WO2023135258A1 - Composite textile à biodégradabilité améliorée - Google Patents

Composite textile à biodégradabilité améliorée Download PDF

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Publication number
WO2023135258A1
WO2023135258A1 PCT/EP2023/050750 EP2023050750W WO2023135258A1 WO 2023135258 A1 WO2023135258 A1 WO 2023135258A1 EP 2023050750 W EP2023050750 W EP 2023050750W WO 2023135258 A1 WO2023135258 A1 WO 2023135258A1
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WO
WIPO (PCT)
Prior art keywords
textile
composition
biodegradability
textile substrate
yarns
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Application number
PCT/EP2023/050750
Other languages
English (en)
Inventor
Ahmet Serhat Karaduman
Ayse Genc
Cem Ozan SARI
Merve TURAN
Original Assignee
Calik Denim Tekstil San. Ve Tic. A.S.
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Application filed by Calik Denim Tekstil San. Ve Tic. A.S. filed Critical Calik Denim Tekstil San. Ve Tic. A.S.
Publication of WO2023135258A1 publication Critical patent/WO2023135258A1/fr

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Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/03—Polysaccharides or derivatives thereof
    • D06M15/11—Starch or derivatives thereof
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04—Blended or other yarns or threads containing components made from different materials
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/40—Reduced friction resistance, lubricant properties; Sizing compositions
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/02—Cotton
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/12—Physical properties biodegradable

Definitions

  • the invention relates to textile composites comprising a textile substrate, which comprises a synthetic polymer, a method for producing textile composites and the use of a composition to enhance the biodegradability of textile substrates, which comprises a synthetic polymer.
  • Oxo-biodegradation refers to a two-step process.
  • the first step is an abiotic, chemical process that requires the presence of oxygen so that degradation of a material can occur through oxidation.
  • the second step of oxobiodegradation is a biological process that requires the presence of at least one biodegradative living organism that is capable of biodegradative consumption of the material that has been degraded in the first step.
  • a textile composite comprising a textile substrate, which comprises a synthetic polymer, a method for producing a textile composite and a use of a composition to enhance the biodegradability of a textile substrate, wherein the biodegradability of the textile substrate is enhanced, the costs for the production of such textile is decreased and/or adverse effects on the material characteristics of the textile substrate induced by the means for enhancing its biodegradability are decreased, in particular avoided.
  • the invention relates to a textile composite comprising a textile substrate, which comprises a synthetic polymer, and a composition, which is disposed on the textile substrate.
  • the composition enhances the biodegradability of the textile substrate.
  • textile substrate as used herein in particular encompasses a fiber, in particular a staple fiber or a filament, a yarn comprising fibers, a warp comprising yarns, in particular extending in a plane or being bundled into a rope, a fabric, in particular a woven fabric, a non-woven fabric or a knitted fabric, and/or a garment, in particular trousers.
  • fiber as used herein in particular incorporates staple fibers and filaments.
  • Staple fibers are in particular fibers of a definite length, in particular a length greater than 2 mm, 3 mm, 5 mm, 8 mm or 10 mm and/or a length of maximally 500 mm, 200 mm, 150 mm, 100 mm, 80 mm, 60 mm, or 45 mm.
  • Filaments are in particular fibers with a length which is larger than the length of staple fibers, more in particular a length which extends along the entire length or width of the textile substrate, most in particular with an indefinite length.
  • synthetic fiber as used herein in particular incorporates fibers comprising a synthetic polymer, in particular fibers comprising the synthetic polymer in a weight content of at least 10%, 20%, 30%, 40%, 50%, 60%, 70%, 80%, 90%, 95%, 99% and/or fibers consisting of the synthetic polymer.
  • synthetic polymer refers to human-made polymers, in particular to polymers synthesized by polymerizing of one or more kinds of monomers under laboratory/industrial conditions. Processes for preparing a variety of synthetic polymers, in particular the specific synthetic polymers mentioned below, are well known in the art.
  • the textile substrate may comprise or consist of the synthetic polymer. If the textile substrate is a fiber, the textile substrate preferably consists of the synthetic polymer. However, also in the case of a fiber, the textile substrate can comprise of a mixture of synthetic polymers and natural fiber sources, for instance by extruding two different materials into a filament. If the textile substrate is a yarn, a warp, a fabric or a garment, the textile substrate preferably comprises a mixture of a synthetic polymer, such as polyester, and natural fiber sources, such as wool, silk and/ or natural rubber. However, also in the case of a yarn, a warp, a fabric or a garment, the textile substrate can consist of a synthetic polymer. Preferred examples of textile substrates and their material compositions will be given below.
  • a composition is in particular to be regarded as being “disposed on the textile substrate”, if the textile substrate was contacted by the composition after its formation. For instance, inserting a biodegradability enhancing composition into molten polymers during extrusion thereof is not to be regarded as realizing “disposing the composition on the textile substrate”. However, applying the composition to the substrate after its formation, for instance in the case of extrusion of the filament after it leaves a jet or nozzle of the extrusion device, is to be regarded as realizing the wording “disposed on the textile substrate”.
  • the wording ’’disposed on the textile substrate” as used herein in particular incorporates adhering to the textile substrate and/or absorption by the textile substrate.
  • the textile substrate contains a porous structure, such as a porous fibers, such as cotton fibers, or a yarn comprising a plurality of fibers
  • disposing is preferably realized by absorption of the composition by the porous fibers.
  • the textile substrate comprises non-porous fibers, such as synthetic fibers produced by melt spinning or drawing, disposing is in particular realized in that the composition adheres onto the surface of the filaments.
  • the composition can be disposed on the textile substrate by a combination of adhering and absorbing.
  • the textile substrate comprises cotton fibers and synthetic fibers
  • the composition can be partially absorbed by the cotton fibers and can partially adhere to synthetic fibers.
  • Preferred methods for disposing the composition on the textile substrate are dyeing, spraying, roller coating and/or knife coating.
  • the composition comprises starch in a weight content between 0.5% and 10%.
  • the weight content of the starch is at least 1%, 2%, 3% or 4% and/or maximally 9%, 8%, 7% or 6%, preferably between 2 and 10%, more preferably between 3 and 8%, most preferably between 4 and 6%.
  • the textile composite comprises the composition in a weight content between 0,5 and 25 %, preferably between 1 and 20 %, more preferably between 2 and 15 %, most preferably between 3 and 10 %. These weight percent relate to the total weight of the textile composite.
  • the above defined weight contents of starch with respect to the composition and with respect to the textile composite apply both at the same time.
  • the textile composite comprises the composition in a weight ratio between 3 and 10 %, wherein the composition comprises starch in a weight content between 4 and 6 %, so that the textile composite comprises starch in a weight content between 0,12 and 0,6 %.
  • starch in the previously described weight ratio increases the anaerobic biodegradability of the synthetic polymers.
  • starch in such weight content acts as biodegradability enhancing additive, in particular as anaerobic biodegradability enhancing additive.
  • biodegradability enhancing additive in particular as anaerobic biodegradability enhancing additive.
  • starch in the above-defined weight ratio ensures on the one hand, that enough starch is present to increase the biodegradability of the synthetic polymer and on the other hand makes sure that not too much starch is present which could cause adverse effects, such as making the textile substrate too stiff. Further, it has been found that starch does substantially not harm the beneficial advantages of synthetic polymers. Further, it has been found that starch may not only increase the biodegradability of the synthetic polymers but additionally serve to protect the textile substrate. For instance, in the case of textile substrates in the form of yarns which shall be woven into a fabric, the starch in the composition can help to increase the resistance of the yarn to potential damages resulting from extreme mechanical stresses to which they are subjected during weaving.
  • starch particularly reduces the risk of warp breakage on the weaving machine. Further, it additionally increases the adhesion of fibers at the surface of the yarn and prevents fiber fly. In particular, starch can thereby act on the one hand as biodegradability enhancing additive and on the other hand as sizing agent.
  • the composition comprises 2-hydroxy-3-(trimethylammonio)propyl ether in a weight content of at least 0,1 %, 0,3%, 0,5 %, 0,6 % or 0,8 % and/or of maximally 4 %, 3 %, 2 % or 1 %, preferably between 0,3 and 3 %, particularly preferred between 0,5 and 2%, most preferably between o,6 and 1 %.
  • the composition comprises starch in a weight content of between 2 and 15 times, preferably between 3 and 12 times, more preferably between 4 and 10 times, most preferably between 5 and 8 times, the weight content of 2-hydroxy-3-(trimethylammonio)propyl ether.
  • anaerobic biodegradation enhancing additives is beneficial over the use of oxo-biodegradation enhancing additives in that the two-step procedure of oxo- biodegradation can be avoided.
  • Another disadvantage of oxobiodegradation is that the first step, namely the one requiring oxygen, already happens during the use of the textile substrate, for instance during the use of clothing, which can decrease the lifetime of textile substrate.
  • anaerobic biodegradation happens when disposing the textile substrate for instance into an aerobic digester, as specified in ASTM D5511 - 18, which usually does not happen during the use of the textile substrate.
  • another advantage of anaerobic biodegradation is that unindebted biodegradation during the use of the textile substrate can be avoided.
  • a textile composite comprising a textile substrate, which comprises a synthetic polymer, and a composition, which is disposed on the textile substrate, for enhancing the anaerobic biodegradability of the textile substrate.
  • a composition “for enhancing the anaerobic biodegradability” of the textile substrate (anaerobic biodegradability enhancing composition) as described herein particularly refers to a composition comprising an additive for enhancing the anaerobic biodegradability of the substrate (anaerobic biodegradability enhancing additive).
  • Such additive can in particular be starch, in particular in the weight content described with respect to the previous aspect of the invention.
  • the biodegradability enhancing additive obtainable from the Company Biosphere under the product identifier “BioSphere EPS Powder 1,2,3, 401 Powder Additive” can be used, as anaerobic biodegradability enhancing additive for the realization of this aspect of the invention, preferably in the weight contents described with respect to the previous aspect of the invention.
  • additives known by the skilled person, suitable for enhancing the anaerobic biodegradability of synthetic polymers, can be used, preferably in the weight contents described with respect to the previous aspect of the invention, for the realization of this aspect of the invention.
  • the biodegradability, in particular the anaerobic biodegradability, within the meaning of the previous and subsequent aspects of the invention is measured according to ASTM D 5511, in particular according to ASTM D 5511 - 18.
  • ASTM D 5511 two tests according to ASTM D 5511 can be carried out, namely one test with the textile substrate having the composition disposed thereon (test A) and one test with the textile substrate without the composition (test B).
