WO2023015736A1 - 一种磁悬浮电机轴的定位工装、电机转子及组装方法 - Google Patents

一种磁悬浮电机轴的定位工装、电机转子及组装方法 Download PDF

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Publication number
WO2023015736A1
WO2023015736A1 PCT/CN2021/127216 CN2021127216W WO2023015736A1 WO 2023015736 A1 WO2023015736 A1 WO 2023015736A1 CN 2021127216 W CN2021127216 W CN 2021127216W WO 2023015736 A1 WO2023015736 A1 WO 2023015736A1
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WIPO (PCT)
Prior art keywords
positioning
magnetic
magnetic steel
sheath
motor shaft
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PCT/CN2021/127216
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English (en)
French (fr)
Inventor
袁军
钟仁志
徐功义
项懂欣
Original Assignee
鑫磊压缩机股份有限公司
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Publication of WO2023015736A1 publication Critical patent/WO2023015736A1/zh

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/14Casings; Enclosures; Supports
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/28Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • H02K15/03Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/15Mounting arrangements for bearing-shields or end plates
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/08Structural association with bearings
    • H02K7/09Structural association with bearings with magnetic bearings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02NELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
    • H02N15/00Holding or levitation devices using magnetic attraction or repulsion, not otherwise provided for

Definitions

  • the invention relates to the field of magnetic levitation motor shafts, in particular to a positioning tool for a magnetic levitation motor shaft, a motor rotor and an assembly method.
  • magnetic levitation high-speed motor has become one of the hot spots in the field of international electrotechnical research. Due to the advantages of high energy density, small structural size, and high efficiency, the magnetic levitation high-speed motor has been widely used in industrial fields such as micro gas turbines, high-speed centrifugal compressors, molecular pumps, high-speed machining centers, and flywheel energy storage. growing.
  • the stability of the motor rotor is the key to ensure the smooth and efficient operation of the motor.
  • the magnetic properties of the permanent magnets of the motor rotor and the dynamic balance of the rotor itself directly affect the working performance of the magnetic levitation motor.
  • Chinese invention patent application discloses a high-speed permanent magnet motor rotor and its processing method, including a rotating shaft, which includes a first shaft body, a second shaft body and a second shaft body from left to right.
  • the three-axis body, the first shaft body and the third shaft body are soaked and tightly fitted with the magnetic bearing sensor rotor assembly, the magnetic bearing sensor rotor silicon steel sheet, the magnetic bearing rotor assembly and the magnetic bearing rotor silicon steel sheet, the first A rotor iron core is sheathed on the two shafts, and a surface-mounted permanent magnet is arranged on the outer periphery of the rotor iron core, and the outer periphery of the permanent magnet is covered with a carbon fiber sheath.
  • the overall structure of the rotor described in the present invention is compact and reliable; the ability to resist radial tension and tangential stress is strong; the permanent magnets in the permanent magnet motor are effectively protected; the heat dissipation capability is strong; The close fit can reasonably and efficiently realize the machining of high-quality high-speed permanent magnet motor rotors.
  • the prior art has the following deficiencies: When coaxially positioning and bonding the front or rear spindles of the same diameter to the magnetic steel and magnetic isolation ring assembly, a cylindrical positioning tool is used for positioning; the inner cylinder of the cylindrical positioning tool One end of the shaped hole is set on the outer wall of the front spindle or the rear spindle, and the other end is set on the outer surface of the magnetic steel and magnetic isolation ring assembly, and then the two parts inside the inner cylindrical hole pass through the cylindrical hole with the same diameter In this way, the diameter of the inner hole of the cylindrical hole of the positioning tool will not be exactly the same as the diameter of the magnetic steel due to manufacturing and other reasons, so that the front spindle or rear spindle and the magnetic steel and spacer
  • the outer surface of the magnetic ring assembly cannot completely fit the cylindrical hole, and can only achieve a single line contact with the inner wall of the cylindrical hole; thus making the cylindrical hole position the front spindle or rear spindle and the magnetic steel and magnetic isolation ring assembly There are fewer parts, which reduces the positioning accuracy
  • the positioning tool is set as a plurality of arc positioning blocks, and two positioning protrusions are arranged on the arc positioning blocks to ensure that it is compatible with the front main shaft or the rear main shaft, as well as the magnetic steel and the spacer.
  • the outer wall of the magnetic ring assembly achieves double line contact and phase contact at the same time; the positioning part of the positioning tool is added, and the positioning accuracy of the motor shaft is improved.
  • a magnetic levitation motor shaft positioning tool, motor rotor and assembly method is: in view of the above problems, it is proposed that the positioning tool is set as a plurality of arc positioning blocks, and two positioning protrusions are arranged on the arc positioning blocks to ensure that it is compatible with the front main shaft or the rear main shaft, as well as the magnetic steel and the spacer.
  • the outer wall of the magnetic ring assembly achieves double line contact and phase contact at the same time; the positioning part of the positioning tool is added, and the positioning accuracy of the motor shaft is improved.
  • a positioning tool for a magnetic levitation motor shaft includes a plurality of positioning blocks and clamps;
  • the positioning block includes a positioning block body and a positioning protrusion, the positioning block body is in the shape of an arc, and the two positioning protrusions are located on the circle of the positioning block body The inner side of the arc;
  • the positioning protrusion is provided with a positioning surface, and the diameter of the inscribed circle of the positioning surface of the two positioning protrusions is the same as the diameter of the magnetic steel;
  • the positioning surface is used to fit the outer surface of the front spindle or the rear spindle at one axial end , and the other end is used to attach to the outer surface of the magnetic steel or the magnetic isolation ring;
  • a plurality of positioning blocks are distributed along the circumferential direction, and the clamp is sleeved on the outer surface of the plurality of positioning blocks, and is used to clamp the plurality of positioning blocks.
  • the positioning protrusion is in the shape of a straight line distributed along the axial direction of the positioning block body.
