WO2023016202A1 - 一种电子雾化装置及其雾化器和雾化组件 - Google Patents
一种电子雾化装置及其雾化器和雾化组件 Download PDFInfo
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- WO2023016202A1 WO2023016202A1 PCT/CN2022/106541 CN2022106541W WO2023016202A1 WO 2023016202 A1 WO2023016202 A1 WO 2023016202A1 CN 2022106541 W CN2022106541 W CN 2022106541W WO 2023016202 A1 WO2023016202 A1 WO 2023016202A1
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- WIPO (PCT)
- Prior art keywords
- atomization
- porous
- assembly according
- fence structure
- atomization assembly
- Prior art date
Links
- 238000000889 atomisation Methods 0.000 title claims abstract description 90
- 239000000758 substrate Substances 0.000 claims abstract description 36
- 239000011159 matrix material Substances 0.000 claims abstract description 27
- 238000010438 heat treatment Methods 0.000 claims description 75
- 239000011148 porous material Substances 0.000 claims description 5
- 239000000919 ceramic Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 230000007704 transition Effects 0.000 claims description 3
- 239000007788 liquid Substances 0.000 abstract description 30
- 230000004308 accommodation Effects 0.000 abstract 2
- 230000004888 barrier function Effects 0.000 abstract 2
- 239000008263 liquid aerosol Substances 0.000 description 14
- 239000012528 membrane Substances 0.000 description 11
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000002241 glass-ceramic Substances 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000443 aerosol Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000010583 slow cooling Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
- 238000001771 vacuum deposition Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/46—Shape or structure of electric heating means
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/10—Devices using liquid inhalable precursors
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/44—Wicks
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/22—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
- H05B3/26—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor mounted on insulating base
- H05B3/265—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor mounted on insulating base the insulating base being an inorganic material, e.g. ceramic
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/013—Heaters using resistive films or coatings
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/016—Heaters using particular connecting means
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/021—Heaters specially adapted for heating liquids
Definitions
- the present invention relates to the field of atomization, and more specifically, relates to an electronic atomization device, an atomizer, and an atomization assembly.
- porous planar heating film As a structural form of heating film, porous planar heating film has the advantages of uniform heat distribution, stable atomization temperature, and high atomization efficiency. In recent years, it has been used on ceramic heating elements of electronic atomizers. However, the porous planar heating film currently used on the heating element only relies on the porous structure of the supporting substrate and the micropores on the heating film to realize the supply of liquid or oil atomization medium, and there are problems due to insufficient or uneven liquid supply/oil supply. This leads to the phenomenon that the local temperature is too high, which brings the risk of failure and lower reliability.
- the technical problem to be solved by the present invention is to provide an electronic atomization device, an atomizer and an atomization assembly thereof, aiming at the above-mentioned defects of the prior art.
- the technical solution adopted by the present invention to solve the technical problem is: to construct an atomization assembly, including a porous substrate and a heating element; the porous substrate includes an atomization surface, and the heating element is arranged on the atomization surface;
- the porous matrix also includes a fence structure, and the fence structure surrounds the atomization surface and defines a storage tank.
- the fence structure is arranged on the periphery of the atomization end of the porous matrix, and the atomization surface is formed in the region of the atomization end within the fence structure.
- the fence structure is arranged on the atomization end of the porous base body, and there is an interval between the outer wall surface of the fence structure and the periphery of the atomization end of the porous base body, and the atomization end is on the atomization end of the porous base body.
- the area within the fence structure forms the atomizing surface.
- the fence structure and the porous matrix are integrally formed, and both are made of the same material.
- the atomizing surface is a flat surface.
- the heating element is a planar porous heating film laid flat on the atomizing surface.
- the height of the fence structure is at least 10um to 20um greater than the thickness of the heating element.
- the thickness of the heating element is 10um to 80um.
- the diameter of the pores on the porous heating membrane is 10um to 200um.
- the porosity of the porous heating film is 10% to 70%.
- the atomization assembly further includes two electrode parts connected to both ends of the heating element.
- the electrode part is arranged in the fence structure.
- the thickness of the electrode portion is greater than the height of the fence structure.
- connection section for reducing the temperature gradient at the connection is provided between the heating element and the electrode part.
- the connecting section includes a slope with a smooth transition.
- the porous substrate is a porous ceramic body.
- the present invention also constitutes an atomizer, comprising the atomization assembly described in any one of the claims above.
