WO2023165097A1

WO2023165097A1 - Cost batching method and system for rebar machining plant and statistical system

Info

Publication number: WO2023165097A1
Application number: PCT/CN2022/113187
Authority: WO
Inventors: 邢振华; �田�浩; 赵万平; 冉腾; 兰廷波; 王金铜; 刘闯; 黄丰; 罗宗强
Original assignee: 中建铁路投资建设集团有限公司
Priority date: 2022-03-01
Filing date: 2022-08-18
Publication date: 2023-09-07
Also published as: ZA202211165B; CN116629304A; CN114548347A; CN114548347B

Abstract

A cost batching method and system for a rebar machining plant, and a statistical system and method. The batching system comprises a rebar machining device and further comprises a rebar management platform, M rebar machining virtual work areas being arranged on the rebar management platform, a bill of materials on the Mth rebar machining virtual work area being sent to the rebar machining device, and the rebar machining device obtaining statistics of the rebar excess materials after machining. The batching method comprises the following steps: S-1, a device obtaining statistics of the rebar excess materials sends statistical rebar excess material information to a rebar management platform; and S-2, after the rebar management platform receives the rebar excess material information sent by said device, the rebar management platform calculates cost. The statistical system comprises a collection frame, the collection frame comprising a left column of collection frame supports and a right column of collection frame supports which are arranged left and right side by side at intervals in the length direction of a rebar. The described method can obtain statistics of excess materials of rebars in each rebar machining virtual work area to obtain the cost of the rebars.

Description

Method, system and statistical system for cost batching in steel bar processing plants

technical field

The invention relates to the technical field of intelligent management, in particular to a cost batching method, system and statistical system for steel bar processing plants.

Background technique

During the rapid development of the domestic economy, a large number of infrastructure projects have been carried out rapidly, and with the rise of information technology in recent years, the industrialization, informatization, and intelligence of construction construction have become industry trends. Large-scale digital intelligent steel bar processing plants have also begun to become the development trend of steel bar processing sub-projects.

Contents of the invention

The present invention aims to at least solve the technical problems existing in the prior art, and particularly innovatively proposes a cost batching method, system and statistical system for steel bar processing plants.

In order to achieve the above object of the present invention, the present invention provides a system for cost batching of steel bar processing plant management platform, including a steel bar processing device, and a steel bar management platform, on which M steel bar processing virtual In the work area, the M is a positive integer greater than or equal to 1, which are respectively the first steel bar processing virtual work area, the second steel bar processing virtual work area, the third steel bar processing virtual work area, ..., the M steel bar processing virtual work area;

Sending the bill of material on the m-th steel bar processing virtual work area to the steel bar processing device, where m is a positive integer less than or equal to M;

After processing by the steel bar processing device, the remaining material of the steel bar will be counted.

Description of drawings

Fig. 1 is a schematic block diagram of the connection of the present invention.

Fig. 2 is a schematic diagram of the structure of the present invention.

Detailed ways

A cost batching system for a steel bar processing plant management platform includes a steel bar processing device, which is an existing device. As shown in Figure 1, it also includes a steel bar management platform, on which M virtual work areas for steel bar processing are set, and M is a positive integer greater than or equal to 1, which are respectively the first steel bar processing virtual work area and the second steel bar processing virtual work area. Work area, No. 3 steel bar processing virtual work area, ..., Mth steel bar processing virtual work area;

Send the bill of material on the m-th steel bar processing virtual work area to the steel bar processing device, where m is a positive integer less than or equal to M;

After the steel bar processing device is processed, the device for counting the steel bar remaining material counts the steel bar remaining material. That is, send the bill of materials on the first steel bar processing virtual work area to the steel bar processing device, and the steel bar processing device will count the remaining steel bars after processing; after the processing is completed, send the bill of material on the second steel bar processing virtual work area to Reinforcement processing device, the rebar processing device counts the remaining rebar material after processing; after the processing is completed, send the material list on the 3rd rebar processing virtual work area to the rebar processing device, and the rebar processing device counts the rebar remnant material after processing ;...; After the processing is completed, the bill of materials on the M-th steel bar processing virtual work area is sent to the steel bar processing device, and the steel bar processing device counts the remaining steel bar material after processing.

In a preferred implementation manner, the cost of each virtual work area for processing steel bars is calculated according to the statistics of remaining steel bars. Its calculation method is:

in,

Indicates the first

The actual cost of the virtual work area for steel bar processing;

Indicates the first

Estimated cost of the virtual work area for rebar processing;

Indicates the first

The unit price of steel bars in the steel bar processing virtual work area;

Indicates the first

The amount of remaining steel bars after processing in the steel bar processing virtual work area.

Among them, the first

The statistical method for the amount of remaining steel bars after processing in the steel bar processing virtual work area is:

in,

Indicates the first

After the processing of the secondary bill of material is completed, the number of steel bars measured by the first counter;

Indicates the first

After the processing of the secondary bill of material is completed, the number of steel bars measured by the second counter;

Indicates the first

After the processing of the secondary bill of materials is completed, the number of steel bars measured by the third counter;

Indicates the first

After the processing of the secondary bill of material is completed, the number of steel bars measured by the A-1 counter. Before measuring a steel processing device, all counters will be cleared and reset.

In another preferred embodiment, as shown in Figure 2, the device for counting the remaining material of steel bars or the statistical system for the number of steel bars includes a collection frame, and the collection frame includes a left row of collection frame pillars and a right column that are arranged side by side along the length direction of the steel bars. Collecting rack pillars; in order to realize steel bars of various sizes and lengths, it is possible to design a kind of adjustable spacing between the left column of collecting rack pillars and the right column of collecting rack pillars. The pillars can be moved.

