WO2023004980A1 - 一种乳液泵头帽安装及检测装置 - Google Patents
一种乳液泵头帽安装及检测装置 Download PDFInfo
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- WO2023004980A1 WO2023004980A1 PCT/CN2021/120930 CN2021120930W WO2023004980A1 WO 2023004980 A1 WO2023004980 A1 WO 2023004980A1 CN 2021120930 W CN2021120930 W CN 2021120930W WO 2023004980 A1 WO2023004980 A1 WO 2023004980A1
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- WIPO (PCT)
- Prior art keywords
- head cap
- module
- headgear
- fixedly connected
- detection device
- Prior art date
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- 239000000839 emulsion Substances 0.000 title claims abstract description 27
- 238000001514 detection method Methods 0.000 claims abstract description 59
- 239000000463 material Substances 0.000 claims abstract description 31
- 238000012360 testing method Methods 0.000 claims abstract description 25
- 238000003825 pressing Methods 0.000 claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 13
- 238000009434 installation Methods 0.000 claims description 43
- 239000006210 lotion Substances 0.000 claims description 33
- 230000007246 mechanism Effects 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000003754 machining Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000007789 sealing Methods 0.000 description 3
- 238000011900 installation process Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
Definitions
- the utility model relates to the technical field of emulsion pump assembly and production, in particular to an emulsion pump head cap installation and detection device.
- Lotion pumps are very common in people's daily life and provide great convenience for our life. They are widely used in daily chemical and pharmaceutical industries.
- the use of the lotion pump is very simple, as long as you press it with your hand, but its interior is assembled from many small parts.
- the head cap and other various parts are usually assembled into a lotion pump by hand.
- Manual assembly is not only inefficient, requires a lot of manpower, but also requires a large place to complete, which increases production costs, and the assembly accuracy is not high, easy to damage parts, and affect product quality.
- the utility model provides a lotion pump head cap installation and detection device to solve the above problems.
- This utility model is to provide a lotion pump head cap installation and detection device to solve the technical problems raised in the above-mentioned background technology.
- An emulsion pump head cap installation and detection device including a frame base, a material running device is arranged on the frame base, and a head cap feeding device, a head cap feeding device, and a head cap feeding device are arranged on both sides of the material running device.
- the head cap feeding device and the water supply detection device are arranged outside the material running device, and the head cap installation device, head cap pressing test device, head cap position detection device and head cap locking device are arranged on the inner side of the material handling device;
- a head cap mounting base is provided on the material running device, and the head cap mounting base is slidingly connected with the material running device.
- the utility model provides an emulsion pump head cap installation and detection device, which also has the following technical features:
- the headgear feeding device includes a first base, a feeding module fixedly connected to the first base, and a discharging module arranged in parallel contact with the feeding module;
- the feeding module is provided with a feeding trough
- the discharging module is provided with a discharging groove
- the head cap is transported from the feeding groove to the discharging groove;
- the first driving cylinder is horizontally arranged on the discharging module , the first drive cylinder drives the discharge module to move horizontally along the direction of the material running device, controls the connection and disconnection between the feed chute and the discharge chute, and ensures that there can only be one in the discharge chute at a time. head cap.
- the headgear installation device includes, a second base, a front and rear moving module, an up and down moving module, a first connecting plate fixedly connected to the second base, and a first connecting plate fixedly connected to the first connecting plate.
- There is a drive motor and the other side of the first connecting plate is fixedly connected with a front and rear moving module slide rail, and the up and down moving module slider is fixedly installed on the front and back moving module slider, and the up and down moving module slider
- the rail is connected to the mandrel of the driving motor through a connecting rod structure, and the driving motor rotates to drive the connecting rod structure to rotate, and the up and down moving module moves up and down accordingly, and drives the forward and backward moving module to move forward and backward;
- a manipulator for grabbing the headgear is fixedly connected below the slide rail of the up and down moving module.
- the shape of the manipulator matches the top of the headgear.
- the end of the manipulator is provided with a vacuum suction device for sucking the headgear.
- the head cap feeding device and the head cap installation device are provided with telescopic cylinders corresponding to each other, and a centering module is fixedly connected to the two telescopic cylinders, and the two centering modules pass through
- the telescopic cylinder is driven forward or backward to achieve two results of contact and distance between the centering modules.
- the centering modules are in contact, they are used to align the center of the headgear with the headgear mounting base.
- the circle formed when the centering modules are in contact matches the size of the cylinder under the headgear.
- the headgear pressing test device includes a second driving cylinder that moves up and down, the second driving cylinder is connected with an intermediate shaft, and the end of the intermediate shaft is connected with a test pressure head.
- the headgear position detection device includes a detection mechanism and a driving device for driving the detection mechanism to move up and down, and a through-beam infrared sensor is installed on the detection mechanism.
