CN114548347B - Cost batching method, system and statistical system and method for steel bar processing factory - Google Patents
Cost batching method, system and statistical system and method for steel bar processing factory Download PDFInfo
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 408
- 239000010959 steel Substances 0.000 title claims abstract description 408
- 238000000034 method Methods 0.000 title claims abstract description 20
- 230000002787 reinforcement Effects 0.000 claims abstract description 50
- 239000000463 material Substances 0.000 claims abstract description 29
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims abstract description 26
- 238000010923 batch production Methods 0.000 abstract 1
- 238000004904 shortening Methods 0.000 description 32
- 230000003014 reinforcing effect Effects 0.000 description 11
- 238000003754 machining Methods 0.000 description 5
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- 239000004973 liquid crystal related substance Substances 0.000 description 4
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- 239000011541 reaction mixture Substances 0.000 description 1
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The invention provides a batch method, a batch system and a statistical system and a batch method for the cost of a steel bar processing factory. The batch process comprises the steps of: s-1, the device for counting the excess reinforcing steel bar material sends the counted excess reinforcing steel bar material information to a reinforcing steel bar management platform; s-2, after the reinforcement management platform receives reinforcement remainder information sent by the reinforcement remainder counting device, the reinforcement management platform calculates cost. The statistical system comprises a collecting rack, wherein the collecting rack comprises a left row of collecting rack posts and a right row of collecting rack posts which are arranged in parallel at left-right intervals along the length direction of the steel bars. The invention can carry out the surplus material statistics on the steel bars in each steel bar processing virtual work area to obtain the cost.
Description
Technical Field
The invention relates to the technical field of intelligent management, in particular to a method, a system and a statistical system and a method for batch cost of a steel bar processing plant.
Background
In the rapid development process of domestic economy, a large number of capital construction projects are rapidly developed, and along with the rising of information technology in recent years, industrialization, informatization and intellectualization of building construction have become industry trends. Large-scale digital intelligent reinforcement processing factories also start to become the development trend of reinforcement processing sub-projects.
Disclosure of Invention
The invention aims at least solving the technical problems existing in the prior art, and particularly creatively provides a cost batching method, a system and a statistical system and method for a steel bar processing factory.
In order to achieve the above object of the present invention, the present invention provides a system for batch cost of a reinforcement processing factory management platform, which comprises a reinforcement processing device and a reinforcement management platform, wherein M reinforcement processing virtual work areas are provided on the reinforcement management platform, wherein M is a positive integer greater than or equal to 1, and is respectively a 1 st reinforcement processing virtual work area, a 2 nd reinforcement processing virtual work area, a 3 rd reinforcement processing virtual work area, a … … th reinforcement processing virtual work area;
Sending a material sheet on an mth reinforcement processing virtual work area to a reinforcement processing device, wherein M is a positive integer less than or equal to M;
and counting the excess materials of the steel bars after the steel bar processing device processes the steel bars.
In a preferred embodiment of the invention, the costs of each reinforcement work area are calculated from the calculated reinforcement matrix.
In a preferred embodiment of the invention, the device for counting excess steel bar stock comprises a collection rack, wherein the collection rack comprises a left row of collection rack posts and a right row of collection rack posts which are arranged at left and right intervals along the length direction of the steel bar;
the left row of collecting rack struts comprise A collecting rack left struts which are arranged at intervals from front to back, wherein A is a positive integer which is more than or equal to 2, and the A collecting rack left struts are respectively a 1 st collecting rack left strut, a 2 nd collecting rack left strut, a 3 rd collecting rack left strut, a 4 th collecting rack left strut, a … … and an A collecting rack left strut from front to back in sequence;
an A-a collecting frame left chain is arranged between the a collecting frame left pillar and the a+1 collecting frame left pillar, wherein a is a positive integer which is more than or equal to 1 and less than or equal to A-1;
the height of the left pillar of the b-th collecting frame is higher than that of the left pillar of the b+1-th collecting frame, and b is a positive integer which is more than or equal to 1 and less than or equal to A-2;
The left pillar of the c-th collecting frame is provided with an A-c-th left steel sheet baffle and an A-c-th left cylinder, wherein c is a positive integer which is more than or equal to 2 and less than or equal to A-1;
the rear part of the d left steel sheet baffle is hinged to the top of the left pillar of the A-d collecting frame, meanwhile, the rear end head of the d left steel sheet baffle is hinged to the top of the A-d left cylinder telescopic rod, and d is more than or equal to 1 and less than or equal to A-2;
the right row of collecting rack struts comprise A collecting rack right struts which are arranged at intervals from front to back, wherein A is a positive integer which is more than or equal to 2, and the A collecting rack right struts are respectively a 1 st collecting rack right strut, a 2 nd collecting rack right strut, a 3 rd collecting rack right strut, a 4 th collecting rack right strut, a … … and an A collecting rack right strut from front to back in sequence;
an A-a collecting frame right chain is arranged between the a collecting frame right pillar and the a+1 collecting frame right pillar, wherein a is a positive integer which is more than or equal to 1 and less than or equal to A-1;
the height of the right pillar of the collecting frame b is higher than that of the right pillar of the collecting frame b+1, and b is a positive integer which is more than or equal to 1 and less than or equal to A-1;
the right pillar of the c-th collecting frame is provided with an A-c-th right steel sheet baffle and an A-c-th right cylinder, wherein c is a positive integer which is more than or equal to 2 and less than or equal to A-1;
The rear part of the d right steel sheet baffle is hinged to the top of the right pillar of the A-d collecting frame, and meanwhile, the rear end head of the d right steel sheet baffle is hinged to the top of the A-d right cylinder telescopic rod, wherein d is greater than or equal to 1 and less than or equal to A-2;
the system also comprises a controller, a network connection module and an A-e counter arranged on the left pillar of the e collecting frame or the right pillar of the e collecting frame, wherein e is a positive integer which is more than or equal to 1 and less than or equal to A-1, and the counting end of the A-e counter is connected with the counting A-e end of the controller; the network data end of the controller is connected with the network data end of the network connection module;
the f-th end of the controller is connected with the control end of the f-th left cylinder, the f-th control end of the controller is connected with the control end of the f-th right cylinder, and f is a positive integer which is more than or equal to 1 and less than or equal to A-2;
the controller controls the corresponding cylinder to act according to the counting information of the counter, so that the steel bars fall into the corresponding chains.
Or/and the left struts of the A collecting frames are placed at equal intervals, the right struts of the A collecting frames are placed at equal intervals, and the distance between the left struts of the adjacent collecting frames is equal to the distance between the right struts of the adjacent collecting frames;
the left pillar of the g collecting frame, the left pillar of the g+1 collecting frame, the right pillar of the g collecting frame and the right pillar of the g+1 collecting frame form a rectangle or square, and g is a positive integer which is more than or equal to 1 and less than or equal to A-1;
The height of the left pillar of the h collecting frame is equal to that of the right pillar of the h collecting frame, and h is a positive integer which is more than or equal to 1 and less than or equal to A-1;
the height of the left support column of the A-th collecting frame is not lower than that of the left support column of the 1-th collecting frame, and the height of the right support column of the A-th collecting frame is not lower than that of the right support column of the 1-th collecting frame.
Or/and a cross rod for overlapping the front end of the i left steel sheet baffle is arranged on the left support of the collecting frame corresponding to the front end of the i left steel sheet baffle; a cross rod for overlapping the front end of the ith right steel sheet baffle is arranged on the right support of the collecting frame corresponding to the front end of the ith right steel sheet baffle; and i is a positive integer greater than or equal to 1 and less than or equal to A-2.
Or/and the rear part of the j-th left steel sheet baffle is provided with an arc-shaped amplifying part which is used for being arranged at the top of the left support column of the corresponding collecting frame to form a hinge point; the rear part of the j-th right steel sheet baffle is provided with an arc-shaped amplifying part which is used for being arranged at the top of the right pillar of the corresponding collecting frame to form a hinge point; and j is a positive integer greater than or equal to 1 and less than or equal to A-2.
Or/and the top of the left support of the 1 st collecting frame is provided with a left guiding inclined table, and when the front end head of the k left steel sheet baffle is lapped on the top of the left support of the previous collecting frame, the inclination of the left guiding inclined table is consistent with the inclination of the k left steel sheet baffle; the top of the right pillar of the 1 st collecting frame is provided with a right guiding inclined table, and when the front end head of the k right steel sheet baffle is lapped on the top of the right pillar of the previous collecting frame, the inclination of the right guiding inclined table is consistent with the inclination of the k right steel sheet baffle; the inclination of the left guide inclined table is equal to that of the right guide inclined table, and k is a positive integer which is greater than or equal to 1 and less than or equal to A-2.
Or/and the bottom of the collecting frame is provided with a collecting frame base welded with all the left collecting frame struts and the right collecting frame struts, and the collecting frame base is provided with ground mounting holes.
The invention also discloses a method for batched cost of the steel bar processing factory management platform, which comprises the following steps:
s-1, a reinforcing bar excess material counting device sends a reinforcing bar excess material request to a reinforcing bar excess material counting device, and after receiving the reinforcing bar excess material request sent by the reinforcing bar management platform, the reinforcing bar excess material counting device sends the counted reinforcing bar excess material information to the reinforcing bar management platform;
s-2, after the reinforcement management platform receives reinforcement remainder information sent by the reinforcement remainder counting device, the reinforcement management platform calculates cost.
The invention also discloses a steel bar quantity counting system, which comprises a collecting frame, wherein the collecting frame comprises left collecting frame struts and right collecting frame struts which are arranged in parallel at left and right intervals along the length direction of the steel bars;
the left row of collecting rack struts comprise A collecting rack left struts which are arranged at intervals from front to back, wherein A is a positive integer which is more than or equal to 2, and the A collecting rack left struts are respectively a 1 st collecting rack left strut, a 2 nd collecting rack left strut, a 3 rd collecting rack left strut, a 4 th collecting rack left strut, a … … and an A collecting rack left strut from front to back in sequence;
An A-a collecting frame left chain is arranged between the a collecting frame left pillar and the a+1 collecting frame left pillar, wherein a is a positive integer which is more than or equal to 1 and less than or equal to A-1;
the height of the left pillar of the b-th collecting frame is higher than that of the left pillar of the b+1-th collecting frame, and b is a positive integer which is more than or equal to 1 and less than or equal to A-2;
the left pillar of the c-th collecting frame is provided with an A-c-th left steel sheet baffle and an A-c-th left cylinder, wherein c is a positive integer which is more than or equal to 2 and less than or equal to A-1;
the rear part of the d left steel sheet baffle is hinged to the top of the left pillar of the A-d collecting frame, meanwhile, the rear end head of the d left steel sheet baffle is hinged to the top of the A-d left cylinder telescopic rod, and d is more than or equal to 1 and less than or equal to A-2;
the right row of collecting rack struts comprise A collecting rack right struts which are arranged at intervals from front to back, wherein A is a positive integer which is more than or equal to 2, and the A collecting rack right struts are respectively a 1 st collecting rack right strut, a 2 nd collecting rack right strut, a 3 rd collecting rack right strut, a 4 th collecting rack right strut, a … … and an A collecting rack right strut from front to back in sequence;
an A-a collecting frame right chain is arranged between the a collecting frame right pillar and the a+1 collecting frame right pillar, wherein a is a positive integer which is more than or equal to 1 and less than or equal to A-1;
The height of the right pillar of the collecting frame b is higher than that of the right pillar of the collecting frame b+1, and b is a positive integer which is more than or equal to 1 and less than or equal to A-2;
the right pillar of the c-th collecting frame is provided with an A-c-th right steel sheet baffle and an A-c-th right cylinder, wherein c is a positive integer which is more than or equal to 2 and less than or equal to A-1;
the rear part of the d right steel sheet baffle is hinged to the top of the right pillar of the A-d collecting frame, and meanwhile, the rear end head of the d right steel sheet baffle is hinged to the top of the A-d right cylinder telescopic rod, wherein d is greater than or equal to 1 and less than or equal to A-2;
the system also comprises a controller, a network connection module and an A-e counter arranged on the left pillar of the e collecting frame or the right pillar of the e collecting frame, wherein e is a positive integer which is more than or equal to 1 and less than or equal to A-1, and the counting end of the A-e counter is connected with the counting A-e end of the controller; the network data end of the controller is connected with the network data end of the network connection module;
the f-th end of the controller is connected with the control end of the f-th left cylinder, the f-th control end of the controller is connected with the control end of the f-th right cylinder, and f is a positive integer which is more than or equal to 1 and less than or equal to A-2;
the controller controls the corresponding cylinder to act according to the counting information of the counter, so that the steel bars fall into the corresponding chains.
