WO2023082489A1 - 一种简统化斜腕臂的生产装置 - Google Patents

一种简统化斜腕臂的生产装置 Download PDF

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Publication number
WO2023082489A1
WO2023082489A1 PCT/CN2022/077284 CN2022077284W WO2023082489A1 WO 2023082489 A1 WO2023082489 A1 WO 2023082489A1 CN 2022077284 W CN2022077284 W CN 2022077284W WO 2023082489 A1 WO2023082489 A1 WO 2023082489A1
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WO
WIPO (PCT)
Prior art keywords
cylinder
clamping
connector
aluminum alloy
plate
Prior art date
Application number
PCT/CN2022/077284
Other languages
English (en)
French (fr)
Inventor
林云志
李育冰
刘洪生
胡闯
安小旭
陈瑞峰
王辉
苗建美
李�浩
李志军
陈晓
Original Assignee
中铁电气化局集团有限公司
中铁电气化局集团北京电气化工程有限公司
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Application filed by 中铁电气化局集团有限公司, 中铁电气化局集团北京电气化工程有限公司 filed Critical 中铁电气化局集团有限公司
Publication of WO2023082489A1 publication Critical patent/WO2023082489A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001—Article feeders for assembling machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001—Article feeders for assembling machines
    • B23P19/006—Holding or positioning the article in front of the applying tool
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts

Definitions

  • the invention relates to the field of production of simplified slanted arms for contact nets, in particular to a production device for simplified slanted arms.
  • the catenary is an important part to ensure the normal operation of the railway. It is connected to the electric railway power supply line and directly undertakes the primary task of transporting energy for the electric train.
  • the wrist arm is a catenary support device, and the pre-configuration of the wrist arm is an important content in the construction of electrified railways. High-speed railways have extremely high requirements for the installation accuracy of the catenary, and most of the components of the high-speed railway catenary project cannot be disassembled repeatedly.
  • the oblique arm includes an oblique arm tube A, an aluminum alloy support connector B and an aluminum alloy positioning ring C fitted on the oblique arm tube A.
  • the oblique arm tube A includes the arm tube body A1 , the connecting lug A2 and the round convex point A3 located at one end of the arm tube body A1 .
  • the aluminum alloy support connector B includes an upper connection part aB1 , a left hinge part aB2 and a right threaded part aB3
  • the upper connection part aB1 includes a lug connection hole aB11 and a lug groove aB12
  • the aluminum alloy positioning ring C includes an upper connection part bC1, a left hinge part bC2, a right threaded part bC3 and a lower connection part C4
  • the upper connection part bC1 includes a lug connection hole bC11 and a lug groove bC12.
  • the processing and assembly production process of the inclined wrist arm includes multiple processes such as material selection and loading, material pushing to the processing area, mechanical processing, material returning to the assembly area, and material pushing and assembly. Since the oblique arm is in the shape of a long tube, it needs to be pushed to a predetermined position during the pushing assembly process and complete the threading with the aluminum alloy support connector and the aluminum alloy positioning ring during the pushing process, and finally through the screwing device. After screwing, the assembly of the inclined wrist arm is completed. In the prior art, there is no automatic production device for the assembly of the oblique arm.
  • the present invention provides a simplified production device for the oblique arm, which clamps the oblique arm tube by setting a clamping device with a special structure and pushes it through the push unit, and at the same time sets a special structure for the connector buffer frame and gripper, positioning ring buffer frame and gripper, and the fastening unit and screwing device and other components required in the tightening process, so as to solve the low efficiency and inaccurate positioning caused by manual production of inclined wrist arms in the prior art technical problems, and then improve the degree of automation in the assembly process of the inclined arm arm.
  • the present invention intends to provide a simplified oblique arm production device to solve the deficiencies in the prior art.
  • the technical problems to be solved by the present invention are achieved through the following technical solutions.
  • a simplified production device for an oblique arm which is improved in that it includes: a pushing unit for clamping and pushing an oblique arm tube; a fastening unit for When assembling the oblique arm tube, the aluminum alloy support connector and the aluminum alloy positioning ring, the oblique arm tube is clamped and fastened;
  • the connector gripper is used for the aluminum alloy support connector Grab and continuously supply supplementary material;
  • positioning ring gripper the positioning ring grasper is used to grasp the aluminum alloy positioning ring and continuously supply supplementary material;
  • connector buffer rack the connector buffer rack is used for The aluminum alloy supports the connector for storage and continuously supplies supplementary materials to the connector gripper;
  • the positioning ring buffer rack is used for storing the aluminum alloy positioning ring and continuously supplies the positioning ring gripper Feeding:
  • the feeding gripper moves along the truss to grab the inclined arm tube and then continues to move to the push unit.
  • the connector gripper and the positioning ring gripper grab the aluminum alloy on the connector buffer frame and the positioning ring buffer frame respectively.
  • the push unit clamps and pushes the oblique arm tube to move so that the oblique arm tube passes through the aluminum alloy support connector and the aluminum alloy positioning ring , the fastening unit clamps the oblique arm tube, the screwing device tightens the aluminum alloy support connector and exits, the fastening unit releases the oblique arm tube, the push unit drives the oblique arm tube to rotate 180°, the fastening unit clamps the oblique The wrist arm tube simultaneously pushes the unit to loosen the inclined arm tube, the screwing device tightens the aluminum alloy positioning ring and exits, and the fastening unit releases the inclined arm tube, thereby completing the production of the inclined arm tube.
  • the present invention clamps the oblique arm tube by setting a clamping device with a special structure and pushes it through the push unit, and at the same time sets a special structure of the connector buffer frame and gripper, the positioning ring buffer frame and the gripper, and the tightening process.
  • the required fastening unit, screwing device and other components realize the automatic assembly and production of the oblique arm tube, the aluminum alloy support connector, and the aluminum alloy positioning ring, thereby improving the degree of automation in the production process of the oblique arm.
  • Fig. 1 is a structural representation of the present invention
  • Fig. 2 is a schematic structural diagram of a push unit in the present invention
  • Fig. 3 is the structural representation of driving device and support base plate in the present invention.
  • Fig. 4 is the structural representation of clamping device among the present invention.
  • Fig. 5 is a top view structural schematic diagram of the clamping device in the present invention.
  • Fig. 6 is the structural representation of support frame a in the present invention.
  • Fig. 7 is a schematic structural view of the fastening unit in the present invention.
  • Fig. 8 is a schematic structural view of the connector handle in the present invention.
  • Fig. 9 is a structural schematic diagram of another angle of the connector gripper in the present invention.
  • Fig. 10 is a schematic structural view of the connector buffer rack in the present invention.
  • Fig. 11 is a schematic structural view of the storage platform in the present invention.
  • Fig. 12 is a structural schematic diagram of another angle of the storage platform in the present invention.
  • Fig. 13 is a schematic structural view of the oblique carpal tube in the present invention.
  • Fig. 14 is a structural schematic diagram of an aluminum alloy support connector in the present invention.
  • Fig. 15 is a structural schematic diagram of an aluminum alloy positioning ring in the present invention.
  • Limiting plate 5451.
  • Pre-installed detection piece 551.
  • a simplified production device of the oblique arm is improved in that it includes: a push unit 01, which is used to clamp the oblique arm tube A and Push; fastening unit 02, the fastening unit 02 is used to clamp and fasten the oblique arm tube A when the oblique arm tube A and the aluminum alloy support connector B and the aluminum alloy positioning ring C are assembled; connect The connector gripper 03, the connector gripper 03 is used to grasp the aluminum alloy support connector B and continuously supply the supplementary material; the positioning ring gripper 04, the positioning ring gripper 04 is used to fix the aluminum alloy positioning ring C grabs and continuously supplies refills; connector buffer rack 05, which is used to store the aluminum alloy support connector B and continuously supplies refills to the connector gripper 03; positioning ring Buffer frame 06, the positioning ring buffer frame 06 is used to store the aluminum alloy positioning ring C and continuously supply supplementary materials to the positioning ring gripper 04; the feeding gripper 08 moves along the truss 09 to
  • a clamping device with a special structure is used to clamp the oblique arm tube and push it through the push unit.
  • a special structure of the connector buffer frame and gripper, the positioning ring buffer frame and the gripper, and the tightening process are set.
  • the fastening unit, screwing device and other components required in the production process realize the automatic assembly and production of the inclined arm tube, the aluminum alloy support connector, and the aluminum alloy positioning ring, thereby improving the degree of automation in the production process of the inclined arm.
  • the push unit 01 includes a support base plate 14, a drive device 13 slidably arranged on the support base plate 14, and is fixedly connected to the drive device 13 and
  • the clamping device 11 that can be driven by the driving device 13 to move along the support base plate 14, the side of the support base plate 14 is provided with a plurality of support frames a12 for supporting the oblique arm tube A; the clamping device 11
  • the opposite surface of the clamping block 1110 is an arc surface 11101, and the arc surface 11101 is provided with a groove.
  • the arc surface 11101 matches the arm tube body A1 and can clamp the arm tube body A1 between the two clamping blocks 1110, and the groove part matches the round bump A3 and can accommodate the round bump A3 Among them;
  • the upper end of the support frame a12 is provided with a lifting platform, and the lifting platform supports the oblique arm tube A when the driving device 13 drives the clamping device 11 to move.
  • the lifting platform descends to avoid the clamping device 11 .
  • the supporting base 14 supports the driving device 13 and the clamping device 11 and provides a track for the two to slide.
  • the driving device 13 is used to drive the clamping device 11 to move along the supporting base 14, so
  • the clamping device 11 is used to clamp the oblique arm tube A
  • the clamping handle and the clamping block 1110 are used to clamp the oblique arm tube A
  • the lifting table is used to support the oblique arm tube A , so as to ensure the levelness of the oblique arm tube A when it is pushed forward, thereby ensuring the accuracy of the assembly of the oblique arm tube A with the aluminum alloy support connector B and the aluminum alloy positioning ring C.
  • the arc surface 11101 of the clamping block 1110 is used to clamp the arm pipe body A1, and the groove portion of the clamping block 1110 is used to accommodate the round bump A3.
  • the lifting platform is provided is that when the clamping device 11 is in motion, the lifting platform will hinder the clamping handle of the clamping device 11, so the downward movement of the lifting platform will affect the clamping device 11. Dodge.
  • the reason why the lifting platform will hinder the clamping device 11 is because when the support frame a12 supports the oblique arm tube A, the upper end of the lifting platform crosses the lower end of the clamping handle. Only in this way can the long tube be guaranteed The shaped oblique arm tube A is effectively supported in the horizontal direction.
  • the output end of the driving device 13 is provided with a gear
  • the support base 14 is provided with a rack that cooperates with the gear.
  • the support base 14 is provided with slide rails
  • the driving base 132 of the driving device 13 is provided with slide grooves matching with the slide rails.
  • an anti-collision block 141 is provided at the end of the supporting bottom plate 14 .
  • the driving device 13 can be prevented from being collided and damaged when being reset.
  • a proximity switch 142 is provided on the side of the supporting bottom plate 14 near the end, and the driving bottom plate 132 of the driving device 13 is provided with a driving pressing piece 133 matched with the proximity switch.
  • the initial position and the moving position of the driving device 13 and the clamping device 11 can be accurately measured.
  • a detecting sensor 143 is provided on the end of the driving bottom plate 132 of the driving device 13 close to the clamping device 11 .
  • the detection sensor 143 is a diffuse reflection photoelectric sensor.
  • the detection sensor 143 is used to detect whether there is a support frame a12 on the movement path of the clamping device 11. In case of interference, the detection sensor 143 feeds back the signal, and the control device controls the lifting platform to move downward according to the signal, so as to complete the avoidance of the clamping device 11 by the supporting frame a12.
  • the support frame a12 includes a support body 121 , a lift cylinder 122 arranged at the upper end of the support body 121 , and a lift cylinder 122 connected to the cylinder telescopic rod 1221 of the lift cylinder 122 .
