WO2023206002A1 - Vitrocéramique, verre trempé, leur procédé de préparation et leur utilisation - Google Patents
Vitrocéramique, verre trempé, leur procédé de préparation et leur utilisation Download PDFInfo
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- WO2023206002A1 WO2023206002A1 PCT/CN2022/088998 CN2022088998W WO2023206002A1 WO 2023206002 A1 WO2023206002 A1 WO 2023206002A1 CN 2022088998 W CN2022088998 W CN 2022088998W WO 2023206002 A1 WO2023206002 A1 WO 2023206002A1
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- crystallized glass
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- 239000002241 glass-ceramic Substances 0.000 title claims abstract description 85
- 239000005341 toughened glass Substances 0.000 title claims abstract description 25
- 238000002360 preparation method Methods 0.000 title claims abstract description 12
- 239000013078 crystal Substances 0.000 claims abstract description 68
- WVMPCBWWBLZKPD-UHFFFAOYSA-N dilithium oxido-[oxido(oxo)silyl]oxy-oxosilane Chemical compound [Li+].[Li+].[O-][Si](=O)O[Si]([O-])=O WVMPCBWWBLZKPD-UHFFFAOYSA-N 0.000 claims abstract description 44
- 239000011521 glass Substances 0.000 claims description 209
- 239000011734 sodium Substances 0.000 claims description 90
- 229910010413 TiO 2 Inorganic materials 0.000 claims description 60
- 238000011282 treatment Methods 0.000 claims description 47
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 43
- 238000000034 method Methods 0.000 claims description 42
- 229910018068 Li 2 O Inorganic materials 0.000 claims description 41
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 40
- 229910052796 boron Inorganic materials 0.000 claims description 37
- 238000002425 crystallisation Methods 0.000 claims description 32
- 230000008025 crystallization Effects 0.000 claims description 32
- 238000005728 strengthening Methods 0.000 claims description 31
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 claims description 22
- 238000002834 transmittance Methods 0.000 claims description 22
- 238000013001 point bending Methods 0.000 claims description 20
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 claims description 20
- 238000003426 chemical strengthening reaction Methods 0.000 claims description 19
- PAZHGORSDKKUPI-UHFFFAOYSA-N lithium metasilicate Chemical compound [Li+].[Li+].[O-][Si]([O-])=O PAZHGORSDKKUPI-UHFFFAOYSA-N 0.000 claims description 18
- 229910052912 lithium silicate Inorganic materials 0.000 claims description 18
- 150000003839 salts Chemical class 0.000 claims description 17
- KWLMIXQRALPRBC-UHFFFAOYSA-L hectorite Chemical compound [Li+].[OH-].[OH-].[Na+].[Mg+2].O1[Si]2([O-])O[Si]1([O-])O[Si]([O-])(O1)O[Si]1([O-])O2 KWLMIXQRALPRBC-UHFFFAOYSA-L 0.000 claims description 15
- 229910000271 hectorite Inorganic materials 0.000 claims description 15
- 239000006058 strengthened glass Substances 0.000 claims description 15
- 235000010333 potassium nitrate Nutrition 0.000 claims description 11
- 239000004323 potassium nitrate Substances 0.000 claims description 11
- 235000010344 sodium nitrate Nutrition 0.000 claims description 10
- 239000004317 sodium nitrate Substances 0.000 claims description 10
- 230000001681 protective effect Effects 0.000 claims description 9
- 238000010899 nucleation Methods 0.000 claims description 8
- 230000006911 nucleation Effects 0.000 claims description 8
- 229910001386 lithium phosphate Inorganic materials 0.000 claims description 7
- 239000006064 precursor glass Substances 0.000 claims description 7
- TWQULNDIKKJZPH-UHFFFAOYSA-K trilithium;phosphate Chemical compound [Li+].[Li+].[Li+].[O-]P([O-])([O-])=O TWQULNDIKKJZPH-UHFFFAOYSA-K 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 4
- 239000005328 architectural glass Substances 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract description 8
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 abstract description 6
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 abstract description 6
- 235000012239 silicon dioxide Nutrition 0.000 abstract description 4
- 239000000377 silicon dioxide Substances 0.000 abstract description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 abstract description 3
- 229910052681 coesite Inorganic materials 0.000 abstract description 3
- 229910052906 cristobalite Inorganic materials 0.000 abstract description 3
- 229910052682 stishovite Inorganic materials 0.000 abstract description 3
- 229910052905 tridymite Inorganic materials 0.000 abstract description 3
- 229910052593 corundum Inorganic materials 0.000 abstract description 2
- 229910001845 yogo sapphire Inorganic materials 0.000 abstract description 2
- DLYUQMMRRRQYAE-UHFFFAOYSA-N tetraphosphorus decaoxide Chemical compound O1P(O2)(=O)OP3(=O)OP1(=O)OP2(=O)O3 DLYUQMMRRRQYAE-UHFFFAOYSA-N 0.000 abstract 4
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 abstract 2
- FUJCRWPEOMXPAD-UHFFFAOYSA-N Li2O Inorganic materials [Li+].[Li+].[O-2] FUJCRWPEOMXPAD-UHFFFAOYSA-N 0.000 abstract 1
- HEHRHMRHPUNLIR-UHFFFAOYSA-N aluminum;hydroxy-[hydroxy(oxo)silyl]oxy-oxosilane;lithium Chemical compound [Li].[Al].O[Si](=O)O[Si](O)=O.O[Si](=O)O[Si](O)=O HEHRHMRHPUNLIR-UHFFFAOYSA-N 0.000 abstract 1
- XUCJHNOBJLKZNU-UHFFFAOYSA-M dilithium;hydroxide Chemical compound [Li+].[Li+].[OH-] XUCJHNOBJLKZNU-UHFFFAOYSA-M 0.000 abstract 1
- 229910052670 petalite Inorganic materials 0.000 abstract 1
- 229910052708 sodium Inorganic materials 0.000 description 47
- 239000010433 feldspar Substances 0.000 description 23
- 229910052744 lithium Inorganic materials 0.000 description 22
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 21
- 230000008569 process Effects 0.000 description 21
- 239000006121 base glass Substances 0.000 description 17
- 238000010438 heat treatment Methods 0.000 description 10
- 238000005342 ion exchange Methods 0.000 description 9
- 239000000126 substance Substances 0.000 description 9
- 238000012360 testing method Methods 0.000 description 9
- 229910003251 Na K Inorganic materials 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 8
- 238000002844 melting Methods 0.000 description 8
- 230000008018 melting Effects 0.000 description 8
- 239000000047 product Substances 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 6
- 230000012010 growth Effects 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 4
- 229910018119 Li 3 PO 4 Inorganic materials 0.000 description 4
- 229910010100 LiAlSi Inorganic materials 0.000 description 4
- 238000002441 X-ray diffraction Methods 0.000 description 4
- 238000000137 annealing Methods 0.000 description 4
- 238000004031 devitrification Methods 0.000 description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- ILRRQNADMUWWFW-UHFFFAOYSA-K aluminium phosphate Chemical compound O1[Al]2OP1(=O)O2 ILRRQNADMUWWFW-UHFFFAOYSA-K 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000012459 cleaning agent Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000007496 glass forming Methods 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002667 nucleating agent Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 2
- 239000010452 phosphate Substances 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 239000002243 precursor Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 229910018070 Li 2 O 10 Inorganic materials 0.000 description 1
- 239000006018 Li-aluminosilicate Substances 0.000 description 1
- 229910008556 Li2O—Al2O3—SiO2 Inorganic materials 0.000 description 1
- 229920005479 Lucite® Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 229910000272 alkali metal oxide Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 229910000287 alkaline earth metal oxide Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000002419 bulk glass Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000006059 cover glass Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000006136 disilicate glass ceramic Substances 0.000 description 1
- 238000003280 down draw process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000005357 flat glass Substances 0.000 description 1
- 229910052900 illite Inorganic materials 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000005355 lead glass Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- GVALZJMUIHGIMD-UHFFFAOYSA-H magnesium phosphate Chemical compound [Mg+2].[Mg+2].[Mg+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O GVALZJMUIHGIMD-UHFFFAOYSA-H 0.000 description 1
- 239000004137 magnesium phosphate Substances 0.000 description 1
- 229910000157 magnesium phosphate Inorganic materials 0.000 description 1
- 229960002261 magnesium phosphate Drugs 0.000 description 1
- 235000010994 magnesium phosphates Nutrition 0.000 description 1
- 238000013507 mapping Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 239000013081 microcrystal Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- VGIBGUSAECPPNB-UHFFFAOYSA-L nonaaluminum;magnesium;tripotassium;1,3-dioxido-2,4,5-trioxa-1,3-disilabicyclo[1.1.1]pentane;iron(2+);oxygen(2-);fluoride;hydroxide Chemical compound [OH-].[O-2].[O-2].[O-2].[O-2].[O-2].[F-].[Mg+2].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[K+].[K+].[K+].[Fe+2].O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2 VGIBGUSAECPPNB-UHFFFAOYSA-L 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
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- 230000035939 shock Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910001415 sodium ion Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B27/00—Tempering or quenching glass products
- C03B27/02—Tempering or quenching glass products using liquid
- C03B27/03—Tempering or quenching glass products using liquid the liquid being a molten metal or a molten salt
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C10/00—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/097—Glass compositions containing silica with 40% to 90% silica, by weight containing phosphorus, niobium or tantalum
Definitions
- This application relates to the technical field of glass products, specifically to a kind of crystallized glass, strengthened glass and their preparation methods and applications.
