WO2023160465A1 - 线缆锁紧装置 - Google Patents

线缆锁紧装置 Download PDF

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Publication number
WO2023160465A1
WO2023160465A1 PCT/CN2023/076688 CN2023076688W WO2023160465A1 WO 2023160465 A1 WO2023160465 A1 WO 2023160465A1 CN 2023076688 W CN2023076688 W CN 2023076688W WO 2023160465 A1 WO2023160465 A1 WO 2023160465A1
Authority
WO
WIPO (PCT)
Prior art keywords
locking
housing
cable
ring
locking ring
Prior art date
Application number
PCT/CN2023/076688
Other languages
English (en)
French (fr)
Inventor
王超
Original Assignee
长春捷翼汽车科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 长春捷翼汽车科技股份有限公司 filed Critical 长春捷翼汽车科技股份有限公司
Publication of WO2023160465A1 publication Critical patent/WO2023160465A1/zh

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G15/00Cable fittings
    • H02G15/013Sealing means for cable inlets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G15/00Cable fittings
    • H02G15/007Devices for relieving mechanical stress
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02Details
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/14Plug-in electric vehicles

Definitions

  • the present application relates to the technical field of charging connectors, and more particularly, to a cable locking device.
  • Cable is a general term for items such as optical cables and cables. There are many uses of cables, mainly used for multiple functions such as control installation, connection equipment, power transmission, etc., and are an indispensable and important part of power equipment.
  • the cable locking device is used to lock and fix the incoming and outgoing wires to make the wires unobstructed. If the seal between the cable locking device and the cable is not good, moisture will invade the interior of the cable and reduce the insulation performance of the paper; therefore, the cable locking device is very important for cable protection.
  • the purpose of this application is to provide a new technical solution for a cable locking device.
  • a cable locking device including a cable, a locking housing, a sealing ring, and a mating housing that pass through the cable and are arranged in sequence;
  • the sealing ring is accommodated in the mating housing body, and is arranged in close contact with the inner wall of the mating housing, the locking housing and the mating housing are provided with a corresponding first clamping structure, and the locking housing is connected through the first clamping
  • the structure is detachably fixed on the matching housing, and the sealing ring is locked;
  • the locked housing includes a locking ring, the locking ring is accommodated in the locking housing, and the locking
  • the housing and the locking ring are provided with a corresponding second locking structure, and the locking ring is detachably fixed on the locking housing through the second locking structure.
  • the second locking structure includes guide posts respectively provided on the outer sidewall of the locking ring, and guide columns provided on the outer wall of the locking ring.
  • the inner wall of the locking housing has a guide slot for accommodating the guide post, and the guide post slides in the guide slot.
  • the angle between the extending direction of the guide column and the guide groove and the axial direction of the cable is 2°-15°.
  • the radial dimension between the guide groove and the cable gradually decreases.
  • the radial inner diameter of the locking ring is 0.8-0.95 times the outer diameter of the cable.
  • the first locking structure includes at least one locking groove respectively provided on the side wall of the locking housing, and at least one locking groove provided on the outer side wall of the mating housing.
  • the boss, the snap-fitting groove is snap-fitted with the snap-fitting boss.
  • the side wall of the locking housing is provided with a limit card point
  • the outer wall of the locking ring is provided with a limit lock piece
  • the limit card point is set corresponding to the limit lock piece
  • the The limit card point is clamped with the limit lock piece to limit the detachment of the lock ring from the lock housing.
  • the limiting snap points along the axial direction include first and second limiting snap points arranged at intervals, and when the locking ring and the locking housing are pre-installed , the limit locking piece is engaged with the first limit card point and the second limit card point through the first limit card point; in the working state of the locking ring and the locking housing, The limiting locking piece is engaged with the second limiting locking point through the second limiting locking point.
  • the locking ring includes a first locking ring and a second locking ring, and at least one guide post is respectively provided on the two outer sidewalls of the first locking ring and the second locking ring, so that Guide grooves corresponding to the number of the guide posts are arranged in the locking housing.
  • the inner wall of the locking housing is further provided with guiding bosses, and the guiding bosses are arranged at intervals along the inner wall of the locking housing.
  • the inner wall of the locking ring is provided with a multi-stage protruding structure, the multi-stage protruding structure protrudes from the inner wall of the locking ring, and the multi-stage protruding structures are spaced along the axial direction It is arranged on the inner wall of the locking ring.
  • the cable includes an insulating layer disposed on the outer periphery, and radially protruding cable clamping points are provided on the multi-stage protrusion structure, and the cable clamping points are opposite to the multi-level protrusions.
