CN111922251B - A complete set of methods for optimization of steel bar cutting and automatic processing and management based on BIM - Google Patents

A complete set of methods for optimization of steel bar cutting and automatic processing and management based on BIM Download PDF

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CN111922251B
CN111922251B CN202010782483.0A CN202010782483A CN111922251B CN 111922251 B CN111922251 B CN 111922251B CN 202010782483 A CN202010782483 A CN 202010782483A CN 111922251 B CN111922251 B CN 111922251B
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steel bar
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潘伟
李智璞
李增军
张乃受
乔朝起
刘玉辉
吴优
陈富
郭炳川
杨世豪
武保华
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Cccc First Harbor Engineering Transportation Engineering Co ltd
Cccc First Navigation Bureau Southwest Engineering Co ltd
CCCC First Harbor Engineering Co Ltd
CCCC First Harbor Installation Engineering Co Ltd
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Abstract

本发明涉及基于BIM的钢筋下料优化及自动化加工与管理的成套方法。包括S1:建立钢筋BIM模型后,分析需要加工的钢筋信息,利用下料优化算法得到切断方案,并编制料仓分拣算法分配切断后的钢筋半成品的仓位,将相应的切断方案和仓位信息写入钢筋加工料单;S2:计算机将钢筋加工料单上传至云数据库,自动化加工设备读取钢筋加工料单并进行钢筋自动化切割、运输及分拣;S3:对钢筋加工过程中的各信息进行采集,并实时上传至统一管理平台,统一管理平台实时更新钢筋加工情况,并建立数字台账,以实现对钢筋加工精细化管理。本发明提高钢筋原材利用率,节省工程成本;实现钢筋加工现场精细化管理,从根源上解决钢筋加工管理粗放,统计困难的问题。

Figure 202010782483

The invention relates to a complete set of methods for optimizing, automatic processing and management of steel bar cutting based on BIM. Including S1: After establishing the steel bar BIM model, analyze the steel bar information to be processed, use the cutting optimization algorithm to obtain the cutting plan, and compile the bin sorting algorithm to allocate the storage position of the cut steel semi-finished product, and write the corresponding cutting plan and storage position information. Enter the steel bar processing bill of materials; S2: The computer uploads the steel bar processing bill of materials to the cloud database, and the automatic processing equipment reads the steel bar processing bill of materials and automatically cuts, transports and sorts the steel bars; S3: Performs various information in the steel bar processing process. Collect and upload to the unified management platform in real time. The unified management platform updates the steel bar processing status in real time, and establishes a digital ledger to realize the refined management of steel bar processing. The invention improves the utilization rate of the steel bar raw materials, saves the engineering cost, realizes the refined management of the steel bar processing site, and solves the problems of extensive steel bar processing management and difficult statistics from the root.

Figure 202010782483

Description

基于BIM的钢筋下料优化及自动化加工与管理的成套方法A complete set of methods for optimization of steel bar cutting and automatic processing and management based on BIM

技术领域technical field

本发明涉及一种建筑工程加工技术领域,特别是基于BIM的钢筋下料优化及自动化加工与管理的成套方法。The invention relates to the technical field of construction engineering processing, in particular to a complete set of methods for optimizing, automatic processing and management of steel bar cutting based on BIM.

背景技术Background technique

钢筋是建筑工程中的重要组成部分,直接影响工程成本和工期。目前国内钢筋下料加工仍然以人工手动配合简单机械为主,钢筋加工管理较为粗放,加工精度低。大多数项目钢筋结构复杂、形式多样,导致钢筋传统翻样、下料工作难度极大,常出现钢筋加工误差,导致钢筋现场绑扎的保护层难以控制等问题。在钢筋原材利用率方面,依靠传统的方式难以实现最优化的钢筋切割下料方案,钢筋原材利用率仅为95%左右。Reinforcing steel is an important part of construction projects, which directly affects the cost and duration of the project. At present, the domestic steel bar cutting processing is still mainly manual and simple machinery, the steel bar processing management is relatively extensive, and the processing accuracy is low. Most projects have complex structure and various forms of steel bars, which makes the traditional re-sampling and cutting of steel bars extremely difficult. There are often errors in steel bar processing, which makes it difficult to control the protective layer of steel bars on-site. In terms of the utilization rate of steel bar raw materials, it is difficult to realize the optimal steel bar cutting and blanking scheme by traditional methods, and the utilization rate of steel bar raw materials is only about 95%.

公开号为CN201910080024.5的中国专利文献一种基于BIM钢筋无图化加工方法提到了运用BIM软件精确绘制钢筋混凝土模型,对钢筋进行前期检查,输出BVBS数据导入BIM接口,对数据进行优化套裁处理后指导设备加工。但这一方法中存在建模功能不完善、建模效率低、无法满足精细化钢筋建模的问题,并且没有充分考虑现场多层钢筋保护层、钢筋接头形式等施工工艺细节,导致在实际工程中应用受限。The Chinese patent document with the publication number CN201910080024.5, a method based on the BIM-based non-graphic processing of steel bars, mentioned the use of BIM software to accurately draw reinforced concrete models, pre-check the steel bars, output BVBS data and import it into the BIM interface, and optimize the data. After treatment, guide the equipment to process. However, this method has the problems of imperfect modeling function, low modeling efficiency, unable to meet the refined steel modeling, and does not fully consider the construction process details such as multi-layer steel protective layer and steel joint form on site, which leads to the actual engineering application is limited.

本发明将基于BIM软件的二次插件对钢筋进行建模、自动生成下料单并上传至云数据库,自动化设备直接从云数据库获取下料单,还设置统一控制平台实时更新钢筋加工过程中各个节点的数据。本发明相对于上述专利在建立钢筋模型、自动生成最优钢筋下料方案、提高钢筋利用率、实现钢筋现场精细化管理等方面具有更大优势。The invention models the steel bar based on the secondary plug-in of the BIM software, automatically generates the blanking list and uploads it to the cloud database, the automatic equipment directly obtains the blanking list from the cloud database, and also sets a unified control platform to update the steel bar processing process in real time. node data. Compared with the above-mentioned patents, the present invention has greater advantages in establishing a steel bar model, automatically generating an optimal steel bar cutting plan, improving the steel bar utilization rate, and realizing the refined management of the steel bar on site.

