WO2023082695A1 - Container goods loading and unloading device and loading and unloading method - Google Patents

Container goods loading and unloading device and loading and unloading method Download PDF

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Publication number
WO2023082695A1
WO2023082695A1 PCT/CN2022/107132 CN2022107132W WO2023082695A1 WO 2023082695 A1 WO2023082695 A1 WO 2023082695A1 CN 2022107132 W CN2022107132 W CN 2022107132W WO 2023082695 A1 WO2023082695 A1 WO 2023082695A1
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Prior art keywords
loading
conveying unit
vehicle body
unloading
goods
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PCT/CN2022/107132
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French (fr)
Chinese (zh)
Inventor
王迪凡
苏利杰
王维平
冯晔
向正新
郑鹏
陈治国
Original Assignee
中车长江运输设备集团有限公司
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Publication of WO2023082695A1 publication Critical patent/WO2023082695A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/30Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00Stacking of articles
    • B65G57/02Stacking of articles by adding to the top of the stack
    • B65G57/03Stacking of articles by adding to the top of the stack from above

Definitions

  • the disclosure relates to the technical field of logistics transportation, in particular to a container cargo handling device and a loading and unloading method.
  • the disclosure provides a container cargo loading and unloading device and a loading and unloading method to solve the technical problems in the prior art that the loading and unloading of container cargo is basically in a manual or semi-automatic state, time-consuming and labor-intensive, and poor in loading and unloading efficiency.
  • the present disclosure provides a container cargo transfer device, the transfer device includes: a movable car body; a pallet truck, arranged on one side of the car body in the length direction; a loading and unloading assembly, including a carrier and a set The first conveying unit and the loading and unloading unit on the carrier, the carrier is arranged on the other side in the longitudinal direction of the vehicle body, the first conveying unit is arranged on the carrier, the first The conveying direction of the conveying unit is the width direction of the vehicle body, and the loading and unloading unit is used for loading and unloading goods; the second conveying unit is arranged on one side of the vehicle body width direction, and the conveying direction of the second conveying unit is In the longitudinal direction of the vehicle body, the end of the second conveying unit located on the other side of the longitudinal direction of the vehicle body is docked with the first conveying unit; and is used to transfer goods between the second conveying unit and the pallet Palletizer for turnover between cars.
  • the pallet truck includes: a frame, which is provided with an accommodating chamber with an open top; a push plate, which can be vertically lifted and arranged in the accommodating chamber of the frame; a pallet, which can be detached is arranged on the top of the push plate; two baffles are relatively rotatably arranged at the opening of the accommodating cavity, and the projections of the opposite sides of the two baffles are located on the tray, and the tray It is operatively arranged on the two baffles; wherein: the push plate loaded with the tray rises to the opening of the accommodating cavity, and the tray connects the opposite sides of the two baffles Jacking up, after the tray rises to the opposite side of the two baffles, the push plate and the two baffles return, and the tray falls above the two baffles.
  • the container cargo transfer pallet truck provided by the present disclosure can stack the goods on the pallet above the two baffles because the pallet can fall above the two baffles.
  • the unmanned forklift will carry an empty pallet, put the empty pallet on the push plate, and transport the pallet full of goods away.
  • the push plate loaded with the pallet rises to the opening of the accommodation cavity,
  • the tray lifts up the opposite side of the two baffles, and after the tray rises to the opposite side of the two baffles, the push plate and the two baffles return to their positions, and the tray falls above the two baffles to proceed.
  • the stacking of goods in the next cycle therefore, can realize the automation of loading and unloading operations, save time and effort, and improve loading and unloading efficiency.
  • the present disclosure also provides a container cargo transfer method, the transfer method is divided into a cargo loading method and a cargo loading and unloading method, wherein: the cargo loading method includes: Stacking on the pallet truck; transferring the goods on the pallet truck to the second conveying unit through the stacker; transferring the goods to the first conveying unit through the second conveying unit ; and loading cargo into the container by said handling unit;
  • the cargo loading and unloading method includes: unloading the cargo in the container to the first conveying unit through the loading and unloading unit; transferring the cargo to the second conveying unit through the first conveying unit; The machine transfers the cargo on the first conveying unit to the pallet truck; and unloads the cargo on the pallet truck.
  • the container cargo loading and unloading device and loading and unloading method provided in the present disclosure can realize automatic loading and unloading operations of container cargo, save time and effort, improve loading and unloading efficiency, and have good practical value.
  • FIG. 1 is a schematic structural view of a container cargo handling device according to some embodiments of the present disclosure
  • Fig. 2 is a schematic structural view of a pallet truck loading and unloading goods according to some embodiments of the present disclosure
  • Fig. 3 is a structural schematic diagram of another viewing angle of Fig. 2;
  • Fig. 4 is the structural representation of pallet truck
  • Fig. 5 is the structural representation of push plate
  • Fig. 6 is the structural representation of baffle
  • Fig. 7 is a schematic flowchart of a cargo loading method according to some embodiments of the present disclosure.
  • Fig. 8 is a schematic flowchart of a cargo handling method according to some embodiments of the present disclosure.
  • Fig. 9 is a working trajectory of a container cargo transfer device moving along a broken line according to some embodiments of the present disclosure.
  • Fig. 1 is a schematic structural diagram of a container cargo handling device according to some embodiments of the present disclosure.
  • the container cargo handling device mainly includes a car body 100 , a pallet truck 200 , a loading and unloading assembly 300 , a second conveying unit 400 and a stacker 500 .
  • the car body 100 is movable, and the bottom of the car body 100 is provided with walking tires, which can use Macram wheels or omnidirectional wheels to move in the workplace.
  • the car body 100 can be moved between the warehouse and the container, so as to realize the seamless docking of cargo transfer between the warehouse and the container.
  • Fig. 2 is a schematic structural diagram of a pallet truck loading and unloading goods according to some embodiments of the present disclosure
  • Fig. 3 is a schematic structural diagram of another perspective of Fig. 2 , in combination with Figs. 1-3 , the pallet truck 200 is arranged in the longitudinal direction of the car body 100 In actual implementation, the pallet truck 200 is arranged on the side of the vehicle body 100 facing the warehouse.
  • the bottom of the pallet truck 200 can be provided with four universal wheels, which can follow the main vehicle body 100 to move in any direction.
  • the pallet truck 200 can be detachably connected to the vehicle body 100 through the coupling 201 arranged on the side, and the power of the pallet truck 200 can be supplied by the vehicle body 100 through the coupling 201.
  • the car 200 can be separated from the car body 100 to facilitate maintenance of the pallet truck 200 and the car body 100 .
  • the car body 100 can be switched between fully automatic/manual remote control mode, and when separated from the pallet truck 200, it can act independently and charge the battery in the car, and when connected to the pallet truck 200, it can supply power to it.
  • Figure 4 is a schematic structural view of the pallet truck. 2-4 , the pallet truck 200 can automate loading and unloading operations, save time and effort, and improve loading and unloading efficiency.
  • the coupler 201 is arranged on the side of the frame 202, the frame 202 is provided with an accommodating cavity 206 with an open top, the push plate 203 can be vertically lifted in the accommodating cavity 206 of the frame 202, and the tray 204 is used for loading goods, the tray 204 is detachably arranged on the top of the push plate 203, and the two baffles 205 are relatively rotatably arranged at the opening of the accommodating cavity 205, and the projections on the opposite sides of the two baffles 205 are located on the tray 204, the tray 204 is operatively arranged on the two baffles 205.
  • the push plate 203 that is operable to load the tray 204 rises to the opening of the accommodating chamber 206, and the tray 204 opposes the two baffles 205. After the tray 204 rises to the opposite side of the two baffles 205, the push plate 203 and the two baffles 205 return to their positions, and the tray 204 falls above the two baffles 205, that is, the tray 204 passes through the two baffles.
  • Baffle 205 supports.
  • the pallet truck 200 has two upper and lower layers, respectively a push plate 203 on the lower layer and two baffles 205 on the upper layer, and the pallet 204 can be switched between the upper and lower layers.
