WO2023221197A1 - 松土器组件及作业机械 - Google Patents
松土器组件及作业机械 Download PDFInfo
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- WO2023221197A1 WO2023221197A1 PCT/CN2022/097556 CN2022097556W WO2023221197A1 WO 2023221197 A1 WO2023221197 A1 WO 2023221197A1 CN 2022097556 W CN2022097556 W CN 2022097556W WO 2023221197 A1 WO2023221197 A1 WO 2023221197A1
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- WIPO (PCT)
- Prior art keywords
- ripper
- bearing
- vehicle body
- mounting
- groove
- Prior art date
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- 238000009434 installation Methods 0.000 claims description 10
- 238000000926 separation method Methods 0.000 claims description 3
- 238000010276 construction Methods 0.000 abstract description 2
- 238000005299 abrasion Methods 0.000 abstract 1
- 238000005336 cracking Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 229910052571 earthenware Inorganic materials 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 101150037531 sinR gene Proteins 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F5/00—Dredgers or soil-shifting machines for special purposes
- E02F5/30—Auxiliary apparatus, e.g. for thawing, cracking, blowing-up, or other preparatory treatment of the soil
- E02F5/32—Rippers
Definitions
- the present disclosure relates to the technical field of construction machinery, and relates to a ripper assembly and a working machine.
- the ripper device is installed at the rear of the vehicle body of the working machine.
- the ripper device and the vehicle body are connected by bolts.
- the bolts will be subject to a large horizontal load between the ripper device and the ground, causing serious wear.
- the ripper device and the vehicle body They are prone to loosening and cracking.
- the present disclosure provides a ripper assembly and a working machine.
- the present disclosure provides a ripper assembly, including: a ripper device; a mounting member connected to the ripper device; and a bearing member configured to be fixedly disposed on a vehicle body, and the bearing member and the mounting member Disposed along the front and rear direction of the vehicle body; a force-bearing component is clamped to the mounting component and the bearing component, and the force-bearing component is suitable for transmitting the working load of the mounting component to the bearing component.
- the present disclosure also provides a working machine, including a vehicle body and a ripper assembly provided according to an embodiment of the present disclosure.
- the ripper assembly is connected to the bottom or tail of the vehicle body.
- Figure 1 is a side view of a ripper assembly provided by an embodiment of the present disclosure
- Figure 2 is a partial enlarged view of position A in Figure 1;
- Figure 3 is a second side view of a ripper assembly provided by an embodiment of the present disclosure.
- Figure 4 is a schematic diagram of a ripper assembly in the prior art
- Figure 5 is a partial enlarged view of a ripper assembly provided by an embodiment of the present disclosure.
- Ripper device 100.
- Car body connection part 102.
- Ripper connection part 104.
- Ripper connection part 106.
- Reinforcement part 106.
- the ripper device 100 is installed at the rear or the bottom of the vehicle body of the working machine.
- the ripper device 100 and the vehicle body 200 are connected through mounting bolts 150.
- the mounting bolts 150 are supported by the ripper device 100.
- a large horizontal load between the ripper device 100 and the vehicle body 200 causes serious wear and tear, and the loosening and cracking between the ripper device 100 and the vehicle body 200 is easy.
- the ripper assembly provided by the embodiment of the present disclosure includes a ripper device 100, a mounting part 110, a bearing part 120 and a load-bearing component.
- the ripper device 100 includes a vehicle body connection part 102 and a ripper connection part 104.
- the vehicle body connection part 102 and the ripper connection part 104 may be detachable independent structures or may be integrally formed structures. When the working machine moves forward, the ripper device 100 can loosen the topsoil of the foundation.
- the vehicle body connecting portion 102 is formed with a connection surface that fits the vehicle body 200.
- the shape and size of the connection surface are adapted to the outline of the vehicle body 200.
- a ripper can be added to the connection surface. The stability of the device 100 when installed on the vehicle body 200.
- the vehicle body connecting portion 102 and the ripper connecting portion 104 there is an included angle between the vehicle body connecting portion 102 and the ripper connecting portion 104 , one of the vehicle body connecting portion 102 and the ripper connecting portion 104 is connected to the back of the vehicle body 200 , and the other is connected to the vehicle body 200 .
- the bottom surface of the body 200 enables the ripper device 100 to be stably connected to the vehicle body 200.
- the mounting part 110 is welded to the vehicle body connection part 102.
- the welded structure has high strength and can withstand the horizontal load from the ripper device 100.
- the ripper assembly further includes a base 112.
- the base 112 is provided at an end of the mounting member 110 close to the ripper device 100.
- the base 112 and the mounting member 110 are integrally formed.
- the base 112 is fixedly connected to the vehicle body connection part. 102.
- the base 112 and the mount 110 form an "L" shaped member.
- the base 112 has a larger area and is more stable when welded to the vehicle body connecting portion 102, thereby increasing the ability of the mount 110 to withstand horizontal loads.
