WO2023193619A1 - 一种无人化智能制造系统 - Google Patents

一种无人化智能制造系统 Download PDF

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Publication number
WO2023193619A1
WO2023193619A1 PCT/CN2023/083828 CN2023083828W WO2023193619A1 WO 2023193619 A1 WO2023193619 A1 WO 2023193619A1 CN 2023083828 W CN2023083828 W CN 2023083828W WO 2023193619 A1 WO2023193619 A1 WO 2023193619A1
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Prior art keywords
module
electrically connected
output end
stamping
input end
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PCT/CN2023/083828
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English (en)
French (fr)
Inventor
张弛
张三义
崔海波
周日升
袁金庆
马仁东
Original Assignee
广州达宝文汽车设备集团有限公司
济南达宝文汽车设备工程有限公司
济南达宝文自动化设备工程有限公司
广州达宝文机电设备有限公司
广州达宝文汽车零部件有限公司
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Application filed by 广州达宝文汽车设备集团有限公司, 济南达宝文汽车设备工程有限公司, 济南达宝文自动化设备工程有限公司, 广州达宝文机电设备有限公司, 广州达宝文汽车零部件有限公司 filed Critical 广州达宝文汽车设备集团有限公司
Priority to EP23784183.8A priority Critical patent/EP4369267A1/en
Publication of WO2023193619A1 publication Critical patent/WO2023193619A1/zh

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    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/10—Office automation; Time management
    • G06Q10/103—Workflow collaboration or project management
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02—Stamping using rigid devices or tools
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063—Operations research, analysis or management
    • G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
    • G06Q10/06313—Resource planning in a project environment
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/04—Manufacturing

Definitions

  • the invention relates to the technical field of automobile manufacturing stamping factories, specifically an unmanned intelligent manufacturing system.
  • Automobile manufacturing stamping factories are planned manually by staff when used, and a large number of staff are required to operate the machinery. Automated production cannot be carried out, resulting in users requiring a large number of staff to operate during use, thus increasing the use The intensity of the worker's work wasted a lot of time.
  • the purpose of the present invention is to provide an unmanned intelligent manufacturing system, which has the advantage of being able to perform automated production and solves the problem of being unable to perform automated production.
  • an unmanned intelligent manufacturing system including an unmanned intelligent manufacturing system in a stamping factory.
  • the input end of the unmanned intelligent manufacturing system in the stamping factory is electrically connected to an ERP system.
  • the output end of the unmanned intelligent manufacturing system in the stamping factory is electrically connected to an unmanned stamping line.
  • the unmanned intelligent manufacturing system in the stamping factory includes a material data module, a material inventory module, a material BOM module, and a planned production module. and device information module;
  • the ERP system includes a production order module, a warehouse data module, a material inventory module 2, a material BOM and an automatic production scheduling module.
  • the output end of the production order module is electrically connected to the input end of the material data module.
  • the warehouse data module The output end is electrically connected to the input end of the material inventory module one, the output end of the material inventory module two is electrically connected to the input end of the material inventory module one, the output end of the material BOM is electrically connected to the output end of the material BOM module,
  • the output end of the automatic production scheduling module is electrically connected to the input end of the planned production scheduling module;
  • the unmanned stamping line includes an unwinding blanking line, a stamping line, automatic quality inspection, automatic packing, three-dimensional warehousing and an AGV system.
  • the output end of the equipment information module is electrically connected to the input end of the unwinding blanking line, so The output end of the equipment information module is electrically connected to the input end of the stamping line, the output end of the equipment information module is electrically connected to the input end of automatic quality inspection, the output end of the equipment information module is electrically connected to the input end of automatic packaging connection, the output end of the equipment information module is electrically connected to the input end of the three-dimensional warehousing, the output end of the equipment information module is electrically connected to the input end of the AGV system, and the output end of the planned production scheduling module is connected to the unwinding and blanking line
  • the input end of the planned production scheduling module is electrically connected to the input end of the stamping line
  • the output end of the material data module is electrically connected to the input end of the uncoiling blanking
  • the unmanned intelligent manufacturing system of the stamping factory is equipped with a management system and an execution system inside.
