WO2023162326A1 - Article moulé en résine et procédé de fabrication d'article moulé en résine - Google Patents
Article moulé en résine et procédé de fabrication d'article moulé en résine Download PDFInfo
- Publication number
- WO2023162326A1 WO2023162326A1 PCT/JP2022/038272 JP2022038272W WO2023162326A1 WO 2023162326 A1 WO2023162326 A1 WO 2023162326A1 JP 2022038272 W JP2022038272 W JP 2022038272W WO 2023162326 A1 WO2023162326 A1 WO 2023162326A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- resin
- thermoplastic
- phase
- thermoplastic resin
- resin molding
- Prior art date
Links
- 229920005989 resin Polymers 0.000 title claims abstract description 147
- 239000011347 resin Substances 0.000 title claims abstract description 147
- 238000000034 method Methods 0.000 title claims description 22
- 238000004519 manufacturing process Methods 0.000 title claims description 14
- 229920005992 thermoplastic resin Polymers 0.000 claims abstract description 84
- 229920008262 Thermoplastic starch Polymers 0.000 claims abstract description 15
- 239000004628 starch-based polymer Substances 0.000 claims abstract description 15
- 238000000465 moulding Methods 0.000 claims description 118
- 239000008188 pellet Substances 0.000 claims description 41
- 238000001746 injection moulding Methods 0.000 claims description 27
- 238000002347 injection Methods 0.000 claims description 13
- 239000007924 injection Substances 0.000 claims description 13
- 230000009477 glass transition Effects 0.000 claims description 7
- 239000000155 melt Substances 0.000 claims description 6
- 230000008018 melting Effects 0.000 claims description 5
- 238000002844 melting Methods 0.000 claims description 5
- 239000003242 anti bacterial agent Substances 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical group [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 2
- 150000002484 inorganic compounds Chemical class 0.000 claims description 2
- 229910010272 inorganic material Inorganic materials 0.000 claims description 2
- 229920000728 polyester Polymers 0.000 claims description 2
- 229920000098 polyolefin Polymers 0.000 claims description 2
- 229910052709 silver Inorganic materials 0.000 claims description 2
- 239000004332 silver Substances 0.000 claims description 2
- 229920000704 biodegradable plastic Polymers 0.000 abstract description 7
- 230000000052 comparative effect Effects 0.000 description 22
- 239000004631 polybutylene succinate Substances 0.000 description 19
- 229920002961 polybutylene succinate Polymers 0.000 description 19
- 150000001875 compounds Chemical class 0.000 description 17
- 239000004626 polylactic acid Substances 0.000 description 16
- 229920000747 poly(lactic acid) Polymers 0.000 description 15
- 239000000654 additive Substances 0.000 description 10
- 229920002472 Starch Polymers 0.000 description 9
- 239000008107 starch Substances 0.000 description 9
- 235000019698 starch Nutrition 0.000 description 9
- 239000011248 coating agent Substances 0.000 description 7
- 238000000576 coating method Methods 0.000 description 7
- 239000002994 raw material Substances 0.000 description 7
- 239000002028 Biomass Substances 0.000 description 6
- 239000004743 Polypropylene Substances 0.000 description 6
- 238000004364 calculation method Methods 0.000 description 6
- 238000001125 extrusion Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 239000004014 plasticizer Substances 0.000 description 6
- 229920001155 polypropylene Polymers 0.000 description 6
- -1 urea and thiourea Chemical class 0.000 description 6
- 208000034530 PLAA-associated neurodevelopmental disease Diseases 0.000 description 5
- 239000004629 polybutylene adipate terephthalate Substances 0.000 description 5
- 229920009537 polybutylene succinate adipate Polymers 0.000 description 5
- 239000004630 polybutylene succinate adipate Substances 0.000 description 5
- 238000001878 scanning electron micrograph Methods 0.000 description 5
- 239000004372 Polyvinyl alcohol Substances 0.000 description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- 238000005452 bending Methods 0.000 description 4
- 238000006065 biodegradation reaction Methods 0.000 description 4
- 229920002451 polyvinyl alcohol Polymers 0.000 description 4
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 3
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 229920006038 crystalline resin Polymers 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000004383 yellowing Methods 0.000 description 3
- HDTRYLNUVZCQOY-UHFFFAOYSA-N α-D-glucopyranosyl-α-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OC1C(O)C(O)C(O)C(CO)O1 HDTRYLNUVZCQOY-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- 244000061456 Solanum tuberosum Species 0.000 description 2
- 235000002595 Solanum tuberosum Nutrition 0.000 description 2
- 229920006465 Styrenic thermoplastic elastomer Polymers 0.000 description 2
- HDTRYLNUVZCQOY-WSWWMNSNSA-N Trehalose Natural products O[C@@H]1[C@@H](O)[C@@H](O)[C@@H](CO)O[C@@H]1O[C@@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 HDTRYLNUVZCQOY-WSWWMNSNSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 2
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 2
- HDTRYLNUVZCQOY-LIZSDCNHSA-N alpha,alpha-trehalose Chemical compound O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@@H]1O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 HDTRYLNUVZCQOY-LIZSDCNHSA-N 0.000 description 2
