WO2023082385A1 - 一种智能联动盖成型机 - Google Patents

一种智能联动盖成型机 Download PDF

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Publication number
WO2023082385A1
WO2023082385A1 PCT/CN2021/135261 CN2021135261W WO2023082385A1 WO 2023082385 A1 WO2023082385 A1 WO 2023082385A1 CN 2021135261 W CN2021135261 W CN 2021135261W WO 2023082385 A1 WO2023082385 A1 WO 2023082385A1
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WO
WIPO (PCT)
Prior art keywords
seat
station
feeding
swing
swing rod
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PCT/CN2021/135261
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English (en)
French (fr)
Inventor
黄小林
王伯伦
孔桢焕
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苏州华源控股股份有限公司
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Application filed by 苏州华源控股股份有限公司 filed Critical 苏州华源控股股份有限公司
Publication of WO2023082385A1 publication Critical patent/WO2023082385A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • B21D51/16Making hollow objects characterised by the use of the objects
    • B21D51/38Making inlet or outlet arrangements of cans, tins, baths, bottles, or other vessels; Making can ends; Making closures
    • B21D51/44Making closures, e.g. caps
    • B21D51/446Feeding or removal of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/026Combination of two or more feeding devices provided for in B21D43/04 - B21D43/18
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/10Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/13Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by linearly moving tables

Definitions

  • the invention relates to the technical field of packaging cover manufacturing, in particular to an intelligent linkage cover forming machine.
  • the product is conveyed step by step through the stepping claw equipment, and then the product is lifted at the corresponding station through the ejector structure, and then the claw leaves a space for reset, and the claw
  • the ejector structure is an independent drive structure
  • the two sets of power sources are mutually independent power sources.
  • the present invention provides an intelligent linkage cover forming machine, which ensures accurate and reliable operating rhythms of claw feeding and product jacking, without on-site adjustment, and ensures rapid production operations.
  • Machine base the machine base includes a workbench, a lower seat body, and an upper mounting frame;
  • the workbench is provided with a feeding station and a number of processing stations from front to back;
  • the upper part of the loading station is provided with a blanking seat, the material inlet of the blanking seat is connected to the feeding slide at the front end, and the outer side of the blanking seat is provided with a pushing structure, and the pushing structures are one by one Push the product into the corresponding feeding position of the feeding station;
  • the feeding claw assembly includes a first guide rail, a swing rod power input shaft, a swing rod, a swing rod connecting rod, a swing cam, a transmission seat, a feeding claw seat, and a claw.
  • the two sides of the transmission seat are arranged on both sides, the bottom of the transmission seat is supported by the first guide rails on both sides through the guide rail pair, the two sides of the upper surface of the transmission seat are respectively provided with second guide rails, and the feeding claw seats on both sides are respectively Embedded in the second guide rail, the second guide rail is arranged perpendicular to the first guide rail, and a lateral pressing mechanism is arranged between the feeding claw seat and the transmission seat on each side, and the lateral pressing mechanism ensures
  • the feeding claw seats on both sides are arranged close to the center, and the feeding claw seats on each side are provided with a downward convex swing bearing, the power input shaft of the swing rod is connected to the swing rod, and the output of the swing rod The other end of the swing connecting rod is connected to one end of the swing
  • the other end of the swing connecting rod is the swing cam.
  • the symmetrical cam ends on both sides of the swing cam are arranged close to the corresponding swing bearings.
  • Claws are installed sequentially along the position of the station, and the claws corresponding to each station are arranged in pairs to hold the product;
  • the power input shaft of the swing rod rotates one circle to drive the claws of each station to advance and retreat for one cycle, and simultaneously complete the holding and loosening of the product;
  • the lower seat body is provided with a ejector seat directly below the position corresponding to each processing station, and the workbench is provided with a through hole corresponding to each ejector seat, and the upper surface of the ejector seat is in a non-working state It is not higher than the upper surface of the workbench, and the bottom of each ejector seat is supported by a tray cam.
  • the tray cams corresponding to all working stations are connected to the same drive shaft, and the drive shaft is supported on the lower seat. body, the input end of the drive shaft is connected to the output end of the power motor;
  • the upper mounting frame is provided with a corresponding tool corresponding to each working station;
  • the end of the drive shaft far away from the power motor is connected to the input end of the steering box, and the steering box converts the horizontal rotation output into a vertical power output, and the output end of the steering box outputs the swing rod power input shaft.