- Crystallized glass also known as glass ceramics, is a material made by controlled precipitation of microcrystals as the base glass for certain specific glass systems. Its microcrystalline phase is evenly distributed in the glass phase. By heat treatment of traditional glass, a large number of tiny crystals are uniformly precipitated in the glass, forming a dense multi-phase complex of crystal phase and glass phase, thereby obtaining crystallized glass. With the help of the mechanical properties of the crystal material itself, the average hardness, flexural strength, fracture toughness and other mechanical properties of the glass can be improved.
- the average visible light transmittance of the glass-ceramics is generally poor, making it difficult to achieve both high transmittance and good mechanical properties (especially high surface pressure). stress, stress depth, drop performance, ring crush strength and four-point bending strength).
- a kind of crystallized glass the components of which include: in terms of mass percentage:
- the ratio of the mass of the Na 2 O to the sum of the masses of the P 2 O 5 , the ZrO 2 and the TiO 2 is 0.44 to 1.55;
- the crystal phase of the glass ceramics includes lithium disilicate and hectorite.
- a method for preparing crystallized glass including the following steps:
- the precursor glass is sequentially subjected to nucleation and crystallization treatments to prepare crystallized glass;
- the components of the crystallized glass include, in terms of mass percentage:
- the ratio of the mass of the Na 2 O to the sum of the masses of the P 2 O 5 , the ZrO 2 and the TiO 2 is 0.44 to 1.55;
- the crystal phase of the glass ceramics includes lithium disilicate and hectorite.
- a kind of strengthened glass which is obtained by chemically strengthening the crystallized glass
- the components of the crystallized glass include, in terms of mass percentage:
- the ratio of the mass of the Na 2 O to the sum of the masses of the P 2 O 5 , the ZrO 2 and the TiO 2 is 0.44 to 1.55;
- the crystal phase of the glass ceramics includes lithium disilicate and hectorite.
- a method for preparing strengthened glass including the following steps:
- the first strengthening treatment perform the first strengthening treatment on the crystallized glass in a first molten salt; in terms of mass percentage, the first molten salt includes 30% to 100% sodium nitrate and 0 to 70% potassium nitrate;
- Second strengthening treatment The crystallized glass that has undergone the first strengthening treatment is subjected to a second strengthening treatment in a second molten salt; in terms of mass percentage, the second molten salt includes 0 to 6% sodium nitrate. and 94% to 100% potassium nitrate;
- the components of the crystallized glass include, in terms of mass percentage:
- the ratio of the mass of the Na 2 O to the sum of the masses of the P 2 O 5 , the ZrO 2 and the TiO 2 is 0.44 to 1.55;
- the crystal phase of the glass ceramics includes lithium disilicate and hectorite.
- the strengthened glass is obtained from crystallized glass through chemical strengthening treatment
- the components of the crystallized glass include, in terms of mass percentage:
- the ratio of the mass of the Na 2 O to the sum of the masses of the P 2 O 5 , the ZrO 2 and the TiO 2 is 0.44 to 1.55;
- the crystal phase of the glass ceramics includes lithium disilicate and hectorite.
- An electronic product including a body and a protective glass embedded in the body, where the protective glass is tempered glass;
- the strengthened glass is obtained from crystallized glass through chemical strengthening treatment
- the components of the crystallized glass include, in terms of mass percentage:
- the ratio of the mass of the Na 2 O to the sum of the masses of the P 2 O 5 , the ZrO 2 and the TiO 2 is 0.44 to 1.55;
- the crystal phase of the glass ceramics includes lithium disilicate and hectorite.
- Figure 1 is a flow chart of a method for preparing crystallized glass according to an embodiment of the present application
- Figure 2 is a flow chart of a preparation method of tempered glass according to an embodiment of the present application
- Figure 3 is the X-ray diffraction pattern (XRD) of the crystallized glass of Example 9;
- Figure 4 is a graph showing the relationship between the ion exchange capacity CS*Dol-K and Na 2 O/(P 2 O 5 +ZrO 2 +TiO 2 ) of the crystallized glass according to the embodiment of the present application.
- One embodiment of the present application provides a crystallized glass, the components of which include, in terms of mass percentage:
- the ratio of the mass of Na 2 O to the sum of the masses of P 2 O 5 , ZrO 2 and TiO 2 is 0.44 to 1.55;
- the crystal phase of the glass-ceramics includes lithium disilicate and feldspar.
- Li 2 Si 2 O 5 Glass-ceramics with lithium disilicate (Li 2 Si 2 O 5 ) as the main crystal phase are collectively called lithium disilicate glass-ceramics.
- the Li 2 Si 2 O 5 crystal phase can prevent the further expansion of surface or internal microcracks or make the microcracks deflect and difficult to spread, thereby greatly improving the strength and mechanical properties of the glass-ceramics. Therefore, the lithium disilicate crystal phase can provide microcrystalline ceramics with high mechanical strength and fracture toughness, and can undergo ion exchange to obtain additional mechanical strength.
- Illite is a monoclinic crystal that has a three-dimensional framework structure including a layered structure with folded Si 2 O 5 layers connected by Li and Al tetrahedra. Li is tetrahedrally coordinated with oxygen. Hectorite is a source of lithium and can be used as a low thermal expansion phase to improve the thermal shock resistance of glass-ceramics. Hectorite has a fine grain size that increases the visible light transmittance of glass-ceramics.
- SiO2 is an oxide involved in glass forming and can be used to stabilize glass and glass-ceramic network structures. Regarding viscosity and mechanical properties, viscosity and mechanical properties are affected by the composition of the glass. In glasses and glass-ceramics, SiO 2 serves as the main glass-forming oxide for the base glass and can be used to stabilize the network structure of the glass and glass-ceramics. When the base glass is heat treated to nucleate crystallization into glass-ceramics, the concentration of SiO 2 should be high enough to form the lucite crystal phase. However, the melting temperature of high SiO glass is not ideal. Therefore, in the embodiment of the present application, the mass percentage of SiO 2 in the crystallized glass is 60.5% to 80%.
