WO2023040438A1 - 一种软包电池大压力测试设备 - Google Patents

一种软包电池大压力测试设备 Download PDF

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WO2023040438A1
WO2023040438A1 PCT/CN2022/104957 CN2022104957W WO2023040438A1 WO 2023040438 A1 WO2023040438 A1 WO 2023040438A1 CN 2022104957 W CN2022104957 W CN 2022104957W WO 2023040438 A1 WO2023040438 A1 WO 2023040438A1
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line
cylinder
material carrier
axis
linear module
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PCT/CN2022/104957
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English (en)
French (fr)
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陈景龙
杨定益
金磊
郑贵军
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苏州朗坤自动化设备股份有限公司
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Publication of WO2023040438A1 publication Critical patent/WO2023040438A1/zh

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/36Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
    • G01R31/385Arrangements for measuring battery or accumulator variables
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • the invention relates to the field of battery pack testing equipment, in particular to a soft pack battery high pressure testing equipment.
  • the interior of the pouch battery is composed of multi-layer pole pieces, and there are occasional particulate impurities between the positive and negative electrodes. If the pouch battery is squeezed from the outside, the impurity between the pole pieces will cause puncture and damage the pole pieces. The structure further affects the internal chemical environment of the pouch battery, and a short-circuit fault will occur if the pole piece of the pouch battery is punctured.
  • the traditional pouch battery pressurization test is carried out manually. Manual operation has problems such as low efficiency and high risk, and cannot meet production needs. .
  • the technical problem mainly solved by the present invention is to provide a large pressure test equipment for soft-pack batteries. Aiming at the problems of high risk of pressurized testing of soft-pack batteries and low labor efficiency, multiple loading and unloading lines, sorting mechanisms, pressurized test The organization is highly integrated to replace manual batch high-speed battery pack testing.
  • a technical solution adopted by the present invention is to provide a high-pressure test equipment for pouch batteries, including a feeding line, a material carrier, a workbench, a gantry, an electric cylinder, an air cylinder, a flat pressing block, a probe Needle, two-axis conveying mechanism, three-dimensional circulation sub-packaging mechanism, NG unloading line, the loading material carrier of the loading line is horizontally connected to the workbench, and the table of the workbench is provided with two gantry stand on the feeding line , the top of each gantry is provided with an electric cylinder and an air cylinder vertically downward, the lower end of the electric cylinder is provided with a flat pressing block adapted to the material carrier, and the lower end of the air cylinder is mounted with a probe matching the material carrier.
  • the tail end of the loading line is connected to the two-axis transport mechanism, and the two-axis transport mechanism is connected to the three-dimensional circulation sub-packaging mechanism and the NG unloading line
  • a cabinet is mounted on the outside of the gantry, and an electrically connected PLC and a tester are installed inside the cabinet, and the electric cylinder, air cylinder, and probe are electrically connected to the PLC.
  • a photoelectric switch is arranged along the material loading line, and an induction sheet is arranged on the edge of the material carrier, and the position and size of the induction sheet are adapted to the photoelectric switch.
  • the photoelectric switch is electrically connected to the PLC.
  • the three-dimensional circulation dispensing mechanism is composed of a dispensing tray, a hoist, an upper conveying line, and a lower conveying line;
  • a hoist is installed in the vertical space where the upper layer conveyor line and the lower layer conveyor line are respectively placed on the upper and lower sides of the workbench, and the upper layer conveyor line and the lower layer conveyor line are three-dimensionally connected by the elevator through the exchange slot , the sub-loading tray is dynamically transferred between the upper conveyor line and the lower conveyor line.
  • the two-axis transport mechanism is composed of a finger cylinder, a y-axis linear module and a z-axis linear module.
  • the axis linear module is erected at the end of the feeding line
  • the z-axis linear module is mounted on the y-axis linear module
  • the finger cylinder is arranged at the lower end of the z-axis linear module.
  • the beneficial effects of the present invention are: a soft-pack battery high-pressure test equipment provided by the present invention, aiming at the problems of high risk and low labor efficiency of the pressurized test of the soft-pack battery, multiple loading and unloading lines, sorting mechanisms, adding It is highly integrated with the pressure testing mechanism to replace manual batch high-speed battery pack testing.
  • Fig. 1 is a complete machine structure diagram of a preferred embodiment of a pouch battery high pressure testing device of the present invention
  • Fig. 2 is a material carrier structure diagram of a preferred embodiment of a pouch battery high pressure testing equipment of the present invention
  • Fig. 3 is a structure diagram of an electric cylinder and an air cylinder of a preferred embodiment of a pouch battery high pressure testing equipment of the present invention
  • Fig. 4 is a structural diagram of a three-dimensional circulation dispensing mechanism of a preferred embodiment of a pouch battery high pressure testing device of the present invention
  • Fig. 5 is a structural diagram of the lower conveying line of a preferred embodiment of a pouch battery high pressure testing equipment of the present invention
  • Fig. 6 is a structural diagram of a two-axis transport mechanism of a preferred embodiment of a pouch battery high pressure testing device of the present invention.
  • Fig. 7 is a structural diagram of a finger cylinder of a preferred embodiment of a pouch battery high pressure testing device of the present invention.
  • the embodiment of the present invention includes:
