CN207115156U - A kind of long-range energy consumption monitoring system of concrete mixing plant - Google Patents

A kind of long-range energy consumption monitoring system of concrete mixing plant Download PDF

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Publication number
CN207115156U
CN207115156U CN201720403118.8U CN201720403118U CN207115156U CN 207115156 U CN207115156 U CN 207115156U CN 201720403118 U CN201720403118 U CN 201720403118U CN 207115156 U CN207115156 U CN 207115156U
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Prior art keywords
mixing plant
module
monitoring
concrete mixing
energy consumption
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CN201720403118.8U
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王成续
刘澍宏
邹明
付玲花
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Shantui Janeoo Machinery Co Ltd
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Shantui Janeoo Machinery Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02DCLIMATE CHANGE MITIGATION TECHNOLOGIES IN INFORMATION AND COMMUNICATION TECHNOLOGIES [ICT], I.E. INFORMATION AND COMMUNICATION TECHNOLOGIES AIMING AT THE REDUCTION OF THEIR OWN ENERGY USE
    • Y02D30/00Reducing energy consumption in communication networks
    • Y02D30/70Reducing energy consumption in communication networks in wireless communication networks
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P80/00Climate change mitigation technologies for sector-wide applications
    • Y02P80/10Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier

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  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

A kind of long-range energy consumption monitoring system of concrete mixing plant,It is related to engineering machinery field,Including an at least concrete mixing plant,Near-end monitoring module,Wireless network module,Remote monitoring module,The concrete mixing plant is connected with near-end monitoring module,Near-end monitoring module is connected with wireless network module,Some groups of wireless network modules are connected with remote monitoring module,Comprehensive remote monitoring to concrete mixing plant power consumption and power quality can be realized using the utility model,On the one hand using and managing for concrete mixing plant user is advantageous to,Realize energy-saving in use,Cost is saved for user,On the other hand the power-saving technology improvement that producer can be then manufactured for concrete mixing plant provides data supporting,Realize energy-saving in design,There is obvious facilitation for concrete mixing plant manufacturing and the energy-saving of concrete production industry.