  • the starting position of raw materials between the feeding station and several working stations corresponding to the adjacent stations is the same to ensure accurate and reliable feeding;
  • the bottom side of the ejector rod seat protrudes to form a side convex ring, and the bottom of the lower seat body is arranged with a number of spring positioning seats corresponding to the bottom of each side convex ring, and the bottom of the linear spring is fixed on the spring positioning seat. .
  • the top of the linear spring is installed at the corresponding position of the side convex ring, and the linear spring drives the ejector seat to reset the ejector seat when the tray cam is in the lowered position;
  • each set of production lines is arranged in the width direction of the machine base, and each set of production lines is arranged corresponding to one of the power motors, so as to ensure a small footprint;
  • pre-rolling station is provided with pre-rolling tooling
  • the coiling station is provided with coiling tooling
  • the rib engraving station is provided with engraving tooling
  • the necking station is provided with necking tooling
  • the pre-rolling tooling, coiling tooling, ribbing tooling, and necking tooling are all arranged on the upper mounting frame ;
  • the upper mounting frame is provided with a processing servo motor, and the processing servo motor is respectively connected to the corresponding input shafts of the pre-rolling tool, the coiling tool, and the beading tool through a transmission structure.
  • the product After adopting the structure of the present invention, the product reaches the position of the unloading seat through the inlet slideway, and then the pushing structure makes the product reach the unloading position corresponding to the unloading station, the power motor operates, and the swing rod rotates through the swinging power input shaft Drive the swing rod to move back and forth, and the feed claw seat swings left and right through the swing bearing, so that the feed claw sends the product to the rear station.
  • the cam part of the tray cam rotation movement makes the ejector seat do upward movement; the product is lifted through the ejector seat so that the product is separated from the area corresponding to the claw, the feeding claw seat is reset smoothly, and each working station passes through the upper mounting frame
  • the action of the power motor causes the product to be supported on the workbench again, and the feeding claw assembly drives the feeding claw seat to circulate again. Because it uses a power motor, it only completes the switching of the input direction through the steering box, and The synchronous beat has been set during production, which ensures that the operating beat of the claw feeding and product jacking is accurate and reliable, without on-site adjustment, ensuring rapid production operations.
  • Fig. 1 is the front view sectional structure schematic diagram of the present invention
  • Fig. 2 is a side view structural representation of the present invention
  • Fig. 3 is a schematic diagram of the top view assembly structure of the feeding claw assembly of the present invention
  • Machine base 10 workbench 11, lower seat body 12, upper mounting frame 13, feeding claw assembly 20, first guide rail 21, swing rod power input shaft 22, swing rod 23, swing rod connecting rod 24, swing cam 25, Transmission seat 26, feeding claw seat 27, swing bearing 271, claw 28, second guide rail 29, loading station 30, unloading seat 40, feeding slideway 50, pushing structure 60, rack structure 61, Ejector seat 70, side convex ring 71, tray cam 80, drive shaft 90, power motor 100, steering box 110, spring positioning seat 120, linear spring 130, blanking cylinder 140, rotary gear 150, drive rod end 151, shaft 152, the third guide rail 160, the pre-rolling station 170, the coiling station 180, the engraving station 190, the necking station 200, the processing servo motor 210, the synchronous pulley transmission structure 220.
  • An intelligent linkage cover forming machine as shown in Figure 1-3, which includes:
  • Machine base 10 machine base comprises workbench 11, lower seat body 12, upper mounting frame 13;
  • a loading station 30 and several processing stations are arranged on the workbench 11 from front to back;
  • the upper part of the feeding station 30 is provided with a blanking seat 40, the feed port of the blanking seat 40 is connected to the feeding slideway 50 at the front end, and the outer side of the blanking seat 40 is provided with a pushing structure 60, which pushes the material one by one The corresponding feeding position where the product enters the feeding station;
  • the feeding claw assembly 20 includes a first guide rail 21, a swing rod power input shaft 22, a swing rod 23, a swing rod connecting rod 24, a swing cam 25, a transmission seat 26, a feeding claw seat 27, a claw 28, a first guide rail 21 Arranged along the two sides of the feeding station 30, the bottom of the transmission seat 26 is supported by the first guide rails 21 on both sides through the guide rail pair, and the two sides of the upper surface of the transmission seat 26 are respectively provided with second guide rails 29, and the two sides
  • the feeding claw seat 27 is respectively embedded in the second guide rail 29, and the second guide rail 29 is arranged vertically to the first guide rail 21.
