WO2023088196A1 - 一种切割装置及方法 - Google Patents

一种切割装置及方法 Download PDF

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Publication number
WO2023088196A1
WO2023088196A1 PCT/CN2022/131526 CN2022131526W WO2023088196A1 WO 2023088196 A1 WO2023088196 A1 WO 2023088196A1 CN 2022131526 W CN2022131526 W CN 2022131526W WO 2023088196 A1 WO2023088196 A1 WO 2023088196A1
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WO
WIPO (PCT)
Prior art keywords
length
cutting
data
correction factor
weight
Prior art date
Application number
PCT/CN2022/131526
Other languages
English (en)
French (fr)
Inventor
曹强
刘春秋
林辉熊
金贤勇
Original Assignee
盒马(中国)有限公司
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Application filed by 盒马(中国)有限公司 filed Critical 盒马(中国)有限公司
Publication of WO2023088196A1 publication Critical patent/WO2023088196A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08Means for actuating the cutting member to effect the cut
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • B26D7/02Means for holding or positioning work with clamping means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/22Safety devices specially adapted for cutting machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • B26D7/28Means for performing other operations combined with cutting for counting the number of cuts or measuring cut lenghts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • B26D7/30Means for performing other operations combined with cutting for weighing cut product

Definitions

  • the present disclosure relates to the field of industrial processing equipment, in particular to a cutting device and method.
  • Fresh-cut vegetables are washed fresh vegetables and cut into required strips, slices, blocks, etc. Some of them can be eaten directly, and some can be cooked directly. Fresh-cut vegetables are natural, fresh, safe, hygienic, convenient, and environmentally friendly, so they are favored by consumers and concerned by institutions.
  • winter melon is mostly processed by manual knife cutting, which has low efficiency and poor precision, and it is easy to produce waste products due to over-cutting or under-cutting, resulting in high overall loss. Therefore, need badly a kind of scheme to solve the problem of yield and processing efficiency of existing wax gourd processing.
  • the present disclosure provides a cutting device and method.
  • the first aspect of the present disclosure provides a cutting device, including a frame body, the frame body is provided with:
  • a transport assembly the transport assembly includes a material loading end, a material discharge end, and an escape position provided between the material loading end and the discharge end, the transport assembly is configured to transport materials from the upper The feed end is transported to the discharge end;
  • a cutting assembly including a knife configured to be movable toward the transport assembly to the out of the way position.
  • the transportation component includes a bearing surface for carrying materials, and the escape position is configured as a groove-like structure lower than the bearing surface.
  • the transport assembly includes:
  • the conveyor belt is bent and set to form the avoidance position
  • the first limit roller is arranged on both sides of the opening of the avoidance position, and is located on the inner side of the conveyor belt;
  • the second limit roller, the second limit roller is arranged at the groove bottom of the avoidance position, and is located outside the conveyor belt.
  • the transportation assembly further includes a plurality of driving rollers disposed inside the conveyor belt, and a first driving mechanism that drives the conveyor belt to rotate through the driving rollers.
  • the cutting assembly further includes a knife frame connected to the frame body, and the knife guide fits on the knife frame.
  • the tool holder is configured as a door-shaped structure
  • rails are respectively provided on both sides of the tool holder
  • the tool guides and cooperates with the rails on both sides.
  • the cutting assembly further includes a transmission mechanism and a second driving mechanism, and the second driving mechanism drives the knife to move through the transmission mechanism.
  • the transmission mechanism includes: a transmission shaft, a first cam and a second cam fixedly connected to both ends of the transmission shaft, and a first connecting rod and a second connecting rod;
  • One end of the first connecting rod is connected to the first cam, and the other end is connected to the cutter;
  • One end of the second connecting rod is connected to the second cam, and the other end is connected to the cutter;
  • the transmission shaft is configured to drive the first connecting rod and the second connecting rod to move synchronously through the first cam and the second cam, thereby driving the tool to move.
  • first cam and the first connecting rod are arranged on one side of the transportation assembly, and the second cam and the second connecting rod are arranged on one side of the transportation assembly the other side of the cutter; the first connecting rod is connected to one end of the cutter, and the second connecting rod is connected to the other end of the cutter.
  • baffles are also provided on the frame body, and the baffles are arranged on opposite sides of the transport assembly; the baffles on both sides are inclined, and the transport assembly Flares are formed on both sides.
  • a guide assembly is further provided on the frame body, and the guide assembly is configured to be arranged along the extension direction of the transport assembly, and is used to control the materials on the transport assembly. guide.
  • the guide assembly includes a plurality of guide rollers, and the rotation axes of the plurality of guide rollers are perpendicular to the extending direction of the transport assembly.
  • the guide rollers include fixed guide rollers, and the fixed guide rollers are arranged along at least one side of the transport assembly.
  • the guide rollers include inclined guide rollers, the inclined guide rollers are arranged at least on one side of the transport assembly, and the inclined guide rollers are inclined in such a way that the upper end gradually approaches the transport assembly set up.
  • a protective cover is further provided on the frame body, and the protective cover is arranged on the outside of the cutting assembly and leaves an opening for the material to enter and exit.
  • the cutting device further includes a control system configured to control opening and closing and movement speeds of the transportation assembly and the cutting assembly.
  • the cutting device further includes:
  • a weighing unit configured to obtain weight data T of the material
  • a measuring unit configured to acquire at least length data L of the material.
  • the measuring unit is configured to obtain profile data of the material, and the profile data includes length data L and radial dimension data of the material.
  • the cutting device includes an information collection position arranged in front of the feeding end of the transport assembly, and the weighing unit and the measuring unit are arranged at the information collection location.
  • control system is configured to: based on the weight data T, the length data L, and the preset target standard weight T' of a single serving of material and a correction factor, according to the preset
  • the algorithm performs calculations to obtain a single target length L' for cutting the material, and adjusts the relative movement speed of the transport component and the cutting component based on the single target length L'.
  • the cutting device further includes a control panel electrically or communicatively connected with the control system;
  • the control panel is configured to: display the actual length of the finished product cut by the cutting assembly, and be able to set a single target standard weight T' of the material.
  • a second aspect of the present disclosure provides a cutting method, using the above-mentioned cutting device, including:
  • the single target length L' is sent to the cutting device, and the cutting device is controlled to cut the material into a finished product with a single target length L'.
  • the correction factor includes a quantity correction factor X, and the quantity correction factor X is the quantity of finished products that allow the loss of the material;
  • the preset single-part target standard weight T' and correction factor, as well as the weight data T and length data L are calculated by a preset algorithm to obtain a single-part target length L', including:
  • profile data of the material is obtained, and the profile data includes radial dimension data of the material.
  • the correction factor includes a quantity correction factor X and a length correction factor Y
  • the quantity correction factor X is the quantity of finished products that allow the loss of the material
  • the length correction factor Y is related to the material The radial dimension of the profile data is negatively correlated
  • the preset single-part target standard weight T' and correction factor, as well as the weight data T and length data L are calculated through a preset algorithm to obtain a single-part target length L', including:
  • control of the cutting device to cut the material into a finished product with a single target length L' includes:
  • Controlling the cutting device to adjust the relative movement speed of the transport assembly and the cutting assembly according to the single target length L', so that the cutting assembly cuts the material into a single target length L' based on the relative running speed finished product.
  • a beneficial effect of the present disclosure is that, when the material is transported through the transport component, the knife of the Tonghua cutting component cuts the material on the transport component, and the knife can move to the avoidance position to avoid collision with the transport component; the cutting device can replace the manual cutting of the material Processing, cutting accuracy is higher, scrap rate is low, labor costs are saved, and work efficiency is higher.
  • FIG. 1 is a schematic diagram of the overall structure of a cutting device provided by an embodiment of the present disclosure
  • Fig. 2 is a structural schematic diagram of a transport component and a cutting component of a cutting device provided by an embodiment of the present disclosure
  • Fig. 3 is a partial structural schematic diagram of a transport assembly of a cutting device provided by an embodiment of the present disclosure
  • Fig. 4 is a schematic structural view of a cutting device for removing a protective cover provided by an embodiment of the present disclosure
  • FIG. 5 is a schematic diagram of an information collection location provided by an embodiment of the present disclosure.
  • Fig. 6 is a flowchart of a cutting method provided by an embodiment of the present disclosure.
  • the present disclosure provides a cutting device, which can be applied to fresh produce processing, and can cut fresh produce into blocks, slices, strips and other shapes. For example, cut the winter melon into multiple sections, and cut the sweet potato into slices.
  • the cutting device can also be used to process other materials, such as cutting sheets, pipes, etc.
  • the cutting device includes a frame body, on which a transport component and a cutting component are arranged, the transport component is used for transporting materials, and the cutting component includes a knife capable of cutting materials on the transport component.
  • the transportation component has a feeding end and a feeding end, and the material is transported from the feeding end to the cutting device, and then transported to the discharging end after being cut.
  • the cutting device can replace manual cutting and processing of materials, with higher cutting precision, low scrap rate, saving labor costs, and higher work efficiency.