  • the radial height of the structure is less than or equal to half of the thickness of the insulating layer.
  • the cable is fixed and locked through the cooperation of the locking ring and the locking housing, which not only prevents the cable from being displaced under the action of external force, but also ensures the tightness of the sealing ring. It can also ensure the stability of the connection between the cable and the electrical connection device.
  • This structure is convenient for installation and disassembly, simple in structure, and good in fixability and sealing.
  • Fig. 1 is the exploded schematic view of the cable locking device of the present application
  • Fig. 2 is a structural schematic diagram of the locking ring of the cable locking device of the present application
  • Fig. 3 is a schematic diagram of the pre-installation structure of the locking housing and the locking ring of the present application
  • Fig. 4 is a schematic diagram of the structure of the working state of the locking housing and the locking ring of the present application;
  • Fig. 5 is a schematic structural view of the lock housing of the present application.
  • Locking ring 31. Guide column; 33. Limiting lock piece; 35. First locking ring; 36. Second locking ring; 37. Protruding structure; 38. Cable stuck point;
  • the cable locking device includes a cable 10 and a locking housing 20 , a sealing ring 40 and a mating housing 50 that pass through the cable 10 and are sequentially arranged;
  • the sealing ring 40 is accommodated in the mating housing 50 and is arranged in close contact with the inner wall of the mating housing 50 , and the locking housing 20 and the mating housing 50 are provided with corresponding first latches.
  • the locking housing 20 is detachably fixed on the mating housing 50 through the first clamping structure, and locks the sealing ring 40;
  • the locking housing 20 includes a locking ring 30 , the locking ring 30 is accommodated in the locking housing 20 , and the locking housing 20 and the locking ring 30 are provided with corresponding second clips.
  • the locking ring 30 is detachably fixed on the locking housing 20 through the second locking structure, when the locking housing 20 is clamped on the mating housing 50 , the locking ring 30 locks the cable 10 .
  • the cable locking device is a device for locking and fixing the cable 10, which can make the cable line unobstructed.
  • the locking housing 20 locks the sealing ring 40 on the mating housing 50 , which can ensure the tightness between the cable 10 and the charging device and prevent moisture from entering the charging device.
  • the locking housing 20 also includes a locking ring 30.
  • the setting of the locking ring 30 can fix and lock the cable 10, which can not only prevent the displacement of the cable 10 under the action of external force, but also ensure the sealing performance of the sealing ring 40. At the same time, it can also ensure the stability of the connection between the cable 10 and the electrical connection device. This structure is easy to install and disassemble, simple in structure, and good in fixability and sealing.
  • the cable 10 can be better fixed.
  • the second locking structure includes The guide post 31 on the outer side wall of the ring 30 and the guide slot 21 provided on the inner side wall of the locking housing 20 accommodate the guide post 31 , and the guide post 31 slides in the guide slot 21 .
  • the setting of the guide column 31 and the guide groove 21 can ensure that the locking ring 30 and the locking housing 20 can be docked more conveniently and quickly when the cable 10 locking device is in the working pre-installation state, thereby improving installation efficiency.
  • the included angle between the extending direction of the guide post 31 and the guide groove 21 and the axial direction of the cable 10 is 2°-15°.
  • the extension direction of the guide column 31 and the guide groove 21 is set at a certain angle with the axial direction of the cable 10, which shows that the internal diameter of the locking ring 30 is different when the locking ring 30 is in working state.
  • the setting of this structure can ensure that the cable 10 Moving along the axial direction makes the cable 10 fixed more firmly.
  • the extending direction of the guide column 31 may extend toward the outside of the cable 10 or extend toward the inside of the cable 10 .
  • the specific angle of the included angle can be specifically set to 2°, 4°, 6°, 8°, 10°, 12°, 15°, the larger the included angle, the larger the cable 10
  • the radial dimension between the guide groove 21 and the cable 10 decreases gradually.
  • the setting of this structure can prevent the cable 10 from moving toward the locking housing 20 , and can fix the cable 10 .
  • the radial inner diameter of the locking ring 30 is 0.8-0.95 times the outer diameter of the cable 10 .
  • the applicant selects 10 sets of cables 10 of the same size and 10 sets of locking rings 30 of different sizes, and takes the multiple of the radially inner dimension of the locking ring 30 to the outer diameter of the cable 10 as a variable ;
  • One end of the cable 10 is fixed, and the other end of the cable 10 is locked with the locking ring 30 and the locking housing 20.
  • the tension between the cable 10 and the cable 10 is tested using a tensile force tester. The pull-off force that the locking ring 30 disengages.