  • a lateral pressing mechanism is arranged between the feeding claw seat 27 and the transmission seat 26 on each side (Fig.
  • the lateral pressure attachment mechanism ensures that the feeding claw seat 27 on both sides is close to the center and is arranged close to the center, and the feeding claw seat 27 on each side is provided with a downward convex swing bearing 271 , the swing rod power input shaft 22 is connected with a swing rod 23, the output end of the swing rod 23 is connected with one end of the swing link 24, the other end of the swing link 24 is a swing cam 25, and the symmetrical cam ends on both sides of the swing cam 25 are respectively tightened.
  • the corresponding swing bearing 271 is arranged, and the position of the feeding claw seat 27 along the station is fixed with the claws 28 in sequence, and the claws 28 corresponding to each station are arranged in pairs to hold the product. ;
  • the power input shaft 22 of the swing rod rotates once to drive the claws 28 of each station to advance and retreat for one cycle, and simultaneously complete the holding and loosening of the product;
  • the lower seat body 12 is provided with a push rod seat 70 directly below the position corresponding to each processing station, and the workbench 11 is provided with a through hole corresponding to each ejector rod seat 70.
  • the bottom of each ejector seat 70 supports a tray cam 80.
  • the tray cams 80 corresponding to all working stations are connected to the same drive shaft 90, and the drive shaft 90 is supported on the lower base. 12.
  • the input end of the drive shaft 90 is connected to the output end of the power motor 100;
  • the upper mounting frame 13 is provided with a corresponding frock corresponding to each work station;
  • One end of the drive shaft 90 away from the power motor 100 is connected to the input end of the steering box 110, and the steering box 110 converts the horizontal rotation output into a vertical power output, and the output end of the steering box 110 outputs the swing rod power input shaft 22.
  • the intervals between the starting positions of the raw materials between the adjacent stations corresponding to the loading station 30 and several working stations are the same, so as to ensure accurate and reliable feeding;
  • the bottom of the ejector rod seat 70 protrudes sideways to form a side convex ring 71, and the bottom of the lower seat body 12 is arranged with a number of spring positioning seats 120 corresponding to the bottom of each side convex ring 71, and the bottom of the linear spring 130 is fixed on the spring seat. 120.
  • the top of the linear spring 130 is installed at the corresponding position of the side convex ring 71, and the linear spring 130 drives the ejector seat 70 to reset the ejector seat 70 when the tray cam 80 is in the lowered position;
  • the upper surface of the pushing structure 60 is provided with a rack structure 61, and the unloading cylinder 140 is pivotally connected to the upper position of the upper mounting frame 13 corresponding to the loading station 30, and the lower piston end of the unloading cylinder 140 is pivotally connected with a rotating gear.
  • the drive rod end 151 of 150, the rotating shaft 152 of the rotating gear 150 is fixed, the outer peripheral teeth of the rotating gear 150 mesh with the rack structure 61, the feeding cylinder 140 stretches, pushes the pushing structure 60 along the third guide rail 160 to complete the product Transmission, rack and pinion structure to ensure accurate and reliable transmission position.
  • each set of production lines is arranged in the width direction of the machine base 10, and each set of production lines is arranged corresponding to a power motor 100 to ensure a small footprint;
  • pre-rolling station 170 is provided with pre-rolling tooling
  • coiling station 180 is provided with coiling Wire tooling
  • rib engraving station 190 is provided with engraving tooling
  • necking station 200 is provided with necking tooling
  • pre-rolling tooling is provided with pre-rolling tooling
  • winding tooling is provided with ribbing tooling, and necking tooling are all set on the upper mounting frame;
  • the upper mounting frame 13 is provided with a servo motor 210 for processing, and the servo motor 210 for processing is respectively connected to the corresponding input shafts of the pre-winding tool, the winding tool, and the beading tool through the synchronous pulley transmission structure 220 .
