WO2023124327A1 - 雾化器、雾化芯及其制造方法 - Google Patents

雾化器、雾化芯及其制造方法 Download PDF

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Publication number
WO2023124327A1
WO2023124327A1 PCT/CN2022/122420 CN2022122420W WO2023124327A1 WO 2023124327 A1 WO2023124327 A1 WO 2023124327A1 CN 2022122420 W CN2022122420 W CN 2022122420W WO 2023124327 A1 WO2023124327 A1 WO 2023124327A1
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WO
WIPO (PCT)
Prior art keywords
conductive
bending
conductive sheet
atomizing core
abutting surface
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PCT/CN2022/122420
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English (en)
French (fr)
Inventor
吴成琴
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深圳市艾溹技术研究有限公司
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Publication of WO2023124327A1 publication Critical patent/WO2023124327A1/zh

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/70Manufacture

Definitions

  • the invention relates to an atomizer, an atomizing core and a manufacturing method thereof.
  • the atomizing seat of the atomizer is used to heat and atomize the atomized liquid of the liquid guide, and the atomizing core is the core component of the atomizing function of the atomizing seat.
  • the traditional atomizing core adopts the method of riveting and fixing the heating plate, that is, the heating plate is fixed on the heating plate by rivets, which makes the structure of the atomizing core more complicated and cannot realize mass production, that is, the atomizing core can only be manufactured one by one, so that the fog The manufacturing efficiency of chemical core is low.
  • a method for manufacturing an atomizing core comprising:
  • each of the fixing seats is formed with a mounting positioning surface, a first abutting surface and a second abutting surface;
  • a conductive sheet assembly is provided, wherein the conductive sheet assembly includes at least two conductive sheets, and two adjacent conductive sheets are connected;
  • An atomizing core manufactured by the method for manufacturing the atomizing core described in any one of the above embodiments.
  • An atomizer comprising the atomizing core described in any one of the above embodiments.
  • Fig. 1 is a schematic flow chart of a manufacturing method of an atomizing core according to an embodiment
  • Fig. 2 is a schematic structural view of a conductive sheet assembly provided in step S101 of a manufacturing method of an atomizing core according to an embodiment
  • Fig. 3 is a schematic diagram of an embodiment Schematic diagram of the structure of the atomization core
  • Fig. 4 is a schematic structural diagram of the atomization core shown in Fig. 3 from another perspective
  • Fig. 5 is a schematic diagram of the explosion of the atomization core shown in Fig. 3
  • Fig. 6 is a schematic diagram of the atomization seat of an embodiment Schematic diagram of the structure of the atomizing core
  • Fig. 1 is a schematic flow chart of a manufacturing method of an atomizing core according to an embodiment
  • Fig. 2 is a schematic structural view of a conductive sheet assembly provided in step S101 of a manufacturing method of an atomizing core according to an embodiment
  • Fig. 3 is a schematic diagram of an
  • FIG. 7 is a schematic diagram of the explosion of the atomizing core shown in Fig. 6;
  • Fig. 8 is a schematic structural diagram of the atomizer including the atomizing core shown in Fig. 3;
  • Fig. 9 is a schematic diagram of the atomizer shown in Fig.
  • Figure 10 is a schematic diagram of the partial structure of the atomizer shown in Figure 8;
  • Figure 11 is a three-dimensional sectional view of the atomizer shown in Figure 10;
  • Figure 12 is another sectional view of the atomizer shown in Figure 8;
  • Figure 13 It is a schematic diagram of the explosion of the atomizing core of the atomizer shown in Figure 10;
  • Figure 14 is a structural schematic diagram of another perspective of the fixing seat of the atomizing core shown in Figure 13;
  • Figure 15 is a partial structure of the atomizer shown in Figure 10 Schematic diagram;
  • FIG. 16 is a partial structural schematic diagram of another viewing angle of the atomizer shown in FIG. 8 .
  • a manufacturing method of an atomizing core is used to manufacture an atomizing core. Further, the manufacturing method of the atomizing core includes part or all of the following steps:
  • each fixing seat is formed with an installation positioning surface, a first abutting surface and a second abutting surface, and the installation positioning surface, the first abutting surface and the second abutting surface A junction is three surfaces that are not coplanar with each other.
  • the step of preparing at least two fixing seats is specifically: simultaneously preparing at least two fixing seats through an in-mold injection molding process, which improves the manufacturing efficiency of a single fixing seat.
  • Each fixing seat is an injection molded part, which makes the structure of the fixing seat relatively simple and easy to process, manufacture and shape.
  • a conductive sheet assembly is provided, wherein the conductive sheet assembly 20 includes at least two conductive sheets 22, and two adjacent conductive sheets are connected so that at least two conductive sheets are connected in one body, so that Mass production manufacturing.
  • each conductive sheet is a metal sheet, and can generate heat when conducting electricity.
  • the conductive sheet assembly is manufactured through a stamping process, so that at least two conductive sheets are integrally formed, thereby improving the manufacturing efficiency of a single conductive sheet.
  • each conductive sheet of the conductive sheet assembly is pressed against the installation and positioning surface of the corresponding fixing seat, so that each conductive sheet of the conductive sheet assembly is positioned on the installation and positioning surface of the corresponding fixing seat , improving the precision of bending and forming of the subsequent conductive sheet.
  • the first conductive part of each conductive sheet can be bent and formed on the surface of the first abutting surface through a stamping process, and the second conductive part of each conductive sheet It is bent and formed on the surface of the second abutment surface, so that each conductive piece can be fixed and assembled on the surface of the corresponding fixing seat, so that the assembly method of each conductive piece and the fixing seat is relatively simple and easy to realize, and the efficiency of a single atomizing core is improved. Assembly efficiency, and realize mass production of multiple atomizing cores at the same time.
  • each fixing seat is formed with a mounting positioning surface, a first abutting surface and a second abutting surface; then, providing a conductive The sheet assembly, wherein the conductive sheet assembly includes at least two conductive sheets, and two adjacent conductive sheets are connected; then, each conductive sheet of the conductive sheet assembly is pressed against the installation positioning surface of the corresponding fixing seat; Finally, two adjacent conductive sheets are cut, and the first conductive part of each conductive sheet is bent and formed on the surface of the first contact surface, and the second conductive part of each conductive sheet is bent and formed on the surface of the first contact surface.
  • each conductive sheet On the surface of the second abutting surface, each conductive sheet is assembled on the corresponding fixing seat, so that at least two atomizing cores are manufactured; since each conductive sheet abuts on the installation positioning surface, and each conductive sheet is respectively The first conductive portion of each conductive sheet is bent and formed on the surface of the first abutment surface, and the second conductive portion of each conductive sheet is bent and formed on the surface of the second abutment surface, so that the conductive sheet is bent and formed to be fixed on the fixing seat; Since the conductive sheet is fixed on the fixed seat by bending and forming, the fixed connection method between the conductive heating element and the fixed seat is relatively simple, and the overall structure of the atomizing core is relatively simple, and the manufacturing and assembly of the atomizing core can be realized by stamping and forming. At the same time, it is easy to realize mass production of the atomizing core, thus improving the production efficiency of a single atomizing core.
  • the conductive sheet assembly 20 further includes a first connector 24, and each conductive sheet 22 includes a heating portion 22a, a first conductive portion 22b, and a second conductive portion 22c, and the heating portions are respectively It is connected with the first conductive part and the second conductive part, and the heating parts of two adjacent conductive sheets are connected in the first direction through the first connecting piece.
  • the step of cutting two adjacent conductive sheets is specifically: performing a cutting operation on the connection of two adjacent conductive sheets to the first connector in the first direction, so that the two adjacent conductive sheets are connected in the first direction. They are separated from each other in the direction to facilitate subsequent bending and assembly operations of the atomizing core one by one.
  • the first direction is the X-axis direction.
  • each conductive sheet further includes a second connecting piece 26, and the first conductive portion of one of the two adjacent conductive sheets is connected to the other conductive piece in the second direction through the second connecting piece.
  • the second conductive portion of the sheet In this embodiment, the heating portions of two adjacent conductive sheets are connected in the first direction through the first connecting piece, and the first conductive portion of one of the two adjacent conductive sheets is connected in the first direction through the second connecting piece. In the second direction, it is connected to the second conductive portion of another conductive sheet.
  • the conductive sheet assembly includes at least three conductive sheets, and the first conductive sheet can be connected to the second conductive sheet in the first direction through the first connecting member, and the first conductive part of the first conductive sheet can be connected to the second conductive sheet through the first connecting member.
  • the two connecting pieces are connected to the second conductive part of the third conductive sheet in the first direction, so that the three conductive sheets are connected together.
  • the two-by-two connection method of the connection method of more than three conductive sheets, and the connection method of two adjacent conductive sheets is not limited to this, that is, the two-by-two connection method of the connection method of three conductive sheets, and the adjacent two conductive sheets are connected in pairs.
  • Other ways of connecting the two conductive sheets are within the protection scope of this application.
  • two adjacent conductive sheets are cut, and the first conductive portion of each conductive sheet is respectively bent and formed on the surface of the first abutting surface, and the second conductive portion of each conductive sheet is
  • the step of bending and forming the part on the surface of the second abutting surface is as follows: cutting the connection of two adjacent conductive sheets to the first connector in the first direction, and cutting the two adjacent conductive sheets in the first direction.
  • connection of the two connectors is carried out in the second direction, and the cutting operation is carried out, and the first conductive part of each conductive sheet is respectively bent and formed on the surface of the first abutting surface, and the second conductive part of each conductive sheet is bent It is formed on the surface of the second abutting surface, so that two adjacent conductive sheets are separated from each other in the first direction or the second direction, so as to facilitate subsequent bending and assembling operation of the atomizing core one by one.
  • the second direction is the Y-axis direction.
  • the first direction is perpendicular to the second direction, so that the structure of the conductive sheet assembly is more compact and easy to process and manufacture. As shown in FIG.
  • the first direction is the X-axis direction
  • the second direction is the Y-axis direction.
  • the conductive sheet assembly includes a plurality of conductive sheets distributed in a rectangular array. Specifically, the conductive sheet assembly includes M*N conductive sheets, that is, M conductive sheets are used as a column, and N columns of conductive sheets are formed in total.
  • M*N conductive sheets have M rows*N columns of conductive sheets, and each column of conductive sheets, that is, two adjacent conductive sheets of M conductive sheets, are connected in the first direction through the first connector, and each row of conductive sheets is N Two adjacent conductive sheets of the conductive sheet connect the first conductive part of one conductive sheet to the second conductive part of the other conductive sheet in the second direction through the second connecting piece through the second connecting piece .
  • the number of fixing seats is M*N, and each conductive sheet is assembled with a corresponding fixing seat, so that M*N atomizing cores are manufactured, which improves the manufacturing efficiency of a single atomizing core.
  • each fixing seat is also formed with a cutting avoidance gap, which is set corresponding to the connection between the corresponding conductive sheet and the first connecting piece, and the cutting avoidance gap is used to avoid The first connecting piece is cut off so as not to interfere with the fixing seat when cutting the first connecting piece, which improves the assembly reliability of the atomizing core.
  • the conductive sheet assembly further includes a first connecting member, each conductive sheet includes a heating part, a first conductive part and a second conductive part, and the heating part is respectively connected to the first conductive part and the second conductive part, The first conductive part of one of the two adjacent conductive sheets is connected to the second conductive part of the other conductive sheet in the second direction through the first connector, that is, the two adjacent conductive sheets are only connected in the second direction.
  • the first connecting piece is connected and fixed, and the cutting operation is only performed on the first connecting piece in the second direction during subsequent assembly.
  • the first abutting surface and the second abutting surface of each fixing seat are respectively located on two opposite sides of the fixing seat, so that the first conductive part of the conductive sheet can be better bent and formed on the second abutting surface.
  • the second conductive portion of the conductive sheet is better bent and formed on the surface of the second abutting surface.
  • a positioning groove 112 is formed on the mounting and positioning surface of each fixing base.
  • the step of pressing each conductive sheet of the conductive sheet assembly against the installation and positioning surface of the corresponding fixed seat is specifically: pressing each conductive sheet of the conductive sheet assembly against the installation and positioning surface of the corresponding fixed seat In the positioning groove, each conductive sheet is reliably pressed against the mounting and positioning surface of the corresponding fixing seat.
  • the first abutting surface of each fixing seat is formed with a first bending avoidance notch
  • the second abutting surface of each fixing seat is formed with a second bending avoiding notch
  • the first bending avoidance notch is formed on the second abutting surface of each fixing seat.
  • the bend escape notch is used to avoid bending to form the first conductive part
  • the second bend avoidance notch is used to avoid bend to form the second conduction part.
  • two adjacent conductive sheets are cut, and the first conductive part of each conductive sheet is respectively bent and formed on the surface of the first abutting surface, and the second conductive part of each conductive sheet is bent and formed
  • the steps on the surface of the second abutting surface are as follows: cutting two adjacent conductive sheets, and respectively bending and forming the first conductive part of each conductive sheet on the first bending avoidance of the first abutting surface.
  • the inner wall surface of the position gap, the second conductive portion of each conductive sheet is bent and formed on the inner wall surface of the second bending avoidance gap of the second abutment surface.
  • a first bending avoidance gap is formed on the first abutment surface, so as to prevent the first conductive part from interfering with the fixing seat when it is bent and formed, so that the first conductive part can be better bent and formed on the first abutment.
  • the joint surface; a second bending avoidance gap is formed on the second abutment surface, so as to prevent the second conductive part from interfering with the fixing seat when it is bent and formed, so that the second conductive part can be better bent and formed on the Second contact surface.
  • a positioning groove is formed on the mounting and positioning surface of each fixing base.
  • the step of pressing each conductive sheet of the conductive sheet assembly against the installation and positioning surface of the corresponding fixed seat is specifically: pressing each conductive sheet of the conductive sheet assembly against the installation and positioning surface of the corresponding fixed seat In the positioning groove, each conductive sheet is reliably pressed against the mounting and positioning surface of the corresponding fixing seat.
