WO2023024757A1 - 传动结构、传动连接机构及空压机 - Google Patents

传动结构、传动连接机构及空压机 Download PDF

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Publication number
WO2023024757A1
WO2023024757A1 PCT/CN2022/106072 CN2022106072W WO2023024757A1 WO 2023024757 A1 WO2023024757 A1 WO 2023024757A1 CN 2022106072 W CN2022106072 W CN 2022106072W WO 2023024757 A1 WO2023024757 A1 WO 2023024757A1
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WO
WIPO (PCT)
Prior art keywords
guide
transmission
rotating shaft
piston
cavity
Prior art date
Application number
PCT/CN2022/106072
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English (en)
French (fr)
Inventor
傅珂珂
李进
Original Assignee
浙江千机智能科技有限公司
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Application filed by 浙江千机智能科技有限公司 filed Critical 浙江千机智能科技有限公司
Priority to KR1020247009804A priority Critical patent/KR20240049352A/ko
Priority to EP22860103.5A priority patent/EP4382749A1/en
Priority to JP2024508988A priority patent/JP2024529716A/ja
Publication of WO2023024757A1 publication Critical patent/WO2023024757A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B35/00Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
    • F04B35/01Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being mechanical
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B35/00Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
    • F04B35/04Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B27/00Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
    • F04B27/005Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders with two cylinders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B27/00Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
    • F04B27/02Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders arranged oppositely relative to main shaft
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/0005Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 adaptations of pistons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/04Measures to avoid lubricant contaminating the pumped fluid
    • F04B39/041Measures to avoid lubricant contaminating the pumped fluid sealing for a reciprocating rod
    • F04B39/042Measures to avoid lubricant contaminating the pumped fluid sealing for a reciprocating rod sealing being provided on the piston

Definitions

  • the invention relates to the technical field of mechanical transmission, in particular to a transmission structure, a transmission connection mechanism and an air compressor.
  • the oil-free air compressor is a miniature reciprocating piston compressor.
  • the motor drives the compressor crankshaft to rotate, through the transmission of the connecting rod, the piston with self-lubrication without adding any lubricant will reciprocate.
  • the working volume formed by the top surface of the piston and the top surface of the piston will change periodically. Due to the eccentric force of the crankshaft connecting rod and the eccentric angle of the swing arm, the transmission efficiency is not high, the overall work efficiency is low, and the loss is relatively large.
  • the invention provides a transmission structure, a transmission connection mechanism and an air compressor, which are beneficial to reduce the deflection force, reduce power loss and improve transmission efficiency.
  • a transmission structure including a rotating shaft and a transmission body.
  • the track is movable and coordinated so that when the rotating shaft rotates, the transmission body reciprocates along the axis of the rotating shaft under the limit of the limit track, and the other end of the transmission body is used to connect the equipment that needs linear reciprocating work.
  • one end of the transmission body is symmetrically provided with a transmission member, the limiting track extends along the circumferential direction of the rotating shaft, and the limiting track is reciprocally extended along the axial direction of the rotating shaft, and the transmission member movably cooperates with the limiting track .
  • the transmission body has a cavity through which the rotating shaft passes and a channel for placing a transmission member, the channel communicates with the cavity, the transmission member closely fits the channel, and the top of the channel is covered with fasteners ,
  • the fastener includes a hoop body and a pressure plate connected to the hoop body, the hoop body is sheathed on the outer surface of the transmission body, and the pressure plate covers the top of the channel.
  • a guide assembly is also included, the guide assembly includes a first guide and a second guide that slides or rolls with the first guide, the first guide is arranged parallel to the rotating shaft, and the second guide The member is arranged on the transmission body, and the hoop body has a card slot or a card hole matched with the second guide member.
  • the first guide piece is slidingly matched with the second guide piece, the first guide piece is a guide plate, a guide groove or a guide pipe, and when the first guide plate is a guide plate, the second guide plate is a A guide groove or a guide tube for matching the plates; when the second guide plate is a guide plate, the first guide plate is a guide groove or a guide tube for matching the guide plates.
  • the first guide is rollingly matched with the second guide
  • the first guide is a slide rail
  • the second guide is a ball that cooperates with the slide rail.
  • the invention also discloses a transmission connection mechanism, which includes a machine body, a piston and the above-mentioned transmission structure, the first guide member is arranged on the machine body, one end of the piston is arranged inside the body, and the other end of the piston is connected to the transmission body. connected so that the transmission body drives the piston to perform linear reciprocating motion inside the machine body.