- the mass percentage of SiO2 is 60.5%, 62%, 64%, 66%, 68%, 70%, 72%, 74%, 76%, 78% or 80%. Further, the mass percentage of SiO 2 is 66.5% to 73.5%. Furthermore, the mass percentage of SiO 2 is 70.5% to 72.5%.
- Al 2 O 3 also stabilizes the network and also provides improved mechanical properties and chemical durability. If the content of Al 2 O 3 is too high, the formation power of lithium disilicate can be reduced to the extent that the interlocking structure cannot be formed.
- the melting temperature of Al 2 O 3 is relatively high. As a network intermediate, the amount of Al 2 O 3 can often be adjusted to control the viscosity. If the amount of Al2O3 is too high, it also usually increases the viscosity of the melt.
- the Al 2 O 3 in the residual glass phase can enhance the Li-Na and Na-K ion exchange capabilities. Therefore, in the embodiment of the present application, the mass percentage of Al 2 O 3 is 3% to 18.5%.
- the mass percentage of Al 2 O 3 is 3%, 5%, 8%, 10%, 12%, 14%, 15%, 16%, 18% or 18.5%. Further, the mass percentage of Al 2 O 3 is 6.5% to 8.5%. Furthermore, the mass percentage of Al 2 O 3 is 6.5% to 7.0% or 7.5% to 8.5%.
- Li 2 O contributes to the formation of lithium feldspar and lithium silicate crystal phases.
- the mass percentage of Li 2 O is 5% to 15%.
- the mass percentage of Li 2 O is 5%, 6%, 7%, 8%, 9%, 10%, 11%, 12%, 13%, 14% or 15%.
- the mass percentage of Li 2 O is 7% to 11%.
- the mass percentage of Li 2 O is 9.5% to 11%.
- Na 2 O can control the residual glass phase of the glass, and Na 2 O is beneficial to enhancing the chemical strengthening ability of the base glass and glass-ceramics.
- the mass percentage of Na 2 O is 2% to 9%.
- the mass percentage of Na 2 O is 2%, 3%, 4%, 5%, 6%, 7%, 8% or 9%.
- the mass percentage of Na 2 O is 3% to 8%.
- the mass percentage of Na 2 O is 3.5% to 8%.
- the mass percentage of K 2 O is 0 to 2%.
- the mass percentage of K 2 O is 0, 0.1%, 0.2%, 0.5%, 0.8%, 1%, 1.5% or 2%. Further, the mass percentage of K 2 O is 0 to 1%.
- P 2 O 5 can be used as a nucleating agent to promote bulk nucleation. If the P 2 O 5 concentration is too low, the base glass will not crystallize, or only surface crystallization will form at a higher temperature, which is not conducive to the control of the crystallization process; but if the P 2 O 5 concentration is too high, the base glass will not crystallize during the formation process. It will be difficult to control devitrification when cooling. Therefore, in the embodiment of the present application, the mass percentage of P 2 O 5 is 1% to 7%. Alternatively, the mass percentage of P 2 O 5 is 1%, 2%, 3%, 4%, 5%, 6% or 7%. Further, the mass percentage of P 2 O 5 is 1% to 2%.
- ZrO 2 can improve the stability of the Li 2 O-Al 2 O 3 -SiO 2 glass system by significantly reducing the glass devitrification during the formation process and lowering the liquidus temperature.
- transparent glass can be formed because the high field strength of ZrO 2 can attract part of the network external oxides, and the solubility of ZrO 2 in the glass body is low and it is easy to precipitate during heat treatment.
- ZrO 2 agglomerates, together with Li 3 PO 4 , become glass crystal nuclei.
- adding ZrO 2 can also help reduce the size of feldspar crystal grains, which helps to form transparent glass-ceramics.
- the melting temperature of ZrO 2 is extremely high, and its solubility in the glass system is limited. The content is too high, resulting in a very high melting temperature of the basic glass, making it difficult to form a uniform glass body, and it is easy to precipitate impurity crystal phases such as ZrO 2 , resulting in glass devitrification. Therefore, in the embodiment of the present application, the mass percentage of ZrO 2 is 2% to 8%. Alternatively, the mass percentage of ZrO2 is 2%, 3%, 4%, 5%, 6%, 7% or 8%. Further, the mass percentage of ZrO 2 is 3% to 5%.
- TiO 2 has a similar effect to ZrO 2 and can form fine crystal nuclei in the glass. Too much will cause the base glass to turn yellow. Therefore, in the embodiment of the present application, the mass percentage of TiO 2 is 0 to 2%. Alternatively, the mass percentage of TiO2 is 0, 0.2%, 0.5%, 0.8%, 1%, 1.5% or 2%. Further, the mass percentage of TiO 2 is 0 to 1%.
- the components of the above-mentioned glass-ceramics include specific contents of SiO 2 , Al 2 O 3 , Li 2 O, P 2 O 5 , ZrO 2 , Na 2 O, K 2 O and TiO 2 , and the mass of Na 2 O is The ratio of the sum of the masses of P 2 O 5 , ZrO 2 and TiO 2 is 0.44 to 1.55; the crystal phase of the glass-ceramics includes lithium disilicate and feldspar.
- the above-mentioned glass-ceramics have both high transmittance and good mechanical properties.
- the above-mentioned glass-ceramics After chemical strengthening, the above-mentioned glass-ceramics have both high surface stress and large deep stress depth, as well as high hardness and strong impact resistance.
- the ratio of the mass of Na 2 O to the sum of the masses of P 2 O 5 , ZrO 2 and TiO 2 is 0.8 to 0.155.
- the ratio of the mass of Na 2 O to the sum of the masses of P 2 O 5 , ZrO 2 and TiO 2 in the range of 0.8 to 1.55, the surface stress and deep stress depth of the chemically strengthened glass-ceramics can be further improved. Crystal glass has good mechanical properties.
- the particle size (grain size) of the crystal phase of the glass-ceramics is 25 nm to 80 nm. Furthermore, the particle size of the crystal phase of the glass-ceramics is 28 nm to 79 nm.
- the crystal grain size of the above-mentioned crystallized glass is smaller, so the average transmittance of the obtained crystallized glass is higher.
- the crystal phase of the glass ceramics further includes at least one of lithium metasilicate and lithium phosphate.
- the crystal form of lithium metasilicate is nanometer-sized and uniformly spherical. It is the precursor of the lithium disilicate crystal phase.
- the glass-ceramic matrix often retains some lithium metasilicate Li 2 SiO 3 due to incomplete reaction. Due to the structural characteristics of lithium metasilicate, the hardness of glass ceramics containing lithium metasilicate is lower, which is beneficial to the cold working process to reduce wear and tear. Tool loss, processing time and product defects are reduced, and the yield rate is increased. And microcracks caused by processing or grinding, during the secondary crystallization process, that is, the process in which the main crystal phase in the ceramic changes from spherical lithium metasilicate to lath-shaped lithium disilicate (700°C ⁇ 800°C) , it is easy to recover or seal due to crystalline transformation and crystal growth.
- the chemical resistance of lithium metasilicate crystal is about 1/20 to 1/50 of that of glass, and it is very easy to be eroded by alkaline cleaning agents or acidic cleaning agents during the cleaning process, or eroded by sweat during daily use, thus causing Point-like defects are left on the surface of the glass-ceramics, which may even reduce the strength of the glass-ceramics products. Therefore, the present invention contains as little or no lithium metasilicate as possible.