  • the unloading workflow of the pallet truck is as follows:
  • a pallet 204 When starting work, a pallet 204 has been placed on the upper floor, and the palletizer stacks the goods on it. When the goods are stacked full, the unmanned forklift will carry an empty pallet 204 and place the empty pallet 204 on the pallet. The lower floor of the car 200, and then the pallet 204 full of goods on the upper floor is transported away;
  • the push plate 203 that can be loaded with an empty pallet 204 rises to the opening of the accommodating chamber 206, and the empty pallet 204 lifts up the opposite sides of the two baffle plates 205, and the empty pallet 204
  • the push plate 203 and the two baffles 205 return, and the empty tray 204 falls above the two baffles 205, that is, the empty tray 204 is located on the upper floor.
  • the palletizer continues to perform the palletizing operation on this pallet, and then repeats the above steps repeatedly to complete the cycle operation.
  • pressure sensors may be provided on the two baffles 205. If the pressure sensors of the two baffles 205 feel no pressure, the pressure sensors will send this information to the processor, and the processor will send an instruction, Make push plate 203 rise. After the push plate 203 rises to the set position, it can automatically fall back to its original position.
  • a visual sensor may also be provided on the pallet truck 200 to confirm that the upper layer of the pallet truck 200 is in an idle state through a visual image, which is not limited in this embodiment of the present application.
  • Fig. 5 is a schematic structural view of the push plate.
  • a lifting mechanism 207 is provided at the bottom of the accommodation cavity 206, and the push plate 203 is arranged on the output end of the lifting mechanism 207, and the lifting mechanism 207 can accept instructions, To control push pedal 203 lifting.
  • the lifting mechanism 207 can be scissors and forks. In other embodiments, the lifting mechanism 207 can be multiple lifting cylinders, and the multiple lifting cylinders operate synchronously to realize the lifting of the push plate 203 .
  • a notch 208 is provided at the opening of the accommodating cavity 206 , and the opposite side of the two baffles 205 can be rotatably connected to the notch 208 through the rotating shaft 210 , and the opposite side of the two baffles 205 The side can lean against the notch 208, that is, through the restriction of the notch, the two baffles 205 can only be turned upwards.
  • both ends of the rotating shaft 210 can be provided with bearings, and the bearings can be installed on the notch 208 to realize the rotation of the rotating shaft on the notch 208 .
  • FIG. 6 is a schematic structural view of the baffle.
  • a reinforcing block 209 that can support the baffle 205 is provided on the side wall of the accommodating cavity 206 , and each baffle 205 can be equipped with a plurality of spaced reinforcing blocks 209 , the baffle 205 and Corresponding reinforcing blocks 209 can be provided separately.
  • the baffle 205 is in a horizontal position, the baffle 205 is supported by a plurality of reinforcing blocks 209 to improve the bearing strength of the baffle 205 .
  • the unmanned forklift brings a pallet 204 full of goods and places it on the upper layer of the pallet truck 200, and then leaves;
  • the push plate 203 positioned at the lower floor can move upwards until the upper pallet 204 is lifted higher than the upper level (at about 20 cm), at this time the upper baffle plate 205 will be lifted Drive upwards to turn over, then push plate 203 can carry empty pallet 204 and descend, until empty pallet completely falls to the lower floor.
  • the next unmanned forklift puts the pallet 204 loaded with goods on the upper layer for the palletizer to transport, and then transports the lower empty pallet away. Repeat the above steps repeatedly, and the unmanned forklift and the intelligent loading and unloading unit can complete the cycle operation.
  • the pressure sensor installed on the upper baffle 205 can sense that the weight is approximately equal to the weight of a pallet 204.
  • the built-in visual recognition system on the palletizer will assist in confirming that the upper pallet has been emptied.
  • the pressure sensor This information is sent to the processor, and the processor sends an instruction to raise the push plate 203 . After the push plate 203 rises to the set position, it can automatically fall back to its original position.
  • a visual sensor may also be provided on the pallet truck 200 to confirm that the pallet 204 on the upper layer of the pallet truck 200 has been emptied and is in an idle state through a visual image, which is not limited in this embodiment of the present application.
  • the frame 201 is also provided with a driving member for driving the rotating shaft to rotate, so as to provide a driving force for driving the upper baffle plate 205 in the loading process of the pallet truck.
  • the driving member may be a mechanism for rotating an output end such as a motor, which is not limited in this embodiment of the present application.
  • the empty pallet 204 can also be used to lift up the opposite sides of the two baffles 205 through the driving member.
  • the loading and unloading assembly 300 includes a carrier 301 and a first conveying unit 302 and a loading and unloading unit 305 arranged on the carrier 301, wherein the carrier 301 is arranged on the other side in the longitudinal direction of the vehicle body 100, and the first conveying unit 302 is arranged on the carrier 301, the conveying direction of the first conveying unit 302 is the width direction of the vehicle body 100, and the loading and unloading unit 305 is used for loading and unloading goods.
  • the bearing member 301 is disposed on the other side of the vehicle body 100 in the longitudinal direction in a liftable manner.
  • the carrier 301 is liftably arranged on the side of the car body 100 facing the container, and it can drive into or out of the container under the drive of the car body 100 .
  • the purpose of the liftable setting of the carrier 301 is to adapt to the loading and unloading of goods at different heights of the container.
  • the lifting method is similar to the lifting structure of a forklift. It is a relatively mature technical solution, which will not be described in this embodiment of the application.
  • the first conveying unit 302 may be a roller shovel, which is used to convey the goods loaded above it along the width direction of the vehicle body.
  • the loading and unloading unit 305 includes a support block 303 and a plurality of suction cups 304, wherein the support block 303 is arranged on the carrier 301, which can be lifted and lowered synchronously with the carrier 301, and the support block 303 is located between the vehicle body 100 and the first conveyor Between the units 302, a plurality of suction cups 304 are arranged in an array, and are arranged on the side of the support block 303 facing away from the vehicle body 100, and the plurality of suction cups 304 can expand and contract along the length direction of the vehicle body.
  • multiple suction cups 304 can be controlled to expand and contract, so that the goods in the container can be transferred to the first conveying unit 302 of the carrier 301, or the goods of the first conveying unit 302 on the carrier 301 can be transferred to In the container, multiple suction cups 304 can also be lifted and lowered synchronously with the carrier 301, so as to adapt to the loading and unloading of goods at different heights of the container.
  • the expansion and contraction of the plurality of suction cups 304 can be realized by air cylinders, which has the characteristics of quick response.
  • the size of the support block 303 along the width direction of the vehicle body 100 is smaller than the size of the first conveying unit along the width direction of the vehicle body, and the support block 303 is arranged on the carrier 301 so as to be movable along the width direction of the vehicle body 100 That is, the multiple suction cups 304 on the support block 303 can also move independently along the width direction of the vehicle body 100, because: when loading and unloading goods through multiple suction cups 304, if it is found that the goods at the edge are on the multiple suction cups Outside the adsorption range of 304, multiple suction cups 304 can be moved and adjusted with the support block 303 before grasping, which has better applicable scenarios.
  • a chute may be provided on the carrier 301 , and the support block 303 may be driven by a hydraulic cylinder to move in the chute along the width direction of the vehicle.
  • a visual recognition system may be provided on the support block to confirm whether there is a scene where goods at the edge are outside the suction range of the plurality of suction cups 304 .
  • the first conveying unit 302 can only move up and down, unlike the plurality of suction cups 304 that can move independently. Every time the suction cup 304 gets the goods onto the first conveying unit 302, the rollers on the first conveying unit 302 do not operate, and only when the first conveying unit 302 returns to its original position and is connected with the second conveying unit 400, the first conveying The rollers on the unit 302 will run to pass the goods to the second conveying unit 400.
  • the first conveying unit 302 is homing to be connected to the second conveying unit 400 , which may be realized by a position sensor or a visual recognition system, which will not be described in detail here.
  • the second conveying unit 400 can be arranged on one side of the vehicle body 100 in the width direction, and it can run synchronously with the vehicle body.
  • the conveying direction of the second conveying unit 400 is the longitudinal direction of the vehicle body.
  • the end of 400 located on the other side of the vehicle body 100 in the longitudinal direction is docked with the first conveying unit 304 , that is, the second conveying unit 400 serves as a transport medium to circulate goods at both ends of the vehicle body 100 in the longitudinal direction.
