WO2023193217A1 - 连续复合料带的标记处理方法、装置和计算机设备 - Google Patents
连续复合料带的标记处理方法、装置和计算机设备 Download PDFInfo
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Definitions
- the present application relates to the technical field of lithium batteries, and in particular to a marking processing method, device, computer equipment, storage medium and computer program product for a continuous composite material strip.
- lithium batteries are widely used.
- lithium batteries are used in new energy vehicles, mobile phones, laptops, etc. Therefore, the quality of batteries is of vital importance, and how to efficiently and accurately check battery quality during the production process has become an urgent problem for battery manufacturers.
- the quality of the basic pole pieces is tested during the production process.
- accurate segmentation of the pole pieces affects the quality of the pole pieces to a certain extent.
- the traditional segmentation method is based on the winding process, and the existing method cannot perform segmentation marking processing on the continuous composite tape.
- the present application provides a marking processing method for a continuous composite material strip.
- the methods include:
- the position of the second pole piece edge in the acquisition sequence in the continuous composite material strip is marked as the polar piece position of the continuous composite material strip.
- a first image sequence is obtained by collecting images of a continuous composite material strip, and multiple images in the first image sequence are spliced according to the acquisition order to obtain an image to be detected including at least one pole piece structure. If the to-be-detected image is identified, If the detection image includes two pole piece edges, then the position of the second pole piece edge in the acquisition sequence in the continuous composite material belt is marked as the position of the dividing pole piece of the continuous composite material belt.
- image recognition technology according to the continuous composite material belt Distribution characteristics of the pole pieces in the material belt, identify the pole piece edges in the continuous composite material belt, determine the position of the pole pieces, obtain the specific position information of the pole pieces, and accurately mark the continuous composite material belt into pieces.
- the marking processing method of the continuous composite material belt further includes:
- the image to be detected is spliced with the next frame image adjacent to the image to be detected in the first image sequence, and the image to be detected is updated. Detect images.
- a new image to be detected is obtained by splicing the image to be detected and the next frame image adjacent to the image to be detected; for the obtained new image
- the image to be detected is re-identified on the edge of the pole piece to improve the accuracy of segmentation marking processing of continuous composite material belts.
- the marking processing method of the continuous composite material strip also includes: using the image where the edge of the second pole piece is located as the first frame image for splicing the next image to be detected, and returning to splicing the image sequence in the order of acquisition.
- the step of obtaining an image to be detected including at least one pole piece structure from a plurality of images.
- the image at the edge of the second pole piece corresponding to the position of the previous pole piece is used as the first frame image for splicing the next image to be detected.
- the first image sequence is acquired from the first side of the continuous composite strip, and the method further includes:
- Collect a second image sequence of the continuous composite material belt during transportation to the lamination process is obtained by collecting the second side of the continuous composite material belt; the first side and the second The surface is the opposite surface of the continuous composite material belt;
- the second image sequence For the second image sequence, splice multiple images in the second image sequence in the order of acquisition to obtain an image to be detected that includes at least one pole piece structure; if it is recognized that the image to be detected includes two pole pieces edge, then the position of the edge of the second pole piece in the collection sequence in the continuous composite material belt is marked as the position of the dividing pole piece of the continuous composite material belt, and the dividing line of the continuous composite material belt on the second surface is obtained. pole piece position;
- the position of the polarizing piece of the continuous composite material strip on the first side and the position of the polarizing piece on the second side are the same, the position of the polarizing piece of the continuous composite strip is determined.
- an image to be detected including at least one pole piece structure is obtained; if the image to be detected is identified includes two pole piece edges, then the position of the second pole piece edge in the collection sequence in the continuous composite material belt is marked as the position of the dividing pole piece of the continuous composite material belt; the positions of the continuous composite material belt on the first side and the The position of the pole piece on the second side; determine the final pole piece position of the continuous composite belt by judging whether the pole piece positions on the first and second sides are the same pole piece position.
- the marking processing method of the continuous composite material belt further includes:
- the image to be detected is output, and abnormality detection is performed on the continuous composite material strip.
- the edge of the pole piece is not recognized in the image to be detected, and the image to be detected is output.
- the abnormal position on the continuous composite material belt is determined; based on the determined abnormal position, the abnormal part of the continuous composite material belt can be quickly and accurately determined and abnormal detection is performed to ensure Quality of continuous composite strips with polarizers.
- the marking processing method of the continuous composite material belt further includes:
- the image between the edge of the first pole piece and the edge of the second pole piece is extracted, and the pole piece unit image is output.
- the edge spacing between the edge of the first pole piece and the edge of the second pole piece in the collection sequence is determined according to the position of the pole pieces.
- the pole piece unit image between the edge of the first pole piece and the edge of the second pole piece in the collection sequence is output; the pole piece on the continuous composite material belt is obtained.
- the pole piece unit image of the unit; the pole piece unit image can be used to detect the continuous composite material belt and locate the specific detection position of the continuous composite material belt.
- determining the edge spacing between the first pole piece edge and the second pole piece edge includes:
- the edge spacing between the first pole piece edge and the second pole piece edge is obtained according to the position coordinates.
- the first pole piece edge and the second pole piece edge are calculated based on the position coordinates under the same image coordinates.
- the edge spacing between them improves the accuracy and reliability of edge spacing.
- the method also includes:
- the battery core segmentation conditions are met, it is determined whether the cumulative length of multiple continuous pole piece units in the continuous composite material belt meets the battery core length requirements; wherein, one battery core includes a preset number of pole piece units;
- the pole piece unit image is output.
- the battery core to which each pole piece unit belongs can be determined.
- the data of the continuous composite material strip in each process can be specifically bound to the corresponding pole piece unit.
- the battery cells corresponding to the chip unit and the pole piece unit can realize the data traceability of the continuous composite material strip.
- detecting whether the pole piece unit image satisfies the cell segmentation condition based on the image features includes:
- the tail mark can be used to initially and accurately determine whether the battery cell segmentation conditions are met.
- the marking of the cutting position of the cell includes:
- the position of the battery core tail mark in the image feature in the continuous composite material strip is marked as the cutting position of the battery core.
- the position of the cell tail mark in the image feature in the continuous composite material strip is marked as the cutting position of the cell, ensuring the integrity of the cell.
- the method before marking the cutting position of the battery core, the method further includes:
- the tail marking in the conditions is required; by obtaining the image acquisition pulse value of the continuous composite material belt during transportation to the lamination process, the error of the cutting position of the battery core is corrected, and the accuracy of marking the cutting position of the battery core is improved. sex.
- this application also provides a marking processing device for a continuous composite material belt.
- the device includes:
- the image acquisition module is used to acquire the first image sequence of the continuous composite material belt during transportation to the lamination process
- An image to be detected determination module configured to splice multiple images in the first image sequence in a collection order to obtain an image to be detected including at least one pole piece structure
- a pole piece segmentation module used to mark the position of the second pole piece edge in the collection sequence in the continuous composite material belt as a continuous composite material if it is recognized that the image to be detected includes two pole piece edges.
- the position of the polarizing piece of the belt is not limited to the position of the polarizing piece of the belt.
- this application also provides a computer device.
- the computer device includes a memory and a processor, the memory stores a computer program, and the processor implements the following steps when executing the computer program:
- the position of the second pole piece edge in the acquisition sequence in the continuous composite material strip is marked as the polar piece position of the continuous composite material strip.
- the present application also provides a marking processing system for a continuous composite material belt.
