WO2023005111A1 - Rigid-flex board and manufacturing method therefor - Google Patents

Rigid-flex board and manufacturing method therefor Download PDF

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Publication number
WO2023005111A1
WO2023005111A1 PCT/CN2021/138232 CN2021138232W WO2023005111A1 WO 2023005111 A1 WO2023005111 A1 WO 2023005111A1 CN 2021138232 W CN2021138232 W CN 2021138232W WO 2023005111 A1 WO2023005111 A1 WO 2023005111A1
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WIPO (PCT)
Prior art keywords
soft
area
board
rigid
hard
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PCT/CN2021/138232
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French (fr)
Chinese (zh)
Inventor
朱光远
肖璐
纪成光
钟美娟
袁继旺
张志远
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生益电子股份有限公司
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Publication of WO2023005111A1 publication Critical patent/WO2023005111A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/14Structural association of two or more printed circuits
    • H05K1/144Stacked arrangements of planar printed circuit boards
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/14Structural association of two or more printed circuits
    • H05K1/147Structural association of two or more printed circuits at least one of the printed circuits being bent or folded, e.g. by using a flexible printed circuit
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/36Assembling printed circuits with other printed circuits
    • H05K3/361Assembling flexible printed circuits with other printed circuits

Definitions

  • This application relates to the technical field of PCB (Printed Circuit Board, printed circuit board), in particular to a rigid-flex board and a manufacturing method thereof.
  • PCB printed Circuit Board, printed circuit board
  • Rigid-flex board is a combination of flexible circuit board and rigid circuit board through pressing and other processes to form a flexible circuit board (Flexible Printed Circuit, FPC) and a printed circuit board (Printed Circuit Board, PCB). Circuit board; because the flexible and rigid board has both a certain rigid area and a certain flexible area, and the flexible area can be bent, it has great advantages in saving the internal space of the product, reducing the volume of the finished product, and improving product performance.
  • FPC Flexible Printed Circuit
  • PCB printed circuit Board
  • the structure of the current rigid-flex board is shown in Figure 1, and its production method is usually: first cut off the part of the hard board corresponding to the soft area 11 of the soft board 1, and after opening a window for the bonding sheet, place the Soft board 1, bonding sheet and hard board are laminated, and then the outer circuit is made on the semi-finished product obtained by lamination.
  • the width of the soft area 11 that engineers can design is relatively small, so that the bending radius of the soft area 11 is insufficient, which often leads to the failure of the flexible board 1 during assembly and use. Tear occurs at the junction of soft and hard, causing the product to be scrapped.
  • the purpose of the present application is to provide a rigid-flex board and its manufacturing method, so as to overcome the problem in the related art that the product is scrapped due to insufficient bending radius of the soft area.
  • a rigid-flex board comprising a flexible board sequentially laminated and pressed together, a first bonding sheet and a first hard board;
  • the soft board includes a soft area and a soft-hard joint area bonded to the first hard board;
  • the soft area includes an original soft area and an extended soft area, and the extended soft area is connected to at least one side of the original soft area along the width direction;
  • the soft and hard joint area includes a first joint area and a second joint area, the first joint area is connected to both sides of the soft area along the width direction, and the second joint area is located on the extended soft area. Both sides of the region along the length direction are separated from the extended soft region and connected to the first bonding region on the same side;
  • the extended soft area is separated from the first adhesive sheet by an isolation layer, and when the soft area is bent in a direction away from the first hard plate, the isolation layer can be separated from the expanded Soft zone separation;
  • Both the first hard board and the first adhesive sheet have a window area, and the position and size of the window area are consistent with the original soft area.
  • the isolation layer is a single-sided adhesive tape, and the adhesive side of the single-sided adhesive tape is bonded to the first bonding sheet.
  • the isolation layer is a double-sided tape
  • the adhesive side with a higher viscosity of the double-sided tape is bonded to the first adhesive sheet
  • the adhesive side with a lower viscosity of the double-sided tape When the soft zone is in a non-bent state, it is attached to the extended soft zone, and when the soft zone is in a bent state, it is separated from the extended soft zone.
  • it also includes a second hard board and a second adhesive sheet; the second adhesive sheet and the second hard board are alternately stacked and pressed on the side of the first hard board that is away from the soft board.
  • a method for manufacturing a rigid-flex board comprising:
  • the plates are laminated and pressed in order, so that the first hard board, the first adhesive sheet and the soft board are stacked sequentially, and the isolation layer is stacked on the first adhesive sheet and the soft board. Between districts;
  • the position of the designated area is consistent with the preset production of the original soft area
  • the positions are consistent, and the size of the designated area is consistent with the preset production size of the original soft area
  • Controlled depth milling is performed along the preset boundary line between the extended soft zone and the second bonding zone, so that the expanded soft zone is separated from the second bonding zones on both sides.
  • the isolation layer stacked between the first adhesive sheet and the soft zone includes: a first isolation zone that is in the same position as the original soft zone, and a first zone that is consistent with the expanded soft zone.
  • the second isolation partition with the same sexual zone location;
  • the first isolation partition is larger than the original soft zone by a first value on one side, and the second isolation partition is smaller than the extended soft zone by a second value on one side; the first value is greater than said second value;
  • the isolation layer is smaller than the soft area on one side by a second value.
  • the isolation layer is a single-sided adhesive tape
  • the pressing of laminated plates in sequence includes:
  • the first hard board, the first bonding sheet bonded with the single-sided adhesive tape, and the soft board are laminated and pressed sequentially.
  • the isolation layer is a double-sided adhesive tape
  • the pressing of laminated plates in sequence includes:
  • the first hard board, the first bonding sheet, and the soft board are sequentially stacked and pressed together.
  • it also includes: providing a second hard board and a second adhesive sheet, and laminating the second adhesive sheet and the second hard board alternately on the side of the first hard board that is away from the one side of the soft board;
  • the width of the extended soft area is smaller than the width of the original soft area, and the length of the extended soft area is equal to the length of the original soft area.
  • a small portion of the bonding area connected to the original soft area is divided from the original soft-hard bonding area, and then the small portion of the bonding area is separated from other soft-hard bonding areas on both sides of the length direction, so that the small portion
  • the combined area is transformed into an extended soft area that can be bent together with the original soft area, that is, the extended soft area is added on the basis of the conventional original soft area, the overall width of the soft area is enlarged, and the soft area is increased.
  • the one-way bend radius in the flexible zone reduces the risk of product tearing.
  • Figure 1 is a side view of a rigid-flex board
  • Figure 2 is a side view of the first rigid-flex board provided in the embodiment of the present application.
  • Fig. 3 is a comparative top view of the soft board provided by the embodiment of the present application before and after processing;
  • Fig. 4 is a side view of the second rigid-flex board provided in the embodiment of the present application.
  • Fig. 5 is a side view of the third rigid-flex board provided in the embodiment of the present application.
  • Fig. 6 is a flow chart of the manufacturing method of the rigid-flex board provided in the embodiment of the present application.
  • Fig. 7 is a schematic diagram of the manufacturing process of the rigid-flex board provided in the embodiment of the present application.
  • FIG. 8 is a schematic diagram of the width of the isolation region of the isolation layer provided by the embodiment of the present application.
  • FIG. 9 is a schematic diagram of the length of the isolation region of the isolation layer provided by the embodiment of the present application.
  • Fig. 10 is a flow chart of the stacking lamination method provided by the embodiment of the present application when the isolation layer is a single-sided adhesive tape;
  • Fig. 11 is a flow chart of the method for laminating laminated boards provided by the embodiment of the present application when the isolation layer is a double-sided adhesive tape.
  • the embodiment of the present application provides a soft-hard combination board that can utilize the soft-hard
  • the bonding area 12 expands the soft area 11 to increase the bendable width of the soft area 11, thereby increasing the bending radius of the product and reducing the probability of the product being torn at the boundary between soft and hard.
  • a rigid-flex board provided by the embodiment of the present application includes: a flexible board 1 , a first adhesive sheet 3 and a first rigid board 2 which are sequentially laminated and pressed together.
  • the flexible board 1 includes an exposed flexible area 11 and a soft-hard joint area 12 for bonding with the first rigid board 2 .
