WO2023092876A1 - Variable-thickness seal head and design method thereof - Google Patents

Variable-thickness seal head and design method thereof Download PDF

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Publication number
WO2023092876A1
WO2023092876A1 PCT/CN2022/077494 CN2022077494W WO2023092876A1 WO 2023092876 A1 WO2023092876 A1 WO 2023092876A1 CN 2022077494 W CN2022077494 W CN 2022077494W WO 2023092876 A1 WO2023092876 A1 WO 2023092876A1
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head
thickening
thickness
coefficient
thickened
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PCT/CN2022/077494
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French (fr)
Chinese (zh)
Inventor
张建
胡豪夫
赵坦
展铭
李泓运
王芳
苏世杰
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江苏科技大学
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Priority to KR1020237021066A priority Critical patent/KR20230113341A/en
Publication of WO2023092876A1 publication Critical patent/WO2023092876A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B3/00Hulls characterised by their structure or component parts
    • B63B3/13Hulls built to withstand hydrostatic pressure when fully submerged, e.g. submarine hulls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B71/00Designing vessels; Predicting their performance
    • B63B71/10Designing vessels; Predicting their performance using computer simulation, e.g. finite element method [FEM] or computational fluid dynamics [CFD]
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/10Geometric CAD
    • G06F30/15Vehicle, aircraft or watercraft design
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/20Design optimisation, verification or simulation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation

Definitions

  • the invention relates to the field of mechanical structure design, in particular to a thickening head and a design method thereof.
  • the pressure shell is the most important structural unit of the submersible. Its structural design must meet the ultimate strength requirements, have good mechanical properties, and space utilization in the shell; High efficiency and good bearing capacity have been widely used, and compared with spherical heads and elliptical heads, dished heads have better machinability and low production cost.
  • the structure of the existing dish-shaped head is shown in Figure 1.
  • the existing dish-shaped head includes a ball head 100, a ring part 200 and a cylinder 300.
  • the ball head 100 is located at the upper position of the existing dish-shaped head.
  • the ring part 200 is Located in the middle of the existing disc-shaped head, the cylinder 300 is located at the lower part of the existing disc-shaped head, and the existing butterfly-shaped head has the same uniform thickness at the ball head 100, the ring part 200 and the cylinder 300 .
  • the dished head is prone to nonlinear buckling, and its buckling performance is very easily affected by thickness, geometry, material and defects.
  • For thickened heads due to curvature discontinuity
  • the problem of the stress concentration generated especially the stress concentration of the ring part, which reduces its compressive capacity, it is now necessary to provide a thickened head and a design method thereof.
  • Purpose of the invention To provide a thickened head and its design method, which can solve the problem of reduced compressive capacity of the existing head due to the stress concentration caused by the discontinuous curvature, and can calculate the ultimate load of the thickened head.
  • a thickened head with a central axis the thickened head includes a ball head bent downward, a ring connected to the end of the ball and extending outward along the direction of bending of the ball, and a ring connected to the ring
  • the bottom end of the ball head extends vertically downward; there is a top at the middle of the ball head, and there is a joint at the connection between the ball head and the ring;
  • the ball head includes a first thinned area, connected to the first thinned The end of the thin zone and extends to the first thickened zone of the knuckle,
  • the ring includes a second thickened zone connected to the knuckle, an annular ring connected to the second thickened zone and extending to the junction of the ring and the barrel
  • the cylinder body includes a third thinning zone extending from the connection between the ring portion and the cylinder body to the bottom end of the cylinder body; wherein, the radial thicknesses of the first thicken
  • the arc length of the first thickening zone is L1
  • the arc length of the second thickening zone is s1
  • the arc length of the outer ring surface of the ring is s, where s1 is less than s, and L1 is less than s.
  • first thinned region, the first thickened region, the second thickened region, the second thinned region, and the third thinned region are smoothly connected in series; the first thickened region and the second thickened region
  • the inner surface of the second thinned area is smoothly connected with the inner surface of the third thinned area; Concave setting along the radial direction.
  • the value range of the thickness variation coefficient ⁇ is 0.2 to 1; when the thickness variation coefficient ⁇ is equal to 1, the thickened head is a uniform thickness head.
  • the thickened head is a stainless steel structural part, and the material properties of the thickened head include: elastic modulus E, yield strength ⁇ y and Poisson's ratio ⁇ .
  • the beneficial effect of the thickened head of the present invention is: compared with the existing butterfly head, the thickened head overcomes the stress concentration of the existing butterfly head, that is, the head before deformation due to the discontinuous curvature problem, the ultimate load of the thickened head is effectively improved, and thus the compressive capacity of the thickened head is effectively improved.
  • the present invention also provides a design method applied to the thickened head as described above, the design method comprising the following steps:
  • the material properties of the thickened head including: elastic modulus E, yield strength ⁇ y and Poisson's ratio ⁇ , and establish a simulation model of the thickened head; use the simulation model to draw the thickness coefficient ⁇ -load coefficient k diagram , where the load coefficient k is the ratio of the ultimate load of the thickened head to the ultimate load of the equal-thickness head; according to the diagram of the variable thickness coefficient ⁇ -load coefficient k, the load coefficient k is selected to be greater than 1 and the load coefficient k increases with the increase of the variable thickness coefficient ⁇ The value range of the corresponding thickening coefficient ⁇ when the value of the value is reduced, and as a beneficial thickening interval; fitting the functional equation of the thickening coefficient ⁇ -load coefficient k under the beneficial thickening interval;
  • step (04) Use the function equation of the thickening coefficient ⁇ -load coefficient k in step (04) to obtain the load coefficient k, and obtain the ultimate load of the head under the uniform thickness t before deformation, and determine the different deformation in the beneficial thickening interval
  • the prediction model for the ultimate load of the thickened head under the thickness factor ⁇ is:
  • step (01) the value range of the thickening coefficient ⁇ is selected to be 0.2 to 1.
  • V2 S total *t.
  • step (04) according to the thickening coefficient ⁇ -load coefficient k diagram, the value range of the corresponding thickening coefficient ⁇ when the load coefficient k is greater than 1 is selected as the effective thickening interval.
  • the design method of the thickened head calculates the surface area of the thickened head, the surface area of the thinned area, and the surface area of the thickened area, And obtain the uniform thickness of the head before deformation, so as to determine the thickness of the thickening area and the thickness of the thinning area of the thickening head under the thickening coefficient.
  • the thickening head obtained by using this design method can reduce the existing thickening
  • the stress concentration phenomenon of the head due to the discontinuity of the geometric curvature can effectively improve the ultimate load of the thickened head; use the simulation model to obtain the ultimate load and load coefficient under multiple thickness coefficients, and draw the thickness coefficient-load coefficient Figure, determine the value range of the thickness coefficient as the beneficial thickness interval, and fit the function equation of the thickness coefficient-load coefficient under the beneficial thickness interval; and the function equation based on the simulation results that is based on the thickness coefficient-load coefficient , and then propose a thickened head limit load prediction model, which can calculate the ultimate load of the thickened head under any thickness coefficient ⁇ in the beneficial thickening interval; by applying the formula obtained by the thickened head limit load prediction model Compared with the numerical solution obtained by the simulation model, the results of the two are consistent, which verifies the correctness of the ultimate load prediction model of the thickened head; compared with the results of the ultimate load calculated by selecting discrete point values in the simulation model, the The prediction model for the ultimate load of the
  • Fig. 1 is the structural representation of existing butterfly head under uniform thickness
  • Fig. 2 is a partial structural schematic diagram of a thickening head of the present invention
  • Fig. 3 is a schematic flow chart of a design method of a thickening head of the present invention.
  • Fig. 4 is a schematic structural view of the thickening head in the first embodiment
  • Fig. 5 is a schematic diagram of the thickness coefficient ⁇ -load coefficient k in the first embodiment
  • Fig. 6 is a solution comparison diagram of the thickened head limit load prediction model and the simulation model in the first embodiment
  • Fig. 7 is a schematic structural view of the thickened head in the second embodiment
  • Fig. 8 is a schematic diagram of the thickness coefficient ⁇ -load coefficient k in the second embodiment
  • Fig. 9 is a solution comparison diagram of the thickened head limit load prediction model and the simulation model in the second embodiment
  • Fig. 10 is a schematic structural view of a thickening head in the third embodiment
  • Fig. 11 is a schematic diagram of the thickness coefficient ⁇ -load coefficient k in the third embodiment three;
  • Fig. 12 is a comparison diagram of solutions of the thickened head limit load prediction model and the simulation model in the third embodiment.
  • the thickened head has a central axis 01, and the thickened head includes a ball head 1 bent downward, connected to the end of the ball head 1 and facing outward along the bending direction of the ball head 1 An extended ring part 2, and a cylinder body 3 connected to the bottom end of the ring part 2 and extending vertically downward.
  • the thickened head is an integrally formed symmetrical structure, the ball head 1 is located at the upper part of the thickened head, the ring part 2 is located at the middle of the thickened head, and the cylinder 3 is located at the lower part of the thickened head.
  • the middle position of the ball head 1 has a top 4 and the top 4 is located at the highest point of the whole device and also on the central axis 01 ;
  • the inner surface of the ball head 1 has a first thinned area 11, a first thickened area 12 connected to the first thinned area 11 and extending to the joint part 5;
  • the inner surface of the ring part 2 has a second thickened area connected to the joint part 5
  • the thickening zone 21, the second thinning zone 22 connected to the second thickening zone 21 and extending to the connection between the ring part 2 and the cylinder body 3;
  • the third thinning zone 31 extending to the bottom end of the barrel 3 .
  • first thickened region 12 there are a first thickened region 12, a second thickened region 21, a second thinned region 22, and a third thinned region 31 in series, and the first thickened region 12,
  • the second thickened area 21, the second thinned area 22, and the third thinned area 31 are all rotationally symmetrical structures around the central axis 01, the top 4 is located in the middle of the first thinned area 11, and the joint part 5 is located between the first thickened region 12 and the second thickened region 21 .
  • the outer surfaces of the first thinned region 11, the first thickened region 12, the second thickened region 21, the second thinned region 22, and the third thinned region 31 are smoothly connected in series; the first thickened region 12 It is smoothly connected with the inner surface of the second thickened region 21; the second thinned region 22 is smoothly connected with the inner surface of the third thinned region 31; the first thinned region 11, the second thinned region 22, and the third thinned region
  • the inner surface of the zone 31 is radially concave relative to the second thickened zone 21 .
  • the thickened head is a stainless steel structure, and the material properties of the thickened head include: elastic modulus E, yield strength ⁇ y and Poisson's ratio ⁇ .
  • the arc length of the first thickening zone 12 is set as L1
  • the arc length of the second thickening zone 21 is s1
  • the arc length of the outer ring surface of the ring part 2 is s, and the thickened head meets the following conditions: s1 is less than s, and L1 is less than s.
  • the radial thicknesses of the first thickened region 12 and the second thickened region 21 are both t 2
  • the diameters of the first thinned region 11, each second thinned region 22, and each third thinned region 31 are The thickness in both directions is t 1 ;
  • the thickness coefficient ⁇ of the thickened head ranges from 0.2 to 1.
  • the thickening head is a uniform thickness head.
  • the thickened head provided by the present invention compared with the existing butterfly head, that is, the head before deformation, the thickened head overcomes the problem of stress concentration caused by the discontinuous curvature of the existing butterfly head, The ultimate load of the thickened head is effectively improved, so that the compressive capacity of the thickened head is effectively improved.
  • the present invention also provides a design method for a thickened head, as shown in Figure 2 and Figure 3, the design method specifically includes the following steps:
  • step (01) the existing butterfly head as shown in Figure 1 is selected, and the uniform thickness of the existing butterfly head before the deformation is selected as t;
  • the thickened part of the thickened head has two regions.
  • the first region is the region covered by the arc length L1 extending from the joint part 5 to the direction of the top 4, which is the second region.
  • the second area is the area covered by the arc length s1 extending from the joint part 5 to the connection between the ring part 2 and the column 3, that is, the second thickened area 21;
  • step (02) in the cross-section of the thickening head along the central axis 01, the arc length L1 of the thickening zone on the ball head in the radial direction; 5 to the arc length s of the cylinder 3; the arc length s1 of the thickened area on the ring in the radial direction;
  • S total is the surface area of the dish-shaped head obtained from formula (2);
  • S thin is the area of the thinned area obtained from formula (3) and brought into formula (4) to obtain the surface of the thickened area.
  • V1 the total volume of the variable-thickness head under different thickness coefficients ⁇
  • V2 the total volume of the head before deformation under the uniform thickness t
  • V1 V2
  • V1 and V2 respectively satisfy the following formulas:
  • V2 S total *t (6)
  • the finite element calculation model of the thickened head is established, and shell elements, fixed boundaries, and uniform external pressure are used for modeling, and the number of shell elements is at least 40,000.
  • step of obtaining the beneficial thickening interval in this step (04) it further includes: according to the thickening coefficient ⁇ -load coefficient k figure, selecting the value range of the corresponding thickening coefficient ⁇ when the load coefficient k is greater than 1, as the effective thickening interval.
  • step (04) Utilize the function equation of the thickening coefficient ⁇ -load coefficient k in step (04) to obtain the load coefficient k, and obtain the ultimate load of the head under uniform thickness t before deformation, and determine the prediction of the ultimate load of the thickened head
  • the model is:
  • k is the load factor obtained from step (04).
  • the ultimate load of the head under the uniform thickness t before deformation is obtained from the buckling strength formula of the dished head under the uniform thickness t;
  • the multiplication of the buckling strength formula of the front disc -shaped head under uniform thickness is obtained;
  • the radius at the spherical surface; r is the radius of the ring;
  • D is the overall diameter of the head;
  • H is the height of the cylinder, and the above relevant parameters can be obtained in steps (01) to (04).
  • the ultimate load of the thickened head under different thickness coefficients is obtained by using the thickened head limit load prediction model; the formula solution obtained by the thickened head limit load prediction model and the simulation model are obtained
  • the results of the two are consistent, which verifies the correctness of the prediction model for the ultimate load of the thickened head in predicting the ultimate load of the thickened head under different thickness coefficients ⁇ in the beneficial thickening interval.
  • the ultimate load of the thickened head under any thickness coefficient ⁇ can be obtained by using the prediction model of the ultimate load of the thickened head, thereby effectively reducing the amount of calculation.
  • the thickened head and its design method of the present invention will be described below in combination with the first embodiment, the second embodiment, and the third embodiment.
  • the thickening heads provided by the first embodiment, the second embodiment and the third embodiment all include a first thinned area 11, and the end of the first thinned area 11
  • the first thickened region 12, the second thickened region 21, the second thinned region 22, and the third thinned region 31 are sequentially connected in series.
