WO2023070759A1 - 一种连续端子裁切系统 - Google Patents

一种连续端子裁切系统 Download PDF

Info

Publication number
WO2023070759A1
WO2023070759A1 PCT/CN2021/130702 CN2021130702W WO2023070759A1 WO 2023070759 A1 WO2023070759 A1 WO 2023070759A1 CN 2021130702 W CN2021130702 W CN 2021130702W WO 2023070759 A1 WO2023070759 A1 WO 2023070759A1
Authority
WO
WIPO (PCT)
Prior art keywords
module
pin
cutting machine
continuous
terminal
Prior art date
Application number
PCT/CN2021/130702
Other languages
English (en)
French (fr)
Inventor
郑志贤
林瑾琪
Original Assignee
沅呈自动控制有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 沅呈自动控制有限公司 filed Critical 沅呈自动控制有限公司
Publication of WO2023070759A1 publication Critical patent/WO2023070759A1/zh

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00—Shaping by press-cutting; Perforating
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Definitions

  • the invention relates to the technical field of terminal cutting production, and in particular to a continuous terminal cutting system.
  • the cutting terminal (Pin) equipment is not yet intelligent and systematic.
  • the cutting terminal (Pin) machine is usually the equipment used for the material to enter the completion stage, but often complete the cutting terminal (Pin) material, still needs Traditional manual quality control lacks the function of digitization and data collection. As a result, there is still a gap that cannot be digitized between the materials completed by the cutting terminal (Pin) and the materials that can meet the quality.
  • the cutting terminal (Pin) equipment in the prior art generally needs to be fixed on the workbench.
  • the equipment is bulky, not portable, and does not have the function of networked information cloud computing. It is difficult to realize automatic quality control monitoring and tracking, making it Practicality is greatly reduced, and this is an urgent problem to be solved in the industry.
  • the invention proposes a continuous terminal cutting system to solve the above-mentioned problems in the prior art.
  • the present invention proposes a continuous terminal cutting system, including at least one continuous terminal cutting machine, including an outer box body, a first drive device and a swing mechanism, and the first drive device drives the swing mechanism arranged in the outer box body to make it Cut off the product or material of the terminal to be cut;
  • the judgment module is used to connect at least one continuous terminal cutting machine to judge whether the products processed by the terminal cutting machine need to be quality controlled and post-processed for shipment;
  • the quality control module is connected to Cutting machine and judgment module are used for error inspection of products or materials to be cut and collected quality control data; post-processing docking and shipping modules are connected to quality control modules for products or materials to be cut reprocessing or automatic shipping packaging;
  • the server is connected to at least one continuous terminal cutting machine, quality control module, and post-processing docking and shipping module to control the work of each module and collect corresponding data.
  • the system integrates cutting machine, quality control module, post-processing docking or automatic shipping module, and realizes the automatic processing, testing and shipping process of terminals
  • the products or materials of the terminals to be cut include continuous terminals and material rods, and the continuous terminals and material rods include semiconductors, metals, plastics or wires.
  • This system can be applied to the processing technology of different types of terminals.
  • one end of the upper part of the outer box has a gap
  • the other end is provided with a handle
  • the gap is provided with an openable flip cover
  • the outer box on one side of the gap is provided with a cutting terminal outlet corresponding to the swing mechanism .
  • the continuous terminal cutting machine with this structure is small in size and portable.
  • the gap is provided with a feed port for the product or material to be trimmed and a guide rail mechanism, and a photoelectric sensing device for error detection is provided on the side of the guide rail mechanism near the discharge port.
  • the guide rail mechanism is controlled and driven by the second driving device, and the first driving device and the second driving device are stepping motors.
  • the inside of the outer box is provided with a single-chip control circuit board for connecting the stepping motor, and the outer box is also provided with a power switch and a start-stop button switch for connecting the single-chip control circuit board for controlling terminal cutting. Cutting machine start and stop.
  • a single-chip control circuit board can realize the control of multiple stepping motors to realize material feeding and cutting of the rocking mechanism.
  • control and use interface module connected to the server and the terminal cutting machine for setting and regulating the terminal cutting machine.
  • Utilizing the control and use interface module can facilitate the user to control the terminal cutting machine and obtain corresponding data.
  • control and user interface module includes a mobile phone, a computer or a tablet device, and sends instructions to the terminal cutting machine through the network.
  • Remote control of the terminal cutting system can be realized through various portable mobile devices.
  • control and use interface module includes automatic operation setting and manual operation instructions, and automatic operation sets the start time, operation time, stop time, single-machine or multi-machine operation of at least one continuous terminal cutting machine; manual operation instructions Includes direct start or end of cutting jobs for single or multiple continuous terminal cutters. The selection of different working modes can deal with various practical working conditions.
  • it also includes an inventory and shipping status center module, which is connected to the server and the post-processing docking and shipping module, and is used to provide the record and shipping control of the completed product or material of the post-processing docking and shipping module, And the real-time data is provided to the control and use interface module through the server for the user to check and manage.
  • an inventory and shipping status center module which is connected to the server and the post-processing docking and shipping module, and is used to provide the record and shipping control of the completed product or material of the post-processing docking and shipping module, And the real-time data is provided to the control and use interface module through the server for the user to check and manage.
  • the continuous terminal cutting machine is connected with a server and a judging module, and the judging module is connected to a quality control module, a post-processing docking and shipping module, an inventory and shipping status center module and is connected to the server; the continuous terminal cutting The front end of the cutting machine is connected to the control and use interface module and the server; furthermore, the continuous terminal cutting machine can be operated independently as a device, or individually selected according to user needs, and cooperate with the control and use interface module, quality control module, and post-processing
  • the docking and shipping module, the inventory and shipping status center module and the continuous terminal cutting machine are connected in series; effectively improving the convenience of use and quantifying and controlling products and materials will greatly expand the utilization of the industry.
  • Fig. 1 is a schematic frame diagram of a continuous terminal cutting system according to an embodiment of the present invention
  • Fig. 2 is a schematic structural view of a continuous terminal cutting machine according to a specific embodiment of the present invention.
  • Fig. 3 is a terminal cutting effect diagram according to a specific embodiment of the present invention.
  • Fig. 4 is a flow chart of the operation of the continuous terminal cutting system according to a specific embodiment of the present invention.
  • Fig. 1 shows a schematic frame diagram of a continuous terminal cutting system according to an embodiment of the present invention.
  • the continuous terminal cutting system includes at least one continuous terminal (Pin) cutting machine 1, a server 7, a control and user interface module 2, a quality control module 3, a post-processing docking and Shipping module 4 , an inventory and shipping status center module 5 , and product and material shipping 6 .
  • the first judging module 20 After the products and materials of the terminal (Pin) to be cut enter the system, it is judged by the first judging module 20 whether it is a practical interface operation or manual direct operation, and the corresponding program or instruction in the control and use interface module 2 is selected to operate, and the The products and materials are sent to the continuous terminal (Pin) cutting machine 1 for cutting, and the judgment module 8 is used to determine whether the quality control module 3 is required for inspection.
  • the products and materials are directly sent to the products and materials for shipment 6 Complete the shipment; if detection is required, the corresponding error inspection 31 and quality control data collection 32 are carried out through the detection sensor 30, and the products and materials are sent to the post-processing docking and shipping module 4 after passing the quality control and records, according to the situation After selecting post-processing equipment production line docking 41 or automatic shipping packaging 42, the final products and materials are output to the inventory and shipping status center module 5, and then the product and material shipping 6 is used to complete the shipment.
  • At least one continuous terminal (Pin) cutting machine 1 as the core hardware of the continuous terminal (Pin) cutting machine system, the continuous terminal (Pin) cutting machine 1 is connected to a judgment module 8, the judgment module 8 It is used to judge whether the product or material needs to go through the system for quality control, post-processing, shipment and inventory records.
  • the terminal products or materials to be cut include but are not limited to semiconductors (materials), metals, plastics, and wires.
  • the server 7 can be one or more, used to connect the control and use interface module 2, the continuous terminal (Pin) cutting machine 1, the quality control module 3, the post-processing docking and shipping module Group 4 and Inventory and Shipping Center Module 5.