- the processing system includes an image acquisition component, an encoder, a memory and a computer device as described above.
- the image acquisition component supports the continuous composite material belt, and the continuous composite material belt drives the encoder to work during the operation of the material belt.
- the computer device includes a memory and a processor, the memory stores a computer program, and the processor implements the following steps when executing the computer program:
- the position of the second pole piece edge in the acquisition sequence in the continuous composite material strip is marked as the polar piece position of the continuous composite material strip.
- this application also provides a computer-readable storage medium.
- the computer readable storage medium has a computer program stored thereon, and when the computer program is executed by the processor, the following steps are implemented:
- the position of the second pole piece edge in the acquisition sequence in the continuous composite material strip is marked as the polar piece position of the continuous composite material strip.
- this application also provides a computer program product.
- the computer program product includes a computer program that implements the following steps when executed by a processor:
- the position of the second pole piece edge in the acquisition sequence in the continuous composite material strip is marked as the polar piece position of the continuous composite material strip.
- Figure 1 is an application environment diagram of the marking processing method for continuous composite material belts in one embodiment
- Figure 2 is a schematic flow chart of a marking processing method for a continuous composite material belt in one embodiment
- Figure 3a is a distribution diagram of continuous composite material belts in one embodiment
- Figure 3b is an imaging schematic diagram of a laminated composite material strip at a non-first position in one embodiment
- Figure 4 is a schematic diagram of image acquisition and buffering of a continuous composite material belt in one embodiment
- Figure 5 is a schematic flow chart of a marking processing method for a continuous composite material belt in another embodiment
- Figure 6 is a schematic diagram of the imaging of the anode continuous laminated composite strip from beginning to end and a schematic diagram of the image of the pole piece unit in one embodiment
- Figure 7a is a schematic diagram of the imaging of the first side of the continuous composite material belt including the tail piece and the schematic diagram of the image of the pole piece unit in one embodiment
- Figure 7b is a schematic diagram of the imaging of the tail piece and the pole piece unit image of the second side of the continuous composite strip in one embodiment
- Figure 8 is a schematic diagram of image splicing of continuous composite material strips in one embodiment
- Figure 9 is a schematic flowchart of a method for processing separate battery cells in one embodiment
- FIG. 10 is a schematic flowchart of a battery cell processing method in another embodiment
- Figure 11 is a schematic diagram of an image of a pole piece unit in one embodiment
- Figure 12 is a schematic flow chart of a marking processing method for a continuous composite material belt in another embodiment
- Figure 13 is a structural block diagram of a marking processing device for a continuous composite material belt in one embodiment
- Figure 14 is an internal structure diagram of a computer device in one embodiment
- Figure 15 is a structural block diagram of a marking processing system for a continuous composite material belt in one embodiment
- Figure 16 is a schematic diagram of the hardware layout corresponding to the marking processing system of the continuous composite material belt in one embodiment.
- an embodiment means that a particular feature, structure or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application.
- the appearances of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those skilled in the art understand, both explicitly and implicitly, that the embodiments described herein may be combined with other embodiments.
- multiple refers to more than two (including two).
- multiple groups refers to two or more groups (including two groups), and “multiple pieces” refers to It is more than two pieces (including two pieces).
- the battery core plays an important role in the power battery.
- the battery core determines the quality and quality of the battery product, and is also related to the battery life and capacity.
- the current power battery is formed by winding.
- picture information is obtained through a line array camera, and offline training is performed to obtain the pole piece defect feature library.
- the pictures are obtained in a loop, and Combined with the pole piece defect feature library, defects are detected on the obtained pictures until the entire battery pole piece is inspected and the defects are automatically marked.
- the defect location is marked and recorded through the encoder signal and PLC. This method only involves defect recording and physical marking based on the current roll length position, and does not involve how to differentiate the pole pieces of the composite strip after the anode and cathode are continuously laminated.
- the current production and forming of power batteries usually adopts the winding process.
- the winding process is different from the lamination process.
- the lamination process refers to cutting the positive and negative electrodes into small pieces and then laminating them with the isolation film to form a small cell unit.
- the winding process refers to obtaining power batteries through stirring, coating, cold pressing, cutting and slitting, welding, winding, top sealing, liquid injection, formation and forming.
- the two processes are different.
- the detection method of the winding-formed power battery cannot accurately distinguish the pole pieces of the composite strip after the anode and cathode are continuously laminated, and it cannot mark the pole pieces in the continuous composite strip. It is also impossible to locate the defect location during defect detection.
- a first image sequence is obtained by collecting images of a continuous composite material strip; multiple images in the first image sequence are spliced in the order of acquisition to obtain an image to be detected including at least one pole piece structure; if the image to be detected is identified If the image includes two pole piece edges, the position of the second pole piece edge in the acquisition sequence in the continuous composite material belt is marked as the position of the dividing pole piece of the continuous composite material belt; by identifying the pole piece in the continuous composite material belt The edge determines the position of the pole piece, obtains the specific position information of the pole piece, and accurately marks the continuous composite material belt into pieces.
- the edges of the pole pieces in the continuous composite material belt are identified to determine the position of the pole pieces, so that the composite material belt after the anode continuous stacked cathode and anode compound can be accurately polarized.
- the pieces are distinguished to obtain the specific position information of the pole pieces, and the continuous composite material belt is segmented and marked according to the specific position information of the pole pieces.
- the length of the continuous composite material strip of the battery core in the battery and the number of layers of the battery core are known, the number of layers of the battery core where the pole piece in the continuous composite material strip is located can also be obtained based on the length of the pole piece.
- the marking processing method for continuous composite material strips provided by the embodiments of the present application is exemplified by applying this method to a terminal. It can be understood that this method can also be applied to a server, and can also be applied to a system including a terminal and a server, and Achieved through the interaction between the terminal and the server.
- the image acquisition unit in the pulse trigger terminal collects images of the continuous composite material belt in the direction of the belt to obtain a first image sequence of the continuous composite material belt; splice multiple images in the first image sequence according to the acquisition order to obtain at least An image to be detected of a pole piece structure; if it is recognized that the image to be detected includes two pole piece edges, the position of the second pole piece edge in the acquisition sequence in the continuous composite material belt is marked as the segment of the continuous composite material belt. pole piece position.
- the continuous composite material belt may be, but is not limited to, a continuous composite material belt with continuous anodes.
- the terminal can be, but is not limited to, various personal computers, laptops, smartphones, tablets, and Internet of Things devices; it can also be process equipment for continuous composite material belts.
- the marking processing method for continuous composite material strips provided by the embodiments of the present application can also be applied to the application environment as shown in Figure 1 .
- the application environment includes station 1, station 2, ......... and station n.
- the marking processing method of the continuous composite material belt corresponds to the target stations in station 1, station 2, ......... and station n.
- the image acquisition device (including different types of cameras, such as line scan cameras) acquires images of the continuous composite material belt at the target station, and the image acquisition device and the terminal communicate through the network.
- the image acquisition equipment is triggered by the encoder to collect the first image sequence of the continuous composite material belt, and the collected first image sequence is cached in the equipment buffer area; the terminal obtains the first image sequence from the equipment buffer area, and splices the first image sequence in the acquisition order.
- Multiple images in an image sequence are used to obtain an image to be detected that includes at least one pole piece structure; if it is recognized that the image to be detected includes two pole piece edges, the second pole piece edge in the acquisition sequence is in the continuous composite material
- the positions in the belt are marked as the positions of the polarizers of the continuous composite belt.