- 239000004599 antimicrobial Substances 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000004040 coloring Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 239000010954 inorganic particle Substances 0.000 description 2
- 244000005700 microbiome Species 0.000 description 2
- 238000001000 micrograph Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000012768 molten material Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 239000004926 polymethyl methacrylate Substances 0.000 description 2
- 235000012015 potatoes Nutrition 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 235000000346 sugar Nutrition 0.000 description 2
- 150000005846 sugar alcohols Chemical class 0.000 description 2
- 229920006348 thermoplastic styrenic block copolymer Polymers 0.000 description 2
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea Chemical compound NC(N)=S UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 description 2
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 1
- KIUKXJAPPMFGSW-DNGZLQJQSA-N (2S,3S,4S,5R,6R)-6-[(2S,3R,4R,5S,6R)-3-Acetamido-2-[(2S,3S,4R,5R,6R)-6-[(2R,3R,4R,5S,6R)-3-acetamido-2,5-dihydroxy-6-(hydroxymethyl)oxan-4-yl]oxy-2-carboxy-4,5-dihydroxyoxan-3-yl]oxy-5-hydroxy-6-(hydroxymethyl)oxan-4-yl]oxy-3,4,5-trihydroxyoxane-2-carboxylic acid Chemical compound CC(=O)N[C@H]1[C@H](O)O[C@H](CO)[C@@H](O)[C@@H]1O[C@H]1[C@H](O)[C@@H](O)[C@H](O[C@H]2[C@@H]([C@@H](O[C@H]3[C@@H]([C@@H](O)[C@H](O)[C@H](O3)C(O)=O)O)[C@H](O)[C@@H](CO)O2)NC(C)=O)[C@@H](C(O)=O)O1 KIUKXJAPPMFGSW-DNGZLQJQSA-N 0.000 description 1
- OWEGMIWEEQEYGQ-UHFFFAOYSA-N 100676-05-9 Natural products OC1C(O)C(O)C(CO)OC1OCC1C(O)C(O)C(O)C(OC2C(OC(O)C(O)C2O)CO)O1 OWEGMIWEEQEYGQ-UHFFFAOYSA-N 0.000 description 1
- KPQQVMAQFYVRFC-UHFFFAOYSA-N 2-hydroxybutanoic acid 2-hydroxyhexanoic acid Chemical compound OC(C(=O)O)CCCC.OC(C(=O)O)CC KPQQVMAQFYVRFC-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- GUBGYTABKSRVRQ-XLOQQCSPSA-N Alpha-Lactose Chemical compound O[C@@H]1[C@@H](O)[C@@H](O)[C@@H](CO)O[C@H]1O[C@@H]1[C@@H](CO)O[C@H](O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-XLOQQCSPSA-N 0.000 description 1
- 241000233788 Arecaceae Species 0.000 description 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 235000000378 Caryota urens Nutrition 0.000 description 1
- 240000000163 Cycas revoluta Species 0.000 description 1
- 235000008601 Cycas revoluta Nutrition 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- FBPFZTCFMRRESA-KVTDHHQDSA-N D-Mannitol Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-KVTDHHQDSA-N 0.000 description 1
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 239000004386 Erythritol Substances 0.000 description 1
- UNXHWFMMPAWVPI-UHFFFAOYSA-N Erythritol Natural products OCC(O)C(O)CO UNXHWFMMPAWVPI-UHFFFAOYSA-N 0.000 description 1
- 229930091371 Fructose Natural products 0.000 description 1
- 239000005715 Fructose Substances 0.000 description 1
- RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- 244000017020 Ipomoea batatas Species 0.000 description 1
- 235000002678 Ipomoea batatas Nutrition 0.000 description 1
- GUBGYTABKSRVRQ-QKKXKWKRSA-N Lactose Natural products OC[C@H]1O[C@@H](O[C@H]2[C@H](O)[C@@H](O)C(O)O[C@@H]2CO)[C@H](O)[C@@H](O)[C@H]1O GUBGYTABKSRVRQ-QKKXKWKRSA-N 0.000 description 1
- GUBGYTABKSRVRQ-PICCSMPSSA-N Maltose Natural products O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@@H]1O[C@@H]1[C@@H](CO)OC(O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-PICCSMPSSA-N 0.000 description 1
- 240000003183 Manihot esculenta Species 0.000 description 1
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 description 1
- 229930195725 Mannitol Natural products 0.000 description 1
- 235000010103 Metroxylon rumphii Nutrition 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 235000006089 Phaseolus angularis Nutrition 0.000 description 1
- 244000046052 Phaseolus vulgaris Species 0.000 description 1
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004376 Sucralose Substances 0.000 description 1
- 229930006000 Sucrose Natural products 0.000 description 1
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 1
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 244000098338 Triticum aestivum Species 0.000 description 1
- 239000012963 UV stabilizer Substances 0.000 description 1
- 240000006677 Vicia faba Species 0.000 description 1
- 235000010749 Vicia faba Nutrition 0.000 description 1
- 235000002098 Vicia faba var. major Nutrition 0.000 description 1
- 240000007098 Vigna angularis Species 0.000 description 1
- 235000010711 Vigna angularis Nutrition 0.000 description 1
- 240000004922 Vigna radiata Species 0.000 description 1
- 235000010721 Vigna radiata var radiata Nutrition 0.000 description 1
- 235000011469 Vigna radiata var sublobata Nutrition 0.000 description 1
- TVXBFESIOXBWNM-UHFFFAOYSA-N Xylitol Natural products OCCC(O)C(O)C(O)CCO TVXBFESIOXBWNM-UHFFFAOYSA-N 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 239000011358 absorbing material Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 229920003232 aliphatic polyester Polymers 0.000 description 1
- WQZGKKKJIJFFOK-PHYPRBDBSA-N alpha-D-galactose Chemical compound OC[C@H]1O[C@H](O)[C@H](O)[C@@H](O)[C@H]1O WQZGKKKJIJFFOK-PHYPRBDBSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 229920006127 amorphous resin Polymers 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 1
- GUBGYTABKSRVRQ-QUYVBRFLSA-N beta-maltose Chemical compound OC[C@H]1O[C@H](O[C@H]2[C@H](O)[C@@H](O)[C@H](O)O[C@@H]2CO)[C@H](O)[C@@H](O)[C@@H]1O GUBGYTABKSRVRQ-QUYVBRFLSA-N 0.000 description 1