  • test A has a larger biodegradation according to ASTM D 5511 after a predetermined time, preferably after 90 days, 120 days and/ or 150 days, and/ or a certain biodegradation, preferably of at least 80%, 82%, 84%, 86%, 88%, 90 %, 92%, 94%, 96%, 98% or 99%, after a shorter time, the composition is suitable for enhancing the biodegradability of the textile substrate within the meaning of the present invention.
  • the percentage of biodegradation is calculated by dividing the amount of gaseous carbon produced form the test material (gaseous carbon) during the test by the amount of carbon in the test material (solid carbon) before the test.
  • the composition for example if it comprises starch, can also comprise solid carbon, which can be converted into gaseous carbon during the test, it is preferred to exclude the amount of solid carbon provided by the composition from the calculation of percentage biodegradation according to ASTM D 5511 by the following modified calculation according to ASTM D 5511:
  • the percentage of biodegradation is calculated as described in ASTM D 5511, namely by dividing the amount of gaseous carbon produced from the test material by the amount of solid carbon in the test material.
  • the amount of gaseous carbon produced by the test material is measured and calculated as described in ASTM D 5511.
  • the amount of solid carbon in the test material can be calculated by common methods known by the skilled person, such as by considering the weight content of ingredients in the test material, their molar mass and their carbon content.
  • the percentage of biodegradation is calculated by dividing a corrected amount of gaseous carbon by a corrected amount of solid carbon.
  • the corrected amount of gaseous carbon is calculated by subtracting the amount of solid carbon in the composition from the gaseous carbon produced by the test material as measured and calculated according to ASTM D 5511.
  • the corrected amount of solid carbon is calculated by subtracting the amount of solid carbon in the composition from the amount of solid carbon in the test material.
  • the corrected amount of solid carbon might be assumed to be a calculated amount of solid carbon in the textile substrate.
  • the amount of solid carbon in the composition can be calculated by common methods known by the skilled person, such as by taking into account the weight content of the composition in the textile composite, the weight content of the ingredients in the composition, the molar mass of the ingredients and their carbon content.
  • a composition being suitable to enhance the biodegradation of the textile substrate within the meaning of the present invention leads to a higher biodegradation of Test A compared to Test B measured according to this modified calculation.
  • this modified calculation it can be avoided that the percentage of biodegradation of test A is only higher because the composition itself degrades faster than the textile substrate.
  • the amount of carbon in the composition from the calculation, it can be ensured that a higher percentage biodegradation of test A compared to test B proves that the composition enhances the biodegradation of the textile substrate.
  • the textile substrate comprises the synthetic polymer in a weight content of at least 2 %, preferably at least 3%, 4%, 5% or 6 %, and biodegrades, measured according to ASTM D 5511, to at least 95 %, preferably at least 96 %, 97%, 98% or 99 %, within 150 days.
  • biodegradation is achieved for a textile composite comprising the synthetic polymer in a weight content between 2 % and 10 %, preferably between 3 % and 9%, more preferably between 4 % and 8%, most preferably between 5% and 7%.
  • the synthetic polymer is selected from the group consisting of a polyester, a polyethylene, a polypropylene, polystyrene, a polyamid, a polyaramid, a polyoxymethylene, a polytetrafluorethylene, a polyetheretherketone, a polyphenylenesulfid, polyalkyleneterepthalate, preferably a polybutyleneterephthalate, a polytrimethyleneterephthalate, a polyethyleneterephthalate, a polyurethane, apolyvinylalkohol, a copolymer of two or more thereof or a mixture of two or more thereof, preferably a polyester, polyethylene, polypropylene, polystyrene, polyethylenterephthalate, polyamide, polybutyleneterephthalate, polyurethane, polyvinylalkohol or a mixture of two or more thereof, most preferred is a polyester.
  • the synthetic polymer is preferably present in the form of synthetic filaments, in particular elastomeric filaments.
  • the preferred biodegradation is achieved by textile substrates further comprising a natural fiber source, in particular cotton, in a weight content of at least 8o%, 85%, 90%, 92% or 94%, particularly preferred in a weight content between 80 % and 98 %, preferably between 85% and 97%, more preferably between 90 % and 96%, most preferably between 93% and 95%.
  • the above biodegration is preferably achieved for textile substrates, such as yarns, warps, fabrics, in particular woven fabrics and/or garments. A specific example for which the above biodegration was achieved will be described in detail below.
  • aspects of the invention relate to additives of the composition improving the processibility of the composition for the purpose of the invention. These aspects can be combined with the previous aspects of the invention and vice versa.
  • the following aspects of the invention can improve the processibility of the previously described aspects relating to the use of starch in the claimed weight content and/or of an anaerobic biodegradability enhancing composition.
  • biodegradability enhancing composition a composition comprising an additive for enhancing the biodegradability of the textile substrate
  • biodegradability enhancing additive Such additives can be the previously described additives, in particular starch and/or “BioSphere EPS Powder 1,2,3, 401 Powder Additive”. However other biodegradability enhancing additives can be used too.
  • biodegradability enhancing additives such as transition metal salts and/or transition metal chelate, such as metal stearate selected from the group consisting of chromium stearate, cobalt stearate, copper stearate, iron stearate, manganese stearate, nickel stearate, titanium stearate, vanadium stearate, and combinations thereof, can be used.
  • Other possible biodegradability enhancing additives might encompass unsaturated fats and/or unsaturated fatty acids, oxidative enzymes and/or enzymes that catalyze the hydrolysis of a biodegradable polymer, and/ or transition metal salts in the form of fatty acids.
  • the following aspects of the invention can also be combined with additives enhancing other biodegradation mechanism, such as oxo-biodegradation.
  • additives enhancing other biodegradation mechanism such as oxo-biodegradation.
  • the following aspects of the invention can be combined with the biodegradability enhancing additives (agents of oxo-biodegration) being disclosed in US 2015/0037865 Al.
  • the content of US 2015/0037865 Al relating to the agents of oxi-biodegration is hereby incorporated by reference into the disclosure of the present invention.
  • a textile composite comprises a textile substrate, which comprises a synthetic polymer, and a composition, which is disposed on the textile substrate, for enhancing the biodegradability of the synthetic polymer.
  • the composition comprises a deaerating agent.
  • the composition comprises the deaerating agent in a weight content of at least 3%, 5%, 6%, 7% or 8% and/or of maximally 18%, 16%, 14%, 12% or 10%, preferably between 3% and 16%, more preferably between 5% and 12%, most preferably between 7% and 10%.
  • deaerating agents for increasing the hydrophilicity of yarns by eliminating air pockets in the yarns. Thereby, it shall be ensured that the dye penetrates into the yarn.
  • deaerating agents can also be advantageously used for increasing the uptake of the composition for enhancing the biodegradability of the textile substrate.
  • deaerating agents can increase the uptake of the composition thereby increasing the effect of enhancing the biodegradability.
  • a particularly preferred deaerating agent is LAVA WET MDF.
  • other deaerating agents known by the skilled person can also be used.
  • starch in particular in the above described weight content
  • a deaerating agent Prior to the present invention, it was known to use starch as a sizing agent. However, after weaving, the sizing agent was removed so that starch could not act as a biodegradability enhancing additive on the final fabric and/or clothing. Even if starch would have been left on the fabric, it would have been present only on the outer surface of the yarns where its biodegradability enhancing effect with respect to synthetic polymers inside the yarns would have been limited.
  • starch with a dearating agent in one composition, it can be ensured that the composition penetrates into the yarn thereby increasing its biodegradability enhancing effect with respect to synthetic polymers lying inside the yarn, for instance of synthetic filaments lying inside the yarn.
  • a textile composite comprises a textile substrate, which comprises a synthetic polymer, and a composition, which is disposed on the textile substrate, for enhancing the biodegradability of the textile substrate.
  • the composition comprises an emulsifier.
  • the emulsifier comprises alkyl polyglycol ethers, especially alkyl polyglycol ethers with 10-11 ethylene oxide units.
  • a particularly preferred emulsifier is the emulsifier known as Exosel 118.
  • the composition comprises the emulsifier in a weight content of at least 4 %, 6 %, 8 %, 10 % or 12 % and/ or of maximally 24 %, 20 %, 16 % or 14 %, preferably between 6 and 20 %, particularly preferred between 8 and 16 %, most preferably between 10 and 14 %.
  • the inventors have found that mixing the composition in a liquid, in particular into water, prior to applying it to the textile substrate increases the biodegradability enhancing effect.
  • the composition can better penetrate in betweeno the fibers of the yarns and, in the case of porous structures such as in the case of cotton textile substrates, into the porous structures.
  • a problem of mixing the composition with a liquid is that most biodegradability enhancing additives, in particular starch, does not dissolve in water. It has been found that this problem can be solved by the use of an emulsifier.
  • the use of an emulsifier enables applying the composition to the textile substrate in a liquid form, thereby increasing the biodegradability enhancing effect of the composition.
  • the use of an emulsifier has been found to be particularly advantageous in cases in which the textile substrates comprise yarns and/or cotton and/or in which the composition comprises starch, in particular in the previously described content.
  • a textile composite comprises a textile substrate, which comprises a synthetic polymer, and a composition, which is disposed on the textile substrate, for enhancing the biodegradability of the textile substrate.
  • the composition comprises a crosslinking agent.
  • the crosslinking agent is a self-crosslinking polyurethan.
  • a particularly preferred crosslinking agent is the crosslinking agent known as Tanapur One.
  • the composition comprises the crosslinking agent in a weight content of at least 20 %, 30 %, 50 %, 65 %, 70 % or 72,5 % and/ or maximally 90 %, 80 % or 75 %, preferably between 50 and 90 %, particularly preferred between 65 and 80 %, most preferably between 70 and 75 %.
  • biodegradability enhancing additives in particular starch
  • crosslinking agents can solve this problem by ensuring that the biodegradability enhancing additives remain on the textile substrate until they are needed, namely at the end of the lifetime of the textile substrate.
  • the inventors of the present invention have found that the above specified weight contents are of particular advantage as they ensure a proper bonding of the biodegradability enhancing additive until the end of the lifetime of the fabric.
  • the relatively large amount of crosslinking agent is of particular advantage for embodiments in which the textile substrate is a denim fabric because such fabrics usually have a long lifetime in which they are subject to a plurality of washing cycles and abrasive wear, which requires a strong bonding of the biodegradability enhancing additive to the textile substrate to ensure that the substrate properly biodegrades at the end of its lifetime.