  • control and use interface module 2 is connected to the continuous terminal (Pin) cutting machine 1, the server 7 and the judgment module 8, and provides products and materials as shown in the terminal cutting effect diagram in Figure 3
  • the operation mode and machine setting of the continuous terminal (Pin) cutting machine 1 before the terminal (Pin) are regulated and controlled, and the material bar 102 products and materials with the terminal (Pin) 1021 to be cut (Pin) enter the continuous terminal (
  • the use interface controls and uses the interface module 2 to have the product and material of the material bar 102 with the continuous terminal (Pin) 1021
  • the control and user interface module 2 includes but not limited to: a user interface and application program 21, an automatic operation setting 22, a manual operation instruction 23;
  • the user interface and application program 21 refers to the continuous terminal (Pin) cutting machine system that provides users with hardware devices including but not limited to mobile phones, computers, microcomputer
  • the parameters that can be set include but are not limited to the start time, Operation period, stop time, selection of automatic continuous terminal (Pin) cutting machine 1 (single machine or multi-machine selection), post-processing and shipping settings of finished products, etc., as long as the user completes the setting, the continuous terminal (Pin) ) cutting machine system can automatically operate to the product or material shipment link; manual operation instruction 23 refers to directly start or stop the cutting terminal (Pin) work for singular or plural continuous terminal (Pin) cutting machines 1, and can
  • the operation control includes but not limited to equipment start, cutting terminal (Pin) start, cutting terminal (Pin) stop, running continuous terminal (Pin) cutting machine 1 selection (single machine or multi-machine selection), etc., directly execute specific Operation of the continuous terminal (Pin) cutting machine 1.
  • the quality control module 3 is connected to the continuous terminal (Pin) cutting machine 1, the server 7, and the judgment module 8 to provide products and materials that have completed the pin cutting (Pin) for error inspection, and collect quality control information.
  • the data is recorded and used, and the quality control module 3 includes but is not limited to; an error inspection 31, a quality control data collection 32; For materials, perform quality control operations and generate and record certification codes.
  • the quality control module 3 can pass at least one detection sensor 30, such as the residual photoelectric sensing device 19 of the continuous terminal (Pin) cutting machine 1, to detect the products and materials. The cut surface and the appearance of the remaining material are subjected to photoelectric inspection to identify the error value.
  • the quality control module 3 will automatically create a series of product and material codes, and submit them to the system as a quality control certificate for subsequent post-processing docking and shipment Mod 4 material usage and trace usage.
  • the post-processing docking and shipping module 4 is connected to the quality control module 3 and the server 7, and is used to provide products and materials passing through the pins of the quality control module 3, depending on the product and material Use docking reprocessing equipment or automatically complete shipping packaging, post-processing docking and shipping module 4 includes but not limited to: a post-processing equipment production line docking 41, an automatic shipping packaging 42; post-processing docking and shipping module 4
  • the products or materials that pass the quality control module 3 are processed corresponding to the product or raw material shipment packaging form to be produced, and the post-processing docking is docked with the post-processing equipment production line of the shipping module 4 41, which refers to the products that need to be reprocessed
  • Products and materials are connected to the external equipment and production line of the continuous terminal (Pin) cutting machine system of the present invention, and are handed over to these devices to perform post-processing, and automatically report back to the continuous terminal (Pin) cutting machine system of the present invention after completion, through The server 7 returns, and
  • the inventory and shipping status center module 5 is connected to the post-processing docking and shipping module 4 and the server 7, and is used to provide the products and materials completed by the post-adding and shipping module 4 to record and Shipment control, and provide real-time information through the server 7 to provide the user interface and application program 21 of the control and user interface module 2, allowing users to check and manage, that is, the inventory and shipping status center module 5 will post-process
  • the products or materials completed with the shipping module are recorded and shipped, and the real-time information is passed through the server 7 synchronously to provide the user interface and application program 21 in the control and user interface module 2 for users to view and management, and finally output the completed materials and products to customers.
  • product and material shipment 6 are connected to inventory and shipment status center module 5 and judgment module 8, and inventory and shipment status center module 5 or continuous terminal (Pin) cutting machine are provided 1
  • Inventory and shipment status center module 5 or continuous terminal (Pin) cutting machine are provided 1
  • Complete the output of products and materials of the cutting terminal (Pin); through the continuous terminal (Pin) cutting machine 1 can be operated as a device alone, or according to user needs, individually select and cooperate with the control and use interface module 2, quality control module 3.
  • Inventory and shipping status center module 5 is connected in series with the continuous terminal (Pin) cutting machine 1, and records and information of all products and materials in the production process Control.
  • Fig. 2 shows the structural representation of the continuous terminal cutting machine according to a specific embodiment of the present invention
  • continuous terminal (Pin) cutting machine 1 comprises: an outer box 100, its front section has a gap 101 and is provided with a handle 14 (that is: outer box body handle) at the upper end of the rear section, and the front section of the outer box body 100 is provided with a safety flip cover 15 that provides lifting and covering the gap 101, the outer
  • the front end of the casing 100 is provided with a terminal (Pin) outlet 18;
  • a stepping motor driver 10 in the present invention, the stepping motor driver 10 is a three-axis linkage, but this does not limit the present invention, the stepping motor driver 10 is located inside the outer box 100 and is connected to provide a plurality of stepper motors 1000 for feeding and removing terminals (Pin) 1021 of products or materials with continuous terminals (Pin) 1021; a single chip control circuit board 11, located inside the outer box 100 and connected to the stepping motor
  • the other side of the guide rail mechanism 16 is provided with a photoelectric sensing device 19 that provides detection of the material rod 102 to the terminal (Pin) 1021; a terminal (Pin) swing mechanism 17 is used to cut off the Pin (pin) of the material rod 102, and It is located adjacent to the terminal (Pin) belt guide mechanism 16 and is located in the gap 101 of the outer box 100.
  • the terminal (Pin) swing mechanism 17 is connected to the stepping motor 1000 and corresponds to the terminal (Pin) outlet 18.
  • (Pin) guide rail mechanism 16 brings in products and materials, and the terminal (Pin) swing mechanism 17 completes the terminal (Pin) removal, and is discharged from the terminal (Pin) discharge port 18 and detected by the photoelectric sensing device 19.
  • FIG. 4 shows a flow chart of the operation of the continuous terminal cutting system according to a specific embodiment of the present invention. As shown in FIG. 4, the process includes the following steps:
  • Step 201 power on
  • Step 202 The material or product of the terminal (Pin) to be cut enters the material inlet;
  • Step 203 Press the start/stop button switch to start the cutting terminal (Pin);
  • Step 204 The terminal (Pin) guide rail mechanism brings in the material, the terminal (Pin) swing mechanism completes the terminal (Pin), and the terminal (Pin) is discharged from the terminal (Pin) discharge place;
  • Step 205 photoelectric detection of residual materials
  • Step 206 Press the start/stop button switch again to stop the cutting terminal (Pin);
  • Step 207 The material or product is finished with a pin. After completing the processing of the material pin (Pin), it can be handed over to the quality control module 3 in the follow-up system for finished product inspection, or directly proceed to the final product and material shipment 6 link in the flow chart without going through other modules of the system.
  • the present invention has the following extended applications:
  • the post-processing docking and shipping module 4 of the continuous terminal (Pin) cutting machine system of the present invention can make the post-processing link portable (such as; wire material processing and pressing) and systematization, improve the flexibility of product production and proofing of the production line, and can correspond to different post-processing processes of different products at any time.
  • This application does not need to rebuild a complete production line to correspond, only for the post-processing part.
  • the equipment can be adjusted, and can be directly connected with the post-processing production process and equipment of the product and material.
  • the control and use interface module 2 of the continuous terminal (Pin) cutting machine system of the present invention can provide the user and present the current situation by reporting the stage status of the subsequent link of the control and use interface module 2 With the relevant data of the production process, suggestions for improvement of the production line or production process are put forward, and users are provided with capacity improvement and cost estimation.
  • the continuous terminal (Pin) cutting machine system, the use of teaching guide informationization: the control and use interface module 2 of the continuous terminal (Pin) cutting machine system of the present invention and the application program 21 provide the present invention's continuous