- 229920000229 biodegradable polyester Polymers 0.000 description 1
- 239000004622 biodegradable polyester Substances 0.000 description 1
- 229920006167 biodegradable resin Polymers 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- VPKDCDLSJZCGKE-UHFFFAOYSA-N carbodiimide group Chemical group N=C=N VPKDCDLSJZCGKE-UHFFFAOYSA-N 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 239000002781 deodorant agent Substances 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000000113 differential scanning calorimetry Methods 0.000 description 1
- 238000001938 differential scanning calorimetry curve Methods 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 235000019414 erythritol Nutrition 0.000 description 1
- UNXHWFMMPAWVPI-ZXZARUISSA-N erythritol Chemical compound OC[C@H](O)[C@H](O)CO UNXHWFMMPAWVPI-ZXZARUISSA-N 0.000 description 1
- 229940009714 erythritol Drugs 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 229930182830 galactose Natural products 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 229920002674 hyaluronan Polymers 0.000 description 1
- 229960003160 hyaluronic acid Drugs 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 150000001261 hydroxy acids Chemical class 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000000832 lactitol Substances 0.000 description 1
- 235000010448 lactitol Nutrition 0.000 description 1
- VQHSOMBJVWLPSR-JVCRWLNRSA-N lactitol Chemical compound OC[C@H](O)[C@@H](O)[C@@H]([C@H](O)CO)O[C@@H]1O[C@H](CO)[C@H](O)[C@H](O)[C@H]1O VQHSOMBJVWLPSR-JVCRWLNRSA-N 0.000 description 1
- 229960003451 lactitol Drugs 0.000 description 1
- 239000008101 lactose Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000000845 maltitol Substances 0.000 description 1
- 235000010449 maltitol Nutrition 0.000 description 1
- VQHSOMBJVWLPSR-WUJBLJFYSA-N maltitol Chemical compound OC[C@H](O)[C@@H](O)[C@@H]([C@H](O)CO)O[C@H]1O[C@H](CO)[C@@H](O)[C@H](O)[C@H]1O VQHSOMBJVWLPSR-WUJBLJFYSA-N 0.000 description 1
- 229940035436 maltitol Drugs 0.000 description 1
- 239000000594 mannitol Substances 0.000 description 1
- 235000010355 mannitol Nutrition 0.000 description 1
- 229960001855 mannitol Drugs 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- HEBKCHPVOIAQTA-UHFFFAOYSA-N meso ribitol Natural products OCC(O)C(O)C(O)CO HEBKCHPVOIAQTA-UHFFFAOYSA-N 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- JCXJVPUVTGWSNB-UHFFFAOYSA-N nitrogen dioxide Inorganic materials O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 description 1
- 239000002667 nucleating agent Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000013502 plastic waste Substances 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 1
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 1
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 229960002920 sorbitol Drugs 0.000 description 1
- 235000010356 sorbitol Nutrition 0.000 description 1
- 235000019408 sucralose Nutrition 0.000 description 1
- BAQAVOSOZGMPRM-QBMZZYIRSA-N sucralose Chemical compound O[C@@H]1[C@@H](O)[C@@H](Cl)[C@@H](CO)O[C@@H]1O[C@@]1(CCl)[C@@H](O)[C@H](O)[C@@H](CCl)O1 BAQAVOSOZGMPRM-QBMZZYIRSA-N 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- YODZTKMDCQEPHD-UHFFFAOYSA-N thiodiglycol Chemical compound OCCSCCO YODZTKMDCQEPHD-UHFFFAOYSA-N 0.000 description 1
- 229950006389 thiodiglycol Drugs 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 230000002087 whitening effect Effects 0.000 description 1
- 239000000811 xylitol Substances 0.000 description 1
- 235000010447 xylitol Nutrition 0.000 description 1
- HEBKCHPVOIAQTA-SCDXWVJYSA-N xylitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)CO HEBKCHPVOIAQTA-SCDXWVJYSA-N 0.000 description 1
- 229960002675 xylitol Drugs 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/015—Biocides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L3/00—Compositions of starch, amylose or amylopectin or of their derivatives or degradation products
- C08L3/02—Starch; Degradation products thereof, e.g. dextrin
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
Definitions
- the present invention relates to a resin molded article and a method for manufacturing a resin molded article.
- Plastics are used in a wide range of applications.
- bioplastics generally term for plastics made from biomass and biodegradable plastics
- Patent Document 1 a resin composition containing at least four components of a biodegradable polylactic acid resin, an aliphatic polyester resin, starch, and a plasticizer that plasticizes starch is used in a predetermined weight ratio. is described.
- a first phase containing a first thermoplastic resin as a main component; a second phase comprising a thermoplastic starch; A third phase containing the second phase and containing a second thermoplastic resin as a main component; A resin molding comprising:
- a resin molding comprising:
- the resin molding is a first phase containing a first thermoplastic resin as a main component; a second phase comprising the thermoplastic starch as a main component;
- a method comprising:
- the resin molding of the present disclosure can be manufactured at low cost.
- FIG. 1 is a schematic cross-sectional view of an example of an injection molding apparatus used for manufacturing a resin molded article according to an embodiment.
- FIG. 2 is a scanning electron microscope image (SEM image) of a cross section of the resin molding of Example 1.
- FIG. 3 is a cross-sectional SEM image of the resin molding of Comparative Example 2.