  • the palletizer 500 is a device for transferring goods between the second conveying unit 400 and the pallet truck 200 , and the above functions can be realized through the mechanical arm on the palletizer 500 .
  • the palletizer 500 can be installed on the car body 100 and run synchronously with the car body 100 .
  • the palletizer 500 and the pallet truck 200 are arranged side by side in the longitudinal direction of the vehicle body 100
  • the palletizer 500 and the second conveying unit 400 are arranged in sequence along the longitudinal direction of the vehicle body 100 .
  • the palletizer 500 can also operate independently, which is not limited in this embodiment of the present application.
  • the present disclosure also provides a container cargo transfer method.
  • the transshipment method is divided into a cargo loading method and a cargo loading and unloading method.
  • FIG. 7 is a schematic flowchart of a cargo loading method according to some embodiments of the present disclosure.
  • the cargo loading method includes:
  • Cargo is loaded into the container by the handling unit 305 .
  • Fig. 8 is a schematic flow chart of a method for loading and unloading cargo according to some embodiments of the present disclosure.
  • the method for loading and unloading cargo includes:
  • the cargo on the pallet truck 100 is unloaded.
  • the container cargo transfer device in the embodiment of the present application can move along a broken line to realize the miniaturization of the container cargo transfer device. Its working trajectory is shown in Figure 9. Move forward on the left side, after the left half of the cargo is loaded/unloaded, the car body drives the whole vehicle to move to the right, and then the right half of the cargo is loaded/unloaded, and then moves backward/forward to load/unload the right half of the next cargo After loading/unloading, move to the left for loading/unloading in a circular motion until all the goods are loaded/unloaded, and then back away from the container.
  • the container cargo loading and unloading device and loading and unloading method provided in this disclosure can realize the automatic loading and unloading of container cargo, improve the intelligence level of the loading and unloading link, conform to the inevitable trend of the combination of intelligent storage and intelligent loading and unloading in the future, and save time. It can improve the efficiency of loading and unloading, while ensuring the delivery time of goods, has a higher turnover rate, can reduce the cost of loading and unloading of enterprises, and can create an intelligent and unmanned working environment.
  • the overall use of electric drive avoids the The risk of forklifts hurting people is safer, more environmentally friendly, and has good practical value.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Loading Or Unloading Of Vehicles (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

A container goods loading and unloading device and loading and unloading method. A pallet truck (200) of the loading and unloading device is arranged on one side of a vehicle body (100) in the length direction; a bearing member (301) of a loading and unloading assembly (300) is arranged on the other side of the vehicle body (100) in the length direction; the conveying direction of a first conveying unit (302) arranged on the bearing member (301) is the width direction of the vehicle body; a loading and unloading unit (305) is configured to load and unload goods; a second conveying unit (400) is arranged on one side of the vehicle body (100) in the width direction, and the conveying direction of the second conveying unit (400) is the length direction of the vehicle body (100); the end portion of the second conveying unit (400) located on the other side of the vehicle body (100) in the length direction is in butt joint with the first conveying unit (302); a palletizer (500) is configured to transfer goods between the second conveying unit (400) and the pallet truck (200). The loading and unloading device and the loading and unloading method can realize automatic loading and unloading of container goods, save the time and manpower and improve the loading and unloading efficiency.

Description

集装箱货物装卸装置以及装卸方法Container cargo handling device and loading and unloading method
相关申请的交叉引用Cross References to Related Applications
本申请要求于2021年11月10日提交、申请号202111325251.3且名称为“集装箱货物装卸装置以及装卸方法”的中国专利申请的优先权,其全部内容通过引用合并于此。This application claims priority to a Chinese patent application filed on November 10, 2021 with application number 202111325251.3 and entitled "Container Cargo Handling Device and Handling Method", the entire contents of which are hereby incorporated by reference.
技术领域technical field
本公开内容涉及物流运输技术领域,尤其涉及一种集装箱货物装卸装置以及装卸方法。The disclosure relates to the technical field of logistics transportation, in particular to a container cargo handling device and a loading and unloading method.
背景技术Background technique
近年来,集装箱内的货物由大规模的叉车逐渐地发展到现在的半自动设备,目前仓储、搬运、分拣、码垛等环节已有成熟的自动化解决方案和实施经验,只有集装箱货物的装卸作业基本上还处于人工或者半自动化状态,耗时耗力,装卸效率差。In recent years, the goods in the container have gradually developed from large-scale forklifts to the current semi-automatic equipment. At present, there are mature automation solutions and implementation experience in warehousing, handling, sorting, palletizing and other links. Only the loading and unloading of container goods Basically, it is still in a manual or semi-automatic state, which is time-consuming and labor-intensive, and the loading and unloading efficiency is poor.
随着劳动力日益短缺,人力成本逐年上升,以及对物流时效要求不断提高,越来越多的企业在寻求自动装卸解决方案,以取代人工作业方式With the increasing shortage of labor, rising labor costs and increasing requirements for logistics timeliness, more and more companies are seeking automatic loading and unloading solutions to replace manual operations
发明内容Contents of the invention
本公开内容提供一种集装箱货物装卸装置以及装卸方法,以解决现有技术中集装箱货物的装卸作业基本上还处于人工或者半自动化状态,耗时耗力,装卸效率差的技术问题。The disclosure provides a container cargo loading and unloading device and a loading and unloading method to solve the technical problems in the prior art that the loading and unloading of container cargo is basically in a manual or semi-automatic state, time-consuming and labor-intensive, and poor in loading and unloading efficiency.
一方面,本公开内容提供了一种集装箱货物转运装置,所述转运装置包括:可移动的车体;托盘车,设置在所述车体长度方向的一侧;装卸组件,包括承载件以及设置在所述承载件上的第一输送单元以及装卸单元,所述承载件设置在所述车体长度方向的另一侧,所述第一输送单元设置在所述承载件上,所述第一输送单元的输送方向为所述车体的宽度方向,所述装卸单元用于装卸货物;第二输送单元,设置在所述车体宽度方向的一侧,所述第二 输送单元的输送方向为所述车体的长度方向,所述第二输送单元位于所述车体长度方向另一侧的端部与所述第一输送单元对接;以及用于将货物在第二输送单元和所述托盘车之间周转的码垛机。In one aspect, the present disclosure provides a container cargo transfer device, the transfer device includes: a movable car body; a pallet truck, arranged on one side of the car body in the length direction; a loading and unloading assembly, including a carrier and a set The first conveying unit and the loading and unloading unit on the carrier, the carrier is arranged on the other side in the longitudinal direction of the vehicle body, the first conveying unit is arranged on the carrier, the first The conveying direction of the conveying unit is the width direction of the vehicle body, and the loading and unloading unit is used for loading and unloading goods; the second conveying unit is arranged on one side of the vehicle body width direction, and the conveying direction of the second conveying unit is In the longitudinal direction of the vehicle body, the end of the second conveying unit located on the other side of the longitudinal direction of the vehicle body is docked with the first conveying unit; and is used to transfer goods between the second conveying unit and the pallet Palletizer for turnover between cars.
本公共内容的某个实施例中,所述托盘车包括:框架,设置有顶部敞口的容纳腔;推板,可沿竖向升降地设置在所述框架的容纳腔内;托盘,可分离地设置在所述推板的顶部;两个挡板,相对可转动地设置在所述容纳腔的敞口处,两个所述挡板相对一侧的投影位于所述托盘上,所述托盘可操作地设置在两个所述挡板上;其中:装载有所述托盘的所述推板上升至所述容纳腔的敞口处,所述托盘将两个所述挡板相对的一侧顶起,所述托盘上升至两个所述挡板相对的一侧后,所述推板以及两个所述挡板回位,所述托盘落至两个所述挡板上方。In a certain embodiment of the present public content, the pallet truck includes: a frame, which is provided with an accommodating chamber with an open top; a push plate, which can be vertically lifted and arranged in the accommodating chamber of the frame; a pallet, which can be detached is arranged on the top of the push plate; two baffles are relatively rotatably arranged at the opening of the accommodating cavity, and the projections of the opposite sides of the two baffles are located on the tray, and the tray It is operatively arranged on the two baffles; wherein: the push plate loaded with the tray rises to the opening of the accommodating cavity, and the tray connects the opposite sides of the two baffles Jacking up, after the tray rises to the opposite side of the two baffles, the push plate and the two baffles return, and the tray falls above the two baffles.