  • the present invention also discloses an air compressor, which includes a driving mechanism and the above-mentioned transmission connection mechanism, the transmission connection mechanism is one or more, and the drive mechanism drives and rotates with one or more rotating shafts,
  • the body is provided with a cavity, a first airway and a second airway, the first airway and the second airway are both connected to the cavity, one end of the piston is connected to the transmission body, and the other end of the piston is connected to the transmission body.
  • One end is in sliding fit with the cavity, so that the piston draws air into the cavity from the first air passage and discharges the air in the cavity from the second air passage.
  • a sealing ring is provided on the outer peripheral sleeve of the piston, and the sealing ring closely fits with the inner wall of the cavity.
  • the driving mechanism includes a reduction box and a driving member, the driving member is drivingly connected to the reduction box, and the reduction box is connected to the rotating shaft.
  • the driving mechanism drives the rotating shaft to rotate.
  • the transmission body reciprocates along the axis of the rotating shaft under the limit of the limit track, so that the equipment connected to the transmission body moves along a straight line Reciprocating work is beneficial to reduce deflection force, reduce power loss and improve transmission efficiency.
  • the fastener firmly fixes the transmission part in the channel, ensuring that the transmission part drives the transmission body to perform reciprocating linear motion.
  • the transmission body realizes guiding cooperation with the first guide through the second guide, avoiding a large degree of track deviation in the reciprocating motion of the transmission body, which is conducive to improving the transmission efficiency of the transmission structure .
  • the driving mechanism drives the rotating shaft to rotate.
  • the transmission body reciprocates along the axis of the rotating shaft under the limit of the limit track, so that the piston connected to the transmission body moves along the Reciprocating work in a straight line makes the piston suck air into the cavity from the first airway, and at the same time discharge the air in the cavity from the second airway.
  • There is no bias force during the reciprocating process of the piston and it works in both directions back and forth, which improves the transmission efficiency.
  • multiple bodies can reciprocate and work along the axis of the rotating shaft at the same time, increasing the working efficiency of the air compressor.
  • the sealing ring 41 is arranged horizontally due to the elimination of the yaw angle, and can be more closely attached to the inner wall of the cavity 31, so that the sealing effect is better.
  • the sealing ring 41 Mission life is longer.
  • Fig. 1 is an overall view of the air compressor proposed by the embodiment of the present invention.
  • Fig. 2 is an exploded view of the air compressor proposed by the embodiment of the present invention.
  • Fig. 3 is a cross-sectional view of the air compressor proposed by the embodiment of the present invention.
  • Fig. 4 is a schematic diagram of cooperation between the fastener and the transmission body of the transmission structure proposed by the embodiment of the present invention.
  • Fig. 5 is a schematic diagram of the transmission body and the limit track of the transmission structure proposed by the embodiment of the utility model.
  • Fig. 6 is a schematic diagram of the rolling fit between the first guide and the second guide of the transmission structure proposed by the embodiment of the present invention.
  • connection should be interpreted in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection, It can also be an electrical connection; it can be a direct connection, or an indirect connection through an intermediary, or an internal communication between two components.
  • connection should be interpreted in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection, It can also be an electrical connection; it can be a direct connection, or an indirect connection through an intermediary, or an internal communication between two components.
  • the transmission structure of this embodiment includes a rotating shaft 1 and a transmission body 2.
  • One end of the rotating shaft 1 is provided with a limit track 11, and the other end of the rotating shaft 1 is used to connect the driving mechanism 5.
  • One end of the transmission body 2 Cooperate with the limiting track 11 so that when the rotating shaft 1 rotates, the transmission body 2 reciprocates along the axis of the rotating shaft 1 under the limit of the limiting track 11, and the other end of the transmission body 2 is used to connect the equipment that needs linear reciprocating work .
  • the driving mechanism 5 drives the rotating shaft 1 to rotate.
  • the transmission body 2 reciprocates along the axis of the rotating shaft 1 under the limit of the limit track 11, so that the equipment connected to the transmission body 2 reciprocates along a straight line to do work, which is beneficial Reduce deflection force, reduce power loss and improve transmission efficiency.
  • the transmission structure of this embodiment can be applied to a variety of equipment that needs linear reciprocating work, such as compressors, washing machines, vibrators, mud pumps, painting equipment and so on.
  • the transmission structure of this embodiment compared with the technical solution of Embodiment 1, can be improved as follows: one end of the transmission body 2 is symmetrically provided with a transmission member 21, and the limit track 11 is arranged along the rotating shaft 1 Circumferentially extending, and the limiting track 11 is set along the axial reciprocating extension of the rotating shaft 1, and the transmission member 21 is movably matched with the limiting track 11.