  • the power motor moves to support the product on the workbench again, and the feeding claw assembly drives the feeding claw seat to cycle again. Because it uses a power motor, it only completes the switching of the input direction through the steering box, and in the production
  • the synchronous beat has been set at the time, which ensures that the operating beat of the claw feeding and product jacking is accurate and reliable, without on-site adjustment, ensuring rapid production operations.

Abstract

一种智能联动盖成型机,包括:机座(10),机座(10)包括工作台(11)、下部座体(12)、上部安装架(13);送料抱爪组件(20);工作台(11)上自前而后设置有上料工位(30)、若干加工工位;上料工位(30)的上部设置有下料座(40),下料座(40)的入料口连接前端的进料滑道(50),下料座(40)的外侧设置有推料结构(60),推料结构(60)逐个推动产品进入上料工位的对应上料位置;送料抱爪组件(20)包括第一导轨(21)、摆杆动力输入轴(22)、摆杆(23)、摆杆连杆(24)、摆动凸轮(25)、传动座(26)、送料抱爪座(27)、抱爪(28),第一导轨(21)沿着上料工位(30)的两侧排布设置。该智能联动盖成型机确保抱爪送料和产品顶升的操作节拍准确可靠,无需现场调节,确保了快速生产作业。

Description

一种智能联动盖成型机 技术领域
本发明涉及包装盖制造的技术领域,具体为一种智能联动盖成型机。
背景技术
现有的包装盖在进行制作时,通过步进的抱爪设备步进输送产品,然后在对应的工位通过顶杆结构将产品顶升,然后使得抱爪留有空间进行复位,其抱爪为独立的驱动机构,顶杆结构为独立的驱动结构,两组动力源为互相独立动力源,在实际使用时,由于动力源互相独立,因为存在工作节拍需要设定后才能进行连续生产作业,调试复杂,不利于现场快速生产作业。
发明内容
针对上述问题,本发明提供了一种智能联动盖成型机,其确保抱爪送料和产品顶升的操作节拍准确可靠,无需现场调节,确保了快速生产作业。
一种智能联动盖成型机,其特征在于,其包括:
机座,所述机座包括工作台、下部座体、上部安装架;
送料抱爪组件;
所述工作台上自前而后设置有上料工位、若干加工工位;
所述上料工位的上部设置有下料座,所述下料座的入料口连接前端的进料滑道,所述下料座的外侧设置有推料结构,所述推料结构逐个推动产品进入上料工位的对应上料位置;
所述送料抱爪组件包括第一导轨、摆杆动力输入轴、摆杆、摆杆连杆、摆动凸轮、传动座、送料抱爪座、抱爪,所述第一导轨沿着上料工位的两侧 排布设置,所述传动座的底部通过导轨副支承于两侧的所述第一导轨,所述传动座上表面两侧分别设置有第二导轨,两侧的送料抱爪座分别嵌装于第二导轨设置,所述第二导轨垂直于第一导轨布置,每侧的送料抱爪座和所述传动座之间设置有侧向压附机构,所述侧向压附机构确保两侧的送料抱爪座朝向中心紧贴设置,每侧的所述送料抱爪座上设置有下凸摆动轴承,所述摆杆动力输入轴连接有所述摆杆,所述摆杆的输出端连接所述摆动连杆的一端,所述摆动连杆的另一端为所述摆动凸轮,所述摆动凸轮的两侧对称凸轮端分别紧贴对应的摆动轴承布置,所述送料抱爪座的沿着工位排布的位置顺次固装有抱爪,对应于每个工位的抱爪成对相向布置、用于抱持产品;