  • the positioning surface is an arc surface or a plane.
  • the arc angle between the two positioning protrusions in the circumferential direction is 45°, and the two positioning protrusions are distributed symmetrically along the center of the arc of the positioning block.
  • the invention also discloses a magnetic levitation motor shaft, the motor shaft is positioned by the positioning tool of the magnetic levitation motor shaft;
  • the motor shaft includes a magnetic steel, a magnetic isolation ring, a front main shaft and a rear main shaft; a plurality of magnetic steel It is stacked along the axial direction, and two adjacent magnetic steels are fixedly connected by glue;
  • two magnetic isolation rings are respectively located on both sides of the stacked magnetic steel and are respectively fixedly connected with the outermost magnetic steel by glue;
  • the inner side of the front main shaft The end face and the inner end face of the rear main shaft are respectively connected with the outer end faces of the two magnetic isolation rings through glue.
  • the invention also discloses a magnetic steel assembly tool for a magnetic levitation motor shaft, the tool is used to assemble the magnetic steel of the magnetic levitation motor shaft; the tool includes a magnetic steel base, tightening screws and a pressing block; the magnetic steel base is set There are positioning grooves, positioning sides and screw holes. The positioning grooves are V-shaped grooves. The outer end surface of the tightening screw fits together; one end of the tightening screw passes through the screw hole and is screwed into the corresponding screw hole, the pressing block is fixedly arranged at one end of the tightening screw, and the outer end surface of the pressing block fits the outer end surface of another magnetic isolation ring.
  • the present invention also discloses a magnetic levitation motor rotor, the rotor includes a motor shaft, a magnetic steel sheath, a front thermal sleeve assembly, a thrust plate and a rear thermal sleeve assembly are provided on the fixed sleeve of the motor shaft;
  • the motor shaft is provided with a positioning step and the upper positioning surface, one end surface of the magnetic steel sheath is fitted with one end surface of the positioning step, the other end surface of the magnetic steel sheath is flush with the upper positioning surface;
  • the end surface of the front thermal sleeve assembly is fitted with the upper positioning surface;
  • the other end surface of the positioning step is attached to each other, and the other end surface of the thrust plate is attached to the end surface of the rear thermal sleeve assembly.
  • the present invention also discloses a sheath tooling for a magnetic levitation motor shaft, the sheath tooling is used to press the magnetic steel sheath to the outer wall of the motor shaft; the sheath tooling includes a sheath hole and a pressing surface, The sheath hole is used to be passed through by the outer end of the front main shaft, and the pressing surface is used to contact with the upper end surface of the magnetic steel sheath.
  • the present invention also discloses a method for assembling a rotor of a magnetic levitation motor, which is used for assembling the rotor of a magnetic levitation motor, and the method includes the following steps:
  • (S1) Assemble the magnetic isolation rings and magnetic steel wipe the two magnetic isolation rings and the end faces of the three magnetic steels with alcohol. Apply a set amount of metal adhesive on the end faces; after the application is completed, place the magnetic isolation ring and the magnetic steel in the positioning groove closely in accordance with the installation sequence; then turn the tightening screw to drive the pressing block forward Compress the magnetic isolation ring and the magnetic steel assembly, let it stand, and wait for the metal adhesive to take effect;
  • (S2) Assemble the front and rear spindles wipe the inside of the front and rear spindles with alcohol, apply metal adhesive to both ends of the magnetic isolation ring and the magnetic steel assembly; place the rear spindle vertically on the On the workbench, place the magnetic isolation ring and magnetic steel assembly on the inner side of the rear main shaft, and the lower end surface of the magnetic isolation ring and magnetic steel assembly is attached to the inner side of the rear main shaft; set the two positioning blocks oppositely on the rear The outer wall of the main shaft, and the positioning surface fits the outer surface of the rear main shaft at one axial end, and fits the outer surface of the magnetic isolation ring and the magnetic steel assembly at the other end, and then locks the two positioning blocks with multiple clamps; use Install the front main shaft to the upper end surface of the magnetic isolation ring and the magnetic steel assembly by the same operation, let it stand still, and wait for the metal adhesive to take effect;
  • (S4) Assemble the magnetic steel sheath shrink the magnetic steel sheath to the outer wall of the motor shaft. At this time, the lower end surface of the magnetic steel sheath is attached to the end surface of the positioning step, and the upper end surface of the magnetic steel sheath is higher than the upper positioning surface;
  • the sheath tooling is set on the outer wall of the front main shaft, the pressing surface of the sheath tooling fits the upper end surface of the magnetic steel sheath, and the upper end surface of the sheath tooling is pressed by a hydraulic press; after the motor shaft and the magnetic steel sheath assembly are cooled, disassemble them Sheath tooling, and cut the upper end surface of the magnetic steel sheath to be flush with the upper positioning surface;
  • each magnetic isolation ring and the magnetic steel are rotated 360°; the magnetic isolation ring and the magnetic steel assembly are placed vertically in the rear main shaft After putting it on the side, rotate the magnetic isolation ring and magnetic steel assembly 360°; after placing the front spindle vertically on the magnetic isolation ring and magnetic steel assembly, rotate the front spindle 360°.
  • the present invention adopts the advantages of a positioning tool for a magnetic levitation motor shaft, a motor rotor and an assembly method of the above-mentioned technical solution:
  • a positioning protrusion of the positioning block first fits the outer surface of the front spindle or the rear spindle; since only one positioning protrusion fits, the positioning block There is no stability, so when the clamp locks the positioning block, another positioning protrusion of the positioning block is also close to the outer surface of the front main shaft or the rear main shaft and has stability; that is, the two positioning protrusions can be aligned with the front The outer surface of the main shaft or the rear main shaft fits to locate it; when multiple positioning blocks are locked by the clamp at the same time, the two positioning protrusions of each positioning block have a positioning function; thereby increasing the positioning part of the positioning tool, The positioning accuracy when assembling the motor shaft has been improved.
