WO2023004811A1 - 显示装置、贴合系统及贴合方法 - Google Patents

显示装置、贴合系统及贴合方法 Download PDF

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Publication number
WO2023004811A1
WO2023004811A1 PCT/CN2021/109888 CN2021109888W WO2023004811A1 WO 2023004811 A1 WO2023004811 A1 WO 2023004811A1 CN 2021109888 W CN2021109888 W CN 2021109888W WO 2023004811 A1 WO2023004811 A1 WO 2023004811A1
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WO
WIPO (PCT)
Prior art keywords
display panel
layer
curved
support
slider
Prior art date
Application number
PCT/CN2021/109888
Other languages
English (en)
French (fr)
Inventor
周超
蒋永春
陈立强
庞孟媛
杨阳
王亚明
杨超
石佳凡
王作家
王研鑫
王青松
Original Assignee
京东方科技集团股份有限公司
成都京东方光电科技有限公司
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Filing date
Publication date
Application filed by 京东方科技集团股份有限公司, 成都京东方光电科技有限公司 filed Critical 京东方科技集团股份有限公司
Priority to PCT/CN2021/109888 priority Critical patent/WO2023004811A1/zh
Priority to CN202180002064.3A priority patent/CN115917627A/zh
Publication of WO2023004811A1 publication Critical patent/WO2023004811A1/zh

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    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements

Definitions

  • the present disclosure relates to the field of display technology, in particular, to a display device, a bonding system and a bonding method for bonding the display device.
  • OLED Organic Light-Emitting Diode, organic laser display
  • the purpose of the present disclosure is to overcome the shortcomings of the above-mentioned prior art, and provide a display device, a bonding system and a bonding method for bonding the display device.
  • a display device including:
  • the cover plate at least includes a first planar part, a second planar part and a first curved part, the first curved part is smoothly connected between the first planar part and the second planar part, and the second planar part part parallel to the first flat part, the first curved part extends along the first direction, the orthographic projection of the first curved part on the first reference plane is an arc, and the first reference plane and the The first direction is vertical, and the first planar part, the second planar part and the first curved part are surrounded by an accommodation space;
  • the support plate at least includes a first straight support portion, a first arcuate support portion and a second straight support portion connected in sequence, the modulus of the first arcuate support portion is smaller than that of the first straight support portion modulus, and the modulus of the first arcuate support part is smaller than the modulus of the second straight support part;
  • the first straight support part is attached to the side of the display panel away from the first flat part
  • the first curved support part is attached to the side of the display panel far away from the first flat part
  • the second straight support portion is attached to a side of the display panel away from the second flat portion.
  • the support plate includes:
  • the first layer at least includes a first part, a second part and a third part connected in sequence, and the second part forms the first arcuate support part;
  • At least one second layer is arranged on the side of the first part away from the display panel, and forms the second straight support part with the first part, and the modulus of the first layer is smaller than that of the first layer The modulus of the second layer;
  • At least one third layer is arranged on the side of the third part away from the display panel, and forms the first straight support part with the third part, and the modulus of the first layer is smaller than the The modulus of the third layer is described.
  • the thickness of the second portion is greater than the thickness of the first portion, and the thickness of the second portion is greater than the thickness of the third portion.
  • the thickness of the second part is equal to the sum of the thickness of the first part and the thickness of the second layer, and the thickness of the second part is equal to the thickness of the third layer. The sum of the thickness of the part and the thickness of the third layer.
  • the thicknesses of the second layer and the third layer are both greater than or equal to 15 microns and less than or equal to 200 microns; the thickness of the first part and the thickness of the third part All are greater than or equal to 10 microns and less than or equal to 200 microns.
  • the width of the second planar portion in the second direction is less than or equal to the width of the first planar portion in the second direction, and the second direction is different from the first direction vertical.
  • the width of the first straight support portion in the second direction is smaller than or equal to the width of the second straight support portion in the second direction.
  • the cover plate further includes:
  • the second curved surface is smoothly connected to the side of the first flat surface away from the first curved surface, and the second curved surface and the first curved surface are curved toward the same side of the first flat surface , the orthographic projection of the second curved surface on the first reference plane is an arc.
  • the support plate further includes:
  • the second curved support part is connected to a side of the first straight support part away from the first curved support part, and attached to a side of the display panel far away from the second curved part,
  • the modulus of the second arcuate support part is smaller than the modulus of the first straight support part, and the modulus of the second arcuate support part is smaller than the modulus of the second straight support part.
  • the first layer further includes:
  • a fourth part is connected to the third part, the fourth part forms the second arc surface support part, and the thickness of the fourth part is the same as that of the second part.
  • first curved surfaces there are two first curved surfaces, and the two first curved surfaces are correspondingly and smoothly connected to opposite sides of the first planar surface; the second There are two planar parts, the two second planar parts are smoothly connected to the opposite sides of the two first curved parts, and a gap is provided between the two second planar parts.
  • first arcuate support portions there are two first arcuate support portions, and the two first arcuate support portions are correspondingly connected to opposite sides of the first straight support portion
  • second straight support parts there are two second straight support parts, and the two second straight support parts are correspondingly connected to the opposite side of the two first arcuate support parts.
  • the first layer further includes:
  • the fifth part forms the first arcuate support part, and the thickness of the fifth part is the same as that of the second part;
  • the thickness of the sixth part is equal to the thickness of the third part
  • the support board also includes:
  • At least one fourth layer is arranged on the side of the sixth part away from the display panel, and forms the second straight support part with the sixth part, the modulus of the fourth layer is greater than the The modulus of the first layer is described.
  • materials of the first straight support part and the second straight support part include stainless steel, and materials of the first arcuate support part include foam.
  • the display device further includes:
  • a protective layer disposed between the display panel and the support plate
  • the third adhesive layer is bonded between the protective layer and the support plate.
  • the first adhesive layer and the third adhesive layer are OCA optical adhesive
  • the second adhesive layer is pressure sensitive adhesive
  • a bonding jig bonding system which is used to bond the display device described in any one of the above, and the bonding system includes:
  • the carrier film is used to sequentially attach the support plate and the display panel;
  • the bearing film surrounds the slider
  • a mechanical arm one end of which is connected to the slider, and the mechanical arm is used to drive the slider to move so that the display panel is attached to the cover plate.
  • the slider includes:
  • the first arc surface is smoothly connected between the first flat surface and the second flat surface.
  • the fitting system further includes:
  • the bump is arranged on the second flat surface, and there is a first gap between the second flat surface and the second flat surface, and one end of the carrying film can pass through the first gap.
  • the slider further includes:
  • the second arc surface is smoothly connected to a side of the first flat surface away from the first arc surface.
  • first arcuate surfaces there are two first arcuate surfaces, two second flat surfaces, and the two first arcuate surfaces are smoothly connected to the corresponding Between the first flat surface and the two second flat surfaces; the bump is arranged between the two second flat surfaces; the first gap is set to two, on the bump There are also two second gaps, the extension direction of the second gap intersects the extension direction of the first gap, the two second gaps communicate with the two first gaps correspondingly, and the carrying film One end of can pass through one of said first gap and one of said second gaps.
  • a bonding method using the bonding system described in any one of the above to form the display device described in any one of the above, the bonding method includes:
  • the mechanical arm drives the slider to move to the accommodation space of the cover along the first direction
  • the mechanical arm drives the slider to move along the second direction to make the display panel contact the first curved surface, and the mechanical arm drives the slider to slide along the first curved surface to complete the bonding of the display panel and the first curved surface;
  • the mechanical arm drives the slider to move along the direction perpendicular to the first plane part to complete the bonding of the display panel to the first plane part or the second plane part.
  • the cover plate includes a first planar portion, a first area portion and a second planar portion connected in sequence, the second planar portion is parallel to the first planar portion, the first curved portion is arranged in an arc shape, and the cover plate It is a surrounding cover plate;
  • the support plate includes a first straight support portion, a first arcuate support portion and a second straight support portion connected in sequence, and the modulus of the first arcuate support portion is smaller than that of the first straight support portion Modulus, and less than the modulus of the second straight support part;
  • the first straight support part is attached to the side of the display panel away from the first plane part, and the second straight support part is attached to the side of the display panel far away from the first flat part.
  • the support plate has sufficient strength to achieve the effect of supporting the display panel; Flexible, the support plate is not easy to warp and bulge when bending, so as to avoid warping and bulge of the display panel, so that the distance between the two opposite flat parts of the profiling display panel will not increase, so that the slider, bearing The film, the support plate and the display panel can smoothly enter the cover; moreover, the display panel and the slider are closely bonded.
  • the slider drives the display panel to move and the cover and the display panel are easily bonded. It is not easy to generate air bubbles and wrinkles during the lamination process of the board and the display panel.
  • FIG. 1 is a schematic structural diagram of a display panel after profiling in the related art.
  • FIG. 2 is a schematic structural diagram of a first exemplary embodiment of a display device of the present disclosure.
  • FIG. 3 is a schematic structural view of the cover plate in FIG. 2 .
  • FIG. 4 is a schematic structural diagram of the support plate in FIG. 2 .
  • FIG. 5 is a schematic structural diagram of the supporting plate and the display panel in FIG. 4 after profiling.
  • FIG. 6 is a schematic structural diagram of a second exemplary embodiment of a cover plate in a display device of the present disclosure.
  • FIG. 7 is a schematic top view of FIG. 6 .
  • FIG. 8 is a schematic structural diagram of a second exemplary embodiment of a support plate in a display device of the present disclosure.
  • FIG. 9 is a schematic structural diagram of a third exemplary embodiment of a cover plate in a display device of the present disclosure.
  • FIG. 10 is a schematic structural diagram of a third exemplary embodiment of a support plate in a display device of the present disclosure.
  • FIG. 11 is a schematic structural diagram of a second exemplary embodiment of a cover plate and a support plate in a display device of the present disclosure after profiling.
  • FIG. 12 is a schematic structural diagram of a third exemplary embodiment of a cover plate and a support plate in a display device of the present disclosure after profiling.
  • Fig. 13 is a schematic block diagram of the process of an exemplary embodiment of the bonding method of the present disclosure.
  • 14-16 are structural schematic diagrams of various steps in the bonding process of the first exemplary embodiment of the display device of the present disclosure.
  • 17-22 are structural schematic diagrams of various steps in the bonding process of the second exemplary embodiment of the display device of the present disclosure.
  • FIG. 23-FIG. 26 are structural schematic diagrams of various steps in the bonding process of the second exemplary embodiment of the display device of the present disclosure.
  • the first layer 311. The first part; 312. The second part; 313. The third part; 314. The fourth part; 315. The fifth part; 316. The sixth part;
  • the first adhesive layer 5. The protective layer; 6. The second adhesive layer; 7. The third adhesive layer; 8. The carrying film; 9. The clamping part; 10. The mechanical arm;
  • Example embodiments will now be described more fully with reference to the accompanying drawings.
  • Example embodiments may, however, be embodied in many forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of example embodiments to those skilled in the art.
  • the same reference numerals in the drawings denote the same or similar structures, and thus their detailed descriptions will be omitted.
  • the drawings are merely schematic illustrations of the present disclosure and are not necessarily drawn to scale.
  • the non-display surface of the display panel 1 is bonded to the support plate 3, and then the support plate 3 is bonded to the carrier film 8.