- FIG. 4 is a cross-sectional SEM image of the resin molding of Example 6.
- FIG. FIG. 5 is a graph showing the tensile strength of resin moldings of Examples 1 and 6 and Comparative Examples 1 and 2.
- FIG. FIG. 6 is a graph showing the flexural strength of the resin moldings of Examples 1 and 6 and Comparative Examples 1 and 2; FIG.
- FIG. 7 is a graph showing the impact strength of the resin moldings of Examples 1, 2, 6 and 7 and Comparative Examples 1-4.
- FIG. 8 is a graph showing the impact strength of the resin moldings of Examples 2 to 7 and Comparative Examples 3 and 4, showing the relationship between the impact strength and the ratio of the TPS content to the PBS content.
- 9 is a photograph showing the appearance of the resin molding of Example 6.
- FIG. 10 is a photograph showing the appearance of the resin molding of Example 8.
- FIG. FIG. 11 is a photograph showing the appearance of the resin moldings of Examples 9-11.
- FIG. 12 is a photograph showing the appearance of resin moldings of Examples 12-14.
- FIG. FIG. 15 is a graph showing the impact strength of the resin moldings of Examples 9-11.
- the resin molding according to the first embodiment includes a first phase containing a first thermoplastic resin as a main component, a second phase containing thermoplastic starch (hereinafter referred to as TPS), and a second thermoplastic resin. and a third phase containing as a main component.
- the second phase is contained in the third phase.
- the second phase is also referred to as the embedding phase
- the third phase is also referred to as the coating phase, as appropriate.
- the first phase, the second phase, and the third phase are phases constituting a microphase-separated structure.
- the first phase and the third phase can form a microphase separation structure such as a sea-island structure, a cylinder structure, a co-continuous structure, and a layered structure.
- one of the first or third phase may be the matrix phase (continuous phase) and the other the dispersed phase.
- the first phase may be the matrix phase and the third phase the dispersed phase.
- the second phase preferably contains TPS as a main component, more preferably consists of TPS.
- “comprising” means that additional components may be included, and includes “comprising as a main component" and “consisting of”.
- “Contained as a main component” means that the content of the component is 50% by weight or more, 70% by weight or more, 80% by weight or more, or 90% by weight or more of the total weight. "Consisting of” means including only the listed ingredients, but does not exclude the inclusion of inevitable impurities.
- the TPS may contain starch and a plasticizer. TPS can be obtained by mixing starch and plasticizer.
- Starch may be derived from plants, for example, cereals such as corn, wheat, and rice; beans such as fava beans, mung beans, and adzuki beans; potatoes, such as potatoes, sweet potatoes, and tapioca; It may be derived from palms such as sago palm.
- a plasticizer may be a compound having a functional group capable of forming a hydrogen bond with the functional group of starch, such as a hydroxyl group, an amino group, or a carboxyl group.
- plasticizers include glycols such as glycerin, ethylene glycol, propylene glycol, diethylene glycol, triethylene glycol, polyethylene glycol, butylene glycol, polyglycerin, thiodiglycol, glucose, fructose, sucrose, galactose, maltose, lactose, trehalose.
- sugars such as sorbitol, maltitol, xylitol, erythritol, mannitol, lactitol and other sugar alcohols, sugar derivatives such as sucralose, hydroxy acids such as tartaric acid, polyhydric alcohols such as polyvinyl alcohol, trehalose and polyhydroxy(meth)acrylate , polyvalent amines such as urea and thiourea, polyvalent carboxylic acids such as hyaluronic acid, polyvinylpyrrolidone, and mixtures thereof.
- TPS is biomass-derived, biodegradable, and inexpensive. Therefore, the resin molding according to the present embodiment can contribute to carbon neutrality, at least a part of which is biodegradable, and can be manufactured at low cost.
- TPS is a highly water-absorbing material, but in the resin molding according to the present embodiment, TPS is embedded in the second thermoplastic resin, so the resin molding can have high moisture resistance. .
- Non-thermoplasticized granular starch may clog the screw during compounding or when used in an injection molding device as described later, but pelletized TPS does not have such a risk. Therefore, the resin molding according to the present embodiment containing TPS can be manufactured by injection molding as described later.
- the first thermoplastic resin and the second thermoplastic resin are respectively, for example, polypropylene (PP), polyethylene (PE), polystyrene (PS), acrylonitrile-butadiene-styrene copolymer (ABS), polymethyl methacrylate (PMMA) , polylactic acid (PLA), polybutylene succinate (PBS), hydroxybutyrate hydroxyhexanoate (PHBH), polyhydroxyalkanoic acid (PHA), polybutylene succinate adipate (PBSA), polybutylene adipate terephthalate (PBAT) , polyvinyl alcohol (PVA).
- PP polypropylene
- PE polyethylene
- PS polystyrene
- ABS acrylonitrile-butadiene-styrene copolymer
- PMMA polymethyl methacrylate
- PMMA polymethyl methacrylate
- PLA polylactic acid
- PBS polybutylene succinate
- PHBH hydroxybutyrate hydroxyhe
- At least one of the first thermoplastic resin and the second thermoplastic resin may be biodegradable. Thereby, all or part of the resin molding can have biodegradability.
- biodegradable resins include PLA, PBS, PHBH, PHA, PVA, PBSA, and PBAT.
- At least one of the first thermoplastic resin or the second thermoplastic resin may be a polyester such as PLA, PBS, PHBH, PHA, PBSA, and PBAT.
- At least one of the first thermoplastic resin and the second thermoplastic resin may be a biodegradable polyester.
- At least one of the first thermoplastic resin and the second thermoplastic resin may be a mixture of a non-biodegradable thermoplastic resin and a biodegradation accelerator.