- a marking processing method for continuous composite material strips is provided.
- the application of this method to a terminal is used as an example to illustrate, including the following steps:
- Step 202 Collect a first image sequence of the continuous composite material strip.
- the continuous composite material belt includes a base belt and a layer structure compounded on the base belt.
- the layer structure and its corresponding base belt together form a pole piece structure.
- the continuous composite material belt can include one or more pole piece structures arranged in sequence.
- the basebands in the pole piece structure are the same baseband, that is, from the perspective of each pole piece structure, the entire baseband is continuous.
- the continuous composite material belt is an anode-continuous continuous composite material belt as an example for explanation.
- the composition of the base tape includes a separator and anode material tape
- the layer structure includes a cathode sheet, cathode tabs and anode tabs. That is, the anode continuous composite material belt consists of a separator, anode material belt, cathode sheet, cathode tab and anode tab.
- the first image sequence of the continuous composite strip may also include: determining a preset length of the anode strip, cutting the anode strip according to the preset length, and obtaining at least one anode strip score. segments; cover each anode material belt segment with a separator to obtain a base belt; set layer structures on the upper and lower layers of the base belt in sequence to obtain a continuous composite material belt.
- the preset length is set in advance; setting the layer structure includes sequentially arranging cathode pole pieces, cathode tabs and anode tabs on the upper and lower layers of the baseband.
- the anode tape is cut according to the preset length, the upper and lower layers of the anode tape are covered with separators, and the cathode sheets are alternately attached to the upper and lower layers.
- a continuous laminated composite strip of anode is obtained.
- the continuous composite material belt is a continuous laminated composite material belt for the anode.
- the specific laminated composite material belt distribution diagram is shown in Figure 3a.
- a complete laminated composite material belt mainly consists of two upper and lower layers of separators 111 and 112 wrapping the anode material.
- the belt 110 is composed of an upper cathode sheet 108 and a lower cathode sheet 109 alternately combined; the cathode tabs and anode tabs cannot be shown in Figure 3a.
- Figure 3b it is a schematic imaging diagram of the laminated composite material strip at non-head and tail positions in one embodiment, including cathode sheet 101, cathode tab 102, anode tab 103 (anode is not visible), diaphragm area 104 (cathode Invisible on the reverse side, the same cathode tab as 102 is exposed), the pole piece edge 105 and the pole piece edge 106, the pole piece edge 105 and the pole piece edge 106 are the pole piece edges of different cathode pieces.
- the anode continuous laminated composite material belt includes both front and back sides.
- the first image sequence collected here can be an image sequence of any side of the anode continuous laminated composite material belt, or it can be the front and back of the anode continuous laminated composite material belt. Sequence of acquired images from both sides.
- the first image sequence is an image sequence of one side of the anode-continuous laminated composite material strip as an example for explanation.
- the battery is obtained by passing the continuous laminated composite material strip of the anode through the laminated forming process.
- the anode's continuous laminated composite material belt needs to be transported to the battery production process according to the preset belt taking direction. After the lamination process, the battery core is obtained.
- the first sequence of images collected here of the continuous laminated composite material strip of the anode is not limited to a certain process in the battery production process.
- the first image sequence acquired may be an image sequence of a continuous laminated composite strip of anode during transportation to the lamination process.
- the terminal collects images of the laminated composite material belt in the direction of the strip of the anode continuous laminated composite material belt according to the preset acquisition frequency, and obtains the center image of the front and back sides of the anode continuous laminated composite material belt.
- the first image sequence of any side splicing each image in the collected first image sequence in the order of collection and caching into the picture buffer area.
- Figure 4 it is a schematic diagram of image acquisition and buffering of laminated composite material strips in one embodiment.
- the image acquisition is assumed to be triggered according to the preset acquisition frequency, and the images are spliced into the image cache in order according to the first-come, first-served principle.
- the image acquisition sequence and image acquisition cache sequence in Figure 4 are 401->402->403->404->...->n; then the splicing sequence and detection image acquisition sequence must also be 401->402- >403->404->...->n.
- Step 204 Splice multiple images in the first image sequence in the order of collection to obtain an image to be detected including at least one pole piece structure.
- multiple images in the first image sequence are spliced in the acquisition sequence as shown in Figure 4 to obtain at least one image to be detected including a pole piece structure.
- multiple images in the first image sequence are spliced according to the collection order to obtain a fixed height image to be detected; wherein the fixed height is used to ensure that the obtained image to be detected including at least one pole piece structure.
- Step 206 If it is recognized that the image to be detected includes two pole piece edges, mark the position of the second pole piece edge in the acquisition sequence in the continuous composite material strip as the polar piece position of the continuous composite material strip.
- the two pole piece edges refer to the pole piece edges of two consecutive different cathode pole pieces on the same surface of the continuous anode laminated composite material. It can be understood that the edge of the pole piece here is the edge of the pole piece at the same position relative to the corresponding cathode pole piece.
- the cathode electrode piece includes an upper electrode piece edge and a lower electrode piece edge.
- the two identified electrode piece edges may be, but are not limited to, the upper electrode piece edges of two consecutive different cathode electrode pieces.
- the two pole piece edges include the first pole piece edge and the second pole piece edge; the first pole piece edge and the second pole piece edge are determined according to the order of identifying the image to be detected, and the order of identifying the image to be detected and the image
- the collection order is the same.
- the terminal obtains the tape running direction of the anode continuous laminated composite material tape (that is, the transmission direction of the anode continuous laminated composite material tape). Based on the tape running direction, an edge-finding algorithm is used to perform image recognition on the image to be detected, and determines the image to be detected. Detect the target area in the image and identify whether there are two pole piece edges in the image corresponding to the target area. If it is recognized that the image to be detected includes two pole piece edges, then the position of the second pole piece edge in the acquisition sequence in the laminated composite material strip is marked as the polar piece position of the laminated composite material strip, and is obtained separately. The position coordinates of the two pole piece edges in the image to be detected are obtained to obtain the position information of the two pole piece edges.
- a first image sequence is obtained by collecting images of the continuous composite material strip; multiple images in the first image sequence are spliced in the order of acquisition to obtain a to-be-detected image including at least one pole piece structure. image; if it is recognized that the image to be detected includes two pole piece edges, the position of the second pole piece edge in the acquisition sequence in the continuous composite material belt is marked as the polar piece position of the continuous composite material belt; by identifying the continuous composite material belt The edge of the pole piece in the composite material belt determines the position of the pole piece, obtains the specific position information of the pole piece, and accurately marks the continuous composite material belt.
- a marking processing method for a continuous composite material belt is provided. This method is applied to the terminal and the continuous composite material belt is a continuous composite material belt with an anode as an example. Includes the following steps:
- Step 502 Collect a first image sequence of the continuous composite material strip.
- Step 504 Splice multiple images in the first image sequence in the order of acquisition to obtain an image to be detected including at least one pole piece structure.
- Step 506 Determine whether there is a pole piece edge; if so, execute step 510; otherwise, execute step 508.
- step 510 if there is a pole piece edge, performs step 510; if there is no pole piece edge, perform step 508.
- Step 508 Splice the image to be detected into the tile buffer area.
- Step 510 Determine whether the image height in the current tile cache area exceeds the set maximum cache height. If so, perform step 512; otherwise, perform step 514.
- Step 512 if the image height in the current fragmented cache area exceeds the set maximum cache height, output the image to be detected and perform anomaly detection on the continuous composite material strip.