  • the length of the carrier film 8 is greater than the length of the display panel 1, a tension is applied to both ends of the carrier film 8, and then the part of the carrier film 8 is wrapped around the slider 11, so that the carrier film 8, the support plate 3 and the display panel 1 forming a shape similar to the outer contour of the slider 11, for example, in the arc area of the slider 11, the carrier film 8, the support plate 3 and the display panel 1 all form an arc shape, this process is called profiling; here During the process, since the display panel 1 and the support plate 3 have a certain rebound force in the arc area of the slider 11, the display panel 1 and the support plate 3 will have a certain warping and bulge, so that the display panel 1 and the slider There is a large gap between 11, so that the distance between the two opposite planar parts of the display panel 1 after profiling increases, but the
  • the display device may include a cover plate 2, a display panel 1, and a support plate 3; 22 and a first curved surface 23, the first curved surface 23 is smoothly connected between the first flat surface 21 and the second flat surface 22, the second flat surface 22 is parallel to the first flat surface 21, and the first curved surface is along the Extending in the first direction, the orthographic projection of the first curved surface 23 on the first reference plane is arc-shaped, the first reference plane is perpendicular to the first direction, the first planar portion 21, the second planar portion 22 and the first curved portion 23 It is surrounded by an accommodation space; the display panel 1 is arranged in the accommodation space; the support plate 3 at least includes a first straight support portion 3a, a first arc surface support portion 3b and a second straight support portion 3c connected in sequence, and the first arc surface
  • the modulus of the support part 3b is smaller than the modulus of the first straight support part 3a, and the modulus of the
  • the modulus of the first arcuate support portion 3b is smaller than the modulus of the first straight support portion 3a, and smaller than the modulus of the second straight support portion 3c;
  • the first straight support portion 3a fits On the side of the display panel 1 away from the first plane part 21,
  • the second straight support part 3c is attached to the side of the display panel 1 away from the second plane part 22, so that the support plate 3 has sufficient strength to achieve The function of supporting the display panel 1;
  • the first curved surface support part 3b is attached to the side of the display panel 1 away from the first curved surface 23, so that the support plate 3 has sufficient flexibility, and the support plate 3 is not easy to warp when it is bent warp and bulge, so as to avoid warping and bulge of the display panel 1, so that the distance between the opposite two flat parts of the display panel 1 after profiling will not increase, so that the slider 11, the carrying film 8, the support plate 3 and the display
  • the panel 1 can smoothly enter the cover plate 2; moreover, the display panel 1 and the slider 11 are closely bonded
  • the cover plate 2 can be a surrounding cover plate 2 .
  • the cover plate 2 may include a first planar portion 21 , a first curved portion 23 and a second planar portion 22 .
  • the first planar portion 21 , the first curved portion 23 and the second planar portion 22 are sequentially connected to form a "U" shape.
  • the first plane part 21 may be configured as a rectangle; the first plane part 21 may include a first plane and a second plane oppositely arranged.
  • the first curved surface 23 is smoothly connected to one side of the first planar portion 21.
  • the first curved surface 23 can be smoothly connected to one side long side of the first planar portion 21, so that the first curved surface 23 is connected along the first planar portion.
  • the long side of 21 extends.
  • the first curved surface 23 may be smoothly connected to one short side of the first planar portion 21, so that the first curved surface 23 extends along the short side of the first planar portion 21;
  • a plane part 21 can also be arranged as other shapes, and the extension direction of the first curved part 23 is consistent with the extension direction of the edge of the first plane part 21, and this edge is the edge connected with the first curved part 23 of the first plane part 21 .
  • the first curved surface extends along a first direction, and the first direction is an extension direction of an axis corresponding to the arc formed by the first curved surface.
  • the orthographic projection of the first curved surface 23 on the first datum plane is arc-shaped, for example, can be semi-circular arc, semi-elliptical arc, parabolic arc or the like; the first datum plane is perpendicular to the extending direction of the first curved surface , that is, the first reference plane is perpendicular to the first direction. That is, the first reference plane is perpendicular to the edge, which is the edge of the first planar portion 21 connected to the first curved portion 23 .
  • the first curved surface 23 may include a first curved surface and a second curved surface oppositely arranged, the orthographic projection of the first curved surface on the first datum plane is a semi-circular arc,
  • the projection is also a semi-circular arc; two semi-circular arcs are parallel to each other, and the two semi-circular arcs are connected to form a semi-circular arc.
  • the first curved surface is connected with the first plane, and the first curved surface is tangent to the first plane;
  • the planar portion 21 is smoothly connected.
  • the second planar portion 22 can also be configured as a rectangle, the second planar portion 22 is smoothly connected to the opposite side of the first curved portion 23 , and the second planar portion 22 is parallel to the first planar portion 21 .
  • the second plane portion 22 may include a third plane and a fourth plane oppositely arranged, the third plane may be connected to the first curved surface, and the first curved surface is tangent to the third plane; the fourth plane is connected to the second curved surface, and the second curved surface is connected to the second plane.
  • the two curved surfaces are tangent to the fourth plane, that is, the first curved surface 23 is connected to the second flat surface 22 smoothly.
  • the width of the second planar portion 22 may be the same as the width of the first planar portion 21 .
  • the length of the first curved portion 23, the length of the second flat portion 22, and the length of the first flat portion 21 may be the same.
  • the width of the second planar portion 22 and the width of the first planar portion 21 may also be different, the length of the first curved portion 23, the length of the second planar portion 22 and the first The length of the planar portion 21 may also be different.
  • the length direction Y is a direction consistent with the extending direction of the first curved surface 23, and the width direction X is a direction perpendicular to the extending direction of the first curved surface 23; of course, the thickness direction Z is also It is perpendicular to the extending direction of the first curved portion 23 , but the thickness direction Z is consistent with the direction of the distance between the first planar portion 21 and the second planar portion 22 .
  • the length direction Y is the first direction
  • the width direction X is the second direction.
  • the display panel 1 is arranged in the accommodation space of the cover plate 2, the part of the display panel 1 opposite to the first planar part 21 is the first planar area, and the part of the display panel 1 opposite to the first curved part 23 Part is a curved area, and the part of the display panel 1 opposite to the second planar portion 22 is the second planar area; and since the first planar portion 21 and the second planar portion 22 are parallel, the first planar area of the display panel 1 and the second planar area The two planar regions are also parallel to each other. Moreover, since the width of the second planar portion 22 is the same as that of the first planar portion 21 , the width of the first planar area and the width of the second planar area of the display panel 1 are also the same.
  • the display surface of the display panel 1 is bonded to the inner surface of the cover plate 2, specifically, the display surface of the display panel 1 and the inner surface of the cover plate 2 are bonded through a first adhesive layer 4, and the first adhesive layer 4 may be OCA ( Optically Clear Adhesive) optical glue.
  • OCA Optically Clear Adhesive
  • the accommodating space of the cover plate 2 refers to the side where the center of the first curved surface 23 is located.
  • the structure, the accommodating space of the semi-enclosed structure is the accommodating space of the cover plate 2.
  • a support plate 3 is provided on a side of the display panel 1 away from the cover plate 2 , that is, a support plate 3 is provided on a side of the display panel 1 opposite to the display surface.
  • the support plate 3 supports the display panel 1 .
  • the support plate 3 may include a first layer 31 , a second layer 32 and a third layer 33 .
  • the first layer 31 is arranged on the side of the display panel 1 away from the cover plate
  • the second layer 32 is arranged on the side of the first layer 31 away from the cover plate
  • the second layer 32 is also arranged on the side of the first layer 31 away from the cover plate side.
  • the first layer 31 may include a first part 311, a second part 312 and a third part 313 connected in sequence, the second part 312 forms the first curved support part 3b; The side away from the first curved face.
  • the thickness of the second portion 312 is greater than that of the first portion 311
  • the thickness of the second portion 312 is greater than that of the third portion 313 .
  • the thicknesses of the first part 311 , the second part 312 and the third part 313 can be the same.
  • the second layer 32 is disposed on the side of the first part 311 away from the display panel 1, and the second layer 32 and the first part 311 form a second straight support part 3c, that is, the second straight support part 3c may include the second layer 32 and the first portion 311; the modulus of the first layer 31 is smaller than that of the second layer 32, so that the modulus of the second straight support portion 3c is greater than that of the first arcuate support portion 3b.
  • the third layer 33 is arranged on the side of the third part 313 away from the display panel 1, and the third layer 33 and the third part 313 form a first straight support part 3a, that is, the first straight support part 3a may include a third Layer 33 and third portion 313; the modulus of the first layer 31 is smaller than that of the third layer 33, so that the modulus of the first flat support portion 3 is greater than that of the first arcuate support portion 3b.
  • the support plate 3 has sufficient strength to support the display panel 1, and the support plate 3 opposite to the first curved surface 23 only includes the second part 312 of the first layer 31 with a smaller modulus, so that the support plate 3. It has enough flexibility, and it is not easy to warp or bulge when it is bent, so as to avoid warping and bulge of the display panel 1 .
  • the thickness of the second part 312 is equal to the sum of the thickness of the first part 311 and the thickness of the second layer 32, and the thickness of the second part 312 is equal to the sum of the thickness of the third part 313 and the thickness of the third layer 33, so that the support plate 3
  • the overall thickness of the support plate is consistent, so as to avoid the unevenness of the support plate 3.
  • the thicknesses of the second layer 32 and the third layer 33 are both greater than or equal to 15 microns and less than or equal to 200 microns, the thickness of the first part 311 and the third part 313 are greater than or equal to 10 microns and less than or equal to 200 microns, then the thickness of the second part 312 Greater than or equal to 25 microns and less than or equal to 400 microns.
  • the material of the first layer 31 can be foam, and the material of the second layer 32 , the third layer 33 and the fourth layer 34 can be sus304 stainless steel plate.
  • the thickness of the second portion 312 may also be greater than or less than the sum of the thickness of the first portion 311 and the thickness of the second layer 32, and the thickness of the second portion 312 may also be greater than or less than the thickness of the first layer 312.
  • the sum of the thickness of the three parts 313 and the thickness of the third layer 33; and, the material of the first layer 31 can also be flexible materials such as rubber, flexible resin, and the material of the second layer 32 and the third layer 33 can also be other materials. Composition of stainless steel plate, hard plastic plate and so on.
  • the second layer 32 and the third layer 33 are arranged on the side of the first layer 31 away from the display panel 1, that is, the first layer 31 is directly in contact with the display panel 1, and the first layer 31 has a certain degree of elasticity, so as to avoid the bending process.
  • the second layer 32 and the third layer 33 damage the display panel 1; moreover, the display panel 1 needs to be energized during operation, the first layer 31 is generally an insulating material, the second layer 32 and the third layer 33 are generally conductive materials, The first layer 31 can further play an insulating role.
  • the length of the support plate 3 is greater than or equal to the length of the display panel 1
  • the width of the support plate 3 is greater than or equal to the width of the display panel 1 .
  • the length of the second layer 32 and the length of the third layer 33 can be the same as the length of the support plate 3, the width of the second layer 32 can be the same as the width of the first planar portion 21, and the width of the third layer 33 can be the same as that of the second plane portion 33.
  • the width of the portion 22 is the same.
  • multiple second layers 32 may be provided, and the second layers 32 are arranged in a strip shape.
  • each second layer 32 is small, and two adjacent second layers 32 can be arranged at intervals or not at intervals; of course, in the same way, multiple The third layer 33, the third layer 33 is arranged in a strip shape, and a plurality of third layers 33 are arranged parallel to each other on the side of the third part 313 away from the display panel 1.
  • the width of each third layer 33 is relatively small. Small, two adjacent third layers 33 may be arranged at intervals, or may not be arranged at intervals.
  • a protective layer 5 is also provided between the display panel 1 and the support plate 3; the protective layer 5 and the display panel 1 are bonded by the second adhesive layer 6, and the second
  • the adhesive layer 6 may be pressure sensitive adhesive.
  • the protective layer 5 is bonded to the support plate 3 through the third adhesive layer 7, which may also be OCA optical adhesive.
  • the third adhesive layer 7 can act as a buffer between the display panel 1 and the support plate 3 , and can reduce the risk of cracks in the display panel 1 during the wrap-around bonding process.
  • the structure of the cover plate 2 is not limited to the above description.
  • the second curved part 24 and the first curved part 23 are bent toward the same side of the first planar part 21, and the second curved part 24 is on the first reference plane
  • the orthographic projection of is arc-shaped, for example, can be a quarter-circle or ellipse, a third-circle or ellipse, and so on.