In a preferred embodiment of the invention, the left support posts of the A collection frames are placed equidistantly, the right support posts of the A collection frames are placed equidistantly, and the distance between the left support posts of the adjacent collection frames is equal to the distance between the right support posts of the adjacent collection frames;
the left pillar of the g collecting frame, the left pillar of the g+1 collecting frame, the right pillar of the g collecting frame and the right pillar of the g+1 collecting frame form a rectangle or square, and g is a positive integer which is more than or equal to 1 and less than or equal to A-1;
the height of the left pillar of the h collecting frame is equal to that of the right pillar of the h collecting frame, and h is a positive integer which is more than or equal to 1 and less than or equal to A-1;
the height of the left support column of the A-th collecting frame is not lower than that of the left support column of the 1-th collecting frame, and the height of the right support column of the A-th collecting frame is not lower than that of the right support column of the 1-th collecting frame;
or/and a cross rod for overlapping the front end of the i left steel sheet baffle is arranged on the left support of the collecting frame corresponding to the front end of the i left steel sheet baffle; a cross rod for overlapping the front end of the ith right steel sheet baffle is arranged on the right support of the collecting frame corresponding to the front end of the ith right steel sheet baffle; the i is a positive integer which is more than or equal to 1 and less than or equal to A-2;
or/and the rear part of the j-th left steel sheet baffle is provided with an arc-shaped amplifying part which is used for being arranged at the top of the left support column of the corresponding collecting frame to form a hinge point; the rear part of the j-th right steel sheet baffle is provided with an arc-shaped amplifying part which is used for being arranged at the top of the right pillar of the corresponding collecting frame to form a hinge point; j is a positive integer greater than or equal to 1 and less than or equal to A-2;
Or/and the top of the left support of the 1 st collecting frame is provided with a left guiding inclined table, and when the front end head of the k left steel sheet baffle is lapped on the top of the left support of the previous collecting frame, the inclination of the left guiding inclined table is consistent with the inclination of the k left steel sheet baffle; the top of the right pillar of the 1 st collecting frame is provided with a right guiding inclined table, and when the front end head of the k right steel sheet baffle is lapped on the top of the right pillar of the previous collecting frame, the inclination of the right guiding inclined table is consistent with the inclination of the k right steel sheet baffle; the inclination of the left guide inclined table is equal to that of the right guide inclined table, and k is a positive integer which is more than or equal to 1 and less than or equal to A-2;
or/and the bottom of the collecting frame is provided with a collecting frame base welded with all the left collecting frame struts and the right collecting frame struts, and the collecting frame base is provided with ground mounting holes.
The invention also discloses a working method for counting the number of the reinforcing steel bars, which comprises the following steps:
s1, initializing a system;
s2, controlling the cylinder to work according to the set parameters, so that the steel bars fall onto the corresponding chains.
In a preferred embodiment of the present invention, the following steps are included in step S1:
s11, the controller judges whether reinforcing steel bars exist on each chain:
If the steel bars do not exist on each chain, executing the next step;
if at least one chain has steel bars, executing the next step after the steel bars on all the chains are taken away;
s12, the controller sends out a cylinder telescopic rod extension control command to the 1 st left cylinder, after the 1 st left cylinder receives the cylinder telescopic rod extension control command sent by the controller, the telescopic rod of the 1 st left cylinder extends, at the moment, the telescopic rod of the 1 st left cylinder pushes the 1 st left steel sheet baffle upwards, and when the 1 st left steel sheet baffle is pushed in place, the front end of the 1 st left steel sheet baffle is just overlapped at the top of the left support of the previous collecting frame;
meanwhile, the controller sends out an extension control command of the cylinder telescopic rod to the 1 st right cylinder, after the 1 st right cylinder receives the extension control command of the cylinder telescopic rod sent by the controller, the telescopic rod of the 1 st right cylinder extends, at the moment, the telescopic rod of the 1 st right cylinder pushes the 1 st right steel sheet baffle upwards, and when pushing the 1 st right steel sheet baffle in place, the front end of the 1 st right steel sheet baffle is just overlapped at the top of the right support of the previous collecting frame;
the controller sends out a cylinder telescopic rod stop motion control command to the 1 st left cylinder and the 1 st right cylinder, and after the 1 st left cylinder and the 1 st right cylinder receive the cylinder telescopic rod stop control command sent by the controller, the 1 st left cylinder and the 1 st right cylinder stop motion;
S13, the controller sends out an extension control command of the air cylinder telescopic rod to the 2 nd left air cylinder, after the 2 nd left air cylinder receives the extension control command of the air cylinder telescopic rod sent by the controller, the telescopic rod of the 2 nd left air cylinder extends, at the moment, the telescopic rod of the 2 nd left air cylinder pushes the 2 nd left steel sheet baffle upwards, and when pushing the 2 nd left steel sheet baffle in place, the front end of the 2 nd left steel sheet baffle is just overlapped at the top of the left support of the previous collecting frame;
meanwhile, the controller sends out an extension control command of the cylinder telescopic rod to the 2 nd right cylinder, after the 2 nd right cylinder receives the extension control command of the cylinder telescopic rod sent by the controller, the telescopic rod of the 2 nd right cylinder extends, at the moment, the telescopic rod of the 2 nd right cylinder pushes the 2 nd right steel sheet baffle upwards, and when the 2 nd right steel sheet baffle is pushed in place, the front end of the 2 nd right steel sheet baffle is just overlapped at the top of the right support of the previous collecting frame;
the controller sends out a cylinder telescopic rod stop motion control command to the 1 st left cylinder and the 1 st right cylinder, and after the 1 st left cylinder and the 1 st right cylinder receive the cylinder telescopic rod stop control command sent by the controller, the 1 st left cylinder and the 1 st right cylinder stop motion;
s14, the controller sends out an extension control command of the air cylinder telescopic rod to the 3 rd left air cylinder, after the 3 rd left air cylinder receives the extension control command of the air cylinder telescopic rod sent by the controller, the telescopic rod of the 3 rd left air cylinder extends, at the moment, the telescopic rod of the 3 rd left air cylinder pushes the 3 rd left steel sheet baffle upwards, and when pushing the 3 rd left steel sheet baffle in place, the front end of the 3 rd left steel sheet baffle is just overlapped at the top of the left support of the previous collecting frame;
Meanwhile, the controller sends out an extension control command of the cylinder telescopic rod to the 3 rd right cylinder, after the 3 rd right cylinder receives the extension control command of the cylinder telescopic rod sent by the controller, the telescopic rod of the 3 rd right cylinder extends, at the moment, the telescopic rod of the 3 rd right cylinder pushes the 3 rd right steel sheet baffle upwards, and when the 3 rd right steel sheet baffle is pushed in place, the front end of the 3 rd right steel sheet baffle is just overlapped at the top of the right support of the previous collecting frame;
the controller sends out a cylinder telescopic rod stop motion control command to a 3 left cylinder and a 3 right cylinder of the controller, and after the 3 left cylinder and the 3 right cylinder receive the cylinder telescopic rod stop control command sent by the controller, the 3 left cylinder and the 3 right cylinder stop motion; … …;
s1 (A-1), a controller sends out an extension control command of a cylinder telescopic rod to an A-2 left cylinder of the controller, after the A-2 left cylinder receives the extension control command of the cylinder telescopic rod sent by the controller, the telescopic rod of the A-2 left cylinder extends, at the moment, the telescopic rod of the A-2 left cylinder pushes an A-2 left steel sheet baffle upwards, and when the A-2 left steel sheet baffle is pushed in place, the front end head of the A-2 left steel sheet baffle is just overlapped at the top of a left support of a previous collecting frame;
meanwhile, the controller sends out an extension control command of the air cylinder telescopic rod to the A-2 right air cylinder, after the A-2 right air cylinder receives the extension control command of the air cylinder telescopic rod sent by the controller, the telescopic rod of the A-2 right air cylinder extends, at the moment, the telescopic rod of the A-2 right air cylinder pushes the A-2 right steel sheet baffle upwards, and when pushing the A-2 right steel sheet baffle in place, the front end head of the A-2 right steel sheet baffle is just overlapped at the top of the right support of the previous collecting frame;
The controller sends out a cylinder telescopic rod stop motion control command to the A-2 left cylinder and the A-2 right cylinder, and after the A-2 left cylinder and the A-2 right cylinder receive the cylinder telescopic rod stop control command sent by the controller, the A-2 left cylinder and the A-2 right cylinder stop motion.
In a preferred embodiment of the present invention, the following steps are included in step S2:
s21, placing the steel bars on a left guide inclined table and a right guide inclined table to enable the steel bars to roll or slide;
s22, the controller judges whether the number of the reinforcing steel bars counted by the 1 st counter is smaller than a preset 1 st threshold value according to the number of the reinforcing steel bars counted by the 1 st counter:
if the number of the steel bars counted by the 1 st counter is smaller than the preset 1 st number threshold value, returning to the step S22;
if the number of the steel bars counted by the 1 st counter is greater than or equal to a preset 1 st threshold, the controller sends a cylinder telescopic rod shortening control command to a 1 st left cylinder of the steel bars, the telescopic rod of the 1 st left cylinder is shortened after the 1 st left cylinder receives the cylinder telescopic rod shortening control command sent by the controller, at the moment, the telescopic rod of the 1 st left cylinder downwards pulls a 1 st left steel sheet baffle, when the 1 st left steel sheet baffle and a left guiding inclined table are pulled to be beta, beta epsilon [ pi/6, pi/3), the controller sends a cylinder telescopic rod stopping movement control command to the 1 st left cylinder, and the 1 st left cylinder stops moving after receiving the cylinder telescopic rod stopping control command sent by the controller;
Meanwhile, the controller sends out a cylinder telescopic rod shortening control command to the 1 st right cylinder, the 1 st right cylinder shortens the telescopic rod of the 1 st right cylinder after receiving the cylinder telescopic rod shortening control command sent by the controller, at the moment, the telescopic rod of the 1 st right cylinder pulls the 1 st right steel sheet baffle downwards, when the 1 st right steel sheet baffle is pulled to be beta with the right guiding inclined table, beta epsilon [ pi/6, pi/3), the controller sends out a cylinder telescopic rod stopping movement control command to the 1 st right cylinder, and the 1 st right cylinder stops moving after receiving the cylinder telescopic rod stopping control command sent by the controller;
s23, the controller judges whether the number of the steel bars counted by the 2 nd counter is smaller than a preset 2 nd threshold value according to the number of the steel bars counted by the 2 nd counter:
if the number of the steel bars counted by the 2 nd counter is smaller than the preset 2 nd threshold value, returning to the step S23;
if the number of the steel bars counted by the 2 nd counter is greater than or equal to a preset 2 nd threshold, the controller sends a cylinder telescopic rod shortening control command to the 2 nd left cylinder, the telescopic rod of the 2 nd left cylinder is shortened after the 2 nd left cylinder receives the cylinder telescopic rod shortening control command sent by the controller, at the moment, the telescopic rod of the 2 nd left cylinder downwards pulls the 2 nd left steel sheet baffle, when the 2 nd left steel sheet baffle and the left guide inclined table are pulled to be beta, beta epsilon [ pi/6, pi/3), the controller sends a cylinder telescopic rod stopping control command to the 2 nd left cylinder, and the 2 nd left cylinder stops moving after receiving the cylinder telescopic rod stopping control command sent by the controller;
Meanwhile, the controller sends out a cylinder telescopic rod shortening control command to the 2 nd right cylinder, the 2 nd right cylinder shortens the telescopic rod of the 2 nd right cylinder after receiving the cylinder telescopic rod shortening control command sent by the controller, at the moment, the telescopic rod of the 2 nd right cylinder pulls the 2 nd right steel sheet baffle downwards, when the 2 nd right steel sheet baffle is pulled to be beta with the right guiding inclined table, beta epsilon [ pi/6, pi/3), the controller sends out a cylinder telescopic rod stopping movement control command to the 2 nd right cylinder, and the 2 nd right cylinder stops moving after receiving the cylinder telescopic rod stopping control command sent by the controller;
s24, the controller judges whether the number of the steel bars counted by the 3 rd counter is smaller than a preset 3 rd threshold value according to the number of the steel bars counted by the 3 rd counter:
if the number of the steel bars counted by the 3 rd counter is smaller than the preset 3 rd number threshold value, returning to the step S24;
if the number of the steel bars counted by the 3 rd counter is greater than or equal to a preset 3 rd threshold value, the controller sends a cylinder telescopic rod shortening control command to a 3 rd left cylinder of the steel bars, the telescopic rod of the 3 rd left cylinder is shortened after the 3 rd left cylinder receives the cylinder telescopic rod shortening control command sent by the controller, at the moment, the telescopic rod of the 3 rd left cylinder downwards pulls a 1 st left steel sheet baffle, when the 3 rd left steel sheet baffle and a left guiding inclined table are pulled to be beta, beta epsilon [ pi/6, pi/3), the controller sends a cylinder telescopic rod stopping movement control command to the 3 rd left cylinder, and the 3 rd left cylinder stops moving after receiving the cylinder telescopic rod stopping control command sent by the controller;
Meanwhile, the controller sends out a cylinder telescopic rod shortening control command to the 3 rd right cylinder, the 3 rd right cylinder shortens the telescopic rod of the 3 rd right cylinder after receiving the cylinder telescopic rod shortening control command sent by the controller, at the moment, the telescopic rod of the 3 rd right cylinder pulls the 3 rd right steel sheet baffle downwards, when the 3 rd right steel sheet baffle is pulled to be beta with the right guiding inclined table, beta epsilon [ pi/6, pi/3), the controller sends out a cylinder telescopic rod stopping movement control command to the 3 rd right cylinder, and the 3 rd right cylinder stops moving after receiving the cylinder telescopic rod stopping control command sent by the controller; … …;
S2A, the controller judges whether the number of the reinforcing steel bars counted by the A-1 counter is smaller than a preset A-1 threshold value according to the number of the reinforcing steel bars counted by the A-1 counter:
if the number of the steel bars counted by the A-1 counter is smaller than the preset A-1 threshold, returning to the step S2A;
and if the number of the reinforcing steel bars counted by the A-1 counter is greater than or equal to the preset A-1 threshold, ending or returning to the step S1.