  • a large pressure test equipment for soft-pack batteries including a feeding line 1, a material carrier 2, a working table 3, a gantry 4, an electric cylinder 5, an air cylinder 6, a flat pressing block 7, a probe 8, a two-axis handling mechanism 9, Three-dimensional circulation sub-packaging mechanism 10, NG unloading line 11, the loading line 1 carrying material carriers 2 is horizontally connected to the workbench 3, and the workbench 3 is provided with two gantry stands on the loading line 1 4.
  • each gantry 4 is provided with an electric cylinder 5 and an air cylinder 6 vertically downward, the lower end of the electric cylinder 5 is provided with a flat pressing block 7 adapted to the material carrier 2, and the lower end of the air cylinder 6 is mounted with matching materials
  • the probe 8 of the carrier 2 is connected to the two-axis transport mechanism 9, and the two-axis transport mechanism 9 is connected to the three-dimensional circulation sub-packaging mechanism 10 and the NG unloading line 11.
  • a cabinet 41 is mounted on the outside of the gantry 4, and an electrically connected PLC and a tester 42 are installed in the cabinet 41, and the electric cylinder 5, the air cylinder 6, and the probe 8 are electrically connected to the PLC.
  • a photoelectric switch is arranged along the material loading line 1, and an induction sheet 21 is arranged on the edge of the material carrier 2.
  • the position and size of the induction sheet 21 are adapted to the photoelectric switch, and the photoelectric switch is Sexually connect to PLC.
  • the three-dimensional circulating sub-packaging mechanism 10 is composed of a sub-loading tray 101, a hoist 102, an upper conveying line 103, and a lower conveying line 104.
  • the workbench 3 is provided with an exchange slot, and the exchange slot is A hoist 102 is provided in the vertical space at the center, and the upper conveyor line 103 and the lower conveyor line 104 are placed on the upper and lower sides of the workbench 3 respectively, and the upper conveyor line 103 and the lower conveyor line 104 are passed through the
  • the exchange slots are three-dimensionally connected, and the sub-loading tray 101 is dynamically transferred between the upper conveying line 103 and the lower conveying line 104.
  • the two-axis transport mechanism 9 is composed of a finger cylinder 91, a y-axis linear module 92, and a z-axis linear module 93.
  • the feeding assembly line 1 is arranged on the workbench 3 along the x-axis direction, and the y-axis
  • the linear module 92 is erected at the end of the feeding line 1
  • the z-axis linear module 93 is mounted on the y-axis linear module 92
  • the finger cylinder 91 is arranged at the lower end of the z-axis linear module 93 .
  • each loading line 1 is equipped with a NG unloading line 11.
  • This equipment is used for pressurized testing of pouch batteries, using the test method of applying a pressure of 200kg to 5000kg on pouch batteries to check whether the pouch batteries are qualified.
  • the test results are processed by the tester 42 and PLC, and the detected ok or ng pouch batteries are sorted and packaged according to the quality specifications.
  • the interior of the pouch battery is composed of multi-layer pole pieces, and there are occasional particulate impurities between the positive and negative electrodes.
  • the test performed by this equipment is to provide a certain pressure outside the pouch battery.
  • Inter-sheet impurity simulated pressure puncture test can destroy the structure of the pole piece and affect the internal chemical environment of the pouch battery.
  • the short circuit of the pouch battery pole piece puncture can be detected by the instrument as NG.
  • the device While applying external pressure to the pouch battery, the device connects the positive and negative poles of the battery to the testing instrument through the probe 8, and the instrument can detect the short-circuit signal to identify ng products.
  • the equipment is equipped with two assembly lines, and each assembly line is equipped with two manual loading stations.
  • the assembly line is driven by a chain, and the carrier is locked on the chain.
  • Each carrier is equipped with two sets of product limit blocks for lateral clamping of soft materials.
  • pack battery, the positive and negative poles of the soft pack battery are exposed on the edge of the carrier for the probe 8 to contact, the cylinder 6 on the gantry 4 loads the probe 8 to the positive and negative poles, and a feeding line 1 can be placed on a gantry 4 simultaneously Realize the pressurization detection action of two pouch batteries on one carrier.
  • This equipment is designed with two assembly lines, and two gantry 4s in each assembly line run synchronously, so the detection is efficient and fast.
  • the pressurization test action is mainly realized by the electric cylinder 5.
  • the assembly line is equipped with a photoelectric switch to sense and align the vehicle passing directly under the electric cylinder 5.
  • the electric cylinder 5 drives the flat pressing block 7 to press down vertically to act on the pouch battery.
  • the detection action of the instrument is mainly realized by the cylinder 6, which drives the probe 8 vertically to act on the positive and negative poles of the pouch battery.
  • the positive and negative probes 8 are in contact with the positive and negative electrodes of the pouch battery.
  • the probes 8 are connected to the tester 42 and the PLC.
  • the test data reaches the PLC.
  • the PLC is connected to the two-axis transport mechanism 9 to sort the NG materials and transport them to the NG. Unloading assembly line 11; at the same time, qualified materials are subpackaged, transported to the three-dimensional circulation subpackaging mechanism 10, and stacked in batches in the subpackaging tray 101.
  • the empty trays are supplied from the lower conveyor line 104, and transferred to the upper conveyor line 103 by the elevator 102.
  • the upper conveyor line 103 will remove the full trays to realize seamless three-dimensional packaging.
  • the present invention provides a high-pressure test equipment for soft-pack batteries. Aiming at the problems of high risk and low labor efficiency in pressurized testing of soft-pack batteries, multiple loading and unloading lines, sorting mechanisms, and pressurized test equipment are combined. The organization is highly integrated to replace manual batch high-speed battery pack testing.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Battery Mounting, Suspending (AREA)
  • Secondary Cells (AREA)