  • the first thickened area 12 expands along the joint part 5 to the top 4
  • the second thickened area 21 expands along the joint part 5 to the connecting part between the ring part 2 and the barrel 3 .
  • a method for designing a thickened head is provided, which specifically includes the following steps:
  • step (101) select the existing butterfly-shaped head as shown in Figure 1, and select the uniform thickness of the existing butterfly-shaped head before deformation as t;
  • FIG 4 the specific area of the thickening part of the thickened dish-shaped head is shown in Figure 4.
  • the shaped head is made of 304 stainless steel.
  • the arc length of the second thinning zone is 0;
  • the arc lengths of heads under different thickness coefficients ⁇ are shown in Table 1:
  • the calculated thinning zone surface area S thin in this embodiment is:
  • the surface area S thick of the thickening zone of the thickening head is calculated by formula (4):
  • V2 S total *t (6)
  • the thickness t 1 of the thinned area and the thickness t 2 of the thickened area can be obtained under different thickness coefficients ⁇ , as shown in Table 2;
  • the step of using the simulation model to determine the ultimate load of the thickened head includes: using the Riks method, setting calculation parameters such as the maximum increment number, the initial arc length increment, and the maximum and minimum arc lengths, wherein the maximum increment number Generally, it is taken as 250-300; the initial arc length increment is generally taken as 0.01 and the maximum arc length is generally taken as 0.1; the minimum arc length is generally taken as 1*10 -50 ;
  • the finite element calculation model of the variable-thickness head is established, using shell elements, fully fixed boundary conditions on the bottom edge, and uniform external pressure for modeling, in which there are at least 40,000 shell elements.
  • the material properties of the thickened head are shown in Table 3:
  • step (105) Use the function equation of the thickening coefficient ⁇ -load coefficient k in step (104) to obtain the load coefficient k, and obtain the ultimate load of the head under the uniform thickness t before deformation, and determine the different deformations in the beneficial thickening interval
  • the prediction model for the ultimate load of the thickened head under the thickness factor ⁇ is:
  • ⁇ y is the yield strength of the head material
  • E is the elastic modulus of the head material
  • R is the radius of the spherical surface
  • r is the radius of the ring
  • D is the overall diameter of the head
  • H is the height of the column
  • the thickened head ultimate load prediction model is obtained by multiplying the thickness coefficient ⁇ -load coefficient k with the buckling strength formula of the dished head before deformation under uniform thickness proposed by WANGER, and the above parameters are substituted into the formula (7 )Available:
  • the correctness of the ultimate load of the head; and the ultimate load of the thickened head under any thickness coefficient ⁇ in the beneficial thickening interval can be obtained by using the ultimate load prediction model of the thickened head, which is compared with the calculation of the discrete point value of the simulation model The result of the ultimate load of the thickened head can effectively reduce the amount of calculation.
  • a method for designing a thickened head is provided, which specifically includes the following steps:
  • step (201) the existing butterfly head as shown in Figure 1 is selected, and the uniform thickness of the existing butterfly head before deformation is selected as t;
  • the specific area of the thickening part in the second embodiment is shown in Figure 7.
  • the head is made of a dished head with a diameter of 304 (mm) and a thickness of 1.85 (mm).
  • the dished head is made of 304 stainless steel.
  • the thickened part of the thickened head extends from the joint part 5 to the junction of the ring part 2 and the column 3 and the top 4 respectively, and the radial arc length is The region, that is, the arc length of the second thickened region 21
  • the value range of the variable thickness coefficient ⁇ is 0.2 to 1.
  • Table 4 The arc length of the head is shown in Table 4.
  • the second embodiment selects part of the same size as the first embodiment, and the size parameters include:
  • the surface area S thick of the thickening zone of the thickening head is calculated by formula (4):
  • the second embodiment utilizes the simulation model to determine the step of the thickened head limit load is the same as the first embodiment
  • the second embodiment uses the simulation model to draw a diagram of the thickness coefficient ⁇ -load coefficient k as shown in Figure 8. From Figure 8, it can be seen that under this thickening scheme, when the thickness coefficient ⁇ is 0.3 to 0.95, the thickening head The anti-buckling ability of the head is significantly better than that of the ordinary uniform dished head, that is, the head before deformation. When the thickness coefficient ⁇ is 0.3 to 0.95, it is the effective thickening range of the scheme, and when the thickness coefficient ⁇ is 0.5 to 0.95, it is the scheme. Beneficial thickening interval;
  • step (205) Utilize the function equation of the thickening coefficient ⁇ -load coefficient k in step (204) to obtain the load coefficient k, and obtain the ultimate load of the head under the uniform thickness t before deformation, and determine the different variables in the beneficial thickening interval
  • the prediction model for the ultimate load of the thickened head under the thickness factor ⁇ is:
  • a method for designing a thickened head is provided, which specifically includes the following steps:
  • step (301) the existing butterfly head as shown in Figure 1 is selected, and the uniform thickness of the existing butterfly head before deformation is selected as t;
  • the surface area S thick of the thickening zone of the thickening head is calculated by formula (4):
  • step (304) the steps of establishing a thickened head simulation model and using the simulation model to determine the ultimate load of the thickened head are the same as those in the first embodiment and the second embodiment;
  • step (305) Utilize the function equation of the thickening coefficient ⁇ -load coefficient k in step (304) to obtain the load coefficient k, and obtain the ultimate load of the head under the uniform thickness t before deformation, and determine the different deformations in the beneficial thickening interval
  • the prediction model for the ultimate load of the thickened head under the thickness factor ⁇ is:
  • the thickened head design method calculates the surface area of the thickened head, the surface area of the thinned area, and the surface area of the thickened area, and obtains The uniform thickness of the head before deformation, so as to determine the thickness of the thickening area and the thickness of the thinning area of the thickening head under the thickening coefficient.
  • the thickening head obtained by using this design method can reduce the existing thickening head
  • the stress concentration phenomenon caused by geometric curvature discontinuity can effectively improve the ultimate load of the thickening head; use the simulation model to obtain the ultimate load and load coefficient under multiple thickness coefficients, and draw the thickness coefficient-load coefficient diagram to determine
  • the value range of the thickening coefficient is used as the beneficial thickening interval, and the functional equation of the thickening coefficient-load coefficient under the beneficial thickening interval is fitted; and based on the simulation results, that is, based on the functional equation of the thickening coefficient-load coefficient, a A thickened head limit load prediction model, which can calculate the ultimate load of the thickened head under any thickness coefficient ⁇ in the beneficial thickening interval; by combining the formula solution obtained from the thickened head limit load prediction model with the simulation model Comparing the numerical solutions obtained, the results of the two are consistent, which verifies the correctness of the prediction model of the ultimate load of the thickened head; compared with the results of the ultimate load calculated by selecting several or more discrete

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Abstract

A variable-thickness seal head and a design method thereof. The variable-thickness seal head comprises: a ball head (1) which is provided with a first thinning area (11) and a first thickening area (12); a ring portion (2), comprising a second thickening area (21) and a second thinning area (22); and a cylinder body (3), comprising a third thinning area (31). The design method comprises: selecting a variable-thickness seal head, and determining a thickening range and a thinning range of the variable-thickness seal head; calculating a surface area of the variable-thickness seal head, a surface area of the thinning area, and a surface area of the thickening area; on the basis of the fact that the total volume of the variable-thickness seal head under different thickening coefficients is equal to the total volume of the seal head before deformation, determining a thickness t1 of the thinning area and a thickness t2 of the thickening area; establishing a variable-thickness seal head simulation model; drawing a variable-thickness coefficient δ-load coefficient k graph, and selecting a beneficial variable-thickness interval; fitting a variable-thickness coefficient δ-load coefficient k functional equation; and determining a variable-thickness seal head limit load prediction model under different variable-thickness coefficients δ. According to the variable-thickness seal head, the problem of stress concentration can be solved, and the limit load is improved; according to the design method, the calculation amount can be reduced.

Description

一种变厚封头及其设计方法A thickening head and its design method 技术领域technical field
本发明涉及机械结构设计领域,尤其是一种变厚封头及其设计方法。The invention relates to the field of mechanical structure design, in particular to a thickening head and a design method thereof.
背景技术Background technique
耐压壳体是潜水器最重要的结构单元,其结构设计必须是以满足极限强度要求、具有良好的力学特性、壳内空间利用率等;长久以来,碟形封头以其高效的空间利用率和良好的承载能力得到了最广泛的应用,且相较于球形封头与椭圆封头,碟形封头具有更好的可加工性,制作成本低廉。现有碟形封头结构如图1所示,现有碟形封头包括球头100、环部200以及筒体300,球头100位于现有碟形封头的上部位置,环部200均位于现有碟形封头的中部位置,筒体300均位于现有碟形封头的下部位置,现有蝶形封头在球头100、环部200以及筒体300处具有相同的均匀厚度。然而由于径向方向上的曲率不连续,使得碟形封头容易发生非线性屈曲,而其屈曲性能非常容易受到厚度、几何形状、材料及缺陷等强烈影响,对于变厚封头因曲率不连续而产生的应力集中尤其是环部的应力集中进而使得其抗压能力下降的问题,现需提供一种变厚封头及其设计方法。The pressure shell is the most important structural unit of the submersible. Its structural design must meet the ultimate strength requirements, have good mechanical properties, and space utilization in the shell; High efficiency and good bearing capacity have been widely used, and compared with spherical heads and elliptical heads, dished heads have better machinability and low production cost. The structure of the existing dish-shaped head is shown in Figure 1. The existing dish-shaped head includes a ball head 100, a ring part 200 and a cylinder 300. The ball head 100 is located at the upper position of the existing dish-shaped head. The ring part 200 is Located in the middle of the existing disc-shaped head, the cylinder 300 is located at the lower part of the existing disc-shaped head, and the existing butterfly-shaped head has the same uniform thickness at the ball head 100, the ring part 200 and the cylinder 300 . However, due to the discontinuous curvature in the radial direction, the dished head is prone to nonlinear buckling, and its buckling performance is very easily affected by thickness, geometry, material and defects. For thickened heads due to curvature discontinuity As for the problem of the stress concentration generated, especially the stress concentration of the ring part, which reduces its compressive capacity, it is now necessary to provide a thickened head and a design method thereof.
发明内容Contents of the invention
发明目的:提供一种变厚封头及其设计方法,能够解决现有封头由于曲率不连续产生的应力集中从而造成抗压能力下降的问题,能够计算变厚封头的极限载荷。Purpose of the invention: To provide a thickened head and its design method, which can solve the problem of reduced compressive capacity of the existing head due to the stress concentration caused by the discontinuous curvature, and can calculate the ultimate load of the thickened head.
技术方案:一种变厚封头,具有一中心轴,变厚封头包括向下弯曲的球头、连接于球头端部且沿球头弯曲方向朝外延伸的环部、以及连接于环部的底端并竖直向下延伸的筒体;球头的中间位置处具有一顶部、球头与环部的连接处具有关节部;球头包括第一减薄区、连接于第一减薄区端部并延伸至关节部的第一增厚区,环部包括连接于关节部的第二增厚区、连接于第二增厚区并延伸至环部与筒体的连接处的环形减薄区,筒体包括自环部与筒体的连接处延伸至筒体底端端部的第三减薄区;其中,第一增厚区、第二增厚区的径向厚度相等且均设为t2,第一减薄区、第二减薄区、第三减薄区的径向厚度相等且均设为t1,设定变厚封头的变厚系数δ,t 1=t 2*δ。 Technical solution: a thickened head with a central axis, the thickened head includes a ball head bent downward, a ring connected to the end of the ball and extending outward along the direction of bending of the ball, and a ring connected to the ring The bottom end of the ball head extends vertically downward; there is a top at the middle of the ball head, and there is a joint at the connection between the ball head and the ring; the ball head includes a first thinned area, connected to the first thinned The end of the thin zone and extends to the first thickened zone of the knuckle, the ring includes a second thickened zone connected to the knuckle, an annular ring connected to the second thickened zone and extending to the junction of the ring and the barrel In the thinning zone, the cylinder body includes a third thinning zone extending from the connection between the ring portion and the cylinder body to the bottom end of the cylinder body; wherein, the radial thicknesses of the first thickening zone and the second thickening zone are equal and Both are set to t2, the radial thicknesses of the first thinning zone, the second thinning zone, and the third thinning zone are equal and are all set to t1, and the thickening coefficient δ of the thickening head is set, t 1 =t 2 *δ.
进一步的,在变厚封头沿其中心轴方向上的截面内,第一增厚区的弧长为L1,第二增厚区的弧长为s1,环部的外环面弧长均为s,其中s1小于s,且L1小于s。Further, in the section of the thickening head along its central axis, the arc length of the first thickening zone is L1, the arc length of the second thickening zone is s1, and the arc length of the outer ring surface of the ring is s, where s1 is less than s, and L1 is less than s.
进一步的,第一减薄区、第一增厚区、第二增厚区、第二减薄区、第三减薄区的外表面依次平滑串联;第一增厚区与第二增厚区的内侧表面平滑连接;第二减薄区与第三减薄区的内侧表面平滑连接;第一减薄区、第二减薄区、第三减薄区的内侧表面相对于第二增厚区沿径向内凹设置。Further, the outer surfaces of the first thinned region, the first thickened region, the second thickened region, the second thinned region, and the third thinned region are smoothly connected in series; the first thickened region and the second thickened region The inner surface of the second thinned area is smoothly connected with the inner surface of the third thinned area; Concave setting along the radial direction.
进一步的,变厚系数δ的取值范围为0.2至1;当变厚系数δ等于1时,变厚封头为均厚封头。Further, the value range of the thickness variation coefficient δ is 0.2 to 1; when the thickness variation coefficient δ is equal to 1, the thickened head is a uniform thickness head.
进一步的,所述变厚封头为不锈钢结构件,变厚封头的材料属性包括:弹性模量E、屈服强度σ y以及泊松比μ。 Further, the thickened head is a stainless steel structural part, and the material properties of the thickened head include: elastic modulus E, yield strength σ y and Poisson's ratio μ.
本发明所述的变厚封头的有益效果为:相较于现有蝶形封头,该变厚封头克服了现有蝶形封头即变形前封头由于曲率不连续产生的应力集中的问题,变厚封头的极限载荷得到有效提高,从而该变厚封头的抗压能力得到有效提升。The beneficial effect of the thickened head of the present invention is: compared with the existing butterfly head, the thickened head overcomes the stress concentration of the existing butterfly head, that is, the head before deformation due to the discontinuous curvature problem, the ultimate load of the thickened head is effectively improved, and thus the compressive capacity of the thickened head is effectively improved.
