WO2023077719A1 - 一种精密飞织面料及其制作方法 - Google Patents

一种精密飞织面料及其制作方法 Download PDF

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Publication number
WO2023077719A1
WO2023077719A1 PCT/CN2022/085200 CN2022085200W WO2023077719A1 WO 2023077719 A1 WO2023077719 A1 WO 2023077719A1 CN 2022085200 W CN2022085200 W CN 2022085200W WO 2023077719 A1 WO2023077719 A1 WO 2023077719A1
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WIPO (PCT)
Prior art keywords
yarn
knitting
weaving
fabric
layer
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PCT/CN2022/085200
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English (en)
French (fr)
Inventor
蔡清来
李颖泉
聂海轩
刘银武
张军
黄小辉
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信泰(福建)科技有限公司
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Publication of WO2023077719A1 publication Critical patent/WO2023077719A1/zh

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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/06—Patterned fabrics or articles
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02—Uppers; Boot legs
    • A43B23/0245—Uppers; Boot legs characterised by the constructive form
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02—Uppers; Boot legs
    • A43B23/0245—Uppers; Boot legs characterised by the constructive form
    • A43B23/026—Laminated layers
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/06—Patterned fabrics or articles
    • D04B21/08—Patterned fabrics or articles characterised by thread material
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/06—Load-responsive characteristics
    • D10B2401/061—Load-responsive characteristics elastic

Definitions

  • This application relates to the field of textile technology, in particular to a precision fly-woven fabric and a manufacturing method thereof.
  • the purpose of this application is to overcome the above-mentioned shortcomings and provide a precision fly-knitted fabric to solve the problem that the existing fly-knitted fabric has a wider stitch distance and the fabric produced is rougher.
  • a precision fly-knitted fabric comprising an integrally woven fabric body, the fabric body comprising several knitting units, each knitting unit having a size of square centimeters,
  • the number of knitting needles of each knitting unit is 7-20, and the number of knitting rows of each knitting unit is 12-40, that is, the number of knitting needles of each knitting unit can be 7 or 20 or any integer or decimal number between 7 and 20, and the number of weaving lines for each knitting unit is 12 to 40, that is, the number of weaving lines for each knitting unit can be 12, 40 or Any integer line or decimal line between 12 and 40 lines.
  • the knitting unit comprises a first knitting site or/and a second knitting site.
  • the first knitting position includes a first surface layer and a first bottom layer, the first surface layer includes first yarns, and the first yarns are woven to form the first surface layer; the first bottom layer includes The second yarn is knitted to form the first bottom layer; the first surface layer and the first bottom layer form the first knitting position.
  • the second knitting position includes a second surface layer, a second bottom layer and an intermediate support layer, the second surface layer includes third yarns, and the third yarns are woven to form the second surface layer;
  • the second bottom layer includes a fourth yarn, and the fourth yarn is woven to form a second bottom layer;
  • the middle support layer is woven between the second surface layer and the second bottom layer, and the middle support layer includes a first bottom layer.
  • five yarns, the fifth yarn is woven to form an intermediate support layer; the second surface layer, the second bottom layer and the intermediate support layer constitute the second knitting position.
  • the first yarn and/or the second yarn are transparent yarns.
  • the second yarn is a transparent yarn or a colored yarn; when the first yarn is a colored yarn, the second The yarn is sheer yarn.
  • At least one of the third yarn, the fourth yarn and the fifth yarn is a transparent yarn.
  • the fourth yarn is a transparent yarn or/and colored yarn
  • the fifth yarn is a transparent yarn or/and colored yarn
  • the number of knitting needles in each knitting unit is 7 to 10, that is, the number of knitting needles in each knitting unit can be 7, 10, or any integer or decimal number between 7 and 10
  • the number of knitting rows of each knitting unit is 12 to 20 rows, that is, the number of knitting rows of each knitting unit can be 12 rows, 20 rows, or any integer row or decimal row between 12 and 20 rows .
  • the number of knitting needles of each knitting unit is 10 to 15, that is, the number of knitting needles of each knitting unit can be 10, 15 or any integer or decimal number between 10 and 15
  • the number of knitting rows of each knitting unit is 20 to 30 rows, that is, the number of knitting rows of each knitting unit can be 20 rows, 25 rows, or any integer row or decimal row between 20 and 25 rows .
  • the number of knitting needles for each knitting unit is 15 to 20, that is, the number of knitting needles for each knitting unit can be 15, 20, or any integer or decimal number between 15 and 20
  • the number of knitting rows of each knitting unit is 30-40 rows, that is, the number of knitting rows of each knitting unit can be 30 rows, 40 rows, or any integer row or decimal row between 30-40 rows .
  • the number of knitting needles of each knitting unit is 7 to 15, that is, the number of knitting needles of each knitting unit can be 7, 15 or any integer or decimal number between 7 and 15
  • the number of knitting rows of each knitting unit is 12-30 rows, that is, the number of knitting rows of each knitting unit can be 12 rows, 30 rows or any integer row or decimal row of 12-30 rows.
  • the number of knitting needles in each knitting unit is 10 to 20, that is, the number of knitting needles in each knitting unit can be 10, 20, or any integer or decimal number between 10 and 20
  • the number of knitting rows of each knitting unit is 20 to 40, that is, the number of knitting rows of each knitting unit can be 20 rows, 40 rows, or any integer or decimal row between 20 and 40 rows .
  • the denier of a single layer in the knitting unit is 20D-500D or an equivalent unit of metric and imperial.
  • the elongation of the knitting unit is 110%-220%.
  • the present application also provides a method for making the precision fly-woven fabric as described above, including material preparation steps, weaving steps, ironing steps, and air cooling steps;
  • the material preparation step is to select the weaving material according to the pattern and technical requirements of the fabric body
  • the weaving step includes the weaving of the first surface layer, the first bottom layer or/and the weaving of the second surface layer, the second bottom layer, and the middle support layer;
  • the first surface layer is made of one or more combinations of surface weaving, four-flat weaving, surface weaving and bottom tight tuck weaving with the first yarn;
  • the first bottom layer is made of the second yarn for bottom weaving or ⁇ and four-flat weaving;
  • the second surface layer is knitted by the third yarn
  • the second bottom layer is one of bottom weaving, front and back tuck weaving, or a combination of two or more made of the fourth yarn;
  • the middle support layer is made of the fifth yarn for one or more combinations of front and rear tuck weaving, empty needle weaving and bottom tuck weaving;
  • the ironing step is to iron the woven fabric body
  • the air-cooling step is to air-cool the ironed fabric body to form a finished fabric.
  • the temperature of the ironing step is 80°C-200°C.
  • This application uses transparent yarns and colored yarns to weave the first surface layer and the first bottom layer of the fabric, and the first surface layer and the first bottom layer are respectively composed of transparent yarns and colored yarns in various combinations; the first surface layer
  • the fabric woven with the first bottom layer has certain support and ductility, and the transparent yarn can make the weaving of the fabric have a transparent effect; the fabric is woven by the production method of the present application, so that the gap between the yarns on the fabric is also greatly increased Breathable effect, the overall fineness and tightness and thin thickness, high stability.
  • This application uses transparent yarns and colored yarns to weave the second surface layer, the second bottom layer and the middle support layer of the fabric, so that the fabric forms a sandwich effect.
  • the second surface layer, the second bottom layer and the middle support layer are respectively made of transparent Yarns and colored yarns form a variety of combinations; the second surface layer, the second bottom layer and the middle support layer are woven into fabrics similar to the style of warp-knitted jacquard cloth, and the visual effect and texture are both delicate and delicate.
  • the high-temperature treatment of the fabric of this application improves the physical properties of the fabric, making the fabric more wear-resistant and better supporting; after the fabric is made by the production method of the present application, the comfort of the fabric is improved, and the whole is more clean and tidy.
  • This application uses transparent yarns and colored yarns to weave the first surface layer, the first bottom layer, the second surface layer, the second bottom layer and the middle support layer of the fabric, so that the fabric has the effects of the above points and points at the same time .
  • This application makes the knitting unit more delicate, tighter and thinner by changing the number of knitting needles, the number of rows and the count of the yarn, so that the fabric is fine and thin, strong in compression, strong in support, and good in resilience.
  • the high elongation rate greatly increases the service life of the upper and can give people a comfortable and light experience.
  • Fig. 1 is a structural schematic diagram 1 of a precision fly-woven fabric of the present application
  • Fig. 2 is a structural schematic diagram II of a precision fly-woven fabric of the present application
  • Fig. 3 is a sectional structural schematic diagram 1 of a precision fly-woven fabric of the present application.
  • Fig. 4 is the sectional structural schematic diagram II of a kind of precision flying weaving fabric of the present application.
  • Fig. 5 is the process flow diagram of a kind of precision flying weaving fabric of the present application.
  • Figure 6 is a weaving diagram 1 of a precision fly-woven fabric of the present application.
  • Fig. 7 is the weaving diagram 2 of a kind of precision flying weaving fabric of the present application.
  • Fig. 8 is a weaving diagram 3 of a precision fly-woven fabric of the present application.
  • Fig. 9 is a weaving diagram 4 of a precision fly-woven fabric of the present application.
  • Fig. 10 is the weaving diagram five of a kind of precision flying weaving fabric of the present application
  • Figure 11 is a schematic diagram of the structure of the knitting unit in a precision fly-knitted fabric of the present application.
  • Figure 12 is a schematic diagram of the second structure of the knitting unit in a precision fly-knitted fabric of the present application.
  • Figure 13 is a schematic diagram of the third structure of the knitting unit in a precision fly-knitted fabric of the present application.
  • Figure 14 is a schematic diagram of the fourth structure of the knitting unit in a precision fly-knitted fabric of the present application.
  • Figure 15 is a schematic diagram of the fifth structure of the knitting unit in a precision fly-knitted fabric of the present application.
  • Fig. 16 is a schematic diagram of the sixth structure of the knitting unit in a precision fly-knitted fabric of the present application.
  • Knitting unit
  • a first feature being "on” or “under” a second feature may mean that the first and second features are in direct contact, or that the first and second features are indirect through an intermediary. touch.
  • descriptions referring to the terms “one embodiment”, “some embodiments”, “example”, “specific examples”, or “some examples” mean that specific features described in connection with the embodiment or example , structure, material or characteristic is included in at least one embodiment or example of the present application.
  • the schematic representations of the above terms are not necessarily directed to the same embodiment or example.
