WO2023065415A1 - Large-capacity industrial waste soil stirring apparatus - Google Patents

Large-capacity industrial waste soil stirring apparatus Download PDF

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Publication number
WO2023065415A1
WO2023065415A1 PCT/CN2021/129416 CN2021129416W WO2023065415A1 WO 2023065415 A1 WO2023065415 A1 WO 2023065415A1 CN 2021129416 W CN2021129416 W CN 2021129416W WO 2023065415 A1 WO2023065415 A1 WO 2023065415A1
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WIPO (PCT)
Prior art keywords
pipe
muck
drill
cylinder
bottom end
Prior art date
Application number
PCT/CN2021/129416
Other languages
French (fr)
Chinese (zh)
Inventor
宋冰泉
李寒
张旭东
王毓晋
李庆冰
张文瑜
陈海圣
王忠伟
胡云峰
Original Assignee
宁波交通工程建设集团有限公司
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Application filed by 宁波交通工程建设集团有限公司 filed Critical 宁波交通工程建设集团有限公司
Publication of WO2023065415A1 publication Critical patent/WO2023065415A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/82Combinations of dissimilar mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/45Closures or doors specially adapted for mixing receptacles; Operating mechanisms therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/80Forming a predetermined ratio of the substances to be mixed
    • B01F35/82Forming a predetermined ratio of the substances to be mixed by adding a material to be mixed to a mixture in response to a detected feature, e.g. density, radioactivity, consumed power or colour
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/25Mixing waste with other ingredients
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies

Definitions

  • the invention relates to the technical field of muck stirring, in particular to a large-capacity industrialized muck stirring device.
  • construction waste refers to the waste soil generated by the construction unit, the construction unit, new construction, reconstruction, expansion and demolition of various buildings, structures, pipe networks, etc., as well as the process of residential decoration. , discarded materials and other waste.
  • the dregs are generally dried and dehydrated, and then solidified; in the process of drying and dehydrating, the curing efficiency of the dregs is very low.
  • the soil is dried once a week.
  • the average soil thickness is 5cm, and the soil is dried 40 times a year, and the annual treated soil is about 1665 square meters, which is easily affected by the weather, and the actual drying efficiency is greatly reduced; in the process of drying and dehydrating the dregs, it is necessary to rely on manual driving machinery to spread Paving, digging, curing and other operations, the labor cost is high.
  • the technical problem solved by the invention is to provide a large-capacity industrialized muck stirring device which improves the muck stirring efficiency.
  • the large-capacity industrialized muck mixing device includes: a support frame; a dust-proof mechanism, the dust-proof mechanism is installed inside the support frame; The top end is engaged with the dust-proof mechanism; the connection mechanism, the connection mechanism is arranged inside the dust-proof mechanism; the stirring mechanism, the stirring mechanism is installed inside the connection mechanism, and the stirring mechanism includes a drill bit, a drill Rod, blade, spray pipe and inner cylinder, the inside of described connection mechanism is connected with described inner cylinder and described drill rod in rotation, and the bottom end of described drill rod and described inner cylinder is fixedly connected with described drill bit;
  • the blades are installed symmetrically on the top side wall, and the blades are connected to the inside of the drill pipe; multiple groups of the nozzles are respectively installed symmetrically on the inside of the inner cylinder and the drill pipe, and the nozzles are connected to the inside of the drill pipe.
  • the compression mechanism includes a cylinder, a storage pipe, a fixed column, a connecting pipe, an electromagnet, a piston, a hexagonal prism and a rubber sleeve, and the top of the connecting mechanism is fixedly connected to the hexagonal prism,
  • the side wall of the hexagonal prism is covered with the rubber sleeve, and the hexagonal prism and the rubber sleeve are slidably connected to the inside of the cylinder, and a plurality of the cylinders are installed obliquely inside the dust-proof mechanism
  • the interior of the cylinder is slidingly connected to the piston and the iron fixed column, and the side walls of the fixed column are respectively fixedly connected to the piston and the hexagonal column; the side walls of the
  • the dust-proof mechanism includes a second hydraulic rod, a cover plate, a fixed rod, a baffle and a partition
  • the top of the support frame is symmetrically installed inside the second hydraulic rod
  • the bottom of the second hydraulic rod The ends of the fixed rods are fixedly connected to the cover plate, and a plurality of cylinders are installed obliquely inside the cover plate; the two ends of the plurality of fixed rods are respectively fixedly connected to the baffle plate and the cover plate, and the baffle plate
  • the bottom end is engaged with the inside of the muck box, and the partition is installed inside the cover, the baffle is located between the cover and the partition, and the top end of the baffle
  • the wall is a curved structure.
  • the unloading mechanism includes a first hose, an air compressor, a second hose and a high-pressure grouting machine, and the air compressor and the high-pressure grouting machine are installed on the top surface of the support frame, so The first hose is connected to the air compressor, and the second hose is connected to the high-pressure grouting machine.
  • the connection mechanism includes a support sleeve, a connection sleeve, a fixed ring, a first gear, a third hose, a fourth hose, a second gear and a motor, and the bottom end of the prism is fixedly connected to the support sleeve,
  • the inside of the support sleeve is rotatably connected to the first gear
  • the first gear is fixedly connected to the drill pipe
  • the side wall of the support sleeve is installed with the motor
  • the motor is connected to the second gear
  • the The second gear meshes with the first gear vertically
  • the connecting sleeve is installed inside the supporting sleeve
  • the connecting sleeve is connected to the fixed ring in rotation
  • the fixed ring is fixedly connected to the inner cylinder.
  • the third flexible pipe communicates with the drill pipe and the communication pipe
  • the fourth flexible pipe communicates with the connecting sleeve and the second flexible pipe.
  • the adjustment mechanism includes a pull rod, a fixed plug, a mounting pipe, a connecting cylinder, a solenoid valve and a manifold, the top of the cylinder is fixedly connected to the connecting cylinder, and the inside of the connecting cylinder is slidably connected to the fixed plug, And the two ends of the pull rod are respectively fixedly connected to the fixed plug and the piston; the side walls of the connecting cylinder are respectively installed with the main pipe and the installation pipe, and the bottom end of the installation pipe is connected to the side of the storage pipe wall; the side walls of the manifold and the third hose are respectively installed with the solenoid valves, and the manifold communicates with the third hose and the first hose.
  • the inside of the bottom end of the support sleeve and the inside of the connection sleeve are hollow funnel-shaped, and the inner side wall of the support sleeve is rotatably connected to the drill rod.
  • the top side wall of the drill bit is arc-shaped, and the drill rod, the blade and the nozzle are rotatably connected to the inside of the muck box, and the two adjacent groups of nozzles are The shortest vertical distance gradually increases along the direction from the bottom end of the drill rod to the top end of the drill rod.
  • the slag upper box includes a mixing pot, a support column, a cutting plate, a driving wheel, a connecting plate and a first hydraulic rod
  • the inside of the mixing pot is connected to the drill pipe in rotation, and the inner side wall of the mixing pot
  • the connecting plates with arc-shaped side walls are equidistantly installed;
  • the support columns are equidistantly installed at the bottom end of the mixing pot, and the driving wheels are installed at the bottom end of the support column;
  • the bottom end of the mixing pot rotates
  • the blanking plate is connected, and the two ends of the first hydraulic rod are respectively rotatably connected to the support column and the side wall of the blanking plate.
  • the large-capacity industrialized muck mixing device provided by the present invention has the following beneficial effects:
  • the present invention provides a large-capacity industrialized muck mixing device.
  • the drill pipe and the drill bit descend, and the connecting mechanism drives the drill pipe,
  • the blade and the blade rotating shaft make the drill bit with a conical shape at one end quickly enter the muck, open the feeding mechanism, and the feeding mechanism quickly presses air into the inside of the drill pipe, and the moving The air passes through the drill rod and the drill bit and is ejected from the blade, and the moving air enters the muck to transport the muck around the blade, so that the drill bit, the blade and the drill rod are continuously into the muck, while the dust-proof mechanism moves downward to cover the top of the muck box; open the feeding mechanism again, so that the curing agent and water can quickly enter the interior of the inner cylinder, and the curing agent and Water is sprayed into the muck through the nozzle, and the air, water and curing agent continuously and rapidly enter the muck, thereby driving the muck
  • the blades are fixed on the side wall of the drill bit, and the number of the blades is small, so as to avoid the slag from jamming the blades and increase the stirring efficiency; open the adjustment mechanism so that the air continuously enters the storage tube Inside, the pressure inside the storage tube is gradually increased, and at the same time, the upward extrusion force of the air on the piston, the fixed column, the prism, the connecting mechanism and the drill rod is increased, At this time, the electromagnet at the bottom end of the cylinder absorbs the fixed column, and the rubber sleeve is set on the side wall of the prism to increase the sealing between the prism and the cylinder to prevent air leakage; After the thrust of the piston is greater than the resistance of the upward movement of the piston, the upward movement of the piston, the fixed column, the prism, the connecting mechanism and the drill rod is promoted at this time, and the fixed column Separated from the electromagnet at the bottom end of the cylinder, at this time the upward movement resistance of the piston suddenly decreases, and the piston moves
  • the air pushes the piston and the drill rod down to reset; as the air continuously drives the drill rod to move up and down in the muck, and the rotation of the drill rod drives the muck to rotate, and at the same time continuously enters into the muck Inside, the dregs are fluffy, and the curing agent and the dregs are quickly stirred evenly to speed up the mixing efficiency; during the process of stirring the dregs, the dust-proof mechanism prevents the dregs from flying out of the dregs box, reducing Dust in the air.
  • Fig. 1 is the structural representation of the large-capacity industrialized slag mixing device provided by the present invention
  • Fig. 2 is a schematic diagram of the internal structure of the mixing pot shown in Fig. 1;
  • Figure 3 is an enlarged schematic view of the structure at A shown in Figure 2;
  • FIG. 4 is an enlarged schematic diagram of the structure at B shown in FIG. 2;
  • Fig. 5 is a top view of the drill bit structure shown in Fig. 2;
  • Fig. 6 is a top view of the internal structure of the mixing pot shown in Fig. 1;
  • Fig. 7 is a side view of the internal structure of the mixing pot shown in Fig. 2;
  • FIG. 8 is a bottom view of the internal structure of the prism shown in FIG. 4 .
  • FIG. 1 is a schematic structural view of a large-capacity industrialized muck mixing device provided by the present invention
  • FIG. 2 It is a schematic diagram of the internal structure of the mixing pot shown in Figure 1; Figure 3 is an enlarged schematic diagram of the structure at A shown in Figure 2; Figure 4 is an enlarged schematic diagram of the structure at B shown in Figure 2; Figure 5 is the structure of the drill bit shown in Figure 2 Top view; Figure 6 is a top view of the internal structure of the mixing pot shown in Figure 1; Figure 7 is a side view of the internal structure of the mixing pot shown in Figure 2; Figure 8 is a bottom view of the internal structure of the prism shown in Figure 4.
