CN221369552U - Mixed stacking production line - Google Patents
Mixed stacking production line Download PDFInfo
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- CN221369552U CN221369552U CN202322864437.7U CN202322864437U CN221369552U CN 221369552 U CN221369552 U CN 221369552U CN 202322864437 U CN202322864437 U CN 202322864437U CN 221369552 U CN221369552 U CN 221369552U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 239000000463 material Substances 0.000 claims abstract description 113
- 238000004804 winding Methods 0.000 claims abstract description 20
- 230000007306 turnover Effects 0.000 claims description 20
- 239000012636 effector Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 241000256856 Vespidae Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of logistics unstacking and stacking, in particular to a mixed unstacking and stacking production line, which comprises the following steps: the whole box material conveyor is used for conveying the unstacked whole box materials; the materials to be unstacked are positioned at one side of the whole box material conveyor; the unstacking robot is positioned at one side of the whole box material conveyor and is used for unstacking the materials to be unstacked and placing the unstacked whole box materials on the whole box material conveyor; the stacking robot is arranged at the tail end of the whole box material conveyor and is used for stacking the unstacked whole box materials on the whole box material conveyor; the tray warehouse is provided with trays; the tray is used for receiving the materials piled by the piling robot; the film winding machine is used for winding films on the stacked materials on the tray; the utility model greatly reduces the labor intensity of manpower, realizes automatic unstacking and stacking, reduces the labor cost, and can correspond to a plurality of material products.
Description
Technical Field
The utility model relates to the technical field of logistics unstacking and stacking, in particular to a mixed unstacking and stacking production line.
Background
Along with the development of the logistics industry, the industry and consumers are higher and higher in logistics service level and quality, so that the sorting links of the logistics industry are required to be higher and higher in quality and efficiency, the selection requirements on sorting equipment are also gradually improved, the sorting actions are basically finished manually in many working procedures in the prior art, the labor cost is high, and the problems of low sorting efficiency, poor system stability and the like of part of sorting equipment exist.
Disclosure of utility model
In order to solve the technical problems, the utility model provides a mixed disassembly and stacking production line
In order to solve the technical problems, the utility model adopts the following technical scheme:
a hybrid palletizing line comprising:
The whole box material conveyor is used for conveying the unstacked whole box materials;
the materials to be unstacked are positioned at one side of the whole box material conveyor;
The unstacking robot is positioned at one side of the whole box material conveyor and is used for unstacking the materials to be unstacked and placing the unstacked whole box materials on the whole box material conveyor;
The stacking robot is arranged at the tail end of the whole box material conveyor and is used for stacking the unstacked whole box materials on the whole box material conveyor;
The tray warehouse is provided with trays; the tray is used for receiving the materials piled by the piling robot;
the film winding machine is used for winding films on the stacked materials on the tray;
The heavy disc conveying line is used for conveying the material after film winding to the forking line;
And the forking line is used for placing the material after film winding and waiting for forking.
Further, the method further comprises the following steps:
The unstacking material conveyor is used for conveying unstacked materials; the unstacking robot can also unstacke the materials to be unstacked to obtain unstacked materials, and can place the unstacked materials on a unstacked material conveyor;
The lifter is positioned at the tail end of the zero disassembly material conveyor and can perform lifting movement and is used for conveying the zero disassembly material to the transfer devices with different layer heights;
The zero disassembly goods shelf is provided with a plurality of layers of storage positions;
The transfer device is positioned between the lifter and the zero disassembly goods shelf, is provided with a plurality of transfer devices along the vertical direction, can move along the horizontal direction and is used for transferring the zero disassembly materials on the lifter to storage positions of different layers of the zero disassembly goods shelf;
the frame disassembling machine is used for placing the turnover box on a conveying line of the frame disassembling machine;
the turnover box is used for placing the zero disassembly materials picked up from the zero disassembly goods shelf in a manual mode;
and the frame disassembly machine conveying line is used for conveying the turnover boxes to the palletizing robot for palletizing.
Further, the elevator comprises an outer elevator frame, a pair of elevator guide rails vertically and fixedly arranged on the outer elevator frame, an elevator sliding block arranged on the elevator guide rails, an elevator frame arranged in the outer elevator frame and fixedly connected with the elevator sliding block, a first chain arranged on the outer elevator frame, and a first motor fixedly arranged on the outer elevator frame and driving the first chain to rotate; the first chain is fixedly connected with the lifting frame.