  • the teaching guide of the terminal (Pin) cutting machine system and the continuous terminal (Pin) cutting machine 1 including but not limited to text, picture, video, voice, VR, AR, etc., assists the initial use of the continuous terminal of the present invention (Pin) cutting machine system and continuous terminal (Pin) cutting machine 1 object, learn safe operation and correct use steps.
  • Production line worker control and tracking system the control and use interface module 2 of the continuous terminal (Pin) cutting machine system of the present invention, through the server 7, is connected with the continuous terminal (Pin) cutting machine 1 and post-processing and
  • the shipping module 4 is connected in series to track the operation status and efficiency of each equipment on the production line, as well as the working status of the operators of the surrounding machines, and to monitor and collect data for safety.
  • the monitoring methods include but are not limited to camera lens connection (provided Personnel work screen and record), erection of sensors around the equipment (perception of subtle personnel movement and location), Bluetooth and Wifi positioning (location of personnel location and whereabouts tracking), etc., and the information is shared by the server 7 for control and user interface Module 2, through the user interface in the control and user interface module 2 and the application program 21 to share and remind.
  • the present invention also has the following other functions:
  • the control and use interface module 2 of the continuous terminal (Pin) cutting machine system of the present invention can be connected via remote Including but not limited to Bluetooth, Wifi, long-distance radio LoRa, etc., the set parameters include but not limited to quantity, operating range, number of cutting terminals (Pin), operating device selection, etc., through the server 7 to achieve online remote control, The purpose of simultaneous operation with continuous terminal (Pin) cutting machine 1 single or multiple machines, and simultaneous monitoring of multiple production lines.
  • the material rod 102 of the continuous terminal (Pin) 1021 cuts the terminal (Pin): the continuous terminal (Pin) cutting machine 1 of the continuous terminal (Pin) cutting machine system of the present invention, its specialization can be aimed at this continuous terminal (Pin) ) 1021 to cut the terminal (Pin) 1021, by inserting the material rod 102 of the continuous terminal (Pin) 1021 into the opening at the feeding side of the continuous terminal (Pin) cutting machine 1, the terminal (Pin) belt guide rail mechanism 16 is continuously
  • the material rod 102 with the terminal (Pin) 1021 is brought to the terminal (Pin) swing mechanism 17, and after the material rod 102 with the terminal 1021 is fed and reaches the positioning point of the cutting terminal, the clamp is driven forward to reach the position of the terminal 1021 and Clamping the front and rear ends of the terminal 1021, the stepper motor 1000 starts to drive the terminal swing mechanism 17 to swing up and down.
  • the swing speed can be set according to the actual application scene.
  • the material is discharged from the discharge port 18 of the terminal, and it can be set to stop after reaching the number of cycles as required.
  • the terminal (Pin) rocking mechanism 17 exerts a swinging force on the material rod 102 with the terminal (Pin) 1021, and separates the connection between the terminal (Pin) 1021 and the continuous material rod 102 of the terminal (Pin) 1021 (as shown in Figure 3 shown), complete the cutting terminal (Pin) 1021, and the material rod 102 remaining after completing the cutting terminal (Pin) 1021 is discharged from the other side of the continuous terminal cutting machine, and the cut terminal (Pin) 1021 passes through the terminal (Pin) ) output port 18, the completed terminal (Pin) 1021 can be directly reprocessed, manufactured, shipped, or used for post-processing docking and shipping module 4.
  • Electric drive of the terminal (Pin) cutting machine the continuous terminal (Pin) cutting machine 1 of the continuous terminal (Pin) cutting machine system of the present invention can be directly plugged into a general commercially available socket (including but not limited to) through a built-in transformer : 110V, 220V plug), drive the continuous terminal (Pin) cutting machine 1 with electricity, reduce the cost of electricity, and reduce the demand for driving the air compressor (because the principle of the air compressor is also realized by oil, to convert to Electric energy, the continuous terminal (Pin) cutting machine 1 directly removes the air compressor, and directly connects to the electricity to run).
  • a general commercially available socket including but not limited to
  • a built-in transformer 110V, 220V plug
  • Material code search the control and use interface module 2 of the continuous terminal (Pin) cutting machine system of the present invention, wherein the use interface and the application program 21 provide code search and tracking functions for workers at the production line end, or already Ship materials or products that need to be mobilized to search, the functions include but are not limited to keyword search, material or product classification, production date search, shipment date search, material or product machine code search, etc., provide the material Or the disclosure of information at each production stage of the product.
  • the comparison between the present invention and the prior art has the following advantages:
  • the equipment on the traditional production line is all large-scale equipment (in the form of a complete workbench), and the equipment can only complete processing at the same time, and there is no function of networking or multi-machine series connection system At the same time, the cutting tool is exposed, causing the operator to be easily injured.
  • the continuous terminal (Pin) cutting machine 1 of the continuous terminal (Pin) cutting machine system of the present invention removes unnecessary hardware (such as ; workbench), retaining the core functions of the cutting terminal (Pin) equipment, successfully reducing the size by at least 95% to the level of portable equipment, and at the same time, the single-chip control circuit board of the equipment is combined with Bluetooth, Wifi and long-distance radio LoRa's communication equipment and cooperation can cooperate with the continuous terminal (Pin) cutting machine system of the present invention for remote automatic control and multi-machine cooperative operation.
  • There is a safety cover above the cutting place to avoid the danger of touching the personnel during operation. area, reducing the possibility of work safety accidents.
  • the continuous terminal (Pin) cutting machine 1 Traditional factories need an air compressor to drive the equipment, so the equipment is limited by the need for an air compressor to drive it. As a result, there is no production line with an air compressor, so the equipment cannot be imported. , the continuous terminal (Pin) cutting machine 1 of the continuous terminal (Pin) cutting machine system of the present invention is driven by electricity, and can be directly connected to general commercially available sockets (including but not limited to: 110V, 220V plugs) for use, Eliminate the necessity of the air compressor, reduce the difficulty of using the equipment, and increase the production line that can be introduced into the equipment (for example: for a small-scale production line, the continuous terminal (Pin ) cutter 1, immediately enter the workflow).
  • general commercially available sockets including but not limited to: 110V, 220V plugs
  • the continuous terminal (Pin) cutting machine system of the present invention imports the products and materials that need to be cut, the continuous terminal (Pin) cutting before the product and material is cut through the control and use interface module 2
  • the cutting machine 1 is set, and the products and materials are sent to the continuous terminal (Pin).
  • the cutting machine 1 completes the product and material cutting pin (Pin). Inspection, and collect quality control data for record and future use, and finally pass the quality control of the cutting terminal (Pin) products and materials, from the post-processing docking and shipping module 4 depending on the product and material use docking reprocessing equipment, or automatically complete Shipment packaging, and finally the inventory and shipment status center module 5 makes control records to complete the product and material shipment 6.
  • the present invention can be combined with cloud-based networking information; it uses electricity to drive the air compressor without using oil, and can be used with a single commercially available socket; it can be miniaturized and portable; it can pass the quality control module 3 Inspection of products and materials; related post-docking processing equipment, automatic shipping packaging, automatic inventory shipping calculation/monitoring center; product and material coding; can provide production flow optimization, collect and compile data to propose optimization adjustments; can provide control and tracking : Monitoring of human, product, and material conditions.
  • the present invention utilizes software and hardware integration, and a continuous terminal (Pin) cutting machine 1 is connected to a server 7 and a judgment module 8, and the judgment module 8 is also connected to a quality control module 3, a post-processing docking and shipping module 4, and an inventory With the shipping status center module 5 and connected to the server 7; the front end of the continuous terminal (Pin) cutting machine 1 is connected through the first judgment module 20 or connected to the control and use interface module 2 and the server through the first judgment module 20 7; Further, the continuous terminal (Pin) cutting machine 1 can be operated as a single device, or individually selected according to user needs to cooperate with the control and use interface module 2, the quality control module 3, the post-processing docking and shipping module 4. Inventory and shipment status center module 5 is connected in series with the continuous terminal (Pin) cutting machine 1; effectively improving the convenience of use and quantifying and controlling products and materials will greatly expand the utilization of the industry.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • General Factory Administration (AREA)