- the present invention also constructs an electronic atomization device, comprising the atomizer and a power supply device electrically connected to the atomizer.
- the liquid aerosol-generating matrix is filled in the storage tank to provide sufficient liquid aerosol-generating matrix for the heating element, and the supply is uniform, effectively preventing the local overheating of the heating element and improving the reliability of the heating element.
- Fig. 1 is a schematic top view of the atomization assembly in the first embodiment of the present invention
- Fig. 2 is a schematic cross-sectional structure diagram of the atomization assembly shown in Fig. 1;
- FIG. 3 is a schematic top view of the atomization assembly in the second embodiment of the present invention.
- Fig. 4 is a schematic cross-sectional structure diagram of the atomization assembly shown in Fig. 3;
- Fig. 5 is a schematic diagram of the three-dimensional structure of the electronic atomization device in some embodiments of the present invention.
- FIG. 1 to 2 show an atomization assembly in a first embodiment of the present invention, which may include a porous substrate 1 for absorbing a liquid aerosol-generating substrate from a liquid storage cavity of an atomizer 10 and a device
- the heating element 2 on the porous substrate 1 is used for heating and atomizing the liquid aerosol-generating substrate adsorbed into the porous substrate 1 .
- the porous matrix 1 includes a liquid-conducting end 12 and an atomizing end 11 opposite to the liquid-conducting end 12 .
- the liquid-conducting end 12 is provided with a liquid-conducting surface 121 , and the liquid-conducting surface 121 is used for communicating with the liquid storage cavity.
- the atomizing end 11 is provided with an atomizing surface 111 for installing the heating element 2 .
- the porous matrix 1 is in the shape of a cuboid, and the end faces of the liquid guiding end 12 and the atomizing end 11 are rectangular, and the end faces of the liquid guiding end 12 and the atomizing end 11 are parallel.
- the cross section of the porous matrix 1 can also be in other shapes such as square, rhombus, trapezoid, circle, ellipse, etc.
- the atomization assembly further includes a fence structure 3 , which is disposed on the end surface of the atomization end 11 and surrounds the atomization surface 111 , defining a receiving groove 5 .
- the fence structure 3 is arranged on the periphery of the end face of the atomizing end 11, and the atomizing end 11 forms an atomizing surface 111 in the area inside the fence structure 3, and the fence structure 3 is arranged in a closed manner, so that the fence structure 3 is in contact with the mist.
- the chemical surfaces 111 together define a receiving groove 5 . It can be understood that the arrangement of the fence structure 3 forms a large volume storage tank 5, so as to accommodate more liquid aerosol-generating substrates.
- the fence structure 3 is vertically arranged on the end face of the atomizing end 11, and the outer wall surface of the fence structure 3 is flush with the periphery of the end face of the atomizing end 11;
- the ends of the end 11 are parallel to ensure that the liquid aerosol-generating matrix filled in the storage tank 5 is relatively uniform.
- the fence structure 3 can be formed by extending outward from the end surface of the atomizing end 11 .
- the fence structure 3 can be integrally formed on the end surface of the atomizing end 11 , and both materials are the same.
- the atomizing surface 111 is arranged on the end surface of the atomizing end 11, and the atomizing surface 111 is a flat surface on which the heating element 2 is arranged.
- the end surface of the atomizing end 11 can also be a flat surface , so that a flat atomizing surface 111 is formed on the end surface of the atomizing end 11 ; the end surface of the liquid guiding end 12 is the liquid guiding surface 121 .
- the porous matrix 1 has a capillary structure, thereby having capillary force, and the heating element 2 is arranged in a porous structure.
- the porous substrate 1 absorbs the liquid aerosol-generating substrate on the liquid-conducting end 12 of the liquid-conducting surface 121 of the porous substrate 1 to the atomizing surface 111 of the atomizing end 11 through its capillary force , and provided to the heating element 2, and the heating element 2 heats and atomizes the liquid aerosol-generating substrate flowing into its pore structure.
- the setting of the fence structure 3 makes the liquid aerosol generating matrix on the atomizing surface 111 of the atomizing end 11 can be filled in the storage tank 5, which ensures sufficient and uniform supply of the liquid aerosol generating matrix during atomization, effectively Prevent the phenomenon that the local temperature of the heating element 2 is too high.