- Step 514 Splice the image to be detected with the next frame of the image adjacent to the image to be detected in the first image sequence, update the image to be detected, and return to step 506.
- the image in the current tile cache area does not exceed the set maximum cache height
- the image in the current tile cache area including the image to be detected, and the lower image in the first image sequence adjacent to the image to be detected will be One frame of image is spliced to obtain a spliced image, and multiple images in the spliced image are spliced according to the order of image collection to obtain an updated image to be detected, and return to step 506.
- Step 516 Determine whether there are two pole piece edges. If so, execute step 518; otherwise, execute step 508.
- step 518 is executed; if it is recognized that there are two pole piece edges in the image to be detected, step 508 is executed.
- Step 518 If it is recognized that the image to be detected includes two pole piece edges, mark the position of the second pole piece edge in the acquisition sequence in the continuous composite material strip as the polar piece position of the continuous composite material strip.
- the image to be detected is identified according to the acquisition sequence. If the edge of the first pole piece and the edge of the second pole piece are identified on the image to be detected, then the edge of the second pole piece in the acquisition sequence is placed in the laminated composite material strip. The position marked is the position of the polarizing piece of the laminated composite strip.
- the image to be detected is spliced with the next frame of the image adjacent to the image to be detected in the first image sequence, and the image to be detected is updated. Detect images.
- the image to be detected will be spliced into the tile cache area in the order of collection. If the current image height in the tile cache area does not exceed the set maximum cache height, Splice the cached image to be detected with the next frame of the image adjacent to the image to be detected in the first image sequence, update the image to be detected, and re-perform pole piece edge recognition on the new image to be detected to improve the continuous composite material belt Accuracy of shard marking processing.
- the image currently cached in the tile cache area is output, and the image data in the tile cache area is cleared; image exception prompt information is generated; the image The exception prompt information is used to prompt the user terminal to perform abnormal detection on the currently cached image in the fragment buffer area, determine the abnormal situation on the corresponding continuous composite material belt through abnormal detection, and determine the current abnormal position based on the previous position of the pole piece. information.
- a first image sequence of the first side of the continuous composite material strip is collected; multiple images in the first image sequence are spliced in the order of acquisition to obtain an image to be detected including at least one pole piece structure; If it is recognized that the image to be detected includes two pole piece edges, the position of the second pole piece edge in the acquisition sequence in the continuous composite material strip is marked as the position of the polar piece on the first side of the continuous composite material strip.
- the second image sequence is obtained by collecting the second side of the continuous composite material belt.
- the first and second sides are the opposite sides of the continuous composite material belt.
- multiple images in the second image sequence are spliced in the order of collection to obtain an image to be detected including at least one pole piece structure. If it is recognized that the image to be detected includes two pole piece edges, the position of the second pole piece edge in the acquisition sequence in the continuous composite material belt is marked as the position of the dividing pole piece of the continuous composite material belt, and a continuous composite material belt is obtained.
- the position of the polarizing piece on the second side When the position of the polarizing piece of the continuous composite material belt on the first side and the position of the polarizing piece on the second side are the same, determine the position of the polarizing piece of the continuous composite material belt.
- the position of the polarizing piece determined on the opposite surface of the continuous composite material belt is the same; by Determine whether the positions of the pole pieces on the first and second sides are the same pole piece position to determine the final pole piece position of the continuous composite material belt. On the basis of determining the specific position information of the pole pieces, the continuous composite material belt is further improved. Accuracy of segment marking processing for composite tapes.
- Step 520 Determine the edge spacing between the edge of the first pole piece and the edge of the second pole piece in the collection sequence based on the position of the pole piece.
- the position coordinates of the first pole piece edge and the second pole piece edge in the acquisition sequence in the image to be detected are determined, and the position coordinates of the two pole piece edges are obtained; according to the first pole piece
- the position coordinates of the edge and the edge of the second pole piece determine the edge spacing between the edge of the first pole piece and the edge of the second pole piece.
- Step 522 If the edge spacing meets the spacing requirements of the pole pieces of the continuous composite material belt, extract the image between the edge of the first pole piece and the edge of the second pole piece, and output the pole piece unit image.
- the pole piece unit image includes a complete pole piece structure.
- the continuous laminated composite strip of the anode includes the first and last pieces, and the first and last pieces (i.e., the first piece and the last piece) can be understood as the first pole piece and the last pole piece of the battery core; the laminated laminate composite at the position of the tail piece
- the imaging schematic diagram of the material strip is different from the imaging schematic diagram of the laminated composite material strip at positions other than the first and last pieces.
- Figure 6 shows an imaging schematic diagram of the anode continuous laminated composite material with non-head and tail pieces and an image of the pole piece unit in one embodiment.
- 101 is the cathode plate
- 102 is the cathode tab
- 103 is the anode tab (the anode is not visible)
- 104 is the diaphragm area (the cathode is not visible on the reverse side, exposing the same cathode tab as 102)
- 105 and 106 are respectively The upper edge of the cathode plate.
- the continuous laminated composite material is The corresponding image to be detected is decomposed into a unit image 107, that is, a pole piece unit image.
- the pole piece unit image only contains a visible cathode and a visible diaphragm area.
- FIG. 7a it is an imaging schematic diagram of the first side of the continuous composite material strip including the tail piece and the image of the pole piece unit; wherein, 201 and 204 are the diaphragm areas, and 202 and 206 are the sub-cell identification. (ie, the blank area), 203 is the anode tab, and 205 is the blank area.
- FIG. 7b shows an imaging schematic diagram of the second side of the continuous composite material strip including the tail piece and the image of the pole piece unit in one embodiment.
- 301 and 304 are the diaphragm areas
- 302 and 306 are the sub-cell identification (ie, the blank area)
- 303 is the anode tab
- 305 is the blank area. It can be understood that at non-head and tail positions, position 305 should be the cathode tab.
- Figures 7a and 7b are schematic diagrams of the imaging of the front and back sides of the continuous composite material belt and the image of the pole piece unit after segmentation; the first side can be the front side or the back side, and the second side can be the front side or the back side.
- the pole piece unit image is stored; by performing strip detection (such as strip appearance detection) on the pole piece unit image, the corresponding continuous composite is identified Whether there are any abnormalities in the material strip, and mark the continuous composite material strip corresponding to each pole piece unit image, and bind the production data in the production process with the pole piece unit image.
- strip detection such as strip appearance detection
- Step 524 Use the image where the edge of the second pole piece is located as the first frame image for splicing the next image to be detected, and return to step 504.
- the image where the edge of the second pole piece is located is used as the first frame image for splicing the next image to be detected, and the process of splicing multiple images in the first image sequence according to the acquisition order is continued to obtain the to-be-detected image including at least one pole piece structure.
- the laminated composite material belt is processed into pole pieces, the pole piece units on the laminated composite material belt are marked, and the marking information of each pole piece unit on the laminated composite material belt is obtained.
- the images in the picture buffer area are sequentially spliced into pictures of a certain height in the order of 401->404->...N collection, as shown in Figure 8.
- the picture 501 in Figure 8 is processed using an edge-finding algorithm.
- the edge on the direction side is searched to determine whether the first pole piece edge 505 of 501 is found.
- the coordinate information of the current position is recorded to determine whether there are already two Edges (505 and 506 in Figure 8); if there are two pole piece edges in the collection sequence, mark the position of the second pole piece edge in the collection sequence in the laminated composite material belt as the laminated composite material The position of the pole piece of the belt; according to the position of the pole piece, determine the edge spacing between the edge of the first pole piece and the edge of the second pole piece in the collection sequence; if the edge spacing meets the spacing requirements of the pole piece of the laminated composite belt , extract the image between the edge of the first pole piece and the edge of the second pole piece, and output the pole piece unit image.