  • such high amount of crosslinking agents are of particular advantage for embodiments in which the textile substrates are of non-porous nature, such as synthetic filaments, because - as the composition cannot be disposed on the textile substrate by absorption - these textile substrates can only hold the composition by adhesion.
  • a textile composite comprises a textile substrate, which comprises a synthetic polymer, and a composition, which is disposed on the textile substrate, for enhancing the biodegradability of the textile substrate.
  • the composition comprises an organic acid, in particular carboxylic acid, with less than ten carbon atoms.
  • the organic acid is selected from the group consisting of acetic acid, citric acid, tartaric acid, maleic acid, lactic acid, and oxalic acid, most preferred acetic acid.
  • the organic acid has less than nine, eight, seven, six, fife, four or three carbon atoms, most preferably exactly two carbon atoms, such as acetic acid.
  • the composition comprises the organic acid in a weight content of at least 0,3 %, 0,5 %, 0,8 %, 1,0 % or 1,2 % and/or of maximally 5 %, 3 %, 2 % or 1 %, preferably between 0,5 and 3 %, particularly preferred between 0,8 and 2 %, most preferably between 1 and 1,5 %.
  • a ph value being preferred for the invention has been found to be between 3 and 7, preferably between 3 and 6, more preferably between 4.5 and 5.5.
  • organic acids with the previously described numbers of carbon atoms are of benefit as they enable adjusting the ph value of the composition as desired by keeping the viscosity of the composition relatively low.
  • relatively low means low compared to the viscosity which would occur if an acid with a higher number of carbon atoms, such as fatty acids, would be used in the same composition instead of an organic acid with less than ten carbon atoms.
  • the low viscosity is of particular advantage in combination with textile substrates comprising porous structures, such as cotton fibers and/or yarns, as it allows the composition to penetrate into the porous structure thereby uniformly enhancing biodegradability through the entire thickness of the textile composite.
  • the textile substrate is a synthetic fiber, which comprises the synthetic polymer, in particular wherein the composition is disposed on the synthetic fiber.
  • the synthetic fiber is a staple fiber or a filament, preferably a filament. More in particular the fiber comprises the synthetic polymer in a weight content of at least 10%, 20%, 30%, 40%, 50%, 60%, 70%, 80%, 90%, 95%, 99% or 100 %.
  • the composition is disposed on the synthetic fiber in that it covers at least partially, in particular conceals entirely, the surface of the synthetic fiber.
  • the textile substrate is a yarn comprising at least one synthetic fiber, which comprises the synthetic polymer.
  • the at least one synthetic fibers can be designed as described with respect to the embodiment in which the textile substrate is a synthetic fiber.
  • the at least one synthetic fiber can comprise at least one synthetic filament, in particular at least two, three, four or five synthetic filaments.
  • the yarn might comprise a sheath surrounding the at least one synthetic filament.
  • the sheath might also comprise or consist of synthetic staple fibers and/or of natural fibers, in particular cotton staple fibers.
  • the sheath might comprise synthetic staple fibers, cotton staple fibers or a mixture of synthetic staple fibers and cotton staple fibers in a weight content of at least 10%, 20%, 30%, 40%, 50%, 60%, 70%, 80%, 90%, 95%, 99% or too %.
  • the at least one synthetic fiber comprises a plurality of synthetic staple fibers.
  • the yarn may comprise or consist of a plurality of synthetic staple fibers.
  • the yarn may comprise synthetic staple fibers in a weight content of at least 10%, 20%, 30%, 40%, 50%, 60%, 70%, 80%, 90%, 95%, 99% or 100 %.
  • the composition is disposed at least in parts on the at least one synthetic fiber.
  • the composition is disposed on the yarn in that the composition penetrates into the yarn, in particular is distributed through the cross section of the yarn. More in particular, the composition is disposed on the yarn in that it contacts at least a part of the at least one synthetic fiber.
  • the composition is preferably disposed on the at least one synthetic filament in that it covers at least partially, in particular conceals entirely, the surface of the synthetic fiber and/or in that the composition is distributed in the sheath surrounding the at least one filament.
  • the yarn can comprise natural fibers, in particular cotton fibers, onto which the composition can be disposed.
  • the yarn can comprise a plurality of synthetic staple fibers and natural staple fibers, in particular wherein the composition is disposed on the synthetic staple fibers and/ or on the natural staple fibers.
  • the yarn can comprise at least one synthetic filament and a sheath of natural fibers, in particular cotton fibers, surrounding the at least one synthetic filament, in particular wherein the composition is disposed on the sheath, in particular absorbed by the cotton of the sheath.
  • the yarn comprises at least one synthetic filament and a sheath surrounding the at least one synthetic filament, wherein the sheath comprises synthetic fibers and/or natural fibers, in particular wherein the composition is disposed on the sheath.
  • the textile substrate is a fabric, in particular a woven, non-woven or knitted fabric, comprising synthetic fibers or yarns comprising synthetic fibers, which synthetic fibers comprise the synthetic polymer.
  • the synthetic fibers can be designed as described with respect to the embodiment in which the textile substrate is a synthetic fiber.
  • the yarns can be designed as described with respect to the embodiment in which the textile substrate is a yarn.
  • the textile substrate is a woven fabric
  • at least part of the warp yarns and/or of the weft yarns in particular at least 10%, 20%, 30%, 40%, 50%, 60%, 70%, 80%, 90% or 100 % of the warp yarns and/or of the weft yarns can be designed as described with respect to the embodiment win which the textile substrate is a yarn.
  • the synthetic polymer comprised in the above described synthetic fibers is preferably selected from the group consisting of a polyester, a polyethylene, a polypropylene, polystyrene, a polyamid, a polyaramid, a polyoxymethylene, a polytetrafluorethylene, a polyetheretherketone, a polyphenylenesulfid, polyalkyleneterepthalate, preferably a polybutyleneterephthalate, a polytrimethyleneterephthalate, a polyethyleneterephthalate, a polyurethane, apolyvinylalkohol, a copolymer of two or more thereof or a mixture of two or more thereof, preferably a polyester, polyethylene, polypropylene, polystyrene, polyethylenterephthalate, polyamide, polybutyleneterephthalate, polyurethane, polyvinylalkohol or a mixture of two or more thereof, most preferred is a polyester.
  • a textile composite comprises a textile substrate, which comprises a synthetic polymer and cotton, and a composition for enhancing the biodegradability of the textile substrate.
  • the composition is absorbed by the cotton.
  • the composition can be realized as described with any of the previously described aspects of the invention and any combination thereof.
  • the porous structure of cotton is advantageous in that it enables a large uptake of the composition, in particular by the disposing methods described below.
  • cotton acts as suitable carrier for the composition in that it enables a large uptake of the composition, avoids detachment of the composition during the lifetime of the textile substrate and enables a uniform distribution of the composition through the textile substrate which ensures a uniform biodegradation.
  • the following embodiments have been found to be particularly preferred to profit from the absorption capacity of cotton:
  • the textile substrate is a yarn comprising a plurality of cotton fibers, which comprise the cotton, and at least one synthetic fiber, which comprise the synthetic polymer.
  • the at least one synthetic fiber comprises a plurality of synthetic staple fibers being intermixed with the cotton fibers.
  • a respective yarn can be a spun yarn, in particular ring spun yarn, produced from a roving comprising cotton fibers and synthetic fibers or from at least two rovings, one comprising cotton fibers and one comprising synthetic fibers.
  • the at least one synthetic fiber can comprise at least one synthetic filament being surrounded by a sheath.
  • the sheath can comprise or consist of cotton fibers.
  • the sheath can be a mixture of cotton fibers and additional synthetic fibers, which comprise the synthetic polymer.
  • the textile substrate comprises the synthetic polymer in a weight content of between to and 30%, in particular between 15 and 25 %, and/or cotton in a weight content between 90 and 70 %, in particular between 85 and 75 %, in particular wherein the cotton carries, in particular absorbs the composition.
  • weight content of cotton and synthetic fiber is advantageous to allow the cotton to absorb enough of the biodegradability enhancing composition to enhance the biodegradability of the textile substrate, in particular of the synthetic polymer.
  • weight contents allow the cotton to absorb the composition in a weight content between 0,5 and 25 %, preferably between 1 and 20 %, more preferably between 2 and 15 %, most preferably between 3 and 10 %.
  • the textile substrate is a fabric, in particular a woven, non-woven or knitted fabric.
  • the fabric comprises cotton in a weigh content between 90 and 98 %, more preferably between 92 and 96 %, most preferably between 93 and 95%, and the synthetic polymer in a weight content between 10 and 2 %, more preferably between 8 and 4 %, most preferably between 7 and 5 %.
  • the fabric comprises a plurality of yarns, wherein at least a part of the yarns comprises at least one synthetic fiber, which comprise the synthetic polymer, and cotton fibers, which comprise the cotton.
  • the fabric is a woven fabric wherein at least a part of the warp yarns and/or the weft yarns, in particular all warp yarns and/or weft yarns, comprises at least one synthetic fiber, which comprise the synthetic polymer, and cotton fibers, which comprise the cotton.
  • these yarns are realized as the yarn in the previously described embodiment, in which the textile substrate is a yarn.
  • a textile composite comprises a textile substrate, which comprises a synthetic polymer and indigo.
  • the textile substrate is a fabric, more preferably a woven fabric, most preferably a woven denim fabric.
  • a woven denim fabric is in particular to be understood as a woven fabric comprising indigo dyed yarns, preferably indigo dyed warp yarns.
  • a woven denim fabric preferably comprises at least one set of warp yarns being woven with the weft yarns in a 3/1 weave or a 1/3 weave. Preferably this set of warp yarns can be called frontside warp yarns.
  • a woven denim fabric comprises the frontside warp yarns in a numeral content of at least 20%, 30%, 40%, 50%, 60%, 70%, 80%, 90% or 100%.
  • the wording “numeral content” shall relate to the number of frontside warp yarns in relation to the total number of warp yarns.
  • the textile composite further comprises a composition, which is disposed on the textile substrate, for enhancing the biodegradability of the textile substrate.
  • the composition is realized according to one or more of the previously described aspects of the invention.
  • the inventors have found that disposing a biodegradability enhancing composition, in particular the above described biodegradability enhancing compositions, on textile substrates comprising indigo does not adversely affect the color of the textile substrate, so that typical denim fabrics can be produced with enhanced biodegradability without harming their optical appearance.