本发明还提供一种应用于如上所述的变厚封头的设计方法,所述设计方法包括以下步骤:The present invention also provides a design method applied to the thickened head as described above, the design method comprising the following steps:
(01)、选取一现有蝶形封头作为变形前封头,确定相对于变形前封头变厚的变厚封头的增厚范围、减薄范围:在变厚封头沿其中心轴方向上的截面内,选取变厚封头的第一增厚区的弧长L1,第二增厚区的弧长s1,环部的外环面弧长为s,其中s1小于s,且L1小于s;设定第一增厚区、第二增厚区的径向厚度均为t 2,第一减薄区、第二减薄区、第三减薄区的径向厚度均为t 1;计算变厚封头的变厚系数为δ,其中t 1=t 2*δ; (01), select an existing butterfly head as the head before deformation, determine the thickening range and thinning range of the thickening head relative to the thickening of the head before deformation: in the thickening head along its central axis In the cross-section in the direction, select the arc length L1 of the first thickening zone of the thickening head, the arc length s1 of the second thickening zone, and the arc length of the outer ring surface of the ring part is s, where s1 is less than s, and L1 less than s; set the radial thicknesses of the first thickened zone and the second thickened zone to be t 2 , and the radial thicknesses of the first thinned zone, the second thinned zone and the third thinned zone to be t 1 ;Calculate the thickening coefficient of the thickening head as δ, where t 1 =t 2 *δ;
(02)、选取筒体外侧表面之间的距离D并作为变厚封头的直径、球头球面的半径R、筒体的高度H、球头球面从关节部延伸至顶部的弧长L、环部的半径r;计算变厚封头表面积S total、变厚封头的减薄区表面积S thin、变厚封头的增厚区表面积S thick分别为: (02), select the distance D between the outer surfaces of the cylinder as the diameter of the thickening head, the radius R of the spherical surface of the ball, the height H of the cylinder, and the arc length of the spherical surface extending from the joint to the top L, the radius r of the ring; calculate the surface area S total of the thickened head, the surface area of the thinned area of the thickened head S thin , and the surface area of the thickened area S thick of the thickened head, respectively:
Figure PCTCN2022077494-appb-000001
Figure PCTCN2022077494-appb-000001
Figure PCTCN2022077494-appb-000002
Figure PCTCN2022077494-appb-000002
S thick=S total-S thinS thick = S total - S thin ;
(03)基于变厚封头在不同变厚系数δ下的总体积与变形前封头在均匀厚度t下的总体积相等,根据步骤(02)获得的S total、S thick、S thin,确定变厚封头在不同变厚系数δ下的减薄区的径向厚度t 1、增厚区的径向厚度t 2(03) Based on the fact that the total volume of the thickening head under different thickness coefficients δ is equal to the total volume of the head under the uniform thickness t before deformation, according to S total , S thick , and S thin obtained in step (02), determine The radial thickness t 1 of the thinned area and the radial thickness t 2 of the thickened area of the thickened head under different thickness coefficients δ;
(04)获取变厚封头的材料属性包括:弹性模量E、屈服强度σ y以及泊松比μ,建立变厚封头的仿真模型;利用仿真模型绘制变厚系数δ-载荷系数k图,其中载荷系数k是变厚封头极限载荷与等厚封头极限载荷的比值;根据变厚系数δ-载荷系数k图,选取载荷系数k大于1且随变厚系数δ增加而载荷系数k的值降低时所对应的变厚系数δ的取值范围,并作为有益变厚区间;拟合有益变厚区间下的变厚系数δ-载荷系数k的函数方程; (04) Obtain the material properties of the thickened head including: elastic modulus E, yield strength σ y and Poisson's ratio μ, and establish a simulation model of the thickened head; use the simulation model to draw the thickness coefficient δ-load coefficient k diagram , where the load coefficient k is the ratio of the ultimate load of the thickened head to the ultimate load of the equal-thickness head; according to the diagram of the variable thickness coefficient δ-load coefficient k, the load coefficient k is selected to be greater than 1 and the load coefficient k increases with the increase of the variable thickness coefficient δ The value range of the corresponding thickening coefficient δ when the value of the value is reduced, and as a beneficial thickening interval; fitting the functional equation of the thickening coefficient δ-load coefficient k under the beneficial thickening interval;
(05)利用步骤(04)中的变厚系数δ-载荷系数k的函数方程以获取载荷系数k,并获取变形前封头在均匀厚度t下的极限载荷,确定有益变厚区间内不同变厚系数δ下的变厚封头极限载荷预测模型为:(05) Use the function equation of the thickening coefficient δ-load coefficient k in step (04) to obtain the load coefficient k, and obtain the ultimate load of the head under the uniform thickness t before deformation, and determine the different deformation in the beneficial thickening interval The prediction model for the ultimate load of the thickened head under the thickness factor δ is:
Figure PCTCN2022077494-appb-000003
Figure PCTCN2022077494-appb-000003
进一步的,在步骤(01)中,选取变厚系数δ的取值范围为0.2至1。Further, in step (01), the value range of the thickening coefficient δ is selected to be 0.2 to 1.
进一步的,在步骤(03)中,记变厚封头在不同变厚系数δ下的总体积V1,记变形前封头在均匀厚度t下的总体积V2,V1=V2;且V1、V2分别满足以下公式:Further, in step (03), record the total volume V1 of the thickening head under different thickness coefficients δ, record the total volume V2 of the head before deformation under a uniform thickness t, V1=V2; and V1, V2 respectively satisfy the following formulas:
V1=S thick*t 2+S thin*t 1=S thick*t 2+S thin*t 2*δ; V1=S thick *t 2 +S thin *t 1 =S thick *t 2 +S thin *t 2 *δ;
V2=S total*t。 V2 = S total *t.
进一步的,在步骤(04)中,根据变厚系数δ-载荷系数k图,选取载荷系数k大于1时所对应的变厚系数δ的取值范围,以作为有效变厚区间。Further, in step (04), according to the thickening coefficient δ-load coefficient k diagram, the value range of the corresponding thickening coefficient δ when the load coefficient k is greater than 1 is selected as the effective thickening interval.
进一步的,在步骤(04)中,利用仿真模型绘制变厚系数δ-载荷系数k图的步骤包括:利用仿真模型获得多个变厚系数δ的极限载荷、获得变厚系数δ=1时的极限载荷,分别计算所述多个变厚系数下的多个载荷系数,并在以变厚系数为横轴、以载荷系数为纵轴的笛卡尔坐标系中,标定由多个变厚系数下的载荷系数形成的坐标点所在位置,以绘制变厚系数δ-载荷系数k图。Further, in step (04), the step of using the simulation model to draw the thickness coefficient δ-load coefficient k diagram includes: using the simulation model to obtain a plurality of ultimate loads of the thickness coefficient δ, and obtaining the load when the thickness coefficient δ=1 Ultimate load, calculate a plurality of load coefficients under the multiple thickness coefficients respectively, and in the Cartesian coordinate system with the thickness coefficient as the horizontal axis and the load coefficient as the vertical axis, calibrate the load coefficients under the multiple thickness coefficients The position of the coordinate point formed by the load coefficient of , in order to draw the thickening coefficient δ-load coefficient k diagram.
有益效果:该变厚封头设计方法,以变厚封头的总体积与变形前封头的总体积相等为基准,计算得出变厚封头表面积、减薄区表面积、增厚区表面积,并获取的变形前封头的均匀厚度,从而确定变厚封头在变厚系数下的增厚区厚度、减薄区厚度,利用该设计方法获得的变厚封头,可降低现有变厚封头因几何曲率不连续导致的应力集中现象,能有效提高变厚封头的极限载荷;采用仿真模型得出多个变厚系数下的极限载荷及载荷系数,并绘制变厚系数-载荷系数图,确定变厚系数的取值范围以作为有益变厚区间,拟合有益变厚区间下的变厚系数-载荷系数的函数方程;以及基于仿真结果即基于变厚系数-载荷系数的函数方程,进而提出一种变厚封头极限载荷预测模型,能够计算有益变厚区间内任意变厚系数δ下的变厚封头的极限载荷;通过将变厚封头极限载荷预测模型得出的公式解与仿真模型得出的数值解进行对比,二者结果比较一致,验证了变厚封头极限载荷预测模型的正确性;相较于仿真模型选取离散点值计算的极限载荷的结果,该变厚封头极限载荷预测模型可用于对任意变厚系数δ下变厚封头的极限载荷,从而可减少计算结果,从而可有效地减少计算量。Beneficial effects: the design method of the thickened head, based on the total volume of the thickened head being equal to the total volume of the head before deformation, calculates the surface area of the thickened head, the surface area of the thinned area, and the surface area of the thickened area, And obtain the uniform thickness of the head before deformation, so as to determine the thickness of the thickening area and the thickness of the thinning area of the thickening head under the thickening coefficient. The thickening head obtained by using this design method can reduce the existing thickening The stress concentration phenomenon of the head due to the discontinuity of the geometric curvature can effectively improve the ultimate load of the thickened head; use the simulation model to obtain the ultimate load and load coefficient under multiple thickness coefficients, and draw the thickness coefficient-load coefficient Figure, determine the value range of the thickness coefficient as the beneficial thickness interval, and fit the function equation of the thickness coefficient-load coefficient under the beneficial thickness interval; and the function equation based on the simulation results that is based on the thickness coefficient-load coefficient , and then propose a thickened head limit load prediction model, which can calculate the ultimate load of the thickened head under any thickness coefficient δ in the beneficial thickening interval; by applying the formula obtained by the thickened head limit load prediction model Compared with the numerical solution obtained by the simulation model, the results of the two are consistent, which verifies the correctness of the ultimate load prediction model of the thickened head; compared with the results of the ultimate load calculated by selecting discrete point values in the simulation model, the The prediction model for the ultimate load of the thick head can be used for the ultimate load of the thickened head under any thickness coefficient δ, so that the calculation results can be reduced, and the calculation amount can be effectively reduced.
附图说明Description of drawings
图1是现有蝶形封头在均匀厚度下的结构示意图;Fig. 1 is the structural representation of existing butterfly head under uniform thickness;
图2是本发明一种变厚封头的局部结构示意图;Fig. 2 is a partial structural schematic diagram of a thickening head of the present invention;
图3是本发明一种变厚封头的设计方法的流程示意图;Fig. 3 is a schematic flow chart of a design method of a thickening head of the present invention;
图4是第一实施例中变厚封头的结构示意图;Fig. 4 is a schematic structural view of the thickening head in the first embodiment;
图5是第一实施例中的变厚系数δ-载荷系数k的示意图;Fig. 5 is a schematic diagram of the thickness coefficient δ-load coefficient k in the first embodiment;
图6是第一实施例中变厚封头极限载荷预测模型与仿真模型的求解对比图;Fig. 6 is a solution comparison diagram of the thickened head limit load prediction model and the simulation model in the first embodiment;
图7是第二实施例中变厚封头的结构示意图;Fig. 7 is a schematic structural view of the thickened head in the second embodiment;
图8是第二实施例中的变厚系数δ-载荷系数k的示意图;Fig. 8 is a schematic diagram of the thickness coefficient δ-load coefficient k in the second embodiment;
图9是第二实施例中的变厚封头极限载荷预测模型与仿真模型的求解对比图;Fig. 9 is a solution comparison diagram of the thickened head limit load prediction model and the simulation model in the second embodiment;
图10是第三实施例中的变厚封头的结构示意图;Fig. 10 is a schematic structural view of a thickening head in the third embodiment;
图11是第三实施例三中的变厚系数δ-载荷系数k的示意图;Fig. 11 is a schematic diagram of the thickness coefficient δ-load coefficient k in the third embodiment three;
图12是第三实施例中的变厚封头极限载荷预测模型与仿真模型的求解对比图。Fig. 12 is a comparison diagram of solutions of the thickened head limit load prediction model and the simulation model in the third embodiment.
具体实施方式Detailed ways
以下结合附图,对本发明提供的技术方案做详细说明。The technical solutions provided by the present invention will be described in detail below in conjunction with the accompanying drawings.
如图2所示,所述的变厚封头,具有一中心轴01,该变厚封头包括向下弯曲的球头1、连接于球头1端部且沿球头1弯曲方向朝外延伸的环部2,以及连接于环部2的底端并竖直向下延伸的筒体3。该变厚封头为一体成型的对称型结构件,球头1位于变厚封头的上部位置,环部2位于变厚封头的中部位置,筒体3位于变厚封头的下部位置。球头1的中间位置具有一顶部4且该顶部4位于整个装置的最高点也位于中心轴01上;球头1与环部2的连接处具有关节部5。球头1内侧表面具有一第一减薄区11、连接于第一减薄区11并延伸至关节部5的第一增厚区12;环部2内侧表面具有连接于关节部5的第二增厚区21、连接 于第二增厚区21并延伸至环部2与筒体3的连接处的第二减薄区22;筒体3内侧表面具有自环部2与筒体3的连接处延伸至筒体3的底端端部的第三减薄区31。As shown in Figure 2, the thickened head has a central axis 01, and the thickened head includes a ball head 1 bent downward, connected to the end of the ball head 1 and facing outward along the bending direction of the ball head 1 An extended ring part 2, and a cylinder body 3 connected to the bottom end of the ring part 2 and extending vertically downward. The thickened head is an integrally formed symmetrical structure, the ball head 1 is located at the upper part of the thickened head, the ring part 2 is located at the middle of the thickened head, and the cylinder 3 is located at the lower part of the thickened head. The middle position of the ball head 1 has a top 4 and the top 4 is located at the highest point of the whole device and also on the central axis 01 ; The inner surface of the ball head 1 has a first thinned area 11, a first thickened area 12 connected to the first thinned area 11 and extending to the joint part 5; the inner surface of the ring part 2 has a second thickened area connected to the joint part 5 The thickening zone 21, the second thinning zone 22 connected to the second thickening zone 21 and extending to the connection between the ring part 2 and the cylinder body 3; The third thinning zone 31 extending to the bottom end of the barrel 3 .
即,自第一减薄区11端部依次串联有第一增厚区12、第二增厚区21、第二减薄区22、第三减薄区31,且第一增厚区12、第二增厚区21、第二减薄区22、第三减薄区31均为绕中心轴01的回转对称结构件,顶部4位于第一减薄区11中间位置,所述关节部5位于第一增厚区12与第二增厚区21之间。That is, from the end of the first thinned region 11, there are a first thickened region 12, a second thickened region 21, a second thinned region 22, and a third thinned region 31 in series, and the first thickened region 12, The second thickened area 21, the second thinned area 22, and the third thinned area 31 are all rotationally symmetrical structures around the central axis 01, the top 4 is located in the middle of the first thinned area 11, and the joint part 5 is located between the first thickened region 12 and the second thickened region 21 .