发明内容SUMMARY OF THE INVENTION

针对上述问题,本发明提供基于BIM的钢筋下料优化及自动化加工与管理的成套方法,包括以下步骤:In view of the above problems, the present invention provides a complete set of methods for optimizing, automatic processing and management of steel bar cutting based on BIM, including the following steps:

S1:钢筋下料优化及料单生成S1: Rebar cutting optimization and bill of material generation

建立实际工程的钢筋BIM模型后,分析需要加工的钢筋长度及数量,利用下料优化算法得到钢筋原材利用率最高的切断方案,并编制料仓分拣算法分配切断后的钢筋半成品的仓位,将相应的切断方案和仓位信息写入钢筋加工料单;After establishing the BIM model of the steel bar of the actual project, analyze the length and quantity of the steel bar to be processed, use the cutting optimization algorithm to obtain the cutting plan with the highest utilization rate of the steel bar, and compile the bin sorting algorithm to allocate the storage position of the cut steel semi-finished product. Write the corresponding cutting plan and position information into the rebar processing bill of materials;

S2:钢筋加工设备网络通讯及自动化加工 S2: Network communication and automatic processing of steel bar processing equipment

建立计算机、云数据库、钢筋加工设备的网络通讯,计算机将上述钢筋加工料单上传至云数据库,自动化加工设备直接通过网络获取云数据库内的钢筋加工料单,并依据钢筋加工料单内的切断方案和仓位信息进行钢筋自动化切割、运输及分拣;Establish network communication between computer, cloud database, and steel bar processing equipment. The computer uploads the above steel bar processing bill of materials to the cloud database, and the automated processing equipment directly obtains the steel bar processing bill of materials in the cloud database through the network, and cuts according to the steel bar processing bill of materials. Scheme and warehouse information for automatic cutting, transportation and sorting of steel bars;

S3:钢筋加工精细化管理S3: Refined steel processing management

通过采集终端对S2中钢筋加工过程中的数据信息、钢筋原材进场及检测信息和钢筋半成品出库信息进行采集,并实时上传至统一管理平台,所述统一管理平台根据所得到的数据信息实时更新钢筋加工情况,并建立数字台账,以实现对钢筋加工精细化管理。Through the collection terminal, the data information in the steel bar processing process in S2, the steel bar raw material entry and inspection information, and the steel bar semi-finished product outbound information are collected, and uploaded to the unified management platform in real time, and the unified management platform is based on the obtained data information. Real-time update of steel bar processing and establishment of digital ledger to achieve refined management of steel bar processing.

作为优选,S3中所述数据信息包括钢筋从原材进厂、切割、弯曲、料仓存放、出厂的各个节点的钢筋实际加工进度和出入库记录信息。Preferably, the data information in S3 includes the steel bars entering the factory from the raw materials, cutting, bending, storage in the silo, the actual processing progress of the steel bars at each node from the factory, and the record information of the in and out of the warehouse.

作为优选,S3中所述采集终端包括但不限于手机终端、手持电脑、智能电视。Preferably, the collection terminals described in S3 include but are not limited to mobile phone terminals, handheld computers, and smart TVs.

作为优选,S1包括以下步骤:As preferably, S1 comprises the following steps:

S11:在BIM软件中分别基于面、线、族以及边界和自由绘制四种建模方法,并通过拾取操作自动计算每一层钢筋距离混凝土表面的实际距离,建立钢筋实际位置模型;S11: Based on the four modeling methods of surface, line, family, boundary and free drawing in BIM software, and automatically calculate the actual distance of each layer of reinforcement from the concrete surface through the picking operation, and establish the actual position model of the reinforcement;

S12:根据分层浇筑信息钢筋运用面切割和长度组合切割两种方式进行钢筋截断并添加接头方式,然后根据接头方式创建机械连接套筒;S12: According to the layered pouring information, the steel bars are cut by surface cutting and length combination cutting to cut the steel bars and add a joint method, and then create a mechanical connection sleeve according to the joint method;

S13:根据所述钢筋实际位置模型所包含的信息,分析需要加工的钢筋长度及数量,利用下料优化算法得到钢筋原材利用率最高的切断方案,并编制料仓分拣算法分配切断后的钢筋半成品的仓位,相应的切断方案和仓位信息写入钢筋加工料单。S13: According to the information contained in the actual position model of the steel bar, analyze the length and quantity of the steel bar to be processed, use the cutting optimization algorithm to obtain the cutting plan with the highest utilization rate of the steel bar, and compile a bin sorting algorithm to allocate the cut The warehouse of the semi-finished steel bar, the corresponding cutting plan and the warehouse information are written into the steel bar processing bill of materials.

作为优选,S13中步骤具体为:As preferably, the step in S13 is specifically:

读取所述钢筋实际位置模型所包含的信息,分析需要加工的钢筋长度及数量,再结合自选钢筋原材长度,综合考虑余料和措施筋,运用运筹学下料优化算法,得到钢筋原材利用率最高的切断方案;并编制料仓分拣算法分配切断后的钢筋半成品的仓位,相应的最优钢筋切断方案和仓位信息写入钢筋加工料单。Read the information contained in the actual position model of the steel bar, analyze the length and quantity of the steel bar to be processed, and then combine the length of the steel bar raw material selected by yourself, comprehensively consider the remaining material and the measure bar, and use the operation research blanking optimization algorithm to obtain the steel bar raw material. The cutting plan with the highest utilization rate; and the silo sorting algorithm is compiled to allocate the warehouse of the semi-finished steel bar after cutting, and the corresponding optimal steel cutting plan and warehouse information are written into the steel bar processing bill of materials.

作为优选,所述钢筋实际位置模型的信息包括钢筋的长度、规格、形状、保护层和接头形式。Preferably, the information of the actual position model of the reinforcing bar includes the length, specification, shape, protective layer and joint form of the reinforcing bar.