  • the specific applicant sets that the pull-off force is greater than or equal to 100N as qualified.
  • the radial inner diameter of the locking ring 30 accounts for more than 0.95 times the size of the cable 10, the pull-off force of the locking ring 30 and the cable 10 is less than 100N, which does not meet the specified value;
  • the radial inner diameter of the tight ring 30 accounts for less than 0.8 times the size of the cable 10, although there is no pull-off between the cable 10 and the locking ring 30, the insulating layer 11 of the cable 10 is damaged, so the application setting
  • the radial inner diameter of the locking ring 30 is 0.8 times to 0.95 times the outer diameter of the cable 10. This range can not only ensure that the locking ring 30 and the cable 10 are locked and fixed, but also ensure that the cable 10 in good condition.
  • the first locking structure includes at least one locking groove 22 respectively provided on the side wall of the locking housing 20, and at least one locking groove 22 provided on the pair of At least one clamping boss 52 on the outer wall of the housing 50 is matched, and the clamping groove 22 is clamped with the clamping boss 52 .
  • a locking groove 22 is provided on the side wall of the locking housing 20, and a locking boss 52 is arranged on the outer wall of the matching housing 50 corresponding thereto.
  • the locking groove 22 and the locking The connecting boss 52 is clamped and matched, and the clamping boss 52 can also be arranged on the opposite sides of the mating housing 50, or can be arranged on all sides around it. Can.
  • the side wall of the locking housing 20 is provided with a limit card point
  • the outer wall of the locking ring 30 is provided with a limit lock piece 33
  • the limit card point is set corresponding to the limit lock plate 33
  • the limit card point restricts the locking ring 30 from disengaging from the lock housing 20 through the limit lock plate 33 .
  • the limit card point cooperates with the limit lock plate 33, which can effectively prevent the locking ring 30 from being separated from the locking housing 20 automatically, so that the locking ring 30 can lock the cable 10 more reliably.
  • the limit card point includes a first limit card point 23 and a second limit card point 24 arranged at intervals along the axial direction.
  • the limit locking piece 33 passes through the first limit card point 23 and the first limit card point 23 and the second limit card point 24 clamping; in the working state of the locking ring 30 and the locking housing 20, the limiting locking plate 33 is clamping with the second limiting point through the second limiting locking point 24 .
  • first limit clamping points 23 which are symmetrically arranged on both ends of the side wall of the locking housing 20
  • second limit clamping points which are symmetrically arranged on the lock housing 20. Close the two ends of the side wall of the housing 20 , and the limit lock piece 33 is engaged with the first limit clamp point 23 and the second limit clamp point 24 correspondingly.
  • the limit locking piece 33 is engaged with the first limit point and the second limit point 24 through the first limit card point 23, and the first limit card point 23 limits the locking ring 30 and the second limit card point 24.
  • the locking housing 20 is disengaged, and the second limit card point 24 restricts the locking ring 30 to continue to be inserted into the locking housing 20.
  • the locking ring 30 and the cable 10 are not completely locked, and the locking ring 30 can be locked.
  • the positions of the housing 20 and the locking ring 30 are adjusted accordingly.
  • the limit lock piece 33 After pre-installation, further make the limit locking piece 33 pass through the second limit card point 24, and in the working state, the limit lock piece 33 is engaged with the second limit card point 24, and now the locking ring 30 and the wire The cable 10 is fully locked and the locking ring 30 is restricted from disengaging from the locking housing 20 . Finally, the locking housing 20 is connected with the mating housing 50 to realize the locking state of the locking device of the cable 10 .
  • the locking ring 30 includes a first locking ring 30 and a second locking ring 30, and the first locking ring 30 and the second locking ring Two outer walls of the ring 30 are respectively provided with at least one guide column 31 , and the locking housing 20 is provided with guide grooves 21 corresponding to the number of the guide columns 31 .
  • the locking ring 30 is set separately, and there is a certain gap margin at the joint between the first locking ring 30 and the second locking ring 30, which not only makes it easier to cooperate with the locking housing 20 for better fixing The function of the cable, and it is easier to disassemble and assemble.
  • FIGS. Circumferential interval setting.
  • the locking ring 30 is inserted into the locking housing 20 through the guide post 31, and in the further insertion process, the guiding boss 25 is provided with a slope, and the locking ring 30 is inserted into the locking housing 20.
  • the guide boss 25 protrudes to a certain height along the radial direction.
  • the inclined surface of the guide boss 25 is closely attached to the outer wall of the locking ring 30, which can effectively prevent the locking ring from moving toward the locking ring during locking.