- the porous substrate 1 can be a porous ceramic body; in other embodiments, the porous substrate 1 can also be a hard capillary structure such as glass ceramics, glass, etc.
- the capillary structure of the porous substrate 1 ensures the adsorption of the liquid aerosol-generating substrate.
- the heating element 2 can be a planar porous heating film laid flat on the atomizing surface 111, which can be formed on the porous substrate 1 by silk screen printing, vacuum coating, etc. It can be understood that the planar porous heating film has a uniform temperature field distribution.
- the heating element 2 can also be a heating element such as a heating sheet with a porous structure, the porous structure of the heating element 2 is set, and the liquid aerosol generating matrix can be in the porous structure.
- the structure is heated and atomized to take away the heat, which can prevent the failure of the heating element 2 due to the excessive temperature of the heating element 2 due to the sufficient liquid aerosol formation matrix in the storage tank 5 .
- the thickness of the planar porous heating membrane can be 10um to 80um, the pore diameter of the pores on the porous heating membrane can be 10um to 200um, and the porosity of the porous heating membrane can be 10% to 70%.
- the width of the planar porous heating film can be 0.5 mm to 3.0 mm; in other embodiments, the length and width of the planar porous heating film can be selected according to the size of the atomizing surface 111 .
- the height of the fence structure 3 is greater than the thickness of the porous heat-generating film.
- the height of the fence structure 3 is at least 10 um to 20 um greater than the thickness of the porous heat-generating film.
- the porous heating membrane can be covered, so that the surface of the porous heating membrane is evenly covered with an oil film formed by the liquid aerosol-generating matrix.
- the porous matrix 1 absorbs the liquid aerosol generating matrix through its capillary force and provides it to the heating element 2 to cover the bottom layer of the heating element 2; thus, through the setting of the cofferdam, the surface layer and the bottom layer of the porous heating film are covered.
- the liquid aerosol generating matrix is surrounded and covered, which ensures sufficient supply of the liquid aerosol generating matrix during atomization.
- the fence structure 3 may have a capillary structure, and the liquid aerosol generating matrix gradually fills the entire storage tank 5 along the fence structure 3 through its capillary force.
- the fence structure 3 can be made of porous ceramic material; in other embodiments, the fence structure 3 can be a hard capillary structure such as glass ceramics or glass.
- the atomization assembly also includes an electrode part 4 connected to both ends of the porous heating film.
- the electrode part 4 is arranged in the receiving tank 5 and is surrounded by the fence structure 3, and the thickness of the electrode part 4 is greater than the height of the fence structure 3.
- the electrode part 4 can It is electrically connected with the power supply device 20, and is used to supply power to the porous heating membrane.
- the porous heating membrane heats and atomizes the liquid aerosol generating substrate when the electrode part 4 is energized; wherein, the two electrode parts 4 can be respectively located at the length of the porous heating membrane.
- the porous heating film can be arranged in a straight line, or in an S shape or other shapes; the electrode part 4 can be a welding pad.
- the porous heating film and the electrode part 4 can be arranged in a rectangular parallelepiped, and the width of the electrode part 4 is larger than the width of the porous heating film, and both are arranged in a stepped form.
- the connection section 21 It can be understood that the center of the porous heating film shows a slow cooling trend toward the electrode part 4, and the setting of the connection section 21 can improve the thermal shock resistance of the connection.
- the cross-section of the connecting section 21 is roughly triangular, and the connecting section 21 is arranged on both sides of the porous heating membrane in the longitudinal direction, and connects the porous heating membrane and the electrode part 4 .
- the connecting section 21 is provided with a slope 211 with a smooth transition, and the slope 211 is located on the side facing away from the porous heating film, so as to reduce the gradient between the porous heating film and the electrode part 4 .
- the connecting section 21 is integrally formed with the porous heating film, and the materials of the two are the same.
- Figures 3 to 4 show the atomization assembly in the second embodiment of the present invention.
- the difference between the atomization assembly and the atomization assembly in the first embodiment above is that the setting position of the fence structure 3 is different, as shown in Figures 3 to 4 4, in this embodiment, the fence structure 3 is arranged on the end surface of the atomization end 11 of the porous substrate 1, and there is a gap between the outer wall surface of the fence structure 3 and the periphery of the end surface of the atomization end 11, and the atomization end 11
- An atomizing surface 111 is formed in the area inside the fence structure 3 , so that the fence structure 3 and the atomizing surface 111 together define a receiving groove 5 .