Description

A kind of long-range energy consumption monitoring system of concrete mixing plant
Technical field
Engineering machinery field is the utility model is related to, specifically a kind of long-range energy consumption monitoring system of concrete mixing plant System.
Background technology
Concrete mixing plant is a kind of heavy construction plant equipment for being used to produce concrete.It is at full speed with China's economy Development, infrastructure construction and the continuous growth of real estate construction, the Quantity of concrete mixing plant are also rising year by year.Root According to the difference of productivity ratio, the complete machine power of a concrete mixing plant is qualified from tens of kilowatt to hundreds of kilowatts Power consumption rich and influential family.
Under the overall situation of current saving energy, lowering energy consumption and reducing pollutants discharge, the energy consumption that idea tries to reduce concrete mixing plant is general trend of events institute Become.Want to reduce the energy consumption that concrete stirs, first have to power consumption process of the production to it and be monitored.Existing concrete mixing plant The overwhelming majority is only mounted with voltmeter, is only used for monitoring the but not monitoring to energy consumption of its supply voltage.This just directly results in Whether the user of concrete mixing plant or manufacturing producer all can not accurately point out its specific energy consumption.Without Accurate detailed energy consumption data, the technological improvement of energy-saving aspect just can not be targetedly carried out to concrete mixing plant.
Utility model content
To solve the above problems, the present invention provides a kind of long-range energy consumption monitoring system of concrete mixing plant and method, by energy Consumption monitoring and network communications technology are combined, and realize the real-time remote monitoring to equipment power consumption information.
The technical scheme in the invention for solving the technical problem is:
A kind of long-range energy consumption monitoring system of concrete mixing plant, including an at least concrete mixing plant, near-end monitoring mould Block, wireless network module, remote monitoring module, the concrete mixing plant are connected with near-end monitoring module, near-end monitoring module Wireless network module is connected with, some groups of wireless network modules are connected with remote monitoring module, described near-end monitoring module bag Include at least a near-end monitoring computer, an intelligent three-phase electric energy table and a set of near-end energy consumption monitoring software;Described is wireless Mixed-media network modules mixed-media includes GPRS radio receiving transmitting modules and GPS radio receiving transmitting modules, and the GPRS radio receiving transmitting modules pass through GPRS nets The data of near-end monitoring module are uploaded to remote monitoring module by network and internet, and the GPS radio receiving transmitting modules will can stir The geographical location information for mixing station is sent to remote monitoring module;The remote monitoring module includes remote monitoring computer, distal end Portable monitoring device and distal end energy consumption monitoring software.
Further, the near-end monitoring module also includes mixing plant creation data monitoring modular and executing agency's action prison Module is surveyed, the mixing plant creation data monitoring modular and executing agency's action monitoring modular are held with concrete mixing plant respectively Row mechanism is connected.
Further, the intelligent three-phase electric energy table includes metering end module, transport end module, stirring end module and discharging End module, metering end module, transport end module, stir end module and discharging end module the execution machine with concrete mixing plant respectively Structure is connected.
Further, it is defeated to include material weighing device, stirring host and material for the executing agency of the concrete mixing plant Send device.
Further, the device for transporting objects includes conveying worm and pneumatic element.
Further, the near-end monitoring module receives the intelligent three-phase intelligent electric energy meter number from concrete mixing plant According to, geographical location information, near-end monitoring module collection mixing plant intelligent three-phase electric energy table data, mixing plant geographical location information, Mixing plant creation data, executing agency's state are simultaneously stored in local hard drive.
Further, the remote portable monitoring device includes mobile phone, tablet personal computer.
The beneficial effects of the utility model are:It can be realized to concrete mixing plant power consumption and power supply using the utility model Comprehensive remote monitoring of quality, be on the one hand advantageous to using and managing for concrete mixing plant user, realize and drop is saved in use Consumption, cost is saved for user.On the other hand the power-saving technology improvement that producer can be then manufactured for concrete mixing plant provides Data supporting, realize energy-saving in design.Dropped for the energy-conservation of concrete mixing plant manufacturing and concrete production industry Consumption has obvious facilitation.
Brief description of the drawings
Fig. 1 is the system structure diagram of the present invention;
Fig. 2 is the workflow schematic diagram of the present invention.
Embodiment
The long-range energy consumption monitoring system of a kind of concrete mixing plant as shown in Figure 1 include an at least concrete mixing plant, Near-end monitoring module, wireless network module and remote monitoring module, the concrete mixing plant are connected with near-end monitoring module, closely End monitoring module is connected with wireless network module, and some groups of wireless network modules are connected with remote monitoring module.
Near-end monitoring module includes at least a near-end monitoring computer, an intelligent three-phase electric energy table and a set of near-end energy Monitoring software is consumed, to intelligent three-phase electric energy table data, mixing plant geographical location information, mixing plant creation data and machine can be performed Structure status data is acquired, stores, analyzes and shown that the near-end energy consumption monitoring software uses prior art, utilizes PLC moulds The each point position information of block monitoring, and be programmed by VC or other programming languages, show phase on near-end monitoring computer Answer information.
Refer to complete the electric energy that a complete concrete production flow is consumed per tray concrete energy consumption, be coagulation One of most important and most worthy monitoring project in soil mixing station energy consumption monitoring, in order to more accurately illustrate the above method Specific implementation process, be described in detail by taking every tray concrete energy consumption monitoring process as an example:
1st, after concrete mixing plant completes a tray concrete production task, near-end monitoring module receives intelligent three-phase intelligence Electric energy meter data, geographical location information collection mixing plant intelligent three-phase electric energy table data, mixing plant geographical location information, mixing plant The volume of data information such as creation data, executing agency's state, and it is stored in local hard drive.
2nd, mixing plant creation data includes produce at the beginning of the disk time concrete between and the end time, so according to stirring Stand creation data, and combine the data of intelligent electric energy meter, near-end monitoring system can show that producing the disk time concrete is consumed Electric energy.
3rd, executing agency's state includes producing the action situation of each executing agency and action in the disk time Concrete Time, so with reference to the data of intelligent electric energy meter, near-end monitoring system can draw produce it is each during the disk time concrete The electric energy that the individual stage is consumed.Including the electric energy consumed during measuring raw materials, consumed in raw material course of conveying Electric energy, the electric energy consumed during the electric energy and pouring out concrete that are consumed in concrete whipping process.
4th, the electric energy that the monitoring of near-end monitoring system is consumed the secondary concrete of the production of the analysis gained disk, measuring raw materials During the electric energy that is consumed, the electric energy consumed in raw material course of conveying, the electric energy consumed in concrete whipping process Near-end monitoring computer is shown to data such as the electric energy that is consumed during pouring out concrete.
5th, near-end monitoring module stores data into local hard drive while transmitted data to far by wireless network module Hold monitoring module.
6th, remote monitoring module will receive data Cun Chudao local hard drives, and according to same with above-mentioned near-end monitoring system Rule data are analyzed, and the electric energy for the disk time concrete will be produced being consumed, consumed during measuring raw materials Electric energy, the electric energy consumed in raw material course of conveying, the electric energy and pouring out concrete consumed in concrete whipping process During the data such as the electric energy that is consumed be shown on remote monitoring computer and remote portable monitoring device.
The wireless network module includes GPRS radio receiving transmitting modules and GPS radio receiving transmitting modules, and the GPRS is wirelessly received The data of near-end monitoring system can be uploaded to remote monitoring module by hair module by GPRS network and internet;The GPS without The geographical location information of mixing plant can be sent to remote monitoring module by line transceiver module.
It is soft that the remote monitoring module includes remote monitoring computer, remote portable monitoring device and distal end energy consumption monitoring Part;The remote portable monitoring device includes mobile phone, tablet personal computer and other portable electric appts, can by GPRS without Gauze network and Internet connection remote monitoring computer, can also check mixing plant positional information by GPS wireless networks;It is described Distal end energy consumption monitoring software include operate in remote monitoring computer monitoring software and operate in remote portable monitoring set Standby upper monitoring software, for receiving, storing, analyzing and showing concrete mixing plant energy consumption data.Long-range energy consumption monitoring software As short range energy consumption monitoring software, all it is to use prior art, does not do excessive introduction.
The long-range energy consumption monitoring method of a kind of concrete mixing plant as shown in Figure 2, its detailed process are:
1st, near-end monitoring module collection mixing plant intelligent three-phase electric energy table data, mixing plant geographical location information, mixing plant The volume of data information such as creation data, executing agency's state, and it is stored in local hard drive;
2nd, near-end monitoring module will collect data and be analyzed according to established rule, and show on near-end monitoring computer Show.
2nd, near-end monitoring module stores data into local hard drive while transmitted data to far by wireless network module Hold monitoring module;
3rd, remote monitoring module receives the data that wireless network module is sent and is stored on local hard drive;
4th, remote monitoring module will receive data and be analyzed according to established rule, and in remote monitoring computer and far Hold and shown in portable monitoring device;
Described above is only presently preferred embodiments of the present invention, is only intended to help and understands technical scheme provided by the invention, It is not intended to limit the invention, within the spirit and principles of the invention, any modification, equivalent substitution and improvements made etc., It should be included in the scope of the protection.