所述摆杆动力输入轴转动一圈带动每个工位的抱爪前进及后退循环一次、并同时完成抱持产品和松脱产品;
所述下部座体对应于每个加工工位的位置的正下方设置有顶杆座,所述工作台对应于每个顶杆座设置有贯穿孔,所述顶杆座的上表面未工作状态时不高于所述工作台的上表面设置,每个顶杆座的底部支承有托盘凸轮,所有工作工位所对应的托盘凸轮连接同一根驱动转轴,所述驱动转轴支承于所述下部座体,所述驱动转轴的输入端连接动力电机的输出端;
所述上部安装架对应于每个工作工位均设置有对应工装;
所述驱动转轴的远离所述动力电机的一端连接转向箱的输入端,所述转向箱将水平转动输出转换为垂直动力输出,所述转向箱的输出端输出所述摆杆动力输入轴。
其进一步特征在于:
上料工位、若干工作工位所对应的相邻工位之间原料的起始位置之间的 间隔相同,确保送料准确可靠;
所述顶杆座的底部侧凸形成侧凸环,所述下部座体的底部对应于对个侧凸环的下方排布有若干弹簧定位座,直线弹簧的底部固设于所述弹簧定座、所述直线弹簧的顶部安装于所述侧凸环的对应位置,所述直线弹簧驱动顶杆座在托盘凸轮处于下降位置时、拉动顶杆座的复位作业;
优选地,所述机座的宽度方向排布有四组生产产线,每组生产产线分别对应于一个所述动力电机布置,确保占地面积小;
若干工作工位顺次为预卷工位、卷线工位、刻筋工位、缩口工位,所述预卷工位设置有预卷工装,所述卷线工位设置有卷线工装,所述刻筋工位设置有刻筋工装,所述缩口工位设置有缩口工装,所述预卷工装、卷线工装、刻筋工装、缩口工装均设置于所述上部安装架;
所述上部安装架上设置有加工用伺服电机,所述加工用伺服电机分别通过传动结构连接预卷工装、卷线工装、刻筋工装的对应输入转轴。
采用本发明的结构后,产品通过进口滑道到达下料座位置,然后推料结构使得产品达到下料工位所对应的下料位置,动力电机动作,摆杆通过摆动动力输入轴做旋转运动带动摆杆连杆做前后运动,送料抱爪座通过摆动轴承做左右摆动,从而送料抱爪把产品送到后方工位,在送料到对应的工位位置后,抱爪松脱,此时动托盘凸轮旋转运动的凸轮部分,使顶杆座做上升运动;将产品通过顶杆座顶升,使得产品脱离抱爪所对应的区域,送料抱爪座顺利复位,各个工作工位通过上部安装架上对应的工装加工完成后,动力电机动作使得产品再次支承于工作台,送料抱爪组件驱动送料抱爪座再次循环动作,由于其采用一个动力电机、仅通过转向箱完成输入方向的切换,且在制作时 已设定好同步节拍,其确保抱爪送料和产品顶升的操作节拍准确可靠,无需现场调节,确保了快速生产作业。
附图说明
图1为本发明的主视剖视结构示意图;
图2为本发明的侧视图结构示意图;
图3为本发明的送料抱爪组件俯视组装结构示意图
图中序号所对应的名称如下:
机座10、工作台11、下部座体12、上部安装架13、送料抱爪组件20、第一导轨21、摆杆动力输入轴22、摆杆23、摆杆连杆24、摆动凸轮25、传动座26、送料抱爪座27、摆动轴承271、抱爪28、第二导轨29、上料工位30、下料座40、进料滑道50、推料结构60、齿条结构61、顶杆座70、侧凸环71、托盘凸轮80、驱动转轴90、动力电机100、转向箱110、弹簧定位座120、直线弹簧130、下料气缸140、旋转齿150、驱动杆端151、转轴152、第三导轨160、预卷工位170、卷线工位180、刻筋工位190、缩口工位200、加工用伺服电机210、同步带轮传动结构220。
具体实施方式
一种智能联动盖成型机,间图1-图3,其包括:
机座10,机座包括工作台11、下部座体12、上部安装架13;
送料抱爪组件20;
工作台11上自前而后设置有上料工位30、若干加工工位;
上料工位30的上部设置有下料座40,下料座40的入料口连接前端的进料滑道50,下料座40的外侧设置有推料结构60,推料结构60逐个推动产品 进入上料工位的对应上料位置;