本公开内容所提供的一种集装箱货物转运托盘车,由于托盘可落至两个挡板上方,从而可将货物码垛至位于两个挡板上方的托盘上,当货物在托盘上码垛满时,无人叉车会运载一个空托盘,并将该空托盘放到推板上,并将堆满货物的托盘运走,此时,装载有托盘的推板上升至容纳腔的敞口处,托盘将两个挡板相对的一侧顶起,托盘上升至两个挡板相对的一侧后,推板以及两个所述挡板回位,托盘落至两个挡板上方,即可进行下一周期货物的堆垛,因此,可实现装卸作业的自动化,节省时力,提高装卸效率。The container cargo transfer pallet truck provided by the present disclosure can stack the goods on the pallet above the two baffles because the pallet can fall above the two baffles. At this time, the unmanned forklift will carry an empty pallet, put the empty pallet on the push plate, and transport the pallet full of goods away. At this time, the push plate loaded with the pallet rises to the opening of the accommodation cavity, The tray lifts up the opposite side of the two baffles, and after the tray rises to the opposite side of the two baffles, the push plate and the two baffles return to their positions, and the tray falls above the two baffles to proceed. The stacking of goods in the next cycle, therefore, can realize the automation of loading and unloading operations, save time and effort, and improve loading and unloading efficiency.
另一方面,基于上述集装箱货物转运装置,本公开内容还提供了一种集装箱货物转运方法,所述转运方法分为货物装载方法和货物装卸方法,其中:所述货物装载方法包括:将货物码垛至所述托盘车上;通过所述码垛机将位于所述托盘车的货物转运至所述第二输送单元上;通过所述第二输送单元将货物转运至所述第一输送单元上;以及通过所述装卸单元将货物装载至集装箱中;On the other hand, based on the above-mentioned container cargo transfer device, the present disclosure also provides a container cargo transfer method, the transfer method is divided into a cargo loading method and a cargo loading and unloading method, wherein: the cargo loading method includes: Stacking on the pallet truck; transferring the goods on the pallet truck to the second conveying unit through the stacker; transferring the goods to the first conveying unit through the second conveying unit ; and loading cargo into the container by said handling unit;
所述货物装卸方法包括:通过所述装卸单元将集装箱中货物卸载至所述第一输送单元上;通过所述第一输送单元将货物转运至所述第二输送单元上;通过所述码垛机将位于所述第一输送单元的货物转运至所述托盘车上;以及卸载位于所述托盘车上的货物。The cargo loading and unloading method includes: unloading the cargo in the container to the first conveying unit through the loading and unloading unit; transferring the cargo to the second conveying unit through the first conveying unit; The machine transfers the cargo on the first conveying unit to the pallet truck; and unloads the cargo on the pallet truck.
本公开内容所提供的集装箱货物装卸装置以及装卸方法,可实现集装 箱货物的自动化装卸作业,节省时力,提高装卸效率,具有很好的实用价值。The container cargo loading and unloading device and loading and unloading method provided in the present disclosure can realize automatic loading and unloading operations of container cargo, save time and effort, improve loading and unloading efficiency, and have good practical value.
附图说明Description of drawings
图1为依据本公开内容的一些实施例的集装箱货物装卸装置的结构示意图;FIG. 1 is a schematic structural view of a container cargo handling device according to some embodiments of the present disclosure;
图2为依据本公开内容的一些实施例的托盘车装卸货物的结构示意图;Fig. 2 is a schematic structural view of a pallet truck loading and unloading goods according to some embodiments of the present disclosure;
图3为图2的另一视角的结构示意图;Fig. 3 is a structural schematic diagram of another viewing angle of Fig. 2;
图4为托盘车的结构示意图;Fig. 4 is the structural representation of pallet truck;
图5为推板的结构示意图;Fig. 5 is the structural representation of push plate;
图6为挡板的结构示意图;Fig. 6 is the structural representation of baffle;
图7为依据本公开内容的一些实施例的货物装载方法的流程示意图;Fig. 7 is a schematic flowchart of a cargo loading method according to some embodiments of the present disclosure;
图8为依据本公开内容的一些实施例的货物装卸方法的流程示意图;Fig. 8 is a schematic flowchart of a cargo handling method according to some embodiments of the present disclosure;
图9为依据本公开内容的一些实施例的集装箱货物转运装置沿折线运动的工作轨迹。Fig. 9 is a working trajectory of a container cargo transfer device moving along a broken line according to some embodiments of the present disclosure.
附图中:In the attached picture:
100-车体,200-托盘车,201-联接器,202-框架,203-推板,204-托盘,205-挡板,206-容纳腔,207-升降机构,208-止口,209-加强块,210-转轴,300-装卸组件,301-承载件,302-第一输送单元,303-支撑块,304-吸盘,305-装卸单元,400-第二输送单元,500-码垛机。100-Car body, 200-Pallet truck, 201-Coupler, 202-Frame, 203-Push plate, 204-Tray, 205-Baffle, 206-Accommodating chamber, 207-Elevating mechanism, 208-Stop, 209- Reinforcement block, 210-rotating shaft, 300-loading and unloading assembly, 301-carrier, 302-first conveying unit, 303-support block, 304-suction cup, 305-loading and unloading unit, 400-second conveying unit, 500-palletizer .
具体实施方式Detailed ways
图1为依据本公开内容的一些实施例的集装箱货物装卸装置的结构示意图。结合图1,依据本公开内容的一些实施例的集装箱货物装卸装置主要包括车体100、托盘车200、装卸组件300、第二输送单元400以及码垛机500。车体100可移动设置,车体100的底部设置有行走的轮胎,该轮胎可使用麦克拉姆轮或者全向轮,以在工作场合移动。车体100可以移动到仓库和集装箱之间,以实现仓库和集装箱之间的货物转运的无缝对接。Fig. 1 is a schematic structural diagram of a container cargo handling device according to some embodiments of the present disclosure. Referring to FIG. 1 , the container cargo handling device according to some embodiments of the present disclosure mainly includes a car body 100 , a pallet truck 200 , a loading and unloading assembly 300 , a second conveying unit 400 and a stacker 500 . The car body 100 is movable, and the bottom of the car body 100 is provided with walking tires, which can use Macram wheels or omnidirectional wheels to move in the workplace. The car body 100 can be moved between the warehouse and the container, so as to realize the seamless docking of cargo transfer between the warehouse and the container.
图2为依据本公开内容的一些实施例的托盘车装卸货物的结构示意图,图3为图2的另一视角的结构示意图,结合图1-图3,托盘车200设置在车体 100长度方向的一侧,在实际实施时,托盘车200设置在车体100朝向仓库的一侧。Fig. 2 is a schematic structural diagram of a pallet truck loading and unloading goods according to some embodiments of the present disclosure, and Fig. 3 is a schematic structural diagram of another perspective of Fig. 2 , in combination with Figs. 1-3 , the pallet truck 200 is arranged in the longitudinal direction of the car body 100 In actual implementation, the pallet truck 200 is arranged on the side of the vehicle body 100 facing the warehouse.
托盘车200的底部可设置有四个万向轮,其可以跟随主车体100任意方向移动。The bottom of the pallet truck 200 can be provided with four universal wheels, which can follow the main vehicle body 100 to move in any direction.
结合图3,托盘车200可通过设置在侧部的联接器201同车体100可分离地连接,托盘车200的电力可由车体100通过联接器201供应,在不工作或者维修保养时,托盘车200可以与车体100分离,以方便托盘车200和车体100的维修保养。3, the pallet truck 200 can be detachably connected to the vehicle body 100 through the coupling 201 arranged on the side, and the power of the pallet truck 200 can be supplied by the vehicle body 100 through the coupling 201. The car 200 can be separated from the car body 100 to facilitate maintenance of the pallet truck 200 and the car body 100 .
需要说明的是,车体100可在全自动/人工遥控模式中切换,其与托盘车200分离时可单独行动并对车内蓄电池进行充电,与托盘车200联接时便对其进行供电。It should be noted that the car body 100 can be switched between fully automatic/manual remote control mode, and when separated from the pallet truck 200, it can act independently and charge the battery in the car, and when connected to the pallet truck 200, it can supply power to it.