The left row of collecting frame pillars includes A collecting frame left pillars arranged at intervals from front to back, A is a positive integer greater than or equal to 2, and from front to back are respectively the first collecting frame left pillar 11 and the second collecting frame left pillar 12 , the 3rd collecting shelf left pillar 13, the 4th collecting shelf left pillar 14, ..., the A collecting shelf left pillar, the A-a collecting shelf is installed between the a collecting shelf left pillar and the a+1 collecting shelf left pillar For the left chain, a is a positive integer greater than or equal to 1 and less than or equal to A-1, that is, the first collection rack left chain 21 is installed between the left pillar of the A-1 collection rack and the left pillar of the A collection rack. The 2nd collecting frame left chain 22 is installed between A-2 collecting frame left pillar and the A-1 the 1st collecting frame left pillar, and the 2nd collecting frame left chain 22 is installed between the A-3 collecting frame left pillar and the A-2 the first collecting frame left pillar 3 collection frame left chain 23, ..., the 2nd collection frame left support 12 and the 3rd collection frame left support 13 are installed with the 2nd collection frame left chain, the 1st collection frame left support 11 and the 2nd collection frame The left chain of the A-1 collecting frame is installed between the left pillars 12; the height of the left pillar of the b collecting frame is higher than the height of the left pillar of the b+1 collecting frame, and b is greater than or equal to 1 and less than or equal to A-2 positive integer, that is, the height of the left pillar 11 of the first collecting rack is higher than the height of the left pillar 12 of the second collecting rack, the height of the left pillar 12 of the second collecting rack is higher than the height of the left pillar 13 of the third collecting rack, ... , the height of the left pillar of the A-2 collection frame is higher than the height of the left pillar of the A-1 collection frame; the left pillar of the c-th collection frame is equipped with the A-c left steel sheet baffle plate and the A-c left cylinder, and c is greater than Or a positive integer equal to 2 and less than or equal to A-1, that is, the first left steel sheet baffle plate 31 and the first left cylinder are equipped on the left pillar of the A-1 collection frame, and the left side of the A-2 collection frame The pillar is equipped with the 2nd left steel sheet baffle plate 32 and the 2nd left cylinder, the 3rd left steel sheet baffle plate and the 3rd left cylinder are equipped with the 3rd left steel sheet baffle plate and the 3rd left cylinder on the left pillar of the A-3 collection rack, ..., collect at A-c The left pillar of the rack is equipped with the cth left steel sheet baffle and the cth left cylinder; The head is hinged on the top of the telescopic rod of the left cylinder of the first A-d, and d is greater than or equal to 1 and less than or equal to A-2; that is, the rear part of the first left steel sheet baffle 31 is hinged on the top of the left pillar of the first A-1 collection rack At the same time, the rear end of the 1st left steel sheet baffle 31 is hinged to the top of the A-1 left cylinder expansion rod, and the rear part of the 2nd left steel sheet baffle 32 is hinged to the top of the left pillar of the A-2 collection rack. The rear end of the 2nd left steel sheet baffle plate 32 is hinged at the top of the telescopic rod of the first A-2 left cylinder, ..., the rear portion of the A-3 left steel sheet baffle plate is hinged at the 3rd collecting frame left pillar 13 tops, At the same time, the rear end of the A-3 left steel sheet baffle is hinged on the top of the 3rd left cylinder expansion rod, and the rear part of the A-2 left steel sheet baffle is hinged on the top of the left pillar 12 of the second collecting rack. -2 The rear end of the left steel baffle is hinged on the top of the telescopic rod of the second left cylinder;

The right row of collecting frame pillars includes A collecting frame right pillars arranged at intervals from front to back, A is a positive integer greater than or equal to 2, and from front to back are respectively the right pillar of the first collecting frame, the right pillar of the second collecting frame, and the right pillar of the second collecting frame. 3 right pillars of the collection frame, the 4th right pillar of the collection frame, ..., the right pillar of the A collection frame, the right chain of the A-a collection frame is installed between the right pillar of the a collection frame and the right pillar of the a+1 collection frame, a It is a positive integer greater than or equal to 1 and less than or equal to A-1, that is, the right chain of the first collection rack is installed between the right pillar of the A-1 collection rack and the right pillar of the A collection rack, and the A-2 collection rack The 2nd collection shelf right chain is installed between the right pillar and the right pillar of the A-1 collection shelf, the 3rd collection shelf right chain is installed between the A-3 collection shelf right pillar and the A-2 collection shelf right pillar, ..., the right chain of the A-2 collection frame is installed between the right pillar of the 2nd collection frame and the right pillar of the 3rd collection frame, and the A-1st chain is installed between the right pillar of the 1st collection frame and the right pillar of the 2nd collection frame The right chain of the collection rack; the height of the right pillar of the b collection rack is higher than the height of the right pillar of the b+1 collection rack, b is a positive integer greater than or equal to 1 and less than or equal to A-2, that is, the right column of the first collection rack The height of the pillar is higher than the height of the right pillar of the second collection shelf, the height of the right pillar of the second collection shelf is higher than the height of the right pillar of the third collection shelf, ..., the height of the right pillar of the A-2 collection shelf is higher than that of the Ath -1 the height of the right pillar of the collection rack; the right pillar of the cth collection rack is equipped with the A-c right steel sheet baffle plate and the A-c right cylinder, c is a positive integer greater than or equal to 2 and less than or equal to A-1, that is It is equipped with the 1st right steel sheet baffle and the 1st right cylinder on the right pillar of the A-1 collection frame, and the 2nd right steel sheet baffle and the 2nd right cylinder on the right pillar of the A-2 collection frame , is equipped with the 3rd right steel baffle plate and the 3rd right cylinder on the right pillar of the A-3 collection frame, ..., is equipped with the c right steel plate baffle plate and the c right cylinder on the right pillar of the A-c collection frame Cylinder; the rear part of the dth right steel baffle is hinged to the top of the right pillar of the A-d collection frame, and the rear end of the dth right steel baffle is hinged to the top of the telescopic rod of the A-d right cylinder, and d is greater than or equal to 1 And less than or equal to A-2; that is, the rear part of the first right steel baffle is hinged on the top of the right pillar of the A-1 collection frame, and the rear end of the first right steel baffle is hinged on the A-1 The top of the telescopic rod of the 1st right cylinder, the rear part of the 2nd right steel sheet baffle is hinged to the top of the right pillar of the A-2 collection rack, and the rear end of the 2nd right steel sheet baffle is hinged to the telescopic end of the 2nd right cylinder A-2 Rod top, ..., the rear part of the A-3 right steel sheet baffle is hinged on the top of the right pillar of the third collecting frame, and the rear end of the A-3 right steel sheet baffle is hinged on the telescopic rod of the third right cylinder At the top, the rear of the No. A-2 right steel baffle is hinged on the top of the right pillar of the second collection rack, while the rear end of the A-2 right steel baffle is hinged on the top of the telescopic rod of the second right cylinder;

