WO2023019786A1 - 一种制衣吊挂输送系统 - Google Patents
一种制衣吊挂输送系统 Download PDFInfo
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- WO2023019786A1 WO2023019786A1 PCT/CN2021/132322 CN2021132322W WO2023019786A1 WO 2023019786 A1 WO2023019786 A1 WO 2023019786A1 CN 2021132322 W CN2021132322 W CN 2021132322W WO 2023019786 A1 WO2023019786 A1 WO 2023019786A1
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- Prior art keywords
- area
- conveying line
- conveying
- line
- ironing
- Prior art date
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- 238000001035 drying Methods 0.000 claims abstract description 74
- 238000010409 ironing Methods 0.000 claims abstract description 71
- 230000007704 transition Effects 0.000 claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 claims abstract description 15
- 238000004806 packaging method and process Methods 0.000 claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims description 37
- 238000011144 upstream manufacturing Methods 0.000 claims description 28
- 238000009434 installation Methods 0.000 claims description 16
- 238000007689 inspection Methods 0.000 claims description 14
- 238000003780 insertion Methods 0.000 claims description 11
- 230000037431 insertion Effects 0.000 claims description 11
- 238000012545 processing Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 abstract description 18
- 230000008569 process Effects 0.000 abstract description 16
- 238000012546 transfer Methods 0.000 abstract description 8
- 239000000463 material Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000012216 screening Methods 0.000 description 4
- 230000002452 interceptive effect Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000003032 molecular docking Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/20—Auxiliary treatments, e.g. aerating, heating, humidifying, deaerating, cooling, de-watering or drying, during loading or unloading; Loading or unloading in a fluid medium other than air
Definitions
- the invention relates to the technical field of hanging conveyor lines for garment making, in particular to a hanging conveyor system for garment making.
- the existing garment hanging system has greatly improved the production efficiency of garments, and the transfer of products between all processes can be completed through the hanging system.
- differences in the processes required for different types of products especially drying and ironing, because some products do not need to be dried or ironed; some products only need to be dried; some products only need to be ironed; Some products need to be dried and ironed, and the order of drying and ironing is also different.
- the existing hanging conveying system cannot automatically meet the above-mentioned various process requirements, and manual transfer of products is still required.
- the Chinese utility model patent with the patent number ZL201921473304.4 discloses a conveying system, including a material conveying system and a circulation storage system, and the material conveying system and the circulation storage system are connected through a transfer conveying system; the transfer conveying system It at least includes a garment-making entry subsystem, a garment-making output subsystem, and a circulation entry subsystem and a circulation output subsystem; the garment-making entry subsystem is used to transport materials to the garment-making processing stage from the material conveying system.
- This system also only realizes the conventional transportation of materials in a large area, but cannot meet the different needs of different products for drying and ironing processes.
- the object of the present invention is to solve the problems existing in the above-mentioned prior art, and to provide a garment hanging conveying system, which can automatically realize the free transfer of products between the drying process and the ironing process, so as to meet the needs of different products. process requirements.
- a hanging conveying system for garments including a production area, a post-integration area, a storage area, and a packaging area sequentially connected;
- the post-integration area is provided with a first transitional conveying line, a drying area conveying line, and an ironing area conveying line and the second transition conveyor line, one end of the first transition conveyor line is connected to the production area, and the other end is connected to the input end of the ironing zone conveyor line and the second transition conveyor line;
- the drying zone conveyor line passes through A drying furnace, whose inlet end is connected to the production area, and whose outlet end is connected to the input end of the ironing area conveying line and the second transition conveying line; the output end of the ironing area conveying line is connected to the drying area
- the inlet end of the conveying line and the storage area; the second transition conveying line is also connected to the storage area.
- the products can pass through the first transitional conveying line and the second transitional conveying line in sequence from the production area, and then directly enter the storage area; for products that only need to be dried For products, the products can pass through the drying zone conveying line and the second transition conveying line in turn, and then enter the storage area; for products that only need to be ironed, the products can be passed through the first transition conveying line and the ironing zone conveying line in turn, Enter the storage area; for products that need to be dried first and then ironed, the products can be passed through the conveyor line in the drying area and the ironing area in turn, and then enter the storage area; for products that need to be ironed before drying, the shilling Products pass through the first transition conveyor line and ironing zone conveyor line in turn, then enter the inlet end of the drying zone conveyor line from the ironing zone conveyor line, and finally enter the storage from the outlet end of the drying zone conveyor line through the second transition conveyor line.
- the ironing area conveying line includes at least two ironing conveying units arranged on the same side of the drying oven, and one ironing conveying unit close to the drying oven is connected to the drying area to convey At the inlet end of the line, the ironing conveying unit far away from the drying oven is connected to the ironing conveying unit close to the drying oven.
- multiple ironing conveying units are arranged in parallel on the same side of the drying furnace, and the far conveying units are connected to the closer conveying units to simplify the structure of the conveying line and shorten the conveying time. Line length, thereby improving space utilization and reducing equipment costs.
- a back-to-back confluence mechanism is provided at the place where the ironing and conveying unit close to the drying oven is connected to the ironing and conveying unit on the side away from the drying oven.
- a mounting frame composed of plates, the bottom plate is provided with an upstream connecting rail, a swing rail, and a downstream connecting rail connected in sequence, the swing rail is rotatably connected to the bottom plate, and the bottom plate is provided with a
- the confluence drive mechanism, the bottom plate and the side plate are provided with a confluence port connected, and the installation frame is provided with a confluence guide rail extending from the side plate back to the side of the swing rail to the confluence port.
- the side plate is provided with a birdhook lifting plate on the side of the confluence port and on the return path of the birdhook conveying line.
- the birdhook lifting plate By setting the birdhook lifting plate, the birdhook passing through the side of the confluence port on the side plate is lifted, leaving enough space for the hanger that slides into the swing rail from the confluence guide rail below to avoid interference between the hanger and the birdhook .