In summary, by adopting the technical scheme, the invention can realize the statistics of the surplus materials after the steel bars on each steel bar processing virtual work area are processed to obtain the cost.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The foregoing and/or additional aspects and advantages of the invention will become apparent and may be better understood from the following description of embodiments taken in conjunction with the accompanying drawings in which:
fig. 1 is a schematic block diagram of the connection of the present invention.
Fig. 2 is a schematic structural view of the present invention.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
The invention discloses a system for batch cost of a steel bar processing plant management platform, which comprises a steel bar processing device, wherein the steel bar processing device is an existing device. As shown in fig. 1, the system further comprises a reinforcement management platform, wherein M reinforcement processing virtual work areas are arranged on the reinforcement management platform, and M is a positive integer greater than or equal to 1, and is respectively a 1 st reinforcement processing virtual work area, a 2 nd reinforcement processing virtual work area, a 3 rd reinforcement processing virtual work area, a … … th reinforcement processing virtual work area and an M th reinforcement processing virtual work area;
Sending a material sheet on an mth reinforcement processing virtual work area to a reinforcement processing device, wherein M is a positive integer less than or equal to M;
and counting the excess reinforcing steel bar materials by a device for counting the excess reinforcing steel bar materials after the reinforcing steel bar processing device processes the reinforcing steel bar materials. Namely, a material bill on the 1 st reinforcement processing virtual work area is sent to a reinforcement processing device, and the reinforcement processing device counts the reinforcement remainder after processing; after the processing is finished, a material sheet on the 2 nd reinforcement processing virtual work area is sent to a reinforcement processing device, and the reinforcement processing device counts the reinforcement remainder after processing; after the processing is finished, a material sheet on the 3 rd steel bar processing virtual work area is sent to a steel bar processing device, and the steel bar processing device counts the steel bar excess material after processing; … …; after the machining is finished, the material list on the M-th reinforcement machining virtual work area is sent to a reinforcement machining device, and the reinforcement machining device counts reinforcement remainder after machining.
In a preferred embodiment of the invention, the costs of each reinforcement work area are calculated from the calculated reinforcement matrix. The calculation method comprises the following steps:
wherein, the liquid crystal display device comprises a liquid crystal display device,
indicate->
The actual cost of the virtual work area for processing the steel bars; />
Wherein, the first
The statistical method of the residual steel bar quantity after the steel bar processing in the virtual work area is as follows:
wherein, the liquid crystal display device comprises a liquid crystal display device,
indicate->
After finishing processing the defective material sheet, counting the number of the steel bars by a 1 st counter;
In a preferred embodiment of the present invention, as shown in fig. 2, the apparatus for counting excess materials of reinforcing bars or the reinforcing bar counting system includes a collecting rack including left and right columns of collecting rack posts arranged side by side at left and right intervals along the length direction of the reinforcing bars; in order to realize the reinforcement bars with various sizes and lengths, a left row of collection frame struts and a right row of collection frame struts can be designed, the spacing between the left row of collection frame struts and the right row of collection frame struts can be adjusted, and the left row of collection frame struts can be kept fixed, and the right row of collection frame struts can be moved.
The left row of collecting frame struts comprises A collecting frame left struts which are arranged at intervals from front to back, wherein A is a positive integer which is more than or equal to 2, the front to back is respectively provided with a 1 st collecting frame left strut 11, a 2 nd collecting frame left strut 12, a 3 rd collecting frame left strut 13, a 4 th collecting frame left strut 14, … …, an A collecting frame left strut, an A-a collecting frame left chain is arranged between the a collecting frame left strut and the a+1 th collecting frame left strut, a is a positive integer which is more than or equal to 1 and less than or equal to A-1, namely, a 1 st collecting frame left chain 21 is arranged between the A-1 st collecting frame left strut and the A collecting frame left strut, a 2 nd collecting frame left chain 22 is arranged between the A-2 th collecting frame left strut and the A-1 st collecting frame left strut, a 3 rd collecting frame left chain 23, … … is arranged between the A-3 th collecting frame left strut 12 and the A-2 th collecting frame left strut, and a 1 st collecting frame left chain 11 is arranged between the A-2 nd collecting frame left strut and the A-2 th collecting frame left strut, and a 1 st collecting frame left chain 12 is arranged between the A-2 th collecting frame left strut and the A-2 th collecting frame left strut; the height of the left support post of the collecting frame b is higher than the height of the left support post of the collecting frame b+1, b is a positive integer which is more than or equal to 1 and less than or equal to A-2, namely the height of the left support post 11 of the collecting frame 1 is higher than the height of the left support post 12 of the collecting frame 2, the height of the left support post 12 of the collecting frame 2 is higher than the height of the left support post 13 of the collecting frame 3, … …, and the height of the left support post of the collecting frame A-2 is higher than the height of the left support post of the collecting frame A-1; a c-th left steel sheet baffle and a-th left cylinder are arranged on a c-th left collecting frame support, wherein c is a positive integer which is more than or equal to 2 and less than or equal to A-1, namely a 1 st left steel sheet baffle 31 and a 1 st left cylinder are arranged on the A-1 st left collecting frame support, a 2 nd left steel sheet baffle 32 and a 2 nd left cylinder are arranged on the A-2 th left collecting frame support, a 3 rd left steel sheet baffle and a 3 rd left cylinder are arranged on the A-3 rd left collecting frame support, … …, and a c-th left steel sheet baffle and a c-th left cylinder are arranged on the A-c-th left collecting frame support; the rear part of the d left steel sheet baffle is hinged to the top of the left pillar of the A-d collecting frame, meanwhile, the rear end head of the d left steel sheet baffle is hinged to the top of the A-d left cylinder telescopic rod, and d is more than or equal to 1 and less than or equal to A-2; the rear part of the 1 st left steel sheet baffle 31 is hinged at the top of the A-1 st left support column, the rear end of the 1 st left steel sheet baffle 31 is hinged at the top of the A-1 st left cylinder telescopic rod, the rear part of the 2 nd left steel sheet baffle 32 is hinged at the top of the A-2 nd left cylinder telescopic rod, the rear end of the 2 nd left steel sheet baffle 32 is hinged at the top of the A-2 nd left cylinder telescopic rod, … …, the rear end of the A-3 rd left steel sheet baffle is hinged at the top of the 3 rd left support column 13, the rear end of the A-3 rd left steel sheet baffle is hinged at the top of the 3 rd left cylinder telescopic rod, the rear end of the A-2 nd left steel sheet baffle is hinged at the top of the 2 nd left cylinder telescopic rod, and the rear end of the A-2 nd left steel sheet baffle is hinged at the top of the 2 nd left cylinder telescopic rod;
The right row of collecting frame struts comprises A collecting frame right struts which are arranged at intervals from front to back, wherein A is a positive integer which is more than or equal to 2, the front to back is respectively a 1 st collecting frame right strut, a 2 nd collecting frame right strut, a 3 rd collecting frame right strut, a 4 th collecting frame right strut, … … and an A collecting frame right strut, an A-a collecting frame right chain is arranged between the a collecting frame right strut and the a+1 collecting frame right strut, a is a positive integer which is more than or equal to 1 and less than or equal to A-1, namely, a 1 st collecting frame right chain is arranged between the A-1 st collecting frame right strut and the A collecting frame right strut, a 2 nd collecting frame right chain is arranged between the A-2 th collecting frame right strut and the A-1 st collecting frame right strut, a 3 rd collecting frame right chain is arranged between the A-3 th collecting frame right strut and the A-2 th collecting frame right strut, and a … … is arranged between the A-2 th collecting frame right strut and the A-2 th collecting frame right strut, and the A-2 th collecting frame right chain is arranged between the A-2 th collecting frame right strut and the A-2 th collecting frame right strut; the height of the right pillar of the collecting frame b is higher than the height of the right pillar of the collecting frame b+1, wherein b is a positive integer which is more than or equal to 1 and less than or equal to A-2, namely the height of the right pillar of the collecting frame 1 is higher than the height of the right pillar of the collecting frame 2, the height of the right pillar of the collecting frame 2 is higher than the height of the right pillar of the collecting frame 3, … …, and the height of the right pillar of the collecting frame A-2 is higher than the height of the right pillar of the collecting frame A-1; a c-th right steel sheet baffle and a-c right cylinder are arranged on a c-th collecting frame right pillar, wherein c is a positive integer which is more than or equal to 2 and less than or equal to A-1, namely a 1 st right steel sheet baffle and a 1 st right cylinder are arranged on the A-1 st collecting frame right pillar, a 2 nd right steel sheet baffle and a 2 nd right cylinder are arranged on the A-2 th collecting frame right pillar, a 3 rd right steel sheet baffle and a 3 rd right cylinder are arranged on the A-3 rd collecting frame right pillar, … …, and a c-th right steel sheet baffle and a c-th right cylinder are arranged on the A-c collecting frame right pillar; the rear part of the d right steel sheet baffle is hinged to the top of the right pillar of the A-d collecting frame, and meanwhile, the rear end head of the d right steel sheet baffle is hinged to the top of the A-d right cylinder telescopic rod, wherein d is greater than or equal to 1 and less than or equal to A-2; the rear part of the 1 st right steel sheet baffle is hinged at the top of the A-1 st right pillar, the rear end of the 1 st right steel sheet baffle is hinged at the top of the A-1 st right cylinder telescopic rod, the rear part of the 2 nd right steel sheet baffle is hinged at the top of the A-2 nd right cylinder telescopic rod, the rear end of the 2 nd right steel sheet baffle is hinged at the top of the A-2 nd right cylinder telescopic rod, … …, the rear part of the A-3 rd right steel sheet baffle is hinged at the top of the 3 rd right pillar, the rear end of the A-3 th right steel sheet baffle is hinged at the top of the 3 rd right cylinder telescopic rod, the rear end of the A-2 nd right steel sheet baffle is hinged at the top of the 2 nd right pillar, and the rear end of the A-2 nd right steel sheet baffle is hinged at the top of the 2 nd right cylinder telescopic rod;
Wherein, 1 st collection frame left chain 21 and 1 st collection frame right chain constitute 1 st collection frame storehouse 18, 2 nd collection frame left chain 22 and 2 nd collection frame right chain constitute 2 nd collection frame storehouse 19, 3 rd collection frame left chain 23 and 3 rd collection frame right chain constitute 3 rd collection frame storehouse 20, … …, A-1 st collection frame left chain and A-1 st collection frame right chain constitute A-1 st collection frame storehouse.