  • the large-capacity industrialized muck mixing device includes: a support frame 1; a dust-proof mechanism 5, which is installed inside the support frame 1; The dust-proof mechanism 5; the connecting mechanism 6, the connecting mechanism 6 is arranged inside the dust-proof mechanism 5; the stirring mechanism 4, the stirring mechanism 4 is installed inside the connecting mechanism 6, and the stirring mechanism 4 Including a drill bit 41, a drill rod 42, a blade 43, a nozzle pipe 44 and an inner cylinder 45, the inside of the connecting mechanism 6 is rotationally connected to the inner cylinder 45 and the drill rod 42, and the drill rod 42 and the inner cylinder
  • the bottom end of 45 is fixedly connected with described drill bit 41;
  • the top side wall of described drill bit 41 is symmetrically installed described blade 43, and described blade 43 communicates with the inside of described drill rod 42; Described inner cylinder 45 and described drill rod 42
  • a plurality of groups of nozzles 44 are installed symmetrically in the interior of the tube, and the nozzles 44 communicate with the inside of the inner cylinder 45; the
  • the side wall is covered with the rubber sleeve 78, and the hexagonal column 77 and the rubber sleeve 78 are slidably connected to the inside of the cylinder 71, and a plurality of cylinders 71 are obliquely installed inside the dust-proof mechanism 5;
  • the interior of the cylinder 71 is slidingly connected to the piston 76 and the fixed post 73 made of iron, and the side walls of the fixed post 73 are fixedly connected to the piston 76 and the hexagonal column 77 respectively;
  • the electromagnet 75 is installed symmetrically on the side wall, the connecting pipe 74 is installed on the side wall of the electromagnet 75, and the connecting pipe 74 communicates with the inside of the connecting mechanism 6;
  • the dust-proof mechanism 5 includes a second hydraulic rod 51, a cover plate 52, a fixed rod 53, a baffle plate 54 and a partition 55, and the inside of the top end of the support frame 1 is symmetrically installed with the second hydraulic rod 51, and the first
  • the bottom ends of the two hydraulic rods 51 are fixedly connected to the cover plate 52, and the inside of the cover plate 52 is inclined to install a plurality of the cylinders 71;
  • the two ends of the plurality of fixed rods 53 are respectively fixedly connected to the baffle plate 54 and the cover plate 52, the bottom end of the baffle plate 54 engages the inside of the muck box 2, and the partition plate 55 is installed inside the cover plate 52, and the baffle plate 54 is located in the Between the cover plate 52 and the partition plate 55, and the top side wall of the baffle plate 54 is an arc structure;
  • the bottom of the plate 54 is in contact with the top of the muck box 1, and when the air drives the muck to move upward into the inside of the baffle plate
  • the unloading mechanism 3 includes a first hose 31, an air compressor 32, a second hose 33 and a high-pressure grouting machine 34, and the air compressor 32 and the high-pressure grouting machine are installed on the top surface of the support frame 1.
  • the grouting machine 34, the first hose 31 is connected to the air compressor 32, the second hose 33 is connected to the high-pressure grouting machine 34, and the connecting mechanism 6 includes a support sleeve 61, a connecting sleeve 62,
  • the fixed ring 63, the first gear 64, the third hose 65, the fourth hose 66, the second gear 67 and the motor 68, the bottom end of the prism 77 is fixedly connected to the support sleeve 61, and the support sleeve 61
  • the first gear 64 is connected internally for rotation, and the first gear 64 is fixedly connected to the drill rod 42.
  • the motor 58 is installed on the side wall of the support sleeve 61, and the motor 58 is connected to the second gear 67. And the second gear 67 is vertically engaged with the first gear 64; the connecting sleeve 62 is installed inside the support sleeve 61, and the inside of the connecting sleeve 62 is rotatably connected to the fixed ring 63, and the fixed ring 63
  • the inner tube 45 is fixedly connected, the third hose 65 communicates with the drill pipe 42 and the communication pipe 74 , the fourth hose 66 communicates with the connecting sleeve 62 and the second hose 33 ,
  • the inside of the bottom end of the support sleeve 61 and the inside of the connection sleeve 62 are hollow funnel-shaped, and the inner side wall of the support sleeve 61 is rotatably connected to the drill rod 42; in order to facilitate the operation of the motor 68 with an external power supply, the The motor 68 drives the second gear
  • the top side wall of the drill bit 41 is arc-shaped, in order to facilitate the drill bit 41 to enter the muck, and the drill rod 42, the blade 43 and the nozzle 44 are rotatably connected to the inside of the muck box 2 , in order to facilitate the fast-moving gas and curing agent to continuously enter the muck and drive the muck to move quickly inside the muck box 2 .
  • the adjustment mechanism 8 includes a pull rod 81, a fixed plug 82, a mounting pipe 83, a connecting cylinder 84, a solenoid valve 85 and a manifold 86.
  • the top of the cylinder 71 is fixedly connected to the connecting cylinder 84, and the inside of the connecting cylinder 84
  • the fixed plug 82 is slidably connected, and the two ends of the pull rod 81 are respectively fixedly connected to the fixed plug 82 and the piston 76; the side walls of the connecting cylinder 84 are respectively installed with the main pipe 86 and the installation pipe 83
  • the bottom end of the installation pipe 83 is connected to the side wall of the storage pipe 72; the side walls of the main pipe 86 and the third hose 65 are respectively installed with the electromagnetic valve 85, and the main pipe 86 communicates with the first Three flexible pipes 65 and the first flexible pipe 31, in order to facilitate when the drill bit 41 and the drill pipe 42 enter the inside of the muck, close the electromagnetic valve 85 on the side wall of the main pipe 86
  • the solenoid valve 85 on the side wall of the three hoses 65 allows the air inside the main pipe 86 to enter the inside of the drill pipe 42 through the third hose 65, so that the gas is ejected from the blades 43 and drives the
  • the drill rod 42 and the drill bit 41 are rotated so that the drill bit 41 and the drill rod 42 quickly enter the muck; when the piston 76 moves upwards inside the barrel 71, the piston 76 pushes The pull rod 81 and the fixed plug 82 move upward, so that the fixed plug 82 slides through the side wall of the main pipe 86, and the installation pipe 83 is closed, so that the air inside the main pipe 86 directly enters the The inside of the top end of the barrel 71 presses the piston 76 downward.
  • the muck box 2 includes a mixing pot 21, a support column 22, a blanking plate 23, a driving wheel 24, a connecting plate 25 and a first hydraulic rod 26, and the inside of the mixing pot 21 is connected to the drill pipe 42 in rotation, so that The inner side wall of the mixing pot 21 is equidistantly installed with the side wall as the arc-shaped connecting plate 25; Drive wheel 24; the bottom end of the mixing pot 21 is rotatably connected to the blanking plate 23, and the two ends of the first hydraulic rod 26 are respectively rotatably connected to the side walls of the support column 22 and the blanking plate 23, In order to facilitate the movement of the driving wheel 24 to drive the mixing pot 21 to operate, and when it is necessary to remove the muck, open the first hydraulic rod 26, and the contraction of the first hydraulic rod 26 drives the rotation of the cutting plate 25, Open the stirring pot 21 to discharge the muck from the inside of the stirring pot 21; and when the stirring mechanism 4 is stirring the muck in the stirring pot 21, the effective stirring area of the stirring mechanism 4 is one A circle with
  • the working principle of the large-capacity industrialized muck mixing device is as follows: the air compressor 32, the high-pressure grouting machine 34, the first hydraulic rod 26 and the second hydraulic rod 51 are connected to an external power supply, When the muck box 2 moves to the inside of the support frame 1 . Open the hydraulic rod 51, the hydraulic rod 51 is elongated to drive the cover plate 42 and the stirring mechanism 4 to move downward, the drill rod 42 and the drill bit 41 descend, and the motor 68 is operated with an external power supply.
  • the motor 68 drives the second gear 67 to rotate, the second gear 67 pushes the first gear 64 and the drill rod 42 to rotate, and the drill rod 42 drives the inner cylinder 45 to drive the fixed ring 63 rotates inside the connecting sleeve 62, so that the drill bit 41 and the blade 43 are quickly submerged into the soil.
  • the high-pressure grouting machine 34 Open the high-pressure grouting machine 34, and the high-pressure grouting machine 34 will solidify agent and water (the mass percentage of various materials in the curing agent is: nanometer modified gelling material 60%-75%, polyaluminum silicate iron 5%-10%, zeolite powder or/and bentonite 10%-20%, quicklime 5%-15% mixed) through the second hose 33 and press into the connecting sleeve 62 and the inner cylinder 45 inside of the inside of the inner cylinder 45, so that the curing agent is quickly moved inside the inner cylinder 45 and ejected from the nozzle 44; the air is ejected from the inside of the blade 43; Promote the dregs to move rapidly inside the muck box 2; when the drill pipe 42 rotates rapidly in the dregs for 5 minutes, open the electromagnetic valve 85 on the side wall of the main pipe 86, and close the third The electromagnetic valve 85 on the side wall of the hose 65, the air compressor 32 operates to inject air into the interior of
  • the air continuously enters the top of the cylinder 71 Inside, as the air accumulates inside the top of the cylinder body 71, the air pushes the iron fixed column 73 to move downward from the shackles of the electromagnet 75, so that the drill rod moves downward and resets, and at the same time opens The pull rod 81 and the fixed plug 82 move downward to reset, open the installation pipe 83, and let the air enter the inside of the storage pipe 72 again; as the air continuously drives the drill pipe 42 to tilt up and down in the muck movement, and the drill pipe 42 rotates to drive the slag to rotate, changing the mixing area of the slag, so that the slag moves rapidly inside the mixing pot 21, and at the same time, air continuously enters the inside of the slag, making the slag fluffy, Moreover, the curing agent and the dregs are quickly stirred evenly, and the stirring efficiency is accelerated.
  • the cover plate 52 covers the top of the muck box 1, and the bottom end of the baffle plate 54 is in contact with the top of the muck box 1, when the air
  • the dregs are driven to move upward into the inside of the baffle 54, and the partition 55 covers most of the top of the muck box 1 to prevent the dregs from flying into the air, and the moving gas drives the muck from the baffle.
  • the gap between the plate 54 and the partition plate 55 passes through, so that the moving gas and muck are bent and moved, and the moving gas and muck are moved in an arc on the inner seat of the baffle plate 54, so that the dregs
  • the soil settles on the side wall of the baffle plate 54, and the moving gas is discharged from between the baffle plate 54 and the partition plate 55 into the inside of the cover plate 52, thereby facilitating the sedimentation of the muck and preventing the moving gas from carrying Inject a large amount of muck into the air.
  • the second hydraulic rod 51 is opened, and the second hydraulic rod 51 shrinks, driving the cover plate 52 to move upward.
  • the second hydraulic rod 51 By manipulating the second hydraulic rod 51, the second hydraulic rod 51 The rod 51 shrinks and stretches back and forth several times, thereby driving the cover plate 52 and the baffle plate 54 to move back and forth above the muck box 2 to facilitate the muck in the baffle plate 54 to fall into the The inside of the muck box 2 ; then the second hydraulic rod 51 is contracted to separate the drill pipe 42 and the drill bit 41 from the muck box 2 .

