WO2023184775A1 - 一种注浆成型粘接挂便器 - Google Patents

一种注浆成型粘接挂便器 Download PDF

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WO2023184775A1
WO2023184775A1 PCT/CN2022/103919 CN2022103919W WO2023184775A1 WO 2023184775 A1 WO2023184775 A1 WO 2023184775A1 CN 2022103919 W CN2022103919 W CN 2022103919W WO 2023184775 A1 WO2023184775 A1 WO 2023184775A1
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grouting
water inlet
panel
bonded
bonding
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PCT/CN2022/103919
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English (en)
French (fr)
Inventor
谢炜
江移山
邓瑞坚
鲁展望
占炳清
刘敏
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箭牌家居集团股份有限公司
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Publication of WO2023184775A1 publication Critical patent/WO2023184775A1/zh

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    • E—FIXED CONSTRUCTIONS
    • E03—WATER SUPPLY; SEWERAGE
    • E03D—WATER-CLOSETS OR URINALS WITH FLUSHING DEVICES; FLUSHING VALVES THEREFOR
    • E03D11/00—Other component parts of water-closets, e.g. noise-reducing means in the flushing system, flushing pipes mounted in the bowl, seals for the bowl outlet, devices preventing overflow of the bowl contents; devices forming a water seal in the bowl after flushing, devices eliminating obstructions in the bowl outlet or preventing backflow of water and excrements from the waterpipe
    • E03D11/13—Parts or details of bowls; Special adaptations of pipe joints or couplings for use with bowls, e.g. provisions in bowl construction preventing backflow of waste-water from the bowl in the flushing pipe or cistern, provisions for a secondary flushing, for noise-reducing
    • E—FIXED CONSTRUCTIONS
    • E03—WATER SUPPLY; SEWERAGE
    • E03D—WATER-CLOSETS OR URINALS WITH FLUSHING DEVICES; FLUSHING VALVES THEREFOR
    • E03D11/00—Other component parts of water-closets, e.g. noise-reducing means in the flushing system, flushing pipes mounted in the bowl, seals for the bowl outlet, devices preventing overflow of the bowl contents; devices forming a water seal in the bowl after flushing, devices eliminating obstructions in the bowl outlet or preventing backflow of water and excrements from the waterpipe
    • E03D11/13—Parts or details of bowls; Special adaptations of pipe joints or couplings for use with bowls, e.g. provisions in bowl construction preventing backflow of waste-water from the bowl in the flushing pipe or cistern, provisions for a secondary flushing, for noise-reducing
    • E03D11/14—Means for connecting the bowl to the wall, e.g. to a wall outlet