- Biodegradation accelerators may be, for example, microorganisms involved in biodegradation, enzymes, substances that attract microorganisms, substances that promote hydrolysis of resins. Thereby, all or part of the resin molding can have biodegradability.
- At least one of the first thermoplastic resin and the second thermoplastic resin may be derived from biomass. Thereby, carbon neutrality can be improved.
- biomass-derived resins include biomass-derived PLA, PBS, PHBH, PHA, PE, PP, and PS.
- the first thermoplastic resin and the second thermoplastic resin may be crystalline resins or non-crystalline resins, respectively.
- both the first thermoplastic resin and the second thermoplastic resin preferably have a melting point of 210° C. or lower.
- the first thermoplastic resin and the second thermoplastic resin are amorphous resins, the first thermoplastic resin and the second thermoplastic resin both have a glass transition point of 150 ° C. or less and 210 C. or lower, that is, the melt flow rate at 210.degree. C. or lower is preferably 0.5 g/10 min or more. As a result, it becomes possible to produce the resin molded article at a molding temperature of 210° C.
- the melting point refers to the temperature at the apex of the melting peak of the DSC curve obtained by differential scanning calorimetry (DSC) in accordance with JIS K7121:2012.
- the glass transition temperature is any of the midpoint glass transition temperature (Tmg), the extrapolated glass transition start temperature (Tig), or the extrapolated glass transition end temperature (Teg) measured in accordance with JIS K7121:2012. point to In the present application, melt flow rate is the amount of resin extruded from a die per 10 minutes, measured according to either JIS K7210, JIS K7390, ISO 1133, or ASTM D1238.
- the elastic modulus of the second thermoplastic resin is preferably smaller than the elastic modulus of the first thermoplastic resin. Thereby, the resin molding can have high impact strength.
- the third phase may further contain one or more thermoplastic resins in addition to the second thermoplastic resin.
- thermoplastic resins are the same as the examples of the first thermoplastic resin and the second thermoplastic resin described above.
- the solubility parameter value (SP value) sp1 of the first thermoplastic resin, the SP value sp2 of the second thermoplastic resin, and the SP value sp3 of the TPS may satisfy sp1 ⁇ sp2 ⁇ sp3 or sp3 ⁇ sp2 ⁇ sp1. Thereby, it becomes possible to easily form a structure including a covering phase and an embedding phase. Moreover, since the first phase and the third phase are mixed with good dispersibility, the difference between sp1 and sp2 may be 1.0 (J/cm 3 ) 0.5 or less. Additionally or alternatively, the resin molding may contain a compatibilizer. Examples of the compatibilizing agent include compounds having a carbodiimide group (such as "Carbodilite” manufactured by Nisshinbo Chemical Co., Ltd.).
- thermoplastic resin PLA
- thermoplastic resin PBS, PBSA, or PBAT
- sp1, sp2, and sp3 satisfy the above conditions.
- the SP value in the present invention may be obtained by a method of estimating from the molecular structure of the compound or a method of estimating from the physical property values of the compound.
- methods for estimation from the molecular structure of a compound include Small's calculation method, Rheineck and Lin's calculation method, Krevelen and Hoftyzer's calculation method, Fedors' calculation method (RF Fedors, Polym. Eng. Sci., 14 (2), 147 (1974)), Hansen's calculation method (CM Hansen, J. Paint Technol., 39., (505), 104 (1967)), and Hoy's calculation method (HL. Hoy, J. Paint Technol., 42 (540), 76 (1970)).
- Examples of the method of estimating from the physical property values of the compound include the method of determining from the latent heat of vaporization, the method according to the Hildebrand Rule (J. Hildebrand and R. Scott, "The Solubility of Non-electrolytes", 3rd Ed., pp. 119-133, Reinhold Publishing Corp. (1949)), a method based on surface tension, a method based on solubility, a method based on refractive index, and a method based on other physical property values.
- the resin molding according to the present embodiment is more than 0 weight percent and less than 50 weight percent, preferably 5 to 40 weight percent, or more, with respect to the total weight of the first thermoplastic resin, the second thermoplastic resin, and the TPS.
- TPS may be included in an amount of 8 to 40 weight percent.
- the resin molded product according to the present embodiment has a second thermoplastic resin and a TPS of more than 0 and less than 3.33, preferably 0.17 to 2.3, more preferably 0.18 to 2.22. It may be contained in a weight ratio (TPS/second thermoplastic resin).
- TPS weight ratio
- Such contents of the first thermoplastic resin, the second thermoplastic resin, and the TPS make it possible to easily form a structure including a coating phase and an embedding phase.
- the resin molding according to this embodiment may further contain additives.
- the additive is preferably a material that does not promote yellowing of TPS or react with TPS to gel.
- the additive is preferably a material not derived from petroleum, such as an inorganic substance.
- a coloring agent is an example of an additive.
- inorganic particles such as calcium carbonate and titanium oxide can be used as a coloring agent for whitening resin moldings.
- the inorganic particles may have a particle size of 1 ⁇ m or less, which can increase the crystallization rate of the first thermoplastic resin (eg, PLA).
- Antibacterial agents are another example of additives.
- a resin molding containing an antibacterial agent prevents or reduces microbial contamination in the environment in which it is used, and thus can be applied to food-related applications (for example, food containers).
- Examples of antimicrobial agents suitable for food-related applications include antimicrobial agents based on silver-based inorganic compounds or zinc oxide-based compounds.
- the content of the antibacterial agent may be appropriately set according to the mechanical properties of the resin molding, etc. For example, 0 .1 to 1.0 parts by weight.