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)

Abstract

A large-capacity industrial waste soil stirring apparatus. The large-capacity industrial waste soil stirring apparatus comprises a support frame (1), a dustproof mechanism (5), a waste soil box (2), connection mechanisms (6), stirring mechanisms (4), a feeding mechanism (3), adjustment mechanisms (8), and compression mechanisms (7); the connection mechanisms (6) are mounted in the dustproof mechanism (5); the stirring mechanisms (4) are mounted in the connection mechanisms (6); each stirring mechanism (4) comprises a drill bit (41), a drill rod (42), cutter blades (43), spray pipes (44), and an internal cylinder (45); the internal cylinder (45) and the drill rod (42) are rotatably connected to the interior of each connection mechanism (6); the bottom ends of the drill rod (42) and the internal cylinder (45) are fixedly connected to the drill bit (41); the cutter blades (43) are symmetrically mounted on the side wall of the top end of the drill bit (41), and are communicated with the interior of the drill rod (42); and the spray pipes (44) are respectively mounted symmetrically in the internal cylinder (45) and the drill rod (42), and are communicated with the interior of the internal cylinder (45). The stirring apparatus has the advantage of improving the stirring efficiency of waste soil.

Description

一种大容量工业化渣土搅拌装置A large-capacity industrial slag mixing device 技术领域technical field
本发明涉及渣土搅拌技术领域,尤其涉及一种大容量工业化渣土搅拌装置。The invention relates to the technical field of muck stirring, in particular to a large-capacity industrialized muck stirring device.
背景技术Background technique
渣土只是建筑垃圾的一种。根据《城市建筑垃圾管理规定》中所称建筑垃圾,是指建设单位、施工单位新建、改建、扩建和拆除各类建筑物、构筑物、管网等以及居民装饰装修房屋过程中所产生的弃土、弃料及其它废弃物。Muck is just one type of construction waste. According to the "Regulations on the Management of Urban Construction Waste", the term "construction waste" refers to the waste soil generated by the construction unit, the construction unit, new construction, reconstruction, expansion and demolition of various buildings, structures, pipe networks, etc., as well as the process of residential decoration. , discarded materials and other waste.
常规的渣土固化的过程中,一般是将渣土晾晒脱水,再进行固化;采用晾晒脱水的过程中,渣土的固化效率很低,以50亩的晾晒场地为例,一周晒一次土,平均土厚度为5cm,一年晒土40次,则年处治土约1665方,且容易受到天气影响,实际晒土效率大大降低;在渣土晾晒脱水的过程中,必须依靠人工驾驶机械进行摊铺、翻土、固化等作业,人工成本高。In the conventional solidification process of dregs, the dregs are generally dried and dehydrated, and then solidified; in the process of drying and dehydrating, the curing efficiency of the dregs is very low. Taking a drying site of 50 mu as an example, the soil is dried once a week. The average soil thickness is 5cm, and the soil is dried 40 times a year, and the annual treated soil is about 1665 square meters, which is easily affected by the weather, and the actual drying efficiency is greatly reduced; in the process of drying and dehydrating the dregs, it is necessary to rely on manual driving machinery to spread Paving, digging, curing and other operations, the labor cost is high.
因此,有必要提供一种新的大容量工业化渣土搅拌装置解决上述技术问题。Therefore, it is necessary to provide a new large-capacity industrialized muck mixing device to solve the above-mentioned technical problems.
发明内容Contents of the invention
本发明解决的技术问题是提供一种提高渣土搅拌效率的大容量工业化渣土搅拌装置。The technical problem solved by the invention is to provide a large-capacity industrialized muck stirring device which improves the muck stirring efficiency.
为解决上述技术问题,本发明提供的大容量工业化渣土搅拌装置包括:支撑架;防尘机构,所述防尘机构安装于所述支撑架的内部;渣土箱,所述渣土箱的顶端卡合所述防尘机构;连接机构,所述连接机构设置于所述防尘机构的内部;搅拌机构,所述搅拌机构安装于所述连接机构的内部,所述搅拌机构包括钻头、钻杆、刀片、喷管和内筒,所述连接机构的内部转动连接所述内筒和所述钻杆,所述钻杆和所述内筒的底端固定连接所述钻头;所述钻头的顶端侧壁对称安装所述刀片,所述刀片连通所述钻杆的内部;所述内筒和所述钻杆的内部分别对称安装多组所述喷管,且所述喷管连通所述内筒的内部;下料机构,所述下料机构安装于所述支撑架的顶面,且所述下料机构连通所述连接机构的内部;调节机构,多个所述调节机构安装于所述防尘机构的内部;压缩机构,所述压缩机构包括筒体、储存管、固定柱、连通管、电磁铁、活塞、六棱柱和橡胶套,所述连接机构的顶端固定连接所述六棱柱,所述六棱柱的侧壁套装所述橡胶套,且所述六棱柱和所述橡胶套滑动连接所述筒体的内部,多个所述筒体倾斜安装于所述防尘机构的内部;所述筒体的内部滑动连接所述活塞和铁制所述固定柱,所述固定柱的侧壁分别固定连接所述活塞和所述六棱柱;所述筒体的侧壁对称安 装所述电磁铁,所述电磁铁的侧壁安装所述连通管,且所述连通管连通所述连接机构的内部;所述筒体的底端连通所述储存管,且所述储存管和所述筒体连接所述调节机构的内部。In order to solve the above technical problems, the large-capacity industrialized muck mixing device provided by the present invention includes: a support frame; a dust-proof mechanism, the dust-proof mechanism is installed inside the support frame; The top end is engaged with the dust-proof mechanism; the connection mechanism, the connection mechanism is arranged inside the dust-proof mechanism; the stirring mechanism, the stirring mechanism is installed inside the connection mechanism, and the stirring mechanism includes a drill bit, a drill Rod, blade, spray pipe and inner cylinder, the inside of described connection mechanism is connected with described inner cylinder and described drill rod in rotation, and the bottom end of described drill rod and described inner cylinder is fixedly connected with described drill bit; The blades are installed symmetrically on the top side wall, and the blades are connected to the inside of the drill pipe; multiple groups of the nozzles are respectively installed symmetrically on the inside of the inner cylinder and the drill pipe, and the nozzles are connected to the inside of the drill pipe. The inside of the barrel; the blanking mechanism, the blanking mechanism is installed on the top surface of the support frame, and the blanking mechanism is connected to the inside of the connecting mechanism; the adjustment mechanism, a plurality of the adjustment mechanisms are installed on the The inside of the dust-proof mechanism; the compression mechanism, the compression mechanism includes a cylinder, a storage pipe, a fixed column, a connecting pipe, an electromagnet, a piston, a hexagonal prism and a rubber sleeve, and the top of the connecting mechanism is fixedly connected to the hexagonal prism, The side wall of the hexagonal prism is covered with the rubber sleeve, and the hexagonal prism and the rubber sleeve are slidably connected to the inside of the cylinder, and a plurality of the cylinders are installed obliquely inside the dust-proof mechanism; The interior of the cylinder is slidingly connected to the piston and the iron fixed column, and the side walls of the fixed column are respectively fixedly connected to the piston and the hexagonal column; the side walls of the cylinder are symmetrically installed with the electromagnet , the side wall of the electromagnet is equipped with the communication tube, and the communication tube communicates with the inside of the connecting mechanism; the bottom end of the cylinder communicates with the storage tube, and the storage tube and the cylinder Connect the inside of the adjustment mechanism.
优选的,所述防尘机构包括第二液压杆、盖板、固定杆、挡板和隔板,所述支撑架的顶端内部对称安装所述第二液压杆,所述第二液压杆的底端固定连接所述盖板,所述盖板的内部倾斜安装多个所述筒体;多个所述固定杆的两端分别固定连接所述挡板和所述盖板,所述挡板的底端卡合所述渣土箱的内部,且所述盖板的内部安装所述隔板,所述挡板位于所述盖板与所述隔板之间,且所述挡板的顶端侧壁为弧形结构。Preferably, the dust-proof mechanism includes a second hydraulic rod, a cover plate, a fixed rod, a baffle and a partition, the top of the support frame is symmetrically installed inside the second hydraulic rod, and the bottom of the second hydraulic rod The ends of the fixed rods are fixedly connected to the cover plate, and a plurality of cylinders are installed obliquely inside the cover plate; the two ends of the plurality of fixed rods are respectively fixedly connected to the baffle plate and the cover plate, and the baffle plate The bottom end is engaged with the inside of the muck box, and the partition is installed inside the cover, the baffle is located between the cover and the partition, and the top end of the baffle The wall is a curved structure.
优选的,所述下料机构包括第一软管、空气压缩机、第二软管和高压注浆机,所述支撑架的顶面安装所述空气压缩机和所述高压注浆机,所述第一软管连接所述空气压缩机,所述第二软管的连接所述高压注浆机。Preferably, the unloading mechanism includes a first hose, an air compressor, a second hose and a high-pressure grouting machine, and the air compressor and the high-pressure grouting machine are installed on the top surface of the support frame, so The first hose is connected to the air compressor, and the second hose is connected to the high-pressure grouting machine.
优选的,所述连接机构包括支撑套、连接套、固定环、第一齿轮、第三软管、第四软管、第二齿轮和电机,所述棱柱的底端固定连接所述支撑套,所述支撑套的内部转动连接所述第一齿轮,所述第一齿轮固定连接所述钻杆,所述支撑套的侧壁安装所述电机,所述电机连接所述第二齿轮,且所述第二齿轮垂直啮合所述第一齿轮;所述支撑套的内部安装所述连接套,所述连接套的内部转动连接所述固定环,所述固定环固定连接所述内筒,所述第三软管连通所述钻杆和所述连通管,所述第四软管连通所述连接套和所述第二软管。Preferably, the connection mechanism includes a support sleeve, a connection sleeve, a fixed ring, a first gear, a third hose, a fourth hose, a second gear and a motor, and the bottom end of the prism is fixedly connected to the support sleeve, The inside of the support sleeve is rotatably connected to the first gear, the first gear is fixedly connected to the drill pipe, the side wall of the support sleeve is installed with the motor, the motor is connected to the second gear, and the The second gear meshes with the first gear vertically; the connecting sleeve is installed inside the supporting sleeve, and the connecting sleeve is connected to the fixed ring in rotation, and the fixed ring is fixedly connected to the inner cylinder. The third flexible pipe communicates with the drill pipe and the communication pipe, and the fourth flexible pipe communicates with the connecting sleeve and the second flexible pipe.
优选的,所述调节机构包括拉杆、固定塞、安装管、连接筒、电磁阀和总管,所述筒体的顶端固定连接所述连接筒,所述连接筒的内部滑动连接所述固定塞,且所述拉杆的两端分别固定连接所述固定塞和所述活塞;所述连接筒的侧壁分别安装所述总管和所述安装管,所述安装管的底端连接所述储存管侧壁;所述总管和所述第三软管的侧壁分别安装所述电磁阀,且所述总管连通所述第三软管和所述第一软管。Preferably, the adjustment mechanism includes a pull rod, a fixed plug, a mounting pipe, a connecting cylinder, a solenoid valve and a manifold, the top of the cylinder is fixedly connected to the connecting cylinder, and the inside of the connecting cylinder is slidably connected to the fixed plug, And the two ends of the pull rod are respectively fixedly connected to the fixed plug and the piston; the side walls of the connecting cylinder are respectively installed with the main pipe and the installation pipe, and the bottom end of the installation pipe is connected to the side of the storage pipe wall; the side walls of the manifold and the third hose are respectively installed with the solenoid valves, and the manifold communicates with the third hose and the first hose.