- the ripper device 100 further includes a reinforcing portion 106 connected to the vehicle body connection portion 102 and the ripper connection portion 104 .
- the reinforcement part 106 can prevent the ripper connection part 104 from deforming under the action of external loads. , improving the structural stability of the ripper device 100. In order to avoid local stress concentration, the reinforced portion 106 is also chamfered.
- the bearing member 120 is configured to be fixed on the vehicle body 200. When the ripper device 100 is close to the vehicle body 200, the bearing member 120 and the mounting member 110 are arranged along the front and rear directions of the vehicle body 200. The bearing member 120 is used to transmit the load from the vehicle body 200. The horizontal working load of the carrier 110.
- the front direction of the vehicle body 200 is the front, and the rear direction is the rear.
- the load-bearing member 120 is located in front of the mounting member 110.
- the load-bearing component is engaged with the mounting member 110 and the load-bearing member 120 to bear the force.
- the assembly can transfer the working load on the mounting member 110 to the bearing member 120 , and the working load from the ripper device 100 is transferred to the vehicle body 200 .
- the mounting bolts 150 are provided between the ripper device 100 and the vehicle body 200, the mounting bolts 150 play a positioning and supporting role, reducing the horizontal load borne by the mounting bolts 150 and reducing the wear and tear of the mounting bolts 150.
- the loosening and cracking between the ripper device 100 and the vehicle body 200 is not easy, and the stability is good.
- the ripper assembly provided by the embodiment of the present disclosure does not need to be provided with structures such as beams or connecting rods, is small in size, and is convenient for promotion and use.
- the load-bearing component is connected to the mounting member 110 and the bearing member 120, and can transmit the horizontal working load between the mounting member 110 and the bearing member 120.
- the mounting member 110 and the bearing member 120 are both pin structures, and the load-bearing assembly includes a connecting plate. Two sets of mounting holes are formed on the connecting plate. The specifications of the mounting holes are consistent with the mounting member 110 and the bearing member 120 . The mounting part 110 and the carrying part 120 are correspondingly inserted into the two installation holes.
- the connecting plate can not only maintain the distance between the mounting member 110 and the bearing member 120, but also transmit the horizontal load between the mounting member 110 and the bearing member 120, reducing the horizontal load borne by the mounting bolts 150.
- the mounting part 110 and the bearing part 120 are both prismatic structures and the mounting holes are polygonal structures, the stability of the connecting plate is better and there will be no loosening.
- the load-bearing component includes a connecting plate, which is rotatably connected to one of the mounting member 110 and the bearing member 120 .
- One side of the connecting plate is recessed inward to form a slot. By rotating the connecting plate, the slot can be engaged with the other one of the mounting part 110 and the bearing part 120 .
- the load-bearing component includes a connecting member 130 , the bottom side of the connecting member 130 is recessed inward to form a mounting groove 132 , and the mounting member 110 and the bearing member 120 are engaged in the mounting groove 132 of the connecting member 130 .
- the connecting member 130 can not only limit the movement of the mounting member 110 and the bearing member 120, but also transfer the working load of the mounting member 110 to the bearing member 120, reducing the horizontal load borne by the mounting bolts 150 and avoiding the installation bolts 150. wear and tear.
- the cross-sectional shapes of the mounting member 110 and the bearing member 120 can be set as needed.
- the shape of the mounting groove 132 is adapted to the external contours of the mounting member 110 and the bearing member 120, and the cross-sectional area of the mounting member 110 and the bearing member 120 is and match the cross-sectional area of the mounting slot 132 .
- the number of connectors 130 may be multiple, and the multiple connectors 130 are arranged side by side along the front and rear directions of the vehicle body.
- the connecting piece 130 is snap-fitted to the mounting piece 110 and the bearing piece 120, and can transfer the load between the mounting piece 110 and the bearing piece 120, increasing the number of connections between the connecting piece 130 and the mounting piece 110 and the bearing piece 120.
- the friction between them helps to improve the position stability and anti-detachment performance of the connecting piece 130.
- the installation groove 132 includes a groove bottom 1322, a groove opening 1324, and first groove walls 1326 and second groove walls 1328 arranged oppositely.
- the first groove wall 1326 is attached to the mounting member 110, and the second groove wall 1328 is attached to the bearing member 120 .
- the second groove wall 1328 has a first inclined surface 1329
- the bearing member 120 has a second inclined surface 122 that matches the first inclined surface 1329.
- the first inclined surface 1329 is along the direction from the groove bottom 1322 to the notch opening 1324, toward where the mounting member 110 is located. Orientation tilt setting.
- the bearing member 120 may have a wedge-shaped structure, and the wedge-shaped structure has a larger size near the groove bottom 1322 and a smaller size near the notch 1324.
- the wedge-shaped structure can prevent the connecting member 130 from falling off along the groove 1324, thereby improving the Stability of the connection structure.