- additives include fillers, heat stabilizers, lubricants, release agents, nucleating agents, photodegradants, biodegradation accelerators, antioxidants, UV stabilizers, antistatic agents, flame retardants, and deodorants. agents.
- the resin molding according to this embodiment may have an impact strength of 3 kJ/m 2 or more, preferably 4 kJ/m 2 or more. Such a high impact strength can be achieved by the structure including the coating phase and the embedding phase described above. Further, the resin molding according to the present embodiment may have a tensile strength of 30 MPa or more, preferably 40 MPa or more, and a bending strength of 40 MPa or more, preferably 50 MPa or more. A resin molding having such excellent mechanical properties can be used for various purposes as a compatible material for PP, ABS resin, and the like.
- the resin molding according to this embodiment may have any shape and size.
- the resin molded article according to this embodiment may have a thickness of 0.5 mm or more, and such a resin molded article can be suitably manufactured by the injection molding process described below.
- the injection molded article can have any shape, including complex shapes.
- the resin molding according to the present embodiment may be in the form of a film having a thickness of less than 0.5 mm, and such a resin molding can be suitably produced by an inflation molding process, an extrusion molding process, a compression molding, or the like. .
- a method for manufacturing a resin molding according to this embodiment will be described.
- a method for producing a resin molded product includes performing injection molding using pellets containing TPS.
- a method of manufacturing a resin molding using the injection molding apparatus shown in FIG. 1 will be described below.
- raw material pellets 104 are supplied to the hopper 103 of the injection molding device 100 .
- the raw material pellets 104 include pellets containing TPS.
- the pellet containing TPS may be a pellet containing TPS as a main component, or a compound pellet containing at least one of the first thermoplastic resin or the second thermoplastic resin and TPS.
- TPS-based pellets can be made by feeding the starch and plasticizer into an extrusion apparatus, mixing, extruding, and cutting. Commercially available TPS pellets can also be used.
- compound pellets containing at least one of the first thermoplastic resin or the second thermoplastic resin and TPS supplying at least one of the first thermoplastic resin or the second thermoplastic resin and the TPS pellets to an extrusion molding device and mixing; It can be produced by extrusion and cutting.
- the raw material pellets 104 are pellets containing TPS, and at least one of pellets of the first thermoplastic resin, pellets of the second thermoplastic resin, or compound pellets containing the first thermoplastic resin and the second thermoplastic resin. may further include Additionally, additives may be supplied to the hopper 103 as needed.
- the screw 102 is retracted by the motor 101 to introduce the raw material pellets 104 from the hopper 103 into the cylinder 106 .
- the heater 105 heats the material pellets 104 while rotating the screw 102 to melt the material pellets 104 .
- the temperature (molding temperature) of the heater 105 is preferably 230° C. or lower, more preferably 210° C. or lower. Thereby, thermal deterioration and yellowing of TPS can be prevented or reduced.
- a supercritical fluid such as nitrogen or carbon dioxide may be further introduced into the cylinder 106 and mixed with the molten material of the raw material pellets 104 . As a result, it becomes easy to manufacture a resin molded article having a small thickness and a resin molded article having a complicated shape.
- the screw 102 is advanced by the motor 107 to inject the molten material in the cylinder 106 into the mold 109 through the nozzle 108 .
- additional melt is fed into mold 109 under a predetermined pressure to compensate for volumetric shrinkage due to subsequent solidification of the melt.
- the melt is cooled to a solidification temperature or lower and solidified.
- the mold clamping mechanism 111 is driven by the motor 110 to open the mold 109 .
- the ejector mechanism 113 is driven by the motor 112 to eject the solidified product (resin molded product) from the mold 109 .
- the mold 109 is closed in preparation for the next injection molding.
- the resin molding according to the first embodiment is produced.
- a resin molding according to the second embodiment includes a first phase containing a first thermoplastic resin as a main component and a second phase containing TPS as a main component.
- One of the first or second phase is the matrix phase (continuous phase) and the other is the dispersed phase.
- the resin molding according to the second embodiment may further contain additives.
- the resin molding according to the second embodiment contains TPS, which is biomass-derived, biodegradable, and inexpensive. Therefore, the resin molding can contribute to carbon neutrality, at least a part of which can be biodegradable, and can be manufactured at low cost.
- the first thermoplastic resin TPS, and additives
- the same ones as the first thermoplastic resin, TPS, and additives that can be used in the first embodiment can be used, so detailed description is given here. are omitted.
- the first thermoplastic resin may be a polyolefin.
- the resin molding according to this embodiment may have any shape and size.
- the resin molded product according to this embodiment may have a thickness of 0.5 mm or more, and such a resin molded product can be suitably manufactured by an injection molding process.
- the resin molded article of this embodiment can be produced by the same method as the resin molded article production method of the first embodiment, except that the raw material pellets 104 do not contain the second thermoplastic resin.
- PLA pellets ("L105" manufactured by TOTAL) were supplied to an injection molding machine equipped with a plurality of heaters, and injection molding was performed to obtain a resin molding.
- the temperature of the plurality of heaters was 180 to 200° C., and the closer to the injection nozzle, the higher the temperature.
- Comparative example 2 PLA pellets, PBS pellets (Mitsubishi Chemical Co., Ltd. "FZ71PB”), and compatibilizer (Nisshinbo Chemical Co., Ltd. "Carbodilite”) in the amounts shown in Table 1 are supplied to an extruder and heated to 160 to 180 ° C. Extrusion was performed at temperature to obtain compound pellets. The compound pellets were supplied to an injection molding machine and injection molded to obtain a resin molding. The temperature of the plurality of heaters of the injection molding machine was set to 180 to 200° C., and the closer to the injection nozzle, the higher the temperature.