The system further comprises a controller, a network connection module and an A-e counter arranged on the left support column of the e collecting frame or the right support column of the e collecting frame, wherein e is a positive integer which is more than or equal to 1 and less than or equal to A-1, the counting end of the A-e counter is connected with the counting A-e end of the controller, namely, the A-1 counter is arranged on the left support column 11 of the 1 collecting frame or the right support column of the 1 collecting frame, the counting end of the A-1 counter is connected with the counting A-1 end of the controller, the A-2 counter is arranged on the left support column 12 of the 2 collecting frame or the right support column of the 2 collecting frame, the counting end of the A-2 counter is connected with the counting A-2 end of the controller, the A-3 counter is arranged on the left support column 13 of the 3 collecting frame or the right support column of the 3 collecting frame, the counting end of the A-3 counter is connected with the A-3 end of the controller, the counting end of the A-1 counter is … …, and the counter 1 is arranged on the left support column of the 1 collecting frame or the right support column of the 1 collecting frame; the network data end of the controller is connected with the network data end of the network connection module;
The f-th end of the controller is connected with the control end of the f-th left cylinder, the f-th control end of the controller is connected with the control end of the f-th right cylinder, f is a positive integer which is more than or equal to 1 and less than or equal to A-2, namely the control 1-th end of the controller is connected with the control end of the 1 st left cylinder, the 1 st control end of the controller is connected with the control end of the 1 st right cylinder, the control 2 nd end of the controller is connected with the control end of the 2 nd left cylinder, the 2 nd control end of the controller is connected with the control end of the 2 nd right cylinder, the … … end of the controller is connected with the control end of the A-2 th left cylinder, and the A-2 control end of the controller is connected with the control end of the A-2 nd right cylinder;
the controller controls the corresponding cylinder to act according to the counting information of the counter, so that the steel bars fall into the corresponding chains.
In a preferred embodiment of the invention, the counter is arranged on the left post when a takes 4; this time includes:
the left row of collecting rack struts comprise 4 collecting rack left struts which are arranged at intervals from front to back, and the collecting rack left struts 11, the collecting rack left strut 12, the collecting rack left strut 13 and the collecting rack left strut 14 are respectively arranged from front to back in sequence;
a 1 st collection frame left chain 21 is arranged between the 3 rd collection frame left support column 13 and the 4 th collection frame left support column 14, a 2 nd collection frame left chain 22 is arranged between the 2 nd collection frame left support column 12 and the 3 rd collection frame left support column 13, and a 3 rd collection frame left chain 23 is arranged between the 1 st collection frame left support column 11 and the 2 nd collection frame left support column 12;
The height of the 1 st collecting rack left support 11 is higher than the height of the 2 nd collecting rack left support 12, and the height of the 2 nd collecting rack left support 12 is higher than the height of the 3 rd collecting rack left support 13;
a 1 st left steel sheet baffle 31 and a 1 st left cylinder are arranged on the 3 rd collecting frame left support column 13, and a 2 nd left steel sheet baffle 32 and a 2 nd left cylinder are arranged on the 2 nd collecting frame left support column;
the rear part of the 1 st left steel sheet baffle 31 is hinged at the top of the 3 rd collecting frame left support column 13, meanwhile, the rear end head of the 1 st left steel sheet baffle 31 is hinged at the top of the 3 rd left cylinder telescopic rod, the rear part of the 2 nd left steel sheet baffle 32 is hinged at the top of the 2 nd collecting frame left support column, and meanwhile, the rear end head of the 2 nd left steel sheet baffle 32 is hinged at the top of the 2 nd left cylinder telescopic rod;
the right row of collecting rack struts comprise 4 collecting rack right struts which are arranged at intervals from front to back, and the collecting rack right struts are respectively a 1 st collecting rack right strut, a 2 nd collecting rack right strut, a 3 rd collecting rack right strut and a 4 th collecting rack right strut from front to back in sequence;
a 1 st collection frame right chain is arranged between the 3 rd collection frame right pillar and the 4 th collection frame right pillar, a 2 nd collection frame right chain is arranged between the 2 nd collection frame right pillar and the 3 rd collection frame right pillar, and a 3 rd collection frame right chain is arranged between the 1 st collection frame right pillar and the 2 nd collection frame right pillar;
The height of the right pillar of the 1 st collecting frame is higher than that of the right pillar of the 2 nd collecting frame, and the height of the right pillar of the 2 nd collecting frame is higher than that of the right pillar of the 3 rd collecting frame;
a 1 st right steel sheet baffle and a 1 st right cylinder are arranged on the 3 rd collecting frame right pillar, and a 2 nd right steel sheet baffle and a 2 nd right cylinder are arranged on the 2 nd collecting frame right pillar;
the rear part of the 1 st right steel sheet baffle is hinged at the top of the 3 rd collecting frame right support, meanwhile, the rear end of the 1 st right steel sheet baffle is hinged at the top of the 3 rd right cylinder telescopic rod, the rear part of the 2 nd right steel sheet baffle is hinged at the top of the 2 nd collecting frame right support, and meanwhile, the rear end of the 2 nd right steel sheet baffle is hinged at the top of the 2 nd right cylinder telescopic rod;
the system also comprises a controller and a network connection module, wherein the network data end of the controller is connected with the network data end of the network connection module; the counting end of the 3 rd counter is connected with the counting 3 rd end of the controller, the 2 nd counter is arranged on the 2 nd collecting frame left support 12, the counting end of the 2 nd counter is connected with the counting 2 nd end of the controller, the 1 st counter is arranged on the 3 rd collecting frame left support 13, and the counting end of the 1 st counter is connected with the counting 1 st end of the controller;
The control end 1 of the controller is connected with the control end of the left cylinder 1, the control end 1 of the controller is connected with the control end of the right cylinder 1, the control end 2 of the controller is connected with the control end of the left cylinder 2, and the control end 2 of the controller is connected with the control end of the right cylinder 2;
the controller controls the corresponding cylinder to act according to the counting information of the counter, so that the steel bars fall into the corresponding chains.
In a preferred embodiment of the invention, the counter is arranged on the right post when a takes 4; this time includes:
the left row of collecting rack struts comprise 4 collecting rack left struts which are arranged at intervals from front to back, and the collecting rack left struts 11, the collecting rack left strut 12, the collecting rack left strut 13 and the collecting rack left strut 14 are respectively arranged from front to back in sequence;
a 1 st collection frame left chain 21 is arranged between the 3 rd collection frame left support column 13 and the 4 th collection frame left support column 14, a 2 nd collection frame left chain 22 is arranged between the 2 nd collection frame left support column 12 and the 3 rd collection frame left support column 13, and a 3 rd collection frame left chain 23 is arranged between the 1 st collection frame left support column 11 and the 2 nd collection frame left support column 12;
the height of the 1 st collecting rack left support 11 is higher than the height of the 2 nd collecting rack left support 12, and the height of the 2 nd collecting rack left support 12 is higher than the height of the 3 rd collecting rack left support 13;
A 1 st left steel sheet baffle 31 and a 1 st left cylinder are arranged on the 3 rd collecting frame left support column 13, and a 2 nd left steel sheet baffle 32 and a 2 nd left cylinder are arranged on the 2 nd collecting frame left support column;
the rear part of the 1 st left steel sheet baffle 31 is hinged at the top of the 3 rd collecting frame left support column 13, meanwhile, the rear end head of the 1 st left steel sheet baffle 31 is hinged at the top of the 3 rd left cylinder telescopic rod, the rear part of the 2 nd left steel sheet baffle 32 is hinged at the top of the 2 nd collecting frame left support column, and meanwhile, the rear end head of the 2 nd left steel sheet baffle 32 is hinged at the top of the 2 nd left cylinder telescopic rod;
the right row of collecting rack struts comprise 4 collecting rack right struts which are arranged at intervals from front to back, and the collecting rack right struts are respectively a 1 st collecting rack right strut, a 2 nd collecting rack right strut, a 3 rd collecting rack right strut and a 4 th collecting rack right strut from front to back in sequence;
a 1 st collection frame right chain is arranged between the 1 st collection frame right pillar and the 2 nd collection frame right pillar, a 2 nd collection frame right chain is arranged between the 2 nd collection frame right pillar and the 3 rd collection frame right pillar, and a 3 rd collection frame right chain is arranged between the 3 rd collection frame right pillar and the 4 th collection frame right pillar;
the height of the right pillar of the 1 st collecting frame is higher than that of the right pillar of the 2 nd collecting frame, and the height of the right pillar of the 2 nd collecting frame is higher than that of the right pillar of the 3 rd collecting frame;
A 1 st right steel sheet baffle and a 1 st right cylinder are arranged on the 3 rd collecting frame right pillar, and a 2 nd right steel sheet baffle and a 2 nd right cylinder are arranged on the 2 nd collecting frame right pillar;
the rear part of the 1 st right steel sheet baffle is hinged at the top of the 3 rd collecting frame right support, meanwhile, the rear end of the 1 st right steel sheet baffle is hinged at the top of the 3 rd right cylinder telescopic rod, the rear part of the 2 nd right steel sheet baffle is hinged at the top of the 2 nd collecting frame right support, and meanwhile, the rear end of the 2 nd right steel sheet baffle is hinged at the top of the 2 nd right cylinder telescopic rod;
the system also comprises a controller and a network connection module, wherein the network data end of the controller is connected with the network data end of the network connection module; the method comprises the steps that a 3 rd counter is arranged on a right pillar of a 1 st collecting frame, the counting end of the 3 rd counter is connected with the counting 3 rd end of a controller, a 2 nd counter is arranged on a right pillar of a 2 nd collecting frame, the counting end of the 2 nd counter is connected with the counting 2 nd end of the controller, a 1 st counter is arranged on the right pillar of the 3 rd collecting frame, and the counting end of the 1 st counter is connected with the counting 1 st end of the controller;
the control end 1 of the controller is connected with the control end of the left cylinder 1, the control end 1 of the controller is connected with the control end of the right cylinder 1, the control end 2 of the controller is connected with the control end of the left cylinder 2, and the control end 2 of the controller is connected with the control end of the right cylinder 2;
The controller controls the corresponding cylinder to act according to the counting information of the counter, so that the steel bars fall into the corresponding chains.
