WO2023182533A1 - Composition de graisse - Google Patents
Composition de graisse Download PDFInfo
- Publication number
- WO2023182533A1 WO2023182533A1 PCT/JP2023/012238 JP2023012238W WO2023182533A1 WO 2023182533 A1 WO2023182533 A1 WO 2023182533A1 JP 2023012238 W JP2023012238 W JP 2023012238W WO 2023182533 A1 WO2023182533 A1 WO 2023182533A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- solid lubricant
- mass
- grease composition
- grease
- base oil
- Prior art date
Links
- 239000004519 grease Substances 0.000 title claims abstract description 71
- 239000000203 mixture Substances 0.000 title claims abstract description 63
- 239000007787 solid Substances 0.000 claims abstract description 53
- 239000000314 lubricant Substances 0.000 claims abstract description 45
- 239000002199 base oil Substances 0.000 claims abstract description 38
- -1 polytetrafluoroethylene Polymers 0.000 claims abstract description 36
- 239000000654 additive Substances 0.000 claims abstract description 31
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims abstract description 20
- 239000002562 thickening agent Substances 0.000 claims abstract description 20
- 150000002170 ethers Chemical class 0.000 claims abstract description 14
- 239000004810 polytetrafluoroethylene Substances 0.000 claims abstract description 14
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims abstract description 14
- 229910000019 calcium carbonate Inorganic materials 0.000 claims abstract description 10
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000000292 calcium oxide Substances 0.000 claims abstract description 6
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000001506 calcium phosphate Substances 0.000 claims abstract description 6
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 claims abstract description 6
- 229940078499 tricalcium phosphate Drugs 0.000 claims abstract description 6
- 229910000391 tricalcium phosphate Inorganic materials 0.000 claims abstract description 6
- 235000019731 tricalcium phosphate Nutrition 0.000 claims abstract description 6
- 239000003568 Sodium, potassium and calcium salts of fatty acids Substances 0.000 claims abstract description 5
- 235000010216 calcium carbonate Nutrition 0.000 claims abstract description 5
- 235000012255 calcium oxide Nutrition 0.000 claims abstract description 5
- 235000013969 calcium salts of fatty acid Nutrition 0.000 claims abstract description 5
- 230000000996 additive effect Effects 0.000 claims description 13
- 125000000217 alkyl group Chemical group 0.000 description 16
- 238000012360 testing method Methods 0.000 description 15
- XMKLTEGSALONPH-UHFFFAOYSA-N 1,2,4,5-tetrazinane-3,6-dione Chemical compound O=C1NNC(=O)NN1 XMKLTEGSALONPH-UHFFFAOYSA-N 0.000 description 14
- 229910000831 Steel Inorganic materials 0.000 description 12
- 239000010959 steel Substances 0.000 description 12
- 125000001931 aliphatic group Chemical group 0.000 description 11
- 239000003566 sealing material Substances 0.000 description 10
- 239000000344 soap Substances 0.000 description 10
- IHBLBMDDUQOYLA-UHFFFAOYSA-N 1-octadecyl-3-[4-[[4-(octadecylcarbamoylamino)phenyl]methyl]phenyl]urea Chemical compound C1=CC(NC(=O)NCCCCCCCCCCCCCCCCCC)=CC=C1CC1=CC=C(NC(=O)NCCCCCCCCCCCCCCCCCC)C=C1 IHBLBMDDUQOYLA-UHFFFAOYSA-N 0.000 description 8
- 125000004432 carbon atom Chemical group C* 0.000 description 7
- 229920002943 EPDM rubber Polymers 0.000 description 6
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 6
- 239000003963 antioxidant agent Substances 0.000 description 6
- 235000014113 dietary fatty acids Nutrition 0.000 description 6
- 239000000194 fatty acid Substances 0.000 description 6
- 229930195729 fatty acid Natural products 0.000 description 6
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 6
- 244000043261 Hevea brasiliensis Species 0.000 description 5
- 150000001412 amines Chemical class 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 238000000354 decomposition reaction Methods 0.000 description 5
- 150000004665 fatty acids Chemical class 0.000 description 5