作为优选,钢筋加工料单内容包括但不限于钢筋切割长度及数量、形状、接头套丝加工形式、加工后的指定料仓。Preferably, the content of the rebar processing bill of materials includes, but is not limited to, the cutting length and quantity of the rebar, the shape, the processing form of the joint threading, and the designated bin after processing.

作为优选,本发明应用于自动化加工设备,所述自动化加工设备包括钢筋切割设备、运输线、翻板装置和料仓,其特征在于,S2包括以下步骤:Preferably, the present invention is applied to automatic processing equipment, and the automatic processing equipment includes steel bar cutting equipment, transportation lines, flap devices and silos, and is characterized in that, S2 includes the following steps:

一出单计算机将上述钢筋加工料单上传至云数据库,自动化加工设备直接通过网络获取云数据库内的钢筋加工料单,设备内置的PLC解读钢筋加工料单内钢筋切割和分拣的信息,自动化加工设备对钢筋进行自动化切割,并通过所述运输线和所述翻板装置进入指定的所述料仓。Once the ordering computer uploads the above steel bar processing bill of materials to the cloud database, the automated processing equipment directly obtains the steel bar processing bill of materials in the cloud database through the network, and the built-in PLC of the device interprets the steel bar cutting and sorting information in the steel bar processing bill of materials. The processing equipment automatically cuts the steel bars and enters the designated silos through the conveying line and the flap device.

作为优选,所述S1中建立模型时还会考虑将钢筋弯钩长度自动计算为施工规范要求中允许的最小长度。Preferably, when the model is established in S1, the length of the steel bar hook is automatically calculated as the minimum length allowed in the requirements of the construction specification.

作为优选,所述S1中建立钢筋实际位置模型时还通过空间解析算法来识别钢筋的圆弧面和不规则形状。Preferably, when the actual position model of the steel bar is established in S1, the circular arc surface and the irregular shape of the steel bar are also identified through a spatial analysis algorithm.

与现有技术相比,本发明的基于BIM的钢筋下料优化及自动化加工与管理的成套方法具有以下特点和优点:Compared with the prior art, the BIM-based method for optimizing, automatic processing and management of steel bar blanking of the present invention has the following features and advantages:

(1)能够根据加工需求加工不同长度规格的钢筋,由软件自动生成加工数据,并且自动导入加工数据到机器中,无需人工设置。在钢筋加工过程中,无需人工操作,而且针对不同长度的钢筋进行了自动的料仓排布,极大地增加了自动化程度,提升了工作效率,减轻了工人负担。(1) It can process steel bars of different lengths and specifications according to the processing requirements, the processing data is automatically generated by the software, and the processing data is automatically imported into the machine without manual setting. In the process of steel bar processing, no manual operation is required, and automatic silo arrangement is carried out for steel bars of different lengths, which greatly increases the degree of automation, improves work efficiency, and reduces the burden on workers.

(2)从工程建设实际出发,在钢筋模型方面依托BIM软件二次开发建模快捷插件及细节处理功能,学习操作简便,使得最终钢筋加工料表信息与施工现场保持一致,可直接用于现场施工。(2) Starting from the actual construction of the project, relying on the secondary development of the BIM software for the reinforcement model, the modeling shortcut plug-in and the detail processing function are easy to learn and operate, so that the final reinforcement material table information is consistent with the construction site, which can be directly used on site construction.

(3)通过钢筋下料优化算法降低钢筋原材损耗,提高钢筋利用率,节省工程成本。(3) Reduce the loss of steel raw materials through the optimization algorithm of steel bar cutting, improve the utilization rate of steel bars, and save engineering costs.

(4)钢筋下料信息直接与自动化钢筋加工设备通讯,免去了繁琐的录入操作以及人工影响,提高了加工效率,系统落地性更强。(4) The steel bar cutting information is directly communicated with the automatic steel bar processing equipment, which eliminates the tedious input operation and manual influence, improves the processing efficiency, and makes the system more practical.

(5)钢筋加工统一管理平台根据钢筋实际加工进度及出入库记录情况实时更新料仓信息,建立数字台账,实现钢筋加工现场精细化管理,从根源上解决钢筋摆放杂乱,统计困难的问题。(5) The unified management platform for steel bar processing updates the silo information in real time according to the actual processing progress of steel bars and the records of in and out of the warehouse, establishes a digital ledger, realizes the refined management of the steel bar processing site, and solves the problems of disorderly placement of steel bars and difficult statistics from the root cause. .

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are For some embodiments of the present invention, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.

图1是基于BIM的钢筋下料优化及自动化加工与管理的成套方法的流程图;Figure 1 is a flow chart of a complete set of methods for BIM-based reinforcement blanking optimization and automated processing and management;

图2是钢筋加工料单生成的流程图;Fig. 2 is the flow chart of the generation of bill of materials for steel processing;

图3是自动加工设备的示意图;Fig. 3 is the schematic diagram of automatic processing equipment;

图4是自动加工设备的俯视图Figure 4 is a top view of the automatic processing equipment

图5是图4所示的装置的B-B向剖视图的工作状态一;Fig. 5 is the working state one of the B-B sectional view of the device shown in Fig. 4;

图6是图4所示的装置的B-B向剖视图的工作状态二;Fig. 6 is the working state 2 of the B-B sectional view of the device shown in Fig. 4;

图7是剪切线的结构示意图;Fig. 7 is the structural representation of shear line;

图8是图4所示的装置的A-A向剖视图;Fig. 8 is the A-A sectional view of the device shown in Fig. 4;

图9是图4所示的装置的C-C向视图。FIG. 9 is a C-C view of the device shown in FIG. 4 .

