WO2023188327A1 - Flavoring molded body and method for manufacturing same, atomization unit, and inhalation device - Google Patents

Flavoring molded body and method for manufacturing same, atomization unit, and inhalation device Download PDF

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Publication number
WO2023188327A1
WO2023188327A1 PCT/JP2022/016691 JP2022016691W WO2023188327A1 WO 2023188327 A1 WO2023188327 A1 WO 2023188327A1 JP 2022016691 W JP2022016691 W JP 2022016691W WO 2023188327 A1 WO2023188327 A1 WO 2023188327A1
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WO
WIPO (PCT)
Prior art keywords
flavor
liquid
tobacco
nicotine
molded body
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Application number
PCT/JP2022/016691
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French (fr)
Japanese (ja)
Inventor
光史 松本
貴久 工藤
学 山田
Original Assignee
日本たばこ産業株式会社
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Application filed by 日本たばこ産業株式会社 filed Critical 日本たばこ産業株式会社
Priority to PCT/JP2022/016691 priority Critical patent/WO2023188327A1/en
Publication of WO2023188327A1 publication Critical patent/WO2023188327A1/en

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/10Devices using liquid inhalable precursors

Definitions

  • the present invention relates to a flavor molded article, a method for producing the same, an atomization unit, and a suction tool.
  • an atomizing unit used in a suction tool includes a liquid storage part that stores a predetermined liquid, and an electrical unit that atomizes the introduced liquid and generates an aerosol.
  • An atomizing unit which is characterized in that it has a load, stores powder of tobacco material such as tobacco leaves in the liquid of this liquid storage part, and disperses the powder of tobacco material. (For example, see Patent Document 1).
  • Patent Document 2 discloses a configuration of an atomization unit included in a suction tool having a basic configuration.
  • Patent Document 3 discloses information regarding tobacco leaf extract.
  • Non-Patent Document 1 discloses a technology related to nicotine.
  • the present invention has been made in view of the above, and one of the objects is to provide a technique that can suppress the decrease in the amount of aerosol generating liquid while maintaining the provision of the desired flavor. Let's do one.
  • a flavor molded article is a flavor molded article to be placed in an aerosol-generating liquid of an atomization unit in a suction tool, and includes a non-tobacco base material and a flavor material. a columnar body containing a tobacco material, a through hole or a recess formed in the main body, and a nicotine-containing liquid held in the through hole or recess, the flavor material containing a tobacco material, and a nicotine-containing liquid contained in the flavor molded body.
  • the content of the tobacco material is 10% by weight or less.
  • a molded body (flavored molded body) is used as a flavor source instead of a powder
  • liquid absorption can be suppressed, and the aerosol generation liquid containing flavor components such as nicotine can be suppressed. It is also possible to suppress a decrease in the usable amount.
  • the aspect of the flavor material when it is used by being included in a molded article, the transfer of the flavor component to the aerosol-generating liquid is easier, compared to when it is used as a powder as described in Patent Document 1, and the desired flavor component is used. can provide flavor.
  • flavor materials such as tobacco materials are not used in the form of powder as described in Patent Document 1 mentioned above, which can be dispersed in the aerosol-generating liquid, but are used as materials constituting molded bodies. Therefore, the powder does not flow and accumulate on the wick, and it is possible to suppress the supply of liquid to the electrical load from being inhibited.
  • the inner diameter of the opening of the through hole or recess on the surface of the flavor molded object may be smaller than the depth of the through hole or recess.
  • the flavor component is easily retained in the flavor molded body, and it is possible to provide a suction tool in which temporal changes in flavor are suppressed.
  • the inner diameter of the opening may be 10 ⁇ m or more and 3 mm or less.
  • the main body may have a cylindrical shape.
  • the surface area is smaller compared to the volume of the flavor molded object, the flavor component is easily retained in the flavor molded object, and it is possible to provide a suction tool in which temporal changes in flavor are suppressed. . Moreover, it is easy to mold and can efficiently produce a flavor molded product.
  • the opening of the through hole or the recess is formed so as to surround a central axis extending in the longitudinal direction of the main body in a plane in which the opening is formed. It's okay.
  • the flavor component is more likely to be retained in the flavor molded product compared to the case where the opening is located close to the side surface of the flavor molded product.
  • an atomization unit of a suction tool includes a liquid storage part that stores an aerosol generation liquid, and a liquid storage part into which the aerosol generation liquid is introduced.
  • the present invention includes an electrical load that atomizes the aerosol-generating liquid to generate an aerosol, and a flavor molded article according to any one of the above embodiments 1 to 5, which is disposed inside the liquid storage section.
  • the size or shape of the through holes or recesses of the flavor molded body by appropriately setting the size or shape of the through holes or recesses of the flavor molded body, it is possible to suppress the supply of liquid to the electrical load from being inhibited, and it is possible to suppress the supply of liquid to the electrical load. It is possible to suppress a decrease in the usable amount of the aerosol generation liquid containing flavor components, and the flavor components can be easily transferred to the aerosol generation liquid, thereby providing a desired flavor.
  • a suction tool includes a power supply unit and an atomization unit according to aspect 6 above.
  • a method for producing a flavor molded article provides a flavor molded article comprising a columnar body containing a non-tobacco base material and a flavor material, and a through hole or a recess formed in the body. a molding step of molding a molded object; and an introduction step of introducing a nicotine-containing liquid into the through hole or recess, the flavor material containing a tobacco material and the content of the tobacco material in the flavor molded object being It is 10% by weight or less.
  • the size or shape of the through hole or the recess it is possible to suppress the supply of liquid to the electrical load from being inhibited, and the liquid containing flavor components such as nicotine can be suppressed.
  • a decrease in the usable amount of the aerosol generation liquid can be suppressed, and the flavor components can be easily transferred to the aerosol generation liquid, thereby providing a desired flavor.
  • a method for manufacturing an atomizing unit for a suction tool is a method for manufacturing an atomizing unit for a suction device having a liquid storage section, which comprises flavor molding according to Aspect 8 above. an assembly step of arranging the flavor molded body manufactured by the body manufacturing method in the liquid storage section.
  • the outflow of flavor components from the flavor molded product can be adjusted.
  • the substance serves as a suitable solvent for the flavor component, so the flavor can be efficiently adjusted. Furthermore, when providing a suction device that contains an aerosol-generating liquid in advance, the user does not need to introduce the aerosol-generating liquid into the suction device himself.
  • FIG. 7 is a schematic perspective view of a flavor molded body according to Modification Example 1.
  • FIG. 7 is a schematic bottom view of a flavor molded body according to Modification Example 1.
  • FIG. 7 is a schematic perspective view of a flavor molded body according to modification example 2.
  • FIG. 7 is a schematic bottom view of a flavor molded body according to Modification Example 2.
  • FIG. 3 is a diagram showing the results of measuring the TPM reduction rate with respect to the amount of carbonized components contained in 1 g of an aerosol generating liquid containing nicotine. It is a flow diagram for explaining the manufacturing method of an atomization unit.
  • FIG. 2 is a perspective view schematically showing the appearance of the suction tool.
  • the atomization unit (hereinafter also simply referred to as “atomization unit”) of the suction tool according to the embodiment of the present invention includes a liquid storage section that stores an aerosol-generating liquid; an electrical load that causes the aerosol generation liquid in the liquid storage section to be introduced and atomizes the introduced aerosol generation liquid to generate an aerosol; a flavor molded body, which will be described later, arranged inside the liquid storage section; Equipped with This is the atomization unit of the suction tool.
  • a molded body is used as a flavor imparter, and this molded body has a through hole or a recess, and a through hole or a recess.
  • the tobacco material contained in the flavor molded article plays the role of a spice in terms of aroma and taste.
  • the tobacco material contains components that can cause charring of the load when heated, it is advantageous not to exceed the above upper limit in order to suppress the occurrence of charring.
  • FIG. 1 shows an example of the atomization unit according to this embodiment.
  • the atomization unit will be explained with reference to FIG. 1.
  • FIG. 1 is a schematic cross-sectional view showing the main parts of the atomization unit 12. Specifically, FIG. 1 schematically shows a cross section of the main part of the atomization unit 12 taken along a plane including the central axis CL.
  • FIG. 2 is a diagram schematically showing a cross section taken along the line A1-A1 in FIG. 2 (that is, a cross section taken along a plane normal to the central axis CL).
  • the atomization unit 12 will be explained with reference to FIGS. 1 and 2.
  • the atomization unit 12 extends in the direction of the central axis CL of the atomization unit 12, for example.
  • the atomization unit 12 is configured, for example, in a "major axis direction (direction of the center axis CL)", a "width direction” perpendicular to the major axis direction, and a “width direction” perpendicular to the major axis direction and the width direction. It exhibits an external shape having a thickness direction.
  • the dimensions of the atomization unit 12 in the long axis direction, width direction, and thickness direction become smaller in this order.
  • the Z-axis direction (Z direction or -Z direction) corresponds to the major axis direction
  • the X-axis direction (X direction or -X direction) corresponds to the width direction
  • the Y-axis direction (Y direction or -Y direction) corresponds to the thickness direction.
  • the atomization unit 12 includes a plurality of walls (walls 70a to 70g) extending in the longitudinal direction (direction of the central axis CL), and a plurality of walls (walls 70a to 70g) extending in the width direction. 71a to wall portion 71c). Further, the atomization unit 12 includes an air passage 20, a wick 30, an electrical load 40, a liquid storage section 50, and a flavor molded body 60.
  • the air passage 20 is a passage through which air passes when the user suctions air (that is, when suctioning an aerosol).
  • the air passage 20 according to this embodiment includes an upstream passage section, a load passage section 22, and a downstream passage section 23.
  • the upstream passage section according to the present embodiment includes a plurality of upstream passage sections, specifically, an upstream passage section 21a ("first upstream passage section") and an upstream passage section 21b. (“second upstream passage section").
  • the upstream passage portions 21a and 21b are arranged upstream of the load passage portion 22 (upstream in the air flow direction).
  • the downstream ends of the upstream passages 21a and 21b communicate with the load passage 22.
  • the load passage section 22 is a passage section in which a load 40 is disposed.
  • the downstream passage section 23 is a passage section disposed downstream of the load passage section 22 (downstream side in the air flow direction). An upstream end of the downstream passage section 23 communicates with the load passage section 22 . Further, the downstream end of the downstream passage section 23 communicates with the discharge port 13 described above. The air that has passed through the downstream passage section 23 is discharged from the discharge port 13.
  • the upstream passage section 21a is provided in an area surrounded by a wall 70a, a wall 70b, a wall 70e, a wall 70f, a wall 71a, and a wall 71b.
  • the upstream passage portion 21b is provided in an area surrounded by the wall portion 70c, the wall portion 70d, the wall portion 70e, the wall portion 70f, the wall portion 71a, and the wall portion 71b.
  • the load passage section 22 is provided in an area surrounded by a wall 70a, a wall 70d, a wall 70e, a wall 70f, a wall 71b, and a wall 71c.
  • the downstream passage section 23 is provided in an area surrounded by the cylindrical wall section 70g.
  • a hole 72a and a hole 72b are provided in the wall portion 71a. Air flows into the upstream passage section 21a through the hole 72a, and flows into the upstream passage section 21b through the hole 72b. Further, the wall portion 71b is provided with a hole 72c and a hole 72d. Air that has passed through the upstream passage section 21a flows into the load passage section 22 through the hole 72c, and air that has passed through the upstream passage section 21b flows into the load passage section 22 through the hole 72d.
  • the direction of air flow in the upstream passage sections 21a and 21b is opposite to the direction of air flow in the downstream passage section 23.
  • the direction of air flow in the upstream passage sections 21a and 21b is the -Z direction
  • the direction of air flow in the downstream passage section 23 is the Z direction.
  • the upstream passage section 21a and the upstream passage section 21b according to the present embodiment sandwich the liquid storage section 50 between the upstream passage section 21a and the upstream passage section 21b. As such, it is arranged adjacent to the liquid storage section 50.
  • the upstream passage section 21a has one side with the liquid storage section 50 in between, in a cross-sectional view taken along a section normal to the central axis CL. side (-X direction side).
  • the upstream passage section 21b is arranged on the other side (the side in the X direction) with the liquid storage section 50 in between in this cross-sectional view.
  • the upstream passage section 21a is arranged on one side of the liquid storage section 50 in the width direction of the suction tool 10
  • the upstream passage section 21b is arranged on one side of the liquid storage section 50 in the width direction of the suction tool 10. placed on the other side.
  • the wick 30 is a member for introducing the aerosol generation liquid (hereinafter also simply referred to as "aerosol generation liquid”) in the liquid storage section 50 into the load 40 of the load passage section 22.
  • aerosol generation liquid hereinafter also simply referred to as "aerosol generation liquid"
  • the specific configuration of the wick 30 is not particularly limited as long as it has such a function, but the wick 30 according to the present embodiment uses capillarity (capillary phenomenon) as an example.
  • the aerosol generating liquid in the liquid storage section 50 is introduced into the load 40.
  • the capillary force (capillary force) of the wick 30 is larger than the capillary force of the flavor molded body 60 from the viewpoint of being able to use the surrounding liquid without wasting it.
  • the load 40 is an electrical load for introducing the aerosol generation liquid in the liquid storage section 50 and atomizing the introduced aerosol generation liquid to generate an aerosol.
  • the specific configuration of the load 40 is not particularly limited, and for example, a heating element such as a heater or an element such as an ultrasonic generator may be used.
  • a heater is used as an example of the load 40.
  • a heating resistor that is, a heating wire
  • a ceramic heater a ceramic heater, a dielectric heater, or the like
  • a heating resistor is used as an example of this heater.
  • the heater serving as the load 40 may have a coil shape. That is, the load 40 according to this embodiment may be a so-called coil heater. This coil heater may be wound around the wick 30.
  • the load 40 is arranged in the wick 30 inside the load passage section 22, for example.
  • the load 40 is electrically connected to the power source and control device of the power supply unit 11 described above, and generates heat when electricity from the power source is supplied to the load 40 (that is, generates heat when energized). Further, the operation of the load 40 is controlled by a control device.
  • the load 40 heats and atomizes the aerosol-generating liquid in the liquid storage section 50 introduced into the load 40 via the wick 30 to generate an aerosol.
  • the liquid storage section 50 is a part for storing the aerosol generation liquid (Le).
  • the liquid storage section 50 according to the present embodiment is provided in an area surrounded by a wall 70b, a wall 70c, a wall 70e, a wall 70f, a wall 71a, and a wall 71b. Further, in this embodiment, the aforementioned downstream passage section 23 is provided so as to penetrate the liquid storage section 50 in the direction of the central axis CL.
  • the liquid may be provided to the user with the liquid contained in the liquid storage part 50, or the liquid may be provided to the user with no liquid contained in the liquid storage part 50, and the user may introduce the liquid. It is also possible to use a configuration.
  • the aerosol generation liquid Le stored in the liquid storage section 50 may contain an aerosol base material (a base material for generating an aerosol), such as glycerin, propylene glycol, triacetin, 1,3-butanediol, and , water can be used.
  • the content of the aerosol base material in the aerosol generation liquid Le is not particularly limited, but from the viewpoint of achieving desired aerosol generation, it may be, for example, 40% by weight or more and 95% by weight or less, 50% by weight or more, It may be 90% by weight or less, and may be 60% by weight or more and 80% by weight or less.
  • the aerosol generation liquid Le may contain components other than the aerosol generation base material (other components), such as flavor components.
  • Flavor components include, for example, nicotine (which may be synthetic nicotine or/and natural nicotine; for example, nicotine used in the nicotine-containing liquid described below can be used), menthol, natural vegetable flavorings (e.g. , cognac oil, orange oil, jasmine oil, spearmint oil, peppermint oil, anise oil, coriander oil, lemon oil, chamomile oil, labdanum, vetiver oil, rose oil, lovage oil), esters (e.g.
  • flavor molded article which is an embodiment of the present invention and can be used as the flavor molded article in the atomization unit described above, is an aerosol of the atomization unit in the suction tool.
  • a flavor molded article for placement in a product liquid Le a columnar body including a non-tobacco base material and a flavoring material; a through hole or a recess formed in the main body; a nicotine-containing liquid held in the through hole or recess; Equipped with
  • the flavor material contains a tobacco material, and the content of the tobacco material in the flavor molded body is 10% by weight or less, It is a flavored molded product.
  • a molded body is used as a flavor source and this molded body has a through hole or a recess and a nicotine-containing liquid held in the through hole or recess, supply of the liquid to the electrical load will be inhibited. can be suppressed, a decrease in the usable amount of the aerosol generation liquid Le can be suppressed, and the flavor components can be easily transferred to the aerosol generation liquid Le to provide a desired flavor, Each condition can be arbitrarily combined within the range in which this effect can be obtained.
  • two flavor molded bodies 60 are each arranged inside the aerosol generation liquid Le in the liquid storage section 50.
  • the number of flavor molded bodies 60 is not limited to this, and may be one or three or more.
  • the flavor molded body 60 contains a flavor material, and by eluting the flavor component from this substance into the aerosol generation liquid Le, it is possible to impart further flavor.
  • the flavor material is contained in the flavor molded body 60, it is possible to avoid adhesion to the load of the atomization unit 12, which occurs due to the use of powdery solids that can become deposits as disclosed in Patent Document 1. Since no problem occurs, deterioration of the load can be suppressed. Further, when capillary action is generated by the flavor molded body 60 in the atomization unit 12, the aerosol-generating liquid Le is retained by this capillary action, so that the effect of preventing liquid leakage can be obtained.
  • the flavor molded body 60 has a cylindrical main body with a through hole 600 formed therein.
  • the outer shape of the flavor molded body 60 excluding the through hole 600 is cylindrical.
  • the flavor molded body 60 has a first surface 61, a second surface 62, and a side surface 63.
  • the first surface 61 and the second surface 62 facing the first surface 61 have circular outer peripheries.
  • the first surface 61 and the second surface 62 correspond to the bottom surface or the top surface of the cylinder.
  • the side surface 63 has a cylindrical shape and connects the first surface 61 and the second surface 62.
  • width (i.e., outer diameter) (W1) which is the length of the flavor molded body 60 in the transverse direction
  • L total length
  • An example of a numerical value is as follows, although it is not a standard. That is, as the width (W1) of the flavor molded body 60, a value selected from a range of, for example, 2 mm or more and 20 mm or less can be used. As the total length (L) of the flavor molded body 60, a value selected from a range of, for example, 5 mm or more and 50 mm or less can be used.
  • these values are only examples of the width (W1) and the total length (L) of the flavor molded body 60, and the width (W1) and the total length (L) of the flavor molded body 60 may vary depending on the size of the suction tool 10. Just set a suitable value. When a plurality of flavor molded bodies 60 are present, these parameters are the average value of the numerical values calculated for each flavor molded body 60.
  • An opening 610 of a through hole 600 is formed in the first surface 61 and second surface 62 of the flavor molded body 60.
  • the inner side surface 620 of the flavor molded body 60 which is the side surface of the through hole 600, is schematically shown with a broken line.
  • a central axis CA is set in the longitudinal direction of the columnar flavor molded body 60.
  • the central axis CA is an axis that passes through the geometric center of the first surface 61 excluding the opening 610 and extends in the longitudinal direction.
  • the central axis CA is an axis that passes through the centers of two circles corresponding to the first surface 61 and the second surface 62 and is parallel to the side surface 63.
  • the point where the nicotine-containing liquid LE is held in the through hole 600 is indicated by the symbol (LE).
  • the opening 610 of the through hole 600 is formed so as to surround the central axis CA on the first surface 61 in which the opening 610 is formed. Since the opening 610 is formed in the center of the flavor molded body 60 in this manner, the nicotine-containing liquid LE permeates through the flavor molded body 60 and diffuses to the outside of the flavor molded body 60 relatively slowly. . This makes it possible to suppress temporal changes in flavor during inhalation.
  • the manner in which the nicotine-containing liquid LE is held is not particularly limited as long as the nicotine-containing liquid LE can diffuse into the aerosol generation liquid.
  • the manner in which the nicotine-containing liquid LE is held in an open state without providing a lid etc. A state in which the nicotine-containing liquid LE is present in the through-hole 600 (for example, a state in which the nicotine-containing liquid LE is present in the through-hole 600 by utilizing the viscosity, capillary force, surface tension, etc. of the nicotine-containing liquid LE) ).
  • the inner diameter W2 of the opening 610 of the through hole 600 on the surface of the flavor molded body 60 is smaller than the depth D1 of the through hole 600.
  • the inner diameter W2 of the opening 610 refers to the maximum width of the opening 610 on a straight line passing through the central axis CA on the first surface 61.
  • the depth D1 of the through hole 600 is the distance between the first surface 61 and the second surface 62. Since the inner diameter W2 of the opening 610 is smaller than the depth of the through hole 600, the flavor molded body 60 can easily hold the nicotine-containing liquid LE. This allows the nicotine-containing liquid LE to diffuse relatively slowly.
  • the outer diameter W2 of the opening 610 is preferably 3 mm or less, more preferably 2 mm or less, and even more preferably 1 mm or less.
  • the inner diameter W2 of the opening 610 is set to 100 ⁇ m or more.
  • Flavor molded body 60 includes a non-tobacco base material.
  • the tobacco material contains components that can become scorched by heating, so a problem arises in that scorching is likely to occur under load. Therefore, from this point of view, it is advantageous to use a non-tobacco base material.
  • the flavor molded body 60 contains tobacco material in order to further impart a flavorful flavor as a spice, but an upper limit is set in order to suppress the occurrence of burning.
  • the type of material for the non-tobacco base material is not particularly limited as long as it is derived from tobacco materials (specifically, tobacco plants), such as ceramics, synthetic polymers, or pulp derived from plants other than tobacco plants. It may be.
  • the non-tobacco base material may be the main material of the flavor molded body 60, particularly the main material that ensures the molding of the flavor molded body 60.
  • the content of the non-tobacco base material in the main body of the flavor molded product is not particularly limited, and may be, for example, 10% by weight or more and 100% by weight or less, or 30% by weight or more and 90% by weight or less, It may be 50% by weight or more and 80% by weight or less.
  • the form of the flavor material contained in the flavor molded body 60 is not particularly limited, and for example, it may be a flavor component itself, or it may be a material that imparts a flavor component ("flavor component imparting material"), and may be a flavor component imparting material.
  • component-imparting materials include tobacco materials that provide nicotine.
  • the tobacco component can be used as a spice to impart flavor.
  • the flavor molded body 60 contains a flavor component imparting material
  • the flavor component imparting material is treated as the flavor material, not the flavor component contained in the flavor component imparting material.
  • the flavor material is not nicotine contained in the tobacco material, but the tobacco material.
  • the flavoring material may include tobacco material, but the form of the tobacco material is not particularly limited, and may include, for example, tobacco plant leaves, stems, flowers, roots, reproductive organs, or tissues themselves such as embryos; , processed products using the tissues of these tobacco plants (for example, tobacco powder, shredded tobacco, tobacco sheets, or tobacco granules used in known tobacco products) may be included, but only if a sufficient amount is used. From the viewpoint of availability and ease of processing, tobacco leaves or processed products using tobacco leaves are preferred. Further, the tobacco material may be tobacco residue obtained after extracting these materials, or may be a combination of unextracted tobacco material and tobacco residue, or may be used as a mixed mixture.
  • the tobacco material contained in the flavor molded body 60 plays the role of a spice in terms of aroma and taste.
  • the flavor material contains tobacco material does not mean that the flavor material contains tobacco material, but rather that tobacco material is included as one of the types of flavor material.
  • the expression "the flavoring material contains a tobacco material and the content of the tobacco material in the flavor molded body 60 is 10% by weight or less” means “the flavor material contains at least a tobacco material and the content of the tobacco material in the flavor molded body 60 is 10% by weight or less”. The tobacco material is 10% by weight or less.”
  • Flavor ingredients that serve as flavor materials are not particularly limited, and include, for example, nicotine, menthol, natural vegetable flavorings (e.g., cognac oil, orange oil, jasmine oil, spearmint oil, peppermint oil, anise oil, coriander oil, lemon oil, chamomile).
  • esters e.g. menthyl acetate, isoamyl acetate, linalyl acetate, isoamyl propionate, butyl butyrate, methyl salicylate, etc.
  • ketones e.g.
  • menthone, ionone, ethyl maltol, etc. menthone, ionone, ethyl maltol, etc.
  • alcohols e.g., phenylethyl alcohol, anethole, cis-6-nonen-1-ol, eucalyptol, etc.
  • aldehydes e.g., benzaldehyde, etc.
  • lactones e.g., ⁇ -pentadecalactone, etc.
  • neophytadiene solanone, or solanesol.
  • the flavor component in the flavor material (the flavor component itself may be a flavor material) is eluted into the aerosol generation liquid Le stored in the liquid storage section 50, and finally the aerosol generated by using the atomization unit 12. delivered to the user as
  • the method of applying the flavor material to the non-tobacco base material is not particularly limited, and for example, the flavor material may be applied by mixing the flavor material into the raw material of the non-tobacco base material during production of the non-tobacco base material.
  • the flavor molded body 60 has the flavor material on its surface, sufficient contact between the aerosol generation liquid Le in the liquid storage section 50 and the flavor material can be ensured, so that the flavor component is sufficiently eluted into the liquid. and can ensure excellent flavor.
  • the content of the flavor material in the main body of the flavor molded body is not particularly limited, and may be, for example, 0.1% by weight or more and 70% by weight or less, 1% by weight or more and 60% by weight or less, It may be 3% by weight or more and 50% by weight or less.
  • the flavor molded body contains at least tobacco material as a flavoring material, but the content of tobacco material in the main body of the flavor molded body should be 1% by weight or more in order to fulfill its role as a flavor spice. It is preferable that the amount is 3% by weight or more, and even more preferably 7% by weight or more. Also, if the amount of tobacco material is too large, the tobacco material will separate from the flavor molded body 60 and cause deposits.
  • the amount is 10% by weight or less, preferably 7% by weight or less, and 3% by weight or less. More preferably, it is less than % by weight.
  • the flavor molded body 60 may contain a binder to bond materials included in the flavor molded body 60 such as non-tobacco base materials, especially when the flavor molded body 60 contains a substance that can be turned into powder. It is preferable that a binder be included in order to prevent the binder from becoming a deposit and promoting deterioration of the load 40.
  • the type of binder is not particularly limited, and for example, starch, hydroxyalkyl cellulose, vinyl acetate resin, jelutong, chicle, etc. can be used. In particular, from the viewpoint of manufacturing suitability, starch, hydroxyalkyl cellulose, and vinyl acetate resin can be used.