所述的第一减薄区11、第一增厚区12、第二增厚区21、第二减薄区22、第三减薄区31的外表面依次平滑串联;第一增厚区12与第二增厚区21的内侧表面平滑连接;第二减薄区22与第三减薄区31的内侧表面平滑连接;第一减薄区11、第二减薄区22、第三减薄区31的内侧表面相对于第二增厚区21沿径向内凹设置。所述变厚封头为不锈钢结构件,变厚封头的材料属性包括:弹性模量E、屈服强度σ y以及泊松比μ。 The outer surfaces of the first thinned region 11, the first thickened region 12, the second thickened region 21, the second thinned region 22, and the third thinned region 31 are smoothly connected in series; the first thickened region 12 It is smoothly connected with the inner surface of the second thickened region 21; the second thinned region 22 is smoothly connected with the inner surface of the third thinned region 31; the first thinned region 11, the second thinned region 22, and the third thinned region The inner surface of the zone 31 is radially concave relative to the second thickened zone 21 . The thickened head is a stainless steel structure, and the material properties of the thickened head include: elastic modulus E, yield strength σ y and Poisson's ratio μ.
如图2所示,在变厚封头沿中心轴01方向上的二分之一截面内,设第一增厚区12的弧长为L1,第二增厚区21的弧长为s1,环部2的外环面弧长为s,变厚封头满足以下条件:s1小于s,且L1小于s。As shown in Figure 2, in the half section of the thickening head along the direction of the central axis 01, the arc length of the first thickening zone 12 is set as L1, and the arc length of the second thickening zone 21 is s1, The arc length of the outer ring surface of the ring part 2 is s, and the thickened head meets the following conditions: s1 is less than s, and L1 is less than s.
并且,第一增厚区12、第二增厚区21的径向厚度均为t 2,第一减薄区11、每一第二减薄区22、每一第三减薄区31的径向厚度均为t 1;变厚封头的变厚系数δ满足:t 1=t 2*δ。 Moreover, the radial thicknesses of the first thickened region 12 and the second thickened region 21 are both t 2 , and the diameters of the first thinned region 11, each second thinned region 22, and each third thinned region 31 are The thickness in both directions is t 1 ; the thickening coefficient δ of the thickening head satisfies: t 1 =t 2 *δ.
在本实施例中,变厚封头的变厚系数δ的取值范围为0.2至1。当变厚系数δ等于1时,变厚封头为均厚封头。In this embodiment, the thickness coefficient δ of the thickened head ranges from 0.2 to 1. When the thickening coefficient δ is equal to 1, the thickening head is a uniform thickness head.
本发明提供的所述变厚封头,相较于现有蝶形封头即变形前封头,该变厚封头克服了现有蝶形封头由于曲率不连续产生的应力集中的问题,该变厚封头的极限载荷得到有效提高,从而该变厚封头的抗压能力有效提升。The thickened head provided by the present invention, compared with the existing butterfly head, that is, the head before deformation, the thickened head overcomes the problem of stress concentration caused by the discontinuous curvature of the existing butterfly head, The ultimate load of the thickened head is effectively improved, so that the compressive capacity of the thickened head is effectively improved.
本发明还提供一种变厚封头的设计方法,如图2及图3所示,所述设计方法具体包括以下步骤:The present invention also provides a design method for a thickened head, as shown in Figure 2 and Figure 3, the design method specifically includes the following steps:
(01)、选取一现有蝶形封头作为变形前封头,确定相对于变形前封头变厚的变厚封头的增厚范围、减薄范围:在变厚封头沿中心轴01方向上的二分之一截面内,选取第一增厚区12的弧长L1,变厚封头的第二增厚区21的弧长s1,环部2的外环面弧长为s,其中s1小于等于s,且L1小于等于s;设定第一增厚区12、第二增厚区21的径向厚度均为t 2,第一减薄区11、第二减薄区22、第三减薄区31的径向厚度均为t 1;计算变厚封头的变厚系数δ为:t 1=t 2*δ   (1); (01), select an existing butterfly head as the head before deformation, determine the thickening range and thinning range of the thickened head relative to the thickened head before deformation: in the thickened head along the central axis 01 In the half section in the direction, the arc length L1 of the first thickening zone 12 is selected, the arc length s1 of the second thickening zone 21 of the thickening head is selected, and the arc length of the outer ring surface of the ring part 2 is s, Where s1 is less than or equal to s, and L1 is less than or equal to s; the radial thicknesses of the first thickened region 12 and the second thickened region 21 are set to be t 2 , and the first thinned region 11, the second thinned region 22, The radial thickness of the third thinning zone 31 is t 1 ; the calculation of the thickening coefficient δ of the thickening head is: t 1 =t 2 *δ (1);
本步骤(01)中,选取如图1所示的现有蝶形封头,并选取变形前封头即现有蝶形封头的均匀厚度为t;In this step (01), the existing butterfly head as shown in Figure 1 is selected, and the uniform thickness of the existing butterfly head before the deformation is selected as t;
如图2所示,变厚封头的增厚部分具有两个区域,第一区域是从关节部5处开始向顶部4方向延伸出的弧长为L1所包括的区域,即为所述第一增厚区12;第二个区域为从关节部5处开始向环部2与柱3的连接处延伸出的弧长为s1所包括的区域,即第二增厚区21;As shown in Figure 2, the thickened part of the thickened head has two regions. The first region is the region covered by the arc length L1 extending from the joint part 5 to the direction of the top 4, which is the second region. A thickened area 12; the second area is the area covered by the arc length s1 extending from the joint part 5 to the connection between the ring part 2 and the column 3, that is, the second thickened area 21;
在本实施例中,变厚系数δ的取值范围为0.2到1,当δ=1时,变厚封头即为传统等厚封头。In this embodiment, the value range of the variable thickness coefficient δ is 0.2 to 1, and when δ=1, the thickened head is a traditional equal-thickness head.
(02)、选取筒体3外侧表面之间的横向距离D并作为变厚封头的直径、球头1的外侧球面的半径R、筒体3的高度H、球头1的外侧球面从关节部5至顶 部4的弧长L、环部2的半径r;计算变厚封头表面积S total、变厚封头的减薄区表面积S thin、变厚封头的增厚区表面积S thic分别为: (02), choose the lateral distance D between the outer surfaces of the cylinder body 3 and use it as the diameter of the thickening head, the radius R of the outer spherical surface of the ball head 1, the height H of the cylindrical body 3, and the outer spherical surface of the ball head 1 from the joint The arc length L from the part 5 to the top 4, the radius r of the ring part 2; calculate the surface area S total of the thickened head, the surface area of the thinned area S thin of the thickened head, and the surface area of the thickened area S thic of the thickened head, respectively for:
Figure PCTCN2022077494-appb-000004
Figure PCTCN2022077494-appb-000004
Figure PCTCN2022077494-appb-000005
Figure PCTCN2022077494-appb-000005
S thick=S total-S thin    (4); S thick = S total - S thin (4);
其中由步骤(02)获得,在变厚封头沿中心轴01方向上的截面内,球头上的增厚区在径向方向上的弧长L1;环面在径向方向上从关节部5到筒体3的弧长s;环部上增厚区在径向方向上的弧长s1;Wherein obtained by step (02), in the cross-section of the thickening head along the central axis 01, the arc length L1 of the thickening zone on the ball head in the radial direction; 5 to the arc length s of the cylinder 3; the arc length s1 of the thickened area on the ring in the radial direction;
本实施例中的变厚封头的相关参数D、R、H、L、r、s、L1、s1、t 2、t 1的尺寸标注如图2所示;并且,所述变形前封头即选取的如图1所示的现有蝶形封头的相关参数D、R、H、L、r,s的尺寸均与如图2所示的尺寸一致。 The dimensions of the relevant parameters D, R, H, L, r, s, L1, s1, t2 , and t1 of the thickened head in this embodiment are shown in Figure 2; and, the head before deformation That is, the selected relevant parameters D, R, H, L, r, and s of the existing butterfly head as shown in FIG. 1 are all consistent with those shown in FIG. 2 .
S total为碟形封头的表面积由公式(2)得出;S thin为减薄区的面积有公式(3)得出将其带入公式(4)即可得出增厚区表面。 S total is the surface area of the dish-shaped head obtained from formula (2); S thin is the area of the thinned area obtained from formula (3) and brought into formula (4) to obtain the surface of the thickened area.
(03)基于变厚封头在不同变厚系数δ下的总体积与变形前封头在均匀厚度t下的总体积相等,根据步骤(02)获得的S total、S thick、S thin,确定变厚封头在不同变厚系数δ下的减薄区径向厚度t 1、增厚区径向厚度t 2(03) Based on the fact that the total volume of the thickening head under different thickness coefficients δ is equal to the total volume of the head under the uniform thickness t before deformation, according to S total , S thick , and S thin obtained in step (02), determine The radial thickness t 1 of the thinned area and the radial thickness t 2 of the thickened area of the thickened head under different thickness coefficients δ;
其中,记变厚封头在不同变厚系数δ下的总体积V1,记变形前封头在均匀厚度t下的总体积V2,V1=V2;且V1、V2分别满足以下公式:Among them, record the total volume V1 of the variable-thickness head under different thickness coefficients δ, record the total volume V2 of the head before deformation under the uniform thickness t, V1=V2; and V1 and V2 respectively satisfy the following formulas:
V1=S thick*t 2+S thin*t 1=S thick*t 2+S thin*t 2*δ   (5); V1=S thick *t 2 +S thin *t 1 =S thick *t 2 +S thin *t 2 *δ (5);
V2=S total*t    (6); V2=S total *t (6);
(04)获取变厚封头的弹性模量E、屈服强度σ y以及泊松比μ,建立变厚封头仿真模型;利用仿真模型绘制变厚系数δ-载荷系数k图,其中载荷系数k是变厚封头极限载荷与等厚封头极限载荷的比值;根据变厚系数δ-载荷系数k图,选取载荷系数k大于1且随变厚系数δ增加而载荷系数k的值降低时所对应的变厚系数δ的取值范围,并作为有益变厚区间;拟合有益效变厚区间下的变厚系数δ-载荷系数k的函数方程; (04) Obtain the elastic modulus E, yield strength σ y and Poisson's ratio μ of the thickened head, and establish a thickened head simulation model; use the simulation model to draw a diagram of the thickness coefficient δ-load coefficient k, where the load coefficient k is the ratio of the limit load of the thickened head to the limit load of the equal-thickness head; according to the diagram of the variable thickness coefficient δ-load coefficient k, the load coefficient k is selected to be greater than 1 and the value of the load coefficient k decreases with the increase of the thickness coefficient δ The value range of the corresponding thickening coefficient δ, and as a beneficial thickening interval; fitting the functional equation of the thickening coefficient δ-load coefficient k under the beneficial thickening interval;
在本步骤(04)中,建立变厚封头有限元计算模型,采用壳单元、固定边界、均匀外压进行建模,其中壳单元至少40000个。In this step (04), the finite element calculation model of the thickened head is established, and shell elements, fixed boundaries, and uniform external pressure are used for modeling, and the number of shell elements is at least 40,000.
在本步骤(04)获得有益变厚区间的步骤中,进一步地还包括:根据变厚系数δ-载荷系数k图,选取载荷系数k大于1时所对应的变厚系数δ的取值范围,以作为有效变厚区间。In the step of obtaining the beneficial thickening interval in this step (04), it further includes: according to the thickening coefficient δ-load coefficient k figure, selecting the value range of the corresponding thickening coefficient δ when the load coefficient k is greater than 1, as the effective thickening interval.
在本步骤(04)中,利用仿真模型绘制变厚系数δ-载荷系数k图的步骤包括:利用仿真模型获得多个变厚系数δ的极限载荷、获得变厚系数δ=1时的极限载荷,分别计算所述多个变厚系数下的多个载荷系数,并在以变厚系数为横轴、以载荷系数为纵轴的笛卡尔坐标系中,标定由多个变厚系数下的载荷系数形成的坐标点所在位置,以绘制变厚系数δ-载荷系数k图。In this step (04), the step of using the simulation model to draw the diagram of the thickness coefficient δ-load coefficient k includes: using the simulation model to obtain the ultimate load of multiple thickness coefficients δ, and obtaining the ultimate load when the thickness coefficient δ=1 , respectively calculate a plurality of load coefficients under the multiple thickness coefficients, and in the Cartesian coordinate system with the thickness coefficient as the horizontal axis and the load coefficient as the vertical axis, calibrate the load under the multiple thickness coefficients The position of the coordinate point formed by the coefficient is used to draw the diagram of thickness change coefficient δ-load coefficient k.
在获得多个变厚系数δ的极限载荷、获得变厚系数δ=1时的极限载荷的步骤中,还包括:采用Riks方法,设置最大增量数初始弧长增量以及最大最小弧长 等计算参数,其中最大增量数一般取为250~300;初始弧长增量一般取为0.01以及最大弧长一般取为0.1最小弧长一般取为1*10 -50In the step of obtaining the ultimate load of multiple thickness coefficients δ, and obtaining the ultimate load when the thickness coefficient δ=1, it also includes: using the Riks method, setting the maximum increment number, the initial arc length increment, the maximum and minimum arc length, etc. Calculation parameters, wherein the maximum increment number is generally taken as 250-300; the initial arc length increment is generally taken as 0.01 and the maximum arc length is generally taken as 0.1; the minimum arc length is generally taken as 1* 10-50 ;
在拟合有益变厚区间下的变厚系数δ-载荷系数k的函数方程的过程中,需舍去载荷系数k小于1的结果;In the process of fitting the functional equation of the thickening coefficient δ-load coefficient k under the beneficial thickening interval, the results of the load coefficient k less than 1 need to be discarded;
(05)利用步骤(04)中的变厚系数δ-载荷系数k的函数方程以获取载荷系数k,并获取变形前封头在均匀厚度t下的极限载荷,确定变厚封头极限载荷预测模型为:(05) Utilize the function equation of the thickening coefficient δ-load coefficient k in step (04) to obtain the load coefficient k, and obtain the ultimate load of the head under uniform thickness t before deformation, and determine the prediction of the ultimate load of the thickened head The model is:
Figure PCTCN2022077494-appb-000006
Figure PCTCN2022077494-appb-000006
其中,k为由步骤(04)获得的载荷系数。where k is the load factor obtained from step (04).
变形前封头在均匀厚度t下的极限载荷是由均匀厚度t下碟形封头屈曲强度公式获得;所述的变厚封头极限载荷预测模型是由变厚系数δ-载荷系数k与变形前碟形封头在均匀厚度下的屈曲强度公式相乘得出;为变形前封头的均匀厚度,σ y为形封头材料的屈服强度,E为封头材料的弹性模量,R为球面处的半径;r为环部的半径;D为封头总体的直径;H为筒体的高度,以上相关参数均可在(01)~(04)步骤中获得。 The ultimate load of the head under the uniform thickness t before deformation is obtained from the buckling strength formula of the dished head under the uniform thickness t; The multiplication of the buckling strength formula of the front disc -shaped head under uniform thickness is obtained; The radius at the spherical surface; r is the radius of the ring; D is the overall diameter of the head; H is the height of the cylinder, and the above relevant parameters can be obtained in steps (01) to (04).