  • the textile substrate is a fabric comprising yarns, in particular a woven fabric comprising warp yarns and weft yarns, wherein at least a part of the yarns is indigo dyed, and wherein at least a part of the yarns comprises the synthetic polymer, and wherein the composition is disposed at least on the yarns which comprise the synthetic polymer.
  • the composition can enhance the biodegradability of the synthetic polymers.
  • the composition can be disposed only on the yarns which comprise the synthetic polymers. This can for instance be realized by disposing the composition on the yarns during yarn manufacturing or prior to arranging the yarns into a warp of yarns.
  • the composition can be disposed on all yarns having the same orientation as the yarns comprising the synthetic polymers, for example on all warp yarns. This can for instance be realized by disposing the composition prior to weaving on the warp of yarns. Additionally or alternatively, the composition can be disposed on all yarns. This can for instance be realized by disposing the composition on the fabric after weaving.
  • the yarns which comprise the synthetic polymer are the indigo dyed yarns.
  • the indigo dyed yarns comprise cotton by which the composition is at least partially absorbed.
  • the inventors have found that thereby, cotton can act simultaneously as carrier for the biodegradability enhancing composition and as carrier for indigo.
  • the indigo dyed yarns can be other yarns than the yarns on which the composition is disposed.
  • a woven fabric can be provided in which the warp yarns are indigo dyed and in which the composition is disposed on the weft yarns, which comprise the synthetic polymer.
  • the textile substrate comprises cotton in a weigh content between 90 and 98 %, more preferably between 92 and 96 %, most preferably between 93 and 95%, and the synthetic polymer in a weight content between 10 and 2 %, more preferably between 8 and 4 %, most preferably between 7 and 5 %.
  • the fabric is a woven fabric comprising warp yarns and weft yarns, wherein the warp yarns and/or the weft yarns are textile composites as described with respect to the above embodiments, in which the textile substrates are yarns.
  • the textile composite comprises the composition in a weight content between 0,5 and 25 %, preferably between 1 and 20 %, more preferably between 2 and 15 %, most preferably between 3 and 10 %.
  • the synthetic polymer is selected from the group consisting of a polyester, a polyethylene, a polypropylene, polystyrene, a polyamid, a polyaramid, a polyoxymethylene, a polytetrafluorethylene, a polyetheretherketone, a polyphenylenesulfid, polyalkyleneterepthalate, preferably a polybutyleneterephthalate, a polytrimethyleneterephthalate, a polyethyleneterephthalate, a polyurethane, apolyvinylalkohol, a copolymer of two or more thereof or a mixture of two or more thereof, preferably a polyester, polyethylene, polypropylene, polystyrene, polyethylenterephthalate, polyamide, polybutyleneterephthalate, polyurethane, polyvinylalkohol or a mixture of two or more thereof, most preferred is
  • the invention further relates to a method for providing a textile composite according to one or mor of the previously described aspects of the invention.
  • the method can be carried out in such a way that a textile composite as described above is provided.
  • the previously described textile composites can be structured in that they can be provided by the method.
  • the method comprises the following steps: a) providing a textile substrate, which comprises a synthetic polymer; b) providing a composition for enhancing the biodegradability of the textile substrate; and c) disposing the composition on the the textile substrate to obtain the textile composite.
  • the textile substrate provided in step a) can be any textile substrate as described above.
  • the composition provided in step b) can be any composition as described above.
  • Disposing the composition on the textile substrate in step c) can in particular be realized by dyeing, coating, in particular roller coating and/or knife coating, or spraying.
  • Another aspect of the invention relates to a method, which can be realized according to the previously described method and vice versa, for providing a denim fabric, which comprises a synthetic polymer, with enhanced biodegradability.
  • the method comprises the following steps: a) providing a textile substrate, which comprises a synthetic polymer; b) providing a composition for enhancing the biodegradability of the textile substrate; c) disposing the composition on the textile substrate to obtain a textile composite, wherein the textile substrate in step c) is a denim fabric or wherein the textile substrate in step c) is a filament, a yarn or a warp of yarns, which is processed into a denim fabric after carrying out step c).
  • a denim fabric within the meaning of the invention is in particular a fabric comprising indigo dyed yarns, in particular a woven fabric comprising indigo dyed warp yarns and/or weft yarns, preferably indigo dyed warp yarns.
  • the textile substrate in step c) is a filament and step c) comprises disposing the composition on the filament, in particular wherein step c) is carried out during manufacturing the filament, in particular by fiber drawing, or during finishing of the filament, in particular during fiber dyeing.
  • the composition is disposed, in particular by dyeing, coating and/or spraying, on the filament in that it adheres to the outer surfaces of the filament, in particular partially covers or entirely conceals the filament.
  • the textile substrate in step c) is a yarn and step c) comprises disposing the composition on the yarn, in particular wherein step c) is carried out during manufacturing of a yarn, in particular during spinning, or during finishing of the yarn, in particular during coloring the yarn.
  • the yarn comprises cotton which, upon disposing the composition on the yarn, for instance by dyeing, coating or spraying, absorbs the composition.
  • the textile substrate in step c) is a warp comprising a plurality of warp yarns and step c) comprises disposing, in particular by dyeing, spraying and/ or coating, the composition on the warp, in particular wherein step c) is carried out during sizing the warp and/or after coloring the warp.
  • the method preferably further comprises the following step: d) processing the textile substrate into a fabric, in particular into a woven, non-woven or knitted fabric, preferably into a woven denim fabric, and preferably dyeing the textile substrates with indigo.
  • the dyeing step can be carried out before or after disposing the composition on the textile substrate.
  • dyeing is carried out before disposing the composition on the textile substrate.
  • the textile substrate in step c) is a fabric, in particular a woven, non-woven or knitted fabric, preferably a woven fabric, wherein step c) comprises disposing the composition, in particular by dyeing, spraying or coating, on the fabric, in particular wherein step c) is carried out after dyeing, in particular indigo dyeing, at least part of the textile substrate.
  • step a) can comprise providing a textile substrate which is at least partially dyed, for example a woven fabric containing indigo dyed warp yarns.
  • step a) can comprise providing yarns, dyeing the yarns and subsequently processing, in particular weaving, the yarns into a fabric comprising the dyed yarns.
  • the inventors have found that first dyeing at least part of the fabric before applying the composition to it ensures that the dyeing process and the dyeing result is not or at least less adversely affected by the composition.
  • the textile substrate is a garment
  • step c) comprises disposing the composition on the garment, in particular during washing, such as washing in the garment manufacturing stage or home washing, in particular in the home washing softening stage.
  • the composition can be added into a washing process, in particular into a washing machine, in particular in the case of home washing, or in a washing vat, in particular in the case of washing in the garment manufacturing stage.
  • the garment is a denim garment, in particular a denim trousers.
  • step b) can comprise the following steps: bi) providing water, preferably between 10 and 100 liter water, more preferably between 15 and 50 liter water, most preferably between 20 and 40 liter water; b2) optionally boiling and optionally mixing the water; b3) optionally adding an emulsifier into the water, preferably between 1 g/1 and 30 g/1, more preferably between 3 g/1 and 20g/l, most preferably between 5 g/1 and 15 g/1; b4) adding starch, preferably between i and to g/1, more preferably between 2 and 8 g/1, most preferably between 3 and 5 g/1, and optionally -hydroxy-3-
  • (trimethylammonio)propyl ether preferably between 0,1 and 2 g/1, more preferably between 0,3 and 1,5 g/1, most preferably between 0,8 and 1,2 g/1, into the water; bs) mixing the water, preferably for between 10 and 120 minutes, more preferably between 15 and 60 minutes, most preferably between 20 and 40 minutes, in particular to properly distribute the ingredients; b6) optionally cooling the water; b ) optionally adding an organic acid with less than ten carbon atoms, preferably between 0,1 and 2 g/1, more preferably between 0,3 and 1,5 g/1, most preferably between 0,8 and 1,2 g/1; b8) optionally adding a deaerating agent, preferably between 2 g/1 and 25 g/1, more preferably between 2 g/1 and 18 g/1, most preferably between 5 g/1 and 9 g/1, and/or a crosslinking agent, preferably between 30 g/1 and too g/1, more preferably between 40 g/1 and 80 g/1, most
  • Another aspect of the invention relates to the use of starch in a composition for enhancing the biodegradability of a textile substrate, which comprises a synthetic polymer, wherein the composition is disposed on the textile substrate.
  • the composition and the textile substrate can be realized according to any of the previously described aspects of the invention and its embodiments.
  • starch in the textile industry, for instance as sizing agent.
  • the sizing agent is removed.
  • starch can be used for increasing the anaerobic biodegrading of textile substrates comprising synthetic polymers and that its application to the textile substrates can be integrated into the textile manufacturing process, such as into the sizing step.
  • textile substrates comprising synthetic polymers can be provided with increased biodegradability without increasing the manufacturing time of the fabric.
  • the processing time can even be reduced.
  • the biodegradability enhancing composition can also be used as sizing agent.
  • the present invention even enables reducing the number of process steps for the manufacturing of woven fabrics, by omitting the de-sizing step, thereby reducing costs for the production of the woven fabric while at the same time providing enhanced biodegradability.
  • Weight contents of the composition, of the textile substrate and of the textile composite as described above and below relate in particular to the total weight of the composition, the textile substrate and the textile composite in dry state. With respect to the composition, this means that water being used in the composition is not considered in the weight of the composition. In other words, a composition consisting exclusively of starch and water would have a starch content of too %.
  • the special preferred aspects and special preferred embodiments disclosed in the following may be combined with the abovementioned embodiments and aspects.
  • the special preferred embodiments and aspects disclosed in the following may be combined with the additives that improve the processibility of the composition for enhancing the textile substrate or additives enhancing other biodegradation mechanism.
  • the previously mentioned aspects of the invention that can improve the processibility and relate to the use of starch in the claimed weight content, and/or the previously mentioned aspects of an anaerobic biodegradability enhancing composition preferably are applicable in the following as well.
  • the special preferred embodiments and aspects of the invention disclosed herein can also be combined with other biodegradability enhancing additives as disclosed above.
  • the composition for enhancing the biodegradability of the textile substrate comprises starch and/or polylactic acid (PLA) and optionally an aliphatic and aromatic copolyester.
  • PVA polylactic acid
  • the composition for enhancing the biodegradability of the textile substrate comprises polylactic acid and optionally an aliphatic and aromatic copolyester.
  • the composition for enhancing the biodegradability of the textile substrate comprises starch and/or polylactic acid.