图4为托盘车的结构示意图。结合图2-图4,托盘车200可实现装卸作业的自动化,节省时力,提高装卸效率,其具体包括框架202、推板203、托盘204以及两个挡板205。Figure 4 is a schematic structural view of the pallet truck. 2-4 , the pallet truck 200 can automate loading and unloading operations, save time and effort, and improve loading and unloading efficiency.
结合图2-图4,联接器201设置在框架202的侧部,框架202设置有顶部敞口的容纳腔206,推板203可沿竖向升降地设置在框架202的容纳腔206内,托盘204用于装载货物,托盘204可分离地设置在推板203的顶部,两个挡板205相对可转动地设置在容纳腔205的敞口处,两个挡板205相对一侧的投影位于托盘204上,托盘204可操作地设置在两个挡板205上,实际实施时,可操作装载有托盘204的推板203上升至容纳腔206的敞口处,托盘204将两个挡板205相对的一侧顶起,托盘204上升至两个挡板205相对的一侧后,推板203以及两个挡板205回位,托盘204落至两个挡板205上方,即托盘204通过两个挡板205支撑。2-4, the coupler 201 is arranged on the side of the frame 202, the frame 202 is provided with an accommodating cavity 206 with an open top, the push plate 203 can be vertically lifted in the accommodating cavity 206 of the frame 202, and the tray 204 is used for loading goods, the tray 204 is detachably arranged on the top of the push plate 203, and the two baffles 205 are relatively rotatably arranged at the opening of the accommodating cavity 205, and the projections on the opposite sides of the two baffles 205 are located on the tray 204, the tray 204 is operatively arranged on the two baffles 205. In actual implementation, the push plate 203 that is operable to load the tray 204 rises to the opening of the accommodating chamber 206, and the tray 204 opposes the two baffles 205. After the tray 204 rises to the opposite side of the two baffles 205, the push plate 203 and the two baffles 205 return to their positions, and the tray 204 falls above the two baffles 205, that is, the tray 204 passes through the two baffles. Baffle 205 supports.
即托盘车200具有上下两层,分别为位于下层的推板203以及位于上层的两个挡板205,托盘204可在上下两层之间切换。That is, the pallet truck 200 has two upper and lower layers, respectively a push plate 203 on the lower layer and two baffles 205 on the upper layer, and the pallet 204 can be switched between the upper and lower layers.
托盘车的卸货工作流程如下:The unloading workflow of the pallet truck is as follows:
开始工作时,上层已放置好一个托盘204,码垛机在其上码垛货物,货物即码垛满时,无人叉车会运载一个空的托盘204,并将该空的托盘204放置到托盘车200的下层,然后再把上层堆满货物的托盘204运走;When starting work, a pallet 204 has been placed on the upper floor, and the palletizer stacks the goods on it. When the goods are stacked full, the unmanned forklift will carry an empty pallet 204 and place the empty pallet 204 on the pallet. The lower floor of the car 200, and then the pallet 204 full of goods on the upper floor is transported away;
由于托盘车200的上层处于空闲状态,可操作装载有空的托盘204的推板203上升至容纳腔206的敞口处,空的托盘204将两个挡板205相对的一侧顶起,空的托盘204上升至两个挡板205相对的一侧后,推板203以及两个挡板205回位,空的托盘204落至两个挡板205上方,即该空的托盘204位于上层,并通过两个挡板205支撑,然后码垛机在此托盘上继续进行码垛作业,然后反复重复上述步骤,即可完成循环作业。Since the upper deck of the pallet truck 200 is in an idle state, the push plate 203 that can be loaded with an empty pallet 204 rises to the opening of the accommodating chamber 206, and the empty pallet 204 lifts up the opposite sides of the two baffle plates 205, and the empty pallet 204 After the tray 204 rises to the opposite side of the two baffles 205, the push plate 203 and the two baffles 205 return, and the empty tray 204 falls above the two baffles 205, that is, the empty tray 204 is located on the upper floor. And supported by two baffles 205, then the palletizer continues to perform the palletizing operation on this pallet, and then repeats the above steps repeatedly to complete the cycle operation.
在一些实施例中,可以在两个挡板205上设置有压力传感器,若两个挡板205的压力传感器感受不到压力时,压力传感器会将此信息发送至处理器,处理器发送指令,使推板203上升。当推板203上升到设定位置后,可自动下降回位。In some embodiments, pressure sensors may be provided on the two baffles 205. If the pressure sensors of the two baffles 205 feel no pressure, the pressure sensors will send this information to the processor, and the processor will send an instruction, Make push plate 203 rise. After the push plate 203 rises to the set position, it can automatically fall back to its original position.
当然,也可以在托盘车200上设置视觉传感器,通过视觉影像以确认托盘车200的上层处于空闲状态,本申请实施例对此不作限制。Of course, a visual sensor may also be provided on the pallet truck 200 to confirm that the upper layer of the pallet truck 200 is in an idle state through a visual image, which is not limited in this embodiment of the present application.
图5为推板的结构示意图,结合图5,本申请实施例中,容纳腔206的底部设置有升降机构207,推板203设置在升降机构207的输出端上,升降机构207可接受指令,以控制推板203升降。Fig. 5 is a schematic structural view of the push plate. With reference to Fig. 5, in the embodiment of the present application, a lifting mechanism 207 is provided at the bottom of the accommodation cavity 206, and the push plate 203 is arranged on the output end of the lifting mechanism 207, and the lifting mechanism 207 can accept instructions, To control push pedal 203 lifting.
具体地,在一些实施例中,升降机构207可以为剪刀叉,在其他实施例中,升降机构207可以为多个升降油缸,多个升降油缸同步动作,以实现推板203的升降。Specifically, in some embodiments, the lifting mechanism 207 can be scissors and forks. In other embodiments, the lifting mechanism 207 can be multiple lifting cylinders, and the multiple lifting cylinders operate synchronously to realize the lifting of the push plate 203 .
结合图4,容纳腔206的敞口处设置有止口208,两个挡板205相背的一侧可通过转轴210可转动地连接在该止口208上,两个挡板205相对的一侧可顶靠在该止口208上,即通过止口的限制,使两个挡板205只能向上翻转。Referring to FIG. 4 , a notch 208 is provided at the opening of the accommodating cavity 206 , and the opposite side of the two baffles 205 can be rotatably connected to the notch 208 through the rotating shaft 210 , and the opposite side of the two baffles 205 The side can lean against the notch 208, that is, through the restriction of the notch, the two baffles 205 can only be turned upwards.
在一些实施例中,转轴210的两端均可设置有轴承,轴承可安装在该止口208上,以实现转轴在止口208上的转动设置。In some embodiments, both ends of the rotating shaft 210 can be provided with bearings, and the bearings can be installed on the notch 208 to realize the rotation of the rotating shaft on the notch 208 .
图6为挡板的结构示意图。结合图6,本申请实施例中,容纳腔206的侧壁上设置有可支撑挡板205的加强块209,每个挡板205均可配置有多个间隔的加强块209,挡板205和对应的加强块209可分离设置,当挡板205处于水平位置时,挡板205通过多个加强块209支撑,以提高挡板205的承载强度。Figure 6 is a schematic structural view of the baffle. Referring to FIG. 6 , in the embodiment of the present application, a reinforcing block 209 that can support the baffle 205 is provided on the side wall of the accommodating cavity 206 , and each baffle 205 can be equipped with a plurality of spaced reinforcing blocks 209 , the baffle 205 and Corresponding reinforcing blocks 209 can be provided separately. When the baffle 205 is in a horizontal position, the baffle 205 is supported by a plurality of reinforcing blocks 209 to improve the bearing strength of the baffle 205 .