Further, the basket disassembly machine comprises a basket disassembly machine outer frame, a pair of basket disassembly machine guide rails vertically and fixedly arranged in the basket disassembly machine outer frame, an upper sliding block arranged on the basket disassembly machine guide rails, an upper air cylinder fixedly connected with the upper sliding block and transversely arranged, a lower air cylinder fixedly connected with the basket disassembly machine outer frame and transversely arranged, a second chain arranged on the basket disassembly machine outer frame, and a second motor fixedly arranged on the basket disassembly machine outer frame and driving the second chain to rotate; the second chain is fixedly connected with the upper sliding block.
Further, the vehicle also comprises a four-way vehicle; the materials to be unstacked are placed on a four-way vehicle; the bottom of the four-way vehicle is provided with two sets of rollers with vertical rotating shaft directions.
Further, the unstacking device also comprises an unstacking camera, wherein the unstacking camera is used for photographing materials to be unstacked.
Compared with the prior art, the utility model has the beneficial technical effects that:
the utility model greatly reduces the labor intensity of manpower, realizes automatic unstacking and stacking, reduces the labor cost, and can correspond to a plurality of material products. The space utilization rate can reach more than 45%, and the storage management and control of the warehouse in and out is accurate. The sorting efficiency is improved, 800-1000 orders can be completed per hour, which is 8-15 times that of the traditional sorting. The error rate is low, and the error can be controlled within five parts per million.
Drawings
FIG. 1 is a schematic view of the overall structure of the present utility model;
FIG. 2 is a schematic diagram of a frame remover according to the present utility model;
FIG. 3 is a schematic view of the structure of the zero removal shelf of the present utility model;
fig. 4 is a schematic view of the structure of the elevator of the present utility model.
Detailed Description
A preferred embodiment of the present utility model will be described in detail with reference to the accompanying drawings.
As shown in fig. 1, the hybrid palletizing production line of the present utility model includes: the full box material conveyor 21, the zero-dismantling material conveyor 22, the material to be unstacked, the unstacking camera, the unstacking robot 1, the stacking robot 4, the lifter 31, the zero-dismantling goods shelf 33, the transfer device 32, the frame dismantling machine 35, the turnover box, the frame dismantling machine conveying line 34, the tray warehouse 51, the film winding machine 52, the heavy plate conveying line 53, the fork taking line 54 and the four-way vehicle.
The whole box material conveyor 21 mainly comprises a motor, a belt and a carrying plate, wherein the motor drives the belt to move, and the carrying plates are arranged on the belt to move along with the belt and are used for conveying the unstacked whole box materials.
The unpacking material conveyor 22 has the same structure as the whole box material conveyor 21 and is used for conveying unpacked materials.
The materials to be unstacked are positioned on one side of the whole box material conveyor 21 or the unstacked material conveyor 22.
The unstacking camera is used for photographing unstacking materials and giving coordinates of the materials to be unstacked, and is of the prior art, and Mei Kaman De Mech-Eye DEEP remote industrial grade 3D camera is selected as the unstacking camera.
The unstacking robot 1 is positioned between the whole box material conveyor 21 or the unstacking material conveyor 22 and is used for unstacking the materials to be unstacked, placing the unstacked whole box material on the whole box material conveyor 21 and placing the unstacked materials on the unstacking material conveyor 22; in this embodiment, the unstacking robot 1 is a KUKA robot, KR 240R 3200 PA Arctic (low temperature version). The end effector of the unstacking robot 1 employs a combined unstacking mechanism in patent CN 216917773U.
The palletizing robot 4 is arranged at the tail end of the whole box material conveyor 21 and is used for palletizing the unstacked whole box materials on the whole box material conveyor 21; in the embodiment, the palletizing robot 4 is a KUKA robot, KR240R3200-2PA (normal temperature edition). The end effector of palletizing robot 4 employs palletizing grippers in CN114435967a capable of unloading goods in a frictionless manner.
The tray magazine 51 is provided with a tray, and the palletized materials by the palletizing robot 4 are placed on the tray.
The film winding machine 52 is used for winding films on the stacked materials on the tray and placing the materials after film winding on the heavy tray conveying line 53; in this embodiment, the film winding machine 52 is an online film winding machine for wasps S300.
And the heavy disc conveying line 53 is used for conveying the material after film winding to the forking line 54.