Definitions

  • the present invention relates to a toilet pan, in particular to a grouting molded and bonded toilet pan.
  • the commonly used production methods of existing hanging toilets include bonding molding and one-piece molding, both of which use plaster molds for online production and are manually operated.
  • There are problems such as high requirements on employees' operating skills, high work intensity, and poor environment.
  • the plaster mold is soft, and the cleaning process during the production process can easily cause mold deformation and affect product size.
  • the bonded toilet pan has a three-part structure of panel, bladder and shell. Each structure is formed separately and then bonded, which simplifies the mold structure and facilitates mold removal.
  • the bonding position at the water inlet of the panel is flat and the bonding surface is small. After firing, the bonding area is prone to cracking and deformation, which affects the molding quality; the sewage pipe is bonded to the outer shell, increasing the risk of cracking.
  • the one-piece toilet bowl has good integrity and does not have problems such as bonding gaps and misalignment.
  • the mold structure is complex and there are many small parts, which makes the operation complicated and the work intensity high.
  • the existing toilet flushing hole is drilled by employees using a standard punch. Although the dimensional accuracy can be guaranteed, the direction and angle of the opening cannot be quantified and the consistency is not high. Some products with straight holes are drilled first and then cut, which results in a large error.
  • embodiments of the present invention provide a grouting molded bonded toilet bowl, which can prevent structural cracking and deformation and is stable and reliable in use.
  • an embodiment of the present invention provides a grouting-molded bonded toilet, which includes a grouting-molded panel, a bladder bag and a shell.
  • the lower surface of the panel corresponds to the water inlet portion of the bladder bag.
  • the load-bearing positioning part and the beam body part are connected by an inner recess. ; One side of the bump is in contact with the inner recess, and the other side is in contact with the water inlet part.
  • the vertical section of the convex block is an inverted triangle, and the surface of the inner recess is a straight inclined plane.
  • the vertical section of the convex block is arc-shaped, and the surface of the inner recess is an arc-shaped surface.
  • an auxiliary arc surface smoothly transitions from the edge of the water inlet portion to the inner concave portion, and the inner concave portion and the auxiliary arc surface form an accommodation space for accommodating the bump.
  • the side surfaces of the bumps, the upper surface of the beam body part, the inner concave part and the auxiliary arc surface are all bonding planes.
  • the bladder is further provided with a drain connection end
  • the housing is provided with a drain connection hole
  • the drain connection end is horizontally staggered with the drain connection hole.
  • the horizontal distance between the sewage connection end and the sewage connection hole is 5-10 mm.
  • the bladder is provided with a flushing hole, and the flushing hole is self-formed by a non-slurry suction process.
  • the back of the housing is provided with a fixing part for connecting to the wall, and the water inlet part and the sewage connection end are both facing the back of the housing.
  • adhesive areas are provided on corresponding positions on the upper surfaces of the bag and the outer casing, as well as on the lower surface of the panel.
  • the hanging toilet of the present invention is divided into three parts: a panel, a bladder bag and a shell, and adopts a production method of grouting and bonding. It is suitable for automated production at high-pressure workstations, reduces employee labor intensity, improves production efficiency, and ensures stable quality. Compared with plaster molds, high-pressure molds solve the problem of mold splitting into small parts and have the advantages of long service life, high precision, and resistance to deformation.
  • the present invention is designed with bumps on the panel and matching inner concave parts on the outer casing, which cooperate with the water inlet part of the bladder to disperse the stress at the connection points of the three, while expanding the bonding area and preventing structural cracking and deformation. .
  • Figure 1 is a schematic structural diagram of a grouting molded and bonded toilet according to the present invention
  • Figure 2 is an enlarged view of part A of Figure 1;
  • Figure 3 is an exploded view of a grouting molded and bonded toilet according to the present invention.
  • Figure 4 is a schematic structural diagram of the flushing hole of the present invention.
  • a specific embodiment of the present invention provides a grouting-molded bonded toilet, which includes a grouting-molded panel 1, a bladder 2 and a shell 3.
  • the lower surface of the panel 1 corresponds to the
  • the water inlet part 21 of the bladder 2 is provided with bumps 4 on both sides.
  • the outer shell 3 is provided with a load-bearing positioning part 31 that matches the outer contour of the water inlet part 21 and is used to adhere to the back edge of the panel 1.
  • the beam body part 32 is combined, and the load-bearing positioning part 31 and the beam body part 32 are connected through the inner recessed part 33; one side of the protrusion 4 is in contact with the inner recessed part 33, and the other side is in contact with the water inlet part 21.