In a preferred embodiment of the invention, the left support posts of the A collection frames are placed equidistantly, the right support posts of the A collection frames are placed equidistantly, and the distance between the left support posts of the adjacent collection frames is equal to the distance between the right support posts of the adjacent collection frames;
the left support of the collecting frame, the left support of the collecting frame (g+1), the right support of the collecting frame (g+1) and the right support of the collecting frame (g+1) form a rectangle or square, wherein g is a positive integer which is more than or equal to 1 and less than or equal to A-1, namely the left support of the collecting frame (1), the left support of the collecting frame (2), the right support of the collecting frame (1), the right support of the collecting frame (2), the left support of the collecting frame (3), the right support of the collecting frame (2) and the right support of the collecting frame (3), the left support of the collecting frame (4), the right support of the collecting frame (3) and the right support of the collecting frame (4) form a rectangle, and the left support of the collecting frame (A-1), the right support of the collecting frame (A) form a rectangle; or the left pillar of the collecting frame 1, the left pillar of the collecting frame 2, the right pillar of the collecting frame 1 and the right pillar of the collecting frame 2 form square, the left pillar of the collecting frame 2, the left pillar of the collecting frame 3, the right pillar of the collecting frame 2 and the right pillar of the collecting frame 3 form square, the left pillar of the collecting frame 3, the left pillar of the collecting frame 4, the right pillar of the collecting frame 3 and the right pillar of the collecting frame 4 form square, and the left pillar of the collecting frame A-1, the left pillar of the collecting frame A, the right pillar of the collecting frame A-1 and the right pillar of the collecting frame A form square;
The height of the h collecting rack left support column is equal to the height of the h collecting rack right support column, h is a positive integer which is more than or equal to 1 and less than or equal to A-1, namely the height of the 1 st collecting rack left support column 11 is equal to the height of the 1 st collecting rack right support column, the height of the 2 nd collecting rack left support column 12 is equal to the height of the 2 nd collecting rack right support column, the height of the 3 rd collecting rack left support column 13 is equal to the height of the 3 rd collecting rack right support column, … …, and the height of the A-1 st collecting rack left support column is equal to the height of the A-1 st collecting rack right support column;
the height of the left support column of the A-th collecting frame is not lower than the height of the left support column 11 of the 1-th collecting frame, and the height of the right support column of the A-th collecting frame is not lower than the height of the right support column of the 1-th collecting frame.
In a preferred embodiment of the invention, a cross rod for overlapping the front end of the ith left steel sheet baffle is arranged on the left support column of the collecting frame corresponding to the front end of the ith left steel sheet baffle; a cross rod for overlapping the front end of the ith right steel sheet baffle is arranged on the right support of the collecting frame corresponding to the front end of the ith right steel sheet baffle; the i is a positive integer which is more than or equal to 1 and less than or equal to A-2; that is, a cross rod for overlapping the front end of the 1 st left steel sheet baffle 31 is arranged on the left support of the collecting frame corresponding to the front end of the 1 st left steel sheet baffle 31; a cross rod for overlapping the front end of the 1 st right steel sheet baffle is arranged on the right support of the collecting frame corresponding to the front end of the 1 st right steel sheet baffle; a cross rod for overlapping the front end of the 2 nd left steel sheet baffle 32 is arranged on the left support of the collecting frame corresponding to the front end of the 2 nd left steel sheet baffle 32; a cross rod for overlapping the front end of the 2 nd right steel sheet baffle is arranged on the right support of the collecting frame corresponding to the front end of the 2 nd right steel sheet baffle; a cross rod for overlapping the front end of the 3 rd left steel sheet baffle is arranged on the left support of the collecting frame corresponding to the front end of the 3 rd left steel sheet baffle; a cross rod for overlapping the front end of the 3 rd right steel sheet baffle is arranged on the right support of the collecting frame corresponding to the front end of the 3 rd right steel sheet baffle; … …; a cross rod for overlapping the front end of the A-2 left steel sheet baffle is arranged on a left support of the collecting frame corresponding to the front end of the A-2 left steel sheet baffle; a cross rod for overlapping the front end head of the A-2 right steel sheet baffle is arranged on the right support of the collecting frame corresponding to the front end head of the A-2 right steel sheet baffle. When A is taken as 4, a cross rod for overlapping the front end of the 1 st left steel sheet baffle 31 is arranged on the 2 nd collecting frame left support column 12 corresponding to the front end of the 1 st left steel sheet baffle 31; a cross rod for overlapping the front end of the 1 st right steel sheet baffle is arranged on the right support of the collecting frame corresponding to the front end of the 1 st right steel sheet baffle; a cross rod for overlapping the front end of the 2 nd left steel sheet baffle 32 is arranged on the 1 st collecting frame left support corresponding to the front end of the 2 nd left steel sheet baffle 32; a cross rod for overlapping the front end head of the 2 nd right steel sheet baffle is arranged on the right support of the collecting frame corresponding to the front end head of the 2 nd right steel sheet baffle.
In a preferred embodiment of the invention, the rear part of the j-th left steel sheet baffle is provided with an arc-shaped amplifying part which is used for being arranged at the top of the left support column of the corresponding collecting frame to form a hinge point; the rear part of the j-th right steel sheet baffle is provided with an arc-shaped amplifying part which is used for being arranged at the top of the right pillar of the corresponding collecting frame to form a hinge point; j is a positive integer greater than or equal to 1 and less than or equal to A-2; namely, the rear part of the 1 st left steel sheet baffle is provided with an arc-shaped amplifying part which is used for being installed at the top of the left support column of the corresponding collecting frame to form a hinge point; the rear part of the 1 st right steel sheet baffle is provided with an arc-shaped amplifying part which is used for being arranged at the top of the right pillar of the corresponding collecting frame to form a hinge point; the rear part of the 2 nd left steel sheet baffle is provided with an arc-shaped amplifying part which is used for being arranged at the top of the left support column of the corresponding collecting frame to form a hinge point; the rear part of the 2 nd right steel sheet baffle is provided with an arc-shaped amplifying part which is used for being arranged at the top of the right pillar of the corresponding collecting frame to form a hinge point; the rear part of the 3 rd left steel sheet baffle is provided with an arc-shaped amplifying part which is used for being arranged at the top of the left support column of the corresponding collecting frame to form a hinge point; the rear part of the 3 rd right steel sheet baffle is provided with an arc-shaped amplifying part which is used for being arranged at the top of the right pillar of the corresponding collecting frame to form a hinge point; … …; the rear part of the A-2 left steel sheet baffle is provided with an arc-shaped amplifying part which is used for being arranged at the top of the left support column of the corresponding collecting frame to form a hinge point; the rear part of the A-2 right steel sheet baffle is provided with an arc-shaped amplifying part which is used for being installed at the top of the right pillar of the corresponding collecting frame to form a hinge point.
In a preferred embodiment of the invention, the top of the left pillar 11 of the 1 st collecting frame is provided with a left guiding inclined table 15, and when the front end of the k-th left steel sheet baffle is lapped on the top of the left pillar of the previous collecting frame, the inclination of the left guiding inclined table 15 is consistent with the inclination of the k-th left steel sheet baffle; the top of the right pillar of the 1 st collecting frame is provided with a right guiding inclined table, and when the front end head of the k right steel sheet baffle is lapped on the top of the right pillar of the previous collecting frame, the inclination of the right guiding inclined table is consistent with the inclination of the k right steel sheet baffle; the inclination of the left guiding ramp 15 is equal to the inclination of the right guiding ramp, k being a positive integer greater than or equal to 1 and less than or equal to a-2; that is, the top of the left pillar 11 of the 1 st collecting frame is provided with a left guiding inclined table 15, and when the front end of the 1 st left steel sheet baffle is lapped on the top of the left pillar of the previous collecting frame, the inclination of the left guiding inclined table 15 is consistent with the inclination of the 1 st left steel sheet baffle; when the front end of the 2 nd left steel sheet baffle is lapped on the top of the left support of the previous collecting frame, the inclination of the left guiding inclined table 15 is consistent with the inclination of the 2 nd left steel sheet baffle; when the front end of the 3 rd left steel sheet baffle is lapped on the top of the left support of the previous collecting frame, the inclination of the left guiding inclined table 15 is consistent with the inclination of the 3 rd left steel sheet baffle; … …; when the front end of the A-2 left steel sheet baffle is lapped on the top of the left support of the previous collecting frame, the inclination of the left guide inclined table 15 is consistent with the inclination of the A-2 left steel sheet baffle; the top of the right pillar of the 1 st collecting frame is provided with a right guiding inclined table, and when the front end head of the 1 st right steel sheet baffle is lapped on the top of the right pillar of the previous collecting frame, the inclination of the right guiding inclined table is consistent with that of the 1 st right steel sheet baffle; when the front end of the 2 nd right steel sheet baffle is lapped on the top of the right pillar of the previous collecting frame, the inclination of the right guiding inclined table is consistent with the inclination of the 2 nd right steel sheet baffle; when the front end of the 3 rd right steel sheet baffle is lapped on the top of the right pillar of the previous collecting frame, the inclination of the right guiding inclined table is consistent with the inclination of the 3 rd right steel sheet baffle; … …; when the front end of the A-2 right steel sheet baffle is lapped on the top of the right pillar of the previous collecting frame, the inclination of the right guiding inclined table is kept consistent with the inclination of the A-2 right steel sheet baffle; the inclination of the left guiding ramp 15 is equal to the inclination of the right guiding ramp; when A takes 4, the top of the left support 11 of the 1 st collecting frame is provided with a left guiding inclined table 15, and when the front end of the 1 st left steel sheet baffle 31 is lapped on the top of the left support 12 of the 2 nd collecting frame, the inclination of the left guiding inclined table 15 is consistent with the inclination of the 1 st left steel sheet baffle 31; when the front end of the 2 nd left steel sheet baffle 32 is lapped on the top of the 1 st collecting frame left pillar, the inclination of the left guiding ramp 15 is consistent with the inclination of the 2 nd left steel sheet baffle 32; the top of the right pillar of the 1 st collecting frame is provided with a right guiding inclined table, and when the front end head of the 1 st right steel sheet baffle is lapped on the top of the right pillar of the previous collecting frame, the inclination of the right guiding inclined table is consistent with that of the 1 st right steel sheet baffle; when the front end of the 2 nd right steel sheet baffle is lapped on the top of the right pillar of the previous collecting frame, the inclination of the right guiding inclined table is consistent with the inclination of the 2 nd right steel sheet baffle; the inclination of the left guiding ramp 15 is equal to the inclination of the right guiding ramp.
In a preferred embodiment of the present invention, the bottom of the collecting rack is provided with a collecting rack base 16 welded with all left and right collecting rack posts, and the collecting rack base 16 is provided with a ground mounting hole.
The invention also discloses a working method for counting the number of the reinforcing steel bars, which comprises the following steps:
s1, initializing a system;
s2, controlling the cylinder to work according to the set parameters, so that the reinforcing steel bars 17 fall into the corresponding chains.
In a preferred embodiment of the present invention, the following steps are included in step S1:
s11, the controller judges whether reinforcing steel bars exist on each chain:
if the steel bars do not exist on each chain, executing the next step;
if at least one chain has steel bars, executing the next step after the steel bars on all the chains are taken away;
s12, the controller sends out a cylinder telescopic rod extension control command to the 1 st left cylinder, after the 1 st left cylinder receives the cylinder telescopic rod extension control command sent by the controller, the telescopic rod of the 1 st left cylinder extends, at the moment, the telescopic rod of the 1 st left cylinder pushes the 1 st left steel sheet baffle 31 upwards, and when pushing the 1 st left steel sheet baffle 31 in place, the front end of the 1 st left steel sheet baffle 31 is just overlapped with the top of the left support of the previous collecting frame; the front end of the 1 st left steel sheet baffle 31 is just lapped at the top of the left support of the previous collecting frame, the front end of the 2 nd left steel sheet baffle 32 is just lapped at the top of the left support of the previous collecting frame, the front end of the 3 rd left steel sheet baffle is just lapped at the top of the left support of the previous collecting frame, … …, the front end of the A-2 th left steel sheet baffle is just lapped at the top of the left support of the previous collecting frame, the front end of the 1 st right steel sheet baffle is just lapped at the top of the right support of the previous collecting frame, the front end of the 2 nd right steel sheet baffle is just lapped at the top of the right support of the previous collecting frame, the front end of the 3 rd right steel sheet baffle is just lapped at the top of the right support of the previous collecting frame, … …, and the judgment method that the front end of the A-2 th right steel sheet baffle is just lapped at the top of the right support of the previous collecting frame is: and each cross rod is provided with a proximity sensor, and the number of the proximity sensors is equal to that of all the steel sheet baffles. When the proximity sensor receives a proximity signal, the corresponding cylinder stops working, which means that the front end of the steel sheet baffle is just overlapped at the top of the support column of the previous collecting frame.