  • Fig. 1 is a structural schematic diagram of the present invention.
  • Fig. 2 is a schematic structural diagram of a positioning block.
  • Fig. 3 is a structural schematic diagram of the magnetic isolation ring and the magnetic steel assembly.
  • Fig. 4 is a schematic structural diagram of a magnetic steel assembly tool.
  • Fig. 5 is a structural schematic diagram of the rotor of the magnetic levitation motor.
  • Fig. 6 is a schematic structural diagram of the sheath tooling.
  • Fig. 7 is a partially enlarged structural schematic diagram of the sheath tooling.
  • a positioning tool for a magnetic levitation motor shaft the tooling includes a plurality of positioning blocks 81 and clamps 82;
  • the positioning block 81 includes a positioning block body 83 and a positioning protrusion 84, and the positioning block body 83 is Arc shape, two positioning protrusions 84 are positioned at the inner side of the arc of the positioning block body 83;
  • the diameters are the same; one axial end of the positioning surface 85 is used to fit the outer surface of the front main shaft or the rear main shaft, and the other end is used to fit the outer surface of the magnetic steel or the magnetic isolation ring;
  • a plurality of positioning blocks 81 are distributed along the circumferential direction,
  • the clamp 82 is sleeved on the outer surfaces of the plurality of positioning blocks 81 and is used for clamping the plurality of positioning blocks 81 .
  • a positioning protrusion 84 of the positioning block 81 is first attached to the outer surface of the front main shaft or the rear main shaft in consideration of manufacturing errors;
  • One positioning protrusion 84 fits, and the positioning block 81 has no stability, so when the clamp 82 locks the positioning block 81, the other positioning protrusion 84 of the positioning block 81 is also close to the outer surface of the front main shaft or the rear main shaft.
  • the two positioning protrusions 84 can fit with the outer surface of the front main shaft or the rear main shaft to locate it; when multiple positioning blocks 81 are locked by the clamp 82 at the same time, each positioning block 81 Both positioning protrusions 84 have a positioning function; thereby increasing the positioning part of the positioning tool and improving the positioning accuracy when the motor shaft is assembled.
  • the positioning protrusion 84 is in the shape of a straight line distributed axially along the positioning block body 83 .
  • the positioning surface 85 is an arc surface or a plane.
  • the arc angle between the two positioning protrusions 84 in the circumferential direction is 45°, and the two positioning protrusions 84 are symmetrically distributed along the center of the arc of the positioning block 81 .
  • a magnetic levitation motor shaft the motor shaft is positioned using the positioning tool of the magnetic levitation motor shaft;
  • the motor shaft includes a magnetic steel 1, a magnetic isolation ring 2, a front main shaft 3 and a rear main shaft 4.
  • a plurality of magnetic steels 1 are stacked and distributed along the axial direction, and two adjacent magnetic steels 1 are fixedly connected by glue;
  • two magnetic isolation rings 2 are respectively located on both sides of the stacked magnetic steel 1 and are connected to the outermost magnetic steel respectively.
  • the steel 1 is fixedly connected by glue; the inner end surface of the front main shaft 3 and the inner end surface of the rear main shaft 4 are respectively connected with the outer end surfaces of the two magnetic isolation rings 2 by glue.
  • a magnetic steel assembly tooling of a magnetic levitation motor shaft the tooling is used to assemble the magnetic steel 1 of the magnetic levitation motor shaft;
  • the tooling includes a magnetic steel base 5, a tightening screw 6 and a compression block 7;
  • the steel base 5 is provided with a positioning groove 51, a positioning side surface 52 and a screw hole, the positioning groove 51 is a V-shaped groove, and the two sides of the V-shaped groove are respectively in contact with the outer surfaces of a plurality of magnetic steels 1 and a plurality of magnetic isolation rings 2
  • the positioning side 52 fits with the outer end surface of one of the magnetic isolation rings 2; one end of the tightening screw 6 passes through the screw hole and is screwed with the corresponding screw hole, and the pressing block 7 is fixedly arranged at one end of the tightening screw 6, and the pressing block 7
  • the outer end surface is attached to the outer end surface of another magnetic isolation ring 2 .
  • a magnetic levitation motor rotor the rotor includes a motor shaft, the fixed sleeve on the motor shaft is provided with a magnetic steel sheath 41, a front thermal sleeve assembly 42, a thrust plate 43 and a rear thermal sleeve assembly 44; the motor shaft is provided with There is a positioning step 45 and an upper positioning surface 46, one end surface of the magnetic steel sheath 41 fits with one end surface of the positioning step 45, and the other end surface of the magnetic steel sheath 41 is flush with the upper positioning surface 46; The upper positioning surface 46 is in contact with each other; one end surface of the thrust plate 43 is in contact with the other end surface of the positioning step 45 , and the other end surface of the thrust plate 43 is in contact with the end surface of the rear thermal sleeve assembly 44 .
  • a sheath tooling for a magnetic levitation motor shaft the sheath tooling is used to compress the magnetic steel sheath 41 to the outer wall of the motor shaft; the sheath tooling includes a sheath hole 47 and The pressing surface 48 and the sheath hole 47 are used for passing through the outer end of the front main shaft 3 , and the pressing surface 48 is used for contacting with the upper end surface of the magnetic steel sheath 41 .
  • the lower end surface of the magnetic steel sheath 41 is attached to the end surface of the positioning step 45, and the upper end surface of the magnetic steel sheath 41 is higher than the upper positioning surface 46;
  • the pressing surface 48 of the sheath tooling fits the upper end surface of the magnetic steel sheath 41, and presses the upper end surface of the sheath tooling with a hydraulic press; after the motor shaft and the magnetic steel sheath 41 components are cooled, disassemble them Sheath tooling, and the upper end surface of the magnetic steel sheath 41 is cut to be flush with the upper positioning surface 46.