  • the management system includes production management, equipment management, quality management, material management, production line management, personnel management, General control display and sub-control display.
  • the execution system includes the automatic feeding system at the beginning of the line, the plan progress management system, the AGV automatic handling system, the automatic product quality inspection system, the automatic packing system at the end of the line, the inventory material management system, and the end pick-up system. Automatic mold changing system and mold storage machine film changing system.
  • the AGV automatic transportation system is an intelligent unmanned forklift or a trackless intelligent automatic transportation trolley, and the transportation weight of the forklift is less than five tons.
  • the first material inventory module is a warehouse, and an intelligent code scanning device is provided inside the warehouse to identify the type of material frame.
  • the output end of the planned production scheduling module is electrically connected to a mobile phone terminal, and the mobile phone terminal is a smart phone.
  • a visualization system is provided inside the equipment information module, and the visualization system is a high-definition camera.
  • the production planning module is a computer
  • the production order module is a keyboard and a mouse.
  • the stamping line is a stamping workshop
  • the automatic quality inspection is an unmanned product quality inspection device.
  • the present invention transmits the collected market sales data into the unmanned intelligent manufacturing system of the stamping factory, controls the unmanned stamping line through the unmanned intelligent manufacturing system of the stamping factory, adjusts workshop production decisions, and prioritizes production. New models are still given priority, and workshop auxiliary resources are reasonably allocated according to the priority level, so as to achieve the effect of automated production and solve the problem of being unable to carry out automated production.
  • This unmanned intelligent manufacturing system has the advantage of being able to carry out automated production. It can be used The user does not need a large number of staff to operate when using it, thereby reducing the user's work intensity and saving a lot of time.
  • the present invention can monitor the unmanned stamping line, thereby facilitating management by managers.
  • the present invention can transport raw materials by setting up an AGV automatic transport system, thereby making it convenient for workers to transport raw materials.
  • the present invention can store raw materials and processed workpieces.
  • the present invention can send the plan arranged by the production scheduling module to the management, preventing the management from being unable to handle it in time when they are not in the factory. Personnel in each position can know their work content through the mobile phone terminal and make preparations in advance. .
  • the present invention can facilitate the implementation of work at each post on site and the management of on-site work by leaders. It is planned to add visual management signboards in workshops and offices to display each construction plan, planning implementation plan, and each post. Whether the preparation work has been completed, whether the project is progressing smoothly and whether there are any early warning problems.
  • the production planning module is a computer, so that workers can directly view it, and the production order module is a keyboard and mouse, so detailed information can be input into the production planning module.
  • the present invention uses the stamping line as a stamping workshop, which can avoid disorderly placement of devices in the stamping line, thereby facilitating management by staff.
  • FIG. 1 is a system diagram of the present invention
  • Figure 2 is a diagram of the docking system between the unmanned intelligent manufacturing system and the ERP system in the stamping factory of the present invention
  • Figure 3 is a diagram of the docking system of the unmanned intelligent manufacturing system and the unmanned stamping line in the stamping factory of the present invention
  • Figure 4 is a system diagram of the workflow of the unmanned intelligent manufacturing system in the stamping factory of the present invention.
  • Figure 5 is a system diagram of the architecture of the unmanned intelligent manufacturing system in the stamping factory of the present invention.
  • an unmanned intelligent manufacturing system includes an unmanned intelligent manufacturing system in a stamping factory.
  • the input end of the unmanned intelligent manufacturing system in the stamping factory is electrically connected to an ERP system.
  • the output end of the factory's unmanned intelligent manufacturing system is electrically connected to an unmanned stamping line.
  • the stamping factory's unmanned intelligent manufacturing system includes a material data module, a material inventory module, a material BOM module, a planning and scheduling module, and an equipment information module;
  • the ERP system includes a production order module, a warehouse data module, a material inventory module 2, a material BOM and an automatic production scheduling module.