  • the lifting platform includes a connection platform 123 connected to the cylinder telescopic rod 1221 and a supporting wheel a124 located at the end of the connection platform 123, when the support frame a12 supports the oblique arm tube A
  • the supporting wheel a124 is in contact with the inclined arm tube A, and when the support frame a12 avoids the clamping device 11, the cylinder telescopic rod 1221 shrinks to drive the supporting wheel a124 and the inclined arm tube A separate.
  • the upper end of the support frame body 121 is provided with a supporting connecting plate 1211 , and the lifting cylinder 122 is arranged on the supporting connecting plate 1211 .
  • the connecting platform 123 is provided with a U-shaped connecting frame A1231, and the supporting wheel a124 is arranged on the U-shaped connecting frame A1231.
  • the support frame body 121 is used to support the components on it, the lifting cylinder 122 and the cylinder telescopic rod 1221 are used to drive the lifting platform to move up and down, and the support wheel a124 is used to support the inclined arm tube A .
  • the reason why the lifting platform needs to be able to move up and down is because during the movement of the clamping device 11, the clamping handle of the clamping device 11 will collide with the supporting wheel a124, so when the clamping device 11 moves towards the support When the frame a12 moves, the lifting platform descends to avoid the moving path of the clamping device 11 .
  • the clamping device 11 includes a support column a111 arranged on the drive base plate 132 of the drive device 13, a first air cylinder a113 arranged at the upper end of the support column a111, and a second cylinder a113.
  • a cylinder a113 is rotatably connected to a second cylinder a116, the clamping handle is connected to the second cylinder a116, and the clamping handle is driven by the second cylinder a116 to perform opening and closing movement so that the oblique wrist arm The tube is unclamped and clamped.
  • the support column a111 is used to support the first cylinder a113 and the second cylinder a116 on it, and the second cylinder a116 is used to drive the gripper to clamp the oblique arm tube hold and release.
  • the first air cylinder a113 is used to drive the second air cylinder a116 and the clamping handle disposed on the second air cylinder a116 to rotate by 180°. It should be noted that the reason why it is necessary to set up the first cylinder a113 and drive the second cylinder a116 and the clamping handle to rotate through the first cylinder a113 is because the aluminum alloy positioning ring is assembled with the inclined arm tube.
  • the direction will change according to the design requirements, that is, sometimes the up and down direction of the aluminum alloy positioning ring is the same as the up and down direction of the aluminum alloy support connector, and sometimes it is opposite.
  • the first cylinder a113 drives the second cylinder a116 to rotate 180° or not to rotate, thereby ensuring that the assembly direction of the aluminum alloy positioning ring is correct after the assembly is completed.
  • first cylinder a113 is connected to the support column a111 through a first connecting piece 112, and the first connecting piece 112 is an L-shaped plate; further, on the first connecting piece 112 Ribs 1111 are provided.
  • the purpose of setting the first connecting piece 112 is to facilitate the connection, replacement and maintenance between the first cylinder a113 and the support column a111; the setting of the rib plate 1111 can strengthen the support of the first connecting piece 112 strength.
  • first cylinder a113 is provided with a cylinder angle adjustment screw a1131.
  • the angle of the first cylinder a113 can be adjusted by setting the cylinder angle adjustment screw a1131, thereby ensuring the accuracy of the rotation angle of the second cylinder a116.
  • the second air cylinder a116 is connected to an air inlet and outlet connector a1161, and the air inlet and outlet connector a1161 is arranged on the support column a111, and the air inlet and outlet connector a1161 is an air inlet and outlet solenoid valve.
  • the air inlet and outlet solenoid valves are selected as the air inlet and outlet connectors a1161, and the clamping and loosening of the gripper can be controlled by controlling the air inlet and outlet directions of the air inlet and outlet solenoid valves to complete the clamping of the oblique arm tube A. hold and release.
  • first air cylinder a113 is provided with a rotating member a114, and the second air cylinder a116 is driven by the rotating member a114 to rotate by 180°.
  • the second cylinder a116 is connected to the rotating member a114 through a second connecting member 115, the second connecting member 115 is an L-shaped plate, and the vertical part of the second connecting member 115 is connected to the rotating member a114.
  • the part a114 is connected with the second cylinder a116.
  • connection, replacement and maintenance between the rotating part a114 and the second cylinder a116 can be facilitated by setting the second connecting part 115; the horizontal part of the second connecting part 115 can serve as a support for the second cylinder a116 Function, thereby ensuring the levelness of the second cylinder a116.
  • the clamping handle includes a third connecting piece 117 connected to the second cylinder a116, a third connecting piece 117 that is slidably connected and driven by the second cylinder a116 and slides relative to the third connecting piece 117.
  • the fourth connecting piece 118 and the fifth connecting piece 119 connected with the fourth connecting piece 118 , the clamping block 1110 is arranged at the end of the fifth connecting piece 119 .
  • the third connecting piece 117 is used to connect with the second cylinder a116
  • the fourth connecting piece 118 is used to connect the third connecting piece 117 and the fifth connecting piece 119 and drive the fifth connecting piece 119 relative to the third connecting piece.
  • the piece 117 slides.
  • the reason why the clamping handle is set into four parts is that on the one hand, for the convenience of processing and production, the clamping handle is set into four parts of split type, and each part is easier to process; on the other hand, it is for It is convenient for installation, replacement and maintenance. When a certain part is damaged, only this part can be replaced.
  • the fourth connecting piece 118 is T-shaped, and the T-shaped horizontal part of the fourth connecting piece 118 is matched with the sliding groove provided on the third connecting piece 117 , and the fourth connecting piece 118 The T-shaped vertical part of is connected with the fifth connecting piece 119 .
  • the fourth connecting piece 118 is set in a T shape, on the one hand, it can cooperate with the chute on the third connecting piece 117 to provide a movement path for the opening and closing of the clamping handle; on the other hand, it can It is convenient to connect, replace and maintain the fifth connecting piece 119 and the fourth connecting piece 118 .
  • the fifth connecting piece 119 includes a first connecting part 1191 , a second connecting part 1192 and a third connecting part 1193 connected in sequence, the first connecting part 1191 and the third connecting part 1193 are parallel to each other and pass through the second connecting part 1192 to connect.
  • the first connecting part 1191 of the fifth connecting part 119 is used for connecting with the fourth connecting part 118
  • the third connecting part 1193 is used for connecting with the clamping block 1110
  • the second connecting part 1192 is provided for Space can be provided for the accommodation of the connection lug A2.
  • the groove part includes a rectangular groove 11102 and a circular groove 11103 connected in sequence, the rectangular groove 11102 is located at the end of the clamping block 8, and the rectangular groove 11102 can accommodate a circular convex A part of the point A3, the circular groove 11103 can accommodate the whole of the circular convex point A3.
  • the fastening unit 02 includes a support column b21, and a pressing device is installed on the upper end of the support column b21, and the pressing device includes a mounting plate 224,
  • the mounting plate 224 is installed with a rotatable supporting wheel b221 located below, and an upper pressing block 222 corresponding to its position is arranged above the supporting wheel b221, and the oblique arm tube A is clamped on the supporting wheel b221
  • the upper pressing blocks 222 are installed on the output end of the first air cylinder b223, and the first air cylinder b223 is vertically installed on the mounting plate 224 with its output end facing upwards.
  • the output end of the first air cylinder b223 moves downwards to drive the upper pressing block 222 to move downwards to press the inclined arm tube A on the support wheel b221, and the output end of the first cylinder b223 moves upwards to drive the upper pressing block 222 to move upwards
  • the oblique carpal tube A is released.
  • one end of the arm tube A of the oblique arm is clamped and fixed by the clamping device, and is moved to the assembly area under the drive of the traction device.
  • the height of the arm tube A matches, and the supporting wheel b221 is in the shape of rollers protruding on both sides of the middle depression, and the size of the middle depression matches the size of the arm tube body A1, and the bottom of the inclined arm tube A moves to the Above the supporting wheel b221, and clamped in the middle depression of the supporting wheel b221, the first cylinder b223 is at the highest position of its stroke, and the upper pressing block 222 does not press the oblique arm tube A downward, and the oblique arm tube A Continue to move to the target position.
  • the supporting wheel b221 rotates accordingly to reduce the friction with the bottom of the inclined arm tube A.
  • the output end of the first cylinder b223 shrinks , drive the upper pressing block 222 to move down until the oblique arm tube A is pressed on the supporting wheel b221, the lower end of the upper pressing block 222 is in an inverted V shape, and can better align the oblique arm tube by cooperating with the supporting wheel b221 A is positioned to avoid its horizontal movement.
  • the output end of the first cylinder b223 stretches out, driving the upper pressing block 222 to move upward, and then releases the oblique arm tube A, so that the oblique arm tube A can be moved to next station.
  • a U-shaped connecting frame b225 is mounted on the mounting plate 224, and the supporting wheel b221 is rotatably installed in the U-shaped connecting frame b225.
  • the output end of the first cylinder b223 is horizontally installed with a connecting block 227, one end of the connecting block 227 is fixedly installed with a mounting block 226, and the upper pressing block 222 is mounted on the lower end surface of the mounting block 226 .
  • a position adjustment device is provided between the support column b21 and the pressing device for adjusting the horizontal position and height of the pressing device; the position adjustment device includes The second air cylinder b231 at the upper end, the output end of the second air cylinder b231 is connected with the pressing device, and the horizontal movement of the output end of the second air cylinder b231 drives the pressing device to move in the horizontal direction to adjust its horizontal position.
  • the output end of the second cylinder b231 is installed with a first platen 232, and a slide plate 233 is horizontally installed on the side of the first platen 232 facing the second cylinder b231, and the pressing device is installed on on the upper surface of the slide plate 233 .
  • a sliding groove is provided on the bottom surface of the sliding plate 233 , and a sliding rail 234 matching the sliding groove is installed on the upper surface of the second cylinder b231 .
  • the initial state of the output end of the second cylinder b231 is in an extended state so that the position of the pressing device matches the position of the oblique arm tube, in preparation for pressing and fixing the oblique arm tube.
  • the setting of the chute on the slide plate 233 and the slide rail 234 on the second cylinder b231 plays a guiding role for the movement of the pressing device, making the movement of the pressing device more stable.
  • the position adjustment device also includes a lifting device arranged between the second cylinder b231 and the support column b21; the lifting device includes a third cylinder 235 vertically installed on the upper end of the support column b21 , the output end of the third cylinder 235 faces upward, and the output end of the third cylinder 235 is connected to the bottom surface of the second cylinder b231.
  • the output end of the third cylinder 235 is installed with a second platform 236
  • the second cylinder b231 is installed on the upper surface of the second platform 236 .
  • the output end of the first cylinder b223 is stretched out, driving the upper pressing block 222 to move up to keep away from the oblique arm tube, and the output end of the third cylinder 235 shrinks, driving the second cylinder b231 to move downward, Then drive the supporting wheel b221 on the mounting plate 224 to move down, so that the supporting wheel b221 is separated from the oblique arm tube, and then the second cylinder b231 shrinks, driving the pressing device to move in translation as a whole, away from the oblique arm tube, so as to make adjustments to the traction device. To avoid, to avoid interference.
  • first air cylinder b223, the second air cylinder b231 and the third air cylinder 235 are respectively communicated with the air source device through solenoid valves. Solenoid valves are used to control the flow of air to adjust the force of the cylinder.
  • a mount 237 is mounted on the upper end of the support column b21 , and the third cylinder 235 is mounted on one side of the mount 237 .
  • two solenoid valves 238 are installed on the support column b21, and the second air cylinder b231 and the third air cylinder 235 communicate with the air source device through the two solenoid valves 238 respectively.
  • the connector gripper 03 includes a connector gripper body, and the connector gripper body includes a first cylinder c32 and a first cylinder c32
  • the second cylinder c36 is rotatably connected, and the clamping handles are arranged at both ends of the second cylinder c36 and can move closer to and away from the two ends of the second cylinder c36.
  • the two sides of the second cylinder c36 are provided with clamping handles,
  • the clamping handle is provided with a clamping post 391 that matches the lug connection hole aB11 of the upper connection part aB1 of the aluminum alloy support connector B, and the clamping handle is provided with an aluminum alloy support connection.