- 229920003052 natural elastomer Polymers 0.000 description 5
- 229920001194 natural rubber Polymers 0.000 description 5
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 5
- ULQISTXYYBZJSJ-UHFFFAOYSA-N 12-hydroxyoctadecanoic acid Chemical compound CCCCCCC(O)CCCCCCCCCCC(O)=O ULQISTXYYBZJSJ-UHFFFAOYSA-N 0.000 description 4
- 229920000459 Nitrile rubber Polymers 0.000 description 4
- REYJJPSVUYRZGE-UHFFFAOYSA-N Octadecylamine Chemical compound CCCCCCCCCCCCCCCCCCN REYJJPSVUYRZGE-UHFFFAOYSA-N 0.000 description 4
- 229910019142 PO4 Inorganic materials 0.000 description 4
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 4
- SMWDFEZZVXVKRB-UHFFFAOYSA-N Quinoline Chemical compound N1=CC=CC2=CC=CC=C21 SMWDFEZZVXVKRB-UHFFFAOYSA-N 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 239000003112 inhibitor Substances 0.000 description 4
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 235000021317 phosphate Nutrition 0.000 description 4
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 4
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 3
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 3
- 238000005227 gel permeation chromatography Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- FPLIHVCWSXLMPX-UHFFFAOYSA-M lithium 12-hydroxystearate Chemical compound [Li+].CCCCCCC(O)CCCCCCCCCCC([O-])=O FPLIHVCWSXLMPX-UHFFFAOYSA-M 0.000 description 3
- 238000005461 lubrication Methods 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000010452 phosphate Substances 0.000 description 3
- 229920001451 polypropylene glycol Polymers 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- 229940114072 12-hydroxystearic acid Drugs 0.000 description 2
- ZNRLMGFXSPUZNR-UHFFFAOYSA-N 2,2,4-trimethyl-1h-quinoline Chemical compound C1=CC=C2C(C)=CC(C)(C)NC2=C1 ZNRLMGFXSPUZNR-UHFFFAOYSA-N 0.000 description 2
- HNNQYHFROJDYHQ-UHFFFAOYSA-N 3-(4-ethylcyclohexyl)propanoic acid 3-(3-ethylcyclopentyl)propanoic acid Chemical compound CCC1CCC(CCC(O)=O)C1.CCC1CCC(CCC(O)=O)CC1 HNNQYHFROJDYHQ-UHFFFAOYSA-N 0.000 description 2
- 125000000041 C6-C10 aryl group Chemical group 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 125000002723 alicyclic group Chemical group 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- 239000004202 carbamide Substances 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 125000000753 cycloalkyl group Chemical group 0.000 description 2
- HGCIXCUEYOPUTN-UHFFFAOYSA-N cyclohexene Chemical compound C1CCC=CC1 HGCIXCUEYOPUTN-UHFFFAOYSA-N 0.000 description 2
- PAFZNILMFXTMIY-UHFFFAOYSA-N cyclohexylamine Chemical compound NC1CCCCC1 PAFZNILMFXTMIY-UHFFFAOYSA-N 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 150000002009 diols Chemical class 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000010408 film Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 229910003002 lithium salt Inorganic materials 0.000 description 2
- 159000000002 lithium salts Chemical class 0.000 description 2
- HGPXWXLYXNVULB-UHFFFAOYSA-M lithium stearate Chemical compound [Li+].CCCCCCCCCCCCCCCCCC([O-])=O HGPXWXLYXNVULB-UHFFFAOYSA-M 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 2
- 229910052982 molybdenum disulfide Inorganic materials 0.000 description 2
- IOQPZZOEVPZRBK-UHFFFAOYSA-N octan-1-amine Chemical compound CCCCCCCCN IOQPZZOEVPZRBK-UHFFFAOYSA-N 0.000 description 2
- RZXMPPFPUUCRFN-UHFFFAOYSA-N p-toluidine Chemical compound CC1=CC=C(N)C=C1 RZXMPPFPUUCRFN-UHFFFAOYSA-N 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- WLJVNTCWHIRURA-UHFFFAOYSA-N pimelic acid Chemical compound OC(=O)CCCCCC(O)=O WLJVNTCWHIRURA-UHFFFAOYSA-N 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000003449 preventive effect Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 230000008961 swelling Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 1
- HYZJCKYKOHLVJF-UHFFFAOYSA-N 1H-benzimidazole Chemical compound C1=CC=C2NC=NC2=C1 HYZJCKYKOHLVJF-UHFFFAOYSA-N 0.000 description 1