- the load-bearing assembly also includes an ejection component 134, which is movably connected to the ripper device 100 and used to adjust the position of the connecting member so that the first groove wall 1326 is close to the mounting member. 110, and make the second groove wall 1328 closely contact the bearing member 120.
- an ejection component 134 which is movably connected to the ripper device 100 and used to adjust the position of the connecting member so that the first groove wall 1326 is close to the mounting member. 110, and make the second groove wall 1328 closely contact the bearing member 120.
- the mounting member 110 and the bearing member 120 When the sum of the cross-sectional areas of the mounting member 110 and the bearing member 120 is smaller than the cross-sectional area of the mounting groove 132, there is a gap between the mounting member 110 and the bearing member 120.
- the size of the mounting slot 132 is slightly larger than the mounting member 110 and the bearing member 120, which facilitates the insertion of the mounting member 110 and the bearing member 120 into the mounting slot 132, and facilitates the assembly and connection of the ripper assembly and the vehicle body 200.
- An ejection component 134 is provided between the ripper device 100 and the connector 130.
- the ejection component 134 can appropriately change the position of the connector 130 so that the first groove wall 1326 is close to the mounting component 110 and the second groove wall 1328 is close to the bearing member 120.
- the bearing member 120 can be inserted into the mounting groove 132 laterally, and then the bearing member 120 can be welded to the vehicle body 200. At this time, the cross-sectional area of the mounting groove 132 is consistent with the mounting member 110. Or the sum of the cross-sectional areas of the bearing members 120 is the same.
- the ejection component 134 can adjust the position of the connecting member 130 so that the mounting member 110, the bearing member 120 and the connecting member 130 are tightly engaged.
- the vehicle body connection portion 102 of the ripper device 100 is formed with a screw hole
- the ejection component 134 includes a screw rod, which is rotatably connected to the screw hole of the vehicle body connection portion 102 , and the end of the screw rod abuts against the notch. 1324 is close to the end surface of one side of the bearing member 120 .
- the size of the mounting groove 132 is slightly larger than the mounting member 110 and the bearing member. 120, which makes it easier for the mounting member 110 and the bearing member 120 to be installed in the installation slot 132.
- the second groove wall 1328 is close to the carrier 120 and the second slope 122 of the carrier 120 cooperates with the first slope 1329 of the second groove wall 1328, the end of the screw contacts the notch 1324 and is close to the carrier 120 and when an upward force is applied, the connecting member 130 moves upward along the inclined surface, so that the second groove wall 1328 is in close contact with the carrying member 120, and the connecting member 130 rotates clockwise relative to the mounting member 110 , the first groove wall 1326 of the connecting member 130 can be closely attached to the mounting member 110 , so that the connecting member 130 can transfer the working load on the mounting member 110 to the bearing member 120 , therefore, the work load from the ripper device 100 The load can be transferred to the vehicle body 200, reducing the horizontal load borne by the mounting bolts 150.
- the screw rod When the screw rotates relative to the vehicle body connection part 102, the screw rod is subjected to the axial force between the vehicle body connection part 102 and the connector 130.
- the bolt has greater strength under the action of the axial force, will not be worn, has high stability and is easy to use. long life.
- the mounting part 110, the bearing part 120 and the connecting part 130 convert the shear force borne by the screw in the related art into an axial force, changing the force direction of the screw and reducing the wear of the screw.
- the ejection component 134 further includes a positioning nut 136 that is rotationally connected to the screw and is disposed between the ripper device 100 and the connector 130 .
- the positioning nut 136 can fix the position of the screw. When the screw rotates upward and abuts against the connector 130, the positioning nut 136 can be rotated to fix the position of the screw to prevent the screw from rotating downward relative to the ripper device 100, thereby allowing the connector 130 to rotate upward. Maintaining the positional relationship with the ripper device 100, the coupling between the mounting part 110, the bearing part 120 and the connecting part 130 is more stable, and it is more conducive for the connecting part 130 to transfer the working load on the mounting part 110 to the bearing part. 120.
- the deflection angle of the connecting member 130 can be adjusted to make the mounting member 110 and the bearing member 120 closely fit. Rotating the positioning nut 136 can lock the screw rod with the vehicle body connecting portion 102 . The screw rod will not rotate relative to the vehicle body connecting portion 102 , thus preventing the screw rod from loosening due to vibration, and the deflection angle of the connecting piece 130 will not change. When the change occurs, the mounting member 110, the bearing member 20 and the connecting member 130 can always be in a locked state.
- other locking structures can also be provided to constrain the screw to prevent the screw from loosening under long-term vibration.
- the second groove wall 1328 has a first inclined surface 1329
- the bearing member 120 has a second inclined surface 122 that cooperates with the first inclined surface 1329.
- the first inclined surface 1329 is directed from the groove bottom 1322 to the groove opening 1324, toward The direction of the mounting member 110 is inclined, and the inclined second groove wall 1328 will increase the friction with the connecting member 130 .