  • the soft area 11 includes an original soft area 111 and an extended soft area 112, and the extended soft area 112 is connected to one side of the original soft area 111 along the width direction.
  • the soft and hard joint area 12 includes a first joint area 121 and a second joint area 122.
  • the first joint area 121 is connected to both sides of the soft area 11 along the width direction, and the second joint area 122 is located on the edge of the extended soft area 112. Both sides in the length direction are separated from the extended soft zone 112 and connected to the first bonding zone 121 on the same side.
  • the extended soft area 112 is separated from the first bonding sheet 3 by the isolation layer 6, and the isolation layer 6 can be separated from the extended soft area 112 when the soft area 11 is bent in a direction away from the first hard board 2. separate.
  • Both the first hard board 2 and the first bonding sheet 3 have a window area, and the position and size of the window area are consistent with the original soft area 111 .
  • the width direction and the length direction are located in the same plane perpendicular to the pressing direction of the laminated boards, and the two are perpendicular to each other.
  • the width direction refers to: in the structure shown in Figure 1, with the soft zone 11 as the boundary, the soft and hard joint zone 12 on one side points to the direction of the soft and hard joint zone 12 on the other side; therefore, the soft zone
  • the width of 11 in the width direction determines its bending radius.
  • the rigid-flex board of the embodiment of the present application can realize two-way bending.
  • the bendable width of the soft area 11 is The sum of the widths of the original soft zone 111 and the expanded soft zone 112; when the soft zone 11 is bent toward the direction of the first hard plate 2, the bendable width of the soft zone 11 is the original soft zone 111 width.
  • the soft-rigid board of the embodiment of the present application provides a soft area 11, which adds an extended soft area 112 on the basis of the conventional original soft area 111,
  • the overall width of the soft area 11 is enlarged, and at the same time, since one side of the soft area 11 is not covered by a hard board and the other side is partially covered by a hard board, the soft area 11 bends away from the first hard board 2.
  • the bending direction during folding increases the one-way bending radius of the soft zone 11 in the bending direction, thereby reducing the risk of product tearing.
  • the embodiment of the present application provides a soft area extension method, specifically: divide the original soft and hard joint area 12 into a small part of the joint area connected to the original soft area 111, and then combine the small part of the joint area with the length
  • the other soft and hard bonding areas 12 i.e. the second bonding area 122 on both sides of the direction are separated, and at the same time, the small part of the bonding area is separated from the first bonding sheet 3 at the bottom through the isolation layer 6, thereby transforming the small part of the bonding area It is the extended soft area 112 capable of bending together with the original soft area 111 .
  • the embodiment of the present application provides yet another rigid-flex board, which differs from the structure shown in Fig. 2 in that: the two sides of the original flexible region 111 along the width direction are respectively connected with an extended flexible region 112.
  • the other structures are the same as those in Fig. 2 and will not be repeated here.
  • the overall width of the soft zone 11 is the sum of the widths of the original soft zone 111 and the two extended soft zones 112 , thereby further increasing the one-way bending width of the soft zone 11 .
  • the embodiment of the present application provides another rigid-flex board, which differs from the structure shown in Fig. 2 in that it also includes a second hard board 4 and a second bonding sheet 5; the second bonding sheet 5 and the second hard board 4 are alternately stacked and pressed on the side of the first hard board 2 away from the soft board 1; The location and size are the same.
  • the rigid-flex board increases the number of hard boards, which can be selected according to actual design requirements in practical applications.
  • Step 101 providing at least a soft board 1 , a first bonding sheet 3 , a first hard board 2 and an isolation layer 6 .
  • the flexible board 1 to be produced includes a connected flexible area 11 and a soft-hard joint area 12.
  • the flexible area 11 includes an original flexible area 111 and an extended flexible area 112.
  • the extended flexible area 112 is connected to the original flexible area 111. at least one side along the width direction.
  • Step 102 stacking and pressing the boards sequentially, so that the first hard board 2, the first adhesive sheet 3 and the soft board 1 are stacked sequentially, and the isolation layer 6 is stacked on the soft board between the first adhesive sheet 3 and the soft board 1. between sex zone 11.
  • Step 103 removing the waste areas 13 of the flexible board 1 located on both sides of the original flexible area 111 along the length direction.
  • Step 104 Uncover the specified area of the first hard board 2 and the first adhesive sheet 3 and remove the exposed part of the isolation layer 6 after the cover is opened, the position of the specified area is consistent with the preset production position of the original soft area 111, The size of the specified area is consistent with the preset production size of the original soft area 111 .
  • Step 105 Carry out controlled depth milling along the preset boundary line 14 between the extended soft zone 112 and the second joint zone 122, so that the expanded soft zone 112 is separated from the second joint zones 122 on both sides, as shown in FIG. 3 .
  • the extended flexible region 112 After separating the extended flexible region 112 from the second bonding region 122 of the soft-hard bonding region 12, the extended flexible region 112 is only connected to the first bonding region 121 of the soft-hard bonding region 12 and the original bonding region 12 on both sides in the width direction.
  • the soft zone 111 and because the inner layer of the expanded flexible zone 112 is isolated from the first bonding sheet by the isolation layer 6, the expanded flexible zone 112 fails to bond with the first hard board 2 of the bottom layer, so the expanded flexible zone 112 can be bent simultaneously with the original soft area 111 without being constrained by the soft-hard joint area 12 of the same layer and the first hard board 2 of the bottom layer.
  • the execution order of each operation step in the manufacturing method of the embodiment of the present application is not limited to the above-mentioned order, and the execution order of some steps can be flexibly adjusted according to the actual situation in practical applications.
  • the entire isolation area of the isolation layer 6 stacked between the first adhesive sheet 3 and the soft area 11 can be divided into: 111 is the first isolated partition 61 in the same position, and the second isolated partition 62 is in the same position as the extended soft zone 112 .
  • the first isolation zone 61 is larger than the original soft zone 111 by a first value on one side, and the second isolation zone 62 is smaller than the extended soft zone 112 by a second value on one side; the first value is greater than the second value; along the width direction, the entire isolation layer 6 is unilaterally smaller than the entire soft region 11 by a second value.
  • the isolation layer can be suitably
  • the second isolation zone 62 of 6 expands along the length direction, so as to avoid the difficulty of opening the cover due to the hard board part in the cover opening area being glued to the soft board 1.
  • the entire isolation layer 6 is slightly smaller than the entire soft region 11 along the width direction.
  • the entire isolation region of the isolation layer 6 in the width direction is 0.2 mm smaller than the entire soft region 11 on a single side
  • the first isolation zone 61 of the isolation layer 6 is 2 mm larger than the original soft region 111 on a single side along the length direction
  • the second isolation zone 62 of the isolation layer 6 in the longitudinal direction is 0.2 mm smaller than the extended soft area 112 on a single side.
  • the isolation structure of the isolation layer 6 is shown in FIG. 8 and FIG. 9 , and the isolation region as a whole presents a convex structure.
  • the present application does not limit the specific shape and size of the extended soft region 112 and the original soft region 111 , they can be flexibly designed according to actual needs, and at the same time, the isolation area of the isolation layer 6 can be adaptively adjusted.
  • the isolation layer 6 is a single-sided adhesive tape, as shown in Figure 10, the method of stacking and pressing the plates sequentially in step 102 is:
  • Step 201 attaching the adhesive side of the single-sided tape to the surface of the first bonding sheet 3 in advance.
  • the single-sided adhesive tape that is as large as the first adhesive sheet 3 can be cut first, and the single-sided adhesive tape is attached to the surface of the first adhesive sheet 3, and the first adhesive sheet 3 is used as a carrier, not only It is convenient for the graphic production of single-sided tape, and it is also convenient for the subsequent pressing operation of laminated boards.
  • Step 202 remove the invalid area of the single-sided tape, and keep the effective area of the single-sided tape, the position of the effective area is consistent with the position of the soft area 11.
  • laser cutting can be used to cut the single-sided tape along the boundary line between the effective area and the invalid area, and then tear off the invalid area of the single-sided tape.
  • Step 203 stacking and pressing the first rigid board 2 , the first adhesive sheet 3 bonded with the single-sided adhesive tape, and the soft board 1 in sequence.