- the water filling detection device includes a first frame, a top plate is provided above the first frame, and a first telescopic cylinder that moves up and down is fixedly connected through the top plate;
- An intermediate plate is arranged in the middle, and a second telescopic cylinder that moves back and forth is fixedly connected to the intermediate plate, and a connecting plate is arranged at a position opposite to the second telescopic cylinder, and a third telescopic cylinder is arranged on the connecting plate;
- the bottom of the first frame is provided with a base plate, through which a fourth telescopic cylinder that moves up and down is fixedly connected.
- the bottom of the first telescopic cylinder is fixedly connected with a pressure head for pressing the head cap; the end of the second telescopic cylinder and the end of the third telescopic cylinder are respectively fixedly connected with two corresponding semicircular clamps, the The semicircle clamps are arranged facing each other.
- the semicircle clamps contact each other and form a full circle clamp.
- the full circle clamp is used to fix the coil of the lotion pump, so that the pressure The head can press the head cap more easily;
- the top of the fourth telescopic cylinder is fixedly connected with a seal, which is used to seal the pump port below the lotion pump when the fourth cylinder is deep.
- the headgear locking device includes a second frame, a rotary motor located on the top of the second frame, a connecting shaft is provided under the rotary motor, and a pressing block is provided at the end of the connecting shaft.
- the rotary motor drives the briquetting block to rotate through the connecting shaft;
- the second frame is also provided with a third driving cylinder, which drives the intermediate shaft to drive the briquetting block to move up and down.
- the utility model provides an installation and detection device for the head cap of the emulsion pump.
- the installation and detection device for the head cap of the emulsion pump can automatically and continuously combine the head cap and various parts into a complete emulsion pump, realizing the
- the fully automated assembly process from loading, assembly, testing, and unloading has high production efficiency and high processing precision.
- the quality of the assembled lotion pump is good, which reduces the production cost of the lotion pump and reduces the workload of the operator. .
- Fig. 1 is the front schematic view of the overall structure of the emulsion pump production line provided by the utility model;
- Fig. 2 is the overall structural schematic diagram of the emulsion pump head cap installation and detection device provided by the utility model;
- Fig. 3 is a structural schematic diagram of the head cap feeding and installation device of the emulsion pump head cap installation and detection device provided by the utility model;
- Fig. 4 is a structural schematic diagram of the water supply detection device of the emulsion pump head cap installation and detection device provided by the utility model;
- Fig. 5 is a structural schematic diagram of the head cap locking device of the lotion pump head cap installation and detection device provided by the utility model.
- 2-head cap feeding device 21-first base, 22-feeding module, 221-feeding trough, 23-discharging module, 231-discharging trough, 24-first driving cylinder;
- 3-head cap installation device 31-second base, 311-first connecting plate, 32-back and forth moving module, 33-up and down moving module, 34-driving motor, 35-manipulator, 351-vacuum suction device;
- 4-head cap press test device 41-second drive cylinder, 42-intermediate shaft, 43-test pressure head;
- 5-head cap position detection device 51-detection mechanism, 52-drive device, 53-through-beam infrared sensor;
- 6-Sheungshui detection device 61-first frame, 62-first telescopic cylinder, 621-pressure head, 63-second telescopic cylinder, 64-third telescopic cylinder, 65-fourth telescopic cylinder, 651-sealing pieces;
- orientation or positional relationship indicated by the terms “upper”, “lower”, “inner”, “middle”, “outer”, “front”, “rear” etc. are based on the orientation or position shown in the drawings relation. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit that the indicated devices, elements or components must have a specific orientation, or be constructed and operated in a specific orientation.
- connection can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediary, or two devices, components or Internal connectivity between components.
- the utility model provides a kind of lotion pump head cap installation and detection device, described emulsion pump head cap installation and detection device, comprise the frame base 1 for supporting the whole production line, in the
- the frame base 1 is provided with a material running device 11, which is used to run the entire headgear installation process.
- a headgear feeding device 2 is arranged in turn, which is used for feeding the headgear.
- the head cap installation device 3 is used to take out the head cap from the head cap feed and install it on the pump body of the lotion pump; the head cap pressing test device 4 is used to press the lotion pump with the head cap installed to test the head cap.
- the head cap position detection device 5 detects whether the head cap is installed in place when it is installed on the pump body through a sensor; the water supply detection device 6. Block the pump port through the seal 651, press the head cap, and test the airtightness of the lotion pump after the head cap is installed; and the head cap locking device 7, rotate the head cap 90° counterclockwise on the pump body Lock the lotion pump so that the head cap cannot be pressed, so as to avoid damage to the assembled lotion pump from being pressed by mistake.
- the head cap feeding device 2 and the water detection device 6 are arranged on the outside of the material moving device 11, which facilitates the entry of the head cap material and facilitates the staff to observe the value obtained by the water detection;
- the head cap installation device 3, head cap press test device 4, head cap position detection device 5 and head cap locking device 7 are arranged on the inner side of the material moving device 11, so as to avoid accidentally injuring the staff when the assembly equipment is working ;
- the head cap mounting base 12 is provided on the material running device 11, and the head cap mounting base 12 is slidingly connected with the material running device 11, and is used to place the pump body of the emulsion pump with other parts installed, so that It can run between various stations on the material running device 11 .