Wherein, the 1st collecting frame left chain 21 and the 1st collecting frame right chain constitute the 1st collecting frame warehouse 18, the 2nd collecting frame left chain 22 and the 2nd collecting frame right chain constitute the 2nd collecting frame warehouse 19, the 3rd collecting frame Left chain 23 and the 3rd collection frame right chain constitute the 3rd collection frame warehouse 20,..., the A-1 collection frame left chain and the A-1 collection frame right chain constitute the A-1 collection frame warehouse.

It also includes a controller, a network connection module and an A-e counter set on the left pillar of the e-th collection rack or the right pillar of the e-th collection rack, e is a positive integer greater than or equal to 1 and less than or equal to A-1, and the A-e counter The counting end of the controller is connected to the counting A-e end of the controller, that is, the A-1 counter is arranged on the left pillar 11 of the first collection frame or the right pillar of the first collection frame, and the counting end of the A-1 counter is connected to the controller The counting terminal A-1 is connected, and the A-2 counter is set on the left pillar 12 of the second collection frame or the right pillar of the second collection frame, and the counting end of the A-2 counter is connected with the counting point A-2 of the controller The ends are connected, and the A-3 counter is arranged on the left pillar 13 of the third collection frame or the right pillar of the third collection frame, and the counting end of the A-3 counter is connected with the counting end A-3 of the controller, ..., The first counter is set on the left pillar of the A-1 collection rack or the right pillar of the A-1 collection rack, and the counting end of the first counter is connected to the first counting end of the controller; the network data end of the controller is connected to the network The network data end of the module is connected;

The fth terminal of the controller is connected to the control terminal of the fth left cylinder, and the fth control terminal of the controller is connected to the control terminal of the fth right cylinder. f is a positive integer greater than or equal to 1 and less than or equal to A-2 , that is, the first control terminal of the controller is connected to the control terminal of the first left cylinder, the first control terminal of the controller is connected to the control terminal of the first right cylinder, and the second control terminal of the controller is connected to the control terminal of the second left cylinder. The control terminal is connected, the second control terminal of the controller is connected with the control terminal of the second right cylinder, ..., the control terminal A-2 of the controller is connected with the control terminal of the A-2 left cylinder, the A-th terminal of the controller is connected -2 control end is connected with the control end of A-2 right cylinder;

The controller controls the action of the corresponding cylinder according to the counting information of the counter, so that the steel bar falls on the corresponding chain.

In a preferred embodiment of the present invention, when its A is 4, the counter is arranged on the left pillar; it can also be arranged on the right pillar, and when the counter is arranged on the left pillar, it includes:

The left row of collecting frame pillars includes 4 collecting frame left pillars arranged at intervals from the front to the rear. 4. The left pillar 14 of the collecting rack;

The 1st collecting frame left chain 21 is installed between the 3rd collecting frame left pillar 13 and the 4th collecting frame left pillar 14, and the 2nd collecting frame is installed between the 2nd collecting frame left pillar 12 and the 3rd collecting frame left pillar 13 Left chain 22, the 3rd collecting frame left chain 23 is installed between the 1st collecting frame left pillar 11 and the 2nd collecting frame left pillar 12;

The height of the 1st collecting frame left pillar 11 is higher than the height of the 2nd collecting frame left pillar 12, and the height of the 2nd collecting frame left pillar 12 is higher than the height of the 3rd collecting frame left pillar 13;

The first left steel sheet baffle plate 31 and the first left cylinder are equipped on the left pillar 13 of the third collecting frame, and the second left steel sheet baffle plate 32 and the second left cylinder are equipped on the left pillar of the second collecting frame;

The rear portion of the 1st left steel sheet baffle plate 31 is hinged at the top of the left pillar 13 of the 3rd collecting rack, and the rear end of the 1st left steel sheet baffle plate 31 is hinged at the top of the 3rd left cylinder expansion rod simultaneously, and the 2nd left steel sheet The rear portion of the baffle plate 32 is hinged on the top of the left pillar of the second collection rack, while the rear end of the second left steel sheet baffle plate 32 is hinged on the top of the telescopic rod of the second left cylinder;