  • the second curved surface 24 may include a third curved surface and a fourth curved surface oppositely arranged, the third curved surface is connected to the first plane, and the third curved surface is tangent to the first plane; the fourth curved surface is connected to the second plane, Moreover, the fourth curved surface is tangent to the second plane, that is, the second curved surface 24 is smoothly connected to the first plane portion 21 .
  • the center of circle of the second curved surface 24 and the center of circle of the first curved surface 23 are located on the same side of the first plane 21 , that is, the second curved surface 24 and the first curved surface 23 are curved toward the same side of the first plane 21 .
  • the orthographic projection of the second curved portion 24 on the first reference plane is a quarter arc.
  • the orthographic projection of the third curved surface on the first datum plane is a quarter arc line
  • the orthographic projection of the fourth curved surface on the first datum plane is also a quarter arc line;
  • One of the arc lines is parallel to each other, and two quarter arc lines are connected to form a quarter arc shape.
  • the width of the second planar portion 22 is smaller than the width of the first planar portion 21, so that the cover plate 2 has a gap large enough to enable the mechanical arm of the bonding system to slide in the gap, The bonding process of the cover plate 2 and the display panel is completed.
  • two planar regions and two curved surface regions are formed; one of the planar regions is bonded to the first planar portion 21 of the cover plate 2, and the length of the planar region and width are substantially the same as the length and width of the first planar portion 21; another planar area fits with the second planar portion 22 of the cover plate 2, and the length and width of the planar area are the same as the length and width of the second planar portion 22
  • the width is basically the same; one of the curved surface areas fits with the first curved surface 23 of the cover plate 2, and the length and width of the curved surface area are basically the same as the length and width of the first curved surface 23, and the curved surface area is bent to form a semicircle arc; another curved surface area fits with the second curved surface 24 of the cover plate 2, and the length and width of the curved surface area are basically the same as the length and width of the second curved surface 24, and the curved surface area is bent to form quarters
  • One is arc-shaped
  • the support plate may also include a second arcuate support portion 3d, and the second arcuate support portion 3d is connected to the first straight support portion 3a away from the first arcuate surface.
  • One side of the support portion 3b, and the second arcuate support portion 3d is attached to the side of the display panel away from the second curved portion, and the modulus of the second arcuate support portion 3d is smaller than that of the first straight support portion 3a.
  • the modulus of the second arcuate support portion 3d is smaller than the modulus of the second straight support portion 3c.
  • the support board can also be set as a double-layer board structure.
  • the first layer 31 may further include a fourth portion 314, the fourth portion 314 is connected to the third portion 313, the fourth portion 314 forms the second arcuate support portion 3d, and the thickness of the fourth portion 314 is the same as that of the second portion 312 , that is, the thickness of the fourth portion 314 may be greater than or equal to 25 microns and less than or equal to 300 microns.
  • the support plate may include a first layer 31 , a second layer 32 and a third layer 33 ; the first layer 31 includes a first part 311 , a second part 312 , a third part 313 and a fourth part 314 connected to each other.
  • the second portion 312 has the same thickness as the fourth portion 314
  • the first portion 311 has the same thickness as the third portion 313 .
  • the thickness of the first part 311 is smaller than the thickness of the second part 312 .
  • the second portion 312 forms the first curved surface support portion 3b, and is attached to the side of the display panel away from the first curved surface portion.
  • the fourth portion 314 forms the second curved surface support portion 3d, and is attached to the side of the display panel away from the second curved surface portion.
  • the second layer 32 is provided on the side of the first part 311 away from the display panel, the first part 311 and the second layer 32 form a second straight support part 3c, and the first part 311 is attached to a side of the display panel far away from the second plane part. On the side, the second layer 32 is attached to the side of the first part 311 away from the second planar part.
  • the third layer 33 is provided on the side of the third part 313 away from the display panel, the third part 313 and the third layer 33 form the first straight support part 3a, and the third part 313 is attached to the side of the display panel far away from the first plane
  • the third layer 33 is bonded to the side of the third part 313 away from the first planar part.
  • the width of the first part 311 is smaller than the width of the third part 313
  • the width of the second layer 32 is smaller than the width of the third layer 33 .
  • two first curved surfaces 23 may be provided, and the two first curved surfaces 23 are symmetrically and smoothly connected to opposite sides of the first planar portion 21 ;
  • the connection structure between the curved surface portion 23 and the first planar portion 21 has been described in detail above, so it will not be repeated here.
  • the two second planar parts 22 are symmetrically and smoothly connected to the other side of the two first curved parts 23, that is, one second planar part 22 connects one first curved part 23;
  • a gap is provided between the second planar parts 22, that is, the sum of the widths of the two second planar parts 22 is smaller than the width of the first planar part 21, so that the mechanical arm of the bonding system can slide in the gap to complete the cover plate 2 Bonding process with the display panel.
  • the widths of the two second planar portions 22 are the same, it should be noted that the widths of the two second planar portions 22 may also be different.
  • the display panel 1 is bonded to the cover plate 2
  • three planar regions and two curved surface regions are formed, one of which is bonded to the first planar portion 21 of the cover plate 2, and the length of the planar region and the width are substantially the same as the length and width of the first planar portion 21; the other two planar regions are attached to the second planar portion 22 of the cover plate 2, and the length and width of these two planar regions are the same as the second planar portion 22
  • the length and width of the two curved surface areas are basically the same; the two curved surface areas are in one-to-one correspondence with the two first curved surface portions 23 of the cover plate 2, and the length and width of the two curved surface areas are the same as the length and width of the first curved surface portion 23
  • the widths are substantially the same, and the two curved surface areas are bent to form a semicircular arc.
  • two first arcuate support portions 3b of the support plate 3 are provided, and the two first arcuate support portions 3b are correspondingly connected to the first straight support portion.
  • Two opposite sides of 3a; two second straight support portions 3c of the support plate 3 are provided, and the two second straight support portions 3c are correspondingly connected to the opposite sides of the two first arcuate surface support portions 3b.
  • the support board can also be set as a double-layer board structure.
  • the first layer 31 may also include a fifth portion 315 and a sixth portion 316; the fifth portion 315 is connected to the third portion 313, the fifth portion 315 forms another first arcuate support portion 3b, and the thickness of the fifth portion 315 is the same as The thickness of the second part 312 is the same; the sixth part 316 is connected to the fifth part 315 , and the thickness of the sixth part 316 is equal to the thickness of the third part 313 .
  • the support plate may also include a fourth layer 34, the fourth layer 34 is arranged on the side of the sixth part 316 away from the display panel, and forms another second straight support part 3c with the sixth part 316, the fourth layer 34
  • the modulus is greater than the modulus of the first layer 31 .
  • the support plate may include a first layer 31, a second layer 32, a third layer 33, and a fourth layer 34; the first layer 31 may include a first portion 311, a second portion 312, and a third portion 313 connected to each other , the fifth part 315 and the sixth part 316.
  • the thickness of the second part 312 is the same as that of the fifth part 315 , and the thicknesses of the first part 311 , the third part 313 and the sixth part 316 are the same.
  • the thickness of the first part 311 is smaller than the thickness of the second part 312 .
  • the second portion 312 forms a first curved surface support portion 3b, which is attached to a side of the display panel away from one of the first curved surface portions.
  • the fifth part 315 forms another first curved surface support portion 3b, and is attached to the side of the display panel away from the other first curved surface portion.
  • the second layer 32 is provided on the side of the first part 311 away from the display panel, the first part 311 and the second layer 32 form a second straight support part 3c, and the first part 311 is attached to the side of the display panel far away from the second plane part. On one side, the second layer 32 is attached to the side of the first part 311 away from the second planar part.
  • the third layer 33 is provided on the side of the third part 313 away from the display panel, the third part 313 and the third layer 33 form the first straight support part 3a, and the third part 313 is attached to the side of the display panel far away from the first plane
  • the third layer 33 is bonded to the side of the third part 313 away from the first planar part.
  • the fourth layer 34 is provided on the side of the sixth part 316 away from the display panel, the sixth part 316 and the fourth layer 34 form another second straight support part 3c, and the sixth part 316 is attached to the side of the display panel far away from the first On one side of the second planar portion, the fourth layer 34 is bonded to the side of the sixth portion 316 away from the second planar portion.
  • the width of the first part 311 is equal to the width of the sixth part 316
  • the width of the second part 312 is equal to the width of the fifth part 315
  • the width of the first part 311 is smaller than the width of the third part 313
  • the width of the second layer 32 is smaller than the width of the third layer 33
  • the width of the second layer 32 is equal to the width of the fourth layer 34.
  • multiple fourth layers 34 may be provided, the fourth layers 34 are arranged in a strip shape, and the multiple fourth layers 34 are arranged parallel to each other on the sixth part 316 away from the display panel. 1, in this case, the width of each fourth layer 34 is relatively small, and two adjacent fourth layers 34 may or may not be arranged at intervals.
  • first layer 31 , the second layer 32 , the third layer 33 and the fourth layer 34 are only used to refer to different structural parts, and are not used to limit the stacking sequence of the film layers.
  • the exemplary embodiment of the present disclosure also provides a bonding system for bonding the display device described in any one of the above, the bonding system may include a workbench, a carrier film 8, a clamping part 9, a mechanical arm 10 and slider 11, etc.
  • the workbench can be used to fix the cover plate 2;
  • the carrier film 8 can be used to attach the support plate 3 and the display panel 1 in sequence;
  • the clamping part 9 can be used to clamp the opposite side of the carrier film 8 Both ends;
  • the slider 11 is connected to one end of the mechanical arm 10 , the carrier film 8 surrounds the slider 11 , and the mechanical arm 10 is used to drive the slider 11 to move so that the display panel 1 and the cover plate 2 are bonded together.
  • one end of the robot arm 10 may be fixed on a workbench.
  • the other end of the mechanical arm 10 is connected to the slider 11, and the mechanical arm 10 can drive the slider 11 to move.
  • the fitting system can also include a clamping arm (not shown in the figure), one end of the clamping arm is fixed on the workbench, and the other end of the clamping arm is connected to the clamping part 9; the clamping arm is set to two, and the corresponding Two clamping parts 9 are also provided, and the clamping arms and the clamping parts 9 are in a one-to-one correspondence.
  • the two clamping portions 9 clamp opposite ends of the carrier film 8 in a one-to-one correspondence.
  • the clamping arm can drive the clamping part 9 to move.
  • opposite ends of the carrier film 8 refer to the opposite ends in the second direction when the carrier film 8 is in an unfolded state.
  • the material of the carrying film 8 may be high molecular weight polyethylene polypropylene fiber (PPF).
  • PPF polyethylene polypropylene fiber
  • the slider 11 may also be provided in three structures, and the structure of the slider 11 will be described in detail below.
  • the slider 11 can be arranged in a cuboid shape.
  • the slider 11 may include a first flat surface, a second flat surface, and a first arcuate surface; the second flat surface and the first flat surface Relatively and in parallel, the length and width of the second flat surface can be the same as the length and width of the first flat surface; the first arc surface is smoothly connected between the first flat surface and the second flat surface, that is, the first arc One end of the surface is smoothly connected to one end of the first flat surface, and the other end of the first arc surface is smoothly connected to one end of the second flat surface; the first arc surface can be a semi-arc surface or a semi-elliptical arc surface , semi-parabolic arc, etc.
  • the bonding system may further include a bump 111 disposed on the second flat surface, and there is a first gap 112 between the bump 111 and the second flat surface, and one end of the carrier film 8 can pass through the first gap 112 .
  • the cover plate 2 is fixed on the workbench, and the first planar portion 21 of the cover plate 2 is closer to the workbench than the second planar portion 22 .
  • the clamping part 9 clamps the carrier film 8 and pulls it toward the second flat part 22 side, the carrier film 8 surrounded by the second flat surface of the slider 11 will be pulled up under the pulling force of the clamping part 9, resulting in The carrier film 8 is not surrounded by the second flat surface, and the protrusion 111 and the first gap 112 are provided.