  • the vinyl acetate resin include polyvinyl acetate and vinyl acetate.
  • the content of the binder in the main body of the flavor molded body may be 1% by weight or more and 20% by weight or less, preferably 3% by weight or more and 10% by weight or less, from the viewpoint of ensuring sufficient adhesiveness. It's good.
  • the main body of the flavor molded product may contain components other than the above-mentioned various components, such as a gelling agent such as calcium lactate, or a humectant such as glycerin or propylene glycol.
  • a gelling agent such as calcium lactate
  • a humectant such as glycerin or propylene glycol.
  • the density (mass per unit volume) of the main body of the flavor molded body may be, for example, 1000 mg/cm 3 or more and 1450 mg/cm 3 or less, and 1100 mg/cm 3 or more, It may be 1450 mg/cm 3 or less.
  • the density of the main body of the flavor molded body is not limited to this, and may be less than 1000 mg/cm 3 , or may be greater than 1450 mg/cm 3 , or less than 1100 mg/cm 3 Alternatively, it may be greater than 1450 mg/cm 3 . When a plurality of flavor molded bodies 60 are present, this density is determined as the total mass relative to the total volume of the body of the flavor molded bodies.
  • the wet tensile strength of the main body of the flavor molded product is not particularly limited, but in order to suppress collapse in a humid environment, it is preferably 5 N or more per 15 mm, and preferably 10 N or more per 15 mm. is more preferable.
  • This wet tensile strength can be measured according to the method described in JP-A-2019-187451. The specimen to be measured in this measurement is adjusted at 22 ⁇ 2°C and relative humidity 60 ⁇ 5% for at least 24 hours, and then the test sample is adjusted to a length of 250 ⁇ 0.1 mm and a width of 15 ⁇ 0.1 mm. Cut and prepare.
  • the atomization unit 12 is arranged in the liquid storage part 50 so as to be in contact with both the wick 30 that holds the load 40 and the aerosol generation liquid Le is supplied from inside the liquid storage part, and the flavor molded body 60 and the wick 30. It is preferable that the capillary force of at least the liquid retaining member is larger than the capillary force of the flavor molded body 60. According to this aspect, the aerosol generation liquid Le in the liquid storage section 50 can be used without wasting it.
  • the nicotine-containing liquid LE is not particularly limited as long as it contains nicotine.
  • the form of nicotine contained in the liquid is not particularly limited, and examples include one or more types of nicotine selected from synthetic nicotine and natural nicotine. Note that these synthetic nicotine and natural nicotine may exist as nicotine or as nicotine-containing compounds such as nicotine salts.
  • the form of the nicotine-containing liquid LE is not particularly limited, and for example, a liquid containing one or more types of nicotine selected from synthetic nicotine and natural nicotine in a predetermined solvent can be used.
  • the specific type of the predetermined solvent is not particularly limited, but for example, one or more types selected from the group consisting of glycerin, propylene glycol, triacetin, 1,3-butanediol, and water.
  • a liquid containing a substance can be used.
  • glycerin and/or propylene glycol is used as an example of the predetermined solvent.
  • the purity of natural nicotine when using natural nicotine as the nicotine contained in the nicotine-containing liquid LE, by purifying the extract of tobacco materials such as tobacco leaves and removing as much as possible components other than natural nicotine from the extract of tobacco materials, The purity of natural nicotine may be increased, and natural nicotine with increased purity may be used.
  • the purity of the natural nicotine contained in the predetermined solvent of the nicotine-containing liquid LE may be 99.9% by weight or more (that is, in this case, the purity of the natural nicotine contained in the natural nicotine ( (components other than natural nicotine) are less than 0.1% by weight).
  • components obtained by extracting tobacco materials are referred to as tobacco extract components (containing at least nicotine).
  • nicotine when synthetic nicotine is used as the nicotine contained in the nicotine-containing liquid LE, nicotine produced by chemical synthesis using a chemical substance can be used as the synthetic nicotine.
  • the purity of this synthetic nicotine may also be 99.9% by weight or more, similar to natural nicotine.
  • the method for producing synthetic nicotine is not particularly limited, and it can be carried out by chemical synthesis using chemical substances, and known production methods can be used.
  • the type of nicotine-containing compound is not particularly limited, and examples thereof include nicotine salts such as nicotine pyruvate, nicotine citrate, nicotine lactate, nicotine salicylate, nicotine fumarate, nicotine levulinic acid salt, nicotine benzoic acid salt, or nicotine tartrate. Can be mentioned.
  • the production method is not particularly limited, and any known production method can be used.
  • This tobacco extract component is a substance generally contained in tobacco plants, and examples of substances other than nicotine include neophytadiene, solanone, or solanesol, and even if these components other than nicotine are contained, they are not included. It does not have to be present, but if it is present, it can function as a fragrance.
  • nicotine there are two types of nicotine: (S)-nicotine and (R)-nicotine, and most naturally occurring nicotine is usually in the S form, with the R form accounting for less than 1 mol%.
  • synthetic nicotine the ratio of S-form and R-form is usually close to 1:1, although it depends on the synthesis method and purification method.
  • the amount of R-isomer relative to the total amount of nicotine in the oral composition is 5 mol% or more (may be 1 mol% or more, 10 mol% or more, or 40 to 60 mol%).
  • the nicotine in the oral composition is synthetic nicotine.
  • the target to be extracted may be, for example, tissues of tobacco plants themselves such as leaves, stems, flowers, roots, reproductive organs, or embryos, or processed products using these tobacco plant tissues (for example, known Tobacco powder, shredded tobacco, tobacco sheets, tobacco granules, etc. used in tobacco products) may be used, but from the viewpoint of ensuring a sufficient amount of use and avoiding the inclusion of unnecessary ingredients, tobacco leaves may be used. It is preferable.
  • An embodiment that uses tobacco extract components obtained by extraction of tobacco materials can lower liquid raw material costs and manufacturing costs compared to embodiments that use nicotine obtained by synthesis or the like.
  • the method of incorporating nicotine into a liquid is not particularly limited, and includes, for example, a method of dissolving nicotine or a nicotine-containing compound such as a nicotine salt obtained by synthesis or extraction of tobacco materials in a liquid, or a method of dissolving nicotine or a nicotine-containing compound in the liquid. Examples include a method in which the liquid is dissolved in a solvent and then mixed with another liquid.
  • substances that can also be used as an aerosol base material can also be used as solvents used for extracting tobacco materials, such as glycerin, propylene glycol, triacetin, 1,3-butanediol, and , water.
  • tobacco materials such as glycerin, propylene glycol, triacetin, 1,3-butanediol, and , water.
  • the nicotine content in the nicotine-containing liquid LE is not particularly limited, but from the viewpoint of enabling a sufficient supply of nicotine, it may be, for example, 0.1% by weight or more and 10% by weight or less, and 0.5% by weight or less. % or more and 7.5% by weight or less, and 1% or more and 5% by weight or less.
  • the tobacco extract can be used as the source of the tobacco extract component, but in this case, the content of the tobacco extract in the nicotine-containing liquid LE is not particularly limited.
  • nicotine may be, for example, 0.1% by weight or more and 10% by weight or less, or 0.5% by weight or more and 7.5% by weight or less, It may be 1% by weight or more and 5% by weight or less.
  • the predetermined solvent that can be included in the nicotine-containing liquid LE is not particularly limited, and for example, an aerosol base material (a base material for generating an aerosol) can be used.
  • the type of aerosol base material is not particularly limited, and for example, one or more substances selected from the group consisting of glycerin, propylene glycol, triacetin, 1,3-butanediol, and water can be used.
  • the type of solvent used in the extraction to obtain the above tobacco extract component is not particularly limited as long as it can dissolve nicotine, and examples include glycerin, propylene glycol, triacetin, 1,3-butanediol, and water.
  • One or more substances selected from the group or a liquid containing this substance can be used.
  • glycerin and/or propylene glycol is used as an example of the predetermined solvent.
  • the solvent also acts as an aerosol base material, the tobacco extract can be used as is as the nicotine-containing liquid LE, but the tobacco extract may contain components that can cause charring when heated (e.g., lipids, etc.).
  • tobacco extract when used as a source of nicotine, flavor components in the tobacco material other than nicotine can be imparted, and a specific example thereof includes, for example, neophytadiene.
  • the nicotine-containing liquid LE may contain components other than nicotine (other components), such as flavor components other than nicotine (including the above-mentioned tobacco extract components other than nicotine).
  • Flavoring ingredients other than nicotine include, for example, menthol, natural vegetable flavorings (e.g., cognac oil, orange oil, jasmine oil, spearmint oil, peppermint oil, anise oil, coriander oil, lemon oil, chamomile oil, labdanum, vetiver).
  • esters e.g., menthyl acetate, isoamyl acetate, linalyl acetate, isoamyl propionate, butyl butyrate, methyl salicylate, etc.
  • ketones e.g., menthone, ionone, ethyl maltol, etc.
  • alcohol e.g., phenylethyl alcohol, anethole, cis-6-nonen-1-ol, eucalyptol, etc.
  • aldehydes e.g., benzaldehyde, etc.
  • lactones e.g., ⁇ -pentadecalactone, etc.
  • neophytadiene examples include solanone and solanesol.
  • the outer shape of the flavor molded object 60 may be a shape other than a columnar shape. Further, the through hole of the flavor molded body 60 may have a side surface having a shape other than a cylindrical surface. Even in such a case, the nicotine-containing liquid LE can be suitably held in the through-hole, and the same effects as in the above embodiment can be achieved.
  • FIGS. 4A and 4B are a schematic perspective view and a bottom view, respectively, of a flavor molded object 60A of this modification.
  • the flavor molded body 60A has a rectangular parallelepiped-shaped body with a through hole 600A formed therein.
  • the outer shape of the flavor molded body 60A excluding the through hole 600A is a rectangular parallelepiped.
  • the flavor molded body 60A has a first surface 61A, a second surface 62A, and a side surface 63A.
  • the first surface 61A and the second surface 62A facing the first surface 61A have rectangular outer contours.
  • the first surface 61A and the second surface 62A correspond to the bottom surface or the top surface of a quadrangular prism.
  • the side surface 63A includes four rectangular surfaces and connects the first surface 61 and the second surface 62.
  • An opening 610A of the through hole 600A is formed in the first surface 61A and the second surface 62A of the flavor molded body 60A.
  • the inner surface 620A of the flavor molded body 60A which is the side surface of the through hole 600A, is schematically shown with a broken line.
  • the inner side surface 620A has a similar shape to the side surface of a quadrangular prism.
  • the outer shape of the flavor molded object 60A is a square prism, but the outer shape of the flavor molded object 60A is not particularly limited as long as it is columnar.
  • the outer shape of the flavor molded body 60A may be, for example, a columnar shape having a cross-sectional outline such as a triangle, a pentagon, or a polygon having six or more corners.
  • a concave portion may be formed in the flavor molded body instead of a through hole. Even in such a case, the nicotine-containing liquid LE can be suitably held in the recess, and the same effects as in the above-described embodiment can be achieved.
  • concave portions are preferable to through-holes in that they can more easily hold the nicotine-containing liquid LE.
  • FIGS. 5A and 5B are a schematic perspective view and a bottom view, respectively, of a flavor molded body 60B of this modification.
  • the flavor molded body 60B has a cylindrical main body with a recess 700 formed therein.
  • the outer shape of the flavor molded body 60B excluding the recess 700 is cylindrical.
  • a first surface 61, a second surface 62B, and a side surface 63 are formed in the flavor molded body 60B.
  • the second surface 62B facing the first surface 61 has a circular shape.
  • the first surface 61 and the second surface 62B correspond to the bottom surface or the top surface of the cylinder.
  • the side surface 63 has a cylindrical shape and connects the first surface 61 and the second surface 62B.
  • the width (i.e., outer diameter) (W1), which is the length in the lateral direction of the flavor molded body 60B, and the total length (L), which is the length in the longitudinal direction of the flavor molded body 60B, are not particularly limited, and are as described above. Settings can be made in the same manner as in the case of the molded body 60 of the embodiment.
  • An opening 710 of a recess 700 is formed on the first surface 61 of the flavor molded body 60B.
  • the inner surface 720 of the flavor molded body 60B, which is the side surface of the recess 700, and the recess bottom surface 730, which is the bottom surface of the recess 700, are schematically shown with broken lines.
  • a nicotine-containing liquid LE is held in the recess 700.
  • the opening 710 of the recess 700 is formed so as to surround the central axis CA on the first surface 61 in which the opening 710 is formed. Since the opening 710 is formed in the center of the flavor molded body 60B, the nicotine-containing liquid LE permeates through the flavor molded body 60B and diffuses relatively slowly to the outside of the flavor molded body 60B. . This makes it possible to suppress temporal changes in flavor during inhalation.
  • the inner diameter W3 of the opening 710 of the recess 700 on the surface of the flavor molded body 60B is smaller than the depth D2 of the recess 700.
  • the inner diameter W3 of the opening 710 refers to the maximum width of the opening 710 on a straight line passing through the central axis CA on the first surface 61. Since the inner diameter W3 of the opening 710 is smaller than the depth D2 of the recess 700, the flavor molded body 60B can easily hold the nicotine-containing liquid LE. This allows the nicotine-containing liquid LE to diffuse relatively slowly.
  • the inner diameter W3 of the opening 710 is preferably 3 mm or less, more preferably 2 mm or less, and even more preferably 1 mm or less.
  • the inner diameter W3 of the opening 710 is set to 100 ⁇ m or more.
  • the manufacturing method of the flavor molded body 60B and the atomization unit 12 for a suction tool of this modification includes a molding step of molding a columnar flavor molded body 60B in which a recess 700 is formed, and a step of molding a nicotine-containing liquid LE into the recess 700. and an introduction step.
  • the method for manufacturing the flavor molded body 60 according to the embodiment described above, including the modified examples, is not particularly limited, and can be carried out by combining a known molding method and a method for manufacturing the flavor molded body 60 in the molding process according to the embodiment described above. can do.
  • Suction using the atomization unit 12 is performed as follows. First, when the user starts suctioning air, the air passes through the upstream passage sections 21 a and 21 b of the air passage 20 and flows into the load passage section 22 . Aerosol generated in the load 40 is added to the air that has flowed into the load passage section 22 . This aerosol contains flavor components (including nicotine) that can be eluted from the flavor molded body 60 and nicotine if the aerosol generation liquid Le in the liquid storage section 50 contains nicotine. The air to which this aerosol has been added passes through the downstream passage section 23, is discharged from the discharge port 13, and is sucked into the user.
  • flavor components including nicotine
  • the aerosol generated by the load 40 contains the flavor components derived from the flavor material that may be contained in the flavor molded body 60, and further includes the aerosol in the liquid storage section 50.
  • the nicotine can be added. This allows you to fully enjoy the flavor.
  • the flavor molded body 60 is disposed inside the aerosol generation liquid in the liquid storage section 50, and the flavor molded body 60 and the electrical load 40 are physically connected. Since they are separated from each other, it is possible to suppress the tobacco material from adhering to the load 40 of the atomization unit 12. Thereby, deterioration of the load 40 of the atomization unit 12 can be suppressed.
  • the amount (mg) of carbonized components contained in the aerosol generation liquid Le1g with the flavor molded body 60 disposed inside the liquid storage section is preferably 6 mg or less, and preferably 3 mg or less. More preferred.
  • the amount of carbonized components adhering to the electrical load 40 can be suppressed as much as possible while enjoying the flavor of nicotine and the like. Thereby, it is possible to enjoy the flavor of nicotine and the like while suppressing the occurrence of burnt on the load 40 as much as possible.
  • the carbonized component contained in the aerosol generation liquid Le in a state where the flavor molded body 60 is placed inside the liquid storage section specifically refers to the carbonized component contained in the aerosol generation liquid Le in a state where the flavor molded body 60 is placed inside the liquid storage section. This value corresponds to the sum of the amount of carbonized components contained in the aerosol generation liquid Le and the amount of carbonized components eluted from the flavor molded body 60 into the aerosol generation liquid Le.
  • the term "carbonized component” refers to a component that becomes carbide when heated to 250°C. Specifically, the “carbonized component” refers to a component that does not become a carbide at a temperature below 250°C, but becomes a carbide when maintained at a temperature of 250°C for a predetermined period of time.
  • this "amount (mg) of carbonized components contained in the aerosol generation liquid Le1g with the flavor molded body 60 disposed inside the liquid storage section” can be measured, for example, by the following method. . First, a predetermined amount (g) of the aerosol generation liquid Le with the flavor molded body 60 disposed inside the liquid storage section is prepared. Next, this aerosol generation liquid Le is heated to 180° C. to volatilize the solvent (liquid component) contained in the aerosol generation liquid Le, thereby obtaining a “residue consisting of non-volatile components”. Next, the residue is carbonized by heating it to 250° C. to obtain a carbide. Next, the amount (mg) of this carbide is measured.
  • the amount (mg) of carbide contained in a predetermined amount (g) of aerosol generation liquid Le it is possible to measure the amount (mg) of carbide contained in a predetermined amount (g) of aerosol generation liquid Le, and based on this measurement value, the amount (mg) of carbide contained in 1 g of aerosol generation liquid Le is determined. That is, the amount (mg) of carbonized components can be calculated.
  • FIG. 6 shows the results of measuring the TPM reduction rate with respect to the amount of carbonized components contained in 1 g of extract when tobacco extract (hereinafter also simply referred to as "extract") was used as the aerosol generation liquid Le.
  • extract tobacco extract
  • FIG. The horizontal axis of FIG. 6 indicates the amount of carbonized components contained in 1 g of the extract, and the vertical axis indicates the TPM reduction rate ( RTPM ) (%).
  • the TPM reduction rate (R TPM :%) in FIG. 6 was measured by the following method. First, samples of a plurality of atomization units 12 having different amounts of carbonized components contained in 1 g of extract liquid were prepared. Specifically, five samples (sample SA1 to sample SA5) were prepared as samples of the plurality of atomization units 12. These five samples were prepared by the following steps.
  • Step 1 To a tobacco material made of tobacco leaves, 20 (wt%) of potassium carbonate was added in terms of dry weight, and then heated and distilled. The distillation residue after this heating distillation treatment is immersed for 10 minutes in water that is 15 times the weight of the tobacco raw material before the heating distillation treatment, dehydrated in a dehydrator, and then dried in a drier to produce tobacco. A residue was obtained.
  • Step 2 Next, a portion of the tobacco residue obtained in Step 1 was washed with water to prepare tobacco residue containing a small amount of char.
  • Step 3 25 g of dipping liquid (propylene glycol 47.5 wt%, glycerin 47.5 wt%, water 5 wt%) as an extraction liquid was added to 5 g of the tobacco residue obtained in step 2, and the temperature of the dipping liquid was raised to 60%. It was left to stand at °C. By varying the standing time (that is, the immersion time in the immersion liquid), the amount of carbonized components eluted into the immersion liquid (extract liquid) was varied.
  • the standing time that is, the immersion time in the immersion liquid
  • the amount of total particulate matter captured by the Cambridge filter of the automatic smoking machine was then measured. Based on the measured amount of total particulate matter, the TPM reduction rate ( RTPM ) was calculated using the following formula (1).
  • the TPM reduction rate (R TPM ) shown in FIG. 6 was measured by the above method.
  • R TPM (%) (1-TPM (201puff ⁇ 250puff) / TPM (1puff ⁇ 50puff)) x 100... (1)
  • TPM Total Particle Molecule
  • TPM (1puff to 50puff) indicates the amount of total particulate matter collected by the Cambridge filter from the 1st puff to the 50th puff of the automatic smoking machine.
  • TPM (201puff to 250puff) indicates the amount of total particulate matter collected by the Cambridge filter from the 201st puff to the 250th puff of the automatic smoking machine.
  • the TPM reduction rate ( RTPM ) in equation (1) is calculated as follows: "The amount of total particulate matter collected by the Cambridge filter from the 201st puff to the 250th puff of the automatic smoking machine It is calculated by subtracting the value divided by the total amount of particulate matter collected by the Cambridge filter from the 1st puff to the 50th puff from 1 and multiplying it by 100.
  • FIG. 7 is a flow diagram for explaining an example of a method for manufacturing the atomization unit 12 including the flavor molded body 60 according to the above embodiment.
  • the manufacturing method of the atomization unit 12 shown in FIG. A method for manufacturing an atomization unit of a suction tool having a liquid storage section, the method comprising: A flavor molded body preparation step of molding a flavor molded body 60 comprising a columnar body containing a non-tobacco base material and a flavor material, and a through hole 600 or a recess 700 formed in the body; an assembly step of arranging the flavor molded body 60 in the liquid storage section 50; a housing step of housing the aerosol generation liquid Le in the liquid housing section 50; has
  • the flavor material includes a tobacco material, and the content of the tobacco material in the flavor molded body 60 in a state where the flavor molded body 60 is accommodated inside the liquid storage section 50 is 10% by weight or less.
  • the manufacturing method according to the present embodiment may include all of the above-mentioned flavor molded object preparation process, assembly process, and housing process, but as a modification, it may also include an arbitrary combination of each process.
  • it may be an embodiment that includes a flavor molded body preparation step and an assembly step, it may be an embodiment that further combines this embodiment with a housing step, or it may include steps other than these steps. Good too.
  • a molded body is used as a flavor source, and this molded body has the through hole 600 or the recess 700 and the nicotine-containing body held in the through hole 600 or the recess 700. If the liquid LE is provided, it is possible to suppress the supply of liquid to the electrical load from being inhibited, and it is possible to suppress a decrease in the usable amount of the aerosol generating liquid Le. The transfer of the flavor components to the product liquid Le becomes easy and the desired flavor can be provided, and each condition can be arbitrarily combined within the range where this effect can be obtained.
  • flavor molded body preparation process In the flavor molded body preparation step according to step S100, a material including a non-tobacco base material etc. is solidified into a predetermined shape having through holes 600 or recesses 700, and after being molded into a column shape with through holes 600 formed, nicotine By introducing the containing liquid LE, the flavor molded body 60 is manufactured.
  • the method for obtaining the flavor molded body 60 in this step S10 is also a method for manufacturing the flavor molded body 60, which is another embodiment of the present invention, and includes a columnar body containing a non-tobacco base material and a flavor material, and a molded body formed on the body.
  • flavor molded body preparation step can be translated as "method for producing a flavor molded body” according to this embodiment.
  • the method for manufacturing the flavor molded body 60 may include a nicotine-containing liquid preparation step of preparing the nicotine-containing liquid LE.
  • a specific method for preparing the nicotine-containing liquid LE is not particularly limited, and any known method can be adopted. Examples include a method in which nicotine or a nicotine-containing compound such as a nicotine salt obtained by synthesis is dissolved in a solvent, or a method in which a component (which may be only nicotine) obtained by extraction of tobacco materials is dissolved in a solvent. .
  • the method for obtaining nicotine-containing compounds such as nicotine or nicotine salts obtained by synthesis etc. is not particularly limited, and can be produced by known methods, but commercially available products may also be used.
  • the type of solvent is not particularly limited, and for example, one or more substances selected from the group consisting of glycerin, propylene glycol, triacetin, 1,3-butanediol, and water, which can also function as an aerosol base material. It may be.
  • an alkaline substance is applied to tobacco leaves (referred to as alkali treatment).
  • alkali treatment a basic substance such as an aqueous potassium carbonate solution can be used.
  • the alkali-treated tobacco leaves are heated at a predetermined temperature (for example, a temperature of 80° C. or higher and lower than 150° C.) (referred to as heat treatment).
  • a predetermined temperature for example, a temperature of 80° C. or higher and lower than 150° C.
  • the tobacco leaves are brought into contact with one or more substances selected from the group consisting of, for example, glycerin, propylene glycol, triacetin, 1,3-butanediol, and water.
  • released components (which include flavor components such as nicotine) released from the tobacco leaves into the gas phase are collected in a predetermined collection solvent.
  • a collection solvent for example, one or more substances selected from the group consisting of glycerin, propylene glycol, triacetin, 1,3-butanediol, and water can be used.
  • flavor components such as nicotine (hereinafter also simply referred to as “flavor components”) can be obtained (that is, flavor components can be extracted from tobacco leaves).
  • this step can also be configured without using the above-mentioned collection solvent.
  • the alkali-treated tobacco leaves are subjected to the above heat treatment and then cooled using a condenser or the like, thereby reducing the released components released from the tobacco leaves into the gas phase. It is also possible to condense and extract flavor components.
  • this step can be configured without performing the alkali treatment as described above.
  • tobacco leaves tobacco leaves that have not been subjected to alkali treatment
  • Add one or more selected substances are selected.
  • the tobacco leaves to which this has been added are heated, and the components released during heating are collected in a collection solvent or condensed using a condenser or the like. Flavor components can also be extracted by such a process.
  • one or more substances selected from the group consisting of glycerin, propylene glycol, triacetin, 1,3-butanediol, and water are aerosolized, or from this group.
  • An aerosol obtained by aerosolizing two or more selected substances is passed through tobacco leaves (tobacco leaves that have not been subjected to alkali treatment), and the aerosol that has passed through the tobacco leaves is collected in a collection solvent. Flavor components can also be extracted by such a process.
  • this step includes a process (hereinafter simply referred to as a "reduction process") that reduces "the amount of carbonized components that become carbonized when heated to 250°C" that may be contained in the flavor components extracted by the method described above. ) may further be included.
  • a reaction process that reduces "the amount of carbonized components that become carbide when heated to 250° C.”
  • adhesion of carbonized components to the load 40 can be effectively suppressed.
  • occurrence of burnt on the load 40 can be effectively suppressed.
  • the carbonized components that become carbonized when heated to 250°C are mainly derived from tobacco materials such as tobacco leaves, the effects of the reduction treatment are particularly low in methods that use tobacco extract as a source of nicotine. is large.
  • the specific method for reducing the amount of carbonized components contained in the extracted flavor components is not particularly limited, but for example, by cooling the extracted flavor components, the precipitated components can be reduced.
  • the amount of carbonized components contained in the extracted flavor components may be reduced by filtering with filter paper or the like.
  • the amount of carbonized components contained in the extracted flavor components may be reduced by centrifuging the extracted flavor components with a centrifuge.
  • the amount of carbonized components contained in the extracted flavor components may be reduced by using a reverse osmosis membrane (RO filter).
  • RO filter reverse osmosis membrane
  • Tobacco extract contains components that can cause charring when heated (e.g., lipids, metal ions, sugars, or proteins), so tobacco extract components are subjected to distillation treatment or vacuum distillation treatment, and other means such as concentration are used. It is preferable to use this method to remove substances that cause scorching. Note that even when tobacco extract is not used, it is preferable to subject the tobacco extract to distillation treatment or vacuum distillation treatment if it contains a substance that causes charring.