- the image where the edge of the second pole piece is located is used as the first frame image for splicing the next image to be detected, and the step of splicing multiple images in the first image sequence according to the acquisition order is continued to obtain an image to be detected including at least one pole piece structure. That is to say, extract the picture (can be called an image) between the two edges. As shown in Figure 8, you can clear the picture data above 506 and move the pictures below 506 to the shard cache area. The starting position, and the default starting position is used as the first edge position of the next pole piece.
- edge spacing does not meet the spacing requirements of the polarizing pieces of the continuous composite material belt, manual intervention is performed to detect abnormalities in the continuous composite material belt.
- the current detection pictures are sequenced (for example, the detection sequence is 501->502->503->504, then the splicing sequence is also sequential from top to bottom. (501->502->503->504) is spliced into the tile cache area, and then determines whether the height of the image in the current tile cache area exceeds the set maximum cache height. If so, output the image cached in the current cache area. images, clear the image data in the shard buffer area and perform manual intervention to detect anomalies in the laminated composite tapes. If not, the image to be detected is spliced with the next frame of the image adjacent to the image to be detected in the first image sequence, the image to be detected is updated, and the cycle continues to find edges.
- the detection sequence is 501->502->503->504
- the splicing sequence is also sequential from top to bottom. (501->502->503->504) is spliced into the tile cache area, and then determines whether the height of the image in the current tile cache area exceed
- the marking processing method of the anode continuous laminated composite material strip by collecting a first image sequence of the anode continuous laminated composite material strip; and splicing multiple images in the first image sequence according to the acquisition order to obtain at least An image of a pole piece structure to be detected; by identifying the image to be detected, and based on the number of pole piece edges identified, the position of the pole pieces of the anode's continuous laminated composite material belt is accurately marked. According to the marked position of the pole piece, the edge spacing between the edge of the first pole piece and the edge of the second pole piece in the image acquisition sequence is obtained.
- the laminated piece is obtained
- the pole piece unit image of the pole piece unit on the composite tape can be used for tape inspection of the laminated composite tape.
- the image at the edge of the second pole piece corresponding to the position of the previous pole piece is used as the first frame image for splicing the next image to be detected.
- a method for processing battery cores is provided. This step is applied to the terminal and the continuous composite material strip is a continuous composite material strip with an anode as an example.
- the method includes:
- Step 902 Extract image features of the pole piece unit image.
- the battery core is the core component of the power battery.
- the number of battery core layers and the battery core length are known.
- Image features include the number of cathode and anode tabs and the battery cell tail logo.
- the battery cell tail mark is a mark of the battery cell. In the pole piece unit image, the battery cell tail mark is represented by the pixel value of the image being a specific value.
- the position corresponding to the cell tail mark is the position where the anode material strip is cut, and is displayed as a blank area on the pole piece unit image (202 and 206 in Figure 7a, and 206 in Figure 7b 302 and 306).
- the pole piece unit image includes the pole piece unit image of the anode continuous laminated composite material with the head and tail images and the pole piece unit image without the head and tail images.
- the Blob algorithm is used to identify the pole piece unit image and determine the first target area, the second target area and the third target area in the pole piece unit image; Feature extraction is performed on the region to obtain the corresponding number of cathode tabs, number of anode tabs, and battery cell tail identification.
- Step 904 Based on the image characteristics, detect whether the pole piece unit image meets the cell segmentation conditions.
- the cell segmentation conditions include that the number of cathode tabs and the number of anode tabs are not equal, and there is a blank area in the image of the pole piece unit.
- the Blob algorithm is used to detect whether the difference in the number of cathode and anode tabs in the image features meets the quantity difference requirements in the battery cell segmentation conditions; if the number difference requirements in the battery core segmentation conditions are met, the number difference in the image features is detected. Whether the tail mark of the battery cell meets the tail mark requirements in the battery cell segmentation conditions; if it meets the tail mark requirements in the battery cell segmentation conditions, it is determined that the battery cell segmentation conditions are met. Further, if the pole piece unit image satisfies the cell segmentation condition, the pole piece unit image is the pole piece unit image at the end of the anode continuous laminated composite material strip.
- the difference in the number of cathode and anode tabs in the image features in the pole piece unit image meets the quantity difference requirements in the cell segmentation conditions, and the cell tail mark meets the tail mark requirements in the cell segmentation conditions (That is, the blank area), then the image corresponding to the pole piece unit image is the image of the tail in the continuous composite belt.
- Step 906 If the battery cell segmentation conditions are met, determine whether the cumulative length of multiple continuous pole piece units in the continuous composite material belt meets the battery core length requirement; wherein, one battery core includes a preset number of pole piece units.
- Step 908 If the battery core length requirements are met, mark the cutting position of the battery core.
- the position of the battery core tail mark in the image feature in the continuous composite material strip is marked as the cutting position of the battery core.
- the battery core to which each pole piece unit image belongs and the number of layers where the corresponding battery core is located are determined.
- the production data of each process will be bound to each pole piece unit image, the cell to which each pole piece unit image belongs, and the layer number of the cell to which it belongs, to facilitate data storage and production data. traceability.
- the faulty cell and the number of fault layers are determined based on the pole piece unit image where the defect is located, so as to accurately locate the fault and shorten the troubleshooting time of the fault location.
- the pole piece unit image is output.
- the conditions and battery length requirements are met, determine the cutting position of the battery core.
- the continuous composite material strip By dividing the continuous composite material strip into pole pieces and battery cores, it is possible to determine the battery cell to which each pole piece unit belongs; and the data of the continuous composite material strip in each process is specifically bound to the corresponding pole piece unit and The battery core corresponding to the pole piece unit can realize data traceability and data storage of the continuous composite material belt.
- a method for treating battery cores is provided. This method is applied to terminals and the continuous composite material strip is a continuous composite material strip with an anode as an example.
- the method includes:
- Step 1002 Extract image features of the pole piece unit image.
- Step 1004 Obtain the difference in the number of cathode and anode tabs in the image feature.
- the number of cathode tabs and the number of anode tabs in the image features are obtained, and the quantitative difference between the number of cathode tabs and the number of anode tabs is obtained.
- Step 1006 Determine whether the quantity difference requirement in the cell segmentation condition is met. If so, execute step 1008; otherwise, end.
- step 1008 it is determined whether the difference in number of cathode and anode tabs meets the quantity difference requirement in the cell segmentation condition. If so, step 1008 is executed; otherwise, the process ends.
- Step 1008 Whether the tail identification requirements in the cell segmentation conditions are met; if so, execute step 1010; otherwise, end.
- the quantity difference requirement in the battery cell segmentation condition is met, it is detected whether the battery cell tail mark in the image feature satisfies the tail mark requirement in the battery cell segmentation condition. If the battery cell tail mark in the battery cell segmentation condition is met, Requirements to ensure that the battery core cutting conditions are met.
- Step 1010 determine whether the battery cell length requirement is met, and if so, execute step 1012; otherwise, end.
- the battery core segmentation conditions are met, it is determined whether the cumulative length of multiple continuous pole piece units in the continuous composite material belt meets the battery core length requirements; wherein, one battery core includes a preset number of pole piece units;
- Step 1012 Obtain the image acquisition pulse value of the continuous composite material belt during transportation to the lamination process.