Abstract

公开了一种连续端子裁切系统，包括至少一连续端子裁切机，包括外箱体、第一驱动装置和摇摆机构，第一驱动装置驱动设置于外箱体内的摇摆机构以使其截断待裁端子的产品或材料；判断模组，用以连接至少一连续端子裁切机，判断端子裁切机所加工的产品是否需要进行品管和后加工出货；品管模组，连接裁切机、判断模组，用于对待裁端子的产品或材料进行误差检验，收集品管数据；后加工对接与出货模组，连接品管模组，用于对待裁端子的产品或材料的再加工或自动出货包装；服务器，连接至少一连续端子裁切机、品管模组和后加工对接与出货模组，用于控制各模组工作并收集相应数据。该系统实现了待裁端子的自动化加工检测出货工艺，便于实现量产和管控。

Description

一种连续端子裁切系统
相关申请
本申请要求保护在2021年10月29日提交的申请号为202111274559X的中国专利申请的优先权，该申请的全部内容以引用的方式结合到本文中。
技术领域
本发明涉及端子裁切生产的技术领域，并且特别涉及一种连续端子裁切系统。
背景技术
传统的材料加工制造流程，如半导体(材料)、金属、塑料、线材等，其生产线是由一连串的特定功能设备所建立，这些设备一般为工厂用的大型设备，需要在工厂中建立完整生产线，这些设备乃至整条生产线才能够完整投入使用，而针对较小、较简易的生产线，或是产品较为多样的生产线，在对应新产品量产的流程与速度上，反而容易因为现有生产设备而受阻。
在生产中的一个重要环节：裁端子(Pin)的设备类型来看，传统裁端子(Pin)设备为大型设备，其裁端子(Pin)效率虽高，但是往往只能对应一种材料、设备做裁端子(Pin)，同时维护成本高，且生产线建置完成后，进行设备汰换或调整的时间与成本高。
另外从系统的角度上切入：裁端子(Pin)设备尚未智能与系统化，裁端子(Pin)机通常是材料进入完成阶段所使用的设备，但往往完成裁端子(Pin)的材料，仍旧需要传统人工做品质管控，因为缺乏数据化与资料收集的功能，导致裁端子(Pin)完成的材料，到能符合品质的材料，仍有一段无法数据化的落差。
现有技术中的裁端子(Pin)设备一般需要固定于工作台，设备体积较大，不具有便携性，且不具备联网资讯云运算的功能，难以实现自动品管监控与追踪，使得其在实用性大打折扣，此乃一业界亟待解决的问题。
发明内容
为了解决现有技术中的裁pin设备一般需要固定于工作台，设备体积较大，不具有便携性，且不具备联网资讯云运算的功能，难以实现自动品管监控与追踪的技术问题，本发明提出了一种连续端子裁切系统，用以解决上述现有技术中的问题。
本发明提出了一种连续端子裁切系统，包括至少一连续端子裁切机，包括外箱体、第一驱动装置和摇摆机构，第一驱动装置驱动设置于外箱体内的摇摆机构以使其截断待裁端子的产品或材料；判断模组，用以连接至少一连续端子裁切机，判断端子裁切机所加工的产品是否需要进行品管和后加工出货；品管模组，连接裁切机、判断模组，用于对待裁端子的产品或材料进行误差检验，收集品管数据；后加工对接与出货模组，连接品管模组，用于对待裁端子的产品或材料的再加工或自动出货包装；服务器，连接至少一连续端子裁切机、品管模组和后加工对接与出货模组，用于控制各模组工作并收集相应数据。该系统集成裁切机、品管模组、后加工对接或自动出货模组，实现了待裁端子的自动化加工检测出货工艺，便于实现量产和管控。
优选的，待裁端子的产品或材料包括连续端子和料杆，连续端子和料杆包括半导体、金属、塑料或线材。本系统可实用不同类型端子的加工工艺。
优选的，外箱体的上部一端具有一缺口，另一端设置有握把，缺口上设置有可开合的掀盖，缺口一侧的外箱体设置有与摇摆机构对应的裁端子出料口。该结构的连续端子裁切机体积较小，具有便携移动性。
进一步优选的，缺口处设置有待裁端子的产品或材料的进料口和导轨机构，导轨机构的靠近出料口的一侧设置有用于进行误差检测的光电感测装置。凭借该设置能够实时获悉出料情况。
进一步优选的，导轨机构通过第二驱动装置控制驱动，第一驱动装置和第二驱动装置为步进马达。
进一步优选的，外箱体的内部设置有单晶片控制电路板，用于连接步进马达，外箱体上还设置有电源开关和启停按钮开关，连接单晶片控制电路板用于控制端子裁切机启动与停止。利用单晶片控制电路板能够实现对多个步进马达的控制以实现物料进给和摇摆机构的裁切。
优选的，还包括控制与使用界面模组，连接服务器和端子裁切机，用于对端子裁切机进行设定和调控。利用该控制与使用界面模组能够方便使用者对端子裁切机的操控，并可以获得相应数据。
进一步优选的，控制与使用界面模组包括手机、电脑或平板设备，通过网络对端子裁切机发送指令。通过各类便携式移动设备可以实现远程对该端子裁切系统的控制。
进一步优选的，控制与使用界面模组包括自动运作设定与手动操作指令，自动运作设定至少一连续端子裁切机的开始时间、运作时间、停止时间、单机或多机运作；手动 操作指令包括针对单个或多个连续端子裁切机直接开始或终止裁切工作。不同工作模式的选择可以应对多种实用工况。
进一步优选的，还包括库存与出货状况中心模组，连接服务器和后加工对接与出货模组，用于提供后加工对接与出货模组的完成产品或材料的记录与出货管控，并将即时数据通过服务器提供给控制与使用界面模组供使用者检查管理。
本发明利用连续端子裁切机连接有服务器及判断模组，判断模组另连接品管模组、后加工对接与出货模组、库存与出货状况中心模组且连接服务器；连续端子裁切机前端连接控制与使用界面模组及服务器；进而可以实现连续端子裁切机可单独以设备操作，或依据使用者需求个别选择，配合控制与使用界面模组、品管模组、后加工对接与出货模组、库存与出货状况中心模组与连续端子裁切机做系统串连；有效升使用方便性及将产品、材料作量化与管控，将可大幅扩大产业的利用性。
附图说明
包括附图以提供对实施例的进一步理解并且附图被并入本说明书中并且构成本说明书的一部分。附图图示了实施例并且与描述一起用于解释本发明的原理。将容易认识到其它实施例和实施例的很多预期优点，因为通过引用以下详细描述，它们变得被更好地理解。附图的元件不一定是相互按照比例的。同样的附图标记指代对应的类似部件。