  • the isolation layer 6 is a double-sided adhesive tape, as shown in Figure 11, the method of sequentially stacking and pressing the plates in step 102 is:
  • Step 301 pre-attach the viscose side of the double-sided tape with a higher viscosity to the surface of the first adhesive sheet 3 facing the flexible board 1; or, pre-attach the viscose side of the double-sided tape with a lower viscosity, Attached to the surface of the soft board 1 facing the first adhesive sheet 3 .
  • Step 302 remove the invalid area of the single-sided tape, and keep the effective area of the single-sided tape, the position of the effective area is consistent with the position of the soft area 11 .
  • Step 303 stacking and pressing the first hard board 2 , the first adhesive sheet 3 , and the soft board 1 sequentially.
  • isolation layer 6 can also be used to carry the isolation layer 6 and the isolation layer 6 can be processed to form a pattern matching the soft area 11, and then the isolation layer 6 can be transferred to the first bonding sheet when stacking the boards. 3 and the soft area 11 of the soft board 1, and then press them together.
  • the above manufacturing method may also include: providing the second hard board 4 and the second bonding sheet 5, and alternately laminating and pressing the second bonding sheet 5 and the second hard board 4 on the soft side facing away from the first hard board 2 .

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Production Of Multi-Layered Print Wiring Board (AREA)
  • Laminated Bodies (AREA)

Abstract

The present application relates to the technical field of PCBs, and discloses a rigid-flex board and a manufacturing method therefor. The rigid-flex board comprises a flexible board, a first adhesive sheet and a first rigid board, which are sequentially laminated and pressed. The flexible board comprises a flexible region and a rigid-flex bonding region. The flexible region comprises an original flexible region and an extended flexible region. The rigid-flex bonding region comprises a first bonding region and a second bonding region, the first bonding region being connected to both sides of the flexible region in a width direction, and the second bonding region being located two sides of the extended flexible region in a length direction, separated from the extended flexible region and connected to the first bonding region on the same side. The extended flexible region is separated from the first adhesive sheet by means of an isolation layer, and during bending, the isolation layer can separate from the extended flexible region. The first rigid plate and the first adhesive sheet each have a windowed region consistent with the position and size of the original flexible region.

Description

软硬结合板及其制作方法Rigid-flex board and manufacturing method thereof
本申请要求在2021年07月27日提交中国专利局、申请号为202110850888.8的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with application number 202110850888.8 submitted to the China Patent Office on July 27, 2021, the entire content of which is incorporated in this application by reference.
技术领域technical field
本申请涉及PCB(Printed Circuit Board,印制线路板)技术领域,尤其涉及一种软硬结合板及其制作方法。This application relates to the technical field of PCB (Printed Circuit Board, printed circuit board), in particular to a rigid-flex board and a manufacturing method thereof.
背景技术Background technique
软硬结合板,是将柔性线路板与硬性线路板经过压合等工序组合在一起,形成同时具有柔性电路板(Flexible Printed Circuit,FPC)特性与印制电路板(PrintedCircuit Board,PCB)特性的线路板;因软硬结合板既有一定的刚性区域,也有一定的挠性区域,挠性区域可以弯曲,因此在节省产品内部空间、减少成品体积以及提高产品性能等方面有很大的优势。Rigid-flex board is a combination of flexible circuit board and rigid circuit board through pressing and other processes to form a flexible circuit board (Flexible Printed Circuit, FPC) and a printed circuit board (Printed Circuit Board, PCB). Circuit board; because the flexible and rigid board has both a certain rigid area and a certain flexible area, and the flexible area can be bent, it has great advantages in saving the internal space of the product, reducing the volume of the finished product, and improving product performance.
但是,目前的软硬结合板的结构如图1所示,其制作方法通常是:先锣掉硬板上对应软板1的软性区11的部分,并对粘结片开窗后,将软板1、粘结片和硬板压合,再在压合所得的半成品上制作外层线路。However, the structure of the current rigid-flex board is shown in Figure 1, and its production method is usually: first cut off the part of the hard board corresponding to the soft area 11 of the soft board 1, and after opening a window for the bonding sheet, place the Soft board 1, bonding sheet and hard board are laminated, and then the outer circuit is made on the semi-finished product obtained by lamination.
受限于产品安装空间,同时基于图1所示结构,工程人员能够设计的软性区11宽度较小,使得软性区11的弯折半径不足,在组装使用过程中时常会导致软板1在软硬交界线位置发生撕裂,造成产品报废。Limited by the product installation space, and based on the structure shown in Figure 1, the width of the soft area 11 that engineers can design is relatively small, so that the bending radius of the soft area 11 is insufficient, which often leads to the failure of the flexible board 1 during assembly and use. Tear occurs at the junction of soft and hard, causing the product to be scrapped.
发明内容Contents of the invention
本申请的目的在于提供一种软硬结合板及其制作方法,克服相关技术存在的因软性区的弯折半径不足导致产品报废的问题。The purpose of the present application is to provide a rigid-flex board and its manufacturing method, so as to overcome the problem in the related art that the product is scrapped due to insufficient bending radius of the soft area.
为达此目的,本申请采用以下技术方案:For this purpose, the application adopts the following technical solutions:
一种软硬结合板,包括依次叠板压合的软板、第一粘结片和第一硬板;A rigid-flex board, comprising a flexible board sequentially laminated and pressed together, a first bonding sheet and a first hard board;
所述软板包括软性区及与所述第一硬板粘合的软硬结合区;The soft board includes a soft area and a soft-hard joint area bonded to the first hard board;
所述软性区包括原始软性区和扩展软性区,所述扩展软性区连接于所述原始软性区的沿宽度方向的至少一侧;The soft area includes an original soft area and an extended soft area, and the extended soft area is connected to at least one side of the original soft area along the width direction;
所述软硬结合区包括第一结合区和第二结合区,所述第一结合区连接于所述软性区的沿宽度方向的两侧,所述第二结合区位于所述扩展软性区的沿长度 方向的两侧、与所述扩展软性区分离且与同侧的所述第一结合区连接;The soft and hard joint area includes a first joint area and a second joint area, the first joint area is connected to both sides of the soft area along the width direction, and the second joint area is located on the extended soft area. Both sides of the region along the length direction are separated from the extended soft region and connected to the first bonding region on the same side;
所述扩展软性区与所述第一粘结片通过隔离层分隔开,且在所述软性区朝背离所述第一硬板的方向弯折时所述隔离层能够与所述扩展软性区分离;The extended soft area is separated from the first adhesive sheet by an isolation layer, and when the soft area is bent in a direction away from the first hard plate, the isolation layer can be separated from the expanded Soft zone separation;
所述第一硬板和所述第一粘结片均具有开窗区域,开窗区域与所述原始软性区的位置和尺寸均一致。Both the first hard board and the first adhesive sheet have a window area, and the position and size of the window area are consistent with the original soft area.
可选的,所述隔离层为单面胶带,所述单面胶带的粘胶面与所述第一粘结片贴合。Optionally, the isolation layer is a single-sided adhesive tape, and the adhesive side of the single-sided adhesive tape is bonded to the first bonding sheet.
可选的,所述隔离层为双面胶带,所述双面胶带的粘度较大的粘胶面与所述第一粘结片贴合,所述双面胶带的粘度较小的粘胶面在所述软性区呈非弯曲状态时与所述扩展软性区贴合、在所述软性区呈弯曲状态时与所述扩展软性区分离。Optionally, the isolation layer is a double-sided tape, the adhesive side with a higher viscosity of the double-sided tape is bonded to the first adhesive sheet, and the adhesive side with a lower viscosity of the double-sided tape When the soft zone is in a non-bent state, it is attached to the extended soft zone, and when the soft zone is in a bent state, it is separated from the extended soft zone.
可选的,还包括第二硬板和第二粘结片;所述第二粘结片和所述第二硬板交替叠板压合于所述第一硬板的背离所述软板的一侧;所述第二硬板及所述第二粘结片的开窗区域与所述原始软性区的位置和尺寸均一致。Optionally, it also includes a second hard board and a second adhesive sheet; the second adhesive sheet and the second hard board are alternately stacked and pressed on the side of the first hard board that is away from the soft board. One side: the position and size of the window opening area of the second hard board and the second adhesive sheet are consistent with the original soft area.