- the confluence drive mechanism drives the swing rail to rotate so that the swing rail connects with the confluence guide rail.
- the swing rail resets under the action of the confluence drive mechanism.
- the clothes hangers continue to be transported on the main rail driven by the bird hook.
- the bird hook conveying mechanism is a set of circular circulation mechanism, a part of which is directly above the main rail, which plays a role in dragging and conveying the hangers, and the other part is on the path of cyclic recovery, which is generally set at Close to the side plate, it can be installed on the side of the side plate facing the main rail, or on the side of the side plate facing away from the main rail.
- the birdhook lifting plate also needs to be adjusted according to the specific position of the birdhook return path. set up.
- the confluence drive mechanism includes a cylinder, a drive arm rotatably connected to the output end of the cylinder and the swing rail, and the confluence drive mechanism drives the drive arm through the cylinder to push and pull the swing rail to realize the rotation of the swing rail
- the cylinder is preferably a magnetically coupled rodless cylinder to save installation space and avoid impact on other mechanisms
- the output end of the cylinder is provided with a connecting block
- the driving arm is rotatably connected to the connecting block
- the Limiting blocks are arranged on both sides of the moving direction of the connecting block on the base plate, and a limiting adjusting bolt is arranged on the limiting block, and a positioning nut is arranged on the adjusting bolt.
- the limit block limits the rotation range of the swing rail by limiting the movement range of the connecting block to ensure the accuracy of the hanger introduction and the stability of the equipment operation
- the limit adjustment bolt is used to fine-tune the limit range and improve the limit accuracy.
- the swing rail includes a confluence connecting part on the upstream side, a driving part on the downstream side, and a rotating connection part provided between the converging connecting part and the driving part, and the converging driving mechanism is connected and pushes and pulls the drive unit.
- the structure prevents the confluence drive mechanism from extending to the confluence port along with the confluence joint, that is, prevents the confluence drive mechanism from interfering with the introduced clothes hanger.
- the length of the drive part is shorter than the length of the confluence joint part, so as to improve the driving efficiency of the confluence drive mechanism, that is, the push-pull drive part produces a smaller swing distance, and the confluence joint part will obtain a larger swing distance.
- the mounting bracket is provided with a hanger baffle extending to the position where the driving part is fully swung out, so as to prevent the hanger sliding into the swing rail from sliding out of the rail due to inertia.
- both ends of the swing rail are provided with plug joints
- the opposite ends of the upstream connecting rail and the downstream connecting rail are provided with plugging slots
- the plugging slots of the upstream connecting rail are close to the installation
- One side of the frame is open
- the insertion slot of the downstream connecting rail is close to the outside of the mounting frame.
- both ends of the swing rail are provided with insertion slots
- the opposite ends of the upstream connecting rail and the downstream connecting rail are provided with plug connectors
- the insertion slots at the downstream end of the swing rail are close to the installation
- One side of the frame is open
- the insertion slot at the upstream end of the swing rail is open on one side close to the outside of the installation frame.
- the production area is provided with a feeding conveying line, a processing area conveying line, an inspection area conveying line and a first fast conveying line connected in sequence, and the first fast conveying line is connected to the first transitional conveying line and the inlet end of the conveying line in the drying area; the first transitional conveying line, the outlet end of the conveying line in the drying area, the input end of the conveying line in the ironing area, and the second transitional conveying line are connected with a second rapid conveying line, so
- the storage area is provided with a storage area conveying line, and the input end of the storage area conveying line is provided with a third rapid conveying line, and the third express conveying line is connected to the output of the second transitional conveying line and the ironing area conveying line
- the packaging area is provided with a packaging conveyor line, a fourth fast conveyor line is provided between the packaging area conveyor line and the storage area conveyor line, and a fifth fast conveyor line is provided between the packaging area conveyor line and the inspection area conveyor line.
- the back-to-back confluence mechanism effectively avoids interference between the bird hook on the return path and the imported hanger through the bird hook lifting plate, ensuring the stability of the back-to-back merge of the hanger;
- the plug-in structure between the swing rail and the upstream and downstream connecting rails ensures the tightness of the connection between the swing rail and the upstream and downstream connecting rails, and at the same time, the position of the swing rail after reset is effectively guaranteed by opening on one side of the plug-in slot accuracy;
- the conveyor line in the storage area improves the orderliness and efficiency of product transfer by setting the screening return line.
- Fig. 1 is the overall layout diagram of a kind of garment hanging conveying system of the present invention
- Fig. 2 is the enlarged structural representation of drying zone and ironing zone in the present invention
- Fig. 3 is a schematic structural view of the back-to-back confluence mechanism in the present invention.
- Fig. 4 is a structural schematic diagram of the initial state of the back-to-back confluence mechanism in the present invention.
- Fig. 5 is a structural schematic diagram of the merging state of the back-to-back merging mechanism in the present invention.
- Fig. 6 is the schematic diagram of the enlarged structure of the birdhook lifting plate in the present invention.
- a hanging conveying system for garments including feeding conveying line L1, conveying line L2 in processing area, conveying line L3 in inspection area, first fast conveying line L4, conveying line L5 in drying area, conveying line L6 in ironing area,
- the inspection area conveying line L3 is connected to the first A fast conveying line L4 and a fifth fast conveying line L12
- the storage area conveying line L9 connects the third express conveying line L8 and the fourth express conveying line L10
- the packaging area conveying line L11 connects the fourth express conveying line
- the conveying line L10 and the fifth rapid conveying line L12, the conveying line L9 in the storage area includes the storage line L91 and the screening return line L92; the conveying line L5 in the drying area passes through the drying furnace, and its inlet
- the feeding conveying line L1 conveys the processed raw materials to each processing line through multiple branch lines, and each processing line has various processing workers who process the raw materials step by step, and the inspection area also has There are multiple inspection lines corresponding to and connected with the processing area.