  • the clamping protrusion 381 is adapted to the lug groove aB12 of the connecting part aB1 on the connector B, and the distance between the two clamping handles matches the front and rear thickness of the aluminum alloy support connector B.
  • the first air cylinder c32 is used to drive the second air cylinder c36 and the clamping handle and clamping handle disposed on the second air cylinder c36 to rotate by 180°. It should be noted that the reason why it is necessary to set up the first cylinder c32 and drive the second cylinder c36 and the clamping handle and the clamping handle to rotate through the first cylinder c32 is because the aluminum alloy support connector is in contact with the inclined arm tube. When assembling, the direction of the aluminum alloy support connector will have specific requirements.
  • the connector gripper 03 can grasp the aluminum alloy support connector without turning to carry out the aluminum alloy support connector.
  • the second cylinder c36 drives the clamping handle to open and close, so as to grasp the lug connection hole aB11 of the aluminum alloy support connector through the clamping protrusion 391 on the clamping handle, Furthermore, the grasping of the aluminum alloy support connector is realized; the clamping handle is used to prevent the displacement of the aluminum alloy support connector in the thickness direction, and at the same time prevent the rotation of the aluminum alloy support connector; the clamping protrusion 381 It is used to position the aluminum alloy support connector, so that the vertical axis of the aluminum alloy support connector and the connector grip body coincides as much as possible, and at the same time prevent the aluminum alloy support connector from shifting in the left and right directions.
  • the first cylinder c32 is provided with a cylinder angle adjustment screw b321.
  • the angle of the first cylinder c32 can be adjusted, thereby ensuring the accuracy of the rotation angle of the second cylinder c36.
  • the second air cylinder c36 is provided with an air inlet and outlet connector b362; furthermore, the inlet and outlet air connector b362 is an air inlet and outlet solenoid valve.
  • the air inlet and outlet solenoid valves are selected as the air inlet and outlet connector b362, and the opening and closing of the clamping gripper can be controlled by controlling the air inlet and outlet directions of the air inlet and outlet solenoid valves to complete the grasping of the aluminum alloy support connector and remove.
  • a first connecting plate 31 is provided on the upper part of the first cylinder c32.
  • the lower part of the first cylinder c32 is provided with a rotating part b33, the rotating part b33 is connected with the second cylinder c36, the first cylinder c32 drives the rotating part b33 to rotate, and the rotating part b33 drives the second The cylinder c36 performs a 180° rotation.
  • the lower part of the rotating part b33 is provided with a second connecting plate 34
  • the upper part of the second cylinder c36 is provided with a third connecting plate 35
  • the second connecting plate 34 passes between the rotating part b33 and the second cylinder c36. It is fixedly connected with the third connecting plate 35.
  • the connection and disassembly of the second cylinder c36 and the first cylinder c32 can be facilitated, as well as the second cylinder c36 and the clamping handle on it, Replacement and maintenance of grippers.
  • the clamping gripper includes a first clamping plate 37 connected to the push-pull rod c361 of the second cylinder c36, a second clamping plate 39 fixedly connected to the first clamping plate 37, and connected to the aluminum alloy support
  • the clamping bosses 391 matched with the lug connection holes aB11 of the upper connection part aB1 are arranged on the opposite end surfaces of the two second clamping plates 39, the second cylinder c36 drives the push-pull rod c361 to move telescopically, and the clamping Driven by the push-pull rod c361, the gripper grips and removes the aluminum alloy support connector through the gripping post 391.
  • the first clamping plate 37 is used to connect with the push-pull rod c361 of the second cylinder c36
  • the second clamping plate 39 is used to connect the first clamping plate 37 and the clamping protrusion 391
  • the clamping protrusion 391 is used to clamp the aluminum alloy support connector.
  • the reason why the gripper is set into three parts is that on the one hand, for the convenience of processing and production, the gripper is set into three separate parts, each part is easier to process; It is convenient for installation, replacement and maintenance. For example, after the clamping boss 391 is worn out due to long-term use, only the clamping boss 391 can be replaced.
  • the tie rod c361 is detachably fixedly connected.
  • the reason why the push-pull rods c361 of the second cylinder c36 are set to four and distributed in a rectangle and the first clamping plate 37 is connected with the two push-pull rods c361 located on the diagonal of the rectangle is because two The push-pull rods c361 can limit each other during the telescopic movement, so as to prevent the grasped aluminum alloy support connector from being shifted due to the deflection of the clamping gripper.
  • the end of the push-pull rod c361 close to the first clamping plate 37 is provided with an external thread, and the connection between the first clamping plate 37 and the push-pull rod c361 is provided with a through hole.
  • a groove for accommodating a nut is provided on the end surface of the clamping plate 37 away from the second cylinder c36 and at the position of the through hole. Detachable fixed connection.
  • first clamping plate 37 is provided with a through hole through which the two push-pull rods c361 located on the other diagonal of the rectangle pass.
  • the second clamping plate 39 is L-shaped, the upper end of the vertical part of the second clamping plate 39 is detachably fixedly connected with the first clamping plate 37, and the two second clamping plates
  • the clamping protrusion 391 is provided on the opposite end surface of the horizontal part of the plate 39 , and the clamping protrusion 391 is detachably fixedly connected with the second clamping plate 39 .
  • the second clamping plate 39 is set in an L shape, which facilitates the connection and mutual replacement of the second clamping plate 39, the first clamping plate 37, and the clamping boss 391 on the one hand, and on the other hand, the second clamping plate 39
  • the horizontal part of the clamping plate 39 can also limit the grasped aluminum alloy support connector to prevent the aluminum alloy support connector from shifting in the left and right directions during the grasping process.
  • the lower end surface of the first clamping plate 37 is provided with a draw-in groove, and the vertical part of the second clamping plate 39 is inserted into the draw-in groove and is detachable with the first clamping plate 37 by screws. Fixed connection.
  • the clamping handle includes a fourth connecting plate 38 connected to the lower part of the second cylinder c36, a clamping plate 310 arranged at both ends of the fourth connecting plate 38, and the clamping plate 310 is provided with an arm tube An arc-shaped groove matching the outer diameter of the body A1.
  • the fourth connecting plate 38 is used to connect the second cylinder c36 and the clamping plate 310, thereby facilitating the installation, replacement and maintenance of the clamping plate 310; the clamping plate 310 is used to prevent the aluminum alloy from supporting Displacement of the connector in the thickness direction while preventing rotation of the aluminum alloy support connector.
  • clamping protrusion 381 adapted to the lug groove aB12 of the upper connecting portion aB1 of the aluminum alloy support connector is disposed on the lower surface of the fourth connecting plate 38 .
  • guide plates 311 are provided on the opposite surfaces of the two clamping plates 310, and the guide plates 311 are provided with arc-shaped grooves matching the outer diameter of the arm tube body A1, and the arc-shaped grooves are provided with With guide chamfer 3111.
  • the assembly of the oblique arm tube and the aluminum alloy support connector can be facilitated, and at the same time, it can prevent the Knocking, scraping, nicks and/or scratches on the end and/or surface of the cantilever tube.
  • the reason why it is necessary to avoid dents and scratches on the end face and surface of the oblique arm is that the product standard of the oblique arm requires that the surface of the arm tube body must be smooth. Once there are dents or scratches, the entire oblique arm cannot Used, can only be scrapped.
  • the positioning ring handle 04 has the same structure as the connector handle 03 .
  • the structure of the positioning ring grip 04 and the connector grip 03 are set to be the same, because the upper, left, and right structures of the aluminum alloy positioning ring C are the same as the upper, left, and right structures of the aluminum alloy supporting connector B.
  • Right structure is identical, thereby the structure of the gripper of both is also identical.
  • the connector buffer frame 05 includes a support frame b51, and a drive turntable 53 is provided on the support frame b51, and the drive turntable 53 is connected to the device.
  • the drive turntable 53 is provided with a connector storage rack 54, and the connector storage rack 54 is provided with a storage platform 541, the storage platform 541 is used to hang the aluminum alloy Support the connector;
  • the storage table 541 includes an arc surface and a plane portion connected to the arc surface, the arc surface of the storage table 541 matches the inner peripheral surface of the aluminum alloy support connector;
  • the drive motor 52 drives the drive turntable 53 Rotating, the drive turntable 53 drives the connector storage rack 54 on it to rotate, and the aluminum alloy support connectors hung on the storage platform 541 are continuously supplied with supplementary materials.
  • the support frame b51 is used to support the entire buffer frame
  • the drive motor 52 is used to provide power for the rotation of the drive turntable 53
  • the drive turntable 53 is used to carry the connector storage rack 54 and drive Its rotary rotation, that is, the connector storage rack 54 rotates around the central axis of the entire buffer rack with the rotation of the driving turntable 53
  • the storage table 541 of the connector storage rack 54 is used to hang the aluminum alloy support to be assembled. Connector.
  • the drive motor 52 drives the drive turntable 53 to rotate, and the drive turntable 53 drives the connector storage rack 54 on it to rotate, and the aluminum alloy support connector hanging on the storage table 541 is Continuous supply of feed.
  • chamfering is provided on the end surface of the curved surface of the storage platform 541 .
  • a detection bracket 56 is provided in the middle of the driving turntable 53 , and a detection sensor is provided on the detection bracket 56 , and the detection sensor is used to detect whether an aluminum alloy support connector is hung on the storage table 541 .
  • the detection bracket 56 is provided with a sensor connection piece 561 , and the detection sensor is arranged on the sensor connection piece 561 .
  • the detection sensor is a diffuse reflection photoelectric sensor.
  • multiple detection sensors are provided.
  • the control system reminds the work Personnel replenish the aluminum alloy support connectors on the storage platform 541 in time.
  • the bottom of the support frame b51 is provided with a sliding retractable part.
  • the entire buffer rack can be retracted into the truss of the slanted arm assembly production line by setting the sliding retractable parts, so as to avoid the problem of over-width during equipment transportation, and facilitate transportation and reinstallation.
  • the connector storage rack 54 includes a connection bottom plate 544 connected to the drive turntable 53 , and a connection riser 543 disposed on the connection bottom plate 544 , and the storage platform 541 is disposed on the upper end of the connection riser 543 .
  • connection bottom plate 544 is detachably and fixedly connected to the driving turntable 53 .
  • connection bottom plate 544 is used to connect with the drive turntable 53, and adopts a detachable fixed connection, which can facilitate replacement and maintenance;
  • the table 541 provides support and provides a storage space for the aluminum alloy support connectors hung on the table 541 .
  • a clamping plate 542 is provided on the flat part of the storage platform 541, and one end surface of the clamping plate 542 protrudes from the storage platform 541; the aluminum alloy support connector is hung on the storage platform 541 , the clamping plate 542 is clamped into the right threaded part aB3 of the aluminum alloy support connector, and the clamping of the clamping plate 542 makes the aluminum alloy support connector open and close to match the outer diameter of the arm pipe body .
  • clamping plate 542 abuts against the connection riser 543 .
  • the locking plate 542 is provided and one end of the locking plate 542 protrudes from the storage table 541, because the screwing degree of the right threaded part aB3 of the aluminum alloy support connector is different, so As a result, the inner diameter of the aluminum alloy support connector is not uniform, and the matching oblique arm tube is an equal-diameter steel pipe, which requires that the inner diameter of the aluminum alloy support connector to be assembled on the oblique arm tube be at least the same as that of the arm tube body
  • the outer diameters of the arm tubes are matched, that is, the body of the arm tube can be accommodated therein, and the function of the clamping plate 542 is just for this.
  • the aluminum alloy support connector cannot be hung on the storage table 541, which also shows that the aluminum alloy support connector cannot be connected with the inclined arm tube assembled.
  • the staff needs to unscrew the right threaded part aB3 of the aluminum alloy support connector, and then hang it on the storage table 541, so that the aluminum alloy support connector to be assembled meets the assembly requirements.
  • connection riser 543 is provided with a limit plate 545 near the upper end, and the limit plate 545 includes a first L-shaped plate 5451 connected with the connection riser 543, and a first L-shaped plate 5451 connected with the first L-shaped plate.