- the headgear feeding device 2 includes a first base 21, a feeding module 22 fixedly connected to the first base 21, used for entering headgear materials; and
- the feeding module 22 is in parallel contact with the discharge module 23 provided for the removal of the head cap material;
- the feeding module 22 is provided with a feed trough 221, and the head cap is transported in the feed chute 221,
- the discharge module 23 is provided with a discharge trough 231, and the head cap is transported to the discharge trough 231 by the feed trough 221;
- the discharge module 23 is horizontally provided with a first driving cylinder 24, and the first The driving cylinder 24 drives the discharge module 23 to move horizontally along the direction of the material running device 11, and controls the connection and disconnection between the feed chute 221 and the discharge chute 231, so as to ensure that only Can have a head hat.
- the headgear mounting device 3 includes a second base 31, a front and rear moving module 32, a vertical moving module 33, and a first connecting plate 311 fixedly connected to the second base 31.
- the drive motor 34 is fixedly connected to the first connecting plate 311
- the other side of the first connecting plate 311 is fixedly connected to the front and rear moving module slide rail
- the front and rear moving module slider is fixedly installed with Move the module slider up and down
- the slide rail of the up and down moving module is connected with the mandrel of the drive motor 34 through a connecting rod structure
- the rotation of the driving motor 34 drives the connecting rod structure to rotate
- the up and down moving module 33 follows Move up and down, and drive the front and rear moving module 32 to move back and forth
- the drive motor 34 rotates, and drives the slide rail of the up and down moving module through the connecting rod structure to move up and down, and at the same time, due to the up and down movement of the module slider and the front and back movement
- the module slide block is fixedly connected, which can simultaneously
- the manipulator 35 for grabbing the headgear is fixedly connected below the described up and down moving module slide rail.
- the end of the manipulator 35 is provided with a vacuum suction device 351 for sucking the head cap.
- the headgear feeding device 2 and the headgear installation device 3 are provided with telescopic cylinders corresponding to each other, and a centering module is fixedly connected to the two telescopic cylinders, so that The two centering modules are driven forward or backward through the telescopic cylinder to achieve two results of contact and distance between the centering modules, and the centering modules are used to align the center of the headgear when they are in contact
- the head cap is installed with the base 12, and the circle formed when the centering module is in contact matches the size of the cylinder below the head cap.
- the centering module is used to fix the pump body, so that the manipulator 35 can be more easily Press the head cap into the pump body.
- the headgear pressing test device 4 includes a second driving cylinder 41 that moves up and down, the second driving cylinder 41 is connected with an intermediate shaft 42, and the end of the intermediate shaft 42 is connected with a test pressure.
- the head 43 through the second drive cylinder 41, drives the intermediate shaft 42 to move up and down, thereby driving the test pressure head 43 to move up and down, and presses the running lotion pump to check whether the installed lotion pump can work normally.
- the bottom of the test pressure head 43 is made of rubber, so as not to cause damage to the lotion pump during the pressing test. .
- the headgear position detection device 5 includes a detection mechanism 51, which is used to detect whether the headgear is installed in place in the previous process, and a driving device that drives the detection mechanism 51 to move up and down.
- a detection mechanism 51 which is used to detect whether the headgear is installed in place in the previous process
- a driving device that drives the detection mechanism 51 to move up and down.
- the detection mechanism 51 is equipped with a through-beam infrared sensor 53.
- the through-beam infrared sensor 53 detects whether the headgear is installed in place.
- the water supply detection device 6 includes a first frame 61, a top plate is provided above the first frame 61, and a first telescopic cylinder that moves up and down is fixedly connected through the top plate.
- 62 used to control the lowering of the pressure head 621;
- the middle of the first frame 61 is provided with an intermediate plate, and the intermediate plate is fixedly connected with a second telescopic cylinder 63 that moves forward and backward, and opposite to the second telescopic cylinder 63
- the position is provided with a second connecting plate, and the third telescopic cylinder 64 is arranged on the second connecting plate;
- the bottom of the first frame 61 is provided with a bottom plate, and a fourth telescopic cylinder that moves up and down is fixedly connected through the bottom plate.
- the cylinder 65 is used to control the sealing member 651 to seal the pump port of the pump body; the bottom of the first telescopic cylinder 62 is fixedly connected with a pressure head 621 for pressing the head cap; the second telescopic cylinder 63 is connected to the first telescopic cylinder 63 The ends of the three telescopic cylinders 64 are respectively fixedly connected with two corresponding semicircle clamps, and the semicircle clamps are arranged opposite to each other.