- the processed products enter the inspection area for inspection, and the inspected products are hung on the hangers, and respectively pass through the inspection area conveyor line L3 of each inspection line and enter the first Fast conveyor line L4.
- the product When the product reaches the side of the drying furnace along the first fast conveying line L4, it can choose to enter the drying zone conveying line L5 to pass through the drying furnace and then reach the second fast conveying line L7; it can also choose to pass through the first transitional conveying line L13 reaches the second express delivery line L7.
- the product When the product reaches the side of the ironing area along the second fast conveying line L7, it can choose to enter the ironing area conveying line L6 to reach the ironing area for ironing; it can also choose to pass through the second transition conveying line L14 to reach the third express conveying Line L8.
- the product after ironing can choose to enter the third rapid conveying line L8, also can choose to get back in the drying zone conveying line L5 of the oven entrance end again.
- the products arrive at the side of the storage area conveyor line L9 along the third fast conveyor line L8, and enter different storage lines L91 according to the product model and other parameters.
- the hangers carrying the corresponding products enter the fourth fast conveyor in turn.
- Line L10 where the hangers that need to be transferred enter the packaging area conveying line L11 along the fourth rapid conveying line L10, and the hangers that do not need to be transferred out and are transferred to the fourth rapid conveying line L10 due to the order of arrangement, then pass through the screening return line L92 returns to the third rapid conveying line L8, and then enters the corresponding storage line L91 again.
- the packaged products are conveyed out of the warehouse by other conveying equipment or conveying lines, and the empty clothes hangers after taking off the products enter the fifth fast conveying line L12, and the empty clothes hangers are conveyed to the inspection area by the fifth express conveying line L12.
- the present invention realizes the automatic delivery of various process requirements through the design of the conveying line in the drying area and the ironing area: for products that do not need to be dried or ironed, the first ordering product passes through the first transitional conveying line L13 from the first One rapid conveying line L4 directly enters the second rapid conveying line L7, and then enters the third rapid conveying line L8 from the second rapid conveying line L14 through the second transitional conveying line L14; for products that only need to be dried, shilling products Pass through the drying zone conveying line L5 to pass through the drying furnace for drying, and at the same time, the product also arrives from the first rapid conveying line L4 to the second rapid conveying line L7, and then directly passes through the second transitional conveying line L14 from the second rapid conveying line L7 Enter the third fast conveying line L8; for products that only need ironing, shilling products pass through the first transitional conveying line L13 from the first express conveying line L4 directly into the second express conveying line L7, and then
- the conveying line L6 in the ironing area includes two ironing conveying units arranged in parallel on the same side of the drying oven, each ironing conveying unit includes a product receiving line L61 and a product output line L62, close to The product output line of a ironing conveying unit of the drying furnace is connected to the inlet end of the conveying line L5 in the drying area, and the product output line of the ironing conveying unit far away from the drying furnace is connected to the side close to the drying furnace The product output line of the ironing conveying unit.
- multiple ironing conveying units are arranged in parallel on the same side of the drying furnace, and the far conveying units are connected to the closer conveying units to simplify the structure of the conveying line and shorten the conveying time. Line length, thereby improving space utilization and reducing equipment costs.
- the ironing and conveying unit of the drying oven is connected to the ironing and conveying unit on the side away from the drying oven (at A in Figure 2) to set a back-to-back confluence mechanism, and the back-to-flow confluence mechanism includes a base plate 1, a top plate 2 and a A mounting frame composed of side plates 3, the bottom plate 1 is provided with an upstream connecting rail 4, a swing rail 5, and a downstream connecting rail 6 connected in sequence, the swing rail 5 is rotatably connected to the bottom plate 1, and the bottom plate 1 There is a confluence drive mechanism for driving the swing rail 5 to rotate, the base plate 1 and the side plate 3 are provided with a confluence port 7 connected to it, and the installation frame is provided with a One side extends to the confluence guide rail 8 at the confluence
- the confluence guide rail 8 and the clothes hanger will not interfere with the bird hook
- the confluence guide rail can be stretched into the confluence opening 7 as much as possible, or close to the swing rail 5, so as to shorten the length of the swing rail 5. Swing out part of the length to reduce the occupation of space and improve the stability of the device operation.
- the above-mentioned back-to-back confluence mechanism is provided with a birdhook lifting plate to lift the birdhook on the side of the confluence port on the side plate, leaving enough space for the clothes hanger that slides from the confluence guide rail into the swing rail below to avoid the hanger Interference with the birdhook.
- the confluence drive mechanism drives the swing rail to rotate so that the swing rail connects with the confluence guide rail.
- the swing rail resets under the action of the confluence drive mechanism. Docking the upstream and downstream connecting rails, the clothes hangers continue to be transported on the main rail driven by the bird hook.
- the bird hook conveying mechanism is a set of circular circulation mechanism, one part of which is directly above the main rail, which plays the role of dragging and conveying the hangers, and the other part is on the path of circulation recovery, which is generally set at Close to the side plate, it can be installed on the side of the side plate facing the main rail, or on the side of the side plate facing away from the main rail.
- the birdhook lifting plate also needs to be set according to the specific position of the birdhook.
- the bird hook lifting plate is set on the side of the side plate facing the main rail as an example for illustration.
- the converging drive mechanism includes a cylinder 101, a drive arm 102 rotatably connected to the output end of the cylinder 101 and the swing rail 5, and the cylinder pushes and pulls the swing rail through the drive arm to realize the rotation of the swing rail.
- It is preferably a magnetically coupled rodless cylinder to save installation space and avoid impact on other mechanisms.