  • PLA is particularly desirable because PLA can be prepared having a wide range of molecular weight, hardness, crystallinity, and thermal properties.
  • PLA can exist as two optically active forms: L-PLA and D-PLA.
  • PLA can have any suitable D/L ratio, for example the ratio of the D- to L-enantiomer can be 100:0, 85:15, 75:25, 65:35, or 50:50, or a range between any two of these particular ratios.
  • the ratio of D/L plays an important role in determining the thermal and physical properties of the PLA.
  • PLA having a high L-enantiomer content typically is more crystalline and has a longer degradation time, whereas PLA having a high D-enantiomer content (e.g., >15%) is more amorphous and has a shorter degradation time.
  • the composition for enhancing the biodegradability of the textile substrate comprises polylactic acid, starch, cationized starch, hydroxymethyl cellulose, (optionally modified) hydroxyethyl methyl cellulose and/or hydroxy propyl methyl cellulose.
  • the composition for enhancing the biodegradability of the textile comprises a polymer for enhancing textilebiodegradability.
  • the polymer for enhancing textile-biodegradability comprises polylactic acid and optionally an aliphatic and aromatic copolyester.
  • the polymer for enhancing textile-biodegradability comprises starch.
  • the polymer for enhancing textile-biodegradability comprises polylactic acid and/or starch and optionally, an aliphatic and aromatic copolyester.
  • the polymer for enhancing textile-biodegradability comprises polylactic acid, starch, cationized starch, hydroxymethyl cellulose, (optionally modified) hydroxyethyl methyl cellulose and/or hydroxy propyl methyl cellulose.
  • the polymer for enhancing textile-biodegradability is selected from polylactic acid, starch, cationized starch, hydroxymethyl cellulose, (optionally modified) hydroxyethyl methyl cellulose and hydroxy propyl methyl cellulose.
  • the composition may comprise a polymer for enhancing textile-biodegradability in a weight content between 0.5% and 10%.
  • the weight content of the polymer for enhancing textilebiodegradability maybe at least 1%, 2%, 3% or 4% and/or maximally 9%, 8%, 7% or 6%, preferably between 2 and 10%, more preferably between 3 and 8%, most preferably between 4 and 6%.
  • the textile composite may comprise the composition in a weight content between 0,5 and 25 %, preferably between 1 and 20 %, more preferably between 2 and 15 %, most preferably between 3 and 10 %. These weight percent relate to the total weight of the textile composite.
  • the above defined weight contents of the polymer for enhancing textile-biodegradability with respect to the composition and with respect to the textile composite apply both at the same time.
  • the textile composite may comprise the composition in a weight ratio between 3 and 10 %, wherein the composition preferably comprises the polymer for enhancing textile-biodegradability in a weight content between 4 and 6 %, so that the textile composite preferably comprises the polymer for enhancing textile-biodegradability in a weight content between 0,12 and 0,6 %.
  • a polymer for enhancing textile-biodegradability such as starch and/or polylactic acid
  • the polymer for enhancing textile-biodegradability in such weight content acts as biodegradability enhancing additive, in particular as anaerobic biodegradability enhancing additive.
  • a polymer for enhancing textile-biodegradability such as starch and/or polylactic acid
  • in the above-defined weight ratio ensures on the one hand, that enough polymer for enhancing textile-biodegradability is present to increase the biodegradability of the synthetic polymer and on the other hand makes sure that not too much polymer for enhancing textile-biodegradability is present which could cause adverse effects, such as making the textile substrate too stiff.
  • the polymer for enhancing textile-biodegradability does substantially not harm the beneficial advantages of synthetic polymers.
  • the polymer for enhancing textile-biodegradability may not only increase the biodegradability of the synthetic polymers but additionally can serve to protect the textile substrate.
  • the polymer for enhancing textile-biodegradability in the composition can help to increase the resistance of the yarn to potential damages resulting from extreme mechanical stresses to which they are subjected during weaving.
  • the polymer for enhancing textile-biodegradability can reduce the risk of warp breakage on the weaving machine.
  • it can additionally increase the adhesion of fibers at the surface of the yarn and prevents fiber fly.
  • the polymer for enhancing textilebiodegradability can thereby act on the one hand as biodegradability enhancing additive and on the other hand as sizing agent.
  • the composition may comprise 2-hydroxy-3-(trimethylammonio)propyl ether in a weight content of at least 0,1 %, 0,3%, 0,5 %, 0,6 % or 0,8 % and/or of maximally 4 %, 3 %, 2 % or 1 %, preferably between 0,3 and 3 %, particularly preferred between 0,5 and 2%, most preferably between 0,6 and 1 %.
  • the composition comprises the polymer for enhancing textile-biodegradability in a weight content of between 2 and 15 times, preferably between 3 and 12 times, more preferably between 4 and 10 times, most preferably between 5 and 8 times, the weight content of 2-hydroxy-3- (trimethylammonio)propyl ether.
  • a composition “for enhancing the anaerobic biodegradability” of the textile substrate (anaerobic biodegradability enhancing composition) as described herein preferably refers to a composition comprising an additive for enhancing the anaerobic biodegradability of the substrate (anaerobic biodegradability enhancing additive).
  • Such additive can in particular be a polymer for enhancing textile-biodegradability, in particular in the weight content described with respect to the previous aspects of the invention.
  • biodegradability enhancing additive obtainable from the Company Biosphere under the product identifier “BioSphere EPS Powder 1,2,3, 401 Powder Additive”, “BioSphere 401 Powder Additive”, “Biosphere 201 Additive (Pellet Form) and/or “BioSphere 201 Additive” can be used as anaerobic biodegradability enhancing additive for the realization of the special aspects and special embodiments of the invention, preferably in the weight contents described with respect to the previous aspects of the invention.
  • other additives known by the skilled person, suitable for enhancing the anaerobic biodegradability of synthetic polymers, can be used, preferably in the weight contents described with respect to the previous aspect of the invention, for the realization of this special aspect of the invention.
  • a polymer for enhancing textile-biodegradability such as starch and/or polylactic acid, in particular in the above described weight content
  • a deaerating agent Prior to the present invention, it was known to use starch as a sizing agent. However, after weaving, the sizing agent was removed so that starch could not act as a biodegradability enhancing additive on the final fabric and/or clothing. Even if starch would have been left on the fabric, it would have been present only on the outer surface of the yarns where its biodegradability enhancing effect with respect to synthetic polymers inside the yarns would have been limited.
  • the composition may comprise an emulsifier.
  • an emulsifier has been found to be particularly advantageous in cases in which the textile substrates comprise yarns and/or cotton and/or in which the composition comprises a polymer for enhancing textile-biodegradability, in particular in the content described in the previous aspects of the invention.
  • the invention pertains to a textile composite, in particular according to one of the preceding aspects, comprising a textile substrate, which comprises a synthetic polymer, and a composition, which is disposed on the textile substrate, wherein the composition comprises a polymer for enhancing textile-biodegradability in a weight content between 0.5 and 10 %.
  • the composition is the composition for enhancing the biodegradability of a textile substrate.
  • step b) can comprise the following steps: bi) providing water, preferably between 10 and 100 liter water, more preferably between 15 and 50 liter water, most preferably between 20 and 40 liter water; b2) optionally boiling and optionally mixing the water; b3) optionally adding an emulsifier into the water, preferably between i g/1 and 30 g/1, more preferably between 3 g/1 and 20g/l, most preferably between 5 g/1 and 15 g/1; b4) adding a polymer for enhancing textile-biodegradability, preferably between 1 and 10 g/1, more preferably between 2 and 8 g/1, most preferably between 3 and 5 g/1, and optionally -hydroxy-3-(trimethylammonio)propyl ether, preferably between 0,1 and 2 g/1, more preferably between 0,3 and 1,5 g/1, most preferably between 0,8 and 1,2 g/1, into the water; bs) mixing the water,
  • the textile substrate is a garment
  • step c) comprises disposing the composition on the garment, in particular during washing, such as washing in the garment manufacturing stage, industrial washing or home washing, in particular in the home washing or industrial washing softening stage.
  • the composition can be added into a washing process, in particular into a washing machine, in particular in the case of home washing or industrial washing, or in a washing vat, in particular in the case of washing in the garment manufacturing stage.
  • the garment is a denim garment, in particular a denim trousers.
  • Another special aspect of the invention relates to the use of a polymer for enhancing textile-biodegradability in a composition for enhancing the biodegradability of a textile substrate, which comprises a synthetic polymer, wherein the composition is disposed on the textile substrate.
  • the composition and the textile substrate can be realized according to any of the previously described aspects of the invention and its embodiments.
  • starch in the textile industry, for instance as sizing agent.
  • a polymer for enhancing textile-biodegradability such as starch can be used for increasing the anaerobic biodegrading of textile substrates comprising synthetic polymers and that its application to the textile substrates can be integrated into the textile manufacturing process, such as into the sizing step.
  • textile substrates comprising synthetic polymers can be provided with increased biodegradability without increasing the manufacturing time of the fabric.
  • the processing time can even be reduced.
  • the biodegradability enhancing composition can also be used as sizing agent.
  • the present invention even enables reducing the number of process steps for the manufacturing of woven fabrics, by omitting the de-sizing step, thereby reducing costs for the production of the woven fabric while at the same time providing enhanced biodegradability.
  • the anaerobic digestion refers to a process by which microorganisms break down biodegradable material in the absence of oxygen.
  • microorganisms can break biodegradable materials, such as biodegradable polymers, into smaller fragments such as fragments comprising one or more repeat units of the biodegradable polymer.
  • this process can be based on hydrolysis such as bacterial hydrolysis.
  • biodegradable polymers are beneficial to biodegradation, as the accessibility of the smaller fragments to biodegradation, for example by microorganisms, may be enhanced, for example due to an increased solubility of the smaller fragments or an increased surface area of the fragments compared to the initial biodegradable material.
  • these smaller fragments can further be digested, for example by acidogenic bacteria and methanogens.
  • the polymer for enhancing textile-biodegradability is a biodegradable polymer.
  • the biodegradable polymer has a biodegradation according to ASTM D 5511 after a predetermined time, preferably after 90 days, 120 days and/ or 150 days, and/ or a certain biodegradation, preferably of at least 80%, 82%, 84%, 86%, 88%, 90 %, 92%, 94%, 96%, 98% or 99%. More preferably, the biodegradable polymer biodegrades, measured according to ASTM D 5511, to at least 95 %, preferably at least 96 %, 97%, 98% or 99 %, within 150 days. Overall, the biodegradable polymer facilitates the biodegradation of the textile.