  • the present invention also discloses a method for assembling a rotor of a magnetic levitation motor, which is used for assembling the rotor of a magnetic levitation motor, and the method includes the following steps:
  • (S1) Assemble the magnetic isolation rings and magnetic steel wipe the two end surfaces of the two magnetic isolation rings 2 and the three magnetic steel 1 with alcohol, and after the alcohol evaporates, clean the two end surfaces of the three magnetic steel 1 and the two magnetic isolation
  • the inner end surface of the ring 2 is coated with a set amount of metal adhesive; after the coating is completed, place the magnetic isolation ring 2 and the magnetic steel 1 in the positioning groove 51 in sequence according to the installation sequence; then turn and tighten the screw 6 and then drive the pressing block 7 to move forward to compress the assembly of the magnetic isolation ring 2 and the magnetic steel 1, let it stand still, and wait for the metal adhesive to take effect;
  • (S2) Assemble the front and rear spindles Wipe the inner surfaces of the front spindle 3 and the rear spindle 4 with alcohol, apply metal adhesive to both ends of the magnetic isolation ring 2 and the magnetic steel 1 assembly; put the rear spindle 4 Place it vertically on the workbench, place the assembly of the magnetic isolation ring 2 and the magnetic steel 1 on the inner surface of the rear main shaft 4, and the lower end surface of the assembly of the magnetic isolation ring 2 and the magnetic steel 1 is attached to the inner surface of the rear main shaft 4
  • the two positioning blocks 81 are relatively sleeved on the outer wall of the rear main shaft 4, and the positioning surface 85 is attached to the outer surface of the rear main shaft 4 at one end in the axial direction, and the other end is attached to the outer surface of the magnetic isolation ring 2 and the magnetic steel 1 assembly Close, and then lock the two positioning blocks 81 with a plurality of clamps 82; use the same operation to install the front main shaft 3 on the upper end surface of the magnetic isolation ring 2 and the magnetic steel
  • (S4) Assemble the magnetic steel sheath shrink the magnetic steel sheath 41 onto the outer wall of the motor shaft. At this time, the lower end surface of the magnetic steel sheath 41 fits with the end surface of the positioning step 45, and the upper end surface of the magnetic steel sheath 41 is higher than the upper surface.