一种软硬结合板的制作方法,所述制作方法包括:A method for manufacturing a rigid-flex board, the method comprising:
至少提供所述软板、所述第一粘结片、所述第一硬板和所述隔离层;providing at least the soft board, the first bonding sheet, the first hard board and the isolation layer;
按序叠板压合,使得所述第一硬板、所述第一粘结片和所述软板依次叠设,且所述隔离层叠设于所述第一粘结片与所述软性区之间;The plates are laminated and pressed in order, so that the first hard board, the first adhesive sheet and the soft board are stacked sequentially, and the isolation layer is stacked on the first adhesive sheet and the soft board. Between districts;
去除所述软板的位于所述原始软性区的沿长度方向两侧的废料区;removing waste areas of the soft board located on both sides of the original soft area along the length direction;
对所述第一硬板和所述第一粘结片的指定区域开盖并去除开盖后所述隔离层的裸露部分,所述指定区域的位置与所述原始软性区的预设制作位置一致,所述指定区域的尺寸与所述原始软性区的预设制作尺寸一致;Uncover the designated area of the first hard board and the first bonding sheet and remove the exposed part of the isolation layer after opening the cover, the position of the designated area is consistent with the preset production of the original soft area The positions are consistent, and the size of the designated area is consistent with the preset production size of the original soft area;
沿所述扩展软性区与所述第二结合区的预设交界线进行控深铣,使得所述扩展软性区与两侧的所述第二结合区均发生分离。Controlled depth milling is performed along the preset boundary line between the extended soft zone and the second bonding zone, so that the expanded soft zone is separated from the second bonding zones on both sides.
可选的,叠设于所述第一粘结片与所述软性区之间的所述隔离层包括:与所述原始软性区位置一致的第一隔离分区,以及与所述扩展软性区位置一致的第二隔离分区;Optionally, the isolation layer stacked between the first adhesive sheet and the soft zone includes: a first isolation zone that is in the same position as the original soft zone, and a first zone that is consistent with the expanded soft zone. The second isolation partition with the same sexual zone location;
沿长度方向,所述第一隔离分区比所述原始软性区单边大第一数值,所述第二隔离分区比所述扩展软性区单边小第二数值;所述第一数值大于所述第二数值;Along the length direction, the first isolation partition is larger than the original soft zone by a first value on one side, and the second isolation partition is smaller than the extended soft zone by a second value on one side; the first value is greater than said second value;
沿宽度方向,所述隔离层比所述软性区单边小第二数值。Along the width direction, the isolation layer is smaller than the soft area on one side by a second value.
可选的,所述隔离层为单面胶带;Optionally, the isolation layer is a single-sided adhesive tape;
所述按序叠板压合,包括:The pressing of laminated plates in sequence includes:
预先将所述单面胶带的粘胶面贴合至所述第一粘结片的表面;adhering the adhesive side of the single-sided adhesive tape to the surface of the first bonding sheet in advance;
去除所述单面胶带的无效区域,保留所述单面胶带的有效区域,所述有效区域的位置与所述软性区的位置一致;removing the invalid area of the single-sided tape, retaining the effective area of the single-sided tape, the position of the effective area is consistent with the position of the soft area;
将所述第一硬板、粘接有所述单面胶带的所述第一粘结片、以及所述软板依次叠板压合。The first hard board, the first bonding sheet bonded with the single-sided adhesive tape, and the soft board are laminated and pressed sequentially.
可选的,所述隔离层为双面胶带;Optionally, the isolation layer is a double-sided adhesive tape;
所述按序叠板压合,包括:The pressing of laminated plates in sequence includes:
预先将所述双面胶带的粘度较大的粘胶面,贴合至所述第一粘结片的面向所述软板的表面;或者,预先将所述双面胶带的粘度较小的粘胶面,贴合至所述软板的面向所述第一粘结片的表面;Paste the adhesive side with higher viscosity of the double-sided tape in advance to the surface of the first bonding sheet facing the soft board; an adhesive surface, attached to the surface of the soft board facing the first bonding sheet;
去除所述双面胶带的无效区域,保留所述双面胶带的有效区域,所述有效区域的位置与所述软性区的位置一致;Removing the invalid area of the double-sided tape, retaining the effective area of the double-sided tape, the position of the effective area is consistent with the position of the soft area;
将所述第一硬板、所述第一粘结片、以及所述软板依次叠板压合。The first hard board, the first bonding sheet, and the soft board are sequentially stacked and pressed together.
可选的,还包括:提供第二硬板和第二粘结片,将所述第二粘结片和所述第二硬板交替叠板压合于所述第一硬板的背离所述软板的一侧;Optionally, it also includes: providing a second hard board and a second adhesive sheet, and laminating the second adhesive sheet and the second hard board alternately on the side of the first hard board that is away from the one side of the soft board;
在所述对所述第一硬板和所述第一粘结片的指定区域开盖的同时,对所述第二硬板和所述第二粘结片的指定区域进行开盖。While opening the designated area of the first hard board and the first adhesive sheet, the designated area of the second hard board and the second adhesive sheet is opened.
可选的,所述扩展软性区的宽度小于所述原始软性区的宽度,所述扩展软性区的长度等于所述原始软性区的长度。Optionally, the width of the extended soft area is smaller than the width of the original soft area, and the length of the extended soft area is equal to the length of the original soft area.
与相关技术相比,本申请的有益效果为:Compared with related technologies, the beneficial effects of the present application are:
本申请实施例从原本的软硬结合区划分出与原始软性区相连的小部分结合区,然后将该小部分结合区与长度方向两侧的其他软硬结合区分离,从而将该小部分结合区转变为能够与原始软性区一同发生弯折的扩展软性区,即在常规的原始软性区的基础上增加了扩展软性区,扩大了软性区的整体宽度,增加了软性区的单向弯折半径,从而降低了产品撕裂的风险。In the embodiment of the present application, a small portion of the bonding area connected to the original soft area is divided from the original soft-hard bonding area, and then the small portion of the bonding area is separated from other soft-hard bonding areas on both sides of the length direction, so that the small portion The combined area is transformed into an extended soft area that can be bent together with the original soft area, that is, the extended soft area is added on the basis of the conventional original soft area, the overall width of the soft area is enlarged, and the soft area is increased. The one-way bend radius in the flexible zone reduces the risk of product tearing.
附图说明Description of drawings
为了更清楚地说明本申请实施例或相关技术中的技术方案,下面将对实施例或相关技术描述中所需要使用的附图作简单地介绍,下面描述中的附图仅仅 是本申请的一些实施例,对于本领域普通技术人员来讲,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or related technologies, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or related technologies. The accompanying drawings in the following description are only some of the applications Embodiments, those skilled in the art can also obtain other drawings based on these drawings.
图1为软硬结合板的侧视图;Figure 1 is a side view of a rigid-flex board;
图2为本申请实施例提供的第一种软硬结合板的侧视图;Figure 2 is a side view of the first rigid-flex board provided in the embodiment of the present application;
图3为本申请实施例提供的软板在加工前后的对比俯视图;Fig. 3 is a comparative top view of the soft board provided by the embodiment of the present application before and after processing;
图4为本申请实施例提供的第二种软硬结合板的侧视图;Fig. 4 is a side view of the second rigid-flex board provided in the embodiment of the present application;
图5为本申请实施例提供的第三种软硬结合板的侧视图;Fig. 5 is a side view of the third rigid-flex board provided in the embodiment of the present application;
图6为本申请实施例提供的软硬结合板的制作方法流程图;Fig. 6 is a flow chart of the manufacturing method of the rigid-flex board provided in the embodiment of the present application;
图7为本申请实施例提供的软硬结合板的制作工序示意图;Fig. 7 is a schematic diagram of the manufacturing process of the rigid-flex board provided in the embodiment of the present application;
图8为本申请实施例提供的隔离层的隔离区域宽度示意图;FIG. 8 is a schematic diagram of the width of the isolation region of the isolation layer provided by the embodiment of the present application;
图9为本申请实施例提供的隔离层的隔离区域长度示意图;9 is a schematic diagram of the length of the isolation region of the isolation layer provided by the embodiment of the present application;
图10为本申请实施例提供的隔离层为单面胶带时的叠板压合方法流程图;Fig. 10 is a flow chart of the stacking lamination method provided by the embodiment of the present application when the isolation layer is a single-sided adhesive tape;
图11为本申请实施例提供的隔离层为双面胶带时的叠板压合方法流程图。Fig. 11 is a flow chart of the method for laminating laminated boards provided by the embodiment of the present application when the isolation layer is a double-sided adhesive tape.