  • the hanging toilet of the present invention is divided into three parts: panel 1, bladder 2 and shell 3. It adopts the production method of grouting and bonding. It is suitable for automated production of high-pressure workstations, reduces employee labor intensity, improves production efficiency, and ensures stable quality. Compared with plaster molds, high-pressure molds solve the problem of mold splitting into small parts and have the advantages of long service life, high precision, and resistance to deformation.
  • a bump 4 is designed on the panel 1, and a matching inner recess 33 is designed on the outer casing 3, which cooperates with the water inlet 21 of the bladder 2 to disperse the stress at the connection points of the three and at the same time expand the adhesion. contact area to prevent structural cracking and deformation.
  • the vertical section of the bump 4 is an inverted triangle (not shown in the figure), and the surface of the inner recess 33 is a straight inclined plane.
  • the inverted triangular bump 4 is easy to process and can reduce the production difficulty and cost of the grouting mold. However, because its bonding surface is flat, its function of dispersing stress is poor.
  • the vertical section 41 of the bump 4 is arc-shaped, and the surface of the inner recess 33 is an arc-shaped surface.
  • the inner recess 33 accommodates about half of the bump 4, and distributes the stress of the bladder 2 and the shell 3 along the arc surface of the bump 4, thereby dispersing the stress to the greatest extent and reducing the possibility of cracks during the sintering process or later use. possible.
  • the edges of the water inlet portion 21 and the inner concave portion 33 are provided with a smoothly transitioning auxiliary arc surface 22 , and the inner concave portion 33 and the auxiliary arc surface 22 are formed to accommodate the bump 4 of accommodation space.
  • the outer surface of the water inlet part 21 has a vertical surface.
  • the auxiliary arc surface 22 is provided on the top of the vertical surface and gradually connects with the original circular outer contour. . Since the water inlet part 21 is used to connect to the water inlet, its general outline should be circular.
  • the inner concave part 33 Due to the existence of the inner concave part 33, if the water inlet part 21 adopts a conventional circular tube design, the inner The intersection point of the outer contours of the concave portion 33 and the water inlet portion 21 is inevitably not smooth, and the stress will be concentrated at the intersection point of the outer contours of the inner concave portion 33 and the water inlet portion 21 , even if the above-mentioned intersection point is the last point of the bump 4 In thick areas, cracks may still occur during firing or daily use, affecting product quality.
  • the outer contour of the water inlet 21 of the present application is additionally added with an auxiliary arc surface 22, the vertical section of which is similar to a part of the circle tangent to the water inlet 212 of the water inlet 21, so that the bump 4 is in contact with the inlet 212.
  • a smooth bonding surface is formed between the water portion 21 and the inner recessed portion 33 .
  • the toilet can be bonded in an inverted manner, that is, the panel 1 is facing downward during the bonding process, and then the bladder bag 2 and the outer shell 3 are placed and bonded on the surface in sequence.
  • the side 42 of the bump 4, the upper surface 321 of the beam body 32, the inner recess 33 and the auxiliary arc surface 22 are all bonding planes, and the panel 1, bladder 2 and Shell 3 is glued together.
  • the bonding plane forms the main stress-bearing structure of the toilet bowl and the wall.
  • Adhesion areas 5 are provided on the upper surfaces of the bladder 2 and the shell 3, as well as on the lower surface of the panel 1 at corresponding positions. The adhesive area 5 reliably adheres and fixes the panel 1, the bladder 2 and the shell 3.
  • the bladder 2 is also provided with a drain connection end 23, and the housing 3 is provided with a drain connection hole 34.
  • the drain connection end 23 and the drain connection hole 34 are horizontally staggered. It should be noted that the sewage connection hole 34 allows the sewage pipe to pass through, so that the sewage pipe is connected to the sewage connection end 23 . By staggering the sewage connection end 23 and the sewage connection hole 34 horizontally, the sewage pipe can be shortened, water can be effectively saved, and sewage can be easily discharged; at the same time, the sewage connection is not bonded to the housing 3, which can reduce the risk of cracking.
  • the horizontal distance between the sewage connection end 23 and the sewage connection hole 34 is 5-10 mm.
  • the horizontal distance between the sewage connection end 23 and the sewage connection hole 34 is 5-10 mm.
  • the shape and orientation of the flushing hole affects the flushing quality.
  • the bladder 2 in this solution is provided with a flushing hole 24, and the flushing hole 24 is self-formed by a non-slurry suction process.
  • the non-suction paddle process means that the water in the slurry at the flushing hole 24 is not sucked out during the grouting molding process, so that after the green body is formed, the liquid slurry will flow outward.
  • the water is discharged, thereby forming flushing holes 24 at corresponding positions of the green body.
  • the flushing hole 24 can be formed simultaneously during the molding process of the green body. The molding accuracy is guaranteed by the mold, with high efficiency and good precision.
  • a fixing part 35 for connecting to the wall can be provided on the back of the housing 3 , and the water inlet part 21 and the sewage connection end 23 both face the back of the housing 3 .
  • the toilet pan is fixed on the wall through the fixing part 35 through a bracket or other connecting structure.

