WO2023036315A1 - 规整结构催化剂及其制备方法和烟气同时脱SOx和NOx的方法 - Google Patents
规整结构催化剂及其制备方法和烟气同时脱SOx和NOx的方法 Download PDFInfo
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- WO2023036315A1 WO2023036315A1 PCT/CN2022/118239 CN2022118239W WO2023036315A1 WO 2023036315 A1 WO2023036315 A1 WO 2023036315A1 CN 2022118239 W CN2022118239 W CN 2022118239W WO 2023036315 A1 WO2023036315 A1 WO 2023036315A1
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- 150000003839 salts Chemical class 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000004611 spectroscopical analysis Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000004876 x-ray fluorescence Methods 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/50—Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
- B01J35/56—Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional monoliths
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/54—Nitrogen compounds
- B01D53/56—Nitrogen oxides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/60—Simultaneously removing sulfur oxides and nitrogen oxides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/84—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/889—Manganese, technetium or rhenium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/89—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G11/00—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
- C10G11/02—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils characterised by the catalyst used
Definitions
- the invention relates to a regular structure catalyst capable of simultaneously reducing SOx and NOx emissions, a preparation method thereof and a method for simultaneously removing SOx and NOx from flue gas.
- the main technical measures to reduce flue gas regenerated by catalytic cracking include: regenerator optimization, post-treatment of flue gas and use of additives.
- post-treatment technologies such as SCR process
- ammonia injection can be used to reduce NOx
- wet desulfurization technology can use alkali injection to absorb SO 2 , but requires high equipment investment, high operating costs, and ammonia escape, blue smoke tailing, etc. question.
- the mainstream desulfurization and denitrification additives mainly remove one kind of flue gas pollutants alone.
- CN1334316A discloses a sulfur transfer agent containing a composition of magnesium aluminum spinel and oxides of cerium/vanadium for removing SOx from catalytic cracking flue gas.
- CN101311248B provides a composition capable of reducing NOx emission in catalytic cracking regeneration flue gas, which is used for reducing NOx in catalytic cracking flue gas.
- the purpose of the present invention is to overcome the above-mentioned problems in the prior art, and provide a structured catalyst capable of simultaneously reducing SOx and NOx emissions, a preparation method thereof, and a method for simultaneously removing SOx and NOx from catalytic cracking regenerated flue gas.
- the use of the catalyst provided by the invention can reduce the total addition amount and enhance the emission reduction effect of the auxiliary agent.
- the first aspect of the present invention provides a structured catalyst capable of simultaneously reducing SOx and NOx emissions, the catalyst comprising a structured carrier and an active component coating distributed on the inner surface and/or outer surface of the structured carrier , based on the total weight of the catalyst, the content of the active component coating is 1-50% by weight, the active component coating contains a substrate and an active metal component, wherein, the active component The total weight of the coating is based on the basis, the content of the matrix is 10-90% by weight, the content of the active metal component is 10-90% by weight, and the active metal component contains: 1) In terms of oxides, 50-95% by weight of one or more metal components selected from the rare earth group and/or group IIA; 2) In terms of oxides, 5-50% by weight of metal components selected from VB, VIIB, VIII, IB and IIB One or several non-precious metal components of the family; 3) 0.01-2% by weight of precious metal components based on elements.
- based on the total weight of the catalyst means that the total weight of the catalyst is 100% by weight; "based on the total weight of the active component coating is "Baseline” means that the total weight of the active component coating is 100% by weight; when referring to the composition content of the active metal component, it is based on the total weight of the active metal component being 100% by weight .
- the second aspect of the present invention provides a method for preparing a structured catalyst capable of simultaneously reducing SOx and NOx emissions, the method comprising the following steps:
- step (2) carrying out co-precipitation reaction with the solution described in step (1) and the coprecipitant, and then drying and roasting the obtained solid product to obtain the active metal component precursor;
- step (4) impregnate the catalyst semi-finished product obtained in step (4) with a solution containing the precursor of the noble metal component, and then dry and/or calcinate to obtain an active component coating distributed on the inner surface and/or outer surface of the regular structure carrier. layer;
- one or more metal component precursors of rare earth and/or IIA groups one or more non-noble metal component precursors selected from VB, VIIB, VIII, IB and IIB groups, matrix source , the amount of the noble metal component precursor and the regular structure carrier makes in the prepared regular structure catalyst, based on the total weight of the catalyst, the content of the active component coating is 1-50% by weight, the active
- the component coating contains a matrix and an active metal component, wherein, based on the total weight of the active component coating, the content of the matrix is 10-90% by weight, and the content of the active metal component is 10% by weight.
- the active metal component contains: 1) in terms of oxides, 50-95% by weight of one or more metal components selected from the rare earth group and/or IIA group; 5-50% by weight of one or more non-noble metal components selected from groups VB, VIIB, VIII, IB and IIB; 3) 0.01-2% by weight of noble metal components by weight.
- the third aspect of the present invention provides a method for simultaneously removing SOx and NOx from catalytic cracking regenerated flue gas, the method comprising: under the condition of removing SOx and NOx, contacting catalytic cracking regenerated flue gas with a catalyst, the catalyst is the catalyst of the present invention
- the structured catalyst capable of simultaneously reducing SOx and NOx emissions described in the first aspect or the structured structured catalyst capable of simultaneously reducing SOx and NOx emissions produced by the preparation method described in the second aspect.
- the invention starts from the purpose of combined removal of SOx and NOx, and develops a novel catalyst for combined removal of flue gas pollutants.
- the catalyst combination with regular structure capable of simultaneously reducing SOx and NOx emissions provided by the invention has high pollutant removal activity, simple preparation method, and can effectively reduce SOx and NOx emissions in catalytic cracking regenerated flue gas.
- the catalyst provided by the invention is a regular material and can be put into a flue gas channel for direct use.
- the use of the catalyst provided by the invention can reduce the total amount of the additive, enhance the emission reduction effect of the auxiliary agent, and greatly improve the competitiveness of the auxiliary agent technology.
- regular structure catalyst used refers to a catalyst comprising a regular structure carrier and an active component coating distributed on the inner surface and/or outer surface of the carrier; "regular structure carrier” is a carrier with a regular structure .
- the first aspect of the present invention provides a catalyst with a regular structure capable of simultaneously reducing SOx and NOx emissions, the catalyst comprising a regular structure carrier and an active component coating distributed on the inner surface and/or outer surface of the regular structure carrier, with the catalyst Based on the total weight of the active component coating, the content of the active component coating is 1-50% by weight, and the active component coating contains a matrix and an active metal component, wherein, the total weight of the active component coating is As a benchmark, the content of the matrix is 10-90% by weight, the content of the active metal component is 10-90% by weight, and the active metal component contains: 1) In terms of oxides, 50-95% by weight One or more metal components selected from the rare earth group and/or group IIA; 2) based on oxides, 5-50% by weight of one or more metal components selected from group VB, VIIB, VIII, IB and IIB Several non-noble metal components; 3) 0.01-2% by weight of noble metal components based on element.
- the specific type and content of active components exist on the inner surface and/or outer surface of the structured structure carrier in the form of active metal component coating, and the dispersion of active metal in the coating is high, reducing SOx and NOx activity was significantly improved.
- the content of the active component coating is 5-40 wt%, preferably 10-35 wt%.
- the content of the matrix is 40-90% by weight, and the content of the active metal component is 10-60% by weight. % by weight; further preferably, the content of the matrix is 50-80% by weight, and the content of the active metal component is 20-50% by weight.
- the active metal component contains: 1) based on oxides, 60-90% by weight of one or more metals selected from the rare earth group and/or group IIA Components; 2) In terms of oxides, 10-40% by weight of one or more non-noble metal components selected from groups VB, VIIB, VIII, IB and IIB; 3) In terms of elements, 0.02-1.5% by weight % precious metal components.
- the active metal component contains: 1) based on oxides, 65-85% by weight of one or more metal components selected from the rare earth group and/or group IIA; 15-35% by weight of one or more non-noble metal components selected from groups VB, VIIB, VIII, IB and IIB; 3) 0.03-1.2% by weight of noble metal components by weight.
- the active metal component contains both a rare earth metal component and a group IIA metal component.
- the content of the rare earth metal component is 30-80% by weight, more preferably 40-75% by weight; the content of the IIA group metal component is 5-40% by weight, more preferably 10-30% by weight.
- the active metal component contains one or more non-noble metal components selected from Groups VB, VIII, IB, and IIB and a non-noble metal component of Group VIIB.
- the content of one or more non-noble metal components of Groups VB, VIII, IB, and IIB is 3-30% by weight, preferably 5-20% by weight. % by weight; the content of the group VIIB non-noble metal component is 3-20% by weight, preferably 5-15% by weight.
- the molar ratio of lanthanum to cobalt is (0.5-15): 1, such as (1-10): 1, or (1-6): 1, (2-5) :1, or (2.5-3.5):1, or (2.6-3.4):1, or (2.7-3.3):1, or (2.8-3.2):1, or (2.9-3.1):1, or ( 2.95-3.05):1.
- the adoption of this preferred embodiment is more conducive to improving the performance of the catalyst for combined removal of SOx and NOx.
- the content of each component in the regular structure catalyst is measured by X-ray fluorescence spectroscopic analysis method (petrochemical analysis method (RIPP experimental method), edited by Yang Cuiding et al., published by Science Press in 1990).
- the rare earth metal component is selected from lanthanum, cerium, praseodymium and neodymium One or more of them, more preferably lanthanum and/or cerium, more preferably lanthanum.
- the group IIA metal component is selected from one or more of beryllium, magnesium, calcium, strontium and barium, preferably magnesium.
- the VB group non-noble metal component can be selected from at least one of vanadium, niobium and tantalum; preferably, the VIIB group non-noble metal component is manganese; the VIII group non-noble metal component can be At least one selected from iron, cobalt and nickel; the group IB non-noble metal component can be copper; the IIB group non-noble metal component can be selected from at least one of zinc, cadmium and mercury.
- the non-noble metal component selected from one or more of VB, VIIB, VIII, IB and IIB groups is selected from one or more of manganese, iron, cobalt, nickel, copper, zinc and vanadium , more preferably at least one of cobalt, iron and manganese, more preferably manganese, and cobalt and/or iron, most preferably manganese and cobalt.