And a forking line 54 for placing the material after film winding and waiting for forking.
In this embodiment, the roller conveyor line is selected for the heavy disc conveyor line 53 and the fork line 54.
The lifter 31 is located at the end of the zero-removal material conveyor 22, and is capable of lifting and lowering, and is used for conveying the zero-removal material to the transfer devices 32 with different layer heights. After the zero disassembly materials on the zero disassembly material conveying line enter the lifter 31, the lifter 31 lifts the zero disassembly materials upwards, so that the follow-up transfer device 32 can conveniently move the zero disassembly materials to the zero disassembly goods shelf 33. In the present embodiment, the structure of the lifter 31 is as follows:
As shown in fig. 4, the elevator comprises an outer frame 311, a pair of elevator guide rails 313 vertically fixed on the outer frame, elevator sliding blocks mounted on the guide rails, an elevator frame 312 arranged in the outer frame and fixedly connected with the elevator sliding blocks of the elevator guide rails, a first chain 314 mounted on the outer frame, and a first motor fixed on the outer frame and driving the first chain to rotate; the first chain is fixedly connected with the lifting frame. The first motor drives the first chain to move when rotating, and then drives the lifting frame to lift.
The zero removal shelf 33 has multiple layers of storage bits.
The transfer device 32 is located between the lifter 31 and the zero removal shelf 33, is provided with a plurality of horizontally movable, and transfers the zero removal material on the lifter 31 to storage positions on different floors of the zero removal shelf 33. As shown in fig. 3, the transfer device includes a plurality of transfer frames 321 and a transfer cart 322 provided on each transfer frame; the transfer trolley comprises a frame, an axle arranged at the bottom of the frame, wheels fixedly arranged at two ends of the axle, a longitudinal moving motor for driving the main shaft to rotate, a loop belt arranged on the frame and a belt driving motor for driving the belt to rotate; the wheels are placed on a transfer frame. The transfer frame is longitudinally arranged, the transfer trolley can longitudinally move, the loop belt is transversely arranged, the zero-dismantling materials are placed on the loop belt, and when the belt driving motor rotates, the loop belt can be driven to rotate, so that the zero-dismantling materials on the loop belt are transferred to the zero-dismantling shelf.
The frame disassembling machine 35 is positioned at the front end of the frame disassembling machine conveying line 34 and is used for placing a turnover box on the frame disassembling machine conveying line 34; in this embodiment, the frame removing machine 35 has the following structure:
As shown in fig. 2, the basket removing machine comprises a basket removing machine outer frame 351, a pair of basket removing machine guide rails 354 vertically and fixedly arranged in the basket removing machine outer frame, an upper sliding block arranged on the basket removing machine guide rails, an upper air cylinder 352 fixedly connected with the upper sliding block and transversely arranged, a lower air cylinder 353 fixedly connected with the basket removing machine outer frame and transversely arranged, a second chain arranged on the basket removing machine outer frame, and a second motor fixedly arranged on the basket removing machine outer frame and driving the second chain to rotate; the second chain is fixedly connected with the upper sliding block. The turnover basket that stacks and place is placed in tearing open the frame machine, and two lower part cylinders clamp the turnover basket of the lowest floor, and two upper portion cylinders clamp the turnover basket of penultimate layer, then the second motor rotates, drives the second chain upward movement, and then drives the turnover basket upward movement of two upper portion cylinders and penultimate layer and above, makes the separation of the turnover basket of the lowest floor and penultimate layer, then lower part cylinder loosen the turnover basket of the lowest floor, and the turnover basket of the lowest floor drops to tearing open on the frame machine conveying line.
The turnover box is used for placing the zero disassembly materials which are picked up from the zero disassembly shelf 33 in a manual mode. In the utility model, when the zero disassembly materials are placed on the zero disassembly shelves 33, the zero disassembly materials are placed in different turnover boxes for boxing in a manual mode.
The frame disassembly machine conveying line 34 is used for conveying the turnover box to the palletizing robot 4 for palletizing. The palletizing robot 4 may palletize a plurality of turnover boxes, and then place the palletized turnover boxes at the film winding machine 52 for film winding. In this embodiment, the frame remover conveyor line 34 is a roller conveyor line.