送料抱爪组件20包括第一导轨21、摆杆动力输入轴22、摆杆23、摆杆连杆24、摆动凸轮25、传动座26、送料抱爪座27、抱爪28,第一导轨21沿着上料工位30的两侧排布设置,传动座26的底部通过导轨副支承于两侧的第一导轨21,传动座26上表面两侧分别设置有第二导轨29,两侧的送料抱爪座27分别嵌装于第二导轨29设置,第二导轨29垂直于第一导轨21布置,每侧的送料抱爪座27和传动座26之间设置有侧向压附机构(图中未画出、可以为弹簧或拉簧结构),侧向压附机构确保两侧的送料抱爪座27朝向中心紧贴设置,每侧的送料抱爪座27上设置有下凸摆动轴承271,摆杆动力输入轴22连接有摆杆23,摆杆23的输出端连接摆动连杆24的一端,摆动连杆24的另一端为摆动凸轮25,摆动凸轮25的两侧对称凸轮端分别紧贴对应的摆动轴承271布置,送料抱爪座27的沿着工位排布的位置顺次固装有抱爪28,对应于每个工位的抱爪28成对相向布置、用于抱持产品;
摆杆动力输入轴22转动一圈带动每个工位的抱爪28前进及后退循环一次、并同时完成抱持产品和松脱产品;
下部座体12对应于每个加工工位的位置的正下方设置有顶杆座70,工作台11对应于每个顶杆座70设置有贯穿孔,顶杆座70的上表面未工作状态时不高于工作台11的上表面设置,每个顶杆座70的底部支承有托盘凸轮80,所有工作工位所对应的托盘凸轮80连接同一根驱动转轴90,驱动转轴90支承于下部座体12,驱动转轴90的输入端连接动力电机100的输出端;
上部安装架13对应于每个工作工位均设置有对应工装;
驱动转轴90的远离动力电机100的一端连接转向箱110的输入端,转向 箱110将水平转动输出转换为垂直动力输出,转向箱110的输出端输出摆杆动力输入轴22。
具体实施时,上料工位30、若干工作工位所对应的相邻工位之间原料的起始位置之间的间隔相同,确保送料准确可靠;
顶杆座70的底部侧凸形成侧凸环71,下部座体12的底部对应于对个侧凸环71的下方排布有若干弹簧定位座120,直线弹簧130的底部固设于弹簧定座120、直线弹簧130的顶部安装于侧凸环71的对应位置,直线弹簧130驱动顶杆座70在托盘凸轮80处于下降位置时、拉动顶杆座70的复位作业;
推料结构60的上表面设置有齿条结构61,下料气缸140枢接于上部安装架13的对应于上料工位30的上部位置,下料气缸140的下部活塞端枢接有旋转齿150的驱动杆端151,旋转齿150的转轴152固定,旋转齿150的外周齿啮合连接齿条结构61,下料气缸140伸缩、推动推料结构60推沿着第三导轨160伸缩动作完成产品输送,齿轮齿条结构确保传动位置准确可靠。
具体实施时,机座10的宽度方向排布有四组生产产线,每组生产产线分别对应于一个动力电机100布置,确保占地面积小;
若干工作工位顺次为预卷工位170、卷线工位180、刻筋工位190、缩口工位200,预卷工位170设置有预卷工装,卷线工位180设置有卷线工装,刻筋工位190设置有刻筋工装,缩口工位200设置有缩口工装,预卷工装、卷线工装、刻筋工装、缩口工装均设置于上部安装架;
上部安装架13上设置有加工用伺服电机210,加工用伺服电机210分别通过同步带轮传动结构220连接预卷工装、卷线工装、刻筋工装的对应输入转轴。
其工作原理如下:产品通过进口滑道到达下料座位置,然后推料结构使得产品达到下料工位所对应的下料位置,动力电机动作,摆杆通过摆动动力输入轴做旋转运动带动摆杆连杆做前后运动,送料抱爪座通过摆动轴承做左右摆动,从而送料抱爪把产品送到后方工位,在送料到对应的工位位置后,抱爪松脱,此时动托盘凸轮旋转运动的凸轮部分,使顶杆座做上升运动;将产品通过顶杆座顶升,使得产品脱离抱爪所对应的区域,送料抱爪座顺利复位,各个工作工位通过上部安装架上对应的工装加工完成后,动力电机动作使得产品再次支承于工作台,送料抱爪组件驱动送料抱爪座再次循环动作,由于其采用一个动力电机、仅通过转向箱完成输入方向的切换,且在制作时已设定好同步节拍,其确保抱爪送料和产品顶升的操作节拍准确可靠,无需现场调节,确保了快速生产作业。