- Phosphate crystal phases such as lithium phosphate or aluminum phosphate are by-products of the lithium aluminosilicate glass system using composite nucleating agents such as P 2 O 5 and ZrO 2 or TiO 2 , which are produced through the aggregation of high field strength ions P/Zr/Ti.
- a nanometer-sized differential phase (rich in P, rich in Ti or rich in Zr, or called phosphate, titanate or zirconate micronucleus) is formed in the glass matrix, which provides conditions for the growth of the lithium metasilicate crystal phase. Conditions are the key to the formation of glass-ceramics. Generally, they still exist as glass structural units before 700°C.
- the crystallized glass further includes no more than 3% MgO by mass percentage.
- the mass percentage of MgO is 0, 0.5%, 1%, 1.5%, 2%, 2.5% or 3%. Further, in terms of mass percentage, the content of MgO does not exceed 2%, 1.5%, 1% or 0.5%.
- the crystallized glass further includes no more than 3% CaO by mass percentage.
- the mass percentage of CaO is 0, 0.5%, 1%, 1.5%, 2%, 2.5% or 3%. Further, in terms of mass percentage, the content of CaO does not exceed 2%, 1.5%, 1% or 0.5%.
- the crystallized glass further includes no more than 2% SrO by mass percentage.
- the mass percentage of SrO is 0, 0.5%, 1%, 1.5% or 2%. Further, in terms of mass percentage, the content of SrO does not exceed 1.5%, 1% or 0.5%.
- the crystallized glass further includes no more than 3% ZnO in terms of mass percentage.
- the mass percentage of ZnO is 0, 0.5%, 1%, 1.5%, 2%, 2.5% or 3%. Further, in terms of mass percentage, the content of ZnO does not exceed 2%, 1.5%, 1% or 0.5%.
- B 2 O 3 helps provide a base glass with a low melting temperature.
- adding B 2 O 3 to the base glass can promote the phase separation, nucleation and crystallization of the base glass, shorten the crystallization time of the base glass, especially the precipitation of the feldspar crystal phase, and the glass-ceramics simultaneously precipitate lithium disilicate and Hectorite helps to achieve an interlocking crystal microstructure and also improves the damage resistance of glass ceramics.
- the boron in the residual glass is not charge balanced by an alkali oxide or a divalent cationic oxide, the boron will be in a triangular-coordinated state (or triple-coordinated boron), passing through the [BO 3 ] triangle and [BO 4 ]
- the conversion of tetrahedrons adjusts the oxygen-to-silicon ratio of the base glass, which opens the structure of the glass and reduces the brittleness of the glass.
- it and other residual glass components act as lubricants and isolation phases between crystal phases to prevent crystallization.
- the secondary growth of the phase leads to the growth of the crystal phase and the loss of clarity or strength of the glass.
- the crystallized glass further includes 0 to 3% B 2 O 3 in terms of mass percentage.
- the mass percentage of B 2 O 3 is 0, 0.5%, 1%, 1.5%, 2%, 2.5% or 3%. Further, in terms of mass percentage, the content of B 2 O 3 does not exceed 2%, 1.5%, 1% or 0.5%.
- the components of the glass-ceramics include: SiO 2 66.5% to 73.5%, Al 2 O 3 3% to 18.5%, Li 2 O 5% to 15%, P 2 O 5 1% ⁇ 7%, ZrO 2 2% ⁇ 8%, Na 2 O 2% ⁇ 9%, K 2 O 0 ⁇ 2%, TiO 2 0 ⁇ 2%, MgO 0 ⁇ 3%, CaO 0 ⁇ 3% , ZnO 0 ⁇ 3%, SrO 0 ⁇ 2% and B 2 O 3 0 ⁇ 3%.
- the components of the crystallized glass include: SiO 2 66.5% ⁇ 73.5%, Al 2 O 3 6.5% ⁇ 8.5%, Li 2 O 5% ⁇ 15%, P 2 O 5 1% ⁇ 7%, ZrO 2 2% ⁇ 8%, Na 2 O 2% ⁇ 9%, K 2 O 0 ⁇ 2%, TiO 2 0 ⁇ 2%, MgO 0 ⁇ 3%, CaO 0 ⁇ 3%, ZnO 0 ⁇ 3%, SrO 0 ⁇ 2% and B 2 O 3 0 ⁇ 3%.
- the components of the glass-ceramics include: SiO 2 66.5% ⁇ 73.5%, Al 2 O 3 6.5% ⁇ 8.5%, Li 2 O 7% ⁇ 11%, P 2 O 5 1% ⁇ 7%, ZrO 2 2% ⁇ 8%, Na 2 O 2% ⁇ 9%, K 2 O 0 ⁇ 2%, TiO 2 0 ⁇ 2%, MgO 0 ⁇ 3%, CaO 0 ⁇ 3%, ZnO 0 ⁇ 3%, SrO 0 ⁇ 2% and B 2 O 3 0 ⁇ 3%.
- the components of the glass-ceramics include: SiO 2 66.5% ⁇ 73.5%, Al 2 O 3 6.5% ⁇ 8.5%, Li 2 O 7% ⁇ 11%, P 2 O 5 1% ⁇ 7%, ZrO 2 2% ⁇ 8%, Na 2 O 3% ⁇ 8%, K 2 O 0 ⁇ 2%, TiO 2 0 ⁇ 2%, MgO 0 ⁇ 3%, CaO 0 ⁇ 3%, ZnO 0 ⁇ 3%, SrO 0 ⁇ 2% and B 2 O 3 0 ⁇ 3%.
- the components of the glass-ceramics include: SiO 2 66.5% ⁇ 73.5%, Al 2 O 3 6.5% ⁇ 8.5%, Li 2 O 7% ⁇ 11%, P 2 O 5 1% ⁇ 2%, ZrO 2 2% ⁇ 8%, Na 2 O 3% ⁇ 8%, K 2 O 0 ⁇ 2%, TiO 2 0 ⁇ 2%, MgO 0 ⁇ 3%, CaO 0 ⁇ 3%, ZnO 0 ⁇ 3%, SrO 0 ⁇ 2% and B 2 O 3 0 ⁇ 3%.
- the components of the glass-ceramics include: SiO 2 66.5% ⁇ 73.5%, Al 2 O 3 6.5% ⁇ 8.5%, Li 2 O 7% ⁇ 11%, P 2 O 5 1% ⁇ 2%, ZrO 2 3% ⁇ 5%, Na 2 O 3% ⁇ 8%, K 2 O 0 ⁇ 2%, TiO 2 0 ⁇ 2%, MgO 0 ⁇ 3%, CaO 0 ⁇ 3%, ZnO 0 ⁇ 3%, SrO 0 ⁇ 2% and B 2 O 3 0 ⁇ 3%.
- the components of the glass-ceramics include: SiO 2 60.5% to 80%, Al 2 O 3 6.5% to 8.5%, Li 2 O 5% to 15%, P 2 O 5 1% ⁇ 7%, ZrO 2 2% ⁇ 8%, Na 2 O 2% ⁇ 9%, K 2 O 0 ⁇ 2%, TiO 2 0 ⁇ 2%, MgO 0 ⁇ 3%, CaO 0 ⁇ 3% , ZnO 0 ⁇ 3%, SrO 0 ⁇ 2% and B 2 O 3 0 ⁇ 3%.