  • the present disclosure introduces the specific structure and principle of the cutting device through the following embodiments.
  • Fig. 1 is a schematic view of the overall structure of a cutting device provided by an embodiment of the present disclosure
  • Fig. 2 is a schematic view of the structure of a transport component and a cutting component of the cutting device provided by an embodiment of the present disclosure.
  • an escape position 23 is provided between the feeding end 21 and the discharging end 22 of the transport unit 2 , and the material 5 passes the escape position 23 when being transported on the transport unit 2 .
  • the cutting assembly 3 includes a knife 31 configured to be able to move toward the transport assembly 2 to the escape position 23 to cut the material 5 passing the escape position 23 .
  • the avoidance position 23 can prevent the cutter 31 from directly colliding with the transport assembly 2 , and the cutter 31 can cut the material 5 after entering the avoidance position 23 .
  • the frame body 1 provides an installation base for the transport component 2 and the cutting component 3 , and the frame body 1 may be a frame structure, a bench structure, a box structure, etc., which is not limited in the present disclosure.
  • the frame body 1 is configured as a box-shaped structure, and the transport assembly 2 and the cutting assembly 3 are arranged in the frame body 1 and protected by the frame body 1 .
  • the transport assembly 2 can be at least partially hidden inside the frame body 1 , or can be completely exposed outside the frame body 1 .
  • the frame body 1 should be provided with openings at the feeding end 21 and the feeding end 22 for the material 5 to enter and exit.
  • the transportation component 2 includes at least one feeding end and one discharging end, and the material can be transported from any feeding end to any discharging end after passing through the cutting assembly.
  • the transportation component 2 includes a material carrying surface for carrying the material 5, and the carrying surface may be a plane or a curved surface.
  • the escape position 23 is configured as a groove-like structure lower than the bearing surface.
  • the length and width of the avoidance position 23 should be greater than the length and width of the cutter 31 , and the cutter 31 can enter the avoidance position 23 .
  • the lowest position of the cutter 31 when it moves should be higher than the bottom of the escape position 23 , so as to avoid friction or collision between the cutter 31 and the inner surface of the escape position 23 .
  • Fig. 3 is a partial structural schematic diagram of a transport assembly of a cutting device provided by an embodiment of the present disclosure.
  • the transportation assembly 2 may include a conveyor belt 24 , a plurality of driving rollers 27 , and a first driving mechanism.
  • the conveyor belt 24 can be arranged in an endless structure, and a plurality of driving rollers 27 are arranged on the inner side of the conveyor belt 24 to support the conveyor belt 24 and increase the carrying capacity of the conveyor belt 24 .
  • the first driving mechanism is at least in transmission connection with one transmission roller 27, and the transmission belt 24 is driven to rotate through the transmission roller 27.
  • the conveyor belt 24 is arranged laterally, and the upper surface of the conveyor belt 24 moves from the feeding end 21 to the feeding end 22 .
  • the first driving mechanism includes at least a motor, and the output end of the motor can be directly connected to the transmission roller 27, or can be connected to the transmission roller 27 through gears, belts and other components, which is not limited in the present disclosure.
  • the upper surface of the conveyor belt 24 is a bearing surface, and the conveyor belt 24 is bent to form the escape position 23 .
  • the transportation assembly 2 also includes a first limiting roller 25 and a second limiting roller 26, as shown in FIG.
  • the first limiting roller 25 and the second limiting roller 26 define a relief position 23 that forms a groove-shaped structure.
  • the avoidance position 23 can be arranged in a V-shaped structure, a U-shaped structure, or the like.
  • first limiting roller 25 and the second limiting roller 26 are perpendicular to the extending direction of the conveyor belt 24 , and their two ends can be connected to the frame body 1 .
  • the first limiting roller 25 is arranged on both sides of the opening of the escape position 23 and is located inside the conveyor belt 24 ; Referring to the perspective of FIG. 3 , the first limiting roller 25 is attached to the lower surface of the conveyor belt 24 , and the second limiting roller 26 is attached to the upper surface of the conveyor belt 24 .
  • mounting plate 11 can be set on frame body 1, and mounting plate 11 is positioned at the opposite two sides of conveyer belt 24, and the first limiting roller 25, the second limiting roller 26 and a plurality of drive rollers 27 can be rotatably connected on a corresponding one. side mounting plate 11.
  • the two ends of cutter 31 exceed the both sides of conveyer belt 24, can offer the notch corresponding with avoidance position 23 on the mounting plate 11 of both sides, avoid cutter 31 when cutter 31 enters avoidance position 23.
  • the cutting assembly 3 further includes a knife holder, and the knife 31 is guided and fitted on the knife holder.
  • the tool holder can be configured as a rod-shaped structure, a door-shaped structure, a frame structure, etc., as long as it can be connected to the tool 31 , which is not limited in the present disclosure.
  • the knife rest 32 is a door-shaped structure, including two uprights and a beam, and the two uprights are arranged on opposite sides of the transport assembly 2 respectively, and the bottom ends of the uprights are connected to the frame.
  • the crossbeam is connected between the top ends of the two uprights, and the material 5 on the transport assembly 2 can pass through the tool holder 32 .
  • the cutter 31 is arranged laterally, and may be perpendicular to the extending direction of the conveyor belt 24 , or form a certain angle with the extending direction of the conveyor belt 24 . The two ends of the cutter 31 are respectively guided and fitted on the columns on both sides.
  • rails 321 are respectively provided on both sides of the tool holder 32 , and the tool 31 guides and cooperates with the rails 321 on both sides.
  • the knife rest 32 has a door-shaped structure, and the rails 321 can be respectively arranged on two vertical poles of the knife rest 32 .
  • Track 321 can take various configurations.
  • the track can be configured as a chute structure, and a slide block cooperating with the chute can be set on the cutter 31 ; the track can also be set as a slide bar structure, and a sliding sleeve cooperating with the slide bar can be set on the tool 31 .
  • the structure of the track above is only an example, and other conventional track structures fall within the protection scope of the present disclosure.
  • the cutting assembly 3 further includes a transmission mechanism 33 and a second drive mechanism
  • the transmission mechanism 33 is connected to the cutter 31
  • the second drive mechanism is connected to the transmission mechanism 33
  • the second drive mechanism passes through the transmission mechanism 33
  • the cutter 31 is driven to reciprocate to cut the material.
  • the second drive mechanism may at least include a motor capable of outputting torque.
  • the transmission mechanism 33 includes but is not limited to a linkage mechanism, a rack and pinion mechanism, a worm gear mechanism, a screw mechanism, etc., and other conventional transmission mechanisms that can convert the rotational motion output by the motor into linear motion also fall under the protection of the present disclosure. scope.
  • the transmission mechanism includes a cam and a connecting rod.
  • One end of the connecting rod rotates and is eccentrically connected to the cam, and the other end is hingedly connected to the cutter 31.
  • the second driving mechanism drives the cam to rotate and drives the connecting rod to swing.
  • the connecting rod drives the tool 31 to realize reciprocating linear motion.
  • the transmission mechanism 33 includes a transmission shaft 331 , a first cam 332 and a second cam 333 .
  • the first cam 332 and the second cam 333 are respectively coaxially connected to two ends of the transmission shaft 331 , and when the transmission shaft 331 rotates, the two cams ( 332 , 333 ) can be driven to rotate synchronously.
  • the transmission mechanism 33 also includes a first link 334 and a second link 335 .
  • One end of the first connecting rod 334 is eccentrically connected to the first cam 332 , and the other end is hingedly connected to the cutter 31 .
  • the transmission shaft 331 is configured to drive the first connecting rod 334 and the second connecting rod 335 to move synchronously through the first cam 332 and the second cam 333 , thereby driving the cutter 31 to move.
  • the first cam 332 and the first connecting rod 334 can be arranged on one side of the transportation assembly 2, and the second cam 333 and the second connecting rod 335 can be arranged on the other side of the transportation assembly 2; the first connecting rod 334 can be connected to One end of the cutter 31 , the second connecting rod 335 can be connected to the other end of the cutter 31 to avoid interference with the materials on the transport assembly 2 .
  • the transmission mechanism 33 can transmit the driving force to both ends of the cutter 31 at the same time, so as to avoid the deformation of the cutter 31 due to excessive concentration of stress on the cutter 31 .
  • the transmission shaft 331 can be arranged laterally below the transport assembly 2 and perpendicular to the extension direction of the transport assembly 2 , and the transmission shaft 331 can be installed on the frame body 1 through several shaft seats.
  • the second drive mechanism is in transmission connection with the transmission shaft 331 to drive the transmission shaft 331 to rotate.
  • the second driving mechanism includes a motor, and the output end of the motor can be directly connected to the transmission shaft 331 coaxially, or can be connected to the transmission shaft 331 through gears, belts and other components, which is not limited in this disclosure.
  • Fig. 4 is a schematic structural diagram of a cutting device for removing a protective cover provided by an embodiment of the present disclosure.