  • components that can cause charring when heated e.g., lipids, metal ions, sugars, or proteins
  • the method for manufacturing the flavor molded body 60 includes a molding step of molding the flavor molded body 60, which includes a columnar body containing a non-tobacco base material and a flavor material, and a through hole 600 or a recess formed in the body.
  • the method of forming the through hole 600 is not particularly limited, and for example, the through hole 600 may be formed by drilling after solidifying a material such as a non-tobacco base material, or the method may be formed by forming a mold around the shape of the through hole 600.
  • the molded body 60 may be formed by solidifying a material such as a non-tobacco base material.
  • the method of solidifying the material such as the non-tobacco base material is not particularly limited.
  • the method of solidifying the material such as the non-tobacco base material (melt material of the non-tobacco base material) such as ceramic, synthetic polymer, or pulp derived from plants other than tobacco plants is ) to obtain a mixture, the mixture is molded into a predetermined shape by a method such as press molding, extrusion molding, injection molding, transfer molding, compression molding, or cast molding.
  • a method such as press molding, extrusion molding, injection molding, transfer molding, compression molding, or cast molding.
  • a flavor molded article of a predetermined shape can be obtained by dissolving the polymer in a solvent and evaporating the solvent by heating, etc., or by polymerizing a monomer, etc.
  • a method of obtaining 60 can also be adopted. Another method is to obtain a composite material in any solid shape containing a non-tobacco base material and then process the composite material into a predetermined shape by cutting, grinding, or the like.
  • a method for imparting flavor materials such as tobacco materials to non-tobacco base materials There are no particular restrictions on the method for imparting flavor materials such as tobacco materials to non-tobacco base materials.
  • step S10 may include a process of coating the surface of the flavor molded body 60 with a coating material. Thereby, it is possible to manufacture the flavor molded object 60 having a structure in which the surface of the non-tobacco base material hardened into a predetermined shape is covered with the coating material.
  • wax can be used as this coating material.
  • this wax include Microcrystan WAX (model number: Hi-Mic-1080 or Hi-Mic-1090) manufactured by Nippon Seiro Co., Ltd., and water-dispersed ionomer (model number: Chemipearl S120) manufactured by Mitsui Chemicals. ), Hiwax (model number: 110P) manufactured by Mitsui Chemicals, etc. can be used.
  • corn protein can also be used as a coating material.
  • Zein model number: Kobayashi Zein DP-N manufactured by Kobayashi Perfume Co., Ltd.
  • polyvinyl acetate can also be used as a coating material.
  • the coating material covering the surface of the flavor molded body 60 has pores (fine pores) that allow the flavor components in the non-tobacco base material to pass through while suppressing the passage of the non-tobacco base material. It is preferable that a plurality of them be provided. That is, the pores of this coating material need only have a size larger than the size of the flavor component and smaller than the size of the non-tobacco base material. According to this configuration, the flavor components in the non-tobacco base material can be eluted into the aerosol generation liquid Le while suppressing the non-tobacco base material from eluting into the aerosol generation liquid Le.
  • the specific size (diameter) of the pores provided in this coating material is not particularly limited, but to give a specific example, a value selected from the range of 10 ⁇ m or more and 3 mm or less may be used. can.
  • a net-like mesh member can also be used as the coating material.
  • the flavor components in the non-tobacco base material can be eluted into the aerosol generation liquid Le while suppressing the non-tobacco base material from eluting into the aerosol generation liquid Le.
  • tobacco residue may be included in the non-tobacco base material.
  • the flavor components remaining in the tobacco residue can be eluted into the aerosol generation liquid Le while suppressing the tobacco residue from eluting into the extract liquid.
  • the flavor molded body 60 can also be manufactured by washing tobacco residue and the like with a cleaning liquid in the molding process related to step S10, and incorporating the washed tobacco residue and the like into the non-tobacco base material.
  • the amount of carbonized components contained in the tobacco residue or the like can be reduced as much as possible by washing, and the flavor molded body 60 can be manufactured using the tobacco residue or the like with the reduced amount of carbonized components.
  • adhesion of carbonized components to the load 40 can be effectively suppressed.
  • occurrence of burnt on the load 40 can be effectively suppressed.
  • the method for manufacturing the flavor molded body 60 includes an introduction step of introducing the nicotine-containing liquid LE into the through hole 600 or the recess 700.
  • the method of introducing the nicotine-containing liquid LE into the through-hole 600 or the recess 700 is not particularly limited.
  • the nicotine-containing liquid LE is introduced from the opening 610 of the through-hole 600 using a syringe or the like having a thin tubular end. can be introduced.
  • step S10 an assembly process related to step S20 is executed. Specifically, in step S20, the atomization unit 12 in which the flavor molded object 60 is not accommodated is prepared, and the flavor molded object 60 after step S10 is placed in the liquid storage section 50 of this atomization unit 12. Place. In this case, apart from the flavor component added to the flavor molded body 60 in step S10 described above, a flavor component may be further added to the aerosol generation liquid Le stored in the liquid storage section 50. .
  • the atomization unit 12 of the suction tool 10 according to the present embodiment is manufactured. Furthermore, a modification of the present embodiment is a manufacturing method that does not include the step of accommodating the aerosol generation liquid Le in step 20. In this case, the user of the atomization unit 12 can replenish the liquid into the liquid storage section 50 by himself/herself.
  • the aerosol generation liquid preparation step may be performed at any timing before step S30.
  • the method for preparing the aerosol generation liquid Le is not particularly limited, and for example, the aerosol base material itself may be used, or a mixture of the aerosol base material and another substance may be used.
  • the type of aerosol base material is not particularly limited, and examples include one or more substances selected from the group consisting of glycerin, propylene glycol, triacetin, 1,3-butanediol, and water.
  • step S30 the aerosol generation liquid Le, such as glycerin, propylene glycol, triacetin, 1,3-butanediol, is placed in the liquid storage part 50 of the atomization unit 12 so as to come into contact with the flavor molded body 60. , and water.
  • a flavor component may be further added to the liquid contained in the liquid storage section 50, in addition to the nicotine-containing liquid LE introduced into the flavor molded body 60 in step S10 described above.
  • the atomization unit 12 of the suction tool 10 is manufactured.
  • the atomization unit 12 may be provided to the user without performing step S30. In this case, the user can personally introduce the aerosol generation liquid Le.
  • the manufacturing method according to the present embodiment as described above, it is possible to suppress the supply of liquid to the electrical load from being inhibited, and to suppress a decrease in the usable amount of the aerosol generation liquid Le.
  • the flavor components can be easily transferred to the aerosol generation liquid Le, and a desired flavor can be provided.
  • FIG. 8 is a perspective view schematically showing the appearance of the suction tool 10 according to this embodiment.
  • the suction device 10 according to the present embodiment is a non-combustion heating type suction device, and specifically, is a non-combustion heating type electronic cigarette.
  • the suction tool 10 extends in the direction of the central axis CL of the suction tool 10.
  • the suction tool 10 has, for example, a "long axis direction (direction of the central axis CL)", a "width direction” perpendicular to the long axis direction, and a “thickness” perpendicular to the long axis direction and the width direction. It has an external shape having a direction. The dimensions of the suction tool 10 in the long axis direction, width direction, and thickness direction decrease in this order.
  • the Z-axis direction (Z direction or -Z direction) corresponds to the major axis direction
  • the X-axis direction (X direction or -X direction) corresponds to the width direction
  • the Y-axis direction (Y direction or -Y direction) corresponds to the thickness direction.
  • the suction tool 10 includes a power supply unit 11 and the atomization unit 12 described above.
  • the power supply unit 11 is detachably connected to the atomization unit 12. Inside the power supply unit 11, a battery as a power source, a control device, etc. are arranged.
  • the atomization unit 12 is connected to the power supply unit 11, the power supply of the power supply unit 11 and the load 40 of the atomization unit 12, which will be described later, are electrically connected.
  • the atomization unit 12 is provided with an outlet 13 for discharging air (that is, air). Air containing aerosol is discharged from this discharge port 13.
  • air that is, air
  • the user of the suction tool 10 can inhale the air discharged from the outlet 13.
  • a sensor is arranged in the power supply unit 11 to output the value of the pressure change inside the suction tool 10 caused by the user's suction through the discharge port 13.
  • a sensor detects the start of suctioning air and notifies the control device, and the control device starts energizing the load 40 of the atomization unit 12, which will be described later.
  • the sensor detects the end of the suction of air, notifies the control device, and the control device ends the energization of the load 40.
  • the power supply unit 11 may be provided with an operation switch for transmitting a request to start air suction and a request to end air suction to the control device by a user's operation.
  • the user can transmit a request to start air suction or a request to end suction to the control device by operating the operation switch.
  • the control device that receives the air suction start request or suction end request starts or ends energization to the load 40.

Abstract

A flavoring molded body to be placed in an aerosol-producing liquid of an atomization unit in an inhalation device, said flavoring molded body being equipped with a column-shaped body containing a non-tobacco base material and a flavoring material, a through hole or a recess formed in the body part, and a nicotine-containing liquid which is held in the through hole or recess, wherein the flavoring material contains a tobacco material and the content of the tobacco material in the flavoring molded body is 10 wt% or less.

Description

香味成形体及びその製造方法、霧化ユニット、並びに吸引具Flavored molded body and its manufacturing method, atomization unit, and suction tool
 本発明は、香味成形体及びその製造方法、霧化ユニット、並びに吸引具に関する。 The present invention relates to a flavor molded article, a method for producing the same, an atomization unit, and a suction tool.
 従来、吸引具に用いられる霧化ユニットとして、所定の液体を収容する液体収容部と、この液体収容部の液体が導入されるとともに、導入された液体を霧化してエアロゾルを発生させる電気的な負荷と、を有し、この液体収容部の液体の内部にたばこ葉等のたばこ材料の粉体を収容し、該たばこ材料の粉体が分散されることを特徴とする霧化ユニットが知られている(例えば、特許文献1参照)。 Conventionally, an atomizing unit used in a suction tool includes a liquid storage part that stores a predetermined liquid, and an electrical unit that atomizes the introduced liquid and generates an aerosol. An atomizing unit is known which is characterized in that it has a load, stores powder of tobacco material such as tobacco leaves in the liquid of this liquid storage part, and disperses the powder of tobacco material. (For example, see Patent Document 1).
 なお、他の先行技術文献として、特許文献2、特許文献3、及び非特許文献1が挙げられる。特許文献2には、基本的な構成態様を有する吸引具に備わる霧化ユニットの構成態様が開示されている。特許文献3には、たばこ葉の抽出液に関する情報が開示されている。非許許文献1には、ニコチンに関する技術が開示されている。 Note that other prior art documents include Patent Document 2, Patent Document 3, and Non-Patent Document 1. Patent Document 2 discloses a configuration of an atomization unit included in a suction tool having a basic configuration. Patent Document 3 discloses information regarding tobacco leaf extract. Non-Patent Document 1 discloses a technology related to nicotine.
国際公開第2019/211332号International Publication No. 2019/211332 特開2020-141705号公報Japanese Patent Application Publication No. 2020-141705 国際公開第2015/129679号International Publication No. 2015/129679
 上述の特許文献1に例示されるような従来の吸引具の霧化ユニットの場合、たばこ葉等の香味材料の粉体が液体収容部内に分散していると、この粉体が流動してウィックに堆積し、電気的な負荷への液体の供給が阻害されるおそれがある。また、たばこ葉等の香味材料が液体収容部内の液体を吸液してしまい、ニコチン等の香味成分を含むエアロゾル生成液の使用可能な量が減少してしまうおそれがある。この点において、従来技術は改善の余地があった。 In the case of the atomization unit of the conventional suction tool as exemplified in Patent Document 1 mentioned above, when powder of flavoring material such as tobacco leaves is dispersed in the liquid storage part, this powder flows and becomes a wick. The liquid may be deposited on the electrical load and the supply of liquid to the electrical load may be inhibited. Furthermore, there is a risk that the flavor material such as tobacco leaves absorbs the liquid in the liquid storage section, reducing the usable amount of the aerosol-generating liquid containing flavor components such as nicotine. In this respect, the conventional technology has room for improvement.
 本発明は、上記のことを鑑みてなされたものであり、所望の香味の提供を維持しつつ、エアロゾル生成液の量が減少することを抑制することができる技術を提供することを目的の一つとする。 The present invention has been made in view of the above, and one of the objects is to provide a technique that can suppress the decrease in the amount of aerosol generating liquid while maintaining the provision of the desired flavor. Let's do one.
 本発明者らは、鋭意検討の結果、香味材料を含み、特定の形状を有する成形体を用いることにより、上記課題を解決できることを見出し、本発明に到達した。 As a result of extensive studies, the present inventors discovered that the above problems could be solved by using a molded article containing a flavoring material and having a specific shape, and thus arrived at the present invention.
(態様1)
 上記目的を達成するため、本発明の一態様に係る香味成形体は、吸引具における霧化ユニットのエアロゾル生成液中に配置するための香味成形体であって、非たばこ基材及び香味材料を含む柱状の本体と、前記本体部に形成された貫通孔又は凹部と、前記貫通孔又は凹部に保持されるニコチン含有液と、を備え、前記香味材料はたばこ材料を含むとともに前記香味成形体中の前記たばこ材料の含有量が10重量%以下である。
(Aspect 1)
In order to achieve the above object, a flavor molded article according to one aspect of the present invention is a flavor molded article to be placed in an aerosol-generating liquid of an atomization unit in a suction tool, and includes a non-tobacco base material and a flavor material. a columnar body containing a tobacco material, a through hole or a recess formed in the main body, and a nicotine-containing liquid held in the through hole or recess, the flavor material containing a tobacco material, and a nicotine-containing liquid contained in the flavor molded body. The content of the tobacco material is 10% by weight or less.
 この態様によれば、香味源として粉体状のものでなく成形体(香味成形体)を用いているため、液体の吸収を抑制することができ、ニコチン等の香味成分を含むエアロゾル生成液の使用可能な量の減少も抑制することができる。また、香味材料の態様について、成形体に含ませて用いる場合、特許文献1に記載されるような粉体として用いる場合と比較して、エアロゾル生成液への香味成分の移行が容易となり、所望の香味を提供することができる。さらに、たばこ材料等の香味材料は、エアロゾル生成液中に分散し得る上記の特許文献1に記載されるような粉体の状態で使用されるのではなく、成形体を構成する材料として用いているため、粉体の流動によるウィックへの堆積ということが生じず、電気的な負荷への液体の供給が阻害されることを抑制することができる。 According to this aspect, since a molded body (flavored molded body) is used as a flavor source instead of a powder, liquid absorption can be suppressed, and the aerosol generation liquid containing flavor components such as nicotine can be suppressed. It is also possible to suppress a decrease in the usable amount. In addition, regarding the aspect of the flavor material, when it is used by being included in a molded article, the transfer of the flavor component to the aerosol-generating liquid is easier, compared to when it is used as a powder as described in Patent Document 1, and the desired flavor component is used. can provide flavor. Furthermore, flavor materials such as tobacco materials are not used in the form of powder as described in Patent Document 1 mentioned above, which can be dispersed in the aerosol-generating liquid, but are used as materials constituting molded bodies. Therefore, the powder does not flow and accumulate on the wick, and it is possible to suppress the supply of liquid to the electrical load from being inhibited.
(態様2)
 上記の態様1において、前記貫通孔または凹部の、前記香味成形体の表面における開口部の内径は、前記貫通孔または凹部の深さよりも小さくてもよい。
(Aspect 2)
In the above aspect 1, the inner diameter of the opening of the through hole or recess on the surface of the flavor molded object may be smaller than the depth of the through hole or recess.
 この態様によれば、香味成形体に香味成分が保持されやすくなり、香味の時間的変化が抑制された吸引具を提供することができる。 According to this aspect, the flavor component is easily retained in the flavor molded body, and it is possible to provide a suction tool in which temporal changes in flavor are suppressed.
(態様3)
 上記の態様1又は2において、前記開口部の内径は、10μm以上、3mm以下であってもよい。
(Aspect 3)
In the above aspect 1 or 2, the inner diameter of the opening may be 10 μm or more and 3 mm or less.
 この態様によれば、より確実に香味成形体に香味成分が保持されやすくなり、香味の時間的変化が抑制された吸引具を提供することができる。 According to this aspect, it is possible to more reliably retain flavor components in the flavor molded body, and to provide a suction tool in which temporal changes in flavor are suppressed.
(態様4)
 上記の態様1~3のいずれか1態様において、前記本体は、円柱状であってもよい。
(Aspect 4)
In any one of the above embodiments 1 to 3, the main body may have a cylindrical shape.
 この態様によれば、香味成形体の体積と比較して表面積が小さくなるため、香味成形体に香味成分が保持されやすくなり、香味の時間的変化が抑制された吸引具を提供することができる。また、成形しやすく、効率よく香味成形体を製造することができる。 According to this aspect, since the surface area is smaller compared to the volume of the flavor molded object, the flavor component is easily retained in the flavor molded object, and it is possible to provide a suction tool in which temporal changes in flavor are suppressed. . Moreover, it is easy to mold and can efficiently produce a flavor molded product.
(態様5)
 上記の態様1~4のいずれか1態様において、前記貫通孔または前記凹部の開口部は、前記開口部が形成された面において、前記本体の長手方向に伸びる中心軸を囲うように形成されていてもよい。
(Aspect 5)
In any one of the above aspects 1 to 4, the opening of the through hole or the recess is formed so as to surround a central axis extending in the longitudinal direction of the main body in a plane in which the opening is formed. It's okay.
 この態様によれば、開口部が香味成形体の側面に近い位置にある場合と比較して、香味成分が香味成形体に保持されやすくなる。これにより、香味の時間的変化が抑制された吸引具を提供することができる。 According to this aspect, the flavor component is more likely to be retained in the flavor molded product compared to the case where the opening is located close to the side surface of the flavor molded product. Thereby, it is possible to provide a suction tool in which temporal changes in flavor are suppressed.
(態様6)
 上記目的を達成するため、本発明の一態様に係る吸引具の霧化ユニットは、エアロゾル生成液を収容する液体収容部と、前記液体収容部中の前記エアロゾル生成液が導入されるとともに、導入された前記エアロゾル生成液を霧化してエアロゾルを発生させる電気的な負荷と、前記液体収容部の内部に配置された上記の態様1~5のいずれか1態様に係る香味成形体とを備える。
(Aspect 6)
In order to achieve the above object, an atomization unit of a suction tool according to one aspect of the present invention includes a liquid storage part that stores an aerosol generation liquid, and a liquid storage part into which the aerosol generation liquid is introduced. The present invention includes an electrical load that atomizes the aerosol-generating liquid to generate an aerosol, and a flavor molded article according to any one of the above embodiments 1 to 5, which is disposed inside the liquid storage section.
 この態様によれば、香味成形体の貫通孔または凹部の大きさまたは形状を適宜設定することで、電気的な負荷への液体の供給が阻害されることを抑制することができ、ニコチン等の香味成分を含むエアロゾル生成液の使用可能な量の減少を抑制することができ、また、エアロゾル生成液への香味成分の移行が容易となり所望の香味を提供することができる。 According to this aspect, by appropriately setting the size or shape of the through holes or recesses of the flavor molded body, it is possible to suppress the supply of liquid to the electrical load from being inhibited, and it is possible to suppress the supply of liquid to the electrical load. It is possible to suppress a decrease in the usable amount of the aerosol generation liquid containing flavor components, and the flavor components can be easily transferred to the aerosol generation liquid, thereby providing a desired flavor.
(態様7)
 本発明の一態様に係るに係る吸引具は、電源ユニットと、上記の態様6に係る霧化ユニットと、を有する。
(Aspect 7)
A suction tool according to one aspect of the present invention includes a power supply unit and an atomization unit according to aspect 6 above.
 この態様によれば、電気的な負荷への液体の供給が阻害されることを抑制することができ、ニコチン等の香味成分を含むエアロゾル生成液の使用可能な量の減少を抑制することができ、また、エアロゾル生成液への香味成分の移行が容易となり所望の香味を提供することができる吸引具を提供することができる。 According to this aspect, it is possible to suppress the supply of liquid to the electrical load from being inhibited, and it is possible to suppress a decrease in the usable amount of the aerosol generating liquid containing flavor components such as nicotine. Furthermore, it is possible to provide a suction tool that allows the flavor components to easily transfer to the aerosol-generating liquid and provides a desired flavor.
(態様8)
 上記目的を達成するため、本発明の一態様に係る香味成形体の製造方法は、非たばこ基材及び香味材料を含む柱状の本体と、前記本体に形成された貫通孔又は凹部とを備える香味成形体を成形する成形工程と、前記貫通孔又は凹部にニコチン含有液を導入する導入工程と、を含み、前記香味材料はたばこ材料を含むとともに前記香味成形体中の前記たばこ材料の含有量が10重量%以下である。
(Aspect 8)
In order to achieve the above object, a method for producing a flavor molded article according to one aspect of the present invention provides a flavor molded article comprising a columnar body containing a non-tobacco base material and a flavor material, and a through hole or a recess formed in the body. a molding step of molding a molded object; and an introduction step of introducing a nicotine-containing liquid into the through hole or recess, the flavor material containing a tobacco material and the content of the tobacco material in the flavor molded object being It is 10% by weight or less.
 この態様によれば、貫通孔または凹部の大きさまたは形状を適宜設定することで、電気的な負荷への液体の供給が阻害されることを抑制することができ、ニコチン等の香味成分を含むエアロゾル生成液の使用可能な量の減少を抑制することができ、また、エアロゾル生成液への香味成分の移行が容易となり所望の香味を提供することができる。 According to this aspect, by appropriately setting the size or shape of the through hole or the recess, it is possible to suppress the supply of liquid to the electrical load from being inhibited, and the liquid containing flavor components such as nicotine can be suppressed. A decrease in the usable amount of the aerosol generation liquid can be suppressed, and the flavor components can be easily transferred to the aerosol generation liquid, thereby providing a desired flavor.
(態様9)
 上記目的を達成するため、本発明の一態様に係る吸引具用霧化ユニットの製造方法は、液体収容部を有する吸引具の霧化ユニットの製造方法であって、上記態様8に係る香味成形体の製造方法により製造された香味成形体を、前記液体収容部に配置する組立工程を含む
(Aspect 9)
In order to achieve the above object, a method for manufacturing an atomizing unit for a suction tool according to one aspect of the present invention is a method for manufacturing an atomizing unit for a suction device having a liquid storage section, which comprises flavor molding according to Aspect 8 above. an assembly step of arranging the flavor molded body manufactured by the body manufacturing method in the liquid storage section.
 この態様によれば、香味成形体の貫通孔または凹部の大きさまたは形状を適宜設定することで、香味成形体からの香味成分の流出を調整することができる。これにより、香味の時間的変化が改善された吸引具を提供することができる。 According to this aspect, by appropriately setting the size or shape of the through hole or recess of the flavor molded product, the outflow of flavor components from the flavor molded product can be adjusted. Thereby, it is possible to provide a suction tool with improved temporal change in flavor.
(態様10)
 上記態様9において、グリセリン、プロピレングリコール、トリアセチン、1,3-ブタンジオール、及び、水からなる群の中から選択される1種類以上の物質を含む液体を前記液体収容部に収容する収容工程をさらに含んでもよい。
(Aspect 10)
In the above aspect 9, the storing step of storing a liquid containing one or more substances selected from the group consisting of glycerin, propylene glycol, triacetin, 1,3-butanediol, and water in the liquid storage part. It may further include.
 この態様によれば、上記物質が香味成分の好適な溶媒となるため、効率よく香味を調整することができる。また、あらかじめエアロゾル生成液を収容した吸引具を提供する場合、ユーザは自らエアロゾル生成液を吸引具に導入する必要がない。 According to this aspect, the substance serves as a suitable solvent for the flavor component, so the flavor can be efficiently adjusted. Furthermore, when providing a suction device that contains an aerosol-generating liquid in advance, the user does not need to introduce the aerosol-generating liquid into the suction device himself.
 本発明の態様によれば、所望の香味の提供を維持しつつ、エアロゾル生成液の量が減少することを抑制することができる。 According to the aspect of the present invention, it is possible to suppress a decrease in the amount of the aerosol generating liquid while maintaining the provision of the desired flavor.
吸引具の霧化ユニットの主要部を示す模式的断面図である。It is a typical sectional view showing the main part of the atomization unit of a suction tool. 図1のA1-A1線断面を模式的に示す図である。2 is a diagram schematically showing a cross section taken along the line A1-A1 in FIG. 1. FIG. 香味成形体の模式的な斜視図である。It is a typical perspective view of a flavor molded object. 香味成形体の模式的な底面図である。It is a typical bottom view of a flavor molded object. 変形例1に係る香味成形体の模式的な斜視図である。FIG. 7 is a schematic perspective view of a flavor molded body according to Modification Example 1. 変形例1に係る香味成形体の模式的な底面図である。FIG. 7 is a schematic bottom view of a flavor molded body according to Modification Example 1. 変形例2に係る香味成形体の模式的な斜視図である。FIG. 7 is a schematic perspective view of a flavor molded body according to modification example 2. 変形例2に係る香味成形体の模式的な底面図である。FIG. 7 is a schematic bottom view of a flavor molded body according to Modification Example 2. FIG. ニコチンを含むエアロゾル生成液1g中に含まれる炭化成分の量に対するTPM減少率を測定した結果を示す図である。FIG. 3 is a diagram showing the results of measuring the TPM reduction rate with respect to the amount of carbonized components contained in 1 g of an aerosol generating liquid containing nicotine. 霧化ユニットの製造方法を説明するためのフロー図である。It is a flow diagram for explaining the manufacturing method of an atomization unit. 吸引具の外観を模式的に示す斜視図である。FIG. 2 is a perspective view schematically showing the appearance of the suction tool.
 以下に本発明の実施の形態を詳細に説明するが、これらの説明は本発明の実施形態の一例(代表例)であり、本発明はその要旨を超えない限りこれらの内容に限定されない。
 本明細書において、「~」を用いて表される数値範囲は、「~」の前後に記載された数値を下限値及び上限値として含む範囲を意味し、「A~B」は、A以上B以下であることを意味する。
 また、本明細書では複数の実施形態を説明するが、適用できる範囲で各実施形態における種々の条件を互いに適用し得る。
 また、本願明細書では、各実施形態について必要に応じて図面を参照して説明する。なお、本願の図面は、実施形態の特徴の理解を容易にするために模式的に図示されており、各構成要素の寸法比率等は実際のものと同じであるとは限らない。また、本願の図面には、必要に応じて、X-Y-Zの直交座標が図示されている。
 また、本実施形態に記載されている構成要素の寸法、材質、形状、対応その相対配置等は一例である。
 また、本明細書では複数の実施形態を説明するが、適用できる範囲で各実施形態における種々の条件を互いに適用し得る。
Embodiments of the present invention will be described in detail below, but these descriptions are only examples (representative examples) of the embodiments of the present invention, and the present invention is not limited to these contents unless the gist thereof is exceeded.