- the components of the glass-ceramics include: SiO 2 60.5% ⁇ 80%, Al 2 O 3 6.5% ⁇ 8.5%, Li 2 O 7% ⁇ 11%, P 2 O 5 1% ⁇ 7%, ZrO 2 2% ⁇ 8%, Na 2 O 2% ⁇ 9%, K 2 O 0 ⁇ 2%, TiO 2 0 ⁇ 2%, MgO 0 ⁇ 3%, CaO 0 ⁇ 3%, ZnO 0 ⁇ 3%, SrO 0 ⁇ 2% and B 2 O 3 0 ⁇ 3%.
- the components of the glass-ceramics include: SiO 2 60.5% ⁇ 80%, Al 2 O 3 6.5% ⁇ 8.5%, Li 2 O 7% ⁇ 11%, P 2 O 5 1% ⁇ 2%, ZrO 2 2% ⁇ 8%, Na 2 O 2% ⁇ 9%, K 2 O 0 ⁇ 2%, TiO 2 0 ⁇ 2%, MgO 0 ⁇ 3%, CaO 0 ⁇ 3%, ZnO 0 ⁇ 3%, SrO 0 ⁇ 2% and B 2 O 3 0 ⁇ 3%.
- the components of the glass-ceramics include: SiO 2 60.5% ⁇ 80%, Al 2 O 3 6.5% ⁇ 8.5%, Li 2 O 7% ⁇ 11%, P 2 O 5 1% ⁇ 2%, ZrO 2 2% ⁇ 8%, Na 2 O 3% ⁇ 8%, K 2 O 0 ⁇ 2%, TiO 2 0 ⁇ 2%, MgO 0 ⁇ 3%, CaO 0 ⁇ 3%, ZnO 0 ⁇ 3%, SrO 0 ⁇ 2% and B 2 O 3 0 ⁇ 3%.
- the components of the glass-ceramics include: SiO 2 60.5% ⁇ 80%, Al 2 O 3 6.5% ⁇ 8.5%, Li 2 O 7% ⁇ 11%, P 2 O 5 1% ⁇ 2%, ZrO 2 3% ⁇ 5%, Na 2 O 3% ⁇ 8%, K 2 O 0 ⁇ 2%, TiO 2 0 ⁇ 2%, MgO 0 ⁇ 3%, CaO 0 ⁇ 3%, ZnO 0 ⁇ 3%, SrO 0 ⁇ 2% and B 2 O 3 0 ⁇ 3%.
- the components of the glass-ceramics include: SiO 2 60.5% to 80%, Al 2 O 3 3% to 18.5%, Li 2 O 7% to 11%, P 2 O 5 1% ⁇ 7%, ZrO 2 2% ⁇ 8%, Na 2 O 2% ⁇ 9%, K 2 O 0 ⁇ 2%, TiO 2 0 ⁇ 2%, MgO 0 ⁇ 3%, CaO 0 ⁇ 3% , ZnO 0 ⁇ 3%, SrO 0 ⁇ 2% and B 2 O 3 0 ⁇ 3%.
- the components of the glass-ceramics include: SiO 2 60.5% ⁇ 80%, Al 2 O 3 3% ⁇ 18.5%, Li 2 O 7% ⁇ 11%, P 2 O 5 1% ⁇ 2%, ZrO 2 2% ⁇ 8%, Na 2 O 2% ⁇ 9%, K 2 O 0 ⁇ 2%, TiO 2 0 ⁇ 2%, MgO 0 ⁇ 3%, CaO 0 ⁇ 3%, ZnO 0 ⁇ 3%, SrO 0 ⁇ 2% and B 2 O 3 0 ⁇ 3%.
- the components of the glass-ceramics include: SiO 2 60.5% ⁇ 80%, Al 2 O 3 3% ⁇ 18.5%, Li 2 O 7% ⁇ 11%, P 2 O 5 1% ⁇ 2%, ZrO 2 2% ⁇ 8%, Na 2 O 3% ⁇ 8%, K 2 O 0 ⁇ 2%, TiO 2 0 ⁇ 2%, MgO 0 ⁇ 3%, CaO 0 ⁇ 3%, ZnO 0 ⁇ 3%, SrO 0 ⁇ 2% and B 2 O 3 0 ⁇ 3%.
- the components of the glass-ceramics include: SiO 2 60.5% ⁇ 80%, Al 2 O 3 3% ⁇ 18.5%, Li 2 O 7% ⁇ 11%, P 2 O 5 1% ⁇ 2%, ZrO 2 3% ⁇ 5%, Na 2 O 3% ⁇ 8%, K 2 O 0 ⁇ 2%, TiO 2 0 ⁇ 2%, MgO 0 ⁇ 3%, CaO 0 ⁇ 3%, ZnO 0 ⁇ 3%, SrO 0 ⁇ 2% and B 2 O 3 0 ⁇ 3%.
- the components of the crystallized glass include: SiO 2 60.5% to 80%, Al 2 O 3 3% to 18.5%, Li 2 O 5% to 15%, P 2 O 5 1% ⁇ 2%, ZrO 2 2% ⁇ 8%, Na 2 O 2% ⁇ 9%, K 2 O 0 ⁇ 2%, TiO 2 0 ⁇ 2%, MgO 0 ⁇ 3%, CaO 0 ⁇ 3%, ZnO 0 ⁇ 3%, SrO 0 ⁇ 2% and B 2 O 3 0 ⁇ 3%.
- the components of the crystallized glass include: SiO 2 60.5% ⁇ 80%, Al 2 O 3 3% ⁇ 18.5%, Li 2 O 5% ⁇ 15%, P 2 O 5 1% ⁇ 2%, ZrO 2 3% ⁇ 5%, Na 2 O 2% ⁇ 9%, K 2 O 0 ⁇ 2%, TiO 2 0 ⁇ 2%, MgO 0 ⁇ 3%, CaO 0 ⁇ 3%, ZnO 0 ⁇ 3%, SrO 0 ⁇ 2% and B 2 O 3 0 ⁇ 3%.
- the components of the crystallized glass include: SiO 2 60.5% ⁇ 80%, Al 2 O 3 3% ⁇ 18.5%, Li 2 O 5% ⁇ 15%, P 2 O 5 1% ⁇ 2%, ZrO 2 3% ⁇ 5%, Na 2 O 3% ⁇ 8%, K 2 O 0 ⁇ 2%, TiO 2 0 ⁇ 2%, MgO 0 ⁇ 3%, CaO 0 ⁇ 3%, ZnO 0 ⁇ 3%, SrO 0 ⁇ 2% and B 2 O 3 0 ⁇ 3%.
- the components of the crystallized glass include: SiO 2 60.5% ⁇ 80%, Al 2 O 3 3% ⁇ 18.5%, Li 2 O 5% ⁇ 15%, P 2 O 5 1% ⁇ 2%, ZrO 2 3% ⁇ 5%, Na 2 O 3% ⁇ 8%, K 2 O 0 ⁇ 2%, TiO 2 0 ⁇ 2%, MgO 0 ⁇ 2%, CaO 0 ⁇ 2%, ZnO 0 ⁇ 2%, SrO 0 ⁇ 1% and B 2 O 3 0 ⁇ 3%.
- the components of the crystallized glass include: SiO 2 60.5% to 80%, Al 2 O 3 3% to 18.5%, Li 2 O 5% to 15%, P 2 O 5 1% ⁇ 7%, ZrO 2 2% ⁇ 8%, Na 2 O 2% ⁇ 9%, K 2 O 0 ⁇ 0.5%, MgO 0 ⁇ 1.5% and B 2 O 3 0 ⁇ 1.5%, and Na 2 O/(P 2 O 5 +ZrO 2 +TiO 2 ) is 0.44 to 1.50, and the crystal phase includes lithium feldspar and lithium disilicate.