  • a baffle 12 is provided on the frame body 1, and the baffle 12 is arranged on opposite sides of the transport assembly 2 and is higher than the bearing surface of the transport assembly 2.
  • the baffle 12 can The material 5 on the transport component 2 is restricted to prevent the material 5 from falling from both sides of the transport component 2 .
  • the conveyor belt 24 of the transport assembly 2 at least partly exposes the frame body 1 of the box-shaped structure
  • the baffles 12 on both sides of the transport assembly 2 can be inclined, and flares can be formed on both sides of the transport assembly, It is convenient to place the material on the transport unit 2.
  • the tops of both side baffles 12 can be folded horizontally in opposite directions to form a platform, and holes or grooves can be provided on the platform for the knife rest 32 and the transmission assembly 33 to protrude upwards.
  • a guide assembly is further provided on the frame body 1 , and the guide assembly is configured to be arranged along the extension direction of the transport assembly 2 to guide the materials 5 on the transport assembly 2 .
  • the guide assembly can be arranged on opposite sides or above the transport assembly 2 and be higher than the height of the baffle 12 .
  • the guide assembly may include but not limited to guide rods, guide plates, guide rollers and other structures, as long as the materials on the transport assembly 2 can be guided.
  • the guide assembly includes a plurality of guide rollers 4, which can be distributed above or on both sides of the transport assembly 2, and the guide rollers 4 can be arranged vertically, horizontally or obliquely.
  • the guide rollers 4 can be arranged along the extension direction of the transport assembly 2 , and at least one guide roller 4 is arranged on each side of the transport assembly 2 .
  • a plurality of guide rollers 4 may be arranged from the feeding end 21 to the discharging end 22 of the transport assembly 2 , or may be arranged only in a partial area between the feeding end 21 and the discharging end 22 .
  • the guide rollers 4 are only distributed between the feeding end 21 of the transport assembly and the cutting assembly 3 . When the guide roller 4 is in contact with the material, it can roll relative to the material, and the frictional resistance produced is less.
  • both sides of the transport assembly 2 are provided with baffles 12 and guide rollers 4 , and the position of the guide rollers 4 is higher than the baffles 12 .
  • the guide roller 4 may be installed at the top edge of the baffle 12 . For larger materials, such as wax gourds, when moving on the transport unit 2, beyond the range between the baffles 12 on both sides, rolling friction can be generated between the guide roller 4, and the resistance caused by the guide roller 4 to the material is small , so that the material can be transported smoothly on the transport unit 2.
  • the guide roller 4 includes a fixed guide roller 41 and an inclined guide roller 42 .
  • the fixed guide rollers 41 are arranged at least on one side of the transport assembly 2
  • the fixed guide rollers 41 can be arranged along the extension direction of the transport assembly 2
  • the fixed guide rollers 41 are all erected and fixed relative to the frame body 1 .
  • the inclined guide roller 42 is arranged at least on one side of the transport assembly 2, and the inclined guide roller 42 is inclined in a manner that the upper end gradually approaches the transport assembly 2, and can be pressed on the material 4 to limit the position of the material 5.
  • the inclined guide roller 42 can be connected on the frame body 1 through a movable structure, and its inclination angle can be adjusted through a movable structure, which can be a hinged structure, an elastic device, etc., to adapt to materials of different sizes.
  • the position of the inclined guide roller 42 can be limited by a limit structure, and the limit structure can be a locking bolt, a damping device and the like. After the angle of the inclined guide roller 42 is adjusted according to the material and pressed against the material, it is limited by the limiting structure so that the inclined guide roller 42 can be fixed relative to the frame body 1 . When the material 5 is cut, shaking may occur under the pressure of the cutter 31, which affects the cutting accuracy.
  • the inclined guide roller 42 can effectively limit the material 5, thereby improving the cutting accuracy and reducing loss.
  • the position of the inclined guide roller 42 can be close to the cutting assembly 3, so as to better play a limiting role.
  • one side of the transport assembly 2 is arranged with a plurality of fixed guide rollers 41 , and the other side is provided with an inclined guide roller 42 .
  • Both the fixed guide roller 4 and the inclined guide roller 42 are arranged between the feeding end 21 of the transport assembly 2 and the cutting assembly 3 , and the inclined guide roller 42 is located close to the cutting assembly 3 .
  • the staff can stand on the side where the inclined guide roller 42 is located, put the material 5 onto the transport assembly 2, and adjust the inclined guide roller 42 .
  • a protective cover 13 may be provided on the frame body 1 , and the protective cover 13 is at least provided on the outside of the cutting assembly 3 .
  • the cutting assembly 3 has certain dangers, and the protective cover 13 is arranged outside the cutting assembly 3, which can prevent workers from directly contacting the cutting assembly 3 and improve safety.
  • the cutting device further includes a control system configured to control the opening and closing and movement speed of the transportation assembly 2 and the cutting assembly 3 . Repeated parts will not be repeated here.
  • the shape of the material is mostly irregular, such as wax gourd, radish, corn, etc.
  • the stroke of the transportation component 2 and the cutting component 3 is fixed, the length of the single finished product cut from the material is uniform, but the weight is uneven.
  • a preset algorithm can be set in the control system to adjust the relative movement speed of the transport assembly 2 and the cutting assembly 3 .
  • control system can send control signals to the motor of the first drive mechanism and the motor of the second drive mechanism to control the opening and closing and rotating speed of the motors, thereby controlling the opening and closing and moving speed of the transport assembly 2 and the cutting assembly 3 .
  • the cut length of the material 5 can be controlled.
  • the cutting device further includes a weighing unit 61 and a measuring unit 62 .
  • the weighing unit 61 is configured to obtain the weight data T of the material 5 ;
  • the measuring unit 62 is configured to at least obtain the length data L of the material 5 .
  • the weighing unit 61 and the measuring unit 62 can send the obtained weight data T and length data L to the control system.
  • the measurement unit 62 can detect the profile data of the material 5, including the length data L of the material and the radial dimension data of each place of the material. Since the shapes of fresh products such as wax gourd are usually irregular, There are differences in the radial dimension data obtained by the measuring unit 62 at each location of the material.
  • the weighing unit can be a pressure sensor, etc., and the measuring unit can use a three-dimensional imaging module, such as a camera device such as a depth camera or a panoramic camera.
  • a three-dimensional imaging module such as a camera device such as a depth camera or a panoramic camera.
  • Other types of conventional devices for measuring material weight, length, profile and other data that can be imagined by those skilled in the art are included within the protection scope of the present disclosure.
  • the cutting device may comprise an information collection location 6 .
  • the information collection location 6 can be provided with a platform for placing materials.
  • the weighing unit 61 and the measuring unit 62 are arranged at the information collecting position 6, the weighing unit 61 can obtain the weight data T of the material placed on the platform of the information collecting position, and the measuring unit 62 can at least obtain the weight data T of the material placed at the information collecting position. Length data L.
  • the information collection position 6 can be set together with the frame body 1 or separately. When working, first place the material 5 on the information collection position 6, obtain the weight data T and length data L of the material through the weighing unit and the measuring unit, and then transfer the material 5 to the feeding end 21 of the transport component 2.
  • the information collection position 6 is set together with the rack body 1 .
  • the platform at the information collection position 6 is set at the feeding end 21 of the transport assembly 2, and is flush with the bearing surface of the transport assembly 2, and the weight of the material 5 is obtained at the information collection position 6 by a weighing unit 61 and a measuring unit 62.
  • the material 5 can be directly pushed to the feeding end 21 of the transport component 2 .
  • conveying devices such as electrically actuated conveying rollers, conveying belts, etc., can be set on the platform at the information collection position 6, which can replace the manual process of directly conveying the materials 5 on the platform to the flush conveying assembly 2. Terminal 21, more convenient to use.
  • the weighing unit 61 can use a pressure sensor, and it is set on the platform of the information collection location 6. After the material is placed on the platform, the pressure sensor can detect the pressure of the material on the platform, thereby generating the weight data T of the material.
  • the measuring unit 62 can adopt a camera device and is arranged above or beside the information collection position, and can scan the material placed on the platform of the information collection position to obtain the length data L of the material. Specifically, the measurement unit 62 may be supported above the information collection position by a bracket connected to the platform or the frame body 1 .
  • the control system has a preset algorithm, and the control system is configured to: based on the weight data T, the length data L, the preset target standard weight T′ of a single portion of the material, and the preset correction factor, calculate through the preset algorithm to obtain A single target length L'; then adjust the relative movement speed of the transport component 2 and the cutting component 3 based on the single target length L', and accurately cut the irregularly shaped material into a single target length L' and uniform weight Finished single serving.
  • the cutting device further includes a control panel 7 , and the control panel 7 may adopt a display screen and control buttons, or the control panel may directly adopt a touch pad.
  • the control panel 7 is electrically or communicatively connected with the control system.
  • the control panel 7 is provided with control buttons such as opening, closing, and pause, and the control panel 7 can display data representing the working status of the transport assembly 2 and the cutting assembly 3, such as the AC frequency of the first drive mechanism and the second drive mechanism, output power, the actual length of the finished product cut out by each cutting assembly 3 and the like.