  • the second L-shaped plate 5452 connected by 5451, the second L-shaped plate 5452 is provided with a bar-shaped hole 5453, and after the screw or bolt passes through the bar-shaped hole 5453, the first L-shaped plate 5451 and the second L-shaped plate 5452 are connected. Fixed connection.
  • the limit plate 545 is used to limit the position of the aluminum alloy support connector hung on the storage platform 541, the limit plate 545 is set in a split type and a bar shape is set on the second L-shaped plate 5452.
  • the hole can conveniently adjust the position of the second L-shaped plate 5452 relative to the first L-shaped plate 5451, thereby adjusting the position defined by the limiting plate 545 for the aluminum alloy support connector. For example, after adjusting the position of the second L-shaped plate 5452 relative to the first L-shaped plate 5451, the depth at which the aluminum alloy support connector is hung in the storage platform 541 can be limited, so that the aluminum alloy support connector does not contact the vertical plate 543. touch.
  • a magnetic attraction block 5454 is provided on the surface of the second L-shaped plate 5452 facing the storage platform 541 .
  • the magnetic block 5454 is used to absorb and fix the aluminum alloy support connector hanging on the storage platform 541 , so as to prevent the aluminum alloy support connector from rotating and shifting around the storage platform 541 .
  • the clamping plate 542 can also prevent the aluminum alloy support connector from rotating and shifting; and when the gap between the clamping plate 542 and the right threaded part aB3 of the aluminum alloy support connector is large, The travel space for the aluminum alloy supporting connector to rotate and deviate relative to the storage table 541 is large, and at this time, the magnetic block 5454 is required to absorb and fix the aluminum alloy supporting connector, so as to prevent it from rotating and shifting.
  • the support frame b51 is provided with a pre-installed detection part 55, and the peripheral surface of the pre-installed detection part 55 is provided with a detection card strip 551, and the detection card bar 551 protrudes from the pre-installed detection part 55
  • the direction of the peripheral surface is the same as the direction in which the clamping plate 542 protrudes from the storage platform 541 .
  • the pre-installed detection part 55 and the detection clip 551 on it are set and the protruding direction of the detection clip 551 is set to be the same as the protruding direction of the clamping plate 542, then the pre-installed detection part 55 can be used to detect the Whether the inner diameter of the aluminum alloy support connector hanging on the storage table 541 is appropriate, the use of the detection card bar 551 can not only detect whether the inner diameter of the aluminum alloy support connector to be hung is appropriate, but also detect the aluminum alloy support connector to be hung Whether the direction of the support connector is correct, that is, to ensure that the direction of the right threaded part aB3 of the aluminum alloy support connector to be hung is correct, so that the aluminum alloy support connector can be successfully hung on the storage table 541 and the clamping plate 542 can be placed smoothly. Snap into the right threaded part aB3.
  • the rotating belt of the driving turntable 53 is provided with a turntable support block 531 , and the connecting bottom plate 544 is detachably and fixedly connected to the turntable support block 531 .
  • the turntable support block 531 is provided and the connecting bottom plate 544 is detachably fixedly connected to the turntable support block 531 , which can facilitate the replacement and maintenance of the connector buffer rack 4 .
  • the turntable bracket 531 is provided with a bracket pressing piece 532
  • the driving turntable 53 is provided with a proximity switch 57 matched with the bracket pressing piece 532 .
  • bracket pressing piece 532 and the proximity switch 57 cooperate with each other, and the encoder in the control system will be reset every time the drive dial 53 rotates once, thereby ensuring that each connector storage rack 54 The parking position is accurate.
  • the encoder starts to count, and after the encoder counts to a preset value, it drives The motor 52 stops running, and waits for the connector gripper 03 to grab the aluminum alloy support connector hanging on the storage table 541; then the drive motor 52 continues to run, and after the encoder counts to the next preset value, the drive motor 52 stops again The operation waits for the aluminum alloy support connector to be grasped, thereby ensuring that the parking position of each connector storage rack 54 is accurate. After the driving turntable 52 rotates for one circle, when the pallet pressing piece 532 triggers the proximity switch 57, the counting of the encoder is reset to zero, and the next cycle is entered.
  • the positioning ring buffer rack 06 has the same structure as the connector buffer rack 05 .
  • the structure of the positioning ring buffer frame 06 and the connector buffer frame 05 are set to be the same, because the upper, left, and right structures of the aluminum alloy positioning ring C are the same as the upper, left, and right structures of the aluminum alloy supporting connector B. , right structure is the same, so the structure of the cache racks of the two is also the same.

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Abstract