The right column of collecting rack pillars includes 4 right pillars of collecting racks set at intervals from front to back. right pillar;

The right chain of the first collecting frame is installed between the right pillar of the third collecting frame and the right pillar of the fourth collecting frame, and the right chain of the second collecting frame is installed between the right pillar of the second collecting frame and the right pillar of the third collecting frame. The right chain of the third collecting frame is installed between the right pillar of the collecting frame and the right pillar of the second collecting frame;

The height of the right pillar of the 1st collecting frame is higher than the height of the right pillar of the 2nd collecting frame, and the height of the right pillar of the 2nd collecting frame is higher than the height of the right pillar of the 3rd collecting frame;

The 1st right steel sheet baffle and the 1st right cylinder are equipped on the right pillar of the 3rd collection frame, and the 2nd right steel sheet baffle and the 2nd right cylinder are equipped on the right pillar of the 2nd collection frame;

The rear part of the 1st right steel baffle is hinged on the top of the right pillar of the 3rd collecting rack, while the rear end of the 1st right steel baffle is hinged on the top of the telescopic rod of the 3rd right cylinder, the 2nd right steel baffle is The rear part is hinged on the top of the right pillar of the second collection frame, and the rear end of the second right steel baffle is hinged on the top of the telescopic rod of the second right cylinder;

It also includes a controller and a network connection module, the network data end of the controller is connected with the network data end of the network connection module; the 3rd counter is arranged on the left pillar 11 of the 1st collecting rack, and the counting end of the 3rd counter is connected with the controller's The counting end is connected to the third end, and the second counter is arranged on the left pillar 12 of the second collection rack. The counting end of the second counter is connected to the second counting end of the controller. A counter, the counting end of the first counter is connected to the first counting end of the controller;

The first control terminal of the controller is connected to the control terminal of the first left cylinder, the first control terminal of the controller is connected to the control terminal of the first right cylinder, and the second control terminal of the controller is connected to the control terminal of the second left cylinder , the second control terminal of the controller is connected with the control terminal of the second right cylinder;

In a preferred embodiment of the present invention, the left pillars of the A collecting racks are placed equidistantly, the right pillars of the A collecting racks are equidistantly placed, and the distance between the left pillars of the adjacent collecting racks is equal to that of the right pillars of the adjacent collecting racks. distance;

The left pillar of the gth collection rack, the left pillar of the g+1th collection rack, the right pillar of the gth collection rack, and the right pillar of the g+1th collection rack form a rectangle or square, and g is greater than or equal to 1 and less than or equal to A-1 Positive integer, that is, the left pillar of the 1st collecting frame, the left pillar of the 2nd collecting frame, the right pillar of the 1st collecting frame, the right pillar of the 2nd collecting frame form a rectangle, the left pillar of the 2nd collecting frame, the left pillar of the 3rd collecting frame, the left pillar of the 3rd collecting frame The right pillar of the 2nd collection rack, the right pillar of the third collection rack form a rectangle, the left pillar of the third collection rack, the left pillar of the fourth collection rack, the right pillar of the third collection rack, and the right pillar of the fourth collection rack form a rectangle, and the A-1 collection The left pillar of the shelf, the left pillar of the A collection shelf, the right pillar of the A-1 collection shelf, and the right pillar of the A collection shelf form a rectangle; or the left pillar of the first collection shelf, the left pillar of the second collection shelf, and the right pillar of the first collection shelf , The right pillar of the second collection frame forms a square, the left pillar of the second collection shelf, the left pillar of the third collection shelf, the right pillar of the second collection shelf, and the right pillar of the third collection shelf form a square, the left pillar of the third collection shelf, the fourth collection shelf The left pillar of the shelf, the right pillar of the third collection shelf, and the right pillar of the fourth collection shelf form a square, the left pillar of the A-1 collection shelf, the left pillar of the A collection shelf, the right pillar of the A-1 collection shelf, and the right column of the A collection shelf. The pillars form a square;

The height of the left pillar of the h collection frame is equal to the height of the right pillar of the h collection frame, h is a positive integer greater than or equal to 1 and less than or equal to A-1, that is, the height of the left pillar 11 of the first collection frame is equal to the height of the first collection frame The height of the right pillar of the frame, the height of the 2nd collecting frame left pillar 12 equals the height of the 2nd collecting frame right pillar, the height of the 3rd collecting frame left pillar 13 equals the height of the 3rd collecting frame right pillar, ..., the first A- 1 The height of the left pillar of the collection frame is equal to the height of the right pillar of the A-1 collection frame;

The height of the left pillar of the A collecting frame is not lower than the height of the left pillar 11 of the 1st collecting frame, and the height of the right pillar of the A collecting frame is not lower than the height of the right pillar of the 1st collecting frame.