  • Such a biodegradable polymer in the composition for enhancing the biodegradation can act as a starting point for biodegradation.
  • microorganisms, that are conducting the biodegradation process can be supported as they are provided with a biodegradable substrate. This can increase the number of microorganisms that are involved in biodegradation, can increase the time of exposing the textile to said microorganisms and can provide a surface by which biodegrading organisms come into contact with the textile.
  • the biodegradable polymer comprises homopolymers, block copolymers, graft copolymers or random copolymers.
  • the biodegradable polymer comprises a polymer selected from the group consisting of polylactic acid (PLA, such as DL-polylactide (DLPLA), D- polylactide (DPLA), L-polylactide (LPLA)), polyglycolide (PGA), poly(DL-lactide-co- glycolide) (PGLA), poly(ethylene glycol-co-lactide), polycaprolactone (PCL), poly(L- lactide-co-caprolactone-co-glycolide), poly(dioxanone) (PDO), poly(trimethylene carbonate), polyglyconate (e.g., a copolymer of glycolide and trimethylene carbonate), polyhydroxyalkanoates (PHA), polyhydroxybutyrate (PHB), polyhydroxybutyrate-co- hydroxyvalerate (PHBV), polyhydroxyvalerate (PHV), polysaccharides (e.g., homopolysaccharides such as starch, and hetero
  • the biodegradable polymer comprises a polymer selected from the group of polylactic acid, polysaccharides and/or modified polysaccharides.
  • the modified polysaccharides are selected from modified cellulose (such as hydroxymethyl cellulose, (optionally modified) hydroxyethyl methyl cellulose and hydroxy propyl methyl cellulose) and modified starch (such as cationized starch).
  • the biodegradable polymer comprise a polymer selected from the group of polylactic acid, aliphatic and aromatic copolyesters and starch.
  • the biodegradable polymer comprises a polymer selected from the group of polylactic acid and aliphatic and aromatic copolyesters.
  • the biodegradable polymer comprises starch.
  • combinations (e.g., blends) of the abovementioned biopolymers, such as polylactic acid and aliphatic and aromatic copolyesters, are comprised, as are copolymers comprising the above.
  • the polymer for enhancing textile-biodegradability comprises one or more repeat units that are connected by hydrolysable linkages.
  • a preferred mechanism for biodegradation is hydrolysis.
  • the hydrolysis is a bacterial hydrolysis.
  • hydrolysable linkages such as ester bonds and glycosidic bonds facilitate hydrolysis-based biodegradation.
  • a larger polymer can be broken into smaller fragments.
  • a preferred mechanisms is hydrolyzing hydrolysable linkages by microorganisms such as bacteria.
  • the biodegradation may comprise a thermal hydrolysis step. The resulting smaller fragments can be easier biodegraded than the larger polymers.
  • microorganisms can easier access the smaller fragments, for example due to an increased surface area of the smaller fragments and/or their enhanced solubility.
  • said one or more repeat units that are connected by hydrolysable linkages are one or more units selected from the group comprising glycolic acid (e.g., the dimer of glycolic acid, glycolide), lactic acid (e.g., the dimer of lactic acid, lactide), terephthalic acid, hydroxy alkanoic acids such as hydroxybutyric acid and hydroxyvaleric acid, caprolactone, p-dioxanone, trimethylene carbonate, butylene succinate, butylene adipate, monosaccharides, such as hexoses such as glucose, fructose, and galactose, as well as pentoses such as ribose and deoxyribose, dicarboxylic acid anhydrides, such as anhydrides of sebacic acid and hexadecandioic acid, enantiomers thereof, such as L- lactic acid or D-lactic acid, modified saccharides such as esters of saccharides (for example
  • the modified saccharides are selected from the group of esters of saccharides (such as cellulose acetate), ethers of saccharides (for example as hydroxymethyl cellulose, hydroxy ethyl methyl cellulose and/or (optionally modified) hydroxy propyl methyl cellulose) and cationized saccharides.
  • said one or more repeat units are one or more units selected from the group of lactic acid, monosaccharides such as hexoses (for example glucose) and modified saccharides.
  • said one or more repeat units are one or more units selected from the group of lactic acid and monosaccharides such as hexoses (for example glucose).
  • the polymer for enhancing textilebiodegradability is a biopolymer.
  • a biopolymer is a polymer that comprises and/or is derived from renewable biomass sources.
  • a renewable a biomass source is a biomass source which is not fossil-based.
  • the manufacturing process of the biopolymer is required to use the biomass source as a raw material.
  • the biomass source may be processed, e.g. by mechanical, chemical and/or microbial processing to result in the biopolymer.
  • the biopolymer is a polymer that comprises and/or is derived from renewable biomass sources, said biopolymer is not required to, however may comprise the renewable biopolymer.
  • a biomass source according to the present invention is a polysaccharide such as starch or cellulose.
  • a particularly preferred renewable biomass source is starch, for example maize starch.
  • starch is known for its use as a raw material in the manufacturing of polylactic acid. Without wishing to be bound by theory, this process can be based chemically converting the starch into dextrose which may be fermented into lactic acid followed by a polycondensation process.
  • a biopolymer offers the advantage of being independent from fossil fuel as a raw material, which is a finite and globally unevenly distributed resource linked to petroleum politics and environmental impacts.
  • the biopolymer according to the present invention may comprise starch.
  • the group of biopolymers that comprise and/or are derived from renewable biomass sources that comprise starch include starch and/or polylactic acid.
  • the biopolymer comprises starch and/or polylactic acid.
  • the composition for enhancing the biodegradability of the textile substrate comprises the polymer for enhancing textile-biodegradability, such as starch and/or polylactic acid, in a weight content of at least i %, 2 %, 3 % or 5 % and/or maximally 9 %, 8 %, 7 % or 6 %, preferably between 2 and 10 %, particularly preferred between 3 and 8%, most preferably between 4 and 6 %.
  • the polymer for enhancing textile-biodegradability such as starch and/or polylactic acid
  • the composition for enhancing the biodegradation of the textile comprises at least one additional polymeric component selected from the group consisting of a polyester, a polyethylene, a polypropylene, polystyrene, a polyamid, a polyaramid, a polyoxymethylene, a polytetrafluorethylene, a polyetheretherketone, a polyphenylenesulfid, polyalkyleneterepthalate, preferably a polybutyleneterephthalate, a polytrimethyleneterephthalate, a polyethyleneterephthalate, a polyurethane, apolyvinylalkohol, a copolymer of two or more thereof or a mixture of two or more thereof, preferably a polyester, polyethylene, polypropylene, polystyrene, polyethylenterephthalate, polyamide, polybutyleneterephthalate, polyurethane, polyvinylalkohol or a mixture of two or more thereof, most preferred
  • Item 1 A textile composite (7) comprising
  • a textile substrate (1, 9, 11, 13, 15, 17, 19, 21), which comprises a synthetic polymer and cotton, and
  • Item 2 The textile composite (7) according to item 1, wherein the textile substrate
  • (1, 9, 11, 13, 15, 17, 19, 21) is a yarn comprising a plurality of cotton fibers, which comprise the cotton, and at least one synthetic fiber, which comprise the synthetic polymer, in particular wherein the at least one synthetic fiber comprises a plurality of synthetic staple fibers being intermixed with the cotton fibers and/ or at least one synthetic filament being surrounded by a sheath comprising the cotton fibers and optionally additional synthetic fibers.
  • Item s The textile composite (7) according to item 1 or 2, wherein the textile substrate (1, 9, 11, 13, 15, 17, 19, 21) is a yarn (9) comprising the synthetic polymer in a weight content of between 10 and 30%, in particular between 15 and 25 %, and/or cotton in a weight content between 90 and 70 %, in particular between 85 and 75 %, in particular wherein the cotton carries, in particular absorbs, the composition (5).
  • Item 4 The textile composite (7) according to item 1, wherein the textile substrate
  • Item 5 A textile composite (7), in particular according to one of the preceding items, comprising
  • a textile substrate (1, 9, 11, 13, 15, 17, 19, 21), which comprises a synthetic polymer and indigo, and
  • (1, 9, 11, 13, 15, 17, 19, 21) is a fabric (15) comprising yarns (9), in particular a woven fabric comprising warp yarns (19) and weft yarns (17), wherein
  • the composition (5) is disposed at least on the yarns (17, 19) which comprise the synthetic polymer, in particular is only disposed on the yarns which comprise the synthetic polymers, on all yarns having the same orientation as the yarns comprising the synthetic polymers, or on an all yarns of the fabric.
  • Item 7 The textile composite (7) according to item 6, wherein the yarns which comprise the synthetic polymer are the indigo dyed yarns, preferably wherein the indigo dyed yarns comprise cotton by which the composition (5) is at least partially absorbed, or wherein the yarns which comprise the synthetic polymer are other yarns than the yarns being indigo dyed, preferably in that the textile substrate (1, 9, 11, 13, 15, 17, 19, 21) is a woven fabric (15), wherein the warp yarns (19) are indigo dyed and wherein the composition (5) is disposed on the weft yarns (17), which comprise the synthetic polymer, or vice versa.
  • the yarns which comprise the synthetic polymer are the indigo dyed yarns, preferably wherein the indigo dyed yarns comprise cotton by which the composition (5) is at least partially absorbed, or wherein the yarns which comprise the synthetic polymer are other yarns than the yarns being indigo dyed, preferably in that the textile substrate (1, 9, 11, 13, 15, 17, 19, 21) is a
  • Item 8 The textile composite (7) according to one of the items 6 to 7, wherein the fabric comprises (15) cotton in a weigh content between 90 and 98 % and the synthetic polymer in a weight content between 10 and 2 %, in particular wherein the fabric (15) is a woven fabric comprising warp yarns (19) and weft yarns (17), wherein the warp yarns and/or the weft yarns are textile composites (7) according to one of the claim 1 to 3.
  • Item 9 A textile composite (7), in particular according to one of the preceding items, comprising
  • a textile substrate (1, 9, 11, 13, 15, 17, 19, 21), which comprises a synthetic polymer
  • a composition (5) which is disposed on the textile substrate (1, 9, 11, 13, 15, 17, 19, 21), for enhancing the anaerobic biodegradability of the textile substrate (1, 9, 11, 13, 15, 17, 19, 21).
  • Item 10 A textile composite (7), in particular according to one of the preceding items, comprising
  • composition (5) which is disposed on the textile substrate (1, 9, 11, 13, 15, 17, 19, 21), wherein the composition (5) comprises starch (3) in a weight content between 0,5 and 10 %.