Claims (4)

1. a kind of long-range energy consumption monitoring system of concrete mixing plant, it is characterized in that, including at least concrete mixing plant, a near-end Monitoring module, wireless network module, remote monitoring module, the concrete mixing plant are connected with near-end monitoring module, near-end prison Control module is connected with wireless network module, and some groups of wireless network modules are connected with remote monitoring module, the monitoring of described near-end Module includes at least a near-end monitoring computer, an intelligent three-phase electric energy table and a set of near-end energy consumption monitoring software;It is described Wireless network module include GPRS radio receiving transmitting modules and GPS radio receiving transmitting modules, the GPRS radio receiving transmitting modules pass through The data of near-end monitoring module are uploaded to remote monitoring module, the GPS radio receiving transmitting modules energy by GPRS network and internet It is enough that the geographical location information of mixing plant is sent to remote monitoring module;The remote monitoring module calculates including remote monitoring Machine, remote portable monitoring device and distal end energy consumption monitoring software, the near-end monitoring module also include mixing plant creation data Monitoring modular and executing agency's action monitoring modular, the mixing plant creation data monitoring modular and executing agency's action monitoring mould Block is connected with the executing agency of concrete mixing plant respectively, and the intelligent three-phase electric energy table includes metering end module, transport end Module, stirring end module and discharging end module, metering end module, transport end module, stirring end module and discharging end module difference It is connected with the executing agency of concrete mixing plant, the executing agency of the concrete mixing plant includes material weighing device, stirred Mix main frame and device for transporting objects.
2. the long-range energy consumption monitoring system of a kind of concrete mixing plant according to claim 1, it is characterized in that, the material is defeated Device is sent to include conveying worm and pneumatic element.
3. the long-range energy consumption monitoring system of a kind of concrete mixing plant according to claim 1, it is characterized in that, the near-end prison Control module receives the intelligent three-phase electric energy table data from concrete mixing plant, geographical location information, and near-end monitoring module is adopted Collection mixing plant intelligent three-phase electric energy table data, mixing plant geographical location information, mixing plant creation data, executing agency's state are simultaneously deposited Storage is in local hard drive.
4. the long-range energy consumption monitoring system of a kind of concrete mixing plant according to claim 1, it is characterized in that, the distal end is just Taking formula monitoring device includes mobile phone, tablet personal computer.
CN201720403118.8U 2017-04-17 2017-04-17 A kind of long-range energy consumption monitoring system of concrete mixing plant Active CN207115156U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108594684A (en) * 2018-04-26 2018-09-28 浙江交工集团股份有限公司 Cement mixing pile information intelligent managing and control system
CN108833868A (en) * 2018-09-18 2018-11-16 山推建友机械股份有限公司 A kind of concrete mixing plant production interface real-time recording monitoring system
CN112526190A (en) * 2020-11-19 2021-03-19 山推建友机械股份有限公司 On-line monitoring and management system and method for working current of main machine of concrete mixing plant

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108594684A (en) * 2018-04-26 2018-09-28 浙江交工集团股份有限公司 Cement mixing pile information intelligent managing and control system
CN108833868A (en) * 2018-09-18 2018-11-16 山推建友机械股份有限公司 A kind of concrete mixing plant production interface real-time recording monitoring system
CN112526190A (en) * 2020-11-19 2021-03-19 山推建友机械股份有限公司 On-line monitoring and management system and method for working current of main machine of concrete mixing plant

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