  • the inner wall of the first abutting surface of each fixing seat is further formed with a first bending receiving hole and a first bending positioning groove communicating with the first bending avoidance gap, the second A bending positioning groove communicates with the first bending receiving hole and the positioning groove respectively; the first conductive part of each conductive sheet is respectively bent and formed in the first bending positioning groove and the first bending receiving hole, so that the first bending receiving hole A conductive part is better bent and formed on the first abutting surface, and at the same time, the first conductive part is better bent and assembled on the fixing seat.
  • the inner wall of the second abutting surface of each fixing seat is further formed with a second bending receiving hole and a second bending positioning groove communicating with the second bending avoidance gap, the second The two bending positioning grooves communicate with the second bending receiving hole and the positioning groove respectively; the second conductive part of each conductive sheet is respectively bent and formed in the second bending positioning groove and the second bending receiving hole, so that the first The two conductive parts are better bent and formed on the second contact surface, and at the same time, the second conductive part is better bent and assembled on the fixing seat.
  • the present application also provides an atomizing core 100 , which is manufactured by using the manufacturing method of the atomizing core in any one of the above-mentioned embodiments.
  • the atomizing core 100 includes a fixing seat 110 and a conductive sheet 120, wherein the fixing seat 110 is provided with an installation positioning surface 110a, a first abutting surface 110b and a second abutting surface 110c, the first abutting surface 110b and the second abutting surface
  • the two abutting surfaces 110c are located on two sides of the fixing seat 110 respectively, and the first abutting surface 110b and the second abutting surface 110c are not coplanar with the installation positioning surface 110a.
  • the conductive sheet 120 includes a heating part 122 , a first conductive part 124 and a second conductive part 126 , and the first conductive part 124 and the second conductive part 126 are respectively connected to two ends of the heating part 122 .
  • the heating portion 122 abuts against the mounting and positioning surface 110a, the first conductive portion 124 is at least bent and formed on the first abutting surface 110b, and the second conductive portion 126 is at least bent and formed on the second abutting surface 110c.
  • the first abutting surface 110 b and the second abutting surface 110 c are respectively located on opposite sides of the fixing base 110 .
  • first abutting surface 110 b and the second abutting surface 110 c are not limited to being respectively located on opposite sides of the fixing seat 110 .
  • first abutting surface 110 b and the second abutting surface 110 c are two adjacent side surfaces of the fixing seat 110 .
  • the installation and positioning surface 110a is the top surface of the fixed seat 110, and the installation and positioning surface 110a is arranged corresponding to the liquid guide 20.
  • the heating part 122 abuts against the installation and positioning surface 110a, so that the heating part 122 is exposed on the installation and positioning surface 110a, and the heating part 122 abuts against the liquid guiding element 20 , so that the heating part 122 heats and atomizes the liquid guiding element 20 .
  • Both the first conductive portion 124 and the second conductive portion 126 are manufactured through a stamping process.
  • the heating part 122 is tensioned under the pulling force of the first conductive part 124 and the second conductive part 126, so that the heating part 122 can better
  • the contact heating of the liquid guiding element 20 can better prevent the heating part 122 from collapsing, so that the conductive sheet 120 can better heat and atomize the liquid guiding element 20 .
  • the conductive sheet 120 includes the heating part 122, the second conductive part 126 and the second conductive part 126, the first conductive part 124 and the second conductive part 126 are respectively connected to both ends of the heating part 122, and Since the heating part 122 abuts against the installation positioning surface 110a, the first conductive part 124 is at least bent and formed on the first abutting surface 110b, and the second conductive part 126 is at least bent and formed on the second abutting surface 110c, so that the first conductive part 124 is fixedly positioned on the first abutting surface 110b, and at the same time, the second conductive part 126 is fixedly positioned on the second abutting surface 110c, and then the conductive sheet 120 is bent and fixed on the fixing seat 110; because the first abutting surface 110b The first abutting surface 110b and the second abutting surface 110c are not coplanar with the installation positioning surface 110a, so that the conductive sheet
  • the fixed connection method between the conductive sheet 120 and the fixed seat 110 is relatively simple, and the overall structure of the atomizing core 100 is relatively simple, which can be realized by stamping
  • the manufacture and assembly of the atomization core 100 is easy to realize mass production and manufacture of the atomization core 100 , thus improving the production efficiency of a single atomization core 100 .
  • the heating part 122 is formed with an atomization ventilation hole 122a, and the fixing seat 110 is also formed with an atomization chamber 119, and the heating part 122 is at least partially exposed in the atomization chamber,
  • the atomized steam generated by heating the liquid guiding element 20 by the heating part 122 can quickly flow into the atomizing chamber.
  • the heating part 122 is a mesh sheet structure or a rectangular bent structure, so that the heating part 122 can heat and atomize the liquid guide 20, and the atomized steam generated can enter through the heating part 122.
  • the heating part 122 is a mesh sheet structure.
  • the heating part 122 is a rhombic mesh sheet structure. Furthermore, both the first conductive part 124 and the second conductive part 126 are also bent and formed on the installation positioning surface 110a, so that the first conductive part 124 and the second conductive part 126 are better installed and fixed on the surface of the fixing seat 110, and at the same time
  • the heating part 122 , the first conductive part 124 and the second conductive part 126 are reliably connected.
  • the heating part 122 , the first conductive part 124 and the second conductive part 126 are integrally manufactured through a stamping process.
  • the installation and positioning surface 110a is provided with a positioning groove 112, and the heating part 122 is located in the positioning groove 112, so as to avoid the problem that the heating part 122 is easy to fall off the installation and positioning surface 110a, so that the heating part 122 can be better fixed.
  • both the first conductive portion 124 and the second conductive portion 126 can be better bent and formed, and the structure of the assembled atomizing core 100 is more reliable.
  • the exposed surface of the heating part 122 outside the positioning groove 112 is flush with the installation positioning surface 110a, so that the heating part 122 and the installation positioning surface 110a can abut together.
  • the heating part 122 is better attached to the liquid guiding element 20 to improve the atomization effect of the atomizing core 100 .
  • part of the first conductive part 124 and part of the second conductive part 126 are also bent and formed in the positioning groove 112 , so that the conductive sheet 120 is better bent and fixed to the fixing base 110 .
  • the first conductive part 124 includes a connected first conductive part body 124a and a first extension part 124b, the end of the first extension part 124b away from the first conductive part body 124a is connected to the heating part 122, The first conductive part 124 is connected to the heating part 122 .
  • the first extension portion 124b is located in the positioning groove 112 , and the exposed surface of the first extension portion 124b outside the positioning groove 112 is flush with the installation positioning surface 110a.
  • the second conductive part 126 includes a connected second conductive part body 126a and a second extension part 126b. It is connected to the heating unit 122 .
  • the second extension portion 126b is located in the positioning groove 112 , and the exposed surface of the second extension portion 126b outside the positioning groove 112 is flush with the installation positioning surface 110a.
  • the heating part includes a cutting connection part 127, which is used to connect to the cutting connection part of the adjacent conductive heating element before bending and forming the first conductive part 124 and the second conductive part 126, and the cutting connection part before forming the first conductive part and the second conductive part, so as to form at least two atomizing cores 100 at the same time. That is to say, after the first conductive part 124 and the second conductive part 126 are formed, the joints of the cutting connection parts 127 of two adjacent atomizing cores 100 are cut to obtain at least two atomizing cores 100 .
  • the joints of the cutting connection parts 127 of two adjacent atomizing cores 100 are not cut, that is, the cutting connecting parts 127 of two adjacent atomizing cores 100 are connected.
  • the first conductive part 124 and the second conductive part 126 of the conductive heating element 120 of at least two atomizing cores 100 are integrally stamped and formed, which improves the manufacturing efficiency of a single atomizing core 100, and at the same time makes the conductive heating element 120 It has better structural strength before stamping and forming, so as to avoid the problem of collapse of the conductive heating element 120 .
  • a cutting avoidance notch 114 is formed on the side wall of the fixing seat 110, and the cutting avoiding notch 114 is used to avoid the cutting position of the cutting connection part 127, so as to avoid Interference with the fixing seat 110 occurs during cutting, so as to better cut the cutting connection portions 127 of the conductive heating elements 120 of two adjacent atomizing cores 100 during stamping.
  • the first abutting surface 110b is formed with a first bending escape notch 116
  • the second abutting surface 110c is formed with a second bending avoidance notch 118
  • the first bending avoidance notch 116 is used for
  • the first conductive part 124 is formed by avoiding bending, so as to prevent the first conductive part 124 from interfering with the fixing seat 110 when it is bent and formed, so that the first conductive part 124 can be better bent and formed on the first contact surface. Junction 110b.
  • the second bending avoidance notch 118 is used to avoid bending and forming the second conductive part 126, so as to prevent the second conductive part 126 from interfering with the fixing seat 110 during bending and forming, thereby making the second conductive part 126 more stable. It is well bent and formed on the second contact surface 110c.
  • the inner wall of the first abutting surface is further formed with a first bending receiving hole and a first bending positioning groove communicating with the first bending avoidance gap, and the first bending positioning groove is connected with the first bending positioning groove.
  • the inner wall of the second abutment surface is further formed with a second bending receiving hole and a second bending positioning groove communicating with the second bending avoidance gap, the second The second bending positioning groove communicates with the second bending receiving hole.
  • two adjacent conductive heating elements before stamping and bending to form the atomizing core, two adjacent conductive heating elements are not limited to being connected together through the cutting connection part 127 of the heating part, and the cutting avoidance gap 114 can be omitted.
  • the two adjacent conductive heating elements are only cut at the first bending avoidance gap 116 and/or the second bending avoidance gap 118 and subjected to a punching and bending process.
  • the cut and bent connection portion of the first conductive portion of one of the two adjacent conductive heating elements is connected to the cut and bent connection portion of the second conductive portion of the other conductive heating element.
  • the cut and bent connection portion of the second conductive portion of one of the two adjacent conductive heating elements is connected to the cut and bent connection portion of the first conductive portion of the other conductive heating element.
  • at least one of the first conductive part 124 and the second conductive part 126 includes a cut and bent connection part 125, that is, the second conductive heating element of each atomizing core.
  • At least one of the first conductive part and the second conductive part includes a cut and bent connection part, and the cut and bent connection part is used to connect to the first conductive part or the second conductive part of the adjacent conductive heating part before bending and forming the conductive heating part.
  • the first abutting surface is formed with a first bending avoidance notch 118
  • the second abutting surface is formed with a second bending avoiding notch
  • the first bending avoiding notch is used to avoid bending.
  • the first conductive part is formed by bending, and the second bending avoidance gap is used to avoid bending to form the second conductive part;
  • the first bending positioning groove connected to the gap, the first bending positioning groove communicates with the first bending receiving hole; at least one of the first bending avoidance gap and the second bending avoidance gap avoids the cutting and bending connection and/or, the inner wall of the second abutting surface is also formed with a second bending receiving hole and a second bending positioning groove communicated with the second bending avoidance gap, the second bending positioning groove and the first bending positioning groove The two bending receiving holes are connected.
  • the installation positioning surface 110a is provided with a positioning groove 112, and the heating part 122 is located in the positioning groove 112, so as to avoid the problem that the heating part 122 is easy to fall off from the installation positioning surface 110a , so that the heating part 122 is better fixed on the installation positioning surface 110a, so that both the first conductive part 124 and the second conductive part 126 can be bent and shaped better, and then the structure of the atomizing core 100 obtained after assembly is better. reliable. Parts of the first conductive portion 124 and the second conductive portion 126 are also bent and formed in the positioning groove 112 , so that the conductive sheet 120 is better bent and fixed to the fixing base 110 .
  • the surface of the first conductive part 124 exposed outside the positioning groove 112 and the surface of the second conductive part 126 exposed outside the positioning groove 112 are all flush with the installation positioning surface 110a, so that the first conductive part 124 and the second conductive part 124
  • the parts 126 can be evenly connected to the heating part 122, so that the structure of the atomizing core 100 is relatively compact.
  • the surface of the first conductive part 124 exposed outside the positioning groove 112 and the surface of the second conductive part 126 exposed outside the positioning groove 112 are all flush with the installation positioning surface 110a, so that the first conductive part 124 and the second conductive part 124
  • the parts 126 are all connected to the heating part 122 , and at the same time, the conductive sheet 120 is installed on the mounting and positioning surface 110 a of the fixing base 110 more smoothly, so that the conductive sheet 120 can better heat and atomize the liquid guiding element 200 .
  • the present application also provides an atomizer 10 including the atomizing core 100 of any one of the above-mentioned embodiments.
  • the atomizer 10 also includes a mounting base 130 and a conductive column 140, the conductive column includes a positive electrode conductive column 142 and a negative electrode conductive column 144, both the positive electrode conductive column 142 and the negative electrode conductive column 144 are set on the mounting base 130, and the positive electrode conductive column 142 and the negative electrode conductive post 144 are both electrically connected to the conductive sheet 120 so that the conductive sheet 120 is externally connected to conduct electricity.
  • the atomizing core 100 also includes a liquid blocking member 160 , which is sleeved on the bottom of the fixing seat 110 to block condensate.
  • the liquid blocking member 160 is provided with a first via hole 1602 and a second via hole 1604, the positive conductive column 142 is in contact with the conductive sheet 120 through the first via hole, and the negative electrode conductive column 144 is in contact with the conductive sheet 120 through the second via hole,
  • the conductive sheet 120 is electrically connected to the positive conductive column 142 and the negative conductive column 144 respectively, so as to block the condensate.
  • the mounting base 130 is also provided with a receiving groove 108 connected to the first air inlet 132 , and the liquid blocking member 160 is located in the receiving groove 108 and tightly connected with the mounting base 130 , so that the liquid blocking member 160 is closely connected with the mounting seat 130, so that even if part of the atomized liquid leaks sideways between the fixing seat and the sealing seat 300, it is not easy to flow into the receiving groove 108, and even leaks from the first air inlet 132. , improving the service life of the electronic atomization device 10 .