- the output end of the cylinder 101 is provided with a cylinder connection block 103
- the driving arm 102 is rotatably connected to the cylinder connection block 103
- the bottom plate 1 is provided with
- the limit block 104 is used to limit the rotation range of the swing rail 5, so as to ensure the accuracy of the introduction of the clothes hanger and the stability of the operation of the equipment.
- the limit block 104 is provided with a limit adjusting bolt 105, and the adjusting bolt 105 is provided with a positioning nut 106 to fine-tune the limit range and improve the accuracy of the limit.
- the oscillating rail includes a confluence joint part on the upstream side, a drive part on the downstream side, and a rotational connection part provided between the confluence joint part and the drive part, and the confluence drive mechanism connects and pushes and pulls the drive part.
- the structure prevents the confluence drive mechanism from extending to the confluence port along with the confluence joint, that is, prevents the confluence drive mechanism from interfering with the introduced clothes hanger.
- the length of the driving part is shorter than the length of the confluence joint part to improve the driving efficiency of the confluence drive mechanism, that is, the push-pull drive part produces a smaller swing distance, and the confluence joint part obtains a larger swing distance.
- the hanger baffle plate 11 stretching to the fully swinging position of the driving part is provided on the mounting rack, so as to prevent the hanger sliding into the swing rail from sliding out of the track due to inertia.
- both ends of the swing rail 5 are provided with plug joints 51, and the opposite ends of the upstream connecting rail 4 and the downstream connecting rail 6 are Each is provided with a plug-in slot 52, and the plug-in slot of the upstream connecting rail 4 is open near the side inside the mounting frame, and the plug-in slot of the downstream connecting rail 6 is open near the side outside the mounting frame .
- the plug-in structure can effectively ensure the tightness of the connection between the swing rail and the upstream and downstream connecting rails, and at the same time effectively ensure the position accuracy of the swing rail after being reset by opening one side of the plug-in slot.
- the two ends of the swing rail 5 are provided with insertion grooves, and the upstream connecting rail 4 and the downstream connecting rail 6 are opposite to each other.
- One end of each is provided with a plug connector, and the insertion groove at the downstream end of the swing rail 5 is open near the side inside the installation frame, and the insertion groove at the upstream end of the swing rail 5 is open near the side outside the installation frame .