  • the output end of the production order module is electrically connected to the input end of the material data module, and the output end of the warehouse data module is connected to the material inventory module.
  • the input terminal of material inventory module 1 is electrically connected
  • the output terminal of material inventory module 2 is electrically connected to the input terminal of material inventory module 1
  • the output terminal of material BOM is electrically connected to the output terminal of material BOM module
  • the output terminal of automatic production scheduling module is electrically connected to the planned scheduling module.
  • the input terminal of the production module is electrically connected;
  • the unmanned stamping line includes an unwinding and blanking line, a stamping line, automatic quality inspection, automatic packing, three-dimensional warehousing and an AGV system.
  • the output end of the equipment information module is electrically connected to the input end of the unwinding and blanking line.
  • the output of the equipment information module The end of the equipment information module is electrically connected to the input end of the stamping line, the output end of the equipment information module is electrically connected to the input end of automatic quality inspection, the output end of the equipment information module is electrically connected to the input end of automatic packaging, the output end of the equipment information module is electrically connected to the stereo
  • the input end of the warehousing is electrically connected, the output end of the equipment information module is electrically connected to the input end of the AGV system, the output end of the planning and production scheduling module is electrically connected to the input end of the uncoiling blanking line, and the output end of the planning and production scheduling module is electrically connected to the stamping line.
  • the input end of the material data module is electrically connected to the input end of the unwinding blanking line.
  • the output end of the material data module is electrically connected to the input end of the stamping line, the output end of the material BOM module is electrically connected to the input end of the uncoiling blanking line, and the output end of the material BOM module is electrically connected to the input end of the stamping line.
  • the unmanned intelligent manufacturing system of the stamping factory is equipped with a management system and an execution system.
  • the management system includes production management, equipment management, quality management, material management, production line management, personnel management, general control display and sub-control.
  • Display and execution systems include automatic feeding system at the beginning of the line, plan progress management system, AGV automatic handling system, automatic product quality inspection system, automatic packing system at the end of the line, inventory material management system, automatic end picker replacement system and mold storage machine Mold change system.
  • the unmanned stamping line can be monitored, thereby facilitating management by managers.
  • the AGV automatic handling system is an intelligent unmanned forklift or a trackless intelligent automatic handling trolley.
  • the transportation weight of the forklift is less than five tons.
  • the first material inventory module is a warehouse, and an intelligent code scanning device is installed inside the warehouse to identify the type of material frame.
  • the output end of the planned production scheduling module is electrically connected to a mobile phone terminal, which is a smartphone.
  • the plan arranged by the planned production scheduling module can be sent to the management to avoid being unable to process it in time when the management is not in the factory.
  • a visualization system is provided inside the equipment information module, and the visualization system is a high-definition camera.
  • a technical optimization solution of the present invention by setting up a visualization system, it can facilitate the implementation of work at each position on site and the management of on-site work by leaders. It is proposed to add visual management billboards in workshops and offices to implement and display various construction plans and planning implementation plans. , whether the preparation work for each position has been completed, whether the project is progressing smoothly and whether there are early warning problems.
  • the planning and scheduling module is a computer
  • the production order module is a keyboard and mouse.
  • the production scheduling module is a computer, so that workers can directly view it, and the production order module is a keyboard and mouse, so detailed information can be input into the production scheduling module.
  • the stamping line is the stamping workshop
  • the automatic quality inspection is the product quality inspection device.
  • the stamping line as a stamping workshop, devices in the stamping line can be avoided from being placed everywhere, thereby facilitating management by staff.
  • the working principle and usage process of the present invention when using it, the staff first transfers the data into the planned production module through the automatic production scheduling module, analyzes the data and creates the production schedule through the planned production module to form a planned order, and then through the planned production module
  • the warehouse data module and material inventory module two transfer the warehouse inventory data into the material inventory module one. After completion, the material BOM will be collected
  • the data is transferred into the material BOM module, and then the order data is transferred into the material data module through the production order module.