In this specification, a numerical range expressed using "~" means a range that includes the numerical values written before and after "~" as lower and upper limits, and "A to B" means A or more. It means that it is below B.
Furthermore, although a plurality of embodiments will be described in this specification, various conditions in each embodiment may be applied to each other within an applicable range.
Further, in this specification, each embodiment will be described with reference to the drawings as necessary. Note that the drawings of the present application are schematically illustrated to facilitate understanding of the features of the embodiments, and the dimensional ratios of each component are not necessarily the same as the actual ones. Further, in the drawings of the present application, XYZ orthogonal coordinates are illustrated as necessary.
Furthermore, the dimensions, materials, shapes, relative arrangements, etc. of the constituent elements described in this embodiment are merely examples.
Furthermore, although a plurality of embodiments will be described in this specification, various conditions in each embodiment may be applied to each other within an applicable range.
 本発明の実施形態に係る吸引具の霧化ユニット(以下、単に「霧化ユニット」とも称する。)は、エアロゾル生成液を収容する液体収容部と、
 前記液体収容部中の前記エアロゾル生成液が導入されるとともに、導入された前記エアロゾル生成液を霧化してエアロゾルを発生させる電気的な負荷と、
 前記液体収容部の内部に配置された後述の香味成形体と、
を備える、
吸引具の霧化ユニットである。
 以下、本実施形態に係る具体的態様を説明するが、説明する具体的態様に限定されず、香味を付与するものとして成形体を用い、この成形体が貫通孔又は凹部と、前記貫通孔又は凹部に保持されるニコチン含有液を備えていれば、電気的な負荷への液体の供給が阻害されることを抑制することができ、エアロゾル生成液の使用可能な量の減少を抑制することができ、また、エアロゾル生成液への香味成分の移行が容易となり所望の香味を提供することができ、この効果が得られる範囲内で任意に各条件を組み合わせることができる。
 また、香味成形体に含まれるたばこ材料は、香喫味の観点上、スパイスの役割を担う。一方で、たばこ材料には、加熱により負荷に焦げを発生させる原因となり得る成分が含まれているため、この焦げ発生を抑制するため上記上限を超えないことが有利である。
The atomization unit (hereinafter also simply referred to as "atomization unit") of the suction tool according to the embodiment of the present invention includes a liquid storage section that stores an aerosol-generating liquid;
an electrical load that causes the aerosol generation liquid in the liquid storage section to be introduced and atomizes the introduced aerosol generation liquid to generate an aerosol;
a flavor molded body, which will be described later, arranged inside the liquid storage section;
Equipped with
This is the atomization unit of the suction tool.
Hereinafter, specific aspects according to the present embodiment will be described, but the present invention is not limited to the specific aspects described. A molded body is used as a flavor imparter, and this molded body has a through hole or a recess, and a through hole or a recess. By providing a nicotine-containing liquid held in the recess, it is possible to prevent the supply of liquid to the electrical load from being inhibited, and it is possible to suppress a decrease in the usable amount of the aerosol-generating liquid. In addition, the flavor components can be easily transferred to the aerosol-generating liquid to provide the desired flavor, and each condition can be arbitrarily combined within a range that achieves this effect.
Furthermore, the tobacco material contained in the flavor molded article plays the role of a spice in terms of aroma and taste. On the other hand, since the tobacco material contains components that can cause charring of the load when heated, it is advantageous not to exceed the above upper limit in order to suppress the occurrence of charring.
 本実施形態に係る霧化ユニットの一例を図1に示す。以下、該図1を参照しながら霧化ユニットの説明を行う。
 図1は、霧化ユニット12の主要部を示す模式的断面図である。具体的に図1は、霧化ユニット12の主要部を、中心軸線CLを含む平面で切断した断面を模式的に図示している。図2は、図2のA1-A1線断面(すなわち、中心軸線CLを法線とする切断面で切断した断面)を模式的に示す図である。図1及び図2を参照しつつ、霧化ユニット12について説明する。
FIG. 1 shows an example of the atomization unit according to this embodiment. Hereinafter, the atomization unit will be explained with reference to FIG. 1.
FIG. 1 is a schematic cross-sectional view showing the main parts of the atomization unit 12. Specifically, FIG. 1 schematically shows a cross section of the main part of the atomization unit 12 taken along a plane including the central axis CL. FIG. 2 is a diagram schematically showing a cross section taken along the line A1-A1 in FIG. 2 (that is, a cross section taken along a plane normal to the central axis CL). The atomization unit 12 will be explained with reference to FIGS. 1 and 2.
 本実施形態に係る霧化ユニット12は、一例として、霧化ユニット12の中心軸線CLの方向に延在している。具体的には、霧化ユニット12は、一例として、「長軸方向(中心軸線CLの方向)」と、長軸方向に直交する「幅方向」と、長軸方向及び幅方向に直交する「厚み方向」と、を有する外観形状を呈している。霧化ユニット12の長軸方向、幅方向、及び、厚み方向の寸法は、この順に小さくなっている。なお、本実施形態において、X-Y-Zの直交座標のうち、Z軸の方向(Z方向又は-Z方向)は長軸方向に相当し、X軸の方向(X方向又は-X方向)は幅方向に相当し、Y軸の方向(Y方向又は-Y方向)は厚み方向に相当する。 The atomization unit 12 according to the present embodiment extends in the direction of the central axis CL of the atomization unit 12, for example. Specifically, the atomization unit 12 is configured, for example, in a "major axis direction (direction of the center axis CL)", a "width direction" perpendicular to the major axis direction, and a "width direction" perpendicular to the major axis direction and the width direction. It exhibits an external shape having a thickness direction. The dimensions of the atomization unit 12 in the long axis direction, width direction, and thickness direction become smaller in this order. In this embodiment, among the orthogonal coordinates of X-Y-Z, the Z-axis direction (Z direction or -Z direction) corresponds to the major axis direction, and the X-axis direction (X direction or -X direction) corresponds to the width direction, and the Y-axis direction (Y direction or -Y direction) corresponds to the thickness direction.
 霧化ユニット12は、長軸方向(中心軸線CLの方向)に延在する複数の壁部(壁部70a~壁部70g)を備えるとともに、幅方向に延在する複数の壁部(壁部71a~壁部71c)を備えている。また、霧化ユニット12は、エア通路20と、ウィック30と、電気的な負荷40と、液体収容部50と、香味成形体60とを備えている。 The atomization unit 12 includes a plurality of walls (walls 70a to 70g) extending in the longitudinal direction (direction of the central axis CL), and a plurality of walls (walls 70a to 70g) extending in the width direction. 71a to wall portion 71c). Further, the atomization unit 12 includes an air passage 20, a wick 30, an electrical load 40, a liquid storage section 50, and a flavor molded body 60.
 エア通路20は、ユーザによるエアの吸引時(すなわち、エアロゾルの吸引時)に、エア(Air)が通過するための通路である。本実施形態に係るエア通路20は、上流通路部と、負荷通路部22と、下流通路部23とを備えている。本実施形態に係る上流通路部は、一例として、複数の上流通路部、具体的には、上流通路部21a(「第1の上流通路部」)、及び、上流通路部21b(「第2の上流通路部」)を備えている。 The air passage 20 is a passage through which air passes when the user suctions air (that is, when suctioning an aerosol). The air passage 20 according to this embodiment includes an upstream passage section, a load passage section 22, and a downstream passage section 23. As an example, the upstream passage section according to the present embodiment includes a plurality of upstream passage sections, specifically, an upstream passage section 21a ("first upstream passage section") and an upstream passage section 21b. ("second upstream passage section").
 上流通路部21a及び21bは、負荷通路部22よりも上流側(エア流動方向で上流側)に配置されている。上流通路部21a及び21bの下流側端部は、負荷通路部22に連通している。負荷通路部22は、負荷40が内部に配置された通路部である。下流通路部23は、負荷通路部22よりも下流側(エア流動方向で下流側)に配置された通路部である。下流通路部23の上流側端部は負荷通路部22に連通している。また、下流通路部23の下流側端部は、前述した排出口13に連通している。下流通路部23を通過したエアは、排出口13から排出される。 The upstream passage portions 21a and 21b are arranged upstream of the load passage portion 22 (upstream in the air flow direction). The downstream ends of the upstream passages 21a and 21b communicate with the load passage 22. The load passage section 22 is a passage section in which a load 40 is disposed. The downstream passage section 23 is a passage section disposed downstream of the load passage section 22 (downstream side in the air flow direction). An upstream end of the downstream passage section 23 communicates with the load passage section 22 . Further, the downstream end of the downstream passage section 23 communicates with the discharge port 13 described above. The air that has passed through the downstream passage section 23 is discharged from the discharge port 13.
 具体的には、本実施形態に係る上流通路部21aは、壁部70aと壁部70bと壁部70eと壁部70fと壁部71aと壁部71bとによって囲まれた領域に設けられている。また、上流通路部21bは、壁部70cと壁部70dと壁部70eと壁部70fと壁部71aと壁部71bとによって囲まれた領域に設けられている。負荷通路部22は、壁部70aと壁部70dと壁部70eと壁部70fと壁部71bと壁部71cとによって囲まれた領域に設けられている。下流通路部23は、筒状の壁部70gによって囲まれた領域に設けられている。 Specifically, the upstream passage section 21a according to the present embodiment is provided in an area surrounded by a wall 70a, a wall 70b, a wall 70e, a wall 70f, a wall 71a, and a wall 71b. There is. Further, the upstream passage portion 21b is provided in an area surrounded by the wall portion 70c, the wall portion 70d, the wall portion 70e, the wall portion 70f, the wall portion 71a, and the wall portion 71b. The load passage section 22 is provided in an area surrounded by a wall 70a, a wall 70d, a wall 70e, a wall 70f, a wall 71b, and a wall 71c. The downstream passage section 23 is provided in an area surrounded by the cylindrical wall section 70g.
 壁部71aには、孔72a及び孔72bが設けられている。エアは、孔72aから上流通路部21aに流入し、孔72bから上流通路部21bに流入する。また、壁部71bには、孔72c及び孔72dが設けられている。上流通路部21aを通過したエアは、孔72cから負荷通路部22に流入し、上流通路部21bを通過したエアは、孔72dから負荷通路部22に流入する。 A hole 72a and a hole 72b are provided in the wall portion 71a. Air flows into the upstream passage section 21a through the hole 72a, and flows into the upstream passage section 21b through the hole 72b. Further, the wall portion 71b is provided with a hole 72c and a hole 72d. Air that has passed through the upstream passage section 21a flows into the load passage section 22 through the hole 72c, and air that has passed through the upstream passage section 21b flows into the load passage section 22 through the hole 72d.
 本実施形態において、上流通路部21a及び21bにおけるエアの流動方向は、下流通路部23におけるエアの流動方向の反対方向である。具体的には、本実施形態において、上流通路部21a及び21bにおけるエアの流動方向は、-Z方向であり、下流通路部23におけるエアの流動方向は、Z方向である。 In this embodiment, the direction of air flow in the upstream passage sections 21a and 21b is opposite to the direction of air flow in the downstream passage section 23. Specifically, in this embodiment, the direction of air flow in the upstream passage sections 21a and 21b is the -Z direction, and the direction of air flow in the downstream passage section 23 is the Z direction.
 また、図1及び図2を参照して、本実施形態に係る上流通路部21a及び上流通路部21bは、上流通路部21aと上流通路部21bとによって液体収容部50を挟持するように、液体収容部50に隣接して配置されている。 Further, with reference to FIGS. 1 and 2, the upstream passage section 21a and the upstream passage section 21b according to the present embodiment sandwich the liquid storage section 50 between the upstream passage section 21a and the upstream passage section 21b. As such, it is arranged adjacent to the liquid storage section 50.
 具体的には、本実施形態に係る上流通路部21aは、図2に示すように、中心軸線CLを法線とする切断面で切断した断面視で、液体収容部50を挟んで一方の側(-X方向の側)に配置されている。一方、上流通路部21bは、この断面視で、液体収容部50を挟んで他方の側(X方向の側)に配置されている。換言すると、上流通路部21aは、吸引具10の幅方向で、液体収容部50の一方の側に配置され、上流通路部21bは、吸引具10の幅方向で、液体収容部50の他方の側に配置されている。 Specifically, as shown in FIG. 2, the upstream passage section 21a according to the present embodiment has one side with the liquid storage section 50 in between, in a cross-sectional view taken along a section normal to the central axis CL. side (-X direction side). On the other hand, the upstream passage section 21b is arranged on the other side (the side in the X direction) with the liquid storage section 50 in between in this cross-sectional view. In other words, the upstream passage section 21a is arranged on one side of the liquid storage section 50 in the width direction of the suction tool 10, and the upstream passage section 21b is arranged on one side of the liquid storage section 50 in the width direction of the suction tool 10. placed on the other side.
 ウィック30は、液体収容部50中のエアロゾル生成液(以下、単に「エアロゾル生成液」とも称する。)を負荷通路部22の負荷40に導入するための部材である。このような機能を有するものであれば、ウィック30の具体的な構成は特に限定されるものではないが、本実施形態に係るウィック30は、一例として、毛管現象(毛細管現象)を利用して、液体収容部50のエアロゾル生成液を負荷40に導入している。本実施形態に係る態様では、周囲の液体を無駄なく使用することができる観点から、ウィック30の毛管力(毛細管力)が香味成形体60の毛管力よりも大きいことが好ましい。 The wick 30 is a member for introducing the aerosol generation liquid (hereinafter also simply referred to as "aerosol generation liquid") in the liquid storage section 50 into the load 40 of the load passage section 22. The specific configuration of the wick 30 is not particularly limited as long as it has such a function, but the wick 30 according to the present embodiment uses capillarity (capillary phenomenon) as an example. , the aerosol generating liquid in the liquid storage section 50 is introduced into the load 40. In the aspect of this embodiment, it is preferable that the capillary force (capillary force) of the wick 30 is larger than the capillary force of the flavor molded body 60 from the viewpoint of being able to use the surrounding liquid without wasting it.
 負荷40は、液体収容部50中のエアロゾル生成液が導入されるとともに、この導入されたエアロゾル生成液を霧化してエアロゾルを発生させるための電気的な負荷である。負荷40の具体的な構成は特に限定されるものではなく、例えば、ヒータのような発熱素子や、超音波発生器のような素子を用いることができる。本実施形態では、負荷40の一例として、ヒータが用いられる。このヒータとしては、発熱抵抗体(すなわち、電熱線)、セラミックヒータ、又は誘電加熱式ヒータ等を用いることができる。本実施形態では、このヒータの一例として、発熱抵抗体が用いられる。また、本実施形態において、負荷40としてのヒータは、コイル形状を有していてもよい。すなわち、本実施形態に係る負荷40は、いわゆるコイルヒータであってよい。このコイルヒータは、ウィック30に巻き付けられていてよい。 The load 40 is an electrical load for introducing the aerosol generation liquid in the liquid storage section 50 and atomizing the introduced aerosol generation liquid to generate an aerosol. The specific configuration of the load 40 is not particularly limited, and for example, a heating element such as a heater or an element such as an ultrasonic generator may be used. In this embodiment, a heater is used as an example of the load 40. As this heater, a heating resistor (that is, a heating wire), a ceramic heater, a dielectric heater, or the like can be used. In this embodiment, a heating resistor is used as an example of this heater. Further, in this embodiment, the heater serving as the load 40 may have a coil shape. That is, the load 40 according to this embodiment may be a so-called coil heater. This coil heater may be wound around the wick 30.
 また、本実施形態に係る負荷40は、一例として、負荷通路部22の内部において、ウィック30の部分に配置されている。負荷40は、前述した電源ユニット11の電源や制御装置と電気的に接続されており、電源からの電気が負荷40に供給されることで発熱する(すなわち、通電時に発熱する)。また、負荷40の動作は、制御装置によって制御されている。負荷40は、ウィック30を介して負荷40に導入された液体収容部50中のエアロゾル生成液を加熱することで霧化して、エアロゾルを発生させる。 Further, the load 40 according to the present embodiment is arranged in the wick 30 inside the load passage section 22, for example. The load 40 is electrically connected to the power source and control device of the power supply unit 11 described above, and generates heat when electricity from the power source is supplied to the load 40 (that is, generates heat when energized). Further, the operation of the load 40 is controlled by a control device. The load 40 heats and atomizes the aerosol-generating liquid in the liquid storage section 50 introduced into the load 40 via the wick 30 to generate an aerosol.
 なお、このウィック30や負荷40の構成は、例えば特許文献2等に例示されるような公知の吸引具に用いられているウィックや負荷と同様であるので、これ以上詳細な説明は省略する。 Note that the configurations of the wick 30 and the load 40 are similar to those used in known suction tools such as those exemplified in Patent Document 2, so any further detailed explanation will be omitted.
 液体収容部50は、エアロゾル生成液(Le)を収容するための部位である。本実施形態に係る液体収容部50は、壁部70bと壁部70cと壁部70eと壁部70fと壁部71aと壁部71bとによって囲まれた領域に設けられている。また、本実施形態において、前述した下流通路部23は、液体収容部50を、中心軸線CLの方向に貫通するように設けられている。液体収容部50に液体が収容されている状態で使用者に提供されてもよいし、液体収容部50に液体が収容されていない状態で使用者に提供され、使用者が液体を導入して使用する構成としてもよい。 The liquid storage section 50 is a part for storing the aerosol generation liquid (Le). The liquid storage section 50 according to the present embodiment is provided in an area surrounded by a wall 70b, a wall 70c, a wall 70e, a wall 70f, a wall 71a, and a wall 71b. Further, in this embodiment, the aforementioned downstream passage section 23 is provided so as to penetrate the liquid storage section 50 in the direction of the central axis CL. The liquid may be provided to the user with the liquid contained in the liquid storage part 50, or the liquid may be provided to the user with no liquid contained in the liquid storage part 50, and the user may introduce the liquid. It is also possible to use a configuration.
[エアロゾル生成液]
 液体収容部50に収容されるエアロゾル生成液Leは、エアロゾル基材(エアロゾルを生成するための基材)を含んでいてよく、例えば、グリセリン、プロピレングリコール、トリアセチン、1,3-ブタンジオール、及び、水からなる群の中から選択される1種以上の物質を用いることができる。
 エアロゾル生成液Le中のエアロゾル基材の含有量は特段制限されないが、所望のエアロゾルの発生を達成する観点から、例えば、40重量%以上、95重量%以下であってよく、50重量%以上、90重量%以下であってよく、60重量%以上、80重量%以下であってよい。
[Aerosol generation liquid]
The aerosol generation liquid Le stored in the liquid storage section 50 may contain an aerosol base material (a base material for generating an aerosol), such as glycerin, propylene glycol, triacetin, 1,3-butanediol, and , water can be used.
The content of the aerosol base material in the aerosol generation liquid Le is not particularly limited, but from the viewpoint of achieving desired aerosol generation, it may be, for example, 40% by weight or more and 95% by weight or less, 50% by weight or more, It may be 90% by weight or less, and may be 60% by weight or more and 80% by weight or less.
 エアロゾル生成液Leは、エアロゾル生成基材以外の成分を(その他の成分)有してよく、例えば、香味成分等が挙げられる。
 香味成分しては、例えば、ニコチン(合成ニコチン又は/及び天然ニコチンであってもよく、例えば、後述するニコチン含有液で用いられるニコチンを用いることができる。)、メントール、天然植物性香料(例えば、コニャック油、オレンジ油、ジャスミン油、スペアミント油、ペパーミント油、アニス油、コリアンダー油、レモン油、カモミール油、ラブダナム、ベチバー油、ローズ油、ロベージ油)、エステル類(例えば、酢酸メンチル、酢酸イソアミル、酢酸リナリル、プロピオン酸イソアミル、酪酸ブチル、サリチル酸メチル等)、ケトン類(例えば、メントン、イオノン、エチルマルトール等)、アルコール類(例えば、フェニルエチルアルコール、アネトール、シス-6-ノネン-1-オール、ユーカリプトール等)、アルデヒド類(例えば、ベンズアルデヒド等)、ラクトン類(例えば、ω-ペンタデカラクトン等)、ネオフィタジエン、ソラノン、又はソラネソール等が挙げられるが、香喫味の観点から、ニコチンが含まれることが好ましい。
The aerosol generation liquid Le may contain components other than the aerosol generation base material (other components), such as flavor components.
Flavor components include, for example, nicotine (which may be synthetic nicotine or/and natural nicotine; for example, nicotine used in the nicotine-containing liquid described below can be used), menthol, natural vegetable flavorings (e.g. , cognac oil, orange oil, jasmine oil, spearmint oil, peppermint oil, anise oil, coriander oil, lemon oil, chamomile oil, labdanum, vetiver oil, rose oil, lovage oil), esters (e.g. menthyl acetate, isoamyl acetate) , linalyl acetate, isoamyl propionate, butyl butyrate, methyl salicylate, etc.), ketones (e.g., menthone, ionone, ethyl maltol, etc.), alcohols (e.g., phenylethyl alcohol, anethole, cis-6-nonen-1-ol) , eucalyptol, etc.), aldehydes (e.g., benzaldehyde, etc.), lactones (e.g., ω-pentadecalactone, etc.), neophytadiene, solanone, or solanesol, but from the viewpoint of flavor, nicotine is not included. It is preferable that
[香味成形体]
 本発明の一実施形態であり、上記の霧化ユニットにおける香味成形体として用いることができる香味成形体(以下、単に「香味成形体」とも称する。)は、吸吸引具における霧化ユニットのエアロゾル生成液Le中に配置するための香味成形体であって、
 非たばこ基材及び香味材料を含む柱状の本体と、
 前記本体部に形成された貫通孔又は凹部と、
 前記貫通孔又は凹部に保持されるニコチン含有液と、
を備え、
 前記香味材料はたばこ材料を含むとともに前記香味成形体中の前記たばこ材料の含有量が10重量%以下である、
香味成形体である。
 香味源として成形体を用い、この成形体が貫通孔又は凹部と、前記貫通孔又は凹部に保持されるニコチン含有液を備えていれば、電気的な負荷への液体の供給が阻害されることを抑制することができ、エアロゾル生成液Leの使用可能な量の減少を抑制することができ、また、エアロゾル生成液Leへの香味成分の移行が容易となり所望の香味を提供することができ、この効果が得られる範囲内で任意に各条件を組み合わせることができる。
[Flavor molded body]
The flavor molded article (hereinafter also simply referred to as "flavor molded article"), which is an embodiment of the present invention and can be used as the flavor molded article in the atomization unit described above, is an aerosol of the atomization unit in the suction tool. A flavor molded article for placement in a product liquid Le,
a columnar body including a non-tobacco base material and a flavoring material;
a through hole or a recess formed in the main body;
a nicotine-containing liquid held in the through hole or recess;
Equipped with
The flavor material contains a tobacco material, and the content of the tobacco material in the flavor molded body is 10% by weight or less,
It is a flavored molded product.
If a molded body is used as a flavor source and this molded body has a through hole or a recess and a nicotine-containing liquid held in the through hole or recess, supply of the liquid to the electrical load will be inhibited. can be suppressed, a decrease in the usable amount of the aerosol generation liquid Le can be suppressed, and the flavor components can be easily transferred to the aerosol generation liquid Le to provide a desired flavor, Each condition can be arbitrarily combined within the range in which this effect can be obtained.
 図1及び図2が示す通り、本実施形態に係る香味成形体60は、液体収容部50中のエアロゾル生成液Leの内部にそれぞれ2個配置されている。但し、香味成形体60の個数は、これに限定されるものではなく、1個でもよく、3個以上であってもよい。香味成形体60は、香味材料を含んでおり、この物質から香味成分をエアロゾル生成液Leに溶出させることにより、更なる香味の付与を達成することができる。また、香味材料は香味成形体60中に含まれるため、特許文献1に開示されるような堆積物となり得る粉体状の固形物の使用により生じていた霧化ユニット12の負荷への付着の問題が生じないため、該負荷の劣化を抑制することができる。
 また、霧化ユニット12内の香味成形体60により毛管作用が発生する場合には、この毛管作用によりエアロゾル生成液Leが保持されるため、液漏れ防止の効果を得ることができる。
As shown in FIGS. 1 and 2, two flavor molded bodies 60 according to the present embodiment are each arranged inside the aerosol generation liquid Le in the liquid storage section 50. However, the number of flavor molded bodies 60 is not limited to this, and may be one or three or more. The flavor molded body 60 contains a flavor material, and by eluting the flavor component from this substance into the aerosol generation liquid Le, it is possible to impart further flavor. Furthermore, since the flavor material is contained in the flavor molded body 60, it is possible to avoid adhesion to the load of the atomization unit 12, which occurs due to the use of powdery solids that can become deposits as disclosed in Patent Document 1. Since no problem occurs, deterioration of the load can be suppressed.
Further, when capillary action is generated by the flavor molded body 60 in the atomization unit 12, the aerosol-generating liquid Le is retained by this capillary action, so that the effect of preventing liquid leakage can be obtained.
 図3Aおよび3Bは、それぞれ、香味成形体60の模式的な斜視図および底面図である。香味成形体60は、円柱状の本体に、貫通孔600が形成されている。換言すれば、貫通孔600を除いた香味成形体60の外形は円柱状である。香味成形体60には、第1面61、第2面62および側面63が形成されている。第1面61および、第1面61に向き合う第2面62は円形状の外周を有する。第1面61および第2面62は、円柱の底面または上面に相当する。側面63は、円柱面の形状をしており、第1面61および第2面62を接続している。 3A and 3B are a schematic perspective view and a bottom view of the flavor molded body 60, respectively. The flavor molded body 60 has a cylindrical main body with a through hole 600 formed therein. In other words, the outer shape of the flavor molded body 60 excluding the through hole 600 is cylindrical. The flavor molded body 60 has a first surface 61, a second surface 62, and a side surface 63. The first surface 61 and the second surface 62 facing the first surface 61 have circular outer peripheries. The first surface 61 and the second surface 62 correspond to the bottom surface or the top surface of the cylinder. The side surface 63 has a cylindrical shape and connects the first surface 61 and the second surface 62.