以上图中:In the picture above:

1、进料平台;2、剪切主机;3、剪切线;4、料仓;1. Feeding platform; 2. Shearing host; 3. Shearing line; 4. Silo;

41、立柱;42、翻板;43、翻板气缸;44、接料板;41, column; 42, flap; 43, flap cylinder; 44, feed plate;

5、输送线;51、输送线机架;52、输送线滚轮;53、输送线挡板;5. Conveying line; 51. Conveying line frame; 52. Conveying line roller; 53. Conveying line baffle;

522、第一动力结构;531、输送线气缸;532、第二动力机构;522, the first power structure; 531, the conveying line cylinder; 532, the second power mechanism;

533、连接板;54、推板;541、推板动力机构;55、滑板;533, connecting plate; 54, push plate; 541, push plate power mechanism; 55, skateboard;

6、原材料放置装置;61、储料钩;7、控制台。6. Raw material placement device; 61. Material storage hook; 7. Console.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.

在本发明的描述中,需要说明的是,术语“内”、“外”、“上”、“下”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the orientations or positional relationships indicated by the terms "inside", "outside", "upper", "lower", "front", "rear", etc. are based on those shown in the accompanying drawings. The orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

如图1所示本实施例提出基于BIM的钢筋下料优化及自动化加工与管理的成套方法,包括以下步骤:As shown in Figure 1, this embodiment proposes a complete set of methods for BIM-based reinforcement blanking optimization and automated processing and management, including the following steps:

S1:钢筋下料优化及料单生成S1: Rebar cutting optimization and bill of material generation

建立实际工程的钢筋BIM模型后,分析需要加工的钢筋长度及数量等,利用下料优化算法得到钢筋原材利用率最高的切断方案,并编制料仓分拣算法分配切断后的钢筋半成品的仓位,将相应的切断方案和仓位等信息写入钢筋加工料单。After establishing the BIM model of the steel bar of the actual project, analyze the length and quantity of the steel bar to be processed, use the cutting optimization algorithm to obtain the cutting plan with the highest utilization rate of the steel bar, and compile the bin sorting algorithm to assign the storage position of the cut steel semi-finished product. , and write the corresponding cutting plan and storage location into the rebar processing bill of materials.

S1步骤具体包括:Step S1 specifically includes:

S11:基于BIM软件的二次开发插件所提供的分别基于面、基于线、基于族、基于边界和自由绘制等四种建模方式进行建模,同时,通过拾取操作自动计算每一层钢筋距离混凝土表面的实际距离优化保护层设置,并根据多层钢筋相对位置关系,建立钢筋实际位置模型。所述钢筋实际位置模型的信息包括钢筋的位置、规格、形状、保护层以及接头形式,以本建模方法建立的钢筋实际位置模型更加准确,便于后续的处理。本实施例中的BIM软件优选为Revit软件。S11: The secondary development plug-in based on BIM software provides four modeling methods: surface-based, line-based, family-based, boundary-based and free-drawing. At the same time, the distance of each layer of reinforcement is automatically calculated by picking operations. The actual distance of the concrete surface optimizes the setting of the protective layer, and establishes the actual position model of the reinforcement according to the relative position relationship of the multi-layer reinforcement. The information of the actual position model of the steel bar includes the position, specification, shape, protective layer and joint form of the steel bar, and the actual position model of the steel bar established by this modeling method is more accurate, which is convenient for subsequent processing. The BIM software in this embodiment is preferably Revit software.

S12:基于BIM软件的二次开发插件还可以根据分层浇筑等施工情况信息对长钢筋进行截断、添加接头方式并自动创建机械连接套筒,截断方法分为根据面切割和根据长度组合切割两种方式。S12: The secondary development plug-in based on BIM software can also truncate long steel bars according to construction situation information such as layered pouring, add joint methods and automatically create mechanical connection sleeves. The truncation methods are divided into two types: cutting according to surface and cutting according to length combination. a way.

上述所提到的二次开发插件中内置了识别圆弧面、不规则形状的空间解析算法,可自动实现复杂表面的钢筋创建。同时还内置相关施工规范要求,建立的钢筋长度自动计算为规范允许的最小长度。该内置符合实际应用中的钢筋施工要求,由此得到的建模结果更贴合实际,可以直接用于实际生产当中,提高了本方法的实用性。The above-mentioned secondary development plug-in has a built-in spatial analysis algorithm for identifying arc surfaces and irregular shapes, which can automatically realize the creation of steel bars on complex surfaces. At the same time, the relevant construction specification requirements are also built in, and the established steel bar length is automatically calculated as the minimum length allowed by the specification. The built-in conforms to the steel bar construction requirements in practical applications, and the obtained modeling results are more realistic and can be directly used in actual production, which improves the practicability of the method.

S13:读取所述钢筋实际位置模型所包含的信息,分析需要加工的钢筋长度及数量等,再结合自选钢筋原材长度、余料利用和调整措施筋,运用运筹学下料优化算法,得到钢筋原材利用率最高的切断方案;并编制料仓分拣算法分配切断后的钢筋半成品的仓位,相应的切断方案和仓位信息写入钢筋加工料单。S13: Read the information contained in the actual position model of the steel bar, analyze the length and quantity of the steel bar to be processed, and then combine the length of the steel bar raw material selected by yourself, the utilization of the remaining material and the adjustment measures, and use the operation research blanking optimization algorithm to obtain The cutting plan with the highest utilization rate of steel raw materials; and the silo sorting algorithm is prepared to allocate the storage of semi-finished steel bars after cutting, and the corresponding cutting plan and storage information are written into the steel processing bill of materials.

如图2所示,读取所述钢筋实际位置模型所包含的信息,分析需要加工的钢筋长度及数量,再结合自选钢筋原材长度、综合考虑余料和措施筋,运用运筹学下料优化算法,得到钢筋原材利用率最高的切断方案;并编制料仓分拣算法分配切断后的钢筋半成品的仓位,相应的切断方案和仓位信息写入钢筋加工料单。As shown in Figure 2, read the information contained in the actual position model of the steel bar, analyze the length and quantity of the steel bar to be processed, and then combine the length of the steel bar raw material selected by yourself, comprehensively consider the remaining material and the measure bar, and use the operation research to optimize the blanking. Algorithms are used to obtain the cutting plan with the highest utilization rate of rebar raw materials; and a bin sorting algorithm is compiled to allocate the bins of semi-finished steel bars after cutting, and the corresponding cutting plan and bin information are written into the rebar processing bill of materials.