图1是根据本发明的一个实施例的一种连续端子裁切系统的框架示意图；
图2是根据本发明的一个具体的实施例的连续端子裁切机的结构示意图；
图3是根据本发明的一个具体的实施例的端子裁切效果图；
图4是根据本发明的一个具体的实施例的连续端子裁切系统的运作流程图；
图中各编号的含义：1、连续端子(Pin)裁切机，2、控制与使用界面模组，20、第一判断模组，21、使用界面与应用程序，22、自动运作设定，23、手动操作指令，3、品管模组，30、检测传感器，31、误差检验，32、品管数据收集，4、加工对接与出货模组，41、后加工设备生产线对接，42、自动出货包装，5、库存与出货状况中心模组，6、产品、材料出货，7、服务器，8、判断模组。
具体实施方式
在以下详细描述中，参考附图，该附图形成详细描述的一部分，并且通过其中可实践本发明的说明性具体实施例来示出。对此，参考描述的图的取向来使用方向术语，例如“顶”、“底”、“左”、“右”、“上”、“下”等。因为实施例的部件可被定位于若干不同 取向中，为了图示的目的使用方向术语并且方向术语绝非限制。应当理解的是，可以利用其他实施例或可以做出逻辑改变，而不背离本发明的范围。因此以下详细描述不应当在限制的意义上被采用，并且本发明的范围由所附权利要求来限定。
图1示出了根据本发明的一个实施例的一种连续端子裁切系统的框架示意图。如图1所示，该连续端子裁切系统包括有至少一连续端子(Pin)裁切机1、一服务器7、一控制与使用界面模组2、一品管模组3、一后加工对接与出货模组4、一库存与出货状况中心模组5、一产品、材料出货6。待裁端子端子(Pin)的产品、材料进入系统后，通过第一判断模组20判断是实用界面操作或人工直接操作，选择控制与使用界面模组2中的相应程序或指令进行操作，将产品、材料送入连续端子(Pin)裁切机1中进行裁切，经过判断模组8判断是否需要品管模组3检测，若无需检测则直接将产品、材料送至产品、材料出货6完成出货；若需进行检测，通过检测传感器30进行相应的误差检验31以及品管数据收集32，产品、材料通过品管与记录后送至后加工对接与出货模组4，根据情况选择后加工设备生产线对接41或自动出货包装42，最终完成的产品、材料输出至库存与出货状况中心模组5，进而通过产品、材料出货6完成出货。其中，至少一连续端子(Pin)裁切机1，作为该连续端子(Pin)裁切机系统的核心硬件，该连续端子(Pin)裁切机1连接一判断模组8，该判断模组8用于判断该产品、材料是否要通过系统进行品管、后加工、出货和库存纪录，待裁端子产品或材料包含但不限于半导体(材料)、金属、塑料、线材。
在具体的实施例中，服务器7可为一个或多个，用于连接控制与使用界面模组2、连续端子(Pin)裁切机1、品管模组3、后加工对接与出货模组4和库存与出货状况中心模组5。
在具体的实施例中，控制与使用界面模组2连接连续端子(Pin)裁切机1、服务器7及判断模组8，并提供如图3中端子裁切效果图所示的产品、材料裁端子(Pin)前连续端子(Pin)裁切机1的运作模式与机器设定进行调控，及待裁端子(Pin)的具有端子(Pin)1021的料杆102产品、材料进入连续端子(Pin)裁切机系统时判断使用界面或人工直接操作连续端子(Pin)裁切机1，使用界面通过控制与使用界面模组2将具有连续端子(Pin)1021的料杆102的产品、材料送入连续端子(Pin)裁切机1，控制与使用界面模组2包含但不限于；一使用界面与应用程序21、一自动运作设定22、一手动操作指令23；使用界面与应用程序21指连续端子(Pin)裁切机系统提供使用者包含但不限于手机、电脑、微电脑、平板等硬体设备，提供符合硬件设备效能的使用界面，或可安 装使用的应用程序，连结网络或直接对连续端子(Pin)裁切机1的单晶片控制电路板11来下达指令；界面同时包含通知与进度追踪系统，可以在产品、材料进行至任一环节，通过服务器7对使用界面与应用程序21做进度通报或通知；自动运作设定22指需要定时或定期运作裁端子(Pin)工作时，提供预先排程工作时间与期间的功能，可设定的参数包含但不限于开始时间、运作期间、停止时间、自动运作连续端子(Pin)裁切机1的选择(可单机或多机选择)、完成品后加工与出货设定等内容，用户只要设定完成，连续端子(Pin)裁切机系统即可自动运作至产品或材料出货环节；手动操作指令23指直接针对单数或复数台连续端子(Pin)裁切机1，直接开始或终止裁端子(Pin)工作，可操作的控制包含但不限于设备启动、裁端子(Pin)开始、裁端子(Pin)停止、运行的连续端子(Pin)裁切机1的选择(可单机或多机选择)等，直接执行特定连续端子(Pin)裁切机1的操作。
在具体的实施例中，品管模组3连接连续端子(Pin)裁切机1及服务器7及判断模组8，提供完成裁端子(Pin)的产品、材料进行误差检验，并收集品管数据做纪录与运用，品管模组3包含但不限于；一误差检验31、一品管数据收集32；即品管模组3承接连续端子(Pin)裁切机1完成裁端子(Pin)的材料，执行品质管控作业与认证编码的生成与纪录，品管模组3可通过至少一检测传感器30，如连续端子(Pin)裁切机1的残料光电感测装置19，对产品、材料裁切面与残料外观，进行光电检测，辨识误差值，完成品管后，品管模组3会自动建立一串产品、材料编码，上交系统作为品管证明与后续后加工对接与出货模组4的材料用途与追踪所用。
在具体的实施例中，后加工对接与出货模组4连接品管模组3及服务器7，用于提供通过品管模组3的裁端子(Pin)的产品、材料，依产品、材料用途对接再加工设备或自动完成出货包装，后加工对接与出货模组4包含但不限于：一后加工设备生产线对接41、一自动出货包装42；后加工对接与出货模组4由通过品管模组3的产品或材料，对应欲生产的产品或原料出货包装形式，进行处理，后加工对接与出货模组4的后加工设备生产线对接41，指针对需要再加工的产品与材料，对接本发明连续端子(Pin)裁切机系统外部设备与生产线，并交由这些设备来执行后加工，并在完成后自动回报本发明连续端子(Pin)裁切机系统，通过服务器7进行回报，并由控制与使用界面模组2中的使用界面与应用程序21来通知使用者情况；自动出货包装42，指针对通过品管，即可直接出货材料或产品，对接自动包装生产线，完成后加工设备生产线对接或自动出货包装后的产品、材料，即进入后续管理。