  • the liquid blocking member 160 is sleeved on the end of the fixed seat provided with an atomizing chamber, and the atomizing chamber 119 communicates with the second air inlet 162 so that the air flow around the liquid blocking member 160 can pass through the first The first air inlet 132 and the second air inlet 162 flow into the atomizing chamber 119 .
  • the heating part 122 is formed with an atomizing vent hole 122a, so that the atomized steam generated by the conductive sheet 120 heating and atomizing the atomized liquid of the liquid guide 200 can flow into the atomizing chamber through the atomizing vent hole 122a Atomized gas is formed in 119.
  • the mounting base 130 is provided with two avoidance via holes 135 , and the two avoidance via holes are both in communication with the receiving groove 108 .
  • One of the avoidance vias communicates with the first via correspondingly, and the other avoidance via communicates with the second via.
  • the mounting seat 130 is provided with a first air inlet 132, and the liquid blocking member 160 is also provided with a second air inlet 162.
  • the first air inlet 132 communicates with the atomization chamber 119 through the second air inlet 162, so that the periphery of the mounting seat The air flow can reliably enter the atomization chamber and mix with the atomization steam to form atomization gas.
  • the inner wall of the first abutting surface 110 b is further formed with a first bending receiving hole 111 and a first bending positioning hole communicating with the first bending avoidance gap 116 .
  • the groove 111b and the first bending positioning groove 111b communicate with the first bending receiving hole 111 and the positioning groove 112 respectively, so that the first conductive part 124 can be better bent and formed on the fixing seat 110, and at the same time, the first conductive part 124 It is better to plug and conduct electricity with the positive electrode conductive column 142 .
  • the inner wall of the second abutting surface 110c is further formed with a second bending receiving hole 115 and a second bending positioning groove 111c communicating with the second bending avoidance gap 118, the second bending positioning groove 111c communicates with the second bending receiving hole 115 and the positioning groove 112 respectively, so that the second conductive part 126 is better bent and formed on the fixing seat 110, and at the same time, the second conductive part 126 is better inserted into the negative conductive column 144.
  • the installation positioning surface 110a is further formed with a fixing groove 121
  • the conductive heating element 120 further includes a reinforcing rib 127
  • the reinforcing rib is connected to the heating part 122
  • the reinforcing rib is partly located in the fixing groove And it is connected with the fixing seat 110 , so that the reinforcing rib is fixedly connected to the fixing seat 110 , and at the same time avoids the problem that the heating part 122 is prone to collapse, so that the heating part 122 can better contact and heat the liquid guiding member 20 .
  • the fixing groove and the positioning groove 112 may have the same groove structure, that is, both the reinforcing rib and the heating part are disposed in the positioning groove.
  • part of the first conductive part 124 and part of the second conductive part 126 are both disposed in the positioning groove.
  • the atomizer 10 further includes a liquid guide 200, a sealing seat 300, and an oil cup 400, and an oil storage chamber 402 is formed in the oil cup 400 to store oil Cavity 402 is used to store atomized liquid.
  • the seal seat 300 is located in the oil storage chamber 402 and is connected with the oil cup 400.
  • the seal seat 300 is provided with a connected liquid outlet hole 302 and a mounting groove 304, the atomized liquid in the oil storage chamber 402 can pass through the liquid outlet hole 302 flows out into the installation groove 304, and the liquid guide member 200 in the installation groove 304 plays the role of stabilizing and guiding the liquid, so that the atomized liquid can be reliably exported to the sealing seat 300, and at the same time, the heating part of the conductive sheet 120 can
  • the atomized liquid of the liquid guiding element 200 can be heated and atomized in time, avoiding side leakage at the abutting part of the atomizing core 310 and the sealing seat 300 .
  • the atomized liquid may be e-liquid or medicinal liquid or other liquids.
  • the heating part of the conductive sheet 120 abuts against the liquid guiding element 200, so that the heating part of the conductive sheet 120 can heat and atomize the liquid guiding element 200, and at the same time enable the first conductive part and the second conductive part to conduct externally.
  • Both the liquid blocking member 160 and the sealing seat 300 are connected to the mounting seat 130, and the liquid blocking member 160 is sleeved on the fixing seat, so that the fixing seat is reliably connected between the liquid blocking member 160 and the sealing seat 300, because the liquid blocking member 160 and the sealing seat 300
  • the mounting seat 130 is connected so that the liquid blocking member 160 is located between the mounting seat 130 and the sealing seat 300 , and the fixing seat is located between the mounting seat 130 and the sealing seat 300 .
  • the liquid blocking member 160 is provided with an abutment portion 164 , and the abutment portion 164 is arranged along the outer peripheral wall of the fixing seat, so that both the fixing seat and the abutting portion 164 are reliably connected with the sealing seat 300 Butt seal.
  • the end faces of the sealing seat 300 provided with the mounting grooves 304 respectively abut against the abutting portion 164 and the fixing seat, so that the end faces of the sealing seat 300 provided with the mounting grooves 304 are in sealing contact with the abutting portion 164 and the fixing seat respectively, thereby achieving double sealing. role.
  • the abutting portion 164 is disposed along the outer peripheral wall of the fixing seat, that is, the abutting portion 164 is located on the outer peripheral wall of the fixing seat, and both the abutting portion 164 and the fixing seat abut against the sealing seat 300 .
  • the liquid guide 200 is located in the installation groove 304 and connected to the sealing seat 300, so that the atomized liquid flows out from one side of the seal seat 300 through the liquid outlet 302 and the installation groove 304, plus the liquid guide 200 It plays the role of guiding and stabilizing the liquid, so that the liquid guiding effect of the sealing seat 300 is relatively stable; since the heating part and the conductive part of the conductive sheet 120 are exposed on the surface of the fixing seat, the heating part of the conductive sheet 120 is in contact with the liquid guiding part 200, so that the conductive sheet 120 heats and atomizes the atomized liquid of the liquid guiding member 200, and because the liquid blocking member 160 is sleeved on the fixed seat, and the end surface of the sealing seat 300 provided with the installation groove 304 is respectively connected with the abutting portion 164 and The fixing seat abuts, and the abutting part 164 is arranged along the outer peripheral wall of the fixing seat, so that both the atomizing core 310 and the abutting part
  • the part where the sealing seat 300 contacts the fixed seat surrounds the heating part of the conductive sheet 120, so that the part where the sealing seat 300 contacts the fixed seat is reliably aligned.
  • the heating portion of the conductive sheet 120 is sealed. Since the heating part of the conductive sheet 120 is in contact with the liquid guide 200, the conductive sheet 120 heats and atomizes the atomized liquid of the liquid guide 200, and because the sealing seat 300 and the fixed seat are surrounded by the conductive sheet 120
  • the setting of the heating part, together with the liquid-stabilizing and liquid-guiding functions of the liquid-guiding member 200, further avoids the problem of side leakage of the atomized liquid from the abutment between the sealing seat 300 and the fixed seat.
  • the end surface of the fixing seat abutting against the sealing seat 300 is an abutting surface, and the abutting surface is flush with the surface of the heating part of the conductive sheet 120 exposed on the fixing seat, so that the contacting surface of the fixing seat and the sealing seat 300 is electrically conductive.
  • the surface of the heated part of the sheet 120 exposed to the fixing seat is on the same plane, so that the fixing seat can better contact the sealing seat 300 , and at the same time, the conductive sheet 120 can better contact the liquid guiding element 200 .
  • the fixing seat abuts against the sealing seat 300 and the liquid guiding part 200 respectively, and the heating part of the conductive sheet 120 abuts against the part of the liquid guiding part 200, so that the liquid guiding part 200 is respectively in contact with the heating part and the fixed part.
  • both the conductive sheet 120 and the fixed seat are in contact with the liquid guide 200 evenly, which improves the atomization effect of the atomizer 10 .
  • the liquid guide 200 includes a liquid guide body 210 and a supporting liquid stabilizing part 220 arranged in layers, and the side of the liquid guiding part body 210 facing away from the supporting liquid stabilizing part 220 Abutting against the fixing seat, the liquid guide body 210 can be arranged flatly in the installation groove 304, even if the surface of the liquid guide body 210 exposed in the installation groove 304 is reliably flush with the surface of the sealing seat 300, due to the support of the liquid stabilizer 220 and the liquid guiding part body 210 are stacked so that the supporting liquid stabilizing part 220 is not easy to collapse, that is, the heating part of the conductive sheet 120 is prevented from being dry-burned, and then the heating part of the liquid guiding part body 210 and the conductive sheet 120 Reliable abutment.
  • the liquid guiding part body 210 has the function of stabilizing liquid and guiding liquid
  • the supporting liquid stabilizing part 220 has the function of stabilizing liquid and guiding liquid, so that the atomized liquid is stored in the liquid guiding part body 210 and the supporting liquid stabilizing part 220 respectively.
  • the liquid guiding rate of the liquid guiding part body 210 is greater than that of the supporting liquid stabilizing part 220, so that the liquid guiding part body 210 has a better liquid guiding effect, and the liquid guiding part 200 can discharge liquid reliably.
  • both the liquid guide body 210 and the supporting liquid stabilizing member 220 are oil guiding cotton, so that both the liquid guiding body 210 and the supporting liquid stabilizing member 220 have better liquid guiding and liquid stabilizing effects.
  • the side of the liquid guide body 210 that is away from the supporting liquid stabilizer 220 is also in contact with the fixing seat, so that the liquid guide body 210 is respectively in contact with the fixing seat and the heating part, so that the fixing seat is raised against the liquid guide body 210. It serves as an auxiliary support to prevent the liquid guide body 210 from being easily bent, deformed or even collapsed, so that the position where the fixing seat contacts the sealing seat 300 can better prevent side leakage.
  • the sealing seat 300 is also provided with a liquid passage 306 communicating with the installation groove 304, the number of the liquid outlet 302 is two, and the two liquid outlets 302 are connected to the liquid passage.
  • the channel 306 is connected, so that the atomized liquid in the oil storage chamber 402 can quickly flow into the installation groove 304 through the liquid outlet hole 302, and the liquid outlet efficiency of the sealing seat 300 is improved.
  • the liquid guiding part body 210 and the supporting liquid stabilizing part 220 are stacked in the installation groove 304, and the side of the liquid guiding part body 210 away from the supporting liquid stabilizing part 220 abuts against the fixing seat, so that the supporting liquid stabilizing part 220 supports the liquid guide body 210 , so as to avoid the problem of the liquid guide body 210 collapsing toward the liquid passage 306 .
  • the liquid blocking member 160 is also provided with an escape port 161
  • the fixing seat 110 is also provided with a side air hole 102 communicating with the atomizing chamber 119, and the side The air passage hole 102 communicates with the escape port 161 , so that the atomized gas in the atomization chamber 119 can flow out through the side air passage hole 102 and the escape port 161 .
  • the sealing seat 300 is also provided with an air outlet channel 309, which communicates with the side air passage 102, and the air outlet channel 309 is respectively opened to avoid the liquid outlet hole 302 and the installation groove 304, so that the air passage and liquid inlet of the sealing seat 300 are separated from each other.
  • the oil cup 400 is provided with a central tube 404
  • the sealing seat 300 is located in the oil storage chamber 402 and is sleeved on the central tube 404
  • the central tube 404 communicates with the air outlet channel 309, so that the atomized gas in the atomizing chamber 119
  • the air can flow out through the side air hole 102 , the avoidance port 161 , the air outlet channel 309 and the central pipe 404 in sequence, so as to realize the reliable air outlet of the sealing seat 300 .
  • the liquid blocking member 160 is formed with a receiving groove 163 communicating with the second air inlet 162, the fixing seat is located in the receiving groove 163 and connected with the liquid blocking member 160, so that the liquid blocking member 160 is sleeved on the fixing seat, even if the blocking
  • the liquid element 160 is sleeved on the outer peripheral wall of the fixing seat to jointly enclose the atomizing chamber 119 , and at the same time, the fixing seat is reliably assembled between the sealing seat 300 and the liquid blocking element 160 .
  • both the fixed seat and the liquid blocking member 160 are in contact with the sealing seat 300 , which plays a double role of preventing side leakage, and avoids the problem of side leakage at the contact point between the atomizing core 310 and the sealing seat 300 .
  • the liquid retaining member 160 is interference fit with the fixed seat, so that the liquid retaining member 160 and the fixed seat The seat is tightly connected, which further improves the reliability of the connection between the liquid blocking member 160 and the fixed seat.
  • the liquid blocking part 160 can be a liquid blocking silicone part or a liquid blocking rubber part, so that the liquid blocking part 160 has good elasticity. 160 is more closely connected with the fixing seat.
  • the fixing seat 110 includes a sleeve portion 111 and a raised portion 113 protruding from the outer peripheral wall of the sleeve portion 111, the sleeve portion 111 and the raised portion 113 They are all located in the receiving groove 163 and connected with the liquid blocking member 160 , so that the fixing seat and the liquid blocking member 160 can be reliably matched and connected.
  • the sleeve portion and the raised portion 113 are integrally formed, so that the sleeve portion and the raised portion 113 are firmly connected. It can be understood that, in other embodiments, the socket portion and the protruding portion 113 can also be formed separately and fixedly connected by glue.
  • the inner wall of the receiving groove 163 is also formed with an anti-loosening groove body 163a
  • the socket portion 111 is located in the accommodating groove 163 and connected with the liquid blocking member 160
  • the raised portion 113 is located in the anti-loosening groove body 163a and It is connected with the liquid blocking member 160 so that the raised portion 113 snaps into the anti-loosening groove 163a, so that the fixed seat and the liquid blocking member 160 are reliably assembled and connected.