  • the material data module drives the decoil blanking line and stamping line through the order data, and pairs the decoil blanking line and stamping line through the order data.
  • the raw materials transmitted from the material inventory module 1 and the material BOM module are processed to shape the raw materials, and then the molding raw materials are detected through automatic quality inspection, and then the molding raw materials are packed through automatic boxing, and then the molding raw materials are put into the three-dimensional Storage is carried out inside the warehouse, thereby achieving the effect of automated production.
  • this unmanned intelligent manufacturing system by setting up the ERP system, will collect market sales data and transfer it to the interior of the unmanned intelligent manufacturing system of the stamping factory, and control the unmanned stamping through the unmanned intelligent manufacturing system of the stamping factory. line, adjust the workshop production decision-making, give priority to production or new models, and rationally allocate workshop auxiliary resources according to the priority level, thereby achieving the effect of automated production and solving the problem of being unable to perform automated production.

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Abstract

公开了一种无人化智能制造系统，包括冲压工厂无人化智能制造系统，冲压工厂无人化智能制造系统的输入端电连接有ERP系统，冲压工厂无人化智能制造系统的输出端电连接有无人化冲压线，冲压工厂无人化智能制造系统包括物料数据模块、物料库存模块一、物料BOM模块、计划排产模块和设备信息模块。

Description

一种无人化智能制造系统
本发明要求于2022年4月9日提交中国专利局、申请号为202210368662.9、发明名称为“一种无人化智能制造系统”的中国专利申请的优先权，其全部内容通过引用结合在本发明中。
技术领域
本发明涉及汽车制造冲压工厂技术领域，具体为一种无人化智能制造系统。
背景技术
汽车制造冲压工厂在使用时都是通过工作人员手动进行规划，还需要大量的工作人员对机械进行操作，无法进行自动化制作，导致使用者在使用时需要大量的工作人员进行操作，从而增加了使用者的工作强度，浪费了大量的时间。
发明内容
为解决上述背景技术中提出的问题，本发明的目的在于提供一种无人化智能制造系统，具备可以进行自动化制作的优点，解决了无法进行自动化制作的问题。