  • parameters such as the target standard weight T′ of a single portion of the material, correction factors and the like can be preset to the control system.
  • control system and the control panel can be integrated on the frame body 1 of the cutting device, or can be set separately to realize remote control of the cutting device.
  • An alarm unit can also be set on the cutting device, and the alarm device can be set to detect the working status of the motor of the first driving mechanism and the motor of the second driving mechanism. When it is detected that the working status reaches the alarm preset value, the alarm device is triggered . After the alarm device is triggered, the alarm can be given by sending a prompt tone, turning on a warning light, etc., and abnormal conditions can also be displayed on the control panel 7 .
  • the control button that closes the alarm unit can be set on the control panel 7.
  • the control system can be set in two control modes, automatic and manual.
  • the automatic mode the control system calculates according to the preset algorithm to obtain the single target length L' of the cutting material, and then automatically adjusts the relative movement speed of the transport component 2 and the cutting component 3 based on the single target length L' to cut the material
  • the growth length is a finished product of a single target length L'.
  • the manual mode the staff can independently adjust the relative movement speed of the transport component 2 and the cutting component 3 through the control panel 7 to cut the material into any length.
  • the manual mode can make up for the shortcomings of the automatic mode in terms of flexibility and controllability, and make the function of the cutting device more perfect.
  • the present disclosure also provides a cutting method applied to the above cutting device, as shown in FIG. 6 , comprising:
  • the weighing unit and the measurement unit can detect the material on the information collection position, obtain the weight data T and length data L of the material, and can transfer the obtained weight data T and length
  • the data L is sent to the control system. After the data is collected, the material is transported from the information collection location to the loading end of the transport assembly.
  • the target standard weight T' of a single portion and the correction factor are preset to the control system through the control panel.
  • the single target standard weight T' is the weight of a single finished product that needs to be cut from the material, and the correction factor is used to correct the error caused by factors such as the length loss of the material during the cutting process or the irregular shape of the material, so as to improve the expected value.
  • the computational precision of the design algorithm is the computational precision of the design algorithm.
  • the correction factor includes a quantity correction factor X
  • the quantity correction factor X is the quantity of finished products that allow material loss.
  • Preset algorithms include:
  • the weight ratio is determined.
  • the weight ratio may be the ratio of weight data T: single target standard weight T′.
  • the correction difference is determined based on the weight ratio and the quantity correction factor X.
  • the correction difference may be the difference of the weight ratio minus the quantity correction factor X.
  • the single target length L' may be the ratio of length data L: correction difference.
  • the weight data T of the material is 14kg
  • the required preset single target standard weight T' is 500G.
  • the finished product is only when the weight of each processed product is greater than or equal to 500g.
  • 28 finished products can be produced, but , Due to the accuracy error, loss will occur in the actual cutting process, some finished products may weigh more than 500g, and some finished products may weigh less than 500g and become waste products. Therefore, when determining the quantity of finished products produced, X parts can be reduced, and the quantity correction factor X is the quantity of finished products subtracted to allow for loss, reducing waste products whose weight is less than 500g.
  • the control system can adjust the relative movement speed of the transport component and the cutting component by controlling the first drive mechanism of the transport component and/or the second drive mechanism of the cutting component, and the movement stroke of the transport component is a unit within the interval time of the cutting action of the cutting component. A portion of the target length L', so that the cutting assembly cuts the material into a finished product of a single portion of the target length L' based on the relative running speed.
  • the control system calculates the single target length L through a preset algorithm based on the preset single target standard weight T' and quantity correction factor X, as well as the weight data T and length data L of the material ', and the cutting device adjusts the relative movement speed of the transport component and the cutting component, and cuts the material into a single target length L' finished product, and the weight of each cut product is a single target standard weight T'.
  • the cutting method of the present disclosure effectively saves manpower and labor, and improves the accuracy of the weight of the finished product.
  • the present disclosure also provides a cutting method applied to the above-mentioned cutting device.
  • the difference from the methods disclosed in the third disclosure is that the method of this embodiment also includes: obtaining the contour data of the material, and the contour data includes the length data L of the material and the radial dimension data of the material.
  • the measuring unit of the cutting device is a camera device, which can obtain the overall profile data of the material and send the profile data to the control system.
  • the profile data includes the length data L of the material and the radial dimension data of each part of the material.
  • the correction factor includes a quantity correction factor X and a length correction factor Y
  • the quantity correction factor X is the number of finished products subtracted for the allowable cutting loss
  • the length correction factor Y is used to correct the irregular shape of the material. error.
  • the preset algorithm in step S200 includes:
  • the weight ratio is determined.
  • the weight ratio may be the ratio of weight data T: single target standard weight T′.
  • the correction difference is determined based on the weight ratio and the quantity correction factor X.
  • the correction difference may be the difference of the weight ratio minus the quantity correction factor X.
  • the correction ratio may be a ratio of length data L: correction difference.
  • the single target length L' is obtained.
  • the single target length L' may be the difference between the correction ratio and the length correction factor Y.
  • the Y value can be set as a range value or multiple values, which can be obtained through precise calculation of the material volume, or determined through the accumulation of a certain amount of actual data.
  • the length correction factor Y is set to be negatively correlated with the radial dimension of the material's profile data.
  • the control device can systematically adjust the value of Y according to the radial dimension data of the material.
  • the material moves to the partial radial dimension of the cutting assembly between 60cm-55cm, adjust the Y value to 0, and when the material moves to the partial radial dimension of the cutting assembly between 55cm-50cm, adjust the Y value to 0.5, adjust the Y value to 1 when the radial dimension of the part of the material moving to the cutting assembly is between 50cm-45cm.
  • the Y value needs to be adjusted more to increase the calculated single target length L' to make up for the volume of the cut finished product, so as to achieve accurate cutting of the material into uniform weight single-serve finished product.
  • the length correction factor Y is set in the preset formula, which effectively corrects the error caused by the irregular shape of the material, so that the cutting device can more accurately cut out a single finished product with uniform weight. Increased work productivity.
  • the wax gourd is cut into multiple finished products by a cutting device.
  • the two ends of the wax gourd are irregular in shape, and the finished products cut from the two ends have large errors. Therefore, before processing, the irregular parts of the two ends of the wax gourd can be manually cut off, and then put into the cutting device.
  • the winter melon is transported to the feeding end 22 of the transport assembly 2 with the posture shown in Figure 1; the control system is based on the weight data T, the length data L in the profile data, the quantity correction factor X and the length correction factor Y, according to the preset formula Perform calculations to obtain a single target length L' for cutting wax gourds, and then adjust the relative movement speeds of the transport assembly 2 and the cutting assembly 3 based on the single target length L'.
  • the transportation component 2 transports the wax gourd to the direction of the cutting component 3, and is cut off by the cutter 31 when passing through the cutting component 3.
  • the cutting component 3 can cut the wax gourd into a number of finished products whose length is a single target length L′, and the weight of each finished product is unit Part target standard weight T'.
  • the cutting device of the present disclosure can replace manual processing of materials, and can cut materials with irregular shapes into finished products with uniform weight, which reduces manpower labor, improves work efficiency, effectively reduces loss, and improves the yield of materials.