- the noble metal component is selected from one or more of ruthenium, rhodium, rhenium, platinum, palladium, silver, iridium and gold, more preferably platinum, palladium and rhodium One or more of them, most preferably palladium.
- the substrate is selected from at least one of alumina, spinel, perovskite, silica-alumina, zeolite, kaolin, diatomaceous earth and perlite, It is preferably at least one selected from alumina, spinel and perovskite, more preferably at least one of alumina, spinel and perovskite, and still more preferably alumina.
- the structured support can be used for a catalyst bed provided in a fixed bed reactor.
- the carrier with regular structure can be a whole carrier block with a hollow channel structure formed inside, a catalyst coating can be distributed on the inner wall of the channel, and the channel space can be used as a fluid flow space.
- the structured carrier is selected from a monolithic carrier with a parallel channel structure open at both ends.
- the structured carrier may be a honeycomb structured carrier with honeycomb-shaped openings in the cross-section (referred to as honeycomb carrier).
- the pore density of the section of the regular structure carrier is 10-300 holes/square inch, preferably 20-300 holes/square inch; the opening of the cross section of the regular structure carrier is The porosity is 20-80%, preferably 50-80%.
- the holes can be of regular shape or irregular shape, and the shapes of each hole can be the same or different, and each independently can be one of square, regular triangle, regular hexagon, circle and corrugated shape.
- the structured structure support can be selected from cordierite honeycomb support, mullite honeycomb support, diamond honeycomb support, corundum honeycomb support, zirconium corundum honeycomb support, quartz honeycomb support, nepheline At least one of honeycomb carrier, feldspar honeycomb carrier, alumina honeycomb carrier and metal alloy honeycomb carrier.
- the present invention does not exclude that the rare earth metal elements, group IIA metal elements and non-noble metal elements of groups IVB, VB, VIB, VIIB, VIII, IB, and IIB also contain elements other than La, Co, Mg and Mn, such as Sr, Ca and Ni, etc.
- the catalyst comprises a regular structure carrier and an active component coating distributed on the inner surface and/or outer surface of the regular structure carrier, based on the total weight of the catalyst, the active
- the content of the component coating is 10-35% by weight
- the active component coating contains a matrix and an active metal component, wherein, based on the total weight of the active component coating, the content of the matrix is 50-80% by weight, the content of the active metal component is 20-50% by weight, the active metal component contains: 1) In terms of oxides, 65-85% by weight of rare earth and/or IIA 2) based on oxides, 15-35% by weight of one or more non-noble metal components selected from VB, VIIB, VIII, IB and IIB groups; 3 ) in terms of elements, 0.03-1.2% by weight of noble metal components; the rare earth metal component is lanthanum, the IIA group metal component is magnesium, and the selected from VB, VIIB, VIII, IB and IIB group One or more non-noble metal
- the combined use of La, Co, Mg, Mn and noble metals as metal elements can greatly improve the ability to remove SOx and NOx, and the NOx adsorbed by the catalyst can also promote the catalyst’s absorption of SOx .
- La in terms of oxides means La in terms of La 2 O 3
- Mg in terms of oxides means MgO
- Co in terms of oxides means Co in terms of Co 2 O 3
- Mn refers to MnO in terms of oxides.
- the second aspect of the present invention provides a method for preparing a structured catalyst capable of simultaneously reducing SOx and NOx emissions, the method comprising the following steps:
- step (2) carrying out co-precipitation reaction with the solution described in step (1) and the coprecipitant, and then drying and roasting the obtained solid product to obtain the active metal component precursor;
- step (4) impregnate the catalyst semi-finished product obtained in step (4) with a solution containing the precursor of the noble metal component, and then dry and/or calcinate to obtain an active component coating distributed on the inner surface and/or outer surface of the regular structure carrier. layer;
- one or more metal component precursors of rare earth and/or IIA groups one or more non-noble metal component precursors selected from VB, VIIB, VIII, IB and IIB groups, matrix source , the amount of the noble metal component precursor and the regular structure carrier makes in the prepared regular structure catalyst, based on the total weight of the catalyst, the content of the active component coating is 1-50% by weight, the active
- the component coating contains a matrix and an active metal component, wherein, based on the total weight of the active component coating, the content of the matrix is 10-90% by weight, and the content of the active metal component is 10% by weight.
- the active metal component contains: 1) in terms of oxides, 50-95% by weight of one or more metal components selected from the rare earth group and/or IIA group; 5-50% by weight of one or more non-noble metal components selected from groups VB, VIIB, VIII, IB and IIB; 3) 0.01-2% by weight of noble metal components by weight.
- the rare earth metal component the IIA metal component, one or more non-noble metal components of the VB, VIIB, VIII, IB and IIB groups and the noble metal component,
- the selection range of the specific types of the substrate and the structured carrier is as described in the first aspect above, and will not be repeated here.
- the matrix source is a substance that can be converted into a matrix under the conditions of the calcination in step (4).
- the matrix source can be a precursor of alumina, for example, the matrix source is selected from the group consisting of gibbsite, pyrenite, nogisite, diaspore, boehmite At least one of stone and pseudo-boehmite, most preferably pseudo-boehmite.
- the matrix source when the matrix is alumina, preferably, before beating, the matrix source is subjected to acidification and peptization treatment, and the acidification and peptization treatment can be carried out according to conventional technical means in the art, further preferably , the acid used in the acidification and peptization treatment is hydrochloric acid.
- the present invention has a wide range of options for the conditions of the acidification and peptization treatment.
- the conditions of the acidification and peptization treatment include: the acid-aluminum ratio is 0.12-0.22:1, and the time is 10-40 minutes.
- the acid-aluminum ratio refers to the mass ratio of hydrochloric acid calculated as 36% by weight of concentrated hydrochloric acid to the precursor of alumina calculated on a dry basis.
- one or more metal component precursors containing rare earth and/or IIA groups and one or more non-noble metal groups selected from VB, VIIB, VIII, IB and IIB groups can be independently selected from water-soluble salts of each metal component, such as nitrates, chlorides, chlorates or sulfates, etc., preferably nitrates and/or chlorides.
- the precursor of manganese may be potassium permanganate and/or manganese chloride.
- the method for obtaining the solution in step (1) there is no special limitation on the method for obtaining the solution in step (1), as long as the precursors of each metal component are mixed uniformly.
- the metal component precursors can be dissolved in water and fully stirred evenly.
- one or more metal component precursors of the rare earth group and/or IIA group, one or more non- The amount of the noble metal component precursor, the matrix source, the noble metal component precursor and the regular structure carrier makes in the prepared regular structure catalyst, based on the total weight of the catalyst, the content of the active component coating is 5 -40% by weight, the active component coating contains a matrix and an active metal component, wherein, based on the total weight of the active component coating, the content of the matrix is 40-90% by weight, the The content of the active metal component is 10-60% by weight, and the active metal component contains: 1) In terms of oxides, 60-90% by weight of one or more rare earth and/or IIA group Metal component; 2) in terms of oxides, 10-40% by weight of one or more non-noble metal components selected from groups VB, VIIB, VIII, IB and IIB; 3) in terms of elements, 0.02-1.5 % by weight of precious metal components;
- one or more metal component precursors of the rare earth group and/or IIA group, one or more non-noble metal component precursors selected from VB, VIIB, VIII, IB and IIB groups The amount of the matrix source, the precursor of the noble metal component and the structured structure carrier is such that in the prepared structured catalyst, based on the total weight of the catalyst, the content of the active component coating is 10-35% by weight, so
- the active component coating contains a matrix and an active metal component, wherein, based on the total weight of the active component coating, the content of the matrix is 50-80% by weight, and the content of the active metal component is 20-50% by weight, the active metal component contains: 1) calculated as oxides, 65-85% by weight of one or more metal components selected from the rare earth group and/or group IIA; 2) In terms of oxides, 15-35% by weight of one or more non-noble metal components selected from groups VB, VIIB, VIII, IB and IIB; 3) In terms of elements, 0.03-1.2% by weight of noble metal components
- the method for providing the precursor of the active metal component may be a co-precipitation method, or a sol-gel method, and more preferably a co-precipitation method.
- the sol-gel method is also within the protection scope of the present invention.
- the type and amount of the co-precipitating agent in the present invention can be selected according to conventional technical means, as long as the co-precipitation reaction can be carried out smoothly.
- the kind of described co-precipitating agent can be conventional selection in this field, preferably, described co-precipitating agent is carbonate, more preferably at least one selected from ammonium carbonate, potassium carbonate and sodium carbonate, more preferably carbonic acid Ammonium.
- the co-precipitating agent can be introduced in the form of a solution to carry out a co-precipitation reaction with the solution.
- concentration of the solution and the coprecipitant solution there is no special limitation on the concentration of the solution and the coprecipitant solution, as long as the concentration of the solution is lower than the solubility when the solution is provided, so as to ensure that the coprecipitation reaction can fully occur.
- the co-precipitation reaction is carried out at a pH of 8-10, preferably 8.5-9.5.
- the pH of the co-precipitation reaction can be adjusted by adding acid and/or base, and its specific type is not particularly limited, for example, it can be ammonia water.
- the present invention does not specifically limit the temperature of the co-precipitation reaction, which can be carried out at room temperature.
- the present invention also includes performing solid-liquid separation (for example, filtration or centrifugation) on the reaction product obtained from the co-precipitation reaction, so as to obtain the solid product.
- solid-liquid separation for example, filtration or centrifugation
- the roasting conditions in step (2) include: the temperature is 300-800°C, and the time is 1-8h.
- the solid content of the active component coating slurry in step (3) is 5-45% by weight.
- the method of mixing and beating the active metal component precursor, matrix source and water is not particularly limited, and the order of adding the active metal component precursor, matrix source and water is also not limited. It only needs to contact the precursor of the active metal component, the matrix source and water, and then beating to obtain the slurry.
- the content of the active component coating can be adjusted by adjusting the parameters in the coating process, for example, the amount of the active component coating slurry and the structured carrier can be adjusted during the coating process.
- the coating described in the method provided by the invention can be to adopt various coating methods to coat the active component coating slurry on the inner surface and/or the outer surface of the regular structure carrier; the method of the coating can be Water coating, dipping or spraying.
- the specific operation of coating can be carried out with reference to the method described in CN1199733C.
- the coating adopts a water coating method.
- one end of the regular structure carrier is immersed in the active component coating slurry, and a vacuum is applied at the other end, so that the active component coating slurry continuously passes through the regular structure carrier. tunnel.