  • the sheath frock is set on the outer wall of the front main shaft 3, the pressing surface 48 of the sheath frock is fitted with the upper end surface of the magnetic steel sheath 41, and the upper end surface of the sheath frock is pressed by a hydraulic press; the motor shaft and the magnetic steel After the sheath 41 assembly is cooled, the sheath tooling is disassembled, and the upper end surface of the magnetic steel sheath 41 is cut to be flush with the upper positioning surface 46;
  • each magnetic isolation ring 2 and the magnetic steel 1 are rotated 360°; the magnetic isolation ring 2 and the magnetic steel 1 assembly are vertically placed on the After the inner surface of the rear main shaft 4, rotate the assembly of the magnetic isolation ring 2 and the magnetic steel 1 by 360°; after placing the front main shaft 3 vertically on the assembly of the magnetic isolation ring 2 and the magnetic steel 1, rotate the front main shaft 3 360°.
  • the air bubbles between the parts can be driven out, and the metal adhesive can be made more uniform to ensure the bonding strength.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

本发明涉及磁悬浮电机轴领域,尤其涉及一种磁悬浮电机轴的定位工装、电机转子及组装方法。该工装包括多个定位块和卡箍;定位块包括定位块本体和定位凸起,定位块本体为圆弧形状,两个定位凸起位于定位块本体的圆弧内侧;定位凸起设置有定位面,并且两个定位凸起的定位面的内接圆直径与磁钢的直径相同;定位面在轴向一端用于与前主轴或者后主轴外表面相贴合,另一端用于与磁钢或者隔磁环外表面相贴合;多个定位块沿着圆周方向分布,卡箍套设在多个定位块外侧表面,并且用于将多个定位块卡紧。该工装增加了定位工装的定位部分,提高了电机轴组装时定位精度。

Description

一种磁悬浮电机轴的定位工装、电机转子及组装方法 技术领域
本发明涉及磁悬浮电机轴领域,尤其涉及一种磁悬浮电机轴的定位工装、电机转子及组装方法。
背景技术
随着科学技术的发展和生产的需求,磁悬浮高速电机已成为国际电工领域研究的热点之一。由于磁悬浮高速电机具有能量密度高、结构尺寸小、效率高等优点,目前已经广泛应用于微型燃气轮机、高速离心压缩机、分子泵、高速加工中心、飞轮储能等工业领域,并且其应用范围仍在不断扩大。磁悬浮电机在工作过程中,电机转子的稳定性是保证电机平稳、高效运行的关键。电机转子的永磁体的磁性能、转子本身的动平衡性都直接影响磁悬浮电机的工作性能。
中国发明专利申请(公开号CN108988534B,公开日:20200619)公开了一种高速永磁电机转子及其加工方法,包括转轴,所述转轴由左至右包括第一轴体,第二轴体和第三轴体,所述第一轴体和第三轴体上均热套且紧密配合有磁浮轴承传感器转子组装件、磁浮轴承传感器转子硅钢片、磁浮轴承转子组装件和磁浮轴承转子硅钢片,第二轴体上套设有转子铁芯,所述转子铁芯外周设置有表贴式永磁体,所述永磁体的外周包覆有碳纤维护套。本发明所述转子整体结构紧密、可靠;抗径向拉力和切向应力能力强;有效地保护永磁电机中的永磁体;散热能力强;本发明所述的加工方法能通过不同步骤间的紧密配合可以合理高效得实现对高质量的高速永磁电机转子的加工。
技术问题
现有技术存在以下不足:将相同直径的前主轴或后主轴同轴定位粘接至磁钢和隔磁环组合件时,采用圆筒状的定位工装进行定位;圆筒状定位工装的内部圆柱形孔位一端套设在前主轴或者后主轴外壁,另一端套设在磁钢和隔磁环组合件外表面,进而将内部圆柱形孔位内部的两个零件通过与直径相同的圆柱形孔位内壁贴合实现同轴定位;而此种方式中,定位工装的圆柱形孔位由于制造等原因其内孔直径会与磁钢直径不完全相同,使得前主轴或后主轴以及磁钢和隔磁环组合件外表面不能完全贴合圆柱形孔位,只能与圆柱形孔位内壁实现单条线接触;从而使得圆柱形孔位对前主轴或后主轴以及磁钢和隔磁环组合件定位部分较少,降低了电机轴组装时的定位精度。
技术解决方案
本发明的目的是:针对上述问题,提出将定位工装设置为多个弧形定位块,并且在弧形定位块上设置有两个定位凸起保证其与前主轴或后主轴以及磁钢和隔磁环组合件外壁同时实现双条线接触相接触;增加了定位工装的定位部分,提高了电机轴组装时定位精度的一种磁悬浮电机轴的定位工装、电机转子及组装方法。
为了实现上述的目的,本发明采用了以下的技术方案:
一种磁悬浮电机轴的定位工装,该工装包括多个定位块和卡箍;定位块包括定位块本体和定位凸起,定位块本体为圆弧形状,两个定位凸起位于定位块本体的圆弧内侧;定位凸起设置有定位面,并且两个定位凸起的定位面的内接圆直径与磁钢的直径相同;定位面在轴向一端用于与前主轴或者后主轴外表面相贴合,另一端用于与磁钢或者隔磁环外表面相贴合;多个定位块沿着圆周方向分布,卡箍套设在多个定位块外侧表面,并且用于将多个定位块卡紧。