 香味成形体60の短手方向の長さである幅(すなわち外径)(W1)、及び、香味成形体60の長手方向の長さである全長(L)の具体的な値は、特に限定されるものではないが、数値の一例を挙げると、以下のとおりである。すなわち、香味成形体60の幅(W1)として、例えば2mm以上20mm以下の範囲から選択された値を用いることができる。香味成形体60の全長(L)として、例えば5mm以上50mm以下の範囲から選択された値を用いることができる。但し、これらの値は香味成形体60の幅(W1)及び全長(L)の一例に過ぎず、香味成形体60の幅(W1)及び全長(L)は、吸引具10のサイズに応じて好適な値を設定すればよい。香味成形体60が複数個で存在する場合におけるこれらのパラメータは、それぞれの香味成形体60で算出した数値の平均値とする。 Specific values of the width (i.e., outer diameter) (W1), which is the length of the flavor molded body 60 in the transverse direction, and the total length (L), which is the length of the flavor molded body 60 in the longitudinal direction, are not particularly limited. An example of a numerical value is as follows, although it is not a standard. That is, as the width (W1) of the flavor molded body 60, a value selected from a range of, for example, 2 mm or more and 20 mm or less can be used. As the total length (L) of the flavor molded body 60, a value selected from a range of, for example, 5 mm or more and 50 mm or less can be used. However, these values are only examples of the width (W1) and the total length (L) of the flavor molded body 60, and the width (W1) and the total length (L) of the flavor molded body 60 may vary depending on the size of the suction tool 10. Just set a suitable value. When a plurality of flavor molded bodies 60 are present, these parameters are the average value of the numerical values calculated for each flavor molded body 60.
 香味成形体60の第1面61および第2面62には、貫通孔600の開口部610が形成されている。図3Aでは、貫通孔600の側面である、香味成形体60の内側面620を破線で模式的に示した。 An opening 610 of a through hole 600 is formed in the first surface 61 and second surface 62 of the flavor molded body 60. In FIG. 3A, the inner side surface 620 of the flavor molded body 60, which is the side surface of the through hole 600, is schematically shown with a broken line.
 柱状の香味成形体60の長手方向に中心軸線CAが設定されている。中心軸線CAは、開口部610を除いた第1面61の幾何中心を通り長手方向に伸びる軸とする。本実施形態では、中心軸線CAは、第1面61および第2面62に相当する2つの円の中心を通り、側面63に平行な軸となっている。 A central axis CA is set in the longitudinal direction of the columnar flavor molded body 60. The central axis CA is an axis that passes through the geometric center of the first surface 61 excluding the opening 610 and extends in the longitudinal direction. In this embodiment, the central axis CA is an axis that passes through the centers of two circles corresponding to the first surface 61 and the second surface 62 and is parallel to the side surface 63.
 図3Bでは、貫通孔600には、ニコチン含有液LEが保持される点を(LE)の符号で示した。貫通孔600の開口部610は、開口部610が形成された第1面61において、中心軸線CAを囲うように形成されている。このように、開口部610が香味成形体60の中央部に形成されていることで、香味成形体60を浸透して香味成形体60の外側へとニコチン含有液LEが比較的ゆっくりと拡散する。これにより吸引の際の香味の時間的変化を抑制することができる。ニコチン含有液LEを保持する態様は、ニコチン含有液LEがエアロゾル生成液に拡散することができる態様であれば特段制限されず、例えば、蓋などを設けずにオープンな状態でニコチン含有液LEを貫通孔600中に存在させている状態(例えば、ニコチン含有液LEの粘度(粘性)、毛管力、又は表面張力等を利用して、ニコチン含有液LEを貫通孔600中に存在させている状態)であってよい。 In FIG. 3B, the point where the nicotine-containing liquid LE is held in the through hole 600 is indicated by the symbol (LE). The opening 610 of the through hole 600 is formed so as to surround the central axis CA on the first surface 61 in which the opening 610 is formed. Since the opening 610 is formed in the center of the flavor molded body 60 in this manner, the nicotine-containing liquid LE permeates through the flavor molded body 60 and diffuses to the outside of the flavor molded body 60 relatively slowly. . This makes it possible to suppress temporal changes in flavor during inhalation. The manner in which the nicotine-containing liquid LE is held is not particularly limited as long as the nicotine-containing liquid LE can diffuse into the aerosol generation liquid. For example, the manner in which the nicotine-containing liquid LE is held in an open state without providing a lid etc. A state in which the nicotine-containing liquid LE is present in the through-hole 600 (for example, a state in which the nicotine-containing liquid LE is present in the through-hole 600 by utilizing the viscosity, capillary force, surface tension, etc. of the nicotine-containing liquid LE) ).
 貫通孔600の、香味成形体60の表面における開口部610の内径W2は、貫通孔600の深さD1よりも小さい。ここで、開口部610の内径W2は、第1面61における中心軸線CAを通る直線上の開口部610の幅のうち、最大のものを指す。本実施形態では、貫通孔600の深さD1は、第1面61と第2面62との間の距離となる。開口部610の内径W2が貫通孔600の深さに比べて小さいことで、香味成形体60がニコチン含有液LEを保持しやすくなる。これにより、ニコチン含有液LEは比較的ゆっくりと拡散し得る。 The inner diameter W2 of the opening 610 of the through hole 600 on the surface of the flavor molded body 60 is smaller than the depth D1 of the through hole 600. Here, the inner diameter W2 of the opening 610 refers to the maximum width of the opening 610 on a straight line passing through the central axis CA on the first surface 61. In this embodiment, the depth D1 of the through hole 600 is the distance between the first surface 61 and the second surface 62. Since the inner diameter W2 of the opening 610 is smaller than the depth of the through hole 600, the flavor molded body 60 can easily hold the nicotine-containing liquid LE. This allows the nicotine-containing liquid LE to diffuse relatively slowly.
 香味成形体60にニコチン含有液LEを保持しやすくする観点からは、開口部610の外径W2は、3mm以下が好ましく、2mm以下がより好ましく、1mm以下がさらに好ましい。一方、開口部610の内径W2が小さすぎると、ニコチン含有液LEの貫通孔600への導入が難しくなったり、導入可能な量が減少したりするため、開口部610の内径W2は、10μm以上または100μm以上等に設定される。 From the viewpoint of easily retaining the nicotine-containing liquid LE in the flavor molded body 60, the outer diameter W2 of the opening 610 is preferably 3 mm or less, more preferably 2 mm or less, and even more preferably 1 mm or less. On the other hand, if the inner diameter W2 of the opening 610 is too small, it becomes difficult to introduce the nicotine-containing liquid LE into the through hole 600, or the amount that can be introduced decreases. Alternatively, it is set to 100 μm or more.
 香味成形体60は非たばこ基材を含む。基材としてたばこ材料を用いる場合、たばこ材料中には加熱による焦げ成分となり得る成分が含まれるため、負荷での焦げが発生しやすい問題が生じる。よって、この観点から非たばこ基材を用いることは利点である。また、本実施形態では、スパイスとして香喫味を更に付与するため、香味成形体60にたばこ材料が含まれるが、焦げ発生を抑制するため上限が設定されている。
 非たばこ基材の材料の種類は、たばこ材料(具体的には、たばこ植物)に由来する物質でなければ特段制限されず、例えば、セラミック、合成ポリマー、又はたばこ植物以外の植物由来のパルプ等であってよい。セラミックとしては、例えば、アルミナ、ジルコニア、窒化アルミ、又は炭化ケイ素等が挙げられる。また、合成ポリマーとしては、例えば、ポリオレフィン系樹脂、ポリエステル、ポリカーボネート、PAN、又はEVOH等が挙げられる。また、たばこ植物以外の植物としては、例えば、針葉樹パルプ、広葉樹パルプ、コットン、果実パルプ、又は茶葉等が挙げられる。また、非たばこ基材は、香味成形体60の主たる材料、特に、香味成形体60の成形を担保する主たる材料であってよい。
 香味成形体の本体中の非たばこ基材の含有量は特段制限されず、例えば、10重量%以上、100重量%以下であってよく、30重量%以上、90重量%以下であってよく、50重量%以上、80重量%以下であってよい。
Flavor molded body 60 includes a non-tobacco base material. When a tobacco material is used as a base material, the tobacco material contains components that can become scorched by heating, so a problem arises in that scorching is likely to occur under load. Therefore, from this point of view, it is advantageous to use a non-tobacco base material. Further, in the present embodiment, the flavor molded body 60 contains tobacco material in order to further impart a flavorful flavor as a spice, but an upper limit is set in order to suppress the occurrence of burning.
The type of material for the non-tobacco base material is not particularly limited as long as it is derived from tobacco materials (specifically, tobacco plants), such as ceramics, synthetic polymers, or pulp derived from plants other than tobacco plants. It may be. Examples of the ceramic include alumina, zirconia, aluminum nitride, and silicon carbide. Examples of the synthetic polymer include polyolefin resin, polyester, polycarbonate, PAN, and EVOH. Examples of plants other than tobacco plants include softwood pulp, hardwood pulp, cotton, fruit pulp, and tea leaves. Further, the non-tobacco base material may be the main material of the flavor molded body 60, particularly the main material that ensures the molding of the flavor molded body 60.
The content of the non-tobacco base material in the main body of the flavor molded product is not particularly limited, and may be, for example, 10% by weight or more and 100% by weight or less, or 30% by weight or more and 90% by weight or less, It may be 50% by weight or more and 80% by weight or less.
 香味成形体60に含まれる香味材料の態様は特段制限されず、例えば、香味成分自体であってよく、また、香味成分を付与する材料(「香味成分付与材料」)であってもよく、香味成分付与材料としては、例えば、ニコチンを付与するたばこ材料が挙げられる。例えば、香味材料としてたばこ材料を用いた場合、スパイスとしてたばこ成分による香味を付与することができる。なお、本明細書において、香味成形体60に香味成分付与材料が含まれる場合には、香味成分付与材料に含まれる香味成分でなく、香味成分付与材料を香味材料として扱う。例えば、香味成形体60がたばこ材料を含む場合、香味材料は、たばこ材料に含まれるニコチンでなく、たばこ材料である。
 香味材料はたばこ材料を含み得るが、たばこ材料の態様は特段制限されず、例えば、たばこ植物の葉、茎、花、根、生殖器官、又は胚等の組織そのものを含ませてもよく、また、これらのたばこ植物の組織を用いた加工物(例えば、公知のたばこ製品に使用されるたばこ粉、たばこ刻、たばこシート、又はたばこ顆粒等)を含ませてもよいが、十分な使用量の確保や加工の容易性の観点から、たばこ葉又はたばこ葉を用いた加工物が好ましい。また、たばこ材料は、これらの材料を抽出した後に得られるたばこ残渣であってもよく、抽出していないたばこ材料とたばこ残渣を併用してもよく、混合した混合物として用いてもよい。香味成形体60が含むたばこ材料は、香喫味の観点上、スパイスの役割を担う。本明細書において、「香味材料はたばこ材料を含む」とは、香味材料の内部にたばこ材料が含まれるということでなく、香味材料の種類の一つとしてたばこ材料が含まれるということを意味し、「香味材料はたばこ材料を含むとともに香味成形体60中のたばこ材料の含有量が10重量%以下である」の表現は、「香味材料として少なくともたばこ材料を含むとともに前記香味成形体60中の前記たばこ材料は10重量%以下である」の表現に換言することができる。
 香味材料となる香味成分は特段制限されず、例えば、ニコチン、メントール、天然植物性香料(例えば、コニャック油、オレンジ油、ジャスミン油、スペアミント油、ペパーミント油、アニス油、コリアンダー油、レモン油、カモミール油、ラブダナム、ベチバー油、ローズ油、ロベージ油)、エステル類(例えば、酢酸メンチル、酢酸イソアミル、酢酸リナリル、プロピオン酸イソアミル、酪酸ブチル、サリチル酸メチル等)、ケトン類(例えば、メントン、イオノン、エチルマルトール等)、アルコール類(例えば、フェニルエチルアルコール、アネトール、シス-6-ノネン-1-オール、ユーカリプトール等)、アルデヒド類(例えば、ベンズアルデヒド等)、ラクトン類(例えば、ω-ペンタデカラクトン等)、ネオフィタジエン、ソラノン、又はソラネソール等が挙げられる。
The form of the flavor material contained in the flavor molded body 60 is not particularly limited, and for example, it may be a flavor component itself, or it may be a material that imparts a flavor component ("flavor component imparting material"), and may be a flavor component imparting material. Examples of component-imparting materials include tobacco materials that provide nicotine. For example, when a tobacco material is used as a flavoring material, the tobacco component can be used as a spice to impart flavor. In this specification, when the flavor molded body 60 contains a flavor component imparting material, the flavor component imparting material is treated as the flavor material, not the flavor component contained in the flavor component imparting material. For example, when the flavor molded body 60 contains a tobacco material, the flavor material is not nicotine contained in the tobacco material, but the tobacco material.
The flavoring material may include tobacco material, but the form of the tobacco material is not particularly limited, and may include, for example, tobacco plant leaves, stems, flowers, roots, reproductive organs, or tissues themselves such as embryos; , processed products using the tissues of these tobacco plants (for example, tobacco powder, shredded tobacco, tobacco sheets, or tobacco granules used in known tobacco products) may be included, but only if a sufficient amount is used. From the viewpoint of availability and ease of processing, tobacco leaves or processed products using tobacco leaves are preferred. Further, the tobacco material may be tobacco residue obtained after extracting these materials, or may be a combination of unextracted tobacco material and tobacco residue, or may be used as a mixed mixture. The tobacco material contained in the flavor molded body 60 plays the role of a spice in terms of aroma and taste. As used herein, "the flavor material contains tobacco material" does not mean that the flavor material contains tobacco material, but rather that tobacco material is included as one of the types of flavor material. The expression "the flavoring material contains a tobacco material and the content of the tobacco material in the flavor molded body 60 is 10% by weight or less" means "the flavor material contains at least a tobacco material and the content of the tobacco material in the flavor molded body 60 is 10% by weight or less". The tobacco material is 10% by weight or less."
Flavor ingredients that serve as flavor materials are not particularly limited, and include, for example, nicotine, menthol, natural vegetable flavorings (e.g., cognac oil, orange oil, jasmine oil, spearmint oil, peppermint oil, anise oil, coriander oil, lemon oil, chamomile). oil, labdanum, vetiver oil, rose oil, lovage oil), esters (e.g. menthyl acetate, isoamyl acetate, linalyl acetate, isoamyl propionate, butyl butyrate, methyl salicylate, etc.), ketones (e.g. menthone, ionone, ethyl maltol, etc.), alcohols (e.g., phenylethyl alcohol, anethole, cis-6-nonen-1-ol, eucalyptol, etc.), aldehydes (e.g., benzaldehyde, etc.), lactones (e.g., ω-pentadecalactone, etc.) etc.), neophytadiene, solanone, or solanesol.
 香味材料中の香味成分(香味成分自体が香味材料であってよい。)は、液体収容部50に収容されるエアロゾル生成液Leに溶出し、最終的に霧化ユニット12の使用により発生するエアロゾルとして使用者にデリバリーされる。 The flavor component in the flavor material (the flavor component itself may be a flavor material) is eluted into the aerosol generation liquid Le stored in the liquid storage section 50, and finally the aerosol generated by using the atomization unit 12. delivered to the user as
 香味材料を非たばこ基材に付与する方法は特段制限されず、例えば、非たばこ基材の製造の際に香味材料を非たばこ基材の原料中に混合させることにより付与してもよい。
 香味成形体60がその表面に香味材料を有する態様では、液体収容部50中のエアロゾル生成液Leと香味材料との接触を十分に確保することができるため、液体への香味成分が十分に溶出し、優れた香味を確保することができる。
The method of applying the flavor material to the non-tobacco base material is not particularly limited, and for example, the flavor material may be applied by mixing the flavor material into the raw material of the non-tobacco base material during production of the non-tobacco base material.
In the embodiment in which the flavor molded body 60 has the flavor material on its surface, sufficient contact between the aerosol generation liquid Le in the liquid storage section 50 and the flavor material can be ensured, so that the flavor component is sufficiently eluted into the liquid. and can ensure excellent flavor.
 香味成形体の本体中の香味材料の含有量は特段制限されず、例えば、0.1重量%以上、70重量%以下であってよく、1重量%以上、60重量%以下であってよく、3重量%以上、50重量%以下であってよい。
 特に、香味成形体には香味材料として少なくともたばこ材料が含まれるが、香味成形体の本体中のたばこ材料の含有量は、香味のスパイスとしての役割を発揮する観点からは、1重量%以上であることが好ましく、3重量%以上であることがより好ましく、7重量%以上であることがさらに好ましく、また、たばこ材料の量が多すぎるとたばこ材料が香味成形体60から分離して堆積物となるおそれがある観点、及びたばこ材料に含まれる加熱により負荷40の焦げの原因となり得る成分の量の抑制の観点から、10重量%以下であり、7重量%以下であることが好ましく、3重量%以下であることがより好ましい。
The content of the flavor material in the main body of the flavor molded body is not particularly limited, and may be, for example, 0.1% by weight or more and 70% by weight or less, 1% by weight or more and 60% by weight or less, It may be 3% by weight or more and 50% by weight or less.
In particular, the flavor molded body contains at least tobacco material as a flavoring material, but the content of tobacco material in the main body of the flavor molded body should be 1% by weight or more in order to fulfill its role as a flavor spice. It is preferable that the amount is 3% by weight or more, and even more preferably 7% by weight or more. Also, if the amount of tobacco material is too large, the tobacco material will separate from the flavor molded body 60 and cause deposits. From the viewpoint of reducing the amount of components contained in the tobacco material that may cause scorching of the load 40 due to heating, the amount is 10% by weight or less, preferably 7% by weight or less, and 3% by weight or less. More preferably, it is less than % by weight.
 香味成形体60は、非たばこ基材等の香味成形体60に含まれる材料を接着するため、バインダーを含んでいてもよく、特に、香味成形体60中に粉体となり得る物質が含まれるときは、それが堆積物となって負荷40の劣化を促進してしまうことを抑制できる点からバインダーが含まれることが好ましい。バインダーの種類は特段制限されず、例えば、澱粉、ヒドロキシアルキルセルロース、酢酸ビニル樹脂、ジェルトン、及びチクル等を用いることができ、特に、製造適性の観点から、澱粉、ヒドロキシアルキルセルロース、及び酢酸ビニル樹脂からなる群の中から選択される1種以上の物質であることが好ましい。酢酸ビニル樹脂としては、例えば、ポリ酢酸ビニル、又は酢酸ビニル等が挙げられる。
 香味成形体の本体中のバインダーの含有量は、十分な接着性を確保する観点から、1重量%以上、20重量%以下であってよく、好ましくは、3重量%以上、10重量%以下であってよい。
The flavor molded body 60 may contain a binder to bond materials included in the flavor molded body 60 such as non-tobacco base materials, especially when the flavor molded body 60 contains a substance that can be turned into powder. It is preferable that a binder be included in order to prevent the binder from becoming a deposit and promoting deterioration of the load 40. The type of binder is not particularly limited, and for example, starch, hydroxyalkyl cellulose, vinyl acetate resin, jelutong, chicle, etc. can be used. In particular, from the viewpoint of manufacturing suitability, starch, hydroxyalkyl cellulose, and vinyl acetate resin can be used. Preferably, it is one or more substances selected from the group consisting of: Examples of the vinyl acetate resin include polyvinyl acetate and vinyl acetate.
The content of the binder in the main body of the flavor molded body may be 1% by weight or more and 20% by weight or less, preferably 3% by weight or more and 10% by weight or less, from the viewpoint of ensuring sufficient adhesiveness. It's good.
 香味成形体の本体は、上記の各種成分以外の成分を含んでいてもよく、例えば、乳酸カルシウム等のゲル化剤、又はグリセリンもしくはプロピレングリコール等の保湿剤等が挙げられる。ゲル化剤を用いることで、バインダー強度を向上させることができる。 The main body of the flavor molded product may contain components other than the above-mentioned various components, such as a gelling agent such as calcium lactate, or a humectant such as glycerin or propylene glycol. By using a gelling agent, binder strength can be improved.
 また、本実施形態において、香味成形体の本体の密度(単位体積当たりの質量)は、一例として、1000mg/cm以上、1450mg/cm以下であってよく、また、1100mg/cm以上、1450mg/cm以下であってもよい。但し、香味成形体の本体の密度は、これに限定されるものではなく、1000mg/cm未満であってもよく、あるいは、1450mg/cmより大きくてもよく、また、1100mg/cm未満であってもよく、あるいは、1450mg/cmより大きくてもよい。香味成形体60が複数個で存在する場合には、この密度は、香味成形体の本体の総体積に対する総質量として求める。 Further, in the present embodiment, the density (mass per unit volume) of the main body of the flavor molded body may be, for example, 1000 mg/cm 3 or more and 1450 mg/cm 3 or less, and 1100 mg/cm 3 or more, It may be 1450 mg/cm 3 or less. However, the density of the main body of the flavor molded body is not limited to this, and may be less than 1000 mg/cm 3 , or may be greater than 1450 mg/cm 3 , or less than 1100 mg/cm 3 Alternatively, it may be greater than 1450 mg/cm 3 . When a plurality of flavor molded bodies 60 are present, this density is determined as the total mass relative to the total volume of the body of the flavor molded bodies.
 また、本実施形態において、香味成形体の本体の湿潤引張強度は特段制限されないが、湿潤環境下での崩壊を抑制するため、15mm当たり5N以上であることが好ましく、15mm当たり10N以上であることがより好ましい。この湿潤引張強度は、特開2019-187451号公報に記載の方法に準拠して測定することができる。この測定において測定対象となる標本は、22±2℃、相対湿度60±5%で、少なくとも24時間調整した後、試験試料を縦250±0.1mm、横15±0.1mmとなるように切断して準備する。 In addition, in this embodiment, the wet tensile strength of the main body of the flavor molded product is not particularly limited, but in order to suppress collapse in a humid environment, it is preferably 5 N or more per 15 mm, and preferably 10 N or more per 15 mm. is more preferable. This wet tensile strength can be measured according to the method described in JP-A-2019-187451. The specimen to be measured in this measurement is adjusted at 22 ± 2°C and relative humidity 60 ± 5% for at least 24 hours, and then the test sample is adjusted to a length of 250 ± 0.1 mm and a width of 15 ± 0.1 mm. Cut and prepare.
 また、霧化ユニット12は、負荷40を保持すると共に液体収容部内からエアロゾル生成液Leが供給されるウィック30と、香味成形体60及びウィック30の双方に当接するように液体収容部50内に配置された液保持部材(コットンなど)と、を備え、少なくとも液保持部材の毛管力が香味成形体60の毛管力よりも大きいことが好ましい。この態様によれば、液体収容部50中のエアロゾル生成液Leを無駄なく使用することができる。 Further, the atomization unit 12 is arranged in the liquid storage part 50 so as to be in contact with both the wick 30 that holds the load 40 and the aerosol generation liquid Le is supplied from inside the liquid storage part, and the flavor molded body 60 and the wick 30. It is preferable that the capillary force of at least the liquid retaining member is larger than the capillary force of the flavor molded body 60. According to this aspect, the aerosol generation liquid Le in the liquid storage section 50 can be used without wasting it.
 ニコチン含有液LEはニコチンを含んでいれば特段制限されない。液体に含まれるニコチンの態様は特段制限されず、例えば、合成ニコチン及び天然ニコチンから選択される1種以上のニコチンが挙げられる。なお、これらの合成ニコチン及び天然ニコチンは、ニコチンとして存在してもよく、ニコチン塩等のニコチン含有化合物として存在していてもよい。 The nicotine-containing liquid LE is not particularly limited as long as it contains nicotine. The form of nicotine contained in the liquid is not particularly limited, and examples include one or more types of nicotine selected from synthetic nicotine and natural nicotine. Note that these synthetic nicotine and natural nicotine may exist as nicotine or as nicotine-containing compounds such as nicotine salts.
 ニコチン含有液LEの態様は特段制限されず、例えば、所定の溶媒に、合成ニコチン及び天然ニコチンから選択される1種以上のニコチンが含有されたものを用いることができる。
 所定の溶媒の具体的な種類は特に限定されるものではないが、例えば、グリセリン、プロピレングリコール、トリアセチン、1,3-ブタンジオール、及び、水からなる群の中から選択される1種以上の物質を含む液体を用いることができる。本実施形態では、所定の溶媒の一例として、グリセリン及び/又はプロピレングリコールを用いている。
The form of the nicotine-containing liquid LE is not particularly limited, and for example, a liquid containing one or more types of nicotine selected from synthetic nicotine and natural nicotine in a predetermined solvent can be used.
The specific type of the predetermined solvent is not particularly limited, but for example, one or more types selected from the group consisting of glycerin, propylene glycol, triacetin, 1,3-butanediol, and water. A liquid containing a substance can be used. In this embodiment, glycerin and/or propylene glycol is used as an example of the predetermined solvent.
 ニコチン含有液LEに含有されるニコチンとして天然ニコチンを用いる場合、この天然ニコチンは、具体的には、たばこ葉から抽出されて精製された天然ニコチンを用いることができる。このような天然ニコチンの生成方法は、例えば、非特許文献1に例示されるような公知技術を適用できるため、詳細な説明は省略する。 When using natural nicotine as the nicotine contained in the nicotine-containing liquid LE, specifically, natural nicotine extracted and purified from tobacco leaves can be used. For such a method for producing natural nicotine, a known technique such as that exemplified in Non-Patent Document 1 can be applied, so a detailed explanation will be omitted.
 また、ニコチン含有液LEに含有されるニコチンとして天然ニコチンを用いる場合、たばこ葉等のたばこ材料の抽出液を精製して、たばこ材料の抽出液から天然ニコチン以外の成分をできるだけ除去することで、天然ニコチンの純度を高め、この純度が高められた天然ニコチンを用いてもよい。具体的な数値例を挙げると、ニコチン含有液LEの所定の溶媒に含有される天然ニコチンの純度は99.9重量%以上であってもよい(すなわち、この場合、天然ニコチンに含まれる不純物(天然ニコチン以外の成分)の量は0.1重量%よりも少ない)。また、本明細書では、たばこ材料を抽出することにより得られる成分をたばこ抽出成分(少なくともニコチンを含む)と称する。 In addition, when using natural nicotine as the nicotine contained in the nicotine-containing liquid LE, by purifying the extract of tobacco materials such as tobacco leaves and removing as much as possible components other than natural nicotine from the extract of tobacco materials, The purity of natural nicotine may be increased, and natural nicotine with increased purity may be used. To give a specific numerical example, the purity of the natural nicotine contained in the predetermined solvent of the nicotine-containing liquid LE may be 99.9% by weight or more (that is, in this case, the purity of the natural nicotine contained in the natural nicotine ( (components other than natural nicotine) are less than 0.1% by weight). Furthermore, in this specification, components obtained by extracting tobacco materials are referred to as tobacco extract components (containing at least nicotine).