  • the raised portion 113 of the fixing seat interferes and slides into the receiving groove 163, so that the liquid blocking member 160 is elastically deformed during the assembly of the kit on the fixing seat, until the raised portion 113 slides into the anti-loosening groove 163a, to achieve the effect of preventing the fixing seat and the liquid blocking member 160 from coming off.
  • the protruding portion 113 is adapted to the anti-loosening groove 163a, so that the liquid blocking member 160 is reliably sleeved on the outer peripheral wall of the fixing seat.
  • the number of the protrusions 113 and the anti-off grooves 163a are multiple, and the plurality of protrusions 113 are arranged at intervals on the outer peripheral wall of the sleeve part 111, Moreover, a plurality of protrusions 113 are located in a plurality of anti-loosening grooves one by one, so that the liquid blocking member 160 is more reliably sleeved on the outer peripheral wall of the fixing seat.
  • the number of the protrusions 113 and the anti-loosening grooves 163 a are both four.
  • the number of the protruding portion 113 and the anti-loosening groove body 163a can be one, two or three.
  • the liquid blocking member 160 is further provided with a clamping sliding groove 165 , and the receiving groove 163 communicates with the avoidance opening 161 through the clamping sliding groove 165 .
  • a connecting flange 117 is protruded, and the connecting flange 117 is snapped into the clamping chute 165, so that the fixing seat and the liquid retaining member 160 are more reliably clamped, and at the same time
  • the clamping chute 165 of the improved liquid blocking member 160 is closely connected with the position of the air passage hole 102 on the adjacent side of the fixing seat.
  • the liquid blocking member 160 is also formed with a collection ring groove 167, the collection ring groove 167 communicates with the receiving groove 163, and the collection ring groove 167 surrounds the second
  • the air inlet hole 162 is set so that the air flow around the liquid barrier 160 can reliably flow into the atomization chamber 119 through the second air inlet hole 162, and at the same time, the condensed liquid generated in the atomization chamber 119 stays in the collection ring groove 167 , to achieve reliable collection of condensed liquid, to avoid leakage of condensed liquid through the second air inlet 162, and to make the liquid blocking member 160 better block liquid.
  • the inner bottom wall of the receiving tank 163 is provided with a flow blocking structure 163b, the first end surface of the fixing seat 110 is in contact with the liquid guide 200, and the second end surface of the fixing seat is in contact with the flow blocking structure 163b, so that the liquid blocking member 160 is tightly socketed on the fixing seat.
  • the flow blocking structure is used to block the flow of the atomized liquid, so that the atomized liquid flowing from between the liquid blocking member 160 and the fixing seat stays in the flow blocking structure.
  • the flow blocking structure is set away from the atomizing chamber 119 .
  • a flow blocking structure 163b is provided on the inner bottom wall of the receiving groove 163, and the second end surface of the fixed seat abuts against the flow blocking structure 163b.
  • the atomized liquid flowing in between the seats stays in the flow blocking structure, which prevents the atomized liquid from directly entering the atomizing chamber 119 without being heated and atomized.
  • the flow blocking structure is set away from the atomization chamber 119, so that the flow blocking structure and the atomization chamber 119 are staggered, and at the same time, the flow blocking structure 163b reliably blocks the atomized liquid in the storage tank 163, avoiding The problem that the atomized liquid flows into the space between the fixed seat and the liquid blocking member 160 from the outer wall of the fixed seat is avoided, and the atomized liquid flows into the atomizing chamber 119 from between the fixed seat and the liquid blocking member 160, and even flows out of the atomizing seat. 300, the atomization effect of the atomizer 10 is improved, and the service life of the atomizer 10 is improved at the same time.
  • the flow blocking structure 163b is provided with a first engagement groove 1632, the second end surface is protruded with a first engagement protrusion 1102, and the first engagement The protrusion 1102 is snapped into the first engagement groove 1632, so that the flow blocking structure 163b is in close contact with the second end surface, and at the same time, the flow blocking structure 163b is reliably positioned relative to the second end surface, thereby making the flow blocking structure 163b better Carry out liquid blocking on the atomized liquid.
  • the blocking structure 163b is provided with a first abutting surface 1634 adjacent to the first clamping groove 1632, and a first mating surface 1104 is provided on the second end surface, and the first mating surface 1104 extends to the first clamping groove 1632.
  • the first mating surface 1104 abuts against the first abutting surface 1634. Since the first engaging protrusion 1102 is engaged in the first engaging groove 1632, that is, the surface of the first engaging protrusion 1102 is in contact with the first engaging surface 1634.
  • the inner wall of a clamping groove 1632 abuts, and because the first abutting surface 1634 is located at the position where the flow blocking structure is adjacent to the first clamping groove 1632, the atomized liquid is prevented from flowing through the inner wall of the first clamping groove 1632 or even entering The situation in the atomizing chamber 119 makes the atomized liquid better blocked in the first locking groove 1632 of the flow blocking structure.
  • the first abutting surface 1634 extends to the position corresponding to the atomization cavity 119, so that the structure of the liquid blocking member 160 is relatively simple and easy to manufacture, and at the same time, the atomized liquid is better blocked by the flow blocking structure. inside the first locking slot 1632 of the
  • the flow blocking structure 163b is also provided with a second locking groove 1636 communicating with the first locking groove 1632, and the second end surface is also protrudingly provided with the first locking groove 1636.
  • the flow blocking structure 163b is more closely abutted against the second end surface, and at the same time, the flow blocking structure 163b and the second end surface are relatively positioned more reliably, so that the flow blocking structure 163b can better block the atomized liquid.
  • the depth of the first engaging groove 1632 is greater than the depth of the second engaging groove 1636, so that the junction between the inner wall of the first engaging groove 1632 and the inner wall of the second engaging groove 1636 forms a stepped structure,
  • the atomized liquid is better blocked on the inner surface of the flow blocking structure, and the problem of the atomized liquid flowing into the atomizing chamber 119 from between the fixed seat and the liquid blocking member 160, and even flowing out of the atomizing seat 300 is better avoided. , which further improves the atomization effect of the atomizer 10 and improves the service life of the atomizer 10 at the same time.
  • the blocking structure 163b is provided with a first abutting surface 1634 and a second abutting surface 1638 adjacent to the first engaging groove 1632, and the first abutting surface 1634 and the second abutting surface 1638 pass through The second clamping slot 1636 is blocked.
  • the second end surface is respectively provided with a first mating surface 1104 and a second mating surface 1108, the first mating surface 1104 respectively extends to the first engaging protrusion 1102 and the second engaging protrusion 1106, and the second mating surface 1108 respectively extends to The first engaging protrusion 1102 and the second engaging protrusion 1106, the first mating surface 1104 abuts against the first abutting surface 1634, and the second mating surface 1108 abuts against the second abutting surface 1638, so that the first locking Between the outer wall of the connecting protrusion 1102 and the inner wall of the first engaging groove 1632, between the outer wall of the second engaging protrusion 1106 and the inner wall of the second engaging groove 1636, between the first abutting surface 1634 and the first mating surface Between 1104, and between the second abutting surface 1638 and the second mating surface 1108, a total of four sealing defense lines are formed, so that the atomized liquid can better stay in the flow blocking structure and play a better anti-leak
  • the inner wall of the receiving groove 108 is protruded with a supporting rib 108a, and the supporting rib 108a is used to support and abut against the bottom of the liquid blocking member 160, and the supporting rib 108a 108a avoids the setting of the first air inlet 132 and the second air inlet 162, so as not to affect the peripheral air flow from the first air inlet 132 and the second air inlet 162 into the atomization chamber 119, which affects the atomization effect, At the same time, the liquid blocking member 160 is reliably abutted against the sealing seat 300 .
  • the avoidance via hole is opened on the supporting rib, so that the liquid retaining member 160 has a better structural strength, and at the same time, the conductive post 500 can reliably contact the conductive sheet 120 through the avoidance via hole and the installation via hole.
  • the liquid retaining member 160 is a liquid retaining silicone kit, so that the liquid retaining member 160 has better softness and elasticity, and a supporting rib 108a is provided on the inner wall of the receiving tank 108, and the supporting rib 108a supports and abuts against the liquid retaining
  • the bottom of the liquid blocking element 160 can ensure that the top of the liquid blocking element 160 is in close contact with the sealing seat 300 , which improves the reliability of the contact between the liquid blocking element 160 and the sealing seat 300 .
  • the number of supporting ribs 108 a is two, and the two supporting ribs 108 a support together and abut against the bottom of the liquid blocking member 160 . Further, there is a buffer cavity 109 between the inner wall of the receiving tank 108 and the bottom of the liquid retaining member 160, the inner wall of the receiving tank is provided with an air intake boss 109a protruding from the buffer cavity, and the first air inlet hole 132 is opened on the inlet protrusion.
  • an annular flange 160a protrudes from the outer peripheral wall of the liquid blocking member 160, and the annular flange 160a abuts against the inner wall of the installation groove 304, so that the liquid blocking member 160 is more closely connected with the mounting seat 130, further The problem that the atomizer 10 is easily damaged is avoided.
  • the liquid blocking member 160 is elastically connected to the installation seat 130, and the outer peripheral wall of the liquid blocking member 160 is protruded with an annular flange 160a, and the annular flange 160a abuts against the inner wall of the installation groove 304, so that the liquid blocking member 160 is elastically connected to the mounting seat 130 , so that the liquid blocking member 160 is more tightly connected to the mounting seat 130 , further avoiding the problem that the atomizer 10 is easily damaged.
  • the surface of the liquid guiding member 200 exposed on the end face of the sealing seat 300 is flush with the end face of the sealing seat 300, so that the fixing seat is respectively connected to the sealing seat 300 and the sealing seat 300.
  • the abutting portion of the liquid guiding member 200 can transition smoothly, which improves the atomization effect of the atomization seat 300 .
  • both the liquid blocking member 160 and the fixing seat are in contact with the sealing seat 300, and since the fixing seat is in contact with the sealing seat 300, the sealing seat 300 is respectively in contact with the liquid blocking member 160 and the fixing seat, which plays a dual role.
  • a connecting portion 308 protrudes from an end surface of the sealing seat 300 adjacent to the atomizing seat 300 , and the connecting portion 308 is disposed around the installation groove 304 .
  • the connecting portion 308 is formed with an abutting groove 308 a , the atomizing core is located in the abutting groove and abuts against the sealing seat 300 , so that the atomizing core and the sealing seat 300 are reliably abutted.
  • the connecting portion 308 is fastened to the mounting seat 130 so as to reliably connect the sealing seat 300 to the mounting seat 130 .
  • the outer wall of the connecting portion 308 is protruded with a locking protrusion 308b, and the mounting base 130 is provided with a locking groove 134 to make the connecting portion buckle with the mounting base 130 .
  • the mounting seat 130 protrudes from the end surface adjacent to the sealing seat 300 with a fixing portion 130a, and a buckle groove is opened in the fixing portion so as to fasten the fixing portion and the connecting portion.
  • the number of fixing parts is two, and the outer wall of the connecting part is protruded with two buckle protrusions, and the two buckle protrusions are respectively buckled with the two fixing parts.
  • the buckle protrusion 308b is provided with a buckle slope 3082, and the buckle slope is used to guide the buckle into the buckle groove, so that the connecting part 308 is buckled with the mounting seat 130, and at the same time, the buckle protrusion 308b and the buckle groove are reduced.
  • the resistance to the snap-fit connection can be understood that, in other embodiments, the positions of the locking protrusion 308b and the locking groove 134 can be interchanged.
  • the buckle protrusion 308 b is disposed on the mounting seat 130 , and the buckle groove 134 is opened on the sealing seat 300 .