为实现上述目的，本发明提供如下技术方案：一种无人化智能制造系统，包括冲压工厂无人化智能制造系统，所述冲压工厂无人化智能制造系统的输入端电连接有ERP系统，所述冲压工厂无人化智能制造系统的输出端电连接有无人化冲压线，所述冲压工厂无人化智能制造系统包括物料数据模块、物料库存模块一、物料BOM模块、计划排产模块和设备信息模块；
所述ERP系统包括生产订单模块、仓库数据模块、物料库存模块二、物料BOM和自动排产模块，所述生产订单模块的输出端与物料数据模块的输入端电连接，所述仓库数据模块的输出端与物料库存模块一的输入端电连接，所述物料库存模块二的输出端与物料库存模块一的输入端电连接，所述物料BOM的输出端与物料BOM模块的输出端电连接，所述自动排产模块的输出端与计划排产模块的输入端电连接；
所述无人化冲压线包括开卷落料线、冲压线、自动质检、自动装箱、立体仓储和AGV系统，所述设备信息模块的输出端与开卷落料线的输入端电连接，所述设备信息模块的输出端与冲压线的输入端电连接，所述设备信息模块的输出端与自动质检的输入端电连接，所述设备信息模块的输出端与自动装箱的输入端电连接，所述设备信息模块的输出端与立体仓储的输入端电连接，所述设备信息模块的输出端与AGV系统的输入端电连接，所述计划排产模块的输出端与开卷落料线的输入端电连接，所述计划排产模块的输出端与冲压线的输入端电连接，所述物料数据模块的输出端与开卷落料线的输入端电连接，所述物料数据模块的输出端与冲压线的输入端电连接，所述物料BOM模块的输出端与开卷落料线的输入端电连接，所述物料BOM模块的输出 端与冲压线的输入端电连接。
作为本发明优选的，所述冲压工厂无人化智能制造系统的内部设置有管理系统和执行系统，所述管理系统包括生产管理、设备管理、质量管理、物料管理、产线管理、人员管理、总控展示和分控展示，所述执行系统包括线首自动上料系统、计划进度管理系统、AGV自动搬运系统、产品自动质检系统、线尾自动装箱系统、库存物料管理系统、端拾器自动更换系统和模具存储机换膜系统。
作为本发明优选的，所述AGV自动搬运系统为智能无人叉车或无轨智能自动搬运小车，所述叉车的运输重量小于五吨。
作为本发明优选的，所述物料库存模块一为仓库，所述仓库的内部设置有智能扫码识别料框种类装置。
作为本发明优选的，所述计划排产模块的输出端电连接有手机终端，所述手机终端为智能手机。
作为本发明优选的，所述设备信息模块的内部设置有可视化系统，所述可视化系统为高清摄像头。
作为本发明优选的，所述计划排产模块为电脑，所述生产订单模块为键盘和鼠标。
作为本发明优选的，所述冲压线为冲压车间，所述自动质检为产品质量无人化检测装置。
与现有技术相比，本发明的有益效果如下：
1、本发明通过设置ERP系统，将收集市场销售数据传入冲压工厂无人化智能制造系统的内部，通过冲压工厂无人化智能制造系统控制无人化冲压线，调整车间生产决策，生产优先还是新车型优先，根据优先级别合理调配车间辅助资源，从而达到了可以进行自动化制作的效果，解决了无法进行自动化制作的问题，该无人化智能制造系统，具备可以进行自动化制作的优点，使用者在使用时不需要大量的工作人员进行操作，从而减轻了使用者的工作强度，节省了大量的时间。
2、本发明通过设置管理系统，可以对无人化冲压线进行监控，从而方便管理人员进行管理。
3、本发明通过设置AGV自动搬运系统，可以对原料进行搬运，从而方便工作人员对原料进行搬运。
4、本发明通过设置物料库存模块一为仓库，可以对原料和加工后的工件储存。
5、本发明通过设置手机终端，可以将计划排产模块安排的计划发送到管理层，避免管理层不在工厂时无法及时处理，各岗位人员可以通过手机终端知悉自己的工作内容，提前做好准备。
6、本发明通过设置可视化系统，可以便于现场各岗位工作实施，以及领导对现场工作的管理，拟定在车间和办公室增加可视化管理看板，实施显示各施工计划、规划实施方案、各岗位 准备工作是否完成、项目进展是否顺利和是否存在预警问题。
7、本发明通过计划排产模块为电脑，可以使工作人员直接观看，通过生产订单模块为键盘和鼠标，可以对计划排产模块输入详细的信息。
8、本发明通过冲压线为冲压车间，可以避免冲压线中的装置无序安放，从而方便工作人员进行管理。