  • composition (5) comprises the starch (3) in a weight content of at least 1 %, 2 %, 3 % or 5 % and/or maximally 9 %, 8 %, 7 % or 6 %, preferably between 2 and 10 %, particularly preferred between 3 and 8%, most preferably between 4 and 6 %.
  • Item 12 The textile composite (7) according to item 10 or 11, wherein the composition (5) comprises 2-hydroxy-3-(trimethylammonio)propyl ether, in particular wherein
  • composition (5) comprises the 2-hydroxy-3-(trimethylammonio)propyl ether in a weight content of at least 0,1 %, 0,3%, 0,5 %, 0,6 % or 0,8 % and/or of maximally 4 %, 3 %, 2 % or 1 %, preferably between 0,3 and 3 %, particularly preferred between 0,5 and 2%, most preferably between 0,6 and 1 %, and/or in particular wherein
  • composition (5) comprises starch (3) in a weight content of between 2 and 15 times, preferably between 3 and 12 times, more preferably between 4 and 10 times, most preferably between 5 and 8 times, the weight content of 2-hydroxy-3- (trimethylammonio)propyl ether.
  • Item 13 A textile composite (7), in particular according to one of the preceding items, comprising - a textile substrate (1, 9, 11, 13, 15, 17, 19, 21), which comprises a synthetic polymer, and
  • composition (5) which is disposed on the textile substrate (1, 9, 11, 13, 15, 17, 19, 21), for enhancing the biodegradability of the textile substrate (1, 9, 11, 13, 15, 17, 19, 21), wherein the composition (5) comprises a deaerating agent.
  • Item 14 The textile composite (7) according to item 13, wherein
  • composition (5) comprises the deaerating agent in a weight content of at least 3 %
  • Item 15 A textile composite (7), in particular according to one of the preceding items, comprising
  • composition (5) which is disposed on the textile substrate (1, 9, 11, 13, 15, 17, 19, 21), for enhancing the biodegradability of the textile substrate (1, 9, 11, 13, 15, 17, 19, 21), wherein the composition (5) comprises an emulsifier.
  • Item 16 The textile composite (7) according to item 15, wherein the emulsifier comprises alkyl polyglycol ethers, especially alkyl polyglycol ethers with 10-11 ethylene oxide units, and/or wherein the composition (5) comprises the emulsifier in a weight content of at least 4 %,
  • Item 17 A textile composite (7), in particular according to one of the preceding items, comprising
  • a textile substrate (1, 9, 11, 13, 15, 17, 19, 21) which comprises a synthetic polymer
  • a composition (5) which is disposed on the textile substrate (1, 9, 11, 13, 15, 17, 19, 21), for enhancing the biodegradability of the textile substrate (1, 9, 11, 13, 15, 17, 19, 21), wherein the composition (5) comprises a crosslinking agent.
  • Item 18 The textile composite (7) according to item 17, wherein
  • the crosslinking agent is a self-crosslinking polyurethan, and/or wherein
  • the composition (5) comprises the crosslinking agent in weight content of at least 20 %, 30 %, 50 %, 65 %, 70 % or 72,5 % and/or of maximally 90 %, 80 % or 75 %, preferably between 50 and 90 %, particularly preferred between 65 and 80 %, most preferably between 70 and 75 %.
  • Item 19 A textile composite (7), in particular according to one of the preceding items, comprising
  • composition (5) which is disposed on the textile substrate (1, 9, 11, 13, 15, 17, 19, 21), for enhancing the biodegradability of the textile substrate (1, 9, 11, 13, 15, 17, 19, 21), wherein the composition (5) comprises an organic acid, in particular carboxylic acid, with less than ten carbon atoms.
  • Item 20 The textile composite (7) according to item 19, wherein the organic acid is selected from the group consisting of acetic acid, citric acid, tartaric acid, maleic acid, lactic acid, and oxalic acid, most preferred acetic acid, and/ or wherein the composition (5) comprises the organic acid in a weight content of at least 0,3 %, 0,5 %, 0,8 %, 1,0 % or 1,2 % and/or maximally 5 %, 3 %, 2 % or 1 %, preferably between 0,5 and 3 %, particularly preferred between 0,8 and 2 %, most preferably between 1 and 1,5 %.
  • the organic acid is selected from the group consisting of acetic acid, citric acid, tartaric acid, maleic acid, lactic acid, and oxalic acid, most preferred acetic acid, and/ or wherein the composition (5) comprises the organic acid in a weight content of at least 0,3 %, 0,5 %, 0,8 %, 1,0 % or 1,2 % and
  • Item 21 The textile composite (7) according to one of the preceding items, wherein the biodegradability is measured according to ASTM D 5511, in particular wherein the textile composite (7) comprises the synthetic polymer in a weight content of at least 2 %, preferably at least 3%, 4%, 5% or 6 %, and biodegrades to at least 95 %, preferably at least 96 %, 97%, 98% or 99 %, within 150 days.
  • Item 22 The textile composite (7) according to one of the items 9 to 21, wherein the textile substrate (1, 9, 11, 13, 15, 17, 19, 21) is a synthetic fiber (1), which comprises the synthetic polymer, in particular wherein the composition (5) is disposed on the synthetic fiber, or wherein the textile substrate (1, 9, 11, 13, 15, 17, 19, 21) is a yarn (9) comprising at least one synthetic fiber, which comprises the synthetic polymer, in particular wherein the composition (5) is disposed at least in parts on the at least one synthetic fiber and/or on additional natural fibers, in particular cotton fibers, or wherein the textile substrate (1, 9, 11, 13, 15, 17, 19, 21) is a fabric (15), in particular a woven, non-woven or knitted fabric, comprising synthetic fibers or yarns comprising synthetic fibers, which fibers comprise the synthetic polymer, in particular wherein the composition (5) is disposed at least in parts on the synthetic fibers.
  • the textile substrate (1, 9, 11, 13, 15, 17, 19, 21) is a synthetic fiber (1), which comprises the synthetic polymer, in particular wherein the composition (5)
  • Item 23 The textile composite (7) according to one of the preceding items, wherein the textile composite (7) comprises the composition (5) in a weight content between 0,5 and 25 %, preferably between 1 and 20 %, more preferably between 2 and 15 %, most preferably between 3 and 10 %.
  • Item 24 The textile composite (7) according to one of the preceding items, wherein the synthetic polymer is selected from the group consisting of a polyester, a polyethylene, a polypropylene, polystyrene, a polyamid, a polyaramid, a polyoxymethylene, a polytetrafluorethylene, a polyetheretherketone, a polyphenylenesulfid, polyalkyleneterepthalate, preferably a polybutyleneterephthalate, a polytrimethyleneterephthalate, a polyethyleneterephthalate, a polyurethane, apolyvinylalkohol, a copolymer of two or more thereof or a mixture of two or more thereof, preferably a polyester, polyethylene, polypropylene, polystyrene, polyethylenterephthalate, polyamide, polybutyleneterephthalate, polyurethane, polyvinylalkohol or a mixture of two or more thereof, most preferred is
  • Item 25 A method for providing a textile composite (7) according to one of the preceding items, comprising the steps of: a) providing a textile substrate (1, 9, 11, 13, 15, 17, 19, 21), which comprises a synthetic polymer; b) providing a composition (5) for enhancing the biodegradability of the textile substrate (1, 9, 11, 13, 15, 17, 19, 21); and c) disposing the composition (5) on the the textile substrate (1, 9, 11, 13, 15, 17, 19, 21) to obtain the textile composite (7).
  • Item 26 A method, in particular according to item 25, for providing a denim fabric, which comprises a synthetic polymer, with enhanced biodegradability, comprising the steps of: a) providing a textile substrate (1, 9, 11, 13, 15, 17, 19, 21), which comprises a synthetic polymer; b) providing a composition (5) for enhancing the biodegradability of the textile substrate; c) disposing the composition (5) on the textile substrate (1, 9, 11, 13, 15, 17, 19, 21) to obtain a textile composite (7), wherein the textile substrate in step c) is a denim fabric (15) or wherein the textile substrate in step c) is a filament (1), a yarn (9) or a warp of yarns (21), which is processed into a denim fabric (15) after carrying out step c).
  • Item 27 Use of starch (3) in a composition (5) for enhancing the biodegradability of a textile substrate (1, 9, 11, 13, 15, 17, 19, 21), which comprises a synthetic polymer, wherein the composition (5) is disposed on the textile substrate (1, 9, 11, 13, 15, 17, 19, 21).
  • Figure la A schematic cross section view of a fiber known in the art, comprising biodegradability enhancing additives
  • Figure ib A schematic cross section view of a fiber with a biodegradability enhancing composition disposed thereon according to one embodiment of the invention
  • Figure ic A schematic cross section view of a fiber with a biodegradability enhancing composition disposed thereon according to another embodiment of the invention.
  • Figure 2a A schematic cross section view of a yarn with a plurality of fibers with a biodegradability enhancing composition disposed on the yarn and its fibers according to another embodiment of the invention
  • Figure 2b A schematic cross section view of a yarn comprising a synthetic filament core and a sheath of staple fibers onto which a biodegradability enhancing composition is disposed;
  • Figure 3a A schematic cross section view of a woven fabric, wherein the composition is disposed on the warp yarns;
  • Figure 3b A schematic cross section view of a woven fabric, wherein the composition is disposed on the warp yarns and the weft yarns;
  • Figure 4a A schematic illustration of a system for immersing a warp of yarns into a bath containing the composition
  • Figure 4b A schematic illustration of a system for coating a warp of yarns with a composition
  • Figure 4c A schematic illustration of a system for spraying a composition onto a warp of yarns.
  • Figure s An illustration of steps of a method for providing a biodegradability enhancing composition.
  • Figure la shows a schematic cross-section view of a filament 1 known in the art in which biodegradability enhancing additives 3 are uniformly distributed within the filament 1.
  • Such filaments can be produced by adding biodegradability enhancing additives into molten polymers during extrusion.
  • Figure lb and ic illustrate embodiments of textile composites 7 of the present invention, in which the textile substrate is a filament 1, wherein a biodegradability-enhancing composition 5 is disposed on the filament 1.
  • the composition 5 entirely conceals the filament 1.
  • the composition 5 partially covers the surface of the filament 1.
  • the biodegradability-enhancing additive is distributed in the composition 5.
  • the biodegradability-enhancing additive 3 is starch and is comprised by the composition 5 in a weight content, as previously described in the context of the respective aspect of the invention.