  • the symmetrical arrangement enables the transmission members 21 to cancel each other's biasing forces, thereby driving the transmission body 2 to reciprocate along the axis of the rotating shaft 1 .
  • the multiple limit tracks 11 are divided into two groups, and each group includes multiple A limit track 11; a set of limit tracks 11 is arranged at one end of the reciprocating shaft, and in the set of limit tracks 11, one limit track 11 rotates preset around the axis of the rotating shaft 1 After the angle, it coincides with another limiting track 11; the plane where the center line of the corresponding plurality of transmission members 21 is located is perpendicular to the axis of the rotating shaft 1.
  • Another set of limit rails 11 is arranged at the other end of the rotation. In this set of limit rails 11, a plurality of limit rails 11 are distributed in parallel and at intervals, and the corresponding plurality of transmission members 21 The central line is parallel to the axis of the rotating shaft 1 .
  • the limiting track 11 can be a limiting chute, a limiting tube or other limiting structures.
  • the transmission member 21 includes a first rolling member 211 and a connecting seat 212.
  • the first rolling member 211 is connected to the transmission body 2 through the connecting seat 212.
  • the first rolling member 211 is in rolling fit with the limiting track 11 . In this way, the rolling fit is beneficial to reduce friction, reduce power loss, and improve the transmission efficiency of the linear reciprocating transmission structure.
  • the first rolling member 211 is a ball.
  • the connecting seat 212 is a fixed steel ball holder.
  • the connecting seat 212 is screwed with the transmission body 2 .
  • the connecting seat 212 is fixed in the transmission body 2 by a snap spring. In this way, it is beneficial to improve the rolling smoothness of the first rolling member 211, further reduce power loss, and improve the transmission efficiency of the transmission mechanism.
  • the first rolling member 211 and the connecting seat 212 are integrated universal ball or bull's-eye ball bearings. In this way, it is beneficial to improve the structural stability of the transmission member 21, and the universal ball or bull's-eye ball bearing forms rolling friction with the rotating shaft 1 under the condition of ensuring the load, which is beneficial to reduce power loss and improve transmission efficiency.
  • the transmission structure of this embodiment compared with the technical solution of embodiment 1 or 2, can be improved as follows: the transmission body 2 has a cavity 31 for the rotating shaft 1 to pass through and a transmission member 21 to be placed The channel 23 communicates with the cavity 31 , the transmission member 21 is closely fitted with the channel 23 , and the top of the channel 23 is covered with a fastener 6 .
  • the fastener 6 securely fixes the transmission part 21 in the channel 23 to ensure that the transmission part 21 drives the transmission body 2 to perform reciprocating linear motion.
  • the fastener 6 includes a hoop body 61 and a pressure plate 62 connected to the hoop body 61 , the hoop body 61 is sleeved on the outer surface of the transmission body 2 , and the pressure plate 62 covers the top of the channel 23 .
  • the hoop body 61 and the pressing plate 62 are integrally formed to provide a better fastening effect. In other embodiments, the hoop body 61 and the pressing plate 62 can be connected together by means of screws or welding.
  • the transmission structure of this embodiment compared with any one of the technical solutions of Embodiments 1-3, can be improved as follows: it also includes a guide assembly 7, and the guide assembly 7 includes a first guide member 71 and A second guide 72 that slides or rolls with the first guide 71.
  • the first guide 71 is arranged parallel to the rotating shaft 1.
  • the second guide 72 is arranged on the transmission body 2.
  • the hoop body 61 has The second guiding member 72 fits into the slot 63 .
  • the transmission body 2 realizes guiding cooperation with the first guide piece 71 through the second guide piece 72, so as to avoid a large degree of track deviation in the reciprocating motion of the transmission body 2, which is conducive to improving the transmission efficiency of the transmission structure.
  • the connection between the firmware 6 and the transmission body 2 is more firm.
  • the fastening member 6 may be provided with a locking hole matched with the second guide member 72 .
  • the transmission structure of this embodiment compared with any one of the technical solutions of embodiments 1-4, can be improved as follows: the first guide 71 and the second guide 72 are slidably fitted, and the The first guide 71 is a guide plate, a guide groove or a guide tube.
  • the first guide plate is a guide plate
  • the second guide plate is a guide groove or a guide tube that cooperates with the guide plate
  • a guide plate is a guide groove or a guide tube matched with the guide plate.
  • the outer circumference of the first guide 71 or the second guide 71 can be provided with a wear-resistant pad to prevent the first guide 71 or the second guide 72 from appearing worn condition.