在具体的实施例中，库存与出货状况中心模组5，连接后加工对接与出货模组4及服务器7，并用于提供后加与出货模组4完成的产品、材料进行纪录与出货管控，并将即时资讯通过该服务器7提供控制与使用界面模组2的该使用界面与应用程序21，让使用者做检视与管理，即库存与出货状况中心模组5将后加工与出货模组完成的产品或材料，进行纪录与出货管控，并同步将即时资讯通过该服务器7，提供控制与使用界面模组2中的使用界面与应用程序21，让使用者做检视与管理，最终将输出完成的材料与产品，给予客户。
在具体的实施例中，产品、材料出货6，连接库存与出货状况中心模组5及判断模组8，并提供库存与出货状况中心模组5或连续端子(Pin)裁切机1完成裁端子(Pin)的产品、材料输出；通过连续端子(Pin)裁切机1可单独以设备操作，或依据使用者需求，个别选择配合控制与使用界面模组2、品管模组3、后加工对接与出货模组4、库存与出货状况中心模组5与连续端子(Pin)裁切机1做系统串连，将所有产品、材料在生产过程的环节做纪录及资讯管控。
继续参考图2，图2示出了根据本发明的一个具体的实施例的连续端子裁切机的结构示意图，如图2所示，连续端子(Pin)裁切机1包括：一外箱体100，其前段具有一缺口101且于后段的上端设有一握把14(即︰外箱体提把)，外箱体100前段设有提供掀起以及盖合缺口101的安全掀盖15，外箱体100前端设有一脱端子(Pin)出料口18；一步进马达驱动器10，于本发明中步进马达驱动器10为三轴联动，但并不以此限制本发明，步进马达驱动器10设于外箱体100内部且连接提供具有连续端子(Pin)1021的料杆102的产品或材料的入料、脱端子(Pin)1021的多个步进马达1000；一单晶片控制电路板11，设于外箱体100内部且连接步进马达驱动器10并具有变压器；一电源开关12，设于外箱体100且连接于单晶片控制电路板11；一启动/停止按钮开关13，凸出设于外箱体100上端且连接单晶片控制电路板11用于连续端子(Pin)裁切机1启动与停止；一装端子(Pin)带导轨机构16，设于外箱体100的缺口101处，提供具有连续端子(Pin)1021的料杆102的产品或材料的入料、脱端子(Pin)的通过步进马达1000提供一侧的入料侧入料，装端子(Pin)带导轨机构16另侧设有提供检测料杆102对端子(Pin)1021的光电感测装置19；一脱端子(Pin)摇摆机构17，用于使得料杆102的Pin(销)截断脱离，其邻设于装端子(Pin)带导轨机构16并位于外箱体100的缺口101，脱端子(Pin)摇摆机构17连接步进马达1000并对应脱端子(Pin)出料口18，利用装端子(Pin)导轨机构16带入产品、材料，脱端子(Pin)摇摆机构17完成脱端子(Pin)，并由脱端子 (Pin)出料口18处排出及利用光电感测装置19检测。
继续参考图4，图4示出了根据本发明的一个具体的实施例的连续端子裁切系统的运作流程图，如图4所示，该流程包括以下步骤：
步骤201：电源启动；
步骤202：待裁端子(Pin)的材料或产品进入入料口；
步骤203：按下启动/停止按钮开关启动裁端子(Pin)；
步骤204：装端子(Pin)导轨机构带入材料，脱端子(Pin)摇摆机构完成脱端子(Pin)，脱端子(Pin)由脱端子(Pin)出料处排出；
步骤205：残料光电检测；
步骤206：再次按下启动/停止按钮开关停止裁端子(Pin)；
步骤207：材料或产品完成裁端子(Pin)。完成材料裁端子(Pin)的处理，可交由后续系统中品管模组3做成品查验，或是不经过系统其他模组，直接进行至流程图中最后产品、材料出货6环节。
在一些其他的实施例中，本发明具有如下的延伸应用：
一、连续端子(Pin)裁切机后加工流程整合模组化︰本发明的连续端子(Pin)裁切机系统的后加工对接与出货模组4，可将后加工环节携带设备化(如；线材材料加工压合)与系统化，提高生产线的产品生产与打样的弹性，并可随时对应不同产品的不同后加工流程，此应用无需重新建置完整生产线对应，只针对后加工部分进行设备调整即可，并可直接对接该产品、材料的后加工生产流程与设备进行处埋。
二、生产流程优化建议︰本发明的连续端子(Pin)裁切机系统的控制与使用界面模组2，可借由控制与使用界面模组2后续环节的阶段情况回报，提供用户并提出现有生产流程的相关数据，并提出生产线或生产流程的改善建议，提供用户做产能提升与成本预估。
三、连续端子(Pin)裁切机系统，使用教学导览资讯化：本发明的连续端子(Pin)裁切机系统的控制与使用界面模组2中使用界面与应用程序21提供本发明连续端子(Pin)裁切机系统与连续端子(Pin)裁切机1的教学导览，以包含但不限于文字、图片、影片丶语音丶VR、AR等方式，协助初次使用本发明的连续端子(Pin)裁切机系统与连续端子(Pin)裁切机1的对象，学习安全操作与正确的使用步骤。
四、生产线工人管控与追踪系统：本发明的连续端子(Pin)裁切机系统的控制与使用界面模组2，通过该服务器7，与连续端子(Pin)裁切机1与后加工对接与出货模组4 做串连，追踪生产线上各台设备的运作情形、效率以及周边该机台的操作人员工作状况、安全做监测与数据收集，监测方式包含但不限于摄像镜头连线(提供人员工作画面与纪录)、设备周边感测器架设(感知细微的人员移动与所在地点)、蓝牙与Wifi定位(定位人员位置与行踪追踪)等，并将资讯由服务器7，共享控制与使用界面模组2，通过控制与使用界面模组2中的使用界面与应用程序21做画面分享与提醒。
在一些其他的实施例中，本发明还具有以下其他功能：
一、多机(复数连续端子(Pin)裁切机与生产线)线上远端监控：本发明连续端子(Pin)裁切机系统的控制与使用界面模组2，可通过远端连线方式包含但不限于蓝牙、Wifi丶远距离无线电LoRa等，设定的参数包含但不限于数量、运作区间、裁端子(Pin)数量、运作设备选择等，通过该服务器7达到线上远端控制，与连续端子(Pin)裁切机1单机或多机同时连线操作的目的，并针对多条生产线进行同时监控。