  • the carrier film 8 passes through the first gap 112, so that the carrier film 8 can be prevented from being pulled up and not surrounded by the second flat surface.
  • the first flat surface is opposite to the first flat portion 21, and the first flat surface of the slider 11 presses the display panel 1, so that the display panel 1 is aligned with the first flat surface.
  • the second flat surface is opposite to the second flat part 22, and the second flat surface of the slider 11 exerts pressure on the display panel 1, so that the display panel 1 is attached to the second flat part 22; the first arc The surface is opposite to the first curved surface 23 , and the first arc surface of the slider 11 presses the display panel 1 , so that the display panel 1 is attached to the first curved surface 23 .
  • the slider 11 may include a first flat surface, a second flat surface, a first arc surface and a second arc surface; the second flat surface and the first arc surface One flat surface is opposite and arranged in parallel, the length of the second flat surface can be the same as the length of the first flat surface, but the width of the second flat surface is different from the width of the first flat surface; the first arc surface is smoothly connected to the first flat surface Between a flat surface and the second flat surface, that is, one end of the first arc surface is smoothly connected to one end of the first flat surface, and the other end of the first arc surface is smoothly connected to one end of the second flat surface; the first circle The arc surface is a semi-circular arc surface.
  • the second arc surface is smoothly connected to the side of the first flat surface away from the first arc surface, and the second arc surface can be a quarter arc surface, or a quarter ellipse arc surface, four One-third of the parabolic arc, one-third of the arc and so on.
  • the bonding system may further include a bump 111 disposed on the second flat surface, and there is a first gap 112 between the bump 111 and the second flat surface, and one end of the carrier film 8 can pass through the first gap 112 .
  • the cover plate 2 is fixed on the workbench, and the first planar portion 21 of the cover plate 2 is closer to the workbench than the second planar portion 22 .
  • the clamping part 9 clamps the carrier film 8 and pulls it toward the second flat part 22 side
  • the carrier film 8 surrounded by the second flat surface of the slider 11 will be pulled up under the pulling force of the clamping part 9, and Not surrounded by the second flat surface, a bump 111 and a first gap 112 are provided, and the carrier film 8 passes through the first gap 112, which can prevent the carrier film 8 from being pulled up and not surrounded by the second flat surface.
  • the first flat surface is opposite to the first flat portion 21, and the first flat surface of the slider 11 presses the display panel 1, so that the display panel 1 is aligned with the first flat surface.
  • the second flat surface is opposite to the second flat part 22, and the second flat surface of the slider 11 exerts pressure on the display panel 1, so that the display panel 1 is attached to the second flat part 22; the first arc The surface is opposite to the first curved surface 23, and the first arc surface of the slider 11 exerts pressure on the display panel 1, so that the display panel 1 is attached to the first curved surface 23; the second arc surface and the second curved surface 24
  • the second arc surface of the slider 11 presses the display panel 1 , so that the display panel 1 is attached to the second curved surface 24 .
  • the slider 11 may include a first flat surface, two second flat surfaces and two first arc surfaces; the two first arc surfaces face It is said to be smoothly connected between the first flat surface and the second flat surface, one end of the first arc surface is smoothly connected to one end of the first flat surface, and the other end of the first arc surface is smoothly connected to one end of the second flat surface ;
  • the two second flat surfaces are symmetrically and smoothly connected to the two first arcuate surfaces.
  • the second flat surface is opposite and parallel to the first flat surface, the length of the second flat surface can be the same as the length of the first flat surface, but the width of the second flat surface is different from the width of the first flat surface; the first circle The arc surface is smoothly connected between the first flat surface and the second flat surface, that is, one end of the first arc surface is smoothly connected to one end of the first flat surface, and the other end of the first arc surface is smoothly connected to the second flat surface One end; the first arc surface is a semi-arc surface.
  • the pasting system can also include a bump 111, the bump 111 is arranged on the second flat surface, and there are two first gaps 112 between the bump 111 and the second flat surface, and there are two second gaps 112 on the bump 111.
  • the above two first gaps 112 may be connected to form a first gap 112, and the two ends of the carrier film 8 respectively penetrate from both sides of the first gap 112, and the second gap 113 can also be set as one, but the wider width can accommodate two layers of carrier films 8 at the same time, and ensure that the two layers of carrier films 8 do not interfere with each other when they move.
  • the cover plate 2 is fixed on the workbench, and the first planar portion 21 of the cover plate 2 is closer to the workbench than the second planar portion 22 .
  • the clamping part 9 clamps the carrier film 8 and pulls it toward the second flat part 22 side
  • the carrier film 8 surrounded by the second flat surface of the slider 11 will be pulled up under the pulling force of the clamping part 9, and Not surrounded by the second flat surface, the projection 111, the first gap 112 and the second gap 113 are set, and the carrier film 8 passes through the first gap 112 and the second gap 113, so that the carrier film 8 can be prevented from being pulled up and separated from the second gap.
  • Flat surfaces do not surround.
  • the first flat surface is opposite to the first flat portion 21, and the first flat surface of the slider 11 presses the display panel 1, so that the display panel 1 is aligned with the first flat surface.
  • the second flat surface is opposite to the second flat part 22, and the second flat surface of the slider 11 exerts pressure on the display panel 1, so that the display panel 1 is attached to the second flat part 22; the first arc The surface is opposite to the first curved surface 23 , and the first arc surface of the slider 11 presses the display panel 1 , so that the display panel 1 is attached to the first curved surface 23 .
  • the exemplary embodiment of the present disclosure also provides a bonding method, using any of the bonding systems described above to bond to form the display device described in any of the above, as shown in FIG. 13 , the bonding method Can include the following steps:
  • Step S10 bonding the support plate 3 and the display panel 1 on one side of the carrying film 8 in sequence, and forming the first adhesive layer 4 on the side of the display panel 1 away from the carrying film 8 .
  • step S20 the carrier film 8 is wrapped around the slider 11 , and the opposite ends of the carrier film 8 are clamped by the clamping portion 9 to profile the display panel 1 .
  • Step S30 the mechanical arm 10 drives the slider 11 to move to the accommodation space of the cover plate 2 along the first direction.
  • Step S40 the mechanical arm 10 drives the slider 11 to move along the second direction to make the display panel 1 contact with the first curved surface, and the mechanical arm 10 drives the slider 11 to slide along the first curved surface to complete the display panel 1 and the first curved surface. Fitting of the first curved face.
  • Step S50 the robotic arm 10 drives the slider 11 to move along a direction perpendicular to the first plane portion to complete the lamination of the display panel 1 and the first plane portion.
  • bearing film 8 surrounds the slider 11 , and the bearing film 8 surrounds about three surfaces of the slider 11 , but does not completely surround the slider 11 .
  • Attach support plate 3 on one side of carrier film 8 coat the third adhesive layer 7 on the side away from carrier film 8 of support plate 3, and attach protective layer 5 on the side far away from carrier film 8 of the third adhesive layer 7, On the side of the protective layer 5 away from the carrier film 8, the second adhesive layer 6 is coated, on the side of the second adhesive layer 6 far away from the carrier film 8, the display panel 1 is attached, and on the side of the display panel 1 far away from the carrier film 8, coated Cover the first adhesive layer 4.
  • the adhesion between the support plate 3 and the protective layer 5 is 12N/25mm 2 , that is, the adhesion of the third adhesive layer 7 is 12N/25mm 2 .
  • the adhesion between the support plate 3 and the carrier film 8 is 2000 gf/inch, and the adhesion after UV detackification is less than 10 gf/inch.
  • the adhesive force between the support plate 3 and the carrier film 8 is smaller than the adhesive force between the support plate 3 and the protective layer 5, so that after the display panel 1 is bonded, when the carrier film 8 is peeled off the support plate 3, no The support plate 3 is peeled off the protective layer 5 .
  • the carrier film 8 is surrounded outside the slider 11, and the carrier film 8 passes through the first gap 112 or the first gap 112 and the second gap 113; through the clamping part 9
  • the display panel 1 is profiled by clamping opposite ends of the carrier film 8 and tensioning the carrier film 8 .
  • the mechanical arm 10 drives the slider 11 to move along the first direction, so that the slider 11 and various film layers surrounding it move to the accommodation space of the cover plate 2 .
  • the direction of the arrow in the figure is the moving direction, and at this moment, the two clamping parts 9 are all in the tensioned position, so that the carrier film 8 is in the tensioned state; the mechanical arm 10 Drive the slider 11 to move toward the side close to the first curved surface 23 until the display panel 1 and the first curved surface 23 fit together to form a structure as shown in Figure 15.
  • the direction of the arrow in the figure is the moving direction.
  • the holding parts 9 are all in the tensioned position, and the clamping parts 9 located above are all in the relaxed position, so that the lower half of the carrier film 8 is in a tensioned state, and the upper half is in a relaxed state, so as to avoid the subsequent sticking of the lower half.
  • the mechanical arm 10 drives the slider 11 to move down about a quarter of a circular arc along the first curved surface 23, so that the display panel 1 and the lower half of the first curved surface 23 fit together , and then the mechanical arm 10 drives the slider 11 to continue to move downward, that is, the mechanical arm 10 drives the slider 11 to move to the side close to the first plane part 21 until the display panel 1 is attached to the first plane part 21; then, the The clamping parts 9 located below are all in a relaxed position, and the clamping parts 9 located above are all in a tensioned position, so that the lower half of the carrier film 8 is in a relaxed state, and the upper half is in a tensioned state, so as to avoid subsequent upper and lower parts.
  • Bubbles, wrinkles, etc. appear during the lamination of the half part, and the mechanical arm 10 drives the slider 11 to move upwards along the first curved surface 23 for about half of a circular arc, so that the display panel 1 and the first curved surface 23 are completely bonded , and then the mechanical arm 10 drives the slider 11 to continue to move upwards, that is, the mechanical arm 10 drives the slider 11 to move to the side close to the second plane part 22 until the display panel 1 and the second plane part 22 are bonded together to form a The structure shown; finally, the mechanical arm 10 drives the slider 11 to exit the accommodating space of the cover plate 2 .
  • first curved surface 23 moves upwards along the first curved surface 23 to complete the lamination of the display panel 1 and the upper half of the first curved surface 23, as well as the lamination of the display panel 1 and the second planar portion 22;
  • the first curved portion 23 moves downward to complete the complete lamination of the display panel 1 and the first curved portion 23 , and the lamination of the display panel 1 and the first flat portion 21 .
  • the direction of the arrow in the figure is the moving direction, and at this time, the two clamping parts 9 are all in the tensioned position, so that the carrier film 8 is in a tensioned state as a whole; the mechanical arm 10 drives the slider 11 to move toward the side close to the first curved surface 23 until the display panel 1 and the first curved surface 23 fit together to form a structure as shown in Figure 18.
  • the direction of the arrow in the figure is the moving direction.
  • the clamping parts 9 are all in the tensioned position, and the clamping parts 9 located above are all in the relaxed position, so that the lower half of the carrier film 8 is in a tensioned state, and the upper half is in a relaxed state, so as to avoid subsequent lower half parts. Bubbles, wrinkles, etc., appear during lamination, and the mechanical arm 10 drives the slider 11 to move down about a quarter of a circular arc along the first curved surface 23, so that the display panel 1 is attached to the lower half of the first curved surface 23.
  • the clamping parts 9 located below are all in a relaxed position, and the clamping parts 9 located above are all in a tensioned position, so that the lower half of the carrier film 8 is in a relaxed state, and the upper half is in a tensioned state.