作为优选,定位凸起为沿着定位块本体轴向分布的直线形状。定位面为圆弧面或者平面。
作为优选,两个定位凸起之间在圆周方向的圆弧夹角为45°,并且两个定位凸起沿着定位块圆弧中心对称分布。
另外,本发明还公开了一种磁悬浮电机轴,该电机轴采用所述的磁悬浮电机轴的定位工装进行定位;该电机轴包括磁钢、隔磁环、前主轴和后主轴;多个磁钢沿着轴向堆叠分布,并且相邻两个磁钢之间通过胶水固定连接;两个隔磁环分别位于堆叠磁钢的两侧并且分别与最外侧磁钢通过胶水固定连接;前主轴的内侧端面和后主轴的内侧端面分别通过胶水与两个隔磁环外端面相连接。
另外,本发明还公开了一种磁悬浮电机轴的磁钢组装工装,该工装用于组装所述磁悬浮电机轴的磁钢;该工装包括磁钢底座、拧紧螺钉和压紧块;磁钢底座设置有定位凹槽、定位侧面和螺钉孔,定位凹槽为V型凹槽,V型凹槽两侧面分别与多个磁钢和多个隔磁环外表面相接触;定位侧面与其中一个隔磁环的外端面相贴合;拧紧螺钉一端穿过螺钉孔并且与相螺钉孔旋合,压紧块固定设置在拧紧螺钉一端,压紧块外端面与另一个隔磁环的外端面相贴合。
另外,本发明还公开了一种磁悬浮电机转子,该转子包括电机轴,电机轴上固定套设有磁钢护套、前热套组件、推力盘和后热套组件;电机轴设置有定位台阶和上定位面,磁钢护套一端面与定位台阶一端面相贴合,磁钢护套另一端面与上定位面相平齐;前热套组件端面与上定位面相贴合;推力盘一端面与定位台阶另一端面相贴合,推力盘另一端面与后热套组件端面相贴合。
另外,本发明还公开了一种磁悬浮电机轴的护套工装,该护套工装用于将所述磁钢护套压紧至电机轴外壁;该护套工装包括护套孔和压紧面,护套孔用于被前主轴外端穿过,压紧面用于与磁钢护套上端面相接触。
另外,本发明还公开了一种磁悬浮电机转子组装方法,该方法用于组装所述一种磁悬浮电机转子,该方法包括以下的步骤:
(S1)组装隔磁环和磁钢:将两块隔磁环和三块磁钢端面用酒精擦拭干净,等酒精挥发后,将三块磁钢的两个端面和两块隔磁环的内侧端面都涂抹上设定量的金属粘合剂;涂抹完成后,按照安装顺序依次将隔磁环和磁钢紧靠的摆放在定位凹槽内;而后转动拧紧螺钉进而带动压紧块前移将隔磁环和磁钢组合件压紧,静置,等待金属粘合剂生效;
(S2)组装前主轴和后主轴:将前主轴内侧面和后主轴内侧面分别用酒精擦拭干净,隔磁环和磁钢组合件两端涂抹上金属粘合剂;将后主轴竖直放置在工作台上,隔磁环和磁钢组合件放置在后主轴的内侧面上,并且隔磁环和磁钢组合件下端面与后主轴内侧面相贴合;将两个定位块相对套设在后主轴外壁,并且定位面在轴向一端与后主轴外表面相贴合,另一端与隔磁环和磁钢组合件的外表面相贴合,而后用多个卡箍将两个定位块锁紧;使用相同操作将前主轴安装到隔磁环和磁钢组合件上端面,静置,等金属粘合剂生效;
(S3)切削电机轴:拆卸掉定位块和卡箍,将上步粘接形成的电机轴加工出定位台阶和上定位面;
(S4)组装磁钢护套:将磁钢护套热套至电机轴外壁,此时磁钢护套下端面与定位台阶一端面相贴合,磁钢护套上端面高于上定位面;将护套工装套设在前主轴外壁,护套工装的压紧面与磁钢护套上端面相贴合,并用液压机压住护套工装上端面;电机轴及磁钢护套组件冷却后,拆卸掉护套工装,并且将磁钢护套上端面切削至与上定位面平齐;
(S5)热套电机转子剩余零件并切削至最终尺寸:将前热套组件、推力盘和后热套组件分别热套至电机轴外壁后对其进行切削加工使其达到最终设计尺寸,而后对需要充磁的零件进行充磁完成磁悬浮电机转子的加工过程。
作为优选,隔磁环和磁钢紧靠的摆放在定位凹槽内后,将每个隔磁环和磁钢旋转360°;隔磁环和磁钢组合件竖直放置在后主轴的内侧面上以后,将隔磁环和磁钢组合件旋转360°;将前主轴竖直放置到隔磁环和磁钢组合件上以后,将前主轴旋转360°。
有益效果
本发明采用上述技术方案的一种磁悬浮电机轴的定位工装、电机转子及组装方法的优点是:
定位块靠近贴合前主轴或者后主轴外表面时,考虑到制造误差等原因,定位块的一个定位凸起先与前主轴或者后主轴外表面相贴合;由于只有一个定位凸起贴合,定位块不具有稳定性,因此随着卡箍锁紧定位块时定位块的另一个定位凸起也与前主轴或者后主轴外表面靠近贴合并且具有稳定性;即两个定位凸起都能与前主轴或者后主轴外表面相贴合对其进行定位;当多个定位块同时被卡箍锁紧后,每个定位块的两个定位凸起都具有定位作用;从而增加了定位工装的定位部分,提高了电机轴组装时的定位精度。
附图说明
图1为本发明的结构示意图。
图2为定位块的结构示意图。
图3为隔磁环和磁钢组合件的结构示意图。
图4为磁钢组装工装的结构示意图。
图5为磁悬浮电机转子的结构示意图。
图6为护套工装的结构示意图。
图7为护套工装的局部放大的结构示意图。
9-护套工装。
本发明的最佳实施方式
如图1、图2所示的一种磁悬浮电机轴的定位工装,该工装包括多个定位块81和卡箍82;定位块81包括定位块本体83和定位凸起84,定位块本体83为圆弧形状,两个定位凸起84位于定位块本体83的圆弧内侧;定位凸起84设置有定位面85,并且两个定位凸起84的定位面85的内接圆直径与磁钢的直径相同;定位面85在轴向一端用于与前主轴或者后主轴外表面相贴合,另一端用于与磁钢或者隔磁环外表面相贴合;多个定位块81沿着圆周方向分布,卡箍82套设在多个定位块81外侧表面,并且用于将多个定位块81卡紧。此种方式中,定位块81靠近贴合前主轴或者后主轴外表面时,考虑到制造误差等原因,定位块81的一个定位凸起84先与前主轴或者后主轴外表面相贴合;由于只有一个定位凸起84贴合,定位块81不具有稳定性,因此随着卡箍82锁紧定位块81时定位块81的另一个定位凸起84也与前主轴或者后主轴外表面靠近贴合并且具有稳定性;即两个定位凸起84都能与前主轴或者后主轴外表面相贴合对其进行定位;当多个定位块81同时被卡箍82锁紧后,每个定位块81的两个定位凸起84都具有定位作用;从而增加了定位工装的定位部分,提高了电机轴组装时的定位精度。