- Examples 1 to 7 and Comparative Examples 3 and 4 The amounts of PLA pellets, PBS pellets, TPS pellets, and carbodilite shown in Table 1 were supplied to an extruder and extruded at a temperature of 160 to 180° C. to obtain compound pellets.
- the compound pellets were supplied to an injection molding machine and injection molded to obtain a resin molding.
- the temperature of the plurality of heaters of the injection molding machine was set to 180 to 200° C., and the closer to the injection nozzle, the higher the temperature.
- Example 8 A resin molding was produced in the same manner as in Example 6, except that the amount of titanium oxide shown in Table 1 was supplied to the injection molding machine in addition to the compound pellets.
- Examples 9-11 A resin molding was produced in the same manner as in Example 6, except that the temperatures (molding temperatures) of the plurality of heaters of the injection molding machine were set to the temperatures shown in Table 2.
- Examples 12-14 PP pellets, TPS pellets, and a compatibilizer (maleic anhydride-modified PP) in the amounts shown in Table 3 were supplied to an extruder and extruded at a temperature of 160 to 180 ° C. to obtain compound pellets. .
- the compound pellets were supplied to an injection molding machine and injection molded to obtain a resin molding.
- the temperatures (molding temperatures) of the plurality of heaters of the injection molding machine were set to the temperatures shown in Table 3.
- Reference examples 1 and 2 The PLA pellets were supplied to an injection molding machine and injection molded to obtain a resin molding.
- the temperature of the plurality of heaters of the injection molding machine was set to 180 to 200° C., and the closer to the injection nozzle, the higher the temperature.
- the injection molding pressure was low in Reference Example 1 and high in Reference Example 2.
- Reference example 3 A resin molded product was produced in the same manner as in Reference Example 2, except that supercritical CO 2 was mixed with the melt of PLA pellets and injection molded in an injection molding machine.
- FIGS. 2, 3, 4 and 14 (2) Structural Observation Scanning electron microscope images (SEM images) of cross sections of resin moldings of Example 1, Comparative Example 2, Example 6 and Comparative Example 4 are shown in FIGS. 2, 3, 4 and 14, respectively.
- the resin molding of Example 1 had a sea phase (continuous phase) containing PLA and island phases (dispersed phase) containing TPS dispersed in the sea phase.
- the resin molding of Comparative Example 2 had a sea phase containing PLA and an island phase containing PBS dispersed in the sea phase.
- the resin molding of Example 6 has a sea phase containing PLA and island phases dispersed in the sea phase, and the island phases are covered with a coating phase containing PBS and covered with the coating phase. It had a fine embedded phase containing embedded TPS.
- the PLA-containing phase, the TPS-containing phase, and the PBS-containing phase were dispersed mottledly.
- the bending strength of the resin moldings of Examples 1 and 6 and Comparative Examples 1 and 2 was measured according to ISO178. The results are shown in FIG.
- the resin moldings of Examples 1 and 6 had lower bending strengths than the resin moldings of Comparative Examples 1 and 2, but both had sufficiently high bending strengths of 50 MPa or more.
- the impact strength of the resin moldings of Examples 1-7 and Comparative Examples 1-4 was measured based on ISO180. The results are shown in FIGS. 7 and 8. FIG. Also, the impact strength of the resin moldings of Examples 9 to 11 was measured based on ISO180. The results are shown in FIG.
- the resin molded article of Example 1 containing PLA and TPS exhibited impact strength equivalent to that of the resin molded article of Comparative Example 1 consisting of PLA.
- the resin moldings of Examples 2, 6, and 7 containing PLA, PBS, and TPS with a TPS content of 5 to 40 weight percent exhibited high impact strength exceeding 4 kJ/m 2 .
- the resin moldings of Comparative Examples 3 and 4 in which the TPS content was 50% by weight or more showed significantly lower impact strength than the resin moldings of Examples 2, 6, and 7.
- the resin moldings of Examples 2 to 7 had high impact strength by having a sea phase containing PLA, a coating phase containing PBS, and an island phase containing an embedded phase containing TPS as shown in FIG. It is thought that it had The resin moldings of Comparative Examples 3 and 4, which had a TPS content of 50% by weight or more and a ratio of the TPS content to the PBS content of 3.33 or more, were, as shown in FIG. Since it did not contain a sufficient amount of PBS to coat the , the coating phase and the embedding phase were not formed, and the TPS phase became coarse and did not take a dispersed structure. As a result, it is considered that the significantly low impact strength was exhibited.
- the impact strengths of the resin moldings of Examples 9 and 10 were 5 kJ/m 2 and 5.1 kJ/m 2 , respectively, while the impact strength of the resin molding of Example 11 was 4 kJ/m 2 . .2 kJ/ m2 .
- Fig. 11 shows photographs of the appearance of the resin moldings of Examples 9 to 11.
- Fig. 12 shows photographs of the appearance of the resin moldings of Examples 12 to 14.