Meanwhile, the controller sends out an extension control command of the cylinder telescopic rod to the 1 st right cylinder, after the 1 st right cylinder receives the extension control command of the cylinder telescopic rod sent by the controller, the telescopic rod of the 1 st right cylinder extends, at the moment, the telescopic rod of the 1 st right cylinder pushes the 1 st right steel sheet baffle upwards, and when pushing the 1 st right steel sheet baffle in place, the front end of the 1 st right steel sheet baffle is just overlapped at the top of the right support of the previous collecting frame;
the controller sends out a cylinder telescopic rod stop motion control command to the 1 st left cylinder and the 1 st right cylinder, and after the 1 st left cylinder and the 1 st right cylinder receive the cylinder telescopic rod stop control command sent by the controller, the 1 st left cylinder and the 1 st right cylinder stop motion;
s13, the controller sends out an extension control command of the cylinder telescopic rod to the 2 nd left cylinder, after the 2 nd left cylinder receives the extension control command of the cylinder telescopic rod sent by the controller, the telescopic rod of the 2 nd left cylinder extends, at the moment, the telescopic rod of the 2 nd left cylinder pushes the 2 nd left steel sheet baffle 32 upwards, and when pushing the 2 nd left steel sheet baffle 32 to a proper position, the front end of the 2 nd left steel sheet baffle 32 is just overlapped at the top of the left support of the previous collecting frame;
meanwhile, the controller sends out an extension control command of the cylinder telescopic rod to the 2 nd right cylinder, after the 2 nd right cylinder receives the extension control command of the cylinder telescopic rod sent by the controller, the telescopic rod of the 2 nd right cylinder extends, at the moment, the telescopic rod of the 2 nd right cylinder pushes the 2 nd right steel sheet baffle upwards, and when the 2 nd right steel sheet baffle is pushed in place, the front end of the 2 nd right steel sheet baffle is just overlapped at the top of the right support of the previous collecting frame;
The controller sends out a cylinder telescopic rod stop motion control command to the 1 st left cylinder and the 1 st right cylinder, and after the 1 st left cylinder and the 1 st right cylinder receive the cylinder telescopic rod stop control command sent by the controller, the 1 st left cylinder and the 1 st right cylinder stop motion;
s14, the controller sends out an extension control command of the air cylinder telescopic rod to the 3 rd left air cylinder, after the 3 rd left air cylinder receives the extension control command of the air cylinder telescopic rod sent by the controller, the telescopic rod of the 3 rd left air cylinder extends, at the moment, the telescopic rod of the 3 rd left air cylinder pushes the 3 rd left steel sheet baffle upwards, and when pushing the 3 rd left steel sheet baffle in place, the front end of the 3 rd left steel sheet baffle is just overlapped at the top of the left support of the previous collecting frame;
meanwhile, the controller sends out an extension control command of the cylinder telescopic rod to the 3 rd right cylinder, after the 3 rd right cylinder receives the extension control command of the cylinder telescopic rod sent by the controller, the telescopic rod of the 3 rd right cylinder extends, at the moment, the telescopic rod of the 3 rd right cylinder pushes the 3 rd right steel sheet baffle upwards, and when the 3 rd right steel sheet baffle is pushed in place, the front end of the 3 rd right steel sheet baffle is just overlapped at the top of the right support of the previous collecting frame;
the controller sends out a cylinder telescopic rod stop motion control command to a 3 left cylinder and a 3 right cylinder of the controller, and after the 3 left cylinder and the 3 right cylinder receive the cylinder telescopic rod stop control command sent by the controller, the 3 left cylinder and the 3 right cylinder stop motion; … …;
S1 (A-1), a controller sends out an extension control command of a cylinder telescopic rod to an A-2 left cylinder of the controller, after the A-2 left cylinder receives the extension control command of the cylinder telescopic rod sent by the controller, the telescopic rod of the A-2 left cylinder extends, at the moment, the telescopic rod of the A-2 left cylinder pushes an A-2 left steel sheet baffle upwards, and when the A-2 left steel sheet baffle is pushed in place, the front end head of the A-2 left steel sheet baffle is just overlapped at the top of a left support of a previous collecting frame;
meanwhile, the controller sends out an extension control command of the air cylinder telescopic rod to the A-2 right air cylinder, after the A-2 right air cylinder receives the extension control command of the air cylinder telescopic rod sent by the controller, the telescopic rod of the A-2 right air cylinder extends, at the moment, the telescopic rod of the A-2 right air cylinder pushes the A-2 right steel sheet baffle upwards, and when pushing the A-2 right steel sheet baffle in place, the front end head of the A-2 right steel sheet baffle is just overlapped at the top of the right support of the previous collecting frame;
the controller sends out a cylinder telescopic rod stop motion control command to the A-2 left cylinder and the A-2 right cylinder, and after the A-2 left cylinder and the A-2 right cylinder receive the cylinder telescopic rod stop control command sent by the controller, the A-2 left cylinder and the A-2 right cylinder stop motion. Preferably, when the A is taken to be 4, the controller sends out an extension control command of the telescopic rod of the air cylinder to the 1 st left air cylinder, and after the 1 st left air cylinder receives the extension control command of the telescopic rod of the air cylinder sent by the controller, the telescopic rod of the 1 st left air cylinder extends, at the moment, the telescopic rod of the 1 st left air cylinder pushes the 1 st left steel sheet baffle 31 upwards, and when the 1 st left steel sheet baffle 31 is pushed to be in place, the front end head of the 1 st left steel sheet baffle 31 is just lapped on the top of the left support of the previous collecting frame; meanwhile, the controller sends out an extension control command of the cylinder telescopic rod to the 1 st right cylinder, after the 1 st right cylinder receives the extension control command of the cylinder telescopic rod sent by the controller, the telescopic rod of the 1 st right cylinder extends, at the moment, the telescopic rod of the 1 st right cylinder pushes the 1 st right steel sheet baffle upwards, and when pushing the 1 st right steel sheet baffle in place, the front end of the 1 st right steel sheet baffle is just overlapped at the top of the right support of the previous collecting frame; the controller sends out a cylinder telescopic rod stop motion control command to the 1 st left cylinder and the 1 st right cylinder, and after the 1 st left cylinder and the 1 st right cylinder receive the cylinder telescopic rod stop control command sent by the controller, the 1 st left cylinder and the 1 st right cylinder stop motion; the controller sends out a cylinder telescopic rod extension control command to the 2 nd left cylinder, after the 2 nd left cylinder receives the cylinder telescopic rod extension control command sent by the controller, the telescopic rod of the 2 nd left cylinder is extended, at the moment, the telescopic rod of the 2 nd left cylinder pushes the 2 nd left steel sheet baffle 32 upwards, and when pushing the 2 nd left steel sheet baffle 32 to a proper position, the front end of the 2 nd left steel sheet baffle 32 is just overlapped at the top of the left support of the previous collecting frame; meanwhile, the controller sends out an extension control command of the cylinder telescopic rod to the 2 nd right cylinder, after the 2 nd right cylinder receives the extension control command of the cylinder telescopic rod sent by the controller, the telescopic rod of the 2 nd right cylinder extends, at the moment, the telescopic rod of the 2 nd right cylinder pushes the 2 nd right steel sheet baffle upwards, and when the 2 nd right steel sheet baffle is pushed in place, the front end of the 2 nd right steel sheet baffle is just overlapped at the top of the right support of the previous collecting frame; the controller sends out a cylinder telescopic rod stop motion control command to the 1 st left cylinder and the 1 st right cylinder, and after the 1 st left cylinder and the 1 st right cylinder receive the cylinder telescopic rod stop control command sent by the controller, the 1 st left cylinder and the 1 st right cylinder stop motion.
In a preferred embodiment of the present invention, the following steps are included in step S2:
s21, placing the steel bars on the left guide inclined table 15 and the right guide inclined table to enable the steel bars to roll or slide;
s22, the controller judges whether the number of the reinforcing steel bars counted by the 1 st counter is smaller than a preset 1 st threshold value according to the number of the reinforcing steel bars counted by the 1 st counter:
if the number of the steel bars counted by the 1 st counter is smaller than the preset 1 st number threshold value, returning to the step S22;
if the number of the steel bars counted by the 1 st counter is greater than or equal to a preset 1 st threshold, the controller sends a cylinder telescopic rod shortening control command to a 1 st left cylinder of the steel bars, the telescopic rod of the 1 st left cylinder is shortened after the 1 st left cylinder receives the cylinder telescopic rod shortening control command sent by the controller, at the moment, the telescopic rod of the 1 st left cylinder downwards pulls the 1 st left steel sheet baffle 31, when the 1 st left steel sheet baffle 31 and the left guide inclined table 15 are pulled to be beta, beta epsilon [ pi/6, pi/3), the controller sends a cylinder telescopic rod stopping control command to the 1 st left cylinder of the steel bars, and the 1 st left cylinder stops moving after the 1 st left cylinder receives the cylinder telescopic rod stopping control command sent by the controller; the 1 st left steel sheet baffle is beta with the left guiding inclined table 15, the 2 nd left steel sheet baffle is beta with the left guiding inclined table 15, the 3 rd left steel sheet baffle is beta with the left guiding inclined table 15, the A-2 th left steel sheet baffle is beta with the left guiding inclined table 15, the 1 st right steel sheet baffle is beta with the right guiding inclined table 15, the 2 nd right steel sheet baffle is beta with the right guiding inclined table 15, the 3 rd right steel sheet baffle is beta with the right guiding inclined table 15, the A-2 th right steel sheet baffle is beta with the right guiding inclined table 15, the judging method is as follows: an angle sensor is arranged at the hinge point of each steel sheet baffle and the collecting frame pillar, the number of the angle sensors is equal to that of all the steel sheet baffles, each steel sheet baffle comprises a left steel sheet baffle and a right steel sheet baffle, and when the angle sensor calculates that the steel sheet baffles are beta with the left guide inclined table 15, the corresponding air cylinder stops working.