定位凸起84为沿着定位块本体83轴向分布的直线形状。定位面85为圆弧面或者平面。两个定位凸起84之间在圆周方向的圆弧夹角为45°,并且两个定位凸起84沿着定位块81圆弧中心对称分布。
如图1、图3所示,一种磁悬浮电机轴,该电机轴采用所述的磁悬浮电机轴的定位工装进行定位;该电机轴包括磁钢1、隔磁环2、前主轴3和后主轴4;多个磁钢1沿着轴向堆叠分布,并且相邻两个磁钢1之间通过胶水固定连接;两个隔磁环2分别位于堆叠磁钢1的两侧并且分别与最外侧磁钢1通过胶水固定连接;前主轴3的内侧端面和后主轴4的内侧端面分别通过胶水与两个隔磁环2外端面相连接。
如图4所示,一种磁悬浮电机轴的磁钢组装工装,该工装用于组装所述磁悬浮电机轴的磁钢1;该工装包括磁钢底座5、拧紧螺钉6和压紧块7;磁钢底座5设置有定位凹槽51、定位侧面52和螺钉孔,定位凹槽51为V型凹槽,V型凹槽两侧面分别与多个磁钢1和多个隔磁环2外表面相接触;定位侧面52与其中一个隔磁环2的外端面相贴合;拧紧螺钉6一端穿过螺钉孔并且与相螺钉孔旋合,压紧块7固定设置在拧紧螺钉6一端,压紧块7外端面与另一个隔磁环2的外端面相贴合。在组装磁钢时:将两块隔磁环2和三块磁钢1端面用酒精擦拭干净,等酒精挥发后,将三块磁钢1的两个端面和两块隔磁环2的内侧端面都涂抹上设定量的金属粘合剂;涂抹完成后,按照安装顺序依次将隔磁环2和磁钢1紧靠的摆放在定位凹槽51内;而后转动拧紧螺钉6进而带动压紧块7前移将隔磁环2和磁钢1组合件压紧,静置,等待金属粘合剂生效完成磁钢组装过程。而此种方式中,采用V型凹槽同时对隔磁环2和磁钢1进行定位,进而保证隔磁环2和磁钢1粘接后的同心度。
如图5所示,一种磁悬浮电机转子,该转子包括电机轴,电机轴上固定套设有磁钢护套41、前热套组件42、推力盘43和后热套组件44;电机轴设置有定位台阶45和上定位面46,磁钢护套41一端面与定位台阶45一端面相贴合,磁钢护套41另一端面与上定位面46相平齐;前热套组件42端面与上定位面46相贴合;推力盘43一端面与定位台阶45另一端面相贴合,推力盘43另一端面与后热套组件44端面相贴合。
如图6、图7所示,一种磁悬浮电机轴的护套工装,该护套工装用于将所述磁钢护套41压紧至电机轴外壁;该护套工装包括护套孔47和压紧面48,护套孔47用于被前主轴3外端穿过,压紧面48用于与磁钢护套41上端面相接触。磁钢护套41热套至电机轴外壁后,此时磁钢护套41下端面与定位台阶45一端面相贴合,磁钢护套41上端面高于上定位面46;将护套工装套设在前主轴3外壁,护套工装的压紧面48与磁钢护套41上端面相贴合,并用液压机压住护套工装上端面;电机轴及磁钢护套41组件冷却后,拆卸掉护套工装,并且将磁钢护套41上端面切削至与上定位面46平齐。此种方式中,热套后的磁钢护套41上端面被护套工装下压,防止磁钢护套41冷却过程中由于冷却收缩其下端面与定位台阶45贴合部位产生缝隙,保证磁钢护套41的装配精度。
另外,本发明还公开了一种磁悬浮电机转子组装方法,该方法用于组装所述一种磁悬浮电机转子,该方法包括以下的步骤:
(S1)组装隔磁环和磁钢:将两块隔磁环2和三块磁钢1端面用酒精擦拭干净,等酒精挥发后,将三块磁钢1的两个端面和两块隔磁环2的内侧端面都涂抹上设定量的金属粘合剂;涂抹完成后,按照安装顺序依次将隔磁环2和磁钢1紧靠的摆放在定位凹槽51内;而后转动拧紧螺钉6进而带动压紧块7前移将隔磁环2和磁钢1组合件压紧,静置,等待金属粘合剂生效;
(S2)组装前主轴和后主轴:将前主轴3内侧面和后主轴4内侧面分别用酒精擦拭干净,隔磁环2和磁钢1组合件两端涂抹上金属粘合剂;将后主轴4竖直放置在工作台上,隔磁环2和磁钢1组合件放置在后主轴4的内侧面上,并且隔磁环2和磁钢1组合件下端面与后主轴4内侧面相贴合;将两个定位块81相对套设在后主轴4外壁,并且定位面85在轴向一端与后主轴4外表面相贴合,另一端与隔磁环2和磁钢1组合件的外表面相贴合,而后用多个卡箍82将两个定位块81锁紧;使用相同操作将前主轴3安装到隔磁环2和磁钢1组合件上端面,静置,等金属粘合剂生效;此种方式中,采用竖直组装的方式将隔磁环2和磁钢1组合件组装至后主轴4上方,将前主轴3组装至隔磁环2和磁钢1组合件上方,而后对其在水平方向进行同轴定位;而隔磁环2和磁钢1组合件和前主轴3在竖直方向上分别受到下方的后主轴4及隔磁环2和磁钢1组合件的支撑以克服自身重力,不需要额外的支撑装置;从而避免了水平组装时需要其他装置支撑以克服重力的情况,减少了工装中定位装置的数量;同时,隔磁环2和磁钢1组合件和前主轴3在竖直方向被支撑后,其在水平方向进行同轴定位时只需要克服其与下方零件的较小的摩擦力就可以调节其位置;从而避免了水平组装时需要克服其自身重力才能竖直移动零件以调节位置的情况,减轻了工人的劳动强度。
(S3)切削电机轴:拆卸掉定位块81和卡箍82,将上步粘接形成的电机轴加工出定位台阶45和上定位面46;
(S4)组装磁钢护套:将磁钢护套41热套至电机轴外壁,此时磁钢护套41下端面与定位台阶45一端面相贴合,磁钢护套41上端面高于上定位面46;将护套工装套设在前主轴3外壁,护套工装的压紧面48与磁钢护套41上端面相贴合,并用液压机压住护套工装上端面;电机轴及磁钢护套41组件冷却后,拆卸掉护套工装,并且将磁钢护套41上端面切削至与上定位面46平齐;
(S5)热套电机转子剩余零件并切削至最终尺寸:将前热套组件42、推力盘43和后热套组件44分别热套至电机轴外壁后对其进行切削加工使其达到最终设计尺寸,而后对需要充磁的零件进行充磁完成磁悬浮电机转子的加工过程。
隔磁环2和磁钢1紧靠的摆放在定位凹槽51内后,将每个隔磁环2和磁钢1旋转360°;隔磁环2和磁钢1组合件竖直放置在后主轴4的内侧面上以后,将隔磁环2和磁钢1组合件旋转360°;将前主轴3竖直放置到隔磁环2和磁钢1组合件上以后,将前主轴3旋转360°。将相应零件旋转360°时可以将各零件间的气泡赶出,同时使金属粘合剂更加均匀,保证粘接强度。

Claims (10)