依据本公开内容的一些实施例的托盘车的装货工作流程如下:The loading workflow of the pallet truck according to some embodiments of the present disclosure is as follows:
开始工作时,托盘车200的上下两层都处于闲置状态,无人叉车运来一个满载货物的托盘204并放置于托盘车200上层,然后离开;When starting to work, the upper and lower layers of the pallet truck 200 are idle, and the unmanned forklift brings a pallet 204 full of goods and places it on the upper layer of the pallet truck 200, and then leaves;
当上层托盘204上的货物被码垛机全部送走后,位于下层的推板203会向上运动直至把上层托盘204举起高于上层水平面(约20cm处),此时上层挡板205会被驱动向上翻转,然后推板203会载着空托盘204下降,直至空托盘完全落到下层为止。这时下一辆无人叉车把载有货物的托盘204放到上层供码垛机运送,然后把下层空托盘运走,反复重复上述步骤,无人叉车和智能装卸单元即可完成循环作业。After the goods on the upper pallet 204 are all sent away by the stacker, the push plate 203 positioned at the lower floor can move upwards until the upper pallet 204 is lifted higher than the upper level (at about 20 cm), at this time the upper baffle plate 205 will be lifted Drive upwards to turn over, then push plate 203 can carry empty pallet 204 and descend, until empty pallet completely falls to the lower floor. At this time, the next unmanned forklift puts the pallet 204 loaded with goods on the upper layer for the palletizer to transport, and then transports the lower empty pallet away. Repeat the above steps repeatedly, and the unmanned forklift and the intelligent loading and unloading unit can complete the cycle operation.
托盘车的装货工作流程中,可通过设置在上层挡板205的压力传感器感应到重量大约等于一个托盘204重量,同时码垛机上自带的视觉识别系统会辅助确认上层托盘已经清空,压力传感器会将此信息发送至处理器,处理器发送指令,使推板203上升。当推板203上升到设定位置后,可自动下降回位。In the loading workflow of the pallet truck, the pressure sensor installed on the upper baffle 205 can sense that the weight is approximately equal to the weight of a pallet 204. At the same time, the built-in visual recognition system on the palletizer will assist in confirming that the upper pallet has been emptied. The pressure sensor This information is sent to the processor, and the processor sends an instruction to raise the push plate 203 . After the push plate 203 rises to the set position, it can automatically fall back to its original position.
当然,也可以在托盘车200上设置视觉传感器,通过视觉影像以确认托盘车200的上层的托盘204已经清空处于空闲状态,本申请实施例对此不作限制。Certainly, a visual sensor may also be provided on the pallet truck 200 to confirm that the pallet 204 on the upper layer of the pallet truck 200 has been emptied and is in an idle state through a visual image, which is not limited in this embodiment of the present application.
在一些实施例中,框架201上还设置有用于驱动转轴转动的驱动件,这样可以为托盘车的装货中上层挡板205的驱动提供驱动力。该驱动件可以为电机等输出端做旋转运动的机构,本申请实施例对此不作限制。In some embodiments, the frame 201 is also provided with a driving member for driving the rotating shaft to rotate, so as to provide a driving force for driving the upper baffle plate 205 in the loading process of the pallet truck. The driving member may be a mechanism for rotating an output end such as a motor, which is not limited in this embodiment of the present application.
需要说明的是,在托盘车的卸货工作流程中,空的托盘204将两个挡板205相对的一侧顶起也可以通过该驱动件提供。It should be noted that, during the unloading work flow of the pallet truck, the empty pallet 204 can also be used to lift up the opposite sides of the two baffles 205 through the driving member.
结合图1,装卸组件300包括承载件301以及设置在承载件301上的第一输送单元302以及装卸单元305,其中,承载件301设置在车体100长度方向的另一侧,第一输送单元302设置在承载件301上,第一输送单元302的输送方向为车体100的宽度方向,装卸单元305用于装卸货物。1, the loading and unloading assembly 300 includes a carrier 301 and a first conveying unit 302 and a loading and unloading unit 305 arranged on the carrier 301, wherein the carrier 301 is arranged on the other side in the longitudinal direction of the vehicle body 100, and the first conveying unit 302 is arranged on the carrier 301, the conveying direction of the first conveying unit 302 is the width direction of the vehicle body 100, and the loading and unloading unit 305 is used for loading and unloading goods.
结合图1,承载件301可升降地设置在车体100长度方向的另一侧。在实际实施时,承载件301可升降地设置在车体100面向集装箱的一侧,其可以在车体100的驱动下,驶入或驶离集装箱。承载件301可升降设置的目的, 是为了适应集装箱不同高度上的货物的装卸,其升降方式和叉车升降结构类似,是项较成熟的技术方案,本申请实施例对此不作赘述。Referring to FIG. 1 , the bearing member 301 is disposed on the other side of the vehicle body 100 in the longitudinal direction in a liftable manner. In actual implementation, the carrier 301 is liftably arranged on the side of the car body 100 facing the container, and it can drive into or out of the container under the drive of the car body 100 . The purpose of the liftable setting of the carrier 301 is to adapt to the loading and unloading of goods at different heights of the container. The lifting method is similar to the lifting structure of a forklift. It is a relatively mature technical solution, which will not be described in this embodiment of the application.
结合图1,第一输送单元302可以为滚轮铲,其用于将装载在其上方的货物沿车体的宽度方向的输送。Referring to FIG. 1 , the first conveying unit 302 may be a roller shovel, which is used to convey the goods loaded above it along the width direction of the vehicle body.
结合图1,装卸单元305包括支撑块303以及多个吸盘304,其中,支撑块303设置在承载件301上,其可随承载件301同步升降,且支撑块303位于车体100和第一输送单元302之间,多个吸盘304呈阵列设置,且设置在支撑块303背向车体100的一侧,且,多个吸盘304可沿车体的长度方向伸缩。当需要装卸货物时,可控制多个吸盘304伸缩,从而可将集装箱内的货物转运至承载件301的第一输送单元302上,或者将承载件301上的第一输送单元302的货物转运至集装箱内,多个吸盘304也可随着承载件301同步升降,以适应集装箱不同高度上的货物的装卸。1, the loading and unloading unit 305 includes a support block 303 and a plurality of suction cups 304, wherein the support block 303 is arranged on the carrier 301, which can be lifted and lowered synchronously with the carrier 301, and the support block 303 is located between the vehicle body 100 and the first conveyor Between the units 302, a plurality of suction cups 304 are arranged in an array, and are arranged on the side of the support block 303 facing away from the vehicle body 100, and the plurality of suction cups 304 can expand and contract along the length direction of the vehicle body. When it is necessary to load and unload goods, multiple suction cups 304 can be controlled to expand and contract, so that the goods in the container can be transferred to the first conveying unit 302 of the carrier 301, or the goods of the first conveying unit 302 on the carrier 301 can be transferred to In the container, multiple suction cups 304 can also be lifted and lowered synchronously with the carrier 301, so as to adapt to the loading and unloading of goods at different heights of the container.
在一些实施例中,多个吸盘304的伸缩可通过气缸来实现,具有响应迅速的特点。In some embodiments, the expansion and contraction of the plurality of suction cups 304 can be realized by air cylinders, which has the characteristics of quick response.
在一些实施例中,支撑块303沿车体100的宽度方向的尺寸小于第一输送单元沿车体的宽度方向的尺寸,支撑块303可沿车体100的宽度方向移动地设置在承载件301上,即位于支撑块303上的多个吸盘304也可独立沿车体100的宽度方向移动,这是因为:通过多个吸盘304装卸货物时,若发现有处于边缘处的货物在多个吸盘304的吸附范围外,多个吸盘304可随着支撑块303进行移动调整后再进行抓取,具有更好的适用场景。In some embodiments, the size of the support block 303 along the width direction of the vehicle body 100 is smaller than the size of the first conveying unit along the width direction of the vehicle body, and the support block 303 is arranged on the carrier 301 so as to be movable along the width direction of the vehicle body 100 That is, the multiple suction cups 304 on the support block 303 can also move independently along the width direction of the vehicle body 100, because: when loading and unloading goods through multiple suction cups 304, if it is found that the goods at the edge are on the multiple suction cups Outside the adsorption range of 304, multiple suction cups 304 can be moved and adjusted with the support block 303 before grasping, which has better applicable scenarios.
在一些实施例中,可以在承载件301上设置有滑槽,支撑块303可以通过液压油缸驱动,以在该滑槽中沿车辆的宽度方向移动。In some embodiments, a chute may be provided on the carrier 301 , and the support block 303 may be driven by a hydraulic cylinder to move in the chute along the width direction of the vehicle.