附图说明
图1为本发明系统图；
图2为本发明冲压工厂无人化智能制造系统和ERP系统对接系统图；
图3为本发明冲压工厂无人化智能制造系统和无人化冲压线对接系统图；
图4为本发明冲压工厂无人化智能制造系统工作流程系统图；
图5为本发明冲压工厂无人化智能制造系统架构系统图。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
如图1至图5所示，本发明提供的一种无人化智能制造系统，包括冲压工厂无人化智能制造系统，冲压工厂无人化智能制造系统的输入端电连接有ERP系统，冲压工厂无人化智能制造系统的输出端电连接有无人化冲压线，冲压工厂无人化智能制造系统包括物料数据模块、物料库存模块一、物料BOM模块、计划排产模块和设备信息模块；
ERP系统包括生产订单模块、仓库数据模块、物料库存模块二、物料BOM和自动排产模块，生产订单模块的输出端与物料数据模块的输入端电连接，仓库数据模块的输出端与物料库存模块一的输入端电连接，物料库存模块二的输出端与物料库存模块一的输入端电连接，物料BOM的输出端与物料BOM模块的输出端电连接，自动排产模块的输出端与计划排产模块的输入端电连接；
无人化冲压线包括开卷落料线、冲压线、自动质检、自动装箱、立体仓储和AGV系统，设备信息模块的输出端与开卷落料线的输入端电连接，设备信息模块的输出端与冲压线的输入端电连接，设备信息模块的输出端与自动质检的输入端电连接，设备信息模块的输出端与自动装箱的输入端电连接，设备信息模块的输出端与立体仓储的输入端电连接，设备信息模块的输出端与AGV系统的输入端电连接，计划排产模块的输出端与开卷落料线的输入端电连接，计划排产模块的输出端与冲压线的输入端电连接，物料数据模块的输出端与开卷落料线的输入端电连 接，物料数据模块的输出端与冲压线的输入端电连接，物料BOM模块的输出端与开卷落料线的输入端电连接，物料BOM模块的输出端与冲压线的输入端电连接。
参考图5，冲压工厂无人化智能制造系统的内部设置有管理系统和执行系统，管理系统包括生产管理、设备管理、质量管理、物料管理、产线管理、人员管理、总控展示和分控展示，执行系统包括线首自动上料系统、计划进度管理系统、AGV自动搬运系统、产品自动质检系统、线尾自动装箱系统、库存物料管理系统、端拾器自动更换系统和模具存储机换模系统。
作为本发明的一种技术优化方案，通过设置管理系统，可以对无人化冲压线进行监控，从而方便管理人员进行管理。
参考图4，AGV自动搬运系统为智能无人叉车或无轨智能自动搬运小车，叉车的运输重量小于五吨。
作为本发明的一种技术优化方案，通过设置AGV自动搬运系统，可以对原料进行搬运，从而方便工作人员对原料进行搬运。
参考图2，物料库存模块一为仓库，仓库的内部设置有智能扫码识别料框种类装置。
作为本发明的一种技术优化方案，通过设置物料库存模块一和物料库存模块二为仓库，可以对原料和加工后的工件储存。
参考图4，计划排产模块的输出端电连接有手机终端，手机终端为智能手机。
作为本发明的一种技术优化方案，通过设置手机终端，可以将计划排产模块安排的计划发送到管理层，避免管理层不在工厂时无法及时处理。
参考图4，设备信息模块的内部设置有可视化系统，可视化系统为高清摄像头。
作为本发明的一种技术优化方案，通过设置可视化系统，可以便于现场各岗位工作实施，以及领导对现场工作的管理，拟定在车间和办公室增加可视化管理看板，实施显示各施工计划、规划实施方案、各岗位准备工作是否完成、项目进展是否顺利和是否存在预警问题。
参考图2，计划排产模块为电脑，生产订单模块为键盘和鼠标。
作为本发明的一种技术优化方案，通过计划排产模块为电脑，可以使工作人员直接观看，通过生产订单模块为键盘和鼠标，可以对计划排产模块输入详细的信息。
参考图3，冲压线为冲压车间，自动质检为产品质量检测装置。
作为本发明的一种技术优化方案，通过冲压线为冲压车间，可以避免冲压线中的装置四处安放，从而方便工作人员进行管理。