  • the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples.
  • Figure 1 is a schematic diagram of a structure of a precision fly-woven fabric of the present application
  • Figure 3 is a schematic diagram of a cross-sectional structure of a precision fly-woven fabric of the present application
  • Figure 11 is a schematic diagram of a precision fly-woven fabric of the present application. Schematic diagram 1 of the structure of the knitting unit in the fly-knitted fabric.
  • This embodiment provides a precision fly-knitted fabric, which includes a fabric body 1 that is integrally woven.
  • the fabric body 1 includes several knitting units 2.
  • the size of each knitting unit 2 is 1 square centimeter.
  • Each knitting unit The number of knitting needles of 2 is 7 to 20, that is, the number of knitting needles of each knitting unit 2 can be 7, 20 or any integer or decimal number between 7 and 20, and each knitting unit 2
  • the number of weaving rows is 12 to 40 rows, that is, the number of weaving rows of each knitting unit 2 can be 12 rows, 40 rows, or any integer or decimal row between 12 and 40 rows.
  • the knitting unit 2 includes the first Knitting part3.
  • the first knitting part 3 includes a first surface layer 31 and a first bottom layer 32, the first surface layer 31 includes a first yarn 311, and the first yarn 311 is knitted to form the first surface layer 31; the first bottom layer 32 The second yarn 321 is included, and the second yarn 321 is knitted to form the first bottom layer 32 ; the first surface layer 31 and the first bottom layer 32 form the first knitting part 3 .
  • At least one of the first yarn 311 and/or the second yarn 321 is a transparent yarn.
  • the second yarn 321 is a transparent yarn or a colored yarn
  • the first yarn 311 is a transparent yarn
  • the second yarn 321 is Sheer yarn.
  • the denier of a single layer in the knitting unit 2 is 20D-500D or equivalent units in metric and imperial systems.
  • the elongation of the knitting unit 2 is 110% to 220%.
  • the first yarn 311 is a colored yarn
  • the second yarn 321 is a transparent yarn.
  • Fig. 5 is a process flow chart of a precision fly-woven fabric of the present application.
  • the present application also provides a method for making the precision fly-woven fabric as described above, comprising the following steps:
  • Material preparation step is to select the weaving material according to the technical requirements of the pattern and style of the fabric body 1;
  • Ironing step ironing the woven fabric body 1;
  • Air cooling step air cooling the ironed fabric body 1 to form a finished fabric.
  • the weaving step includes the weaving of the first surface layer 31 and the first bottom layer 32;
  • the first surface layer 31 is made of the first yarn 311 as one of surface weaving, four flat weaving, surface weaving bottom tight tuck weaving or A combination of more than two kinds;
  • the first bottom layer 32 is made of the second yarn 321 for bottom weaving or/and four flat weaving.
  • Fig. 6 is a weaving diagram 1 of a precision flying woven fabric of the present application.
  • Yarn A is the first yarn 311
  • yarn B is the second yarn 321
  • yarn C is the second yarn 321 .
  • What yarn A adopted in the present embodiment is polyester high-elastic yarn, and what yarn B and yarn C adopted were transparent monofilaments.
  • the first knitting row is A yarn for top knitting and bottom tight tuck knitting; the second knitting row is B yarn for bottom knitting; the third knitting row is C yarn for bottom knitting and surface knitting alternately; the fourth knitting row is B yarn Do face knitting and bottom knitting alternately, opposite to the knitting position of the third weaving row; the fifth weaving row is C yarn for face knitting.
  • the 2nd to 5th weaving rows are monofilament woven transparent weaving rows, which can ensure the permeability of the fabric.
  • the 6th to 10th rows are knitted in the same way as the 1st to 5th rows.
  • the weaving of the fabric body 1 is completed and needs to be treated at high temperature.
  • the high temperature treatment is to make the fabric body 1 fully shrink when heated to achieve a suitable fabric body 1 effect;
  • high temperature treatment is required to melt the thermal fuse Bonded inside the fabric body 1 to achieve a suitable fabric body 1 effect.
  • This embodiment adopts the first surface layer 31 of polyester high elastic yarn woven fabric, and adopts the first bottom layer 32 of transparent monofilament woven fabric, so that the fabric has certain support and ductility, and the position of monofilament weaving is transparent, and the single The gaps between the silk yarns also greatly increase the ventilation effect, the overall fineness and tightness are thinner, and the fabric has high stability.
  • This embodiment is knitted in one piece, has good air permeability, high structural stability, fine and compact overall knitting effect, and simple manufacturing method.
  • Figure 1 is a structural schematic diagram of a precision fly-woven fabric of the present application
  • Figure 3 is a cross-sectional structural schematic diagram of a precision fly-woven fabric of the present application
  • Figure 12 is a precision fly-woven fabric of the present application. Schematic diagram of the structure of the knitting unit in the fly-knitted fabric II.
  • This embodiment provides a precision fly-knitted fabric, which includes a fabric body 1 that is integrally woven.
  • the fabric body 1 includes several knitting units 2.
  • the size of each knitting unit 2 is 1 square centimeter.
  • Each knitting unit The number of knitting needles of 2 is 7 to 10, that is, the number of knitting needles of each knitting unit 2 can be 7, 10 or any integer or decimal number between 7 and 10, and each knitting unit 2
  • the number of weaving rows is 12 to 20 rows, that is, the number of weaving rows of each knitting unit 2 can be 12 rows, 20 rows, or any integer row or decimal row between 12 and 20 rows.
  • the knitting unit 2 includes the first Knitting part3.
  • the first knitting part 3 includes a first surface layer 31 and a first bottom layer 32, the first surface layer 31 includes a first yarn 311, and the first yarn 311 is knitted to form the first surface layer 31; the first bottom layer 32 The second yarn 321 is included, and the second yarn 321 is knitted to form the first bottom layer 32 ; the first surface layer 31 and the first bottom layer 32 form the first knitting part 3 .
  • At least one of the first yarn 311 and/or the second yarn 321 is a transparent yarn.
  • the second yarn 321 is a transparent yarn or a colored yarn
  • the first yarn 311 is a transparent yarn
  • the second yarn 321 is transparent yarn.
  • the denier of a single layer in the knitting unit 2 is 20D-500D or equivalent units in metric and imperial systems.
  • the elongation of the knitting unit 2 is 110% to 220%.
  • the first yarn 311 is a transparent yarn
  • the second yarn 321 is a transparent yarn
  • Fig. 5 is a process flow chart of a precision fly-woven fabric of the present application.
  • the present application also provides a method for making the precision fly-woven fabric as described above, comprising the following steps:
  • Material preparation step is to select the weaving material according to the technical requirements of the pattern and style of the fabric body 1;
  • Ironing step ironing the woven fabric body 1;
  • Air cooling step air cooling the ironed fabric body 1 to form a finished fabric.
  • the weaving step includes the weaving of the first surface layer 31 and the first bottom layer 32;
  • the first surface layer 31 is made of the first yarn 311 as one of surface weaving, four flat weaving, surface weaving bottom tight tuck weaving or A combination of more than two kinds;
  • the first bottom layer 32 is made of the second yarn 321 for bottom weaving or/and four flat weaving.
  • Fig. 7 is a second weaving diagram of a precision fly-woven fabric of the present application.
  • Yarn B is the first yarn 311 and yarn C is the second yarn 321 .
  • What B yarn and C yarn adopted in the present embodiment are all transparent monofilaments.
  • the first knitting row is B yarn for top knitting; the second knitting row is C yarn for bottom knitting.
  • the 1st to 2nd weaving rows are monofilament woven transparent weaving rows, which can ensure the permeability of the fabric.
  • the 3rd to 10th weaving rows are knitted in the same way as the 1st to 2nd weaving rows.
  • the weaving of the fabric body 1 is completed and needs to be treated at high temperature.
  • the high temperature treatment is to make the fabric body 1 fully shrink when heated to achieve a suitable fabric body 1 effect;
  • high temperature treatment is required to melt the thermal fuse Bonded inside the fabric body 1 to achieve a suitable fabric body 1 effect.
  • This embodiment adopts the first surface layer 31 and the first bottom layer 32 of the polyester high elastic yarn weaving fabric, so that the fabric has certain support and ductility, the position of the monofilament weaving is transparent, and the gap of the monofilament yarn is also greatly The air permeability effect is increased, the overall is fine and compact and the thickness is thin, and the fabric has high stability.
  • This embodiment is knitted in one piece, has good air permeability, high structural stability, and the overall knitting effect is fine and compact, and the manufacturing method is simple.
  • Figure 1 is a schematic diagram of a structure of a precision fly-woven fabric of the present application
  • Figure 3 is a schematic diagram of a cross-sectional structure of a precision fly-woven fabric of the application
  • Figure 13 is a schematic diagram of a precision fly-woven fabric of the present application. Intention 3 of the structure of the knitting unit in the fly-knitted fabric.
  • This embodiment provides a precision fly-knitted fabric, which includes a fabric body 1 that is integrally woven.
  • the fabric body 1 includes several knitting units 2.
  • the size of each knitting unit 2 is 1 square centimeter.
  • Each knitting unit The number of knitting needles of 2 is 10 to 15, that is, the number of knitting needles of each knitting unit 2 can be 10, 15 or any integer or decimal number between 10 and 15, and each knitting unit 2
  • the number of weaving rows is 20 to 30 rows, that is, the number of weaving rows of each knitting unit 2 can be 20 rows, 30 rows, or any integer row or decimal row between 20 and 30 rows.
  • the knitting unit 2 includes the first Knitting part3.
  • the first knitting part 3 includes a first surface layer 31 and a first bottom layer 32, the first surface layer 31 includes a first yarn 311, and the first yarn 311 is knitted to form the first surface layer 31; the first bottom layer 32 The second yarn 321 is included, and the second yarn 321 is knitted to form the first bottom layer 32 ; the first surface layer 31 and the first bottom layer 32 form the first knitting part 3 .
  • At least one of the first yarn 311 and/or the second yarn 321 is a transparent yarn.
  • the second yarn 321 is a transparent yarn or a colored yarn
  • the first yarn 311 is a transparent yarn
  • the second yarn 321 is Sheer yarn.
  • the denier of a single layer in the knitting unit 2 is 20D-500D or equivalent units in metric and imperial systems.
  • the elongation of the knitting unit 2 is 110% to 220%.