  • the outer expansion makes the locking ring 30 lock the cable 10 more firmly.
  • the inner wall of the locking ring 30 is provided with a multi-stage protruding structure 37, and the multi-stage protruding structure 37 protrudes from the locking ring. 30 on the inner wall, and the multi-stage protrusion structures 37 are arranged on the inner wall of the locking ring 30 at intervals along the axial direction.
  • the arrangement of the protruding structure 37 can increase the clamping force connected with the cable 10 and play a good role in fixing the cable 10 .
  • the cable 10 includes an insulating layer 11 disposed on the outer periphery, and the multi-level protruding structure 37 is provided with radially protruding
  • the cable clamping point 38 , the radial height of the cable clamping point 38 relative to the multi-stage protruding structure 37 is less than or equal to half of the thickness of the insulating layer.
  • the insulating layer of the cable 10 is soft, and when the locking ring 30 is locked with the cable 10, the cable clamping point 38 can be clamped to the outer wall of the insulating layer 11, but the radial direction of the cable clamping point 38 protruding If the height is too high, it is easy to cause the cable stuck point 38 to break the insulating layer 11, so the applicant sets the radial height of the multi-level raised structure 37 to be less than or equal to one-half of the thickness of the insulating layer, and specifically can be set to one-quarter One, one eighth, one tenth.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Installation Of Indoor Wiring (AREA)

Abstract

本申请公开了一种线缆锁紧装置,包括线缆以及贯穿所述线缆并依次设置的锁紧壳体、密封圈和对配壳体;所述密封圈收容于所述对配壳体中,并与对配壳体的内壁贴合设置,所述锁紧壳体与所述对配壳体设置对应的第一卡接结构,所述锁紧壳体通过所述第一卡接结构可拆卸的固定在所述对配壳体上,并锁紧所述密封圈;锁紧壳体包括锁紧环,所述锁紧环收容于所述锁紧壳体内,所述锁紧壳体与所述锁紧环设置对应的第二卡接结构,所述锁紧环通过所述第二卡接结构可拆卸的固定在所述锁紧壳体上,当所述锁紧壳体卡接在所述对配壳体上时,所述锁紧环锁紧所述线缆。此结构的设置能够防止线缆在外力的作用下产生位移,保证密封圈的密封性,方便操作,结构简单。

