一对应,同一所述发光器件的所述正极连接部和所述负极连接部与同一所述电连接部电连接。The lamp panel according to claim 1, wherein the light-emitting device corresponds to the electrical connection part one-to-one, and the positive connection part and the negative connection part of the same light-emitting device are in the same electrical connection part. Electrical connection.
  17. 如权利要求1至16任一项所述的灯板,其中,还包括保护层,所述保护层覆盖所述反射体位于背光侧的一面。The light panel according to any one of claims 1 to 16, further comprising a protective layer covering the side of the reflector located on the backlight side.
  18. 一种灯板制备方法,其中,包括;A method for preparing a lamp panel, which includes;
    提供一反射体;Provide a reflector;
    在所述反射体上开设过孔,所述过孔贯穿所述反射体两面;A via hole is provided on the reflector, and the via hole penetrates both sides of the reflector;
    在所述反射体的一面形成连接电路,另外一面形成多组电连接部,所述电连接部包括正极焊盘以及负极焊盘,所述连接电路通过所述过孔与所述正极焊盘和所述负极焊盘电连接;A connection circuit is formed on one side of the reflector, and multiple sets of electrical connection parts are formed on the other side. The electrical connection parts include a positive electrode pad and a negative electrode pad. The connection circuit connects to the positive electrode pad and the negative electrode pad through the via hole. The negative electrode pad is electrically connected;
    将发光器件安装在所述反射体设有电连接部的一面,所述发光器件的正极 连接部与所述正极焊盘连接,负极连接部与所述负极焊盘连接。Mount the light-emitting device on the side of the reflector provided with the electrical connection part, and the positive electrode of the light-emitting device The connecting part is connected to the positive electrode pad, and the negative electrode connecting part is connected to the negative electrode pad.
  19. 如权利要求18所述的灯板制备方法,其中,所述方法还包括:The lamp panel preparation method according to claim 18, wherein the method further includes:
    在所述反射体位于背光侧的一面覆盖保护层。The side of the reflector located on the backlight side is covered with a protective layer.
  20. 一种背光模组,其中,包括如权利要求1至17任一项所述的灯板。 A backlight module, comprising the light panel according to any one of claims 1 to 17.
PCT/CN2023/088114 2022-05-25 2023-04-13 Lamp panel and preparation method therefor, and backlight module WO2023226611A1 (en)

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