  • the mechanical arm 10 drives the slider 11 to move upwards along the first curved surface 23 for about half a circular arc, so that the display panel 1 and the first curved surface Part 23 is completely fitted, and then the mechanical arm 10 drives the slider 11 to continue to move upward, that is, the mechanical arm 10 drives the slider 11 to move to the side close to the second flat part 22 until the display panel 1 is attached to the second flat part 22
  • the direction of the arrow in the figure is the moving direction, at this time, the clamping parts 9 located below are all in the tensioned position, and the clamping parts 9 located above are all in the relaxed position, so that the lower part of the carrier film 8
  • the half part is in a tensioned state, and the upper part is in a relaxed state, so as to avoid defects such as air bubbles and wrinkles during the subsequent bonding of the lower part; the mechanical arm 10 drives the slider 11 to the side close to the first flat part 21 Move until the display panel 1
  • the mechanical arm 10 drives the slider 11 to move upward about a quarter of a circular arc along the second curved surface 24 until the display panel 1 and the second curved surface 24 is fully fitted to form the structure shown in Figure 22. Finally, the mechanical arm 10 drives the slider 11 to exit the accommodation space of the cover plate 2 .
  • the direction of the arrow in the figure is the direction of movement.
  • the two clamping parts 9 are all in the tensioned position, so that the carrier film 8 is in a tensioned state as a whole;
  • the mechanical arm 10 drives the slider 11 to move upward until the upper edge of the display panel 1 and the first curved surface 23 on the left side fit together to form a structure as shown in Figure 24, the direction of the arrow in the figure is the moving direction, at this time
  • Parts 9 are all in the tensioned position, and the clamping parts 9 on the left are all in the relaxed position, so that the right half of the carrier film 8 is in a tensioned state, and the left part is in a relaxed state.
  • the mechanical arm 10 drives the slider 11 to move along the left side.
  • the first curved surface 23 on the side moves downward about a half arc, so that the display panel 1 is completely attached to the first curved surface 23 on the left, and then the mechanical arm 10 drives the slider 11 to continue to move downward, that is, the mechanical arm 10 Drive the slider 11 to move to the side close to the first plane part 21 until the display panel 1 and the first plane part 21 fit together to form a structure as shown in Figure 25, the direction of the arrow in the figure is the moving direction; the mechanical arm 10 drives the slider The block 11 moves upward along the right first curved surface 23 for about half of a circular arc, so that the display panel 1 is completely attached to the right first curved surface 23, and then the two clamping parts 9 are in tension, so that The carrier film 8 is in tension as a whole, and the mechanical arm 10 drives the slider 11 to continue to move upward, that is, the mechanical arm 10 drives the slider 11 to move to the side close to the second plane part 22 until the display panel 1 and the second plane part 22 Attach

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Abstract

一种显示装置、贴合系统及贴合方法;显示装置包括盖板(2)、显示面板(1)以及支撑板(3);盖板(2)包括第一平面部(21)、第二平面部(22)和第一曲面部(23),第一曲面部(23)平滑连接于第一平面部(21)和第二平面部(22)之间,第二平面部(22)与第一平面部(21)平行,第一曲面部(23)沿第一方向延伸,第一曲面部(23)在第一基准面上的正投影为弧形,第一基准面与第一曲面部(23)的延伸方向垂直,第一平面部(21)、第二平面部(22)和第一曲面部(23)围设成容纳空间;显示面板(1)设于容纳空间;支撑板(3)包括依次连接的第一平直支撑部(3a)、第一弧面支撑部(3b)和第二平直支撑部(3c),第一弧面支撑部(3b)的模量小于第一平直支撑部(3a)的模量,且小于第二平直支撑部(3c)的模量;第一平直支撑部(3a)贴合于显示面板(1)的远离第一平面部(21)的一侧,第一弧面支撑部(3b)贴合于显示面板(1)的远离第一曲面部(23)的一侧,第二平直支撑部(3c)贴合于显示面板(1)的远离第二平面部(22)的一侧。支撑板(3)具有足够的强度以达到对显示面板(1)支撑的作用,而且支撑板(3)具有足够的柔性,在折弯时不容易翘曲、隆起,从而避免显示面板翘曲、隆起。

Description

显示装置、贴合系统及贴合方法 技术领域
本公开涉及显示技术领域,具体而言,涉及一种显示装置、用于贴合该显示装置的贴合系统及贴合方法。
背景技术
目前,随着OLED(Organic Light-Emitting Diode,有机电激光显示)技术的快速发展,为追求手机屏幕的最大化,各种造型的OLED显示产品逐渐面世。目前屏占比最高的当属OLED环绕屏,其屏占比可达180%以上。但是环绕盖板与显示面板的贴合是一工艺难点。
需要说明的是,在上述背景技术部分公开的信息仅用于加强对本公开的背景的理解,因此可以包括不构成对本领域普通技术人员已知的现有技术的信息。
公开内容
本公开的目的在于克服上述现有技术的不足,提供一种显示装置、用于贴合该显示装置的贴合系统及贴合方法。
根据本公开的一个方面,提供了一种显示装置,包括:
盖板,至少包括第一平面部、第二平面部和第一曲面部,所述第一曲面部平滑连接于所述第一平面部和所述第二平面部之间,所述第二平面部与所述第一平面部平行,所述第一曲面部沿第一方向延伸,所述第一曲面部在第一基准面上的正投影为弧形,所述第一基准面与所述第一方向垂直,所述第一平面部、所述第二平面部和所述第一曲面部围设成容纳空间;
显示面板,设于所述容纳空间;
支撑板,至少包括依次连接的第一平直支撑部、第一弧面支撑部和第二平直支撑部,所述第一弧面支撑部的模量小于所述第一平直支撑部的模量,且所述第一弧面支撑部的模量小于所述第二平直支撑部的模量;
其中,所述第一平直支撑部贴合于所述显示面板的远离所述第一平面部的一侧,所述第一弧面支撑部贴合于所述显示面板的远离所述第一曲面部的一侧,所述第二平直支撑部贴合于所述显示面板的远离所述第二平面部的一侧。
在本公开的一种示例性实施例中,所述支撑板包括:
第一层,至少包括依次连接的第一部分、第二部分和第三部分,所述第二部分形成所述第一弧面支撑部;
至少一个第二层,设于所述第一部分的远离所述显示面板的一侧,且与所述第一部分形成所述第二平直支撑部,所述第一层的模量小于所述第二层的模量;
至少一个第三层,设于所述第三部分的远离所述显示面板的一侧,且与所述第三部分形成所述第一平直支撑部,所述第一层的模量小于所述第三层的模量。
在本公开的一种示例性实施例中,所述第二部分的厚度大于所述第一部分的厚度,且所述第二部分的厚度大于所述第三部分的厚度。
在本公开的一种示例性实施例中,所述第二部分的厚度等于所述第一部分的厚度与所述第二层的厚度之和,且所述第二部分的厚度等于所述第三部分的厚度与所述第三层的厚度之和。
在本公开的一种示例性实施例中,所述第二层和所述第三层的厚度均大于等于15微米且小于等于200微米;所述第一部分的厚度和所述第三部分的厚度均大于等于10微米且小于等于200微米。
在本公开的一种示例性实施例中,所述第二平面部在第二方向的宽度小于等于所述第一平面部在第二方向的宽度,所述第二方向与所述第一方向垂直。
在本公开的一种示例性实施例中,所述第一平直支撑部在第二方向的宽度小于等于所述第二平直支撑部在第二方向的宽度。
在本公开的一种示例性实施例中,所述盖板还包括:
第二曲面部,平滑连接于所述第一平面部远离所述第一曲面部的一侧,且所述第二曲面部与所述第一曲面部向所述第一平面部的同一侧弯曲,所述第二曲面部在所述第一基准面上的正投影为弧形。
在本公开的一种示例性实施例中,所述支撑板还包括:
第二弧面支撑部,连接于所述第一平直支撑部远离所述第一弧面支撑部的一侧,且贴合于所述显示面板的远离所述第二曲面部的一侧,所述第二弧面支撑部的模量小于所述第一平直支撑部的模量,所述第二弧面支撑部的模量小于所述第二平直支撑部的模量。
在本公开的一种示例性实施例中,所述第一层还包括:
第四部分,连接于所述第三部分,所述第四部分形成所述第二弧面支撑部,所述第四部分的厚度与所述第二部分的厚度相同。
在本公开的一种示例性实施例中,所述第一曲面部设置为两个,两个所述第一曲面部对应平滑连接于所述第一平面部的相对两侧;所述第二平面部设置为两个,两个所述第二平面部对应平滑连接于两个所述第一曲面部的相对另一侧,两个所述第二平面部之间设置有间隙。
在本公开的一种示例性实施例中,所述第一弧面支撑部设置为两个,两个所述第一弧面支撑部对应连接于所述第一平直支撑部的相对两侧;所述第二平直支撑部设置为两个,两个所述第二平直支撑部对应连接于两个所述第一弧面支撑部的相对另一侧。
在本公开的一种示例性实施例中,所述第一层还包括:
第五部分,连接于所述第三部分,所述第五部分形成所述第一弧面支撑部,所述第五部分的厚度与所述第二部分的厚度相同;
第六部分,连接于所述第五部分,所述第六部分的厚度等于所述第三部分的厚度;
所述支撑板还包括:
至少一个第四层,设于所述第六部分的远离所述显示面板的一侧,且与所述第六部分形成所述第二平直支撑部,所述第四层的模量大于所述第一层的模量。
在本公开的一种示例性实施例中,所述第一平直支撑部和所述第二平直支撑部的材料包括不锈钢,所述第一弧面支撑部的材料包括泡棉。
在本公开的一种示例性实施例中,所述显示装置还包括:
第一胶层,粘接于所述盖板与所述显示面板之间;
保护层,设于所述显示面板与所述支撑板之间;
第二胶层,粘接于所述显示面板与所述保护层之间;
第三胶层,粘接于所述保护层与所述支撑板之间。
在本公开的一种示例性实施例中,所述第一胶层、所述第三胶层为OCA光学胶,所述第二胶层为压敏胶。
根据本公开的另一个方面,提供了一种贴合治具贴合系统,用于贴合上述任意一项所述的显示装置,所述贴合系统包括:
工作台,用于固定盖板;
承载膜,用于依次贴合支撑板和显示面板;
夹持部,用于夹持所述承载膜的相对两端;
滑块,所述承载膜围绕在所述滑块外;
机械臂,其一端连接于所述滑块,所述机械臂用于带动所述滑块运动使所述显示面板与所述盖板贴合。
在本公开的一种示例性实施例中,所述滑块包括:
第一平坦面;
第二平坦面,与所述第一平坦面相对平行设置;
第一圆弧面,平滑连接于所述第一平坦面和所述第二平坦面之间。
在本公开的一种示例性实施例中,所述贴合系统还包括:
凸块,设于所述第二平坦面,且与所述第二平坦面之间有第一间隙,所述承载膜的一端能够穿过所述第一间隙。
在本公开的一种示例性实施例中,所述滑块还包括:
第二圆弧面,平滑连接于所述第一平坦面的远离所述第一圆弧面的一侧。
在本公开的一种示例性实施例中,所述第一圆弧面设置为两个,所述第二平坦面设置为两个,两个所述第一圆弧面对应平滑连接于所述第一平坦面和两个所述第 二平坦面之间;所述凸块设置在两个所述第二平坦面之间;所述第一间隙设置为两个,在所述凸块上还设置有两个第二间隙,所述第二间隙的延伸方向与所述第一间隙的延伸方向相交,两个所述第二间隙与两个所述第一间隙对应连通,所述承载膜的一端能够穿过一个所述第一间隙和一个所述第二间隙。
根据本公开的再一个方面,提供了一种贴合方法,用上述任意一项所述的贴合系统贴合形成上述任意一项所述的显示装置,所述贴合方法包括:
在承载膜的一面依次粘接支撑板和显示面板,在所述显示面板的远离所述承载膜的一侧形成第一胶层;
将所述承载膜围绕于滑块外,通过夹持部夹持所述承载膜的相对两端对所述显示面板进行仿形;
机械臂带动所述滑块沿第一方向移动至盖板的容纳空间;
机械臂带动所述滑块沿第二方向移动使显示面板与第一曲面部接触,机械臂带动所述滑块沿第一曲面部滑动完成显示面板与第一曲面部的贴合;
机械臂带动所述滑块沿与第一平面部垂直的方向移动完成显示面板与第一平面部或第二平面部的贴合。
本公开的显示装置,盖板包括依次连接的第一平面部、第一区面部和第二平面部,第二平面部与第一平面部平行,第一曲面部设置为弧形,该盖板为环绕形盖板;支撑板包括依次连接的第一平直支撑部、第一弧面支撑部和第二平直支撑部,第一弧面支撑部的模量小于第一平直支撑部的模量,且小于第二平直支撑部的模量;第一平直支撑部贴合于显示面板的远离第一平面部的一侧,第二平直支撑部贴合于显示面板的远离第二平面部的一侧,使得支撑板具有足够的强度以达到对显示面板支撑的作用;第一弧面支撑部贴合于显示面板的远离第一曲面部的一侧,使得支撑板具有足够的柔性,在折弯时支撑板不容易翘曲、隆起,从而避免显示面板翘曲、隆起,使得仿形后的显示面板的相对两平面部之间的距离不会增大,使滑块、承载膜、支撑板以及显示面板能够顺利地进入盖板内;而且,显示面板与滑块贴合较为紧密,在贴合过程中滑块带动显示面板移动容易使盖板与显示面板贴合,在盖板与显示面板贴合过程中不容易产生气泡,也不会产生褶皱。
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本公开。
附图说明
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本公开的实施例,并与说明书一起用于解释本公开的原理。显而易见地,下面描述中的附图仅仅是本公开的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为相关技术中对显示面板进行仿形后的结构示意图。
图2为本公开显示装置第一示例实施方式的结构示意图。
图3为图2中的盖板的结构示意图。
图4为图2中的支撑板的结构示意图。
图5为图4中的支撑板和显示面板仿形后的结构示意图。
图6为本公开显示装置中盖板第二示例实施方式的结构示意图。
图7为图6的俯视示意图。
图8为本公开显示装置中支撑板第二示例实施方式的结构示意图。
图9为本公开显示装置中盖板第三示例实施方式的结构示意图。
图10为本公开显示装置中支撑板第三示例实施方式的结构示意图。
图11为本公开显示装置中盖板和支撑板的第二示例实施方式仿形后的结构示意图。
图12为本公开显示装置中盖板和支撑板的第三示例实施方式仿形后的结构示意图。
图13为本公开贴合方法一示例实施方式的流程示意框图。
图14-图16为本公开显示装置第一示例实施方式的贴合过程各个步骤的结构示意图。
图17-图22为本公开显示装置第二示例实施方式的贴合过程各个步骤的结构示意图。
图23-图26为本公开显示装置第二示例实施方式的贴合过程各个步骤的结构示意图。
附图标记说明:
1、显示面板;
2、盖板;21、第一平面部;22、第二平面部;23、第一曲面部;24、第二曲面部;
3、支撑板;3a、第一平直支撑部;3b、第一弧面支撑部;3c、第二平直支撑部;3d、第二弧面支撑部;
31、第一层;311、第一部分;312、第二部分;313、第三部分;314、第四部分;315、第五部分;316、第六部分;
32、第二层;33、第三层;34、第四层;
4、第一胶层;5、保护层;6、第二胶层;7、第三胶层;8、承载膜;9、夹持部;10、机械臂;
11、滑块;111、凸块;112、第一间隙;113、第二间隙。
具体实施方式
现在将参考附图更全面地描述示例实施方式。然而,示例实施方式能够以多种形式实施,且不应被理解为限于在此阐述的实施方式;相反,提供这些实施方式使得本公开将全面和完整,并将示例实施方式的构思全面地传达给本领域的技术人员。图中相同的附图标记表示相同或类似的结构,因而将省略它们的详细描述。此外,附图仅为本公开的示意性图解,并非一定是按比例绘制。
虽然本说明书中使用相对性的用语,例如“上”“下”来描述图标的一个组件对于另一组件的相对关系,但是这些术语用于本说明书中仅出于方便,例如根据附图中所述的示例的方向。能理解的是,如果将图标的装置翻转使其上下颠倒,则所叙述在“上”的组件将会成为在“下”的组件。当某结构在其它结构“上”时,有可能是指某结构一体形成于其它结构上,或指某结构“直接”设置在其它结构上,或指某结构通过另一结构“间接”设置在其它结构上。
用语“一个”、“一”、“该”、“所述”和“至少一个”用以表示存在一个或多个要素/组成部分/等;用语“包括”和“具有”用以表示开放式的包括在内的意思并且是指除了列出的要素/组成部分/等之外还可存在另外的要素/组成部分/等;用语“第一”、“第二”和“第三”等仅作为标记使用,不是对其对象的数量限制。
参照图1和图2所示,将盖板2与显示面板1贴合前,通常会将显示面板1的非显示面贴合在支撑板3上,然后将支撑板3贴合在承载膜8上,承载膜8的长度大于显示面板1的长度,在承载膜8的两端部施加拉力,然后将承载膜8的部分围绕在滑块11上,使承载膜8、支撑板3和显示面板1形成与滑块11外轮廓相似的形状,例如,在滑块11的圆弧区,承载膜8、支撑板3和显示面板1均形成圆弧形,这一过程称为仿形;在这一过程中,由于在滑块11的圆弧区显示面板1和支撑板3具有一定的反弹力作用,显示面板1和支撑板3会有一定的翘曲、隆起,使得显示面板1与滑块11之间存在较大的间隙,使得仿形后的显示面板1的相对两平面部之间的距离增大,而盖板2的容纳显示面板1的空间的高度不会变化,从而导致滑块11不能顺利地带动承载膜8、支撑板3以及显示面板1进入盖板2的容纳空间内;而且,在贴合过程中滑块11带动显示面板1移动不容易使盖板2与显示面板1贴合,在盖板2与显示面板1贴合过程中容易产生气泡,也会产生褶皱。
本公开示例实施方式提供了一种显示装置,参照图2所示,该显示装置可以包括盖板2、显示面板1以及支撑板3;盖板2至少包括第一平面部21、第二平面部22和第一曲面部23,第一曲面部23平滑连接于第一平面部21和第二平面部22之间,第二平面部22与第一平面部21平行,所述第一曲面部沿第一方向延伸,第一曲面部23在第一基准面上的正投影为弧形,第一基准面与第一方向垂直,第一平面部21、第二平面部22和第一曲面部23围设成容纳空间;显示面板1设于容纳空间;支撑板3至少包括依次连接的第一平直支撑部3a、第一弧面支撑部3b和第二平直支撑部3c,第一弧面支撑部3b的模量小于第一平直支撑部3a的模量,且第一弧面 支撑部3b的模量小于第二平直支撑部3c的模量;第一平直支撑部3a贴合于显示面板1的远离第一平面部21的一侧,第一弧面支撑部3b贴合于显示面板1的远离第一曲面部23的一侧,第二平直支撑部3c贴合于显示面板1的远离第二平面部22的一侧。
本公开的显示装置,第一弧面支撑部3b的模量小于第一平直支撑部3a的模量,且小于第二平直支撑部3c的模量;第一平直支撑部3a贴合于显示面板1的远离第一平面部21的一侧,第二平直支撑部3c贴合于显示面板1的远离第二平面部22的一侧,使得支撑板3具有足够的强度以达到对显示面板1支撑的作用;第一弧面支撑部3b贴合于显示面板1的远离第一曲面部23的一侧,使得支撑板3具有足够的柔性,在折弯时支撑板3不容易翘曲、隆起,从而避免显示面板1翘曲、隆起,使得仿形后的显示面板1的相对两平面部之间的距离不会增大,使滑块11、承载膜8、支撑板3以及显示面板1能够顺利地进入盖板2内;而且,显示面板1与滑块11贴合较为紧密,在贴合过程中滑块11带动显示面板1移动容易使盖板2与显示面板1贴合,在盖板2与显示面板1贴合过程中不容易产生气泡,也不会产生褶皱。
盖板2可以是环绕形盖板2。
在本示例实施方式中,参照图3所示,盖板2可以包括第一平面部21、第一曲面部23以及第二平面部22。第一平面部21、第一曲面部23以及第二平面部22依次连接形成“U”字形。
具体来说,第一平面部21可以设置为长方形;第一平面部21可以包括相对设置的第一平面和第二平面。第一曲面部23平滑连接于第一平面部21的一侧,例如,第一曲面部23可以平滑连接于第一平面部21的一侧长边,使得第一曲面部23沿第一平面部21的长边延伸。当然,在本公开的其他示例实施方式中,第一曲面部23可以平滑连接于第一平面部21的一侧短边,使得第一曲面部23沿第一平面部21的短边延伸;第一平面部21还可以设置为其他形状,第一曲面部23的延伸方向与第一平面部21的边沿的延伸方向一致,该边沿是第一平面部21的与第一曲面部23连接的边沿。第一曲面部沿第一方向延伸,第一方向是第一曲面部所形成的弧面对应的轴线的延伸方向。