- the image acquisition pulse value refers to the number of pulses of the encoder from the last piece to the first piece in the continuous composite material belt.
- Step 1014 Check whether the image acquisition pulse value meets the pulse requirements for cell segmentation.
- the pulse requirement for cell segmentation refers to the image acquisition pulse value that meets the length of one cell.
- Step 1016 If the pulse requirements are met, the position of the battery cell tail mark in the image feature in the continuous composite material strip is marked as the segmentation position of the battery core.
- the position of the battery cell tail mark in the image feature in the laminated composite material strip is marked as the cutting position of the battery core; the virtual code of the current material strip is obtained through the PLC and the first and last poles of the current battery cell are All pole pieces between the pieces are bound to the virtual code in sequence.
- the virtual code of the current material tape can be understood as the virtual code of the current battery cell; the virtual code refers to the identification used to mark different battery cells.
- the virtual code can be numbers, letters, and a combination of numbers and letters, etc.
- the obtained pole piece unit image is shown in Figure 11.
- the Blob algorithm is used to detect the number of anode tabs in the area 602; and the number of cathode tabs in the detection area 603; it is judged whether the numbers of cathode and anode tabs are consistent. If If they are the same, defect detection will be performed. If they are different, the Blob algorithm will be used to determine whether the tail marking requirements in the cell segmentation conditions are met (that is, whether there is a blank area); if not, defect detection will be performed.
- the image acquisition pulse value of the composite material strip during transportation to the lamination process is to calculate the pulse number of the encoder from the last piece to the first piece, and determine whether the image acquisition pulse value meets the pulse requirements for cell segmentation. If it meets According to the pulse requirement, the position of the battery cell tail mark in the image feature in the laminated composite material strip is marked as the segmentation position of the battery core.
- the virtual code of the current material strip is obtained through the PLC and all the positions between the first and last pole pieces of the current battery cell are The pole pieces are bound to the virtual code in sequence; if the pulse requirements are not met, an abnormal alarm will be issued for manual intervention.
- the difference in number of cathode and anode tabs satisfies the quantity difference requirement in the battery cell segmentation conditions, and the battery cell tail mark satisfies the battery cell segmentation conditions.
- tail marking is required; by obtaining the image acquisition pulse value of the continuous composite material belt during transportation to the lamination process, the error of the cutting position of the battery core is corrected, which improves the accuracy of marking the cutting position of the battery core; at the same time
- a marking processing method for a continuous composite material belt is provided. This step is applied to the terminal and the continuous composite material belt is a continuous composite material belt with an anode as an example.
- Step 1202 Collect the first image sequence of the continuous composite material strip.
- Step 1204 Splice multiple images in the first image sequence in the order of collection to obtain an image to be detected including at least one pole piece structure.
- Step 1206 Recognize the image to be detected. If there is a pole piece edge, execute step 1216; if there is no pole piece edge, execute step 1208.
- Step 1208 Splice the image to be detected into the tile cache area.
- Step 1210 Determine whether the image height in the current tile cache area exceeds the set maximum cache height. If so, perform step 1212; otherwise, perform step 1214.
- Step 1212 If the height of the image in the current fragment cache area exceeds the set maximum cache height, the image to be detected is output and abnormality detection is performed on the continuous composite material belt.
- Step 1214 Splice the image to be detected with the next frame of the image adjacent to the image to be detected in the first image sequence, update the image to be detected, and return to step 1206.
- Step 1216 Determine whether there are two pole piece edges. If so, execute step 1218; otherwise, execute step 1208.
- Step 1218 if it is recognized that the image to be detected includes two pole piece edges, mark the position of the second pole piece edge in the acquisition sequence in the continuous composite material strip as the polar piece position of the continuous composite material strip.
- Step 1220 Determine the edge spacing between the edge of the first pole piece and the edge of the second pole piece in the collection sequence according to the position of the pole piece.
- Step 1222 if the edge spacing meets the spacing requirements of the pole pieces of the continuous composite material belt, extract the image between the edge of the first pole piece and the edge of the second pole piece, and output the pole piece unit image.
- Step 1224 Extract image features of the pole piece unit image.
- Step 1226 Check whether the pole piece unit image meets the cell segmentation conditions. If so, execute step 1228; otherwise, end.
- the quantity difference requirement in the cell segmentation condition refers to the difference in the number of cathode and anode tabs. Not the default value (i.e. 0). If the quantity difference requirement in the cell segmentation condition is met, check whether the battery cell tail mark in the image feature meets the tail mark requirement in the battery cell segmentation condition; if it meets the tail mark requirement in the battery cell segmentation condition, determine Meet the conditions for cell segmentation.
- Step 1228 determine whether the battery cell length requirement is met; if so, execute step 1230, otherwise, end.
- the battery core cutting conditions are met. If the battery core cutting conditions are met, it is judged whether the cumulative length of multiple continuous pole piece units in the laminated composite material belt meets the battery core length requirements; wherein, one battery The core includes a preset number of pole piece units.
- Step 1230 If the battery core length requirements are met, mark the cutting position of the battery core.
- the position of the battery core tail mark in the image feature in the laminated composite material strip is marked as the cutting position of the battery core.
- the current tape virtual code can be understood as the virtual code of the current cell.
- the pole piece unit image is output. Through the image feature detection of the pole piece unit image, it is determined whether the battery core cutting conditions are met, and whether the cumulative length of multiple continuous pole piece units in the laminated composite material tape meets the battery core length requirements; if the battery core cutting conditions are met at the same time, According to the conditions and battery core length requirements, determine the cutting position of the battery core.
- the anode's continuous laminated composite material strip By dividing the anode's continuous laminated composite material strip into pole pieces and battery cores, it is possible to determine the battery cell to which each pole piece unit belongs; and the data of the laminated composite material strip in each process is specifically bound to the corresponding The pole piece unit and the battery core corresponding to the pole piece unit can realize the data traceability and data storage of the laminated composite material strip.
- embodiments of the present application also provide a marking processing device for a continuous composite material belt that is used to implement the above-mentioned marking processing method for a continuous composite material belt.
- the solution to the problem provided by this device is similar to the solution recorded in the above method. Therefore, the specific limitations in the embodiments of the marking processing device for one or more continuous composite material strips provided below can be found in the above article for continuous composite material strips. The limitations of the marking processing method of composite material tapes will not be described again here.
- a marking processing device for continuous composite material strips including: an image acquisition module 1302, an image to be detected determining module 1304 and a pole piece slicing module 1306, wherein:
- the image acquisition module 1302 is used to acquire a first image sequence of the continuous composite material belt during transportation to the lamination process.
- the image to be detected determining module 1304 is configured to splice multiple images in the first image sequence in the order of collection to obtain an image to be detected including at least one pole piece structure.
- the pole piece segmentation module 1306 is used to mark the position of the second pole piece edge in the collection sequence in the continuous composite material belt as the segmentation of the continuous composite material belt if it is recognized that the image to be detected includes two pole piece edges. pole piece position.
- a first image sequence is obtained by collecting images of a continuous composite material strip; multiple images in the first image sequence are spliced in the order of acquisition to obtain a to-be-detected image including at least one pole piece structure. image; if it is recognized that the image to be detected includes two pole piece edges, the position of the second pole piece edge in the acquisition sequence in the continuous composite material belt is marked as the polar piece position of the continuous composite material belt; by identifying the continuous composite material belt The edge of the pole piece in the composite material belt determines the position of the pole piece, obtains the specific position information of the pole piece, and accurately marks the continuous composite material belt.