- a full-circle clamp the full-circle clamp is used to fix the coil of the lotion pump, so that the pressure head 621 can press the head cap more easily; the top of the fourth telescopic cylinder 65 is fixedly connected with a seal 651 for the When the fourth cylinder is deep, the pump port under the lotion pump is sealed, and the pressure value when the head cap is pressed after the sealed pump port is monitored by the detection structure to measure the sealing effect of the lotion pump after the head cap is installed.
- the headgear locking device 7 includes a second frame 71, a rotary motor 72 located on the top of the second frame 71, and a connecting shaft 73 is provided below the rotary motor 72, so that The end of the connecting shaft 73 is provided with a pressing block 74, and the rotary motor 72 drives the pressing block 74 to rotate through the connecting shaft 73;
- the second frame 71 is also provided with a third driving cylinder 75, which drives the intermediate shaft 42 to drive
- the briquetting block 74 moves up and down; the briquetting block 74 is moved to the top of the headgear through the third drive cylinder 75, and the briquetting block 74 is controlled by the rotary motor 72 to rotate counterclockwise 90° to achieve the purpose of locking the headgear , so that it cannot be pressed and moved, so as to avoid damage to the lotion pump due to pressing the cap by mistake.
- the overall working process of the installation and detection device of the emulsion pump head cap of the utility model is as follows: the staff prepares the materials of the head cap of the emulsion pump and puts them on the conveyor belt of the head cap, and transports the head cap to the feeding module through the conveyor belt 22.
- the head cap enters the discharge module 23 from the feed module 22, and the head cap is sucked by the manipulator 35 of the head cap installation device 3, and other parts are installed on the material moving device 11 transferred from the previous process
- the head cap installation base 12 runs to the next station with the lotion pump for a press test, and after the press test is completed; the head cap installation base 12 carries The lotion pump runs to the next station to detect the installation position.