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Hydrology & Water Resources (AREA)
  • Public Health (AREA)
  • Water Supply & Treatment (AREA)
  • Sanitary Device For Flush Toilet (AREA)
  • Producing Shaped Articles From Materials (AREA)

Abstract

本发明实施例公开了一种注浆成型粘接挂便器，包括由注浆成型的面板、胆包和外壳，所述面板下表面对应所述胆包的进水部的两侧设有凸块，所述外壳设有与所述进水部的外轮廓匹配的承载定位部，以及用于与面板背部边沿粘合的梁体部，所述承载定位部和梁体部通过内凹部连接；所述凸块一侧抵接于所述内凹部中，另一侧与所述进水部抵接。本发明提供的挂便器拆分为面板、胆包与外壳三部分，采用注浆成型后粘接的生产方式，适合高压工作站自动化生产，降低员工劳动强度，提高生产效率，质量稳定。本发明在面板设计了凸块，在外壳上设计了与之配合的内凹部，配合胆包的进水部，将三者的连接点的应力分散，同时扩大了粘接面积，防止结构开裂变形。

Description

一种注浆成型粘接挂便器 技术领域
本发明涉及一种挂便器，尤其涉及一种注浆成型粘接挂便器。
背景技术
现有挂便器常用的生产方式有粘接成型和一体成型，均采用石膏模具上线生产，由人工操作，存在对员工操作技能要求高，工作强度大，环境差的问题。另外，且石膏模具较软，生产过程中的改洗工序容易引起模具变形，影响产品尺寸。粘接成型的挂便器有面板、胆包和外壳三部分结构，各结构单独成型后再粘接，简化了模具结构，方便取模取坯。但面板进水口处粘接位为平面，粘接面小，烧制后粘接处易开裂变形，影响成型质量；排污管与外壳粘接，加大了开裂风险。
一体成型的挂便器整体性好，不存在粘接缝隙、错位等问题，但模具结构复杂，小件多，员工操作繁杂，工作强度大。
现有挂便器冲水孔开孔由员工用标准打孔器打孔，尺寸精确度虽然可以保证，但是开孔的方向角度无法量化，一致性不高。部分含一字孔的产品是先打孔再割口，误差较大。
发明内容
本发明实施例为了解决现有注浆成型的挂便器烧制后容易开裂的技术问题，提供一种注浆成型粘接挂便器，可防止结构开裂变形，使用稳定可靠。
为了解决上述技术问题，本发明实施例提供了一种注浆成型粘接挂便器，包括由注浆成型的面板、胆包和外壳，所述面板下表面对应所述胆包的进水部的两侧设有凸块，所述外壳设有与所述进水部的外轮廓匹配的承载定位部，以及用于与面板背部边沿粘合的梁体部，所述承载定位部和梁体部通过内凹部连接；所述凸块一侧抵接于所述内凹部中，另一侧与所述进水部抵接。
作为上述方案的改进，所述凸块的竖截面为倒三角形，所述内凹部的表面 为平直斜面。
作为上述方案的改进，所述凸块的竖截面为弧形，所述内凹部的表面为弧形面。
作为上述方案的改进，所述进水部与所述内凹部的边沿平滑过渡的辅助弧面，所述内凹部和辅助弧面形成用于容纳所述凸块的容纳空间。
作为上述方案的改进，所述凸块的侧面、所述梁体部的上表面，以及所述内凹部和辅助弧面均为粘合平面。
作为上述方案的改进，所述胆包还设有排污连接端，所述外壳设有排污连接孔，所述排污连接端与所述排污连接孔水平错开。
作为上述方案的改进，所述排污连接端与所述排污连接孔的水平距离为5-10mm。
作为上述方案的改进，所述胆包设有冲水孔，所述冲水孔由不吸浆工艺自成型。
作为上述方案的改进，所述外壳的背部设有用于与墙体连接的固定部，所述进水部和排污连接端均朝向所述外壳的背部。
作为上述方案的改进，所述胆包和外壳的上表面，以及所述面板的下表面对应位置均设有粘合区域。
实施本发明实施例，具有如下有益效果：
本发明挂便器拆分为面板、胆包与外壳三部分，采用注浆成型后粘接的生产方式，适合高压工作站自动化生产，降低员工劳动强度，提高生产效率，质量稳定。高压模具对比石膏模具，解决了模具拆分小件问题，具有使用寿命长、精度高、不易变形等优点。
本发明在面板设计了凸块，在外壳上设计了与之配合的内凹部，配合胆包的进水部，将三者的连接点的应力分散，同时扩大了粘接面积，防止结构开裂变形。
附图说明
图1是本发明一种注浆成型粘接挂便器的结构示意图；
图2是图1的A部放大图；
图3是本发明一种注浆成型粘接挂便器的爆炸图；
图4是本发明的冲水孔的结构示意图。
具体实施方式
为使本发明的目的、技术方案和优点更加清楚，下面将结合附图对本发明作进一步地详细描述。仅此声明，本发明在文中出现或即将出现的上、下、左、右、前、后、内、外等方位用词，仅以本发明的附图为基准，其并不是对本发明的具体限定。