在一些实施例中,支撑块上可设置有视觉识别系统,以确认是否有处于边缘处的货物在多个吸盘304的吸附范围外的场景。In some embodiments, a visual recognition system may be provided on the support block to confirm whether there is a scene where goods at the edge are outside the suction range of the plurality of suction cups 304 .
在一些实施例中,第一输送单元302只能上下移动,不像多个吸盘304一样可以独立移动。每次吸盘304将货物取至第一输送单元302上时,第一输送单元302上的滚轮并不运行,只有当第一输送单元302归位到与第二输送单元400连接时,第一输送单元302上的滚轮才会运行,将货物传到第二输送单元400上。In some embodiments, the first conveying unit 302 can only move up and down, unlike the plurality of suction cups 304 that can move independently. Every time the suction cup 304 gets the goods onto the first conveying unit 302, the rollers on the first conveying unit 302 do not operate, and only when the first conveying unit 302 returns to its original position and is connected with the second conveying unit 400, the first conveying The rollers on the unit 302 will run to pass the goods to the second conveying unit 400.
在一些实施例中,第一输送单元302归位到与第二输送单元400连接,可以通过位置传感器或视觉识别系统实现,对此不作赘述。In some embodiments, the first conveying unit 302 is homing to be connected to the second conveying unit 400 , which may be realized by a position sensor or a visual recognition system, which will not be described in detail here.
在一些实施例中,第二输送单元400可设置在车体100宽度方向的一侧,其可随车体同步运行,第二输送单元400的输送方向为车体的长度方向,第二输送单元400位于车体100长度方向另一侧的端部与第一输送单元304对接,即第二输送单元400为运输媒介,以将车体100长度方向两端的货物周转。In some embodiments, the second conveying unit 400 can be arranged on one side of the vehicle body 100 in the width direction, and it can run synchronously with the vehicle body. The conveying direction of the second conveying unit 400 is the longitudinal direction of the vehicle body. The end of 400 located on the other side of the vehicle body 100 in the longitudinal direction is docked with the first conveying unit 304 , that is, the second conveying unit 400 serves as a transport medium to circulate goods at both ends of the vehicle body 100 in the longitudinal direction.
在一些实施例中,码垛机500是将货物在第二输送单元400和托盘车200之间周转的器件,通过码垛机500上的机械手臂,即可实现上述功能。In some embodiments, the palletizer 500 is a device for transferring goods between the second conveying unit 400 and the pallet truck 200 , and the above functions can be realized through the mechanical arm on the palletizer 500 .
结合图1,码垛机500可以设置在车体100上,随同车体100同步运行。具体地,码垛机500和托盘车200并列设置在车体100长度方向的一侧,码垛机500和第二输送单元400沿车体100的长度方向顺次设置。当然,码垛机500也可以独立运行,本申请实施例对此不作限制。Referring to FIG. 1 , the palletizer 500 can be installed on the car body 100 and run synchronously with the car body 100 . Specifically, the palletizer 500 and the pallet truck 200 are arranged side by side in the longitudinal direction of the vehicle body 100 , and the palletizer 500 and the second conveying unit 400 are arranged in sequence along the longitudinal direction of the vehicle body 100 . Of course, the palletizer 500 can also operate independently, which is not limited in this embodiment of the present application.
基于上述集装箱货物转运装置,本公开内容还提供了一种集装箱货物转运方法。该转运方法分为货物装载方法和货物装卸方法。Based on the above container cargo transfer device, the present disclosure also provides a container cargo transfer method. The transshipment method is divided into a cargo loading method and a cargo loading and unloading method.
图7为依据本公开内容的一些实施例的货物装载方法的流程示意图,结合图7,该货物装载方法包括:FIG. 7 is a schematic flowchart of a cargo loading method according to some embodiments of the present disclosure. In combination with FIG. 7 , the cargo loading method includes:
将货物码垛至托盘车200上;Palletizing the goods onto the pallet truck 200;
通过码垛机500将位于托盘车200的货物转运至第二输送单元400上;Transfer the goods located on the pallet truck 200 to the second conveying unit 400 through the palletizer 500;
通过第二输送单元400将货物转运至第一输送单元302上;Transfer goods to the first conveying unit 302 through the second conveying unit 400;
通过装卸单元305将货物装载至集装箱中。Cargo is loaded into the container by the handling unit 305 .
图8为依据本公开内容的一些实施例的货物装卸方法的流程示意图,结合图8,该货物装卸方法包括:Fig. 8 is a schematic flow chart of a method for loading and unloading cargo according to some embodiments of the present disclosure. With reference to Fig. 8, the method for loading and unloading cargo includes:
通过装卸单元305将集装箱中货物卸载至第一输送单元302上;Unload the goods in the container to the first conveying unit 302 through the loading and unloading unit 305;
通过第一输送单元302将货物转运至第二输送单元400上;Transfer the goods to the second conveying unit 400 through the first conveying unit 302;
通过码垛机500将位于第二输送单元400的货物转运至托盘车100上;Transfer the goods located in the second conveying unit 400 to the pallet truck 100 through the palletizer 500;
卸载位于托盘车100上的货物。The cargo on the pallet truck 100 is unloaded.
需要说明的是,为了灵活的进行货物的装卸,本申请实施例的集装箱货物转运装置可沿折线运动,以实现集装箱货物转运装置的小型化设置,其 工作轨迹如图9所示,在集装箱内靠左侧前进,左半面货物装/卸完后,车体带动整车向右平移,然后把右半面货物装/卸完,然后向后/前运动,把下一面货物的右半面装/卸完,再向左平移装/卸,这样循环运动,直至装/卸完所有货物,倒退离开集装箱即可。It should be noted that, in order to flexibly load and unload cargo, the container cargo transfer device in the embodiment of the present application can move along a broken line to realize the miniaturization of the container cargo transfer device. Its working trajectory is shown in Figure 9. Move forward on the left side, after the left half of the cargo is loaded/unloaded, the car body drives the whole vehicle to move to the right, and then the right half of the cargo is loaded/unloaded, and then moves backward/forward to load/unload the right half of the next cargo After loading/unloading, move to the left for loading/unloading in a circular motion until all the goods are loaded/unloaded, and then back away from the container.
综上所述,本公开内容所提供的集装箱货物装卸装置以及装卸方法,可实现集装箱货物的自动化装卸作业,并提升装卸环节智能化水平,顺应未来智能仓储和智能装卸结合的必然趋势,节省时力,提高装卸效率,同时保证了货物交付时间,具有更高的周转率,并可以降低企业的装卸成本,且可创造智能化、无人化的工作环境,整体采用电驱动,避免了厂区内叉车伤人的风险,更加的安全、环保,具有很好的实用价值。To sum up, the container cargo loading and unloading device and loading and unloading method provided in this disclosure can realize the automatic loading and unloading of container cargo, improve the intelligence level of the loading and unloading link, conform to the inevitable trend of the combination of intelligent storage and intelligent loading and unloading in the future, and save time. It can improve the efficiency of loading and unloading, while ensuring the delivery time of goods, has a higher turnover rate, can reduce the cost of loading and unloading of enterprises, and can create an intelligent and unmanned working environment. The overall use of electric drive avoids the The risk of forklifts hurting people is safer, more environmentally friendly, and has good practical value.
以上所举实施例为本发明的较佳实施方式,仅用来方便说明本发明,并非对本发明作任何形式上的限制,任何所述技术领域中具有通常知识者,若在不脱离本发明所提技术特征的范围内,利用本发明所揭示技术内容所作出局部更动或修饰的等效实施例,并且未脱离本发明的技术特征内容,均仍属于本发明技术特征的范围内。The above-mentioned examples are preferred implementations of the present invention, and are only used to illustrate the present invention for convenience, and are not intended to limit the present invention in any form. Anyone with ordinary knowledge in the technical field, if they do not depart from the present invention Within the scope of the mentioned technical features, equivalent embodiments made with partial changes or modifications made using the technical content disclosed in the present invention, without departing from the technical features of the present invention, still fall within the scope of the technical features of the present invention.