Meanwhile, the controller sends out a cylinder telescopic rod shortening control command to the 1 st right cylinder, the 1 st right cylinder shortens the telescopic rod of the 1 st right cylinder after receiving the cylinder telescopic rod shortening control command sent by the controller, at the moment, the telescopic rod of the 1 st right cylinder pulls the 1 st right steel sheet baffle downwards, when the 1 st right steel sheet baffle is pulled to be beta with the right guiding inclined table, beta epsilon [ pi/6, pi/3), the controller sends out a cylinder telescopic rod stopping movement control command to the 1 st right cylinder, and the 1 st right cylinder stops moving after receiving the cylinder telescopic rod stopping control command sent by the controller;
s23, the controller judges whether the number of the steel bars counted by the 2 nd counter is smaller than a preset 2 nd threshold value according to the number of the steel bars counted by the 2 nd counter:
if the number of the steel bars counted by the 2 nd counter is smaller than the preset 2 nd threshold value, returning to the step S23;
if the number of the steel bars counted by the 2 nd counter is greater than or equal to a preset 2 nd threshold, the controller sends a cylinder telescopic rod shortening control command to the 2 nd left cylinder, the telescopic rod of the 2 nd left cylinder is shortened after the 2 nd left cylinder receives the cylinder telescopic rod shortening control command sent by the controller, at the moment, the telescopic rod of the 2 nd left cylinder downwards pulls the 2 nd left steel sheet baffle 32, when the 2 nd left steel sheet baffle 32 and the left guide inclined table 15 are pulled to be beta, beta epsilon [ pi/6, pi/3), the controller sends a cylinder telescopic rod stopping control command to the 2 nd left cylinder, and the 2 nd left cylinder stops moving after receiving the cylinder telescopic rod stopping control command sent by the controller;
Meanwhile, the controller sends out a cylinder telescopic rod shortening control command to the 2 nd right cylinder, the 2 nd right cylinder shortens the telescopic rod of the 2 nd right cylinder after receiving the cylinder telescopic rod shortening control command sent by the controller, at the moment, the telescopic rod of the 2 nd right cylinder pulls the 2 nd right steel sheet baffle downwards, when the 2 nd right steel sheet baffle is pulled to be beta with the right guiding inclined table, beta epsilon [ pi/6, pi/3), the controller sends out a cylinder telescopic rod stopping movement control command to the 2 nd right cylinder, and the 2 nd right cylinder stops moving after receiving the cylinder telescopic rod stopping control command sent by the controller;
s24, the controller judges whether the number of the steel bars counted by the 3 rd counter is smaller than a preset 3 rd threshold value according to the number of the steel bars counted by the 3 rd counter:
if the number of the steel bars counted by the 3 rd counter is smaller than the preset 3 rd number threshold value, returning to the step S24;
if the number of the steel bars counted by the 3 rd counter is greater than or equal to a preset 3 rd threshold value, the controller sends a cylinder telescopic rod shortening control command to a 3 rd left cylinder of the steel bars, the telescopic rod of the 3 rd left cylinder is shortened after the 3 rd left cylinder receives the cylinder telescopic rod shortening control command sent by the controller, at the moment, the telescopic rod of the 3 rd left cylinder downwards pulls a 1 st left steel sheet baffle 31, when the 3 rd left steel sheet baffle and a left guiding inclined table 15 are pulled to be beta, beta epsilon [ pi/6, pi/3), the controller sends a cylinder telescopic rod stopping control command to the 3 rd left cylinder of the steel bars, and the 3 rd left cylinder stops moving after receiving the cylinder telescopic rod stopping control command sent by the controller;
Meanwhile, the controller sends out a cylinder telescopic rod shortening control command to the 3 rd right cylinder, the 3 rd right cylinder shortens the telescopic rod of the 3 rd right cylinder after receiving the cylinder telescopic rod shortening control command sent by the controller, at the moment, the telescopic rod of the 3 rd right cylinder pulls the 3 rd right steel sheet baffle downwards, when the 3 rd right steel sheet baffle is pulled to be beta with the right guiding inclined table, beta epsilon [ pi/6, pi/3), the controller sends out a cylinder telescopic rod stopping movement control command to the 3 rd right cylinder, and the 3 rd right cylinder stops moving after receiving the cylinder telescopic rod stopping control command sent by the controller; … …;
S2A, the controller judges whether the number of the reinforcing steel bars counted by the A-1 counter is smaller than a preset A-1 threshold value according to the number of the reinforcing steel bars counted by the A-1 counter:
if the number of the steel bars counted by the A-1 counter is smaller than the preset A-1 threshold, returning to the step S2A;
and if the number of the reinforcing steel bars counted by the A-1 counter is greater than or equal to the preset A-1 threshold, ending or returning to the step S1. Preferably, when A is taken as 4, the first part of the reaction mixture,
s21, placing the steel bars on the left guide inclined table 15 and the right guide inclined table to enable the steel bars to roll or slide;
s22, the controller judges whether the number of the reinforcing steel bars counted by the 1 st counter is smaller than a preset 1 st threshold value according to the number of the reinforcing steel bars counted by the 1 st counter:
If the number of the steel bars counted by the 1 st counter is smaller than the preset 1 st number threshold value, returning to the step S22;
if the number of the steel bars counted by the 1 st counter is greater than or equal to a preset 1 st threshold, the controller sends a cylinder telescopic rod shortening control command to a 1 st left cylinder of the steel bars, the telescopic rod of the 1 st left cylinder is shortened after the 1 st left cylinder receives the cylinder telescopic rod shortening control command sent by the controller, at the moment, the telescopic rod of the 1 st left cylinder downwards pulls the 1 st left steel sheet baffle 31, when the 1 st left steel sheet baffle 31 and the left guide inclined table 15 are pulled to be beta, beta epsilon [ pi/6, pi/3), the controller sends a cylinder telescopic rod stopping control command to the 1 st left cylinder of the steel bars, and the 1 st left cylinder stops moving after the 1 st left cylinder receives the cylinder telescopic rod stopping control command sent by the controller;
meanwhile, the controller sends out a cylinder telescopic rod shortening control command to the 1 st right cylinder, the 1 st right cylinder shortens the telescopic rod of the 1 st right cylinder after receiving the cylinder telescopic rod shortening control command sent by the controller, at the moment, the telescopic rod of the 1 st right cylinder pulls the 1 st right steel sheet baffle downwards, when the 1 st right steel sheet baffle is pulled to be beta with the right guiding inclined table, beta epsilon [ pi/6, pi/3), the controller sends out a cylinder telescopic rod stopping movement control command to the 1 st right cylinder, and the 1 st right cylinder stops moving after receiving the cylinder telescopic rod stopping control command sent by the controller;
S23, the controller judges whether the number of the steel bars counted by the 2 nd counter is smaller than a preset 2 nd threshold value according to the number of the steel bars counted by the 2 nd counter:
if the number of the steel bars counted by the 2 nd counter is smaller than the preset 2 nd threshold value, returning to the step S23;
if the number of the steel bars counted by the 2 nd counter is greater than or equal to a preset 2 nd threshold, the controller sends a cylinder telescopic rod shortening control command to the 2 nd left cylinder, the telescopic rod of the 2 nd left cylinder is shortened after the 2 nd left cylinder receives the cylinder telescopic rod shortening control command sent by the controller, at the moment, the telescopic rod of the 2 nd left cylinder downwards pulls the 2 nd left steel sheet baffle 32, when the 2 nd left steel sheet baffle 32 and the left guide inclined table 15 are pulled to be beta, beta epsilon [ pi/6, pi/3), the controller sends a cylinder telescopic rod stopping control command to the 2 nd left cylinder, and the 2 nd left cylinder stops moving after receiving the cylinder telescopic rod stopping control command sent by the controller;
meanwhile, the controller sends out a cylinder telescopic rod shortening control command to the 2 nd right cylinder, the 2 nd right cylinder shortens the telescopic rod of the 2 nd right cylinder after receiving the cylinder telescopic rod shortening control command sent by the controller, at the moment, the telescopic rod of the 2 nd right cylinder pulls the 2 nd right steel sheet baffle downwards, when the 2 nd right steel sheet baffle is pulled to be beta with the right guiding inclined table, beta epsilon [ pi/6, pi/3), the controller sends out a cylinder telescopic rod stopping movement control command to the 2 nd right cylinder, and the 2 nd right cylinder stops moving after receiving the cylinder telescopic rod stopping control command sent by the controller;
S24, the controller judges whether the number of the steel bars counted by the 3 rd counter is smaller than a preset 3 rd threshold value according to the number of the steel bars counted by the 3 rd counter:
if the number of the steel bars counted by the 3 rd counter is smaller than the preset 3 rd number threshold value, returning to the step S24;
if the number of the steel bars counted by the 3 rd counter is greater than or equal to the preset 3 rd number threshold value, ending or returning to the step S1.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and principles of the invention, the scope of which is defined by the claims and their equivalents.
Claims (5)
1. The system for batch cost of the steel bar processing plant management platform is characterized by comprising a steel bar processing device and a steel bar management platform, wherein M virtual work areas for steel bar processing are arranged on the steel bar management platform, and M is a positive integer greater than or equal to 1;
sending a material sheet on an mth reinforcement processing virtual work area to a reinforcement processing device, wherein M is a positive integer less than or equal to M;
counting the excess materials of the steel bars after the steel bar processing device processes the steel bars;
The device for counting the excess materials of the steel bars comprises a collecting frame, wherein the collecting frame comprises left collecting frame struts and right collecting frame struts which are arranged in parallel at left and right intervals along the length direction of the steel bars;
the left column of collecting rack struts comprises A collecting rack left struts which are arranged at intervals from front to back, wherein A is a positive integer greater than or equal to 2;
an A-a collecting frame left chain is arranged between the a collecting frame left pillar and the a+1 collecting frame left pillar, wherein a is a positive integer which is more than or equal to 1 and less than or equal to A-1;
the height of the left pillar of the b-th collecting frame is higher than that of the left pillar of the b+1-th collecting frame, and b is a positive integer which is more than or equal to 1 and less than or equal to A-2;
the left pillar of the c-th collecting frame is provided with an A-c-th left steel sheet baffle and an A-c-th left cylinder, wherein c is a positive integer which is more than or equal to 2 and less than or equal to A-1;
the rear part of the d left steel sheet baffle is hinged to the top of the left pillar of the A-d collecting frame, meanwhile, the rear end head of the d left steel sheet baffle is hinged to the top of the A-d left cylinder telescopic rod, and d is a positive integer which is more than or equal to 1 and less than or equal to A-2;
the right column of collecting rack struts comprises A collecting rack right struts which are arranged at intervals from front to back, wherein A is a positive integer greater than or equal to 2;
An A-a collecting frame right chain is arranged between the a collecting frame right pillar and the a+1 collecting frame right pillar, wherein a is a positive integer which is more than or equal to 1 and less than or equal to A-1;
the height of the right pillar of the collecting frame b is higher than that of the right pillar of the collecting frame b+1, and b is a positive integer which is more than or equal to 1 and less than or equal to A-2;
the right pillar of the c-th collecting frame is provided with an A-c-th right steel sheet baffle and an A-c-th right cylinder, wherein c is a positive integer which is more than or equal to 2 and less than or equal to A-1;
the rear part of the d right steel sheet baffle is hinged to the top of the right pillar of the A-d collecting frame, meanwhile, the rear end head of the d right steel sheet baffle is hinged to the top of the A-d right cylinder telescopic rod, and d is a positive integer which is more than or equal to 1 and less than or equal to A-2;
the system also comprises a controller, a network connection module and an A-e counter arranged on the left pillar of the e collecting frame or the right pillar of the e collecting frame, wherein e is a positive integer which is more than or equal to 1 and less than or equal to A-1, and the counting end of the A-e counter is connected with the counting A-e end of the controller; the network data end of the controller is connected with the network data end of the network connection module;
the f-th end of the controller is connected with the control end of the f-th left cylinder, the f-th control end of the controller is connected with the control end of the f-th right cylinder, and f is a positive integer which is more than or equal to 1 and less than or equal to A-2;
The controller controls the corresponding cylinder to act according to the counting information of the counter, so that the steel bars fall into the corresponding chains.
2. The system for cost batching of a rebar processing management platform according to claim 1, wherein the cost of each rebar processing virtual job is calculated from the counted rebar remainders.
3. The system for cost batching a rebar processing management platform according to claim 1, wherein a collection rack left posts are equidistant from each other, a collection rack right posts are equidistant from each other, and a distance between adjacent collection rack left posts is equal to a distance between adjacent collection rack right posts;
the left pillar of the g collecting frame, the left pillar of the g+1 collecting frame, the right pillar of the g collecting frame and the right pillar of the g+1 collecting frame form a rectangle or square, and g is a positive integer which is more than or equal to 1 and less than or equal to A-1;
the height of the left pillar of the h collecting frame is equal to that of the right pillar of the h collecting frame, and h is a positive integer which is more than or equal to 1 and less than or equal to A-1;
the height of the left support column of the A-th collecting frame is not lower than that of the left support column of the 1-th collecting frame, and the height of the right support column of the A-th collecting frame is not lower than that of the right support column of the 1-th collecting frame;
Or/and a cross rod for overlapping the front end of the i left steel sheet baffle is arranged on the left support of the collecting frame corresponding to the front end of the i left steel sheet baffle; a cross rod for overlapping the front end of the ith right steel sheet baffle is arranged on the right support of the collecting frame corresponding to the front end of the ith right steel sheet baffle; the i is a positive integer which is more than or equal to 1 and less than or equal to A-2;
or/and the rear part of the j-th left steel sheet baffle is provided with an arc-shaped amplifying part which is used for being arranged at the top of the left support column of the corresponding collecting frame to form a hinge point; the rear part of the j-th right steel sheet baffle is provided with an arc-shaped amplifying part which is used for being arranged at the top of the right pillar of the corresponding collecting frame to form a hinge point; j is a positive integer greater than or equal to 1 and less than or equal to A-2;
or/and the top of the left support of the 1 st collecting frame is provided with a left guiding inclined table, and when the front end head of the k left steel sheet baffle is lapped on the top of the left support of the previous collecting frame, the inclination of the left guiding inclined table is consistent with the inclination of the k left steel sheet baffle; the top of the right pillar of the 1 st collecting frame is provided with a right guiding inclined table, and when the front end head of the k right steel sheet baffle is lapped on the top of the right pillar of the previous collecting frame, the inclination of the right guiding inclined table is consistent with the inclination of the k right steel sheet baffle; the inclination of the left guide inclined table is equal to that of the right guide inclined table, and k is a positive integer which is more than or equal to 1 and less than or equal to A-2;
Or/and the bottom of the collecting frame is provided with a collecting frame base welded with all the left collecting frame struts and the right collecting frame struts, and the collecting frame base is provided with ground mounting holes.