随后根据得到的最优的钢筋下料方案得到钢筋加工料单,钢筋加工料单包括但不限于钢筋规格、切割长度、数量、接头套丝加工形式、加工后的指定料仓等信息。根据料单信息可进一步实现钢筋工程量统计、加工动作统计、按分区筛选等功能。Then, according to the obtained optimal rebar cutting plan, a rebar processing bill of materials is obtained. The rebar processing bill of materials includes, but is not limited to, rebar specifications, cutting lengths, quantities, joint threading processing forms, and designated silos after processing. According to the bill of material information, it can further realize the functions of rebar engineering quantity statistics, processing action statistics, and filtering by partition.

经过S13中的算法优化,钢筋的综合出材率得到了提升,以江西信江航电枢纽项目为例,通过采用本方法实现最优的原料下料切割方案,使得钢筋综合出材率提升至99%以上。Through the optimization of the algorithm in S13, the comprehensive yield of steel bars has been improved. Taking the Jiangxi Xinjiang Navigation and Power Project as an example, this method is used to realize the optimal cutting plan for raw materials, so that the comprehensive yield of steel bars is increased to 99%. %above.

S2:钢筋加工设备网络通讯及自动化加工 S2: Network communication and automatic processing of steel bar processing equipment

建立计算机、云数据库、钢筋加工设备的网络通讯,计算机将上述钢筋加工料单上传至云数据库,自动化加工设备直接通过网络获取云数据库内的钢筋加工料单,并依据钢筋加工料单内的切断方案和仓位信息进行钢筋自动化切割、运输及分拣;Establish network communication between computer, cloud database, and steel bar processing equipment. The computer uploads the above steel bar processing bill of materials to the cloud database, and the automated processing equipment directly obtains the steel bar processing bill of materials in the cloud database through the network, and cuts according to the steel bar processing bill of materials. Scheme and warehouse information for automatic cutting, transportation and sorting of steel bars;

本发明应用于自动化加工设备,自动化加工设备包括钢筋切割设备、运输线、翻板装置和料仓,其特征在于,S2包括以下步骤:The present invention is applied to automatic processing equipment, and the automatic processing equipment includes steel bar cutting equipment, transportation lines, flap devices and silos, and is characterized in that, S2 includes the following steps:

出单计算机将上述钢筋加工料单上传至云数据库,自动化加工设备直接通过网络获取云数据库内的钢筋加工料单,设备的PLC上位机解读钢筋加工料单内钢筋切割和分拣的信息,自动化加工设备对钢筋进行自动化切割,然后通过传动辊运输线和翻板装置进入指定的料仓,实现钢筋自动化分拣。The order issuing computer uploads the above-mentioned steel bar processing bill of materials to the cloud database, and the automated processing equipment directly obtains the steel bar processing bill of materials in the cloud database through the network. The processing equipment automatically cuts the steel bar, and then enters the designated silo through the transmission roller conveyor line and the flap device to realize the automatic sorting of the steel bar.

本步骤中实现了自动化加工设备自动获取钢筋加工料单并进行加工操作,保障了钢筋加工质量并减少人为操作步骤。In this step, the automatic processing equipment automatically obtains the steel bar processing bill of materials and performs processing operations, which ensures the steel bar processing quality and reduces manual operation steps.

除此之外还可以根据实际情况分别提供电子料单和手工料单,采用自动化设备和传统手工加工的科学组合方式提升钢筋加工的工作效率。In addition, electronic bills of materials and manual bills of materials can be provided according to the actual situation, and the scientific combination of automatic equipment and traditional manual processing can improve the work efficiency of steel bar processing.

S3:钢筋加工精细化管理S3: Refined steel processing management

通过采集终端对S2中钢筋加工过程中的数据信息、钢筋原材进场及检测信息和钢筋半成品出库信息等进行采集,并实时上传至统一管理平台,所述统一管理平台根据所得到的数据信息实时更新钢筋加工情况,并建立数字台账,以实现对钢筋加工精细化管理。Through the collection terminal, the data information in the steel bar processing process in S2, the steel bar raw material entering and testing information, and the steel bar semi-finished product delivery information, etc. are collected, and uploaded to the unified management platform in real time, and the unified management platform is based on the obtained data. The information updates the steel bar processing situation in real time, and establishes a digital ledger to realize the refined management of the steel bar processing.

S3中所述数据信息包括钢筋从原材进厂、切割、弯曲、料仓存放、出厂的各个节点的钢筋实际加工进度和出入库记录信息。The data information in S3 includes the steel bar entering the factory from the raw material, cutting, bending, storage in the silo, the actual processing progress of the steel bar at each node of the factory, and the record information of the in and out of the warehouse.

S3中所述采集终端包括但不限于手机终端、手持电脑、智能电视。The collection terminals described in S3 include but are not limited to mobile phone terminals, handheld computers, and smart TVs.

本方法通过将各数据上传至统一管理平台,通过统一管理平台建立数字台账,对各节点的工作状况,各个节点钢筋的使用、加工、剩余状况以及料仓的使用、剩余等信息进行系统统计并实时更新,方便对自动化生产过程中的各个节点的各个数据信息进行了解并及时进行调整,实现对钢筋加工现场的精细化管理,可以充分地考虑到钢筋加工过程中的细节问题,对现场情况进行实时的调整,由于本方法实现了从原材进厂、加工到出厂的全过程自动化生产管理,从根源上解决了钢筋摆放杂乱、统计困难的问题。In this method, the data is uploaded to the unified management platform, and a digital ledger is established through the unified management platform, and the working status of each node, the use, processing, and remaining status of steel bars at each node, as well as the use and remaining of the silo, are systematically counted. And real-time update, it is convenient to understand the various data information of each node in the automatic production process and adjust it in time, realize the refined management of the steel bar processing site, and fully consider the details in the steel bar processing process. Real-time adjustment is carried out, because this method realizes the whole process of automatic production management from raw materials entering the factory, processing to leaving the factory, and solves the problems of disorderly placement of steel bars and difficult statistics from the root cause.