In a preferred embodiment of the present invention, the left pillar of the collection frame corresponding to the front end of the i-th left steel sheet baffle is provided with a cross bar for overlapping the front end of the i-th left steel sheet baffle; The right pillar of the collection rack at the front end of the sheet baffle is provided with a cross bar for the overlapping of the front end of the i right steel sheet baffle; i is a positive integer greater than or equal to 1 and less than or equal to A-2; that is, the corresponding The collecting rack left pillar of the 1st left steel sheet baffle plate 31 front ends is provided with the cross bar that overlaps for the 1st left steel sheet baffle plate 31 front ends; There is a cross bar for the lapping of the front end of the 1st right steel sheet baffle; the left pillar of the collection frame corresponding to the front end of the 2nd left steel sheet baffle 32 is provided with a crossbar for the lapping of the 2nd left steel sheet baffle 32 front end. Connected cross bar; corresponding to the front end of the second right steel baffle, the right pillar of the collection frame is provided with a cross bar for the front end of the second right steel baffle to overlap; corresponding to the front end of the third left steel baffle The left pillar of the collection rack is provided with a cross bar for the front end of the third left steel baffle to be lapped; The cross bar that overlaps the head; ...; the left pillar of the collection frame corresponding to the front end of the left steel sheet baffle of A-2 is provided with a cross bar for the lap of the front end of the A-2 left steel sheet baffle; corresponding to the first The collecting frame right pillar of the front end of the right steel sheet baffle plate of A-2 is provided with a cross bar lapped for the front end of the right steel sheet baffle plate of A-2. When A gets 4, the 2nd collecting frame left pillar 12 corresponding to the 1st left steel sheet baffle plate 31 front ends is provided with the cross bar that overlaps for the 1st left steel sheet baffle plate 31 front ends; Corresponds to the 1st right steel sheet The right pillar of the collection rack at the front end of the baffle is provided with a cross bar for the lapping of the front end of the 1st right steel sheet baffle; The cross bar that the 2nd left steel sheet baffle plate 32 front ends laps; Correspondingly, the collecting rack right pillar of the 2nd right steel sheet baffle plate front end is provided with the cross bar that overlaps for the 2nd right steel sheet baffle plate front end.

In a preferred embodiment of the present invention, the rear part of the jth left steel sheet baffle is provided with an arc-shaped enlarged part, which is used to install on the top of the left pillar of the corresponding collection frame to form a hinge point; the rear part of the jth right steel sheet baffle There is an arc-shaped enlarged part, which is used to install on the top of the right pillar of the corresponding collection frame to form a hinge point; j is a positive integer greater than or equal to 1 and less than or equal to A-2; that is, the rear part of the first left steel sheet baffle There is an arc-shaped enlarged part, which is used to install on the top of the left pillar of the corresponding collection rack to form a hinge point; the rear part of the first right steel sheet baffle is provided with an arc-shaped enlarged part, which is used to install on the top of the right pillar of the corresponding collection rack to form a hinge point ; The rear of the second left steel baffle is provided with an arc-shaped enlarged part, which is used to install on the top of the left pillar of the corresponding collection frame to form a hinge point; the rear of the second right steel sheet baffle is provided with an arc-shaped enlarged part, which is used for A hinge point is formed on the top of the right pillar of the corresponding collection frame; the rear part of the third left steel sheet baffle is provided with an arc-shaped enlarged part, which is used to install on the top of the left pillar of the corresponding collection frame to form a hinge point; the rear part of the third right steel sheet baffle There is an arc-shaped enlarged part, which is used to install on the top of the right pillar of the corresponding collection rack to form a hinge point; ...; the rear part of the left steel sheet baffle of No. A-2 is provided with an arc-shaped enlarged part, which is used to install on the left side of the corresponding collection rack The top of the pillar forms a hinge point; the rear part of the A-2 right steel sheet baffle is provided with an arc-shaped enlarged part, which is used to install on the top of the right pillar of the corresponding collection rack to form a hinge point.

In a preferred embodiment of the present invention, the top of the left pillar 11 of the first collecting rack is provided with a left guiding inclined platform 15, and when the front end of the kth left steel sheet baffle is lapped on the top of the left pillar of the previous collecting rack, The inclination of the left guide inclined platform 15 is consistent with the inclination of the kth left steel sheet baffle; During the top of the right pillar of the previous collection frame, the inclination of the right guide inclined platform was consistent with the inclination of the kth right steel sheet baffle plate; the inclination of the left guide inclined platform 15 was equal to the inclination of the right guide inclined platform, and k was greater than Or be equal to 1 and less than or equal to the positive integer of A-2; When erecting the top of the left pillar, the inclination of the left guiding ramp 15 is consistent with the inclination of the first left steel sheet baffle; when the front end of the second left steel sheet baffle is lapped on the top of the left pillar , the inclination of the left guide inclined platform 15 is consistent with the inclination of the second left steel sheet baffle; The inclination of 15 is consistent with the inclination of the third left steel sheet baffle; ...; when the front end of the A-2 left steel sheet baffle is lapped on the top of the left pillar of the previous collecting rack, the left guide inclined platform The inclination of 15 is consistent with the inclination of the left steel baffle of No. A-2; the top of the right pillar of the first collecting frame is provided with a right guiding inclined platform, when the front end of the first right steel baffle is lapped on the previous one When the top of the right pillar of the collection rack, the inclination of the right guiding ramp is consistent with the inclination of the first right steel baffle; when the front end of the second right steel baffle overlaps the top of the previous right pillar , the inclination of the right guide inclined platform is consistent with the inclination of the second right steel plate baffle; The inclination is consistent with the inclination of the third right steel baffle; ...; when the front end of the A-2 right steel baffle is lapped on the top of the right pillar of the previous collecting frame, the inclination of the right guiding inclined platform degree is consistent with the inclination of the right steel sheet baffle plate of A-2; the inclination of the left guide ramp 15 is equal to the inclination of the right guide ramp; Left guide inclined platform 15, when the front end of the 1st left steel sheet baffle plate 31 overlaps on the 2nd collection frame left pillar 12 tops, the inclination of left guide inclined platform 15 and the inclination of the 1st left steel sheet baffle plate 31 When the front end of the 2nd left steel sheet baffle 32 is lapped on the top of the left pillar of the 1st collecting frame, the inclination of the left guiding ramp 15 is consistent with the inclination of the 2nd left steel sheet baffle 32 ; The top of the right pillar of the first collecting rack is provided with a right guiding inclined platform, when the front end of the first right steel sheet baffle is lapped on the top of the right pillar of the previous collecting frame, the inclination of the right guiding inclined platform is the same as that of the first right steel plate When the front end of the second right steel baffle is lapped on the top of the right pillar of the previous collection frame, the inclination of the right guiding ramp is the same as the inclination of the second right steel baffle. Keep consistent; the inclination of the left guide ramp 15 is equal to the inclination of the right guide ramp.