Abstract

一种切割装置及方法,切割装置包括架体(1),架体上设置有:运输组件(2),运输组件包括上料端(21)、下料端(22),以及设置在上料端和下料端之间设的避让位(23),运输组件被构造为将物料(5)从上料端运送至下料端;切割组件(3),切割组件包括刀具(31),刀具被构造为能够向运输组件运动至避让位。该切割装置能够代替人工对物料进行切割加工,切割精度更高,废品率低,节省了人力成本,并且工作效率更高。

Description

一种切割装置及方法
本申请要求于2021年11月17日提交中国专利局、申请号为202111363993.5、申请名称为“一种切割装置及方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本公开涉及工业加工设备领域,具体涉及一种切割装置及方法。
背景技术
鲜切菜是将生鲜蔬菜清洗后切割成所需条、片、块等形态,有的直接可食用,有的直接可烹饪。鲜切菜具有自然、新鲜、安全、卫生、方便、环保等特点,故受消费者青睐和机构关注。
目前,冬瓜加工多采用人工刀切方式,人工方式加工效率低,精度较差,容易多切和少切而产生废品,导致整体损耗高。因此,亟需一种方案解决现有冬瓜加工的产成率和加工效率的问题。
发明内容
本公开为了解决现有技术中存在的问题,提供了一种切割装置及方法。
本公开的第一方面提供了一种切割装置,包括架体,所述架体上设置有:
运输组件,所述运输组件包括上料端、下料端,以及设置在所述上料端和所述下料端之间设的避让位,所述运输组件被构造为将物料从所述上料端运送至所述下料端;
切割组件,所述切割组件包括刀具,所述刀具被构造为能够向所述运输组件运动至所述避让位。
在本公开的一个实施例中,所述运输组件包括承载物料的承载面,所述避让位被构造为低于所述承载面的槽状结构。
在本公开的一个实施例中,所述运输组件包括:
传送带,所述传送带弯折设置形成所述避让位;
第一限位辊,所述第一限位辊设置在所述避让位的开口两侧,并且位于所述传送带的内侧;
第二限位辊,所述第二限位辊设置在所述避让位的槽底,并且位于所述传送带的外侧。
在本公开的一个实施例中,所述运输组件还包括设置在所述传送带内侧多个传动辊,以及通过所述传动辊驱动所述传送带转动的第一驱动机构。
在本公开的一个实施例中,所述切割组件还包括连接在所述架体上的刀架,所述刀具导向配合在所述刀架上。
在本公开的一个实施例中,所述刀架设置为门型结构,所述刀架的两侧分别设置轨道,所述刀具与两侧的所述轨道导向配合。
在本公开的一个实施例中,所述切割组件还包括传动机构和第二驱动机构,所述第二驱动机构通过所述传动机构驱动所述刀具运动。
在本公开的一个实施例中,所述传动机构包括:传动轴、分别固定连接在所述传动轴两端的第一凸轮和第二凸轮,还包括第一连杆和第二连杆;
所述第一连杆其中一端连接所述第一凸轮,另一端连接所述刀具;
所述第二连杆其中一端连接所述第二凸轮,另一端连接所述刀具;
所述传动轴被配置为:通过所述第一凸轮、所述第二凸轮驱动所述第一连杆、所述第二连杆同步运动,进而带动所述刀具运动。
在本公开的一个实施例中,所述第一凸轮和所述第一连杆设置在所述运输组件的其中一侧,所述第二凸轮和所述第二连杆设置在所述运输组件的另一侧;所述第一连杆连接在所述刀具的其中一端,所述第二连杆连接在所述刀具的另一端。
在本公开的一个实施例中,所述架体上还设置有挡板,所述挡板设在所述运输组件的相对两侧;两侧的所述挡板倾斜设置,在所述运输组件的两侧形成扩口。
在本公开的一个实施例中,所述架体上还设置有导向组件,所述导向组件被配置为:沿着所述运输组件的延伸方向设置,用于对所述运输组件上的物料进行导向。
在本公开的一个实施例中,所述导向组件包括多个导向辊,多个所述导向辊的转动轴线与所述运输组件的延伸方向相互垂直。
在本公开的一个实施例中,所述导向辊包括固定导向辊,所述固定导向辊排列设置在沿所述运输组件的至少一侧。
在本公开的一个实施例中,所述导向辊包括倾斜导向辊,所述倾斜导向辊至少设置在所述运输组件的一侧,所述倾斜导向辊以上端逐渐靠近所述运输组件的方式倾斜设置。
在本公开的一个实施例中,所述架体上还设置有防护罩,所述防护罩罩设在所述切割组件的外部,并且留有供所述物料进出的开口。
在本公开的一个实施例中,所述切割装置还包括控制系统,所述控制系统被配置为控制所述运输组件和所述切割组件的启闭和运动速度。
在本公开的一个实施例中,所述切割装置还包括:
称重单元,所述称重单元被配置为获取所述物料的重量数据T;
测量单元,所述测量单元被配置为至少获取所述物料的长度数据L。
在本公开的一个实施例中,所述测量单元被配置为获取所述物料的轮廓数据,所述轮廓数据包括物料的长度数据L和径向尺寸数据。
在本公开的一个实施例中,所述切割装置包括设置在所述运输组件的上料端前方的信 息采集位置,所述称重单元、测量单元设置在所述信息采集位置处。
在本公开的一个实施例中,所述控制系统被配置为:基于所述重量数据T、所述长度数据L,以及预设的物料的单份目标标准重量T′和修正因数,根据预设算法进行计算,得到切割所述物料的单份目标长度L′,并基于所述单份目标长度L′调整所述运输组件和所述切割组件的相对运动速度。
在本公开的一个实施例中,所述切割装置还包括与所述控制系统电连接或通信连接的控制面板;
所述控制面板被配置为:显示所述切割组件切割出的成品的实际长度,并且能够设定物料的单份目标标准重量T′。
本公开的第二方面提供了一种切割方法,采用上述的切割装置,包括:
获取物料的重量数据T和长度数据L;
基于预设的单份目标标准重量T′和修正因数、以及所述重量数据T、长度数据L通过预设算法进行计算,得到单份目标长度L′;
将所述单份目标长度L′发送至所述切割装置,控制所述切割装置将物料切割成长度为单份目标长度L′的成品。
在本公开的一个实施例中,所述修正因数包括数量修正因数X,所述数量修正因素X为容许所述物料损耗的成品数量;
所述基于预设的单份目标标准重量T′和修正因数、以及所述重量数据T、长度数据L通过预设算法进行计算,得到单份目标长度L′,包括:
基于预设的单份目标标准重量T′以及所述重量数据T,确定重量比值;
基于所述重量比值和所述数量修正因数X确定修正差值;
基于所述修正差值和所述长度数据L,获得单份目标长度L′。
在本公开的一个实施例中,获得物料的轮廓数据,所述轮廓数据包括物料的径向尺寸数据。
在本公开的一个实施例中,所述修正因数包括数量修正因数X和长度修正因数Y,所述数量修正因素X为容许所述物料损耗的成品数量,所述长度修正因数Y与所述物料的轮廓数据的径向尺寸呈负相关;
相应地,所述基于预设的单份目标标准重量T′和修正因数、以及所述重量数据T、长度数据L通过预设算法进行计算,得到单份目标长度L′,包括:
基于预设的单份目标标准重量T′以及所述重量数据T,确定重量比值;
基于所述重量比值和所述数量修正因数X确定修正差值;
基于所述修正差值和所述长度数据L确定修正比值;
基于所述修正比值和所述长度修正因数Y,获得单份目标长度L′。
在本公开的一个实施例中,所述控制所述切割装置将物料切割成长度为单份目标长度L′的成品,包括:
控制所述切割装置根据所述单份目标长度L′调整运输组件和切割组件的相对运动速度,以使所述切割组件基于所述相对运行速度,将物料切割成长度为单份目标长度L′的成品。
本公开的一个有益效果在于,通过运输组件运输物料,通化工切割组件的刀具切割运输组件上的物料,刀具能够运动至避让位中,避免与运输组件碰撞;切割装置能够代替人工对物料进行切割加工,切割精度更高,废品率低,节省了人力成本,并且工作效率更高。
通过以下参照附图对本公开的示例性实施例的详细描述,本公开的其它特征及其优点将会变得清楚。
附图说明
被结合在说明书中并构成说明书的一部分的附图示出了本公开的实施例,并且连同其说明一起用于解释本公开的原理。
图1是本公开一实施例提供的切割装置的整体结构示意图;
图2是本公开一实施例提供的切割装置的运输组件和切割组件的结构示意图;
图3是本公开一实施例提供的切割装置的运输组件的部分结构示意图;
图4是本公开一实施例提供的去除防护罩的切割装置的结构示意图;
图5是本公开一实施例提供的信息采集位置的示意图;
图6是本公开一实施例提供的切割方法的流程图。
具体实施方式
现在将参照附图来详细描述本公开的各种示例性实施例。应注意到:除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本公开的范围。
以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本公开及其应用或使用的任何限制。
对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为说明书的一部分。
在这里示出和讨论的所有例子中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它例子可以具有不同的值。
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。