- the fence structure 3 can be arranged to surround the outer circumference of the heating element 2 relatively closely, so that the liquid aerosol-generating substrate filled in the storage tank 5 can fully supply the heating element 2 .
- FIG. 5 shows an electronic atomization device in some embodiments of the present invention.
- the electronic atomization device may be roughly in the shape of a square column and includes an atomizer 10 and a power supply electrically connected to the atomizer 10 device 20.
- the atomizer 10 may include a housing 101 and an atomization assembly disposed in the housing 101.
- a liquid storage cavity for storing a liquid aerosol generating substrate is formed in the housing 101.
- the liquid guide on the liquid guide end 12 of the porous substrate 1 The surface 121 communicates with the liquid storage chamber, the atomization surface 111 on the atomization end 11 of the porous substrate 1 faces away from the liquid storage chamber, and the atomizer 10 is provided with an atomization chamber on the side corresponding to the atomization surface 111 .
- the power supply device 20 may include a bracket 201 and a battery, a circuit board, and an airflow sensor disposed in the bracket 201 .
- the atomizer 10 and the power supply unit 20 can be detachably connected together by magnetic attraction, screw connection, etc., and the positive and negative poles of the battery are electrically connected with the two electrode parts 4 respectively, so as to supply power to the heating element 2 .
- a liquid aerosol generating substrate can be stored in the liquid storage chamber, and the porous substrate 1 absorbs the liquid aerosol generating substrate to its atomizing surface 111 through its capillary force and fills it in the storage tank 5.
- the heating element 2 heats and atomizes the liquid aerosol generating substrate supplied by the porous substrate 1 and in the storage tank 5 to generate an aerosol substrate and fill it in the atomizing chamber for inhalation by the user.