本步骤(05)中,利用变厚封头极限载荷预测模获取不同变厚系数下变厚封头的极限载荷;通过将变厚封头极限载荷预测模型得出的公式解与仿真模型得出的数值解进行对比,二者结果比较一致,验证了变厚封头极限载荷预测模型用于预测有益效变厚区间内不同变厚系数δ下的变厚封头的极限载荷的正确性。且利用变厚封头极限载荷预测模,可以获得任意变厚系数δ下的变厚封头的极限载荷,从而可有效地减少计算量。In this step (05), the ultimate load of the thickened head under different thickness coefficients is obtained by using the thickened head limit load prediction model; the formula solution obtained by the thickened head limit load prediction model and the simulation model are obtained The results of the two are consistent, which verifies the correctness of the prediction model for the ultimate load of the thickened head in predicting the ultimate load of the thickened head under different thickness coefficients δ in the beneficial thickening interval. Moreover, the ultimate load of the thickened head under any thickness coefficient δ can be obtained by using the prediction model of the ultimate load of the thickened head, thereby effectively reducing the amount of calculation.
以下结合第一实施例、第二实施例、第三实施例来具体说明本发明所述变厚封头及其设计方法。The thickened head and its design method of the present invention will be described below in combination with the first embodiment, the second embodiment, and the third embodiment.
如图4、图7及图10所示,第一实施例、第二实施例及第三实施例提供的变厚封头,均包括第一减薄区11、自第一减薄区11端部依次串联连接的第一增厚区12、第二增厚区21、第二减薄区22、第三减薄区31。其中,第一增厚区12沿着关节部5向顶部4拓展,第二增厚区21沿着关节部5向环部2与筒体3之间的连接部拓展。As shown in Fig. 4, Fig. 7 and Fig. 10, the thickening heads provided by the first embodiment, the second embodiment and the third embodiment all include a first thinned area 11, and the end of the first thinned area 11 The first thickened region 12, the second thickened region 21, the second thinned region 22, and the third thinned region 31 are sequentially connected in series. Wherein, the first thickened area 12 expands along the joint part 5 to the top 4 , and the second thickened area 21 expands along the joint part 5 to the connecting part between the ring part 2 and the barrel 3 .
第一实施例:First embodiment:
提供一种变厚封头的设计方法,具体包括如下步骤:A method for designing a thickened head is provided, which specifically includes the following steps:
(101)、选取一现有蝶形封头作为变形前封头,确定相对于变形前封头变厚的变厚封头的增厚范围、减薄范围:在变厚封头沿其中心轴01方向上的二分之一截面或整个截面内,选取变厚封头的第一增厚区12的弧长L1,第二增厚区21的弧长s1,环部2的外环面弧长为s,其中s1小于等于s,且L1小于等于s;设定第一增厚区12、第二增厚区21的径向厚度相等且均为t 2,第一减薄区11、第二减薄区22、第三减薄区31的径向厚度相等且均为t 1;计算变厚封头的变厚系数δ为:t 1=t 2*δ    (1); (101), select an existing butterfly head as the head before deformation, determine the thickening range and thinning range of the thickening head relative to the thickening head before deformation: in the thickening head along its central axis In the half section or the whole section in the direction of 01, the arc length L1 of the first thickening zone 12 of the thickening head, the arc length s1 of the second thickening zone 21, and the arc length of the outer ring surface of the ring part 2 are selected. The length is s, where s1 is less than or equal to s, and L1 is less than or equal to s; the radial thicknesses of the first thickened region 12 and the second thickened region 21 are set to be equal and both are t 2 , the first thinned region 11, the second thickened region The radial thicknesses of the second thinning zone 22 and the third thinning zone 31 are equal and both are t 1 ; the thickness coefficient δ of the thickening head is calculated as: t 1 =t 2 *δ (1);
本步骤(101)中,选取如图1所示的现有蝶形封头,并选取变形前封头即现有蝶形封头的均匀厚度为t;In this step (101), select the existing butterfly-shaped head as shown in Figure 1, and select the uniform thickness of the existing butterfly-shaped head before deformation as t;
如图4所示,变厚碟形封头的增厚部分的具体区域如图4所示,选用直径 D=304(mm)、厚t=1.85(mm)的均厚碟形封头,碟形封头采用304不锈钢材质。As shown in Figure 4, the specific area of the thickening part of the thickened dish-shaped head is shown in Figure 4. A uniform-thickness dish-shaped head with a diameter of D=304 (mm) and a thickness of t=1.85 (mm) is selected. The shaped head is made of 304 stainless steel.
在该第一实施例中,变厚封头的变厚部分选取为整个环面,即第二增厚区21的弧长s1=s,第一增厚区的弧长L1=0,那么第二减薄区的弧长为0;In this first embodiment, the thickened portion of the thickened head is selected as the entire annulus, that is, the arc length s1=s of the second thickened region 21, and the arc length L1=0 of the first thickened region, then the second thickened region 21 has an arc length L1=0. The arc length of the second thinning zone is 0;
设定增厚区的厚度为t 2,减薄区的厚度为t 1,同时采用公式(1)计算变厚系数δ。 Set the thickness of the thickening zone as t 2 , and the thickness of the thinning zone as t 1 , and use formula (1) to calculate the thickness coefficient δ.
在该第一实施例中,选取变厚系数δ的取值范围为0.2到1,当δ=1时,变厚封头即为传统等厚封头。不同变厚系数δ下的封头弧长如表1所示:In the first embodiment, the value range of the variable thickness coefficient δ is selected from 0.2 to 1, and when δ=1, the thickened head is a traditional equal-thickness head. The arc lengths of heads under different thickness coefficients δ are shown in Table 1:
表1不同变厚系数δ下的封头弧长Table 1 Arc length of head under different thickness coefficient δ
Figure PCTCN2022077494-appb-000007
Figure PCTCN2022077494-appb-000007
(102)、选取筒体3外侧表面的距离D并作为变厚封头的直径、球头1的外侧球面的半径R、筒体3的高度H、球头1的外侧球面从关节部5延伸至顶部4处的弧长L、环部2的半径r;计算变厚封头表面积S total、变厚封头的减薄区表面积S thin、变厚封头的增厚区表面积S thick分别为: (102), select the distance D of the outer surface of the cylinder body 3 and use it as the diameter of the thickening head, the radius R of the outer spherical surface of the ball head 1, the height H of the cylinder body 3, and the outer spherical surface of the ball head 1 extending from the joint part 5 The arc length L to the top 4 and the radius r of the ring part 2; the surface area S total of the thickened head, the surface area of the thinned area S thin of the thickened head, and the surface area of the thickened area S thick of the thickened head are calculated as :
Figure PCTCN2022077494-appb-000008
Figure PCTCN2022077494-appb-000008
Figure PCTCN2022077494-appb-000009
Figure PCTCN2022077494-appb-000009
S thick=S total-S thin    (4); S thick = S total - S thin (4);
本实施例中的变厚封头的相关参数D、R、H、L、r、s、L1、s1、t 2、t 1的尺寸标注如图4所示;并且,所述变形前封头即选取的如图1所示的现有蝶形封头的相关参数D、R、H、L、r,s的尺寸均与如图4所示的尺寸一致,具体尺寸不在图1中标示。 The dimensions of the relevant parameters D, R, H, L, r, s, L1, s1, t2 , and t1 of the thickened head in this embodiment are shown in Figure 4; and, the head before deformation That is, the relevant parameters D, R, H, L, r, and s of the selected existing butterfly head shown in Figure 1 are all consistent with those shown in Figure 4, and the specific dimensions are not indicated in Figure 1.
在该第一实施例中,选用尺寸:R=302(mm);D=304(mm);r=32(mm);H=20(mm);L=139.087(mm);s=35.527(mm),代入公式(2)中,可得封头表面积S total为: In this first embodiment, select size: R=302 (mm); D=304 (mm); r=32 (mm); H=20 (mm); L=139.087 (mm); s=35.527 ( mm), substituting it into the formula (2), the surface area S total of the head can be obtained as:
Figure PCTCN2022077494-appb-000010
Figure PCTCN2022077494-appb-000010
代入公式(3)中,计算得出在该实施例中减薄区表面积S thin为: Substituting in the formula (3), the calculated thinning zone surface area S thin in this embodiment is:
Figure PCTCN2022077494-appb-000011
Figure PCTCN2022077494-appb-000011
采用公式(4)计算变厚封头的增厚区表面积S thick为: The surface area S thick of the thickening zone of the thickening head is calculated by formula (4):
Figure PCTCN2022077494-appb-000012
Figure PCTCN2022077494-appb-000012
在该第一实施例中的r=32(mm);D=304(mm);s=35.527(mm)代入上式计算得出在该实施例中增厚区表面积为:In the first embodiment, r=32 (mm); D=304 (mm); s=35.527 (mm) is substituted into the above formula to calculate the surface area of the thickening zone in this embodiment:
Figure PCTCN2022077494-appb-000013
Figure PCTCN2022077494-appb-000013
(103)基于变厚封头在不同变厚系数δ下的总体积与变形前封头在均匀厚度t下的总体积相等,根据步骤(102)获得的S total、S thick、S thin,确定变厚封头在不同变厚系数δ下的减薄区径向厚度t 1、增厚区径向厚度t 2(103) Based on the fact that the total volume of the thickened head under different thickness coefficients δ is equal to the total volume of the head under the uniform thickness t before deformation, according to S total , S thick , and S thin obtained in step (102), determine The radial thickness t 1 of the thinned area and the radial thickness t 2 of the thickened area of the thickened head under different thickness coefficients δ;
记变厚封头在不同变厚系数δ下的总体积V1,记变形前封头在均匀厚度t下的总体积V2,V1=V2;且V1、V2分别满足以下公式:Record the total volume V1 of the variable-thickness head under different thickness coefficients δ, record the total volume V2 of the head under the uniform thickness t before deformation, V1=V2; and V1 and V2 respectively satisfy the following formulas:
V1=S thick*t 2+S thin*t 1=S thick*t 2+S thin*t 2*δ   (5); V1=S thick *t 2 +S thin *t 1 =S thick *t 2 +S thin *t 2 *δ (5);
V2=S total*t    (6); V2=S total *t (6);
具体地,将增厚区表面积S thick与减薄区表面积S thin代入(5), Specifically, substituting the surface area S thick of the thickened region and the surface area S thin of the thinned region into (5),
V1=S thick*t 2+S thin*t 2*δ=32533.760*t 2+78768.976*t 2*δ; V1=S thick *t 2 +S thin *t 2 *δ=32533.760*t 2 +78768.976*t 2 *δ;
将封头总表面积S total和变形前封头的均匀厚度t带入(6)可得: Substituting the total surface area S total of the head and the uniform thickness t of the head before deformation into (6), we can get:
V2=S total*t=111360.1*1.85=206016.1(mm 3); V2=S total *t=111360.1*1.85=206016.1(mm 3 );
将获得的V2=V1=206016.1(mm 3)代入公式(5),可得出在不同变厚系数δ下减薄区的厚度t 1、增厚区的厚度t 2,如表2所示; Substituting the obtained V2=V1=206016.1 (mm 3 ) into the formula (5), the thickness t 1 of the thinned area and the thickness t 2 of the thickened area can be obtained under different thickness coefficients δ, as shown in Table 2;
表2:不同变厚系数δ下减薄区的厚度t 1、增厚区的厚度t 2 Table 2: Thickness t 1 of the thinned zone and thickness t 2 of the thickened zone under different thickness coefficients δ
Figure PCTCN2022077494-appb-000014
Figure PCTCN2022077494-appb-000014
(104)获取变厚封头的弹性模量E、屈服强度σ y以及泊松比μ,建立变厚封头仿真模型;利用仿真模型绘制变厚系数δ-载荷系数k图,其中载荷系数k是变厚封头极限载荷与等厚封头极限载荷的比值;根据变厚系数δ-载荷系数k图,选取 载荷系数k大于1且随变厚系数δ增加而载荷系数k的值降低时所对应的变厚系数δ的取值范围,并作为有益变厚区间;拟合有益变厚区间下的变厚系数δ-载荷系数k的函数方程; (104) Obtain the elastic modulus E, yield strength σ y and Poisson's ratio μ of the thickened head, and establish a thickened head simulation model; use the simulation model to draw a diagram of the thickness coefficient δ-load coefficient k, where the load coefficient k is the ratio of the limit load of the thickened head to the limit load of the equal-thickness head; according to the diagram of the variable thickness coefficient δ-load coefficient k, the load coefficient k is selected to be greater than 1 and the value of the load coefficient k decreases with the increase of the thickness coefficient δ The value range of the corresponding thickening coefficient δ, and as a beneficial thickening interval; fitting the functional equation of the thickening coefficient δ-load coefficient k under the beneficial thickening interval;
在本步骤(105)中,利用仿真模型确定变厚封头极限载荷的步骤包括:采用Riks方法,设置最大增量数初始弧长增量以及最大最小弧长等计算参数,其中最大增量数一般取为250~300;初始弧长增量一般取为0.01以及最大弧长一般取为0.1最小弧长一般取为1*10 -50In this step (105), the step of using the simulation model to determine the ultimate load of the thickened head includes: using the Riks method, setting calculation parameters such as the maximum increment number, the initial arc length increment, and the maximum and minimum arc lengths, wherein the maximum increment number Generally, it is taken as 250-300; the initial arc length increment is generally taken as 0.01 and the maximum arc length is generally taken as 0.1; the minimum arc length is generally taken as 1*10 -50 ;
本步骤(104)中,建立变厚封头有限元计算模型,采用壳单元、底边全固定边界条件、均匀外压进行建模,其中壳单元至少40000个。变厚封头的材料属性如表3所示:In this step (104), the finite element calculation model of the variable-thickness head is established, using shell elements, fully fixed boundary conditions on the bottom edge, and uniform external pressure for modeling, in which there are at least 40,000 shell elements. The material properties of the thickened head are shown in Table 3:
表3变厚封头的材料属性Table 3 Material properties of thickening heads
Figure PCTCN2022077494-appb-000015
Figure PCTCN2022077494-appb-000015
本步骤(104)中,利用仿真模型绘制变厚系数δ-载荷系数k图如图5所示,利用仿真模型绘制变厚系数δ-载荷系数k图的步骤包括:利用仿真模型获得多个变厚系数δ的极限载荷、获得变厚系数δ=1时的极限载荷,分别计算所述多个变厚系数下的多个载荷系数,并在以变厚系数为横轴、以载荷系数为纵轴的笛卡尔坐标系中,标定由多个变厚系数下的载荷系数形成的坐标点所在位置,以绘制变厚系数δ-载荷系数k图;In this step (104), use the simulation model to draw the thickness coefficient δ-load coefficient k figure as shown in Figure 5, and use the simulation model to draw the step of the thickness coefficient δ-load coefficient k figure comprising: using the simulation model to obtain a plurality of variables The ultimate load of the thickness coefficient δ, the ultimate load when obtaining the thickness coefficient δ=1, respectively calculate a plurality of load coefficients under the multiple thickness coefficients, and take the thickness coefficient as the horizontal axis and the load coefficient as the vertical In the Cartesian coordinate system of the axis, calibrate the position of the coordinate point formed by the load coefficients under multiple thickness coefficients, so as to draw the thickness coefficient δ-load coefficient k diagram;
本步骤(104)中,由图5可知,在该变厚方案下,当变厚系数δ取0.5~0.95时,变厚封头的抗屈曲能力明显优于普通均匀厚度碟形封头即变形前封头,进一步优选地选取载荷系数k大于1时所对应的变厚系数δ的取值范围,以作为有效变厚区间,则变厚系数δ取0.7~0.95为该方案的有益变厚区间,其中载荷系数是变厚封头极限载荷与等厚封头极限载荷比值,等厚封头的变厚系数δ=1。In this step (104), it can be seen from Figure 5 that under this thickening scheme, when the thickness coefficient δ is 0.5 to 0.95, the buckling resistance of the thickened head is obviously better than that of the ordinary uniform thickness dished head, that is, the deformation For the front head, it is further preferable to select the value range of the thickening coefficient δ corresponding to when the load coefficient k is greater than 1 as the effective thickening range, and the thickening coefficient δ takes 0.7 to 0.95 as the beneficial thickening range of this scheme , where the load coefficient is the ratio of the limit load of the variable-thickness head to the limit load of the equal-thickness head, and the thickness-variation coefficient of the equal-thickness head is δ=1.