- the image to be detected determining module 1304 is also used to combine the image to be detected with the first image sequence when the identification result of the pole piece segmentation module 1306 is that the image to be detected only includes one pole piece edge.
- the next frame of images adjacent to the image to be detected is spliced, and the image to be detected is updated.
- the image to be detected determining module 1304 is also used to use the image at the edge of the second pole piece as the first frame image for splicing the next image to be detected after the pole piece segmentation module 1306 marks the position of the pole piece. Multiple images in the image sequence are re-spliced in the order of acquisition to obtain an image to be detected including at least one pole piece structure.
- the image acquisition module 1302 is also used to acquire a second image sequence of the continuous composite material strip during transportation to the lamination process; the second image sequence is for the second side of the continuous composite material strip. Collected; the first side and the second side are the opposite sides of the continuous composite belt.
- the image to be detected determining module 1304 is also configured to splice multiple images in the second image sequence in the order of acquisition for the second image sequence to obtain an image to be detected including at least one pole piece structure. ; If it is recognized that the image to be detected includes two pole piece edges, then the position of the second pole piece edge in the acquisition sequence in the continuous composite material belt is marked as the polar piece position of the continuous composite material belt, and the continuous composite material is obtained. Take the position of the polarizing piece on the second side.
- the pole piece segmentation module 1306 is also used to determine the position of the pole piece of the continuous composite strip when the position of the pole piece on the first side of the continuous composite strip is the same as the position of the pole piece on the second side.
- a marking processing device for continuous composite material strips.
- an image acquisition module 1302 an image to be detected determination module 1304, and a pole piece segmentation module 1306, it may also include: an anomaly detection module, Edge spacing determination module, pole piece unit image output module, image feature module, battery cell detection module and segmentation position marking module, among which:
- the anomaly detection module is used to output the image to be detected if the edge of the pole piece is not recognized in the image to be detected, and perform anomaly detection on the continuous composite material belt.
- the edge spacing determination module is used to determine the edge spacing between the edge of the first pole piece and the edge of the second pole piece in the collection sequence according to the position of the pole piece.
- the pole piece unit image output module is used to extract the image between the edge of the first pole piece and the edge of the second pole piece and output the pole piece unit image if the edge spacing meets the spacing requirements of the divided pole pieces of the continuous composite material belt.
- the edge spacing determination module is also used to obtain the position coordinates of the first pole piece edge and the second pole piece edge respectively in the image to be detected; and obtain the edge spacing between the first pole piece edge and the second pole piece edge according to the position coordinates.
- the image feature module is used to extract the image features of the pole piece unit image.
- the battery core detection module is used to detect whether the pole piece unit image meets the battery core segmentation conditions based on the image characteristics. If the battery core segmentation conditions are met, it is used to determine the accumulation of multiple continuous pole piece units in the continuous composite material belt. Whether the length meets the battery core length requirements; one battery core includes a preset number of pole piece units.
- the cutting position marking module is used to mark the cutting position of the battery core if it meets the battery core length requirements.
- the battery core detection module is also used to detect whether the number difference of cathode and anode tabs in the image features meets the quantity difference requirements in the battery core segmentation conditions. If the quantity difference requirements in the battery core segmentation conditions are met, the image features are detected. Whether the tail mark of the battery cell in satisfies the tail mark requirements in the battery cell segmentation conditions. If it meets the tail mark requirements in the battery cell segmentation conditions, it is determined that the battery cell segmentation conditions are met.
- the cutting position marking module is also used to mark the position of the cell tail mark in the image feature in the continuous composite material strip as the cutting position of the cell.
- the battery core detection module is also used to obtain the image acquisition pulse value of the continuous composite material strip during transportation to the lamination process; to detect whether the image acquisition pulse value meets the pulse requirements for battery core segmentation.
- Each module in the above-mentioned marking processing device for continuous composite material strips can be implemented in whole or in part by software, hardware and combinations thereof.
- Each of the above modules may be embedded in or independent of the processor of the computer device in the form of hardware, or may be stored in the memory of the computer device in the form of software, so that the processor can call and execute the operations corresponding to the above modules.
- a computer device including a memory and a processor.
- a computer program is stored in the memory.
- the processor executes the computer program, it implements the steps in the above method embodiments.
- a computer device is provided.
- the computer device may be a terminal, and its internal structure diagram may be as shown in Figure 14.
- the computer device includes a processor, memory, communication interface, display screen and input device connected through a system bus.
- the processor of the computer device is used to provide computing and control capabilities.
- the memory of the computer device includes non-volatile storage media and internal memory.
- the non-volatile storage medium stores operating systems and computer programs. This internal memory provides an environment for the execution of operating systems and computer programs in non-volatile storage media.
- the communication interface of the computer device is used for wired or wireless communication with external terminals.
- the wireless mode can be implemented through WIFI, mobile cellular network, NFC (Near Field Communication) or other technologies.
- the computer program when executed by a processor, implements a method of marking a continuous composite web.
- the display screen of the computer device may be a liquid crystal display or an electronic ink display.
- the input device of the computer device may be a touch layer covered on the display screen, or may be a button, trackball or touch pad provided on the computer device shell. , it can also be an external keyboard, trackpad or mouse, etc.
- Figure 14 is only a block diagram of a partial structure related to the solution of the present application, and does not constitute a limitation on the computer equipment to which the solution of the present application is applied. Specific computer equipment can May include more or fewer parts than shown, or combine certain parts, or have a different arrangement of parts.
- embodiments of the present application also provide a marking processing system for a continuous composite material belt that is used to implement the above-mentioned marking processing method for a continuous composite material belt.
- the solution to the problem provided by this system is similar to the solution recorded in the above method. Therefore, the specific limitations in the embodiments of the marking processing system for one or more continuous composite material strips provided below can be found in the above for continuous composite material belts. The limitations of the marking processing method of composite material tapes will not be described again here.
- a marking processing system for continuous composite material strips includes an image acquisition component, an encoder, a memory and a computer device as described above.
- the image acquisition component will continuously composite
- the material belt is supported, and the continuous composite material belt drives the encoder to work and triggers the image acquisition component to collect images during the running process of the material belt.
- the image acquisition component includes a photographing roller and a line array camera.
- the photographing roller supports the continuous composite material belt.
- a set of line array cameras are respectively set at the corresponding positions of the photographing roller.
- the continuous composite material belt drives the encoder to work during the operation of the material belt. Trigger the line scan camera to collect images.
- a set of linear array cameras and linear light sources can be set up at the corresponding positions of the photographing roller to capture images of the front and back sides of the material belt to improve the quality of the captured images.
- Figure 16 is a schematic diagram of the hardware layout corresponding to the marking processing system of the continuous composite material belt
- two camera rollers are respectively provided during the belt taking process, and the two camera rollers respectively move the material belt forward.
- the back side is supported, and a set of line array cameras and linear light sources are respectively set up at the corresponding positions of the two photo-taking rollers to capture images of the front and back sides of the material belt.
- the encoder is driven to work and trigger the line scan camera to capture images.
- A101 is a line array camera for front detection of the material belt
- A102 is a light source for front detection
- A103 is a photo roller/encoding roller for front detection of the material belt
- A104 is a line array camera for back detection of the material belt
- A105 is a light source for back detection
- A103 is the material belt The reverse side detects the photo roller/encoding roller.
- a computer-readable storage medium on which a computer program is stored.