优选的,所述支撑套的底端内部和所述连接套的内部呈中空漏斗形,且所述支撑套的内侧壁转动连接所述钻杆。Preferably, the inside of the bottom end of the support sleeve and the inside of the connection sleeve are hollow funnel-shaped, and the inner side wall of the support sleeve is rotatably connected to the drill rod.
优选的,所述钻头的顶端侧壁为弧形,且所述钻杆、所述刀片和所述喷管转动连接所述渣土箱的内部,相邻的两组所述喷管之间的最短垂直间距沿着所述钻杆底端向着所述钻杆顶端的方向逐渐增加。Preferably, the top side wall of the drill bit is arc-shaped, and the drill rod, the blade and the nozzle are rotatably connected to the inside of the muck box, and the two adjacent groups of nozzles are The shortest vertical distance gradually increases along the direction from the bottom end of the drill rod to the top end of the drill rod.
优选的,所述渣上箱包括拌锅、支撑柱、下料板、驱动轮、连接板和第一液压杆,所述拌锅的内部转动连接所述钻杆,所述拌锅的内侧壁等距安装侧壁为弧形的所述连接板;所述拌锅的底端等距安装所述支撑柱,所述支撑柱的底端安装所述驱动轮;所述拌锅的底端转动连接所述下料板,所述第一液压杆的两端分别转动连接所述支撑柱和所述下料板的侧 壁。Preferably, the slag upper box includes a mixing pot, a support column, a cutting plate, a driving wheel, a connecting plate and a first hydraulic rod, the inside of the mixing pot is connected to the drill pipe in rotation, and the inner side wall of the mixing pot The connecting plates with arc-shaped side walls are equidistantly installed; the support columns are equidistantly installed at the bottom end of the mixing pot, and the driving wheels are installed at the bottom end of the support column; the bottom end of the mixing pot rotates The blanking plate is connected, and the two ends of the first hydraulic rod are respectively rotatably connected to the support column and the side wall of the blanking plate.
与相关技术相比较,本发明提供的大容量工业化渣土搅拌装置具有如下有益效果:Compared with related technologies, the large-capacity industrialized muck mixing device provided by the present invention has the following beneficial effects:
本发明提供一种大容量工业化渣土搅拌装置,当所述渣土箱运动到所述防尘机构的下方,所述钻杆和所述钻头下降,且所述连接机构带动所述钻杆、所述刀片和所述刀片转轴,使一端为圆锥形的所述钻头快速进入渣土中,打开所述下料机构,所述下料机构将空气快速压入所述钻杆的内部,运动的空气贯穿所述钻杆和所述钻头从所述刀片中喷出,运动的空气进入渣土中,使所述刀片周围的渣土输送,方便所述钻头、所述刀片和所述钻杆不断进入渣土中,同时所述防尘机构向下运动将所述渣土箱的顶端罩住;再次打开所述下料机构,使固化剂和水快速进入所述内筒的内部,固化剂和水通过所述喷管喷入渣土中,空气、水和固化剂不断快速进入渣土中,从而带动渣土在所述渣土箱的内部快速运动,渣土是由空气、水和固化剂推动,所述刀片固定在所述钻头的侧壁,且所述刀片数量少,避免渣土将所述刀片卡住,增加搅拌效率;打开所述调节机构,使空气不断进入所述储存管的内部,使所述储存管内部的压强逐渐增加,同时使空气对所述活塞、所述固定柱、所述棱柱、所述连接机构和所述钻杆的向上的挤压力越来越大,此时所述筒体底端的所述电磁铁吸附所述固定柱,所述棱柱侧壁套装所述橡胶套,增加所述棱柱与所述筒体之间的密封性,防止空气泄漏;当空气对所述活塞的推力大于所述活塞向上运动的阻力后,此时推动所述活塞、所述固定柱、所述棱柱、所述连接机构和所述钻杆的向上运动,且所述固定柱与所述筒体底端的所述电磁铁分开,此时所述活塞向上运动阻力突然减小,所述活塞在所述筒体内部倾斜向上运动,从而使所活塞、所述固定柱、所述棱柱、所述连接机构和所述钻杆向上倾斜运动,使所述钻杆在渣土中倾斜向上运作,所述固定柱向上运动吸附所述筒体顶端的所述电磁铁,将所述钻杆固定,此时打开了所述筒体底端的所述连通管,使所述储存管内部储存的空气通过所述连通管进入所述钻杆的内部;且所述活塞向上运动带动所述调节机构运作,使空气不再进入所述储存管的内部,空气进入所述筒体的顶端内部,使空气向下挤压所述活塞,同理随着空气不断进入所述筒体的顶端内部,使空气推动所述活塞和所述钻杆向下运动复位;随着空气不断带动所述钻杆在渣土中上下倾斜运动,且所述钻杆转动带动渣土转动,同时不断进入渣土的内部,使渣土蓬松,且使固化剂与渣土快速搅拌均匀,加快搅拌效率;在搅拌渣土的过程中,所述防尘机构阻挡渣土从所述渣土箱中飞出,减小空气中的灰尘。The present invention provides a large-capacity industrialized muck mixing device. When the dregs box moves below the dust-proof mechanism, the drill pipe and the drill bit descend, and the connecting mechanism drives the drill pipe, The blade and the blade rotating shaft make the drill bit with a conical shape at one end quickly enter the muck, open the feeding mechanism, and the feeding mechanism quickly presses air into the inside of the drill pipe, and the moving The air passes through the drill rod and the drill bit and is ejected from the blade, and the moving air enters the muck to transport the muck around the blade, so that the drill bit, the blade and the drill rod are continuously into the muck, while the dust-proof mechanism moves downward to cover the top of the muck box; open the feeding mechanism again, so that the curing agent and water can quickly enter the interior of the inner cylinder, and the curing agent and Water is sprayed into the muck through the nozzle, and the air, water and curing agent continuously and rapidly enter the muck, thereby driving the muck to move rapidly inside the muck box, and the muck is composed of air, water and curing agent. Pushing, the blades are fixed on the side wall of the drill bit, and the number of the blades is small, so as to avoid the slag from jamming the blades and increase the stirring efficiency; open the adjustment mechanism so that the air continuously enters the storage tube Inside, the pressure inside the storage tube is gradually increased, and at the same time, the upward extrusion force of the air on the piston, the fixed column, the prism, the connecting mechanism and the drill rod is increased, At this time, the electromagnet at the bottom end of the cylinder absorbs the fixed column, and the rubber sleeve is set on the side wall of the prism to increase the sealing between the prism and the cylinder to prevent air leakage; After the thrust of the piston is greater than the resistance of the upward movement of the piston, the upward movement of the piston, the fixed column, the prism, the connecting mechanism and the drill rod is promoted at this time, and the fixed column Separated from the electromagnet at the bottom end of the cylinder, at this time the upward movement resistance of the piston suddenly decreases, and the piston moves upwards obliquely inside the cylinder, so that the piston, the fixed column, the The prism, the connecting mechanism and the drill rod move upwards to make the drill rod move upwards in the muck; The rod is fixed, and at this time, the communication pipe at the bottom of the cylinder is opened, so that the air stored in the storage pipe enters the inside of the drill pipe through the communication pipe; and the upward movement of the piston drives the adjustment The mechanism works so that the air no longer enters the inside of the storage tube, and the air enters the top of the cylinder, causing the air to squeeze the piston downward. Similarly, as the air continuously enters the top of the cylinder, The air pushes the piston and the drill rod down to reset; as the air continuously drives the drill rod to move up and down in the muck, and the rotation of the drill rod drives the muck to rotate, and at the same time continuously enters into the muck Inside, the dregs are fluffy, and the curing agent and the dregs are quickly stirred evenly to speed up the mixing efficiency; during the process of stirring the dregs, the dust-proof mechanism prevents the dregs from flying out of the dregs box, reducing Dust in the air.
附图说明Description of drawings
图1为本发明提供的大容量工业化渣土搅拌装置的的结构示意图;Fig. 1 is the structural representation of the large-capacity industrialized slag mixing device provided by the present invention;
图2为图1所示的拌锅内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of the mixing pot shown in Fig. 1;
图3为图2所示的A处结构放大示意图;Figure 3 is an enlarged schematic view of the structure at A shown in Figure 2;
图4为图2所示的B处结构放大示意图;FIG. 4 is an enlarged schematic diagram of the structure at B shown in FIG. 2;
图5为图2所示的钻头结构俯视图;Fig. 5 is a top view of the drill bit structure shown in Fig. 2;
图6为图1所示的拌锅内部结构俯视图;Fig. 6 is a top view of the internal structure of the mixing pot shown in Fig. 1;
图7为图2所示的拌锅内部结构侧视图;Fig. 7 is a side view of the internal structure of the mixing pot shown in Fig. 2;
图8为图4所示的棱柱内部结构仰视图。FIG. 8 is a bottom view of the internal structure of the prism shown in FIG. 4 .
图中标号:1、支撑架,2、渣土箱,21、拌锅,22、支撑柱,23、下料板,24、驱动轮,25、连接板,26、第一液压杆,3、下料机构,31、第一软管,32、空气压缩机,33、第二软管,34、高压注浆机,4、搅拌机构,41、钻头,42、钻杆,43、刀片,44、喷管,45、内筒,5、防尘机构,51、第二液压杆,52、盖板,53、固定杆,54、挡板,55、隔板,6、连接机构,61、支撑套,62、连接套,63、固定环,64、第一齿轮,65、第三软管,66、第四软管,67、第二齿轮,68、电机,7、压缩机构,71、筒体,72、储存管,73、固定柱,74、连通管,75、电磁铁,76、活塞,77、棱柱,78、橡胶套,8、调节机构,81、拉杆,82、固定塞,83、安装管,84、连接筒,85、电磁阀,86、总管。Symbols in the figure: 1, support frame, 2, muck box, 21, mixing pot, 22, support column, 23, blanking plate, 24, drive wheel, 25, connecting plate, 26, first hydraulic rod, 3, Feeding mechanism, 31, first hose, 32, air compressor, 33, second hose, 34, high pressure grouting machine, 4, stirring mechanism, 41, drill bit, 42, drill pipe, 43, blade, 44 , nozzle, 45, inner cylinder, 5, dustproof mechanism, 51, second hydraulic rod, 52, cover plate, 53, fixed rod, 54, baffle plate, 55, partition, 6, connecting mechanism, 61, support Sleeve, 62, connecting sleeve, 63, fixed ring, 64, first gear, 65, third hose, 66, fourth hose, 67, second gear, 68, motor, 7, compression mechanism, 71, tube Body, 72, storage pipe, 73, fixed column, 74, connecting pipe, 75, electromagnet, 76, piston, 77, prism, 78, rubber sleeve, 8, adjustment mechanism, 81, pull rod, 82, fixed plug, 83 , installation pipe, 84, connecting cylinder, 85, solenoid valve, 86, main pipe.