- the principle is the same as the first method above.
- the birdhook lifting plate 9 includes a mounting plate 91, a support plate 92 perpendicular to the mounting plate 91, and an introduction plate 93 extending from the end of the support plate 92 close to the confluence port 7, and the introduction plate 93 is provided with an arc shape.
- the structure of the lifting plate for the bird hook is simple, and the bird hook is introduced to the support plate for stable support through the introduction plate, leaving enough space for the introduction of the clothes hanger.
- the width of the guide plate 93 is smaller than that of the support plate 92 , and the guide plate 93 is located on the side of the support plate 92 away from the side plate 2 , so as to effectively avoid the interference of the guide plate 93 to the hanger.
- the installation plate 91 is arranged on the side of the confluence port 7, and the introduction plate 93 is within the coverage of the confluence port 7, so as to avoid interference with the hanger under the premise of ensuring the reliability of lifting the bird hook.
- the confluence opening on the bottom plate 1 extends below the upstream connecting rail 4 to further prevent the bottom plate from interfering with the hangers.
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Abstract
一种制衣吊挂输送系统，属于制衣吊挂输送线技术领域。本发明包括依次衔接的生产区、后整区、存储区及包装区；后整区设有第一过渡输送线、烘干区输送线、整烫区输送线及第二过渡输送线，第一过渡输送线一端连接生产区，另一端连接整烫区输送线的输入端及第二过渡输送线；烘干区输送线穿过烘干炉，其入口端连接生产区，其出口端连接整烫区输送线的输入端及第二过渡输送线；整烫区输送线的输出端连接烘干区输送线的入口端及存储区；第二过渡输送线还连接至存储区。本发明能够自动化地实现产品在烘干工序和整烫工序之间的自由转移，以满足不同产品多样的工艺需求。
Description
本发明涉及制衣吊挂输送线技术领域，尤其涉及一种制衣吊挂输送系统。
目前，现有的制衣吊挂系统大大提高了服装的生产效率，产品在所有工序之间的转移都能通过吊挂系统完成。但是，不同类型的产品所需进行的工序存在差异，尤其是烘干和整烫，因为有些产品无需烘干，也无需整烫；有些产品仅需要烘干；有些产品则仅需整烫；还有些产品需要烘干，也需要整烫，同时烘干与整烫的顺序也存在不同。并且，不同产品所需进行的烘干次数和/或整烫次数也有相应的要求。以至于现有的吊挂输送系统无法自动化地满足上述多种工艺需求，依旧需要人工对产品进行转移。
现有技术中，如专利号为ZL201921473304.4的中国实用新型专利公开了一种输送系统，包括有物料输送系统和循环存储系统，物料输送系统和循环存储系统通过中转输送系统连接；中转输送系统至少包括有制衣进入子系统、制衣输出子系统和循环进入子系统和循环输出子系统；制衣进入子系统用于将物料运输至从物料输送系统进入制衣加工阶段。该系统也仅仅实现了对物料在大范围内的常规运输，而无法满足不同产品对于烘干和整烫工序的不同需求。
本发明的目的是为了解决上述现有技术存在的问题，提供一种制衣吊挂输送系统，其能够自动化地实现产品在烘干工序和整烫工序之间的自由转移，以满足不同产品多样的工艺需求。
本发明的目的是通过以下技术方案实现的：
一种制衣吊挂输送系统，包括依次衔接的生产区、后整区、存储区及包装区；所述后整区设有第一过渡输送线、烘干区输送线、整烫区输送线及第二过渡输送线，所述第一过渡输送线一端连接所述生产区，另一端连接所述整烫区输送线的输入端及第二过渡输送线；所述烘干区输送线穿过烘干炉，其入口端连接所述生产区，其出口端连接所述整烫区输送线的输入端及第二过渡输送线；所述整烫区输送线的输出端连接所述烘干区输送线的入口端及所述存储区；所述第二过渡输送线还连接至所述存储区。
本发明的工作原理：对于无需烘干，也无需整烫的产品，可令产品自生产区依次通过第一过渡输送线和第二过渡输送线后，直接进入存储区；对于仅需烘干的产品，可令产品依次通过烘干区输送线和第二过渡输送线后，进入存储区；对于仅需整烫的产品，可令产品依次通过第一过渡输送线和整烫区输送线后，进入存储区；对于需要先烘干再整烫的产品，可令产品依次通过烘干区输送线及整烫区输送线后，进入存储区；对于需要先整烫再烘干的产品，先令产品依次通过第一过渡输送线及整烫区输送线，然后从整烫区输送线进入烘干区输送线的入口端，最后从烘干区输送线的出口端经过第二过渡输送线进入存储区；另外，对于例如烘干-整烫-烘干等需要重复进行相同工艺的情况，可以通过重复上述流程得以实现，在此不做赘述。