- the liquid aerosol generating matrix obtained by the heating element 2 from the porous substrate 1 and the storage tank 5 is sufficient and uniform, and the atomization effect is good, which is conducive to improving the user experience.
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Abstract
一种电子雾化装置及其雾化器和雾化组件。该种雾化组件包括多孔基体(1)以及发热体(2);多孔基体(1)包括雾化面(111),发热体(2)设置于雾化面(111)上;多孔基体(1)还包括围栏结构(3),围栏结构(3)环绕雾化面(111),界定出一个收容槽(5)。液态气溶胶生成基质填充于收容槽中,给发热体提供充足的液态气溶胶生成基质且供给均匀,有效防止发热体出现局部温度过高的现象,提高了发热体的可靠性。
Description
本发明涉及雾化领域,更具体地说,涉及一种电子雾化装置及其雾化器和雾化组件。
多孔平面发热膜作为一种发热膜结构形式,具有热分布均匀、雾化温度稳定、雾化效率高等优势,近年来开始被用于电子雾化器的陶瓷发热体上。但目前用于发热体上的多孔平面发热膜,仅靠其承载基体的多孔结构以及发热膜上的微孔实现液态或油类雾化介质的供给,存在因供液/供油不足或不均匀而导致局部温度过高的现象,从而带来失效风险,可靠性较低。
本发明要解决的技术问题在于,针对现有技术的上述缺陷,提供一种电子雾化装置及其雾化器和雾化组件。
本发明解决其技术问题所采用的技术方案是:构造一种雾化组件,包括多孔基体以及发热体;所述多孔基体包括雾化面,所述发热体设置于所述雾化面上;所述多孔基体还包括围栏结构,所述围栏结构环绕所述雾化面,界定出一个收容槽。
优选地,所述围栏结构设置于所述多孔基体的雾化端周缘,所述雾化端在所述围栏结构内的区域形成所述雾化面。
优选地,所述围栏结构设置于所述多孔基体的雾化端上,且所述围栏结构的外壁面与所述多孔基体的雾化端周缘之间具有间隔,所述雾化端在所述围栏结构内的区域形成所述雾化面。
优选地,所述围栏结构与所述多孔基体一体成型,且两者材质相同。
优选地,所述雾化面为平坦的表面。
优选地,所述发热体为平铺于所述雾化面上的平面型多孔发热膜。
优选地,所述围栏结构的高度至少大于所述发热体的厚度10um至20um。
优选地,所述发热体的厚度为10um至80um。
优选地,所述多孔发热膜上孔的孔径为10um至200um。
优选地,所述多孔发热膜的孔隙率为10%至70%。
优选地,所述雾化组件还包括与所述发热体两端连接的两个电极部。
优选地,所述电极部设置于所述围栏结构中。
优选地,所述电极部的厚度大于所述围栏结构的高度。
优选地,所述发热体与所述电极部之间设有用于减少连接处温度梯度的连接段。
优选地,所述连接段包括呈平滑过渡的斜面。
优选地,所述多孔基体为多孔陶瓷体。
本发明还构造一种雾化器,包括权利要求上述任一项所述的雾化组件。
本发明还构造一种电子雾化装置,包括所述雾化器以及与所述雾化器电性连接的电源装置。
实施本发明的电子雾化装置及其雾化器和雾化组件,具有以下有益效果:
液态气溶胶生成基质填充于收容槽中,给发热体提供充足的液态气溶胶生成基质且供给均匀,有效防止发热体出现局部温度过高的现象,提高了发热体的可靠性。
下面将结合附图及实施例对本发明作进一步说明,附图中:
图1是本发明第一实施例中雾化组件的俯视结构示意图;
图2是图1所示雾化组件的剖面结构示意图;
图3是本发明第二实施例中雾化组件的俯视结构示意图;
图4是图3所示雾化组件的剖面结构示意图;
图5是本发明一些实施例中电子雾化装置的立体结构示意图。
附图中,1.多孔基体,11.雾化端,111.雾化面,12.导液端,121.导液面,2.发热体,21.连接段,211.斜面,3.围栏结构,4.电极部,5.收容槽,10.雾化器,101.壳体,20.电源装置,201.支架。
为使本发明的目的、技术方案和优点更加清楚明白,下面结合实施例和附图,对本发明做进一步的详细说明,本发明的示意性实施方式及其说明仅用于解释本发明,并不作为对本发明的限定。
图1至图2示出了本发明第一实施例中的雾化组件,该雾化组件可包括用于从雾化器10的储液腔中吸取液态气溶胶生成基质的多孔基体1以及设置于多孔基体1上用于将吸附到多孔基体1中的液态气溶胶生成基质加热雾化的发热体2。
多孔基体1包括导液端12以及与导液端12相对设置的雾化端11,导液端12上设有导液面121,该导液面121用于与储液腔导液连通。雾化端11上设有用于安装发热体2的雾化面111。在本实施例中,多孔基体1呈长方体状,其导液端12的端面、雾化端11的端面呈长方形,且导液端12端面与雾化端11端面平行。在其它实施例中,多孔基体1的横截面也可以为方形、菱形、梯形、圆形、椭圆形等其他形状。