- the volume of the active component coating slurry passing through the pores of the regular structure carrier can be 2-20 times the volume of the regular structure carrier, and the applied vacuum pressure can be from -0.1MPa (MPa) to -0.01MPa (MPa).
- the coating temperature can be 10-70° C., and the coating time can be 0.1-300 seconds. Drying and calcining the structured carrier coated with the active component coating slurry can obtain a coating of a part of the active component distributed on the inner surface and/or outer surface of the regular structured carrier, and obtain a semi-finished catalyst.
- the coating of said part of active components refers to the catalyst semi-finished product obtained at this stage does not include noble metal active components, so it is recorded as the coating of part of active components.
- step (5) of the present invention only the impregnated material can be dried, or only the impregnated material can be roasted, or the impregnated material can be dried and then roasted.
- the present invention is not particularly limited to this, preferably the impregnated The resulting material was dried and then calcined.
- the conditions for the calcination in step (5) are not particularly limited, and can be carried out according to conventional technical means in the art.
- the roasting in step (5) can be carried out in air or an inert atmosphere (such as nitrogen), and the present invention has no special restrictions on the roasting conditions in step (5), preferably including: the temperature is 300-700 ° C, the time 0.1-5h.
- the present invention is not particularly limited to the drying conditions described in step (2), step (4) and step (5), and can be carried out according to conventional technical means in the art, for example, step (2), step (4) and step ( 5)
- the drying conditions may independently include: a temperature of 60-200° C. and a time of 2-10 hours.
- the impregnation in step (5) is not particularly limited, and can be carried out according to conventional technical means in the field, and those skilled in the art can obtain the specific noble metal content in the catalyst through impregnation.
- the impregnation in the present invention may be saturated impregnation or excessive impregnation.
- the precursor of the noble metal component is hydrolyzed in an acid solution to provide the solution.
- dilution can be added with water
- concentration can be evaporated
- the acid is selected from water-soluble inorganic and/or organic acids, preferably at least one selected from hydrochloric acid, nitric acid, phosphoric acid and acetic acid.
- the acid is used in such an amount that the pH of the impregnation solution is less than 6.0, preferably less than 5.0.
- the adoption of this preferred embodiment is more conducive to the uniform dispersion of the active components and the improvement of the wear resistance of the finished catalyst.
- the solid product can be obtained by filtering the mixture obtained after soaking.
- the filtering can be carried out according to conventional technical means in the art.
- the third aspect of the present invention provides a method for simultaneously removing SOx and NOx from catalytic cracking regenerated flue gas, the method comprising: under the condition of removing SOx and NOx, contacting catalytic cracking regenerated flue gas with a catalyst, the catalyst is the catalyst of the present invention
- the structured catalyst capable of simultaneously reducing SOx and NOx emissions described in the first aspect or the structured structured catalyst capable of simultaneously reducing SOx and NOx emissions produced by the preparation method described in the second aspect.
- the catalyst provided by the invention is particularly suitable for the treatment of catalytic cracking regenerated flue gas containing both SOx and NOx.
- the present invention selects the contents of SOx and NOx in the catalytic cracking regenerated flue gas in a wide range, as long as they contain SOx and NOx at the same time, it is beneficial to the removal of both.
- the content of SOx is 0.001-0.5% by volume, and the content of NOx is 0.001-0.3% by volume; further preferably, in the regenerated flue gas from catalytic cracking, the content of SOx is 0.002 -0.2% by volume, the content of NOx is 0.002-0.2% by volume.
- the volume content ratio of SOx to NOx is 1-1.4:1, preferably 1-1.2:1. This preferred embodiment is more conducive to improving the removal efficiency of the two.
- the regenerated flue gas from catalytic cracking may also contain gases other than SOx and NOx, including but not limited to CO, CO 2 and H 2 O.
- the contact conditions include: the temperature is 300-1000°C, the reaction pressure is 0-0.5MPa in gauge pressure, and the volume space velocity of catalytic cracking regenerated flue gas is 200-20000h- 1 ; more preferably, the temperature is 450-750°C, the reaction pressure is 0.05-0.3MPa in terms of gauge pressure, and the volume space velocity of catalytic cracking regenerated flue gas is 1000-10000h -1 .
- the contacting is carried out in a flue gas channel arranged after the cyclone separator and/or after the CO incinerator.
- a flue gas channel arranged after the cyclone separator and/or after the CO incinerator.
- the concentration of SOx and NOx in the flue gas is high and the catalyst fine powder particles are small.
- the high temperature is conducive to improving the reaction conversion rate, and the small particles are not easy to block the pores.
- the contact between the fully regenerated flue gas and the catalyst is carried out in the flue gas channel set after the cyclone separator to simultaneously catalytically convert SOx and NOx; during the incomplete regeneration process, due to the low excess oxygen content and high CO concentration in the flue gas, regeneration
- concentration of NOx in the flue gas at the outlet of the device is very low, while the concentration of reduced nitrogen compounds such as NH 3 and HCN is relatively high. These reduced nitrogen compounds flow downstream with the flue gas, and if they are fully oxidized in the CO incinerator used for energy recovery, they will generate NOx.
- the contact between the incompletely regenerated flue gas and the catalyst is carried out in the CO incinerator and/or the flue gas channel provided after the CO incinerator, so as to catalytically convert SOx and NOx at the same time.
- the present invention has no particular limitation on the CO incinerator, and various CO incinerators conventionally used in the field can be used, such as vertical CO incinerators or horizontal CO incinerators.
- the cyclone separator is preferably a three-stage cyclone separator.
- the structured catalyst exists in the form of a catalyst bed.
- the structured structure catalyst can be arranged as a fixed catalyst bed in the flue gas channel after the cyclone separator and/or after the CO incinerator, and the flowing catalytic cracking regenerated flue gas can flow through the structured structure catalyst
- the bed ie, the pores that can flow through the structured support, reacts with the coating of active components distributed on the walls of the pores.
- a regular structure catalyst capable of reducing SOx and NOx emissions simultaneously, the catalyst comprising a regular structure carrier and an active component coating distributed on the inner surface and/or outer surface of the regular structure carrier, with the total weight of the catalyst being Standard, the content of the active component coating is 1-50% by weight, the active component coating contains a matrix and an active metal component, wherein, based on the total weight of the active component coating, the The content of the matrix is 10-90% by weight, the content of the active metal component is 10-90% by weight, and the active metal component contains: 1) In terms of oxides, 50-95% by weight is selected from rare earth 2) Based on oxides, 5-50% by weight of one or more metal components selected from VB, VIIB, VIII, IB and IIB groups Precious metal component; 3) 0.01-2% by weight of precious metal component, based on element.
- the content of the active component coating is 5-40% by weight
- the content of the matrix is 40-90% by weight, and the content of the active metal component is 10-60% by weight;
- the active metal component contains: 1) based on oxides, 60-90% by weight of one or more metal components selected from rare earth and/or group IIA; 2) based on oxides 10-40% by weight of one or more non-precious metal components selected from groups VB, VIIB, VIII, IB and IIB; 3) 0.02-1.5% by weight of noble metal components in terms of elements;
- the content of the active component coating is 10-35% by weight
- the content of the matrix is 50-80% by weight, and the content of the active metal component is 20-50% by weight;
- the active metal component contains: 1) based on oxides, 65-85% by weight of one or more metal components selected from rare earth and/or group IIA; 2) based on oxides 15-35% by weight of one or more non-noble metal components selected from groups VB, VIIB, VIII, IB and IIB; 3) 0.03-1.2% by weight of noble metal components by weight.
- the substrate is selected from the group consisting of alumina, spinel, perovskite, silica-alumina, zeolite, kaolin, diatomaceous earth and pearl At least one of rocks, preferably at least one selected from alumina, spinel and perovskite, more preferably alumina;
- the structured carrier is selected from a monolithic carrier with a parallel channel structure open at both ends;
- the pore density of the cross-section of the structured support is 10-300 pores/square inch, and the porosity is 20-80%;
- the regular structure carrier is selected from cordierite honeycomb carrier, mullite honeycomb carrier, diamond honeycomb carrier, corundum honeycomb carrier, zirconia corundum honeycomb carrier, quartz honeycomb carrier, nepheline honeycomb carrier, feldspar honeycomb carrier, alumina At least one of a honeycomb carrier and a metal alloy honeycomb carrier.
- the rare earth metal component is selected from one or more of lanthanum, cerium, praseodymium and neodymium, preferably lanthanum and/or cerium, more preferably lanthanum;
- the group IIA metal component is selected from one or more of beryllium, magnesium, calcium, strontium and barium, preferably magnesium;
- the non-noble metal component selected from one or more of VB, VIIB, VIII, IB and IIB groups is selected from one or more of manganese, iron, cobalt, nickel, copper, zinc and vanadium, preferably At least one of cobalt, iron and manganese, more preferably manganese and cobalt and/or iron, more preferably manganese and cobalt;
- the noble metal component is selected from one or more of ruthenium, rhodium, rhenium, platinum, palladium, silver, iridium and gold, preferably one or more of platinum, palladium and rhodium, more preferably palladium.
- the structured catalyst according to any one of the preceding technical solutions wherein, based on the total amount of the active metal components, in terms of oxides, one or more selected from the rare earth group and/or group IIA
- the ratio of the content of the metal component to the content of one or more non-noble metal components selected from groups VB, VIIB, VIII, IB and IIB is 1-8, preferably 1.5-6, more preferably 2- 4.
- the active metal component contains or consists of the following components:
- one or more metal components selected from the rare earth group; preferably, lanthanum;
- non-noble metal components selected from groups VB, VIII, IB and IIB; preferably, cobalt;
- non-noble metal components selected from group VIIB; preferably manganese;
- the content of 1a) is 30-80% by weight, for example, 35-75% by weight, or 40-70% by weight,
- the content of 1b) is 5-40% by weight, for example 10-30% by weight,
- 2a is present in an amount of 5-40% by weight, such as 3-30% by weight, or 5-20% by weight,
- the content of c) is 0.01-0.2% by weight.
- the molar ratio of lanthanum to cobalt is (0.5-15):1, such as (1-10):1, or (1-6):1, (2-5):1, or (2.5-3.5):1, Or (2.6-3.4): 1, or (2.7-3.3): 1, or (2.8-3.2): 1, or (2.9-3.1): 1, or (2.95-3.05): 1.