- the head cap installation base 12 takes the lotion pump and runs to the next station for water testing to check the tightness of the lotion pump.
- the head cap mounting base 12 is driven to the next station with the lotion pump to lock the head cap, and after rotating 90° counterclockwise, the head cap is locked and can no longer be pressed, and the head cap installation process is completed.
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Abstract
一种乳液泵头帽安装及检测装置，包括机架底座（1），在机架底座上设置有物料运转装置（11），在物料运转装置的两侧依次设有头帽进料装置（2）、头帽安装装置（3）、头帽按压测试装置（4）、头帽位置检测装置（5）、上水检测装置（6）、以及头帽锁紧装置（7）。乳液泵头帽安装及检测装置能够自动、连续不断地将头帽与安装好其他各个零件的泵体组合成完整的乳液泵，其生产效率高、加工精度高，降低了乳液泵的生产成本。
Description
本公开基于申请号为202121746680.3，申请日为2021年7月29日的中国专利申请提出，并要求该中国专利申请的优先权，该中国专利申请的全部内容在此引入本申请作为参考。
本实用新型涉及乳液泵组装生产技术领域，具体为一种乳液泵头帽安装及检测装置。
乳液泵在人们的日常生活中十分常见，为我们的生活提供了很大的便利，广泛应用在日化以及医药行业。乳液泵的使用十分简单，只要用手一按就可以，但是其内部是由多个细小的零件组装而成。目前市场的乳液泵的在生产时，通常通过手工将头帽与其他各个零件组装成乳液泵。手工组装不仅效率低，需要大量的人力，还需要较大的场所来完成，增加了生产成本，而且组装精度不高，容易损坏零件，影响产品质量。
基于此本实用新型提供一种乳液泵头帽安装及检测装置，用以解决上述问题。
实用新型内容
本实用新型的目的在于提供一种乳液泵头帽安装及检测装置，以解决上述背景技术中提出的技术问题。
为解决上述问题，本实用新型提供如下技术方案：
一种乳液泵头帽安装及检测装置，包括包括机架底座，在所述机架底座上设置有物料运转装置，在所述物料运转装置的两侧依次设有，头帽进料装 置、头帽安装装置、头帽按压测试装置、头帽位置检测装置、上水检测装置、以及头帽锁紧装置；
其中，所述头帽进料装置、上水检测装置设置在所述物料运转装置的外侧，所述头帽安装装置、头帽按压测试装置、头帽位置检测装置以及头帽锁紧装置设置在所述物料运转装置的里侧；
在所述物料运转装置上设有头帽安装底座，所述头帽安装底座与所述物料运转装置滑动连接。
本实用新型提供的一种乳液泵头帽安装及检测装置，还具有以下技术特征：
进一步的，所述头帽进料装置包括，第一底座，固定连接在所述第一底座上的进料模组，以及与所述进料模组平行接触设置的出料模组；所述进料模组上设有进料槽，所述出料模组上设有出料槽，头帽由进料槽输送至出料槽；所述出料模组上水平设置有第一驱动气缸，所述第一驱动气缸驱动出料模组进行沿物料运转装置方向上的水平移动，控制进料槽与出料槽之间的连通与断开，保证出料槽内每次只能具有一个头帽。
进一步的，所述头帽安装装置包括，第二底座，前后移动模组，上下移动模组，固定连接在所述第二底座上的第一连接板，在所述第一连接板上固定连接有驱动电机，所述第一连接板的另一侧固定连接有前后移动模组滑轨，所述前后移动模组滑块上固定安装有上下移动模组滑块，所述上下移动模组滑轨与所述驱动电机的芯轴通过连杆结构相连，所述驱动电机转动带动连杆结构转动，所述上下移动模组随之上下移动，并带动所述前后移动模组进行前后移动；
所述上下移动模组滑轨下方固定连接有用于抓取头帽的机械手，所述机械手形状与头帽的顶部相匹配，所述机械手末端设有用于吸取头帽的真空吸取装置。
进一步的，所述头帽进料装置与所述头帽安装装置上设有相互对应的伸缩气缸，所述两个伸缩气缸上分别固定连接有一个对心模块，所述两个对心模块通过所述伸缩气缸进行驱动前进或后退，以达成对心模块之间接触与远离的两种结果，所述对心模块接触时用于将所述头帽的圆心对准所述头帽安装底座，所述对心模块接触时形成的圆形与所述头帽下方圆柱的尺寸相匹配。
进一步的，所述头帽按压测试装置包括上下移动的第二驱动气缸，所述第二驱动气缸连接有中间轴，所述中间轴的末端连接有测试压头。
进一步的，所述头帽位置检测装置包括检测机构，以及驱动所述检测机构上下移动的驱动装置，所述检测机构上安装有对射型红外线传感器。
进一步的，所述上水检测装置包括第一机架，所述第一机架的上方设有顶板，穿过所述顶板固定连接有上下移动的第一伸缩气缸；所述第一机架的中间设置有中间板，所属中间板上固定连接有前后移动的第二伸缩气缸，在所述第二伸缩气缸相对的位置设有连接板，所述连接板上设置有第三伸缩气缸；所述第一机架的底部设置有底板，穿过所述底板固定连接有上下移动的第四伸缩气缸。
进一步的，所述第一伸缩气缸的下方固定连接有用于按压头帽的压头；所述第二伸缩气缸与所述第三伸缩气缸末端分别固定连接有相对应的两个半圆夹具，所述半圆夹具相向设置，第二伸缩气缸与所述第三伸缩气缸均伸出时，所述半圆夹具相互接触并形成一个整圆夹具，所述整圆夹具用于固定乳液泵的螺圈，使得压头能更加轻松的按压头帽；所述第四伸缩气缸上方固定连接有密封件，用于所述第四气缸深处时将乳液泵下方的泵口进行密封。