在本文中,“上”、“下”、“前”、“后”、“左”、“右”等仅用于表示相关部分之间的相对位置关系,而非限定这些相关部分的位置。
在本文中,“第一”、“第二”等仅用于彼此的区分,而非表示重要程度及顺序、以及互为存在的前提等。
在本文中,“相等”、“相同”等并非严格的数学和/或几何学意义上的限制,还包含本领域技术人员可以理解的且制造或使用等允许的误差。
本公开提供了一种切割装置,可以应用于生鲜加工,能够将生鲜产品切割成块状、片状、条状等形态。例如将冬瓜切割成多段、将红薯切割成片状。切割装置也可以用于加工其他物料,例如切割板材、管材等等。
切割装置包括架体,架体上设置有运输组件和切割组件,运输组件用于运输物料,切割组件包括刀具,能够切割运输组件上的物料。运输组件具有上料端和下料端,物料从上料端被运送至切割装置,经过切割后被运送至下料端。切割装置能够代替人工对物料进行切割加工,切割精度更高,废品率低,节省了人力成本,并且工作效率更高。
本公开通过以下实施例对切割装置的具体结构和原理进行介绍。
实施例一
图1是本公开一实施例提供的切割装置的整体结构示意图,图2是本公开一实施例提供的切割装置的运输组件和切割组件的结构示意图。如图1、图2所示,运输组件2的上料端21和下料端22之间设置有避让位23,物料5在运输组件2上运输时经过避让位23。切割组件3包括刀具31,刀具31被构造为能够向运输组件2运动至避让位23,以切割经过避让位23的物料5。避让位23能够避免刀具31直接碰撞到运输组件2上,刀具31进入避让位23后能够将物料5切断。
架体1为运输组件2和切割组件3提供安装基础,架体1可以是框架结构、台式结构、箱形结构等等,本公开对此不做限定。在一个具体实施方式中,如图1所示,架体1设置为箱型结构,运输组件2和切割组件3设置在架体1内,通过架体1进行保护。
运输组件2可以至少部分隐藏在架体1内部,也可以全部露出架体1外。当运输组件2隐藏在架体1内部时,架体1在上料端21和下料端22处应当设置开口供物料5进出。运输组件2至少包括一个上料端和一个下料端,物料能够从任意上料端经过切割组件后运输至任意下料端。
在一种实施方式中,运输组件2包括物料承载面,物料承载面用于承载物料5,承载面可以是平面,也可以是曲面。避让位23被构造为低于承载面的槽状结构。避让位23的长度和宽度应当大于刀具31的长度和宽度,刀具31能够进入避让位23。刀具31运动时的最低位置应当高于避让位23的底部,从而避免刀具31与避让位23的内表面发生摩擦或碰撞。
图3是本公开一实施例提供的切割装置的运输组件的部分结构示意图。在一种实施方式中,如图3所示,运输组件2可以包括传送带24、多个传动辊27,以及第一驱动机构。传送带24可以设置为环形结构,多个传动辊27设置在传送带24的内侧,对传送带24进行支撑,增加传送带24的承载能力。第一驱动机构至少与一个传动辊27传动连接,通过传动辊27驱动传送带24转动。参照图2、图3的视角,传送带24横向设置,并且传送带24的上表面从上料端21向下料端22运动。第一驱动机构至少包括电机,电机的输出端可 以直接连接传动辊27,也可以通过齿轮、皮带等部件与传动辊27传动连接,本公开中对此不做限定。
传送带24的上表面为承载面,传送带24弯折设置形成避让位23。运输组件2还包括第一限位辊25和第二限位辊26,参照图3所示,第一限位辊25和第二限位辊26对传送带24的形状进行限定,传送带24在第一限位辊25和第二限位辊26的限定下形成槽形结构的避让位23。避让位23可以设置呈V形结构、U形结构等。
具体地,第一限位辊25、第二限位辊26垂直于传送带24的延伸方向,它们的两端可以连接在架体1上。第一限位辊25设置在避让位23的开口两侧,并且位于传送带24的内侧;第二限位辊26设置在避让位23的槽底,并且位于传送带24的外侧。参照图3的视角,第一限位辊25贴合传送带24的下表面,第二限位辊26贴合传送带24的上表面。
参照图2,架体1上可以设置安装板11,安装板11位于传送带24的相对两侧,第一限位辊25、第二限位辊26以及多个传动辊27可以转动连接在对应一侧的安装板11上。当刀具31的两端超出传送带24的两侧时,两侧的安装板11上可以开设与避让位23对应的槽口,以在刀具31进入避让位23时避让刀具31。
在一些实施方式中,切割组件3还包括刀架,刀具31导向配合在刀架上。刀架可以设置为杆状结构、门型结构,框架结构等等,能够连接刀具31即可,本公开对此不作限定。
在一种实施方式中,参照图2所示,刀架32呈门型结构,包括两个立柱和一个横梁,两个立柱分别设置在运输组件2的相对两侧,立柱的底端连接在架体1上,横梁连接在两个立柱的顶端之间,运输组件2上的物料5能够从刀架32内穿过。刀具31横向设置,可以垂直于传送带24的延伸方向,或者与传送带24的延伸方向之间呈一定角度。刀具31的两端分别导向配合在两侧的立柱上。
在一种实施方式中,参照图2所示,刀架32的两侧分别设置轨道321,刀具31与两侧的轨道321导向配合。具体的,刀架32呈门型结构,轨道321可以分别设置在刀架32的两个立杆上。轨道321可以采用多种结构。例如,轨道可以设置为滑槽结构,刀具31上可以设置与滑槽配合的滑块;轨道还可以设置为滑杆结构,刀具31上可以设置与滑杆配合的滑套。上述轨道的结构仅为示例,其他常规的轨道结构均落入本公开保护范围。
在一些实施方式中,参照图2,切割组件3还包括传动机构33和第二驱动机构,传动机构33与刀具31连接,第二驱动机构与传动机构33连接,第二驱动机构通过传动机构33驱动刀具31往复运动,切割物料。第二驱动机构可以至少包括电机,能够输出扭矩。传动机构33包括但不限于连杆机构、齿轮齿条机构、蜗轮蜗杆机构、丝杠机构等等,能够实现将电机输出的旋转运动转换为直线运动的其他常规传动机构也均落入本公开保护范围。
在一种实施方式中,传动机构包括凸轮和连杆,连杆的一端转动且偏心连接在凸轮上,另一端铰接连接在刀具31上,第二驱动机构驱动凸轮转动,并带动连杆摆动,在刀架32 轨道321的限制作用下,连杆驱动刀具31实现往复直线运动。
在一个具体的实施例中,参照图2,传动机构33包括传动轴331、第一凸轮332和第二凸轮333。第一凸轮332、第二凸轮333分别同轴地连接在传动轴331的两端,传动轴331转动时能够驱动两个凸轮(332、333)同步转动。传动机构33还包括第一连杆334和第二连杆335。第一连杆334的其中一端与第一凸轮332偏心连接,另一端与刀具31铰接连接,第二连杆335的其中一端与第二凸轮333偏心连接,另一端与刀具31铰接。传动轴331被配置为:通过第一凸轮332、第二凸轮333驱动第一连杆334、第二连杆335同步运动,进而带动刀具31运动。
第一凸轮332和第一连杆334可以设置在运输组件2的其中一侧,第二凸轮333和第二连杆335可以设置在运输组件2的另一侧;第一连杆334可以连接在刀具31的其中一端,第二连杆335可以连接在刀具31的另一端,避免干涉运输组件2上的物料。通过上述结构,传动机构33能够同时向刀具31的两端传递驱动力,避免刀具31上的应力过于集中而导致刀具31变形。
具体地,传动轴331可以横向地设置在运输组件2的下方,并且与运输组件2的延伸方向垂直,传动轴331可以通过若干个轴座安装在架体1上。第二驱动机构与传动轴331传动连接,驱动传动轴331转动。第二驱动机构包括电机,电机的输出端可以直接同轴连接传动轴331,也可以通过齿轮、皮带等部件与传动轴331传动连接,本公开中对此不做限定。
图4是本公开一实施例提供的去除防护罩的切割装置的结构示意图。在一些实施方式,如图4所示,架体1上设置有挡板12,挡板12挡设在运输组件2的相对两侧,并且高于运输组件2的承载面,挡板12能够对运输组件2上的物料5进行限制,防止物料5从运输组件2两侧掉落。
在一个具体的实施例中,运输组件2的传送带24至少部分露出箱型结构的架体1,输组件2两侧的挡板12可以倾斜设置,并且可以在运输组件的两侧形成扩口,便于将物料放置到运输组件2上。两侧挡板12的顶部可以向相对的方向水平翻折,构成平台,平台上可以开设孔或槽,以供刀架32、传动组件33向上伸出。
在一些实施方式中,参照图4,架体1上还设置有导向组件,导向组件被配置为:沿着运输组件2的延伸方向设置,对运输组件2上的物料5进行导向。导向组件可以设置在运输组件2的相对两侧或者上方,并且高于挡板12的高度。导向组件可以包括但不限于导向杆、导向板、导向辊轮等结构,只要能够对运输组件2上的物料进行导向即可。
在一种实施方式中,导向组件包括多个导向辊4,多个导向辊4可以分布在运输组件2的上方或着两侧,导向辊4可以竖立设置、横向设置或者倾斜设置。导向辊4可以沿着运输组件2的延伸方排列设置,运输组件2每侧至少设置有一个导向辊4。多个导向辊4可以从运输组件2的上料端21排列至下料端22,也可以仅排布在上料端21、下料端22之间的部分区域。例如,导向辊4只分布在运输组件的上料端21与切割组件3之间。导 向辊4与物料接触时能够相对物料滚动,产生的摩擦阻力较小。