  • the first yarn 511 is a transparent yarn
  • the second yarn 521 is a colored yarn
  • Fig. 5 is a process flow chart of a precision fly-woven fabric of the present application.
  • the present application also provides a method for making the precision fly-woven fabric as described above, comprising the following steps:
  • Material preparation step is to select the weaving material according to the technical requirements of the pattern and style of the fabric body 1;
  • Ironing step ironing the woven fabric body 1;
  • Air cooling step air cooling the ironed fabric body 1 to form a finished fabric.
  • the weaving step includes the weaving of the first surface layer 31 and the first bottom layer 32;
  • the first surface layer 31 is made of the first yarn 311 as one of surface weaving, four flat weaving, surface weaving bottom tight tuck weaving or A combination of more than two kinds;
  • the first bottom layer 32 is made of the second yarn 321 for bottom weaving or/and four flat weaving.
  • Fig. 8 is a third weaving diagram of a precision fly-woven fabric of the present application.
  • the A yarn is the second yarn 321
  • the B yarn is the first yarn 311 and the second yarn 321
  • the C yarn is the first yarn 311 and the second yarn 321 .
  • What yarn A adopted in the present embodiment is polyester high-elastic yarn, and what yarn B and yarn C adopted were transparent monofilaments.
  • the first knitting row is A yarn for bottom knitting; the second knitting row is B yarn for four flat knitting; the third knitting row is C yarn for bottom knitting; the fourth knitting row is B yarn for bottom knitting; the fifth knitting row is C Yarn is used for Siping weaving; the sixth weaving row is A yarn for bottom weaving.
  • the 2nd to 5th weaving rows are monofilament woven transparent weaving rows, which can ensure the permeability of the fabric.
  • the 7th to 12th weaving rows are repeated knitting of the 1st to 6th weaving rows.
  • the weaving of the fabric body 1 is completed and needs to be treated at high temperature.
  • the high temperature treatment is to make the fabric body 1 fully shrink when heated to achieve a suitable fabric body 1 effect;
  • high temperature treatment is required to melt the thermal fuse Bonded inside the fabric body 1 to achieve a suitable fabric body 1 effect.
  • This embodiment adopts the first surface layer 31 of polyester high elastic yarn and transparent monofilament woven fabric, and adopts the first bottom layer 32 of polyester high elastic yarn woven fabric, so that the fabric has certain support and ductility, and the position of monofilament weaving is Transparent, and the gap between the monofilament yarns also greatly increases the breathable effect, the overall fineness and tightness and thin thickness, high stability of the fabric.
  • This embodiment is braided in one piece, has good air permeability, high structural stability, and a simple manufacturing method.
  • Fig. 9 is a fourth weaving diagram of a precision fly-woven fabric of the present application.
  • Yarn A is the second yarn 321 and yarn B is the first yarn 311 .
  • What yarn A adopted in the present embodiment was polyester high elastic yarn, and what yarn B adopted was transparent monofilament.
  • the first weaving row is A yarn for bottom knitting; the second weaving row is B yarn for Siping weaving; the third weaving row is A yarn for bottom weaving; the fourth weaving row is B yarn for Siping weaving; the fifth weaving row is A Yarn is used for bottom knitting; the sixth knitting row is B yarn for Siping knitting.
  • the second weaving row is a transparent weaving row of monofilament weaving. Compared with the first two specific weaving steps, the transparent weaving row has only one row of four flat weaving, and the permeability is slightly weaker.
  • the 7th to 12th weaving rows are repeated knitting of the 1st to 6th weaving rows.
  • the weaving of the fabric body 1 is completed and needs to be treated at high temperature.
  • the high temperature treatment is to make the fabric body 1 fully shrink when heated to achieve a suitable fabric body 1 effect;
  • high temperature treatment is required to melt the thermal fuse Bonded inside the fabric body 1 to achieve a suitable fabric body 1 effect.
  • This embodiment adopts the first surface layer 31 and the first bottom layer 32 of the polyester high elastic yarn weaving fabric, so that the fabric has certain support and ductility, the position of the monofilament weaving is transparent, and the gap of the monofilament yarn is also greatly The air permeability effect is increased, the overall is fine and compact and the thickness is thin, and the fabric has high stability.
  • This embodiment is knitted in one piece, has good air permeability, high structural stability, and the overall knitting effect is fine and compact, and the manufacturing method is simple.
  • Figure 2 is the second structural diagram of a precision fly-knitted fabric of the present application
  • Figure 14 is the fourth structural schematic diagram of the knitting unit of a precision fly-knitted fabric of the present application.
  • This embodiment provides a precision fly-knitted fabric, which includes a fabric body 1 that is integrally woven.
  • the fabric body 1 includes several knitting units 2.
  • the size of each knitting unit 2 is 1 square centimeter.
  • Each knitting unit The number of knitting needles of 2 is 15 to 20, that is, the number of knitting needles of each knitting unit 2 can be 15, 20 or any integer or decimal number between 15 and 20, and each knitting unit 2
  • the number of weaving rows is 30-40 rows, that is, the number of weaving rows of each knitting unit 2 can be 30 rows, 40 rows or any integer row or decimal row between 30-40 rows, and the knitting unit 2 includes the second Knitting part 4.
  • the second knitting part 4 includes a second surface layer 41, a second bottom layer 42 and an intermediate support layer 43, the second surface layer 41 includes a third yarn 411, and the third yarn 411 is knitted to form the second surface layer 41;
  • the second bottom layer 42 includes a fourth yarn 421, and the fourth yarn 421 is woven to form a second bottom layer;
  • the middle support layer 4 is woven between the second surface layer 41 and the second bottom layer 42, and the middle support layer 43 includes fifth yarns 431 , and the fifth yarns 431 are knitted to form the middle support layer 43 ;
  • At least one of the third yarn 411, the fourth yarn 421 and the fifth yarn 431 is a transparent yarn.
  • the fourth yarn 421 is a transparent yarn or/and colored yarn
  • the fifth yarn 431 is a transparent yarn or/and colored yarn.
  • the denier of a single layer in the knitting unit 2 is 20D-500D or equivalent units in metric and imperial systems.
  • the elongation of the knitting unit 2 is 110% to 220%.
  • the third yarn 411 is a colored yarn
  • the fourth yarn 421 and the fifth yarn 431 are transparent yarns.
  • Fig. 5 is a process flow chart of a precision fly-woven fabric of the present application.
  • the present application also provides a method for making the precision fly-woven fabric as described above, comprising the following steps:
  • Ironing step ironing the woven fabric body 1;
  • Air cooling step air cooling the ironed fabric body 1 to form a finished fabric.
  • the weaving step comprises the weaving of the second surface layer 41, the second bottom layer 42, and the middle support layer 43;
  • the second surface layer 41 is made of the third yarn 411 for surface weaving;
  • the second bottom layer 42 is made of the fourth yarn 421 Bottom weaving, front and rear tuck weaving, or a combination of two or more;
  • the middle support layer 43 is made of the fifth yarn 431 to do one or both of front and back tuck weaving, empty needle knitting, and bottom tuck weaving combination of the above.
  • the temperature of the ironing step is 80°C-200°C.
  • Fig. 10 is a fifth weaving diagram of a precision fly-woven fabric of the present application.
  • the A yarn is the fourth yarn 421
  • the B yarn is the third yarn 411
  • the C yarn is the fourth yarn 421
  • the D yarn is the fifth yarn 431 .
  • What yarn A adopted in this embodiment was polyester high-elastic yarn
  • what yarn B and C adopted were both TPU
  • what yarn D adopted was transparent monofilament.
  • the first weaving row is A yarn for bottom weaving; the second weaving row is B yarn for face weaving; the third weaving row is C yarn for bottom weaving; the fourth weaving row is D yarn for front and rear tuck; the fifth weaving row is B yarn is used for face knitting; the sixth knitting row is C yarn for bottom knitting; the seventh knitting row is D yarn for front and rear tuck, and some knitting columns are used for empty needle knitting and bottom tuck knitting (empty knitting row is for A yarn pre-knitting).
  • the function of the bottom tuck is to fix the floating thread of the empty needle, so as to prevent the D yarn after the empty knitting row from being unable to get the yarn in the front and rear tuck knitting, resulting in missing stitches);
  • the 8th knitting row is the A yarn for the bottom knitting, in the 7.
  • the empty needles of the weaving row and the knitting row of the bottom tuck A yarn is used for front and rear tuck knitting, and part of the knitting row is used for front and rear tuck knitting (the front and rear tuck knitting of A yarn shows the jacquard effect on the fabric body 1);
  • the 9th weaving row is B yarn for face knitting;
  • the 10th weaving row is C yarn for bottom weaving;
  • the 11th weaving row is D yarn for front and rear tuck knitting;
  • the 12th weaving row is B yarn for surface weaving;
  • the C yarn is used for bottom knitting;
  • the 14th knitting row is D yarn for front and rear tuck knitting, and part of the column is used for empty needle knitting and bottom tuck knitting;
  • the 15th knitting row is A yarn for bottom knitting, and the empty needles in 14 knitting row
  • For the bottom tuck row A yarn is used for front and rear tuck knitting;
  • the 16th knitting row is B yarn for face knitting;
  • the 17th knitting row is
  • knitting row is B yarn for top knitting; No. 24 knitting row is C yarn for bottom knitting Weaving; the 25th weaving row is D yarn for front and rear tuck knitting; the 26th weaving row is B yarn for face knitting; the 27th weaving row is C yarn for bottom weaving; the 28th weaving row is D yarn for front and rear tuck weaving.
  • the fabric body 1 After the weaving is completed, it needs to be ironed at a temperature of 80°C-200°C, which is the "activation" treatment.
  • the specific temperature is 160°C, which will slightly melt the surface of the TPU material. After cooling, the TPU material will bond to each other. , with a certain supporting force, the fabric body 1 is delicate, clean and tidy, comparable to jacquard jacquard sandwich fabrics.
  • the present embodiment adopts the second surface layer 41 of the TPU material weaving fabric, adopts the second bottom layer 42 of the polyester high elastic yarn and the TPU material weaving fabric, and adopts the middle support layer 43 of the transparent monofilament weaving fabric, thereby making the fabric form a sandwich effect;
  • the fabric woven from the second surface layer 41, the second bottom layer 42 and the middle support layer 43 is similar to the style of the warp-knitted jacquard sheet, and the visual effect and texture are all fine and delicate of stone powder.
  • the fabric of this embodiment is processed by high temperature.