Description

线缆锁紧装置
本申请要求享有2022年2月24日递交、申请号为CN202210176017.7、发明名称为“线缆锁紧装置”的中国专利的优先权,该专利的所有内容在此全部引入。
技术领域
本申请涉及充电连接器技术领域,更具体地,涉及一种线缆锁紧装置。
背景技术
线缆是光缆、电缆等物品的统称。线缆的用途有很多,主要用于控制安装、连接设备、输送电力等多重作用,在电力设备中是不可缺少的重要组成部分。线缆锁紧装置是用来锁紧和固定进出线,使线路通畅。若线缆锁紧装置与电缆之间密封不良,潮气会侵入线缆内部,使纸绝缘性能下降;因此,线缆锁紧装置对于线缆的防护至关重要。
如何有效的对插头和线束进行锁紧和密封,使其克服上述存在的问题,是本技术领域的人员亟待解决的问题。
发明内容
本申请的目的是提供一种线缆锁紧装置的新技术方案。
根据本申请提供了一种线缆锁紧装置,包括线缆以及贯穿所述线缆并依次设置的锁紧壳体、密封圈和对配壳体;所述密封圈收容于所述对配壳体中,并与对配壳体的内壁贴合设置,所述锁紧壳体与所述对配壳体设置对应的第一卡接结构,所述锁紧壳体通过所述第一卡接结构可拆卸的固定在所述对配壳体上,并锁紧所述密封圈;所锁紧壳体包括锁紧环,所述锁紧环收容于所述锁紧壳体内,所述锁紧壳体与所述锁紧环设置对应的第二卡接结构,所述锁紧环通过所述第二卡接结构可拆卸的固定在所述锁紧壳体上,当所述锁紧壳体卡接在所述对配壳体上时,所述锁紧环锁紧所述线缆。
可选地,沿所述对配壳体到所述锁紧壳体的延伸方向上,所述第二卡接结构包括分别设置在所述锁紧环外侧壁的导向柱,和设置在所述锁紧壳体内侧壁的具有容纳所述导向柱的导向槽,所述导向柱在所述导向槽内滑动。
可选地,所述导向柱和所述导向槽的延伸方向与所述线缆的轴向方向的夹角为2°-15°。
可选地,沿所述对配壳体到所述锁紧壳体的延伸方向上,所述导向槽与线缆之间的径向尺寸逐渐减小。
可选地,所述锁紧环与所述线缆锁紧后,所述锁紧环的径向内径尺寸为所述线缆外径尺寸的0.8倍-0.95倍。
可选地,所述第一卡接结构包括分别设置在所述锁紧壳体侧壁上的至少一个卡接凹槽,和设置在所述对配壳体的外侧壁上的至少一个卡接凸台,所述卡接凹槽与所述卡接凸台卡接配合。
可选地,所述锁紧壳体侧壁设置有限位卡点,所述锁紧环外侧壁设置有限位锁片,所述限位卡点与所述限位锁片相对应设置,所述限位卡点与所述限位锁片卡接,限制所述锁紧环与所述锁紧壳体脱离。
可选地,沿轴向方向所述限位卡点包括间隔设置的第一限位卡点和第二限位卡点,在所述锁紧环与所述锁紧壳体进行预安装状态下,所述限位锁片通过第一限位卡点与所述第一限位卡点和第二限位卡点卡接;在所述锁紧环与所述锁紧壳体工作状态下,所述限位锁片通过所述第二限位卡点与所述第二限位卡点卡接。
可选地,所述锁紧环包括第一锁紧环和第二锁紧环,所述第一锁紧环和所述第二锁紧环的两外侧壁分别设置有至少一个导向柱,所述锁紧壳体内设置与所述导向柱数量对应的导向槽。
可选地,所述锁紧壳体的内侧壁还设置有导向凸台,所述导向凸台沿所述锁紧壳体内壁周向间隔设置。
可选地,所述锁紧环内侧壁设置有多级凸起结构,所述多级凸起结构凸出于所述锁紧环内侧壁设置,所述多级凸起结构沿轴向方向间隔设置在所述锁紧环内壁上。
可选地,所述线缆包括设置在外周的绝缘层,所述多级凸起结构上设置有径向凸起的线缆卡点,所述线缆卡点相对于所述多级凸起结构的径向高度,小于等于所述绝缘层厚度的二分之一。
本申请的特点及优点是:
在该线缆锁紧装置中,通过锁紧环与锁紧壳体的配合,将线缆进行固定锁紧,不仅能够防止线缆在外力的作用下产生位移,保证密封圈的密封性,同时还能够保证线缆与电连接装置连接的稳定性,此结构安装拆卸方便,结构简单,固定性和密封性好。
通过以下参照附图对本申请的示例性实施例的详细描述,本申请的其它特征及其优点将会变得清楚。
附图说明
被结合在说明书中并构成说明书的一部分的附图示出了本申请的实施例,并且连同其说明一起用于解释本申请的原理。
图1为本申请线缆锁紧装置的分解示意图;
图2为本申请线缆锁紧装置的锁紧环结构示意图;
图3为本申请锁紧壳体与锁紧环预安装结构示意图;
图4为本申请锁紧壳体与锁紧环工作状态结构示意图;
图5为本申请锁紧壳体的结构示意图;
图中标示如下:
10、线缆;11、绝缘层;
20、锁紧壳体;21、导向槽;22、卡接凹槽;23、第一限位卡点;24、第二限位卡点;25、导向凸台;