The four-way vehicle is used for bearing the materials to be unstacked and can also drive the materials to be unstacked to move; when the unstacking robot 1 performs unstacking on materials to be unstacked, the four-way vehicle is positioned beside the unstacking belt conveyor. In this embodiment, the bottom of the four-way vehicle has two sets of rollers with perpendicular rotation axes.
In addition, in this embodiment, different conveying lines may be further provided between the devices to convey the materials, which belongs to the common knowledge of those skilled in the art.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a single embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to specific embodiments, and that the embodiments may be combined appropriately to form other embodiments that will be understood by those skilled in the art.
Claims (6)
1. Mix and tear pile up neatly production line open, its characterized in that includes:
The whole box material conveyor is used for conveying the unstacked whole box materials;
the materials to be unstacked are positioned at one side of the whole box material conveyor;
The unstacking robot is positioned at one side of the whole box material conveyor and is used for unstacking the materials to be unstacked and placing the unstacked whole box materials on the whole box material conveyor;
The stacking robot is arranged at the tail end of the whole box material conveyor and is used for stacking the unstacked whole box materials on the whole box material conveyor;
The tray warehouse is provided with trays; the tray is used for receiving the materials piled by the piling robot;
the film winding machine is used for winding films on the stacked materials on the tray;
The heavy disc conveying line is used for conveying the material after film winding to the forking line;
And the forking line is used for placing the material after film winding and waiting for forking.
2. The hybrid palletizing line of claim 1, further comprising:
The unstacking material conveyor is used for conveying unstacked materials; the unstacking robot can also unstacke the materials to be unstacked to obtain unstacked materials, and can place the unstacked materials on a unstacked material conveyor;
The lifter is positioned at the tail end of the zero disassembly material conveyor and can perform lifting movement and is used for conveying the zero disassembly material to the transfer devices with different layer heights;
The zero disassembly goods shelf is provided with a plurality of layers of storage positions;
The transfer device is positioned between the lifter and the zero disassembly goods shelf, is provided with a plurality of transfer devices along the vertical direction, can move along the horizontal direction and is used for transferring the zero disassembly materials on the lifter to storage positions of different layers of the zero disassembly goods shelf;
the frame disassembling machine is used for placing the turnover box on a conveying line of the frame disassembling machine;
the turnover box is used for placing the zero disassembly materials picked up from the zero disassembly goods shelf in a manual mode;
and the frame disassembly machine conveying line is used for conveying the turnover boxes to the palletizing robot for palletizing.
3. The mixing and palletizing production line according to claim 2, wherein the lifter comprises a lifter outer frame, a pair of lifter guide rails vertically fixed on the lifter outer frame, lifter sliding blocks installed on the lifter guide rails, a lifter frame arranged in the lifter outer frame and fixedly connected with the lifter sliding blocks, a first chain installed on the lifter outer frame, and a first motor fixedly arranged on the lifter outer frame and driving the first chain to rotate; the first chain is fixedly connected with the lifting frame.
4. The mixing, disassembling and stacking production line according to claim 2, wherein the frame disassembling machine comprises a frame disassembling machine outer frame, a pair of frame disassembling machine guide rails vertically fixedly arranged in the frame disassembling machine outer frame, an upper sliding block arranged on the frame disassembling machine guide rails, an upper air cylinder fixedly connected with the upper sliding block and transversely arranged, a lower air cylinder fixedly connected with the frame disassembling machine outer frame and transversely arranged, a second chain arranged on the frame disassembling machine outer frame, and a second motor fixedly arranged on the frame disassembling machine outer frame and driving the second chain to rotate; the second chain is fixedly connected with the upper sliding block.
5. The hybrid palletizing line of claim 1, further comprising a four-way vehicle; the materials to be unstacked are placed on a four-way vehicle; the bottom of the four-way vehicle is provided with two sets of rollers with vertical rotating shaft directions.
6. The hybrid palletizing line of claim 1, further comprising a destacking camera for photographing the material to be destacked.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322864437.7U CN221369552U (en) | 2023-10-24 | 2023-10-24 | Mixed stacking production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322864437.7U CN221369552U (en) | 2023-10-24 | 2023-10-24 | Mixed stacking production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221369552U true CN221369552U (en) | 2024-07-19 |
Family
ID=91863435
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322864437.7U Active CN221369552U (en) | 2023-10-24 | 2023-10-24 | Mixed stacking production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221369552U (en) |
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2023
- 2023-10-24 CN CN202322864437.7U patent/CN221369552U/en active Active
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