一种简统化斜腕臂的生产装置，包括：推送单元(01)，推送单元(01)用于对斜腕臂管(A)进行夹持并推送；紧固单元(02)，紧固单元(02)用于在斜腕臂管(A)和铝合金支撑连接器(B)、铝合金定位环(C)进行组装时对斜腕臂管(A)进行夹持紧固；连接器抓手(03)，连接器抓手(03)用于对铝合金支撑连接器(B)进行抓取并持续供应补料；定位环抓手(04)，定位环抓手(04)用于对铝合金定位环(C)进行抓取并持续供应补料；连接器缓存架(05)，连接器缓存架(05)用于对铝合金支撑连接器(B)进行存放并向连接器抓手(03)持续供应补料；定位环缓存架(06)，定位环缓存架(06)用于对铝合金定位环(C)进行存放并向定位环抓手(04)持续供应补料。简统化斜腕臂的生产装置能够实现斜腕臂管与铝合金支撑连接器、铝合金定位环的自动化组装生产，提高了斜腕臂的生产效率。

Description

一种简统化斜腕臂的生产装置
相关申请的交叉引用
本申请要求享有于2021年11月15日提交的名称为“一种简统化斜腕臂的生产装置”的中国专利申请CN 202111350823.3的优先权，上述申请的全部内容通过引用并入本文中。
技术领域
本发明涉及接触网简统化斜腕臂生产领域，具体涉及一种简统化斜腕臂的生产装置。
背景技术
随着我国铁路建设的快速发展，对铁路行业中相关部件的工艺质量标准提出了新的要求，对行车线路的建设、维护精度的要求越来越高。在铁路的行车线路中，接触网是保证铁路正常运营的重要组成部分，其搭接在电气铁路供电线路上，直接承担着为电气列车输送能源的首要任务。腕臂是接触网支撑装置，腕臂预配是电气化铁路施工中的一个重要内容。高速铁路对接触网安装的精度要求极高，而高速铁路接触网工程的零部件多数不可反复拆装，在准确的计算后，腕臂支撑装置必须一次精确组装到位，受现场高空等条件制约，需采取提前地面批量预制的模式，在整个接触悬挂中一次性施工的好坏，直接影响后续施工的质量、进度和施工效率。斜腕臂包括斜腕臂管A以及套装于斜腕臂管A上的铝合金支撑连接器B和铝合金定位环C。如图13所示，斜腕臂管A包括臂管本体A1、位于臂管本体A1一端的连接凸耳A2和圆凸点A3。如图14所示，铝合金支撑连接器B包括上连接部aB1、左铰接部aB2和右螺接部aB3，上连接部aB1包括凸耳连接孔aB11和凸耳凹槽aB12。如图15所示，铝合金定位环C包括上连接部bC1、左铰接部bC2、右螺接部bC3和下连接部C4，上连接部bC1包括凸耳连接孔bC11和凸耳凹槽bC12。斜腕臂的加工组装生产过程，包括选料上料、推料至加工区、机械加工、退料至装配区、推料组装等多道工序。由于斜腕臂为长管形状，在推料组装过程中需要被推送至预定位置并在被推送的过程中完成与铝合金支撑连接器和铝合金定位环的穿套，最后经过旋拧装置的旋拧后完成斜腕臂的组装。现有技术中并无针对斜腕臂组装的自动化生产装置，斜腕臂管A的夹持推送以及与铝合金支撑连接器B、铝合金定位环C的装配多为人工手动完成，这导致了斜腕臂生产过程的效率低下，且组装位置难以精确控制，从而无法满足斜腕臂的自动化生产要求。
有鉴于此，本发明提供一种简统化斜腕臂的生产装置，通过设置特殊结构的夹持装置对斜腕臂管进行夹持并通过推送单元进行推送，同时设置特殊结构的连接器缓存架及抓手、定位环缓存架及抓手，以及拧紧过程中所需要的紧固 单元和旋拧装置等部件，从而解决现有技术中人工生产斜腕臂所产生的效率低下、定位不准的技术问题，进而提高斜腕臂装配过程中的自动化程度。
发明内容
本发明意在提供一种简统化斜腕臂的生产装置，以解决现有技术中存在的不足，本发明要解决的技术问题通过以下技术方案来实现。
一种简统化斜腕臂的生产装置，其改进之处在于，包括：推送单元，所述推送单元用于对斜腕臂管进行夹持并推送；紧固单元，所述紧固单元用于在斜腕臂管和铝合金支撑连接器、铝合金定位环进行组装时对斜腕臂管进行夹持紧固；连接器抓手，所述连接器抓手用于对铝合金支撑连接器进行抓取并持续供应补料；定位环抓手，所述定位环抓手用于对铝合金定位环进行抓取并持续供应补料；连接器缓存架，所述连接器缓存架用于对铝合金支撑连接器进行存放并向所述连接器抓手持续供应补料；定位环缓存架，所述定位环缓存架用于对铝合金定位环进行存放并向所述定位环抓手持续供应补料；上料抓手沿桁架运动抓取斜腕臂管后继续运动至推送单元，同时连接器抓手和定位环抓手分别抓取位于连接器缓存架和定位环缓存架上的铝合金支撑连接器和铝合金定位环并沿桁架运动到预定位置，所述推送单元夹持并推送斜腕臂管运动以使斜腕臂管穿设于铝合金支撑连接器和铝合金定位环之中，紧固单元夹紧斜腕臂管，旋拧装置拧紧铝合金支撑连接器并退出，紧固单元松开斜腕臂管，推送单元带动斜腕臂管转动180°，紧固单元夹紧斜腕臂管同时推送单元松开斜腕臂管，旋拧装置拧紧铝合金定位环并退出，紧固单元松开斜腕臂管，从而完成斜腕臂的生产。
本发明通过设置特殊结构的夹持装置对斜腕臂管进行夹持并通过推送单元进行推送，同时设置特殊结构的连接器缓存架及抓手、定位环缓存架及抓手，以及拧紧过程中所需要的紧固单元和旋拧装置等部件，从而实现了斜腕臂管与铝合金支撑连接器、铝合金定位环的自动化组装生产，进而提高了斜腕臂生产过程中的自动化程度。
附图说明
图1为本发明的结构示意图；
图2为本发明中推送单元的结构示意图；
图3为本发明中驱动装置和支撑底板的结构示意图；
图4为本发明中夹持装置的结构示意图；
图5为本发明中夹持装置的俯视结构示意图；
图6为本发明中支撑架a的结构示意图；
图7为本发明中紧固单元的结构示意图；
图8为本发明中连接器抓手的结构示意图；
图9为本发明中连接器抓手的另一角度的结构示意图；
图10为本发明中连接器缓存架的结构示意图；
图11为本发明中存放台的结构示意图；
图12为本发明中存放台的另一角度的结构示意图；
图13为本发明中斜腕臂管的结构示意图；
图14为本发明中铝合金支撑连接器的结构示意图；
图15为本发明中铝合金定位环的结构示意图；
附图中的附图标记依次为：01、推送单元，11、夹持装置，111、支撑柱a，112、第一连接件，113、第一气缸a，1131、气缸角度调节螺丝a，114、转动件a，115、第二连接件，116、第二气缸a，1161、进出气连接件a，117、第三连接件，118、第四连接件，1181、T形水平部，1182、T形竖直部，119、第五连接件，1191、连接一部，1192、连接二部，1193、连接三部，1110、夹持块，11101、弧面部，11102、矩形凹槽，11103、圆形凹槽，1111、筋板，12、支撑架a，121、支撑架本体，1211、支撑连接板，122、升降气缸，1221、气缸伸缩杆，123、连接台板，1231、U形连接架a，124、托轮a，13、驱动装置，131、驱动装置本体，132、驱动底板，133、驱动压片，14、支撑底板，141、防撞块，142、接近开关，143、检测传感器，02、紧固单元，21、支撑柱b，221、托轮b，222、上压块，223、第一气缸b，224、安装板，225、U形连接架b，226、安装块，227、连接块，231、第二气缸b，232、第一台板，233、滑板，234、滑轨，235、第三气缸，236、第二台板，237、安装座，238、电磁阀，03、连接器抓手，31、第一连接板，32、第一气缸c，321、气缸角度调节螺丝b，33、转动件b，34、第二连接板，35、第三连接板，36、第二气缸c，361、推拉杆c，362、进出气连接件b，37、第一夹取板，38、第四连接板，381、夹持凸块，39、第二夹取板，391、夹取凸柱，310、夹持板，311、导引板，3111、导引倒角，04、定位环抓手，05、连接器缓存架，51、支撑架b，52、驱动电机，53、驱动转盘，531、转盘托块，532、托块压片，54、连接器存放架，541、存放台，542、卡置板，543、连接竖板，544、连接底板，545、限位板，5451、第一L形板，5452、第二L形板，5453、条形孔，5454、磁吸块，55、预装检测件，551、检测卡条，56、检测支架，561、传感器连接片，57、接近开关，06、定位环缓存架，07、旋拧装置，08、上料抓手，09、桁架，A、斜腕臂管，A1、臂管本体，A2、连接凸耳，A3、圆凸点，B、铝合金支撑连接器，B1、上连接部a，B11、凸耳连接孔a，B12、凸耳凹槽a，B2、左铰接部a，B3、右螺接部a，C、铝合金定位环，C1、上连接部b，C11、凸耳连接孔b，C12、凸耳凹槽b，C2、左铰接部b，C3、右螺接部b，C4、下连接部。
具体实施方式
需要说明的是，在不冲突的情况下，本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。
实施例1：
参照图1至图15所示，一种简统化斜腕臂的生产装置，其改进之处在于，包括：推送单元01，所述推送单元01用于对斜腕臂管A进行夹持并推送；紧固单元02，所述紧固单元02用于在斜腕臂管A和铝合金支撑连接器B、铝合金定位环C进行组装时对斜腕臂管A进行夹持紧固；连接器抓手03，所述连接器抓手03用于对铝合金支撑连接器B进行抓取并持续供应补料；定位环抓手04，所述定位环抓手04用于对铝合金定位环C进行抓取并持续供应补料；连接器缓存架05，所述连接器缓存架05用于对铝合金支撑连接器B进行存放并向所述连接器抓手03持续供应补料；定位环缓存架06，所述定位环缓存架06用于对铝合金定位环C进行存放并向所述定位环抓手04持续供应补料；上料抓手08沿桁架09运动抓取斜腕臂管A后继续运动至推送单元01，同时连接器抓手03和定位环抓手04分别抓取位于连接器缓存架05和定位环缓存架06上的铝合金支撑连接器B和铝合金定位环C并沿桁架09运动到预定位置，所述推送单元01夹持并推送斜腕臂管A运动以使斜腕臂管A穿设于铝合金支撑连接器B和铝合金定位环C之中，紧固单元02夹紧斜腕臂管A，旋拧装置07拧紧铝合金支撑连接器B并退出，紧固单元02松开斜腕臂管A，推送单元01带动斜腕臂管A转动180°，紧固单元02夹紧斜腕臂管A同时推送单元01松开斜腕臂管A，旋拧装置07拧紧铝合金定位环C并退出，紧固单元02松开斜腕臂管A，从而完成斜腕臂的生产。
本实施例通过设置特殊结构的夹持装置对斜腕臂管进行夹持并通过推送单元进行推送，同时设置特殊结构的连接器缓存架及抓手、定位环缓存架及抓手，以及拧紧过程中所需要的紧固单元和旋拧装置等部件，从而实现了斜腕臂管与铝合金支撑连接器、铝合金定位环的自动化组装生产，进而提高了斜腕臂生产过程中的自动化程度。
实施例2：
在实施例1的基础上，参照图2至图6所示，所述推送单元01包括支撑底板14、滑动设于所述支撑底板14上的驱动装置13、与所述驱动装置13固定相连并可被驱动装置13带动沿支撑底板14运动的夹持装置11，所述支撑底板14的侧部设有多个用于对斜腕臂管A进行支撑的支撑架a12；所述夹持装置11上设有夹持抓手，所述夹持抓手的端部设有夹持块1110，所述夹持块1110的相对面为弧面部11101，所述弧面部11101上设有凹槽部，所述弧面部11101与臂管本体A1相匹配并可将臂管本体A1夹持于两夹持块1110之间，所述凹槽部与圆凸点A3相匹配并可容置圆凸点A3于其中；所述支撑架a12上端设有升降台，所述升降台在驱动装置13带动夹持装置11运动时对斜腕臂管A进行支撑，当所述夹持装置11接近支撑架a12时，所述升降台下降以对夹持装置11进行避让。
本实施例中，所述支撑底板14对驱动装置13和夹持装置11起到支撑作用并提供二者滑动的轨道，所述驱动装置13用于带动夹持装置11沿支撑底板14运动，所述夹持装置11用于对斜腕臂管A进行夹持，夹持抓手及夹持块1110用于夹紧斜腕 臂管A，所述升降台用于对斜腕臂管A进行支撑，从而保证斜腕臂管A被推送前进时的水平度，进而保证斜腕臂管A与铝合金支撑连接器B和铝合金定位环C组装时的精度。所述夹持块1110的弧面部11101用于夹紧臂管本体A1，所述夹持块1110的凹槽部用于容置圆凸点A3。
值得说明的是，之所以设置升降台，是因为夹持装置11在运动时，升降台会对夹持装置11的夹持抓手造成阻碍，因而升降台的下行运动则是对夹持装置11进行避让。之所以升降台会对夹持装置11产生阻碍，则是因为支撑架a12对斜腕臂管A进行支撑时，升降台的上端与夹持抓手的下端有交叉，只有如此才能够保证长管形的斜腕臂管A在水平方向上被有效支撑。
进一步的，所述驱动装置13的输出端设有齿轮，所述支撑底板14上设有与齿轮配合的齿条。
进一步的，所述支撑底板14上设有滑轨，所述驱动装置13的驱动底板132上设有与所述滑轨相配合的滑槽。
进一步的，所述支撑底板14的端部设有防撞块141。
本实施例中，通过设置防撞块141，可以避免驱动装置13在复位时产生碰撞、磕损。
进一步的，所述支撑底板14的侧部上靠近端部的位置处设有接近开关142，所述驱动装置13的驱动底板132上设有与所述接近开关相配合的驱动压片133。
本实施例中，通过设置接近开关142和驱动压片133，则可以准确测定驱动装置13和夹持装置11的起始位置、运动位置。
进一步的，所述驱动装置13的驱动底板132上靠近夹持装置11的端部上设有检测传感器143。