二、连续端子(Pin)1021的料杆102裁端子(Pin)：本发明连续端子(Pin)裁切机系统的连续端子(Pin)裁切机1，其特化可针对该连续端子(Pin)1021进行裁端子(Pin)1021，通过将连续端子(Pin)1021的料杆102插入连续端子(Pin)裁切机1的入料侧处开口，由装端子(Pin)带导轨机构16连续具有端子(Pin)1021的料杆102带至该脱端子(Pin)摇摆机构17处，在具有端子1021的料杆102入料后到达裁端子定位点后，驱使夹具往前到达端子1021位置并夹住端子1021的前后端，步进马达1000启动驱使脱端子摇摆机构17作上下摇摆，可选地，可根据实际应用场景设定摇摆速度。端子1021脱落后，自脱端子出料口18出料，可根据需要设定到达循环数量后停机。脱端子(Pin)摇摆机构17对连续具端子(Pin)1021的料杆102施以摇摆力道，分离端子(Pin)1021与连续该端子(Pin)1021的料杆102连接处(如图3所示)，完成裁端子(Pin)1021，经过完成裁端子(Pin)1021剩下的料杆102由连续端子裁切机的另侧出料，裁切的端子(Pin)1021通过脱端子(Pin)出料口18输出，完成的端子(Pin)1021可直接再加工制造、出货，或供后加工对接与出货模组4做使用。
三、裁端子(Pin)机电力驱动：本发明连续端子(Pin)裁切机系统的连续端子(Pin)裁切机1，通过内置变压器，可直接插上一般市售插座(包含但不限于：110V、220V插头)，以电力驱动该连续端子(Pin)裁切机1，降低用电成本，与减除空压机驱动的需求(因空压机原理也是通过油实现运转，来转换为电能，连续端子(Pin)裁切机1直接去除空压机，直接接电运行)。
四、材料编码查找：本发明连续端子(Pin)裁切机系统的控制与使用界面模组2， 其中该使用界面与应用程序21中提供编码查找与追踪的功能，为生产线端的工人，或已经出货需要调动资料的材料或产品，进行查找，功能包含但不限于关键字查找、材料或产品分类、生产日期查找、出货日期查找、材料或产品经手的机台编码查找等，提供该材料或产品的各个生产阶段资料揭露。
在一些具体的实施例中，本发明与现有技术的比较具有如下优势：
1、针对该连续端子(Pin)裁切机1：传统生产线上的设备皆为大型设备(为成套工作台形式)，同时设备只能单纯完成加工，并没有联网或多机串连系统的功能，同时裁切刀具外露，导致操作人员容易受伤，本发明的连续端子(Pin)裁切机系统的连续端子(Pin)裁切机1，通过去除裁端子(Pin)流程不必要的硬件(如；工作台)，保留裁端子(Pin)设备核心功能，成功将尺寸缩小至少95％的大小，到可携带设备的级别，同时该设备的单晶片控制电路板加上蓝牙、Wifi与远距离无线电LoRa的通讯设备与协作，可以配合本发明的连续端子(Pin)裁切机系统，做远端自动控制与多机合作运行，在裁切处上方有一安全掀盖，避免人员操作时碰触危险区域，降低工作安全意外的可能性。
2、针对该连续端子(Pin)裁切机1：传统工厂由于需要空压机带动设备，因此设备上受限于需要空压机才能带动，导致没有空压机的生产线，便无法导入该设备，本发明该连续端子(Pin)裁切机系统的连续端子(Pin)裁切机1以电力驱动，并可直接接上一般市售插座(包含但不限于：110V、220V插头)做使用，去除空压机的必要性，并降低设备使用难易度，增加可导入该设备的生产线(举例说明：规模较小的生产线，即可在原先生产线的工作台，直接架上该连续端子(Pin)裁切机1，立即进入工作流程)。
本发明的连续端子(Pin)裁切机系统导入需裁端子(Pin)的产品、材料后，通过控制与使用界面模组2针对产品、材料裁端子(Pin)前的连续端子(Pin)裁切机1设定，并将产品、材料送入连续端子(Pin)裁切机1完成产品、材料裁端子(Pin)，品管模组3针对完成裁端子(Pin)的产品、材料进行误差检验，并收集品管数据做纪录与未来运用，最终通过品管的裁端子(Pin)产品、材料，由后加工对接与出货模组4视产品、材料用途对接再加工设备，或自动完成出货包装，最终由该库存与出货状况中心模组5做管控记录，完成产品与材料出货6，通过本发明该连续端子(Pin)裁切机系统，将原本无法量化与管控的产品、材料，通过系统化的方式，从完成裁端子(Pin)到品质管控与后加工，最终进行出货管理，将所有产品、材料在生产过程的环节做一一纪录，达到产品与材料可资讯管控化，本发明可结合联网资讯云端化；其借助电力无需用油驱动空压机，以一单市售插座即可使用；其能达到小型化，可携带；能通过该品管模组3检验产 品、材料；有关对接后加工设备、自动出货包装、自动库存出货运算/监控中心；产品、材料编码；能提供生产流优化、搜集与汇整数据提出优化调整；能提供管控与追踪：人与产品、材料状况监控。
本发明利用软硬件整合，用连续端子(Pin)裁切机1连接有服务器7及判断模组8，判断模组8另连接品管模组3、后加工对接与出货模组4、库存与出货状况中心模组5且连接伺服器7；连续端子(Pin)裁切机1前端连接通过第一判断模组20或通过第一判断模组20连接控制与使用界面模组2及服务器7；进而达成通过连续端子(Pin)裁切机1可单独以设备操作，或依据使用者需求个别选择配合控制与使用界面模组2、品管模组3、后加工对接与出货模组4、库存与出货状况中心模组5与连续端子(Pin)裁切机1做系统串连；有效升使用方便性及将产品、材料作量化与管控，将可大幅扩大产业的利用性。
显然，本领域技术人员在不偏离本发明的精神和范围的情况下可以作出对本发明的实施例的各种修改和改变。以该方式，如果这些修改和改变处于本发明的权利要求及其等同形式的范围内，则本发明还旨在涵盖这些修改和改变。词语“包括”不排除未在权利要求中列出的其它元件或步骤的存在。某些措施记载在相互不同的从属权利要求中的简单事实不表明这些措施的组合不能被用于获利。权利要求中的任何附图标记不应当被认为限制范围。