- 239000002028 Biomass Substances 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- 229920000181 Ethylene propylene rubber Polymers 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- AFBPFSWMIHJQDM-UHFFFAOYSA-N N-methyl-N-phenylamine Natural products CNC1=CC=CC=C1 AFBPFSWMIHJQDM-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 239000012964 benzotriazole Substances 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 159000000007 calcium salts Chemical class 0.000 description 1
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
- 239000008116 calcium stearate Substances 0.000 description 1
- 235000013539 calcium stearate Nutrition 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229940125904 compound 1 Drugs 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- VIQSRHWJEKERKR-UHFFFAOYSA-L disodium;terephthalate Chemical compound [Na+].[Na+].[O-]C(=O)C1=CC=C(C([O-])=O)C=C1 VIQSRHWJEKERKR-UHFFFAOYSA-L 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- ZQKXQUJXLSSJCH-UHFFFAOYSA-N melamine cyanurate Chemical compound NC1=NC(N)=NC(N)=N1.O=C1NC(=O)NC(=O)N1 ZQKXQUJXLSSJCH-UHFFFAOYSA-N 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- KHYKFSXXGRUKRE-UHFFFAOYSA-J molybdenum(4+) tetracarbamodithioate Chemical compound C(N)([S-])=S.[Mo+4].C(N)([S-])=S.C(N)([S-])=S.C(N)([S-])=S KHYKFSXXGRUKRE-UHFFFAOYSA-J 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 125000001037 p-tolyl group Chemical group [H]C1=C([H])C(=C([H])C([H])=C1*)C([H])([H])[H] 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 229920013639 polyalphaolefin Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- VLLMWSRANPNYQX-UHFFFAOYSA-N thiadiazole Chemical compound C1=CSN=N1.C1=CSN=N1 VLLMWSRANPNYQX-UHFFFAOYSA-N 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- WMYJOZQKDZZHAC-UHFFFAOYSA-H trizinc;dioxido-sulfanylidene-sulfido-$l^{5}-phosphane Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([S-])=S.[O-]P([O-])([S-])=S WMYJOZQKDZZHAC-UHFFFAOYSA-H 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/20—Lubricating compositions characterised by the base-material being a macromolecular compound containing oxygen
- C10M107/30—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M107/32—Condensation polymers of aldehydes or ketones; Polyesters; Polyethers
- C10M107/34—Polyoxyalkylenes
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M125/00—Lubricating compositions characterised by the additive being an inorganic material
- C10M125/10—Metal oxides, hydroxides, carbonates or bicarbonates
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M125/00—Lubricating compositions characterised by the additive being an inorganic material
- C10M125/24—Compounds containing phosphorus, arsenic or antimony
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M129/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
- C10M129/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
- C10M129/26—Carboxylic acids; Salts thereof
- C10M129/28—Carboxylic acids; Salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M147/00—Lubricating compositions characterised by the additive being a macromolecular compound containing halogen
- C10M147/02—Monomer containing carbon, hydrogen and halogen only
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
Definitions
- This case relates to a grease composition that can be suitably used for mechanical parts that require peeling resistance, such as reduction gears and ball screws.
- Reactive anti-flake additives work by reacting on the metal surface to form a protective film.
- NBR nitrile rubber
- the sealing material may deteriorate due to low temperatures in winter or heat damage in tropical climates. Deterioration of the sealing material also occurs when the base oil contained in the grease that comes into contact with the sealing material causes the sealing material to swell. Therefore, if a mechanical component equipped with a sealing material is used for a long period of time, there is a risk that foreign matter may enter from the outside, leading to poor lubrication and shortening the life of the mechanical component.