雾化组件还包括围栏结构3,该围栏结构3设置于雾化端11的端面上且围绕雾化面111设置,界定出一个收容槽5。在本实施例中,围栏结构3设置于雾化端11端面的周缘,雾化端11在围栏结构3内的区域形成雾化面111,围栏结构3呈封闭式设置,从而围栏结构3与雾化面111一道界定出一个收容槽5。可以理解地,该围栏结构3的设置,使得形成容积较大的收容槽5,从而可容纳较多的液态气溶胶生成基质。
如图2所示,围栏结构3垂直设置于雾化端11端面上,围栏结构3的外壁面与雾化端11端面的周缘相齐平;围栏结构3的上端面齐平设置且与雾化端11端面平行,以保证填充于收容槽5中各处的液态气溶胶生成基质较为均匀。围栏结构3可自雾化端11端面向外延伸形成,本实施例中,围栏结构3可通过一体成型的方式成型于雾化端11的端面上,且两者材质相同。
雾化面111设于雾化端11的端面上,雾化面111为平坦的表面,供发热体2设置于其上,在本实施例中,雾化端11的端面也可为平坦的表面,从而在雾化端11的端面形成表面平坦的雾化面111;导液端12的端面即为导液面121。在本实施例中,多孔基体1具有毛细结构,从而具有毛细作用力,发热体2呈多孔结构设置。
可以理解地,当启动外部电路正常雾化时,多孔基体1通过其毛细作用力,将其导液端12导液面121的液态气溶胶生成基质吸附至雾化端11的雾化面111上,并提供给发热体2,发热体2对流入其孔结构中的液态气溶胶生成基质进行加热雾化。同时,围栏结构3的设置,使得雾化端11雾化面111上的液态气溶胶生成基质可填充于收容槽5中,保证了雾化时液态气溶胶生成基质的充分供给以及供给均匀,有效防止发热体2出现局部温度过高的现象。
多孔基体1可为多孔陶瓷体;在其它实施例中,多孔基体1也可以为玻璃陶瓷、玻璃等硬质毛细结构,多孔基体1的毛细结构设置,保证了液态气溶胶生成基质的吸附。发热体2可为平铺于雾化面111上的平面型多孔发热膜,其可采用丝印、真空镀膜等方式成型于多孔基体1上,可以理解地,平面型多孔发热膜具有温度场分布均匀、能量利用率高等特点,利于雾化充分;在其它实施例中,发热体2也可以为具有多孔结构的发热片等发热部件,发热体2的多孔结构设置,液态气溶胶生成基质可在多孔结构中被加热雾化从而带走热量,可防止因收容槽5中液态气溶胶生成基质充足而导致发热体2温度过高而失效的情况发生。
平面型多孔发热膜的厚度可为10um至80um,多孔发热膜上孔的孔径可为10um至200um,多孔发热膜的孔隙率可为10%至70%。在本实施例中,平面型多孔发热膜的宽度可为0.5mm至3.0mm;在其它实施例中,平面型多孔发热膜的长度和宽度可根据雾化面111的尺寸进行选择设置。
如图2所示,围栏结构3的高度大于多孔发热膜的厚度,在本实施例中,围栏结构3的高度至少大于多孔发热膜的厚度10um至20um。使得液态气溶胶生成基质填充于收容槽5中时,可没过多孔发热膜,使得多孔发热膜的表层上均匀覆盖一层由液态气溶胶生成基质形成的油膜。可以理解地,多孔基体1通过其毛细作用力吸附液态气溶胶生成基质并提供给发热体2,覆盖发热体2的底层;从而通过该围堰的设置,使得多孔发热膜的表层以及底层均被液态气溶胶生成基质包围覆盖,保证了雾化时液态气溶胶生成基质的充分供给。
其中,围栏结构3可具有毛细结构,通过其毛细作用力使得液态气溶胶生成基质沿着围栏结构3逐渐填满整个收容槽5。在本实施例中,围栏结构3可为多孔陶瓷材质;在其它实施例中,围栏结构3可为玻璃陶瓷、玻璃等硬质毛细结构。
雾化组件还包括与多孔发热膜两端连接的电极部4,电极部4设置于收容槽5中由围栏结构3围绕,且电极部4的厚度大于围栏结构3的高度,该电极部4可与电源装置20电性连接,用于给多孔发热膜供电,多孔发热膜在电极部4通电下对液态气溶胶生成基质进行加热雾化;其中,两个电极部4可分别位于多孔发热膜长度方向的两端,多孔发热膜可以呈一字形设置,也可呈S型或其它形状设置;该电极部4可以为焊盘。
多孔发热膜、电极部4可均呈长方体设置,且电极部4的宽度大于多孔发热膜的宽度,两者呈阶梯形式设置,多孔发热膜与电极部4之间设有用于减少连接处温度梯度的连接段21。可以理解地,多孔发热膜中心向电极部4呈现缓慢降温趋势,该连接段21的设置可提高连接处抗冷热冲击性能。
该连接段21的横截面大致呈三角状设置,连接段21设置于多孔发热膜长度方向上的两侧,连接多孔发热膜与电极部4。其中,连接段21设有呈平滑过渡的斜面211,且该斜面211位于背向多孔发热膜的一侧,以减小多孔发热膜与电极部4之间的梯度。在本实施例中,该连接段21与多孔发热膜一体成型设置,且两者的材质相同。