  • the method improves the physical properties of the fabric, makes the fabric more wear-resistant and has better support; after the fabric is made by the production method of this embodiment, the comfort of the fabric is improved, and the whole is more clean and tidy.
  • This embodiment is knitted in one piece, has good air permeability, high structural stability, and the overall knitting effect is fine and compact, and the manufacturing method is simple.
  • Figure 1 is a structural schematic diagram of a precision fly-woven fabric of the present application
  • Figure 2 is a structural schematic diagram of a precision fly-woven fabric of the present application
  • Figure 3 is a precision fly-woven fabric of the present application Schematic diagram 1 of the cross-sectional structure of the fabric
  • Figure 4 is the second schematic diagram of the cross-sectional structure of a precision fly-woven fabric of the present application
  • Figure 15 is the fifth schematic diagram of the structure of the knitting unit in a precision fly-woven fabric of the present application.
  • a precision fly-knitted fabric comprising an integrally woven fabric body 1, the fabric body 1 includes several knitting units 2, the size of each knitting unit 2 is 1 square centimeter, and the number of knitting needles of each knitting unit 2 7 to 15, that is, the number of knitting needles of each knitting unit 2 can be 7, 15 or any integer or decimal number between 7 and 15, and the number of knitting rows of each knitting unit 2 is 12 to 30 rows, that is, the number of knitting rows of each knitting unit 2 can be 12 rows, 30 rows, or any integer or decimal row between 12 and 30 rows.
  • the knitting unit 2 includes the first knitting position 3 and the 2. Knitting part 4.
  • the first knitting part 3 includes a first surface layer 31 and a first bottom layer 32, the first surface layer 31 includes a first yarn 311, and the first yarn 311 is knitted to form the first surface layer 31; the first bottom layer 32 The second yarn 321 is included, and the second yarn 321 is knitted to form the first bottom layer 32 ; the first surface layer 31 and the first bottom layer 32 form the first knitting part 3 .
  • the second knitting part 4 includes a second surface layer 41, a second bottom layer 42 and an intermediate support layer 43, the second surface layer 41 includes a third yarn 411, and the third yarn 411 is knitted to form the second surface layer 41;
  • the second bottom layer 42 includes a fourth yarn 421, and the fourth yarn 421 is woven to form a second bottom layer;
  • the middle support layer 4 is woven between the second surface layer 41 and the second bottom layer 42, and the middle support layer 43 includes fifth yarns 431 , and the fifth yarns 431 are knitted to form the middle support layer 43 ;
  • At least one of the first yarn 311 and/or the second yarn 321 is a transparent yarn.
  • the second yarn 321 is a transparent yarn or a colored yarn
  • the first yarn 311 is a transparent yarn
  • the second yarn 321 is Sheer yarn.
  • At least one of the third yarn 411, the fourth yarn 421 and the fifth yarn 431 is a transparent yarn.
  • the fourth yarn 421 is a transparent yarn or/and colored yarn
  • the fifth yarn 431 is a transparent yarn or/and colored yarn.
  • the denier of a single layer in the knitting unit 2 is 20D-500D or equivalent units in metric and imperial systems.
  • the elongation of the knitting unit 2 is 110% to 220%.
  • Figure 5 is a process flow chart of a precision fly-woven fabric of the present application
  • Figure 6 is a weaving diagram 1 of a precision fly-woven fabric of the present application
  • Figure 7 is a process flow diagram of a precision fly-woven fabric of the present application Weaving Figure 2
  • Figure 8 is a weaving Figure 3 of a precision fly-woven fabric of the present application
  • Figure 9 is a weaving figure 4 of a precision fly-woven fabric of the present application
  • Figure 10 is a weaving figure of a precision fly-woven fabric of the present application five.
  • the present application also provides a method for making the precision fly-woven fabric as described above, comprising the following steps:
  • Ironing step ironing the woven fabric body 1;
  • Air cooling step air cooling the ironed fabric body 1 to form a finished fabric.
  • the weaving step comprises the weaving of the first surface layer 31, the first bottom layer 32 and the second surface layer 31, the second bottom layer 32, and the middle support layer 33;
  • the first surface layer 31 is made of the first yarn 311 for one or more combinations of surface weaving, four flat weaving, surface weaving and bottom tight tuck weaving;
  • the first bottom layer 32 is made of the second yarn 321 as the bottom Weaving or/and Siping weaving;
  • the second surface layer 41 is made of the third yarn 411 for surface weaving; the second bottom layer 42 is made of the fourth yarn 421 for bottom weaving, front and rear tuck weaving, or a combination of two or more; the middle support layer 43 Use the fifth yarn 431 to perform one or more combinations of front and rear tuck knitting, empty needle knitting, and bottom tuck knitting.
  • the first yarn 311 and the second yarn 321 in this embodiment can adopt the first surface layer 31 and the first bottom layer 32 of the yarn material of the above-mentioned embodiment 1-3 to weave fabric;
  • the third yarn 411, the fourth The yarn 421 and the fifth yarn 431 can use the yarn material in the above-mentioned embodiment 4 to weave the second surface layer 41 , the second bottom layer 42 , and the middle support layer 43 of the fabric.
  • This embodiment weaves the first surface layer 31, the first bottom layer 32 and the second surface layer 41, the second bottom layer 42, and the middle support layer 43 of the fabric through the above-mentioned material, so that the fabric has the characteristics of embodiments 1-4 at the same time.
  • the effect, the specific effect is consistent with the above, so it will not be described in detail.
  • Figure 1 is a structural schematic diagram of a precision fly-woven fabric of the present application
  • Figure 2 is a structural schematic diagram of a precision fly-woven fabric of the present application
  • Figure 3 is a precision fly-woven fabric of the present application
  • Fig. 4 is a schematic diagram 2 of the sectional structure of a precision fly-knitted fabric of the present application
  • Fig. 16 is a schematic diagram 6 of the structure of the knitting unit in a precision fly-knitted fabric of the present application.
  • a precision fly-knitted fabric comprising an integrally woven fabric body 1, the fabric body 1 includes several knitting units 2, the size of each knitting unit 2 is 1 square centimeter, and the number of knitting needles of each knitting unit 2 10 to 20, that is, the number of knitting needles of each knitting unit 2 can be 10, 20 or any integer or decimal number between 10 and 20, and the number of knitting rows of each knitting unit 2 is 20 to 40 rows, that is, the number of knitting rows of each knitting unit 2 can be 20 rows, 40 rows, or any integer or decimal row between 20 and 40 rows.
  • the knitting unit 2 includes the first knitting position 3 and the 2. Knitting part 4.
  • the first knitting part 3 includes a first surface layer 31 and a first bottom layer 32, the first surface layer 31 includes a first yarn 311, and the first yarn 311 is knitted to form the first surface layer 31; the first bottom layer 32 The second yarn 321 is included, and the second yarn 321 is knitted to form the first bottom layer 32 ; the first surface layer 31 and the first bottom layer 32 form the first knitting part 3 .
  • the second knitting part 4 includes a second surface layer 41, a second bottom layer 42 and an intermediate support layer 43, the second surface layer 41 includes a third yarn 411, and the third yarn 411 is knitted to form the second surface layer 41;
  • the second bottom layer 42 includes a fourth yarn 421, and the fourth yarn 421 is woven to form a second bottom layer;
  • the middle support layer 4 is woven between the second surface layer 41 and the second bottom layer 42, and the middle support layer 43 includes fifth yarns 431 , and the fifth yarns 431 are knitted to form the middle support layer 43 ;
  • At least one of the first yarn 311 and/or the second yarn 321 is a transparent yarn.
  • the second yarn 321 is a transparent yarn or a colored yarn
  • the first yarn 311 is a transparent yarn
  • the second yarn 321 is Sheer yarn.
  • At least one of the third yarn 411, the fourth yarn 421 and the fifth yarn 431 is a transparent yarn.
  • the fourth yarn 421 is a transparent yarn or/and colored yarn
  • the fifth yarn 431 is a transparent yarn or/and colored yarn.
  • the denier of a single layer in the knitting unit 2 is 20D-500D or equivalent units in metric and imperial systems.
  • the elongation of the knitting unit 2 is 110% to 220%.
  • Figure 5 is a process flow chart of a precision fly-woven fabric of the present application
  • Figure 6 is a weaving diagram 1 of a precision fly-woven fabric of the present application
  • Figure 7 is a process flow diagram of a precision fly-woven fabric of the present application Weaving Figure 2
  • Figure 8 is a weaving Figure 3 of a precision fly-woven fabric of the present application
  • Figure 9 is a weaving figure 4 of a precision fly-woven fabric of the present application
  • Figure 10 is a weaving figure of a precision fly-woven fabric of the present application five.
  • the present application also provides a method for making the precision fly-woven fabric as described above, comprising the following steps:
  • Ironing step ironing the woven fabric body 1;
  • Air cooling step air cooling the ironed fabric body 1 to form a finished fabric.
  • the weaving step comprises the weaving of the first surface layer 31, the first bottom layer 32 and the second surface layer 31, the second bottom layer 32, and the middle support layer 33;
  • the first surface layer 31 is made of the first yarn 311 for one or more combinations of surface weaving, four flat weaving, surface weaving and bottom tight tuck weaving;
  • the first bottom layer 32 is made of the second yarn 321 as the bottom Weaving or/and Siping weaving;
  • the second surface layer 41 is made of the third yarn 411 for surface weaving; the second bottom layer 42 is made of the fourth yarn 421 for bottom weaving, front and rear tuck weaving, or a combination of two or more; the middle support layer 43 Use the fifth yarn 431 to perform one or more combinations of front and rear tuck knitting, empty needle knitting, and bottom tuck knitting.
  • the first yarn 311 and the second yarn 321 in this embodiment can adopt the first surface layer 31 and the first bottom layer 32 of the yarn material of the above-mentioned embodiment 1-3 to weave fabric;
  • the third yarn 411, the fourth The yarn 421 and the fifth yarn 431 can use the yarn material in the above-mentioned embodiment 4 to weave the second surface layer 41 , the second bottom layer 42 , and the middle support layer 43 of the fabric.
  • This embodiment weaves the first surface layer 31, the first bottom layer 32 and the second surface layer 41, the second bottom layer 42, and the middle support layer 43 of the fabric through the above-mentioned material, so that the fabric has the characteristics of embodiments 1-4 at the same time.