- polyoxyalkylene or polyoxyalkylene derivatives are used as base oils that have excellent compatibility with rubber and can be applied to mechanical parts where EPDM or natural rubber is used for sealing members.
- a grease composition that can extend the life of mechanical parts by suppressing the occurrence of flaking of the mechanical parts even under high temperatures or high surface pressures.
- Non-reactive anti-peeling additives (solid lubricants) play a role by adhering to metal surfaces and preventing contact between metals, but they have greater anti-peeling properties than reactive anti-peeling additives. As a result, the resulting grease lacked versatility.
- the problem to be solved by the present invention is to improve the peeling resistance of a grease composition containing polyoxyalkylene or a polyoxyalkylene derivative as a base oil, even under high temperature or high surface pressure.
- the objective is to improve the anti-flamination properties without using anti-flake additives and to suppress thermal deterioration of the base oil.
- the present inventors solved the above-mentioned problem of improving peeling resistance by using a non-reactive solid lubricant. That is, the present invention provides the following grease composition. 1. A grease composition containing a base oil, a thickener, and an additive, The base oil is at least one selected from the group consisting of polyoxyalkylene, ether derivatives of polyoxyalkylene, and mixtures thereof, The additive contains polytetrafluoroethylene as the first solid lubricant, and at least one member selected from the group consisting of calcium carbonate, calcium oxide, tricalcium phosphate, and calcium salts of fatty acids as the second solid lubricant.
- the grease composition wherein the content of the second solid lubricant is 0.5% by mass or more based on the total mass of the composition.
- 2. 1. The grease composition according to item 1, wherein the content of the first solid lubricant is 0.5 to 20% by mass based on the total mass of the composition. 3.
- 3. The grease composition according to item 1 or 2 above, wherein the content of the second solid lubricant is 0.5 to 10% by mass based on the total mass of the composition. 4.
- 4. The grease composition according to any one of items 1 to 3 above, wherein the second solid lubricant is calcium carbonate. 5.
- the grease composition can be made to withstand even under high temperature or high surface pressure without using anti-flamination additives in the reaction system and without promoting the decomposition of polyoxyalkylene and/or ether derivatives of polyoxyalkylene. Peelability and heat resistance can be improved.
- the base oil used in the grease composition of the present invention is a polyoxyalkylene and/or an ether derivative of a polyoxyalkylene.
- Polyoxyalkylene and/or ether derivatives of polyoxyalkylene have low adverse effects on rubber, which is a sealing material.
- the polyoxyalkylene and/or the ether derivative of polyoxyalkylene is represented by the following formula (1).
- Polyoxyalkylene or its ether derivative means that R 1 and R 3 in formula (1) are each independently hydrogen, methyl group, ethyl group, propyl group, isopropyl group, butyl group, isobutyl group, or pentyl group. is an alkyl group having 1 to 6 carbon atoms such as hexyl group, R 2 is hydrogen or an alkyl group having 1 to 2 carbon atoms, and n is a compound having a number of 5 to 55.
- Polyoxyalkylene is a diol obtained by ring-opening polymerization of alkylene oxide such as ethylene oxide and propylene oxide.
- the ether derivative is a monoether in which either R 1 or R 3 is an alkyl group having one or more carbon atoms, or a diether in which both R 1 and R 3 are an alkyl group having one or more carbon atoms.
- polyoxyalkylene diols include polyoxyethylene, polyoxypropylene, poly(oxypropyleneoxyethylene), poly(oxybutyleneoxyethylene), poly(oxybutyleneoxypropylene), and poly(oxypentyleneoxyethylene).
- ether derivatives of polyoxyalkylene include polyoxypropylene monopropyl ether, polyoxypropylene monobutyl ether, polyoxybutylene monobutyl ether, polyoxyethylene oxypropylene monopropyl ether, polyoxyethylene oxypropylene monobutyl ether, polyoxy Examples include ethylene oxypropylene monopentyl ether.