第一曲面部23在第一基准面上的正投影为弧形,例如,可以是半圆弧形、半椭圆弧形、抛物线弧形等等;第一基准面与第一曲面部的延伸方向垂直,即第一基准面与第一方向垂直。即第一基准面与上述边沿垂直,上述边沿为第一平面部21的与第一曲面部23连接的边沿。具体地,第一曲面部23可以包括相对设置的第一曲面和第二曲面,第一曲面在第一基准面上的正投影为半圆弧线,第二曲面的在第一基准面上的正投影也为半圆弧线;两个半圆弧线相互平行,两个半圆弧线连接形成半圆弧形。
第一曲面与第一平面连接,且第一曲面与第一平面相切;第二曲面与第二平面 连接,且第二曲面与第二平面相切,即使得第一曲面部23与第一平面部21平滑连接。
第二平面部22也可以设置为长方形,第二平面部22平滑连接于第一曲面部23的相对另一侧,第二平面部22与第一平面部21平行。第二平面部22可以包括相对设置的第三平面和第四平面,第三平面可以与第一曲面连接,且第一曲面与第三平面相切;第四平面与第二曲面连接,且第二曲面与第四平面相切,即使得第一曲面部23与第二平面部22平滑连接。
在本示例实施方式中,第二平面部22的宽度与第一平面部21的宽度可以相同。第一曲面部23的长度、第二平面部22的长度与第一平面部21的长度可以相同。当然,在本公开的其他示例实施方式中,第二平面部22的宽度与第一平面部21的宽度也可以不相同,第一曲面部23的长度、第二平面部22的长度与第一平面部21的长度也可以不相同。
需要说明的是,参照图7所示,长度方向Y均是与第一曲面部23延伸方向一致的方向,宽度方向X是与第一曲面部23延伸方向垂直的方向;当然,厚度方向Z也与第一曲面部23延伸方向垂直,但是厚度方向Z与第一平面部21和第二平面部22之间的间隔距离的方向一致。长度方向Y就是第一方向,宽度方向X就是第二方向。
请继续参照图2所示,在盖板2的容纳空间设置有显示面板1,显示面板1与第一平面部21相对的部分为第一平面区,显示面板1与第一曲面部23相对的部分为曲面区,显示面板1与第二平面部22相对的部分为第二平面区;且由于第一平面部21与第二平面部22是平行的,显示面板1的第一平面区与第二平面区也是相互平行的。而且,由于第二平面部22的宽度与第一平面部21的宽度是相同的,显示面板1的第一平面区的宽度与第二平面区的宽度也是相同的。
显示面板1的显示面与盖板2的内侧面贴合,具体地,显示面板1的显示面与盖板2的内侧面通过第一胶层4贴合,第一胶层4可以是OCA(Optically Clear Adhesive)光学胶。
需要说明的是,盖板2的容纳空间指的是第一曲面部23的圆心所在的一侧,第一曲面部23与第一平面部21和第二平面部22连接后形成一个半包围形的结构,半包围结构的容纳空间即为盖板2的容纳空间。
在显示面板1的远离盖板2的一侧设置有支撑板3,即在显示面板1的与显示面相对的一侧设置有支撑板3。支撑板3对显示面板1起到支撑作用。
具体来说,参照图4和图5所示,支撑板3可以包括第一层31、第二层32以及第三层33。第一层31设于显示面板1的远离盖板的一侧,第二层32设于第一层31的远离盖板的一侧,第二层32也设于第一层31的远离盖板的一侧。
具体地,第一层31可以包括依次连接的第一部分311、第二部分312和第三部 分313,第二部分312形成第一弧面支撑部3b;第二部分312贴合于显示面板1的远离第一曲面部的一侧。第二部分312的厚度大于第一部分311的厚度,且第二部分312的厚度大于第三部分313的厚度。当然,第一部分311、第二部分312和第三部分313三者的厚度可以相同。
第二层32设于第一部分311的远离显示面板1的一侧,且第二层32与第一部分311形成第二平直支撑部3c,即第二平直支撑部3c可以包括第二层32和第一部分311;第一层31的模量小于第二层32的模量,从而使得第二平直支撑部3c的模量大于第一弧面支撑部3b的模量。
第三层33设于第三部分313的远离显示面板1的一侧,且第三层33与第三部分313形成第一平直支撑部3a,即第一平直支撑部3a可以包括第三层33和第三部分313;第一层31的模量小于第三层33的模量,从而使得第一平直支撑部3的模量大于第一弧面支撑部3b的模量。使得支撑板3具有足够的强度以达到对显示面板1支撑的作用,而与第一曲面部23相对的支撑板3仅包括模量较小的第一层31的第二部分312,使得支撑板3具有足够的柔性,在折弯时不容易翘曲、隆起,从而避免显示面板1翘曲、隆起。
第二部分312的厚度等于第一部分311的厚度与第二层32的厚度之和,且第二部分312的厚度等于第三部分313的厚度与第三层33的厚度之和,使得支撑板3的整体厚度一致,避免支撑板3出现凸凹不平的现象。
第二层32和第三层33的厚度均大于等于15微米且小于等于200微米,第一部分311的厚度和第三部分313大于等于10微米且小于等于200微米,那么,第二部分312的厚度大于等于25微米且小于等于400微米。
第一层31的材质可以是泡棉,第二层32、第三层33和第四层34的材质可以是sus304不锈钢板。
当然,在本公开的其他示例实施方式中,第二部分312的厚度也可以大于或小于第一部分311的厚度与第二层32的厚度之和,第二部分312的厚度也可以大于或小于第三部分313的厚度与第三层33的厚度之和;而且,第一层31的材质还可以是橡胶、柔性树脂等等柔性材质,第二层32和第三层33的材质还可以是其他成分的不锈钢板、硬质塑料板等等。
第二层32和第三层33设置在第一层31的远离显示面板1的一侧,即第一层31直接与显示面板1接触,第一层31具有一定的弹性,避免在折弯过程中第二层32和第三层33对显示面板1的损伤;而且,显示面板1工作时需要通电,第一层31一般为绝缘材料,第二层32和第三层33一般为导电材料,第一层31能进一步起到绝缘作用。
支撑板3的长度大于或等于显示面板1的长度,支撑板3的宽度大于或等于显示面板1的宽度。
第二层32的长度和第三层33的长度可以与支撑板3的长度相同,第二层32的宽度可以与第一平面部21的宽度相同,第三层33的宽度可以与第二平面部22的宽度相同。另外,在本公开的另一些示例实施方式中,可以设置有多个第二层32,第二层32设置为条状,多个第二层32相互平行设于第一部分311的远离显示面板1的一侧,这种情况下,各个第二层32的宽度较小,相邻两个第二层32之间可以间隔设置,也可以不间隔设置;当然,同理,也可以设置有多个第三层33,第三层33设置为条状,多个第三层33相互平行设于第三部分313的远离显示面板1的一侧,这种情况下,各个第三层33的宽度较小,相邻两个第三层33之间可以间隔设置,也可以不间隔设置。
在本示例实施方式中,请继续参照图2所示,在显示面板1与支撑板3之间还设置有保护层5;保护层5与显示面板1通过第二胶层6粘接,第二胶层6可以是压敏胶。保护层5与支撑板3通过第三胶层7粘接,第三胶层7也可以是OCA光学胶。第三胶层7可在显示面板1与支撑板3之间起缓冲作用,可降低显示面板1在环绕型贴合过程中产生裂纹(crack)的风险。
另外,盖板2的结构不限于上述说明,在本公开的另一示例实施方式中,参照图6和图7所示,盖板2还可以包括第二曲面部24,第二曲面部24平滑连接于第一平面部21远离第一曲面部23的一侧,第二曲面部24与第一曲面部23向第一平面部21的同一侧弯曲,第二曲面部24在第一基准面上的正投影为弧形,例如,可以是四分之一圆弧或椭圆弧、三分之一圆弧或椭圆弧等等。
具体地,第二曲面部24可以包括相对设置的第三曲面和第四曲面,第三曲面与第一平面连接,且第三曲面与第一平面相切;第四曲面与第二平面连接,且第四曲面与第二平面相切,即使得第二曲面部24与第一平面部21平滑连接。
而且,第二曲面部24的圆心与第一曲面部23的圆心位于第一平面部21的同一侧,即第二曲面部24与第一曲面部23向第一平面部21的同一侧弯曲。
第二曲面部24在第一基准面上的正投影为四分之一圆弧。具体地,第三曲面在第一基准面上的正投影为四分之一圆弧线,第四曲面在第一基准面上的正投影也为四分之一圆弧线;两个四分之一圆弧线相互平行,两个四分之一圆弧线连接形成四分之一圆弧形。
且,在该示例实施方式中,第二平面部22的宽度小于第一平面部21的宽度,使得盖板2具有足够大的间隙,能够使贴合系统的机械臂能够在该间隙内滑动,完成盖板2与显示面板的贴合工艺。
这种情况下,显示面板1与盖板2贴合后形成两个平面区和两个曲面区;其中一个平面区与盖板2的第一平面部21相贴合,且该平面区的长度和宽度与第一平面部21的长度和宽度基本相同;另一个平面区与盖板2的第二平面部22相贴合,且该平面区的长度和宽度与第二平面部22的长度和宽度基本相同;其中一个曲面区与 盖板2的第一曲面部23相贴合,且该曲面区的长度和宽度与第一曲面部23的长度和宽度基本相同,该曲面区折弯形成半圆弧形;另一个曲面区与盖板2的第二曲面部24相贴合,且该曲面区的长度和宽度与第二曲面部24的长度和宽度基本相同,该曲面区折弯形成四分之一圆弧形。
同样,为了与上述盖板2对应,参照图8所示,支撑板还可以包括第二弧面支撑部3d,第二弧面支撑部3d连接于第一平直支撑部3a远离第一弧面支撑部3b的一侧,且第二弧面支撑部3d贴合于显示面板的远离第二曲面部的一侧,第二弧面支撑部3d的模量小于第一平直支撑部3a的模量,第二弧面支撑部3d的模量小于第二平直支撑部3c的模量。
支撑板还可以设置为双层板的结构。第一层31还可以包括第四部分314,第四部分314连接于第三部分313,第四部分314形成第二弧面支撑部3d,第四部分314的厚度与第二部分312的厚度相同,即第四部分314的厚度可以大于等于25微米且小于等于300微米。
具体来说,支撑板可以包括第一层31、第二层32和第三层33;第一层31包括相互连接的第一部分311、第二部分312、第三部分313和第四部分314。第二部分312的厚度与第四部分314的厚度相同,第一部分311的厚度与第三部分313的厚度相同。第一部分311的厚度小于第二部分312的厚度。
第二部分312形成第一弧面支撑部3b,贴合于显示面板的远离第一曲面部的一侧。第四部分314形成第二弧面支撑部3d,贴合于显示面板的远离第二曲面部的一侧。在第一部分311的远离显示面板的一侧设置第二层32,第一部分311与第二层32形成第二平直支撑部3c,第一部分311贴合于显示面板的远离第二平面部的一侧,第二层32贴合于第一部分311的远离第二平面部的一侧。在第三部分313的远离显示面板的一侧设置第三层33,第三部分313与第三层33形成第一平直支撑部3a,第三部分313贴合于显示面板的远离第一平面部的一侧,第三层33贴合于第三部分313的远离第一平面部的一侧。
第一部分311的宽度小于第三部分313的宽度,第二层32的宽度小于第三层33的宽度。
在本公开的再一示例实施方式中,参照图9所示,第一曲面部23可以设置为两个,两个第一曲面部23对称平滑连接于第一平面部21的相对两侧;第一曲面部23与第一平面部21的连接结构上述已经进行了详细说明,因此,此处不再赘述。第二平面部22设置为两个,两个第二平面部22对称平滑连接于两个第一曲面部23的另一侧,即一个第二平面部22连接一个第一曲面部23;两个第二平面部22之间设置有间隙,即两个第二平面部22的宽度之和小于第一平面部21的宽度,使得贴合系统的机械臂能够在该间隙内滑动,完成盖板2与显示面板的贴合工艺。上述示例实施方式中两个第二平面部22的宽度是相同的,需要说明的是,两个第二平面部22 的宽度也可以不同。
这种情况下,显示面板1与盖板2贴合后形成三个平面区和两个曲面区,其中一个平面区与盖板2的第一平面部21相贴合,且该平面区的长度和宽度与第一平面部21的长度和宽度基本相同;另两个平面区与盖板2的第二平面部22相贴合,且这两个平面区的长度和宽度与第二平面部22的长度和宽度基本相同;两个曲面区一一对应的与盖板2的两个第一曲面部23相贴合,且这两个曲面区的长度和宽度与第一曲面部23的长度和宽度基本相同,该这两个曲面区折弯形成半圆弧形。
同样,为了与上述盖板2对应,参照图10所示,支撑板3的第一弧面支撑部3b设置为两个,两个第一弧面支撑部3b对应连接于第一平直支撑部3a的相对两侧;支撑板3的第二平直支撑部3c设置为两个,两个第二平直支撑部3c对应连接于两个第一弧面支撑部3b的相对另一侧。