进一步地,舍去载荷系数k小于1的结果,拟合有益变厚区间下的变厚系数δ-载荷系数k的函数方程为:Further, discarding the results of the load coefficient k less than 1, the function equation of fitting the thickening coefficient δ-load coefficient k under the beneficial thickening interval is:
k=-1.94698*(δ-0.77528) 2-0.27534*δ+1.36192; k=-1.94698*(δ-0.77528) 2 -0.27534*δ+1.36192;
(105)利用步骤(104)中的变厚系数δ-载荷系数k的函数方程以获取载荷系数k,并获取变形前封头在均匀厚度t下的极限载荷,确定有益变厚区间内不同变厚系数δ下的变厚封头极限载荷预测模型为:(105) Use the function equation of the thickening coefficient δ-load coefficient k in step (104) to obtain the load coefficient k, and obtain the ultimate load of the head under the uniform thickness t before deformation, and determine the different deformations in the beneficial thickening interval The prediction model for the ultimate load of the thickened head under the thickness factor δ is:
Figure PCTCN2022077494-appb-000016
Figure PCTCN2022077494-appb-000016
其中,σ y为封头材料的屈服强度,E为封头材料的弹性模量,R为球面处的半径;r为环部的半径;D为封头总体的直径;H为柱的高度,以上相关参数均可在(101)~(104)步骤中获得; Among them, σy is the yield strength of the head material, E is the elastic modulus of the head material, R is the radius of the spherical surface; r is the radius of the ring; D is the overall diameter of the head; H is the height of the column, The above relevant parameters can be obtained in steps (101) to (104);
所述的变厚封头极限载荷预测模型是由变厚系数δ-载荷系数k与WANGER提出的变形前碟形封头在均匀厚度下的屈曲强度公式相乘得出,以上参数代入式(7)可得:The thickened head ultimate load prediction model is obtained by multiplying the thickness coefficient δ-load coefficient k with the buckling strength formula of the dished head before deformation under uniform thickness proposed by WANGER, and the above parameters are substituted into the formula (7 )Available:
Figure PCTCN2022077494-appb-000017
Figure PCTCN2022077494-appb-000018
Figure PCTCN2022077494-appb-000017
Figure PCTCN2022077494-appb-000018
将本实施例所采用的尺寸参数以及变厚系数δ代入上式获得变厚封头在不同变厚系数δ下的极限载荷,通过变厚封头极限载荷预测模型得出的极限载荷的公式解与仿真模型计算得出的极限载荷的数值解进行对比,如图6所示,二者结果十分接近,验证了变厚封头极限载荷预测模型用于计算不同变厚系数δ下的变厚封头的极限载荷的正确性;且利用变厚封头极限载荷预测模可以获得变厚封头在有益变厚区间内任意变厚系数δ下的极限载荷,相较于仿真模型选取离散点值计算的变厚封头的极限载荷的结果,可有效地减少计算量。Substituting the size parameters and the thickness coefficient δ used in this embodiment into the above formula to obtain the ultimate load of the thickened head under different thickness coefficients δ, and the solution of the formula for the ultimate load obtained through the ultimate load prediction model of the thickened head Compared with the numerical solution of the ultimate load calculated by the simulation model, as shown in Figure 6, the results of the two are very close, which verifies that the prediction model for the ultimate load of the thickened head is used to calculate the thickness of the thickened seal under different thickness coefficients δ. The correctness of the ultimate load of the head; and the ultimate load of the thickened head under any thickness coefficient δ in the beneficial thickening interval can be obtained by using the ultimate load prediction model of the thickened head, which is compared with the calculation of the discrete point value of the simulation model The result of the ultimate load of the thickened head can effectively reduce the amount of calculation.
第二实施例:Second embodiment:
提供一种变厚封头设计方法,具体包括如下步骤:A method for designing a thickened head is provided, which specifically includes the following steps:
(201)选取一现有蝶形封头作为变形前封头,确定相对于变形前封头变厚的变厚封头的增厚范围、减薄范围:在变厚封头沿其中心轴01方向上的截面内,选取变厚封头的第一增厚区12的弧长L1,第二增厚区21的弧长s1,环部2的外环面弧长为s,其中s1小于等于s,且L1小于等于s;设定每一第一增厚区12、第二增厚区21的径向厚度均为t 2,第一减薄区11、第二减薄区22、第三减薄区31的径向厚度均为t 1;计算变厚封头的变厚系数δ为:t 1=t 2*δ   (1); (201) Select an existing butterfly head as the head before deformation, and determine the thickening range and thinning range of the thickened head relative to the thickened head before deformation: in the thickened head along its central axis 01 In the cross-section in the direction, select the arc length L1 of the first thickening zone 12 of the thickening head, the arc length s1 of the second thickening zone 21, and the arc length of the outer ring surface of the ring part 2 is s, wherein s1 is less than or equal to s, and L1 is less than or equal to s; set the radial thickness of each first thickened region 12 and second thickened region 21 to be t 2 , the first thinned region 11, the second thinned region 22, the third thinned region The radial thickness of the thinned area 31 is t 1 ; the thickness coefficient δ of the thickened head is calculated as: t 1 =t 2 *δ (1);
本步骤(201)中,选取如图1所示的现有蝶形封头,并选取变形前封头即现有蝶形封头的均匀厚度为t;In this step (201), the existing butterfly head as shown in Figure 1 is selected, and the uniform thickness of the existing butterfly head before deformation is selected as t;
该第二实施例中的变厚部分的具体区域如图7所示,封头选用直径304(mm)、厚度为1.85(mm)的均厚碟形封头,碟形封头采用304不锈钢材质,变厚封头的变厚部分分别从关节部5处开始向环部2与柱3的连接处和顶部4延伸出径向弧长为
Figure PCTCN2022077494-appb-000019
的区域,即第二增厚区21的弧长
Figure PCTCN2022077494-appb-000020
第一增厚区12的弧长
Figure PCTCN2022077494-appb-000021
从而s1=L1;
The specific area of the thickening part in the second embodiment is shown in Figure 7. The head is made of a dished head with a diameter of 304 (mm) and a thickness of 1.85 (mm). The dished head is made of 304 stainless steel. , the thickened part of the thickened head extends from the joint part 5 to the junction of the ring part 2 and the column 3 and the top 4 respectively, and the radial arc length is
Figure PCTCN2022077494-appb-000019
The region, that is, the arc length of the second thickened region 21
Figure PCTCN2022077494-appb-000020
The arc length of the first thickening zone 12
Figure PCTCN2022077494-appb-000021
Thus s1=L1;
该第二实施例中,变厚系数δ的取值范围为0.2到1,当δ=1时,变厚封头即为传统等厚封头,变厚封头在不同变厚系数δ下的封头弧长如表4所示In the second embodiment, the value range of the variable thickness coefficient δ is 0.2 to 1. When δ=1, the thickened head is a traditional equal-thickness head, and the thickness of the thickened head under different thickness coefficients δ The arc length of the head is shown in Table 4
表4不同变厚系数δ下的封头弧长Table 4 Arc length of head under different thickness coefficient δ
Figure PCTCN2022077494-appb-000022
Figure PCTCN2022077494-appb-000022
(202)确定变厚封头表面积S total、减薄区表面积S thin、增厚区表面积S thick(202) Determine the surface area S total of the thickening head, the surface area S thin of the thinning area, and the surface area S thick of the thickening area:
本实施例中的变厚封头的相关参数D、R、H、L、r、s、L1、s1、t 2、t 1的尺寸标注如图7所示;并且,所述变形前封头即选取的如图1所示的现有蝶形封头的相关参数D、R、H、L、r,s的尺寸均与如图7所示的尺寸一致,具体尺寸不在图1中标示。 The dimensions of the relevant parameters D, R, H, L, r, s, L1, s1, t2 , and t1 of the thickening head in this embodiment are shown in Figure 7; and, the head before deformation That is, the relevant parameters D, R, H, L, r, and s of the selected existing butterfly head shown in Figure 1 are all consistent with those shown in Figure 7, and the specific dimensions are not indicated in Figure 1.
本第二实施例选用部分尺寸与第一实施例相同,尺寸参数包括:The second embodiment selects part of the same size as the first embodiment, and the size parameters include:
R=302(mm);D=304(mm);r=32(mm);H=20(mm);L=139.087(mm);s=35.527(mm),参数代入公式(2)得到封头表面积S total=111360.1(mm 2),与第一实施例相同; R=302(mm); D=304(mm); r=32(mm); H=20(mm); L=139.087(mm); Head surface area S total =111360.1 (mm 2 ), the same as the first embodiment;
进一步选取尺寸:R=302(mm);r=32(mm);D=304(mm);H=20(mm);s=35.527(mm);L=139.087(mm);
Figure PCTCN2022077494-appb-000023
Figure PCTCN2022077494-appb-000024
将其带入公式(3),得出实施例中减薄区表面积S thin为:
Further selection size: R=302(mm); r=32(mm); D=304(mm); H=20(mm); s=35.527(mm); L=139.087(mm);
Figure PCTCN2022077494-appb-000023
Figure PCTCN2022077494-appb-000024
Bringing it into formula (3), the surface area S thin of the thinning zone in the embodiment is obtained as:
Figure PCTCN2022077494-appb-000025
Figure PCTCN2022077494-appb-000025
采用公式(4)计算变厚封头的增厚区表面积S thick为: The surface area S thick of the thickening zone of the thickening head is calculated by formula (4):
S thick=111360.1-81512.1=29847.97(mm 2); S thick = 111360.1-81512.1 = 29847.97 (mm 2 );
(203)基于变厚封头在不同变厚系数δ下的总体积与变形前封头在均匀厚度t下的总体积相等,根据步骤(02)获得的S total、S thick、S thin,确定变厚封头在不同变厚系数δ下的减薄区的径向厚度t 1、增厚区的径向厚度t 2(203) Based on the total volume of the thickening head under different thickness coefficients δ and the total volume of the head before deformation under uniform thickness t, according to S total , S thick , S thin obtained in step (02), determine The radial thickness t 1 of the thinned area and the radial thickness t 2 of the thickened area of the thickened head under different thickness coefficients δ;
将增厚区表面积S thick与减薄区表面积S thin代入(5), Substitute the surface area S thick of the thickening zone and the surface area S thin of the thinning zone into (5),
V1=S thick*t 2+S thin*t 2*δ=29847.97*t 2+81512.1*t 2*δ; V1=S thick *t 2 +S thin *t 2 *δ=29847.97*t 2 +81512.1*t 2 *δ;
将变形前碟形封头的均匀厚度t、封头表面积S total,代入公式(6)得出: Substituting the uniform thickness t of the disc-shaped head before deformation and the surface area S total of the head into formula (6) to obtain:
V2=S toaal*t=111360.1*1.85=206016.1(mm 3); V2=S toaal *t=111360.1*1.85=206016.1(mm 3 );
将获得的V2=206016.1(mm 3)=V1代入公式(5),可得出:29847.97*t 2+81512.1*t 2*δ=206016.1,即得出在不同变厚系数下减薄区的厚度t 1、增厚区的径向厚度t 2,如表5所示; Substituting the obtained V2=206016.1(mm 3 )=V1 into the formula (5), it can be obtained: 29847.97*t 2 +81512.1*t 2 *δ=206016.1, that is, the thickness of the thinning zone under different thickness coefficients t 1 , the radial thickness t 2 of the thickening zone, as shown in Table 5;
表5:不同变厚系数δ下减薄区的厚度t 1、增厚区的厚度t 2 Table 5: Thickness t 1 of the thinned zone and thickness t 2 of the thickened zone under different thickness coefficients δ
Figure PCTCN2022077494-appb-000026
Figure PCTCN2022077494-appb-000026
(204)建立变厚封头仿真模型;获取变厚封头的弹性模量E、屈服强度σ y以及泊松比μ;利用仿真模型绘制变厚系数δ-载荷系数k图,其中载荷系数k是变厚封头极限载荷与等厚封头极限载荷的比值;根据变厚系数δ-载荷系数k图,选取载荷系数k大于1且随变厚系数δ增加而载荷系数k的值降低时所对应的变厚系数δ的取值范围,并作为有益变厚区间;拟合有益变厚区间下的变厚系数δ-载荷系数k的函数方程; (204) Establish a thickening head simulation model; obtain the elastic modulus E, yield strength σ y and Poisson's ratio μ of the thickening head; use the simulation model to draw a thickening coefficient δ-load coefficient k diagram, wherein the load coefficient k is the ratio of the limit load of the thickened head to the limit load of the equal-thickness head; according to the diagram of the variable thickness coefficient δ-load coefficient k, the load coefficient k is selected to be greater than 1 and the value of the load coefficient k decreases with the increase of the thickness coefficient δ The value range of the corresponding thickening coefficient δ, and as a beneficial thickening interval; fitting the functional equation of the thickening coefficient δ-load coefficient k under the beneficial thickening interval;
在(204)步骤中,第二实施例利用仿真模型确定变厚封头极限载荷的步骤与第一实施例相同;In the (204) step, the second embodiment utilizes the simulation model to determine the step of the thickened head limit load is the same as the first embodiment;
第二实施例利用仿真模型绘制变厚系数δ-载荷系数k图如图8所示,由图8可知,在该变厚方案下,当变厚系数δ取0.3~0.95时,变厚封头的抗屈曲能力明显优于普通均匀碟形封头即变形前封头,变厚系数δ取0.3~0.95时为该方案的有效变厚区间,变厚系数δ取0.5~0.95时为该方案的有益变厚区间;The second embodiment uses the simulation model to draw a diagram of the thickness coefficient δ-load coefficient k as shown in Figure 8. From Figure 8, it can be seen that under this thickening scheme, when the thickness coefficient δ is 0.3 to 0.95, the thickening head The anti-buckling ability of the head is significantly better than that of the ordinary uniform dished head, that is, the head before deformation. When the thickness coefficient δ is 0.3 to 0.95, it is the effective thickening range of the scheme, and when the thickness coefficient δ is 0.5 to 0.95, it is the scheme. Beneficial thickening interval;
舍去载荷系数k小于1的结果,拟合变厚系数δ-载荷系数k的函数方程为:The results of the load coefficient k less than 1 are discarded, and the function equation of the fitting thickness coefficient δ-load coefficient k is:
k=-11.18407*δ 4+28.80854*δ 3-27.14766*δ 2+10.87057*δ-0.36657; k=-11.18407*δ 4 +28.80854*δ 3 -27.14766*δ 2 +10.87057*δ-0.36657;
(205)利用步骤(204)中的变厚系数δ-载荷系数k的函数方程以获取载荷系数k,并获取变形前封头在均匀厚度t下的极限载荷,确定有益变厚区间内不同变厚系数δ下的变厚封头极限载荷预测模型为:(205) Utilize the function equation of the thickening coefficient δ-load coefficient k in step (204) to obtain the load coefficient k, and obtain the ultimate load of the head under the uniform thickness t before deformation, and determine the different variables in the beneficial thickening interval The prediction model for the ultimate load of the thickened head under the thickness factor δ is:
Figure PCTCN2022077494-appb-000027
Figure PCTCN2022077494-appb-000027
将本实施例所采用的尺寸参数以及变厚系数δ代入上式并与采用仿真模型的数值解进行对比,如图9所示,变厚封头极限载荷预测模型与仿真模型的数值解十分接近,且相较于仿真模型选取多个离散点值计算的极限载荷的结果,该变厚封头极限载荷预测模型可用于对有益变厚区间内任意变厚系数δ下碟变厚封头的极限载荷,从而可减少计算结果。Substitute the dimensional parameters and thickening coefficient δ used in this embodiment into the above formula and compare it with the numerical solution using the simulation model. As shown in Figure 9, the prediction model for the ultimate load of the thickened head is very close to the numerical solution of the simulation model , and compared with the results of the limit load calculated by selecting multiple discrete point values in the simulation model, the thickened head limit load prediction model can be used for the limit load, thereby reducing the calculation result.