- suitable base oils for the present invention are polyoxyalkylene in which R 2 is an alkyl group having 1 or more carbon atoms or its ether derivative, preferably polyoxypropylene monobutyl ether, and particularly preferably n is 10 to 10. 25, more particularly preferably polyoxypropylene monobutyl ether where n is 10 to 22.
- the base oil of the present invention may be a so-called biomass oil that is produced using biological resources derived from animals and plants as raw materials.
- the base oil of the present invention preferably has a kinematic viscosity of 2 to 100 mm 2 /s at 100°C. This provides excellent low temperature properties.
- the kinematic viscosity at 100° C. is more preferably 2 to 50 mm 2 /s, even more preferably 2 to 20 mm 2 /s, and particularly preferably 6 to 19 mm 2 /s.
- the base oil of the present invention preferably has a pour point of -10°C or lower. This provides excellent low temperature properties.
- the pour point is more preferably -20°C or lower, even more preferably -30°C or lower, particularly preferably -35°C or lower.
- the base oil of the present invention is a polyoxypropylene monomer having a kinematic viscosity of 6 to 19 mm 2 /s at 100°C, a pour point of -35°C or lower, and in which n is 10 to 22 in formula (1). Butyl ether is most preferred.
- the base oil content in the grease composition of the present invention is, for example, preferably 60 to 90% by mass, more preferably 60 to 80% by mass.
- the first solid lubricant in the present invention is polytetrafluoroethylene.
- the content of the first solid lubricant is preferably 0.5% by mass or more based on the total mass of the composition. This provides excellent peeling resistance. More preferably, it is 1% by mass or more. From the viewpoint of grease inflow, the upper limit is preferably 20% by mass or less, more preferably 15% by mass or less.
- the second solid lubricant in the present invention is at least one selected from the group consisting of calcium carbonate, calcium oxide, tricalcium phosphate, and calcium salts of fatty acids.
- calcium carbonate is preferred from the viewpoint of peeling resistance.
- the fatty acid constituting the calcium salt of fatty acid is preferably a fatty acid having 1 to 22 carbon atoms, more preferably a fatty acid having 16 to 20 carbon atoms.
- the second solid lubricant is preferably larger in particle size than the first solid lubricant, PTFE, from the viewpoint of improving peeling resistance when used in combination.
- the content of the second solid lubricant is 0.5% by mass or more based on the total mass of the composition. This provides excellent peeling resistance.
- the content does not need to be the same as that of the first solid lubricant. More preferably, it is 1% by mass or more. From the viewpoint of grease inflow, the upper limit is preferably 10% by mass or less, more preferably 5% by mass or less.
- the peeling resistance of the grease composition is particularly excellent. Therefore, from the viewpoint of peeling resistance, it is particularly preferable that calcium carbonate, which has a particle size larger than that of PTFE, be contained in an amount of 1 to 3 parts by mass per 10 parts by mass of PTFE.
- the total amount of the first solid lubricant and the second solid lubricant in the grease composition of the present invention is preferably 1 to 20% by mass, more preferably 5 to 15% by mass. It is preferable that the total amount of the first solid lubricant and the second solid lubricant be within this range, since the influence of grease inflow properties on performance is small.
- first and second solid lubricants of the present invention do not have polarity, even if they are included in polyoxyalkylene and/or ether derivatives of polyoxyalkylene, they will not be affected by the base oil and will have peeling resistance. can improve sex.
- the presence of polytetrafluoroethylene, which has a smaller particle size than the second solid lubricant, in the lubrication field provides excellent peeling resistance, while the second solid lubricant This makes it possible to stably supply the oil to the lubrication field, which is thought to significantly improve flaking resistance.
- the thickener for the grease of the present invention can be used without particular limitations. Specifically, soap-based thickeners such as Li soap and Li-complex soap, urea-based thickeners such as diurea, inorganic thickeners such as organic bentonite and silica, and sodium terephthalate are used. Examples include organic thickeners typified by . Among these, Li soap and diurea compounds are preferred. This is because these are practical thickeners because they have few drawbacks and are not expensive.