  • the effect, the specific effect is consistent with the above, so it will not be described in detail.

Abstract

一种精密飞织面料，包括一体编织而成的面料本体（1），面料本体（1）包括若干个针织单元（2），各针织单元（2）的大小为1平方厘米，每一针织单元（2）的织针数为7～20支，每一针织单元（2）的织行数为12～40行，针织单元（2）包括第一针织部位（3）或/和第二针织部位（4）；采用透明纱线与有色纱线编织面料的第一面层（31）、第一底层（32）、第二面层（41）、第二底层（42）以及中间支撑层（43），使面料具有一定的支撑和延展性，透明纱线可使面料的编织具有透明的效果，透明纱线的间隙也增加了透气效果，面料与经编贾卡布片的风格相似，整体细腻紧密且厚度较薄，稳定性高，视觉效果与质感都细腻精致，提升了面料的物理性能和舒适感，整体更加干净整洁。

Description

一种精密飞织面料及其制作方法 技术领域
本申请涉及纺织技术领域，尤其是涉及的是一种精密飞织面料及其制作方法。
背景技术
随着市场经济的发展以及人们生活水平的提高，人们对面料的追求越来越高，不仅对美观时尚的追求，还对面料的重量、厚度、透气性能、支撑性能、延伸性能等的追求。现有技术由于飞织编织远离与针距较宽等原因，难以做出细腻通透的效果，也降低了人们的穿着体验感。
发明内容
本申请的其他特征和优点将在随后的说明书中阐述，并且部分地从说明书中变得显而易见，或者通过实施本申请而了解。本申请的目的和其他优点可通过说明书以及其他说明书附图中所特别指出的结构来实现和获得。
本申请的目的在于克服上述不足，提供一种精密飞织面料，以解决现有飞织面料针距较宽，做出的面料较粗犷的问题。
为实现上述目的，本申请的技术解决方案是：一种精密飞织面料，包括一体编织而成的面料本体，所述面料本体包括若干个针织单元，各所述针织单元的大小为平方厘米，每一所述针织单元的织针数为7～20支，每一所述针织单元的织行数为12～40行，即每一所述针织单元的织针数可以为7支、20支或7～20支之间的任意整数支或小数支，每一所述针织单元的织行数为12～40行，即每一所述针织单元的织行数可以为12行、40行或12～40行之间的任意整数行或小数行。所述针织单元包括第一针织部位或/和第二针织部位。
优选的，所述第一针织部位包括第一面层和第一底层，所述第一面层包括第一纱线，所述第一纱线编织形成第一面层；所述第一底层包括第二纱线，所述第二纱线编织形成第一底层；所述第一面层与第一底层构成所述第一针织部位。
优选的，所述第二针织部位包括第二面层、第二底层和中间支撑层，所述第二面层包括第三纱线，所述第三纱线编织形成第二面层；所述第二底层包括第四纱线，所述第四纱线编织形成第二底层；所述中间支撑层编织在所述第二面层与所述第二底层之间，所述中间支撑层包括第五纱线，所述第五纱线编织形成中间支撑层；所述第二面层、所述第二底层以及所述中间支撑层构成所述第二针织部位。
优选的，所述第一纱线或/和所述第二纱线为透明纱线。
优选的，当所述第一纱线为透明纱线时，则所述第二纱线为透明纱线或有色纱线，当所述第一纱线为有色纱线时，则所述第二纱线为透明纱线。
优选的，所述第三纱线、所述第四纱线和第五纱线中至少一种为透明纱线。
优选的，当所述第三纱线为透明纱线时，则所述第四纱线为透明纱线或/和有色纱线，所述第五纱线为透明纱线或/和有色纱线。
优选的，每一所述针织单元的织针数为7～10支，即每一所述针织单元的织针数可以为7支、10支或7～10支之间的任意整数支或小数支，每一所述针织单元的织行数为12～20行，即每一所述针织单元的织行数可以为12行、20行或12～20行之间的任意整数行或小数行。
优选的，每一所述针织单元的织针数为10～15支，即每一所述针织单元的织针数可以为10支、15支或10～15支之间的任意整数支或小数支，每一所述针织单元的织行数为20～30行，即每一所述针织单元的织行数可以为20行、25行或20～25行之间的任意整数行或小数行。
优选的，每一所述针织单元的织针数为15～20支，即每一所述针织单元的织针数可以为15支、20支或15～20支之间的任意整数支或小数支，每一所述针织单元的织行数为30～40行，即每一所述针织单元的织行数可以为30行、40行或30～40行之间的任意整数行或小数行。
优选的，每一所述针织单元的织针数为7～15支，即每一所述针织单元的织针数可以为7支、15支或7～15支之间任意整数支或小数支，每一所述针织单元的织行数为12～30行，即每一所述针织单元的织行数可以为12行、30行或12～30行任意整数行或小数行。
优选的，每一所述针织单元的织针数为10～20支，即每一所述针织单元的织针数可以为10支、20支或10～20支之间的任意整数支或小数支，每一所述针织单元的织行数为20～40行，即每一所述针织单元的织行数可以为20行、40行或20～40行之间的任意整数行或小数行。
优选的，所述针织单元中单个层面的旦数为20D～500D或者等同单位公制英制。
优选的，所述针织单元的延伸率为110％～220％。
本申请还提供了一种如上述所述的精密飞织面料的制作方法，包括材料准备步骤、编织步骤、整烫步骤、空冷步骤；
所述材料准备步骤为根据面料本体的花型、款式的工艺要求，选择编织材料；
所述编织步骤包括第一面层、第一底层的编织或/和第二面层、第二底层、中间支撑层的编织；
所述第一面层由第一纱线做面编织、四平编织、面编织底紧吊目编织中的一种或两种以上的组合；
所述第一底层由第二纱线做底编织或\和四平编织；
所述第二面层由第三纱线做面编织；
所述第二底层由第四纱线做底编织、前后吊目编织中的一种或者两种以上的组合；
所述中间支撑层由第五纱线做前后吊目编织、空针编织、底吊目编织的一种或者两种以 上的组合；
所述整烫步骤为对编织好的面料本体进行整烫；
所述空冷步骤为对整烫后的面料本体进行空冷，形成面料成品。
所述整烫步骤的温度为80℃-200℃。
通过采用上述的技术方案，本申请的有益效果是：
1.本申请采用透明纱线与有色纱线编织面料的第一面层和第一底层，第一面层和第一底层分别由透明纱线与有色纱线组成多种组合；第一面层和第一底层编织而成的面料具有一定的支撑和延展性，透明纱线可使面料的编织具有透明的效果；利用本申请的制作方法编织面料，使面料上纱线的间隙也大大增加了透气效果，整体细腻紧密且厚度较薄，稳定性高。
2.本申请采用透明纱线与有色纱线编织面料的第二面层、第二底层以及中间支撑层，从而使面料形成三明治效果，第二面层、第二底层以及中间支撑层分别由透明纱线与有色纱线组成多种组合；第二面层、第二底层以及中间支撑层编织而成的面料与经编贾卡布片的风格相似，并且视觉效果与质感都石粉的细腻精致，本申请面料通过高温处理的方式，提升了面料的物理性能，使面料更耐磨，支撑性更好；面料通过本申请的制作方法制成后，提成了面料的舒适感，整体更加干净整洁。
3.本申请采用透明纱线与有色纱线编织面料的第一面层、第一底层、第二面层、第二底层以及中间支撑层，从而使面料同时具有上述第点和第点的效果。
4.本申请通过改变织针数、织行数以及纱线的支数来使得针织单元更加细腻，更加紧密，更加轻薄，从而使得面料细腻轻薄，紧缩性强，支撑性强，回弹性好，延伸率高，大大增加了鞋面的使用寿命，能够给人们一种舒畅、轻便的体验感。
应当理解的是，以上的一般描述和后文的细节描述仅是示例性和解释性的，并不能限制本公开。
无疑的，本申请的此类目的与其他目的在下文以多种附图与绘图来描述的较佳实施例细节说明后将变为更加显见。
为让本申请的上述和其他目的、特征和优点能更明显易懂，下文特举一个或数个较佳实施例，并配合所示附图，作详细说明如下。
附图说明
附图用来提供对本申请的进一步理解，并且构成说明书的一部分，与本申请的实施例共同用于解释本申请，并不构成对本申请的限制。
在附图中，相同的部件使用相同的附图标记，并且附图是示意性的，并不一定按照实际的比例绘制。
为了更清楚地说明本申请实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单的介绍，显而易见地，下面描述中的附图仅仅是本申请的一个或数个实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据此类附图获得其他的附图。
图1为本申请一种精密飞织面料的结构示意图一；
图2为本申请一种精密飞织面料的结构示意图二；
图3为本申请一种精密飞织面料的剖视结构示意图一；
图4为本申请一种精密飞织面料的剖视结构示意图二；
图5为本申请一种精密飞织面料的工艺流程图；
图6为本申请一种精密飞织面料的编织图一；
图7为本申请一种精密飞织面料的编织图二；
图8为本申请一种精密飞织面料的编织图三；
图9为本申请一种精密飞织面料的编织图四；
图10为本申请一种精密飞织面料的编织图五
图11为本申请一种精密飞织面料中针织单元的结构示意图一；
图12为本申请一种精密飞织面料中针织单元的结构示意图二；
图13为本申请一种精密飞织面料中针织单元的结构示意图三；
图14为本申请一种精密飞织面料中针织单元的结构示意图四；
图15为本申请一种精密飞织面料中针织单元的结构示意图五；
图16为本申请一种精密飞织面料中针织单元的结构示意图六。
附图标记说明：
1、面料本体；
2、针织单元；
3、第一针织部位；
31、第一面层；311、第一纱线；32、第一底层；321、第二纱线；
4、第二针织部位；
41、第二面层；411、第三纱线；42、第二底层；421、第四纱线；43、中间支撑层；431、第五纱线。
具体实施方式
为了使本申请的目的、技术方案及优点更加清楚明白，以下结合具体实施方式对本申请进一步详细说明。应当理解，此处所描述的具体实施方式仅仅用以解释本申请，但并不用于 限定本申请。
另外，在本申请的描述中，需要理解的是，术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本申请和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本申请的限制。