在一种实施方式中,运输组件2的两侧均设置有挡板12和导向辊4,并且,导向辊4的位置高于挡板12。具体地,导向辊4可以安装在挡板12的顶部边缘从处。对于体型较大的物料,例如冬瓜,在运输组件2上运动时,超出两侧挡板12之间的范围,能够与导向辊4之间产生滚动摩擦,导向辊4对物料造成的阻力较小,以使物料能够在运输组件2上顺利运送。
在一些实施方式中,参照图4,导向辊4包括固定导向辊41和倾斜导向辊42。其中,固定导向辊41至少设置在运输组件2的其中一侧,固定导向辊41可以沿着运输组件2的延伸方向排列,固定导向辊41均竖立设置,且位置相对架体1固定。倾斜导向辊42,至少设置在运输组件2的其中一侧,倾斜导向辊42以上端逐渐靠近运输组件2的方式倾斜设置,能够压设在物料4上,对物料5起到限位作用。
倾斜导向辊42可以通过活动结构连接在架体1上,其倾斜角度能够通过活动结构进行调整,活动结构可以是铰接结构、弹性装置等,以适应不同大小的物料。倾斜导向辊42的位置可以通过限位结构进行限定,限位结构可以是锁紧螺栓、阻尼装置等。当倾斜导向辊42根据物料调整好角度并压住物料后,通过限位结构进行限定,使倾斜导向辊42能够相对架体1固定。物料5被切割时,在刀具31的压力作用下可能出现晃动,影响切割精度,倾斜导向辊42能够有效的对物料5进行限定,从而提高切割精度,减少损耗。在较佳的实施例中,倾斜导向辊42的位置可以靠近切割组件3,从而更好的起到限定作用。
在一个具体实施例中,参照图4,运输组件2的其中一侧排列设置有多个固定导向辊41,另一侧设置有一个倾斜导向辊42。固定导向辊4和倾斜导向辊42均设置在运输组件2的上料端21和切割组件3之间,并且,倾斜导向辊42的位置靠近于切割组件3。工作人员可以站在倾斜导向辊42所在的一侧,将物料5放至运输组件2,并且对倾斜导向辊42进行调整。
在一种些实施方式中,参照图1,架体1上可以设置有防护罩13,防护罩13至少罩设在切割组件3的外部。切割组件3具有一定的危险性,防护罩13罩设在切割组件3外部,能够防止工作人员直接接触切割组件3,提高安全性。此外,防护罩13上应当留有供物料5进出的开口。
实施例二
本实施例与实施例一的不同之处在于,切割装置还包括控制系统,控制系统被配置为控制运输组件2和切割组件3启闭和运动速度。重复部分在此不再赘述。
物料为生鲜产品时,物料的外形大多不规则,例如冬瓜、萝卜、玉米等,运输组件2和切割组件3的行程一定时,物料切割成的单份成品长度均匀,但重量不均匀。对此,可以在控制系统内设置预设算法,调整运输组件2和切割组件3的相对运动速度。
具体的,控制系统可以向第一驱动机构的电机、第二驱动机构的电机分别发送控制信号,控制电机的启闭和转速,从而控制运输组件2和切割组件3启闭和运动速度。通过调 整控制运输组件2和切割组件3之间的相对运动速度,能够控制物料5被切割的长度。
在一种实施方式中,如图5所示,切割装置还包括称重单元61和测量单元62。其中,称重单元61被配置为获取物料5的重量数据T;测量单元62被配置为至少获取物料5的长度数据L。称重单元61、测量单元62能够将获得的重量数据T、长度数据L发送至控制系统。
在一种实施方式中,测量单元62能够检测物料5的轮廓数据,包括物料的长度数据L以及物料每一处的径向尺寸数据,由于冬瓜等生鲜产品的形状通常是不规则的,因此测量单元62获得的物料每一处的径向尺寸数据存在差别。
称重单元可以是压力传感器等,测量单元可以采用三维成像模组,例如深度相机或全景相机等摄像装置。本领域技术人员能够想到的其他类型的常规的用于测量物料重量、长度、轮廓等数据的装置均包含在本公开的保护范围之内。
切割装置可以包括信息采集位置6。信息采集位置6可以设置用于放置物料的平台。称重单元61和测量单元62设置在信息采集位置6处,称重单元61能够获取放置在信息采集位置平台上的物料的重量数据T,测量单元62至少能够获取放置在信息采集位置的物料的长度数据L。
信息采集位置6可以与架体1设置在一起或者分开设置。工作时,先将物料5放置在信息采集位置6上,通过称重单元、测量单元获取物料的重量数据T、长度数据L,然后将物料5转移到运输组件2的上料端21。
在一种实施方式中,如图5所示,信息采集位置6与架体1设置在一起。将信息采集位置6处的平台设置在运输组件2的上料端21处,并且与运输组件2的承载面齐平,在信息采集位置6上通过称重单元61、测量单元62获取物料5的重量数据T、长度数据L后,可以直接将物料5推送到运输组件2的上料端21。进一步地,信息采集位置6处的平台上可以设置输送装置,例如电致动的输送辊、输送带等等,能够代替人工直接将平台上的物料5运送至齐平的输送组件2的上料端21,使用更加便利。
详细地,称重单元61可以采用压力传感器,并且设置在信息采集位置6的平台上,物料放置在平台后,压力传感器能够检测到物料对平台产生的压力,从而生成物料的重量数据T。测量单元62可以采用摄像装置,并且设置在信息采集位置的上方或侧边,能够扫描放置在信息采集位置平台上的物料,获取物料的长度数据L。具体地,测量单元62可以通过连接在平台或者架体1上的支架支撑在信息采集位置的上方。
控制系统具有预设算法,控制系统被配置为:基于重量数据T、长度数据L、预设的物料的单份目标标准重量T′,以及预设的修正因数,通过预设算法进行计算,得到单份目标长度L′;然后基于单份目标长度L′调整运输组件2和切割组件3的相对运动速度,将外形不规则的物料精确的切割成长度为单份目标长度L′且重量均匀的单份成品。
在一种实施方式中,如图5所示,切割装置还包括控制面板7,控制面板7可以采用显示屏和控制按钮,或者控制面板可以直接采用触控板。控制面板7与控制系统电连接或 通信连接。控制面板7上设置有开启、关闭、暂停等控制按钮,并且控制面板7能够显示代表运输组件2和切割组件3的工作状态的数据,例如第一驱动机构、第二驱动机构的交流电频率、输出功率,切割组件3每刀切割出的成品的实际长度等等。通过控制面板7可以向控制系统预设物料的单份目标标准重量T′、修正因数等参数。
控制系统、控制面板可以集成在切割装置的架体1上,也可以分开设置,实现对切割装置进行远程控制。
切割装置上还可以设置报警单元,报警装置可以设置为对第一驱动机构的电机、第二驱动机构的电机的工作状态进行检测,当检测到工作状态达到报警预设值时,报警装置被触发。报警装置被触发后可以采用发出提示音、亮起警示灯等方式进行报警,还可以将异常情况显示在控制面板7上。控制面板7上可以设置关闭警报单元的控制按钮。
控制系统可以设置自动和手动两种控制模式。在自动模式下,控制系统根据预设算法进行计算,得到切割物料的单份目标长度L′,然后基于单份目标长度L′自动调整运输组件2和切割组件3的相对运动速度,将物料切割成长度为单份目标长度L′的成品。在手动模式下,工作人员可以通过控制面板7自主调整运输组件2和切割组件3的相对运动速度,将物料切割成任意的长度。手动模式能够弥补自动模式在灵活性、可控性方面的缺点,使切割装置的功能更加完善。
实施例三
本公开还提供了一种应用于上述切割装置的切割方法,如图6所示,包括:
S100、获取物料的重量数据T和长度数据L。
工作时,将物料放置在信息采集位置上,称重单元、测量单元能够对信息采集位置上的物料进行检测,获取物料的重量数据T、长度数据L,并且能够将获得的重量数据T、长度数据L发送至控制系统。采集数据后,将物料从信息采集位置运送到运输组件的上料端。
S200、基于预设的单份目标标准重量T′和修正因数、以及重量数据T、长度数据L通过预设算法进行计算,得到单份目标长度L′。
通过控制面板向控制系统预先设定单份目标标准重量T′和修正因数。其中,单份目标标准重量T′是需要切割物料得到的单份成品的重量,修正因数用于修正物料的在切割过程中的长度损耗或物料外形的不规则等因素所造成的误差,提高预设算法的计算精度。
具体地,修正因数包括数量修正因素X,数量修正因素X为容许物料损耗的成品数量。预设算法包括:
基于预设的单份目标标准重量T′以及重量数据T,确定重量比值。其中,重量比值可以是重量数据T:单份目标标准重量T′的比值。
基于重量比值和数量修正因数X确定修正差值。其中,修正差值可以是重量比值减去数量修正因数X的差值。
基于修正差值和长度数据L,获得单份目标长度L′。其中,单份目标长度L′可以是长度数据L:修正差值的比值。
将物料根据所需的预设单份目标标准重量T′切割成若干份成品时,会存在一定的损耗。比如,物料的重量数据T为14kg,需要的预设单份目标标准重量T′为500G,加工出的每份成品重量大于或等于500g时才算成品,理论上可以产出28份成品,但是,由于精度误差,实际的切割过程中会出现损耗,有的成品可能重量大于500g,有的成品可能重量小于500g而成为废品。因此,在确定产出的成品数量时,可以减少X份,数量修正因素X是为了容许损耗而减去的成品数量,减少重量小于500g的废品。
S300、将单份目标长度L′发送至切割装置,控制切割装置将物料切割成长度为单份目标长度L′的成品。