4. The system for counting the number of the reinforcing steel bars is characterized by comprising a collecting frame, wherein the collecting frame comprises left collecting frame struts and right collecting frame struts which are arranged in parallel at left and right intervals along the length direction of the reinforcing steel bars;
the left column of collecting rack struts comprises A collecting rack left struts which are arranged at intervals from front to back, wherein A is a positive integer greater than or equal to 2;
an A-a collecting frame left chain is arranged between the a collecting frame left pillar and the a+1 collecting frame left pillar, wherein a is a positive integer which is more than or equal to 1 and less than or equal to A-1;
the height of the left pillar of the b-th collecting frame is higher than that of the left pillar of the b+1-th collecting frame, and b is a positive integer which is more than or equal to 1 and less than or equal to A-2;
the left pillar of the c-th collecting frame is provided with an A-c-th left steel sheet baffle and an A-c-th left cylinder, wherein c is a positive integer which is more than or equal to 2 and less than or equal to A-1;
the rear part of the d left steel sheet baffle is hinged to the top of the left pillar of the A-d collecting frame, meanwhile, the rear end head of the d left steel sheet baffle is hinged to the top of the A-d left cylinder telescopic rod, and d is a positive integer which is more than or equal to 1 and less than or equal to A-2;
The right column of collecting rack struts comprises A collecting rack right struts which are arranged at intervals from front to back, wherein A is a positive integer greater than or equal to 2;
an A-a collecting frame right chain is arranged between the a collecting frame right pillar and the a+1 collecting frame right pillar, wherein a is a positive integer which is more than or equal to 1 and less than or equal to A-1;
the height of the right pillar of the collecting frame b is higher than that of the right pillar of the collecting frame b+1, and b is a positive integer which is more than or equal to 1 and less than or equal to A-2;
the right pillar of the c-th collecting frame is provided with an A-c-th right steel sheet baffle and an A-c-th right cylinder, wherein c is a positive integer which is more than or equal to 2 and less than or equal to A-1;
the rear part of the d right steel sheet baffle is hinged to the top of the right pillar of the A-d collecting frame, meanwhile, the rear end head of the d right steel sheet baffle is hinged to the top of the A-d right cylinder telescopic rod, and d is a positive integer which is more than or equal to 1 and less than or equal to A-2;
the system also comprises a controller, a network connection module and an A-e counter arranged on the left pillar of the e collecting frame or the right pillar of the e collecting frame, wherein e is a positive integer which is more than or equal to 1 and less than or equal to A-1, and the counting end of the A-e counter is connected with the counting A-e end of the controller; the network data end of the controller is connected with the network data end of the network connection module;
The f-th end of the controller is connected with the control end of the f-th left cylinder, the f-th control end of the controller is connected with the control end of the f-th right cylinder, and f is a positive integer which is more than or equal to 1 and less than or equal to A-2;
the controller controls the corresponding cylinder to act according to the counting information of the counter, so that the steel bars fall into the corresponding chains.
5. The bar count system of claim 4 wherein a collection rack left posts are equidistant and a collection rack right posts are equidistant and adjacent collection rack left posts are equidistant from adjacent collection rack right posts;
the left pillar of the g collecting frame, the left pillar of the g+1 collecting frame, the right pillar of the g collecting frame and the right pillar of the g+1 collecting frame form a rectangle or square, and g is a positive integer which is more than or equal to 1 and less than or equal to A-1;
the height of the left pillar of the h collecting frame is equal to that of the right pillar of the h collecting frame, and h is a positive integer which is more than or equal to 1 and less than or equal to A-1;
the height of the left support column of the A-th collecting frame is not lower than that of the left support column of the 1-th collecting frame, and the height of the right support column of the A-th collecting frame is not lower than that of the right support column of the 1-th collecting frame;
or/and a cross rod for overlapping the front end of the i left steel sheet baffle is arranged on the left support of the collecting frame corresponding to the front end of the i left steel sheet baffle; a cross rod for overlapping the front end of the ith right steel sheet baffle is arranged on the right support of the collecting frame corresponding to the front end of the ith right steel sheet baffle; the i is a positive integer which is more than or equal to 1 and less than or equal to A-2;
Or/and the rear part of the j-th left steel sheet baffle is provided with an arc-shaped amplifying part which is used for being arranged at the top of the left support column of the corresponding collecting frame to form a hinge point; the rear part of the j-th right steel sheet baffle is provided with an arc-shaped amplifying part which is used for being arranged at the top of the right pillar of the corresponding collecting frame to form a hinge point; j is a positive integer greater than or equal to 1 and less than or equal to A-2;
or/and the top of the left support of the 1 st collecting frame is provided with a left guiding inclined table, and when the front end head of the k left steel sheet baffle is lapped on the top of the left support of the previous collecting frame, the inclination of the left guiding inclined table is consistent with the inclination of the k left steel sheet baffle; the top of the right pillar of the 1 st collecting frame is provided with a right guiding inclined table, and when the front end head of the k right steel sheet baffle is lapped on the top of the right pillar of the previous collecting frame, the inclination of the right guiding inclined table is consistent with the inclination of the k right steel sheet baffle; the inclination of the left guide inclined table is equal to that of the right guide inclined table, and k is a positive integer which is more than or equal to 1 and less than or equal to A-2;
or/and the bottom of the collecting frame is provided with a collecting frame base welded with all the left collecting frame struts and the right collecting frame struts, and the collecting frame base is provided with ground mounting holes.
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310648325.XA CN116629304A (en) | 2022-03-01 | 2022-03-01 | Reinforcing steel bar metering working method for reinforcing steel bar processing factory |
| CN202210192644.XA CN114548347B (en) | 2022-03-01 | 2022-03-01 | Cost batching method, system and statistical system and method for steel bar processing factory |
| PCT/CN2022/113187 WO2023165097A1 (en) | 2022-03-01 | 2022-08-18 | Cost batching method and system for rebar machining plant and statistical system |
| ZA2022/11165A ZA202211165B (en) | 2022-03-01 | 2022-10-12 | Cost batch method and system as well as counting system for reinforcement processing plants |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202210192644.XA CN114548347B (en) | 2022-03-01 | 2022-03-01 | Cost batching method, system and statistical system and method for steel bar processing factory |
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| CN202310648325.XA Division CN116629304A (en) | 2022-03-01 | 2022-03-01 | Reinforcing steel bar metering working method for reinforcing steel bar processing factory |
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| CN114548347A CN114548347A (en) | 2022-05-27 |
| CN114548347B true CN114548347B (en) | 2023-06-16 |
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| CN202310648325.XA Pending CN116629304A (en) | 2022-03-01 | 2022-03-01 | Reinforcing steel bar metering working method for reinforcing steel bar processing factory |
| CN202210192644.XA Active CN114548347B (en) | 2022-03-01 | 2022-03-01 | Cost batching method, system and statistical system and method for steel bar processing factory |
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| CN202310648325.XA Pending CN116629304A (en) | 2022-03-01 | 2022-03-01 | Reinforcing steel bar metering working method for reinforcing steel bar processing factory |
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| Country | Link |
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| CN (2) | CN116629304A (en) |
| WO (1) | WO2023165097A1 (en) |
| ZA (1) | ZA202211165B (en) |
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| CN116629304A (en) * | 2022-03-01 | 2023-08-22 | 中建铁路投资建设集团有限公司 | Reinforcing steel bar metering working method for reinforcing steel bar processing factory |
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| JP2005078465A (en) * | 2003-09-02 | 2005-03-24 | Daido Steel Co Ltd | Production system for bar product |
| CN106295078A (en) * | 2016-08-31 | 2017-01-04 | 中建安装工程有限公司 | A kind of reinforcement detailing computing module system of processing based on BIM technology and method |
| CN111882191A (en) * | 2020-07-21 | 2020-11-03 | 上海市基础工程集团有限公司 | Reinforcing steel bar sample turning method and system |
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| JPS6219318A (en) * | 1985-07-16 | 1987-01-28 | Mitsubishi Electric Corp | Bar stacking controller |
| JPH09295616A (en) * | 1996-05-02 | 1997-11-18 | Shin Etsu Polymer Co Ltd | Counting apparatus for elongated object and counting method therefor |
| JP2009108611A (en) * | 2007-10-31 | 2009-05-21 | Shimizu Corp | Reinforcement erecting tool and reinforcement erecting method |
| CN205367023U (en) * | 2015-12-31 | 2016-07-06 | 泸州岩杰机械有限公司 | Counting assembly is collected to reinforcing bar |
| CN205341756U (en) * | 2015-12-31 | 2016-06-29 | 泸州岩杰机械有限公司 | Reinforcing bar device that gathers materials |
| CN106985051A (en) * | 2017-03-27 | 2017-07-28 | 贵州精正检测有限公司 | A kind of bar cutter with dedusting and tally function |
| CN209352172U (en) * | 2018-11-24 | 2019-09-06 | 上海福铁龙住宅工业发展有限公司 | A kind of reinforcing bar collection device |
| CN109726499A (en) * | 2019-01-09 | 2019-05-07 | 武汉一冶建筑安装工程有限责任公司 | Reinforcement construction management method based on BIM technology |
| CN111612332A (en) * | 2020-05-19 | 2020-09-01 | 中铁四局集团有限公司 | Automatic optimization software system and optimization method for centralized processing of steel bars of railway bridge |
| CN111922251B (en) * | 2020-08-06 | 2022-06-10 | 中交第一航务工程局有限公司 | Complete set of method for reinforcing steel bar blanking optimization and automatic processing and management based on BIM |
| CN112288357B (en) * | 2020-10-27 | 2023-09-08 | 中铁广州工程局集团有限公司 | Method, system, equipment and medium for centralized processing and distribution of reinforcing steel bars |
| CN116629304A (en) * | 2022-03-01 | 2023-08-22 | 中建铁路投资建设集团有限公司 | Reinforcing steel bar metering working method for reinforcing steel bar processing factory |
-
2022
- 2022-03-01 CN CN202310648325.XA patent/CN116629304A/en active Pending
- 2022-03-01 CN CN202210192644.XA patent/CN114548347B/en active Active
- 2022-08-18 WO PCT/CN2022/113187 patent/WO2023165097A1/en unknown
- 2022-10-12 ZA ZA2022/11165A patent/ZA202211165B/en unknown
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|---|---|---|---|---|
| JP2005078465A (en) * | 2003-09-02 | 2005-03-24 | Daido Steel Co Ltd | Production system for bar product |
| CN106295078A (en) * | 2016-08-31 | 2017-01-04 | 中建安装工程有限公司 | A kind of reinforcement detailing computing module system of processing based on BIM technology and method |
| CN111882191A (en) * | 2020-07-21 | 2020-11-03 | 上海市基础工程集团有限公司 | Reinforcing steel bar sample turning method and system |
Also Published As
| Publication number | Publication date |
|---|---|
| ZA202211165B (en) | 2023-04-26 |
| CN114548347A (en) | 2022-05-27 |
| CN116629304A (en) | 2023-08-22 |
| WO2023165097A1 (en) | 2023-09-07 |
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