- the computer program is executed by a processor, the steps in the above method embodiments are implemented.
- a computer program product including a computer program that implements the steps in each of the above method embodiments when executed by a processor.
- the computer program can be stored in a non-volatile computer-readable storage.
- the computer program when executed, may include the processes of the above method embodiments.
- Any reference to memory, database or other media used in the embodiments provided in this application may include at least one of non-volatile and volatile memory.
- Non-volatile memory can include read-only memory (ROM), magnetic tape, floppy disk, flash memory, optical memory, high-density embedded non-volatile memory, resistive memory (ReRAM), magnetic variable memory (Magnetoresistive Random Access Memory (MRAM), ferroelectric memory (Ferroelectric Random Access Memory, FRAM), phase change memory (Phase Change Memory, PCM), graphene memory, etc.
- Volatile memory may include random access memory (Random Access Memory, RAM) or external cache memory, etc.
- RAM Random Access Memory
- RAM random access memory
- RAM Random Access Memory
- the databases involved in the various embodiments provided in this application may include at least one of a relational database and a non-relational database.
- Non-relational databases may include blockchain-based distributed databases, etc., but are not limited thereto.
- the processors involved in the various embodiments provided in this application may be general-purpose processors, central processing units, graphics processors, digital signal processors, programmable logic devices, quantum computing-based data processing logic devices, etc., and are not limited to this.
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Abstract
Description
Claims (16)
- 一种连续复合料带的标记处理方法,其特征在于,所述方法包括:采集连续复合料带的第一图像序列;按采集顺序拼接所述第一图像序列中的多个图像,得到包括至少一个极片结构的待检测图像;若识别到所述待检测图像中包括两个极片边缘,则将采集顺序上的第二极片边缘在所述连续复合料带中的位置标记为连续复合料带的分极片位置。
- 根据权利要求1所述的方法,其特征在于,所述方法还包括:若识别到所述待检测图像中只包括一个极片边缘,则将所述待检测图像与所述第一图像序列中与所述待检测图像相邻的下一帧图像拼接,更新所述待检测图像。
- 根据权利要求1所述的方法,其特征在于,所述方法还包括:将所述第二极片边缘所在的图像作为拼接下一个待检测图像的首帧图像,返回按采集顺序拼接所述图像序列中的多个图像,得到包括至少一个极片结构的待检测图像的步骤。
- 根据权利要求1所述的方法,其特征在于,所述第一图像序列是对所述连续复合料带的第一面采集得到,所述方法还包括:采集连续复合料带在运输至叠片工序过程中的第二图像序列;所述第二图像序列是对所述连续复合料带的第二面采集得到;所述第一面和所述第二面为所述连续复合料带的相对面;对所述第二图像序列,按采集顺序拼接所述第二图像序列中的多个图像,得到包括至少一个极片结构的待检测图像;若识别到所述待检测图像中包括两个极片边缘,则将采集顺序上的第二极片边缘在所述连续复合料带中的位置标记为连续复合料带的分极片位置,得到所述连续复合料带在所述第二面的分极片位置;当所述连续复合料带在所述第一面的分极片位置和所述第二面的分极片位置相同时,确定所述连续复合料带的分极片位置。
- 根据权利要求1所述的方法,其特征在于,所述方法还包括:若在所述待检测图像中未识别到极片边缘,输出所述待检测图像,对所述连续复合料带进行异常检测。
- 根据权利要求1至5任意一项所述的方法,其特征在于,所述方法还包括:根据所述分极片位置,确定采集顺序上的第一极片边缘和所述第二极片边缘之间的边缘间距;若所述边缘间距满足连续复合料带分极片的间距要求,提取所述第一极片边缘和第二极片边缘之间的图像,输出极片单元图像。
- 根据权利要求6所述的方法,其特征在于,所述确定所述第一极片边缘和第二极片边缘之间的边缘间距,包括:获取所述第一极片边缘和所述第二极片边缘分别在所述待检测图像中的位置坐标;根据所述位置坐标得到所述第一极片边缘和所述第二极片边缘之间的边缘间距。
- 根据权利要求6所述的方法,其特征在于,在所述若所述边缘间距满足连续复合料带分极片的间距要求,提取所述第一极片边缘和第二极片边缘之间的图像,输出极片单元图像之后,所述方法还包括:提取所述极片单元图像的图像特征;根据所述图像特征,检测所述极片单元图像是否满足电芯切分条件;若满足所述电芯切分条件,则判断连续的多个极片单元在连续复合料带中的累积长度是否符合电芯长度要求;其中,一个电芯包括预设数量的极片单元;若符合电芯长度要求,标记电芯的切分位置。
- 根据权利要求8所述的方法,其特征在于,所述根据所述图像特征,检测所述极片单元图像是否满足电芯切分条件,包括:检测所述图像特征中的阴阳极耳数量差值是否满足电芯切分条件中的数量差值要求;若满足电芯切分条件中的数量差值要求,检测所述图像特征中的电芯尾部标识是否满足电芯切分条件中的尾部标识要求;若满足所述电芯切分条件中的尾部标识要求,确定满足电芯切分条件。
- 根据权利要求9所述的方法,其特征在于,所述标记电芯的切分位置,包括:将所述图像特征中的电芯尾部标识在所述连续复合料带中的位置标记为电芯的切分位置。
- 根据权利要求9所述的方法,其特征在于,在所述标记电芯的切分位置之前,所述方法还包括:获取所述连续复合料带在运输至叠片工序过程中的图像采集脉冲值;检测所述图像采集脉冲值是否符合电芯切分的脉冲要求。
- 一种连续复合料带的标记处理装置,其特征在于,所述装置包括:图像采集模块,用于采集连续复合料带在运输至叠片工序过程中的第一图像序列;待检测图像确定模块,用于按采集顺序拼接所述第一图像序列中的多个图像,得到包括至少一个极片结构的待检测图像;极片分片模块,用于若识别到所述待检测图像中包括两个极片边缘,则将采集顺序上的第二极片边缘在所述连续复合料带中的位置标记为连续复合料带的分极片位置。
- 一种计算机设备,包括存储器和处理器,所述存储器存储有计算机程序,其特征在于,所述处理器执行所述计算机程序时实现权利要求1至11中任一项所述的方法的步骤。
- 一种对电池的连续复合料带的标记处理系统,其特征在于,所述处理系统包括图像采集组件、编码器、存储器和如权利要求13所述的计算机设备,所述图像采集组件将连续复合料带支撑起来,连续复合料带在料带运行过程中带动所述编码器工作触发所述图像采集组件采集图像。
- 一种计算机可读存储介质,其上存储有计算机程序,其特征在于,所述计算机程序被处理器执行时实现权利要求1至11中任一项所述的方法的步骤。
- 一种计算机程序产品,包括计算机程序,其特征在于,该计算机程序 被处理器执行时实现权利要求1至11中任一项所述的方法的步骤。
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CN114122528A (zh) * | 2021-11-25 | 2022-03-01 | 蜂巢能源科技有限公司 | 极片裁切输送装置及叠片系统 |
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- 2022-04-08 CN CN202280032987.8A patent/CN117280514A/zh active Pending
- 2022-04-08 WO PCT/CN2022/085713 patent/WO2023193217A1/zh active Application Filing
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CN105290621A (zh) * | 2015-10-12 | 2016-02-03 | 深圳市海目星激光科技有限公司 | 一种基于视觉引导的高速高精度极耳切割方法和设备 |
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