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
L'invention concerne un article moulé en résine contenant des bioplastiques qui peut être fabriqué à faible coût. L'article moulé en résine comprend une première phase qui contient une première résine thermoplastique en tant que composant principal, une deuxième phase qui contient de l'amidon thermoplastique, et une troisième phase qui encapsule la deuxième phase et contient une deuxième résine thermoplastique en tant que composant principal.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202280079770.2A CN118339236A (zh) | 2022-02-24 | 2022-10-13 | 树脂成型物以及树脂成型物的制造方法 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2022026754A JP2023122968A (ja) | 2022-02-24 | 2022-02-24 | 樹脂成形物、及び樹脂成形物の製造方法 |
JP2022-026754 | 2022-02-24 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2023162326A1 true WO2023162326A1 (fr) | 2023-08-31 |
Family
ID=87765329
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2022/038272 WO2023162326A1 (fr) | 2022-02-24 | 2022-10-13 | Article moulé en résine et procédé de fabrication d'article moulé en résine |
Country Status (3)
Country | Link |
---|---|
JP (1) | JP2023122968A (fr) |
CN (1) | CN118339236A (fr) |
WO (1) | WO2023162326A1 (fr) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009255432A (ja) * | 2008-04-18 | 2009-11-05 | Kao Corp | ポリ乳酸樹脂射出成形体の製造方法 |
JP2016210824A (ja) * | 2015-04-28 | 2016-12-15 | 株式会社白石バイオマス | 樹脂成形用組成物及びそれを用いた成形物 |
JP2020503417A (ja) * | 2016-12-29 | 2020-01-30 | バイオロジック インコーポレイテッドBiologiq,Inc. | 炭水化物系ポリマー材料 |
JP2020516759A (ja) * | 2017-04-07 | 2020-06-11 | クウィック ロック コーポレーション | 生分解性ポリスチレン複合材及びその使用 |
JP2021523957A (ja) * | 2018-04-23 | 2021-09-09 | バイオロジック インコーポレイテッドBiologiq,Inc. | プラスチック材料に生分解性を付与する添加剤の添加 |
-
2022
- 2022-02-24 JP JP2022026754A patent/JP2023122968A/ja active Pending
- 2022-10-13 WO PCT/JP2022/038272 patent/WO2023162326A1/fr active Application Filing
- 2022-10-13 CN CN202280079770.2A patent/CN118339236A/zh active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009255432A (ja) * | 2008-04-18 | 2009-11-05 | Kao Corp | ポリ乳酸樹脂射出成形体の製造方法 |
JP2016210824A (ja) * | 2015-04-28 | 2016-12-15 | 株式会社白石バイオマス | 樹脂成形用組成物及びそれを用いた成形物 |
JP2020503417A (ja) * | 2016-12-29 | 2020-01-30 | バイオロジック インコーポレイテッドBiologiq,Inc. | 炭水化物系ポリマー材料 |
JP2020516759A (ja) * | 2017-04-07 | 2020-06-11 | クウィック ロック コーポレーション | 生分解性ポリスチレン複合材及びその使用 |
JP2021523957A (ja) * | 2018-04-23 | 2021-09-09 | バイオロジック インコーポレイテッドBiologiq,Inc. | プラスチック材料に生分解性を付与する添加剤の添加 |
Also Published As
Publication number | Publication date |
---|---|
JP2023122968A (ja) | 2023-09-05 |
CN118339236A (zh) | 2024-07-12 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US10752759B2 (en) | Methods for forming blended films including renewable carbohydrate-based polymeric materials with high blow up ratios and/or narrow die gaps for increased strength | |
KR101962719B1 (ko) | 기계적물성이 향상된 탄소중립형 바이오베이스 플라스틱, 이의 제조에 사용되는 열가소성 바이오매스 복합체 및 이들의 제조방법 | |
US8604123B1 (en) | Biodegradable polymer composition with calcium carbonate and methods and products using same | |
KR101022786B1 (ko) | 폴리락트산-함유 생분해성 수지 조성물 | |
JP2020531672A (ja) | 生物学的実体を含む液体組成物及びその使用 | |
WO2009084391A1 (fr) | Composition de résine de polypropylène, article moulé produit à partir de la composition de résine et procédé pour la production de l'article moulé | |
US20090274920A1 (en) | Thermoformed Article Made From Bio-Based Biodegradable Polymer Composition | |
EP3548546B1 (fr) | Feuille à base d'amidon étirée biaxialement | |
Ortega-Toro et al. | Future of starch-based materials in food packaging | |
JP2003073539A (ja) | 高強度生分解性樹脂組成物及び成形品 | |
KR20200071817A (ko) | 내열성과 기계적 물성이 우수한 3차원 프린터 필라멘트용 폴리유산 수지 조성물 및 이를 이용한 3차원 프린터용 필라멘트 | |
WO2023162326A1 (fr) | Article moulé en résine et procédé de fabrication d'article moulé en résine | |
JP4964529B2 (ja) | 成形体 | |
ES2343535T3 (es) | Procedimiento de extrusion. | |
JP5139722B2 (ja) | 乳酸系ポリマーを含む多層シートおよび成形品 | |
AU2010304033A1 (en) | Reactive polymeric mixture | |
JP2009028988A (ja) | ガスバリア性に優れたポリ乳酸系複層体 | |
US20220388217A1 (en) | Manufacturing method for thermoplastic resin composition, manufacturing method for shaped body, and film | |
JP2013049760A (ja) | 樹脂組成物の製造方法、並びに、成形体、フィルム及び袋の製造方法 | |
KR101813403B1 (ko) | 내열성과 기계적 물성이 우수한 3 차원 프린터 필라멘트용 폴리유산 숯 조성물 | |
WO2024018687A1 (fr) | Article moulé par injection et procédé de production d'article moulé par injection | |
AU2021202320A1 (en) | Resin composition and method for producing the same | |
JP2005139395A (ja) | マルチングフィルム | |
JP4841869B2 (ja) | 樹脂組成物及び成形体 | |
JP2008031376A (ja) | 乳酸系樹脂組成物、成形体、熱成形体および熱成形体の製造方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 22928845 Country of ref document: EP Kind code of ref document: A1 |
|
WWE | Wipo information: entry into national phase |
Ref document number: 202280079770.2 Country of ref document: CN |