图示说明:Graphical description:
1、软板;2、第一硬板;3、第一粘结片;4、第二硬板;5、第二粘结片;6、隔离层;11、软性区;12、软硬结合区;13、废料区;14、预设边缘线;111、原始软性区;112、扩展软性区;121、第一结合区;122、第二结合区;61、第一隔离分区;62、第二隔离分区。1. Soft board; 2. First hard board; 3. First bonding sheet; 4. Second hard board; 5. Second bonding sheet; 6. Isolation layer; 11. Soft area; 12. Soft and hard 13. Waste area; 14. Preset edge line; 111. Original soft area; 112. Extended soft area; 121. First combined area; 122. Second combined area; 61. First isolation partition; 62. The second isolated partition.
具体实施方式Detailed ways
为使得本申请的申请目的、特征、优点能够更加的明显和易懂,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,下面所描述的实施例仅仅是本申请一部分实施例,而非全部的实施例。In order to make the purpose, features, and advantages of the application more obvious and understandable, the technical solutions in the embodiments of the application will be clearly and completely described below in conjunction with the drawings in the embodiments of the application. Obviously, the following The described embodiments are only some of the embodiments of the present application, but not all of them.
为解决软硬结合板的因软性区11的宽度设计值受限导致产品在弯折使用过程中易发生撕裂的难题,本申请实施例提供了一种软硬结合板,能够利用软硬结合区12对软性区11进行扩展,增加软性区11的可弯折宽度,从而增大产品的弯折半径,降低产品在软硬交界线位置发生撕裂现象的几率。In order to solve the problem that the product is prone to tearing during bending and use due to the limited design value of the width of the flexible region 11 of the soft-rigid combination board, the embodiment of the present application provides a soft-hard combination board that can utilize the soft-hard The bonding area 12 expands the soft area 11 to increase the bendable width of the soft area 11, thereby increasing the bending radius of the product and reducing the probability of the product being torn at the boundary between soft and hard.
请参阅图2和图3,本申请实施例提供的一种软硬结合板包括:依次叠板压合的软板1、第一粘结片3和第一硬板2。Please refer to FIG. 2 and FIG. 3 , a rigid-flex board provided by the embodiment of the present application includes: a flexible board 1 , a first adhesive sheet 3 and a first rigid board 2 which are sequentially laminated and pressed together.
软板1包括裸露的软性区11及用于与第一硬板2粘合的软硬结合区12。软 性区11包括原始软性区111和扩展软性区112,扩展软性区112连接于原始软性区111的沿宽度方向的一侧。软硬结合区12包括第一结合区121和第二结合区122,第一结合区121连接于软性区11的沿宽度方向的两侧,第二结合区122位于扩展软性区112的沿长度方向的两侧、与扩展软性区112分离且与同侧的第一结合区121连接。The flexible board 1 includes an exposed flexible area 11 and a soft-hard joint area 12 for bonding with the first rigid board 2 . The soft area 11 includes an original soft area 111 and an extended soft area 112, and the extended soft area 112 is connected to one side of the original soft area 111 along the width direction. The soft and hard joint area 12 includes a first joint area 121 and a second joint area 122. The first joint area 121 is connected to both sides of the soft area 11 along the width direction, and the second joint area 122 is located on the edge of the extended soft area 112. Both sides in the length direction are separated from the extended soft zone 112 and connected to the first bonding zone 121 on the same side.
扩展软性区112与第一粘结片3通过隔离层6分隔开,且在软性区11朝背离所述第一硬板2的方向弯折时隔离层6能够与扩展软性区112分离。The extended soft area 112 is separated from the first bonding sheet 3 by the isolation layer 6, and the isolation layer 6 can be separated from the extended soft area 112 when the soft area 11 is bent in a direction away from the first hard board 2. separate.
第一硬板2和第一粘结片3均具有开窗区域,开窗区域与原始软性区111的位置和尺寸均一致。Both the first hard board 2 and the first bonding sheet 3 have a window area, and the position and size of the window area are consistent with the original soft area 111 .
需要说明的是,本实施例的宽度方向与长度方向,位于垂直于叠板压合方向的同一平面内,且两者相互垂直。其中,宽度方向指的是:图1所示结构中,以软性区11为分界线,一侧的软硬结合区12指向另一侧的软硬结合区12的方向;因此,软性区11在该宽度方向的宽度大小决定了其弯折半径。It should be noted that, in this embodiment, the width direction and the length direction are located in the same plane perpendicular to the pressing direction of the laminated boards, and the two are perpendicular to each other. Wherein, the width direction refers to: in the structure shown in Figure 1, with the soft zone 11 as the boundary, the soft and hard joint zone 12 on one side points to the direction of the soft and hard joint zone 12 on the other side; therefore, the soft zone The width of 11 in the width direction determines its bending radius.
能够理解的是,本申请实施例的软硬结合板能够实现双向弯折,在软性区11在朝背离第一硬板2的方向进行弯折时,软性区11的可弯折宽度为原始软性区111和扩展软性区112的宽度之和;在软性区11在朝指向第一硬板2的方向进行弯折时,软性区11的可弯折宽度为原始软性区111的宽度。It can be understood that the rigid-flex board of the embodiment of the present application can realize two-way bending. When the soft area 11 is bent in a direction away from the first hard board 2, the bendable width of the soft area 11 is The sum of the widths of the original soft zone 111 and the expanded soft zone 112; when the soft zone 11 is bent toward the direction of the first hard plate 2, the bendable width of the soft zone 11 is the original soft zone 111 width.
与图1所示的传统软硬结合板相比,本申请实施例的软硬结合板所提供的软性区11,在常规的原始软性区111的基础上增加了扩展软性区112,扩大了软性区11的整体宽度,同时由于该软性区11的一侧未有硬板遮挡、另一侧有部分硬板遮挡,因此对于软性区11朝背离第一硬板2方向弯折时的弯折方向,增加了软性区11在该弯折方向的单向弯折半径,从而降低了产品撕裂的风险。Compared with the traditional rigid-flex board shown in Figure 1, the soft-rigid board of the embodiment of the present application provides a soft area 11, which adds an extended soft area 112 on the basis of the conventional original soft area 111, The overall width of the soft area 11 is enlarged, and at the same time, since one side of the soft area 11 is not covered by a hard board and the other side is partially covered by a hard board, the soft area 11 bends away from the first hard board 2. The bending direction during folding increases the one-way bending radius of the soft zone 11 in the bending direction, thereby reducing the risk of product tearing.
并且,本申请实施例提供一种软性区扩展方式,具体为:在原本的软硬结合区12划分出与原始软性区111相连的小部分结合区,然后将该小部分结合区与长度方向两侧的其他软硬结合区12(即第二结合区122)分离,同时将该小部分结合区通过隔离层6与底部的第一粘结片3分离,从而将该小部分结合区转变为能够与原始软性区111一同发生弯折的扩展软性区112。Moreover, the embodiment of the present application provides a soft area extension method, specifically: divide the original soft and hard joint area 12 into a small part of the joint area connected to the original soft area 111, and then combine the small part of the joint area with the length The other soft and hard bonding areas 12 (i.e. the second bonding area 122) on both sides of the direction are separated, and at the same time, the small part of the bonding area is separated from the first bonding sheet 3 at the bottom through the isolation layer 6, thereby transforming the small part of the bonding area It is the extended soft area 112 capable of bending together with the original soft area 111 .