具体实施方式Detailed ways
下面结合附图和实施方式对本发明作进步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
请结合参阅图1、图2、图3、图4、图5、图6、图7和图8,其中,图1为本发明提供的大容量工业化渣土搅拌装置的的结构示意图;图2为图1所示的拌锅内部结构示意图;图3为图2所示的A处结构放大示意图;图4为图2所示的B处结构放大示意图;图5为图2所示的钻头结构俯视图;图6为图1所示的拌锅内部结构俯视图;图7为图2所示的拌锅内部结构侧视图;图8为图4所示的棱柱内部结构仰视图。大容量工业化渣土搅拌装置包括:支撑架1;防尘机构5,所述防尘机构5安装于所述支撑架1的内部;渣土箱2,所述渣土箱2的顶端卡合所述防尘机构5;连接机构6,所述连接机构6设置于所述防尘机构5的内部;搅拌机构4,所述搅拌机构4安装于所述连接机构6的内部,所述搅拌机构4包括钻头41、钻杆42、刀片43、喷管44和内筒45,所述连接机构6的内部转动连接所述内筒45和所述钻杆42,所述钻杆42和所述内筒45的底端固定连接所述钻头41;所述钻头41的顶端侧壁对称安装所述刀片43,所述刀片43连通所述钻杆42的内部;所述内筒45和所述钻杆42的内部分别对称安装多组所述喷管44,且所述喷管44连通所述内筒45的内部;下料机构3,所述下料机构3安装于所述支撑架1的顶面,且所述下料机构3连通所述连接机构6的内部;调节机构8,多个所述调节机构8安装于所述防尘机构5的内部;压缩 机构7,所述压缩机构7包括筒体71、储存管72、固定柱73、连通管74、电磁铁75、活塞76、六棱柱77和橡胶套78,所述连接机构6的顶端固定连接所述六棱柱77,所述六棱柱77的侧壁套装所述橡胶套78,且所述六棱柱77和所述橡胶套78滑动连接所述筒体71的内部,多个所述筒体71倾斜安装于所述防尘机构5的内部;所述筒体71的内部滑动连接所述活塞76和铁制所述固定柱73,所述固定柱73的侧壁分别固定连接所述活塞76和所述六棱柱77;所述筒体71的侧壁对称安装所述电磁铁75,所述电磁铁75的侧壁安装所述连通管74,且所述连通管74连通所述连接机构6的内部;所述筒体71的底端连通所述储存管72,且所述储存管72和所述筒体71连接所述调节机构8的内部。Please refer to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7 and Fig. 8 in conjunction with Fig. 8, wherein Fig. 1 is a schematic structural view of a large-capacity industrialized muck mixing device provided by the present invention; Fig. 2 It is a schematic diagram of the internal structure of the mixing pot shown in Figure 1; Figure 3 is an enlarged schematic diagram of the structure at A shown in Figure 2; Figure 4 is an enlarged schematic diagram of the structure at B shown in Figure 2; Figure 5 is the structure of the drill bit shown in Figure 2 Top view; Figure 6 is a top view of the internal structure of the mixing pot shown in Figure 1; Figure 7 is a side view of the internal structure of the mixing pot shown in Figure 2; Figure 8 is a bottom view of the internal structure of the prism shown in Figure 4. The large-capacity industrialized muck mixing device includes: a support frame 1; a dust-proof mechanism 5, which is installed inside the support frame 1; The dust-proof mechanism 5; the connecting mechanism 6, the connecting mechanism 6 is arranged inside the dust-proof mechanism 5; the stirring mechanism 4, the stirring mechanism 4 is installed inside the connecting mechanism 6, and the stirring mechanism 4 Including a drill bit 41, a drill rod 42, a blade 43, a nozzle pipe 44 and an inner cylinder 45, the inside of the connecting mechanism 6 is rotationally connected to the inner cylinder 45 and the drill rod 42, and the drill rod 42 and the inner cylinder The bottom end of 45 is fixedly connected with described drill bit 41; The top side wall of described drill bit 41 is symmetrically installed described blade 43, and described blade 43 communicates with the inside of described drill rod 42; Described inner cylinder 45 and described drill rod 42 A plurality of groups of nozzles 44 are installed symmetrically in the interior of the tube, and the nozzles 44 communicate with the inside of the inner cylinder 45; the blanking mechanism 3, the blanking mechanism 3 is installed on the top surface of the support frame 1, And the blanking mechanism 3 communicates with the inside of the connecting mechanism 6; the adjustment mechanism 8, a plurality of the adjustment mechanisms 8 are installed inside the dustproof mechanism 5; the compression mechanism 7, the compression mechanism 7 includes a cylinder 71. Storage tube 72, fixed column 73, connecting tube 74, electromagnet 75, piston 76, hexagonal column 77 and rubber sleeve 78, the top of the connecting mechanism 6 is fixedly connected to the hexagonal column 77, the hexagonal column 77 The side wall is covered with the rubber sleeve 78, and the hexagonal column 77 and the rubber sleeve 78 are slidably connected to the inside of the cylinder 71, and a plurality of cylinders 71 are obliquely installed inside the dust-proof mechanism 5; The interior of the cylinder 71 is slidingly connected to the piston 76 and the fixed post 73 made of iron, and the side walls of the fixed post 73 are fixedly connected to the piston 76 and the hexagonal column 77 respectively; The electromagnet 75 is installed symmetrically on the side wall, the connecting pipe 74 is installed on the side wall of the electromagnet 75, and the connecting pipe 74 communicates with the inside of the connecting mechanism 6; The storage tube 72 , and the storage tube 72 and the barrel 71 are connected to the inside of the adjustment mechanism 8 .
所述防尘机构5包括第二液压杆51、盖板52、固定杆53、挡板54和隔板55,所述支撑架1的顶端内部对称安装所述第二液压杆51,所述第二液压杆51的底端固定连接所述盖板52,所述盖板52的内部倾斜发装多个所述筒体71;多个所述固定杆53的两端分别固定连接所述挡板54和所述盖板52,所述挡板54的底端卡合所述渣土箱2的内部,且所述盖板52的内部安装所述隔板55,所述挡板54位于所述盖板52与所述隔板55之间,且所述挡板54的顶端侧壁为弧形结构;为了方便所述盖板52将所述渣土箱1的顶端罩住,且所述挡板54的底端与所述渣土箱1的顶端接触,当空气带动渣土向上运动进入所述挡板54的内部,所述隔板55将所述渣土箱1的上方大部分覆盖,阻挡渣土飞舞进入空气中,运动的气体带动渣土从所述挡板54与所述隔板55之间的空隙处穿过,使运动的气体和渣土弯折运动,且使运动的气体和渣土在所述挡板54的内部座弧形运动,使渣土沉降在所述挡板54的侧壁,运动的气体从所述挡板54与所述隔板55之间排出进入所述盖板52的内部,从而方便渣土沉降,避免运动的气体带入大量的渣土进入空气中。The dust-proof mechanism 5 includes a second hydraulic rod 51, a cover plate 52, a fixed rod 53, a baffle plate 54 and a partition 55, and the inside of the top end of the support frame 1 is symmetrically installed with the second hydraulic rod 51, and the first The bottom ends of the two hydraulic rods 51 are fixedly connected to the cover plate 52, and the inside of the cover plate 52 is inclined to install a plurality of the cylinders 71; the two ends of the plurality of fixed rods 53 are respectively fixedly connected to the baffle plate 54 and the cover plate 52, the bottom end of the baffle plate 54 engages the inside of the muck box 2, and the partition plate 55 is installed inside the cover plate 52, and the baffle plate 54 is located in the Between the cover plate 52 and the partition plate 55, and the top side wall of the baffle plate 54 is an arc structure; The bottom of the plate 54 is in contact with the top of the muck box 1, and when the air drives the muck to move upward into the inside of the baffle plate 54, the partition plate 55 will cover most of the top of the muck box 1, Prevent the dregs from flying into the air, and the moving gas drives the dregs to pass through the gap between the baffle plate 54 and the partition plate 55, so that the moving gas and muck are bent and moved, and the moving gas and the slag move in an arc shape inside the baffle 54, so that the slag settles on the side wall of the baffle 54, and the moving gas is discharged from between the baffle 54 and the partition 55 into the The inside of the cover plate 52 is covered, so as to facilitate the settlement of the slag and prevent the moving gas from bringing a large amount of slag into the air.
所述下料机构3包括第一软管31、空气压缩机32、第二软管33和高压注浆机34,所述支撑架1的顶面安装所述空气压缩机32和所述高压注浆机34,所述第一软管31连接所述空气压缩机32,所述第二软管33的连接所述高压注浆机34,所述连接机构6包括支撑套61、连接套62、固定环63、第一齿轮64、第三软管65、第四软管66、第二齿轮67和电机68,所述棱柱77的底端固定连接所述支撑套61,所述支撑套61的内部转动连接所述第一齿轮64,所述第一齿轮64固定连接所述钻杆42,所述支撑套61的侧壁安装所述电机58,所述电机58连接所述第二齿轮67,且所述第二齿轮67垂直啮合所述第一齿轮64;所述支撑套61的内部安装所述连接套62,所述连接套62的内部转动连接所述固定环63,所述固定环63固定连接所述内筒45,所述第三软管65连通所述钻杆42和所述连通管74,所述第四软管66连通所述连接套62和所述第二软管33,所述支撑套61的底端内部和所述连 接套62的内部呈中空漏斗形,且所述支撑套61的内侧壁转动连接所述钻杆42;为了方便所述电机68外接电源运作,所述电机68带动所述第二齿轮67转动,所述第二齿轮67推动所述第一齿轮64和所述钻杆42转动,所述钻杆42带动所述内筒45带动所述固定环63在所述连接套62的内部转动,从而使所述支撑套61为所述钻杆42提供支撑,所述连接套62为所述内筒45提供支撑,方便所述钻杆42在所述支撑套61的下方转动;且所述空气压缩机32运行,将气体通过所述第一软管31不断压入所述钻杆42的内部,使气体在所述钻杆42的内部不断运动从所述刀片43中喷出,且所述高压注浆机34将固化剂和水通过所述第二软管33压入所述连接套62和所述内筒45的内部,使固化剂在所述内筒45的内部快速运动从所述喷管44中喷出,空气、固化剂和水不断快速运动进入渣土中,使空气、固化剂和水推动渣土快速运动,同时固化剂与渣土混合均匀。The unloading mechanism 3 includes a first hose 31, an air compressor 32, a second hose 33 and a high-pressure grouting machine 34, and the air compressor 32 and the high-pressure grouting machine are installed on the top surface of the support frame 1. The grouting machine 34, the first hose 31 is connected to the air compressor 32, the second hose 33 is connected to the high-pressure grouting machine 34, and the connecting mechanism 6 includes a support sleeve 61, a connecting sleeve 62, The fixed ring 63, the first gear 64, the third hose 65, the fourth hose 66, the second gear 67 and the motor 68, the bottom end of the prism 77 is fixedly connected to the support sleeve 61, and the support sleeve 61 The first gear 64 is connected internally for rotation, and the first gear 64 is fixedly connected to the drill rod 42. The motor 58 is installed on the side wall of the support sleeve 61, and the motor 58 is connected to the second gear 67. And the second gear 67 is vertically engaged with the first gear 64; the connecting sleeve 62 is installed inside the support sleeve 61, and the inside of the connecting sleeve 62 is rotatably connected to the fixed ring 63, and the fixed ring 63 The inner tube 45 is fixedly connected, the third hose 65 communicates with the drill pipe 42 and the communication pipe 74 , the fourth hose 66 communicates with the connecting sleeve 62 and the second hose 33 , The inside of the bottom end of the support sleeve 61 and the inside of the connection sleeve 62 are hollow funnel-shaped, and the inner side wall of the support sleeve 61 is rotatably connected to the drill rod 42; in order to facilitate the operation of the motor 68 with an external power supply, the The motor 68 drives the second gear 67 to rotate, the second gear 67 pushes the first gear 64 and the drill rod 42 to rotate, and the drill rod 42 drives the inner cylinder 45 to drive the fixed ring 63 Rotate inside the connection sleeve 62, so that the support sleeve 61 provides support for the drill rod 42, and the connection sleeve 62 provides support for the inner cylinder 45, so that the drill rod 42 can be supported on the support The lower part of the cover 61 rotates; and the air compressor 32 runs to continuously press the gas into the inside of the drill pipe 42 through the first flexible pipe 31, so that the gas moves continuously in the inside of the drill pipe 42 from the the blade 43, and the high-pressure grouting machine 34 presses the curing agent and water into the connecting sleeve 62 and the inner cylinder 45 through the second hose 33, so that the curing agent is in the The internal rapid movement of the inner cylinder 45 is ejected from the nozzle 44, and the air, curing agent and water are continuously and rapidly moving into the muck, so that the air, curing agent and water promote the rapid movement of the muck, and simultaneously the curing agent and the muck well mixed.