作为本发明优选，所述整烫区输送线至少包括两个设于所述烘干炉同一侧的整烫输送单元，靠近所述烘干炉的一个整烫输送单元连接所述烘干区输送线的入口端，远离所述烘干炉的整烫输送单元连接靠近烘干炉一侧的整烫输送单元。为了提高加工效率，同时兼顾厂区空间利用率，在烘干炉同一侧平行设置多个整烫输送单元，且令较远的输送单元与较近的输送单元连接，以简化输送线结构，缩短输送线长度，从而提高空间利用率，降低设备成本。
作为本发明优选，靠近所述烘干炉的整烫输送单元连接远离烘干炉一侧的整烫输送单元处设有背向合流机构，所述背向合流机构包括由底板、顶板及一块侧板构成的安装架，所述底板上设有依次衔接的上游连接轨、摆动轨、下游连接轨，所述摆动轨转动连接于所述底板上，所述底板上设有驱动所述摆动轨转动的合流驱动机构，所述底板及侧板上设有连通的合流口，所述安装架上设有自所述侧板背向所述摆动轨一侧伸至所述合流口处的合流引导轨，所述侧板上于所述合流口边侧并于鸟钩输送线的回复路径上设有鸟钩抬升板。通过设置鸟钩抬升板，以将经过侧板上合流口一侧的鸟钩抬起，给下方自合流引导轨上滑入摆动轨上的衣架留出足够的空间，避免衣架与鸟钩发生干涉。当支轨上有衣架需要汇入主轨时，合流驱动机构驱动摆动轨转动，以使摆动轨与合流引导轨衔接，当衣架进入摆动轨上时，摆动轨在合流驱动机构的作用下复位，对接上下游连接轨，衣架在鸟钩的带动下在主轨上继续输送。要说明的是，鸟钩输送机构为一套做环形循环的机构，其一部分处于主轨正上方，起到对衣架的拖动输送作用，另一部分在循环回复的路径上，其一般会设置于贴近侧板处，即可以设置于侧板朝向主轨的一侧，也可以设置于侧板背向主轨的一侧，相应的，鸟钩抬升板也需要根据鸟钩回复路径的具体位置而设。
作为本发明优选，所述合流驱动机构包括气缸、转动连接于所述气缸输出端及所述摆动轨的驱动臂，所述合流驱动机构通过气缸带动驱动臂以推拉摆动轨，实现摆动轨的转动，所述气缸优选为磁耦合无杆气缸，以节约安装空间，同时避免对其他机构的影响；所述气缸的输出端设有连接块，所述驱动臂转动连接于所述连接块，所述底板上于所述连接块的移动方向两侧均设有限位块，所述限位块上设有限位调节螺栓，所述调节螺栓上设有定位螺母。限位块通过限制连接块的移动范围，来限制摆动轨的转动范围，确保衣架导入的准确性及设备运行的稳定性；限位调节螺栓则用以微调限位范围，提高限位精确性。
作为本发明优选，所述摆动轨包括处于上游侧的合流衔接部、处于下游侧的驱动部、设于合流衔接部和驱动部之间的转动连接部，所述合流驱动机构连接并推拉所述驱动部。所述结构避免了合流驱动机构随着合流衔接部伸至合流口处，即避免了合流驱动机构与导入的衣架发生干涉。
作为本发明优选，所述驱动部的长度小于所述合流衔接部的长度，以提高合流驱动机构的驱动效率，即推拉驱动部产生较小的摆动距离，合流衔接部就会获得较大的摆动距离。
作为本发明优选，所述安装架上设有伸至所述驱动部完全摆出位置处的衣架挡板，以避免滑入摆动轨上的衣架由于惯性而滑出轨道。
作为本发明优选，所述摆动轨两端均设有插接头，所述上游连接轨及下游连接轨相对的一端均设有插接槽，且所述上游连接轨的插接槽靠近所述安装架内的一侧开口，所述下游连接轨的插接槽靠近所述安装架外的一侧开口。所述插接结构能够有效保证摆动轨与上下游连接轨之间的连接紧密性，同时通过在插接槽的一侧开口来有效保证摆动轨复位后的位置准确性。
作为本发明优选，所述摆动轨两端均设有插接槽，所述上游连接轨及下游连接轨相对的一端均设有插接头，且所述摆动轨下游端的插接槽靠近所述安装架内的一侧开口，所述摆动轨上游端的插接槽靠近所述安装架外的一侧开口。
作为本发明优选，所述生产区设有依次衔接的上料输送线、加工区输送线、检验区输送线和第一快速输送线，所述第一快速输送线连接所述第一过渡输送线及烘干区输送线的入口端；所述第一过渡输送线、烘干区输送线的出口端、整烫区输送线的输入端及第二过渡输送线连接有第二快速输送线，所述存储区设有存储区输送线，所述存储区输送线的输入端设有第三快速输送线，所述第三快速输送线连接所述第二过渡输送线及整烫区输送线的输出端；所述包装区设有包装输送线，所述包装区输送线与存储区输送线之间设有第四快速输送线，所述包装区输送线与检验区输送线之间设有第五快速输送线。
本发明的优点是：
1、能够满足不同类型产品对于烘干及整烫工艺的不同需求，自动化实现产品在不同工艺区之间的转移；
2、通过背向合流机构实现了衣架自鸟钩输送线的背向汇入，从而丰富了不同输送线之间的位置关系选择，以进一步优化整个输送系统结构，提高空间利用率，节省设备成本；
3、背向合流机构通过鸟钩抬升板有效避免了回复路径上的鸟钩与导入的衣架发生干涉，确保衣架背向合流的稳定性；
4、摆动轨与上下游连接轨之间的插接结构保证了摆动轨与上下游连接轨之间的连接紧密性，同时通过在插接槽的一侧开口来有效保证摆动轨复位后的位置准确性；
5、存储区输送线通过设置筛选回流线提高了产品调出的有序性及效率。
图1为本发明一种制衣吊挂输送系统的整体布局图；
图2为本发明中烘干区与整烫区的放大结构示意图；
图3为本发明中背向合流机构的结构示意图；
图4为本发明中背向合流机构初始状态的结构示意图；
图5为本发明中背向合流机构合流状态的结构示意图；
图6为本发明中鸟钩抬升板的放大结构示意图；
图中：L1-上料输送线；L2-加工区输送线；L3-检验区输送线；L4-第一快速输送线；L5-烘干区输送线；L6-整烫区输送线；L61-产品接收线；L62-产品输出线；L7-第二快速输送线；L8-第三快速输送线；L9-存储区输送线；L91-仓储线；L92-筛选回流线；L10-第四快速输送线；L11-包装区输送线；L12-第五快速输送线；L13-第一过渡输送线；L14-第二过渡输送线；1-底板；2-顶板；3-侧板；4-上游连接轨；5-摆动轨；6-下游连接轨；7-合流口；8-合流引导轨；9-鸟钩抬升板；101-气缸；102-驱动臂；103-气缸连接块；104-限位块；105-限位调节螺栓；106-定位螺母；51-插接头；52-插接槽；91-安装板；92-支撑板；93-导入板；11-衣架挡板。
下面将结合附图和具体实施方式对本发明做进一步的详细说明。