基于此软性区扩展方式,与图1所示的传统软硬结合板相比,在制作本申请实施例的软硬结合板时,对于软板1外的其他组成部分,仅需增加一与扩展软性区112相匹配的隔离层6,无需对硬板的开盖区域的位置及尺寸等进行任何调整。因此,在同等制作条件下,本申请实施例能够在不增加其他成本的基础上简单、有效的增加软性区11的弯折半径。Based on this flexible region expansion method, compared with the traditional rigid-flex board shown in Figure 1, when making the rigid-flex board of the embodiment of the application, for other components other than the flexible board 1, it is only necessary to add one and The expansion of the isolation layer 6 matched with the soft area 112 does not require any adjustments to the position and size of the opening area of the hard board. Therefore, under the same manufacturing conditions, the embodiment of the present application can simply and effectively increase the bending radius of the soft region 11 without increasing other costs.
请参阅图4,本申请实施例提供了又一种软硬结合板,与图2所示结构的区 别在于:原始软性区111的沿宽度方向的两侧分别连接有一扩展软性区112。其他结构与图2相同,此处不再赘述。Please refer to Fig. 4, the embodiment of the present application provides yet another rigid-flex board, which differs from the structure shown in Fig. 2 in that: the two sides of the original flexible region 111 along the width direction are respectively connected with an extended flexible region 112. The other structures are the same as those in Fig. 2 and will not be repeated here.
此时,该软性区11的整体宽度为原始软性区111和两个扩展软性区112的宽度之和,从而进一步增加了软性区11的单向弯折宽度。At this time, the overall width of the soft zone 11 is the sum of the widths of the original soft zone 111 and the two extended soft zones 112 , thereby further increasing the one-way bending width of the soft zone 11 .
请参阅图5,本申请实施例提供了再一种软硬结合板,与图2所示结构的区别在于:还包括第二硬板4和第二粘结片5;第二粘结片5和第二硬板4交替叠板压合于第一硬板2的背离软板1的一侧;且,第二硬板4及第二粘结片5的开窗区域与原始软性区111的位置和尺寸均一致。Please refer to Fig. 5, the embodiment of the present application provides another rigid-flex board, which differs from the structure shown in Fig. 2 in that it also includes a second hard board 4 and a second bonding sheet 5; the second bonding sheet 5 and the second hard board 4 are alternately stacked and pressed on the side of the first hard board 2 away from the soft board 1; The location and size are the same.
与图2所示结构相比,本软硬结合板增加了硬板数量,在实际应用中可以根据实际设计需求来选择。Compared with the structure shown in Figure 2, the rigid-flex board increases the number of hard boards, which can be selected according to actual design requirements in practical applications.
为制得上述软硬结合板,请参阅图6和图7,本申请实施例还提供了一种软硬结合板的制作方法,包括步骤:In order to make the above-mentioned rigid-flex board, please refer to Figure 6 and Figure 7, the embodiment of the present application also provides a method for manufacturing a rigid-flex board, including steps:
步骤101、至少提供软板1、第一粘结片3、第一硬板2和隔离层6。 Step 101 , providing at least a soft board 1 , a first bonding sheet 3 , a first hard board 2 and an isolation layer 6 .
待制作的软板1包括相连接的软性区11以及软硬结合区12,软性区11包括原始软性区111和扩展软性区112,扩展软性区112连接于原始软性区111的沿宽度方向的至少一侧。The flexible board 1 to be produced includes a connected flexible area 11 and a soft-hard joint area 12. The flexible area 11 includes an original flexible area 111 and an extended flexible area 112. The extended flexible area 112 is connected to the original flexible area 111. at least one side along the width direction.
本步骤中,需要确定软板1的各个部分的设计信息,包括预设制作位置和预设制作尺寸等。In this step, it is necessary to determine the design information of each part of the flexible board 1 , including the preset manufacturing position and preset manufacturing size.
步骤102、按序叠板压合,使得第一硬板2、第一粘结片3和软板1依次叠设,且隔离层6叠设于第一粘结片3与软板1的软性区11之间。 Step 102, stacking and pressing the boards sequentially, so that the first hard board 2, the first adhesive sheet 3 and the soft board 1 are stacked sequentially, and the isolation layer 6 is stacked on the soft board between the first adhesive sheet 3 and the soft board 1. between sex zone 11.
步骤103、去除软板1的位于原始软性区111的沿长度方向两侧的废料区13。 Step 103 , removing the waste areas 13 of the flexible board 1 located on both sides of the original flexible area 111 along the length direction.
步骤104、对第一硬板2和第一粘结片3的指定区域开盖并去除开盖后隔离层6的裸露部分,指定区域的位置与原始软性区111的预设制作位置一致,指定区域的尺寸与原始软性区111的预设制作尺寸一致。Step 104: Uncover the specified area of the first hard board 2 and the first adhesive sheet 3 and remove the exposed part of the isolation layer 6 after the cover is opened, the position of the specified area is consistent with the preset production position of the original soft area 111, The size of the specified area is consistent with the preset production size of the original soft area 111 .
步骤105、沿扩展软性区112与第二结合区122的预设交界线14进行控深铣,使得扩展软性区112与两侧的第二结合区122均发生分离,如图3所示。Step 105: Carry out controlled depth milling along the preset boundary line 14 between the extended soft zone 112 and the second joint zone 122, so that the expanded soft zone 112 is separated from the second joint zones 122 on both sides, as shown in FIG. 3 .
在将扩展软性区112与软硬结合区12的第二结合区122分离后,扩展软性区112仅在其宽度方向的两侧分别连接软硬结合区12的第一结合区121和原始软性区111,且由于扩展软性区112的内层通过隔离层6与第一粘结片隔离,扩展软性区112未能与底层的第一硬板2粘合,因此扩展软性区112能够摆脱同层的软硬结合区12以及底层的第一硬板2的牵制而与原始软性区111同时进行 弯折。After separating the extended flexible region 112 from the second bonding region 122 of the soft-hard bonding region 12, the extended flexible region 112 is only connected to the first bonding region 121 of the soft-hard bonding region 12 and the original bonding region 12 on both sides in the width direction. The soft zone 111, and because the inner layer of the expanded flexible zone 112 is isolated from the first bonding sheet by the isolation layer 6, the expanded flexible zone 112 fails to bond with the first hard board 2 of the bottom layer, so the expanded flexible zone 112 can be bent simultaneously with the original soft area 111 without being constrained by the soft-hard joint area 12 of the same layer and the first hard board 2 of the bottom layer.
由于对软性区11的控深铣的深度较小,因此为了提高控深精度,可以采用激光控深方式。Since the depth of controlled depth milling for the soft zone 11 is small, in order to improve the precision of controlled depth, laser controlled depth can be used.
需要说明的是,本申请实施例的制作方法中各个操作步骤的执行顺序不局限于上述顺序,在实际应用中可根据情况来灵活调整某些步骤的执行顺序。It should be noted that, the execution order of each operation step in the manufacturing method of the embodiment of the present application is not limited to the above-mentioned order, and the execution order of some steps can be flexibly adjusted according to the actual situation in practical applications.
进一步的,如图8和图9所示,叠板工序中,叠设于第一粘结片3与软性区11之间的隔离层6的整个隔离区域可以划分为:与原始软性区111位置一致的第一隔离分区61,以及与扩展软性区112位置一致的第二隔离分区62。Further, as shown in Figure 8 and Figure 9, in the stacking process, the entire isolation area of the isolation layer 6 stacked between the first adhesive sheet 3 and the soft area 11 can be divided into: 111 is the first isolated partition 61 in the same position, and the second isolated partition 62 is in the same position as the extended soft zone 112 .
沿长度方向,第一隔离分区61比原始软性区111单边大第一数值,第二隔离分区62比扩展软性区112单边小第二数值;第一数值大于第二数值;沿宽度方向,整个隔离层6比整个软性区11单边小第二数值。Along the length direction, the first isolation zone 61 is larger than the original soft zone 111 by a first value on one side, and the second isolation zone 62 is smaller than the extended soft zone 112 by a second value on one side; the first value is greater than the second value; along the width direction, the entire isolation layer 6 is unilaterally smaller than the entire soft region 11 by a second value.