  • the present invention has at least the following advantages:
  • each fixing seat is formed with a mounting positioning surface, a first abutting surface and a second abutting surface; then, Provide a conductive sheet assembly, wherein the conductive sheet assembly includes at least two conductive sheets, and two adjacent conductive sheets are connected; then, each conductive sheet of the conductive sheet assembly is pressed against the installation positioning surface of the corresponding fixing seat above; finally, cut two adjacent conductive sheets, respectively bend and form the first conductive part of each conductive sheet on the surface of the first abutting surface, and bend the second conductive part of each conductive sheet Formed on the surface of the second abutting surface, so that each conductive sheet is assembled on the corresponding fixing seat, so that at least two atomizing cores are produced; 2) Since each conductive sheet abuts on the installation positioning surface, and respectively The first conductive part of each conductive sheet is bent and formed on the surface of the first abutment surface

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Abstract

一种雾化芯(100)的制造方法,包括:制备出至少两个固定座(110),其中每一固定座(110)形成有安装定位面(110a)、第一抵接面(110b)和第二抵接面(110c);提供导电片组件(20),其中,导电片组件(20)包括至少两个导电片(22),相邻两个导电片(22)相连接;将导电片组件(20)的每一导电片(22)压紧抵接于相应的固定座(110)的安装定位面(110a)上;将相邻两个导电片(22)进行裁断,并分别将每一导电片(22)的第一导电部(22b)弯折成型于第一抵接面(110b)的表面,将每一导电片(22)的第二导电部(22c)弯折成型于第二抵接面(110c)的表面。

Description

雾化器、雾化芯及其制造方法 技术领域
本发明涉及一种雾化器、雾化芯及其制造方法。
背景技术
雾化器的雾化座用于对导液件的雾化液体进行加热雾化,雾化芯作为雾化座的雾化功能的核心部件。传统的雾化芯采用加热片铆压固定的方式,即发热片通过铆钉固定于加热片上,使雾化芯的结构较复杂,无法实现批量生产,即雾化芯仅能逐个进行制造,使雾化芯的制造效率较低。
发明内容
基于此,有必要提供一种雾化芯的制造效率较高的雾化器、雾化芯及其制造方法。
一种雾化芯的制造方法,包括:
制备出至少两个固定座,其中每一所述固定座形成有安装定位面、第一抵接面和第二抵接面;
提供导电片组件,其中,所述导电片组件包括至少两个导电片,相邻两个所述导电片相连接;
将所述导电片组件的每一导电片压紧抵接于相应的所述固定座的安装定位面上;
将相邻两个所述导电片进行裁断,并分别将每一所述导电片的第一导电部弯折成型于所述第一抵接面的表面,将每一所述导电片的第二导电部弯折成型于所述第二抵接面的表面。
一种雾化芯,采用上述任一实施例所述的雾化芯的制造方法制造得到。
一种雾化器,包括上述任一实施例所述的雾化芯。
本发明的一个或多个实施例的细节在下面的附图和描述中提出。本发明的其它特征、目的和优点将从说明书、附图以及权利要求书变得明显。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他实施例的附图。
图1为一实施例的雾化芯的制造方法的流程示意图;图2为一实施例的雾化芯的制造方法的步骤S101所提供的导 电片组件的结构示意图;图3为一实施例的雾化芯的结构示意图;图4为图3所示雾化芯的另一视角的结构示意图;图5为图3所示雾化芯的爆炸示意图;图6为一实施例的雾化座的雾化芯的结构示意图;图7为图6所示雾化芯的爆炸示意图;图8为包括图3所示雾化芯的雾化器的结构示意图;图9为图8所示雾化器的一剖视图;图10为图8所示雾化器的局部结构示意图;图11为图10所示雾化器的立体剖视图;图12为图8所示雾化器的另一剖视图;图13为图10所示雾化器的雾化芯的爆炸示意图;图14为图13所示雾化芯的固定座的又一视角的结构示意图;图15为图10所示雾化器的局部结构示意图;图16为图8所示雾化器的另一视角的局部结构示意图。
具体实施方式
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施方式。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本发明的公开内容理解的更加透彻全面。需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。
如图1所示,一实施例的雾化芯的制造方法用于制造雾化芯。进一步地,雾化芯的制造方法包括以下步骤的部分或全部:
S101,制备出至少两个固定座。在本实施例中,制备出至少两个固定座,其中每一固定座形成有安装定位面、第一抵接面和第二抵接面,安装定位面、第一抵接面和第二抵接面为互不共面的三个面。进一步地,制备出至少两个固定座的步骤具体为:通过模内注塑工艺同时制备出至少两个固定座,提高了单个固定座的制造效率。每一固定座为注塑件,使固定座的结构较简单且容易加工制造成型。
S103,提供导电片组件。同时参见图2,在本实施例中,提供导电片组件,其中,导电片组件20包括至少两个导电片22,相邻两个导电片相连接,使至少两个导电片连接于一体,以便批量生产制造。在本实施例中,每一导电片为金属片,且在导电时能够产生热量。导电片组件通过冲压工艺制造而成,使至少两个导电片一体成型,提高了单个导电片的制造效率。
S105,将导电片组件的每一导电片压紧抵接于相应的固定座的安装定位面上。在本实施例中,将导电片组件的每一 导电片压紧抵接于相应的固定座的安装定位面上,使导电片组件的每一导电片定位于相应的固定座的安装定位面上,提高了后续导电片的弯折成型的精度。
S107,将相邻两个导电片进行裁断,并分别将每一导电片的第一导电部弯折成型于第一抵接面的表面,将每一导电片的第二导电部弯折成型于第二抵接面的表面。在本实施例中,将相邻两个导电片进行裁断,并分别将每一导电片的第一导电部弯折成型于第一抵接面的表面,将每一导电片的第二导电部弯折成型于第二抵接面的表面。在将相邻两个导电片进行裁断之后,可以通过冲压成型工艺分别将每一导电片的第一导电部弯折成型于第一抵接面的表面,将每一导电片的第二导电部弯折成型于第二抵接面的表面,实现每一导电片固定组装于相应的固定座表面,使每一导电片与固定座的组装方式较简单且容易实现,提高了单个雾化芯的组装效率,同时实现多个雾化芯的批量生产制造。
上述的雾化芯的制造方法,在制造时,首先,制备出至少两个固定座,其中每一固定座形成有安装定位面、第一抵接面和第二抵接面;然后,提供导电片组件,其中,导电片组件包括至少两个导电片,相邻两个导电片相连接;然后,将导电片组件的每一导电片压紧抵接于相应的固定座的安装定位面上;最后,将相邻两个导电片进行裁断,并分别将每一导电片的第一导电部弯折成型于第一抵接面的表面,将每一导电片的第二导电部弯折成型于第二抵接面的表面,使每一导电片组装于相应的固定座上,如此制造得到至少两个雾化芯;由于每一导电片抵接于安装定位面,并分别将每一导电片的第一导电部弯折成型于第一抵接面的表面,将每一导电片的第二导电部弯折成型于第二抵接面的表面,使导电片弯折成型固定于固定座;由于导电片通过弯折成型固定于固定座上,使导电发热件与固定座的固定连接方式较简单,进而使雾化芯的整体结构较简单,可以通过冲压成型实现雾化芯的制造组装,同时容易实现雾化芯的批量生产制造,如此提高单个雾化芯的生产效率。
如图2所示,在其中一个实施例中,导电片组件20还包括第一连接件24,每一导电片22包括加热部22a、第一导电部22b和第二导电部22c,加热部分别与第一导电部和第二导电部连接,相邻两个导电片的加热部通过第一连接件于第一方向上连接。进一步地,将相邻两个导电片进行裁断的步骤具体为:对相邻两个导电片于第一连接件的连接处于第一方向上进行裁断操作,使相邻两个导电片在第一方向上彼此分开,以便后续雾化芯的逐个弯折组装操作。在本实施例中,第一方向为X轴方向。
在其中一个实施例中,每一导电片还包括第二连接件26,相邻两个导电片的其中一个导电片的第一导电部通过第二连接件于第二方向上连接于另外一个导电片的第二导电部。在本实施例中,相邻两个导电片的加热部通过第一连接件于第一方向上连接,且相邻两个导电片的其中一个导电片的第一导电部通过第二连接件于第二方向上连接于另外一个导电片的第二导电部。例如,导电片组件包括至少三个导电片,且第一个导电片可以通过第一连接件于第一方向上连接于第二个导电片,且第一个导电片的第一导电部通过第二连接件于第一方向上连接于第三个导电片的第二导电部,如此使 三个导电片连接于一体。可以理解,三个以上的导电片的连接方式的两两连接方式,且相邻两个导电片的连接的方式不仅限于此,即三个导电片的连接方式的两两连接方式,且相邻两个导电片的连接的方式的其他方式均在此申请的保护范围内。
在其中一个实施例中,将相邻两个导电片进行裁断,并分别将每一导电片的第一导电部弯折成型于第一抵接面的表面,将每一导电片的第二导电部弯折成型于第二抵接面的表面的步骤具体为:对相邻两个导电片于第一连接件的连接处于第一方向上进行裁断操作,并对相邻两个导电片于第二连接件的连接处于第二方向上进行裁断操作,并分别将每一导电片的第一导电部弯折成型于第一抵接面的表面,将每一导电片的第二导电部弯折成型于第二抵接面的表面,使相邻两个导电片在第一方向或第二方向上彼此分开,以便后续雾化芯的逐个弯折组装操作。在本实施例中,第二方向为Y轴方向。在其中一个实施例中,第一方向与第二方向垂直,使导电片组件的结构更加紧凑且容易加工制造。如图2所示,在本实施例中,第一方向为X轴方向,第二方向为Y轴方向。导电片组件包括多个导电片,多个导电片呈矩形阵列式分布。具体地,导电片组件包括M*N个导电片,即M个导电片作为一列,共形成N列导电片。M*N个导电片共有M排*N列导电片,每列导电片即M个导电片的相邻两个导电片于第一方向上通过第一连接件连接,每排导电片即N个导电片的相邻两个导电片于第二方向上通过第二连接件使其中一个导电片的第一导电部通过第二连接件于第二方向上连接于另外一个导电片的第二导电部。相应地,固定座的数目为M*N个,每一导电片与相应的固定座组装于一起,如此制造得到M*N个雾化芯,提高了单个雾化芯的制造效率。和/或,在其中一个实施例中,每一固定座还形成有裁断避位缺口,裁断避位缺口与相应的导电片与第一连接件的连接处对应设置,裁断避位缺口用于避开裁断第一连接件,以便在裁断第一连接件时不至于与固定座发生干涉,提高了雾化芯的组装的可靠性。
可以理解,在其他实施例中,每一固定座的的裁断避位缺口可以省略。在其中一个实施例中,导电片组件还包括第一连接件,每一导电片包括加热部、第一导电部和第二导电部,加热部分别与第一导电部和第二导电部连接,相邻两个导电片其中一个导电片的第一导电部通过第一连接件于第二方向上连接于另外一个导电片的第二导电部,即相邻两个导电片仅在第二方向上通过第一连接件连接固定,并在后续组装时仅在第一连接件于第二方向上进行裁断操作。进一步地,将相邻两个导电片进行裁断,并分别将每一导电片的第一导电部弯折成型于第一抵接面的表面,将每一导电片的第二导电部弯折成型于第二抵接面的表面的步骤具体为:对相邻两个导电片于第一连接件的连接处于第一方向上进行裁断操作,并分别将每一导电片的第一导电部弯折成型于第一抵接面的表面,将每一导电片的第二导电部弯折成型于第二抵接面的表面,使相邻两个导电片在第一连接件于第二方向上进行裁断分离,并对每一雾化芯的导电片的第一导电部折弯成型于第一抵接面表面,对每一雾化芯的导电片的第二导电部折弯成型于第二抵接面表面。在本实施例中,M=1,仅有1排导电片组件,且该排导电片组件具有N个导电片。
在其中一个实施例中,每一固定座的第一抵接面和第二抵接面分别位于固定座的两个相对的侧面,使导电片的第一导电部更好地弯折成型于第一抵接面的表面,同时使导电片的第二导电部更好地弯折成型于第二抵接面的表面。如图3至图5所示,进一步地,每一固定座的安装定位面形成有定位凹槽112。将导电片组件的每一导电片压紧抵接于相应的固定座的安装定位面上的步骤具体为:将导电片组件的每一导电片压紧抵接于相应的固定座的安装定位面的定位凹槽内,使每一导电片可靠地压紧抵接于相应的固定座的安装定位面上。
在其中一个实施例中,每一固定座的第一抵接面形成有第一折弯避位缺口,每一固定座的第二抵接面形成有第二折弯避位缺口,第一折弯避位缺口用于避开折弯成型出第一导电部,第二折弯避位缺口用于避开折弯成型出第二导电部。进一步地,将相邻两个导电片进行裁断,并分别将每一导电片的第一导电部弯折成型于第一抵接面的表面,将每一导电片的第二导电部弯折成型于第二抵接面的表面的步骤具体为:将相邻两个导电片进行裁断,并分别将每一导电片的第一导电部弯折成型于第一抵接面的第一折弯避位缺口的内壁表面,将每一导电片的第二导电部弯折成型于第二抵接面的第二折弯避位缺口的内壁表面。在第一抵接面形成有第一折弯避位缺口,以免第一导电部在折弯成型时出现与固定座干涉的情形,进而使第一导电部更好地弯折成型于第一抵接面;在第二抵接面形成有第二折弯避位缺口,以免第二导电部在折弯成型时出现与固定座干涉的情形,进而使第二导电部更好地弯折成型于第二抵接面。