 一方、ニコチン含有液LEに含有されるニコチンとして合成ニコチンを用いる場合、この合成ニコチンとして、化学物質を用いた化学合成によって生成されたニコチンを用いることができる。この合成ニコチンの純度も、天然ニコチンと同様に、99.9重量%以上であってもよい。 On the other hand, when synthetic nicotine is used as the nicotine contained in the nicotine-containing liquid LE, nicotine produced by chemical synthesis using a chemical substance can be used as the synthetic nicotine. The purity of this synthetic nicotine may also be 99.9% by weight or more, similar to natural nicotine.
 合成ニコチンの生成方法は、特に限定されるものではなく、化学物質を用いた化学合成を行うことにより行うことができ、公知の生成方法を用いることができる。 The method for producing synthetic nicotine is not particularly limited, and it can be carried out by chemical synthesis using chemical substances, and known production methods can be used.
 ニコチン含有化合物の種類は特段制限されず、例えば、ピルビン酸ニコチン、クエン酸ニコチン、乳酸ニコチン、サリチル酸ニコチン、フマル酸ニコチン、ニコチンレブリン酸塩、ニコチン安息香酸塩、又はニコチン酒石酸塩等のニコチン塩が挙げられる。ニコチン塩等のニコチン含有化合物を合成により得る場合、その生成方法は、特に限定されるものではなく、公知の生成方法を用いることができる。 The type of nicotine-containing compound is not particularly limited, and examples thereof include nicotine salts such as nicotine pyruvate, nicotine citrate, nicotine lactate, nicotine salicylate, nicotine fumarate, nicotine levulinic acid salt, nicotine benzoic acid salt, or nicotine tartrate. Can be mentioned. When a nicotine-containing compound such as a nicotine salt is synthesized, the production method is not particularly limited, and any known production method can be used.
 このたばこ抽出成分は、一般的にたばこ植物に含まれる物質であり、ニコチン以外の物質としては例えば、ネオフィタジエン、ソラノン、又はソラネソール等が挙げられ、これらのニコチン以外の成分は含まれていても含まれていなくともよく、含まれる場合には香料として機能し得る。なお、ニコチンには、(S)-ニコチンと(R)-ニコチンが存在し、通常、天然に存在するニコチンのほとんどがS体であり、R体は1モル%未満である。一方で、合成ニコチンでは、合成方法や精製方法によるが、通常、S体とR体との比率が1:1に近いものとなる。よって、口腔用組成物中のニコチンの全量に対するR体の量が5モル%以上(1モル%以上としてもよく、10モル%以上としてもよく、40~60モル%としてもよい。)であれば、口腔用組成物中のニコチンが合成ニコチンであると推測することができる。
 抽出する対象は、例えば、たばこ植物の葉、茎、花、根、生殖器官、又は胚等の組織そのものであってもよく、また、これらのたばこ植物の組織を用いた加工物(例えば、公知のたばこ製品に使用されるたばこ粉、たばこ刻、たばこシート、又はたばこ顆粒等)であってもよいが、十分な使用量の確保や不要な成分の含有を回避する観点から、たばこ葉を用いることが好ましい。たばこ材料の抽出により得られるたばこ抽出成分を用いる態様は、合成等により得られるニコチンを用いる態様と比較して、液体の原料コストや製造コストを低くすることができる。
 液体にニコチンを含有させる方法は特段制限されず、例えば、合成等によりもしくはたばこ材料の抽出により得られるニコチンもしくはニコチン塩等のニコチン含有化合物を液体に溶解させる方法、又はこれらのニコチンもしくはニコチン含有化合物を溶媒に溶解させた後に他の液体と混合する方法等が挙げられる。また、たばこ材料の抽出に用いられる溶媒として、エアロゾル基材にもなり得る物質を用いることもでき、このような物質としては、例えば、グリセリン、プロピレングリコール、トリアセチン、1,3-ブタンジオール、及び、水からなる群の中から選択される1種以上の物質が挙げられる。
 本実施形態では、ニコチンの供給源として上記のニコチンを含む液体状のニコチン含有液LEを用いることにより、特許文献1に開示されるような堆積物となり得る粉体状のたばこ材料をニコチン供給源として用いる場合に生じる霧化ユニット11の負荷40の劣化を抑制することができる。
This tobacco extract component is a substance generally contained in tobacco plants, and examples of substances other than nicotine include neophytadiene, solanone, or solanesol, and even if these components other than nicotine are contained, they are not included. It does not have to be present, but if it is present, it can function as a fragrance. Note that there are two types of nicotine: (S)-nicotine and (R)-nicotine, and most naturally occurring nicotine is usually in the S form, with the R form accounting for less than 1 mol%. On the other hand, in synthetic nicotine, the ratio of S-form and R-form is usually close to 1:1, although it depends on the synthesis method and purification method. Therefore, the amount of R-isomer relative to the total amount of nicotine in the oral composition is 5 mol% or more (may be 1 mol% or more, 10 mol% or more, or 40 to 60 mol%). For example, it can be assumed that the nicotine in the oral composition is synthetic nicotine.
The target to be extracted may be, for example, tissues of tobacco plants themselves such as leaves, stems, flowers, roots, reproductive organs, or embryos, or processed products using these tobacco plant tissues (for example, known Tobacco powder, shredded tobacco, tobacco sheets, tobacco granules, etc. used in tobacco products) may be used, but from the viewpoint of ensuring a sufficient amount of use and avoiding the inclusion of unnecessary ingredients, tobacco leaves may be used. It is preferable. An embodiment that uses tobacco extract components obtained by extraction of tobacco materials can lower liquid raw material costs and manufacturing costs compared to embodiments that use nicotine obtained by synthesis or the like.
The method of incorporating nicotine into a liquid is not particularly limited, and includes, for example, a method of dissolving nicotine or a nicotine-containing compound such as a nicotine salt obtained by synthesis or extraction of tobacco materials in a liquid, or a method of dissolving nicotine or a nicotine-containing compound in the liquid. Examples include a method in which the liquid is dissolved in a solvent and then mixed with another liquid. In addition, substances that can also be used as an aerosol base material can also be used as solvents used for extracting tobacco materials, such as glycerin, propylene glycol, triacetin, 1,3-butanediol, and , water.
In the present embodiment, by using the above liquid nicotine-containing liquid LE as a nicotine supply source, powdered tobacco material that can become deposits as disclosed in Patent Document 1 is used as a nicotine supply source. It is possible to suppress deterioration of the load 40 of the atomization unit 11 that occurs when the atomization unit 11 is used as a fuel cell.
 ニコチン含有液LE中のニコチンの含有量は特段制限されないが、ニコチンの十分な供給を可能とする観点から、例えば、0.1重量%以上、10重量%以下であってよく、0.5重量%以上、7.5重量%以下であってよく、1重量%以上、5重量%以下であってよい。
 たばこ抽出成分を含むニコチン含有液LEを用いる態様では、たばこ抽出成分の供給源としてたばこ抽出液を用いることができるが、この場合、ニコチン含有液LE中のたばこ抽出液の含有量は特段制限されないが、ニコチンの十分な供給を可能とする観点から、例えば、0.1重量%以上、10重量%以下であってよく、0.5重量%以上、7.5重量%以下であってよく、1重量%以上、5重量%以下であってよい。
The nicotine content in the nicotine-containing liquid LE is not particularly limited, but from the viewpoint of enabling a sufficient supply of nicotine, it may be, for example, 0.1% by weight or more and 10% by weight or less, and 0.5% by weight or less. % or more and 7.5% by weight or less, and 1% or more and 5% by weight or less.
In the embodiment using the nicotine-containing liquid LE containing tobacco extract components, the tobacco extract can be used as the source of the tobacco extract component, but in this case, the content of the tobacco extract in the nicotine-containing liquid LE is not particularly limited. However, from the viewpoint of enabling a sufficient supply of nicotine, it may be, for example, 0.1% by weight or more and 10% by weight or less, or 0.5% by weight or more and 7.5% by weight or less, It may be 1% by weight or more and 5% by weight or less.
 ニコチン含有液LEに含まれ得る所定の溶媒は特段制限されず、例えば、エアロゾル基材(エアロゾルを生成するための基材)を用いることができる。エアロゾル基材の種類は特段制限されず、例えば、グリセリン、プロピレングリコール、トリアセチン、1,3-ブタンジオール、及び、水からなる群の中から選択される1種以上の物質を用いることができる。 The predetermined solvent that can be included in the nicotine-containing liquid LE is not particularly limited, and for example, an aerosol base material (a base material for generating an aerosol) can be used. The type of aerosol base material is not particularly limited, and for example, one or more substances selected from the group consisting of glycerin, propylene glycol, triacetin, 1,3-butanediol, and water can be used.
 上記のたばこ抽出成分を得るための抽出に用いられる溶媒の種類はニコチンを溶解させることができれば特段制限されず、例えば、グリセリン、プロピレングリコール、トリアセチン、1,3-ブタンジオール、及び、水からなる群の中から選択される1種以上の物質、又はこの物質を含む液体を用いることができる。本実施形態では、所定の溶媒の一例として、グリセリン及び/又はプロピレングリコールを用いている。なお、溶媒がエアロゾル基材としても作用する場合には、たばこ抽出液をそのままニコチン含有液LEとして利用することができるが、たばこ抽出液には加熱により焦げを発生させ得る成分(例えば、脂質、金属イオン、糖、又はタンパク質等)が含まれるため、減圧蒸留等の手段を用いて焦げの原因となる物質を除去することが好ましい。
 なお、ニコチンの供給源としてたばこ抽出液を用いる場合、ニコチン以外のたばこ材料中の香味成分を付与することができ、その具体例としては、例えばネオフィタジエン等が挙げられる。
The type of solvent used in the extraction to obtain the above tobacco extract component is not particularly limited as long as it can dissolve nicotine, and examples include glycerin, propylene glycol, triacetin, 1,3-butanediol, and water. One or more substances selected from the group or a liquid containing this substance can be used. In this embodiment, glycerin and/or propylene glycol is used as an example of the predetermined solvent. Note that if the solvent also acts as an aerosol base material, the tobacco extract can be used as is as the nicotine-containing liquid LE, but the tobacco extract may contain components that can cause charring when heated (e.g., lipids, etc.). metal ions, sugars, proteins, etc.), it is preferable to remove substances that cause scorching using means such as vacuum distillation.
In addition, when tobacco extract is used as a source of nicotine, flavor components in the tobacco material other than nicotine can be imparted, and a specific example thereof includes, for example, neophytadiene.
 ニコチン含有液LEは、ニコチン以外の成分を(その他の成分)有してよく、例えば、ニコチン以外の香味成分(上述したニコチン以外のたばこ抽出成分を含む)等が挙げられる。
 ニコチン以外の香味成分しては、例えば、メントール、天然植物性香料(例えば、コニャック油、オレンジ油、ジャスミン油、スペアミント油、ペパーミント油、アニス油、コリアンダー油、レモン油、カモミール油、ラブダナム、ベチバー油、ローズ油、ロベージ油)、エステル類(例えば、酢酸メンチル、酢酸イソアミル、酢酸リナリル、プロピオン酸イソアミル、酪酸ブチル、サリチル酸メチル等)、ケトン類(例えば、メントン、イオノン、エチルマルトール等)、アルコール類(例えば、フェニルエチルアルコール、アネトール、シス-6-ノネン-1-オール、ユーカリプトール等)、アルデヒド類(例えば、ベンズアルデヒド等)、ラクトン類(例えば、ω-ペンタデカラクトン等)、ネオフィタジエン、ソラノン、又はソラネソール等が挙げられる。
The nicotine-containing liquid LE may contain components other than nicotine (other components), such as flavor components other than nicotine (including the above-mentioned tobacco extract components other than nicotine).
Flavoring ingredients other than nicotine include, for example, menthol, natural vegetable flavorings (e.g., cognac oil, orange oil, jasmine oil, spearmint oil, peppermint oil, anise oil, coriander oil, lemon oil, chamomile oil, labdanum, vetiver). oil, rose oil, lovage oil), esters (e.g., menthyl acetate, isoamyl acetate, linalyl acetate, isoamyl propionate, butyl butyrate, methyl salicylate, etc.), ketones (e.g., menthone, ionone, ethyl maltol, etc.), alcohol (e.g., phenylethyl alcohol, anethole, cis-6-nonen-1-ol, eucalyptol, etc.), aldehydes (e.g., benzaldehyde, etc.), lactones (e.g., ω-pentadecalactone, etc.), neophytadiene, Examples include solanone and solanesol.
 次のような変形も本発明の範囲内であり、上述の実施形態若しくは他の変形と組み合わせることが可能である。以下の変形例において、上述の実施形態と同様の構造、及び機能を示す部位等に関しては、同一の符号で参照し、適宜説明を省略する。 The following modifications are also within the scope of the present invention, and can be combined with the above embodiments or other modifications. In the following modified examples, the same reference numerals are used to refer to the same structures and functions as those in the above-described embodiment, and the description thereof will be omitted as appropriate.
(変形例1)
 上述の実施形態において、香味成形体60の外形は、円柱状以外の形状であってもよい。また、香味成形体60の貫通孔は、円柱面以外の形状の側面を有していてもよい。このような場合でも、ニコチン含有液LEを貫通孔に好適に保持することができ、上述の実施形態と同様の作用効果を奏することができる。
(Modification 1)
In the embodiment described above, the outer shape of the flavor molded object 60 may be a shape other than a columnar shape. Further, the through hole of the flavor molded body 60 may have a side surface having a shape other than a cylindrical surface. Even in such a case, the nicotine-containing liquid LE can be suitably held in the through-hole, and the same effects as in the above embodiment can be achieved.
 図4Aおよび4Bは、それぞれ、本変形例の香味成形体60Aの模式的な斜視図および底面図である。香味成形体60Aは、直方体形状の本体に、貫通孔600Aが形成されている。換言すれば、貫通孔600Aを除いた香味成形体60Aの外形は直方体形状である。香味成形体60Aには、第1面61A、第2面62Aおよび側面63Aが形成されている。第1面61Aおよび、第1面61Aに向き合う第2面62Aは外側の輪郭が長方形の形状である。第1面61Aおよび第2面62Aは、四角柱の底面または上面に相当する。側面63Aは、長方形の形状をした4つの面を含み、第1面61および第2面62を接続している。 FIGS. 4A and 4B are a schematic perspective view and a bottom view, respectively, of a flavor molded object 60A of this modification. The flavor molded body 60A has a rectangular parallelepiped-shaped body with a through hole 600A formed therein. In other words, the outer shape of the flavor molded body 60A excluding the through hole 600A is a rectangular parallelepiped. The flavor molded body 60A has a first surface 61A, a second surface 62A, and a side surface 63A. The first surface 61A and the second surface 62A facing the first surface 61A have rectangular outer contours. The first surface 61A and the second surface 62A correspond to the bottom surface or the top surface of a quadrangular prism. The side surface 63A includes four rectangular surfaces and connects the first surface 61 and the second surface 62.
 香味成形体60Aの第1面61Aおよび第2面62Aには、貫通孔600Aの開口部610Aが形成されている。図4Aでは、貫通孔600Aの側面である、香味成形体60Aの内側面620Aを破線で模式的に示した。内側面620Aは、四角柱の側面と同様の形状をしている。 An opening 610A of the through hole 600A is formed in the first surface 61A and the second surface 62A of the flavor molded body 60A. In FIG. 4A, the inner surface 620A of the flavor molded body 60A, which is the side surface of the through hole 600A, is schematically shown with a broken line. The inner side surface 620A has a similar shape to the side surface of a quadrangular prism.
 本変形例では、香味成形体60Aの外形を四角柱としたが、香味成形体60Aの外形は、柱状であれば特に限定されない。香味成形体60Aの外形は、例えば、三角形、五角形、または、角の数が6以上の多角形等を断面の輪郭とする柱状であってもよい。 In this modification, the outer shape of the flavor molded object 60A is a square prism, but the outer shape of the flavor molded object 60A is not particularly limited as long as it is columnar. The outer shape of the flavor molded body 60A may be, for example, a columnar shape having a cross-sectional outline such as a triangle, a pentagon, or a polygon having six or more corners.
(変形例2)
 上述の実施形態において、貫通孔ではなく凹部を香味成形体に形成してもよい。このような場合にもニコチン含有液LEを凹部に好適に保持することができ、上述の実施形態と同様の作用効果を奏することができる。特に、貫通孔よりも凹部の方が、ニコチン含有液LEを保持しやすい点では好ましい。
(Modification 2)
In the above-described embodiment, a concave portion may be formed in the flavor molded body instead of a through hole. Even in such a case, the nicotine-containing liquid LE can be suitably held in the recess, and the same effects as in the above-described embodiment can be achieved. In particular, concave portions are preferable to through-holes in that they can more easily hold the nicotine-containing liquid LE.
 図5Aおよび5Bは、それぞれ、本変形例の香味成形体60Bの模式的な斜視図および底面図である。香味成形体60Bは、円柱状の本体に、凹部700が形成されている。換言すれば、凹部700を除いた香味成形体60Bの外形は円柱状である。香味成形体60Bには、第1面61、第2面62Bおよび側面63が形成されている。第1面61に向き合う第2面62Bは円形状である。第1面61および第2面62Bは、円柱の底面または上面に相当する。側面63は、円柱面の形状をしており、第1面61および第2面62Bを接続している。 5A and 5B are a schematic perspective view and a bottom view, respectively, of a flavor molded body 60B of this modification. The flavor molded body 60B has a cylindrical main body with a recess 700 formed therein. In other words, the outer shape of the flavor molded body 60B excluding the recess 700 is cylindrical. A first surface 61, a second surface 62B, and a side surface 63 are formed in the flavor molded body 60B. The second surface 62B facing the first surface 61 has a circular shape. The first surface 61 and the second surface 62B correspond to the bottom surface or the top surface of the cylinder. The side surface 63 has a cylindrical shape and connects the first surface 61 and the second surface 62B.
 香味成形体60Bの短手方向の長さである幅(すなわち外径)(W1)、及び、香味成形体60Bの長手方向の長さである全長(L)は、特に限定されず、上述の実施形態の成形体60の場合と同様に設定することができる。 The width (i.e., outer diameter) (W1), which is the length in the lateral direction of the flavor molded body 60B, and the total length (L), which is the length in the longitudinal direction of the flavor molded body 60B, are not particularly limited, and are as described above. Settings can be made in the same manner as in the case of the molded body 60 of the embodiment.
 香味成形体60Bの第1面61には、凹部700の開口部710が形成されている。図5Aでは、凹部700の側面である、香味成形体60Bの内側面720、および、凹部700の底面である凹部底面730を破線で模式的に示した。 An opening 710 of a recess 700 is formed on the first surface 61 of the flavor molded body 60B. In FIG. 5A, the inner surface 720 of the flavor molded body 60B, which is the side surface of the recess 700, and the recess bottom surface 730, which is the bottom surface of the recess 700, are schematically shown with broken lines.
 凹部700には、ニコチン含有液LEが保持されている。凹部700の開口部710は、開口部710が形成された第1面61において、中心軸線CAを囲うように形成されている。このように、開口部710が香味成形体60Bの中央部に形成されていることで、香味成形体60Bを浸透して香味成形体60Bの外側へとニコチン含有液LEが比較的ゆっくりと拡散する。これにより吸引の際の香味の時間的変化を抑制することができる。 A nicotine-containing liquid LE is held in the recess 700. The opening 710 of the recess 700 is formed so as to surround the central axis CA on the first surface 61 in which the opening 710 is formed. Since the opening 710 is formed in the center of the flavor molded body 60B, the nicotine-containing liquid LE permeates through the flavor molded body 60B and diffuses relatively slowly to the outside of the flavor molded body 60B. . This makes it possible to suppress temporal changes in flavor during inhalation.
 凹部700の、香味成形体60Bの表面における開口部710の内径W3は、凹部700の深さD2よりも小さい。ここで、開口部710の内径W3は、第1面61における中心軸線CAを通る直線上の開口部710の幅のうち、最大のものを指す。開口部710の内径W3が凹部700の深さD2に比べて小さいことで、香味成形体60Bがニコチン含有液LEを保持しやすくなる。これにより、ニコチン含有液LEは比較的ゆっくりと拡散し得る。 The inner diameter W3 of the opening 710 of the recess 700 on the surface of the flavor molded body 60B is smaller than the depth D2 of the recess 700. Here, the inner diameter W3 of the opening 710 refers to the maximum width of the opening 710 on a straight line passing through the central axis CA on the first surface 61. Since the inner diameter W3 of the opening 710 is smaller than the depth D2 of the recess 700, the flavor molded body 60B can easily hold the nicotine-containing liquid LE. This allows the nicotine-containing liquid LE to diffuse relatively slowly.
 香味成形体60Bにニコチン含有液LEを保持しやすくする観点からは、開口部710の内径W3は、3mm以下が好ましく、2mm以下がより好ましく、1mm以下がさらに好ましい。一方、開口部710の内径W3が小さすぎると、ニコチン含有液LEの凹部700への導入が難しくなったり、導入可能な量が減少したりするため、開口部710の径W3は、10μm以上または100μm以上等に設定される。 From the viewpoint of easily retaining the nicotine-containing liquid LE in the flavor molded body 60B, the inner diameter W3 of the opening 710 is preferably 3 mm or less, more preferably 2 mm or less, and even more preferably 1 mm or less. On the other hand, if the inner diameter W3 of the opening 710 is too small, it becomes difficult to introduce the nicotine-containing liquid LE into the recess 700, or the amount that can be introduced decreases. It is set to 100 μm or more.
 本変形例の香味成形体60Bおよび吸引具用霧化ユニット12の製造方法は、凹部700が形成された柱状の香味成形体60Bを成形する成形工程と、凹部700にニコチン含有液LEを導入する導入工程とを含むことができる。これにより、凹部700の大きさまたは形状を適宜設定することで、ニコチン含有液LEに含まれる香味成分(ニコチンを含む。)の流出を調整することができる。これにより、香味の時間的変化が改善された吸引具を提供することができる。 The manufacturing method of the flavor molded body 60B and the atomization unit 12 for a suction tool of this modification includes a molding step of molding a columnar flavor molded body 60B in which a recess 700 is formed, and a step of molding a nicotine-containing liquid LE into the recess 700. and an introduction step. Thereby, by appropriately setting the size or shape of the recess 700, it is possible to adjust the outflow of flavor components (including nicotine) contained in the nicotine-containing liquid LE. Thereby, it is possible to provide a suction tool with improved temporal change in flavor.
 変形例を含め、上述した実施形態に係る香味成形体60の製造方法は特段制限されず、公知の成形方法及び上述した実施形態に係る成形工程における香味成形体60の製造方法を組合わせて実施することができる。 The method for manufacturing the flavor molded body 60 according to the embodiment described above, including the modified examples, is not particularly limited, and can be carried out by combining a known molding method and a method for manufacturing the flavor molded body 60 in the molding process according to the embodiment described above. can do.
 霧化ユニット12を用いた吸引は以下のように行われる。まず、ユーザがエアの吸引を開始した場合、エアはエア通路20の上流通路部21a及び21bを通過して、負荷通路部22に流入する。負荷通路部22に流入したエアには、負荷40において発生したエアロゾルが付加される。このエアロゾルには、香味成形体60から溶出し得る香味成分(ニコチンを含む)と、液体収容部50中のエアロゾル生成液Leにニコチンが含まれる場合にはそのニコチンと、が含まれている。このエアロゾルが付加されたエアは、下流通路部23を通過して排出口13から排出されて、ユーザに吸引される。 Suction using the atomization unit 12 is performed as follows. First, when the user starts suctioning air, the air passes through the upstream passage sections 21 a and 21 b of the air passage 20 and flows into the load passage section 22 . Aerosol generated in the load 40 is added to the air that has flowed into the load passage section 22 . This aerosol contains flavor components (including nicotine) that can be eluted from the flavor molded body 60 and nicotine if the aerosol generation liquid Le in the liquid storage section 50 contains nicotine. The air to which this aerosol has been added passes through the downstream passage section 23, is discharged from the discharge port 13, and is sucked into the user.
 以上説明したような本実施形態に係る霧化ユニット12によれば、負荷40が発生するエアロゾルに、香味成形体60に含まれ得る香味材料由来の香味成分、さらには液体収容部50中のエアロゾル生成液Leにニコチンが含まれる場合にはそのニコチンを付加することができる。これにより、香味を十分に味わうことができる。 According to the atomization unit 12 according to the present embodiment as described above, the aerosol generated by the load 40 contains the flavor components derived from the flavor material that may be contained in the flavor molded body 60, and further includes the aerosol in the liquid storage section 50. When nicotine is contained in the produced liquid Le, the nicotine can be added. This allows you to fully enjoy the flavor.
 また、本実施形態に係る霧化ユニット12によれば、液体収容部50中のエアロゾル生成液の内部に香味成形体60が配置されており、香味成形体60と電気的な負荷40とが物理的に分離されているので、たばこ材料が霧化ユニット12の負荷40に付着することを抑制することができる。これにより、霧化ユニット12の負荷40が劣化することを抑制することができる。 Further, according to the atomization unit 12 according to the present embodiment, the flavor molded body 60 is disposed inside the aerosol generation liquid in the liquid storage section 50, and the flavor molded body 60 and the electrical load 40 are physically connected. Since they are separated from each other, it is possible to suppress the tobacco material from adhering to the load 40 of the atomization unit 12. Thereby, deterioration of the load 40 of the atomization unit 12 can be suppressed.
 また、香味成形体60が前記液体収容部の内部に配置された状態のエアロゾル生成液Le1g中に含まれる炭化成分の量(mg)は、6mg以下であることが好ましく、3mg以下であることがより好ましい。 Further, the amount (mg) of carbonized components contained in the aerosol generation liquid Le1g with the flavor molded body 60 disposed inside the liquid storage section is preferably 6 mg or less, and preferably 3 mg or less. More preferred.
 この構成によれば、電気的な負荷40に付着する炭化成分の量をできるだけ抑制しつつ、ニコチン等の香味を味わうことができる。これにより、負荷40に焦げが発生することをできるだけ抑制しつつ、ニコチン等の香味を味わうことができる。 According to this configuration, the amount of carbonized components adhering to the electrical load 40 can be suppressed as much as possible while enjoying the flavor of nicotine and the like. Thereby, it is possible to enjoy the flavor of nicotine and the like while suppressing the occurrence of burnt on the load 40 as much as possible.