  • the transmission structure of this embodiment compared with any one of the technical solutions of Embodiments 1-5, can be improved as follows: the first guide 71 and the second guide 72 are rollingly fitted, and the The first guide 71 is a slide rail, and the second guide 72 is a ball matching with the slide rail. Rolling fit forms rolling friction, which is beneficial to reduce power loss and improve transmission efficiency.
  • the transmission connection mechanism of this embodiment includes a body 3 1.
  • the body 2 is connected so that the transmission body 2 drives the piston 4 to perform linear reciprocating motion inside the body 3 .
  • the linear reciprocating transmission structure also includes a transmission case 8 .
  • the rotating shaft 1 , the transmission body 2 , the transmission member 21 and the fastener 6 are all arranged in the transmission case 8 , and the transmission case 8 is connected with the machine body 3 through guide rails.
  • the transmission case 8 and the transmission connection mechanism form an integrated structure, which is beneficial to improve the structure compactness and transmission efficiency.
  • the air compressor of this embodiment includes a drive mechanism 5 and the transmission connection mechanism of the technical solution described in Embodiment 8, the transmission connection mechanism is one or more, and the drive mechanism 5 drives Rotating with one or more rotating shafts 1, the body 3 is provided with a cavity 31, a first airway 32 and a second airway 33, and the first airway 32 and the second airway 33 are connected to the The cavity 31 is connected, one end of the piston 4 is connected with the transmission body 2, and the other end of the piston 4 is slidingly fitted with the cavity 31, so that the piston 4 sucks air from the first air channel 32 into the cavity 31, and The air in the cavity 31 is discharged from the second air passage 33 .
  • the driving mechanism 5 drives the rotating shaft 1 to rotate.
  • the transmission body 2 reciprocates along the axis of the rotating shaft 1 under the limit of the limit track 11, so that the piston 4 connected to the transmission body 2 reciprocates in a straight line to perform work.
  • the first air passage 32 is provided with a first valve and a second valve
  • the second air passage is provided with a third valve and a fourth valve.
  • the piston 4 When the piston 4 moves away from the rotating shaft 1 , the piston 4 will suck into the cavity 31 through the second valve of the first air passage 32 and discharge the air in the cavity 31 through the fourth valve of the second air passage 33 at the same time.
  • multiple bodies 3 can reciprocate and work along the axis of the rotating shaft 1 at the same time, increasing the working efficiency of the air compressor.
  • the present invention does not limit the shape of the body 3, and the body 3 can be designed as a specific shape required by the user according to the needs of the process.
  • the air compressor of this embodiment compared with the technical solution of embodiment 8, can be improved as follows: the outer circumference of the piston 4 is provided with a sealing ring 41, and the sealing ring 41 is connected with the cavity 31 The inner wall is closely matched, and the sealing plug 41 is used to prevent the piston from being seized during the reciprocating motion and reduce wear.
  • the sealing ring 41 in this embodiment is horizontally set due to the elimination of the yaw angle , can achieve a closer fit with the inner wall of the cavity 31, so that the sealing effect is better, and the mission life of the sealing ring 41 is longer.
  • the air compressor of this embodiment compared with the technical solution of embodiment 8 or 9, can be improved as follows:
  • the drive mechanism 5 includes a reduction box 52 and a drive member 51, and the drive member 51 It is drivingly connected with the reduction box 52 , and the reduction box 52 is connected with the rotating shaft 1 .
  • the driving member 51 drives the reduction box 52 to move, thereby driving the rotating shaft 1 to rotate, which is beneficial to adjust the rotating speed of the rotating shaft 1, and then adjust the moving speed of the piston 4, adjust the air pressure and flow rate of the air compressor, and is conducive to improving the stability and stability of the air compressor. Quality of use.
  • the driving part 51 can be a motor, which is conducive to improving the portability of the driving part 51.
  • a transmission can be arranged between the driving part 51 and the reduction box 52.
  • the driving part 51 drives the transmission to move, thereby driving the reduction box 52 to move, which is conducive to improving The driving effect of the driver 51 and the service life of the driver 51.
  • the driving mechanism 5 can be directly the driving member 51 without the setting of the reduction box 52 .