在其中一个实施例中,每一固定座的安装定位面形成有定位凹槽。将导电片组件的每一导电片压紧抵接于相应的固定座的安装定位面上的步骤具体为:将导电片组件的每一导电片压紧抵接于相应的固定座的安装定位面的定位凹槽内,使每一导电片可靠地压紧抵接于相应的固定座的安装定位面上。和/或,在其中一个实施例中,每一固定座的第一抵接面内壁还形成有第一弯折收容孔和与第一折弯避位缺口连通的第一弯折定位槽,第一弯折定位槽分别与第一弯折收容孔和定位凹槽连通;每一导电片的第一导电部分别弯折成型于第一弯折定位槽和第一弯折收容孔内,使第一导电部更好地弯折成型于第一抵接面,同时使第一导电部更好地弯折组装于固定座。和/或,在其中一个实施例中,每一固定座的第二抵接面内壁还形成有第二弯折收容孔和与第二折弯避位缺口连通的第二弯折定位槽,第二弯折定位槽分别与第二弯折收容孔和定位凹槽连通;每一导电片的第二导电部分别弯折成型于第二弯折定位槽和第二弯折收容孔内,使第二导电部更好地弯折成型于第二抵接面,同时使第二导电部更好地弯折组装于固定座。
如图3至图5所示,本申请还提供一种雾化芯100,采用上述任一实施例雾化芯的制造方法制造得到。进一步地,雾化芯100包括固定座110及导电片120,其中,固定座110设有安装定位面110a、第一抵接面110b和第二抵接面110c,第一抵接面110b和第二抵接面110c分别位于固定座110的两侧,且第一抵接面110b和第二抵接面110c均与安装定位面110a不共面。导电片120包括加热部122、第一导电部124和第二导电部126,第一导电部124和第二导电部126分别与加热部122的两端连接。加热部122抵接于安装定位面110a,第一导电部124至少弯折成型于第一抵接面110b, 第二导电部126至少弯折成型于第二抵接面110c。在本实施例中,第一抵接面110b和第二抵接面110c分别位于固定座110的相对两侧。可以理解,在其他实施例中,第一抵接面110b和第二抵接面110c不仅限于分别位于固定座110的相对两侧。例如,第一抵接面110b和第二抵接面110c分别为固定座110的相邻的两个侧面。安装定位面110a为固定座110的顶面,且安装定位面110a与导液件20对应设置,加热部122抵接于安装定位面110a,使加热部122裸露于安装定位面110a,且加热部122与导液件20抵接,使加热部122对导液件20进行加热雾化。第一导电部124和第二导电部126均通过冲压成型工艺制造而成。由于第一导电部124和第二导电部126均弯折成型,使加热部122受第一导电部124和第二导电部126的拉力作用下张紧,进而使加热部122能够较好地对导液件20进行抵接加热,更好地避免了加热部122出现塌陷的情形,如此使导电片120对导液件20更好地加热雾化。
上述的雾化芯100,由于导电片120包括加热部122、第二导电部126和第二导电部126,第一导电部124和第二导电部126分别与加热部122的两端连接,又由于加热部122抵接于安装定位面110a,第一导电部124至少弯折成型于第一抵接面110b,第二导电部126至少弯折成型于第二抵接面110c,使第一导电部124固定定位于第一抵接面110b,同时使第二导电部126固定定位于第二抵接面110c,进而使导电片120弯折成型固定于固定座110;由于第一抵接面110b和第二抵接面110c分别位于固定座110的两侧,且第一抵接面110b和第二抵接面110c均与安装定位面110a不共面,使导电片120弯折成型固定于固定座110;由于导电片120通过弯折成型固定于固定座110上,使导电片120与固定座110的固定连接方式较简单,进而使雾化芯100的整体结构较简单,可以通过冲压成型实现雾化芯100的制造组装,同时容易实现雾化芯100的批量生产制造,如此提高单个雾化芯100的生产效率。
如图3至图5所示,在其中一个实施例中,加热部122形成有雾化透气孔122a,固定座110还形成有雾化腔119,加热部122至少部分裸露于雾化腔内,使加热部122对导液件20进行加热产生的雾化蒸气能够快速流入雾化腔内。在其中一个实施例中,加热部122为网孔片状结构或矩形弯折状结构,使加热部122能够对导液件20进行加热雾化,且产生的雾化蒸气可以通过加热部122进入雾化腔内。在本实施例中,加热部122为网孔片状结构。具体地,加热部122为菱形网孔片状结构。进一步地,第一导电部124和第二导电部126均还弯折成型于安装定位面110a,使第一导电部124和第二导电部126更好地安装固定于固定座110的表面,同时使加热部122、第一导电部124和第二导电部126可靠地连接。在本实施例中,加热部122、第一导电部124和第二导电部126通过冲压成型工艺一体制造而成。在其中一个实施例中,安装定位面110a开设有定位凹槽112,加热部122位于定位凹槽112内,避免加热部122容易脱落于安装定位面110a的问题,使加热部122更好地固定于安装定位面110a上,进而使第一导电部124和第二导电部126均能较好地弯折成型,进而使组装得到的雾化芯100的结构更加可靠。
如图3和图5所示,在其中一个实施例中,加热部122裸露于定位凹槽112之外的表面与安装定位面110a平齐, 使加热部122和安装定位面110a能够共同抵接于导液件20,同时使加热部122更好地贴合抵接于导液件20,提高了雾化芯100的雾化效果。在其中一个实施例中,第一导电部124的部分和第二导电部126的部分均还弯折成型于定位凹槽112内,使导电片120更好地弯折成型固定于固定座110。第一导电部124裸露于定位凹槽112之外的表面和第二导电部126裸露于定位凹槽112之外的表面均与安装定位面110a平齐,使第一导电部124和第二导电部126均能够平整地连接于加热部122,使雾化芯100的结构较紧凑。在本实施例中,第一导电部124包括相连接的第一导电部本体124a和第一延伸部124b,第一延伸部124b的远离第一导电部本体124a的端部与加热部122连接,使第一导电部124与加热部122连接。第一延伸部124b位于定位凹槽112内,且第一延伸部124b裸露于定位凹槽112之外的表面与安装定位面110a平齐。第二导电部126包括相连接的第二导电部本体126a和第二延伸部126b,第二延伸部126b的远离第二导电部本体126a的端部与加热部122连接,使第二导电部126与加热部122连接。第二延伸部126b位于定位凹槽112内,且第二延伸部126b裸露于定位凹槽112之外的表面与安装定位面110a平齐。进一步地,加热部包括裁断连接部127,裁断连接部127用于在弯折成型出第一导电部124和第二导电部126之前连接于邻近导电发热件的裁断连接部,并在弯折成型出第一导电部和第二导电部之前裁断,以同时成型出至少两个雾化芯100。亦即是说,在成型出第一导电部124和第二导电部126之后,将相邻两个雾化芯100的裁断连接部127的连接处进行裁断,得到至少两个雾化芯100。在成型出第一导电部124和第二导电部126之前,相邻两个雾化芯100的裁断连接部127的连接处未裁断,即相邻两个雾化芯100的裁断连接部127连接于一起,且至少两个雾化芯100的导电发热件120的第一导电部124和第二导电部126一体冲压成型,提高了单个雾化芯100的制造效率,同时使导电发热件120在冲压成型之前具有较好的结构强度,避免导电发热件120出现塌陷的问题。
如图3和图5所示,在其中一个实施例中,固定座110的侧壁上形成有裁断避位缺口114,裁断避位缺口114用于避开裁断连接部127的裁断位置,避免在裁断时与固定座110出现干涉的情形,以便在冲压成型时更好地对相邻的两个雾化芯100的导电发热件120的裁断连接部127进行裁断。在其中一个实施例中,第一抵接面110b形成有第一折弯避位缺口116,第二抵接面110c形成有第二折弯避位缺口118,第一折弯避位缺口116用于避开折弯成型出第一导电部124,以免第一导电部124在折弯成型时出现与固定座110干涉的情形,进而使第一导电部124更好地弯折成型于第一抵接面110b。第二折弯避位缺口118用于避开折弯成型出第二导电部126,以免第二导电部126在折弯成型时出现与固定座110干涉的情形,进而使第二导电部126更好地弯折成型于第二抵接面110c。在其中一个实施例中,第一抵接面内壁还形成有第一弯折收容孔和与第一折弯避位缺口连通的第一弯折定位槽,第一弯折定位槽与第一弯折收容孔连通;和/或,在其中一个实施例中,第二抵接面内壁还形成有第二弯折收容孔和与第二折弯避位缺口连通的第二弯折定位槽,第二弯折定位槽与第二弯折收容孔连通。
可以理解,在其他实施例中,在冲压弯折成型出雾化芯之前,相邻两个导电发热件不仅限于通过加热部的裁断连接部127连接于一体,且裁断避位缺口114可以省略,相邻两个导电发热件仅在第一折弯避位缺口116和/或第二折弯避位缺口118处裁断并进行冲压折弯工艺。例如,相邻两个导电发热件的其中一个导电发热件的第一导电部的裁断折弯连接部与另外一个导电发热件的第二导电部的裁断折弯连接部连接。又如,相邻两个导电发热件的其中一个导电发热件的第二导电部的裁断折弯连接部与另外一个导电发热件的第一导电部的裁断折弯连接部连接。如图6和图7所示,在其中一个实施例中,第一导电部124和第二导电部126至少其中一个包括裁断折弯连接部125,即每一雾化芯的导电发热件的第一导电部和第二导电部至少其中一个包括裁断折弯连接部,裁断折弯连接部用于在弯折成型出导电发热件之前连接于邻近的导电发热件的第一导电部或第二导电部的裁断折弯连接部,并在弯折成型出第一导电部和第二导电部之前裁断,以同时成型出至少两个雾化芯。在其中一个实施例中,第一抵接面形成有第一折弯避位缺口118,第二抵接面形成有第二折弯避位缺口,第一折弯避位缺口用于避开折弯成型出第一导电部,第二折弯避位缺口用于避开折弯成型出第二导电部;第一抵接面内壁还形成有第一弯折收容孔和与第一折弯避位缺口连通的第一弯折定位槽,第一弯折定位槽与第一弯折收容孔连通;第一折弯避位缺口和第二折弯避位缺口至少其中一个避开裁断折弯连接部的裁断位置;和/或,第二抵接面内壁还形成有第二弯折收容孔和与第二折弯避位缺口连通的第二弯折定位槽,第二弯折定位槽与第二弯折收容孔连通。
如图3和图5所示,在其中一个实施例中,安装定位面110a开设有定位凹槽112,加热部122位于定位凹槽112内,避免加热部122容易脱落于安装定位面110a的问题,使加热部122更好地固定于安装定位面110a上,进而使第一导电部124和第二导电部126均能较好地弯折成型,进而使组装得到的雾化芯100的结构更加可靠。第一导电部124的部分和第二导电部126的部分均还弯折成型于定位凹槽112内,使导电片120更好地弯折成型固定于固定座110。第一导电部124裸露于定位凹槽112之外的表面和第二导电部126裸露于定位凹槽112之外的表面均与安装定位面110a平齐,使第一导电部124和第二导电部126均能够平整地连接于加热部122,使雾化芯100的结构较紧凑。第一导电部124裸露于定位凹槽112之外的表面和第二导电部126裸露于定位凹槽112之外的表面均与安装定位面110a平齐,使第一导电部124和第二导电部126均与加热部122连接,同时使导电片120更平整地安装于固定座110的安装定位面110a,进而使导电片120更好地对导液件200进行加热雾化。
如图8至图9所示,本申请还提供一种雾化器10,包括上述任一实施例的雾化芯100。进一步地,雾化器10还包括安装座130和导电柱140,导电柱包括正极导电柱142和负极导电柱144,正极导电柱142和负极导电柱144均设置于安装座130,且正极导电柱142和负极导电柱144均与导电片120电连接,使导电片120外接导电。更进一步地,雾化芯100还包括挡液件160,挡液件160套接于固定座110的底部,起到阻挡冷凝液的作用。挡液件160开设有第一过 孔1602和第二过孔1604,正极导电柱142通过第一过孔与导电片120抵接,负极导电柱144通过第二过孔与导电片120抵接,使导电片120分别与正极导电柱142和负极导电柱144电连接,起到阻挡冷凝液的作用。
如图9至图11所示,在其中一个实施例中,安装座130还开设有与第一进气孔132的容纳槽108,挡液件160位于容纳槽108内并与安装座130紧密连接,使挡液件160与安装座130紧密连接,如此雾化液体即便存在部分侧漏于固定座与密封座300之间也不易流入容纳槽108内,甚至从第一进气孔132漏出的问题,提高了电子雾化装置10的使用寿命。在本实施例中,挡液件160套接于固定座开设有雾化腔的端部,雾化腔119与第二进气孔162连通,使挡液件160的外围的空气气流可以通过第一进气孔132和第二进气孔162流入雾化腔119内。在本实施例中,加热部122形成有雾化透气孔122a,使导电片120对导液件200的雾化液体进行加热雾化产生的雾化蒸气可以通过雾化透气孔122a流入雾化腔119内形成雾化气体。在本实施例中,安装座130开设有两个避位过孔135,两个避位过孔均与容纳槽108连通。其中一个避位过孔与第一过孔对应连通,另外一个避位过孔与第二过孔连通。安装座130开设有第一进气孔132,挡液件160还开设有第二进气孔162,第一进气孔132通过第二进气孔162与雾化腔119连通,使安装座外围的空气气流能够可靠地进入雾化腔内与雾化蒸气混合形成雾化气体。
如图3至图5所示,在其中一个实施例中,第一抵接面110b内壁还形成有第一弯折收容孔111和与第一折弯避位缺口116连通的第一弯折定位槽111b,第一弯折定位槽111b分别与第一弯折收容孔111和定位凹槽112连通,使第一导电部124更好地弯折成型于固定座110,同时使第一导电部124更好地与正极导电柱142插接导电。在其中一个实施例中,第二抵接面110c内壁还形成有第二弯折收容孔115和与第二折弯避位缺口118连通的第二弯折定位槽111c,第二弯折定位槽111c分别与第二弯折收容孔115和定位凹槽112连通,使第二导电部126更好地弯折成型于固定座110,同时使第二导电部126更好地与负极导电柱144插接导电。和/或,在其中一个实施例中,安装定位面110a还形成有固定槽121,导电发热件120还包括加强筋条127,加强筋条与加热部122连接,加强筋条部分位于固定槽内并与固定座110连接,使加强筋条固定连接于固定座110,同时避免加热部122容易出现塌陷的问题,进而使加热部122更好地对导液件20进行抵接加热。可以理解,在其他实施例中,如图6和图7所示,固定槽和定位凹槽112可以为同一个凹槽结构,即加强筋条和加热部均设置于定位凹槽内。在本实施例中,第一导电部124的部分和第二导电部126的部分均设置于定位凹槽内。