- the catalyst is treated by exposure to an atmosphere containing SO2 , wherein the temperature of the SO2 -containing atmosphere is 350-1000°C, the pressure is 0-8MPa, and the content of SO2 is 0.001-100% by volume; or
- the catalyst is treated by exposure to an atmosphere containing SO2 at a temperature of 400-900° C., a pressure of 0-5 MPa, and an SO2 content of 0.001-5% by volume for at least 1 minute ;or
- the catalyst is treated by exposure to an atmosphere containing SO2 at a temperature of 450-900° C., a pressure of 0-5 MPa, and an SO2 content of 0.001-5% by volume for at least 1 minute ;or
- the catalyst is treated by exposure to an atmosphere containing SO2 at a temperature of 500-900° C., a pressure of 0-5 MPa, and an SO2 content of 0.001-5% by volume for at least 1 minute ;or
- the catalyst is treated by exposure to an atmosphere containing SO2 at a temperature of 550-900° C., a pressure of 0-5 MPa, and an SO2 content of 0.001-5% by volume for at least 1 minute ;or
- the catalyst is treated for at least 1 minute by exposure to an atmosphere containing SO2 at a temperature of 600-900° C., a pressure of 0-5 MPa, and an SO2 content of 0.001-5% by volume ;or
- the catalyst is treated by exposure to an atmosphere containing SO2 at a temperature of 650-900° C., a pressure of 0-5 MPa, and an SO2 content of 0.001-5% by volume for at least 1 minute ;or
- the catalyst is treated by exposure to an atmosphere containing SO2 at a temperature of 400-800° C., a pressure of 0-5 MPa, and an SO2 content of 0.001-5% by volume for at least 1 minute ;or
- the catalyst is treated by exposure to an atmosphere containing SO2 at a temperature of 450-800° C., a pressure of 0-5 MPa, and an SO2 content of 0.001-5% by volume for at least 1 minute ;or
- the catalyst is treated by exposure to an atmosphere containing SO2 at a temperature of 500-800° C., a pressure of 0-5 MPa, and an SO2 content of 0.001-5% by volume for at least 1 minute ;or
- the catalyst is treated by exposure to an atmosphere containing SO2 at a temperature of 550-800° C., a pressure of 0-5 MPa, and an SO2 content of 0.001-5% by volume for at least 1 minute ;or
- the catalyst is treated for at least 1 minute by exposure to an atmosphere containing SO2 at a temperature of 600-900° C., a pressure of 0-5 MPa, and an SO2 content of 0.001-5% by volume ;or
- the catalyst is treated by exposure to an atmosphere containing SO2 at a temperature of 650-900° C., a pressure of 0-5 MPa, and an SO2 content of 0.001-5% by volume for at least 1 minute ;or
- the catalyst is treated by exposure to an atmosphere containing SO2 at a temperature of 400-750° C., a pressure of 0-5 MPa, and an SO2 content of 0.001-5% by volume for at least 1 minute ;or
- the catalyst is treated by exposure to an atmosphere containing SO2 at a temperature of 450-750° C., a pressure of 0-5 MPa, and an SO2 content of 0.001-5% by volume for at least 1 minute ;or
- the catalyst is treated by exposure to an atmosphere containing SO2 at a temperature of 500-750° C., a pressure of 0-5 MPa and an SO2 content of 0.001-5% by volume for at least 1 minute ;or
- the catalyst is treated by exposure to an atmosphere containing SO2 at a temperature of 550-750° C., a pressure of 0-5 MPa and an SO2 content of 0.001-5% by volume for at least 1 minute ;or
- the catalyst is treated for at least 1 minute by exposure to an atmosphere containing SO2 at a temperature of 600-750° C., a pressure of 0-5 MPa, and an SO2 content of 0.001-5% by volume ;or
- the catalyst is treated by exposure to an atmosphere containing SO2 at a temperature of 650-750° C., a pressure of 0-5 MPa, and an SO2 content of 0.001-5% by volume for at least 1 minute ;or
- the catalyst is treated by exposure to an atmosphere containing SO2 at a temperature of 400-700° C., a pressure of 0-5 MPa, and an SO2 content of 0.001-5% by volume for at least 1 minute ;or
- the catalyst is treated by exposure to an atmosphere containing SO2 at a temperature of 450-700° C., a pressure of 0-5 MPa, and an SO2 content of 0.001-5% by volume for at least 1 minute ;or
- the catalyst is treated by exposure to an atmosphere containing SO2 at a temperature of 500-700° C., a pressure of 0-5 MPa and an SO2 content of 0.001-5% by volume for at least 1 minute ;or
- the catalyst is treated by exposure to an atmosphere containing SO2 at a temperature of 550-700° C., a pressure of 0-5 MPa and an SO2 content of 0.001-5% by volume for at least 1 minute ;or
- the catalyst is treated for at least 1 minute by exposure to an atmosphere containing SO2 at a temperature of 600-700° C., a pressure of 0-5 MPa, and an SO2 content of 0.001-5% by volume ;or
- the catalyst is treated for at least 1 minute by exposure to an atmosphere containing SO2 at a temperature of 650-700° C., a pressure of 0-5 MPa, and an SO2 content of 0.001-5% by volume ;or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 30-480 minutes, wherein the temperature of the atmosphere containing SO2 is 400-900°C, the pressure is 0-2MPa, and the content of SO2 is 0.01-1 volume %;or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 30-480 minutes, wherein the temperature of the atmosphere containing SO2 is 450-900°C, the pressure is 0-2MPa, and the content of SO2 is 0.01-1 volume %;or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 30-480 minutes, wherein the temperature of the atmosphere containing SO2 is 500-900° C., the pressure is 0-2 MPa, and the content of SO2 is 0.01-1 volume %;or
- the catalyst is treated by exposing to an atmosphere containing SO2 for 30-480 minutes, wherein the temperature of the atmosphere containing SO2 is 550-900°C, the pressure is 0-2MPa, and the content of SO2 is 0.01-1 volume %;or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 30-480 minutes, wherein the temperature of the atmosphere containing SO2 is 600-900° C., the pressure is 0-2 MPa, and the content of SO2 is 0.01-1 volume %;or
- the catalyst is treated by exposing to an atmosphere containing SO2 for 30-480 minutes, wherein the temperature of the atmosphere containing SO2 is 650-900°C, the pressure is 0-2MPa, and the content of SO2 is 0.01-1 volume %;or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 30-480 minutes, wherein the temperature of the atmosphere containing SO2 is 400-800°C, the pressure is 0-2MPa, and the content of SO2 is 0.01-1 volume %;or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 30-480 minutes, wherein the temperature of the atmosphere containing SO2 is 450-800°C, the pressure is 0-2MPa, and the content of SO2 is 0.01-1 volume %;or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 30-480 minutes, wherein the temperature of the atmosphere containing SO2 is 500-800°C, the pressure is 0-2MPa, and the content of SO2 is 0.01-1 volume %;or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 30-480 minutes, wherein the temperature of the atmosphere containing SO2 is 550-800°C, the pressure is 0-2MPa, and the content of SO2 is 0.01-1 volume %;or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 30-480 minutes, wherein the temperature of the atmosphere containing SO2 is 600-800°C, the pressure is 0-2MPa, and the content of SO2 is 0.01-1 volume %;or
- the catalyst is treated by exposing to an atmosphere containing SO2 for 30-480 minutes, wherein the temperature of the atmosphere containing SO2 is 650-800°C, the pressure is 0-2MPa, and the content of SO2 is 0.01-1 volume %;or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 30-480 minutes, wherein the temperature of the atmosphere containing SO2 is 400-750° C., the pressure is 0-2 MPa, and the content of SO2 is 0.01-1 volume %;or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 30-480 minutes, wherein the temperature of the atmosphere containing SO2 is 450-750° C., the pressure is 0-2 MPa, and the content of SO2 is 0.01-1 volume %;or
- the catalyst is treated by exposing to an atmosphere containing SO2 for 30-480 minutes, wherein the temperature of the atmosphere containing SO2 is 500-750°C, the pressure is 0-2MPa, and the content of SO2 is 0.01-1 volume %;or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 30-480 minutes, wherein the temperature of the atmosphere containing SO2 is 550-750° C., the pressure is 0-2 MPa, and the content of SO2 is 0.01-1 volume %;or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 30-480 minutes, wherein the temperature of the atmosphere containing SO2 is 600-750° C., the pressure is 0-2 MPa, and the content of SO2 is 0.01-1 volume %;or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 30-480 minutes, wherein the temperature of the atmosphere containing SO2 is 650-750° C., the pressure is 0-2 MPa, and the content of SO2 is 0.01-1 volume %;or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 30-480 minutes, wherein the temperature of the atmosphere containing SO2 is 400-700°C, the pressure is 0-2MPa, and the content of SO2 is 0.01-1 volume %;or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 30-480 minutes, wherein the temperature of the atmosphere containing SO2 is 450-700 ° C, the pressure is 0-2 MPa, and the content of SO2 is 0.01-1 volume %;or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 30-480 minutes, wherein the temperature of the atmosphere containing SO2 is 500-700°C, the pressure is 0-2MPa, and the content of SO2 is 0.01-1 volume %;or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 30-480 minutes, wherein the temperature of the atmosphere containing SO2 is 550-700°C, the pressure is 0-2MPa, and the content of SO2 is 0.01-1 volume %;or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 30-480 minutes, wherein the temperature of the atmosphere containing SO2 is 600-700°C, the pressure is 0-2MPa, and the content of SO2 is 0.01-1 volume %;or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 30-480 minutes, wherein the temperature of the atmosphere containing SO2 is 650-700°C, the pressure is 0-2MPa, and the content of SO2 is 0.01-1 volume %;or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 60-120 minutes, wherein the temperature of the atmosphere containing SO2 is 400-900° C., the pressure is 0-0.5 MPa, and the content of SO2 is 0.02-0.5 % by volume; or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 60-120 minutes, wherein the temperature of the atmosphere containing SO2 is 450-900° C., the pressure is 0-0.5 MPa, and the content of SO2 is 0.02-0.5 % by volume; or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 60-120 minutes, wherein the temperature of the atmosphere containing SO2 is 500-900° C., the pressure is 0-0.5 MPa, and the content of SO2 is 0.02-0.5 % by volume; or