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
  • Transmission Devices (AREA)

Abstract

一种传动结构、传动连接机构及空压机。传动结构包括转轴(1)和传动体(2),转轴(1)一端设有限位轨道(11),转轴(1)另一端用于连接驱动机构(5),传动体(2)一端与限位轨道(11)活动配合,以使转轴(1)转动时,传动体(2)在限位轨道(11)的限位下沿转轴(1)的轴线做往复运动,传动体(2)另一端用于连接需要直线往复做功的设备。驱动机构(5)驱动转轴(1)转动时,传动体(2)在限位轨道(11)的限位下沿转轴(1)的轴线做往复运动,从而使与传动体(2)连接的设备沿直线往复做功,有利于减少偏向力,降低功率损耗,提高传动效率。

Description

传动结构、传动连接机构及空压机 技术领域
本发明涉及机械传动技术领域,具体涉及传动结构、传动连接机构及空压机。
背景技术
无油空压机是属于微型往复活塞式压缩机,电机驱动压缩机曲轴旋转时,通过连杆的传动,具有自润滑而不添加任何润滑剂的活塞便做往复运动,由气缸内壁、气缸盖和活塞顶面所构成的工作容积则会发生周期性变化。由于曲轴连杆存在偏心力,且摆臂存在偏心角,传动效率不高,整体做工效率较低,损耗较大。
发明内容
1、发明要解决的技术问题
针对无油空压机摆臂存在偏心角的技术问题,本发明提供了传动结构、传动连接机构及空压机,它有利于减少偏向力,降低功率损耗,提高传动效率。
2、技术方案
为解决上述问题,本发明提供的技术方案为:一种传动结构,包括转轴和传动体,所述转轴一端设有限位轨道,转轴另一端用于连接驱动机构,所述传动体一端与限位轨道活动配合,以使转轴转动时,传动体在限位轨道的限位下沿转轴的轴线做往复运动,传动体另一端用于连接需要直线往复做功的设备。
可选的,所述传动体一端对称设有传动件,所述限位轨道沿转轴的周向延伸,且限位轨道沿转轴的轴向往复延伸设置,所述传动件与限位轨道活动配合。
可选的,所述传动体具有供转轴穿过的空腔和放置传动件的通道,所述通道与空腔连通,所述传动件与通道紧密配合,所述通道的顶部覆盖有紧固件,所述紧固件包括箍体和与箍体连接的压板,所述箍体套设在传动体的外表面,所述压板覆盖在通道的顶部。
可选的,还包括导向组件,所述导向组件包括第一导向件和与第一导向件滑动或滚动配合的第二导向件,所述第一导向件与转轴平行设置,所述第二导向件设置在传动体上,所述箍体具有第二导向件配合的卡槽或卡孔。
可选的,所述第一导向件与第二导向件滑动配合,所述第一导向件为导向板、导向槽或者导向管,第一导向板为导向板时,第二导向板为与导向板配合的导向槽或者导向管;第二导向板为导向板时,第一导向板为导向板配合的导向槽或者导向管。
可选的,所述第一导向件与第二导向件滚动配合,所述第一导向件为滑轨,所述第二导向件为与滑轨配合的滚珠。
本发明还公开了一种传动连接机构,包括机体、活塞和上文所述的传动结构,所述第一导向件设置在机体上,所述活塞一端设置在机体内部,活塞另一端与传动体连接,以使传动体带动活塞在机体内部做直线往复运动。
本发明还公开了一种空压机,包括驱动机构和上文所述的传动连接机构,所述传动连接机构为1个或多个,所述驱动机构驱动与1个或者多个转轴转动,所述机体设有空腔、第一气道和第二气道,所述第一气道与所述第二气道均与所述空腔连通,所述活塞一端与传动体连接,活塞另一端与空腔滑动配合,以使活塞将空气从所述第一气道吸入空腔内,并将空腔内的空气从所述第二气道排出。
可选的,所述活塞外周套设有密封圈,所述密封圈与空腔内壁紧密配合。
可选的,所述驱动机构包括减速箱及驱动件,所述驱动件与所述减速箱驱动连接,所述减速箱与所述转轴连接。
3、有益效果
采用本发明提供的技术方案,与现有技术相比,具有如下有益效果:
(1)本申请实施例提出的传动结构,驱动机构驱动转轴转动,转轴转动时,传动体在限位轨道的限位下沿转轴的轴线做往复运动,从而使与传动体连接的设备沿直线往复做功,有利于减少偏向力,降低功率损耗,提高传动效率。
(2)本申请实施例提出的传动结构,紧固件将传动件牢牢的固定在通道内,确保传动件带动传动体做往复直线运动。
(3)本申请实施例提出的传动结构,传动体通过第二导向件与第一导向件实现导向配合,避免传动体的往复运动发生大程度的轨迹偏移,有利于提高传动结构的传动效率。