In a preferred embodiment of the present invention, the bottom of the collecting frame is provided with a collecting frame base 16 that welds all the left pillars of the collecting frame and the right pillars of the collecting frame, and the collecting frame base 16 is provided with ground installation holes.

The invention also discloses a working method for counting the number of steel bars, which includes the following steps:

S1, system initialization;

S2, according to the set parameters, control the operation of the cylinder so that the steel bar 17 falls on the corresponding chain.

In a preferred embodiment of the present invention, step S1 includes the following steps:

S11, the controller judges whether there is steel bar on each chain:

If there is no steel bar on each chain, go to the next step;

If there is steel bar on at least one chain, after all the steel bars on the chain are taken away, go to the next step;

S12, the controller sends a cylinder expansion rod extension control command to the first left cylinder. After the first left cylinder receives the cylinder expansion rod extension control command sent by the controller, the expansion rod of the first left cylinder is extended. At this time The telescopic rod of the 1st left cylinder pushes up the 1st left steel sheet baffle 31, when pushing the 1st left steel sheet baffle 31 in place, the front end of the 1st left steel sheet baffle 31 just laps on the previous collection rack Left pillar top; the front end of the 1st left steel sheet baffle plate 31 is just in time lapped on the left pillar top of the previous collection rack, and the front end of the 2nd left steel sheet baffle plate 32 is just in time lapped on the left pillar top of the previous collection rack, The front end of the 3rd left steel sheet baffle is just in time lapped on the left pillar top of the previous collecting rack, ..., the front end of the A-2 left steel sheet baffle is just in time lapped on the left pillar top of the previous collecting rack, and The front end of the first right steel sheet baffle is just lapped on the top of the right pillar of the previous collection frame, the front end of the second right steel sheet baffle is just lapped on the top of the right pillar of the previous collection frame, the third right steel sheet baffle The front end of the plate is just lapped on the top of the right pillar of the previous collection rack, ..., the judgment method that the front end of the right steel sheet baffle plate of A-2 is just lapped on the top of the right pillar of the previous collection rack is: in each Proximity sensors are arranged on the crossbars, and the number of the proximity sensors is equal to the number of all steel sheet baffles. When its proximity sensor received the proximity signal, the corresponding cylinder stopped working, indicating that the front end of the steel sheet baffle was just lapped on the top of the previous collecting frame pillar.

Simultaneously, the controller sends a cylinder expansion rod extension control command to the first right cylinder, and after the first right cylinder receives the cylinder expansion rod extension control command sent by the controller, the expansion rod of the first right cylinder is extended. The telescopic rod of the first right cylinder pushes up the first right steel baffle, when the first right steel baffle is pushed in place, the front end of the first right steel baffle just overlaps the top of the right pillar of the previous collecting rack ;

The controller sends the cylinder telescopic rod stop motion control command to the first left cylinder and the first right cylinder. After the first left cylinder and the first right cylinder receive the cylinder telescopic rod stop control command sent by the controller, the first left cylinder and The first right cylinder stops moving;

...;

S1 (A-1), the controller sends a control command to the A-2 left cylinder to extend the cylinder telescopic rod. After the A-2 left cylinder receives the cylinder telescopic rod elongation control command sent by the controller, the A- 2 The telescopic rod of the left cylinder is extended, and at this time, the telescopic rod of the A-2 left cylinder pushes up the A-2 left steel baffle, when the A-2 left steel baffle is pushed in place, the A-2 The front end of the left steel sheet baffle is just lapped on the top of the left pillar of the previous collecting rack;

At the same time, the controller sends a command to the A-2 right cylinder to extend the expansion rod of the cylinder. After the A-2 right cylinder receives the control command sent by the controller to extend the cylinder telescopic rod, the expansion The rod is extended. At this time, the telescopic rod of the A-2 right cylinder pushes up the A-2 right steel baffle. When the A-2 right steel baffle is pushed in place, the A-2 right steel baffle The front end just laps on the top of the right pillar of the previous collecting rack;