30、锁紧环;31、导向柱;33、限位锁片;35、第一锁紧环;36、第二锁紧环;37、凸起结构;38、线缆卡点;
40、密封圈;
50、对配壳体;52、卡接凸台。
具体实施方式
现在将参照附图来详细描述本申请的各种示例性实施例。应注意到:除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本申请的范围。
以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本申请及其应用或使用的任何限制。
对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为说明书的一部分。
在这里示出和讨论的所有例子中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它例子可以具有不同的值。
如图1所示,线缆锁紧装置,包括线缆10以及贯穿所述线缆10并依次设置的锁紧壳体20、密封圈40和对配壳体50;
所述密封圈40收容于所述对配壳体50中,并与对配壳体50的内壁贴合设置,所述锁紧壳体20与所述对配壳体50设置对应的第一卡接结构,所述锁紧壳体20通过所述第一卡接结构可拆卸的固定在所述对配壳体50上,并锁紧所述密封圈40;
所述锁紧壳体20包括锁紧环30,所述锁紧环30收容于所述锁紧壳体20内,所述锁紧壳体20与所述锁紧环30设置对应的第二卡接结构,所述锁紧环30通过所述第二卡接结构可拆卸的固定在所述锁紧壳体20上,当所述锁紧壳体20卡接在所述对配壳体50上时,所述锁紧环30锁紧所述线缆10。
线缆锁紧装置是用来锁紧和固定线缆10的装置,能够使电缆线路通畅。锁紧壳体20将密封圈40锁紧在对配壳体50上,能够保证线缆10与充电装置之间的密封性,防止潮气进入到充电装置内部。锁紧壳体20还包括锁紧环30,锁紧环30的设置能够将线缆10进行固定锁紧,不仅能够防止线缆10在外力的作用下产生位移,保证密封圈40的密封性,同时还能够保证线缆10与电连接装置连接的稳定性,此结构安装拆卸方便,结构简单,固定性和密封性好。
沿所述对配壳体50到所述锁紧壳体20的方向上,锁紧环30收容到所述锁紧壳体20后,锁紧环内壁直径的逐渐减小,达到收紧的状态,能够更好的固定线缆10。
如图2所示,在一具体的实施方式中,沿所述对配壳体50到所述锁紧壳体20的延伸方向上,所述第二卡接结构包括分别设置在所述锁紧环30外侧壁的导向柱31,和设置在所述锁紧壳体20内侧壁的具有容纳所述导向柱31的导向槽21,所述导向柱31在所述导向槽21内滑动。
导向柱31和导向槽21的设置能够保证在线缆10锁紧装置在工作预安装状态时,锁紧环30和锁紧壳体20能够更方便且迅速的对接,提高安装效率。
在一具体的实施方式中,所述导向柱31和所述导向槽21的延伸方向与所述线缆10的轴向方向的夹角为2°-15°。
导向柱31和导向槽21的延伸方向与线缆10的轴向方向设置一定的夹角,说明锁紧环30在工作状态时,内部的直径是不同的,此结构的设置能够保证线缆10沿轴向方向移动,使线缆10固定的更牢固。沿轴向方向,所述导向柱31的延伸方向可以是向线缆10外侧方向延伸,也可以是向线缆10内侧方向延伸。根据实际使用环境和线缆10直径的大小,夹角的具体角度可以具体的设置为2°、4°、6°、8°、10°、12°、15°,夹角越大线缆10固定的越牢固,但是夹角如果超过15°,线缆10的绝缘容易破裂,导 致线缆10漏电;夹角设置小于2°线缆10固定不牢固,所以申请人将夹角的范围设置在2°-15°。
在一具体的实施方式中,沿所述对配壳体50到所述锁紧壳体20的延伸方向上,所述导向槽21与线缆10之间的径向尺寸逐渐减小。
此结构的设置能够防止线缆10向锁紧壳体20的方向移动,起到对线缆10的固定作用。
在一具体的实施方式中,所述锁紧环30与所述线缆10锁紧后,所述锁紧环30的径向内径尺寸为所述线缆10外径尺寸的0.8倍-0.95倍。
具体的,申请人选用10组相同尺寸的线缆10,10组不同尺寸的锁紧环30,以所述锁紧环30的径向内尺寸占所述线缆10外径尺寸的倍数作为变量;
线缆10的一端固定,线缆10另一端与锁紧环30和锁紧壳体20锁紧,锁紧环30与所述线缆10锁紧后,使用拉力测力仪测试线缆10与锁紧环30脱离的拉脱力。
具体的申请人设定为拉脱力大于等于100N为合格。
表1,锁紧环30的径向内径尺寸占线缆10外径尺寸的倍数对锁紧环30与线缆10锁紧程度的影响