- Li-(12OH)St lithium 12-hydroxystearate
- Li-St lithium stearate
- Li-St lithium stearate
- Li complex soaps include complexes of lithium salts of aliphatic carboxylic acids such as stearic acid and 12-hydroxystearic acid and lithium salts of dibasic acids.
- dibasic acids include succinic acid, malonic acid, adipic acid, pimelic acid, azelaic acid, and sebacic acid.
- Azelaic acid and sebacic acid are preferred.
- a Li complex soap which is a mixture of a salt of azelaic acid and lithium hydroxide and a salt of 12-hydroxystearic acid and lithium hydroxide.
- a diurea compound is generally represented by the following formula (2).
- R 4 -NHCONH-R 5 -NHCONH-R 6 (2) (In the formula, R 4 and R 6 may be the same or different and represent a C6-30 alkyl group, a C5-8 cycloalkyl group, or a C6-10 aryl group, and R 5 is a C6-15 (Indicates a divalent aromatic hydrocarbon group.)
- Examples of diurea compounds include aliphatic diureas in which R 4 and R 6 are C6-30 alkyl groups which may be the same or different; one of R 4 and R 6 is a C5-8 cycloalkyl group, and the other is a C6-30 alkyl group; A cycloaliphatic diurea which is a -30 alkyl group, or an aromatic diurea where R 4 and R 6 are a C6-10 aryl group which may be the same or different from each other is preferred.
- the aliphatic diureas include aliphatic diureas in which both R 4 and R 6 are C8 alkyl groups, aliphatic diureas in which both R 4 and R 6 are C18 alkyl groups, and aliphatic diureas in which one of R 4 and R 6 is C8 alkyl groups. More preferred are aliphatic diureas in which one is an alkyl group and the other is a C18 alkyl group. Particularly preferred are aliphatic diureas in which one of R 4 and R 6 is a C8 alkyl group and the other is a C18 alkyl group.
- aliphatic diureas in which the ratio of the number of moles of the C8 alkyl group to the total number of moles of the C8 alkyl group and the C18 alkyl group is 30 to 70 mol %.
- an alicyclic aliphatic diurea in which one of R 4 and R 6 is a cyclohexyl group and the other is a C18 alkyl group is more preferable.
- an alicycloaliphatic diurea in which the ratio of the number of moles of the cyclohexyl group to the total number of moles of the cyclohexyl group and the C18 alkyl group is 30 to 90 mol%.
- an aromatic diurea an aromatic diurea in which both R 4 and R 6 are p-tolyl groups is particularly preferred.
- the content of the thickener in the grease composition of the present invention is, for example, preferably 4 to 25% by mass, more preferably 5 to 20% by mass.
- the grease has appropriate hardness and prevents leakage from lubricated parts, which is preferable.
- the grease composition of the present invention can optionally contain any additives commonly used in grease compositions. Examples include antioxidants, rust preventives, corrosion inhibitors, oiliness agents, viscosity index improvers, and the like. Preferably, it contains an antioxidant and/or a rust inhibitor.
- reactive additives i.e., additives that react at lubricated surfaces to produce components that degrade the base oil, such as molybdenum disulfide, amine phosphates, zinc dialkyldithiophosphates, and molybdenum dialkyldithiocarbamates
- antioxidants include amine-based, phenol-based, quinoline-based, and sulfur-based antioxidants, with amine-based and quinoline-based antioxidants being preferred.
- rust preventives include zinc-based, carboxylic acid-based, carboxylate-based, succinic acid-based, amine-based, sulfonate-based, and naphthenic acid-based. Amine type and naphthenic acid type are preferred. Mixtures of these are more preferred.
- corrosion inhibitors include thiadiazole, benzimidazole, and benzotriazole.
- oily agents include fatty acids, fatty acid esters, and phosphoric acid esters.
- the consistency of the grease composition of the present invention is adjusted depending on the intended use, but is preferably 235 to 370. By setting the consistency to 235 or more, a grease composition with excellent low-temperature properties can be obtained, and by setting the consistency to 370 or less, a grease composition with excellent adhesion to mechanical parts can be obtained.