 なお、「香味成形体60が前記液体収容部の内部に配置された状態のエアロゾル生成液Le中に含まれる炭化成分」は、具体的には、香味成形体60が配置される前の状態のエアロゾル生成液Leに含まれる炭化成分の量と、香味成形体60からエアロゾル生成液Leに溶出した炭化成分の量とを合計した値に相当する。 Note that "the carbonized component contained in the aerosol generation liquid Le in a state where the flavor molded body 60 is placed inside the liquid storage section" specifically refers to the carbonized component contained in the aerosol generation liquid Le in a state where the flavor molded body 60 is placed inside the liquid storage section. This value corresponds to the sum of the amount of carbonized components contained in the aerosol generation liquid Le and the amount of carbonized components eluted from the flavor molded body 60 into the aerosol generation liquid Le.
 また、本実施形態において、「炭化成分」とは、250℃に加熱された場合に炭化物になる成分をいう。具体的には、「炭化成分」は、250℃未満の温度では炭化物にならないが、250℃の温度に所定時間維持した場合に炭化物になる成分をいう。 Furthermore, in the present embodiment, the term "carbonized component" refers to a component that becomes carbide when heated to 250°C. Specifically, the "carbonized component" refers to a component that does not become a carbide at a temperature below 250°C, but becomes a carbide when maintained at a temperature of 250°C for a predetermined period of time.
 なお、この「香味成形体60が前記液体収容部の内部に配置された状態のエアロゾル生成液Le1g中に含まれる炭化成分の量(mg)」は、例えば、以下の手法によって測定することができる。まず、香味成形体60が前記液体収容部の内部に配置された状態のエアロゾル生成液Leを所定量(g)、準備する。次いで、このエアロゾル生成液Leを180℃に加熱して、エアロゾル生成液Leに含まれる溶媒(液体成分)を揮発させることで、「不揮発成分からなる残留物」を得る。次いで、この残留物を250℃に加熱することで残留物を炭化させて、炭化物を得る。次いで、この炭化物の量(mg)を測定する。以上の手法により、所定量(g)のエアロゾル生成液Leに含まれる炭化物の量(mg)を測定することができ、この測定値に基づいて、エアロゾル生成液Le1g中に含まれる炭化物の量(すなわち、炭化成分の量(mg))を算出することができる。 Note that this "amount (mg) of carbonized components contained in the aerosol generation liquid Le1g with the flavor molded body 60 disposed inside the liquid storage section" can be measured, for example, by the following method. . First, a predetermined amount (g) of the aerosol generation liquid Le with the flavor molded body 60 disposed inside the liquid storage section is prepared. Next, this aerosol generation liquid Le is heated to 180° C. to volatilize the solvent (liquid component) contained in the aerosol generation liquid Le, thereby obtaining a “residue consisting of non-volatile components”. Next, the residue is carbonized by heating it to 250° C. to obtain a carbide. Next, the amount (mg) of this carbide is measured. By the above method, it is possible to measure the amount (mg) of carbide contained in a predetermined amount (g) of aerosol generation liquid Le, and based on this measurement value, the amount (mg) of carbide contained in 1 g of aerosol generation liquid Le is determined. That is, the amount (mg) of carbonized components can be calculated.
 続いて、エアロゾル生成液Le1g中に含まれる炭化成分の量とTPM減少率との関係について説明する。図6は、エアロゾル生成液Leとしてたばこ抽出液(以下、単に「抽出液」とも称する。)を用いた場合において、抽出液1g中に含まれる炭化成分の量に対するTPM減少率を測定した結果を示す図である。図6の横軸は、抽出液1g中に含まれる炭化成分の量を示し、縦軸は、TPM減少率(RTPM)(%)を示している。 Next, the relationship between the amount of carbonized components contained in the aerosol generation liquid Le1g and the TPM reduction rate will be explained. Figure 6 shows the results of measuring the TPM reduction rate with respect to the amount of carbonized components contained in 1 g of extract when tobacco extract (hereinafter also simply referred to as "extract") was used as the aerosol generation liquid Le. FIG. The horizontal axis of FIG. 6 indicates the amount of carbonized components contained in 1 g of the extract, and the vertical axis indicates the TPM reduction rate ( RTPM ) (%).
 図6のTPM減少率(RTPM:%)は以下の手法によって測定された。まず、抽出液1g中に含まれる炭化成分の量が互いに異なる複数の霧化ユニット12のサンプルを準備した。具体的には、この複数の霧化ユニット12のサンプルとして、5つのサンプル(サンプルSA1~サンプルSA5)を準備した。これらの5つのサンプルは、以下の工程によって準備されたものである。 The TPM reduction rate (R TPM :%) in FIG. 6 was measured by the following method. First, samples of a plurality of atomization units 12 having different amounts of carbonized components contained in 1 g of extract liquid were prepared. Specifically, five samples (sample SA1 to sample SA5) were prepared as samples of the plurality of atomization units 12. These five samples were prepared by the following steps.
(工程1)
 たばこ葉からなるたばこ材料に対して、乾燥重量で20(wt%)の炭酸カリウムを添加し、次いで、加熱蒸留処理を行った。この加熱蒸留処理後の蒸留残渣を、加熱蒸留処理前のたばこ原料の重量に対して15倍量の水に10分間浸漬した後に、脱水機で脱水し、その後、乾燥機で乾燥させて、たばこ残渣を得た。
(Step 1)
To a tobacco material made of tobacco leaves, 20 (wt%) of potassium carbonate was added in terms of dry weight, and then heated and distilled. The distillation residue after this heating distillation treatment is immersed for 10 minutes in water that is 15 times the weight of the tobacco raw material before the heating distillation treatment, dehydrated in a dehydrator, and then dried in a drier to produce tobacco. A residue was obtained.
(工程2)
 次いで、工程1で得られたたばこ残渣の一部を水で洗浄することで、含有される炭化物の量の少ないたばこ残渣を準備した。
(Step 2)
Next, a portion of the tobacco residue obtained in Step 1 was washed with water to prepare tobacco residue containing a small amount of char.
(工程3)
 次いで、工程2で得られたたばこ残渣5gに対して、抽出液としての浸漬リキッド(プロピレングリコール47.5wt%、グリセリン47.5wt%、水5wt%)を25g添加し、浸漬リキッドの温度を60℃にして静置した。この静置時間(すなわち、浸漬リキッドへの浸漬時間)を異ならせることで、浸漬リキッド(抽出液)に溶出する炭化成分の量を異ならせた。
(Step 3)
Next, 25 g of dipping liquid (propylene glycol 47.5 wt%, glycerin 47.5 wt%, water 5 wt%) as an extraction liquid was added to 5 g of the tobacco residue obtained in step 2, and the temperature of the dipping liquid was raised to 60%. It was left to stand at ℃. By varying the standing time (that is, the immersion time in the immersion liquid), the amount of carbonized components eluted into the immersion liquid (extract liquid) was varied.
 以上の工程によって、浸漬リキッド(抽出液)1g中に含まれる炭化成分の量の異なる複数のサンプルを準備した。 Through the above steps, a plurality of samples with different amounts of carbonized components contained in 1 g of immersion liquid (extract liquid) were prepared.
 次いで、上述した工程で準備された複数のサンプルについて、自動喫煙機(Borgwaldt社製の「Analytical Vaping Machine」)を用いて、「CRM(Coresta Recommended Method)81の喫煙条件」で、自動喫煙を行った。なお、CRM81の喫煙条件とは、3秒かけて55ccのエアロゾルを吸引することを、30秒毎に複数回行うという条件である。 Next, the multiple samples prepared in the above steps were subjected to automatic smoking using an automatic smoking machine (“Analytical Vaping Machine” manufactured by Borgwaldt) under “CRM (Coresta Recommended Method) 81 smoking conditions”. Ta. Incidentally, the smoking condition of CRM81 is that 55 cc of aerosol is inhaled over 3 seconds multiple times every 30 seconds.
 次いで、自動喫煙機が有するケンブリッジフィルターに捕集された全粒子状物質の量を測定した。この測定された全粒子状物質の量に基づいて、下記式(1)を用いて、TPM減少率(RTPM)を算出した。以上の手法により、図6のTPM減少率(RTPM)は測定された。 The amount of total particulate matter captured by the Cambridge filter of the automatic smoking machine was then measured. Based on the measured amount of total particulate matter, the TPM reduction rate ( RTPM ) was calculated using the following formula (1). The TPM reduction rate (R TPM ) shown in FIG. 6 was measured by the above method.
 RTPM(%)=(1-TPM(201puff~250puff)/TPM(1puff~50puff))×100・・・(1) R TPM (%) = (1-TPM (201puff ~ 250puff) / TPM (1puff ~ 50puff)) x 100... (1)
 ここで、TPM(Total Particle Molecule)は、自動喫煙機のケンブリッジフィルターに捕集された全粒子状物質を示している。式(1)中の「TPM(1puff~50puff)」は、自動喫煙機の1パフ目から50パフ目までの間にケンブリッジフィルターに捕集された全粒子状物質の量を示している。式(1)中の「TPM(201puff~250puff)」は、自動喫煙機の201パフ目から250パフ目までの間にケンブリッジフィルターに捕集された全粒子状物質の量を示している。 Here, TPM (Total Particle Molecule) indicates the total particulate matter collected by the Cambridge filter of the automatic smoking machine. "TPM (1puff to 50puff)" in equation (1) indicates the amount of total particulate matter collected by the Cambridge filter from the 1st puff to the 50th puff of the automatic smoking machine. "TPM (201puff to 250puff)" in equation (1) indicates the amount of total particulate matter collected by the Cambridge filter from the 201st puff to the 250th puff of the automatic smoking machine.
 すなわち、式(1)のTPM減少率(RTPM)は、「自動喫煙機の201パフ目から250パフ目までの間にケンブリッジフィルターに捕集された全粒子状物質の量を、自動喫煙機の1パフ目から50パフ目までの間にケンブリッジフィルターに捕集された全粒子状物質の量で割った値」を1から差し引いた値に、100を掛けた値、によって算出されている。 In other words, the TPM reduction rate ( RTPM ) in equation (1) is calculated as follows: "The amount of total particulate matter collected by the Cambridge filter from the 201st puff to the 250th puff of the automatic smoking machine It is calculated by subtracting the value divided by the total amount of particulate matter collected by the Cambridge filter from the 1st puff to the 50th puff from 1 and multiplying it by 100.
 図6から分かるように、抽出液1g中に含まれる炭化成分の量とTPM減少率とは比例関係にある。そして、図6の特にサンプルSA1~サンプルSA4から分かるように、抽出液1g中に含まれる炭化成分の量が6mg以下の場合、TPM減少率を20%以下に抑えられる。 As can be seen from FIG. 6, there is a proportional relationship between the amount of carbonized components contained in 1 g of extract and the TPM reduction rate. As can be seen from samples SA1 to SA4 in FIG. 6, when the amount of carbonized components contained in 1 g of extract is 6 mg or less, the TPM reduction rate can be suppressed to 20% or less.
 図7は、上記の実施形態に係る香味成形体60を備える霧化ユニット12の製造方法の一例を説明するためのフロー図である。図7に示す霧化ユニット12の製造方法は、
 液体収容部を有する吸引具の霧化ユニットの製造方法であって、
 非たばこ基材及び香味材料を含む柱状の本体と、前記本体に形成された貫通孔600又は凹部700とを備える香味成形体60を成形する香味成形体準備工程と、
 前記香味成形体60を、前記液体収容部50に配置する組立工程と、
 エアロゾル生成液Leを、前記液体収容部50に収容する収容工程と、
を有し、
 前記香味材料はたばこ材料を含み、かつ、前記香味成形体60が前記液体収容部50の内部に収容された状態の前記香味成形体60中の前記たばこ材料の含有量が10重量%以下である、
吸引具の霧化ユニット12の製造方法である。
 本実施形態に係る製造方法は、上記の香味成形体準備工程、組立工程、及び収容工程の全てを含む態様であってよいが、変形例として、各工程を任意に組み合わせた態様であってもよく、例えば、香味成形体準備工程及び組立工程を含む態様であってもよく、この態様にさらに収容工程を組み合わせた態様であってもよく、また、これらの工程以外の工程を有していてもよい。
FIG. 7 is a flow diagram for explaining an example of a method for manufacturing the atomization unit 12 including the flavor molded body 60 according to the above embodiment. The manufacturing method of the atomization unit 12 shown in FIG.
A method for manufacturing an atomization unit of a suction tool having a liquid storage section, the method comprising:
A flavor molded body preparation step of molding a flavor molded body 60 comprising a columnar body containing a non-tobacco base material and a flavor material, and a through hole 600 or a recess 700 formed in the body;
an assembly step of arranging the flavor molded body 60 in the liquid storage section 50;
a housing step of housing the aerosol generation liquid Le in the liquid housing section 50;
has
The flavor material includes a tobacco material, and the content of the tobacco material in the flavor molded body 60 in a state where the flavor molded body 60 is accommodated inside the liquid storage section 50 is 10% by weight or less. ,
This is a method of manufacturing an atomization unit 12 of a suction tool.
The manufacturing method according to the present embodiment may include all of the above-mentioned flavor molded object preparation process, assembly process, and housing process, but as a modification, it may also include an arbitrary combination of each process. For example, it may be an embodiment that includes a flavor molded body preparation step and an assembly step, it may be an embodiment that further combines this embodiment with a housing step, or it may include steps other than these steps. Good too.
 本実施形態に係る製造方法により得られた霧化ユニット12では、香味源として成形体を用い、この成形体が貫通孔600又は凹部700と、前記貫通孔600又は凹部700に保持されるニコチン含有液LEを備えていれば、電気的な負荷への液体の供給が阻害されることを抑制することができ、エアロゾル生成液Leの使用可能な量の減少を抑制することができ、また、エアロゾル生成液Leへの香味成分の移行が容易となり所望の香味を提供することができ、この効果が得られる範囲内で任意に各条件を組み合わせることができる。 In the atomization unit 12 obtained by the manufacturing method according to the present embodiment, a molded body is used as a flavor source, and this molded body has the through hole 600 or the recess 700 and the nicotine-containing body held in the through hole 600 or the recess 700. If the liquid LE is provided, it is possible to suppress the supply of liquid to the electrical load from being inhibited, and it is possible to suppress a decrease in the usable amount of the aerosol generating liquid Le. The transfer of the flavor components to the product liquid Le becomes easy and the desired flavor can be provided, and each condition can be arbitrarily combined within the range where this effect can be obtained.
[香味成形体準備工程]
 ステップS100に係る香味成形体準備工程においては、非たばこ基材等を含む材料を貫通孔600又は凹部700を有する所定の形状に固めて、貫通孔600が形成された柱状に成形した後、ニコチン含有液LEを導入することで、香味成形体60を製造する。
 このステップS10における香味成形体60を得る方法は、本発明の別の実施形態である香味成形体60の製造方法でもあり、非たばこ基材及び香味材料を含む柱状の本体と、前記本体に形成された貫通孔600又は凹部700とを備える香味成形体60を成形する成形工程と、
 前記貫通孔600又は凹部700にニコチン含有液LEを導入する導入工程と、
を含み、
 前記香味材料はたばこ材料を含むとともに前記香味成形体中の前記たばこ材料の含有量が10重量%以下である、
香味成形体60の製造方法である。
 香味成形体60の製造方法は、上記の成形工程及び導入工程以外の工程を有していてもよい。
 本明細書において、「香味成形体準備工程」の語は、この実施形態に係る「香味成形体の製造方法」と換言することができる。
[Flavor molded body preparation process]
In the flavor molded body preparation step according to step S100, a material including a non-tobacco base material etc. is solidified into a predetermined shape having through holes 600 or recesses 700, and after being molded into a column shape with through holes 600 formed, nicotine By introducing the containing liquid LE, the flavor molded body 60 is manufactured.
The method for obtaining the flavor molded body 60 in this step S10 is also a method for manufacturing the flavor molded body 60, which is another embodiment of the present invention, and includes a columnar body containing a non-tobacco base material and a flavor material, and a molded body formed on the body. a molding step of molding a flavor molded body 60 having a through hole 600 or a recess 700;
an introduction step of introducing the nicotine-containing liquid LE into the through hole 600 or the recess 700;
including;
The flavor material contains a tobacco material, and the content of the tobacco material in the flavor molded body is 10% by weight or less,
This is a method for manufacturing a flavor molded body 60.
The method for manufacturing the flavor molded body 60 may include steps other than the above-described molding step and introduction step.
In this specification, the term "flavor molded body preparation step" can be translated as "method for producing a flavor molded body" according to this embodiment.
 このステップS10の具体例は以下のとおりである。
(ニコチン含有液準備工程)
 香味成形体60の製造方法は、ニコチン含有液LEを準備するニコチン含有液準備工程を有していてよい。ニコチン含有液LEを準備する具体的な手法は、特に限定されず、公知の方法を採用することができる。例えば、合成等により得られるニコチンもしくはニコチン塩等のニコチン含有化合物を溶媒に溶解させる方法、又はたばこ材料の抽出により得られる成分(ニコチンのみであってよい)を溶媒に溶解させる方法等が挙げられる。合成等により得られるニコチン又はニコチン塩等のニコチン含有化合物の入手方法は特段制限されず、公知の方法により製造することができるが、市販品を用いてもよい。
 溶媒の種類は特段制限されず、例えば、エアロゾル基材としても機能し得るグリセリン、プロピレングリコール、トリアセチン、1,3-ブタンジオール、及び、水からなる群の中から選択される1種以上の物質であってよい。
A specific example of this step S10 is as follows.
(Nicotine-containing liquid preparation process)
The method for manufacturing the flavor molded body 60 may include a nicotine-containing liquid preparation step of preparing the nicotine-containing liquid LE. A specific method for preparing the nicotine-containing liquid LE is not particularly limited, and any known method can be adopted. Examples include a method in which nicotine or a nicotine-containing compound such as a nicotine salt obtained by synthesis is dissolved in a solvent, or a method in which a component (which may be only nicotine) obtained by extraction of tobacco materials is dissolved in a solvent. . The method for obtaining nicotine-containing compounds such as nicotine or nicotine salts obtained by synthesis etc. is not particularly limited, and can be produced by known methods, but commercially available products may also be used.
The type of solvent is not particularly limited, and for example, one or more substances selected from the group consisting of glycerin, propylene glycol, triacetin, 1,3-butanediol, and water, which can also function as an aerosol base material. It may be.
 液体を得る方法のうち、一例として、たばこ葉を溶媒に溶解させて得られた抽出液を溶媒と混合して液体を得る方法について具体的に説明する。
 まず、アルカリ物質を、たばこ葉に付与する(アルカリ処理と称する)。ここで用いられるアルカリ物質としては、例えば、炭酸カリウム水溶液等の塩基性物質を用いることができる。
As an example of methods for obtaining a liquid, a method for obtaining a liquid by dissolving tobacco leaves in a solvent and mixing an extract obtained with a solvent will be specifically described.
First, an alkaline substance is applied to tobacco leaves (referred to as alkali treatment). As the alkaline substance used here, for example, a basic substance such as an aqueous potassium carbonate solution can be used.
 次いで、アルカリ処理が施されたたばこ葉を、所定の温度(例えば80℃以上且つ150℃未満の温度)で加熱する(加熱処理と称する)。そして、この加熱処理の際に、例えば、グリセリン、プロピレングリコール、トリアセチン、1,3-ブタンジオール、及び、水からなる群の中から選択される1種以上の物質をたばこ葉に接触させる。 Next, the alkali-treated tobacco leaves are heated at a predetermined temperature (for example, a temperature of 80° C. or higher and lower than 150° C.) (referred to as heat treatment). During this heat treatment, the tobacco leaves are brought into contact with one or more substances selected from the group consisting of, for example, glycerin, propylene glycol, triacetin, 1,3-butanediol, and water.
 この加熱処理によって、たばこ葉から気相中に放出される放出成分(ここにはニコチン等の香味成分が含まれている)を、所定の捕集溶媒に捕集させる。捕集溶媒としては、例えば、グリセリン、プロピレングリコール、トリアセチン、1,3-ブタンジオール、及び、水からなる群の中から選択される1種以上の物質を用いることができる。これにより、ニコチン等の香味成分(以下、単に「香味成分」とも称する。)を含む捕集溶媒を得ることができる(すなわち、たばこ葉から香味成分を抽出することができる)。 By this heat treatment, released components (which include flavor components such as nicotine) released from the tobacco leaves into the gas phase are collected in a predetermined collection solvent. As the collection solvent, for example, one or more substances selected from the group consisting of glycerin, propylene glycol, triacetin, 1,3-butanediol, and water can be used. As a result, a collection solvent containing flavor components such as nicotine (hereinafter also simply referred to as "flavor components") can be obtained (that is, flavor components can be extracted from tobacco leaves).
 あるいは、本工程は、上述したような捕集溶媒を使用しない構成とすることもできる。具体的には、この場合、アルカリ処理が施されたたばこ葉に対して上記の加熱処理を施した後に、コンデンサー等を用いて冷却することで、たばこ葉から気相中に放出された放出成分を凝縮して、香味成分を抽出することもできる。 Alternatively, this step can also be configured without using the above-mentioned collection solvent. Specifically, in this case, the alkali-treated tobacco leaves are subjected to the above heat treatment and then cooled using a condenser or the like, thereby reducing the released components released from the tobacco leaves into the gas phase. It is also possible to condense and extract flavor components.
 あるいは、本工程は、上述したようなアルカリ処理を行わない構成とすることもできる。具体的には、この場合、ステップS10において、たばこ葉(アルカリ処理が施されていないたばこ葉)に、グリセリン、プロピレングリコール、トリアセチン、1,3-ブタンジオール、及び、水からなる群の中から選択される1種以上の物質を添加する。次いで、これが添加されたたばこ葉を加熱し、この加熱の際に放出された成分を、捕集溶媒に捕集させる、又は、コンデンサー等を用いて凝縮する。このような工程によっても、香味成分を抽出することができる。 Alternatively, this step can be configured without performing the alkali treatment as described above. Specifically, in this case, in step S10, tobacco leaves (tobacco leaves that have not been subjected to alkali treatment) are treated with a mixture of glycerin, propylene glycol, triacetin, 1,3-butanediol, and water. Add one or more selected substances. Next, the tobacco leaves to which this has been added are heated, and the components released during heating are collected in a collection solvent or condensed using a condenser or the like. Flavor components can also be extracted by such a process.
 あるいは、本工程において、グリセリン、プロピレングリコール、トリアセチン、1,3-ブタンジオール、及び、水からなる群の中から選択される1種以上の物質がエアロゾル化したエアロゾル、または、この群の中から選択される2種類以上の物質がエアロゾル化したエアロゾルを、たばこ葉(アルカリ処理が施されていないたばこ葉)を通過させ、このたばこ葉を通過したエアロゾルを捕集溶媒に捕集させる。このような工程によっても、香味成分を抽出することができる。 Alternatively, in this step, one or more substances selected from the group consisting of glycerin, propylene glycol, triacetin, 1,3-butanediol, and water are aerosolized, or from this group. An aerosol obtained by aerosolizing two or more selected substances is passed through tobacco leaves (tobacco leaves that have not been subjected to alkali treatment), and the aerosol that has passed through the tobacco leaves is collected in a collection solvent. Flavor components can also be extracted by such a process.
 また、本工程は、上述したような手法で抽出された香味成分に含まれ得る、「250℃に加熱された場合に炭化物になる炭化成分の量」を低減させる処理(以下、単に「低減処理」とも称する。)をさらに含んでいてもよい。「250℃に加熱された場合に炭化物になる炭化成分の量」を低減させることにより、負荷40に炭化成分が付着することを効果的に抑制することができる。この結果、負荷40に焦げが発生することを効果的に抑制することができる。
 なお、250℃に加熱された場合に炭化物になる炭化成分は、主としてたばこ葉等のたばこ材料に由来するため、ニコチンの供給源としてたばこ抽出物を用いる方法では、特に低減処理を設けることの効果が大きい。
In addition, this step includes a process (hereinafter simply referred to as a "reduction process") that reduces "the amount of carbonized components that become carbonized when heated to 250°C" that may be contained in the flavor components extracted by the method described above. ) may further be included. By reducing "the amount of carbonized components that become carbide when heated to 250° C.", adhesion of carbonized components to the load 40 can be effectively suppressed. As a result, occurrence of burnt on the load 40 can be effectively suppressed.
Furthermore, since the carbonized components that become carbonized when heated to 250°C are mainly derived from tobacco materials such as tobacco leaves, the effects of the reduction treatment are particularly low in methods that use tobacco extract as a source of nicotine. is large.
 この抽出された香味成分等に含まれる炭化成分の量を低減させるための具体的な方法は、特に限定されるものではないが、例えば、抽出された香味成分を冷却することで析出した成分を、濾紙等で濾過することで、抽出された香味成分に含まれる炭化成分の量を低減させてもよい。あるいは、抽出された香味成分を遠心分離器で遠心分離することで、抽出された香味成分に含まれる炭化成分の量を低減させてもよい。あるいは、逆浸透膜(ROフィルタ)を用いることで、抽出された香味成分に含まれる炭化成分の量を低減させてもよい。 The specific method for reducing the amount of carbonized components contained in the extracted flavor components is not particularly limited, but for example, by cooling the extracted flavor components, the precipitated components can be reduced. The amount of carbonized components contained in the extracted flavor components may be reduced by filtering with filter paper or the like. Alternatively, the amount of carbonized components contained in the extracted flavor components may be reduced by centrifuging the extracted flavor components with a centrifuge. Alternatively, the amount of carbonized components contained in the extracted flavor components may be reduced by using a reverse osmosis membrane (RO filter).
 たばこ抽出液は、加熱により焦げを発生させ得る成分(例えば、脂質、金属イオン、糖、又はタンパク質等)が含まれるため、たばこ抽出成分を蒸留処理又は減圧蒸留処理に供し、濃縮等の手段を用いて焦げの原因となる物質を除去することが好ましい。なお、たばこ抽出液を用いない場合でも、焦げの原因となる物質が含まれる場合には、たばこ抽出液を蒸留処理又は減圧蒸留処理に供することが好ましい。 Tobacco extract contains components that can cause charring when heated (e.g., lipids, metal ions, sugars, or proteins), so tobacco extract components are subjected to distillation treatment or vacuum distillation treatment, and other means such as concentration are used. It is preferable to use this method to remove substances that cause scorching. Note that even when tobacco extract is not used, it is preferable to subject the tobacco extract to distillation treatment or vacuum distillation treatment if it contains a substance that causes charring.