- the catalyst is treated by exposing to an atmosphere containing SO2 for 60-120 minutes, wherein the temperature of the atmosphere containing SO2 is 550-900° C., the pressure is 0-0.5 MPa, and the content of SO2 is 0.02-0.5 % by volume; or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 60-120 minutes, wherein the temperature of the atmosphere containing SO2 is 600-900° C., the pressure is 0-0.5 MPa, and the content of SO2 is 0.02-0.5 % by volume; or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 60-120 minutes, wherein the temperature of the atmosphere containing SO2 is 650-900° C., the pressure is 0-0.5 MPa, and the content of SO2 is 0.02-0.5 % by volume; or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 60-120 minutes, wherein the temperature of the atmosphere containing SO2 is 400-800° C., the pressure is 0-0.5 MPa, and the content of SO2 is 0.02-0.5 % by volume; or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 60-120 minutes, wherein the temperature of the atmosphere containing SO2 is 450-800° C., the pressure is 0-0.5 MPa, and the content of SO2 is 0.02-0.5 % by volume; or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 60-120 minutes, wherein the temperature of the atmosphere containing SO2 is 500-800° C., the pressure is 0-0.5 MPa, and the content of SO2 is 0.02-0.5 % by volume; or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 60-120 minutes, wherein the temperature of the atmosphere containing SO2 is 550-800° C., the pressure is 0-0.5 MPa, and the content of SO2 is 0.02-0.5 % by volume; or
- the catalyst is treated by exposing to an atmosphere containing SO2 for 60-120 minutes, wherein the temperature of the atmosphere containing SO2 is 600-800° C., the pressure is 0-0.5 MPa, and the content of SO2 is 0.02-0.5 % by volume; or
- the catalyst is treated by exposing to an atmosphere containing SO2 for 60-120 minutes, wherein the temperature of the atmosphere containing SO2 is 650-800° C., the pressure is 0-0.5 MPa, and the content of SO2 is 0.02-0.5 % by volume; or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 60-120 minutes, wherein the temperature of the atmosphere containing SO2 is 400-750° C., the pressure is 0-0.5 MPa, and the content of SO2 is 0.02-0.5 % by volume; or
- the catalyst is treated by exposing to an atmosphere containing SO2 for 60-120 minutes, wherein the temperature of the atmosphere containing SO2 is 450-750° C., the pressure is 0-0.5 MPa, and the content of SO2 is 0.02-0.5 % by volume; or
- the catalyst is treated by exposing to an atmosphere containing SO2 for 60-120 minutes, wherein the temperature of the atmosphere containing SO2 is 500-750° C., the pressure is 0-0.5 MPa, and the content of SO2 is 0.02-0.5 % by volume; or
- the catalyst is treated by exposing to an atmosphere containing SO2 for 60-120 minutes, wherein the temperature of the atmosphere containing SO2 is 550-750° C., the pressure is 0-0.5 MPa, and the content of SO2 is 0.02-0.5 % by volume; or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 60-120 minutes, wherein the temperature of the atmosphere containing SO2 is 600-750° C., the pressure is 0-0.5 MPa, and the content of SO2 is 0.02-0.5 % by volume; or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 60-120 minutes, wherein the temperature of the atmosphere containing SO2 is 650-750° C., the pressure is 0-0.5 MPa, and the content of SO2 is 0.02-0.5 % by volume; or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 60-120 minutes, wherein the temperature of the atmosphere containing SO2 is 650-750° C., the pressure is 0-0.5 MPa, and the content of SO2 is 0.02-0.5 % by volume; or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 60-120 minutes, wherein the temperature of the atmosphere containing SO2 is 400-700° C., the pressure is 0-0.5 MPa, and the content of SO2 is 0.02-0.5 % by volume; or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 60-120 minutes, wherein the temperature of the atmosphere containing SO2 is 450-700° C., the pressure is 0-0.5 MPa, and the content of SO2 is 0.02-0.5 % by volume; or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 60-120 minutes, wherein the temperature of the atmosphere containing SO2 is 500-700° C., the pressure is 0-0.5 MPa, and the content of SO2 is 0.02-0.5 % by volume; or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 60-120 minutes, wherein the temperature of the atmosphere containing SO2 is 550-700° C., the pressure is 0-0.5 MPa, and the content of SO2 is 0.02-0.5 % by volume; or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 60-120 minutes, wherein the temperature of the atmosphere containing SO2 is 600-700° C., the pressure is 0-0.5 MPa, and the content of SO2 is 0.02-0.5 % by volume; or
- the catalyst is treated by being exposed to an atmosphere containing SO2 for 60-120 minutes, wherein the temperature of the atmosphere containing SO2 is 650-700° C., the pressure is 0-0.5 MPa, and the content of SO2 is 0.02-0.5 volume%.
- a method for preparing a structured catalyst capable of simultaneously reducing SOx and NOx emissions comprising the following steps:
- step (2) carrying out co-precipitation reaction with the solution described in step (1) and the coprecipitant, and then drying and roasting the obtained solid product to obtain the active metal component precursor;
- step (4) impregnate the catalyst semi-finished product obtained in step (4) with a solution containing the precursor of the noble metal component, and then dry and/or calcinate to obtain an active component coating distributed on the inner surface and/or outer surface of the regular structure carrier. layer;
- one or more metal component precursors of rare earth and/or IIA groups one or more non-noble metal component precursors selected from VB, VIIB, VIII, IB and IIB groups, matrix source , the amount of the noble metal component precursor and the regular structure carrier makes in the prepared regular structure catalyst, based on the total weight of the catalyst, the content of the active component coating is 1-50% by weight, the active
- the component coating contains a matrix and an active metal component, wherein, based on the total weight of the active component coating, the content of the matrix is 10-90% by weight, and the content of the active metal component is 10% by weight.
- the active metal component contains: 1) in terms of oxides, 50-95% by weight of one or more metal components selected from the rare earth group and/or IIA group; 5-50% by weight of one or more non-noble metal components selected from groups VB, VIIB, VIII, IB and IIB; 3) 0.01-2% by weight of noble metal components by weight.
- one or more metal component precursors of the rare earth group and/or group IIA are selected from groups VB, VIIB, VIII, IB and IIB
- the amount of one or more non-noble metal component precursors, matrix sources, noble metal component precursors and regular structure supports makes the prepared regular structure catalyst, based on the total weight of the catalyst, the activity
- the content of the component coating is 5-40% by weight
- the active component coating contains a matrix and an active metal component, wherein, based on the total weight of the active component coating, the content of the matrix is 40-90% by weight, the content of the active metal component is 10-60% by weight, the active metal component contains: 1) In terms of oxides, 60-90% by weight is selected from the group of rare earths and/or IIA 2) based on oxides, 10-40% by weight of one or more non-noble metal components selected from VB, VIIB, VIII, IB and IIB groups; 3 ) based on elements, 0.02-1.5% by
- the amount of the component precursor and the structured structure support makes the prepared structured catalyst, based on the total weight of the catalyst, the content of the active component coating is 10-35% by weight, the active component
- the coating contains a matrix and an active metal component, wherein, based on the total weight of the active component coating, the content of the matrix is 50-80% by weight, and the content of the active metal component is 20-50% % by weight, the active metal component contains: 1) in terms of oxides, 65-85% by weight of one or more metal components selected from the rare earth group and/or group IIA; 2) in terms of oxides , 15-35% by weight of one or more non-precious metal components selected from VB, VIIB, VIII, IB and IIB groups; 3) In terms of elements, 0.03-1.2% by weight of noble metal components.
- one or more metal component precursors of the rare earth group and/or group IIA are selected from groups VB, VIIB, VIII, IB and IIB
- the amount of one or several non-precious metal component precursors, matrix source, noble metal component precursor and regular structure support makes in the prepared regular structure catalyst
- the content of one or more metal components selected from the rare earth group and/or IIA group is the same as that selected from VB, VIIB, VIII, IB and IIB group
- the ratio of the content of one or more non-precious metal components is 1-8, preferably 1.5-6, more preferably 2-4.
- one or more metal component precursors of the rare earth group and/or group IIA are selected from groups VB, VIIB, VIII, IB and IIB
- the amount of one or several non-precious metal component precursors, matrix source, noble metal component precursor and regular structure support makes in the prepared regular structure catalyst
- the active metal component contains or consists of the following components:
- one or more metal components selected from the rare earth group; preferably, lanthanum;
- non-noble metal components selected from groups VB, VIII, IB and IIB; preferably, cobalt;
- non-noble metal components selected from group VIIB; preferably manganese;
- the content of 1a) is 30-80% by weight, for example, 35-75% by weight, or 40-70% by weight,
- the content of 1b) is 5-40% by weight, for example 10-30% by weight,
- 2a is present in an amount of 5-40% by weight, such as 3-30% by weight, or 5-20% by weight,
- the molar ratio of lanthanum to cobalt is (0.5-15):1, such as (1-10):1, or (1-6):1, (2-5):1, or (2.5-3.5) :1, or (2.6-3.4):1, or (2.7-3.3):1, or (2.8-3.2):1, or (2.9-3.1):1, or (2.95-3.05):1.
- the matrix is selected from at least one of alumina, spinel, perovskite, silica-alumina, zeolite, kaolin, diatomaceous earth and perlite, preferably selected from alumina, spinel and perovskite At least one of, more preferably alumina;
- the structured carrier is selected from a monolithic carrier with a parallel channel structure open at both ends;
- the pore density of the cross-section of the structured support is 10-300 pores/square inch, and the porosity is 20-80%;
- the regular structure carrier is selected from cordierite honeycomb carrier, mullite honeycomb carrier, diamond honeycomb carrier, corundum honeycomb carrier, zirconia corundum honeycomb carrier, quartz honeycomb carrier, nepheline honeycomb carrier, feldspar honeycomb carrier, alumina At least one of a honeycomb carrier and a metal alloy honeycomb carrier.
- the rare earth metal component is selected from one or more of lanthanum, cerium, praseodymium and neodymium, preferably lanthanum and/or cerium, more preferably lanthanum;
- the group IIA metal component is selected from one or more of beryllium, magnesium, calcium, strontium and barium, preferably magnesium;
- the non-noble metal component selected from one or more of VB, VIIB, VIII, IB and IIB groups is selected from one or more of manganese, iron, cobalt, nickel, copper, zinc and vanadium, preferably At least one of cobalt, iron and manganese, more preferably manganese and cobalt and/or iron, more preferably manganese and cobalt;
- the noble metal component is selected from one or more of ruthenium, rhodium, rhenium, platinum, palladium, silver, iridium and gold, preferably one or more of platinum, palladium and rhodium, more preferably palladium.