如图8至图9所示,在其中一个实施例中,雾化器10还包括导液件200、密封座300和油杯件400,油杯件400内形成有储油腔402,储油腔402用于存储雾化液体。密封座300位于储油腔402内并与油杯件400连接,由于密封座300开设有相连通的出液孔302和安装槽304,使储油腔402内的雾化液体能够通过出液孔302流出至安装槽304内,而安装槽304内的导液件200起到稳液和导液作用,如此实现雾化液体可靠地导出于密封座300,同时使导电片120的加热 部能够对导液件200的雾化液体能够及时得到加热雾化,避免了雾化芯310与密封座300的抵接处侧漏的问题。在本实施例中,雾化液体可以是烟油或药液或其他液体。进一步地,导电片120的加热部抵接于导液件200,使导电片120的加热部能够对导液件200进行加热雾化,同时使第一导电部和第二导电部能够外接导电。挡液件160和密封座300均与安装座130连接,且挡液件160套接于固定座,使固定座可靠地连接于挡液件160与密封座300之间,由于挡液件160与安装座130连接,使挡液件160位于安装座130与密封座300之间,同时使固定座位于安装座130与密封座300之间。
如图9和图10所示,进一步地,挡液件160设有抵接部164,抵接部164沿固定座的外周壁设置,使固定座和抵接部164均与密封座300可靠地抵接密封。密封座300开设有安装槽304的端面分别与抵接部164和固定座抵接,使密封座300开设有安装槽304的端面分别与抵接部164和固定座密封抵接,起到双重密封的作用。在本实施例中,抵接部164沿固定座的外周壁设置,即抵接部164位于固定座的外周壁,且抵接部164和固定座均与密封座300抵接。在本实施例中,导液件200位于安装槽304内并与密封座300连接,使雾化液体从密封座300的一侧通过出液孔302和安装槽304流出,加上导液件200起到导液和稳液作用,使密封座300的导液效果较平稳;由于导电片120的加热部和导电部位均裸露于固定座的表面,导电片120的加热部抵接于导液件200,使导电片120对导液件200的雾化液体进行加热雾化,又由于挡液件160套接于固定座,且密封座300开设有安装槽304的端面分别与抵接部164和固定座抵接,且抵接部164沿固定座的外周壁设置,使雾化芯310和抵接部164均与密封座300可靠地抵接密封,加上导液件200的导液和稳液作用,避免了雾化芯310与密封座300的抵接处侧漏的问题;由于挡液件160和密封座300均与安装座130连接,加上挡液件160套接于固定座,使挡液件160和雾化芯310均能够紧密安装于安装座130与密封座300之间,进而使密封座300开设有安装槽304的端面分别与抵接部164和固定座紧密抵接。
如图9和图10所示,在其中一个实施例中,密封座300与固定座抵接的部位环绕于导电片120的加热部设置,使密封座300与固定座抵接的部位可靠地对导电片120的加热部进行密封。由于导电片120的加热部与导液件200抵接,使导电片120对导液件200的雾化液体进行加热雾化,又由于密封座300与固定座抵接的部位环绕于导电片120的加热部设置,加上导液件200的稳液和导液作用,进一步地避免了雾化液体从密封座300与固定座抵接处侧漏的问题。进一步地,固定座抵接于密封座300的端面为抵接面,抵接面与导电片120的加热部裸露于固定座的表面平齐,使固定座与密封座300抵接的表面和导电片120的加热部裸露于固定座的表面位于同一平面上,进而使固定座能够较好地抵接于密封座300,同时使导电片120能够较好地抵接于导液件200。在本实施例中,固定座分别与密封座300和导液件200的部分抵接,导电片120的加热部与导液件200的部分抵接,使导液件200分别与加热部和固定座抵接,如此使导电片120和固定座均与导液件200平整地抵接,提高了雾化器10的雾化效果。
如图9和图10所示,在其中一个实施例中,导液件200包括层叠设置的导液件本体210和支撑稳液件220,导液 件本体210的背离支撑稳液件220的一面与固定座抵接,使导液件本体210能够平整地设置于安装槽304内,即使导液件本体210裸露于安装槽304的表面与密封座300的表面可靠地平齐,由于支撑稳液件220与导液件本体210层叠设置,使支撑稳液件220不易出现塌陷的情形,即避免导电片120的加热部出现干烧的情形,进而使导液件本体210与导电片120的加热部可靠地抵接。在本实施例中,导液件本体210具有稳液和导液作用,支撑稳液件220具有稳液和导液作用,使雾化液体分别存储于导液件本体210和支撑稳液件220内。进一步地,导液件本体210的导液速率大于支撑稳液件220的导液速率,使导液件本体210具有较好的导液效果,实现导液件200可靠地出液。进一步地,导液件本体210和支撑稳液件220均为导油棉件,使导液件本体210和支撑稳液件220均具有较好的导液和稳液效果。进一步地,导液件本体210的背离支撑稳液件220的一面还与固定座抵接,使导液件本体210分别与固定座和加热部抵接,使固定座对导液件本体210起到辅助支撑作用,以免导液件本体210容易出现弯曲变形甚至塌陷的情形,进而使固定座与密封座300抵接的位置处更好地防侧漏液的情形。
如图9所示,在其中一个实施例中,密封座300还开设有与安装槽304连通的过液通道306,出液孔302的数目为两个,两个出液孔302均与过液通道306连通,使储油腔402内的雾化液体能够通过出液孔302快速流入安装槽304内,提高了密封座300的出液效率,由于过液通道306分别与两个出液孔302和安装槽304连通,使进入出液孔302的雾化液体部分能够通过过液通道306快速流入安装槽304内,部分能够通过出液孔302流入安装槽304内,提高了雾化液体流入安装槽304内的效率,同时避免了安装槽304内的各个位置的进液效率偏差较大存在干烧的情形。在本实施例中,导液件本体210和支撑稳液件220层叠设置于安装槽304内,导液件本体210的背离支撑稳液件220的一面与固定座抵接,使支撑稳液件220对导液件本体210起到支撑作用,如此避免导液件本体210朝过液通道306塌陷的问题。
如图9、图10和图12所示,在其中一个实施例中,挡液件160还开设有避位口161,固定座110还开设有与雾化腔119连通的侧过气孔102,侧过气孔102与避位口161连通,使雾化腔119内的雾化气体能够通过侧过气孔102和避位口161流出。密封座300还开设有出气通道309,出气通道309与侧过气孔102连通,出气通道309分别避开出液孔302和安装槽304开设,使密封座300的过气和进液相互隔开,同时实现密封座300可靠地出气。进一步地,油杯件400内设有中心管404,密封座300位于储油腔402内并套接于中心管404,中心管404与出气通道309连通,使雾化腔119内的雾化气体能够依次通过侧过气孔102、避位口161、出气通道309和中心管404流出,实现密封座300的可靠地出气。进一步地,挡液件160形成有与第二进气孔162连通的收容槽163,固定座位于收容槽163内并与挡液件160连接,使挡液件160套接于固定座,即使挡液件160套接于固定座的外周壁,以共同围成雾化腔119,同时使固定座可靠地组装于密封座300与挡液件160之间。在本实施例中,固定座和挡液件160均与密封座300抵接,起到双重防侧漏的作用,避免了雾化芯310与密封座300的抵接处侧漏的问题。
为进一步地提高挡液件160与固定座连接的可靠性,如图9和图12所示,在其中一个实施例中,挡液件160与固定座过盈配合,使挡液件160与固定座紧密连接,进一步地提高了挡液件160与固定座连接的可靠性。在本实施例中,挡液件160可以为挡液硅胶件或挡液橡胶件,使挡液件160具有较好的弹性,加上挡液件160与固定座过盈配合,使挡液件160与固定座更紧密地连接。
如图10和图13所示,在其中一个实施例中,固定座110包括套接部111和凸设于套接部111的外周壁的凸起部113,套接部111和凸起部113均位于收容槽163内并与挡液件160连接,使固定座与挡液件160可靠地配合连接。在本实施例中,套接部与凸起部113为一体成型结构,使套接部与凸起部113牢固连接。可以理解,在其他实施例中,套接部与凸起部113也可以各自成型,并通过胶接固定连接。在其中一个实施例中,收容槽163的内壁还形成有防脱槽体163a,套接部111位于收容槽163内并与挡液件160连接,凸起部113位于防脱槽体163a内并与挡液件160连接,使凸起部113卡入防脱槽体163a内,如此使固定座与挡液件160可靠地组装连接。在组装时,固定座的凸起部113过盈滑入收容槽163内,使挡液件160在套件组装于固定座的过程中存在弹性形变,直至凸起部113滑入至防脱槽体163a内,实现固定座与挡液件160防脱的效果。在本实施例中,凸起部113与防脱槽体163a相适配,使挡液件160可靠地套接于固定座的外周壁。
如图10和图13所示,在其中一个实施例中,凸起部113和防脱槽体163a的数目均为多个,多个凸起部113间隔设置于套接部111的外周壁,且多个凸起部113一一对应位于多个防脱槽体内,使挡液件160更可靠地套接于固定座的外周壁。在本实施例中,凸起部113和防脱槽体163a的数目均为四个。在其他实施例中,凸起部113和防脱槽体163a的数目均还可以为一个或两个或三个等。在其中一个实施例中,挡液件160还开设有卡接滑槽165,收容槽163通过卡接滑槽165与避位口161连通。固定座110的侧壁上邻近侧过气孔102的位置凸设有连接凸缘117,连接凸缘117卡入卡接滑槽165内,使固定座与挡液件160更可靠地卡接,同时提高了挡液件160的卡接滑槽165与固定座的邻近侧过气孔102的位置紧密连接。
如图10、图12和图13所示,在其中一个实施例中,挡液件160还形成有收集环槽167,收集环槽167与收容槽163连通,且收集环槽167环绕于第二进气孔162设置,使挡液件160的外围的空气气流通过第二进气孔162可靠地流入雾化腔119内,同时使雾化腔119内产生的冷凝液体停留于收集环槽167内,实现对冷凝液体的可靠收集,避免通过第二进气孔162漏冷凝液的情形,使挡液件160更好地挡液。进一步地,收容槽163的内底壁设有挡流结构163b,固定座110的第一端面与导液件200抵接,固定座的第二端面抵接于挡流结构163b,使挡液件160紧密套接于固定座。在本实施例中,挡流结构用于阻挡雾化液体流动,使从挡液件160与固定座之间流入的雾化液体停留于挡流结构。挡流结构避开雾化腔119设置。在收容槽163的内底壁设有挡流结构163b,且固定座的第二端面抵接于挡流结构163b,挡 流结构具有阻挡雾化液体流动的作用,使从挡液件160与固定座之间流入的雾化液体停留于挡流结构,避免了雾化液体未经加热雾化直接进入雾化腔119内。在本实施例中,挡流结构避开雾化腔119设置,如此使挡流结构与雾化腔119错开设置,同时使挡流结构163b可靠地将雾化液体阻挡于收容槽163内,避免了雾化液体从固定座的外壁流入固定座与挡液件160之间的问题,也避免了雾化液体从固定座与挡液件160之间流入雾化腔119内,甚至流出雾化座300的问题,提高了雾化器10的雾化效果,同时提高了雾化器10的使用寿命。
如图11、图13和图14所示,在其中一个实施例中,挡流结构163b开设有第一卡接槽1632,第二端面凸设有第一卡接凸起1102,第一卡接凸起1102卡入第一卡接槽1632内,使挡流结构163b与第二端面紧密抵接,同时使挡流结构163b与第二端面可靠地相对定位,进而使挡流结构163b更好地对雾化液体进行挡液。在其中一个实施例中,挡流结构163b邻近第一卡接槽1632的位置设有第一抵接面1634,第二端面设有第一配合面1104,第一配合面1104延伸至第一卡接凸起1102,第一配合面1104与第一抵接面1634抵接,由于第一卡接凸起1102卡入第一卡接槽1632内,即第一卡接凸起1102的表面与第一卡接槽1632的内壁抵接,又由于第一抵接面1634设于挡流结构邻近第一卡接槽1632的位置,避免了雾化液体流过第一卡接槽1632的内壁甚至进入雾化腔119内的情形,使雾化液体更好地阻挡于挡流结构的第一卡接槽1632内。在其中一个实施例中,第一抵接面1634延伸至雾化腔119对应的位置,使挡液件160的结构较简单且容易制造成型,同时使雾化液体更好地阻挡于挡流结构的第一卡接槽1632内。
如图13和图14所示,在其中一个实施例中,挡流结构163b还开设有与第一卡接槽1632连通的第二卡接槽1636,第二端面还凸设有与第一卡接凸起1102连接的第二卡接凸起1106,第二卡接凸起1106卡入第二卡接槽1636内,由于第一卡接凸起1102卡入第一卡接槽1632内,使挡流结构163b与第二端面更紧密地抵接,同时使挡流结构163b与第二端面更可靠地相对定位,进而使挡流结构163b更好地对雾化液体进行挡液。在其中一个实施例中,第一卡接槽1632的深度大于第二卡接槽1636的深度,使第一卡接槽1632的内壁和第二卡接槽1636的内壁的接壤处形成台阶结构,进而使雾化液体更好地阻挡于挡流结构的内表面,更好地避免了雾化液体从固定座与挡液件160之间流入雾化腔119内,甚至流出雾化座300的问题,进一步地提高了雾化器10的雾化效果,同时提高了雾化器10的使用寿命。在其中一个实施例中,挡流结构163b邻近第一卡接槽1632的位置设有第一抵接面1634和第二抵接面1638,第一抵接面1634和第二抵接面1638通过第二卡接槽1636隔断。第二端面分别设有第一配合面1104和第二配合面1108,第一配合面1104分别延伸至第一卡接凸起1102和第二卡接凸起1106,第二配合面1108分别延伸至第一卡接凸起1102和第二卡接凸起1106,第一配合面1104与第一抵接面1634抵接,第二配合面1108与第二抵接面1638抵接,使第一卡接凸起1102的外壁与第一卡接槽1632的内壁之间、第二卡接凸起1106的外壁与第二卡接槽1636的内壁之间、第一抵接面1634与第一配合面1104之间、及第二抵接面1638与第二配合面1108之间共形成四道密封防线,如此使雾化液体更好地停留于挡流结 构内,起到较好的防漏液效果。