在本申请中，除非另有明确的规定和限定，术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或成一体；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通或两个元件的相互作用关系。但注明直接连接则说明连接地两个主体之间并不通过过渡结构构建连接关系，只通过连接结构相连形成一个整体。对于本领域的普通技术人员而言，可以根据具体情况理解上述术语在本申请中的具体含义。
在本申请中，除非另有明确的规定和限定，第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触，或第一和第二特征通过中间媒介间接接触。在本说明书的描述中，参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中，对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且，描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。
下面参照附图说明本申请的具体实施方式。
实施例1
参照图1、3、11，图1为本申请一种精密飞织面料的结构示意图一；图3为本申请一种精密飞织面料的剖视结构示意图一；图11为本申请一种精密飞织面料中针织单元的结构示意图一。
本实施例提供了一种精密飞织面料，包括一体编织而成的面料本体1，该面料本体1包括若干个针织单元2，各该针织单元2的大小为1平方厘米，每一该针织单元2的织针数为7～20支，即每一该针织单元2的织针数可以为7支、20支或7～20支之间的任意整数支或小数支，每一该针织单元2的织行数为12～40行，即每一该针织单元2的织行数可以为12行、40行或12～40行之间的任意整数行或小数行，该针织单元2包括第一针织部位3。
该第一针织部位3包括第一面层31和第一底层32，该第一面层31包括第一纱线311，该第一纱线311编织形成第一面层31；该第一底层32包括第二纱线321，该第二纱线321编织形成第 一底层32；该第一面层31与该第一底层32构成该第一针织部位3。
该第一纱线311或/和第二纱线321中至少一种为透明纱线。
当该第一纱线311为透明纱线时，则该第二纱线321为透明纱线或有色纱线，当该第一纱线311为有色纱线时，则该第二纱线321为透明纱线。
该针织单元2中单个层面的旦数为20D～500D或者等同单位公制英制。
该针织单元2的延伸率为110％～220％。
其中本实施例中，该第一纱线311为有色纱线，该第二纱线321为透明纱线。
参照图5，图5为本申请一种精密飞织面料的工艺流程图。
本申请还提供了一种如上述该的精密飞织面料的制作方法，包括以下步骤：
S1.材料准备步骤：该材料准备步骤为根据面料本体1的花型、款式的工艺要求，选择编织材料；
S2.编织步骤：将相应的编织程序导入编织机中，输入对应参数，编织出面料本体1；
S3.整烫步骤：对编织好的面料本体1进行整烫；
S4.空冷步骤：对整烫后的面料本体1进行空冷，形成面料成品。
其中，该编织步骤包括第一面层31、第一底层32的编织；该第一面层31由第一纱线311做面编织、四平编织、面编织底紧吊目编织中的一种或两种以上的组合；该第一底层32由第二纱线321做底编织或/和四平编织。
其中一部分精密飞织面料的具体编织步骤如下：
参照图6，图6为本申请一种精密飞织面料的编织图一。
A纱为第一纱线311，B纱为第二纱线321，C纱为第二纱线321。本实施例中A纱采用的是涤纶高弹纱，B纱与C纱采用的均是透明单丝。
第1织行是A纱做面编织底紧吊目编织；第2织行是B纱做底编织；第3织行是C纱做底编织与面编织交替编织；第4织行是B纱做面编织与底编织交替编织，与第3织行的编织位置相反；第5织行是C纱做面编织。第2至第5织行，为单丝编织的透明织行，可以保障面料的通透性。
第6至第10织行与第1至第5织行的编织的方式一样。
面料本体1编织完成，还需经过高温处理。对于未使用热熔丝的面料本体1，高温处理是为了让面料本体1受热充分收缩，达到合适的面料本体1效果；对于使用热熔丝的面料本体1，需要经过高温处理使热熔丝融化粘合在面料本体1内部，达到合适的面料本体1效果。
本实施例采用涤纶高弹纱编织面料的第一面层31，采用透明单丝编织面料的第一底层32，使面料具有一定的支撑和延展性，单丝编织的位置呈透明状，且单丝纱线的间隙也大大增加了透气效果，整体细腻紧密且厚度较薄，面料稳定性高。本实施例为一体编织而成，透气性 能佳，结构稳定性高，整体针织效果细腻紧密，且制作方法简单。
实施例2
参照图1、3、12，图1为本申请一种精密飞织面料的结构示意图一；图3为本申请一种精密飞织面料的剖视结构示意图一；图12为本申请一种精密飞织面料中针织单元的结构示意图二。
本实施例提供了一种精密飞织面料，包括一体编织而成的面料本体1，该面料本体1包括若干个针织单元2，各该针织单元2的大小为1平方厘米，每一该针织单元2的织针数为7～10支，即每一该针织单元2的织针数可以为7支、10支或7～10支之间的任意整数支或小数支，每一该针织单元2的织行数为12～20行，即每一该针织单元2的织行数可以为12行、20行或12～20行之间的任意整数行或小数行，该针织单元2包括第一针织部位3。
该第一针织部位3包括第一面层31和第一底层32，该第一面层31包括第一纱线311，该第一纱线311编织形成第一面层31；该第一底层32包括第二纱线321，该第二纱线321编织形成第一底层32；该第一面层31与该第一底层32构成该第一针织部位3。
该第一纱线311或/和第二纱线321中至少一种为透明纱线。
当该第一纱线311为透明纱线时，则该第二纱线321为透明纱线或有色纱线，当第一纱线311为有色纱线时，则该第二纱线321为透明纱线。
该针织单元2中单个层面的旦数为20D～500D或者等同单位公制英制。
该针织单元2的延伸率为110％～220％。
其中本实施例中，该第一纱线311为透明纱线，该第二纱线321为透明纱线。
参照图5，图5为本申请一种精密飞织面料的工艺流程图。
本申请还提供了一种如上述该的精密飞织面料的制作方法，包括以下步骤：
S1.材料准备步骤：该材料准备步骤为根据面料本体1的花型、款式的工艺要求，选择编织材料；
S2.编织步骤：将相应的编织程序导入编织机中，输入对应参数，编织出面料本体1；
S3.整烫步骤：对编织好的面料本体1进行整烫；
S4.空冷步骤：对整烫后的面料本体1进行空冷，形成面料成品。
其中，该编织步骤包括第一面层31、第一底层32的编织；该第一面层31由第一纱线311做面编织、四平编织、面编织底紧吊目编织中的一种或两种以上的组合；该第一底层32由第二纱线321做底编织或/和四平编织。
其中一部分精密飞织面料的具体编织步骤如下：
参照图7，图7为本申请一种精密飞织面料的编织图二。
B纱为第一纱线311，C纱为第二纱线321。本实施例中B纱与C纱采用的均是透明单丝。
第1织行是B纱做面编织编织；第2织行是C纱做底编织。第1至第2织行，为单丝编织的透明织行，可以保障面料的通透性。
第3至第10织行与第1至第2织行的编织的方式一样。
面料本体1编织完成，还需经过高温处理。对于未使用热熔丝的面料本体1，高温处理是为了让面料本体1受热充分收缩，达到合适的面料本体1效果；对于使用热熔丝的面料本体1，需要经过高温处理使热熔丝融化粘合在面料本体1内部，达到合适的面料本体1效果。
本实施例采用涤纶高弹纱编织面料的第一面层31和第一底层32，使面料具有一定的支撑和延展性，单丝编织的位置呈透明状，且单丝纱线的间隙也大大增加了透气效果，整体细腻紧密且厚度较薄，面料稳定性高。本实施例为一体编织而成，透气性能佳，结构稳定性高，整体针织效果细腻紧密，且制作方法简单。
实施例3
参照图1、3、13，图1为本申请一种精密飞织面料的结构示意图一；图3为本申请一种精密飞织面料的剖视结构示意图一；图13为本申请一种精密飞织面料中针织单元的结构之意图三。
本实施例提供了一种精密飞织面料，包括一体编织而成的面料本体1，该面料本体1包括若干个针织单元2，各该针织单元2的大小为1平方厘米，每一该针织单元2的织针数为10～15支，即每一该针织单元2的织针数可以为10支、15支或10～15支之间的任意整数支或小数支，每一该针织单元2的织行数为20～30行，即每一该针织单元2的织行数可以为20行、30行或20～30行之间的任意整数行或小数行，该针织单元2包括第一针织部位3。
该第一针织部位3包括第一面层31和第一底层32，该第一面层31包括第一纱线311，该第一纱线311编织形成第一面层31；该第一底层32包括第二纱线321，该第二纱线321编织形成第一底层32；该第一面层31与该第一底层32构成该第一针织部位3。
该第一纱线311或/和第二纱线321中至少一种为透明纱线。
当该第一纱线311为透明纱线时，则该第二纱线321为透明纱线或有色纱线，当该第一纱线311为有色纱线时，则该第二纱线321为透明纱线。
该针织单元2中单个层面的旦数为20D～500D或者等同单位公制英制。
该针织单元2的延伸率为110％～220％。
其中本实施例中，该第一纱线511为透明纱线，该第二纱线521为有色纱线。
参照图5，图5为本申请一种精密飞织面料的工艺流程图。
本申请还提供了一种如上述该的精密飞织面料的制作方法，包括以下步骤：
S1.材料准备步骤：该材料准备步骤为根据面料本体1的花型、款式的工艺要求，选择编织材料；
S2.编织步骤：将相应的编织程序导入编织机中，输入对应参数，编织出面料本体1；
S3.整烫步骤：对编织好的面料本体1进行整烫；
S4.空冷步骤：对整烫后的面料本体1进行空冷，形成面料成品。
其中，该编织步骤包括第一面层31、第一底层32的编织；该第一面层31由第一纱线311做面编织、四平编织、面编织底紧吊目编织中的一种或两种以上的组合；该第一底层32由第二纱线321做底编织或/和四平编织。
其中一部分精密飞织面料的具体编织步骤如下：
参照图8，图8为本申请一种精密飞织面料的编织图三。
A纱为第二纱线321，B纱为第一纱线311和第二纱线321，C纱为第一纱线311和第二纱线321。本实施例中A纱采用的是涤纶高弹纱，B纱与C纱采用的均是透明单丝。