图3至图4示出了本发明第二实施例中的雾化组件,该雾化组件与上述第一实施例的雾化组件的区别在于围栏结构3的设置位置不同,如图3至图4所示,在本实施例中,围栏结构3设置于多孔基体1的雾化端11端面上,且围栏结构3的外壁面与雾化端11端面的周缘之间具有间隔,雾化端11在围栏结构3内的区域形成雾化面111,从而围栏结构3与雾化面111一道界定出一个收容槽5。可以理解地,该围栏结构3的设置,,可较为紧密地围绕在发热体2的外周上,使得填充于收容槽5中的液态气溶胶生成基质可充分供给发热体2。
图5示出了本发明一些实施例中的电子雾化装置,如图5所示,该电子雾化装置大致可呈方形柱状并包括雾化器10以及与雾化器10电性连接的电源装置20。雾化器10可包括壳体101以及设置于壳体101中的雾化组件,壳体101内形成有用于存储液态气溶胶生成基质的储液腔,多孔基体1导液端12上的导液面121与储液腔相连通,多孔基体1雾化端11上的雾化面111背离储液腔,且雾化器10在雾化面111对应侧设有雾化腔。
电源装置20可包括支架201以及设置于支架201中的电池、电路板、气流传感器。雾化器10和电源装置20可通过磁吸、螺接等可拆卸的方式连接在一起,电池的正负极分别与两个电极部4电性连接,用于给发热体2供电。
可以理解地,储液腔内可存储有液态气溶胶生成基质,多孔基体1通过其毛细作用力将液态气溶胶生成基质吸附至其雾化面111上并填充于收容槽5中,当通电后,发热体2对多孔基体1供给的以及收容槽5中的液态气溶胶生成基质进行加热雾化,生成气溶胶基质并充盈在雾化腔中,供用户抽吸。可以理解地,发热体2从多孔基体1以及收容槽5中获得的液态气溶胶生成基质充足且均匀,雾化效果好,利于提高用户体验感。
可以理解的,以上实施例仅表达了本发明的优选实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制;应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,可以对上述技术特点进行自由组合,还可以做出若干变形和改进,这些都属于本发明的保护范围;因此,凡跟本发明权利要求范围所做的等同变换与修饰,均应属于本发明权利要求的涵盖范围。
Claims (18)
- 一种雾化组件,包括多孔基体(1)以及发热体(2);所述多孔基体(1)包括雾化面(111),所述发热体(2)设置于所述雾化面(111)上;其特征在于,所述多孔基体(1)还包括围栏结构(3),所述围栏结构(3)环绕所述雾化面(111),界定出一个收容槽(5)。
- 根据权利要求1所述的雾化组件,其特征在于,所述围栏结构(3)设置于所述多孔基体(1)的雾化端(11)周缘,所述雾化端(11)在所述围栏结构(3)内的区域形成所述雾化面(111)。
- 根据权利要求1所述的雾化组件,其特征在于,所述围栏结构(3)设置于所述多孔基体(1)的雾化端(11)上,且所述围栏结构(3)的外壁面与所述多孔基体(1)的雾化端(11)周缘之间具有间隔,所述雾化端(11)在所述围栏结构(3)内的区域形成所述雾化面(111)。
- 根据权利要求1所述的雾化组件,其特征在于,所述围栏结构(3)与所述多孔基体(1)一体成型,且两者材质相同。
- 根据权利要求1所述的雾化组件,其特征在于,所述雾化面(111)为平坦的表面。
- 根据权利要求1所述的雾化组件,其特征在于,所述发热体(2)为平铺于所述雾化面(111)上的平面型多孔发热膜。
- 根据权利要求6所述的雾化组件,其特征在于,所述围栏结构(3)的高度至少大于所述发热体(2)的厚度10um至20um。
- 根据权利要求6所述的雾化组件,其特征在于,所述发热体(2)的厚度为10um至80um。
- 根据权利要求6所述的雾化组件,其特征在于,所述多孔发热膜上孔的孔径为10um至200um。
- 根据权利要求6所述的雾化组件,其特征在于,所述多孔发热膜的孔隙率为10%至70%。
- 根据权利要求1所述的雾化组件,其特征在于,所述雾化组件还包括与所述发热体(2)两端连接的两个电极部(4)。
- 根据权利要求11所述的雾化组件,其特征在于,所述电极部(4)设置于所述围栏结构(3)中。
- 根据权利要求12所述的雾化组件,其特征在于,所述电极部(4)的厚度大于所述围栏结构(3)的高度。
- 根据权利要求11所述的雾化组件,其特征在于,所述发热体(2)与所述电极部(4)之间设有用于减少连接处温度梯度的连接段(21)。
- 根据权利要求14所述的雾化组件,其特征在于,所述连接段(21)包括呈平滑过渡的斜面。
- 根据权利要求1所述的雾化组件,其特征在于,所述多孔基体(1)为多孔陶瓷体。
- 一种雾化器,其特征在于,包括权利要求1-16任一项所述的雾化组件。
- 一种电子雾化装置,其特征在于,包括权利要求17所述的雾化器(10)以及与所述雾化器(10)电性连接的电源装置(20)。
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