- the first groove wall 1326 has a third slope 1327
- the mounting member 110 has a fourth slope 114 matching the third slope 1327
- the third slope 1327 of the first groove wall 1326 Along the direction from the groove bottom 1322 to the groove opening 1324, it is inclined toward the direction of the bearing member 120.
- the inclined first groove wall 1326 will increase the friction with the connecting member 130.
- the mounting member 110 and the bearing member 120 may both have a wedge-shaped structure.
- the sides of the mounting member 110 and the bearing member 120 that are far away from each other are inclined planes, and the first groove wall 1326 and the second groove wall 1328 of the installation groove 132 are both inclined. , at this time, the friction between the mounting part 110, the bearing part 120 and the connecting part 130 increases, and the stability of the ripper assembly is higher.
- the inclination angle and friction coefficient of the first groove wall 1326 also satisfy the self-locking effect relationship, which can ensure a stable connection between the mounting component 110 and the connecting component 130 .
- the mounting member 110 and the bearing member 120 are located in the mounting groove 132 of the connecting member 130, and the mounting groove 132 can limit the movement of the mounting member 110 and the bearing member 120.
- the ripper assembly further includes an anti-detachment component 140.
- the anti-detachment component 140 is detachably connected to the ripper device 100 or the vehicle body 200, and is disposed on a side of the bearing member 120 away from the vehicle body 200 to prevent detachment.
- the assembly 140 can limit the movement of the load-bearing assembly in a direction away from the vehicle body 200 .
- the first groove wall 1326 is attached to the mounting member 110 and the second groove wall 1328 is attached to the bearing member 120.
- the connecting member 130 will not break away from the mounting member along the notch 1324. 110 and bearing member 120.
- the anti-loosening component 140 is installed on the ripper device 100 or the vehicle body 200.
- the anti-loosening component 140 and the vehicle body 200 can limit the position of the load-bearing component, prevent the load-bearing component from moving and falling off in the direction away from the vehicle body, and improve the ripper component. stability.
- the anti-separation assembly 140 includes a limiting cover plate 142 and a fixing bolt 144.
- the limiting cover plate 142 is installed on the ripper device 100 or the vehicle body 200 through the fixing bolts 144.
- limiting components such as pins, bolts and other structures, may be provided between the connecting member 130 and the mounting member 110 or between the connecting member 130 and the carrying member 120 to fix the connecting member 130 to the mounting member. 110 or the bearing member 120, it can also have the effect of preventing it from falling off.
- a working machine provided according to an embodiment of the present disclosure includes a vehicle body 200 and a ripper assembly provided by an embodiment of the present disclosure.
- the ripper assembly is connected to the bottom or tail of the vehicle body 200 .
- the working machine may be a grader or other mechanical equipment with a ripper.
- the load-bearing component is connected to the mounting member 110 and the bearing member 120.
- the load-bearing assembly can transfer the working load on the mounting member 110 to the bearing member 120, and the working load from the ripper device 100 is transferred to the vehicle. Body 200.
- the mounting bolts 150 play a positioning and supporting role, reducing the horizontal load borne by the mounting bolts 150 and reducing the risk of wear and tear of the mounting bolts 150.
- the loosening and cracking between the ripper device 100 and the vehicle body 200 is not easy, and the stability is good.
- the ripper assembly provided by the embodiment of the present disclosure does not need to be provided with structures such as beams or connecting rods, and is small in size, making it easy to promote and use.
- the ripper assembly includes a ripper device 100, a mounting member 110, a bearing member 120 and a load-bearing assembly.
- the mounting member 110 is connected to the ripper device 100, and the bearing member 120 It is configured to be fixedly installed on the vehicle body 200.
- the load-bearing component 120 and the mounting component 110 are arranged along the front and rear directions of the vehicle body 200.
- the load-bearing component is engaged with the mounting component 110 and the load-bearing component 120.
- the load-bearing component can transmit the load to the vehicle body 200.
- the working load on the carrier 110 is applied to the carrier 120 .
- the working load transmitted between the ripper device 100 and the vehicle body 200 through bolts will be reduced, reducing the wear of the bolts. There will be no loosening and cracking between the ripper device 100 and the vehicle body 200, and the stability will be better and the looseness will be better.