本步骤是提高钢筋利用率、实现钢筋现场精细化管理的关键一步,用户可以通过统一管理平台对钢筋加工过程中各个节点的数据进行实时查询,及时根据数据情况对现场钢筋管理进行调控。This step is a key step to improve the utilization rate of steel bars and realize the refined management of steel bars on-site. Users can query the data of each node in the steel bar processing process in real time through the unified management platform, and adjust the on-site steel bar management according to the data in time.

本实施例还提出了一种基于BIM的钢筋加工设备,应用上述基于BIM的钢筋下料优化及自动化加工与管理的成套方法,包括一主控设备、一数控机床和一管理平台:This embodiment also proposes a BIM-based steel bar processing equipment, which applies the above-mentioned BIM-based steel bar blanking optimization and automated processing and management methods, including a main control device, a CNC machine tool, and a management platform:

所述主控设备、所述数控机床和所述管理平台之间通过数据传输设备连接;The main control device, the CNC machine tool and the management platform are connected through a data transmission device;

所述主控设备包括一钢筋建模模块、一生成下料单模块和一发送下料单模块,所述主控设备用于建立钢筋实际位置模型,生成钢筋加工料单并输出至数控机床;The main control device includes a steel bar modeling module, a generating blanking list module and a sending blanking list module, and the master control device is used to establish a model of the actual position of the steel bar, generate a steel bar processing material list and output it to the CNC machine tool;

所述数控机床包括一下料单接收模块和一自动化加工设备,所述料单接收模块与所述自动化加工设备电性连接;The numerical control machine tool includes a material list receiving module and an automatic processing equipment, and the material list receiving module is electrically connected with the automatic processing equipment;

所述下料单接收模块用于接收所述发送下料单模块下发的钢筋加工料单并输出至自动化加工设备;The blanking list receiving module is used for receiving the steel bar processing material list issued by the sending blanking list module and outputting it to the automatic processing equipment;

所述自动化加工设备依据所接收到的钢筋加工料单对钢筋进行加工;The automatic processing equipment processes the steel bar according to the received steel bar processing material list;

所述管理平台接收钢筋加工过程中的钢筋从原材进厂、切割、弯曲、料仓存放、出厂的各个节点的钢筋实际加工进度和出入库记录信息,并建立数字台账,实现对钢筋加工现场的管理。The management platform receives the actual processing progress and warehouse record information of the steel bars from the raw materials entering the factory, cutting, bending, storage in the silo, and leaving the factory during the steel bar processing process, and establishes a digital ledger to realize the steel bar processing. On-site management.

如图3-9所示,上述的自动化加工设备包括进料平台1、剪切主机2、剪切线3和控制台7,进料平台1的一侧固定装配有原材料放置装置6,进料平台1的另一侧与剪切主机2对齐连接,剪切主机2的另一侧安装剪切线3,剪切线3的两侧设置有料仓4;控制台7与各动作部件电性连接,根据内部设定程序,驱动各部件动作。本发明还包括两条输送线,两条输送线分设与剪切线与料仓之间,输送线承担输送和定位翻卸的功能。As shown in Figures 3-9, the above-mentioned automatic processing equipment includes a feeding platform 1, a shearing host 2, a shearing line 3 and a control console 7. One side of the feeding platform 1 is fixedly equipped with a raw material placing device 6. The other side of the platform 1 is aligned and connected with the shearing host 2, the other side of the shearing host 2 is equipped with a shearing line 3, and the two sides of the shearing line 3 are provided with a silo 4; the console 7 is electrically connected with each action component , according to the internal setting program, drive each component to act. The invention also includes two conveying lines, the two conveying lines are respectively arranged between the shearing line and the silo, and the conveying lines undertake the functions of conveying and positioning and turning over.

剪切线2包括剪切线机架,剪切线机架上均匀装配了剪切线滚轮和剪切线挡板,剪切线3的尾部安装有电机经链条带动滚轮,从而达到钢筋在剪切线上运输的目的,剪切线挡板的下方安装有剪切线气缸,气缸将挡板顶起可以实现在剪切线上的定位和翻卸。剪切线机架的尾部安装有气缸可以带动剪切线机架前后移动,从而带动挡板移动对钢筋进行剪切定位。The shearing line 2 includes a shearing line frame, which is evenly equipped with a shearing line roller and a shearing line baffle, and a motor is installed at the tail of the shearing line 3 to drive the roller through the chain, so as to achieve the steel bar in the shearing process. For the purpose of transportation on the cutting line, a cutting line cylinder is installed under the cutting line baffle, and the cylinder can lift the baffle to realize the positioning and turning over on the cutting line. A cylinder is installed at the tail of the shearing line rack, which can drive the shearing line rack to move back and forth, thereby driving the baffle plate to move to cut and position the steel bars.

料仓4安装在输送线的外侧,料仓包括多个互相平行等距设置的料架,料架包括四个立柱41、三个接料板44、两个翻板42、两个翻板气缸43,四个立柱41从内至外平行等间距安装,且高度依次递减,以最高的立柱为第一立柱,其他3个立柱按照高度依次为第二立柱、第三立柱、第四立柱,第一立柱靠近输送线5的一侧固定有接料板44,第一个翻板的尾部铰接在第二立柱的上部,第二个翻板的尾部铰接在第三立柱的上部,两个翻板气缸43分别安装在翻板42尾部铰接的立柱41的内部且与翻板42的尾部连接,从而形成了三级料仓,增加了钢筋储存的种类。The silo 4 is installed on the outer side of the conveying line, and the silo includes a plurality of material racks arranged in parallel and equidistant to each other. 43. The four uprights 41 are installed in parallel and equidistant from the inside to the outside, and the heights decrease in turn. The highest upright is the first upright, and the other three uprights are the second upright, the third upright, the fourth upright, and the third upright by their height. A feeder plate 44 is fixed on the side of a column close to the conveying line 5, the tail of the first flap is hinged to the upper part of the second column, the tail of the second flap is hinged to the upper part of the third column, and the two flaps The cylinders 43 are respectively installed in the interior of the hinged column 41 at the tail of the flap 42 and connected with the tail of the flap 42, thereby forming a three-stage silo, which increases the types of steel bar storage.