如图11和图15所示,在其中一个实施例中,容纳槽108的内壁凸设有支撑凸筋108a,支撑凸筋108a用于支撑并抵接于挡液件160的底部,支撑凸筋108a避开第一进气孔132和第二进气孔162设置,以免影响外围的空气气流从第一进气孔132和第二进气孔162流入雾化腔119内即影响雾化效果,同时使挡液件160可靠地与密封座300抵接。在本实施例中,避位过孔开设于支撑凸筋,使挡液件160具有较好的结构强度,同时使导电柱500通过避位过孔和安装过孔与导电片120可靠地抵接。进一步地,挡液件160为挡液硅胶套件,使挡液件160具有较好的柔软性和弹性,在容纳槽108的内壁设置支撑凸筋108a,支撑凸筋108a支撑并抵接于挡液件160的底部,可以确保挡液件160的顶部与密封座300紧密抵接,提高了挡液件160与密封座300抵接的可靠性。具体地,支撑凸筋108a的数目为两个,两个支撑凸筋108a共同支撑并抵接于挡液件160的底部。进一步地,容纳槽108的内壁与挡液件160的底部之间存在缓存腔109,容纳槽的内壁于缓存腔处凸设有进气凸柱109a,第一进气孔132开设于进气凸柱,使容纳槽内与第一进气孔132连通的位置与容纳槽的内底壁之间存在预定高度,如此即便在使用时雾化器发生倾倒使冷凝液从第二进气孔162流出并阻挡于缓存腔内,进一步地防止雾化器漏冷凝液的情形。在其中一个实施例中,挡液件160的外周壁凸设有环形凸缘160a,环形凸缘160a抵接于安装槽304的内壁,使挡液件160与安装座130更紧密地连接,进一步地避免了雾化器10容易损坏的问题。在本实施例中,挡液件160与安装座130弹性连接,且挡液件160的外周壁凸设有环形凸缘160a,环形凸缘160a抵接于安装槽304的内壁,使挡液件160与安装座130弹性配合连接,进而使挡液件160与安装座130更紧密地连接,进一步地避免了雾化器10容易损坏的问题。
如图10、图12和图16所示,在其中一个实施例中,导液件200裸露于密封座300的端面的表面与密封座300的端面平齐,使固定座分别与密封座300和导液件200抵接处能够平整过渡,提高了雾化座300的雾化效果。在本实施例中,挡液件160和固定座均与密封座300抵接,由于固定座与密封座300抵接,使密封座300分别与挡液件160和固定座抵接,起到双重抵接密封作用,更好地避免了雾化液体从固定座与密封座300的抵接处漏出的问题。在其中一个实施例中,密封座300邻近雾化座300的端面凸设有连接部308,连接部308环绕于安装槽304设置。连接部308形成有抵接凹槽308a,雾化芯位于抵接凹槽内并与密封座300抵接,使雾化芯与密封座300可靠地抵接。连接部308与安装座130扣接,使密封座300与安装座130可靠地连接。进一步地,连接部308的外壁凸设有卡扣凸起308b,安装座130开设有扣槽134,使连接部与安装座130扣接。在本实施例中,安装座130邻近密封座300的端面凸设有固定部130a,扣槽开设于固定部,使固定部与连接部扣接。具体地,固定部的数目为两个,连接部的外壁凸设有两个卡扣凸起,两个卡扣凸起分别与两个固定部扣接。更进一步地,卡扣凸起308b设有扣接斜面3082,扣接斜面用于引导扣入扣槽内,使连接部308与安装座130扣接,同时减少了卡扣凸起308b与扣槽卡扣连接所受的阻力。可以理解,在其他实施例中,卡 扣凸起308b和扣槽134的设置位置可以互换。例如,卡扣凸起308b设于安装座130,扣槽134开设于密封座300。
与现有技术相比,本发明至少具有以下优点:
1)上述的雾化芯的制造方法,在制造时,首先,制备出至少两个固定座,其中每一固定座形成有安装定位面、第一抵接面和第二抵接面;然后,提供导电片组件,其中,导电片组件包括至少两个导电片,相邻两个导电片相连接;然后,将导电片组件的每一导电片压紧抵接于相应的固定座的安装定位面上;最后,将相邻两个导电片进行裁断,并分别将每一导电片的第一导电部弯折成型于第一抵接面的表面,将每一导电片的第二导电部弯折成型于第二抵接面的表面,使每一导电片组装于相应的固定座上,如此制造得到至少两个雾化芯;2)由于每一导电片抵接于安装定位面,并分别将每一导电片的第一导电部弯折成型于第一抵接面的表面,将每一导电片的第二导电部弯折成型于第二抵接面的表面,使导电片弯折成型固定于固定座;3)由于导电片通过弯折成型固定于固定座上,使导电发热件与固定座的固定连接方式较简单,进而使雾化芯的整体结构较简单,可以通过冲压成型实现雾化芯的制造组装,同时容易实现雾化芯的批量生产制造,如此提高单个雾化芯的生产效率。
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。

Claims (24)

  1. 一种雾化芯的制造方法,包括:
    制备出至少两个固定座,其中每一所述固定座形成有安装定位面、第一抵接面和第二抵接面;
    提供导电片组件,其中,所述导电片组件包括至少两个导电片,相邻两个所述导电片相连接;
    将所述导电片组件的每一导电片压紧抵接于相应的所述固定座的安装定位面上;
    将相邻两个所述导电片进行裁断,并分别将每一所述导电片的第一导电部弯折成型于所述第一抵接面的表面,将每一所述导电片的第二导电部弯折成型于所述第二抵接面的表面。
  2. 根据权利要求1所述的雾化芯的制造方法,其特征在于,所述导电片组件还包括第一连接件,每一所述导电片包括加热部、第一导电部和第二导电部,所述加热部分别与第一导电部和所述第二导电部连接,相邻两个所述导电片的加热部通过第一连接件于第一方向上连接;
    所述将相邻两个所述导电片进行裁断的步骤具体为:对相邻两个所述导电片于第一连接件的连接处于所述第一方向上进行裁断操作。
  3. 根据权利要求2所述的雾化芯的制造方法,其特征在于,每一所述导电片还包括第二连接件,相邻两个所述导电片的其中一个所述导电片的第一导电部通过所述第二连接件于第二方向上连接于另外一个所述导电片的第二导电部;
    所述将相邻两个所述导电片进行裁断,并分别将每一所述导电片的第一导电部弯折成型于所述第一抵接面的表面,将每一所述导电片的第二导电部弯折成型于所述第二抵接面的表面的步骤具体为:
    对相邻两个所述导电片于第一连接件的连接处于所述第一方向上进行裁断操作,并对相邻两个所述导电片于第二连接件的连接处于所述第二方向上进行裁断操作,并分别将每一所述导电片的第一导电部弯折成型于所述第一抵接面的表面,将每一所述导电片的第二导电部弯折成型于所述第二抵接面的表面。
  4. 根据权利要求3所述的雾化芯的制造方法,其特征在于,所述第一方向与所述第二方向垂直。
  5. 根据权利要求3所述的雾化芯的制造方法,其特征在于,每一所述固定座还形成有裁断避位缺口,所述裁断避位缺口与相应的所述导电片与所述第一连接件的连接处对应设置,所述裁断避位缺口用于避开裁断所述第一连接件。
  6. 根据权利要求3所述的雾化芯的制造方法,其特征在于,所述第一方向与所述第二方向垂直,且每一所述固定座还形成有裁断避位缺口,所述裁断避位缺口与相应的所述导电片与所述第一连接件的连接处对应设置,所述裁断避位缺口用于避开裁断所述第一连接件。
  7. 根据权利要求1所述的雾化芯的制造方法,其特征在于,所述导电片组件还包括第一连接件,每一所述导电片 包括加热部、第一导电部和第二导电部,所述加热部分别与第一导电部和所述第二导电部连接,相邻两个所述导电片其中一个所述导电片的第一导电部通过所述第一连接件于第二方向上连接于另外一个所述导电片的第二导电部;
    所述将相邻两个所述导电片进行裁断,并分别将每一所述导电片的第一导电部弯折成型于所述第一抵接面的表面,将每一所述导电片的第二导电部弯折成型于所述第二抵接面的表面的步骤具体为:
    对相邻两个所述导电片于第一连接件的连接处于所述第一方向上进行裁断操作,并分别将每一所述导电片的第一导电部弯折成型于所述第一抵接面的表面,将每一所述导电片的第二导电部弯折成型于所述第二抵接面的表面。
  8. 根据权利要求1所述的雾化芯的制造方法,其特征在于,每一所述固定座的所述安装定位面形成有定位凹槽;
    将所述导电片组件的每一导电片压紧抵接于相应的所述固定座的安装定位面上的步骤具体为:
    将所述导电片组件的每一导电片压紧抵接于相应的所述固定座的安装定位面的定位凹槽内;和/或,
    每一所述固定座的所述第一抵接面和所述第二抵接面分别位于所述固定座的两个相对的侧面。
  9. 根据权利要求1所述的雾化芯的制造方法,其特征在于,每一所述固定座的第一抵接面形成有第一折弯避位缺口,每一所述固定座的第二抵接面形成有第二折弯避位缺口,所述第一折弯避位缺口用于避开折弯成型出所述第一导电部,所述第二折弯避位缺口用于避开折弯成型出所述第二导电部;
    将相邻两个所述导电片进行裁断,并分别将每一所述导电片的第一导电部弯折成型于所述第一抵接面的表面,将每一所述导电片的第二导电部弯折成型于所述第二抵接面的表面的步骤具体为:
    将相邻两个所述导电片进行裁断,并分别将每一所述导电片的第一导电部弯折成型于所述第一抵接面的所述第一折弯避位缺口的内壁表面,将每一所述导电片的第二导电部弯折成型于所述第二抵接面的所述第二折弯避位缺口的内壁表面。
  10. 根据权利要求9所述的雾化芯的制造方法,其特征在于,每一所述固定座的所述安装定位面形成有定位凹槽;将所述导电片组件的每一导电片压紧抵接于相应的所述固定座的安装定位面上的步骤具体为:将所述导电片组件的每一导电片压紧抵接于相应的所述固定座的安装定位面的定位凹槽内;
    每一所述固定座的第一抵接面内壁还形成有第一弯折收容孔和与所述第一折弯避位缺口连通的第一弯折定位槽,所述第一弯折定位槽分别与所述第一弯折收容孔和所述定位凹槽连通;每一所述导电片的第一导电部分别弯折成型于所述第一弯折定位槽和所述第一弯折收容孔内;和/或,
    每一所述固定座的第二抵接面内壁还形成有第二弯折收容孔和与所述第二折弯避位缺口连通的第二弯折定位槽,所述第二弯折定位槽分别与所述第二弯折收容孔和所述定位凹槽连通;每一所述导电片的第二导电部分别弯折成型于所述第二弯折定位槽和所述第二弯折收容孔内。
  11. 一种雾化芯,其特征在于,采用权利要求1至10中任一项所述雾化芯的制造方法制造得到。
  12. 根据权利要求11所述的雾化芯,其特征在于,所述雾化芯包括固定座及导电片,所述固定座设有安装定位面、第一抵接面和第二抵接面,所述第一抵接面和所述第二抵接面分别位于所述固定座的两侧,且所述第一抵接面和所述第二抵接面均与所述安装定位面不共面;所述导电片包括加热部、第一导电部和第二导电部,所述第一导电部和所述第二导电部分别与所述加热部的两端连接;所述加热部抵接于所述安装定位面,所述第一导电部至少弯折成型于所述第一抵接面,所述第二导电部至少弯折成型于所述第二抵接面。
  13. 根据权利要求12所述的雾化芯,其特征在于,所述第一抵接面和所述第二抵接面分别位于所述固定座的相对两侧。
  14. 根据权利要求12所述的雾化芯,其特征在于,所述加热部形成有雾化透气孔,所述固定座还形成有雾化腔,所述加热部至少部分裸露于所述雾化腔内。
  15. 根据权利要求12所述的雾化芯,其特征在于,所述加热部为网孔片状结构或矩形弯折状结构。
  16. 根据权利要求12所述的雾化芯,其特征在于,所述第一导电部和所述第二导电部均还弯折成型于所述安装定位面。
  17. 根据权利要求12所述的雾化芯,其特征在于,所述安装定位面开设有定位凹槽,所述加热部位于所述定位凹槽内。
  18. 根据权利要求17所述的雾化芯,其特征在于,所述加热部裸露于所述定位凹槽之外的表面与所述安装定位面平齐。
  19. 根据权利要求18所述的雾化芯,其特征在于,所述第一导电部包括相连接的第一导电部本体和第一延伸部,所述第一延伸部的远离所述第一导电部本体的端部与所述加热部连接;所述第一延伸部位于所述定位凹槽内,且所述第一延伸部裸露于所述定位凹槽之外的表面与所述安装定位面平齐;所述第二导电部包括相连接的第二导电部本体和第二延伸部,所述第二延伸部的远离所述第二导电部本体的端部与所述加热部连接;所述第二延伸部位于所述定位凹槽内,且所述第二延伸部裸露于所述定位凹槽之外的表面与所述安装定位面平齐。
  20. 根据权利要求12所述的雾化芯,其特征在于,所述加热部包括裁断连接部,所述裁断连接部用于在弯折成型出所述第一导电部和所述第二导电部之前连接于邻近所述导电发热件的裁断连接部,并在弯折成型出所述第一导电部和所述第二导电部之前裁断,以同时成型出至少两个所述雾化芯。
  21. 根据权利要求20所述的雾化芯,其特征在于,所述固定座的侧壁上形成有裁断避位缺口,所述裁断避位缺口用于避开所述裁断连接部的裁断位置。
  22. 根据权利要求20所述的雾化芯,其特征在于,所述第一抵接面形成有第一折弯避位缺口,所述第二抵接面形成有第二折弯避位缺口,所述第一折弯避位缺口用于避开折弯成型出所述第一导电部,所述第二折弯避位缺口用于避开折弯成型出所述第二导电部。
  23. 根据权利要求20所述的雾化芯,其特征在于,所述第一导电部和所述第二导电部至少其中一个包括裁断折弯连接部;所述第一抵接面形成有第一折弯避位缺口,所述第二抵接面形成有第二折弯避位缺口,所述第一折弯避位缺口用于避开折弯成型出所述第一导电部,所述第二折弯避位缺口用于避开折弯成型出所述第二导电部;所述第一抵接面内壁还形成有第一弯折收容孔和与所述第一折弯避位缺口连通的第一弯折定位槽,所述第一弯折定位槽与所述第一弯折收容孔连通;所述第一折弯避位缺口和所述第二折弯避位缺口至少其中一个避开所述裁断折弯连接部的裁断位置;所述第二抵接面内壁还形成有第二弯折收容孔和与所述第二折弯避位缺口连通的第二弯折定位槽,所述第二弯折定位槽与所述第二弯折收容孔连通。
  24. 一种雾化器,其特征在于,包括权利要求11至23中任一项所述的雾化芯。
PCT/CN2022/122420 2021-12-30 2022-09-29 雾化器、雾化芯及其制造方法 WO2023124327A1 (zh)

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