  • the filament 1 preferably comprises one of the previously described synthetic polymers, in particular in the previously described weight contents.
  • Figures 2a and 2b show schematic cross-section views of textile composites 7 within the meaning of the present invention, in which the textile substrate is a yarn 9.
  • the curved lines 11 schematically represent staple fibers 11, wherein the dots 3 still represent biodegradability-enhancing additives.
  • the yarn 9 illustrated in Figure 2a shall represent a yarn consisting of staple fibers 11, in other words being free of filaments.
  • the biodegradability enhancing additives 3 are uniformly distributed within the yarn 9.
  • such textile composites shall also be considered to realize textile composites within the meaning of the present invention.
  • the respective composition is “disposed on the textile substrate” in that the composition was disposed on the textile substrate, namely the yarn, after its formation, for instance spinning.
  • the composition comprising the biodegradability enhancing additive 3 is in particular disposed on the textile substrate in that it is absorbed by the porous structure of the yarn, which porous structure is realized by its plurality of staple fibers 11.
  • a yarn comprising a plurality of staple fibers shall also be regarded as a porous structure being able to absorb the composition.
  • “disposed on the textile substrate” within the meaning of the present invention shall in particular be considered to be realized if the composition adheres to the surface of a textile substrate and/or if the composition is absorbed by a porous textile substrate.
  • the yarn 9 can also comprise a mixture of synthetic staple fibers 11’ and cotton staple fibers 11”.
  • Cotton staple fibers 11 shall in particular be interpreted to represent a porous structure within the meaning of the present invention. Therefore, also the absorption of the composition comprising the biodegradability enhancing additives 3 by the cotton fibers 11” in Figure 2a can realize the disposal of the composition on the textile substrate within the meaning of the present invention.
  • Figure 2b illustrates an embodiment comprising a filament 1 and a sheath 13.
  • the sheath 13 comprises staple fibers 11.
  • a textile substrate within the meaning of the present invention can in particular be realized by a structure as shown in Figure 2b in that either the filament 1 comprises the synthetic polymer and/or the staple fibers 11 comprise the synthetic polymer.
  • the disposal of the composition comprising the biodegradability-enhancing additives 3 on the textile substrate could either be realized in that the composition is absorbed by the porous structure of the sheath 13, in particular as explained with respect to Figure 2a, or by covering or concealing the filament 1, in particular as illustrated in Figures ib and ic, in particular prior to spinning the sheath 13 around the filament 1.
  • Figures 3a and 3b illustrate a schematic cross-section view of a textile composite 7, wherein the textile substrate is a woven fabric 15.
  • the illustrated yarn 17 extending from the left to the right shall represent a weft yarn 17, wherein the yarns 19 in the crosssection view shall illustrate warp yarns 19.
  • Figure 3a illustrates an embodiment in which the composition 5 is only disposed on the warp yarns 19. Even though Figures 3a and 3b are sketched in that the composition 5 adheres to the outer surface of the warp yarns 19, it shall be clear that the composition can be disposed on the warp yarns 19 as shown in Figures 2a and 2b.
  • FIG. 3a An embodiment as shown in Figure 3a can, for instance, be realized by disposing the composition 5 on the warp yarns prior to weaving, for instance on a rope of warp yarns 19 or on the warp yarns 19 before they are arranged in a warp.
  • Figure 3b illustrates an embodiment in which the composition is disposed on the warp yarns 19 and the weft yarns 17. Such embodiment can for instance be realized by disposing the composition on the woven fabric 15 after weaving.
  • Figures 4a, 4b and 4c schematically illustrate methods and apparatuses being suitable for disposing the composition on the textile substrates.
  • the textile substrate is illustrated as a warp 21 of warp yarns 19.
  • the method shown therein can also be used for disposing the composition of filaments, single warp yarns and fabrics, such as woven fabrics.
  • FIG 4a schematically illustrates an apparatus for disposing the composition by means of dyeing.
  • the apparatus of Figure 4a comprises a basin 23 filled with a biodegradability enhancing composition 5.
  • the apparatus further comprises a rotatable immersion drum 25 being at least partially immersed into the composition 5.
  • the axis of rotation of the immersion drum 25 is illustrated with reference sign 27.
  • the apparatus further comprises guiding drums 29 downstream and upstream the immersion drum 25.
  • Figure 4b schematically illustrates an apparatus for disposing the composition on the textile substrate by means of coating.
  • the apparatus also comprises a basin 23 being filled with the composition 5, an immersion drum 25 partially immersing into the composition 5 and two guiding drums 29.
  • the apparatus comprises a coating gram 31 being located above the immersion drum 25 in that the warp 19 can be conveyed between the coating drum 31 and the immersion drum 25 without being immersed into the composition 5.
  • the composition is coated onto the warp yarns 19 by the rotating immersion drum 25 conveying the composition 5 adhering on the outer surface of the immersion drum 25 to the coating drum 31.
  • the warp 21 comes in contact with the composition 5 adhering on the outer surface of the immersion drum 25 so that the composition is disposed on the warp 21. Thereby, the warp 21 leaving the basin 23 becomes a textile composite 7 within the meaning of the present invention.
  • Figure 4c schematically illustrates the spraying device for disposing the composition om the warp 21 of warp yarns 19.
  • the spraying device comprises nozzles 33.
  • the nozzles 33 dispose the composition 5 by spraying it on the warp 21, thereby providing a textile composite 7 within the meaning of the present invention.
  • the warp 21 is guided by two guiding drums 29.
  • a denim fabric comprising synthetic polymers was provided, wherein the biodegradability of the fabric was enhanced by disposing a biodegradability enhancing composition on parts of the fabric.
  • a rope of cotton warp yarns was dyed with indigo to obtain a warp of indigo dyed cotton yarns.
  • weft yarns have been provided comprising a filament core and a cotton sheath.
  • the filament core comprised the synthetic polymer, in particular T400 filaments and Lycra filaments obtained from the Lycra company.
  • the weft yarns comprised the cotton in a weight content of 79,5 %, T400 in a weight context of about 13% and Lycra in a weight content of about 7,5%.
  • the warp yarns did not contain synthetic polymers, it was in this case decided to dispose the composition only on the weft yarns. Therefore, the composition was disposed on the weft yarns before weaving the weft yarns of the warp yarns into the woven fabric. However, before, the composition was prepared. The preparation of the composition is described based on Fig. 5. In a first step, water, in particular thirty liter of water, was heated, particularly boiled, and mixed. Subsequently, 10 g/1 of an emulsifier, in particular Exosel 118, has been added.
  • an emulsifier in particular Exosel 118
  • a biodegradability enhancing additive in particular the biodegradability-enhancing additive “Biosphere EPS Powder 1,2,3,401 Powder Additive”
  • the composition was than mixed, in particular for thirty minutes, until the emulsifier and the biodegradability enhancing additive was completely mixed.
  • the composition was cooled.
  • an organic acid in particular acetic acid
  • a cross-linking agent in particular Tanapun, in a content of 60 g/1
  • a deaerating agent in particular Lava Wet MDF, in a content of 7 g/1 was added into the solution.
  • the composition After the composition had been prepared by this method, the composition has been disposed on the weft yarns. After disposing the composition onto the weft yarns, the weft yarns were dried.
  • the denim fabric comprised cotton in a weight content of about 94%, T400 in a weight content of about 3.5% and Lycra in a weight content of about 2.5%.
  • a specimen of the produced denim fabric was taken to determine the anaerobic biodegradation according to ASTM D 5511-18. After 90 days, the biodegradation measured according to ASTM D 5511 was 80.7%. After 120 days, the measured biodegradation was 93.06%. After 150 days, the measured biodegradation was 99.38%.
  • Exemplary textile composites according to the invention are disclosed and their biodegradability is compared to their respective counterpart textile composites that have been prepared in without biodegradability-enhancing composition.
  • fabrics 1-3 were manufactured from warp yarns and weft yarns with a composition as shown in Table 1.
  • Fabrics “A” were treated with a biodegradabilityenhancing composition according to the invention.
  • Fabrics “B” correspond to the respective fabrics “A” but without biodegradability-enhancing composition.
  • the biodegradability-enhancing composition was prepared according to the protocol shown in Fig. 5.
  • a first step water, in particular thirty liter of water, was heated, particularly boiled, and mixed.
  • 10 g/1 of an emulsifier, in particular Exosel 118 has been added.
  • 5 g/1 of a biodegradability enhancing additive in particular the biodegradability-enhancing additive “Biosphere 401 Powder Additive”, has been added into the boiling water.
  • the composition was then mixed, in particular for thirty minutes, until the emulsifier and the biodegradability enhancing additive was completely mixed. Subsequently, the composition was cooled.
  • an organic acid in particular acetic acid
  • a cross-linking agent in particular Tanapun
  • a deaerating agent in particular Lava Wet MDF
  • the composition was disposed on the yarns. After disposing the composition onto the yarns, the yarns were dried. Subsequently, the warp yarns and the weft yarns have been woven into a woven fabric (Fabric 1-A, Fabric 2-A and Fabric 3-A).
  • the biodegradation (%) of each of the respective fabrics is based on the ratio of the amount of carbon in the cumulative gases released during the biodegradation of the fabric samples and the total amount of organic carbon in the respective fabric samples.
  • the cumulative amount of carbon in the cumulative gases released during the degradation of the fabric samples is determined, and the carbon dioxide and methane produced from blank samples (same conditions but with the inoculum only) is subtracted.
  • the results for the Fabrics 1A-3A are shown in Table 2 Table 2: Biodegradation of Fabric i-A (after 210 days), Fabric 2-A (after 210 days) and
  • the fabrics that have been produced from yarns according to the present invention exhibited a superior biodegradation compared to the fabrics produced from the respective yarns that have not been treated with a composition according to the present invention.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Biochemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Microbiology (AREA)
  • Mechanical Engineering (AREA)
  • Biological Depolymerization Polymers (AREA)

Abstract

L'invention concerne un composite textile, comprenant un substrat textile, qui contient un polymère synthétique et du coton, et une composition pour améliorer la biodégradabilité du substrat textile, la composition étant absorbée par le coton.
PCT/EP2023/050750 2022-01-14 2023-01-13 Composite textile à biodégradabilité améliorée WO2023135258A1 (fr)

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EP22151638.8A EP4212657A1 (fr) 2022-01-14 2022-01-14 Substrat textile ayant une biodégradabilité améliorée
EP22151638.8 2022-01-14

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