Claims (10)

  1. 一种连续端子裁切系统，其特征在于，包括：
    至少一连续端子裁切机，包括外箱体、第一驱动装置和摇摆机构，所述第一驱动装置驱动设置于所述外箱体内的所述摇摆机构以使其截断待裁端子的产品或材料；
    判断模组，用以连接所述至少一连续端子裁切机，判断所述端子裁切机所加工的产品是否需要进行品管和后加工出货；
    品管模组，连接所述裁切机、判断模组，用于对所述待裁端子的产品或材料进行误差检验，收集品管数据；
    后加工对接与出货模组，连接所述品管模组，用于对所述待裁端子的产品或材料的再加工或自动出货包装；
    服务器，连接所述至少一连续端子裁切机、品管模组和后加工对接与出货模组，用于控制各模组工作并收集相应数据。
  2. 根据权利要求1所述的连续端子裁切系统，其特征在于，所述待裁端子的产品或材料包括连续端子和料杆，所述连续端子和料杆包括半导体、金属、塑料或线材。
  3. 根据权利要求1所述的连续端子裁切系统，其特征在于，所述外箱体的上部一端具有一缺口，另一端设置有握把，所述缺口上设置有可开合的掀盖，所述缺口一侧的所述外箱体设置有与所述摇摆机构对应的裁端子出料口。
  4. 根据权利要求3所述的连续端子裁切系统，其特征在于，所述缺口处设置有所述待裁端子的产品或材料的进料口和导轨机构，所述导轨机构的靠近出料口的一侧设置有用于进行误差检测的光电感测装置。
  5. 根据权利要求4所述的连续端子裁切系统，其特征在于，所述导轨机构通过第二驱动装置控制驱动，所述第一驱动装置和所述第二驱动装置为步进马达。
  6. 根据权利要求5所述的连续端子裁切系统，其特征在于，所述外箱体的内部设置有单晶片控制电路板，用于连接所述步进马达，所述外箱体上还设置有电源开关和启停按钮开关，连接所述单晶片控制电路板用于控制所述端子裁切机启动与停止。
  7. 根据权利要求1所述的连续端子裁切系统，其特征在于，还包括控制与使用界面模组，连接所述服务器和所述端子裁切机，用于对所述端子裁切机进行设定和调控。
  8. 根据权利要求7所述的连续端子裁切系统，其特征在于，所述控制与使用界面模组包括手机、电脑或平板设备，通过网络对所述端子裁切机发送指令。
  9. 根据权利要求7所述的连续端子裁切系统，其特征在于，所述控制与使用界面模组包括自动运作设定与手动操作指令，所述自动运作设定所述至少一连续端子裁切机的开始时间、运作时间、停止时间、单机或多机运作；所述手动操作指令包括针对单个或多个所述连续端子裁切机直接开始或终止裁切工作。
  10. 根据权利要求7所述的连续端子裁切系统，其特征在于，还包括库存与出货状况中心模组，连接所述服务器和所述后加工对接与出货模组，用于提供所述后加工对接与出货模组的完成产品或材料的记录与出货管控，并将即时数据通过所述服务器提供给所述控制与使用界面模组供使用者检查管理。
PCT/CN2021/130702 2021-10-29 2021-11-15 一种连续端子裁切系统 WO2023070759A1 (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202111274559.XA CN116060505A (zh) 2021-10-29 2021-10-29 一种连续端子裁切系统
CN202111274559.X 2021-10-29

Publications (1)

Publication Number Publication Date
WO2023070759A1 true WO2023070759A1 (zh) 2023-05-04

Family

ID=86160451

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2021/130702 WO2023070759A1 (zh) 2021-10-29 2021-11-15 一种连续端子裁切系统

Country Status (2)

Country Link
CN (1) CN116060505A (zh)
WO (1) WO2023070759A1 (zh)

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203667082U (zh) * 2013-11-19 2014-06-25 赫比（上海）精密冲压模具制品有限公司 料带式裁切检测包装一体机
CN107529501A (zh) * 2017-08-23 2018-01-02 湖州森纳德电子科技有限公司 一种端子板包装工作台
WO2018000554A1 (zh) * 2016-07-01 2018-01-04 苏州瀚川智能科技有限公司 一种全自动插针机
CN109514796A (zh) * 2018-12-24 2019-03-26 上海天檀电子科技有限公司 一种端子裁切装置
CN109530245A (zh) * 2019-01-14 2019-03-29 天泽精密技术（上海）有限公司 一种端子裁切测试装置
CN110342256A (zh) * 2019-08-12 2019-10-18 昆山嘉华汽车电子科技有限公司 一种端子裁切包装机及其包装方法
CN211981114U (zh) * 2020-03-27 2020-11-20 苏州汉特士视觉科技有限公司 端子料带检测裁切一体化装置

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203667082U (zh) * 2013-11-19 2014-06-25 赫比（上海）精密冲压模具制品有限公司 料带式裁切检测包装一体机
WO2018000554A1 (zh) * 2016-07-01 2018-01-04 苏州瀚川智能科技有限公司 一种全自动插针机
CN107529501A (zh) * 2017-08-23 2018-01-02 湖州森纳德电子科技有限公司 一种端子板包装工作台
CN109514796A (zh) * 2018-12-24 2019-03-26 上海天檀电子科技有限公司 一种端子裁切装置
CN109530245A (zh) * 2019-01-14 2019-03-29 天泽精密技术（上海）有限公司 一种端子裁切测试装置
CN110342256A (zh) * 2019-08-12 2019-10-18 昆山嘉华汽车电子科技有限公司 一种端子裁切包装机及其包装方法
CN211981114U (zh) * 2020-03-27 2020-11-20 苏州汉特士视觉科技有限公司 端子料带检测裁切一体化装置

Also Published As

Publication number Publication date
CN116060505A (zh) 2023-05-05

Similar Documents

Publication Publication Date Title
TWI618018B (zh) 應用電力用量特徵之製造管理方法及其系統
CN202606709U (zh) 全自动配件装配机
CN106444659B (zh) 一种冲压车间的生产管理方法及系统
CN111857084B (zh) 一种可用于板材机无人值守的自动化生产控制系统
CN101458502A (zh) 电力系统标准化作业智能控制方法及专用装置
CN105538518A (zh) 智能石材切割机器人及其切割方法
CN116021250B (zh) 智能装配系统
CN109542037A (zh) 一种人工作业智能化生产系统及生产控制方法
WO2023070759A1 (zh) 一种连续端子裁切系统
CN203667082U (zh) 料带式裁切检测包装一体机
TW202014814A (zh) 刀具監控系統及刀具監控方法
CN205843868U (zh) 一种旋钮扭力及按键压力检测装置
CN202290605U (zh) 美容美发控制板专业测试机台
CN111638672B (zh) 一种工业机台的自动控制系统
TW202318742A (zh) 連續端子（Pin）裁切機系統
CN116645111A (zh) 一种三元锂方形电池电池码缺失检测筛出的方法和系统
CN109976294A (zh) 一种智能停车方法和系统
CN105216302A (zh) 一种充电器自动超声波焊接装置
CN206703529U (zh) 一种便携式智能多用途3d打印机
CN206393156U (zh) 一种用于汽车线束装配检测的标准化装配台
CN111025916A (zh) 家电设备检测控制方法及系统
CN204912342U (zh) 一种智能冲压件检测仪
TWM573464U (zh) Smart factory utilization rate analysis system
WO2020142959A1 (zh) 一种工业互联网控制系统
CN106846500A (zh) 车票自助终端的硬件的监控方法和系统

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 21961612

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 21961612

Country of ref document: EP

Kind code of ref document: A1