- the components of the crystallized glass include: SiO 2 66.5% to 73.5%, Al 2 O 3 6.5% to 7%, Li 2 O 9.5% to 10.5%, P 2 O 5 1% ⁇ 2%, ZrO 2 3% ⁇ 5%, Na 2 O 3.5% ⁇ 8%, K 2 O 0 ⁇ 2%, TiO 2 0 ⁇ 2%, MgO 0 ⁇ 3%, CaO 0 ⁇ 3% , ZnO 0 ⁇ 3%, SrO 0 ⁇ 2% and B 2 O 3 0 ⁇ 3%, and Na 2 O/(P 2 O 5 +ZrO 2 +TiO 2 ) is 0.5 ⁇ 1.33.
- the crystal phase includes lithium-transmissive long stone and lithium disilicate.
- the components of the glass-ceramics include: SiO 2 70.5% to 72.5%, Al 2 O 3 7.5% to 8.5%, Li 2 O 7% to 11%, P 2 O 5 1% ⁇ 2%, ZrO 2 3% ⁇ 5%, Na 2 O 3% ⁇ 8%, K 2 O 0 ⁇ 1%, MgO 0 ⁇ 1% and B 2 O 3 0 ⁇ 1%, and Na 2 O/(P 2 O 5 +ZrO 2 +TiO 2 ) is 0.44 to 1.33, and the crystal phase includes lithium feldspar and lithium disilicate.
- the average transmittance (380nm-780nm) of the crystallized glass is not less than 83%. Further, the average transmittance of the crystallized glass is not less than 87% or 89%.
- the above-mentioned crystallized glass has a high average transmittance and good mechanical strength, so it is suitable for preparing cover glass for electronic products.
- the crystallized glass has a haze of less than 2.7%. Further, the haze of the crystallized glass is less than 2.0% or 1.0%. The haze of the above-mentioned crystallized glass is less than 2.7% or lower, and it is transparent or translucent.
- the components of the crystallized glass include: SiO 2 60.5% to 80%, Al 2 O 3 3% to 18.5%, Li 2 O 5% to 15%, P 2 O 5 1% ⁇ 7%, ZrO 2 2% ⁇ 8%, Na 2 O 2% ⁇ 9%, K 2 O 0 ⁇ 0.5%, MgO 0 ⁇ 1.5% and B 2 O 3 0 ⁇ 1.5%, and Na 2 O/(P 2 O 5 +ZrO 2 +TiO 2 ) is 0.44 to 1.50, and the crystal phase includes lithium feldspar and lithium disilicate.
- the grain size of crystallized glass is 28nm ⁇ 79nm, the average transmittance is greater than 83.8%, and the haze is less than 2.65%.
- the surface stress value of glass-ceramics exceeds 623MPa
- the surface stress depth Dol-K exceeds 9.2 ⁇ m
- the stress value CS30 at a depth of 30 ⁇ m exceeds 61MPa
- the deep stress depth Dol-Na exceeds 132 ⁇ m.
- the surface Vickers hardness of crystallized glass exceeds 746kgf/mm 2
- the four-point bending strength exceeds 717MPa
- the falling ball impact energy exceeds 0.39J
- the ring pressure strength exceeds 1000N.
- the components of the crystallized glass include: SiO 2 66.5% to 73.5%, Al 2 O 3 6.5% to 7%, Li 2 O 9.5% to 10.5%, P 2 O 5 1% ⁇ 2%, ZrO 2 3% ⁇ 5%, Na 2 O 3.5% ⁇ 8%, K 2 O 0 ⁇ 2%, TiO 2 0 ⁇ 2%, MgO 0 ⁇ 3%, CaO 0 ⁇ 3% , ZnO 0 ⁇ 3%, SrO 0 ⁇ 2% and B 2 O 3 0 ⁇ 3%, and Na 2 O/(P 2 O 5 +ZrO 2 +TiO 2 ) is 0.5 ⁇ 1.33.
- the crystal phase includes lithium-transmissive long stone and lithium disilicate.
- the grain size of crystallized glass is 26nm ⁇ 65nm, the average transmittance is greater than 84.6%, and the haze is less than 2.17%.
- the surface stress value of crystallized glass exceeds 693MPa
- the surface stress depth Dol-K exceeds 12.1 ⁇ m
- the stress value CS30 at a depth of 30 ⁇ m exceeds 83.6MPa
- the deep stress depth Dol-Na exceeds 133.2 ⁇ m.
- the surface Vickers hardness of crystallized glass exceeds 762kgf/mm 2
- the four-point bending strength exceeds 785MPa
- the falling ball impact energy exceeds 0.42J
- the ring pressure strength exceeds 1040N.
- the components of the glass-ceramics include: SiO 2 70.5% to 72.5%, Al 2 O 3 7.5% to 8.5%, Li 2 O 7% to 11%, P 2 O 5 1% ⁇ 2%, ZrO 2 3% ⁇ 5%, Na 2 O 3% ⁇ 8%, K 2 O 0 ⁇ 1%, MgO 0 ⁇ 1% and B 2 O 3 0 ⁇ 1%, and Na 2 O/(P 2 O 5 +ZrO 2 +TiO 2 ) is 0.44 to 1.33, and the crystal phase includes lithium feldspar and lithium disilicate.
- the grain size of crystallized glass is 29nm ⁇ 71nm, the average transmittance is greater than 89.1%, and the haze is less than 0.38%.
- the surface stress value of glass-ceramics exceeds 693MPa
- the surface stress depth Dol-K exceeds 10.4 ⁇ m
- the stress value CS30 at a depth of 30 ⁇ m exceeds 78.5MPa
- the deep stress depth Dol-Na exceeds 138.9 ⁇ m.
- the surface Vickers hardness of crystallized glass exceeds 759kgf/mm 2
- the four-point bending strength exceeds 803MPa
- the falling ball impact energy exceeds 0.46J
- the ring pressure strength exceeds 1040N.
- FIG. 1 another embodiment of the present application also provides the above-mentioned preparation method of crystallized glass, including the following steps S110 to S130.
- Step S110 Melt raw materials into clear glass liquid.
- the melting temperature is 1400°C to 1600°C.
- the melting time is 6h ⁇ 8h.
- Step S120 Shape the clear glass liquid to prepare precursor glass.
- the forming process is selected from one of the float forming process, the overflow down-drawing method, the upward drawing method, the flat drawing method and the rolling method.
- Step S130 Nucleate and crystallize the precursor glass in sequence to prepare crystallized glass.
- the temperature of the nucleation treatment is 500°C to 640°C; the time of the nucleation treatment is 6h to 24h.
- step S130 the temperature of the crystallization treatment is 680°C to 740°C; the time of the crystallization treatment is 1h to 18h.
- a step of annealing the precursor glass is also included before step S130.
- the annealing treatment time is 2h to 4h.
- Another embodiment of the present application also provides a strengthened glass, which is obtained by chemically strengthening the above-mentioned glass-ceramics.
- the above-mentioned tempered glass is obtained by chemically strengthening the above-mentioned crystallized glass, and has both good transmittance and mechanical properties.
- the surface stress value of strengthened glass exceeds 623MPa
- the surface stress depth Dol-K exceeds 9.2 ⁇ m
- the stress value CS30 at a depth of 30 ⁇ m exceeds 61MPa
- the deep stress depth Dol-Na exceeds 132 ⁇ m.
- the surface Vickers hardness of crystallized glass exceeds 746kgf/mm 2
- the four-point bending strength exceeds 717MPa
- the falling ball impact energy exceeds 0.39J
- the ring pressure strength exceeds 1000N.