如表1可以看出,当锁紧环30的径向内径尺寸占线缆10尺寸的倍数大于0.95倍时,锁紧环30和线缆10的拉脱力小于100N,不符合规定值;当锁紧环30的径向内径尺寸占线缆10尺寸的倍数小于0.8倍时,虽然线缆10和锁紧环30之间没有拉脱,但是线缆10的绝缘层11有损坏,所以申请设定人所述锁紧环30的径向内径尺寸为所述线缆10外径尺寸的0.8倍-0.95倍,此范围既能够保证锁紧环30与线缆10锁紧固定又能保证线缆10的完好。
在一具体的实施方式中,如图1所示,所述第一卡接结构包括分别设置在所述锁紧壳体20侧壁上的至少一个卡接凹槽22,和设置在所述对配壳体50的外侧壁上的至少一个卡接凸台52,所述卡接凹槽22与所述卡接凸台52卡接配合。
根据实际使用环境,锁紧壳体20的侧壁设置一个卡接凹槽22,与之对应的对配壳体50外侧壁上设置一个卡接凸台52,所述卡接凹槽22和卡接凸台52卡接配合,卡接凸台52也可以设置在对配壳体50相对的两侧,也可以四周侧面全部设置,卡接凹槽22与卡接凸台52一一对应设置即可。
在一具体的实施方式中,如图3-图4所示,所述锁紧壳体20侧壁设置有限位卡点,所述锁紧环30外侧壁上设置有限位锁片33,所述限位卡点与所述限位锁片33相对应设置,所述限位卡点通过所述限位锁片33限制所述锁紧环30与所述锁紧壳体20脱离。
限位卡点与限位锁片33相配合,能够有效的防止锁紧环30与锁紧壳体20自动脱离,使锁紧环30对线缆10的锁紧更加可靠。
在一具体的实施方式中,如图3-图4所示,沿轴向方向所述限位卡点包括间隔设置的第一限位卡点23和第二限位卡点24,在所述锁紧环30与所述锁紧壳体20进行预安装状态下,所述限位锁片33通过第一限位卡点23与所述第一限位卡点23和第二限位卡点24卡接;在所述锁紧环30与所述锁紧壳体20工作状态下,所述限位锁片33通过所述第二限位卡点24与所述第二限位点卡接。
如图4所示,第一限位卡点23可以是两个,对称设置在锁紧壳体20侧壁的两端,第二限位卡点也可以是两个,对称设置在所述锁紧壳体20侧壁的两端,限位锁片33与第一限位卡点23和第二限位卡点24对应卡接。
在预安装时,所述限位锁片33通过第一限位卡点23与第一限位点和第二限位卡点24卡接,第一限位卡点23限制锁紧环30与锁紧壳体20脱离,第二限位卡点24限制锁紧环30继续插接到锁紧壳体20内,此时锁紧环30和线缆10并没有完全锁死,可以对锁紧壳体20和锁紧环30的位置做相应的调整。
预安装后,进一步的使限位锁片33通过第二限位卡点24,在工作状态时,限位锁片33与第二限位卡点24卡接,此时锁紧环30与线缆10完全锁紧,并限制锁紧环30与锁紧壳体20脱离。最后锁紧壳体20与对配壳体50连接,实现线缆10锁紧装置的锁紧状态。
在一具体的实施方式中,如图2所示,所述锁紧环30包括第一锁紧环30和第二锁紧环30,所述第一锁紧环30和所述第二锁紧环30的两外侧壁分别设置有至少一个导向柱31,所述锁紧壳体20内设置与所述导向柱31数量对应的导向槽21。
锁紧环30分体设置,第一锁紧环30和第二锁紧环30的对接处设有一定的空隙余量,不仅能更容易的与锁紧壳体20配合起到更好的固定电缆的作用,而且拆装比较容易。
在一具体的实施方式中,如图3-图5所示,所述锁紧壳体20的内侧壁还设置有导向凸台25,所述导向凸台25沿所述锁紧壳体20内壁周向间隔设置。
在锁紧环30与锁紧壳体20预安装状态下,锁紧环30通过导向柱31插入到锁紧壳体20中,在进一步的插入过程中,导向凸台25设置有斜面,在锁紧环插入的过程中起到导向的作用,能够使锁紧环30更容易的插合。导向凸台25沿径向方向突起一定的高度,在工作状态下,导向凸台25的斜面与锁紧环30的外侧壁紧密贴合,能够有效地防止锁紧环在锁紧的过程中向外扩张,使锁紧环30对线缆10锁紧的更牢固。
在一具体的实施方式中,如图3-图4所示,所述锁紧环30内侧壁设置有多级凸起结构37,所述多级凸起结构37凸出于所述锁紧环30内侧壁设置,所述多级凸起结构37沿轴向方向间隔设置在所述锁紧环30内壁上。
凸起结构37的设置能够增大与线缆10连接的夹持力,对线缆10的起到很好的固定作用。
在一具体的实施方式中,如图1、图3和图4所示,所述线缆10包括设置在外周的绝缘层11,所述多级凸起结构37上设置有径向凸起的线缆卡点38,所述线缆卡点38相对于所述多级凸起结构37的径向高度,小于等于所述绝缘层厚度的二分之一。