- the earthenware components are small in size and convenient for promotion and use.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Fittings On The Vehicle Exterior For Carrying Loads, And Devices For Holding Or Mounting Articles (AREA)
- Body Structure For Vehicles (AREA)
Abstract
本公开涉及施工机械技术领域,提供一种松土器组件及作业机械,松土器组件包括松土器装置、挂载件、承载件以及承力组件,挂载件连接于松土器装置,承载件被构造成固定设置在车体上,承载件和挂载件沿着车体的前后方向设置,承力组件卡接于挂载件和承载件,承力组件可以传递挂载件上的工作荷载到承载件上。通过安装螺栓进行传递的松土器装置和车体之间的工作荷载将会减少,减少了安装螺栓的磨损,松土器装置与车体之间不会松动开裂,稳定性较好,且松土器组件的体积较小,方便推广使用。
Description
本公开要求于2022年05月19日提交的申请号为202210558150.9,发明名称为“松土器组件及作业机械”的中国专利申请的优先权,其通过引用方式全部并入本文。
本公开涉及施工机械技术领域,涉及一种松土器组件及作业机械。
松土器装置安装在作业机械的车体尾部,松土器装置与车体之间通过螺栓连接,螺栓会受到松土器装置与地面之间较大的水平荷载,磨损较为严重,松土器装置与车体之间容易松动开裂。
申请内容
本公开提供一种松土器组件和作业机械。
本公开提供一种松土器组件,包括:松土器装置;挂载件,连接于所述松土器装置;承载件,被构造成固定设置在车体上,所述承载件与所述挂载件沿车体的前后方向设置;承力组件,卡接于所述挂载件和所述承载件,且所述承力组件适于传递所述挂载件的工作荷载至所述承载件。通过上述结构,通过螺栓进行传递的松土器装置和车体之间的工作荷载将会减少,减少了螺栓的磨损,松土器装置与车体之间不会松动开裂,稳定性较好,且松土器组件的体积较小,方便推广使用。
本公开还提供一种作业机械,包括车体以及根据本公开实施例提供的松土器组件,所述松土器组件连接于所述车体的底部或者尾部。
图1是本公开实施例提供的松土器组件的侧视图一;
图2是图1中A处的局部放大图;
图3是本公开实施例提供的松土器组件的侧视图二;
图4是现有技术中松土器组件的示意图;
图5是本公开实施例提供的松土器组件的局部放大图。
附图标记:
100、松土器装置;102、车体连接部;104、松土器连接部;106、加强部;
110、挂载件;112、底座;114、第四斜面;
120、承载件;122、第二斜面;
130、连接件;132、安装槽;1322、槽底;1324、槽口;1326、第一槽壁;1327、第三斜面;1328、第二槽壁;1329、第一斜面;134、顶出部件;136、定位螺母;
140、防脱组件;142、限位盖板;144、固定螺栓;
150、安装螺栓;
200、车体。
为了能够更清楚地理解本公开的上述目的、特征和优点,下面结合附图和具体实施方式对本公开进行详细描述。需要说明的是,在不冲突的情况下,本公开的实施例及实施例中的特征可以相互组合。
在下面的描述中阐述了很多具体细节以便于充分理解本公开,但是,本公开还可以采用不同于在此描述的其他方式来实施,因此,本公开的保护范围并不受下面公开的具体实施例的限制。
相关技术中,松土器装置100安装在作业机械的车体尾部或者车体底部,松土器装置100与车体200之间通过安装螺栓150连接,请参阅图4,安装螺栓150受到松土器装置100与地面之间较大的水平荷载,磨损较为严重,松土器装置100与车体200之间容易松动开裂。
请参阅图1、图2、图3以及图5,本公开实施例提供的松土器组件,包括松土器装置100、挂载件110、承载件120以及承力组件。
松土器装置100包括车体连接部102和松土器连接部104,车体连接 部102与松土器连接部104可以是可拆卸的独立结构,也可以是一体成型结构。作业机械向前运动时,松土器装置100可以松动地基表层土。
为了使松土器装置100与车体200紧密连接,车体连接部102形成有与车体200贴合的连接面,连接面的形状尺寸与车体200的轮廓相适应,连接面可以增加松土器装置100安装在车体200上的稳定性。
在一些实施例中,车体连接部102与松土器连接部104之间具有夹角,车体连接部102与松土器连接部104的其中一个连接于车体200的背面,另一个连接于车体200的底面,使松土器装置100与车体200稳定连接。
为了使挂载件110与松土器装置100的车体连接部102稳定连接,挂载件110焊接于车体连接部102,焊接结构的强度较大,可以承受来自松土器装置100的水平荷载。
在一些实施例中,松土器组件还包括底座112,底座112设置于挂载件110靠近松土器装置100的一端,且底座112与挂载件110一体成型,底座112固定连接于车体连接部102。
底座112与挂载件110形成“L”型构件,底座112的面积较大,焊接于车体连接部102时,稳定性较强,增加了挂载件110承受水平荷载的能力。