进一步的，所述头帽锁紧装置包括第二机架，位于所述第二机架顶部的回转电机，所述回转电机下方设有连接轴，所述连接轴的末端设有压块，所述回转电机通过连接轴带动压块进行旋转；所述第二机架上还设有第三驱动气缸，驱动中间轴带动所述压块进行上下移动。
与现有技术相比，本实用新型的有益效果是：
本实用新型提供的一种乳液泵头帽安装及检测装置，这种乳液泵头帽安装及检测装置，能够自动、连续不断地将头帽与各个零件组合成完整的乳液泵，实现了头帽从上料、组装、检测、下料的全自动化组装过程，其生产效率高、加工精度高，组装完的乳液泵质量好，降低了乳液泵的生产成本，同时也减少了操作人员的工作量。
为了更清楚地说明本实用新型实施例的技术方案，下面将对实施例描述所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本实用新型的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1为本实用新型提供的乳液泵生产线的整体结构正面示意图；
图2为本实用新型提供的乳液泵头帽安装及检测装置的整体结构示意图；
图3为本实用新型提供的乳液泵头帽安装及检测装置的头帽进料及安装装置的结构示意图；
图4为本实用新型提供的乳液泵头帽安装及检测装置的上水检测装置结构示意图；
图5为本实用新型提供的乳液泵头帽安装及检测装置的头帽锁紧装置结构示意图。
图中：
1-机架底座、11-物料运转装置、12-头帽安装底座；
2-头帽进料装置、21-第一底座、22-进料模组、221-进料槽、23-出料模组、231-出料槽、24-第一驱动气缸；
3-头帽安装装置、31-第二底座、311-第一连接板、32-前后移动模组、33- 上下移动模组、34-驱动电机、35-机械手、351-真空吸取装置；
4-头帽按压测试装置、41-第二驱动气缸、42-中间轴、43-测试压头；
5-头帽位置检测装置、51-检测机构、52-驱动装置、53-对射型红外线传感器；
6-上水检测装置、61-第一机架、62-第一伸缩气缸、621-压头、63-第二伸缩气缸、64-第三伸缩气缸、65-第四伸缩气缸、651-密封件；
7-头帽锁紧装置、71-第二机架、72-回转电机、73-连接轴、74-压块、75-第三驱动气缸。
下面将结合本实用新型中实施例中的附图，对实用新型实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。基于本实用新型中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例，都属于本实用新型保护的范围。
应注意到：相似的标号和字母在下面的附图中表示类似项，因此，一旦某一项在一个附图中被定义，则在随后的附图中不需要对其进行进一步定义和解释。
在本实用新型的描述中，需要说明的是，术语“第一”、“第二”等仅用于区分描述，而不能理解为指示或暗示相对重要性。应该理解这样使用的数据在适当情况下可以互换，以便这里描述的本申请的实施例。此外，术语“包括”和“具有”以及他们的任何变形，意图在于覆盖不排他的包含，例如，包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元，而是可包括没有清楚地列出的或对于这些过程、 方法、产品或设备固有的其它步骤或单元。
在本申请中，术语“上”、“下”、“内”、“中”、“外”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系。这些术语主要是为了更好地描述本申请及其实施例，并非用于限定所指示的装置、元件或组成部分必须具有特定方位，或以特定方位进行构造和操作。
并且，上述部分术语除了可以用于表示方位或位置关系以外，还可能用于表示其他含义，例如术语“上”在某些情况下也可能用于表示某种依附关系或连接关系。对于本领域普通技术人员而言，可以根据具体情况理解这些术语在本申请中的具体含义。
此外，术语“设置”、“连接”、“设有”、“连通”应做广义理解。例如，“连接”可以是固定连接，可拆卸连接，或整体式构造；可以是机械连接，或电连接；可以是直接相连，或者是通过中间媒介间接相连，又或者是两个装置、元件或组成部分之间内部的连通。对于本领域普通技术人员而言，可以根据具体情况理解上述术语在本申请中的具体含义。
需要说明的是，在不冲突的情况下，本申请中的实施例及实施例中的特征可以相互组合。
下面结合附图1至附图5以及具体实施例详细论述本实用新型：
如图1至图5所示，本实用新型提供一种乳液泵头帽安装及检测装置，所述乳液泵头帽安装及检测装置，包括用于支撑整条生产线的机架底座1，在所述机架底座1上设置有物料运转装置11，用于运转整个头帽安装的流程，在所述物料运转装置11的两侧依次设有，头帽进料装置2，用于头帽的进料；头帽安装装置3，用于将头帽从头帽进料中取出并安装到乳液泵的泵体上；头帽按压测试装置4，将安装好头帽的乳液泵进行按压测试，检测头帽是否正确牢固的安装在泵体上以及头帽安装好后，能否正常使用；头帽位置检测装置5，通过传感器进行检测头帽在安装到泵体上时是否安装到位；上水检测装置6，通过密封件651堵住泵口，对头帽进行按压，测试安装好头帽后 的乳液泵的气密性；以及头帽锁紧装置7，将头帽在泵体上逆时针旋转90°将乳液泵进行锁紧使头帽无法被按动，避免组装好的乳液泵被误按造成损伤。