一种制衣吊挂输送系统，包括上料输送线L1、加工区输送线L2、检验区输送线L3、第一快速输送线L4、烘干区输送线L5、整烫区输送线L6、第二快速输送线L7、第三快速输送线L8、存储区输送线L9、第四快速输送线L10、包装区输送线L11、第五快速输送线L12；所述检验区输送线L3连接所述第一快速输送线L4和第五快速输送线L12，所述存储区输送线L9连接所述第三快速输送线L8和第四快速输送线L10，所述包装区输送线L11连接所述第四快速输送线L10和第五快速输送线L12，所述存储区输送线L9包括仓储线L91和筛选回流线L92；所述烘干区输送线L5穿过烘干炉，其入口端连接所述第一快速输送线L4，其出口端连接所述第二快速输送线L7；所述第一快速输送线L4与第二快速输送线L7之间连接有第一过渡输送线L13；所述整烫区输送线L6一端连接所述第二快速输送线L7，另一端连接所述烘干区输送线L5的入口端及所述第三快速输送线L8；所述第二快速输送线L7与第三快速输送线L8之间连接有第二过渡输送线L14。
整个输送系统的工作原理：上料输送线L1通过多条支线将加工原料输送给各条加工线，每条加工线上都有各类加工工人，依次对原料进行逐步加工，而检验区也具有与加工区相对应并衔接的多条检验线，加工完成的产品进入检验区检验，完成检验的产品被挂至衣架上，并分别通过每条检验线上的检验区输送线L3汇入第一快速输送线L4。产品沿第一快速输送线L4到达烘干炉一侧时，可以选择进入烘干区输送线L5，以穿过烘干炉后到达第二快速输送线L7；也可以选择经过第一过渡输送线L13到达第二快速输送线L7。产品沿第二快速输送线L7到达整烫区一侧时，可以选择进入整烫区输送线L6，以到达整烫区进行整烫；也可以选择经过第二过渡输送线L14到达第三快速输送线L8。而经过整烫后的产品可以选择进入第三快速输送线L8，也可以选择再次回到烘干炉入口端的烘干区输送线L5内。产品沿第三快速输送线L8到达存储区输送线L9一侧，根据产品型号等参数，分别进入不同的仓储线L91，当需要调取产品时，令承载相应产品的衣架依次进入第四快速输送线L10，其中需要调出的衣架沿第四快速输送线L10进入包装区输送线L11，无需调出且由于排列顺序而调出至第四快速输送线L10上的衣架，则通过筛选回流线L92回到第三快速输送线L8，随后再次进入相应的仓储线L91。包装好的产品由其他输送设备或输送线输送出库，而取下产品后的空衣架进入第五快速输送线L12，并由第五快速输送线L12将空衣架输送至检验区。
本发明通过对烘干区及整烫区的输送线设计，实现了多种工艺需求的自动化输送：对于无需烘干，也无需整烫的产品，先令产品通过第一过渡输送线L13从第一快速输送线L4直接进入第二快速输送线L7，再通过第二过渡输送线L14从第二快速输送线L7进入第三快速输送线L8即可；对于仅需烘干的产品，先令产品通过烘干区输送线L5以经过烘干炉进行烘干，同时产品也自第一快速输送线L4到达第二快速输送线L7，然后直接通过第二过渡输送线L14从第二快速输送线L7进入第三快速输送线L8；对于仅需整烫的产品，先令产品通过第一过渡输送线L13从第一快速输送线L4直接进入第二快速输送线L7，再通过整烫区输送线L6完成整烫，同时产品也自第二快速输送线L7到达第三快速输送线L8；对于需要先烘干再整烫的产品，先令产品通过烘干区输送线L5以经过烘干炉进行烘干，然后从第二快速输送线L7进入整烫区输送线L6完成整烫，接着进入第三快速输送线L8；对于需要先整烫再烘干的产品，先令产品通过第一过渡输送线L13到达第二快速输送线L7，然后通过整烫区输送线L6完成整烫，接着从整烫区输送线L6回到烘干区输送线L5的入口端，以通过烘干炉完成烘干，最后自第二快速输送线L7通过第二过渡输送线L14进入第三快速输送线L8。另外，对于例如烘干-整烫-烘干等需要重复进行相同工艺的情况，可以通过重复上述流程得以实现，在此不做赘述。
进一步的，所述整烫区输送线L6包括两个平行设于所述烘干炉同一侧的整烫输送单元，每个整烫输送单元包括一条产品接收线L61和一条产品输出线L62，靠近所述烘干炉的一个整烫输送单元的产品输出线连接所述烘干区输送线L5的入口端，远离所述烘干炉的整烫输送单元的产品输出线连接靠近烘干炉一侧的整烫输送单元的产品输出线。为了提高加工效率，同时兼顾厂区空间利用率，在烘干炉同一侧平行设置多个整烫输送单元，且令较远的输送单元与较近的输送单元连接，以简化输送线结构，缩短输送线长度，从而提高空间利用率，降低设备成本。
由于上述的设计，导致了远离烘干炉的整烫输送单元的产品输出线上的衣架只能够从靠近烘干炉的整烫输送单元的产品输出线的背向汇入，所以我们在靠近所述烘干炉的整烫输送单元连接远离烘干炉一侧的整烫输送单元处（图2中A处）设置背向合流机构，所述背向合流机构包括由底板1、顶板2及一块侧板3构成的安装架，所述底板1上设有依次衔接的上游连接轨4、摆动轨5、下游连接轨6，所述摆动轨5转动连接于所述底板1上，所述底板1上设有驱动所述摆动轨5转动的合流驱动机构，所述底板1及侧板3上设有连通的合流口7，所述安装架上设有自所述侧板背向所述摆动轨一侧伸至所述合流口7处的合流引导轨8，所述侧板3上于所述合流口7边侧并于鸟钩输送线的回复路径上设有鸟钩抬升板9。要说明的是，在确保合流引导轨8及衣架不会与鸟钩发生干涉的前提下，合流引导轨可以尽可能地伸入合流口7，或者说靠近摆动轨5，以缩短摆动轨5的摆出部分长度，以减少对空间的占用，同时提高装置运行的稳定性。
上述背向合流机构通过设置鸟钩抬升板，以将经过侧板上合流口一侧的鸟钩抬起，给下方自合流引导轨上滑入摆动轨上的衣架留出足够的空间，避免衣架与鸟钩发生干涉。当支轨上有衣架需要汇入主轨时，合流驱动机构驱动摆动轨转动，以使摆动轨与合流引导轨衔接，当衣架进入摆动轨上时，摆动轨在合流驱动机构的作用下复位，对接上下游连接轨，衣架在鸟钩的带动下在主轨上继续输送。要说明的是，鸟钩输送机构为一套做环形循环的机构，其一部分处于主轨正上方，起到对衣架的拖动输送作用，另一部分在循环回复的路径上，其一般会设置于贴近侧板处，即可以设置于侧板朝向主轨的一侧，也可以设置于侧板背向主轨的一侧，相应的，鸟钩抬升板也需要根据鸟钩的具体位置而设，本实施例以鸟钩抬升板设置于侧板朝向主轨的一侧为例进行说明。