控制系统通过控制运输组件的第一驱动机构和/或切割组件的第二驱动机构,能够调整运输组件和切割组件的相对运动速度,运输组件的运动行程在切割组件切割动作的间隔时间内为单份目标长度L′,以使切割组件基于相对运行速度,将物料切割成长度为单份目标长度L′的成品。
在本实施例的切割方法中,控制系统基于预设单份目标标准重量T′和数量修正因数X,以及物料的重量数据T和长度数据L,通过预设算法计算出了单份目标长度L′,并切割装置调整运输组件和切割组件的相对运动速度,将物料切割成单份目标长度L′的成品,切割出的每份成品的重量为单份目标标准重量T′。相对于目前的人工切割方式,本公开的切割方法有效节省的了人力劳动,并且提高了成品重量的精确度。
实施例四
本公开还提供了一种应用于上述切割装置的切割方法,与实施三公开的方法的不同之处在于,本实施例的方法还包括:获得物料的轮廓数据,轮廓数据包括物料的长度数据L和物料的径向尺寸数据。
切割装置的测量单元为摄像装置,能够获取物料的整体轮廓数据,并将轮廓数据发送至控制系统。轮廓数据包括物料的长度数据L和物料每一处的径向尺寸数据。
本实施例中,修正因数包括数量修正因素X和长度修正因数Y,数量修正因素X是用于容许切割损耗而减去的成品数量,长度修正因数Y用来修正物料外形不规则所带来的误差。
本实施例中,步骤S200的预设算法包括:
基于预设的单份目标标准重量T′以及重量数据T,确定重量比值。其中,重量比值可以是重量数据T:单份目标标准重量T′的比值。
基于重量比值和数量修正因数X确定修正差值。其中,修正差值可以是重量比值减去数量修正因数X的差值。
基于修正差值和长度数据L,确定修正比值。其中,修正比值可以是长度数据L:修正差值的比值。
基于修正比值和长度修正因数Y,获得单份目标长度L′。其中,单份目标长度L′可以是修正比值减去长度修正因数Y的差值。
Y值可以设定为范围值或者多个数值,可以通过对物料体积的精密计算获得,也可以通过一定量实际数据的积累进行确定。并且,长度修正因数Y设置为与物料的轮廓数据的径向尺寸呈负相关。
例如,将长度修正因数Y设置为0、0.5和1,控制装系可以统根据物料的径向尺寸数据调整Y值的大小。当物料运动至切割组件的部分径向尺寸在60cm-55cm之间时,将Y值调整为0,当物料运动至切割组件的部分径向尺寸在55cm-50cm之间时,将Y值调整为0.5,当物料运动至切割组件的部分径向尺寸在50cm-45cm之间时,将Y值调整为1。当物料被切割的部分径向尺寸越小,Y值则需要调整的越大,以增加计算出的单份目标长度L′,弥补切割出的成品的体积,实现将物料精确地切割成重量均匀的单份成品。
本实施例的切割方法中,在预设公式中设置长度修正因数Y,有效的修正了物料外形不规则所带来的误差,从而使切割装置能够更加精确的切割出重量均匀的单份成品,提高了工作产成率。
在一种应用场景中,通过切割装置将冬瓜切割成多分成品。冬瓜的两端处形状不规则,其两端切割出的成品误差较大,因此,加工前可以先人工将冬瓜两端的不规则处切除,然后再放入切割装置。
操作时,将去除两端的冬瓜放置在信息采集位置上,通过称重单元、测量单元检测物料的重量数据T和轮廓数据,并通过控制面板向控制系统预设单份目标标准重量T′,以及数量修正因素X和长度修正因数Y。
然后将冬瓜以图1所示的姿态运送到运输组件2的上料端22;控制系统基于重量数据T、轮廓数据中的长度数据L、数量修正因素X和长度修正因数Y,根据预设公式进行计算,得到切割冬瓜的单份目标长度L′,然后基于单份目标长度L′调整运输组件2和切割组件3的相对运动速度。
运输组件2将冬瓜向切割组件3方向运送,经过切割组件3时被刀具31切断,切割组件3能够将冬瓜切割成若干份长度为单份目标长度L′的成品,每份成品的重量为单份目标标准重量T′。
本公开的切割装置能够代替人工加工物料,能够将外形不规则的物料切割成重量均匀的成品,减轻了人力劳动,提高了工作效率,并且有效地减少了损耗量,提高了物料的成品率。
以上已经描述了本公开的各实施例,上述说明是示例性的,并非穷尽性的,并且也不限于所披露的各实施例。在不偏离所说明的各实施例的范围和精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。本文中所用术语的选择,旨在最好地解释各实施例的原理、实际应用或对市场中的技术改进,或者使本技术领域的其它普通技术人员能理解本文披露的各实施例。本公开的范围由所附权利要求来限定。

Claims (10)

  1. 一种切割装置,包括架体(1),所述架体(1)上设置有:
    运输组件(2),所述运输组件(2)包括上料端(21)、下料端(22),以及设置在所述上料端(21)和所述下料端(22)之间设的避让位(23),所述运输组件(2)被构造为将物料(5)从所述上料端(21)运送至所述下料端(22);
    切割组件(3),所述切割组件(3)包括刀具(31),所述刀具(31)被构造为能够向所述运输组件(2)运动至所述避让位(23)。
  2. 根据权利要求1所述的切割装置,所述运输组件(2)包括承载物料(5)的承载面,所述避让位(23)被构造为低于所述承载面的槽状结构;
    所述运输组件(2)还包括:
    传送带(24),所述传送带(24)弯折设置形成所述避让位(23);
    第一限位辊(25),所述第一限位辊(25)设置在所述避让位(23)的开口两侧,并且位于所述传送带(24)的内侧;
    第二限位辊(26),所述第二限位辊(26)设置在所述避让位(23)的槽底,并且位于所述传送带(24)的外侧。
  3. 根据权利要求1或2所述的切割装置,所述切割组件(3)还包括连接在所述架体(1)上的刀架(32),所述刀具(31)导向配合在所述刀架(32)上;
    所述切割组件(3)还包括传动机构(33)和第二驱动机构,所述第二驱动机构通过所述传动机构(33)驱动所述刀具(31)运动。
  4. 根据权利要求3所述的切割装置,所述传动机构(33)包括:传动轴(331)、分别固定连接在所述传动轴(331)两端的第一凸轮(332)和第二凸轮(333),还包括第一连杆(334)和第二连杆(335);
    所述第一连杆(334)其中一端连接所述第一凸轮(332),另一端连接所述刀具(31);
    所述第二连杆(335)其中一端连接所述第二凸轮(333),另一端连接所述刀具(31);
    所述传动轴(331)被配置为:通过所述第一凸轮(332)、所述第二凸轮(333)驱动所述第一连杆(334)、所述第二连杆(335)同步运动,进而带动所述刀具(31)运动。
  5. 根据权利要求4所述的切割装置,所述切割装置还包括:
    称重单元(61),所述称重单元(61)被配置为获取所述物料(5)的重量数据T;
    测量单元(62),所述测量单元(62)被配置为至少获取所述物料(5)的长度数据L。
  6. 根据权利要求5所述的切割装置,还包括控制系统,所述控制系统被配置为:基于所述重量数据T、所述长度数据L,以及预设的物料的单份目标标准重量T′和修正因数,根据预设算法进行计算,得到切割所述物料的单份目标长度L′,并基于所述单份目标长度L′调整所述运输组件和所述切割组件的相对运动速度。
  7. 一种切割方法,采用权利要求1-6任意一项所述的切割装置,包括:
    获取物料的重量数据T和长度数据L;
    基于预设的单份目标标准重量T′和修正因数、以及所述重量数据T、长度数据L通过预设算法进行计算,得到单份目标长度L′;
    将所述单份目标长度L′发送至所述切割装置,控制所述切割装置将物料切割成长度为单份目标长度L′的成品。
  8. 根据权利要求7所述的切割方法,所述修正因数包括数量修正因数X,所述数量修正因素X为容许所述物料损耗的成品数量;
    所述基于预设的单份目标标准重量T′和修正因数、以及所述重量数据T、长度数据L通过预设算法进行计算,得到单份目标长度L′,包括:
    基于预设的单份目标标准重量T′以及所述重量数据T,确定重量比值;
    基于所述重量比值和所述数量修正因数X确定修正差值;
    基于所述修正差值和所述长度数据L,获得单份目标长度L′。
  9. 根据权利要求7所述的切割方法,还包括:
    获得物料的轮廓数据,所述轮廓数据包括物料的径向尺寸数据。
  10. 根据权利要求9所述的切割方法,所述修正因数包括数量修正因数X和长度修正因数Y,所述数量修正因素X为容许所述物料损耗的成品数量,所述长度修正因数Y与所述物料的轮廓数据的径向尺寸呈负相关;
    相应地,所述基于预设的单份目标标准重量T′和修正因数、以及所述重量数据T、长度数据L通过预设算法进行计算,得到单份目标长度L′,包括:
    基于预设的单份目标标准重量T′以及所述重量数据T,确定重量比值;
    基于所述重量比值和所述数量修正因数X确定修正差值;
    基于所述修正差值和所述长度数据L确定修正比值;
    基于所述修正比值和所述长度修正因数Y,获得单份目标长度L′。
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