  1. 一种磁悬浮电机轴的定位工装,其特征在于,该工装包括多个定位块(81)和卡箍(82);定位块(81)包括定位块本体(83)和定位凸起(84),定位块本体(83)为圆弧形状,两个定位凸起(84)位于定位块本体(83)的圆弧内侧;定位凸起(84)设置有定位面(85),并且两个定位凸起(84)的定位面(85)的内接圆直径与磁钢的直径相同;定位面(85)在轴向一端用于与前主轴或者后主轴外表面相贴合,另一端用于与磁钢或者隔磁环外表面相贴合;多个定位块(81)沿着圆周方向分布,卡箍(82)套设在多个定位块(81)外侧表面,并且用于将多个定位块(81)卡紧。
  2. 根据权利要求1所述一种磁悬浮电机轴的定位工装,其特征在于,定位凸起(84)为沿着定位块本体(83)轴向分布的直线形状。
  3. 根据权利要求1所述一种磁悬浮电机轴的定位工装,其特征在于,定位面(85)为圆弧面或者平面。
  4. 根据权利要求1所述一种磁悬浮电机轴的定位工装,其特征在于,两个定位凸起(84)之间在圆周方向的圆弧夹角为45°,并且两个定位凸起(84)沿着定位块(81)圆弧中心对称分布。
  5. 一种磁悬浮电机轴,其特征在于,该电机轴采用权利要求1所述的磁悬浮电机轴的定位工装进行定位;该电机轴包括磁钢(1)、隔磁环(2)、前主轴(3)和后主轴(4);多个磁钢(1)沿着轴向堆叠分布,并且相邻两个磁钢(1)之间通过胶水固定连接;两个隔磁环(2)分别位于堆叠磁钢(1)的两侧并且分别与最外侧磁钢(1)通过胶水固定连接;前主轴(3)的内侧端面和后主轴(4)的内侧端面分别通过胶水与两个隔磁环(2)外端面相连接。
  6. 一种磁悬浮电机轴的磁钢组装工装,其特征在于,该工装用于组装权利要求5所述磁悬浮电机轴的磁钢(1);该工装包括磁钢底座(5)、拧紧螺钉(6)和压紧块(7);磁钢底座(5)设置有定位凹槽(51)、定位侧面(52)和螺钉孔,定位凹槽(51)为V型凹槽,V型凹槽两侧面分别与多个磁钢(1)和多个隔磁环(2)外表面相接触;定位侧面(52)与其中一个隔磁环(2)的外端面相贴合;拧紧螺钉(6)一端穿过螺钉孔并且与相螺钉孔旋合,压紧块(7)固定设置在拧紧螺钉(6)一端,压紧块(7)外端面与另一个隔磁环(2)的外端面相贴合。
  7. 一种磁悬浮电机转子,其特征在于,该转子包括电机轴,电机轴上固定套设有磁钢护套(41)、前热套组件(42)、推力盘(43)和后热套组件(44);电机轴如权利要求5所述;电机轴设置有定位台阶(45)和上定位面(46),磁钢护套(41)一端面与定位台阶(45)一端面相贴合,磁钢护套(41)另一端面与上定位面(46)相平齐;前热套组件(42)端面与上定位面(46)相贴合;推力盘(43)一端面与定位台阶(45)另一端面相贴合,推力盘(43)另一端面与后热套组件(44)端面相贴合。
  8. 一种磁悬浮电机轴的护套工装,其特征在于,该护套工装用于将权利要求7所述磁钢护套(41)压紧至电机轴外壁;该护套工装包括护套孔(47)和压紧面(48),护套孔(47)用于被前主轴(3)外端穿过,压紧面(48)用于与磁钢护套(41)上端面相接触。
  9. 一种磁悬浮电机转子组装方法,其特征在于,该方法用于组装权利要求7所述一种磁悬浮电机转子,该方法包括以下的步骤:
    (S1)组装隔磁环和磁钢:将两块隔磁环(2)和三块磁钢(1)端面用酒精擦拭干净,等酒精挥发后,将三块磁钢(1)的两个端面和两块隔磁环(2)的内侧端面都涂抹上设定量的金属粘合剂;涂抹完成后,按照安装顺序依次将隔磁环(2)和磁钢(1)紧靠的摆放在定位凹槽(51)内;而后转动拧紧螺钉(6)进而带动压紧块(7)前移将隔磁环(2)和磁钢(1)组合件压紧,静置,等待金属粘合剂生效;
    (S2)组装前主轴和后主轴:将前主轴(3)内侧面和后主轴(4)内侧面分别用酒精擦拭干净,隔磁环(2)和磁钢(1)组合件两端涂抹上金属粘合剂;将后主轴(4)竖直放置在工作台上,隔磁环(2)和磁钢(1)组合件放置在后主轴(4)的内侧面上,并且隔磁环(2)和磁钢(1)组合件下端面与后主轴(4)内侧面相贴合;将两个定位块(81)相对套设在后主轴(4)外壁,并且定位面(85)在轴向一端与后主轴(4)外表面相贴合,另一端与隔磁环(2)和磁钢(1)组合件的外表面相贴合,而后用多个卡箍(82)将两个定位块(81)锁紧;使用相同操作将前主轴(3)安装到隔磁环(2)和磁钢(1)组合件上端面,静置,等金属粘合剂生效;
    (S3)切削电机轴:拆卸掉定位块(81)和卡箍(82),将上步粘接形成的电机轴加工出定位台阶(45)和上定位面(46);
    (S4)组装磁钢护套:将磁钢护套(41)热套至电机轴外壁,此时磁钢护套(41)下端面与定位台阶(45)一端面相贴合,磁钢护套(41)上端面高于上定位面(46);将护套工装套设在前主轴(3)外壁,护套工装的压紧面(48)与磁钢护套(41)上端面相贴合,并用液压机压住护套工装上端面;电机轴及磁钢护套(41)组件冷却后,拆卸掉护套工装,并且将磁钢护套(41)上端面切削至与上定位面(46)平齐;
    (S5)热套电机转子剩余零件并切削至最终尺寸:将前热套组件(42)、推力盘(43)和后热套组件(44)分别热套至电机轴外壁后对其进行切削加工使其达到最终设计尺寸,而后对需要充磁的零件进行充磁完成磁悬浮电机转子的加工过程。
  10. 根据权利要求9所述一种磁悬浮电机转子组装方法,其特征在于,隔磁环(2)和磁钢(1)紧靠的摆放在定位凹槽(51)内后,将每个隔磁环(2)和磁钢(1)旋转360°;隔磁环(2)和磁钢(1)组合件竖直放置在后主轴(4)的内侧面上以后,将隔磁环(2)和磁钢(1)组合件旋转360°;将前主轴(3)竖直放置到隔磁环(2)和磁钢(1)组合件上以后,将前主轴(3)旋转360°。
PCT/CN2021/127216 2021-08-11 2021-10-29 一种磁悬浮电机轴的定位工装、电机转子及组装方法 WO2023015736A1 (zh)

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