进一步的，所述检测传感器143为漫反射光电传感器。
本实施例中，检测传感器143用于检测夹持装置11运动路径上是否存在支撑架a12，当检测夹持装置11的前方存在支撑架a12，即支撑架a12即将对夹持装置11的运动造成干扰时，检测传感器143将信号进行反馈，控制装置根据信号控制升降台进行下行运动，从而完成支撑架a12对夹持装置11的避让。
进一步的，参照图6所示，所述支撑架a12包括支撑件本体121、设于所述支撑件本体121上端部的升降气缸122、与所述升降气缸122的气缸伸缩杆1221相连接的升降台，所述升降台包括与所述气缸伸缩杆1221相连接的连接台板123和设于连接台板123端部的托轮a124，当所述支撑架a12对斜腕臂管A进行支撑时所述托轮a124与斜腕臂管A相抵接，当所述支撑架a12对所述夹持装置11进行避让时所述气缸伸缩杆1221收缩以带动所述托轮a124与斜腕臂管A分离。
进一步的，所述支撑架本体121的上端部设有支撑连接板1211，所述升降气缸122设于所述支撑连接板1211上。
进一步的，所述连接台板123上设有U形连接架A1231，所述托轮a124设于所述U形连接架A1231上。
本实施例中，支撑架本体121用于对其上的部件进行支撑，升降气缸122及气缸伸缩杆1221用于带动升降台上下运动，所述托轮a124用于对斜腕臂管A进行支撑。值得说明的是，之所以需要升降台能够上下运动，是因为夹持装置11在运动过程中，夹持装置11的夹持抓手会与托轮a124发生冲突，因此当夹持装置11朝向支撑架a12运动时，升降台下降从而对夹持装置11的运动路径进行避让。
进一步的，参照图4、5所示，所述夹持装置11包括设置于所述驱动装置13的驱动底板132上的支撑柱a111、设置于支撑柱a111上端部的第一气缸a113、与第一气缸a113转动连接的第二气缸a116，所述夹持抓手与所述第二气缸a116相连接，所述夹持抓手在第二气缸a116的驱动下进行开合运动从而对斜腕臂管进行松开和夹持。
本实施例中，所述支撑柱a111用于对第一气缸a113及其上的第二气缸a116等部件进行支撑，所述第二气缸a116用于驱动夹持抓手对斜腕臂管进行夹持和松开。本实施例中，所述第一气缸a113用于驱动第二气缸a116及设于第二气缸a116上的夹持抓手进行180°转动。需要说明的是，之所以需要设置第一气缸a113并通过第一气缸a113驱动第二气缸a116及夹持抓手进行转动，是因为铝合金定位环在与斜腕臂管进行组装时，其上下方向根据设计要求会有变化，即有时铝合金定位环的上下方向与铝合金支撑连接器的上下方向相同，有时则相反。为了保证铝合金定位环与斜腕臂管的组装方向正确，通过第一气缸a113带动第二气缸a116转动180°或者不转动，从而保证了组装完毕后铝合金定位环的组装方向正确。
进一步的，所述第一气缸a113与所述支撑柱a111之间通过第一连接件112进行连接，所述第一连接件112为L形板；更进一步的，所述第一连接件112上设有筋板1111。
本实施例中，设置第一连接件112的目的，是为了便于第一气缸a113与支撑柱a111之间的连接、更换和维护；筋板1111的设置，则可以增强第一连接件112的支撑强度。
进一步的，所述第一气缸a113上设有气缸角度调节螺丝a1131。通过设置气缸角度调节螺丝a1131可以调整第一气缸a113的角度，从而保证第二气缸a116的转动角度的精确。
进一步的，所述第二气缸a116与进出气连接件a1161连接，所述进出气连接件a1161设置于所述支撑柱a111上，所述进出气连接件a1161为进出气电磁阀。
本实施例中，选用进出气电磁阀作为进出气连接件a1161，可以通过控制进出气电磁阀的进出气方向从而控制夹持抓手的夹持和松开以完成对斜腕臂管A的夹持和松开。
进一步的，所述第一气缸a113上设有转动件a114，所述第二气缸a116在所述转动件a114的带动下进行180°转动。
进一步的，所述第二气缸a116通过第二连接件115与所述转动件a114连接，所述第二连接件115为L形板，所述第二连接件115的竖直部与所述转动件a114和 所述第二气缸a116连接。
本实施例中，通过设置第二连接件115可以方便转动件a114与第二气缸a116之间的连接、更换和维护；第二连接件115的水平部可以起到对第二气缸a116的承托作用，从而保证第二气缸a116的水平度。
进一步的，所述夹持抓手包括与所述第二气缸a116连接的第三连接件117、与第三连接件117滑动连接并在第二气缸a116的驱动下相对第三连接件117滑动的第四连接件118、与第四连接件118连接的第五连接件119，所述夹持块1110设于所述第五连接件119的端部。
本实施例中，第三连接件117用于与第二气缸a116连接、第四连接件118用于连接第三连接件117和第五连接件119并带动第五连接件119相对于第三连接件117滑动。本实施例中，之所以将夹持抓手设置成四部分，一方面是为了便于加工生产，将夹持抓手设置成为分体式的四部分，每一部分则更容易加工；另一方面是为了便于安装和更换维护，当其中的某一部分出现破损时，可以仅更换该部分。
进一步的，所述第四连接件118呈T形，所述第四连接件118的T形水平部与设于所述第三连接件117上的滑槽相匹配，所述第四连接件118的T形竖直部与所述第五连接件119连接。
本实施例中，将所述第四连接件118设置成T形，一方面可以与第三连接件117上滑槽相配合，为夹持抓手的开合提供运动路径，另一方面则可以便于第五连接件119与第四连接件118的连接、更换和维护。
进一步的，所述第五连接件119包括依次连接的连接一部1191、连接二部1192和连接三部1193，所述连接一部1191与所述连接三部1193相互平行并通过连接二部1192进行连接。
本实施例中，所述第五连接件119的连接一部1191用于与所述第四连接件118连接、连接三部1193用于与所述夹持块1110连接，设置连接二部1192则可以为连接凸耳A2的容置提供空间。
进一步的，所述凹槽部包括依次相连的矩形凹槽11102和圆形凹槽11103，所述矩形凹槽11102位于所述夹持块8的端部，所述矩形凹槽11102可以容纳圆凸点A3的一部分，所述圆形凹槽11103可以容纳圆凸点A3的全部。
本实施例中，通过设置矩形凹槽11102和圆形凹槽11103并对二者的大小进行限定，则可以使得夹持抓手在夹持斜腕臂管时，先是斜腕臂管的圆凸点A3沿着矩形凹槽11102向第二气缸a116方向相对运动，待斜腕臂管的圆凸点A3运动到圆形凹槽11103处时，第二气缸a116驱动夹持抓手对斜腕臂管进行夹紧。即，通过设置圆形凹槽11103和矩形凹槽11102对斜腕臂管的圆凸点A3进行避让，从而便于夹持块1110顺利夹紧斜腕臂管。
实施例3：
在实施例1或2的基础上，参照图7所示，所述紧固单元02包括支撑柱b21，所述支撑柱b21的上端安装有压紧装置，所述压紧装置包括安装板224，所述安装 板224上安装有位于下方并可转动的托轮b221，所述托轮b221的上方设有与其位置相对应的上压块222，斜腕臂管A卡接于所述托轮b221于所述上压块222之间，所述上压块222安装于第一气缸b223的输出端，所述第一气缸b223竖直安装于所述安装板224上且其输出端朝上，第一气缸b223的输出端向下移动带动上压块222向下运动将斜腕臂管A压紧于所述托轮b221上，第一气缸b223的输出端向上移动带动上压块222向上运动将斜腕臂管A释放。
本实施例中，使用时，斜腕臂管A的一端由夹持装置夹紧固定，并在牵引装置的带动下移动至装配区，此时，支撑柱b21上托轮b221的高度与斜腕臂管A的高度相匹配，托轮b221呈中间凹陷两侧凸出的滚轮形状，其中间凹陷处尺寸与臂管本体A1的尺寸相匹配，斜腕臂管A在移动过程中其底部移动至托轮b221的上方，并卡接于托轮b221的中间凹陷处，第一气缸b223处于其行程的最高位置，上压块222未将斜腕臂管A向下压紧，斜腕臂管A继续移动至目标位置，移动过程中，托轮b221随之转动，以减少与斜腕臂管A底部的摩擦力，当斜腕臂管A移动至目标位置后，第一气缸b223的输出端收缩，带动上压块222向下移动直至将斜腕臂管A压紧于托轮b221上，上压块222的下端呈倒V形，与托轮b221相配合可以更好的对斜腕臂管A进行定位，避免其水平移动，配件组装完毕后，第一气缸b223的输出端伸出，带动上压块222上移，进而将斜腕臂管A释放，便于将斜腕臂管A挪移至下一工位。
进一步的，所述安装板224上安装有U形连接架b225，所述托轮b221转动安装于所述U形连接架b225内。
进一步的，所述第一气缸b223的输出端水平安装有连接块227，所述连接块227的一端固定安装有安装块226，所述上压块222安装于所述安装块226的下端面上。
进一步的，所述支撑柱b21与所述压紧装置之间设有位置调整装置，用于调整所述压紧装置的水平位置和高度；所述位置调整装置包括水平安装于所述支撑柱b21上端的第二气缸b231，所述第二气缸b231的输出端与所述压紧装置相连，第二气缸b231的输出端水平移动带动所述压紧装置沿水平方向运动以调节其水平位置。
进一步的，所述第二气缸b231的输出端安装有第一台板232，所述第一台板232朝向所述第二气缸b231的一侧水平安装有滑板233，所述压紧装置安装于所述滑板233的上表面上。
进一步的，所述滑板233的底面上设有滑槽，所述第二气缸b231的上表面安装有与所述滑槽相匹配的滑轨234。
本实施例中，第二气缸b231的输出端初始状态处于伸出状态以使压紧装置的位置与斜腕臂管的位置匹配，为压紧固定斜腕臂管做准备，当压紧装置需做出避让，此时第二气缸b231收缩，带动压紧装置向远离斜腕臂管位置的方向移动，以避免与其他部件件产生干涉。滑板233上滑槽和第二气缸b231上滑轨234的设置，为压紧装置的移动起导向作用，使压紧装置移动更加平稳。
进一步的，所述位置调整装置还包括设于所述第二气缸b231和所述支撑柱b21 之间的升降装置；所述升降装置包括竖直安装于所述支撑柱b21上端的第三气缸235，所述第三气缸235的输出端朝上，所述第三气缸235的输出端与所述第二气缸b231的底面相连接。
进一步的，所述第三气缸235的输出端安装有第二台板236，所述第二气缸b231安装于所述第二台板236的上端面上。
本实施例中，使用时，第一气缸b223的输出端伸出，带动上压块222上移以远离斜腕臂管，第三气缸235的输出端收缩，带动第二气缸b231向下移动，进而带动安装板224上的托轮b221下移，以使托轮b221脱离斜腕臂管，然后第二气缸b231收缩，带动压紧装置整体平移，远离斜腕臂管，以对牵引装置做出避让，避免干涉。
进一步的，所述第一气缸b223、第二气缸b231和所述第三气缸235分别通过电磁阀与气源装置相连通。电磁阀用于控制气流的流量，以调节气缸的作用力。
进一步的，所述支撑柱b21的上端安装有安装座237，所述第三气缸235安装于所述安装座237的一侧面上。
进一步的，所述支撑柱b21上安装有两个电磁阀238，第二气缸b231和第三气缸235分别通过两个所述电磁阀238与气源装置相连通。
实施例4：
在前述任一实施例的基础上，参照图8、9所示，所述连接器抓手03包括连接器抓手本体，所述连接器抓手本体包括第一气缸c32、与第一气缸c32转动连接第二气缸c36、设于第二气缸c36两端并可相对第二气缸c36两端面靠近和远离运动的夹取抓手，所述第二气缸c36的两侧设有夹持抓手，所述夹取抓手上设有与铝合金支撑连接器B上连接部aB1的凸耳连接孔aB11相适配的夹取凸柱391，所述夹持抓手上设有与铝合金支撑连接器B上连接部aB1的凸耳凹槽aB12相适配的夹持凸块381，两所述夹持抓手之间的距离与铝合金支撑连接器B的前后厚度相匹配。
本实施例中，所述第一气缸c32用于驱动第二气缸c36及设于第二气缸c36上的夹取抓手和夹持抓手进行180°转动。需要说明的是，之所以需要设置第一气缸c32并通过第一气缸c32驱动第二气缸c36及夹取抓手和夹持抓手进行转动，是因为铝合金支撑连接器在与斜腕臂管进行组装时，铝合金支撑连接器的方向会有具体的要求。例如，参照图1所示，铝合金支撑连接器的左铰接部aB2需要位于臂管本体轴向的左侧时，连接器抓手03抓取铝合金支撑连接器后无需转动即可进行铝合金支撑连接器与斜腕臂管的组装；若铝合金支撑连接器的左铰接部aB2需要位于臂管本体轴向的右侧时，则连接器抓手03抓取铝合金支撑连接器后，第一气缸c32驱动第二气缸c36转动180°从而带动所抓取的铝合金支撑连接器转动180°，然后再进行铝合金支撑连接器与斜腕臂管的组装。
本实施例中，所述第二气缸c36驱动夹取抓手进行开合运动，从而通过夹取抓手上的夹取凸柱391对铝合金支撑连接器的凸耳连接孔aB11进行抓持，进而实现对铝合金支撑连接器的抓取；所述夹持抓手用于防止铝合金支撑连接器在厚度方向上的位移，同时防止铝合金支撑连接器发生转动；所述夹持凸块381用于定位铝合金 支撑连接器，使得铝合金支撑连接器与连接器抓手本体的竖直轴尽可能的重合，同时防止铝合金支撑连接器在左右方向上发生偏移。