线缆10的绝缘层柔软,在所述锁紧环30与所述线缆10锁紧时,线缆卡点38可以卡接到绝缘层11外壁,但是线缆卡点38凸起的径向高度过高容易导致线缆卡点38将绝缘层11卡破,所以申请人设置多级凸起结构37的径向高度小于等于绝缘层厚度的二分之一,具体的可以设置为四分之一,八分之一,十分之一。
虽然已经通过例子对本申请的一些特定实施例进行了详细说明,但是本领域的技术人员应该理解,以上例子仅是为了进行说明,而不是为了限制本申请的范围。本领域的技术人员应该理解,可在不脱离本申请的范围和精神的情况下,对以上实施例进行修改。本申请的范围由所附权利要求来限定。

Claims (12)

  1. 一种线缆锁紧装置,其特征在于,包括线缆以及贯穿所述线缆并依次设置的锁紧壳体、密封圈和对配壳体;
    所述密封圈收容于所述对配壳体中,并与对配壳体的内壁贴合设置,所述锁紧壳体与所述对配壳体设置对应的第一卡接结构,所述锁紧壳体通过所述第一卡接结构可拆卸的固定在所述对配壳体上,并锁紧所述密封圈;
    所述锁紧壳体包括锁紧环,所述锁紧环收容于所述锁紧壳体内,所述锁紧壳体与所述锁紧环设置对应的第二卡接结构,所述锁紧环通过所述第二卡接结构可拆卸的固定在所述锁紧壳体上,当所述锁紧壳体卡接在所述对配壳体上时,所述锁紧环锁紧所述线缆。
  2. 根据权利要求1所述的线缆锁紧装置,其特征在于,沿所述对配壳体到所述锁紧壳体的延伸方向上,所述第二卡接结构包括分别设置在所述锁紧环外侧壁的导向柱,和设置在所述锁紧壳体内侧壁的具有容纳所述导向柱的导向槽,所述导向柱在所述导向槽内滑动。
  3. 根据权利要求2所述的线缆锁紧装置,其特征在于,所述导向柱和所述导向槽的延伸方向与所述线缆的轴向方向的夹角为2°-15°。
  4. 根据权利要求3所述的线缆锁紧装置,其特征在于,沿所述对配壳体到所述锁紧壳体的延伸方向上,所述导向槽与线缆之间的径向尺寸逐渐减小。
  5. 根据权利要求1所述的线缆锁紧装置,其特征在于,所述锁紧环与所述线缆锁紧后,所述锁紧环的径向内径尺寸为所述线缆外径尺寸的0.8倍-0.95倍。
  6. 根据权利要求1所述的线缆锁紧装置,其特征在于,所述第一卡接结构包括分别设置在所述锁紧壳体侧壁上的至少一个卡接凹槽,和设置在所述对配壳体的外侧壁上的至少一个卡接凸台,所述卡接凹槽与所述卡接凸台卡接配合。
  7. 根据权利要求1所述的线缆锁紧装置,其特征在于,所述锁紧壳体侧壁设置有限位卡点,所述锁紧环外侧壁设置有限位锁片,所述限位卡点与所述限位锁片相对应设置,所述限位卡点与所述限位锁片卡接,限制所述锁紧环与所述锁紧壳体脱离。
  8. 根据权利要求7所述的线缆锁紧装置,其特征在于,沿轴向方向所述限位卡点包括间隔设置的第一限位卡点和第二限位卡点,在所述锁紧环与所述锁紧壳体进行预安装状态下,所述限位锁片通过第一限位卡点与所述第一限位卡点和第二限位卡点卡接;在 所述锁紧环与所述锁紧壳体工作状态下,所述限位锁片通过所述第二限位卡点与所述第二限位卡点卡接。
  9. 根据权利要求2所述的线缆锁紧装置,其特征在于,所述锁紧环包括第一锁紧环和第二锁紧环,所述第一锁紧环和所述第二锁紧环的两外侧壁分别设置有至少一个导向柱,所述锁紧壳体内设置与所述导向柱数量对应的导向槽。
  10. 根据权利要求1所述的线缆锁紧装置,其特征在于,所述锁紧壳体的内侧壁还设置有导向凸台,所述导向凸台沿所述锁紧壳体内壁周向间隔设置。
  11. 根据权利要求1所述的线缆锁紧装置,其特征在于,所述锁紧环内侧壁设置有多级凸起结构,所述多级凸起结构凸出于所述锁紧环内侧壁设置,所述多级凸起结构沿轴向方向间隔设置在所述锁紧环内壁上。
  12. 根据权利要求11所述的线缆锁紧装置,其特征在于,所述线缆包括设置在外周的绝缘层,所述多级凸起结构上设置有径向凸起的线缆卡点,所述线缆卡点相对于所述多级凸起结构的径向高度,小于等于所述绝缘层厚度的二分之一。
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CN117154609A (zh) * 2023-10-27 2023-12-01 福州速易联电气有限公司 一种电子设备引出线缆固定装置
CN117154609B (zh) * 2023-10-27 2023-12-29 福州速易联电气有限公司 一种电子设备引出线缆固定装置

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