如图1-图3所示，本发明具体实施例提供了一种注浆成型粘接挂便器，包括由注浆成型的面板1、胆包2和外壳3，所述面板1下表面对应所述胆包2的进水部21的两侧设有凸块4，所述外壳3设有与所述进水部21的外轮廓匹配的承载定位部31，以及用于与面板1背部边沿粘合的梁体部32，所述承载定位部31和梁体部32通过内凹部33连接；所述凸块4一侧抵接于所述内凹部33中，另一侧与所述进水部21抵接。
本发明挂便器拆分为面板1、胆包2与外壳3三部分，采用注浆成型后粘接的生产方式，适合高压工作站自动化生产，降低员工劳动强度，提高生产效率，质量稳定。高压模具对比石膏模具，解决了模具拆分小件问题，具有使用寿命长、精度高、不易变形等优点。
本发明在面板1上设计了凸块4，在外壳3上设计了与之配合的内凹部33，配合胆包2的进水部21，将三者的连接点的应力分散，同时扩大了粘接面积，防止结构开裂变形。
作为上述凸块4的第一种实施方式，所述凸块4的竖截面为倒三角形(图中未画出)，所述内凹部33的表面为平直斜面。倒三角形的凸块4易于加工，能够降低注浆模具的生产难度和成本，但是由于其粘接表面为平面，分散应力的功能较差。
结合图2所示，作为上述凸块4的第二种实施方式，所述凸块4的竖截面41为弧形，所述内凹部33的表面为弧形面。所述内凹部33容纳约半个所述凸块4，将胆包2和外壳3的应力沿凸块4的弧形表面分布，最大程度地分散应力，减少烧结过程或后期使用过程产生裂纹的可能。
为了进一步拓展上述设计理念，所述进水部21与所述内凹部33的边沿设有平滑过渡的辅助弧面22，所述内凹部33和辅助弧面22形成用于容纳所述凸 块4的容纳空间。为了形成所述辅助弧面22，所述进水部21的外表面具有竖直面，在所述竖直面的顶部设置所述辅助弧面22，并逐渐与原本的圆形外轮廓相接。由于所述进水部21用于与进水口连接，因此其大致轮廓应该为圆形，而由于所述内凹部33的存在，如果所述进水部21采用常规的圆管型设计，则内凹部33与进水部21的外轮廓的交接点必然是不平滑的，应力将集中在内凹部33与进水部21的外轮廓的交接点处，即使上述交接点是所述凸块4最厚的地方，仍然可能在烧制或日常使用过程中产生裂纹，影响产品质量。因此，本申请的进水部21的外轮廓额外增加了辅助弧面22，其竖向截面类似于与进水部21的进水口212相切的圆的一部分，使得凸块4与所述进水部21和内凹部33之间形成平滑的粘接面。
为了提高粘接效率，本挂便器可以采取倒转粘接的方式，即粘接过程面板1朝下，然后依次将胆包2和外壳3放置和粘合在其表面。所述凸块4的侧面42、所述梁体部32的上表面321，以及所述内凹部33和辅助弧面22均为粘合平面，将处于坯体状态的所述面板1、胆包2和外壳3粘合在一起。所述粘合平面形成挂便器与墙体的主要受力结构。所述胆包2和外壳3的上表面，以及所述面板1的下表面对应位置均设有粘合区域5。所述粘合区域5将面板1、胆包2和外壳3可靠地粘合固定。
优选地，所述胆包2还设有排污连接端23，所述外壳3设有排污连接孔34，所述排污连接端23与所述排污连接孔34水平错开。需要说明的是，所述排污连接孔34供排污管道穿过，以便排污管道与所述排污连接端23连接。通过将所述排污连接端23与所述排污连接孔34水平错开设置，能够缩短排污管道，有效节水，便于排污；同时排污连接未与外壳3粘接，能够减少开裂风险。
更优地，所述排污连接端23与所述排污连接孔34的水平距离为5-10mm。通过将排污连接端23与所述排污连接孔34水平错开5-10mm，能够避免胆包2坯料在粘合过程中发生轻微形变(主要是上下方向的形变)时，导致排污连接端23与排污连接孔34接触，烧制过程中较为迂回的排污通道与结构较为紧凑的排污连接孔34的形变量差别较大，而引起坯体开裂。
如图4所示，冲水孔的形状和朝向影响冲水质量，本方案所述胆包2设有冲水孔24，所述冲水孔24由不吸浆工艺自成型。不吸桨工艺即在需要设置冲水孔24的地方，在注浆成型过程中，不向外吸出冲水孔24处的浆料的水分，使 得坯体成型后，处于液态的浆料向外排出，从而在坯体的对应位置形成冲水孔24。利用上述方式，能够在坯体成型过程中一并完成冲水孔24的成型，成型精度由模具保证，效率高，精度好。
最后，为了实现挂便器的悬挂功能，可以在所述外壳3的背部设置用于与墙体连接的固定部35，所述进水部21和排污连接端23均朝向所述外壳3的背部。通过支架或其它连接结构，将挂便器通过所述固定部35固定在墙体上。
以上所述是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也视为本发明的保护范围。