在另一些实施例中,松土器装置100还包括加强部106,加强部106连接于车体连接部102和松土器连接部104。
车体连接部102与松土器连接部104之间具有夹角,在松土器连接部104承受来自松土器300的水平荷载时,加强部106可以避免松土器连接部104在外部荷载作用下出现变形,提升了松土器装置100的结构稳定性。为了避免出现局部应力集中的情况,加强部106还形成有倒角。
承载件120被构造成固定在车体200上,在松土器装置100贴紧车体200时,承载件120和挂载件110沿车体200的前后方向设置,承载件120用于传递来自挂载件110的水平工作荷载。
车体200的车头方向为前,车尾为后,沿车体200的前后方向,承载件120位于挂载件110的前方,承力组件卡接于挂载件110和承载件120,承力组件可以将挂载件110上的工作荷载传递至承载件120,来自松土器装置100的工作荷载被传递至车体200。在松土器装置100与车体200之 间设置有安装螺栓150时,安装螺栓150起到定位支撑作用,减少了安装螺栓150承担的水平方向的荷载,降低了安装螺栓150出现磨损断裂的情况,松土器装置100与车体200之间不容易松动开裂,稳定性较好。
本公开实施例提供的松土器组件,不需要设置横梁或者连杆等结构,体积较小,方便推广使用。
根据本公开提供的实施例,承力组件连接于挂载件110和承载件120,可以传递挂载件110和承载件120之间的水平工作荷载。
在一些实施例中,挂载件110和承载件120均为销轴结构,承力组件包括连接板,连接板上形成有两组安装孔,安装孔的规格与挂载件110和承载件120的尺寸相适应,挂载件110和承载件120一一对应插接在两个安装孔内。
连接板不仅可以维持挂载件110和承载件120之间的距离,还可以传递挂载件110和承载件120之间的水平荷载,减少安装螺栓150承担的水平方向的荷载。
挂载件110和承载件120均为棱柱结构且安装孔为多边形结构时,连接板的稳定性较好,不会出现松动的情况。
在一些实施例中,承力组件包括连接板,连接板转动连接于挂载件110和承载件120的其中一个,连接板的一侧向内凹陷形成有卡槽。转动连接板,可以使卡槽卡接于挂载件110和承载件120中的另外一个。
在一些实施例中,承力组件包括连接件130,连接件130的底侧向内凹陷形成安装槽132,挂载件110和承载件120卡接于连接件130的安装槽132内。
连接件130不仅可以限制挂载件110与承载件120的运动,还可以将挂载件110的工作荷载传递至承载件120,减少了安装螺栓150承担的水平方向的荷载,避免了安装螺栓150的磨损破坏。
挂载件110与承载件120的截面形状可以根据需要设置,安装槽132的形状与挂载件110和承载件120的外部轮廓相适应,且挂载件110和承载件120的横截面面积之和与安装槽132的横截面面积相匹配。
在一些实施例中,为了增加挂载件110与承载件120传递荷载的稳定 性,连接件130的数量可以为多个,多个连接件130沿车体的前后方向并列设置。
根据本公开的实施例,连接件130卡接于挂载件110和承载件120,可以传递挂载件110和承载件120之间的荷载,增加连接件130与挂载件110和承载件120之间的摩擦力,有助于提升连接件130的位置稳定性和防脱性能。
在一些实施例中,安装槽132包括槽底1322、槽口1324以及相对设置的第一槽壁1326和第二槽壁1328,第一槽壁1326贴合于挂载件110,第二槽壁1328贴合于承载件120。
第二槽壁1328具有第一斜面1329,承载件120具有与第一斜面1329配合的第二斜面122,第一斜面1329沿着槽底1322至槽口1324的方向,向挂载件110所在的方向倾斜设置。
承载件120可以为锲形结构,且锲形结构靠近槽底1322的部位尺寸较大,靠近槽口1324的部位尺寸较小,锲形结构可以防止连接件130沿着槽口1324脱落,提升了连接结构的稳定性。
当车体200与松土器装置100之间存在水平荷载时,为了防止连接件130相对于挂载件110和承载件120滑动,需要确保连接件130和承载件120之间具有足够的摩擦力,即摩擦力大于滑动分力,挂载件110和承载件120之间形成自锁效应。
请参阅图2,假设承载件120的第二斜面122与水平方向的夹角为R,连接件130受到竖直方向的作用力为F,连接件130与承载件120的相邻接触面之间的摩擦系数为f,则满足以下关系:
F*cosR*f≥F*sinR,即f≥tanR。
当摩擦系数与夹角R存在以上关系时,连接件130与承载件120之间形成自锁效应,无论荷载多大,连接件130与承载件120之间都不会发生相对滑动,松土器组件的稳定性较高。
在一些实施例中,承力组件还包括顶出部件134,顶出部件134活动连接于松土器装置100,用于调节所述连接件的位置,使得第一槽壁1326紧贴于挂载件110,且使得第二槽壁1328紧贴于承载件120。
当挂载件110和承载件120的横截面面积之和小于安装槽132的横截面面积时,挂载件110和承载件120之间具有间隙。安装槽132的尺寸稍大于挂载件110和承载件120,有助于挂载件110和承载件120插设在安装槽132内,有助于松土器组件与车体200的装配连接。