进一步的，所述第一气缸c32上设有气缸角度调节螺丝b321。本实施例中，通过设置气缸角度调节螺丝b321，可以调节第一气缸c32的角度，从而保证第二气缸c36的转动角度的精确。
进一步的，所述第二气缸c36上设有进出气连接件b362；更进一步的，所述进出气连接件b362为进出气电磁阀。本实施例中，选用进出气电磁阀作为进出气连接件b362，可以通过控制进出气电磁阀的进出气方向从而控制夹取抓手的张开和闭合以完成对铝合金支撑连接器的抓取和卸下。
进一步的，所述第一气缸c32上部设有第一连接板31。
进一步的，所述第一气缸c32下部设有转动件b33，所述转动件b33与所述第二气缸c36连接，所述第一气缸c32驱动转动件b33转动，所述转动件b33带动第二气缸c36进行180°转动。
进一步的，所述转动件b33下部设有第二连接板34，所述第二气缸c36上部设有第三连接板35，所述转动件b33和第二气缸c36之间通过第二连接板34和第三连接板35实现固定连接。本实施例中，通过设置第二连接板34和第三连接板35，可以方便第二气缸c36与第一气缸c32的连接、拆卸，以及便于第二气缸c36及其上的夹取抓手、夹持抓手的更换和维护。
进一步的，所述夹取抓手包括与第二气缸c36的推拉杆c361相连的第一夹取板37、与第一夹取板37固定连接的第二夹取板39，与铝合金支撑连接器上连接部aB1的凸耳连接孔aB11相适配的夹取凸柱391设置于两第二夹取板39相对的端面上，所述第二气缸c36驱动推拉杆c361伸缩运动，所述夹取抓手在所述推拉杆c361的带动下通过夹取凸柱391对铝合金支撑连接器进行夹取和卸下。
本实施例中，第一夹取板37用于与第二气缸c36的推拉杆c361连接、第二夹取板39用于连接第一夹取板37和夹取凸柱391、夹取凸柱391用于对铝合金支撑连接器进行夹取。本实施例中，之所以将夹取抓手设置成三部分，一方面是为了便于加工生产，将夹取抓手设置成为分体式的三部分，每一部分则更容易加工；另一方面是为了便于安装和更换维护，例如夹取凸柱391因长时间的使用产生磨损后，则可以仅更换夹取凸柱391即可。
进一步的，所述第二气缸c36的推拉杆c361共四根，该四根推拉杆c361呈矩形分布，第二气缸c36两侧的第一夹取板37与矩形对角线上的两根推拉杆c361可拆卸式固定连接。
本实施例中，之所以将第二气缸c36的推拉杆c361设置成四根且呈矩形分布并第一夹取板37与位于矩形对角线上的两根推拉杆c361连接，是因为两根推拉杆c361可以在伸缩运动时进行相互限位，从而防止因夹取抓手发生偏转而导致的所抓取的铝合金支撑连接器发生位置偏移。
进一步的，所述推拉杆c361靠近第一夹取板37的端部设有外螺纹，所述第一 夹取板37上与所述推拉杆c361相连接处设有通孔，所述第一夹取板37上远离第二气缸c36的端面上且位于通孔位置处设有容置螺母的凹槽，所述推拉杆c361穿过通孔并通过螺母与所述第一夹取板37可拆卸式固定连接。
进一步的，所述第一夹取板37上开设有供位于矩形另一条对角线上的两根推拉杆c361穿过的通孔。
进一步的，所述第二夹取板39呈L形，所述第二夹取板39的竖直部上端与所述第一夹取板37可拆卸式固定连接，两所述第二夹取板39水平部的相对端面上设置所述夹取凸柱391，所述夹取凸柱391与所述第二夹取板39可拆卸式固定连接。
本实施例中，第二夹取板39设置成L形，一方面方便第二夹取板39与第一夹取板37、夹取凸柱391的连接和相互更换，另一方面，第二夹取板39的水平部分也可以对所抓取铝合金支撑连接器进行限位，防止铝合金支撑连接器在抓取过程发生左右方向的偏移。
进一步的，所述第一夹取板37的下端面上设有卡槽，所述第二夹取板39的竖直部卡入卡槽中并通过螺钉与第一夹取板37可拆卸式固定连接。
进一步的，所述夹持抓手包括连接于第二气缸c36下部的第四连接板38、设于第四连接板38两端的夹持板310，所述夹持板310上设有与臂管本体A1外径相适配的弧形槽。
本实施例中，所述第四连接板38用于连接第二气缸c36和夹持板310，从而便于夹持板310的安装、更换和维护；所述夹持板310用于防止铝合金支撑连接器在厚度方向上的位移，同时防止铝合金支撑连接器发生转动。
进一步的，与铝合金支撑连接器上连接部aB1的凸耳凹槽aB12相适配的夹持凸块381设置于所述第四连接板38的下表面上。
进一步的，两所述夹持板310相背的表面上设有导引板311，所述导引板311设有与臂管本体A1外径相适配的弧形槽，弧形槽上设有导引倒角3111。
本实施例中，通过设置导引板311和导引倒角3111，可以方便斜腕臂管与铝合金支撑连接器的组装，同时还可以防止斜腕臂管和铝合金支撑连接器组装过程中发生磕碰、刮蹭从而导致斜腕臂管端部和/或表面出现磕痕和/或划痕。之所以要避免斜腕臂管端面、表面的磕痕、划痕，是因为斜腕臂产品标准中要求臂管本体表面必须光滑，一旦出现磕痕、划痕，则整根斜腕臂是无法使用的，只能做报废处理。
进一步的，所述定位环抓手04与所述连接器抓手03的结构相同。本实施例中，之所以将定位环抓手04和连接器抓手03的结构设置为相同，是因为铝合金定位环C的上、左、右结构与铝合金支撑连接器B的上、左、右结构相同，因而二者的抓手的结构也是相同。
实施例5：
在前述任一实施例的基础上，参照图10至图12所示，所述连接器缓存架05包括支撑架b51，所述支撑架b51上设有驱动转盘53，所述驱动转盘53与设于支撑架b51上的驱动电机52连接，所述驱动转盘53上设有连接器存放架54，所述连接器 存放架54上设有存放台541，所述存放台541用于挂置铝合金支撑连接器；所述存放台541包括弧面部及与弧面部连接的平面部，所述存放台541的弧面部与铝合金支撑连接器的内周面相匹配；所述驱动电机52带动驱动转盘53转动，所述驱动转盘53带动其上的连接器存放架54回转式运动，挂置于存放台541上的铝合金支撑连接器被持续供应补料。
本实施例中，所述支撑架b51用于对整个缓存架进行支撑，所述驱动电机52用于为驱动转盘53的转动提供动力，所述驱动转盘53用于承载连接器存放架54并带动其回转式转动，即连接器存放架54随驱动转盘53的转动带绕整个缓存架的中心轴回转式转动，所述连接器存放架54的存放台541用于挂置待组装的铝合金支撑连接器。
本实施例具体使用时，所述驱动电机52带动驱动转盘53转动，所述驱动转盘53带动其上的连接器存放架54回转式运动，挂置于存放台541上的铝合金支撑连接器被持续供应补料。
进一步的，所述存放台541的弧面部端面上设置倒角。
进一步的，所述驱动转盘53的中部设有检测支架56，所述检测支架56上设有检测传感器，所述检测传感器用于检测存放台541上是否挂置有铝合金支撑连接器。
进一步的，所述检测支架56上设有传感器连接片561，所述检测传感器设置于传感器连接片561上。
进一步的，所述检测传感器为漫反射光电传感器。
本实施例中，检测传感器设置多个，当某个所述检测传感检测到存放台541上并无铝合金支撑连接器时，即铝合金支撑连接器的数量不足时，通过控制系统提醒工作人员及时向存放台541上补充铝合金支撑连接器。
进一步的，所述支撑架b51的底部设有滑动收缩件。
本实施例中，通过设置滑动收缩件，可以将整个缓存架收缩至斜腕臂组装生产线的桁架之中，从而避免设备运输过程中的超宽问题，进而便于运输和重新安装。
进一步的，所述连接器存放架54包括与驱动转盘53连接的连接底板544、设于连接底板544上的连接竖板543，所述存放台541设于所述连接竖板543的上端部。
进一步的，所述连接底板544与所述驱动转盘53可拆卸式固定连接。
本实施例中，连接底板544用于与驱动转盘53连接，并且采用可拆卸式固定连接，可以方便更换和维护；所述连接竖板543用于连接存放台541和连接底板544，并为存放台541提供支撑，且提供存放台541上所挂置的铝合金支撑连接器的容置空间。
进一步的，所述存放台541的平面部上设有卡置板542，所述卡置板542的一端端面突出于所述存放台541；铝合金支撑连接器挂置于所述存放台541上时，所述卡置板542卡置入铝合金支撑连接器的右螺接部aB3中，通过卡置板542的卡置使得铝合金支撑连接器开合至与臂管本体的外径相匹配。
进一步的，所述卡置板542与所述连接竖板543相抵接。
本实施例中，之所以设置卡置板542并将卡置板542的一端突出于所述存放台541，是因为铝合金支撑连接器的右螺接部aB3的旋拧松紧度不一，这就使得铝合金支撑连接器的内径不统一，而与之配套的斜腕臂管为等径钢管，这就要求待组装于斜腕臂管上的铝合金支撑连接器的内径至少与臂管本体的外径相匹配，即能容纳臂管本体穿设于其中，所述卡置板542的作用即为此。当铝合金支撑连接器的内径过小时，由于卡置板542的存在，铝合金支撑连接器是无法挂置于存放台541上的，这也表明该铝合金支撑连接器是无法与斜腕臂管组装的。此时即需要工作人员将铝合金支撑连接器的右螺接部aB3旋松，再将其挂置于存放台541上，从而使得待组装的铝合金支撑连接器符合组装要求。
进一步的，所述连接竖板543靠近上端部处设有限位板545，所述限位板545包括与所述连接竖板543连接的第一L形板5451、与所述第一L形板5451连接的第二L形板5452，所述第二L形板5452上设有条形孔5453，螺钉或螺栓穿过条形孔5453后将第一L形板5451和第二L形板5452固定连接。
本实施例中，所述限位板545用于限定挂置于存放台541上的铝合金支撑连接器的位置，将限位板545设置成分体式并于第二L形板5452上设置条形孔，可以方便调整第二L形板5452相对于第一L形板5451的位置，从而调整限位板545对铝合金支撑连接器所限定的位置。例如，调整第二L形板5452相对于第一L形板5451的位置后，可以限定铝合金支撑连接器挂置于存放台541中的深度，使得铝合金支撑连接器不与连接竖板543相接触。
进一步的，所述第二L形板5452朝向所述存放台541的表面上设有磁吸块5454。
本实施例中，所述磁吸块5454用于吸附固定挂置于存放台541上的铝合金支撑连接器，防止铝合金支撑连接器绕存放台541发生转动偏移。
值得说明的是，当所述卡置板542与铝合金支撑连接器的右螺接部aB3之间的间隙较小时，铝合金支撑连接器相对于存放台541发生转动偏移的行程空间较小，此时卡置板542也可以起到防止铝合金支撑连接器发生转动偏移的作用；而当卡置板542与铝合金支撑连接器的右螺接部aB3之间的间隙较大时，铝合金支撑连接器相对于存放台541发生转动偏移的行程空间较大，此时则需要磁吸块5454吸附固定铝合金支撑连接器，从而防止其发生转动偏移。
进一步的，所述支撑架b51上设有预装检测件55，所述预装检测件55的周面上设有检测卡条551，所述检测卡条551突出于所述预装检测件55周面的方向与所述卡置板542突出于所述存放台541的方向相同。
本实施例中，设置预装检测件55及其上的检测卡条551并将检测卡条551的突出方向与卡置板542的突出方向设置为相同，则可以利用预装检测件55检测待挂置于存放台541上的铝合金支撑连接器的内径大小是否合适，利用检测卡条551则可以既检测待挂置铝合金支撑连接器的内径大小是否合适，还可以检测待挂置铝合金支撑连接器的方向是否正确，即保证待挂置铝合金支撑连接器的右螺接部aB3的方 向正确，从而顺利地将铝合金支撑连接器挂置于存放台541上且卡置板542顺利卡入右螺接部aB3中。
进一步的，所述驱动转盘53的转动带上设有转盘托块531，所述连接底板544与所述转盘托块531可拆卸式固定连接。本实施例中，设置转盘托块531并将连接底板544与转盘托块531可拆卸式固定连接，可以方便更换和维护连接器缓存架4。
进一步的，所述转盘托块531上设有托块压片532，所述驱动转盘53上设有与所述托块压片532相配合的接近开关57。
本实施例中，所述托块压片532与所述接近开关57相互配合，驱动转盘53每转动一圈，控制系统中的编码器会清零一次，从而保证每个连接器存放架54的停位准确。本实施例中，托块压片532只设置一个，接近开关57也只设置一个，当托块压片532触发接近开关57时，编码器开始计数，编码器计数至一个预设数值后，驱动电机52停止运行，等待连接器抓手03抓取挂置于存放台541上的铝合金支撑连接器；然后驱动电机52继续运行，编码器计数至下一个预设数值后，驱动电机52再次停止运行等待铝合金支撑连接器被抓取，从而保证每个连接器存放架54的停位准确。当驱动转盘52转动一周后，托块压片532触发接近开关57时，编码器计数清零，进入下一次的循环。
进一步的，所述定位环缓存架06与所述连接器缓存架05的结构相同。本实施例中，之所以将定位环缓存架06和连接器缓存架05的结构设置为相同，是因为铝合金定位环C的上、左、右结构与铝合金支撑连接器B的上、左、右结构相同，因而二者的缓存架的结构也是相同。
以上所述仅为本发明的优选实施例而已，并不用于限制本发明，对于本领域的技术人员来说，本发明可以有各种更改和变化。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (10)