- the surface stress value of the chemically strengthened glass-ceramic exceeds 623 MPa
- the stress value at a depth of 30 ⁇ m exceeds 61 MPa
- the surface stress depth Dol-K exceeds 9.2 ⁇ m
- the deep stress depth Dol-Na exceeds 132 ⁇ m.
- the surface Vickers hardness of the chemically strengthened glass-ceramic exceeds 746 kgf/mm 2 . Furthermore, the surface Vickers hardness of chemically strengthened glass-ceramics exceeds 762kgf/mm 2 .
- the four-point bending strength of chemically strengthened glass-ceramics exceeds 717 MPa. Furthermore, the four-point bending strength of chemically strengthened glass-ceramics exceeds 781MPa, 796MPa, 803MPa or 828MPa.
- the chemically strengthened glass-ceramics have a falling ball impact energy exceeding 0.39 J. Furthermore, the falling ball impact energy of chemically strengthened glass-ceramics exceeds 0.42J, 0.46J or 0.55J.
- the ring crush strength of chemically strengthened glass-ceramics exceeds 1000 N. Furthermore, the ring compressive strength of chemically strengthened glass-ceramics exceeds 1012N, 1060N or 1233N.
- Another embodiment of the present application also provides the above-mentioned preparation method of tempered glass.
- the chemical strengthening process includes steps S210 to S220.
- Step S210 First strengthening treatment: perform the first strengthening treatment on the crystallized glass in the first molten salt; in terms of mass percentage, the first molten salt includes 30% to 100% sodium nitrate and 0 to 70% potassium nitrate. . Preferably, in terms of mass percentage, the first molten salt includes 40% sodium nitrate and 60% potassium nitrate.
- the temperature of the first strengthening treatment is 440°C to 500°C; the time of the first strengthening treatment is 4h to 12h.
- Step S220 Second strengthening treatment: The first strengthened glass-ceramics are subjected to a second strengthening treatment in a second molten salt; in terms of mass percentage, the second molten salt includes 0 to 6% sodium nitrate and 94% ⁇ 100% potassium nitrate. Preferably, the second molten salt includes 100% potassium nitrate by mass percentage.
- the temperature of the second strengthening treatment is 380°C to 400°C; the time of the second strengthening treatment is 2h to 6h.
- Another embodiment of the present application also provides the application of the above-mentioned tempered glass in preparing protective glass, photoelectric glass, fire-proof glass or architectural glass.
- Another embodiment of the present application also provides an electronic product, including a main body and a protective glass embedded in the main body, where the protective glass is the above-mentioned tempered glass.
- Examples 1 to 41 and Comparative Examples 1 to 15 were cut into 50mm*50mm*0.7mm glass sheets by Shenyang Kejing's STX-1203 wire cutting machine, and cut into 50mm*50mm*0.7mm glass sheets by Shenzhen Haide's HD-640- Thinned and polished with a 5L double-sided grinding and polishing machine, and then edged by CNC.
- the surface Vickers hardness was tested using the FALCON400 hardness tester from the Netherlands, and the Lambda950 UV-visible spectrophotometer from the American PerkinElmer company was used to test the transmittance in the wavelength range of 380nm to 780nm. Rate.
- Example 1 to 41 and Comparative Examples 1 to 15 were heat treated in a Naber thermal crystallization furnace according to the crystallization process in Table 1, and the crystallized glass blocks were processed by Shenyang Kejing
- the STX-1203 wire cutting machine is cut into 70mm*140mm*0.7mm glass sheets, which are thinned and polished by Shenzhen Haide's HD-640-5L double-sided grinding and polishing machine, and then CNC edged, using the FALCON400 hardness of the Netherlands' Inno
- the surface Vickers hardness was tested with a meter, the Lambda950 UV-visible spectrophotometer of the American PerkinElmer Company was used to test the transmittance in the wavelength range of 380nm to 780nm, the SUGA optical HZ-V3 haze meter was used to test the sample haze, and the Bruker X-ray diffractometer Bruker D8 Test its crystal phase and grain size in advance.
- the glass components of Examples 1 to 6 include, in terms of mass percentage: SiO 2 60.5% to 80%, Al 2 O 3 3% to 18.5%, Li 2 O 5% to 15%, and P 2 O 5 1% ⁇ 2%, ZrO 2 2.5% ⁇ 4%, Na 2 O 2% ⁇ 9% and B 2 O 3 0 ⁇ 1%, and Na 2 O / (P 2 O 5 +ZrO 2 + TiO 2 ) is 0.44 ⁇ 1.50.
- the crystal phases of lithium feldspar and lithium disilicate are uniformly precipitated, and may also contain a small amount of lithium metasilicate.
- the grain size is 28nm to 68nm.
- the average transmittance before crystallization treatment is greater than 87.2 %, haze is less than 0.89%.
- the surface stress value CS of the glass exceeds 623MPa
- the surface stress depth Dol-K exceeds 9.2 ⁇ m
- the stress value CS30 at a depth of 30 ⁇ m exceeds 61MPa
- the deep stress depth Dol-Na exceeds 132 ⁇ m.
- the surface Vickers hardness of crystallized glass exceeds 746kgf/mm 2
- the four-point bending strength exceeds 803MPa
- the falling ball impact energy exceeds 0.39J
- the ring pressure strength exceeds 1012N.
- the glass components of Examples 7 to 12 in terms of mass percentage, include: SiO 2 70.5%, Al 2 O 3 7%, Li 2 O 7%, P 2 O 5 1% to 7%, ZrO 2 2% to 8%, Na 2 O 4% ⁇ 4.5%, K 2 O 0 ⁇ 0.5%, MgO 0 ⁇ 1.5% and B 2 O 3 0 ⁇ 1.5%, and Na 2 O/(P 2 O 5 +ZrO 2 +TiO 2 ) is 0.44 ⁇ 0.75.
- the crystal phases of lithium feldspar and lithium disilicate are uniformly precipitated. Secondly, it may also contain a small amount of lithium metasilicate or lithium phosphate.
- the grain size is 34nm ⁇ 79nm.
- the average permeability before crystallization treatment is The rate is greater than 83.8%, and the haze is less than 2.65%.
- the surface stress value CS of the glass exceeds 658MPa
- the surface stress depth Dol-K exceeds 13.5 ⁇ m
- the stress value CS30 at a depth of 30 ⁇ m exceeds 95MPa
- the deep stress depth Dol-Na exceeds 142 ⁇ m.
- the surface Vickers hardness of crystallized glass exceeds 753kgf/mm 2
- the four-point bending strength exceeds 717MPa
- the falling ball impact energy exceeds 0.39J
- the ring pressure strength exceeds 1048N.
- the crystalline phases in the crystallized glass prepared in Example 9 include lithium disilicate (Li 2 Si 2 O 5 ), lithium feldspar (LiAlSi 4 O 10 ) and lithium phosphate (Li 3 PO 4 ).
- the intensity of the characteristic peaks of lithium disilicate (Li 2 Si 2 O 5 ) and lithium feldspar (LiAlSi 4 O 10 ) is relatively large, while the intensity of the characteristic peaks of lithium phosphate (Li 3 PO 4 ) is small.
- the main crystal phases in crystallized glass are lithium disilicate (Li 2 Si 2 O 5 ) and lithium feldspar (LiAlSi 4 O 10 ), and contain a small amount of lithium phosphate (Li 3 PO 4 ).
- the glass components of Examples 13 to 18, in terms of mass percentage, include: SiO 2 66.5%, Al 2 O 3 7.5%, Li 2 O 10.5%, P 2 O 5 2%, ZrO 2 4%, Na 2 O 5.5%, MgO 0-3%, CaO 0-3%, ZnO 0-3% and B 2 O 3 0-1%, and Na 2 O/(P 2 O 5 +ZrO 2 +TiO 2 ) is 0.92.