(4)本申请实施例提出的空压机,驱动机构驱动转轴转动,转轴转动时,传动体在限位轨道的限位下沿转轴的轴线做往复运动,从而使与传动体连接的活塞沿直线往复做功,使活塞将空气从所述第一气道吸入空腔内,同时将空腔内的空气从所述第二气道排出。活塞往复过程中没有偏向力,并来回双向做功,提高传动效率,同时可实现多个机体同时沿转轴的轴线往复做功,增加空压机的工作效率。
(5)本申请实施例提出的空压机,密封圈41因偏摆角的消除而水平设置,能做到与空腔31内壁更加紧密的贴合,从而使密封效果更好,密封圈41使命寿命更长。
附图说明
图1为本实用新型实施例提出的空压机的整体图。
图2为本实用新型实施例提出的空压机的爆炸图。
图3为本实用新型实施例提出的空压机的剖视图。
图4为本实用新型实施例提出的传动结构的紧固件与传动体配合的示意图。
图5为本实用新型实施例提出的传动结构的传动体和限位轨道的示意图。
图6为本实用新型实施例提出的传动结构的第一导向件和第二导向件滚动配合的示意图。
各附图中的标记为:1、转轴;11、限位轨道;2、传动体;21、传动件;211、第一滚动件;212、连接座;22、空腔;23、通道;3、机体;31、空腔;32、第一气道;33、第二气道;4、活塞;41、密封圈;5、驱动机构;52、减速箱;51、驱动件;6、紧固件;61、箍体;62、压板;63、卡槽;7、导向组件;71、第一导向件;72、第二导向件;8、传动壳。
具体实施方式
为进一步了解本发明的内容,结合附图及实施例对本发明作详细描述。
下面结合附图和实施例对本申请作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释相关发明,而非对该发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与发明相关的部分。本发明中所述的第一、第二等词语,是为了描述本发明的技术方案方便而设置,并没有特定的限定作用,均为泛指,对本发明的技术方案不构成限定作用。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。同一实施例中的多个技术方案,以及不同实施例的多个技术方案之间,可进行排列组合形成新的不存在矛盾或冲突的技术方案,均在本发明要求保护的范围内。
实施例1
结合附图1-6,本实施例的传动结构,包括转轴1和传动体2,所述转轴1一端设有限位轨道11,转轴1另一端用于连接驱动机构5,所述传动体2一端与限位轨道11活动配合,以使转轴1转动时,传动体2在限位轨道11的限位下沿转轴1的轴线做往复运动,传动体2另一端用于连接需要直线往复做功的设备。驱动机构5驱动转轴1转动,转轴1转动时,传动 体2在限位轨道11的限位下沿转轴1的轴线做往复运动,从而使与传动体2连接的设备沿直线往复做功,有利于减少偏向力,降低功率损耗,提高传动效率。本实施例的传动结构可应用于多个需要直线往复做功的设备,例如压缩机、清洗机、振动器、泥浆泵、喷漆设备等等。
实施例2
结合附图1-6,本实施例的传动结构,与实施例1的技术方案相比,可改进如下:所述传动体2一端对称设有传动件21,所述限位轨道11沿转轴1的周向延伸,且限位轨道11沿转轴1的轴向往复延伸设置,所述传动件21与限位轨道11活动配合。当转轴1转动时,对称设置使传动件21相互抵消偏向力,从而带动传动体2沿转轴1的轴线做往复运动。传动件21可以有多对,与传动件21活动配合的限位轨道11可以有多条,当限位轨道11有多条时,多条限位轨道11分为两组,每一组包括多条限位轨道11;一组所述限位轨道11设置于所述往复轴的一端,该组所述限位轨道11中,一条所述限位轨道11围绕所述转轴1的轴线旋转预设角度后,与另一条限位轨道11相重合;对应的多个所述传动件21的中心连线所在平面与所述转轴1的轴线相垂直。另一组所述限位轨道11设置于所述转的另一端,该组所述限位轨道11中,多个所述限位轨道11平行间隔分布,对应的多个所述传动件21的中心连线与所述转轴1的轴线平行。
所述限位轨道11可以为限位滑槽、限位管或者其他限位结构,传动件21包括第一滚动件211与连接座212,第一滚动件211通过连接座212与传动体2连接,第一滚动件211与限位轨道11滚动配合。如此,通过滚动配合有利于减少摩擦,降低功率损耗,提高直线往复传动结构的传动效率。