所述钻头41的顶端侧壁为弧形,为了方便所述钻头41进入渣土中,且所述钻杆42、所述刀片43和所述喷管44转动连接所述渣土箱2的内部,为了方便快速运动的气体和固化剂不断进入渣土中,带动渣土在所述渣土箱2的内部快速运动。The top side wall of the drill bit 41 is arc-shaped, in order to facilitate the drill bit 41 to enter the muck, and the drill rod 42, the blade 43 and the nozzle 44 are rotatably connected to the inside of the muck box 2 , in order to facilitate the fast-moving gas and curing agent to continuously enter the muck and drive the muck to move quickly inside the muck box 2 .
所述调节机构8包括拉杆81、固定塞82、安装管83、连接筒84、电磁阀85和总管86,所述筒体71的顶端固定连接所述连接筒84,所述连接筒84的内部滑动连接所述固定塞82,且所述拉杆81的两端分别固定连接所述固定塞82和所述活塞76;所述连接筒84的侧壁分别安装所述总管86和所述安装管83,所述安装管83的底端连接所述储存管72侧壁;所述总管86和所述第三软管65的侧壁分别安装所述电磁阀85,且所述总管86连通所述第三软管65和所述第一软管31,为了方便当所述钻头41和所述钻杆42进入渣土内部时,关闭所述总管86侧壁的所述电磁阀85,打开所述第三软管65侧壁的所述电磁阀85,使所述总管86内部的空气通过所述第三软管65进入所述钻杆42的内部,使气体从所述刀片43喷出,带动所述钻杆42和所述钻头41旋转,使所述钻头41和所述钻杆42快速进入渣土中;当所述活塞76在所述筒体71的内部向上运动时,所述活塞76推动所述拉杆81和所述固定塞82向上运动,使所述固定塞82从所述总管86的侧壁滑过,将所述安装管83封闭,使所述总管86内部的空气直接进入所述筒体71的顶端内部向下挤压所述活塞76。The adjustment mechanism 8 includes a pull rod 81, a fixed plug 82, a mounting pipe 83, a connecting cylinder 84, a solenoid valve 85 and a manifold 86. The top of the cylinder 71 is fixedly connected to the connecting cylinder 84, and the inside of the connecting cylinder 84 The fixed plug 82 is slidably connected, and the two ends of the pull rod 81 are respectively fixedly connected to the fixed plug 82 and the piston 76; the side walls of the connecting cylinder 84 are respectively installed with the main pipe 86 and the installation pipe 83 The bottom end of the installation pipe 83 is connected to the side wall of the storage pipe 72; the side walls of the main pipe 86 and the third hose 65 are respectively installed with the electromagnetic valve 85, and the main pipe 86 communicates with the first Three flexible pipes 65 and the first flexible pipe 31, in order to facilitate when the drill bit 41 and the drill pipe 42 enter the inside of the muck, close the electromagnetic valve 85 on the side wall of the main pipe 86, and open the first flexible pipe 31. The solenoid valve 85 on the side wall of the three hoses 65 allows the air inside the main pipe 86 to enter the inside of the drill pipe 42 through the third hose 65, so that the gas is ejected from the blades 43 and drives the The drill rod 42 and the drill bit 41 are rotated so that the drill bit 41 and the drill rod 42 quickly enter the muck; when the piston 76 moves upwards inside the barrel 71, the piston 76 pushes The pull rod 81 and the fixed plug 82 move upward, so that the fixed plug 82 slides through the side wall of the main pipe 86, and the installation pipe 83 is closed, so that the air inside the main pipe 86 directly enters the The inside of the top end of the barrel 71 presses the piston 76 downward.
所述渣土箱2包括拌锅21、支撑柱22、下料板23、驱动轮24、连接板25和第一液压杆26,所述拌锅21的内部转动连接所述钻杆42,所述拌锅21的内侧壁等距安装侧壁为弧形的所述连接板25;所述拌锅21的底端等距安装所述支撑柱22,所述支撑柱22的底端安装所述驱动轮24;所述拌锅21的底端转动连接所述下料板23,所述第一液压杆26的两端分别转动连接所述支撑柱22和所述下料板23的侧壁,为了方便所述驱动轮24运动带动 所述拌锅21运行,且当需要排除渣土时,打开所述第一液压杆26,所述第一液压杆26收缩带动所述下料板25转动,打开所述拌锅21,使渣土从所述拌锅21的内部排出;且在所述搅拌机构4在所述拌锅21在搅拌渣土时,所述搅拌机构4的有效搅拌面积为一个直径为220cm的圆,每个所述搅拌机构4搅拌面积相互交叉,从而在所述搅拌机构4带动固化剂与渣土相互混合过程中相互碰撞交融,增加搅拌效率;且所述连接板25位于所述搅拌机构4搅拌面积之外,所述连接板25防止渣土堆积在所述搅拌机构4搅拌面积之外,且所述连接板25的侧壁为弧形,方便所述搅拌机构4带动渣土在所述连接板25的侧壁运动。The muck box 2 includes a mixing pot 21, a support column 22, a blanking plate 23, a driving wheel 24, a connecting plate 25 and a first hydraulic rod 26, and the inside of the mixing pot 21 is connected to the drill pipe 42 in rotation, so that The inner side wall of the mixing pot 21 is equidistantly installed with the side wall as the arc-shaped connecting plate 25; Drive wheel 24; the bottom end of the mixing pot 21 is rotatably connected to the blanking plate 23, and the two ends of the first hydraulic rod 26 are respectively rotatably connected to the side walls of the support column 22 and the blanking plate 23, In order to facilitate the movement of the driving wheel 24 to drive the mixing pot 21 to operate, and when it is necessary to remove the muck, open the first hydraulic rod 26, and the contraction of the first hydraulic rod 26 drives the rotation of the cutting plate 25, Open the stirring pot 21 to discharge the muck from the inside of the stirring pot 21; and when the stirring mechanism 4 is stirring the muck in the stirring pot 21, the effective stirring area of the stirring mechanism 4 is one A circle with a diameter of 220 cm, the stirring areas of each of the stirring mechanisms 4 intersect each other, so that the stirring mechanism 4 drives the curing agent and the dregs to collide and blend with each other to increase the stirring efficiency; and the connecting plate 25 is located at Outside the stirring area of the stirring mechanism 4, the connecting plate 25 prevents muck from accumulating outside the stirring area of the stirring mechanism 4, and the side wall of the connecting plate 25 is arc-shaped, which is convenient for the stirring mechanism 4 to drive The muck moves on the side wall of the connecting plate 25 .