Claims (13)

  1. 一种集装箱货物转运装置,其特征在于,所述转运装置包括:A container cargo transfer device, characterized in that the transfer device includes:
    可移动的车体;movable body;
    托盘车,设置在所述车体长度方向的一侧;The pallet truck is arranged on one side of the vehicle body in the longitudinal direction;
    装卸组件,包括承载件以及设置在所述承载件上的第一输送单元以及装卸单元,所述承载件设置在所述车体长度方向的另一侧,所述第一输送单元设置在所述承载件上,所述第一输送单元的输送方向为所述车体的宽度方向,所述装卸单元用于装卸货物;The loading and unloading assembly includes a carrier, a first conveying unit and a loading and unloading unit arranged on the carrier, the carrier is arranged on the other side in the longitudinal direction of the vehicle body, and the first conveying unit is arranged on the On the carrier, the conveying direction of the first conveying unit is the width direction of the vehicle body, and the loading and unloading unit is used for loading and unloading goods;
    第二输送单元,设置在所述车体宽度方向的一侧,所述第二输送单元的输送方向为所述车体的长度方向,所述第二输送单元位于所述车体长度方向另一侧的端部与所述第一输送单元对接;以及The second conveying unit is arranged on one side in the width direction of the vehicle body, the conveying direction of the second conveying unit is the longitudinal direction of the vehicle body, and the second conveying unit is located on the other side in the longitudinal direction of the vehicle body. The end of the side is docked with the first conveying unit; and
    用于将货物在第二输送单元和所述托盘车之间周转的码垛机。A palletizer for turning goods between the second conveying unit and the pallet truck.
  2. 根据权利要求1所述的集装箱货物转运装置,其中,所述托盘车可分离地设置在所述车体上。The container cargo transfer device according to claim 1, wherein the pallet truck is detachably arranged on the vehicle body.
  3. 根据权利要求1所述的集装箱货物转运装置,其中,所述托盘车包括:The container cargo transfer device according to claim 1, wherein the pallet truck comprises:
    框架,设置有顶部敞口的容纳腔;The frame is provided with an accommodating cavity with an open top;
    推板,可沿竖向升降地设置在所述框架的容纳腔内;a push plate, which can be vertically lifted and arranged in the accommodating chamber of the frame;
    托盘,可分离地设置在所述推板的顶部;a tray, detachably arranged on the top of the push plate;
    两个挡板,相对可转动地设置在所述容纳腔的敞口处,两个所述挡板相对一侧的投影位于所述托盘上,所述托盘可操作地设置在两个所述挡板上;Two baffles are relatively rotatably arranged at the opening of the accommodating cavity, projections on opposite sides of the two baffles are located on the tray, and the tray is operatively arranged on the two baffles board;
    装载有所述托盘的所述推板上升至所述容纳腔的敞口处,所述托盘将两个所述挡板相对的一侧顶起,所述托盘上升至两个所述挡板相对的一侧后,所述推板以及两个所述挡板回位,所述托盘落至两个所述挡板上方。The push plate loaded with the tray rises to the opening of the accommodating chamber, the tray pushes up the opposite sides of the two baffles, and the tray rises until the two baffles face each other. After one side of the push plate and the two baffles return, the tray falls above the two baffles.
  4. 根据权利要求3所述的集装箱货物转运装置,其中,所述容纳腔的底部设置有升降机构,所述推板设置在所述升降机构的输出端上。The container cargo transfer device according to claim 3, wherein a lifting mechanism is arranged at the bottom of the accommodation chamber, and the push plate is arranged on an output end of the lifting mechanism.
  5. 根据权利要求3所述的集装箱货物转运装置,其中,所述容纳腔的敞口处设置有止口,两个所述挡板相背的一侧通过转轴可转动地连接在所述止口上,两个所述挡板相对的一侧可顶靠在所述止口上。The container cargo transfer device according to claim 3, wherein a notch is provided at the opening of the accommodating cavity, and the opposite sides of the two baffles are rotatably connected to the notch through a rotating shaft, The opposite sides of the two baffles can lean against the notch.
  6. 根据权利要求5所述的集装箱货物转运装置,其中,所述容纳腔的侧壁上设置有可支撑所述挡板的加强块。The container goods transfer device according to claim 5, wherein a reinforcing block capable of supporting the baffle is provided on the side wall of the accommodation chamber.
  7. 根据权利要求6所述的集装箱货物转运托盘车,其中,所述框架上设置有用于驱动所述转轴转动的驱动件。The container cargo transfer pallet truck according to claim 6, wherein a driving member for driving the rotating shaft to rotate is arranged on the frame.
  8. 根据权利要求1所述的集装箱货物转运装置,其中,所述码垛机设置在所述车体上。The container goods transfer device according to claim 1, wherein the stacker is arranged on the vehicle body.
  9. 根据权利要求8所述的集装箱货物转运装置,其中,所述码垛机和所述托盘车并列设置在所述车体长度方向的一侧,所述码垛机和所述第二输送单元沿所述车体的长度方向顺次设置。The container goods transfer device according to claim 8, wherein the stacker and the pallet truck are arranged side by side on one side in the longitudinal direction of the car body, and the stacker and the second conveying unit are arranged along the The longitudinal direction of the vehicle body is arranged in sequence.
  10. 根据权利要求6所述的集装箱货物转运装置,其中,所述承载件可升降地设置在所述车体长度方向的另一侧。The container cargo transfer device according to claim 6, wherein the carrier is arranged on the other side in the longitudinal direction of the vehicle body in a liftable manner.
  11. 根据权利要6所述的集装箱货物转运装置,其中,所述装卸单元包括:The container cargo transfer device according to claim 6, wherein the loading and unloading unit comprises:
    支撑块,设置在所述承载件上,且,位于所述车体和所述第一输送单元之间;a support block, arranged on the carrier, and located between the vehicle body and the first conveying unit;
    呈阵列设置的多个吸盘,设置在所述支撑块背向所述车体的一侧,且,多个所述吸盘可沿所述车体的长度方向伸缩。A plurality of suction cups arranged in an array are arranged on the side of the support block facing away from the vehicle body, and the plurality of suction cups can be stretched along the length direction of the vehicle body.
  12. 根据权利要求11所述的集装箱货物转运装置,其中,所述支撑块沿所述车体的宽度方向的尺寸小于所述第一输送单元沿所述车体的宽度方向的尺寸;The container cargo transfer device according to claim 11, wherein the dimension of the support block along the width direction of the vehicle body is smaller than the dimension of the first conveying unit along the width direction of the vehicle body;
    所述支撑块可沿所述车体的宽度方向移动地设置在所述承载件上。The supporting block is movably arranged on the carrier along the width direction of the vehicle body.
  13. 一种基于权利要求1-12任一项所述的集装箱货物转运装置的集装箱货物转运方法,其特征在于,所述转运方法分为货物装载方法和货物装卸方 法,其中:A container cargo transfer method based on the container cargo transfer device described in any one of claims 1-12, wherein the transfer method is divided into a cargo loading method and a cargo loading and unloading method, wherein:
    所述货物装载方法包括:The cargo loading methods include:
    将货物码垛至所述托盘车上;Palletizing the goods onto the pallet truck;
    通过所述码垛机将位于所述托盘车的货物转运至所述第二输送单元上;transferring the goods located on the pallet truck to the second conveying unit through the stacker;
    通过所述第二输送单元将货物转运至所述第一输送单元上;transferring goods to the first conveying unit through the second conveying unit;
    以及通过所述装卸单元将货物装载至集装箱中;and loading cargo into the container by said handling unit;
    所述货物装卸方法包括:The cargo handling methods include:
    通过所述装卸单元将集装箱中货物卸载至所述第一输送单元上;unloading the cargo in the container onto the first conveying unit through the loading and unloading unit;
    通过所述第一输送单元将货物转运至所述第二输送单元上;transferring goods to the second conveying unit through the first conveying unit;
    通过所述码垛机将位于所述第一输送单元的货物转运至所述托盘车上;transferring the goods located in the first conveying unit to the pallet truck through the stacker;
    以及卸载位于所述托盘车上的货物。and unloading the goods on the pallet truck.
PCT/CN2022/107132 2021-11-10 2022-07-21 Container goods loading and unloading device and loading and unloading method WO2023082695A1 (en)

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