(成形工程)
 香味成形体60の製造方法は、非たばこ基材及び香味材料を含む柱状の本体と、前記本体に形成された貫通孔600又は凹部とを備える香味成形体60を成形する成形工程を有する。
 貫通孔600を形成する方法は特段制限されず、例えば、非たばこ基材等の材料を固めた後、貫通孔600を穿孔により形成してもよいし、貫通孔600の形状に基づく型の周りに非たばこ基材等の材料を固めて成形体60を形成してもよい。
(molding process)
The method for manufacturing the flavor molded body 60 includes a molding step of molding the flavor molded body 60, which includes a columnar body containing a non-tobacco base material and a flavor material, and a through hole 600 or a recess formed in the body.
The method of forming the through hole 600 is not particularly limited, and for example, the through hole 600 may be formed by drilling after solidifying a material such as a non-tobacco base material, or the method may be formed by forming a mold around the shape of the through hole 600. The molded body 60 may be formed by solidifying a material such as a non-tobacco base material.
 非たばこ基材等の材料を固める方法は特段制限されず、例えば、ステップS10において、セラミック、合成ポリマー、又はたばこ植物以外の植物由来のパルプ等の非たばこ基材(非たばこ基材の溶融物であってもよい)を混合して混合物を得た後に、プレス加圧成形、押出成形、射出成形、転写成形、圧縮成形、又は鋳込成形等の方法により該混合物を所定の形状に成形する方法が挙げられる。また、非たばこ基材がポリマーである場合には、ポリマーを溶媒に溶解させて得られた溶液から加熱等により溶媒を揮発させる方法、又はモノマーを重合させる方法等により所定の形状の香味成形体60を得る方法を採用することもできる。また、非たばこ基材を含む任意の固体形状の複合材料を得た後に、切削又は研削等により該複合材料を所定の形状となるように加工する方法が挙げられる。 The method of solidifying the material such as the non-tobacco base material is not particularly limited. For example, in step S10, the method of solidifying the material such as the non-tobacco base material (melt material of the non-tobacco base material) such as ceramic, synthetic polymer, or pulp derived from plants other than tobacco plants is ) to obtain a mixture, the mixture is molded into a predetermined shape by a method such as press molding, extrusion molding, injection molding, transfer molding, compression molding, or cast molding. There are several methods. In addition, when the non-tobacco base material is a polymer, a flavor molded article of a predetermined shape can be obtained by dissolving the polymer in a solvent and evaporating the solvent by heating, etc., or by polymerizing a monomer, etc. A method of obtaining 60 can also be adopted. Another method is to obtain a composite material in any solid shape containing a non-tobacco base material and then process the composite material into a predetermined shape by cutting, grinding, or the like.
 非たばこ基材にたばこ材料等の香味材料を付与する方法は特段制限されず、例えば、上記の非たばこ基材の香味成形体60の製造における原料として、セラミック、合成ポリマー、又はたばこ植物以外の植物由来のパルプ等の非たばこ基材(非たばこ基材の溶融物であってもよい)及び香味材料の混合物を用いる方法、また、上記の方法により得られる非たばこ基材の香味成形体60の表面に塗布又は噴霧等により香味材料を付与する方法等が挙げられる。 There are no particular restrictions on the method for imparting flavor materials such as tobacco materials to non-tobacco base materials. A method using a mixture of a non-tobacco base material such as a plant-derived pulp (which may be a melt of the non-tobacco base material) and a flavoring material, and a flavor molded article 60 of a non-tobacco base material obtained by the above method. Examples include a method of applying a flavoring material to the surface of the skin by coating or spraying.
 さらに、ステップS10は、香味成形体60の表面を、コーティング材でコーティングする処理を含んでよい。これにより、香味成形体60として、所定形状に固められた非たばこ基材の表面がコーティング材で覆われた構造の香味成形体60を製造することができる。 Further, step S10 may include a process of coating the surface of the flavor molded body 60 with a coating material. Thereby, it is possible to manufacture the flavor molded object 60 having a structure in which the surface of the non-tobacco base material hardened into a predetermined shape is covered with the coating material.
 このコーティング材としては、例えば、ワックスを用いることができる。このワックスとしては、例えば、日本精蝋社製のマイクロクリスタンWAX(型番:Hi-Mic-1080、又は、型番:Hi-Mic-1090)や、三井化学社製の水分散アイオノマー(型番:ケミパールS120)や、三井化学社製のハイワックス(型番:110P)等を用いることができる。 For example, wax can be used as this coating material. Examples of this wax include Microcrystan WAX (model number: Hi-Mic-1080 or Hi-Mic-1090) manufactured by Nippon Seiro Co., Ltd., and water-dispersed ionomer (model number: Chemipearl S120) manufactured by Mitsui Chemicals. ), Hiwax (model number: 110P) manufactured by Mitsui Chemicals, etc. can be used.
 あるいは、コーティング材として、トウモロコシのタンパク質を用いることもできる。この具体例を挙げると、小林香料社製のツェイン(型番:小林ツェインDP-N)が挙げられる。 Alternatively, corn protein can also be used as a coating material. A specific example of this is Zein (model number: Kobayashi Zein DP-N) manufactured by Kobayashi Perfume Co., Ltd.
 あるいは、コーティング材として、ポリ酢酸ビニルを用いることもできる。 Alternatively, polyvinyl acetate can also be used as a coating material.
 香味成形体60の表面を覆っているコーティング材には、非たばこ基材が通過することを抑制しつつ、非たばこ基材中の香味成分が通過することが可能な孔(微細な孔)が複数設けられていることが好ましい。すなわち、このコーティング材の孔は、香味成分の大きさよりも大きく且つ非たばこ基材の大きさよりも小さいサイズの孔であればよい。この構成によれば、非たばこ基材がエアロゾル生成液Leに溶出することを抑制しつつ、非たばこ基材中の香味成分をエアロゾル生成液Leに溶出させることができる。 The coating material covering the surface of the flavor molded body 60 has pores (fine pores) that allow the flavor components in the non-tobacco base material to pass through while suppressing the passage of the non-tobacco base material. It is preferable that a plurality of them be provided. That is, the pores of this coating material need only have a size larger than the size of the flavor component and smaller than the size of the non-tobacco base material. According to this configuration, the flavor components in the non-tobacco base material can be eluted into the aerosol generation liquid Le while suppressing the non-tobacco base material from eluting into the aerosol generation liquid Le.
 このコーティング材に設けられた孔の具体的なサイズ(直径)は、特に限定されるものではないが、具体例を挙げると、例えば、10μm以上3mm以下の範囲から選択された値を用いることができる。 The specific size (diameter) of the pores provided in this coating material is not particularly limited, but to give a specific example, a value selected from the range of 10 μm or more and 3 mm or less may be used. can.
 なお、コーティング材として、網状のメッシュ部材を用いることもできる。この場合においても、非たばこ基材がエアロゾル生成液Leに溶出することを抑制しつつ、非たばこ基材中の香味成分をエアロゾル生成液Leに溶出させることができる。 Note that a net-like mesh member can also be used as the coating material. Also in this case, the flavor components in the non-tobacco base material can be eluted into the aerosol generation liquid Le while suppressing the non-tobacco base material from eluting into the aerosol generation liquid Le.
 また、ステップS10に係る成形工程において、非たばこ基材にたばこ残渣を含ませてもよい。この場合においても、たばこ残渣が抽出液に溶出することを抑制しつつ、たばこ残渣に残存した香味成分をエアロゾル生成液Leに溶出させることができる。また、エアロゾル生成液Leの製造においてたばこ抽出液を得る場合には、該たばこ抽出物を得る際の抽出で得られたたばこ残渣を用いることが好ましい。このたばこ残渣は、上述した霧化ユニット12に係る実施形態におけるたばこ材料として扱う。 Furthermore, in the molding process related to step S10, tobacco residue may be included in the non-tobacco base material. In this case as well, the flavor components remaining in the tobacco residue can be eluted into the aerosol generation liquid Le while suppressing the tobacco residue from eluting into the extract liquid. Further, when obtaining a tobacco extract in the production of the aerosol generating liquid Le, it is preferable to use tobacco residue obtained in the extraction when obtaining the tobacco extract. This tobacco residue is treated as tobacco material in the embodiment related to the atomization unit 12 described above.
 あるいは、ステップS10に係る成形工程において、たばこ残渣等を洗浄液で洗浄し、この洗浄後のたばこ残渣等を非たばこ基材に含ませるようにして香味成形体60を製造することもできる。この構成によれば、洗浄によって、たばこ残渣等に含まれる炭化成分の量をできるだけ低減させ、この炭化成分の量が低減されたたばこ残渣等を用いて香味成形体60を製造することができる。これにより、負荷40に炭化成分が付着することを効果的に抑制することができる。この結果、負荷40に焦げが発生することを効果的に抑制することができる。 Alternatively, the flavor molded body 60 can also be manufactured by washing tobacco residue and the like with a cleaning liquid in the molding process related to step S10, and incorporating the washed tobacco residue and the like into the non-tobacco base material. According to this configuration, the amount of carbonized components contained in the tobacco residue or the like can be reduced as much as possible by washing, and the flavor molded body 60 can be manufactured using the tobacco residue or the like with the reduced amount of carbonized components. Thereby, adhesion of carbonized components to the load 40 can be effectively suppressed. As a result, occurrence of burnt on the load 40 can be effectively suppressed.
(導入工程)
 香味成形体60の製造方法は、貫通孔600又は凹部700にニコチン含有液LEを導入する導入工程を有する。
 前記貫通孔600又は凹部700にニコチン含有液LEを導入する方法は特段制限されず、例えば、貫通孔600の開口部610から、細い管状の端部を有する注入器等を用いてニコチン含有液LEを導入することができる。
(Introduction process)
The method for manufacturing the flavor molded body 60 includes an introduction step of introducing the nicotine-containing liquid LE into the through hole 600 or the recess 700.
The method of introducing the nicotine-containing liquid LE into the through-hole 600 or the recess 700 is not particularly limited. For example, the nicotine-containing liquid LE is introduced from the opening 610 of the through-hole 600 using a syringe or the like having a thin tubular end. can be introduced.
[組立工程]
 ステップS10の後に、ステップS20に係る組立工程を実行する。具体的には、ステップS20においては、香味成形体60が収容されていない状態の霧化ユニット12を準備し、この霧化ユニット12の液体収容部50に、ステップS10の後の香味成形体60を配置する。なお、この場合において、前述したステップS10で香味成形体60に添加された香味成分とは別に、液体収容部50に収容された上記のエアロゾル生成液Leに、香味成分をさらに添加してもよい。以上の工程で、本実施形態に係る吸引具10の霧化ユニット12が製造される。
 また、本実施形態の変形例は、ステップ20においてエアロゾル生成液Leを収容する工程を含まない製造方法である。この場合、霧化ユニット12のユーザは自ら液体収容部50に液体を補充することができる。
[Assembly process]
After step S10, an assembly process related to step S20 is executed. Specifically, in step S20, the atomization unit 12 in which the flavor molded object 60 is not accommodated is prepared, and the flavor molded object 60 after step S10 is placed in the liquid storage section 50 of this atomization unit 12. Place. In this case, apart from the flavor component added to the flavor molded body 60 in step S10 described above, a flavor component may be further added to the aerosol generation liquid Le stored in the liquid storage section 50. . Through the above steps, the atomization unit 12 of the suction tool 10 according to the present embodiment is manufactured.
Furthermore, a modification of the present embodiment is a manufacturing method that does not include the step of accommodating the aerosol generation liquid Le in step 20. In this case, the user of the atomization unit 12 can replenish the liquid into the liquid storage section 50 by himself/herself.
[エアロゾル生成液準備工程]
 ステップS30の前の任意のタイミングで、エアロゾル生成液準備工程を実行してもよい。エアロゾル生成液Leを準備する方法は特段制限されず、例えば、エアロゾル基材そのものを用いてもよく、エアロゾル基材と他の物質とを混合した混合物を用いてもよい。
 エアロゾル基材の種類は特段制限されず、例えば、グリセリン、プロピレングリコール、トリアセチン、1,3-ブタンジオール、及び、水からなる群の中から選択される1種以上の物質が挙げられる。
[Aerosol generation liquid preparation process]
The aerosol generation liquid preparation step may be performed at any timing before step S30. The method for preparing the aerosol generation liquid Le is not particularly limited, and for example, the aerosol base material itself may be used, or a mixture of the aerosol base material and another substance may be used.
The type of aerosol base material is not particularly limited, and examples include one or more substances selected from the group consisting of glycerin, propylene glycol, triacetin, 1,3-butanediol, and water.
[収容工程]
 ステップS20の後に、ステップ30に係る収容工程を実行する。具体的には、ステップS30においては、霧化ユニット12の液体収容部50に、香味成形体60と接触するようにエアロゾル生成液Le、例えば、グリセリン、プロピレングリコール、トリアセチン、1,3-ブタンジオール、及び、水からなる群の中から選択される1種以上の物質を含むエアロゾル生成液Leを収容する。なお、この場合において、前述したステップS10で香味成形体60に導入されたニコチン含有液LEとは別に、液体収容部50に収容された上記の液体に、香味成分をさらに添加してもよい。以上の工程で、本実施形態に係る吸引具10の霧化ユニット12が製造される。また、ステップS30を実行せずに霧化ユニット12をユーザに提供してもよい。この場合、ユーザが自らエアロゾル生成液Leを導入することができる。
[Accommodation process]
After step S20, the accommodation process according to step 30 is executed. Specifically, in step S30, the aerosol generation liquid Le, such as glycerin, propylene glycol, triacetin, 1,3-butanediol, is placed in the liquid storage part 50 of the atomization unit 12 so as to come into contact with the flavor molded body 60. , and water. In this case, a flavor component may be further added to the liquid contained in the liquid storage section 50, in addition to the nicotine-containing liquid LE introduced into the flavor molded body 60 in step S10 described above. Through the above steps, the atomization unit 12 of the suction tool 10 according to the present embodiment is manufactured. Alternatively, the atomization unit 12 may be provided to the user without performing step S30. In this case, the user can personally introduce the aerosol generation liquid Le.
 以上説明したような本実施形態に係る製造方法によれば、電気的な負荷への液体の供給が阻害されることを抑制することができ、エアロゾル生成液Leの使用可能な量の減少を抑制することができ、また、エアロゾル生成液Leへの香味成分の移行が容易となり所望の香味を提供することができる。 According to the manufacturing method according to the present embodiment as described above, it is possible to suppress the supply of liquid to the electrical load from being inhibited, and to suppress a decrease in the usable amount of the aerosol generation liquid Le. In addition, the flavor components can be easily transferred to the aerosol generation liquid Le, and a desired flavor can be provided.
 本発明の別の実施形態に係る吸引具(以下、単に「吸引具」とも称する。)について説明する。図8は、本実施形態に係る吸引具10の外観を模式的に示す斜視図である。本実施形態に係る吸引具10は、非燃焼加熱型の吸引具であり、具体的には、非燃焼加熱型の電子たばこである。 A suction tool (hereinafter also simply referred to as "suction tool") according to another embodiment of the present invention will be described. FIG. 8 is a perspective view schematically showing the appearance of the suction tool 10 according to this embodiment. The suction device 10 according to the present embodiment is a non-combustion heating type suction device, and specifically, is a non-combustion heating type electronic cigarette.
 本実施形態に係る吸引具10は、一例として、吸引具10の中心軸線CLの方向に延在している。具体的には、吸引具10は、一例として、「長軸方向(中心軸線CLの方向)」と、長軸方向に直交する「幅方向」と、長軸方向及び幅方向に直交する「厚み方向」と、を有する外観形状を呈している。吸引具10の長軸方向、幅方向、及び、厚み方向の寸法は、この順に小さくなっている。なお、本実施形態において、X-Y-Zの直交座標のうち、Z軸の方向(Z方向又は-Z方向)は長軸方向に相当し、X軸の方向(X方向又は-X方向)は幅方向に相当し、Y軸の方向(Y方向又は-Y方向)は厚み方向に相当する。 As an example, the suction tool 10 according to the present embodiment extends in the direction of the central axis CL of the suction tool 10. Specifically, the suction tool 10 has, for example, a "long axis direction (direction of the central axis CL)", a "width direction" perpendicular to the long axis direction, and a "thickness" perpendicular to the long axis direction and the width direction. It has an external shape having a direction. The dimensions of the suction tool 10 in the long axis direction, width direction, and thickness direction decrease in this order. In this embodiment, among the orthogonal coordinates of X-Y-Z, the Z-axis direction (Z direction or -Z direction) corresponds to the major axis direction, and the X-axis direction (X direction or -X direction) corresponds to the width direction, and the Y-axis direction (Y direction or -Y direction) corresponds to the thickness direction.
 吸引具10は、電源ユニット11と、上述した霧化ユニット12とを有している。電源ユニット11は、霧化ユニット12に着脱自在に接続されている。電源ユニット11の内部には、電源としてのバッテリや、制御装置等が配置されている。霧化ユニット12が電源ユニット11に接続されると、電源ユニット11の電源と、霧化ユニット12の後述する負荷40とが電気的に接続される。 The suction tool 10 includes a power supply unit 11 and the atomization unit 12 described above. The power supply unit 11 is detachably connected to the atomization unit 12. Inside the power supply unit 11, a battery as a power source, a control device, etc. are arranged. When the atomization unit 12 is connected to the power supply unit 11, the power supply of the power supply unit 11 and the load 40 of the atomization unit 12, which will be described later, are electrically connected.
 霧化ユニット12には、エア(すなわち、空気)を排出するための排出口13が設けられている。エアロゾルを含むエアは、この排出口13から排出される。吸引具10の使用時において、吸引具10のユーザは、この排出口13から排出されたエアを吸い込むことができる。 The atomization unit 12 is provided with an outlet 13 for discharging air (that is, air). Air containing aerosol is discharged from this discharge port 13. When using the suction tool 10, the user of the suction tool 10 can inhale the air discharged from the outlet 13.
 電源ユニット11には、排出口13を通じたユーザの吸引により生じた吸引具10の内部の圧力変化の値を出力するセンサが配置されている。ユーザによるエアの吸引が開始すると、このエアの吸引開始をセンサが感知して、制御装置に伝え、制御装置が後述する霧化ユニット12の負荷40への通電を開始させる。また、ユーザによるエアの吸引が終了すると、このエアの吸引終了をセンサが感知して、制御装置に伝え、制御装置が負荷40への通電を終了させる。 A sensor is arranged in the power supply unit 11 to output the value of the pressure change inside the suction tool 10 caused by the user's suction through the discharge port 13. When the user starts suctioning air, a sensor detects the start of suctioning air and notifies the control device, and the control device starts energizing the load 40 of the atomization unit 12, which will be described later. Furthermore, when the user finishes suctioning the air, the sensor detects the end of the suction of air, notifies the control device, and the control device ends the energization of the load 40.
 なお、電源ユニット11には、ユーザの操作によって、エアの吸引開始要求、及び、エアの吸引終了要求を制御装置に伝えるための操作スイッチが配置されていてもよい。この場合、ユーザが操作スイッチを操作することで、エアの吸引開始要求や吸引終了要求を制御装置に伝えることができる。そして、このエアの吸引開始要求や吸引終了要求を受けた制御装置は、負荷40への通電開始や通電終了を行う。 Note that the power supply unit 11 may be provided with an operation switch for transmitting a request to start air suction and a request to end air suction to the control device by a user's operation. In this case, the user can transmit a request to start air suction or a request to end suction to the control device by operating the operation switch. The control device that receives the air suction start request or suction end request starts or ends energization to the load 40.
 なお、上述したような電源ユニット11の構成は、例えば、特許文献2に例示されるような公知の吸引具の電源ユニットと同様であるので、これ以上詳細な説明は省略する。 Note that the configuration of the power supply unit 11 as described above is the same as that of a known suction tool power supply unit as exemplified in Patent Document 2, for example, and therefore a more detailed explanation will be omitted.
 以上、本発明の実施形態や変形例について詳述したが、本発明はかかる特定の実施形態や変形例に限定されるものではなく、請求の範囲に記載された本発明の要旨の範囲内において、種々の変形及び変更が可能である。 Although the embodiments and modified examples of the present invention have been described in detail above, the present invention is not limited to such specific embodiments and modified examples, and within the scope of the gist of the present invention as described in the claims. , various modifications and changes are possible.
10  吸引具
12  霧化ユニット
20  エア通路
40  負荷
50  液体収容部
60,60A,60B  香味成形体
61,61A  第1面
62,62A,62B 第2面
63,63A 側面
600,600A 貫通孔
610,610A,710 開口部
620,620A,720 内側面
730 凹部底面
CL,CA 中心軸線
D1 貫通孔の深さ
D2 凹部の深さ
L 香味成形体の全長
LE ニコチン含有液
W1 香味成形体の外径
W2、W3 開口部の内径
Le  エアロゾル生成液
W1  香味成形体の外径
W2、W3  開口部の内径
10 Suction tool 12 Atomization unit 20 Air passage 40 Load 50 Liquid storage section 60, 60A, 60B Flavor molded body 61, 61A First surface 62, 62A, 62B Second surface 63, 63A Side surface 600, 600A Through hole 610, 610A , 710 Opening 620, 620A, 720 Inner surface 730 Bottom surface of recess CL, CA Central axis D1 Depth of through hole D2 Depth of recess L Full length of flavor molded body LE Nicotine-containing liquid W1 Outer diameter of flavor molded body W2, W3 Inner diameter of the opening Le Aerosol generation liquid W1 Outer diameter of the flavor molded body W2, W3 Inner diameter of the opening

Claims (10)

  1.  吸引具における霧化ユニットのエアロゾル生成液中に配置するための香味成形体であって、
     非たばこ基材及び香味材料を含む柱状の本体と、
     前記本体部に形成された貫通孔又は凹部と、
     前記貫通孔又は凹部に保持されるニコチン含有液と、
    を備え、
     前記香味材料はたばこ材料を含むとともに前記香味成形体中の前記たばこ材料の含有量が10重量%以下である、
    香味成形体。
    A flavor molded body for placement in an aerosol-generating liquid of an atomization unit in a suction tool,
    a columnar body including a non-tobacco base material and a flavoring material;
    a through hole or a recess formed in the main body;
    a nicotine-containing liquid held in the through hole or recess;
    Equipped with
    The flavor material contains a tobacco material, and the content of the tobacco material in the flavor molded body is 10% by weight or less,
    Flavored molded body.
  2.  前記貫通孔または凹部の、前記香味成形体の表面における開口部の内径は、前記貫通孔または凹部の深さよりも小さい、請求項1に記載の香味成形体。 The flavor molded product according to claim 1, wherein the inner diameter of the opening of the through hole or recess on the surface of the flavor molded product is smaller than the depth of the through hole or recess.
  3.  前記開口部の内径は、10μm以上、3mm以下である、請求項1又は2に記載の香味成形体。 The flavor molded article according to claim 1 or 2, wherein the opening has an inner diameter of 10 μm or more and 3 mm or less.
  4.  前記本体は、円柱状である、請求項1~3のいずれか1項に記載の香味成形体。 The flavor molded article according to any one of claims 1 to 3, wherein the main body is cylindrical.
  5.  前記貫通孔または前記凹部の開口部は、前記開口部が形成された面において、前記本体の長手方向に伸びる中心軸を囲うように形成されている、請求項1~4のいずれか1項に記載の香味成形体。 According to any one of claims 1 to 4, the opening of the through hole or the recess is formed so as to surround a central axis extending in the longitudinal direction of the main body on a surface in which the opening is formed. The flavor molded article described above.
  6.  エアロゾル生成液を収容する液体収容部と、
     前記液体収容部中の前記エアロゾル生成液が導入されるとともに、導入された前記エアロゾル生成液を霧化してエアロゾルを発生させる電気的な負荷と、
     前記液体収容部の内部に配置された請求項1~5のいずれか1項に記載の香味成形体と、
    を備える、
    吸引具の霧化ユニット。
    a liquid storage part that accommodates an aerosol generation liquid;
    an electrical load that causes the aerosol generation liquid in the liquid storage section to be introduced and atomizes the introduced aerosol generation liquid to generate an aerosol;
    The flavor molded article according to any one of claims 1 to 5, which is disposed inside the liquid storage section;
    Equipped with
    Atomization unit of suction tool.
  7.  電源ユニットと、請求項6に記載の吸引具の霧化ユニットとを有する吸引具。 A suction tool comprising a power supply unit and the atomization unit of the suction tool according to claim 6.
  8.  非たばこ基材及び香味材料を含む柱状の本体と、前記本体に形成された貫通孔又は凹部とを備える香味成形体を成形する成形工程と、
     前記貫通孔又は凹部にニコチン含有液を導入する導入工程と、
    を含み、
     前記香味材料はたばこ材料を含むとともに前記香味成形体中の前記たばこ材料の含有量が10重量%以下である、
    香味成形体の製造方法。
    a molding step of molding a flavor molded body comprising a columnar body containing a non-tobacco base material and a flavor material, and a through hole or recess formed in the body;
    an introduction step of introducing a nicotine-containing liquid into the through hole or recess;
    including;
    The flavor material contains a tobacco material, and the content of the tobacco material in the flavor molded body is 10% by weight or less,
    A method for producing a flavored molded body.
  9.  液体収容部を有する吸引具の霧化ユニットの製造方法であって、
     請求項8に記載の香味成形体の製造方法により製造された香味成形体を、前記液体収容部に配置する組立工程を含む、吸引具の霧化ユニットの製造方法。
    A method for manufacturing an atomization unit of a suction tool having a liquid storage section, the method comprising:
    A method for manufacturing an atomization unit of a suction tool, comprising an assembling step of arranging a flavor molded object manufactured by the method for manufacturing a flavor molded object according to claim 8 in the liquid storage section.
  10.  グリセリン、プロピレングリコール、トリアセチン、1,3-ブタンジオール、及び、水からなる群の中から選択される1種類以上の物質を含む液体を前記液体収容部に収容する収容工程をさらに含む、請求項9に記載の吸引具の霧化ユニットの製造方法。 Claim further comprising the step of storing a liquid containing one or more substances selected from the group consisting of glycerin, propylene glycol, triacetin, 1,3-butanediol, and water in the liquid storage section. 9. The method for manufacturing the atomization unit of the suction tool according to 9.
PCT/JP2022/016691 2022-03-31 2022-03-31 Flavoring molded body and method for manufacturing same, atomization unit, and inhalation device WO2023188327A1 (en)

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016512033A (en) * 2013-03-14 2016-04-25 アール・ジエイ・レイノルズ・タバコ・カンパニー Electronic smoking article with improved storage

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016512033A (en) * 2013-03-14 2016-04-25 アール・ジエイ・レイノルズ・タバコ・カンパニー Electronic smoking article with improved storage

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