本发明提供的大容量工业化渣土搅拌装置的工作原理如下:将所述空气压缩机32、所述高压注浆机34、所述第一液压杆26和所述第二液压杆51外接电源,当所述渣土箱2运动到所述支撑架1的内部。打开所述液压杆51,所述液压杆51伸长带动所述盖板42和所述搅拌机构4向下运动,所述钻杆42和所述钻头41下降,所述电机68外接电源运作,所述电机68带动所述第二齿轮67转动,所述第二齿轮67推动所述第一齿轮64和所述钻杆42转动,所述钻杆42带动所述内筒45带动所述固定环63在所述连接套62的内部转动,使所述钻头41和所述刀片43快速没入土中。当所述刀片43完全没入土中后,关闭所述总管86侧壁的所述电磁阀85,打开所述第三软管65侧壁的所述电磁阀85,使所述总管86内部的空气通过所述第三软管65进入所述钻杆42的内部,使气体从所述刀片43喷出,从而使所述刀片43周围的渣土疏松,便于所述刀片43进入渣土中;且所述第二液压杆51向下挤压所述钻头41和所述钻杆45,使所述钻头41和所述钻杆45不断进入渣土中,当所述挡板54抵触所述渣土箱2的侧壁时,所述液压杆51停止伸长,将所述挡板54和所述钻杆42固定。打开所述高压注浆机34,所述高压注浆机34将固化剂和水(固化剂中各种材料的质量百分比为:纳微米改性胶凝材料60%-75%,聚合硅酸铝铁5%-10%,沸石粉或/和膨润土10%-20%,生石灰5%-15%混合而成)通过所述第二软管33压入所述连接套62和所述内筒45的内部,使固化剂在所述内筒45的内部快速运动从所述喷管44中喷出,空气从所述刀片43的内部喷出,空气、渣土和水不断快速进入渣土中,推动渣土在所述渣土箱2的内部快速运动;当所述钻杆42在渣土中快速转动5分钟后,打开所述总管86侧壁的所述电磁阀85,关闭所述第三软管65侧壁的所述电磁阀85,所述空气压缩机32运作将空气注入所述总管86的内部,空气贯穿所述总管86、所述安装管83不断进入所述储存管72的内部,使所述储存管72内部的压强逐渐增加,同时使空气对所述活塞76、所述固定柱73、所述棱柱77、所述连接机构6和所述钻杆42的向上的挤压力越来越大,此时所述筒体71底端的所述电磁铁75吸附所述固定柱73,当空气对所述活塞76的推力大于所述 活塞76向上运动的阻力后,此时推动所述活塞76、所述固定柱73、所述棱柱77、所述连接机构6和所述钻杆42的向上运动,且所述固定柱73与所述筒体71底端的所述电磁铁75分开,此时所述活塞76向上运动阻力突然减小,所述活塞76在所述筒体71内部倾斜向上运动,从而使所活塞76、所述固定柱73、所述棱柱77、所述连接机构6和所述钻杆42向上倾斜运动,使所述钻杆42在渣土中倾斜向上运作,所述固定柱73向上运动吸附所述筒体71顶端的所述电磁铁75,将所述钻杆42固定,此时打开了所述筒体71底端的所述连通管74,此时所述固定柱73将所述筒体71顶端所述连通管74封闭,使所述使所述储存管72内部储存的空气通过所述连通管74进入所述钻杆42的内部,使空气从所述刀片43的内部快速喷出,增加空气进入渣土中的速度,使空气推动渣土快速运动;所述活塞76在所述筒体71的内部向上运动时,所述活塞76推动所述拉杆81和所述固定塞82向上运动,使所述固定塞82从所述总管86的侧壁滑过,将所述安装管83封闭,使所述总管86内部的空气直接进入所述筒体71的顶端内部向下挤压所述活塞76,同理随着空气不断进入所述筒体71的顶端内部,随着空气在所述筒体71顶端内部积累,使空气推动铁制的所述固定柱73摆脱所述电磁铁75的束缚向下运动,使所述钻杆向下运动复位,同时打开所述拉杆81和所述固定塞82向下运动复位,打开所述安装管83,使空气再次进入所述储存管72的内部;随着空气不断带动所述钻杆42在渣土中上下倾斜运动,且所述钻杆42转动带动渣土转动,改变渣土的搅拌面积,使渣土在所述拌锅21的内部不断快速运动,同时空气不断进入渣土的内部,使渣土蓬松,且使固化剂与渣土快速搅拌均匀,加快搅拌效率。当所述搅拌机构4搅拌渣土时,所述盖板52将所述渣土箱1的顶端罩住,且所述挡板54的底端与所述渣土箱1的顶端接触,当空气带动渣土向上运动进入所述挡板54的内部,所述隔板55将所述渣土箱1的上方大部分覆盖,阻挡渣土飞舞进入空气中,运动的气体带动渣土从所述挡板54与所述隔板55之间的空隙处穿过,使运动的气体和渣土弯折运动,且使运动的气体和渣土在所述挡板54的内部座弧形运动,使渣土沉降在所述挡板54的侧壁,运动的气体从所述挡板54与所述隔板55之间排出进入所述盖板52的内部,从而方便渣土沉降,避免运动的气体带入大量的渣土进入空气中。当渣土搅拌均匀后,打开所述第二液压杆51,所述第二液压杆51收缩,带动所述盖板52向上运动,通过操控所述第二液压杆51,使所述第二液压杆51来回收缩和伸长几次,从而带动所述盖板52和所述挡板54在所述渣土箱2的上方不断来回运动,方便所述挡板54中的渣土掉落进入所述渣土箱2的内部;再使所述第二液压杆51收缩,使所述钻杆42和所述钻头41与所述渣土箱2分离。The working principle of the large-capacity industrialized muck mixing device provided by the present invention is as follows: the air compressor 32, the high-pressure grouting machine 34, the first hydraulic rod 26 and the second hydraulic rod 51 are connected to an external power supply, When the muck box 2 moves to the inside of the support frame 1 . Open the hydraulic rod 51, the hydraulic rod 51 is elongated to drive the cover plate 42 and the stirring mechanism 4 to move downward, the drill rod 42 and the drill bit 41 descend, and the motor 68 is operated with an external power supply. The motor 68 drives the second gear 67 to rotate, the second gear 67 pushes the first gear 64 and the drill rod 42 to rotate, and the drill rod 42 drives the inner cylinder 45 to drive the fixed ring 63 rotates inside the connecting sleeve 62, so that the drill bit 41 and the blade 43 are quickly submerged into the soil. After the blade 43 is completely submerged in the soil, close the electromagnetic valve 85 on the side wall of the main pipe 86, open the electromagnetic valve 85 on the side wall of the third hose 65, and let the air inside the main pipe 86 Entering the inside of the drill pipe 42 through the third hose 65, so that the gas is ejected from the blade 43, thereby loosening the muck around the blade 43, so that the blade 43 enters into the muck; and The second hydraulic rod 51 presses the drill bit 41 and the drill rod 45 downward, so that the drill bit 41 and the drill rod 45 continuously enter into the muck, and when the baffle plate 54 touches the muck When the side wall of the box 2 is closed, the hydraulic rod 51 stops extending, and the baffle plate 54 and the drill rod 42 are fixed. Open the high-pressure grouting machine 34, and the high-pressure grouting machine 34 will solidify agent and water (the mass percentage of various materials in the curing agent is: nanometer modified gelling material 60%-75%, polyaluminum silicate iron 5%-10%, zeolite powder or/and bentonite 10%-20%, quicklime 5%-15% mixed) through the second hose 33 and press into the connecting sleeve 62 and the inner cylinder 45 inside of the inside of the inner cylinder 45, so that the curing agent is quickly moved inside the inner cylinder 45 and ejected from the nozzle 44; the air is ejected from the inside of the blade 43; Promote the dregs to move rapidly inside the muck box 2; when the drill pipe 42 rotates rapidly in the dregs for 5 minutes, open the electromagnetic valve 85 on the side wall of the main pipe 86, and close the third The electromagnetic valve 85 on the side wall of the hose 65, the air compressor 32 operates to inject air into the interior of the main pipe 86, and the air passes through the main pipe 86 and the installation pipe 83 continuously enters the interior of the storage pipe 72 , the pressure inside the storage tube 72 is gradually increased, and at the same time, the upward extrusion force of the air on the piston 76, the fixed column 73, the prism 77, the connecting mechanism 6 and the drill rod 42 The electromagnet 75 at the bottom of the barrel 71 is now attached to the fixed column 73, and when the thrust of the air on the piston 76 is greater than the resistance of the piston 76 to move upward, it will push the piston 76 upwards. The upward movement of the piston 76, the fixed column 73, the prism 77, the connecting mechanism 6 and the drill rod 42, and the fixed column 73 is separated from the electromagnet 75 at the bottom end of the cylinder 71 , at this time, the upward movement resistance of the piston 76 suddenly decreases, and the piston 76 moves upward obliquely inside the cylinder 71, so that the piston 76, the fixed column 73, the prism 77, and the connecting mechanism 6 and the drill rod 42 move upwards, so that the drill rod 42 moves upwards in the muck, and the fixed column 73 moves upwards to absorb the electromagnet 75 on the top of the cylinder 71, and the drill Rod 42 is fixed, and at this time, the communication tube 74 at the bottom end of the cylinder body 71 is opened, and the fixing column 73 closes the communication tube 74 at the top end of the cylinder body 71, so that the storage tube The air stored inside 72 enters the inside of the drill pipe 42 through the connecting pipe 74, so that the air is quickly ejected from the inside of the blade 43, and the speed of the air entering the muck is increased, so that the air pushes the muck to move quickly; When the piston 76 moves upward in the cylinder body 71, the piston 76 pushes the pull rod 81 and the fixed plug 82 to move upward, so that the fixed plug 82 slides through the side wall of the manifold 86 , the installation pipe 83 is closed, so that the air inside the main pipe 86 directly enters the top of the cylinder 71 and presses the piston 76 downward. Similarly, as the air continuously enters the top of the cylinder 71 Inside, as the air accumulates inside the top of the cylinder body 71, the air pushes the iron fixed column 73 to move downward from the shackles of the electromagnet 75, so that the drill rod moves downward and resets, and at the same time opens The pull rod 81 and the fixed plug 82 move downward to reset, open the installation pipe 83, and let the air enter the inside of the storage pipe 72 again; as the air continuously drives the drill pipe 42 to tilt up and down in the muck movement, and the drill pipe 42 rotates to drive the slag to rotate, changing the mixing area of the slag, so that the slag moves rapidly inside the mixing pot 21, and at the same time, air continuously enters the inside of the slag, making the slag fluffy, Moreover, the curing agent and the dregs are quickly stirred evenly, and the stirring efficiency is accelerated. When the stirring mechanism 4 stirs the muck, the cover plate 52 covers the top of the muck box 1, and the bottom end of the baffle plate 54 is in contact with the top of the muck box 1, when the air The dregs are driven to move upward into the inside of the baffle 54, and the partition 55 covers most of the top of the muck box 1 to prevent the dregs from flying into the air, and the moving gas drives the muck from the baffle. The gap between the plate 54 and the partition plate 55 passes through, so that the moving gas and muck are bent and moved, and the moving gas and muck are moved in an arc on the inner seat of the baffle plate 54, so that the dregs The soil settles on the side wall of the baffle plate 54, and the moving gas is discharged from between the baffle plate 54 and the partition plate 55 into the inside of the cover plate 52, thereby facilitating the sedimentation of the muck and preventing the moving gas from carrying Inject a large amount of muck into the air. When the muck is evenly stirred, the second hydraulic rod 51 is opened, and the second hydraulic rod 51 shrinks, driving the cover plate 52 to move upward. By manipulating the second hydraulic rod 51, the second hydraulic rod 51 The rod 51 shrinks and stretches back and forth several times, thereby driving the cover plate 52 and the baffle plate 54 to move back and forth above the muck box 2 to facilitate the muck in the baffle plate 54 to fall into the The inside of the muck box 2 ; then the second hydraulic rod 51 is contracted to separate the drill pipe 42 and the drill bit 41 from the muck box 2 .
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明 说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。The above is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process conversion made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related technologies fields, all of which are equally included in the scope of patent protection of the present invention.