在松土器装置100和连接件130之间设置顶出部件134,顶出部件134可以适当改变连接件130的位置,使第一槽壁1326紧贴于挂载件110,且使第二槽壁1328紧贴于承载件120。
在另一些实施例中,可以沿侧向将承载件120插设在安装槽132内,然后再将承载件120焊接在车体200上,此时安装槽132的横截面面积与挂载件110或者承载件120的横截面面积之和相同。
根据本公开的实施例,顶出部件134可以调整连接件130的位置,使挂载件110、承载件120和连接件130紧密卡接。
在一些实施例中,松土器装置100的车体连接部102形成有螺孔,顶出部件134包括螺杆,螺杆转动连接于车体连接部102的螺孔,螺杆的端部抵接于槽口1324靠近承载件120的一侧的端面。
槽口1324的两侧形成有两个端面,其中一个靠近挂载件110,另一个靠近承载件120(也即远离挂载件110),安装槽132的尺寸稍大于挂载件110和承载件120,更便于挂载件110和承载件120安装于安装槽132内。因第二槽壁1328贴合于承载件120,且承载件120的第二斜面122与第二槽壁1328的第一斜面1329配合,在螺杆的端部抵接于槽口1324靠近承载件120的一侧的端面,且施加向上作用力时,连接件130沿斜面向上移动,使得第二槽壁1328紧贴于承载件120,且连接件130相对于挂载件110发生顺时针方向的转动,可以使连接件130的第一槽壁1326紧贴于挂载件110,如此,连接件130可以将挂载件110上的工作荷载传递至承载件120,因此,来自松土器装置100的工作荷载可以传递至车体200,减少了安装螺栓150承担的水平方向的荷载。
螺杆相对于车体连接部102转动时,螺杆受到车体连接部102和连接件130之间的轴向力,螺栓在轴向力作用下强度较大,不会受到磨损,稳定性高且使用寿命长。
根据本公开的实施例,挂载件110、承载件120以及连接件130将相关技术中螺杆承受的剪力转换为轴向力,改变了螺杆的受力方向,减少了螺杆的磨损。
在一些实施例中,顶出部件134还包括定位螺母136,定位螺母136转动连接于螺杆且设置在松土器装置100与连接件130之间。
定位螺母136可以固定螺杆的位置,在螺杆向上转动且抵接于连接件130时,转动定位螺母136使其固定螺杆的位置,避免螺杆相对于松土器装置100向下转动,可以使连接件130维持与松土器装置100之间的位置关系,挂载件110、承载件120与连接件130的卡接更为稳定,更有利于连接件130将挂载件110上的工作荷载传递至承载件120。
调节螺杆相对于车体连接部102的伸出长度,可以调节连接件130的偏转角度,使挂载件110和承载件120紧密贴合。转动定位螺母136,可以使螺杆与车体连接部102之间锁紧,螺杆不会相对于车体连接部102转动,可以避免螺杆因振动而出现松动的情况,连接件130的偏转角度也不发生变化,可以使挂载件110、承载件20以及连接件130之间始终处于锁紧状态。
在一些实施例中,还可以设置其它锁紧结构以对螺杆进行约束,避免螺杆在长期振动作用下出现松动。
根据本公开的实施例,第二槽壁1328具有第一斜面1329,承载件120具有与第一斜面1329配合的第二斜面122,第一斜面1329沿槽底1322至槽口1324的方向,向挂载件110所在的方向倾斜,倾斜设置的第二槽壁1328会增加与连接件130之间的摩擦力。
在一些实施例中,如图5所示,第一槽壁1326具有第三斜面1327,挂载件110具有与第三斜面1327配合的第四斜面114,第一槽壁1326的第三斜面1327沿槽底1322至槽口1324的方向,向承载件120所在的方向倾斜,倾斜设置的第一槽壁1326会增加与连接件130之间的摩擦力。
挂载件110和承载件120可以均为锲形结构,挂载件110和承载件120相互远离的侧面均为斜面,且安装槽132的第一槽壁1326和第二槽壁1328均倾斜设置,此时,挂载件110、承载件120和连接件130之间的摩擦力 增加,松土器组件的稳定性较高。
第一槽壁1326的倾斜角度与摩擦系数同样满足自锁效应关系,可以确保挂载件110和连接件130之间稳定连接。
根据本公开的实施例,挂载件110和承载件120位于连接件130的安装槽132内,安装槽132可以限制挂载件110和承载件120的移动。
在一些实施例中,松土器组件还包括防脱组件140,防脱组件140可拆卸地连接于松土器装置100或车体200,且设置于承载件120远离车体200的一侧,防脱组件140可以限制承力组件沿远离车体200的方向移动。
在承载件120为锲形结构时,第一槽壁1326贴合于挂载件110,第二槽壁1328贴合于承载件120,连接件130不会沿着槽口1324处脱离挂载件110和承载件120。
在松土器装置100或者车体200上安装防脱组件140,防脱组件140和车体200可以限制承力组件的位置,避免承力组件沿远离车体的方向移动脱落,提升了松土器组件的稳定性。
在一些实施例中,防脱组件140包括限位盖板142和固定螺栓144,限位盖板142通过固定螺栓144安装在松土器装置100或者车体200上。