- the metal component precursor containing one or more of the rare earth group and/or group IIA is selected from VB, VIIB, VIII, IB and IIB
- One or more non-noble metal component precursors of the family are independently selected from nitrates and/or chlorides of each metal component;
- the co-precipitating agent is carbonate, more preferably at least one selected from ammonium carbonate, potassium carbonate and sodium carbonate;
- the co-precipitation reaction is carried out at a pH of 8-10;
- the roasting conditions in step (2) include: the temperature is 300-800°C, and the time is 1-8h.
- the roasting conditions in step (4) include: the temperature is 300-800°C, and the time is 1-5h;
- step (5) the noble metal component precursor is hydrolyzed in an acid solution to provide the solution;
- the acid is selected from water-soluble inorganic acids and/or organic acids, preferably at least one selected from hydrochloric acid, nitric acid, phosphoric acid and acetic acid;
- the acid is used in an amount such that the pH of the immersion solution is less than 6.0, preferably less than 5.0;
- the roasting conditions in step (5) include: the temperature is 300-700°C, and the time is 0.1-5h.
- a method for simultaneously removing SOx and NOx from regenerated flue gas from catalytic cracking comprising: contacting the regenerated flue gas from catalytic cracking with a catalyst under the condition of removing SOx and NOx, and the catalyst is according to any of the aforementioned technical solutions
- a structured catalyst capable of simultaneously reducing SOx and NOx emissions or a structured catalyst capable of simultaneously reducing SOx and NOx emissions prepared according to any one of the aforementioned technical solutions;
- the contact between the catalytic cracking regenerated flue gas and the structured catalyst is carried out in the flue gas channel after the catalytic cracking cyclone separator and/or after the CO incinerator;
- the contact conditions include: a temperature of 300-1000°C, such as 500-800°C, or 600-750°C, or 625-750°C, or 650-750°C, or 675-750°C, or 700- 750°C, or 725-750°C, or 600-725°C, or 625-725°C, or 650-725°C, or 675-725°C, or 700-725°C, or 600-700°C, or 625-700°C , or 650-700°C, or 675-700°C, or 600-675°C, or 625-675°C, or 650-675°C, or 600-650°C, or 625-650°C, or 600-625°C, to Gauge pressure gauge, the reaction pressure is 0-4MPa, such as 0.01-4MPa, or 0.02-4MPa, or 0-0.5MPa; catalytic cracking regenerated flue gas volume space velocity is 100-50000h -1 or 200-20000h -1
- a method for simultaneously removing SOx and NOx from flue gas comprising: under the condition of removing SOx and NOx, contacting flue gas with a catalyst, the catalyst is the catalyst according to any one of the preceding technical solutions Or the catalyst prepared according to the preparation method described in any one of the foregoing technical schemes;
- the flue gas is flue gas containing a certain concentration of SOx and NOx at the same time, including but not limited to catalytic cracking regenerated flue gas;
- the volume fractions of SOx and NOx in the flue gas are 1-3000 ⁇ L/L respectively, and the molar ratio of SOx and NOx is 0.5:1-2:1;
- the contact conditions include: a temperature of 300-1000°C, such as 500-800°C, or 600-750°C, or 625-750°C, or 650-750°C, or 675-750°C, or 700- 750°C, or 725-750°C, or 600-725°C, or 625-725°C, or 650-725°C, or 675-725°C, or 700-725°C, or 600-700°C, or 625-700°C , or 650-700°C, or 675-700°C, or 600-675°C, or 625-675°C, or 650-675°C, or 600-650°C, or 625-650°C, or 600-625°C, to Gauge pressure gauge, the reaction pressure is 0-4MPa, such as 0.01-4MPa, or 0.02-4MPa, or 0-0.5MPa; the volume space velocity of flue gas is 100-50000h -1 or 200-20000h -1 , 500-10000h
- firing conditions there are no particular limitations on firing conditions.
- calcination can be carried out in air or inert atmosphere (such as nitrogen); calcination conditions can be: the temperature is 300-900 °C, such as 400, 500, 600, 700, 800 °C and any two of these point values. Temperature range, time is 0.1-12h, for example 0.1-5h.
- the pressure can be subatmospheric, atmospheric or superatmospheric (eg (0-5 MPa).
- the drying conditions can be: the temperature is 25-250°C, the time is 0.1-12h, and the pressure can be vacuum (such as absolute pressure 0-1kPa, 0-5kPa, 0-10kPa, 0-20kPa, 0-30kPa, 0- 40kPa, 0-50kPa, 0-60kPa, 0-70kPa, 0-80kPa, 0-90kPa, 0-100kPa) or normal pressure (absolute pressure 0.1MPa).
- the drying temperature is lower than the roasting temperature.
- the ppm refers to the volume concentration.
- SOx refers to a mixture of sulfur oxides (such as a mixture of SO2 and SO3 , the molar ratio of which is not particularly limited, such as 1:10 to 10:1)
- NOx refers to a mixture of nitrogen oxides ( For example, a mixture of NO 2 and NO, the molar ratio of which is not particularly limited, such as 1:10 to 10:1).
- the inventors of the present invention have found in the course of research that a specific amount of rare earth metal elements (such as La) and Group VIII non-noble metals (such as Co) are used as active components in combination with at least one noble metal element (such as Pt), and the combination
- the specific ratio of rare earth metals to group VIII non-noble metals can effectively reduce the emissions of SOx and NOx in flue gas at the same time.
- group IIA metal components such as Mg
- group VIIB metal components such as Mn
- the sulfur element can be converted into different valence states, wherein the sulfur element in a low valence state is conducive to the conversion of NOx in the flue gas, so that the whole process can promote SOx and NOx towards Conducive to the transformation of the direction of pollution reduction.
- the component content parameters are measured by X-ray fluorescence spectroscopy (XRF) method; raw materials used: lanthanum nitrate (analytical grade, Aladdin Biochemical Company), magnesium nitrate (analytical grade, Sinopharm Chemical Reagent Co., Ltd.), chlorine Potassium chloride (analytical pure, Beijing Chemical Plant), cobalt nitrate (analytical pure, Beijing Yinuokai Technology Co., Ltd.), ammonium carbonate (analytical pure, Beijing Chemical Plant), ammonia water (analytical pure, 25%, Tianjin Damao Chemical Co., Ltd. plant), palladium chloride (Beijing Purchasing and Supply Station of China Pharmaceutical Company), hydrochloric acid (Beijing Chemical Plant), OX50-SiO 2 (Sinopec Catalyst Company).
- XRF X-ray fluorescence spectroscopy
- the content of the components in the catalyst is determined by X-ray fluorescence spectroscopy (XRF).
- XRF X-ray fluorescence spectroscopy
- the completely precipitated mixture was suction filtered and rinsed with deionized water.
- the filter cake mixture obtained by suction filtration was dried at 120° C., calcined at 700° C. in an air atmosphere for 5 hours, and ground to obtain an active metal component precursor.
- the above-mentioned gained active component coating slurry is coated on the cordierite structured carrier of 200 holes/square inch of 300g and dried and roasted to obtain the active component coating distributed on the inner surface and/or outer surface of the regular structure carrier.
- the obtained components were dried at 120° C. and calcined at 700° C. in an air atmosphere for 4 hours to obtain a semi-finished catalyst with a regular structure.
- a portion of the active component coating was taken and exposed to an SO2 - containing atmosphere at a temperature of 800 °C, a pressure of 0 MPa, and a SO2 content of 0.001% by volume for 1 minute. After exposure to SO 2 treatment, the coating was subjected to XRD analysis. In the XRD spectrum, there were characteristic peaks at 2 ⁇ angles of approximately 28.6°, 30.0° and 50.4°.
- the completely precipitated mixture was suction filtered and rinsed with deionized water.
- the filter cake mixture obtained by suction filtration was dried at 120° C., calcined at 700° C. in an air atmosphere for 5 hours, and ground to obtain an active metal component precursor.
- the above-mentioned gained active component coating slurry is coated on the cordierite structured carrier of 200 holes/square inch of 300g and dried and roasted to obtain the active component coating distributed on the inner surface and/or outer surface of the regular structure carrier.
- the obtained components were dried at 120° C. and calcined at 700° C. in an air atmosphere for 4 hours to obtain a semi-finished catalyst with a regular structure.
- a portion of the active component coating was taken and exposed to an SO2 - containing atmosphere at a temperature of 700 °C, a pressure of 0.1 MPa, and an SO2 content of 0.01% by volume for 5 minutes. After exposure to SO 2 treatment, the coating was subjected to XRD analysis. In the XRD spectrum, there were characteristic peaks at 2 ⁇ angles of approximately 28.6°, 30.0° and 50.4°.
- the completely precipitated mixture was suction filtered and rinsed with deionized water.
- the filter cake mixture obtained by suction filtration was dried at 120° C., calcined at 700° C. in an air atmosphere for 5 hours, and ground to obtain an active metal component precursor.
- the above-mentioned gained active component coating slurry is coated on the cordierite structured carrier of 200 holes/square inch of 300g and dried and roasted to obtain the active component coating distributed on the inner surface and/or outer surface of the regular structure carrier.
- the obtained components were dried at 120° C. and calcined at 700° C. in an air atmosphere for 4 hours to obtain a semi-finished catalyst with a regular structure.
- a portion of the active component coating was taken and exposed to an SO2 - containing atmosphere at a temperature of 650 °C, a pressure of 0 MPa, and a SO2 content of 0.001% by volume for 15 minutes. After exposure to SO 2 treatment, the coating was subjected to XRD analysis. In the XRD spectrum, there were characteristic peaks at 2 ⁇ angles of approximately 28.6°, 30.0° and 50.4°.
- the precipitated mixture was suction-filtered and rinsed with deionized water.
- the filter cake mixture obtained by suction filtration was dried at 120°C, calcined in an air atmosphere at 700°C for 5 hours, and ground to obtain the precursor of the active metal component.
- the above-mentioned gained active component coating slurry is coated on the cordierite structured carrier of 200 holes/square inch of 300g and dried and roasted to obtain the active component coating distributed on the inner surface and/or outer surface of the regular structure carrier.
- the obtained components were dried at 120° C. and calcined at 700° C. in an air atmosphere for 4 hours to obtain a semi-finished catalyst with a regular structure.