输送线5的主体设置为输送线机架51,输送线机架51的上方间隔装配有若干个输送线滚轮52和输送线挡板53,若干个输送线滚轮52通过链条连接,链条的后端装配有第一动力机构522,第一动力机构优选为电机,电机经链条调动输送线滚轮52转动,从而带动输送线5上的钢筋运动;输送线挡板53的下方均匀安装有输送线气缸531,输送线气缸531的伸缩端与输送线挡板53连接,输送线气缸531固定在连接板533上,连接板533与第二动力机构532连接,第二动力机构532经连接板533驱动输送线气缸531在水平方向上作直线往复运动,输送线挡板53在输送线气缸531的驱动下在竖直方向上作直线往复运动,输送线挡板53设置为内高外低结构,与钢筋的输送轨迹相配合,便于钢筋的输送。本实施例中,第一动力机构522和第二动力机构532均优选为电机,The main body of the conveying line 5 is set as a conveying line frame 51, a plurality of conveying line rollers 52 and a conveying line baffle 53 are installed at intervals above the conveying line frame 51, and several conveying line rollers 52 are connected by a chain, and the rear end of the chain Equipped with a first power mechanism 522, the first power mechanism is preferably a motor, and the motor rotates the conveyor line roller 52 through the chain, thereby driving the steel bars on the conveyor line 5 to move; the conveyor line baffle 53 is evenly installed below the conveyor line cylinder 531 , the telescopic end of the conveying line cylinder 531 is connected to the conveying line baffle 53, the conveying line cylinder 531 is fixed on the connecting plate 533, the connecting plate 533 is connected with the second power mechanism 532, and the second power mechanism 532 drives the conveying line through the connecting plate 533 The cylinder 531 reciprocates in a straight line in the horizontal direction, and the conveyor line baffle 53 reciprocates in a vertical direction under the driving of the conveyor line cylinder 531. The conveying track is matched to facilitate the conveying of steel bars. In this embodiment, both the first power mechanism 522 and the second power mechanism 532 are preferably motors,

输送线5的靠近剪切线2的一侧连接有推板54,推板54的下部设置有推板动力机构541,推板动力机构541驱动推板54绕连接点转动,便于钢筋从剪切线2上平稳准确的翻卸至输送线5;输送线5的靠近料仓4的一侧设置有滑板55,滑板55的设置为靠近输送线5的一侧略高于远离输送线5的一侧,滑板55远离输送线5的一侧与料仓4的接料板44相配合,便于钢筋从输送线5上翻卸至料仓4。The side of the conveyor line 5 close to the shear line 2 is connected with a push plate 54, and the lower part of the push plate 54 is provided with a push plate power mechanism 541. The push plate power mechanism 541 drives the push plate 54 to rotate around the connection point, so as to facilitate the cutting The line 2 is smoothly and accurately turned over to the conveying line 5; the side of the conveying line 5 close to the silo 4 is provided with a slide plate 55, and the side of the slide plate 55 is set so that the side close to the conveying line 5 is slightly higher than the one farther away from the conveying line 5. The side of the sliding plate 55 away from the conveying line 5 is matched with the material receiving plate 44 of the silo 4 , so that the steel bars can be turned over from the conveying line 5 to the silo 4 .

原材料放置装置、送料平台和剪切主机的结构示意图,原材料放置装置上安装有传送机构,使得钢筋可以在原材料放置装置上从右至左运动,原材料放置装置6的左侧安装有储料钩61,储料钩61可以绕连接点动作,将移动到左侧的钢筋经过储料钩61到达送料平台1;进料平台1上设置有滚轮,便于钢筋在其上移动。The schematic diagram of the structure of the raw material placing device, the feeding platform and the shearing host. The raw material placing device is equipped with a conveying mechanism, so that the steel bars can move from right to left on the raw material placing device. The left side of the raw material placing device 6 is installed with a material storage hook 61 , the storage hook 61 can move around the connection point, and the steel bar moved to the left will reach the feeding platform 1 through the storage hook 61;

下料单接收模块用于接收所述发送下料单模块下发的钢筋加工料单并输出至自动化加工设备的控制台7,控制台7根据所得到钢筋加工过程中,剪切线、输送线以及相对应的料仓的动作数据情况,对自动化加工设备的各个部件进行驱动,从而实现钢筋的运输、剪切、翻卸和自动分仓,实现钢筋加工的自动化。The blanking list receiving module is used to receive the steel bar processing list issued by the sending blanking list module and output it to the console 7 of the automatic processing equipment. As well as the action data of the corresponding silo, each component of the automatic processing equipment is driven, so as to realize the transportation, shearing, overturning and automatic binning of steel bars, and realize the automation of steel bar processing.

具体而言,钢筋放置在原材料放置装置上,将钢筋经由储物钩61钩落到送料平台上,送料平台搭 至剪切线上,钢筋在剪切线带动下向前运动,待到设定长度后驱动剪切板上相应的挡板上移,挡住钢筋的前进,实现钢筋的定位,随后控制台驱动剪切主机对钢筋进行切割,切割完成后,控制台驱动剪切线下方的气缸,将其上的钢筋顶到两侧,输送线开始工作,根据设定将钢筋运输到对应的储料仓,控制出料仓的开口打开,输送线5下的输送线挡板53上移,使钢筋进入对应的料仓,同时,剪切线继续对后续钢筋进行剪切。Specifically, the steel bar is placed on the raw material placement device, the steel bar is hooked onto the feeding platform through the storage hook 61, the feeding platform is placed on the shearing line, and the steel bar is moved forward by the shearing line. After the length, the corresponding baffle plate on the shearing board is driven to move up to block the advancement of the steel bar and realize the positioning of the steel bar. Then the console drives the shearing host to cut the steel bar. After the cutting is completed, the console drives the cylinder below the cutting line. Push the steel bars on it to both sides, the conveying line starts to work, the steel bars are transported to the corresponding storage bins according to the setting, the opening of the discharging bin is controlled to open, and the conveying line baffle 53 under the conveying line 5 is moved up, so that the The steel bar enters the corresponding silo, and at the same time, the shear line continues to cut the subsequent steel bar.