这是由于,扩展软性区112单边的沿长度方向的两侧为废料区13,在后续将会被铣掉,因此为了方便后续对第一硬板2开盖,可以适当的将隔离层6的第二隔离分区62沿长度方向扩大,避免因开盖区域内的硬板部分粘合软板1而导致开盖难度加大。同时,为了避免隔离层6进入第一硬板2的表面影响其图形线路,因此沿宽度方向整个隔离层6比整个软性区11单边略小。This is because, the two sides along the longitudinal direction of the single side of the expanded soft area 112 are waste areas 13, which will be milled off later, so in order to facilitate the subsequent opening of the first hard board 2, the isolation layer can be suitably The second isolation zone 62 of 6 expands along the length direction, so as to avoid the difficulty of opening the cover due to the hard board part in the cover opening area being glued to the soft board 1. At the same time, in order to prevent the isolation layer 6 from entering the surface of the first hard board 2 and affecting its graphic circuit, the entire isolation layer 6 is slightly smaller than the entire soft region 11 along the width direction.
示例性的,沿宽度方向隔离层6的整个隔离区域比整个软性区11单边小0.2mm,沿长度方向隔离层6的第一隔离分区61比原始软性区111单边大2mm,沿长度方向隔离层6的第二隔离分区62比扩展软性区112单边小0.2mm。Exemplarily, the entire isolation region of the isolation layer 6 in the width direction is 0.2 mm smaller than the entire soft region 11 on a single side, and the first isolation zone 61 of the isolation layer 6 is 2 mm larger than the original soft region 111 on a single side along the length direction. The second isolation zone 62 of the isolation layer 6 in the longitudinal direction is 0.2 mm smaller than the extended soft area 112 on a single side.
需要注意的是,在图2和图3所示的软板1结构中,仅原始软性区111的一侧设有扩展软性区112,扩展软性区112的宽度小于原始软性区111的宽度,扩展软性区112的长度等于原始软性区111的长度。基于此,隔离层6的隔离结构如图8和图9所示,隔离区域整体呈现为凸形结构。实际上,本申请对扩展软性区112和原始软性区111的具体形状尺寸不作限制,可以根据实际需求灵活设计,同时适应性的调整隔离层6的隔离区域即可。It should be noted that, in the structure of the flexible board 1 shown in Figure 2 and Figure 3, only one side of the original flexible area 111 is provided with the expanded flexible area 112, and the width of the expanded flexible area 112 is smaller than that of the original flexible area 111 The width of the extended soft zone 112 is equal to the length of the original soft zone 111 . Based on this, the isolation structure of the isolation layer 6 is shown in FIG. 8 and FIG. 9 , and the isolation region as a whole presents a convex structure. In fact, the present application does not limit the specific shape and size of the extended soft region 112 and the original soft region 111 , they can be flexibly designed according to actual needs, and at the same time, the isolation area of the isolation layer 6 can be adaptively adjusted.
在一种可能的实施方式中,隔离层6为单面胶带,如图10所示,步骤102中按序叠板压合的方法为:In a possible implementation, the isolation layer 6 is a single-sided adhesive tape, as shown in Figure 10, the method of stacking and pressing the plates sequentially in step 102 is:
步骤201、预先将单面胶带的粘胶面贴合至第一粘结片3的表面。 Step 201 , attaching the adhesive side of the single-sided tape to the surface of the first bonding sheet 3 in advance.
本步骤中,可以先裁剪获得与第一粘结片3等大的单面胶带,将该单面胶带贴合至第一粘结片3的表面,以第一粘结片3作为载体,不仅方便单面胶带的图形制作,也便于后续的叠板压合操作。In this step, the single-sided adhesive tape that is as large as the first adhesive sheet 3 can be cut first, and the single-sided adhesive tape is attached to the surface of the first adhesive sheet 3, and the first adhesive sheet 3 is used as a carrier, not only It is convenient for the graphic production of single-sided tape, and it is also convenient for the subsequent pressing operation of laminated boards.
步骤202、去除单面胶带的无效区域,保留单面胶带的有效区域,有效区域 的位置与软性区11的位置一致。 Step 202, remove the invalid area of the single-sided tape, and keep the effective area of the single-sided tape, the position of the effective area is consistent with the position of the soft area 11.
具体可以采用激光切割方式沿有效区域与无效区域的边界线将单面胶带切断,再撕掉单面胶带的无效区域。Specifically, laser cutting can be used to cut the single-sided tape along the boundary line between the effective area and the invalid area, and then tear off the invalid area of the single-sided tape.
步骤203、将第一硬板2、粘接有单面胶带的第一粘结片3、以及软板1依次叠板压合。 Step 203 , stacking and pressing the first rigid board 2 , the first adhesive sheet 3 bonded with the single-sided adhesive tape, and the soft board 1 in sequence.
在另一种可能的实施方式中,隔离层6为双面胶带,如图11所示,步骤102中按序叠板压合的方法为:In another possible implementation, the isolation layer 6 is a double-sided adhesive tape, as shown in Figure 11, the method of sequentially stacking and pressing the plates in step 102 is:
步骤301、预先将双面胶带的粘度较大的粘胶面,贴合至第一粘结片3的面向软板1的表面;或者,预先将双面胶带的粘度较小的粘胶面,贴合至软板1的面向第一粘结片3的表面。 Step 301, pre-attach the viscose side of the double-sided tape with a higher viscosity to the surface of the first adhesive sheet 3 facing the flexible board 1; or, pre-attach the viscose side of the double-sided tape with a lower viscosity, Attached to the surface of the soft board 1 facing the first adhesive sheet 3 .
步骤302、去除单面胶带的无效区域,保留单面胶带的有效区域,有效区域的位置与软性区11的位置一致。 Step 302 , remove the invalid area of the single-sided tape, and keep the effective area of the single-sided tape, the position of the effective area is consistent with the position of the soft area 11 .
步骤303、将第一硬板2、第一粘结片3、以及软板1依次叠板压合。 Step 303 , stacking and pressing the first hard board 2 , the first adhesive sheet 3 , and the soft board 1 sequentially.
当然,在其他实施方式中,也可以采用其他载体承载隔离层6并对隔离层6加工形成于软性区11相匹配的图形,在叠板时再将隔离层6转至第一粘结片3与软板1的软性区11之间,之后压合即可。Of course, in other embodiments, other carriers can also be used to carry the isolation layer 6 and the isolation layer 6 can be processed to form a pattern matching the soft area 11, and then the isolation layer 6 can be transferred to the first bonding sheet when stacking the boards. 3 and the soft area 11 of the soft board 1, and then press them together.
此外,上述制作方法还可以包括:提供第二硬板4和第二粘结片5,将第二粘结片5和第二硬板4交替叠板压合于第一硬板2的背离软板1的一侧;在对第一硬板2的指定区域开盖的同时,对第二硬板4和第二粘结片5的指定区域进行开盖。这样可以根据实际需要设计硬板的数量。In addition, the above manufacturing method may also include: providing the second hard board 4 and the second bonding sheet 5, and alternately laminating and pressing the second bonding sheet 5 and the second hard board 4 on the soft side facing away from the first hard board 2 . One side of the board 1; while opening the designated area of the first hard board 2, the designated area of the second hard board 4 and the second bonding sheet 5 are opened. In this way, the number of hard boards can be designed according to actual needs.

Claims (10)

  1. 一种软硬结合板,包括依次叠板压合的软板、第一粘结片和第一硬板;A rigid-flex board, comprising a flexible board sequentially laminated and pressed together, a first bonding sheet and a first hard board;
    所述软板包括软性区及与所述第一硬板粘合的软硬结合区;The soft board includes a soft area and a soft-hard joint area bonded to the first hard board;
    所述软性区包括原始软性区和扩展软性区,所述扩展软性区连接于所述原始软性区的沿宽度方向的至少一侧;The soft area includes an original soft area and an extended soft area, and the extended soft area is connected to at least one side of the original soft area along the width direction;
    所述软硬结合区包括第一结合区和第二结合区,所述第一结合区连接于所述软性区的沿宽度方向的两侧,所述第二结合区位于所述扩展软性区的沿长度方向的两侧、与所述扩展软性区分离且与同侧的所述第一结合区连接;The soft and hard joint area includes a first joint area and a second joint area, the first joint area is connected to both sides of the soft area along the width direction, and the second joint area is located on the extended soft area. Both sides of the region along the length direction are separated from the extended soft region and connected to the first bonding region on the same side;
    所述扩展软性区与所述第一粘结片通过隔离层分隔开,且在所述软性区朝背离所述第一硬板的方向弯折时所述隔离层能够与所述扩展软性区分离;The extended soft area is separated from the first adhesive sheet by an isolation layer, and when the soft area is bent in a direction away from the first hard plate, the isolation layer can be separated from the expanded Soft zone separation;
    所述第一硬板和所述第一粘结片均具有开窗区域,开窗区域与所述原始软性区的位置和尺寸均一致。Both the first hard board and the first adhesive sheet have a window area, and the position and size of the window area are consistent with the original soft area.