Abstract

本发明公开一种软包电池大压力测试设备,包括上料流水线、物料载具、作业台、龙门、电缸、气缸、平面压块、探针、两轴搬运机构、立体循环分装机构、NG下料流水线,所述上料流水线承载物料载具水平接入作业台,所述作业台台面设置有两架立于上料流水线上的龙门,每台龙门顶端竖直向下设置有电缸和气缸,所述电缸下端设置有适配物料载具的平面压块。本发明的软包电池大压力测试设备,针对软包电池加压测试危险性大、人工效率低等问题,将多条上下料线、分选机构、加压测试机构进行高度集成,代替人工实现批量高速电池包测试。

Description

一种软包电池大压力测试设备
本发明要求2021年09月16日向中国专利局提交的、申请号为202111086197.1、发明名称为“一种软包电池大压力测试设备”的中国专利申请的优先权,该申请的全部内容通过引用结合在本文中。
技术领域
本发明涉及电池包测试设备领域,尤其涉及一种软包电池大压力测试设备。
背景技术
软包电池的内部由多层极片叠片组成,正负极之间偶发存在颗粒物杂质,若软包电池收到外部挤压,则极片之间受到片间杂质作用引起穿刺现象破坏极片结构进而影响到软包电池内部化学环境,软包电池极片刺破则发生短路故障,传统软包电池加压检测采用人工方式进行,人工操作存在效率低、危险性高等问题,无法适应生产需要。
发明内容
本发明主要解决的技术问题是提供一种软包电池大压力测试设备,针对软包电池加压测试危险性大、人工效率低等问题,将多条上下料线、分选机构、加压测试机构进行高度集成,代替人工实现批量高速电池包测试。
为解决上述技术问题,本发明采用的一个技术方案是:提供一种软包电池大压力测试设备,包括上料流水线、物料载具、作业台、龙门、电缸、气缸、平面压块、探针、两轴搬运机构、立体循环分装机构、NG下料流水线,所述上料流水线承载物料载具水平接入作业台,所述作业台台面设置有两架立于上料流水线上的龙门,每台龙门顶端竖直向下设置有电缸和气缸,所述电缸下端设置有适配物料载具的平面压块,所述气缸下端挂载有匹配物料载具的探针,所述上料流水线的尾端接驳到两轴搬运机构,所述两轴搬运机构对接到立体循环分装机构和NG下料流水线。
在本发明一个较佳实施例中,所述龙门外侧挂载机柜,所述机柜内设有电性相连的PLC及测试仪,所述电缸、气缸、探针电性连接到PLC。
在本发明一个较佳实施例中,所述上料流水线沿线设置有光电开关,所述物料载具边缘设置有感应片,所述感应片的位置大小与所述光电开关相适配,所述光电开关 电性连接PLC。
在本发明一个较佳实施例中,所述立体循环分装机构由分装料盘、提升机、上层输送线、下层输送线组成,所述作业台台面开设交换槽口,所述交换槽口所处的竖向空间内设置有提升机,所述上层输送线和下层输送线分别置于作业台的上下侧,所述上层输送线与下层输送线通过提升机经所述交换槽口立体对接,所述分装料盘动态流转于上层输送线和下层输送线。
在本发明一个较佳实施例中,所述两轴搬运机构由手指气缸、y轴直线模组和z轴直线模组组成,所述上料流水线沿x轴方向布置于作业台,所述y轴直线模组架设在上料流水线末端,所述z轴直线模组挂载与y轴直线模组上,所述手指气缸设置在z轴直线模组下端。
在本发明一个较佳实施例中,所述上料流水线共两条,所述龙门有四架,每条上料流水线配有一条NG下料流水线。
本发明的有益效果是:本发明提供的一种软包电池大压力测试设备,针对软包电池加压测试危险性大、人工效率低等问题,将多条上下料线、分选机构、加压测试机构进行高度集成,代替人工实现批量高速电池包测试。
附图说明
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图,其中:
图1是本发明一种软包电池大压力测试设备的一较佳实施例的整机结构图;
图2是本发明一种软包电池大压力测试设备的一较佳实施例的物料载具结构图;
图3是本发明一种软包电池大压力测试设备的一较佳实施例的电缸和气缸结构图;
图4是本发明一种软包电池大压力测试设备的一较佳实施例的立体循环分装机构的结构图;
图5是本发明一种软包电池大压力测试设备的一较佳实施例的下层输送线的结构图;
图6是本发明一种软包电池大压力测试设备的一较佳实施例的两轴搬运机构的结构图;