第三实施例;third embodiment;
提供一种变厚封头设计方法,具体包括如下步骤:A method for designing a thickened head is provided, which specifically includes the following steps:
(301)、选取一现有蝶形封头作为变形前封头,确定相对于变形前封头变厚的变厚封头增厚、减薄范围;(301), select an existing butterfly head as the head before deformation, determine the thickening and thinning range of the thickening head relative to the thickening of the head before deformation;
与第一实施例、第二实施例的参数区别在于:变厚封头的变厚部分包括:从关节部5处延伸至环部2与柱3的连接处的弧长为s1=s的区域,和从关节部5处延伸至顶部4的弧长
Figure PCTCN2022077494-appb-000028
的区域;
The difference from the parameters of the first embodiment and the second embodiment is that the thickened part of the thickened head includes: an area with an arc length s1=s extending from the joint part 5 to the junction of the ring part 2 and the column 3 , and the arc length extending from the joint 5 to the top 4
Figure PCTCN2022077494-appb-000028
Area;
设定增厚区的径向厚度为t 2,减薄区的径向厚度为t 1,采用公式(1)计算变厚系数δ,满足公式:t 1=t 2*δ(5); Set the radial thickness of the thickening zone as t 2 , and the radial thickness of the thinning zone as t 1 , and use the formula (1) to calculate the thickness coefficient δ, which satisfies the formula: t 1 =t 2 *δ(5);
本步骤(301)中,选取如图1所示的现有蝶形封头,并选取变形前封头即现有蝶形封头的均匀厚度为t;In this step (301), the existing butterfly head as shown in Figure 1 is selected, and the uniform thickness of the existing butterfly head before deformation is selected as t;
其中第三实施例中的δ的取值范围为0.2到1,当δ=1时,变厚封头即为传统等厚封头;变厚封头在不同变厚系数δ下的封头弧长如表(6)所示:Wherein the value range of δ in the third embodiment is 0.2 to 1, when δ=1, the thickened head is the traditional equal-thickness head; the head arc of the thickened head under different thickness coefficients δ As shown in Table (6):
表6不同变厚系数δ下的封头弧长Table 6 Arc length of head under different thickness coefficient δ
Figure PCTCN2022077494-appb-000029
Figure PCTCN2022077494-appb-000029
Figure PCTCN2022077494-appb-000030
Figure PCTCN2022077494-appb-000030
(302)、确定变厚封头表面积S total、减薄区表面积S thin、增厚区表面积S thick(302), determine the surface area S total of the thickening head, the surface area S thin of the thinning area, and the surface area S thick of the thickening area:
在变厚封头沿其中心轴01方向上的截面内,本实施例中的变厚封头的相关参数D、R、H、L、r、s、L1、s1、t 2、t 1的尺寸标注如图10所示;并且,所述变形前封头即选取的如图1所示的现有蝶形封头的相关参数D、R、H、L、r,s的尺寸均与如图10所示的尺寸一致,具体尺寸不在图1中标示; In the section of the thickened head along its central axis 01, the relevant parameters D, R, H, L, r, s, L1, s1, t2 , t1 of the thickened head in this embodiment Dimensions are shown in Figure 10; and, the relevant parameters D, R, H, L, r, and s of the existing butterfly head selected as shown in Figure 1 before the deformation are all the same as The dimensions shown in Figure 10 are the same, and the specific dimensions are not marked in Figure 1;
第三实施例选用尺寸:R=302(mm);D=304(mm);r=32(mm);H=20(mm);L=139.087(mm);s=35.527(mm),代入公式(2)得到的封头表面积S total=111360.1(mm 2),与第一实施例、第二实施例中S total的值相同; The third embodiment selects size: R=302 (mm); D=304 (mm); r=32 (mm); H=20 (mm); L=139.087 (mm); s=35.527 (mm), substitute The head surface area S total obtained by the formula (2) = 111360.1 (mm 2 ), which is the same as the value of S total in the first embodiment and the second embodiment;
由(301)可知s1=s=35.527(mm);L1=17.7635(mm),将其带入公式(3),得出实施例中减薄区表面积S thin为: It can be known from (301) that s1=s=35.527 (mm); L1=17.7635 (mm), which is brought into formula (3), and the surface area S thin of the thinned area in the embodiment is obtained as:
Figure PCTCN2022077494-appb-000031
Figure PCTCN2022077494-appb-000031
采用公式(4)计算变厚封头的增厚区表面积S thick为: The surface area S thick of the thickening zone of the thickening head is calculated by formula (4):
S thick=111360.1-64727.45=46632.63(mm 2); S thick = 111360.1-64727.45 = 46632.63 (mm 2 );
(303)基于变厚封头在不同变厚系数δ下的总体积与变形前封头在均匀厚度t下的总体积相等,根据步骤(02)获得的S total、S thick、S thin,确定变厚封头在不同变厚系数δ下的减薄区的径向厚度t 1、增厚区的径向厚度t 2(303) Based on the fact that the total volume of the thickening head under different thickness coefficients δ is equal to the total volume of the head before deformation under a uniform thickness t, according to S total , S thick , and S thin obtained in step (02), determine The radial thickness t 1 of the thinned area and the radial thickness t 2 of the thickened area of the thickened head under different thickness coefficients δ;
具体地,将增厚区表面积S thick与减薄区表面积S thin代入(5), Specifically, substituting the surface area S thick of the thickened region and the surface area S thin of the thinned region into (5),
V1=S thick*t 2+S thin*t 2*δ=46632.63*t 2+64727.45*t 2*δ; V1=S thick *t 2 +S thin *t 2 *δ=46632.63*t 2 +64727.45*t 2 *δ;
将变形前碟形封头的均匀厚度t、封头表面积S total,代入公式(6)得出: Substituting the uniform thickness t of the disc-shaped head before deformation and the surface area S total of the head into formula (6) to obtain:
V2=S total*t=111360.1*1.85=206016.1(mm 3); V2=S total *t=111360.1*1.85=206016.1(mm 3 );
将获得的V2=206016.1(mm 3)=V1代入公式(5),可得出:46632.63*t 2+64727.45*t 2*δ=206016.1,即得出在不同变厚系数δ下减薄区的厚度t 1、增厚区的厚度t 2,如表7所示; Substituting the obtained V2=206016.1(mm 3 )=V1 into the formula (5), it can be obtained: 46632.63*t 2 +64727.45*t 2 *δ=206016.1, that is, the thickness of the thinned area under different thickness coefficients δ The thickness t 1 and the thickness t 2 of the thickening zone are shown in Table 7;
表7:不同变厚系数δ下减薄区的厚度t 1、增厚区的厚度t 2 Table 7: Thickness t 1 of the thinned zone and thickness t 2 of the thickened zone under different thickness coefficients δ
Figure PCTCN2022077494-appb-000032
Figure PCTCN2022077494-appb-000032
(304)建立变厚封头仿真模型;获取变厚碟形封头的弹性模量E、屈服强度σ y以及泊松比μ;利用仿真模型绘制变厚系数δ-载荷系数k图,其中载荷 系数k是变厚封头极限载荷与等厚封头极限载荷的比值;根据变厚系数δ-载荷系数k图,选取载荷系数k大于1且随变厚系数δ增加而载荷系数k的值降低时所对应的变厚系数δ的取值范围,并作为有益变厚区间;拟合有益变厚区间下的变厚系数δ-载荷系数k的函数方程; (304) Establish a thickened head simulation model; obtain the elastic modulus E, yield strength σ y and Poisson's ratio μ of the thickened dished head; use the simulation model to draw the thickness coefficient δ-load coefficient k figure, wherein the load The coefficient k is the ratio of the ultimate load of the variable thickness head to the limit load of the equal thickness head; according to the diagram of the variable thickness coefficient δ-load coefficient k, the load coefficient k is selected to be greater than 1 and the value of the load coefficient k decreases with the increase of the variable thickness coefficient δ The value range of the corresponding thickening coefficient δ, and as a beneficial thickening interval; fitting the functional equation of the thickening coefficient δ-load coefficient k under the beneficial thickening interval;
本步骤(304)中,建立变厚封头仿真模型、利用仿真模型确定变厚封头极限载荷的步骤与第一实施例、第二实施例对应相同;In this step (304), the steps of establishing a thickened head simulation model and using the simulation model to determine the ultimate load of the thickened head are the same as those in the first embodiment and the second embodiment;
利用步骤(304)的仿真模型绘制变厚系数δ-载荷系数k图如图11所示,在该变厚方案下,当变厚系数δ取0.4~0.95时,变厚封头的抗屈曲能力明显优于普通均匀碟形封头即变形前封头,则则变厚系数δ取0.4~0.95时为该方案的有效变厚区间,变厚系数δ取0.5~0.95时为该方案的有益变厚区间。Use the simulation model in step (304) to draw the thickening coefficient δ-load coefficient k diagram as shown in Figure 11. Under this thickening scheme, when the thickening coefficient δ is 0.4 to 0.95, the buckling resistance of the thickened head It is obviously better than the ordinary uniform dished head, that is, the head before deformation. Then, when the thickness coefficient δ is 0.4-0.95, it is the effective thickening range of the scheme, and when the thickness coefficient δ is 0.5-0.95, it is the beneficial change of the scheme. thick interval.
舍去载荷系数k小于1的结果,拟合有益变厚区间下的变厚系数δ-载荷系数k的函数方程;The results of the load coefficient k less than 1 are discarded, and the function equation of the thickening coefficient δ-load coefficient k under the beneficial thickening interval is fitted;
从图11可知,发现从δ=0.5到δ=0.95之间变厚系数δ与载荷系数k符合线性关系,获得的拟合变厚系数-载荷系数方程为:It can be seen from Figure 11 that it is found that from δ=0.5 to δ=0.95, the thickness coefficient δ is in line with the load coefficient k, and the obtained fitting thickness coefficient-load coefficient equation is:
k=1.8-0.81267*δ;k=1.8-0.81267*δ;
(305)利用步骤(304)中的变厚系数δ-载荷系数k的函数方程以获取载荷系数k,并获取变形前封头在均匀厚度t下的极限载荷,确定有益变厚区间内不同变厚系数δ下的变厚封头极限载荷预测模型为:(305) Utilize the function equation of the thickening coefficient δ-load coefficient k in step (304) to obtain the load coefficient k, and obtain the ultimate load of the head under the uniform thickness t before deformation, and determine the different deformations in the beneficial thickening interval The prediction model for the ultimate load of the thickened head under the thickness factor δ is:
Figure PCTCN2022077494-appb-000033
Figure PCTCN2022077494-appb-000033
将本实施例所采用的尺寸参数以及变厚系数δ代入上式并与采用仿真模型计算的数值解进行对比,如图12所示,变厚封头极限载荷预测模型求得的极限载荷的公式解与仿真模型求得的数值解十分接近,验证了变厚封头极限载荷预测模型的正确性;且相较于仿真模型选取几个离散点值计算的极限载荷的结果,该变厚封头极限载荷预测模型可用于对有益变厚区间内任意变厚系数δ下变厚封头的极限载荷,从而可减少计算结果。Substitute the dimensional parameters and thickening coefficient δ used in this embodiment into the above formula and compare it with the numerical solution calculated by the simulation model, as shown in Figure 12, the formula for the ultimate load obtained by the thickened head ultimate load prediction model The solution is very close to the numerical solution obtained by the simulation model, which verifies the correctness of the prediction model for the ultimate load of the thickened head; The ultimate load prediction model can be used for the ultimate load of the thickened head under any thickening coefficient δ in the beneficial thickening interval, so that the calculation results can be reduced.