The controller sends the cylinder telescopic rod stop motion control command to its A-2 left cylinder and A-2 right cylinder, and the A-2 left cylinder and A-2 right cylinder receive the cylinder telescopic rod stop control sent by the controller After the command, the A-2 left cylinder and the A-2 right cylinder stop moving. Preferably, when A is set to 4, the controller sends a cylinder expansion rod extension control command to the first left cylinder, and after the first left cylinder receives the cylinder expansion rod extension control command sent by the controller, the first left cylinder The telescopic rod of the first left cylinder is extended, and now the telescopic rod of the first left cylinder pushes the first left steel baffle 31 upwards, and when the first left steel baffle 31 is pushed in place, the front end of the first left steel baffle 31 It just overlaps the top of the left pillar of the previous collection frame; at the same time, the controller sends a control command to the first right cylinder to extend the cylinder telescopic rod, and after the first right cylinder receives the control command sent by the controller to extend the cylinder telescopic rod, The telescopic rod of the first right cylinder is stretched. At this time, the telescopic rod of the first right cylinder pushes up the first right steel baffle. When the first right steel baffle is pushed in place, the front end of the first right steel baffle The head is just lapped on the top of the right pillar of the previous collecting rack; the controller sends a control command to the first left cylinder and the first right cylinder to stop the movement of the cylinder telescopic rod, and the first left cylinder and the first right cylinder receive the command sent by the controller After the cylinder telescopic rod stops the control command, the first left cylinder and the first right cylinder stop moving; the controller sends a cylinder telescopic rod extension control command to the second left cylinder, and the second left cylinder receives the cylinder telescopic rod sent by the controller After the elongation control command, the telescopic link of the 2nd left cylinder stretches, and now the telescopic link of the 2nd left cylinder pushes up the 2nd left steel sheet baffle plate 32, when pushing the 2nd left steel sheet baffle plate 32 into place, the 2nd left steel sheet baffle plate 32 2. The front end of the left steel sheet baffle 32 is just lapped on the top of the left pillar of the previous collecting rack; at the same time, the controller sends a control command for the extension of the cylinder telescopic rod to the second right cylinder, and the second right cylinder receives the command sent by the controller. After the expansion control command of the telescopic rod of the cylinder, the telescopic rod of the second right cylinder is extended. At this time, the telescopic rod of the second right cylinder pushes up the second right steel baffle. When the second right steel baffle is pushed in place , the front end of the second right steel sheet baffle is just lapped on the top of the right pillar of the previous collecting rack; the controller sends a control command to the first left cylinder and the first right cylinder to stop the movement of the cylinder telescopic rod, the first left cylinder and the first right cylinder. After the first right cylinder receives the cylinder expansion rod stop control command sent by the controller, the first left cylinder and the first right cylinder stop moving.

In a preferred embodiment of the present invention, step S2 includes the following steps:

S21, placing the steel bar on the left guide inclined platform 15 and the right guide inclined platform to make it roll or slide;

S22, the controller judges whether the number of steel bars counted by the first counter is less than the preset first number threshold according to the number of steel bars counted by the first counter:

If the number of steel bars counted by the first counter is less than the preset first number threshold, return to step S22;

If the number of steel bars counted by the first counter is greater than or equal to the preset first number threshold, the controller sends a command to the first left cylinder to shorten the cylinder telescopic rod, and the first left cylinder receives the cylinder telescopic rod sent by the controller After shortening the control command, the telescopic rod of the 1st left cylinder shortens, and now the telescopic rod of the 1st left cylinder pulls the 1st left steel sheet baffle 31 downwards, when the 1st left steel sheet baffle 31 is pulled and the left guide ramp When 15 is β, β∈[π/6,π/3), the controller sends a control command to the first left cylinder to stop the movement of the telescopic rod of the cylinder, and the first left cylinder receives the command to stop the movement of the telescopic rod of the cylinder sent by the controller After that, the first left cylinder stops moving; the first left steel baffle and the left guide ramp 15 form a β, the second left steel baffle and the left guide ramp 15 form a β, the third left steel baffle and the left The guide inclined platform 15 is β, the A-2 left steel sheet baffle plate and the left guide inclined platform 15 are β, and the first right steel sheet baffle plate and the right guide inclined platform 15 are β, and the second right steel sheet baffle plate and the right guide inclined platform 15 are β. The right guide ramp 15 is β, the third right steel baffle plate and the right guide ramp 15 are β, and the judgment method for the A-2 right steel plate baffle and the right guide ramp 15 is β is as follows: An angle sensor is provided at the hinge point of the sheet baffle and the pillar of the collecting rack. The number of the angle sensor is equal to the number of all the steel sheet baffles. The steel sheet baffles include the left steel sheet baffle and the right steel sheet baffle. Its angle sensor calculates that when the steel sheet baffle plate and the left guide inclined platform 15 are β, the corresponding cylinder stops working.

At the same time, the controller sends a command to the first right cylinder to shorten the telescopic rod of the cylinder. After the first right cylinder receives the command to shorten the telescopic rod of the cylinder sent by the controller, the telescopic rod of the first right cylinder shortens. At this time, the first right cylinder The telescopic rod of the cylinder pulls down the first right steel baffle. When the first right steel baffle is pulled and the right guide inclined platform is β, β∈[π/6,π/3), the controller moves to its first 1. The right cylinder sends out a command to stop the movement of the telescopic rod of the cylinder. After the first right cylinder receives the command to stop the movement of the telescopic rod of the cylinder sent by the controller, the first right cylinder stops moving;

S23, the controller judges whether the number of steel bars counted by the second counter is less than the preset second number threshold according to the number of steel bars counted by the second counter:

If the number of steel bars counted by the second counter is less than the preset second number threshold, return to step S23;

If the number of steel bars counted by the second counter is greater than or equal to the preset second number threshold, the controller sends a command to the second left cylinder to shorten the cylinder telescopic rod, and the second left cylinder receives the cylinder telescopic rod sent by the controller After shortening the control command, the telescopic link of the 2nd left cylinder shortens, and now the telescopic link of the 2nd left cylinder pulls the 2nd left steel sheet baffle plate 32 downwards, when the 2nd left steel sheet baffle plate 32 is pulled and the left guide ramp When 15 is β, β∈[π/6,π/3), the controller sends a command to stop the movement of the telescopic rod of the cylinder to the second left cylinder, and the second left cylinder receives the command to stop the telescopic rod of the cylinder sent by the controller After that, the second left cylinder stops moving;