本实施例中，所述头帽进料装置2、上水检测装置6设置在所述物料运转装置11的外侧，便于头帽物料的进入以及方便工作人员对上水检测得到的数值进行观测；所述头帽安装装置3、头帽按压测试装置4、头帽位置检测装置5以及头帽锁紧装置7设置在所述物料运转装置11的里侧，避免组装设备在工作时误伤到工作人员；在所述物料运转装置11上设有头帽安装底座12，所述头帽安装底座12与所述物料运转装置11滑动连接，用于放置乳液泵的安装好其他零部件的泵体，使其能够在所述物料运转装置11上在各个工位之间运转。
具体的，本实施例中，所述头帽进料装置2包括，第一底座21，固定连接在所述第一底座21上的进料模组22，用于头帽物料的进入；以及与所述进料模组22平行接触设置的出料模组23，用于头帽物料的移出；所述进料模组22上设有进料槽221，头帽想进料槽221内运输，所述出料模组23上设有出料槽231，头帽由进料槽221输送至出料槽231；所述出料模组23上水平设置有第一驱动气缸24，所述第一驱动气缸24驱动出料模组23进行沿物料运转装置11方向上的水平移动，控制进料槽221与出料槽231之间的连通与断开，保证出料槽231内每次搬运时只能具有一个头帽。
具体的，本实施例中，所述头帽安装装置3包括，第二底座31，前后移动模组32，上下移动模组33，固定连接在所述第二底座31上的第一连接板311，在所述第一连接板311上固定连接有驱动电机34，所述第一连接板311的另一侧固定连接有前后移动模组滑轨，所述前后移动模组滑块上固定安装有上下移动模组滑块，所述上下移动模组滑轨与所述驱动电机34的芯轴通过连杆结构相连，所述驱动电机34转动带动连杆结构转动，所述上下移动模组33随之上下移动，并带动所述前后移动模组32进行前后移动，所述驱动电 机34转动，通过连杆结构带动上下移动模组滑轨进行上下移动，同时因上下移动模组滑块与前后移动模组滑块固定连接，即可同时带动上下移动模组33进行前后移动；
所述上下移动模组滑轨下方固定连接有用于抓取头帽的机械手35，所述机械手35形状与头帽的顶部相匹配以便更加贴合头帽能够更轻松的抓取头帽，所述机械手35末端设有用于吸取头帽的真空吸取装置351，当驱动电机34转动时，因机械手35与所述上下移动模组滑轨固定连接，所述机械手35也会随之进行上下、前后的移动，即所述驱动电机34控制机械手35对头帽进行抓取的动作。
具体的，本实施例中，所述头帽进料装置2与所述头帽安装装置3上设有相互对应的伸缩气缸，所述两个伸缩气缸上分别固定连接有一个对心模块，所述两个对心模块通过所述伸缩气缸进行驱动前进或后退，以达成对心模块之间接触与远离的两种结果，所述对心模块接触时用于将所述头帽的圆心对准所述头帽安装底座12，所述对心模块接触时形成的圆形与所述头帽下方圆柱的尺寸相匹配，所述对心模组用于固定好泵体，使机械手35能够更加轻松的将头帽压入泵体中。
具体的，本实施例中，所述头帽按压测试装置4包括上下移动的第二驱动气缸41，所述第二驱动气缸41连接有中间轴42，所述中间轴42的末端连接有测试压头43，通过所述第二驱动气缸41，驱动中间轴42进行升降，从而带动测试压头43的上下移动，对运转过来的乳液泵进行按压测试，来检查安装好的乳液泵能否正常进行按压使用，所述测试压头43的底部采用橡胶制品，以免在按压测试的过程中对乳液泵造成损害。。
具体的，本实施例中，所述头帽位置检测装置5包括检测机构51，用于检测头帽在之前的工序中有没有安装到位，以及驱动所述检测机构51上下移动的驱动装置，当头帽安装底座12运转至所述检测机构51的下方时，所述 驱动装置会启动，驱动检测机构51下降，所述检测机构51上安装有对射型红外线传感器53，检测机构51下降后通过所述对射型红外线传感器53对头帽是否安装到位进行检测。
具体的，本实施例中，所述上水检测装置6包括第一机架61，所述第一机架61的上方设有顶板，穿过所述顶板固定连接有上下移动的第一伸缩气缸62，用于控制压头621下降；所述第一机架61的中间设置有中间板，所属中间板上固定连接有前后移动的第二伸缩气缸63，在所述第二伸缩气缸63相对的位置设有第二连接板，所述第二连接板上设置有第三伸缩气缸64；所述第一机架61的底部设置有底板，穿过所述底板固定连接有上下移动的第四伸缩气缸65，用于控制密封件651对泵体的泵口进行密封；所述第一伸缩气缸62的下方固定连接有用于按压头帽的压头621；所述第二伸缩气缸63与所述第三伸缩气缸64末端分别固定连接有相对应的两个半圆夹具，所述半圆夹具相向设置，第二伸缩气缸63与所述第三伸缩气缸64均伸出时，所述半圆夹具相互接触并形成一个整圆夹具，所述整圆夹具用于固定乳液泵的螺圈，使得压头621能更加轻松的按压头帽；所述第四伸缩气缸65上方固定连接有密封件651，用于所述第四气缸深处时将乳液泵下方的泵口进行密封，通过检测结构对密封泵口后，按压头帽时的压力值进行监控，来测量乳液泵安装好头帽后的密封效果。
具体的，本实施例中，所述头帽锁紧装置7包括第二机架71，位于所述第二机架71顶部的回转电机72，所述回转电机72下方设有连接轴73，所述连接轴73的末端设有压块74，所述回转电机72通过连接轴73带动压块74进行旋转；所述第二机架71上还设有第三驱动气缸75，驱动中间轴42带动所述压块74进行上下移动；通过第三驱动气缸75将压块74移动至头帽的上方，通过回转电机72控制压块74进行逆时针90°的旋转，以达到锁紧头帽的目的，使其不能被按压动，避免因误触头帽进行按压，对乳液泵造成损伤。