该变厚封头设计方法,以变厚封头的总体积与变形前封头的总体积相等为基准,计算得出变厚封头表面积、减薄区表面积、增厚区表面积,并获取的变形前封头的均匀厚度,从而确定变厚封头在变厚系数下的增厚区厚度、减薄区厚度,利用该设计方法获得的变厚封头,可降低现有变厚封头因几何曲率不连续导致的应力集中现象,能有效提高变厚封头的极限载荷;采用仿真模型得出多个变厚系数下的极限载荷及载荷系数,并绘制变厚系数-载荷系数图,确定变厚系数的取值范围以作为有益变厚区间,拟合有益变厚区间下的变厚系数-载荷系数的函数方程;以及基于仿真结果即基于变厚系数-载荷系数的函数方程,提出一种变厚封头极限载荷预测模型,能够计算有益变厚区间内任意变厚系数δ下的变厚封头的极限载荷;通过将变厚封头极限载荷预测模型得出的公式解与仿真模型得出的数值解进行对比,二者结果比较一致,验证了变厚封头极限载荷预测模型的正确性;相较于仿真模型选取几个或多个离散点值计算的极限载荷的结果,该变厚封头极限载荷预测模型可用于对有益变厚区间内任意变厚系数δ下变厚封头的极限载荷,从而可减少计算结果,从而可有效地减少计算量。The thickened head design method, based on the total volume of the thickened head being equal to the total volume of the head before deformation, calculates the surface area of the thickened head, the surface area of the thinned area, and the surface area of the thickened area, and obtains The uniform thickness of the head before deformation, so as to determine the thickness of the thickening area and the thickness of the thinning area of the thickening head under the thickening coefficient. The thickening head obtained by using this design method can reduce the existing thickening head The stress concentration phenomenon caused by geometric curvature discontinuity can effectively improve the ultimate load of the thickening head; use the simulation model to obtain the ultimate load and load coefficient under multiple thickness coefficients, and draw the thickness coefficient-load coefficient diagram to determine The value range of the thickening coefficient is used as the beneficial thickening interval, and the functional equation of the thickening coefficient-load coefficient under the beneficial thickening interval is fitted; and based on the simulation results, that is, based on the functional equation of the thickening coefficient-load coefficient, a A thickened head limit load prediction model, which can calculate the ultimate load of the thickened head under any thickness coefficient δ in the beneficial thickening interval; by combining the formula solution obtained from the thickened head limit load prediction model with the simulation model Comparing the numerical solutions obtained, the results of the two are consistent, which verifies the correctness of the prediction model of the ultimate load of the thickened head; compared with the results of the ultimate load calculated by selecting several or more discrete point values in the simulation model, this The thickened head limit load prediction model can be used for the ultimate load of the thickened head under any thickening coefficient δ in the beneficial thickening interval, so that the calculation results can be reduced, and the calculation amount can be effectively reduced.

Claims (10)

  1. 一种变厚封头,具有一中心轴(01),变厚封头包括向下弯曲的球头(1)、连接于球头端部且沿球头弯曲方向朝外延伸的环部(2)、以及连接于环部的底端并竖直向下延伸的筒体(3),球头、环部、筒体均绕中心轴设置;球头的中间位置处具有一顶部(4)、球头与环部的连接处具有关节部(5);其特征在于:A thickening head, having a central axis (01), the thickening head includes a ball head (1) bent downwards, a ring portion (2) connected to the end of the ball head and extending outward along the bending direction of the ball head ), and a cylinder (3) connected to the bottom end of the ring and extending vertically downwards, the ball head, the ring, and the cylinder are all arranged around the central axis; the middle position of the ball head has a top (4), There is a joint part (5) at the connection between the ball head and the ring part; it is characterized in that:
    球头包括一第一减薄区(11)、连接于第一减薄区端部并延伸至关节部的第一增厚区(12),环部包括连接于关节部的第二增厚区(21)、连接于第二增厚区并延伸至环部与筒体的连接处的第二减薄区(22),筒体包括自环部与柱的连接处延伸至柱的底端(7)端部的第三减薄区(31);其中,The ball head includes a first thinned area (11), a first thickened area (12) connected to the end of the first thinned area and extending to the joint, and the ring includes a second thickened area connected to the joint (21), connected to the second thickening zone and extending to the second thinning zone (22) at the junction of the ring and the cylinder, the cylinder includes extending from the junction of the ring and the column to the bottom end of the column ( 7) A third thinned region (31) at the end; wherein,
    第一增厚区、第二厚区的径向厚度相等且均设为t2,第一减薄区、第二减薄区(22)、第三减薄区(31)的径向厚度相等且均设为t1,设定变厚封头的变厚系数δ,t 1=t 2*δ。 The radial thicknesses of the first thickening zone and the second thick zone are equal and are all set to t2, and the radial thicknesses of the first thinning zone, the second thinning zone (22), and the third thinning zone (31) are equal and Both are set as t1, and the thickening coefficient δ of the thickening head is set, t 1 =t 2 *δ.
  2. 根据权利要求1所述的变厚封头,其特征在于,在变厚封头沿其中心轴方向上的截面内,第一增厚区的弧长为L1,第二增厚区的弧长为s1,环部的外环面弧长为s,其中s1小于s,且L1小于s。The thickened head according to claim 1, characterized in that, in the section of the thickened head along its central axis, the arc length of the first thickened region is L1, and the arc length of the second thickened region is s1, the arc length of the outer annulus of the ring is s, where s1 is less than s, and L1 is less than s.
  3. 根据权利要求1所述的变厚封头,其特征在于,第一减薄区、第一增厚区、第二增厚区、第二减薄区、第三减薄区的外表面依次平滑串联;第一增厚区与第二增厚区的内侧表面平滑连接;第二减薄区与第三减薄区的内侧表面平滑连接;第一减薄区、第二减薄区、第三减薄区的内侧表面相对于第二增厚区沿径向内凹设置。The thickening head according to claim 1, characterized in that the outer surfaces of the first thinned area, the first thickened area, the second thickened area, the second thinned area, and the third thinned area are smooth in sequence In series; the first thickening zone is smoothly connected with the inner surface of the second thickening zone; the second thinning zone is smoothly connected with the inner surface of the third thinning zone; the first thinning zone, the second thinning zone, the third The inner surface of the thinned region is radially concave relative to the second thickened region.
  4. 根据权利要求1所述的变厚封头,其特征在于,变厚系数δ的取值范围为0.2至1;当变厚系数δ等于1时,变厚封头为均厚封头。The thickened head according to claim 1, characterized in that the value range of the thickened coefficient δ is 0.2 to 1; when the thickened coefficient δ is equal to 1, the thickened head is a uniform thickness head.
  5. 根据权利要求1所述的变厚封头,其特征在于,所述变厚封头为不锈钢结构件,变厚封头的材料属性包括:弹性模量E、屈服强度σ y以及泊松比μ。 The thickening head according to claim 1, characterized in that, the thickening head is a stainless steel structure, and the material properties of the thickening head include: modulus of elasticity E, yield strength σ y and Poisson's ratio μ .
  6. 一种应用于权利要求1至5中任一项所述的变厚封头的设计方法,其特征在于,所述设计方法包括以下步骤:A design method applied to the thickening head described in any one of claims 1 to 5, characterized in that the design method comprises the following steps:
    (01)、选取一现有蝶形封头作为变形前封头,确定相对于变形前封头变厚的变厚封头的增厚范围、减薄范围:在变厚封头沿其中心轴方向上的截面内,选取变厚封头的第一增厚区的弧长L1,第二增厚区的弧长s1,环部的外环面弧长为s,其中s1小于s,且L1小于s;设定第一增厚区、第二增厚区的径向厚度均为t2,第一减薄区、第二减薄区、第三减薄区的径向厚度均为t1;计算变厚封头的变厚系数为δ,其中t 1=t 2*δ; (01), select an existing butterfly head as the head before deformation, determine the thickening range and thinning range of the thickening head relative to the thickening of the head before deformation: in the thickening head along its central axis In the cross-section in the direction, select the arc length L1 of the first thickening zone of the thickening head, the arc length s1 of the second thickening zone, and the arc length of the outer ring surface of the ring part is s, where s1 is less than s, and L1 less than s; set the radial thickness of the first thickening zone and the second thickening zone to be t2, and the radial thickness of the first thinning zone, the second thinning zone and the third thinning zone to be t1; calculate The thickening coefficient of the thickening head is δ, where t 1 =t 2 *δ;
    (02)、选取筒体外侧表面之间的距离D并作为变厚封头的直径、球头球面的半径R、筒体的高度H、球头球面从关节部延伸至顶部的弧长L、环部的半径r;计算变厚封头表面积S total、变厚封头的减薄区表面积S thin、变厚封头的增厚区表面积S ihick分别为: (02), select the distance D between the outer surfaces of the cylinder as the diameter of the thickening head, the radius R of the spherical surface of the ball, the height H of the cylinder, and the arc length of the spherical surface extending from the joint to the top L, the radius r of the ring; calculate the surface area S total of the thickened head, the surface area of the thinned area S thin of the thickened head, and the surface area of the thickened area S ihick of the thickened head, respectively:
    Figure PCTCN2022077494-appb-100001
    Figure PCTCN2022077494-appb-100001
    Figure PCTCN2022077494-appb-100002
    Figure PCTCN2022077494-appb-100002
    S thick=S total-S thinS thick = S total - S thin ;
    (03)基于变厚封头在不同变厚系数δ下的总体积与变形前封头在均匀厚度t 下的总体积相等,根据步骤(02)获得的S total、S thick、S thin,确定变厚封头在不同变厚系数δ下的减薄区的径向厚度t 1、增厚区的径向厚度t 2(03) Based on the fact that the total volume of the thickening head under different thickness coefficients δ is equal to the total volume of the head before deformation under a uniform thickness t, according to S total , S thick , and S thin obtained in step (02), determine The radial thickness t 1 of the thinned area and the radial thickness t 2 of the thickened area of the thickened head under different thickness coefficients δ;
    (04)获取变厚封头的材料属性包括:弹性模量E、屈服强度σ y及泊松比μ,建立变厚封头的仿真模型;利用仿真模型绘制变厚系数δ-载荷系数k图,其中载荷系数k是变厚封头极限载荷与等厚封头极限载荷的比值;根据变厚系数δ-载荷系数k图,选取载荷系数k大于1且随变厚系数δ增加而载荷系数k的值降低时所对应的变厚系数δ的取值范围,并作为有益变厚区间;拟合有益变厚区间下的变厚系数δ-载荷系数k的函数方程; (04) Obtain the material properties of the thickened head, including: elastic modulus E, yield strength σ y and Poisson's ratio μ, and establish a simulation model of the thickened head; use the simulation model to draw a diagram of the thickness coefficient δ-load coefficient k , where the load coefficient k is the ratio of the ultimate load of the thickened head to the ultimate load of the equal-thickness head; according to the diagram of the variable thickness coefficient δ-load coefficient k, the load coefficient k is selected to be greater than 1 and the load coefficient k increases with the increase of the variable thickness coefficient δ The value range of the corresponding thickening coefficient δ when the value of the value is reduced, and as a beneficial thickening interval; fitting the functional equation of the thickening coefficient δ-load coefficient k under the beneficial thickening interval;
    (05)利用步骤(04)中的变厚系数δ-载荷系数k的函数方程以获取载荷系数k,并获取变形前封头在均匀厚度t下的极限载荷,确定有益变厚区间内不同变厚系数δ下的变厚封头极限载荷预测模型为:(05) Use the function equation of the thickening coefficient δ-load coefficient k in step (04) to obtain the load coefficient k, and obtain the ultimate load of the head under the uniform thickness t before deformation, and determine the different deformation in the beneficial thickening interval The prediction model for the ultimate load of the thickened head under the thickness factor δ is:
    Figure PCTCN2022077494-appb-100003
    Figure PCTCN2022077494-appb-100003
  7. 根据权利要求6所述的变厚封头的设计方法,其特征在于,在步骤(01)中,选取变厚系数δ的取值范围为0.2至1。The method for designing a thickened head according to claim 6, characterized in that, in step (01), the value range of the thickened coefficient δ is selected to be 0.2 to 1.
  8. 根据权利要求6所述的变厚封头的设计方法,其特征在于,在步骤(03)中,记变厚封头在不同变厚系数δ下的总体积V1,记变形前封头在均匀厚度t下的总体积V2,V1=V2;且V1、V2分别满足以下公式:According to the design method of the thickened head according to claim 6, it is characterized in that, in step (03), the total volume V1 of the thickened head under different thickness coefficients δ is recorded, and the uniform volume of the head before deformation is recorded. The total volume V2 under the thickness t, V1=V2; and V1, V2 respectively satisfy the following formulas:
    V1=S thic*t 2+S thin*t 1=S thick*t 2+S thin*t 3*δ; V1=S thick *t 2 +S thin *t 1 =S thick *t 2 +S thin *t 3 *δ;
    V2=S total*t。 V2 = S total *t.
  9. 根据权利要求6所述的变厚封头的设计方法,其特征在于,在步骤(04)中,根据变厚系数δ-载荷系数k图,选取载荷系数k大于1时所对应的变厚系数δ的取值范围,以作为有效变厚区间。According to the design method of thickened head according to claim 6, it is characterized in that, in step (04), according to the diagram of the thickness coefficient δ-load coefficient k, the corresponding thickness coefficient when the load coefficient k is greater than 1 is selected The value range of δ is used as the effective thickening interval.
  10. 根据权利要求6所述的变厚封头的设计方法,其特征在于,在步骤(04)中,利用仿真模型绘制变厚系数δ-载荷系数k图的步骤包括:利用仿真模型获得多个变厚系数δ的极限载荷、获得变厚系数δ=1时的极限载荷,分别计算所述多个变厚系数下的多个载荷系数,并在以变厚系数为横轴、以载荷系数为纵轴的笛卡尔坐标系中,标定由多个变厚系数下的载荷系数形成的坐标点所在位置,以绘制变厚系数δ-载荷系数k图。According to the design method of thickened head according to claim 6, it is characterized in that, in step (04), the step of using the simulation model to draw the thickness coefficient δ-load coefficient k diagram comprises: using the simulation model to obtain a plurality of variable The ultimate load of the thickness coefficient δ, the ultimate load when obtaining the thickness coefficient δ=1, respectively calculate a plurality of load coefficients under the multiple thickness coefficients, and take the thickness coefficient as the horizontal axis and the load coefficient as the vertical In the Cartesian coordinate system of the axis, calibrate the position of the coordinate point formed by the load coefficients under multiple thickness coefficients, so as to draw the thickness coefficient δ-load coefficient k diagram.
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