在其它一些实施例中,可以在连接件130和挂载件110之间或者连接件130和承载件120之间设置限位组件,例如销钉、螺栓等结构,将连接件130固定在挂载件110或者承载件120上,也可以起到防脱的效果。
根据本公开实施例提供的作业机械,包括车体200和本公开实施例提供的松土器组件,松土器组件连接于车体200的底部或者尾部。作业机械可以为平地机等具有松土器的机械设备。
在作业机械中,承力组件连接于挂载件110和承载件120,承力组件可以将挂载件110上的工作荷载传递至承载件120,来自松土器装置100的工作荷载被传递至车体200。如此,在松土器装置100与车体200之间设置有安装螺栓150时,安装螺栓150起到定位支撑作用,减少了安装螺栓150承担的水平方向的荷载,降低了安装螺栓150出现磨损断裂的情况,松土器装置100与车体200之间不容易松动开裂,稳定性较好。
本公开实施例提供的松土器组件,不需要设置横梁或者连杆等结构, 体积较小,方便推广使用。
根据本公开实施例提供的松土器组件和作业机械,松土器组件包括松土器装置100、挂载件110、承载件120以及承力组件,挂载件110连接于松土器装置100,承载件120被构造成固定设置在车体200上,承载件120和挂载件110沿着车体200的前后方向设置,承力组件卡接于挂载件110和承载件120,承力组件可以传递挂载件110上的工作荷载到承载件120上。通过螺栓进行传递的松土器装置100和车体200之间的工作荷载将会减少,减少了螺栓的磨损,松土器装置100与车体200之间不会松动开裂,稳定性较好,且松土器组件的体积较小,方便推广使用。
以上仅为本公开的优选实施例而已,并不用于限制本公开,对于本领域的技术人员来说,本公开可以有各种更改和变形。凡在本公开的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本公开的保护范围之内。
Claims (12)
- 一种松土器组件,包括:松土器装置;挂载件,连接于所述松土器装置;承载件,被构造成固定设置在车体上,所述承载件与所述挂载件沿车体的前后方向设置;承力组件,卡接于所述挂载件和所述承载件,且所述承力组件适于传递所述挂载件的工作荷载至所述承载件。
- 根据权利要求1所述的松土器组件,其中,所述承力组件包括:连接件,所述连接件的底侧向内凹陷形成安装槽,所述挂载件和所述承载件卡接于所述连接件的所述安装槽内。
- 根据权利要求2所述的松土器组件,其中,所述安装槽包括槽底、槽口和相对设置的第一槽壁以及第二槽壁,所述第一槽壁贴合于所述挂载件,所述第二槽壁贴合于所述承载件;所述第二槽壁具有第一斜面,所述承载件具有与所述第一斜面配合的第二斜面,所述第一斜面沿所述槽底至所述槽口的方向,向所述挂载件所在的方向倾斜。
- 根据权利要求3所述的松土器组件,其中,所述承力组件还包括:顶出部件,活动连接于所述松土器装置,适于调节所述连接件的位置,使得所述第一槽壁紧贴于所述挂载件以及使所述第二槽壁紧贴于所述承载件。
- 根据权利要求4所述的松土器组件,其中,所述顶出部件包括:螺杆,转动连接于所述松土器装置,所述螺杆的端部抵接于所述槽口靠近所述承载件的一侧的端面。
- 根据权利要求5所述的松土器组件,其中,所述顶出部件还包括:定位螺母,转动连接于所述螺杆,且设置于所述松土器装置与所述连接件之间。
- 根据权利要求3所述的松土器组件,其中,所述第一槽壁具有第三 斜面,所述挂载件具有与所述第三斜面配合的第四斜面,所述第三斜面沿所述槽底至所述槽口的方向,向所述承载件所在的方向倾斜。
- 根据权利要求1至7中任一项所述的松土器组件,其中,还包括:底座,设置于所述挂载件靠近所述松土器装置的一端,且与所述挂载件一体成型,所述底座固定连接于所述松土器装置。
- 根据权利要求1至7中任一项所述的松土器组件,其中,还包括:防脱组件,可拆卸地连接于所述松土器装置或者车体,且设置于所述承载件远离车体的一侧,所述防脱组件适于限制所述承力组件沿远离车体的方向移动。
- 根据权利要求9所述的松土器组件,其中,所述防脱组件包括限位盖板和固定螺栓,所述固定螺栓用于将所述限位盖板安装在所述松土器装置或车体上。
- 根据权利要求2至7中任一项所述的松土器组件,其中,所述承力组件包括多个所述连接件,多个所述连接件沿车体的前后方向并列设置。
- 一种作业机械,其中,包括车体以及如权利要求1至11中任一项所述的松土器组件,所述松土器组件连接于所述车体的底部或者尾部。
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US20090050340A1 (en) * | 2005-07-29 | 2009-02-26 | Karrod Pty Ltd, Acn 120 643 745, As Trustee For The Mcintyre Family Trust | Scarifier |
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CN215926130U (zh) * | 2021-09-02 | 2022-03-01 | 中联重科股份有限公司 | 可调节式的松土器支架、松土器和推土机 |
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