- a portion of the active component coating was taken and exposed to an atmosphere containing SO2 at a temperature of 675 °C, a pressure of 0.2 MPa, and an SO2 content of 0.001% by volume for 30 minutes. After exposure to SO 2 treatment, the coating was subjected to XRD analysis. In the XRD spectrum, there were characteristic peaks at 2 ⁇ angles of approximately 28.6°, 30.0° and 50.4°.
- the completely precipitated mixture was suction filtered and rinsed with deionized water.
- the filter cake mixture obtained by suction filtration was dried at 120° C., calcined at 700° C. in an air atmosphere for 5 hours, and ground to obtain an active metal component precursor.
- the above-mentioned gained active component coating slurry is coated on the cordierite structured carrier of 200 holes/square inch of 300g and dried and roasted to obtain the active component coating distributed on the inner surface and/or outer surface of the regular structure carrier.
- the obtained components were dried at 120° C. and calcined at 700° C. in an air atmosphere for 4 hours to obtain a semi-finished catalyst with a regular structure.
- the completely precipitated mixture was suction filtered and rinsed with deionized water.
- the filter cake mixture obtained by suction filtration was dried at 120° C., calcined at 700° C. in an air atmosphere for 5 hours, and ground to obtain an active metal component precursor.
- the above-mentioned gained active component coating slurry is coated on the cordierite structured carrier of 200 holes/square inch of 300g and dried and roasted to obtain the active component coating distributed on the inner surface and/or outer surface of the regular structure carrier.
- the obtained components were dried at 120° C. and calcined at 700° C. in an air atmosphere for 4 hours to obtain a semi-finished catalyst with a regular structure.
- the above-mentioned gained active component coating slurry is coated on the cordierite structured carrier of 200 holes/square inch of 300g and dried and roasted to obtain the active component coating distributed on the inner surface and/or outer surface of the regular structure carrier.
- the obtained components were dried at 120°C and calcined at 700°C for 4 hours in an air atmosphere to obtain catalyst D-1.
- the content of the active component coating is 14.3% by weight.
- compositions of the catalysts obtained above are listed in Table 1.
- This test is used to evaluate the effect of the catalysts provided in the above examples and comparative examples on simultaneously reducing NO and SO emissions in flue gas.
- the catalytic cracking reaction-regeneration evaluation is carried out on a small fixed-bed simulated flue gas device, the catalyst with a regular structure is filled in the catalyst bed, the catalyst loading is 20g, the reaction temperature is 650°C, the pressure is 0.1MPa, and the volume flow rate of the raw gas is (Standard condition) is 1000mL/min, and the volume space velocity is about 3000h -1 . After the reactor temperature was stabilized, the catalyst was pre-treated for 30 min under N2 atmosphere to fully remove the adsorbed species on the surface of the catalyst.
- the feed gas at the beginning of the reaction contains 1200ppm vol% NO, 1200ppm vol% SO 2 , and the balance is N 2 .
- the gas products were analyzed by an online infrared analyzer to obtain the post-reaction SO2 and NO concentrations.
- the results of the evaluation time of 0.5h are listed in Table 2, and the results of the evaluation time of 1.5h are listed in Table 3.
- the catalyst provided by the present invention can effectively improve the effect of combined SOx and NOx removal, and reduce the emission of SOx and NOx.
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Abstract
Description
0.5h总转化率(%) | 组合-NO | 组合-SO 2 | 单独-NO | 单独-SO 2 |
S-1 | 57 | 66 | <2 | 59 |
S-2 | 44 | 37 | <2 | 35 |
S-3 | 42 | 35 | <2 | 32 |
S-4 | 22 | 22 | <2 | 21 |
S-5 | 46 | 49 | <2 | 42 |
S-6 | 41 | 50 | <2 | 46 |
D-1 | <2 | 23 | <2 | 22 |
1.5h总转化率(%) | 组合-NO | 组合-SO 2 | 单独-NO | 单独-SO 2 |
S-1 | 49 | 56 | <2 | 50 |
S-2 | 41 | 35 | <2 | 34 |
S-3 | 38 | 32 | <2 | 30 |
S-4 | 20 | 20 | <2 | 20 |
S-5 | 40 | 43 | <2 | 37 |
S-6 | 37 | 44 | <2 | 40 |
D-1 | <2 | 17 | <2 | 16 |
Claims (21)
- 一种能够同时降低SOx和NOx排放的规整结构催化剂,该催化剂包括规整结构载体和分布在规整结构载体内表面和/或外表面的活性组分涂层,以所述催化剂的总重量为基准,所述活性组分涂层的含量为1-50重量%,所述活性组分涂层含有基质和活性金属组分,其中,以所述活性组分涂层的总重量为基准,所述基质的含量为10-90重量%,所述活性金属组分的含量为10-90重量%,所述活性金属组分含有:1)以氧化物计,50-95重量%的选自稀土族和/或IIA族的一种或几种的金属组分;2)以氧化物计,5-50重量%的选自VB、VIIB、VIII、IB和IIB族的一种或几种的非贵金属组分;3)以元素计,0.01-2重量%的贵金属组分。
- 根据前述权利要求中任一项所述的规整结构催化剂,其中,以所述催化剂的总重量为基准,所述活性组分涂层的含量为5-40重量%;和/或,以所述活性组分涂层的总重量为基准,所述基质的含量为40-90重量%,所述活性金属组分的含量为10-60重量%;和/或,所述活性金属组分含有:1)以氧化物计,60-90重量%的选自稀土族和/或IIA族的一种或几种的金属组分;2)以氧化物计,10-40重量%的选自VB、VIIB、VIII、IB和IIB族的一种或几种的非贵金属组分;3)以元素计,0.02-1.5重量%的贵金属组分;优选地,以所述催化剂的总重量为基准,所述活性组分涂层的含量为10-35重量%;和/或,以所述活性组分涂层的总重量为基准,所述基质的含量为50-80重量%,所述活性金属组分的含量为20-50重量%;和/或,所述活性金属组分含有:1)以氧化物计,65-85重量%的选自稀土族和/或IIA族的一种或几种的金属组分;2)以氧化物计,15-35重量%的选自VB、VIIB、VIII、IB和IIB族的一种或几种的非贵金属组分;3)以元素计,0.03-1.2重量%的贵金属组分。
- 根据前述权利要求中任一项所述的规整结构催化剂,其中,所述基质选自氧化铝、尖晶石、钙钛矿、氧化硅-氧化铝、沸石、高岭土、硅藻土和珍珠岩中的至少一种,优选选自氧化铝、尖晶石和钙钛矿中的至 少一种,进一步优选为氧化铝;优选地,所述规整结构载体选自具有两端开口的平行孔道结构的整体式载体;优选地,所述规整结构载体的截面的孔密度为10-300孔/平方英寸,开孔率为20-80%;优选地,所述规整结构载体选自堇青石蜂窝载体、莫来石蜂窝载体、金刚石蜂窝载体、刚玉蜂窝载体、锆刚玉蜂窝载体、石英蜂窝载体、霞石蜂窝载体、长石蜂窝载体、氧化铝蜂窝载体和金属合金蜂窝载体中的至少一种。
- 根据前述权利要求中任一项所述的规整结构催化剂,其中,所述稀土族金属组分选自镧、铈、镨和钕中的一种或几种,优选为镧和/或铈,更优选为镧;所述IIA族金属组分选自铍、镁、钙、锶和钡中的一种或几种,优选为镁;所述选自VB、VIIB、VIII、IB和IIB族的一种或几种的非贵金属组分选自锰、铁、钴、镍、铜、锌和钒中的一种或几种,优选为钴、铁和锰中的至少一种,更优选为锰以及钴和/或铁,更进一步优选为锰和钴;所述贵金属组分选自钌、铑、铼、铂、钯、银、铱和金中的一种或几种,优选为铂、钯和铑中的一种或几种,更优选为钯。