- the term "penetration" refers to 60 times worked penetration. Consistency is JIS K2220 7. It can be measured according to
- the use of the grease composition of the present invention does not matter.
- rolling bearings, ball screws, linear guide bearings, reducers, injection molding machines, linear guides, machine tools, various gears, cams, constant velocity joints, journal bearings (sliding bearings), pistons, screws, ropes, chains, etc. can be mentioned.
- the heat resistance and flaking resistance required for reducers, ball screws, etc. are severe, and the grease composition of the present invention can satisfy such high demands.
- the type of sealing material provided in the mechanical parts is not particularly limited, and examples thereof include NBR, EPDM, natural rubber, and the like.
- Test grease composition in which the thickener is a diurea compound 1 mole of 4.4'-diphenylmethane diisocyanate was reacted with 2 moles of a predetermined amine in a base oil, and the mixture was cooled to obtain a base grease. Additives were added to the above base grease in the proportions shown in Table 1, additional base oil was added to give the amount of thickener in the proportions shown in Table 1, and the test grease was prepared by dispersing with a three-roll mill. A composition was prepared. The consistency of the test grease composition is 280.
- Test grease composition in which the thickener is lithium soap Lithium 12-hydroxystearate was added and stirred in base oil, and then heated to 230°C. Thereafter, the mixture was cooled to 100° C. or lower while stirring to obtain a base grease. Additives were blended into the above base grease in the proportions shown in Tables 1 and 2, additional base oil was added so that the amount of thickener was in the proportions shown in Tables 1 and 2, and the mixture was processed using a three-roll mill. Test grease compositions were prepared by dispersing. The consistency of the test grease composition is 280. The mass % of each component in each test grease composition is as shown in Tables 1 and 2.
- the kinematic viscosity of the base oil at 100°C is JIS K2220 23. Measured according to The pour point of the base oil was measured according to JIS K2269. The consistency of the grease composition is JIS K2220 7. Measured according to The grease composition obtained above was tested and evaluated by the method shown below.
- Test steel ball ⁇ 5/8in, Ra0.45 ⁇ m bearing steel ball (rotating ball) Steel ball for ⁇ 15mm bearing (driven ball)
- Test load 400kgf (6.5GPa)
- Rotation speed 1200rpm
- Evaluation criteria 150,000 times or more... ⁇ (pass) 100,000 times or more - less than 150,000 times... ⁇ (pass) 50,000 or more - less than 100,000 times... ⁇ (fail) Less than 50,000 times... ⁇ (fail) The results are shown in Tables 1 and 2.
- the first solid lubricant, polytetrafluoroethylene, and the second solid lubricant at least one selected from calcium carbonate, calcium oxide, tricalcium phosphate, and calcium salts of fatty acids, are used in combination.
- Examples 1 to 15 have superior peeling resistance compared to Comparative Examples 1 to 6, 9, and 10.
- Examples 1 to 15 have better heat resistance than Comparative Examples 7 to 10.
- the heat resistance of grease differs depending on the type of thickener, but the improvement in heat resistance in the examples was observed for both Li soap and urea-based thickener.
- the first solid additive and the second solid additive prescribed in the present application together as additives, it is possible to eliminate the need to use a flaking-resistant additive in the reaction system and without selecting a thickener. It is possible to improve the peeling resistance and heat resistance of grease even at high temperatures or high surface pressures.
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Abstract
La présente invention concerne une composition de graisse qui contient une huile de base, un épaississant et des additifs, l'huile de base étant au moins un type d'huile de base choisi dans le groupe consistant en les polyoxyalkylènes, les dérivés éthers des polyoxyalkylènes et les mélanges de polyoxyalkylènes et de dérivés éthers de polyoxyalkylènes, et les additifs comprenant un premier lubrifiant solide qui est un polytétrafluoréthylène et un second lubrifiant solide qui est au moins un type de lubrifiant solide choisi dans le groupe qui consiste en le carbonate de calcium, l'oxyde de calcium, le phosphate tricalcique et les sels de calcium d'acides gras, la teneur en le second lubrifiant solide étant d'au moins 0,5 % en masse par rapport à la masse totale de la composition.
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