本发明的工作原理及使用流程：使用时，工作人员先通过自动排产模块将数据传入计划排产模块的内部，通过计划排产模块对数据进行分析和制作排产形成计划订单，再通过仓库数据模块和物料库存模块二将仓库库存数据传入物料库存模块一的内部，完成后，物料BOM将收集 的数据传入物料BOM模块的内部，再通过生产订单模块将订单数据传入物料数据模块的内部，物料数据模块通过订单数据驱动开卷落料线和冲压线，通过开卷落料线和冲压线对物料库存模块一和物料BOM模块传输来的原料进行加工，使原料成型，再通过自动质检对成型原料的进行检测，再通过自动装箱对成型原料进行装箱，然后将成型原料放入立体仓储的内部进行储存，从而达到了可以进行自动化制作的效果。
综上所述：该无人化智能制造系统，通过设置ERP系统，将收集市场销售数据传入冲压工厂无人化智能制造系统的内部，通过冲压工厂无人化智能制造系统控制无人化冲压线，调整车间生产决策，生产优先还是新车型优先，根据优先级别合理调配车间辅助资源，从而达到了可以进行自动化制作的效果，解决了无法进行自动化制作的问题。
需要说明的是，在本文中，诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来，而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (8)

  1. 一种无人化智能制造系统，包括冲压工厂无人化智能制造系统，其特征在于：所述冲压工厂无人化智能制造系统的输入端电连接有ERP系统，所述冲压工厂无人化智能制造系统的输出端电连接有无人化冲压线，所述冲压工厂无人化智能制造系统包括物料数据模块、物料库存模块一、物料BOM模块、计划排产模块和设备信息模块；
    所述ERP系统包括生产订单模块、仓库数据模块、物料库存模块二、物料BOM和自动排产模块，所述生产订单模块的输出端与物料数据模块的输入端电连接，所述仓库数据模块的输出端与物料库存模块一的输入端电连接，所述物料库存模块二的输出端与物料库存模块一的输入端电连接，所述物料BOM的输出端与物料BOM模块的输出端电连接，所述自动排产模块的输出端与计划排产模块的输入端电连接；
    所述无人化冲压线包括开卷落料线、冲压线、自动质检、自动装箱、立体仓储和AGV系统，所述设备信息模块的输出端与开卷落料线的输入端电连接，所述设备信息模块的输出端与冲压线的输入端电连接，所述设备信息模块的输出端与自动质检的输入端电连接，所述设备信息模块的输出端与自动装箱的输入端电连接，所述设备信息模块的输出端与立体仓储的输入端电连接，所述设备信息模块的输出端与AGV系统的输入端电连接，所述计划排产模块的输出端与开卷落料线的输入端电连接，所述计划排产模块的输出端与冲压线的输入端电连接，所述物料数据模块的输出端与开卷落料线的输入端电连接，所述物料数据模块的输出端与冲压线的输入端电连接，所述物料BOM模块的输出端与开卷落料线的输入端电连接，所述物料BOM模块的输出端与冲压线的输入端电连接。
  2. 根据权利要求1所述的一种无人化智能制造系统，其特征在于：所述冲压工厂无人化智能制造系统的内部设置有管理系统和执行系统，所述管理系统包括生产管理、设备管理、质量管理、物料管理、产线管理、人员管理、总控展示和分控展示，所述执行系统包括线首自动上料系统、计划进度管理系统、AGV自动搬运系统、产品自动质检系统、线尾自动装箱系统、库存物料管理系统、端拾器自动更换系统和模具存储机换模系统。
  3. 根据权利要求2所述的一种无人化智能制造系统，其特征在于：所述AGV自动搬运系统为智能无人叉车或无轨智能自动搬运小车，所述叉车的运输重量小于五吨。
  4. 根据权利要求1所述的一种无人化智能制造系统，其特征在于：所述物料库存模块一为仓库，所述仓库的内部设置有智能扫码识别料框种类装置。
  5. 根据权利要求1所述的一种无人化智能制造系统，其特征在于：所述计划排产模块的输出端电连接有手机终端，所述手机终端为智能手机。
  6. 根据权利要求1所述的一种无人化智能制造系统，其特征在于：所述设备信息模块的内部设置有可视化系统，所述可视化系统为高清摄像头。
  7. 根据权利要求1所述的一种无人化智能制造系统，其特征在于：所述计划排产模块为电脑，所述生产订单模块为键盘和鼠标。
  8. 根据权利要求1所述的一种无人化智能制造系统，其特征在于：所述冲压线为冲压车间，所述自动质检为产品质量无人化检测装置。
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