  1. 一种简统化斜腕臂的生产装置，其特征在于，包括：推送单元(01)，所述推送单元(01)用于对斜腕臂管(A)进行夹持并推送；紧固单元(02)，所述紧固单元(02)用于在斜腕臂管(A)和铝合金支撑连接器(B)、铝合金定位环(C)进行组装时对斜腕臂管(A)进行夹持紧固；连接器抓手(03)，所述连接器抓手(03)用于对铝合金支撑连接器(B)进行抓取并持续供应补料；定位环抓手(04)，所述定位环抓手(04)用于对铝合金定位环(C)进行抓取并持续供应补料；连接器缓存架(05)，所述连接器缓存架(05)用于对铝合金支撑连接器(B)进行存放并向所述连接器抓手(03)持续供应补料；定位环缓存架(06)，所述定位环缓存架(06)用于对铝合金定位环(C)进行存放并向所述定位环抓手(04)持续供应补料；上料抓手(08)沿桁架(09)运动抓取斜腕臂管(A)后继续运动至推送单元(01)，同时连接器抓手(03)和定位环抓手(04)分别抓取位于连接器缓存架(05)和定位环缓存架(06)上的铝合金支撑连接器(B)和铝合金定位环(C)并沿桁架(09)运动到预定位置，所述推送单元(01)夹持并推送斜腕臂管(A)运动以使斜腕臂管(A)穿设于铝合金支撑连接器(B)和铝合金定位环(C)之中，紧固单元(02)夹紧斜腕臂管(A)，旋拧装置(07)拧紧铝合金支撑连接器(B)并退出，紧固单元(02)松开斜腕臂管(A)，推送单元(01)带动斜腕臂管(A)转动180°，紧固单元(02)夹紧斜腕臂管(A)同时推送单元(01)松开斜腕臂管(A)，旋拧装置(07)拧紧铝合金定位环(C)并退出，紧固单元(02)松开斜腕臂管(A)，从而完成斜腕臂的生产。
  2. 根据权利要求1所述的一种简统化斜腕臂的生产装置，其特征在于：所述推送单元(01)包括支撑底板(14)、滑动设于所述支撑底板(14)上的驱动装置(13)、与所述驱动装置(13)固定相连并可被驱动装置(13)带动沿支撑底板(14)运动的夹持装置(11)，所述支撑底板(14)的侧部设有多个用于对斜腕臂管(A)进行支撑的支撑架a(12)；所述夹持装置(11)上设有夹持抓手，所述夹持抓手的端部设有夹持块(1110)，所述夹持块(1110)的相对面为弧面部(11101)，所述弧面部(11101)上设有凹槽部，所述弧面部(11101)与臂管本体(A1)相匹配并可将臂管本体(A1)夹持于两夹持块(1110)之间，所述凹槽部与圆凸点(A3)相匹配并可容置圆凸点(A3)于其中；所述支撑架a(12)上端设有升降台，所述升降台在驱动装置(13)带动夹持装置(11)运动时对斜腕臂管(A)进行支撑，当所述夹持装置(11)接近支撑架a(12)时，所述升降台下降以对夹持装置(11)进行避让。
  3. 根据权利要求2所述的一种简统化斜腕臂的生产装置，其特征在于：所述驱动装置(13)的驱动底板(132)上靠近夹持装置(11)的端部上设有检测传感器(143)。
  4. 根据权利要求2所述的一种简统化斜腕臂的生产装置，其特征在于：所述支撑架a(12)包括支撑件本体(121)、设于所述支撑件本体(121)上端部的升降气缸(122)、与所述升降气缸(122)的气缸伸缩杆(1221)相连接的升降台，所述升降台包括与所述气缸伸缩杆(1221)相连接的连接台板(123)和设于连接台板(123)端部的托轮a(124)，当所述支撑架a(12)对斜腕臂管(A)进行支撑时所述托轮a(124)与斜腕臂管(A)相抵接，当所述支撑架a(12)对所述夹持装置(11)进行避让时所述气缸伸缩杆(1221)收缩以带动所述托轮a(124)与斜腕臂管(A)分离。
  5. 根据权利要求2所述的一种简统化斜腕臂的生产装置，其特征在于：所述夹持装置(11)包括设置于所述驱动装置(13)的驱动底板(132)上的支撑柱a(111)、设置于支撑柱a(111)上端部的第一气缸a(113)、与第一气缸a(113)转动连接的第二气缸a(116)，所述夹持抓手与所述第二气缸a(116)相连接，所述夹持抓手在第二气缸a(116)的驱动下进行开合运动从而对斜腕臂管进行松开和夹持。
  6. 根据权利要求5所述的一种简统化斜腕臂的生产装置，其特征在于：所述夹持抓手包括与所述第二气缸a(116)连接的第三连接件(117)、与第三连接件(117)滑动连接并在第二气缸a(116)的驱动下相对第三连接件(117)滑动的第四连接件(118)、与第四连接件(118)连接的第五连接件(119)，所述夹持块(1110)设于所述第五连接件(119)的端部。
  7. 根据权利要求6所述的一种简统化斜腕臂的生产装置，其特征在于：所述第四连接件(118)呈T形，所述第四连接件(118)的T形水平部与设于所述第三连接件(117)上的滑槽相匹配，所述第四连接件(118)的T形竖直部与所述第五连接件(119)连接。
  8. 根据权利要求6所述的一种简统化斜腕臂的生产装置，其特征在于：所述第五连接件(119)包括依次连接的连接一部(1191)、连接二部(1192)和连接三部(1193)，所述连接一部(1191)与所述连接三部(1193)相互平行并通过连接二部(1192)进行连接。
  9. 根据权利要求6所述的一种简统化斜腕臂的生产装置，其特征在于：所述凹槽部包括依次相连的矩形凹槽(11102)和圆形凹槽(11103)，所述矩形凹槽(11102)位于所述夹持块(8)的端部，所述矩形凹槽(11102)可以容纳圆凸点(A3)的一部分，所述圆形凹槽(11103)可以容纳圆凸点(A3)的全部。
  10. 根据权利要求1所述的一种简统化斜腕臂的生产装置，其特征在于：所述紧固单元(02)包括支撑柱b(21)，所述支撑柱b(21)的上端安装有压紧装置，所述压紧装置包括安装板(224)，所述安装板(224)上安装有位于下方并可转动的托轮b(221)，所述托轮b(221)的上方设有与其位置相对应的上 压块(222)，斜腕臂管(A)卡接于所述托轮b(221)于所述上压块(222)之间，所述上压块(222)安装于第一气缸b(223)的输出端，所述第一气缸b(223)竖直安装于所述安装板(224)上且其输出端朝上，第一气缸b(223)的输出端向下移动带动上压块(222)向下运动将斜腕臂管(A)压紧于所述托轮b(221)上，第一气缸b(223)的输出端向上移动带动上压块(222)向上运动将斜腕臂管(A)释放；
    优选的，所述第一气缸b(223)的输出端水平安装有连接块(227)，所述连接块(227)的一端固定安装有安装块(226)，所述上压块(222)安装于所述安装块(226)的下端面上；
    优选的，所述支撑柱b(21)与所述压紧装置之间设有位置调整装置，用于调整所述压紧装置的水平位置和高度；所述位置调整装置包括水平安装于所述支撑柱b(21)上端的第二气缸b(231)，所述第二气缸b(231)的输出端与所述压紧装置相连，第二气缸b(231)的输出端水平移动带动所述压紧装置沿水平方向运动以调节其水平位置；
    优选的，所述第二气缸b(231)的输出端安装有第一台板(232)，所述第一台板(232)朝向所述第二气缸b(231)的一侧水平安装有滑板(233)，所述压紧装置安装于所述滑板(233)的上表面上；
    优选的，所述位置调整装置还包括设于所述第二气缸b(231)和所述支撑柱b(21)之间的升降装置；所述升降装置包括竖直安装于所述支撑柱b(21)上端的第三气缸(235)，所述第三气缸(235)的输出端朝上，所述第三气缸(235)的输出端与所述第二气缸b(231)的底面相连接；
    优选的，所述第三气缸(235)的输出端安装有第二台板(236)，所述第二气缸b(231)安装于所述第二台板(236)的上端面上；
    优选的，所述连接器抓手(03)包括连接器抓手本体，所述连接器抓手本体包括第一气缸c(32)、与第一气缸c(32)转动连接第二气缸c(36)、设于第二气缸c(36)两端并可相对第二气缸c(36)两端面靠近和远离运动的夹取抓手，所述第二气缸c(36)的两侧设有夹持抓手，所述夹取抓手上设有与铝合金支撑连接器(B)上连接部a(B1)的凸耳连接孔a(B11)相适配的夹取凸柱(391)，所述夹持抓手上设有与铝合金支撑连接器(B)上连接部a(B1)的凸耳凹槽a(B12)相适配的夹持凸块(381)，两所述夹持抓手之间的距离与铝合金支撑连接器(B)的前后厚度相匹配；
    优选的，所述第一气缸c(32)下部设有转动件b(33)，所述转动件b(33)与所述第二气缸c(36)连接，所述第一气缸c(32)驱动转动件b(33)转动，所述转动件b(33)带动第二气缸c(36)进行180°转动；
    优选的，所述夹取抓手包括与第二气缸c(36)的推拉杆c(361)相连的第一 夹取板(37)、与第一夹取板(37)固定连接的第二夹取板(39)，与铝合金支撑连接器上连接部a(B1)的凸耳连接孔a(B11)相适配的夹取凸柱(391)设置于两第二夹取板(39)相对的端面上，所述第二气缸c(36)驱动推拉杆c(361)伸缩运动，所述夹取抓手在所述推拉杆c(361)的带动下通过夹取凸柱(391)对铝合金支撑连接器进行夹取和卸下；
    优选的，所述第二气缸c(36)的推拉杆c(361)共四根，该四根推拉杆c(361)呈矩形分布，第二气缸c(36)两侧的第一夹取板(37)与矩形对角线上的两根推拉杆c(361)可拆卸式固定连接；
    优选的，所述第二夹取板(39)呈L形，所述第二夹取板(39)的竖直部上端与所述第一夹取板(37)可拆卸式固定连接，两所述第二夹取板(39)水平部的相对端面上设置所述夹取凸柱(391)，所述夹取凸柱(391)与所述第二夹取板(39)可拆卸式固定连接；
    优选的，所述夹持抓手包括连接于第二气缸c(36)下部的第四连接板(38)、设于第四连接板(38)两端的夹持板(310)，所述夹持板(310)上设有与臂管本体(A1)外径相适配的弧形槽；
    优选的，与铝合金支撑连接器上连接部a(B1)的凸耳凹槽a(B12)相适配的夹持凸块(381)设置于所述第四连接板(38)的下表面上；
    优选的，两所述夹持板(310)相背的表面上设有导引板(311)，所述导引板(311)设有与臂管本体(A1)外径相适配的弧形槽，弧形槽上设有导引倒角(3111)；
    优选的，所述连接器缓存架(05)包括支撑架b(51)，所述支撑架b(51)上设有驱动转盘(53)，所述驱动转盘(53)与设于支撑架b(51)上的驱动电机(52)连接，所述驱动转盘(53)上设有连接器存放架(54)，所述连接器存放架(54)上设有存放台(541)，所述存放台(541)用于挂置铝合金支撑连接器；所述存放台(541)包括弧面部及与弧面部连接的平面部，所述存放台(541)的弧面部与铝合金支撑连接器的内周面相匹配；所述驱动电机(52)带动驱动转盘(53)转动，所述驱动转盘(53)带动其上的连接器存放架(54)回转式运动，挂置于存放台(541)上的铝合金支撑连接器被持续供应补料；优选的，所述连接器存放架(54)包括与驱动转盘(53)连接的连接底板(544)、设于连接底板(544)上的连接竖板(543)，所述存放台(541)设于所述连接竖板(543)的上端部；
    优选的，所述存放台(541)的平面部上设有卡置板(542)，所述卡置板(542)的一端端面突出于所述存放台(541)；铝合金支撑连接器挂置于所述存放台(541)上时，所述卡置板(542)卡置入铝合金支撑连接器的右螺接部a(B3)中，通过卡置板(542)的卡置使得铝合金支撑连接器开合至与臂管本体的外 径相匹配；
    优选的，所述连接竖板(543)靠近上端部处设有限位板(545)，所述限位板(545)包括与所述连接竖板(543)连接的第一L形板(5451)、与所述第一L形板(5451)连接的第二L形板(5452)，所述第二L形板(5452)上设有条形孔(5453)，螺钉或螺栓穿过条形孔(5453)后将第一L形板(5451)和第二L形板(5452)固定连接；
    优选的，所述第二L形板(5452)朝向所述存放台(541)的表面上设有磁吸块(5454)；
    优选的，所述支撑架b(51)上设有预装检测件(55)，所述预装检测件(55)的周面上设有检测卡条(551)，所述检测卡条(551)突出于所述预装检测件(55)周面的方向与所述卡置板(542)突出于所述存放台(541)的方向相同；优选的，所述驱动转盘(53)的中部设有检测支架(56)，所述检测支架(56)上设有检测传感器，所述检测传感器用于检测存放台(541)上是否挂置有铝合金支撑连接器；
    优选的，所述驱动转盘(53)的转动带上设有转盘托块(531)，所述连接底板(544)与所述转盘托块(531)可拆卸式固定连接；
    优选的，所述转盘托块(531)上设有托块压片(532)，所述驱动转盘(53)上设有与所述托块压片(532)相配合的接近开关(57)；
    优选的，所述支撑架b(51)的底部设有滑动收缩件。
PCT/CN2022/077284 2021-11-15 2022-02-22 一种简统化斜腕臂的生产装置 WO2023082489A1 (zh)

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