第一滚动件211为滚珠。连接座212为固定钢球托。连接座212与传动体2螺纹连接。或者,连接座212通过卡簧固定在传动体2内。如此,有利于提高第一滚动件211的滚动顺畅性,进一步降低功率损耗,提高传动机构的传动效率。又或者是,第一滚动件211与连接座212为一体式的万向球或者牛眼滚珠轴承。如此,有利于提高传动件21的结构稳定性,在保证负载的情况下万向球或者牛眼滚珠轴承与转轴1形成滚动摩擦,有利于降低功率损耗,提高传动效率。
实施例3
结合附图1-6,本实施例的传动结构,与实施例1或2的技术方案相比,可改进如下:所述传动体2具有供转轴1穿过的空腔31和放置传动件21的通道23,所述通道23与空腔31连通,所述传动件21与通道23紧密配合,所述通道23的顶部覆盖有紧固件6。紧固件6将传动件21牢牢的固定在通道23内,确保传动件21带动传动体2做往复直线运动。所述紧固件6包括箍体61和与箍体61连接的压板62,所述箍体61套设在传动体2的外表面,所述 压板62覆盖在通道23的顶部。箍体61和压板62一体成型,起到更好的紧固作用。于其他实施例中,箍体61和压板62可以用螺钉或者焊接等方式连接在一起。
实施例4
结合附图1-6,本实施例的传动结构,与实施例1-3任一项技术方案相比,可改进如下:还包括导向组件7,所述导向组件7包括第一导向件71和与第一导向件71滑动或滚动配合的第二导向件72,所述第一导向件71与转轴1平行设置,所述第二导向件72设置在传动体2上,所述箍体61具有第二导向件72配合的卡槽63。传动体2通过第二导向件72与第一导向件71实现导向配合,避免传动体2的往复运动发生大程度的轨迹偏移,有利于提高传动结构的传动效率,卡槽63的设置使紧固件6与传动体2之间的连接更加牢固。于其他实施例中,紧固件6可设有与第二导向件72配合的卡孔。
实施例5
结合附图1-6,本实施例的传动结构,与实施例1-4任一项技术方案相比,可改进如下:所述第一导向件71与第二导向件72滑动配合,所述第一导向件71为导向板、导向槽或者导向管,第一导向板为导向板时,第二导向板为与导向板配合的导向槽或者导向管;第二导向板为导向板时,第一导向板为导向板配合的导向槽或者导向管。第一导向件71或者第二导向件71为导向板时,第一导向件71或者第二导向件71的外周可套设有耐磨垫,防止第一导向件71或者第二导向件72出现磨损的情况。
实施例6
结合附图1-6,本实施例的传动结构,与实施例1-5任一项技术方案相比,可改进如下:所述第一导向件71与第二导向件72滚动配合,所述第一导向件71为滑轨,所述第二导向件72为与滑轨配合的滚珠。滚动配合形成滚动摩擦,有利于降低功率损耗,提高传动效率。
实施例7
结合附图1-6,本实施例的传动结构,与实施例1-6任一项技术方案相比,可改进如下:结合附图1-6,本实施例的传动连接机构,包括机体3、活塞4和实施例1~5任一项技术方案所述的传动结构,所述第一导向件71设置在机体3上,所述活塞4一端设置在机体3内部,活塞4另一端与传动体2连接,以使传动体2带动活塞4在机体3内部做直线往复运动。直线往复传动结构还包括传动壳8。转轴1、传动体2、传动件21以及紧固件6均设置于传动壳8内,传动壳8通过导轨与机体3连接。如此,传动壳8与传动连接机构形成一体式结构,有利于提高结构紧凑性和传递效率。
实施例8
结合附图1-6,本实施例的空压机,包括驱动机构5和实施例8所述技术方案的传动连接 机构,所述传动连接机构为1个或多个,所述驱动机构5驱动与1个或者多个转轴1转动,所述机体3设有空腔31、第一气道32和第二气道33,所述第一气道32与所述第二气道33均与所述空腔31连通,所述活塞4一端与传动体2连接,活塞4另一端与空腔31滑动配合,以使活塞4将空气从所述第一气道32吸入空腔31内,并将空腔31内的空气从所述第二气道33排出。
驱动机构5驱动转轴1转动,转轴1转动时,传动体2在限位轨道11的限位下沿转轴1的轴线做往复运动,从而使与传动体2连接的活塞4沿直线往复做功,所述第一气道32设有第一阀门和第二阀门,所述第二气道设有第三阀门和第四阀门,当活塞4向着靠近转轴1的方向运动时,活塞4将空气从所述第一气道32的第一阀门吸入空腔31内,同时并将空腔31内的空气从所述第二气道33的第三阀门排出,当活塞4向着远离转轴1的方向运动时,活塞4将从所述第一气道32的第二阀门吸入空腔31内,同时并将空腔31内的空气从所述第二气道33的第四阀门排出。活塞4往复过程中没有偏向力,并来回双向做功,降低功率损耗,提高传动效率,实现双向做功,同时可实现多个机体3同时沿转轴1的轴线往复做功,增加空压机的工作效率。本发明对机体3的形状不做限定,机体3可以根据工艺的需要设计为用户所需的具体形状。