- the crystal phases of lithium feldspar and lithium disilicate are uniformly precipitated, and may also contain a small amount of lithium metasilicate.
- the grain size is 44nm to 65nm.
- the average transmittance before crystallization treatment is greater than 84.6 %, the haze is less than 2.17%.
- the surface stress value CS of the glass exceeds 734MPa
- the surface stress depth Dol-K exceeds 12.1 ⁇ m
- the stress value CS30 at a depth of 30 ⁇ m exceeds 117MPa
- the deep stress depth Dol-Na exceeds 139 ⁇ m.
- the surface Vickers hardness of crystallized glass exceeds 763kgf/mm 2
- the four-point bending strength exceeds 785MPa
- the falling ball impact energy exceeds 0.42J
- the ring pressure strength exceeds 1040N.
- the glass components of Examples 19 to 24, in terms of mass percentage, include: SiO 2 66.5% to 73.5%, Al 2 O 3 6.5% to 7%, Li 2 O 9.5% to 10.5%, and P 2 O 5 2% , ZrO 2 4%, Na 2 O 3.5% ⁇ 8%, K 2 O 0 ⁇ 2%, TiO 2 0 ⁇ 2% and SrO 0 ⁇ 2%, and Na 2 O/(P 2 O 5 +ZrO 2 + TiO 2 ) is 0.50 to 1.33.
- the crystal phases of lithium feldspar and lithium disilicate are uniformly precipitated, and may also contain a small amount of lithium metasilicate.
- the grain size is 26nm to 69nm.
- the average transmittance before crystallization treatment is greater than 88.5 %, haze is less than 0.59%.
- the surface stress value CS of the glass exceeds 693MPa
- the surface stress depth Dol-K exceeds 9.8 ⁇ m
- the stress value CS30 at a depth of 30 ⁇ m exceeds 83.6MPa
- the deep stress depth Dol-Na exceeds 133.2 ⁇ m.
- the surface Vickers hardness of crystallized glass exceeds 762kgf/mm 2
- the four-point bending strength exceeds 796MPa
- the falling ball impact energy exceeds 0.46J
- the ring pressure strength exceeds 1042N.
- the glass components of Examples 25 to 30, in terms of mass percentage, include: SiO 2 70.5%, Al 2 O 3 7.5% to 8.5%, Li 2 O 7% to 11%, P 2 O 5 2%, ZrO 2 3% ⁇ 4%, Na 2 O 3% ⁇ 8%, MgO 0 ⁇ 1% and B 2 O 3 0 ⁇ 1%, and Na 2 O/(P 2 O 5 +ZrO 2 +TiO 2 ) is 0.50 ⁇ 1.33.
- lithium feldspar and lithium disilicate crystal phases are uniformly precipitated, with the grain size ranging from 35nm to 67nm.
- the average transmittance before crystallization treatment is greater than 89.1%, and the haze is less than 0.38%.
- the surface stress value CS of the glass exceeds 693.1MPa
- the surface stress depth Dol-K exceeds 10.4 ⁇ m
- the stress value CS30 at a depth of 30 ⁇ m exceeds 78.5MPa
- the deep stress depth Dol-Na exceeds 138.9 ⁇ m.
- the surface Vickers hardness of crystallized glass exceeds 759kgf/mm 2
- the four-point bending strength exceeds 803MPa
- the falling ball impact energy exceeds 0.46J
- the ring pressure strength exceeds 1045N.
- the glass components of Examples 31 to 36 include: SiO 2 72.5%, Al 2 O 3 7.5%, Li 2 O 9% to 11%, P 2 O 5 1% to 2.5%, ZrO 2 3% ⁇ 5%, Na 2 O 2% ⁇ 5.5%, K2O 0 ⁇ 1%, MgO 0 ⁇ 0.5% and B 2 O 3 0 ⁇ 1%, and Na 2 O/(P 2 O 5 +ZrO 2 + TiO 2 ) is 0.44 to 1.25.
- lithium feldspar and lithium disilicate crystal phases are uniformly precipitated, with the grain size ranging from 29nm to 62nm.
- the average transmittance before crystallization treatment is greater than 89.9%, and the haze is less than 0.31%.
- the surface stress value CS of the glass exceeds 704.5MPa
- the surface stress depth Dol-K exceeds 12.9 ⁇ m
- the stress value CS30 at a depth of 30 ⁇ m exceeds 109.3MPa
- the deep stress depth Dol-Na exceeds 143.2 ⁇ m.
- the surface Vickers hardness of crystallized glass exceeds 759kgf/mm 2
- the four-point bending strength exceeds 828MPa
- the falling ball impact energy exceeds 0.52J
- the ring pressure strength exceeds 1233N.
- the glass components of Examples 37 to 41 include: SiO 2 66.5%, Al 2 O 3 7% to 7.5%, Li 2 O 10% to 10.5%, P 2 O 5 2%, ZrO 2 4%, Na 2 O 5.5% ⁇ 8%, MgO 0 ⁇ 4%, CaO 0 ⁇ 4%, ZnO 0 ⁇ 4%, SrO 0 ⁇ 2.5% and B 2 O 3 0 ⁇ 1%, and Na 2 O/ (P 2 O 5 +ZrO 2 +TiO 2 ) is 0.92 to 1.33. After uniform crystallization heat treatment, the crystal phases of lithium feldspar and lithium disilicate are uniformly precipitated, with the grain size ranging from 68nm to 122nm.
- the average transmittance before crystallization treatment is 80.6% to 86.9%, and the haze is 1.63% to 1.63%. 6.17%.
- the surface stress value CS of the glass is 595MPa ⁇ 692MPa, and the surface stress depth Dol-K is 5.8 ⁇ m ⁇ 10.3 ⁇ m.
- the surface Vickers hardness of crystallized glass is 709kgf/mm 2 ⁇ 753kgf/mm 2 , the four-point bending strength is 639MPa ⁇ 785MPa, the falling ball impact energy is 0.32J ⁇ 0.36J, and the ring pressure strength is 726N ⁇ 885N.
- the surface stress CS and surface stress depth Dol-K formed by exchanging Na 2 O/(P 2 O 5 +ZrO 2 +TiO 2 ) in Tables 1 to 7 with Na ions in the glass and K ions in the strengthening salt
- the product of is considered to be the embodiment of Na-K exchange ability.
- Carry out mapping analysis on both. Refer to Figure 4, which is a graph showing the relationship between ion exchange capacity CS*Dol-K and Na 2 O/(P 2 O 5 +ZrO 2 +TiO 2 ).
- Comparative Examples 1 to 15 the component ratio of the glass-ceramics was adjusted, and the obtained glass-ceramics were inferior to the examples in varying degrees in performance stresses such as strengthening stress, Vickers hardness, four-point bending strength, ring crush strength, and impact resistance. It is difficult for the prepared glass-ceramics to take into account high Vickers hardness, four-point bending strength, ring crush strength and appropriate strengthening stress.
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Abstract
La présente demande concerne un vitrocéramique, un verre trempé et son procédé de préparation et son utilisation. La vitrocéramique comprend, en pourcentages en masse : 60,5-80 % de SiO2, 3-18,5 % of Al2O3, 5-15 % de Li2O, 1-7 % de P2O5, 2-8 % de ZrO2, 2-9 % de Na2O, 0-2% de K2O et 0-2 % de TiO2. En outre, le rapport de la masse de Na2O à la somme de la masse de P2O5, ZrO2 et TiO2 est de 0,44-1,55. La phase cristalline de la vitrocéramique comprend du disilicate de lithium et de la pétalite.
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