Claims (8)

  1. 一种大容量工业化渣土搅拌装置,其特征在于,包括:A large-capacity industrial slag mixing device is characterized in that it includes:
    支撑架(1);support frame (1);
    防尘机构(5),所述防尘机构(5)安装于所述支撑架(1)的内部;A dust-proof mechanism (5), the dust-proof mechanism (5) is installed inside the support frame (1);
    渣土箱(2),所述渣土箱(2)的顶端卡合所述防尘机构(5);A muck box (2), the top of the muck box (2) engages with the dust-proof mechanism (5);
    连接机构(6),所述连接机构(6)设置于所述防尘机构(5)的内部;A connection mechanism (6), the connection mechanism (6) is arranged inside the dustproof mechanism (5);
    搅拌机构(4),所述搅拌机构(4)安装于所述连接机构(6)的内部,所述搅拌机构(4)包括钻头(41)、钻杆(42)、刀片(43)、喷管(44)和内筒(45),所述连接机构(6)的内部转动连接所述内筒(45)和所述钻杆(42),所述钻杆(42)和所述内筒(45)的底端固定连接所述钻头(41);所述钻头(41)的顶端侧壁对称安装所述刀片(43),所述刀片(43)连通所述钻杆(42)的内部;所述内筒(45)和所述钻杆(42)的内部分别对称安装多组所述喷管(44),且所述喷管(44)连通所述内筒(45)的内部;Stirring mechanism (4), described stirring mechanism (4) is installed in the inside of described connection mechanism (6), and described stirring mechanism (4) comprises drill bit (41), drill rod (42), blade (43), spray pipe (44) and inner cylinder (45), the inner cylinder (45) and the drill rod (42) are connected by rotation inside the connecting mechanism (6), and the drill rod (42) and the inner cylinder The bottom end of (45) is fixedly connected to the drill bit (41); the top side wall of the drill bit (41) is symmetrically installed with the blade (43), and the blade (43) communicates with the inside of the drill rod (42) The interior of the inner cylinder (45) and the drill pipe (42) are symmetrically installed with multiple groups of nozzles (44), and the nozzles (44) communicate with the interior of the inner cylinder (45);
    下料机构(3),所述下料机构(3)安装于所述支撑架(1)的顶面,且所述下料机构(3)连通所述连接机构(6)的内部;A blanking mechanism (3), the blanking mechanism (3) is installed on the top surface of the support frame (1), and the blanking mechanism (3) is connected to the inside of the connecting mechanism (6);
    调节机构(8),多个所述调节机构(8)安装于所述防尘机构(5)的内部;An adjustment mechanism (8), a plurality of adjustment mechanisms (8) are installed inside the dustproof mechanism (5);
    压缩机构(7),所述压缩机构(7)包括筒体(71)、储存管(72)、固定柱(73)、连通管(74)、电磁铁(75)、活塞(76)、六棱柱(77)和橡胶套(78),所述连接机构(6)的顶端固定连接所述六棱柱(77),所述六棱柱(77)的侧壁套装所述橡胶套(78),且所述六棱柱(77)和所述橡胶套(78)滑动连接所述筒体(71)的内部,多个所述筒体(71)倾斜安装于所述防尘机构(5)的内部;所述筒体(71)的内部滑动连接所述活塞(76)和铁制所述固定柱(73),所述固定柱(73)的侧壁分别固定连接所述活塞(76)和所述六棱柱(77);所述筒体(71)的侧壁对称安装所述电磁铁(75),所述电磁铁(75)的侧壁安装所述连通管(74),且所述连通管(74)连通所述连接机构(6)的内部;所述筒体(71)的底端连通所述储存管(72),且所述储存管(72)和所述筒体(71)连接所述调节机构(8)的内部。Compression mechanism (7), the compression mechanism (7) includes cylinder body (71), storage pipe (72), fixed column (73), communication pipe (74), electromagnet (75), piston (76), six A prism (77) and a rubber sleeve (78), the top of the connecting mechanism (6) is fixedly connected to the hexagonal prism (77), the side wall of the hexagonal prism (77) is fitted with the rubber sleeve (78), and The hexagonal prism (77) and the rubber sleeve (78) are slidingly connected to the inside of the cylinder (71), and a plurality of cylinders (71) are obliquely installed inside the dustproof mechanism (5); The interior of the cylinder (71) is slidingly connected to the piston (76) and the iron fixed post (73), and the side walls of the fixed post (73) are fixedly connected to the piston (76) and the fixed post (73) respectively. Hexagonal prism (77); the electromagnet (75) is installed symmetrically on the side wall of the cylinder (71), and the connecting pipe (74) is installed on the side wall of the electromagnet (75), and the connecting pipe (74) communicates with the inside of the connecting mechanism (6); the bottom end of the cylinder (71) communicates with the storage tube (72), and the storage tube (72) is connected to the cylinder (71) Inside of the adjustment mechanism (8).
  2. 根据权利要求1所述的大容量工业化渣土搅拌装置,其特征在于,所述防尘机构(5)包括第二液压杆(51)、盖板(52)、固定杆(53)、挡板(54)和隔板(55),所述支撑架(1)的顶端内部对称安装所述第二液压杆(51),所述第二液压杆(51)的底端固定连接所述盖板(52),所述盖板(52)的内部倾斜安装多个所述筒体(71);多个所述固定杆(53)的两端分别固定连接所述挡板(54)和所述盖板(52),所述挡板(54)的底端卡合所述渣土箱(2)的内部,且所述盖板(52)的内部安装所述隔板(55),所述挡板(54)位于所述 盖板(52)与所述隔板(55)之间,且所述挡板(54)的顶端侧壁为弧形结构。The large-capacity industrial slag mixing device according to claim 1, characterized in that, the dust-proof mechanism (5) includes a second hydraulic rod (51), a cover plate (52), a fixed rod (53), a baffle (54) and a partition (55), the top inside of the support frame (1) is symmetrically installed with the second hydraulic rod (51), and the bottom end of the second hydraulic rod (51) is fixedly connected to the cover plate (52), the inside of the cover plate (52) is inclined to install a plurality of the cylinders (71); the two ends of the plurality of fixed rods (53) are respectively fixedly connected to the baffle plate (54) and the A cover plate (52), the bottom end of the baffle plate (54) engages the inside of the muck box (2), and the partition plate (55) is installed inside the cover plate (52), the The baffle (54) is located between the cover (52) and the partition (55), and the top side wall of the baffle (54) is an arc structure.
  3. 根据权利要求2所述的大容量工业化渣土搅拌装置,其特征在于,所述下料机构(3)包括第一软管(31)、空气压缩机(32)、第二软管(33)和高压注浆机(34),所述支撑架(1)的顶面安装所述空气压缩机(32)和所述高压注浆机(34),所述第一软管(31)连接所述空气压缩机(32),所述第二软管(33)的连接所述高压注浆机(34)。The large-capacity industrialized muck mixing device according to claim 2, characterized in that, the feeding mechanism (3) includes a first hose (31), an air compressor (32), a second hose (33) and a high-pressure grouting machine (34), the air compressor (32) and the high-pressure grouting machine (34) are installed on the top surface of the support frame (1), and the first hose (31) is connected to the The air compressor (32), the second hose (33) is connected to the high-pressure grouting machine (34).
  4. 根据权利要求3所述的大容量工业化渣土搅拌装置,其特征在于,所述连接机构(6)包括支撑套(61)、连接套(62)、固定环(63)、第一齿轮(64)、第三软管(65)、第四软管(66)、第二齿轮(67)和电机(68),所述棱柱(77)的底端固定连接所述支撑套(61),所述支撑套(61)的内部转动连接所述第一齿轮(64),所述第一齿轮(64)固定连接所述钻杆(42),所述支撑套(61)的侧壁安装所述电机(58),所述电机(58)连接所述第二齿轮(67),且所述第二齿轮(67)垂直啮合所述第一齿轮(64);所述支撑套(61)的内部安装所述连接套(62),所述连接套(62)的内部转动连接所述固定环(63),所述固定环(63)固定连接所述内筒(45),所述第三软管(65)连通所述钻杆(42)和所述连通管(74),所述第四软管(66)连通所述连接套(62)和所述第二软管(33)。The large-capacity industrialized muck mixing device according to claim 3, characterized in that, the connecting mechanism (6) includes a support sleeve (61), a connecting sleeve (62), a fixed ring (63), a first gear (64 ), the third hose (65), the fourth hose (66), the second gear (67) and the motor (68), the bottom end of the prism (77) is fixedly connected to the support sleeve (61), the The inside of the support sleeve (61) is rotatably connected to the first gear (64), the first gear (64) is fixedly connected to the drill rod (42), and the side wall of the support sleeve (61) is installed with the A motor (58), the motor (58) is connected to the second gear (67), and the second gear (67) is vertically meshed with the first gear (64); the inside of the support sleeve (61) The connection sleeve (62) is installed, and the inside of the connection sleeve (62) is connected to the fixed ring (63) in rotation, and the fixed ring (63) is fixedly connected to the inner cylinder (45), and the third soft The pipe (65) communicates with the drill pipe (42) and the communicating pipe (74), and the fourth flexible pipe (66) communicates with the connecting sleeve (62) and the second flexible pipe (33).
  5. 根据权利要求4所述的大容量工业化渣土搅拌装置,其特征在于,所述调节机构(8)包括拉杆(81)、固定塞(82)、安装管(83)、连接筒(84)、电磁阀(85)和总管(86),所述筒体(71)的顶端固定连接所述连接筒(84),所述连接筒(84)的内部滑动连接所述固定塞(82),且所述拉杆(81)的两端分别固定连接所述固定塞(82)和所述活塞(76);所述连接筒(84)的侧壁分别安装所述总管(86)和所述安装管(83),所述安装管(83)的底端连接所述储存管(72)侧壁;所述总管(86)和所述第三软管(65)的侧壁分别安装所述电磁阀(85),且所述总管(86)连通所述第三软管(65)和所述第一软管(31)。The large-capacity industrial slag mixing device according to claim 4, characterized in that, the adjustment mechanism (8) includes a pull rod (81), a fixed plug (82), an installation pipe (83), a connecting cylinder (84), The solenoid valve (85) and the manifold (86), the top of the barrel (71) is fixedly connected to the connecting barrel (84), and the inside of the connecting barrel (84) is slidingly connected to the fixed plug (82), and The two ends of the pull rod (81) are respectively fixedly connected to the fixed plug (82) and the piston (76); (83), the bottom end of the installation pipe (83) is connected to the side wall of the storage pipe (72); the side walls of the main pipe (86) and the third hose (65) are respectively installed with the electromagnetic valve (85), and the manifold (86) communicates with the third hose (65) and the first hose (31).
  6. 根据权利要求4所述的大容量工业化渣土搅拌装置,其特征在于,所述支撑套(61)的底端内部和所述连接套(62)的内部呈中空漏斗形,且所述支撑套(61)的内侧壁转动连接所述钻杆(42)。The large-capacity industrialized muck mixing device according to claim 4, characterized in that, the inside of the bottom end of the support sleeve (61) and the inside of the connection sleeve (62) are hollow funnel-shaped, and the support sleeve The inner sidewall of (61) is rotatably connected with the drill rod (42).
  7. 根据权利要求1所述的大容量工业化渣土搅拌装置,其特征在于,所述钻杆(42)、所述刀片(43)和所述喷管(44)转动连接所述渣土箱(2)的内部,相邻的两组所述喷管(44)之间的最短垂直间距沿着所述钻杆(42)底端向着所述钻杆(42)顶端的方向逐渐增加。The large-capacity industrialized muck stirring device according to claim 1, characterized in that, the drill pipe (42), the blade (43) and the nozzle (44) are rotatably connected to the muck box (2 ), the shortest vertical distance between two adjacent groups of nozzles (44) gradually increases along the direction from the bottom end of the drill rod (42) to the top end of the drill rod (42).
  8. 根据权利要求1所述的大容量工业化渣土搅拌装置,其特征在于,所述渣土箱(2)包括拌锅(21)、支撑柱(22)、下料板(23)、驱动轮(24)、连接板(25)和第一液压杆 (26),所述拌锅(21)的内部转动连接所述钻杆(42),所述拌锅(21)的内侧壁等距安装侧壁为弧形的所述连接板(25);所述拌锅(21)的底端等距安装所述支撑柱(22),所述支撑柱(22)的底端安装所述驱动轮(24);所述拌锅(21)的底端转动连接所述下料板(23),所述第一液压杆(26)的两端分别转动连接所述支撑柱(22)和所述下料板(23)的侧壁。The large-capacity industrialized slag mixing device according to claim 1, characterized in that, the slag box (2) includes a mixing pot (21), a support column (22), a blanking plate (23), a driving wheel ( 24), the connecting plate (25) and the first hydraulic rod (26), the internal rotation of the mixing pot (21) is connected to the drill pipe (42), and the inner side wall of the mixing pot (21) is equidistant from the installation side The wall is the arc-shaped connecting plate (25); the bottom end of the mixing pot (21) equidistantly installs the support column (22), and the bottom end of the support column (22) installs the drive wheel ( 24); the bottom end of the mixing pot (21) is rotatably connected to the cutting plate (23), and the two ends of the first hydraulic rod (26) are respectively rotatably connected to the support column (22) and the lower The side wall of the material plate (23).
PCT/CN2021/129416 2021-10-20 2021-11-08 Large-capacity industrial waste soil stirring apparatus WO2023065415A1 (en)

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