在钢筋加工过程中,对钢筋的加工完成情况实时返回至云端数据库,使统一管理平台对所建立的数字台账进行更新,便于后续工作的及时调整。In the process of steel bar processing, the completion of steel bar processing is returned to the cloud database in real time, so that the unified management platform can update the established digital ledger, which is convenient for timely adjustment of follow-up work.

以上所述,仅是本发明专利的较佳实施例而已,并非是对本发明专利作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例应用于其它领域,但是凡是未脱离本发明专利技术方案内容,依据本发明专利的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明专利技术方案的保护范围。The above is only a preferred embodiment of the patent of the present invention, and is not intended to limit the patent of the present invention in other forms. Any person skilled in the art may use the technical content disclosed above to change or remodel to equivalent changes. The equivalent embodiments are applied in other fields, but any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the patent of the present invention without departing from the content of the technical solution of the patent of the present invention still belong to the technical solution of the patent of the present invention scope of protection.

Claims (9)

1. A set of method for optimizing, automatically processing and managing steel bar blanking based on BIM is characterized by comprising the following steps:
s1 reinforcing steel bar blanking optimization and material list generation
After a steel bar BIM model of actual engineering is established, the length and the number of steel bars to be processed are analyzed, a cutting scheme with the highest utilization rate of raw steel bars is obtained by utilizing a blanking optimization algorithm, bin positions of cut steel bar semi-finished products are distributed by a bin sorting algorithm, and corresponding cutting schemes and bin position information are written into a steel bar processing material sheet;
s11: respectively drawing four modeling methods in BIM software based on a surface, a line, a family and a boundary and freely, automatically calculating the actual distance between each layer of steel bars and the surface of concrete through picking-up operation, and establishing a steel bar actual position model;
s12: cutting off the steel bars and adding a joint mode according to the layered casting information steel bars by using a surface cutting mode and a length combination cutting mode, and then creating a mechanical connecting sleeve according to the joint mode;
s13: analyzing the length and the number of the steel bars to be processed according to the information contained in the actual position model of the steel bars, obtaining a cutting scheme with the highest utilization rate of raw materials of the steel bars by utilizing a blanking optimization algorithm, compiling a bin of a semi-finished steel bar product after cutting by a bin sorting algorithm, and writing the corresponding cutting scheme and bin information into a steel bar processing material list;
s2: network communication and automatic processing of reinforcing steel bar processing equipment
Establishing network communication among a computer, a cloud database and reinforcing steel bar processing equipment, uploading the reinforcing steel bar processing material list to the cloud database by the computer, directly obtaining the reinforcing steel bar processing material list in the cloud database by the automatic processing equipment through a network, and automatically cutting, transporting and sorting the reinforcing steel bars according to a cutting scheme and bin information in the reinforcing steel bar processing material list;
s3: refined management of steel bar processing
Data information, raw steel bar material entering and detecting information and semi-finished steel bar product ex-warehouse information in the steel bar processing process in the S2 are acquired through an acquisition terminal and uploaded to a unified management platform in real time, the unified management platform updates the steel bar processing condition in real time according to the acquired data information and establishes a digital account so as to realize fine management of steel bar processing.
2. The BIM-based steel bar blanking optimization and automation processing and management set method of claim 1, wherein the data information in S3 includes the actual processing progress and warehousing record information of steel bars from each node of raw material entering factory, cutting, bending, storage in bin, leaving factory.
3. The BIM-based complete set of steel bar blanking optimization and automatic processing and management method of claim 2, wherein the collection terminal in S3 includes but is not limited to a mobile phone terminal, a handheld computer, and a smart television.
4. The BIM-based complete set of method for steel bar blanking optimization and automatic processing and management as claimed in claim 1, wherein the step of S13 is specifically as follows:
reading information contained in the actual position model of the steel bar, analyzing the length and the number of the steel bar to be processed, combining the length of the selected raw material of the steel bar, comprehensively considering excess materials and measure bars, and obtaining a cutting scheme with the highest utilization rate of the raw material of the steel bar by applying an operation research blanking optimization algorithm; and compiling a bin sorting algorithm to distribute bin positions of the cut steel bar semi-finished products, and writing a corresponding optimal steel bar cutting scheme and bin position information into a steel bar processing bill of material.
5. The BIM-based steel bar blanking optimization and automation processing and management set method according to claim 1, wherein the information of the steel bar actual position model includes length, specification, shape, protection layer and joint form of the steel bar.
6. The BIM-based steel bar blanking optimization and automation processing and management set method of claim 4, wherein the steel bar processing material list content includes but is not limited to steel bar cutting length and quantity, shape, connector threading form, designated bin after processing.
7. The BIM-based steel bar blanking optimization and automatic processing and management complete set method of claim 1, which is applied to automatic processing equipment, wherein the automatic processing equipment comprises a steel bar cutting device, a transportation line, a plate turnover device and a storage bin, and the method is characterized in that S2 comprises the following steps:
a single computer uploads the reinforcing steel bar processing material list to a cloud database, automatic processing equipment directly obtains the reinforcing steel bar processing material list in the cloud database through a network, a PLC (programmable logic controller) arranged in the equipment reads information of cutting and sorting of reinforcing steel bars in the reinforcing steel bar processing material list, the automatic processing equipment automatically cuts the reinforcing steel bars, and the reinforcing steel bars enter the designated stock bin through the conveying line and the plate turnover device.
8. The BIM-based steel bar blanking optimization and automation processing and management complete set method according to any one of claims 1 to 7, wherein the building of the model in S1 further considers the automatic calculation of the steel bar hook length as the minimum length allowed in the construction specification requirement.
9. The BIM-based steel bar blanking optimization and automation processing and management complete set method of claim 8, wherein the actual position model of the steel bars is established in S1, and the arc surfaces and irregular shapes of the steel bars are identified through a spatial analysis algorithm.
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