  2. 根据权利要求1所述软硬结合板,其中,所述隔离层为单面胶带,所述单面胶带的粘胶面与所述第一粘结片贴合。The rigid-flex board according to claim 1, wherein the isolation layer is a single-sided tape, and the adhesive surface of the single-sided tape is bonded to the first bonding sheet.
  3. 根据权利要求1所述软硬结合板,其中,所述隔离层为双面胶带,所述双面胶带的粘度较大的粘胶面与所述第一粘结片贴合,所述双面胶带的粘度较小的粘胶面在所述软性区呈非弯曲状态时与所述扩展软性区贴合、在所述软性区呈弯曲状态时与所述扩展软性区分离。The rigid-flex board according to claim 1, wherein the isolation layer is a double-sided adhesive tape, and the viscous adhesive surface of the double-sided adhesive tape is bonded to the first adhesive sheet, and the double-sided adhesive tape The less viscous adhesive surface of the adhesive tape is attached to the extended soft area when the soft area is in a non-bent state, and is separated from the extended soft area when the soft area is in a bent state.
  4. 根据权利要求1所述软硬结合板,还包括第二硬板和第二粘结片;所述第二粘结片和所述第二硬板交替叠板压合于所述第一硬板的背离所述软板的一侧;所述第二硬板及所述第二粘结片的开窗区域与所述原始软性区的位置和尺寸均一致。The rigid-flex board according to claim 1, further comprising a second hard board and a second adhesive sheet; the second adhesive sheet and the second hard board are alternately laminated and pressed onto the first hard board The side of the second hard board and the window opening area of the second adhesive sheet are consistent with the position and size of the original soft area.
  5. 一种软硬结合板的制作方法,包括:A method for manufacturing a rigid-flex board, comprising:
    至少提供所述软板、所述第一粘结片、所述第一硬板和所述隔离层;providing at least the soft board, the first bonding sheet, the first hard board and the isolation layer;
    按序叠板压合,使得所述第一硬板、所述第一粘结片和所述软板依次叠设,且所述隔离层叠设于所述第一粘结片与所述软性区之间;The plates are laminated and pressed in order, so that the first hard board, the first adhesive sheet and the soft board are stacked sequentially, and the isolation layer is stacked on the first adhesive sheet and the soft board. Between districts;
    去除所述软板的位于所述原始软性区的沿长度方向两侧的废料区;removing waste areas of the soft board located on both sides of the original soft area along the length direction;
    对所述第一硬板和所述第一粘结片的指定区域开盖并去除开盖后所述隔离层的裸露部分,所述指定区域的位置与所述原始软性区的预设制作位置一致,所述指定区域的尺寸与所述原始软性区的预设制作尺寸一致;Uncover the designated area of the first hard board and the first bonding sheet and remove the exposed part of the isolation layer after opening the cover, the position of the designated area is consistent with the preset production of the original soft area The positions are consistent, and the size of the designated area is consistent with the preset production size of the original soft area;
    沿所述扩展软性区与所述第二结合区的预设交界线进行控深铣,使得所述扩展软性区与两侧的所述第二结合区均发生分离。Controlled depth milling is performed along the preset boundary line between the extended soft zone and the second bonding zone, so that the expanded soft zone is separated from the second bonding zones on both sides.
  6. 根据权利要求5所述的软硬结合板的制作方法,其中,叠设于所述第一粘结片与所述软性区之间的所述隔离层包括:与所述原始软性区位置一致的第一隔离分区,以及与所述扩展软性区位置一致的第二隔离分区;The method for making a rigid-flex board according to claim 5, wherein the isolation layer stacked between the first bonding sheet and the soft area includes: a consistent first isolation partition, and a second isolation partition consistent with the location of the extended soft zone;
    沿长度方向,所述第一隔离分区比所述原始软性区单边大第一数值,所述第二隔离分区比所述扩展软性区单边小第二数值;所述第一数值大于所述第二数值;Along the length direction, the first isolation partition is larger than the original soft zone by a first value on one side, and the second isolation partition is smaller than the extended soft zone by a second value on one side; the first value is greater than said second value;
    沿宽度方向,所述隔离层比所述软性区单边小第二数值。Along the width direction, the isolation layer is smaller than the soft area on one side by a second value.
  7. 根据权利要求5所述的软硬结合板的制作方法,其中,所述隔离层为单面胶带;The method for making a rigid-flex board according to claim 5, wherein the isolation layer is a single-sided adhesive tape;
    所述按序叠板压合,包括:The pressing of laminated plates in sequence includes:
    预先将所述单面胶带的粘胶面贴合至所述第一粘结片的表面;adhering the adhesive side of the single-sided adhesive tape to the surface of the first bonding sheet in advance;
    去除所述单面胶带的无效区域,保留所述单面胶带的有效区域,所述有效区域的位置与所述软性区的位置一致;removing the invalid area of the single-sided tape, retaining the effective area of the single-sided tape, the position of the effective area is consistent with the position of the soft area;
    将所述第一硬板、粘接有所述单面胶带的所述第一粘结片、以及所述软板依次叠板压合。The first hard board, the first bonding sheet bonded with the single-sided adhesive tape, and the soft board are laminated and pressed sequentially.
  8. 根据权利要求5所述的软硬结合板的制作方法,其中,所述隔离层为双面胶带;The method for making a rigid-flex board according to claim 5, wherein the isolation layer is a double-sided adhesive tape;
    预先将所述双面胶带的粘度较大的粘胶面,贴合至所述第一粘结片的面向所述软板的表面;或者,预先将所述双面胶带的粘度较小的粘胶面,贴合至所述软板的面向所述第一粘结片的表面;Paste the adhesive side with higher viscosity of the double-sided tape in advance to the surface of the first bonding sheet facing the soft board; an adhesive surface, attached to the surface of the soft board facing the first bonding sheet;
    去除所述双面胶带的无效区域,保留所述双面胶带的有效区域,所述有效区域的位置与所述软性区的位置一致;Removing the invalid area of the double-sided tape, retaining the effective area of the double-sided tape, the position of the effective area is consistent with the position of the soft area;
    将所述第一硬板、所述第一粘结片、以及所述软板依次叠板压合。The first hard board, the first bonding sheet, and the soft board are sequentially stacked and pressed together.
  9. 根据权利要求5所述的软硬结合板的制作方法,还包括:提供第二硬板和第二粘结片,将所述第二粘结片和所述第二硬板交替叠板压合于所述第一硬板的背离所述软板的一侧;The method for making a rigid-flex board according to claim 5, further comprising: providing a second hard board and a second adhesive sheet, and laminating the second adhesive sheet and the second hard board alternately on the side of the first hard board facing away from the soft board;
    在所述对所述第一硬板和所述第一粘结片的指定区域开盖的同时,对所述第二硬板和所述第二粘结片的指定区域进行开盖。While opening the designated area of the first hard board and the first adhesive sheet, the designated area of the second hard board and the second adhesive sheet is opened.
  10. 根据权利要求5所述的软硬结合板的制作方法,其中,所述扩展软性区的宽度小于所述原始软性区的宽度,所述扩展软性区的长度等于所述原始软性区的长度。The method for manufacturing a rigid-flex board according to claim 5, wherein the width of the expanded flexible zone is smaller than the width of the original flexible zone, and the length of the expanded flexible zone is equal to the original flexible zone length.
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