具体的，所述合流驱动机构包括气缸101、转动连接于所述气缸101输出端及所述摆动轨5的驱动臂102，气缸通过驱动臂推拉摆动轨，以实现摆动轨的转动，所述气缸优选为磁耦合无杆气缸，以节约安装空间，同时避免对其他机构的影响。其中，所述气缸101的输出端设有气缸连接块103，所述驱动臂102转动连接于所述气缸连接块103，所述底板1上于所述气缸连接块103的移动方向两侧均设有限位块104，以限制摆动轨5的转动范围，确保衣架导入的准确性及设备运行的稳定性。且所述限位块104上设有限位调节螺栓105，所述调节螺栓105上设有定位螺母106，以微调限位范围，提高限位的精确性。
另外，所述摆动轨包括处于上游侧的合流衔接部、处于下游侧的驱动部、设于合流衔接部和驱动部之间的转动连接部，所述合流驱动机构连接并推拉所述驱动部。所述结构避免了合流驱动机构随着合流衔接部伸至合流口处，即避免了合流驱动机构与导入的衣架发生干涉。所述驱动部的长度小于所述合流衔接部的长度，以提高合流驱动机构的驱动效率，即推拉驱动部产生较小的摆动距离，合流衔接部就会获得较大的摆动距离。
所述安装架上设有伸至所述驱动部完全摆出位置处的衣架挡板11，以避免滑入摆动轨上的衣架由于惯性而滑出轨道。
作为摆动轨与上下游连接轨配合连接的一种方式，如附图中所示：所述摆动轨5两端均设有插接头51，所述上游连接轨4及下游连接轨6相对的一端均设有插接槽52，且所述上游连接轨4的插接槽靠近所述安装架内的一侧开口，所述下游连接轨6的插接槽靠近所述安装架外的一侧开口。所述插接结构能够有效保证摆动轨与上下游连接轨之间的连接紧密性，同时通过在插接槽的一侧开口来有效保证摆动轨复位后的位置准确性。
作为摆动轨与上下游连接轨配合连接的另一种方式，未在附图中示出：所述摆动轨5两端均设有插接槽，所述上游连接轨4及下游连接轨6相对的一端均设有插接头，且所述摆动轨5下游端的插接槽靠近所述安装架内的一侧开口，所述摆动轨5上游端的插接槽靠近所述安装架外的一侧开口。原理与上述第一种方式相同。
另外，所述鸟钩抬升板9包括安装板91、垂直于安装板91的支撑板92、自支撑板92靠近所述合流口7一端延伸的导入板93，所述导入板93设有弧形导入部。所述鸟钩抬升板的结构简单，通过导入板将鸟钩导入至支撑板上稳定支撑，为衣架的导入留出足够空间。所述导入板93的宽度小于所述支撑板92的宽度，且所述导入板93设于所述支撑板92远离所述侧板2的一侧，以有效避免导入板93对衣架的干涉。所述安装板91设于所述合流口7边侧，所述导入板93处于所述合流口7的覆盖范围内，以在确保对鸟钩抬升可靠性的前提下，避免对衣架的干涉。所述底板1上的合流口延伸至所述上游连接轨4下方，以进一步避免底板对于衣架造成干涉。
以上所述，仅为本发明较佳的具体实施方式，该具体实施方式是基于本发明整体构思下的一种实现方式，而且本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，可轻易想到的变化或替换，都应涵盖在本发明的保护范围之内。因此，本发明的保护范围应该以权利要求书的保护范围为准。
Claims (10)
- 一种制衣吊挂输送系统，包括依次衔接的生产区、后整区、存储区及包装区；其特征在于，所述后整区设有第一过渡输送线、烘干区输送线、整烫区输送线及第二过渡输送线，所述第一过渡输送线一端连接所述生产区，另一端连接所述整烫区输送线的输入端及第二过渡输送线；所述烘干区输送线穿过烘干炉，其入口端连接所述生产区，其出口端连接所述整烫区输送线的输入端及第二过渡输送线；所述整烫区输送线的输出端连接所述烘干区输送线的入口端及所述存储区；所述第二过渡输送线还连接至所述存储区。
- 根据权利要求1所述的一种制衣吊挂输送系统，其特征在于，所述整烫区输送线至少包括两个设于所述烘干炉同一侧的整烫输送单元，靠近所述烘干炉的一个整烫输送单元连接所述烘干区输送线的入口端，远离所述烘干炉的整烫输送单元连接靠近烘干炉一侧的整烫输送单元。
- 根据权利要求2所述的一种制衣吊挂输送系统，其特征在于，靠近所述烘干炉的整烫输送单元连接远离烘干炉一侧的整烫输送单元处设有背向合流机构，所述背向合流机构包括由底板、顶板及一块侧板构成的安装架，所述底板上设有依次衔接的上游连接轨、摆动轨、下游连接轨，所述摆动轨转动连接于所述底板上，所述底板上设有驱动所述摆动轨转动的合流驱动机构，所述底板及侧板上设有连通的合流口，所述安装架上设有自所述侧板背向所述摆动轨一侧伸至所述合流口处的合流引导轨，所述侧板上于所述合流口边侧并于鸟钩输送线的回复路径上设有鸟钩抬升板。
- 根据权利要求3所述的一种制衣吊挂输送系统，其特征在于，所述合流驱动机构包括驱动器、转动连接于所述驱动器输出端及所述摆动轨的驱动臂，所述驱动器的输出端设有连接块，所述驱动臂转动连接于所述连接块，所述底板上于所述连接块的移动方向两侧均设有限位块，所述限位块上设有限位调节螺栓，所述调节螺栓上设有定位螺母。
- 根据权利要求3所述的一种制衣吊挂输送系统，其特征在于，所述摆动轨包括处于上游侧的合流衔接部、处于下游侧的驱动部、设于合流衔接部和驱动部之间的转动连接部，所述合流驱动机构连接并推拉所述驱动部。
- 根据权利要求5所述的一种制衣吊挂输送系统，其特征在于，所述驱动部的长度小于所述合流衔接部的长度。
- 根据权利要求3所述的一种制衣吊挂输送系统，其特征在于，所述安装架上设有伸至所述驱动部完全摆出位置处的衣架挡板。
- 根据权利要求3所述的一种制衣吊挂输送系统，其特征在于，所述摆动轨两端均设有插接头，所述上游连接轨及下游连接轨相对的一端均设有插接槽，且所述上游连接轨的插接槽靠近所述安装架内的一侧开口，所述下游连接轨的插接槽靠近所述安装架外的一侧开口。
- 根据权利要求3所述的一种制衣吊挂输送系统，其特征在于，所述摆动轨两端均设有插接槽，所述上游连接轨及下游连接轨相对的一端均设有插接头，且所述摆动轨下游端的插接槽靠近所述安装架内的一侧开口，所述摆动轨上游端的插接槽靠近所述安装架外的一侧开口。
- 根据权利要求1所述的一种制衣吊挂输送系统，其特征在于，所述生产区设有依次衔接的上料输送线、加工区输送线、检验区输送线和第一快速输送线，所述第一快速输送线连接所述第一过渡输送线及烘干区输送线的入口端；所述第一过渡输送线、烘干区输送线的出口端、整烫区输送线的输入端及第二过渡输送线连接有第二快速输送线，所述存储区设有存储区输送线，所述存储区输送线的输入端设有第三快速输送线，所述第三快速输送线连接所述第二过渡输送线及整烫区输送线的输出端；所述包装区设有包装输送线，所述包装区输送线与存储区输送线之间设有第四快速输送线，所述包装区输送线与检验区输送线之间设有第五快速输送线。
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