- 根据前述权利要求中任一项所述的规整结构催化剂,其中,基于所述活性金属组分的总量,以氧化物计,选自稀土族和/或IIA族的一种或几种的金属组分的含量与选自VB、VIIB、VIII、IB和IIB族的一种或几种的非贵金属组分的含量的比值为1-8,优选地1.5-6,更优选地2-4。
- 根据前述权利要求中任一项所述的规整结构催化剂,其中,所述活性金属组分含有或由以下组分:1a)以氧化物计,选自稀土族的一种或几种的金属组分;优选地,镧;1b)以氧化物计,选自IIA族的一种或几种的金属组分;优选地,镁;2a)以氧化物计,选自VB、VIII、IB和IIB族的一种或几种的非贵金属组分;优选地,钴;2b)以氧化物计,选自VIIB族的一种或几种的非贵金属组分;优选地,锰;3)以元素计,选自铂、钯和铑中的一种或几种;优选地,钯。
- 根据权利要求6所述的规整结构催化剂,其中,基于100重量%的所述活性金属组分的总量计,1a)的含量为30-80重量%,1b)的含量为5-40重量%,2a)的含量为3-30重量%,2b)的含量为3-20重量%,c)的含量为0.01-0.2重量%。
- 根据权利要求6所述的规整结构催化剂,其中,镧与钴的摩尔比为(1-6):1,例如(2.5-3.5):1。
- 根据前述权利要求中任一项所述的催化剂,其中所述催化剂在粉末XRD谱中在2θ=33.0°±0.1°、33.5°±0.1°和47.5°±0.1°处以及在27.0°±0.1°、28.0°±0.1°和39.5°±0.1°处具有特征峰。
- 根据前述权利要求中任一项所述的催化剂,其中所述催化剂是经暴露于含SO 2的气氛处理过的。
- 根据前述权利要求中任一项所述的催化剂,其中所述催化剂是经暴露于含SO 2的气氛处理过的,所述催化剂在粉末XRD谱中在2θ=28.6°±0.1°、30.0°±0.1°以及50.4°±0.1°处具有特征峰。
- 一种能够同时降低SOx和NOx排放的规整结构催化剂的制备方法,该方法包括以下步骤:(1)配制含有稀土族和/或IIA族的一种或几种的金属组分前驱体和选自VB、VIIB、VIII、IB和IIB族的一种或几种的非贵金属组分前驱体的溶液;(2)将步骤(1)所述溶液与共沉淀剂进行共沉淀反应,然后对得到的固体产物进行干燥和焙烧,得到活性金属组分前驱体;(3)将活性金属组分前驱体、基质源和水混合打浆,得到活性组分涂层浆液;(4)用所述活性组分涂层浆液涂覆规整结构载体并进行干燥和焙烧以得到分布在规整结构载体内表面和/或外表面的部分活性组分的涂层,得到催化剂半成品;(5)用含有贵金属组分前驱体的溶液浸渍步骤(4)得到的所述催化剂半成品,然后进行干燥和/或焙烧以得到分布在规整结构载体内表面和/或外表面的活性组分涂层;其中,稀土族和/或IIA族的一种或几种的金属组分前驱体、选自VB、VIIB、VIII、IB和IIB族的一种或几种的非贵金属组分前驱体、基质源、贵金属组分前驱体和规整结构载体的用量使得制得的规整结构催化剂中,以所述催化剂的总重量为基准,所述活性组分涂层的含量为1-50重量%,所述活性组分涂层含有基质和活性金属组分,其中,以所述活性组分涂层的总重量为基准,所述基质的含量为10-90重量%,所述活性金属组分的含量为10-90重量%,所述活性金属组分含有:1)以氧化物计,50-95重量%的选自稀土族和/或IIA族的一种或几种的金属组分;2)以氧化物计,5-50重量%的选自VB、VIIB、VIII、IB和IIB族的一种或几种的非贵金属组分;3)以元素计,0.01-2重量%的贵金属组分。
- 根据前述权利要求中任一项所述的制备方法,其中,稀土族和/或IIA族的一种或几种的金属组分前驱体、选自VB、VIIB、VIII、IB和IIB族的一种或几种的非贵金属组分前驱体、基质源、贵金属组分前驱体和规整结构载体的用量使得制得的规整结构催化剂中,以所述催化剂的总重量为基准,所述活性组分涂层的含量为5-40重量%,所述活性组分涂层含有基质和活性金属组分,其中,以所述活性组分涂层的总重量为基准,所述基质的含量为40-90重量%,所述活性金属组分的含量为10-60重量%,所述活性金属组分含有:1)以氧化物计,60-90重量%的选自稀土族和/或IIA族的一种或几种的金属组分;2)以氧化物计,10-40重量%的选自VB、VIIB、VIII、IB和IIB族的一种或几种的非贵金属组分;3)以元素计,0.02-1.5重量%的贵金属组分;优选地,稀土族和/或IIA族的一种或几种的金属组分前驱体、选自VB、VIIB、VIII、IB和IIB族的一种或几种的非贵金属组分前驱体、基质源、贵金属组分前驱体和规整结构载体的用量使得制得的规整结构催化剂中,以所述催化剂的总重量为基准,所述活性组分涂层的含量为10-35重量%,所述活性组分涂层含有基质和活性金属组分,其中,以所述活性组分涂层的总重量为基准,所述基质的含量为50-80重量%,所述活性金属组分的含量为20-50重量%,所述活性金属组分含有:1)以氧化物计,65-85重量%的选自稀土族和/或IIA族的一种或几种的金属组分;2)以氧化物计,15-35重量%的选自VB、VIIB、VIII、IB和IIB族的一种或几种的非贵金属组分;3)以元素计,0.03-1.2重量%的贵金属组分。
- 根据前述权利要求中任一项所述的制备方法,其中,稀土族和/或IIA族的一种或几种的金属组分前驱体、选自VB、VIIB、VIII、IB和IIB族的一种或几种的非贵金属组分前驱体、基质源、贵金属组分前驱体和规整结构载体的用量使得制得的规整结构催化剂中,基于所述活性金属组分的总量,以氧化物计,选自稀土族和/或IIA族的一种或几种的金属组分的含量与选自VB、VIIB、VIII、IB和IIB族的一种或几种的非贵金属组分的含量的比值为1-8,优选地1.5-6,更优选地2-4。
- 根据前述权利要求中任一项所述的制备方法,其中,稀土族和/或IIA族的一种或几种的金属组分前驱体、选自VB、VIIB、VIII、IB和IIB族的一种或几种的非贵金属组分前驱体、基质源、贵金属组分前驱体和规整结构载体的用量使得制得的规整结构催化剂中,所述活性金属组分含有或由以下组分:1a)以氧化物计,选自稀土族的一种或几种的金属组分;优选地,镧;1b)以氧化物计,选自IIA族的一种或几种的金属组分;优选地,镁;2a)以氧化物计,选自VB、VIII、IB和IIB族的一种或几种的非贵金属组分;优选地,钴;2b)以氧化物计,选自VIIB族的一种或几种的非贵金属组分;优选地,锰;3)以元素计,选自铂、钯和铑中的一种或几种;优选地,钯;优选地,基于100重量%的所述活性金属组分的总量计,1a)的含量为30-80重量%,1b)的含量为5-40重量%,2a)的含量为3-30重量%,2b)的含量为3-20重量%,c)的含量为0.01-0.2重量%。
- 根据前述权利要求中任一项所述的制备方法,其中,所述基质源为在步骤(4)的所述焙烧的条件下能够转变为基质的物质;所述基质选自氧化铝、尖晶石、钙钛矿、氧化硅-氧化铝、沸石、高岭土、硅藻土和珍珠岩中的至少一种,优选选自氧化铝、尖晶石和钙钛矿中的至少一种,进一步优选为氧化铝;优选地,所述规整结构载体选自具有两端开口的平行孔道结构的整 体式载体;优选地,所述规整结构载体的截面的孔密度为10-300孔/平方英寸,开孔率为20-80%;优选地,所述规整结构载体选自堇青石蜂窝载体、莫来石蜂窝载体、金刚石蜂窝载体、刚玉蜂窝载体、锆刚玉蜂窝载体、石英蜂窝载体、霞石蜂窝载体、长石蜂窝载体、氧化铝蜂窝载体和金属合金蜂窝载体中的至少一种。
- 根据前述权利要求中任一项所述的制备方法,其中,所述稀土族金属组分选自镧、铈、镨和钕中的一种或几种,优选为镧和/或铈,更优选为镧;所述IIA族金属组分选自铍、镁、钙、锶和钡中的一种或几种,优选为镁;所述选自VB、VIIB、VIII、IB和IIB族的一种或几种的非贵金属组分选自锰、铁、钴、镍、铜、锌和钒中的一种或几种,优选为钴、铁和锰中的至少一种,更优选为锰、以及钴和/或铁,更进一步优选为锰和钴;所述贵金属组分选自钌、铑、铼、铂、钯、银、铱和金中的一种或几种,优选为铂、钯和铑中的一种或几种,更优选为钯。
- 根据前述权利要求中任一项所述的制备方法,其中,含有稀土族和/或IIA族的一种或几种的金属组分前驱体和选自VB、VIIB、VIII、IB和IIB族的一种或几种的非贵金属组分前驱体各自独立地选自各金属组分的硝酸盐和/或氯化物;优选地,所述共沉淀剂为碳酸盐,进一步优选选自碳酸铵、碳酸钾和碳酸钠中的至少一种;优选地,所述共沉淀反应在pH为8-10条件下进行;优选地,步骤(2)所述焙烧的条件包括:温度为300-800℃,时间为1-8h。
- 根据前述权利要求中任一项所述的制备方法,其中,步骤(3)所述活性组分涂层浆液的固含量为5-45重量%;优选地,步骤(4)所述焙烧的条件包括:温度为300-800℃,时间为1-5h;优选地,步骤(5)中,将贵金属组分前驱体在酸溶液中水解以提供所述溶液;优选地,所述酸选自可溶于水的无机酸和/或有机酸,优选选自盐酸、硝酸、磷酸和醋酸中至少一种;优选地,所述酸的用量使得浸渍液的pH值小于6.0,优选小于5.0;优选地,步骤(5)所述焙烧的条件包括:温度为300-700℃,时间为0.1-5h。
- 一种催化裂化再生烟气同时脱SOx和NOx的方法,该方法包括:在脱SOx和NOx的条件下,将催化裂化再生烟气与催化剂接触,所述催化剂为根据前述权利要求中任一项所述的催化剂或者根据前述权利要求中任一项所述的制备方法制得的催化剂;优选地,所述接触在旋风分离器后和/或CO焚烧炉后设置的烟气通道中进行;优选地,所述接触的条件包括:温度为300-1000℃,以表压计,反应压力为0-0.5MPa,催化裂化再生烟气体积空速为200-20000h -1。
- 一种烟气同时脱SOx和NOx的方法,该方法包括:在脱SOx和NOx的条件下,将烟气与催化剂接触,所述催化剂为根据前述权利要求中任一项所述的催化剂或者根据前述权利要求中任一项所述的制备方法制得的催化剂;优选地,所述烟气为同时含有一定浓度的SOx和NOx的烟气;优选地,所述烟气中SOx和NOx的体积分数分别为1~3000μL/L,SOx和NOx的摩尔比为0.5:1-2:1;优选地,所述接触的条件包括:温度为300-1000℃,以表压计,反应压力为0-0.5MPa,烟气体积空速为200-20000h -1。
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US5547648A (en) * | 1992-04-15 | 1996-08-20 | Mobil Oil Corporation | Removing SOx, NOX and CO from flue gases |
CN1890021A (zh) * | 2003-12-05 | 2007-01-03 | 英特凯特公司 | 混合的金属氧化物吸附剂 |
CN104759202A (zh) * | 2015-03-12 | 2015-07-08 | 张伟 | 一种脱除催化裂化再生烟气污染物助剂及其制备方法 |
CN111346502A (zh) * | 2018-12-20 | 2020-06-30 | 中国石油化工股份有限公司 | 一种不完全再生烟气的处理方法 |
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US4692318A (en) * | 1984-08-13 | 1987-09-08 | Amoco Corporation | Process for simultaneously removing nitrogen oxides, sulfur oxides, and particulates |
US5547648A (en) * | 1992-04-15 | 1996-08-20 | Mobil Oil Corporation | Removing SOx, NOX and CO from flue gases |
CN1890021A (zh) * | 2003-12-05 | 2007-01-03 | 英特凯特公司 | 混合的金属氧化物吸附剂 |
CN104759202A (zh) * | 2015-03-12 | 2015-07-08 | 张伟 | 一种脱除催化裂化再生烟气污染物助剂及其制备方法 |
CN111346502A (zh) * | 2018-12-20 | 2020-06-30 | 中国石油化工股份有限公司 | 一种不完全再生烟气的处理方法 |
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