第1织行是A纱做底编织；第2织行是B纱做四平编织；第3织行是C纱做底编织；第4织行是B纱做底编织；第5织行是C纱做四平编织；第6织行是A纱做底编织。第2至第5织行，为单丝编织的透明织行，可以保障面料的通透性。
第7至第12织行是第1至第6织行的重复编织。
面料本体1编织完成，还需经过高温处理。对于未使用热熔丝的面料本体1，高温处理是为了让面料本体1受热充分收缩，达到合适的面料本体1效果；对于使用热熔丝的面料本体1，需要经过高温处理使热熔丝融化粘合在面料本体1内部，达到合适的面料本体1效果。
本实施例采用涤纶高弹纱和透明单丝编织面料的第一面层31，采用涤纶高弹纱编织面料的第一底层32，使面料具有一定的支撑和延展性，单丝编织的位置呈透明状，且单丝纱线的间隙也大大增加了透气效果，整体细腻紧密且厚度较薄，面料稳定性高。本实施例为一体编织而成，透气性能佳，结构稳定性高，且制作方法简单。
其中另一部分精密飞织面料的具体编织步骤如下：
参照图9，图9为本申请一种精密飞织面料的编织图四。
A纱为第二纱线321，B纱为第一纱线311。本实施例中A纱采用的是涤纶高弹纱，B纱采用的均是透明单丝。
第1织行是A纱做底编织；第2织行是B纱做四平编织；第3织行是A纱做底编织；第4织行是B纱做四平编织；第5织行是A纱做底编织；第6织行是B纱做四平编织。第2织行，为单丝编织的透明织行，与前两个具体编织步骤相比，透明编织行只有一行四平编织，通透性稍弱。
第7至第12织行是第1至第6织行的重复编织。
面料本体1编织完成，还需经过高温处理。对于未使用热熔丝的面料本体1，高温处理是为了让面料本体1受热充分收缩，达到合适的面料本体1效果；对于使用热熔丝的面料本体1，需要经过高温处理使热熔丝融化粘合在面料本体1内部，达到合适的面料本体1效果。
本实施例采用涤纶高弹纱编织面料的第一面层31和第一底层32，使面料具有一定的支撑和延展性，单丝编织的位置呈透明状，且单丝纱线的间隙也大大增加了透气效果，整体细腻紧密且厚度较薄，面料稳定性高。本实施例为一体编织而成，透气性能佳，结构稳定性高，整体针织效果细腻紧密，且制作方法简单。
实施例4
参照图2、4、14，图2为本申请一种精密飞织面料的结构示意图二；图14为本申请一种精密飞织面料中针织单元的结构示意图四。
本实施例提供了一种精密飞织面料，包括一体编织而成的面料本体1，该面料本体1包括若干个针织单元2，各该针织单元2的大小为1平方厘米，每一该针织单元2的织针数为15～20支，即每一该针织单元2的织针数可以为15支、20支或15～20支之间的任意整数支或小数支，每一该针织单元2的织行数为30～40行，即每一该针织单元2的织行数可以为30行、40行或30～40行之间的任意整数行或小数行，该针织单元2包括第二针织部位4。
该第二针织部位4包括第二面层41、第二底层42和中间支撑层43，该第二面层41包括第三纱线411，该第三纱线411编织形成第二面层41；该第二底层42包括第四纱线421，该第四纱线421编织形成第二底层；该中间支撑层4编织在该第二面层41与该第二底层42之间，该中间支撑层43包括第五纱线431，该第五纱线431编织形成中间支撑层43；该第二面层41、该第二底层42以及该中间支撑层43构成该第二针织部位4。
该第三纱线411、该第四纱线421和第五纱线431中至少一种为透明纱线。
当该第三纱线411为透明纱线时，则该第四纱线421为透明纱线或/和有色纱线，该第五纱431线为透明纱线或/和有色纱线。
该针织单元2中单个层面的旦数为20D～500D或者等同单位公制英制。
该针织单元2的延伸率为110％～220％。
其中，该第三纱线411为有色纱线，该第四纱线421和第五纱线431均为透明纱线。
参照图5，图5为本申请一种精密飞织面料的工艺流程图。
本申请还提供了一种如上述该的精密飞织面料的制作方法，包括以下步骤：
S2.编织步骤：将相应的编织程序导入编织机中，输入对应参数，编织出面料本体1；
S3.整烫步骤：对编织好的面料本体1进行整烫；
S4.空冷步骤：对整烫后的面料本体1进行空冷，形成面料成品。
其中，编织步骤包括第二面层41、第二底层42、中间支撑层43的编织；该第二面层41由第三纱线411做面编织；该第二底层42由第四纱线421做底编织、前后吊目编织中的一种或者两种以上的组合；该中间支撑层43由第五纱线431做前后吊目编织、空针编织、底吊目编织的一种或者两种以上的组合。该整烫步骤的温度为80℃-200℃。
其中一部分精密飞织面料的具体编织步骤如下：
参照图10，图10为本申请一种精密飞织面料的编织图五。
A纱为第四纱线421，B纱为第三纱线411，C纱为第四纱线421，D纱为第五纱线431。本实施例中A纱采用的是涤纶高弹纱，B、C纱采用的均是TPU，D纱采用的是透明单丝。
第1织行是A纱做底编织；第2织行是B纱做面编织；第3织行是C纱做底编织；第4织行是D纱做前后吊目；第5织行是是B纱做面编织；第6织行是C纱做底编织；第7织行是D纱做前后吊目，部分织列做空针编织和底吊目编织(空针织列是为A纱预留编织位，底吊目作用是固定空针浮线，防止空针织列之后的D纱前后吊目编织吃不到纱线，造成漏针)；第8织行是A纱做底编织，在7织行的空针和底吊目的织列，A纱做前后吊目编织，部分织列做前后吊目(A纱的前后吊目编织，在面料本体1上表现来的是提花效果)；第9织行是B纱做面编织；第10织行是C纱做底编织；第11织行是D纱做前后吊目编织；第12织行是B纱做面编织；第13织行是C纱做底编织；第14织行是D纱做前后吊目编织，部分之列做空针编织和底吊目编织；第15织行是A纱做底编织，在14织行的空针和底吊目的织列，A纱做前后吊目编织；第16织行是B纱做面编织；第17织行是C纱做底编织；第18织行是D纱做前后吊目编织；第19织行是B纱做面编织；第20织行是C纱做底编织；第21织行是D纱做前后吊目编织，部分织列做空针编织和底吊目编织；第22织行是A纱做底编织，在21织行的空针和底吊目的织列，A纱做前后吊目编织；第23织行是B纱做面编织；第24织行是C纱做底编织；第25织行是D纱做前后吊目编织；第26织行是B纱做面编织；第27织行是C纱做底编织；第28织行是D纱做前后吊目编织。
编织完成后，需要通过温度为80℃-200℃进行整烫，即为“活化”处理，具体的温度为160℃，使TPU材料的表层发生轻微融化，经冷却后，TPU材料会互相粘合，具有一定的支撑力，面料本体1细腻，干净整洁，均可媲美贾卡经编提花三明治面料。
本实施例采用TPU材料编织面料的第二面层41，采用涤纶高弹纱和TPU材料编织面料的第二底层42，采用透明单丝编织面料的中间支撑层43，从而使面料形成三明治效果；第二面层41、第二底层42和中间支撑层43编织而成的面料与经编贾卡布片的风格相似，并且视觉效果与质感都石粉的细腻精致，本实施例的面料通过高温处理的方式，提升了面料的物理性能，使面料更耐磨，支撑性更好；面料通过本实施例的制作方法制成后，提升了面料的舒适 感，整体更加干净整洁。本实施例为一体编织而成，透气性能佳，结构稳定性高，整体针织效果细腻紧密，且制作方法简单。
实施例5
参照图1-4、15，图1为本申请一种精密飞织面料的结构示意图一；图2为本申请一种精密飞织面料的结构示意图二；图3为本申请一种精密飞织面料的剖视结构示意图一；图4为本申请一种精密飞织面料的剖视结构示意图二；图15为本申请一种精密飞织面料中针织单元的结构示意图五。
一种精密飞织面料，包括一体编织而成的面料本体1，该面料本体1包括若干个针织单元2，各该针织单元2的大小为1平方厘米，每一该针织单元2的织针数为7～15支，即每一该针织单元2的织针数可以为7支、15支或7～15支之间的任意整数支或小数支，每一该针织单元2的织行数为12～30行，即每一该针织单元2的织行数可以为12行、30行或12～30行之间的任意整数行或小数行，该针织单元2包括第一针织部位3和第二针织部位4。
该第一针织部位3包括第一面层31和第一底层32，该第一面层31包括第一纱线311，该第一纱线311编织形成第一面层31；该第一底层32包括第二纱线321，该第二纱线321编织形成第一底层32；该第一面层31与该第一底层32构成该第一针织部位3。
该第二针织部位4包括第二面层41、第二底层42和中间支撑层43，该第二面层41包括第三纱线411，该第三纱线411编织形成第二面层41；该第二底层42包括第四纱线421，该第四纱线421编织形成第二底层；该中间支撑层4编织在该第二面层41与该第二底层42之间，该中间支撑层43包括第五纱线431，该第五纱线431编织形成中间支撑层43；该第二面层41、该第二底层42以及该中间支撑层43构成该第二针织部位4。
该第一纱线311或/和第二纱线321中至少一种为透明纱线。
当该第一纱线311为透明纱线时，则该第二纱线321为透明纱线或有色纱线，当该第一纱线311为有色纱线时，则该第二纱线321为透明纱线。
该第三纱线411、该第四纱线421和第五纱线431中至少一种为透明纱线。
当该第三纱线411为透明纱线时，则该第四纱线421为透明纱线或/和有色纱线，该第五纱431线为透明纱线或/和有色纱线。
该针织单元2中单个层面的旦数为20D～500D或者等同单位公制英制。
该针织单元2的延伸率为110％～220％。
参照图5-10，图5为本申请一种精密飞织面料的工艺流程图；图6为本申请一种精密飞织面料的编织图一；图7为本申请一种精密飞织面料的编织图二；图8为本申请一种精密飞织面料的编织图三；图9为本申请一种精密飞织面料的编织图四；图10为本申请一种精密飞 织面料的编织图五。
本申请还提供了一种如上述该的精密飞织面料的制作方法，包括以下步骤：
S2.编织步骤：将相应的编织程序导入编织机中，输入对应参数，编织出面料本体1；
S3.整烫步骤：对编织好的面料本体1进行整烫；
S4.空冷步骤：对整烫后的面料本体1进行空冷，形成面料成品。
其中，该编织步骤包括第一面层31、第一底层的编织32和第二面层31、第二底层32、中间支撑层33的编织；
该第一面层31由第一纱线311做面编织、四平编织、面编织底紧吊目编织中的一种或两种以上的组合；该第一底层32由第二纱线321做底编织或/和四平编织；