Claims (10)

  1. 一种注浆成型粘接挂便器，其特征在于，包括由注浆成型的面板、胆包和外壳，
    所述面板下表面对应所述胆包的进水部的两侧设有凸块，
    所述外壳设有与所述进水部的外轮廓匹配的承载定位部，以及用于与面板背部边沿粘合的梁体部；
    所述承载定位部和梁体部通过内凹部连接；
    所述凸块一侧抵接于所述内凹部中，另一侧与所述进水部抵接；
    所述凸块的侧面、所述梁体部的上表面，以及所述内凹部均为粘合平面。
  2. 如权利要求1所述的注浆粘接挂便器，其特征在于，所述凸块的竖截面为倒三角形，所述内凹部的表面为平直斜面。
  3. 如权利要求1所述的注浆粘接挂便器，其特征在于，包括所述凸块的竖截面为弧形，所述内凹部的表面为弧形面。
  4. 如权利要求3所述的注浆粘接挂便器，其特征在于，所述进水部与所述内凹部的边沿平滑过渡的辅助弧面，所述内凹部和辅助弧面形成用于容纳所述凸块的容纳空间。
  5. 如权利要求4所述的注浆粘接挂便器，其特征在于，所述辅助弧面为粘合平面。
  6. 如权利要求1所述的注浆粘接挂便器，其特征在于，所述胆包还设有排污连接端，所述外壳设有排污连接孔，所述排污连接端与所述排污连接孔水平错开。
  7. 如权利要求6所述的注浆粘接挂便器，其特征在于，所述排污连接端与所述排污连接孔的水平距离为5-10mm。
  8. 如权利要求1所述的注浆粘接挂便器，其特征在于，所述胆包设有冲水孔，所述冲水孔由不吸浆工艺自成型。
  9. 如权利要求1所述的注浆粘接挂便器，其特征在于，所述外壳的背部设有用于与墙体连接的固定部，所述进水部和排污连接端均朝向所述外壳的背部。
  10. 如权利要求1所述的注浆粘接挂便器，其特征在于，所述胆包和外壳的上表面，以及所述面板的下表面对应位置均设有粘合区域。
PCT/CN2022/103919 2022-03-28 2022-07-05 一种注浆成型粘接挂便器 WO2023184775A1 (zh)

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