At the same time, the controller sends a control command to the second right cylinder to shorten the telescopic rod of the cylinder. After the second right cylinder receives the command to shorten the telescopic rod of the cylinder sent by the controller, the telescopic rod of the second right cylinder shortens. The telescopic rod of the cylinder pulls down the second right steel baffle. When the second right steel baffle is pulled to form a β with the right guide inclined platform, β∈[π/6,π/3), the controller moves to its first 2. The right cylinder sends out a command to stop the movement of the telescopic rod of the cylinder. After the second right cylinder receives the command to stop the movement of the telescopic rod of the cylinder sent by the controller, the second right cylinder stops moving;

...;

S2A, the controller judges whether the number of steel bars counted by the A-1th counter is less than the preset A-1th number threshold according to the number of steel bars counted by the A-1th counter:

If the number of steel bars counted by the A-1th counter is less than the preset A-1th number threshold, return to step S2A;

If the number of steel bars counted by the A-1th counter is greater than or equal to the preset A-1th number threshold, end or return to step S1. Preferably, when A is 4,

If the number of steel bars counted by the first counter is greater than or equal to the preset first number threshold, the controller sends a command to the first left cylinder to shorten the cylinder telescopic rod, and the first left cylinder receives the cylinder telescopic rod sent by the controller After shortening the control command, the telescopic rod of the 1st left cylinder shortens, and now the telescopic rod of the 1st left cylinder pulls the 1st left steel sheet baffle 31 downwards, when the 1st left steel sheet baffle 31 is pulled and the left guide ramp When 15 is β, β∈[π/6,π/3), the controller sends a control command to the first left cylinder to stop the movement of the telescopic rod of the cylinder, and the first left cylinder receives the command to stop the movement of the telescopic rod of the cylinder sent by the controller After that, the first left cylinder stops moving;

S24, the controller judges whether the number of steel bars counted by the 3rd counter is less than the preset 3rd number threshold according to the root number of the steel bars counted by the 3rd counter:

If the number of steel bars counted by the third counter is less than the preset third number threshold, return to step S24;

If the number of steel bars counted by the third counter is greater than or equal to the preset third number threshold, end or return to step S1.

Claims

A system for cost batching of a steel bar processing factory management platform, characterized in that it includes a steel bar processing device and a steel bar management platform, and M virtual work areas for steel bar processing are set on the steel bar management platform;

Sending the bill of material on the m-th steel bar processing virtual work area to the steel bar processing device, where m is a positive integer less than or equal to M;

After processing by the steel bar processing device, the remaining material of the steel bar will be counted.
The system for cost batching of steel bar processing factory management platform according to claim 1, characterized in that the cost of each virtual work area for steel bar processing is calculated according to the statistics of steel bar surplus.
The system for cost batching of steel bar processing factory management platform according to claim 1, is characterized in that, comprises the following steps:

S-1. The steel bar management platform sends a request for the remaining steel bar material to the device for counting the remaining steel bar material. After the device for counting the steel bar remaining material The material information is sent to the reinforcement management platform;

S-2. After the steel bar management platform receives the steel bar remaining material information sent by the device for counting the steel bar remaining material, the steel bar management platform calculates the cost.
A system for counting the number of steel bars, characterized in that it includes a collection frame, and the collection frame includes a left row of collection frame pillars and a right row of collection frame pillars arranged side by side along the length direction of the steel bars at intervals;

The left row of collecting rack pillars includes A collecting rack left pillars arranged at intervals from front to back;

The left chain of the A-a collection frame is installed between the left pillar of the a collection frame and the left pillar of the a+1 collection frame;

The height of the left pillar of the b collecting frame is higher than the height of the left pillar of the b+1 collecting frame;

The left pillar of the c-th collection frame is equipped with the A-c left steel plate baffle and the A-c left cylinder;

The rear part of the dth left steel sheet baffle is hinged to the top of the left pillar of the A-d collection frame, and the rear end of the dth left steel sheet baffle is hinged to the top of the A-d left cylinder expansion rod;

The right row of collecting rack pillars includes A collecting rack right pillars arranged at intervals from front to back;

The right chain of the A-a collection frame is installed between the right pillar of the a collection frame and the right pillar of the a+1 collection frame;

The height of the right pillar of the b collection shelf is higher than the height of the right pillar of the b+1 collection shelf;

The right pillar of the c-th collection frame is equipped with the A-c right steel plate baffle and the A-c right cylinder;

The rear portion of the dth right steel sheet baffle is hinged to the top of the right pillar of the A-d collection rack, while the rear end of the dth right steel sheet baffle is hinged to the top of the telescopic rod of the A-d right cylinder;

It also includes a controller, a network connection module and an A-e counter arranged on the left pillar of the e collection frame or the right pillar of the e collection frame, and the counting end of the A-e counter is connected with the counting A-e end of the controller; the network of the controller The data end is connected with the network data end of the network connection module;

The control terminal f of the controller is connected to the control terminal of the f left cylinder, and the f control terminal of the controller is connected to the control terminal of the f right cylinder;

The controller controls the action of the corresponding cylinder according to the counting information of the counter, so that the steel bar falls on the corresponding chain.
The steel bar quantity statistics system according to claim 4, is characterized in that, comprises the following steps:

S1, system initialization;

S2, according to the set parameters, control the operation of the cylinder so that the steel bars fall into the corresponding chains.