该第二面层41由第三纱线411做面编织；该第二底层42由第四纱线421做底编织、前后吊目编织中的一种或者两种以上的组合；该中间支撑层43由第五纱线431做前后吊目编织、空针编织、底吊目编织的一种或者两种以上的组合。
本实施例中的第一纱线311和第二纱线321可采用上述实施例1-3的纱线材料编织面料的第一面层31和第一底层32；第三纱线411、第四纱线421和第五纱线431可采用上述实施例4中的纱线材料编织面料的第二面层41、第二底层42、中间支撑层43。本实施例通过上述的材料编织面料的第一面层31、第一底层32的编织和第二面层41、第二底层42、中间支撑层43，使面料同时具有实施例1-4中的效果，具体效果与上述的一致，因此，不再详细阐述。
实施例6
参照图1-4、16，图1为本申请一种精密飞织面料的结构示意图一；图2为本申请一种精密飞织面料的结构示意图二；图3为本申请一种精密飞织面料的剖视结构示意图一；图4为本申请一种精密飞织面料的剖视结构示意图二；图16为本申请一种精密飞织面料中针织单元的结构示意图六。
一种精密飞织面料，包括一体编织而成的面料本体1，该面料本体1包括若干个针织单元2，各该针织单元2的大小为1平方厘米，每一该针织单元2的织针数为10～20支，即每一该针织单元2的织针数可以为10支、20支或10～20支之间的任意整数支或小数支，每一该针织单元2的织行数为20～40行，即每一该针织单元2的织行数可以为20行、40行或20～40行之间的任意整数行或小数行，该针织单元2包括第一针织部位3和第二针织部位4。
该第一针织部位3包括第一面层31和第一底层32，该第一面层31包括第一纱线311，该第一纱线311编织形成第一面层31；该第一底层32包括第二纱线321，该第二纱线321编织形成第一底层32；该第一面层31与该第一底层32构成该第一针织部位3。
该第二针织部位4包括第二面层41、第二底层42和中间支撑层43，该第二面层41包括第三 纱线411，该第三纱线411编织形成第二面层41；该第二底层42包括第四纱线421，该第四纱线421编织形成第二底层；该中间支撑层4编织在该第二面层41与该第二底层42之间，该中间支撑层43包括第五纱线431，该第五纱线431编织形成中间支撑层43；该第二面层41、该第二底层42以及该中间支撑层43构成该第二针织部位4。
该第一纱线311或/和第二纱线321中至少一种为透明纱线。
当该第一纱线311为透明纱线时，则该第二纱线321为透明纱线或有色纱线，当该第一纱线311为有色纱线时，则该第二纱线321为透明纱线。
该第三纱线411、该第四纱线421和第五纱线431中至少一种为透明纱线。
当该第三纱线411为透明纱线时，则该第四纱线421为透明纱线或/和有色纱线，该第五纱431线为透明纱线或/和有色纱线。
该针织单元2中单个层面的旦数为20D～500D或者等同单位公制英制。
该针织单元2的延伸率为110％～220％。
参照图5-10，图5为本申请一种精密飞织面料的工艺流程图；图6为本申请一种精密飞织面料的编织图一；图7为本申请一种精密飞织面料的编织图二；图8为本申请一种精密飞织面料的编织图三；图9为本申请一种精密飞织面料的编织图四；图10为本申请一种精密飞织面料的编织图五。
本申请还提供了一种如上述该的精密飞织面料的制作方法，包括以下步骤：
S2.编织步骤：将相应的编织程序导入编织机中，输入对应参数，编织出面料本体1；
S3.整烫步骤：对编织好的面料本体1进行整烫；
S4.空冷步骤：对整烫后的面料本体1进行空冷，形成面料成品。
其中，该编织步骤包括第一面层31、第一底层的编织32和第二面层31、第二底层32、中间支撑层33的编织；
该第一面层31由第一纱线311做面编织、四平编织、面编织底紧吊目编织中的一种或两种以上的组合；该第一底层32由第二纱线321做底编织或/和四平编织中；
该第二面层41由第三纱线411做面编织；该第二底层42由第四纱线421做底编织、前后吊目编织中的一种或者两种以上的组合；该中间支撑层43由第五纱线431做前后吊目编织、空针编织、底吊目编织的一种或者两种以上的组合。
本实施例中的第一纱线311和第二纱线321可采用上述实施例1-3的纱线材料编织面料的第一面层31和第一底层32；第三纱线411、第四纱线421和第五纱线431可采用上述实施例4中的纱线材料编织面料的第二面层41、第二底层42、中间支撑层43。本实施例通过上述的材料编织面料的第一面层31、第一底层32的编织和第二面层41、第二底层42、中间支撑层43，使 面料同时具有实施例1-4中的效果，具体效果与上述的一致，因此，不再详细阐述。
实验数据
分别取等量本申请的第一针织部位3、第二针织部位4和对比例，其中对比例为涤纶普通经编面料，并分别对第一针织部位3、第二针织部位4和对比例进行物理性能检测，具体的检测结果如下表:
Figure PCTCN2022085200-appb-000001
由上表可知，第一针织部位3和第二针织部位4相比对比例的径纬向拉伸强度、经纬向断裂伸张率、经纬向撕裂、马丁代尔耐磨性-砂磨均相应的提高了，由此可知，本申请第一针织部位3和第二针织部位4的物理性能提高了。
应该理解的是，本申请所公开的实施例不限于这里所公开的特定处理步骤或材料，而应当延伸到相关领域的普通技术人员所理解的此类特征的等同替代。还应当理解的是，在此使用的术语仅用于描述特定实施例的目的，而并不意味着限制。
说明书中提到的“实施例”意指结合实施例描述的特定特征、或特性包括在本申请的至少一个实施例中。因此，说明书通篇各个地方出现的短语或“实施例”并不一定均指同一个实施例。
此外，所描述的特征或特性可以任何其他合适的方式结合到一个或多个实施例中。在上面的描述中，提供一些具体的细节，例如厚度、数量等，以提供对本申请的实施例的全面理解。然而，相关领域的技术人员将明白，本申请无需上述一个或多个具体的细节便可实现或者也可采用其他方法、组件、材料等实现。

Claims (16)

  1. 一种精密飞织面料，其特征在于，包括一体编织而成的面料本体，所述面料本体包括若干个针织单元，各所述针织单元的大小为1平方厘米，每一所述针织单元的织针数为7～20支，每一所述针织单元的织行数为12～40行，所述针织单元包括第一针织部位或/和第二针织部位。
  2. 根据权利要求1所述的精密飞织面料，其特征在于，所述第一针织部位包括：
    第一面层，其包括第一纱线，所述第一纱线编织形成第一面层；
    第一底层，其包括第二纱线，所述第二纱线编织形成第一底层；
    所述第一面层与第一底层构成所述第一针织部位。
  3. 根据权利要求1所述的精密飞织面料，其特征在于，所述第二针织部位包括：
    第二面层，其包括第三纱线，所述第三纱线编织形成第二面层；
    第二底层，其包括第四纱线，所述第四纱线编织形成第二底层；
    中间支撑层，其编织在所述第二面层与所述第二底层之间，所述中间支撑层包括第五纱线，所述第五纱线编织形成中间支撑层；
    所述第二面层、所述第二底层以及所述中间支撑层构成所述第二针织部位。
  4. 根据权利要求2所述的精密飞织面料，其特征在于，所述第一纱线或/和所述第二纱线为透明纱线。
  5. 根据权利要求4所述的精密飞织面料，其特征在于，当所述第一纱线为透明纱线时，则所述第二纱线为透明纱线或有色纱线；当所述第一纱线为有色纱线时，则所述第二纱线为透明纱线。
  6. 根据权利要求3所述的精密飞织面料，其特征在于，所述第三纱线、所述第四纱线和第五纱线中至少一种为透明纱线。
  7. 根据权利要求6所述的精密飞织面料，其特征在于，当所述第三纱线为透明纱线时，则所述第四纱线为透明纱线或/和有色纱线，所述第五纱线为透明纱线或/和有色纱线。
  8. 根据权利要求1所述的精密飞织面料，其特征在于，每一所述针织单元的织针数为7～10支，每一所述针织单元的织行数为12～20行。
  9. 根据权利要求1所述的精密飞织面料，其特征在于，每一所述针织单元的织针数为10～15支，每一所述针织单元的织行数为20～30行。
  10. 根据权利要求1所述的精密飞织面料，其特征在于，每一所述针织单元的织针数为15～20支，每一所述针织单元的织行数为30～40行。
  11. 根据权利要求1所述的精密飞织面料，其特征在于，每一所述针织单元的织针数为7～15支，每一所述针织单元的织行数为12～30行。
  12. 根据权利要求1所述的精密飞织面料，其特征在于，每一所述针织单元的织针数为10～20支，每一所述针织单元的织行数为20～40行。
  13. 根据权利要求1所述的精密飞织面料，其特征在于，所述针织单元中单个层面的旦数为20D～500D或者等同单位公制英制。
  14. 根据权利要求1所述的精密飞织面料，其特征在于，所述针织单元的延伸率为110％～220％。
  15. 一种如权利要求1-14中任意一项所述的精密飞织面料的制作方法，其特征在于，包括材料准备步骤、编织步骤、整烫步骤、空冷步骤；
    所述材料准备步骤为根据面料本体的花型、款式的工艺要求，选择编织材料；
    所述编织步骤包括第一面层、第一底层的编织或/和第二面层、第二底层、中间支撑层的编织；
    所述第一面层由第一纱线做面编织、四平编织、面编织底紧吊目编织中的一种或两种以上的组合；
    所述第一底层由第二纱线做底编织或/和四平编织；
    所述第二面层由第三纱线做面编织；
    所述第二底层由第四纱线做底编织、前后吊目编织中的一种或者两种以上的组合；
    所述中间支撑层由第五纱线做前后吊目编织、空针编织、底吊目编织中的一种或者两种以上的组合；
    所述整烫步骤为对编织好的面料本体进行整烫；
    所述空冷步骤为对整烫后的面料本体进行空冷，形成面料成品。
  16. 根据权利要求15所述的精密飞织面料的制作方法，其特征在于：所述整烫步骤的温度为80℃-200℃。
PCT/CN2022/085200 2021-11-02 2022-04-02 一种精密飞织面料及其制作方法 WO2023077719A1 (zh)

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