图7是本发明一种软包电池大压力测试设备的一较佳实施例的手指气缸的结构图。
具体实施方式
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。
如图1-7所示,本发明实施例包括:
一种软包电池大压力测试设备,包括上料流水线1、物料载具2、作业台3、龙门4、电缸5、气缸6、平面压块7、探针8、两轴搬运机构9、立体循环分装机构10、NG下料流水线11,所述上料流水线1承载物料载具2水平接入作业台3,所述作业台3台面设置有两架立于上料流水线1上的龙门4,每台龙门4顶端竖直向下设置有电缸5和气缸6,所述电缸5下端设置有适配物料载具2的平面压块7,所述气缸6下端挂载有匹配物料载具2的探针8,所述上料流水线1的尾端接驳到两轴搬运机构9,所述两轴搬运机构9对接到立体循环分装机构10和NG下料流水线11。
其中,所述龙门4外侧挂载机柜41,所述机柜41内设有电性相连的PLC及测试仪42,所述电缸5、气缸6、探针8电性连接到PLC。
进一步的,所述上料流水线1沿线设置有光电开关,所述物料载具2边缘设置有感应片21,所述感应片21的位置大小与所述光电开关相适配,所述光电开关电性连接PLC。
进一步的,所述立体循环分装机构10由分装料盘101、提升机102、上层输送线103、下层输送线104组成,所述作业台3台面开设交换槽口,所述交换槽口所处的竖向空间内设置有提升机102,所述上层输送线103和下层输送线104分别置于作业台3的上下侧,所述上层输送线103与下层输送线104通过提升机102经所述交换槽口立体对接,所述分装料盘101动态流转于上层输送线103和下层输送线104。
进一步的,所述两轴搬运机构9由手指气缸91、y轴直线模组92和z轴直线模组93组成,所述上料流水线1沿x轴方向布置于作业台3,所述y轴直线模组92架设在上料流水线1末端,所述z轴直线模组93挂载与y轴直线模组92上,所述手指气缸91设置在z轴直线模组93下端。
进一步的,所述上料流水线1共两条,所述龙门4有四架,每条上料流水线1配有一条NG下料流水线11。
本设备用于对软包电池进行加压检测,采用对软包电池施加200kg~5000kg压力的测试方法,检测软包电池是否合格。检测结果通过测试仪42器和PLC进行处理,根据质量规范,将检出的ok或ng软包电池实施分拣分装。
软包电池内部由多层极片叠片组成,正负极之间偶发存在颗粒物杂质,本设备进行的测试是在软包电池外部提供一定的压力,当软包电池极片受到外部压力作用时,片间杂质模拟受压穿刺实验可破坏极片结构影响到软包电池内部化学环境,软包电池极片刺破发生短路可被仪器检出NG。
本设备给软包电池施加外部压力的同时,通过探针8将电池正负极连接到检测仪器,仪器可以检测短路信号,从而识别ng产品。
本设备配备两条流水线,每条流水线配备两个人工上料工位,流水线由链条驱动,链上锁定有载具,每台载具配有两套产品限位块用于侧向夹持软包电池,软包电池的正负极露在载具边缘供探针8接触,龙门4上的气缸6将探针8加载到正负极,一条上料流水线1于一台龙门4处可同时实现对一台载具上的两片软包电池的加压检测动作。本设备设计两条流水线,每条流水线两台龙门4同步运行,检测高效快捷。
加压测试动作主要由电缸5实现,流水线设置光电开关对流经电缸5正下方的载具进行感应对位,电缸5带动平面压块7竖向下压作用于软包电池。
仪器检测动作主要由气缸6实现,气缸6竖向驱动探针8下行作用于软包电池正负极。正负极探针8与软包电池正负极片接触,探针8上连测试仪42器和PLC,测试数据到达PLC,PLC连接两轴搬运机构9对NG物料实施分选,搬运到NG下料流水线11;同时对合格物料实施分装,搬运到立体循环分装机构10,批量堆放在分装料盘101中。
其中,空置料盘从下层输送线104供入,经提升机102转移到上层输送线103,PLC计数达到阈值时,上层输送线103将满载料盘移出,实现无缝立体分装动作。
综上所述,本发明提供了一种软包电池大压力测试设备,针对软包电池加压测试危险性大、人工效率低等问题,将多条上下料线、分选机构、加压测试机构进行高度集成,代替人工实现批量高速电池包测试。
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。