实施例9
结合附图1-6,本实施例的空压机,与实施例8的技术方案相比,可改进如下:所述活塞4外周套设有密封圈41,所述密封圈41与空腔31内壁紧密配合,密封塞41用于防止活塞在往复运动中被咬死,减少磨损。现有技术中由于曲柄结构偏摆角的存在,活塞往复直线运动过程中也存在偏摆的,密封圈寿命也不长的,本实施例中的密封圈41因偏摆角的消除而水平设置,能做到与空腔31内壁更加紧密的贴合,从而使密封效果更好,密封圈41使命寿命更长。
实施例10
结合附图1-6,本实施例的空压机,与实施例8或9的技术方案相比,可改进如下:所述驱动机构5包括减速箱52及驱动件51,所述驱动件51与所述减速箱52驱动连接,所述减速箱52与所述转轴1连接。驱动件51驱动减速箱52运动,从而带动转轴1转动,有利于调整转轴1的转速,进而调整活塞4的运动速度,调整空压机的气压与流量,有利于提高空压机的稳定性和使用品质。驱动件51可为电机,有利于提高驱动件51的便携性,驱动件51和减速箱52之间可设有传动器,驱动件51驱动传动器运动,从而带动减速箱52运动,有利于提高驱动件51的驱动效果和驱动件51的使用寿命。于其他实施例中,驱动机构5可直接为驱动件51,不需要减速箱52的设置。
以上示意性的对本发明及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。

Claims (10)

  1. 一种传动结构,其特征在于,包括转轴和传动体,所述转轴一端设有限位轨道,转轴另一端用于连接驱动机构,所述传动体一端与限位轨道活动配合,以使转轴转动时,传动体在限位轨道的限位下沿转轴的轴线做往复运动,传动体另一端用于连接需要直线往复做功的设备。
  2. 根据权利要求1所述的传动结构,其特征在于,所述传动体一端对称设有传动件,所述限位轨道沿转轴的周向延伸,且限位轨道沿转轴的轴向往复延伸设置,所述传动件与限位轨道活动配合。
  3. 根据权利要求2所述的传动结构,其特征在于,所述传动体具有供转轴穿过的空腔和放置传动件的通道,所述通道与空腔连通,所述传动件与通道紧密配合,所述通道的顶部覆盖有紧固件,所述紧固件包括箍体和与箍体连接的压板,所述箍体套设在传动体的外表面,所述压板覆盖在通道的顶部。
  4. 根据权利要求3所述的传动结构,其特征在于,还包括导向组件,所述导向组件包括第一导向件和与第一导向件滑动或滚动配合的第二导向件,所述第一导向件与转轴平行设置,所述第二导向件设置在传动体上,所述箍体具有第二导向件配合的卡槽或卡孔。
  5. 根据权利要求4所述的传动结构,其特征在于,所述第一导向件与第二导向件滑动配合,所述第一导向件为导向板、导向槽或者导向管,第一导向板为导向板时,第二导向板为与导向板配合的导向槽或者导向管;第二导向板为导向板时,第一导向板为导向板配合的导向槽或者导向管。
  6. 根据权利要求4所述的传动结构,其特征在于,所述第一导向件与第二导向件滚动配合,所述第一导向件为滑轨,所述第二导向件为与滑轨配合的滚珠。
  7. 一种传动连接机构,其特征在于,包括机体、活塞和权利要求4~6任一项所述的传动结构,所述第一导向件设置在机体上,所述活塞一端设置在机体内部,活塞另一端与传动体连接,以使传动体带动活塞在机体内部做直线往复运动。
  8. 一种空压机,其特征在于,包括驱动机构和权利要求7所述的传动连接机构,所述传动连接机构为1个或多个,所述驱动机构驱动与1个或者多个转轴转动,所述机体设有空腔、第一气道和第二气道,所述第一气道与所述第二气道均与所述空腔连通,所述活塞一端与传动体连接,活塞另一端与空腔滑动配合,以使活塞将空气从所述第一气道吸入空腔内,并将空腔内的空气从所述第二气道排出。
  9. 根据权利要求8所述的空压机,其特征在于,所述活塞外周套设有密封圈,所述密封圈与空腔内壁紧密配合。
  10. 根据权利要求8所述的空压机,其特征在于,所述驱动机构包括减速箱及驱动件, 所述驱动件与所述减速箱驱动连接,所述减速箱与所述转轴连接。
PCT/CN2022/106072 2021-08-24 2022-07-15 传动结构、传动连接机构及空压机 WO2023024757A1 (zh)

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