本实用新型乳液泵头帽安装及检测装置的整体工作流程为，工作人员将乳液泵的头帽的物料备好放入头帽的输送带上，通过输送带将头帽运输至进料模组22，头帽从进料模组22中进入出料模组23，通过头帽安装装置3的机械手35将头帽吸取到，物料运转装置11上从上一工序流转过来的安装好其他零部件后的泵体上，并进行压装，将头帽压装好后；头帽安装底座12带着乳液泵运转至下一工位进行按压测试，按压测试完成后；头帽安装底座12带着乳液泵运转至下一工位进行安装位置的检测，安装位置检测完成后，头帽安装底座12带着乳液泵运转至下一工位进行上水检测乳液泵的密封性，密封性检测完成后，头帽安装底座12带着乳液泵运转至下一工位进行头帽的锁紧，逆时针旋转90°后头帽锁紧，无法再进行按压，头帽安装工序完成。
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解，本实用新型不受上述实施例的限制，上述实施例和说明书中描述的仅为本实用新型的优选例，并不用来限制本实用新型，在不脱离本实用新型精神和范围的前提下，本实用新型还会有各种变化和改进，这些变化和改进都落入要求保护的本发命名范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。
Claims (9)
- 一种乳液泵头帽安装及检测装置，其特征在于：包括机架底座，在所述机架底座上设置有物料运转装置，在所述物料运转装置的两侧依次设有，头帽进料装置、头帽安装装置、头帽按压测试装置、头帽位置检测装置、上水检测装置、以及头帽锁紧装置；其中，所述头帽进料装置、上水检测装置设置在所述物料运转装置的外侧，所述头帽安装装置、头帽按压测试装置、头帽位置检测装置以及头帽锁紧装置设置在所述物料运转装置的里侧；在所述物料运转装置上设有头帽安装底座，所述头帽安装底座与所述物料运转装置滑动连接。
- 根据权利要求1所述的乳液泵头帽安装及检测装置，其特征在于：所述头帽进料装置包括，第一底座，固定连接在所述第一底座上的进料模组，以及与所述进料模组平行接触设置的出料模组；所述进料模组上设有进料槽，所述出料模组上设有出料槽，头帽由进料槽输送至出料槽；所述出料模组上水平设置有第一驱动气缸，所述第一驱动气缸驱动出料模组进行沿物料运转装置方向上的水平移动，控制进料槽与出料槽之间的连通与断开，保证出料槽内每次只能具有一个头帽。
- 根据权利要求1所述的乳液泵头帽安装及检测装置，其特征在于：所述头帽安装装置包括，第二底座，前后移动模组，上下移动模组，固定连接在所述第二底座上的第一连接板，在所述第一连接板上固定连接有驱动电机，所述第一连接板的另一侧固定连接有前后移动模组滑轨，所述前后移动模组滑块上固定安装有上下移动模组滑块，所述上下移动模组滑轨与所述驱动电机的芯轴通过连杆结构相连，所述驱动电机转动带动连杆结构转动，所述上下移动模组随之上下移动，并带动所述前后移动模组进行前后移动；所述上下移动模组滑轨下方固定连接有用于抓取头帽的机械手，所述机械手形状与头帽的顶部相匹配，所述机械手末端设有用于吸取头帽的真空吸 取装置。
- 根据权利要求1所述的乳液泵头帽安装及检测装置，其特征在于：所述头帽进料装置与所述头帽安装装置上设有相互对应的伸缩气缸，所述两个伸缩气缸上分别固定连接有一个对心模块，所述两个对心模块通过所述伸缩气缸进行驱动前进或后退，以达成对心模块之间接触与远离的两种结果，所述对心模块接触时用于将所述头帽的圆心对准所述头帽安装底座，所述对心模块接触时形成的圆形与所述头帽下方圆柱的尺寸相匹配。
- 根据权利要求1所述的乳液泵头帽安装及检测装置，其特征在于：所述头帽按压测试装置包括上下移动的第二驱动气缸，所述第二驱动气缸连接有中间轴，所述中间轴的末端连接有测试压头。
- 根据权利要求1所述的乳液泵头帽安装及检测装置，其特征在于：所述头帽位置检测装置包括检测机构，以及驱动所述检测机构上下移动的驱动装置，所述检测机构上安装有对射型红外线传感器。
- 根据权利要求1所述的乳液泵头帽安装及检测装置，其特征在于：所述上水检测装置包括第一机架，所述第一机架的上方设有顶板，穿过所述顶板固定连接有上下移动的第一伸缩气缸；所述第一机架的中间设置有中间板，所属中间板上固定连接有前后移动的第二伸缩气缸，在所述第二伸缩气缸相对的位置设有第二连接板，所述第二连接板上设置有第三伸缩气缸；所述第一机架的底部设置有底板，穿过所述底板固定连接有上下移动的第四伸缩气缸。
- 根据权利要求7所述的乳液泵头帽安装及检测装置，其特征在于：所述第一伸缩气缸的下方固定连接有用于按压头帽的压头；所述第二伸缩气缸与所述第三伸缩气缸末端分别固定连接有相对应的两个半圆夹具，所述半圆夹具相向设置，第二伸缩气缸与所述第三伸缩气缸均伸出时，所述半圆夹具相互接触并形成一个整圆夹具，所述整圆夹具用于固定乳液泵的螺圈，使得 压头能更加轻松的按压头帽；所述第四伸缩气缸上方固定连接有密封件，用于所述第四气缸深处时将乳液泵下方的泵口进行密封。
- 根据权利要求1所述的乳液泵头帽安装及检测装置，其特征在于：所述头帽锁紧装置包括第二机架，位于所述第二机架顶部的回转电机，所述回转电机下方设有连接轴，所述连接轴的末端设有压块，所述回转电机通过连接轴带动压块进行旋转；所述第二机架上还设有第三驱动气缸，驱动中间轴带动所述压块进行上下移动。
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