Claims (6)

  1. 一种软包电池大压力测试设备,其特征在于,包括上料流水线、物料载具、作业台、龙门、电缸、气缸、平面压块、探针、两轴搬运机构、立体循环分装机构、NG下料流水线,所述上料流水线承载物料载具水平接入作业台,所述作业台台面设置有两架立于上料流水线上的龙门,每台龙门顶端竖直向下设置有电缸和气缸,所述电缸下端设置有适配物料载具的平面压块,所述气缸下端挂载有匹配物料载具的探针,所述上料流水线的尾端接驳到两轴搬运机构,所述两轴搬运机构对接到立体循环分装机构和NG下料流水线。
  2. 根据权利要求1所述的软包电池大压力测试设备,其特征在于,所述龙门外侧挂载机柜,所述机柜内设有电性相连的PLC及测试仪,所述电缸、气缸、探针电性连接到PLC。
  3. 根据权利要求1所述的软包电池大压力测试设备,其特征在于,所述上料流水线沿线设置有光电开关,所述物料载具边缘设置有感应片,所述感应片的位置大小与所述光电开关相适配,所述光电开关电性连接PLC。
  4. 根据权利要求1所述的软包电池大压力测试设备,其特征在于,所述立体循环分装机构由分装料盘、提升机、上层输送线、下层输送线组成,所述作业台台面开设交换槽口,所述交换槽口所处的竖向空间内设置有提升机,所述上层输送线和下层输送线分别置于作业台的上下侧,所述上层输送线与下层输送线通过提升机经所述交换槽口立体对接,所述分装料盘动态流转于上层输送线和下层输送线。
  5. 根据权利要求1所述的软包电池大压力测试设备,其特征在于,所述两轴搬运机构由手指气缸、y轴直线模组和z轴直线模组组成,所述上料流水线沿x轴方向布置于作业台,所述y轴直线模组架设在上料流水线末端,所述z轴直线模组挂载与y轴直线模组上,所述手指气缸设置在z轴直线模组下端。
  6. 根据权利要求1所述的软包电池大压力测试设备,其特征在于,所述上料流水线共两条,所述龙门有四架,每条上料流水线配有一条NG下料流水线。
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