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。

Claims (6)

  1. 一种智能联动盖成型机,其特征在于,其包括:
    机座,所述机座包括工作台、下部座体、上部安装架;
    送料抱爪组件;
    所述工作台上自前而后设置有上料工位、若干加工工位;
    所述上料工位的上部设置有下料座,所述下料座的入料口连接前端的进料滑道,所述下料座的外侧设置有推料结构,所述推料结构逐个推动产品进入上料工位的对应上料位置;
    所述送料抱爪组件包括第一导轨、摆杆动力输入轴、摆杆、摆杆连杆、摆动凸轮、传动座、送料抱爪座、抱爪,所述第一导轨沿着上料工位的两侧排布设置,所述传动座的底部通过导轨副支承于两侧的所述第一导轨,所述传动座上表面两侧分别设置有第二导轨,两侧的送料抱爪座分别嵌装于第二导轨设置,所述第二导轨垂直于第一导轨布置,每侧的送料抱爪座和所述传动座之间设置有侧向压附机构,所述侧向压附机构确保两侧的送料抱爪座朝向中心紧贴设置,每侧的所述送料抱爪座上设置有下凸摆动轴承,所述摆杆动力输入轴连接有所述摆杆,所述摆杆的输出端连接所述摆动连杆的一端,所述摆动连杆的另一端为所述摆动凸轮,所述摆动凸轮的两侧对称凸轮端分别紧贴对应的摆动轴承布置,所述送料抱爪座的沿着工位排布的位置顺次固装有抱爪,对应于每个工位的抱爪成对相向布置、用于抱持产品;
    所述摆杆动力输入轴转动一圈带动每个工位的抱爪前进及后退循环一次、并同时完成抱持产品和松脱产品;
    所述下部座体对应于每个加工工位的位置的正下方设置有顶杆座,所述工作台对应于每个顶杆座设置有贯穿孔,所述顶杆座的上表面未工作状态时 不高于所述工作台的上表面设置,每个顶杆座的底部支承有托盘凸轮,所有工作工位所对应的托盘凸轮连接同一根驱动转轴,所述驱动转轴支承于所述下部座体,所述驱动转轴的输入端连接动力电机的输出端;
    所述上部安装架对应于每个工作工位均设置有对应工装;
    所述驱动转轴的远离所述动力电机的一端连接转向箱的输入端,所述转向箱将水平转动输出转换为垂直动力输出,所述转向箱的输出端输出所述摆杆动力输入轴。
  2. 如权利要求1所述的一种智能联动盖成型机,其特征在于:上料工位、若干工作工位所对应的相邻工位之间原料的起始位置之间的间隔相同。
  3. 如权利要求1所述的一种智能联动盖成型机,其特征在于:所述顶杆座的底部侧凸形成侧凸环,所述下部座体的底部对应于对个侧凸环的下方排布有若干弹簧定位座,直线弹簧的底部固设于所述弹簧定座、所述直线弹簧的顶部安装于所述侧凸环的对应位置,所述直线弹簧驱动顶杆座在托盘凸轮处于下降位置时、拉动顶杆座的复位作业。
  4. 如权利要求1所述的一种智能联动盖成型机,其特征在于:所述机座的宽度方向排布有四组生产产线,每组生产产线分别对应于一个所述动力电机布置。
  5. 如权利要求1所述的一种智能联动盖成型机,其特征在于:若干工作工位顺次为预卷工位、卷线工位、刻筋工位、缩口工位,所述预卷工位设置有预卷工装,所述卷线工位设置有卷线工装,所述刻筋工位设置有刻筋工装,所述缩口工位设置有缩口工装,所述预卷工装、卷线工装、刻筋工装、缩口工装均设置于所述上部安装架。
  6. 如权利要求5所述的一种智能联动盖成型机,其特征在于:所述上部安装架上设置有加工用伺服电机,所述加工用伺服电机分别通过传动结构连接预卷工装、卷线工装、刻筋工装的对应输入转轴。
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