支撑板还可以设置为双层板的结构。第一层31还可以包括第五部分315和第六部分316;第五部分315连接于第三部分313,第五部分315形成另一个第一弧面支撑部3b,第五部分315的厚度与第二部分312的厚度相同;第六部分316连接于第五部分315,第六部分316的厚度等于第三部分313的厚度。支撑板还可以包括第四层34,第四层34设于第六部分316的远离显示面板的一侧,且与第六部分316形成另一个第二平直支撑部3c,第四层34的模量大于第一层31的模量。
具体来说,支撑板可以包括第一层31、第二层32、第三层33和第四层34;第一层31可以包括相互连接的第一部分311、第二部分312、第三部分313、第五部分315和第六部分316。第二部分312的厚度与第五部分315的厚度相同,第一部分311的厚度、第三部分313的厚度以及第六部分316的厚度三者相同。第一部分311的厚度小于第二部分312的厚度。
第二部分312形成一个第一弧面支撑部3b,贴合于显示面板的远离其中一个第一曲面部的一侧。第五部分315形成另一个第一弧面支撑部3b,贴合于显示面板的远离另一个第一曲面部的一侧。在第一部分311的远离显示面板的一侧设置第二层32,第一部分311与第二层32形成一个第二平直支撑部3c,第一部分311贴合于显示面板的远离第二平面部的一侧,第二层32贴合于第一部分311的远离第二平面部的一侧。在第三部分313的远离显示面板的一侧设置第三层33,第三部分313与第三层33形成第一平直支撑部3a,第三部分313贴合于显示面板的远离第一平面部的一侧,第三层33贴合于第三部分313的远离第一平面部的一侧。在第六部分316的远离显示面板的一侧设置第四层34,第六部分316与第四层34形成另一个第二平直支撑部3c,第六部分316贴合于显示面板的远离第二平面部的一侧,第四层34贴合于第六部分316的远离第二平面部的一侧。
第一部分311的宽度等于第六部分316的宽度,第二部分312的宽度等于第五部分315的宽度,第一部分311的宽度小于第三部分313的宽度。第二层32的宽度 小于第三层33的宽度,第二层32的宽度等于第四层34的宽度。
另外,在本公开的另一些示例实施方式中,可以设置有多个第四层34,第四层34设置为条状,多个第四层34相互平行设于第六部分316的远离显示面板1的一侧,这种情况下,各个第四层34的宽度较小,相邻两个第四层34之间可以间隔设置,也可以不间隔设置。
需要说明的是,上述第一层31、第二层32、第三层33以及第四层34只用于指代不同的结构部分,并不用于限定膜层的堆叠顺序。
进一步,本公开示例实施方式还提供了一种贴合系统,用于贴合上述任意一项所述的显示装置,该贴合系统可以包括工作台、承载膜8、夹持部9、机械臂10以及滑块11等等,工作台可以用于固定盖板2;承载膜8可以用于依次贴合有支撑板3和显示面板1;夹持部9可以用于夹持承载膜8的相对两端;滑块11连接于机械臂10的一端,承载膜8围绕在滑块11外,机械臂10用于带动滑块11运动使显示面板1与盖板2贴合。
在本示例实施方式中,机械臂10的一端可以固定在工作台上。机械臂10的另一端连接滑块11,机械臂10能够带动滑块11运动。贴合系统还可以包括夹持臂(图中未示出),夹持臂的一端固定在工作台上,夹持臂的另一端连接夹持部9;夹持臂设置为两个,对应的夹持部9也设置为两个,夹持臂与夹持部9是一一对应的关系。两个夹持部9一一对应地夹持承载膜8的相对两端。夹持臂能够带动夹持部9运动。
需要说明的是,承载膜8的相对两端指的是承载膜8处于展开状态时,在第二方向上的相对两端。
在本示例实施方式中,承载膜8的材质可以是高分子聚乙烯丙纶(PPF)。
为了与上述三种示例实施方式的盖板2对应,滑块11也可以设置为三种结构,下面对滑块11的结构进行详细说明。
滑块11可以设置为长方体状。具体地,对应于图3所示的盖板2,参照图5所示,滑块11可以包括第一平坦面、第二平坦面以及第一圆弧面;第二平坦面与第一平坦面相对且平行设置,第二平坦面的长度和宽度与第一平坦面的长度和宽度可以相同;第一圆弧面平滑连接于第一平坦面和第二平坦面之间,即第一圆弧面的一端平滑连接于第一平坦面的一端,第一圆弧面的另一端平滑连接于第二平坦面的一端;第一圆弧面可以为半圆弧面,也可以是半椭圆弧面、半抛物线弧面等等。
贴合系统还可以包括凸块111,凸块111设于第二平坦面,且凸块111与第二平坦面之间有第一间隙112,承载膜8的一端能够穿过第一间隙112。
盖板2固定在工作台上,且盖板2的第一平面部21相对于第二平面部22更靠近工作台。夹持部9夹持承载膜8后向第二平面部22一侧拉紧,与滑块11的第二平坦面围绕的承载膜8在夹持部9的拉力作用下会被拉起,导致承载膜8与第二平坦面不围绕,设置凸块111和第一间隙112,承载膜8穿过第一间隙112,可以避免 承载膜8被拉起而与第二平坦面不围绕。
在对显示面板1与盖板2进行贴合时,第一平坦面与第一平面部21相对,滑块11的第一平坦面对显示面板1进行施压,使显示面板1与第一平面部21贴合;第二平坦面与第二平面部22相对,滑块11的第二平坦面对显示面板1进行施压,使显示面板1与第二平面部22贴合;第一圆弧面与第一曲面部23相对,滑块11的第一圆弧面对显示面板1进行施压,使显示面板1与第一曲面部23贴合。
对应于图6所示的盖板2,参照图11所示,滑块11可以包括第一平坦面、第二平坦面、第一圆弧面以及第二圆弧面;第二平坦面与第一平坦面相对且平行设置,第二平坦面的长度与第一平坦面的长度可以相同,但是,第二平坦面的宽度与第一平坦面的宽度不同;第一圆弧面平滑连接于第一平坦面和第二平坦面之间,即第一圆弧面的一端平滑连接于第一平坦面的一端,第一圆弧面的另一端平滑连接于第二平坦面的一端;第一圆弧面为半圆弧面。第二圆弧面平滑连接于第一平坦面的远离第一圆弧面的一侧,第二圆弧面可以为四分之一圆弧面,也可以是四分之一椭圆弧面、四分之一抛物线弧面、三分之一圆弧面等等。
贴合系统还可以包括凸块111,凸块111设于第二平坦面,且凸块111与第二平坦面之间有第一间隙112,承载膜8的一端能够穿过第一间隙112。
盖板2固定在工作台上,且盖板2的第一平面部21相对于第二平面部22更靠近工作台。夹持部9夹持承载膜8后向第二平面部22一侧拉紧,与滑块11的第二平坦面围绕的承载膜8在夹持部9的拉力作用下会被拉起,而与第二平坦面不围绕,设置凸块111和第一间隙112,承载膜8穿过第一间隙112,可以避免承载膜8被拉起而与第二平坦面不围绕。
在对显示面板1与盖板2进行贴合时,第一平坦面与第一平面部21相对,滑块11的第一平坦面对显示面板1进行施压,使显示面板1与第一平面部21贴合;第二平坦面与第二平面部22相对,滑块11的第二平坦面对显示面板1进行施压,使显示面板1与第二平面部22贴合;第一圆弧面与第一曲面部23相对,滑块11的第一圆弧面对显示面板1进行施压,使显示面板1与第一曲面部23贴合;第二圆弧面与第二曲面部24相对,滑块11的第二圆弧面对显示面板1进行施压,使显示面板1与第二曲面部24贴合。
对应于图9所示的盖板2,参照图12所示,滑块11可以包括第一平坦面、两个第二平坦面以及两个第一圆弧面;两个第一圆弧面对称平滑连接于第一平坦面和第二平坦面之间,第一圆弧面的一端平滑连接于第一平坦面的一端,第一圆弧面的另一端平滑连接于第二平坦面的一端;两个第二平坦面对称平滑连接于两个第一圆弧面。第二平坦面与第一平坦面相对且平行设置,第二平坦面的长度与第一平坦面的长度可以相同,但是,第二平坦面的宽度与第一平坦面的宽度不同;第一圆弧面平滑连接于第一平坦面和第二平坦面之间,即第一圆弧面的一端平滑连接于第一平 坦面的一端,第一圆弧面的另一端平滑连接于第二平坦面的一端;第一圆弧面为半圆弧面。
贴合系统还可以包括凸块111,凸块111设于第二平坦面,且凸块111与第二平坦面之间有两个第一间隙112,在凸块111上还设置有两个第二间隙113,第二间隙113的延伸方向与第一间隙112的延伸方向相交,例如,可以是垂直;两个第二间隙113与两个第一间隙112对应连通,承载膜8的一端能够穿过一个第一间隙112和一个第二间隙113,承载膜8的另一端能够穿过另一个第一间隙112和另一个第二间隙113。另外,在本公开的其他示例实施方式中,可以将上述两个第一间隙112连通形成一个第一间隙112,承载膜8的两端分别从第一间隙112的两侧穿入,第二间隙113也可以设置为一个,只是宽度较宽可以同时容纳两层承载膜8,而且保证两层承载膜8运动时互不干扰。
盖板2固定在工作台上,且盖板2的第一平面部21相对于第二平面部22更靠近工作台。夹持部9夹持承载膜8后向第二平面部22一侧拉紧,与滑块11的第二平坦面围绕的承载膜8在夹持部9的拉力作用下会被拉起,而与第二平坦面不围绕,设置凸块111、第一间隙112和第二间隙113,承载膜8穿过第一间隙112和第二间隙113,可以避免承载膜8被拉起而与第二平坦面不围绕。
在对显示面板1与盖板2进行贴合时,第一平坦面与第一平面部21相对,滑块11的第一平坦面对显示面板1进行施压,使显示面板1与第一平面部21贴合;第二平坦面与第二平面部22相对,滑块11的第二平坦面对显示面板1进行施压,使显示面板1与第二平面部22贴合;第一圆弧面与第一曲面部23相对,滑块11的第一圆弧面对显示面板1进行施压,使显示面板1与第一曲面部23贴合。
进一步,本公开示例实施方式还提供了一种贴合方法,用上述任意一项所述的贴合系统贴合形成上述任意一项所述的显示装置,参照图13所示,该贴合方法可以包括以下步骤:
步骤S10,在承载膜8的一面依次粘接支撑板3和显示面板1,在所述显示面板1的远离所述承载膜8的一侧形成第一胶层4。
步骤S20,将所述承载膜8围绕于滑块11外,通过夹持部9夹持所述承载膜8的相对两端对所述显示面板1进行仿形。
步骤S30,机械臂10带动所述滑块11沿第一方向移动至盖板2的容纳空间。
步骤S40,机械臂10带动所述滑块11沿第二方向移动使显示面板1与第一曲面部接触,机械臂10带动所述滑块11沿所述第一曲面部滑动完成显示面板1与第一曲面部的贴合。
步骤S50,机械臂10带动所述滑块11沿与第一平面部垂直的方向移动完成显示面板1与第一平面部的贴合。
下面对贴合方法进行详细说明。
需要说明的是,承载膜8围绕于滑块11外,承载膜8大约围绕滑块11的三个面,而没有将滑块11完全围绕。
在承载膜8的一面贴合支撑板3,在支撑板3的远离承载膜8的一面涂覆第三胶层7,在第三胶层7的远离承载膜8的一面贴合保护层5,在保护层5的远离承载膜8的一面涂覆第二胶层6,在第二胶层6的远离承载膜8的一面贴合显示面板1,在显示面板1的远离承载膜8的一面涂覆第一胶层4。
支撑板3与保护层5之间的粘附力为12N/25mm 2,即第三胶层7的粘附力为12N/25mm 2。支撑板3与承载膜8之间的粘附力为2000gf/inch,UV减黏后粘附力<10gf/inch。支撑板3与承载膜8之间的粘附力小于支撑板3与保护层5之间的粘附力,使得完成显示面板1的贴合后,将承载膜8剥离支撑板3时,不会将支撑板3剥离保护层5。
参照图5、图11、图12所示,将承载膜8围绕于滑块11外,并将承载膜8穿过第一间隙112或第一间隙112和第二间隙113;通过夹持部9夹持承载膜8的相对两端并将承载膜8张紧对显示面板1进行仿形。
机械臂10带动滑块11沿第一方向移动,使滑块11以及其上围绕的各个膜层移动至盖板2的容纳空间。
对于图3所示的盖板2,参照图14所示,图中箭头方向为移动方向,此时两个夹持部9均处于张紧位,使承载膜8处于张紧状态;机械臂10带动滑块11向靠近第一曲面部23一侧移动,直至显示面板1与第一曲面部23贴合形成如图15所示的结构,图中箭头方向为移动方向,此时位于下方的夹持部9均处于张紧位,位于上方的夹持部9均处于松弛位,使承载膜8的下半部分处于张紧状态,上半部分处于松弛状态,避免后续进行的下半部分的贴合时出现气泡、褶皱等等不良,机械臂10带动滑块11沿第一曲面部23向下运动大约四分之一圆弧,使显示面板1与第一曲面部23的下半部分贴合,然后机械臂10带动滑块11继续向下运动,即机械臂10带动滑块11向靠近第一平面部21的一侧移动,直至显示面板1与第一平面部21贴合;然后,使位于下方的夹持部9均处于松弛位,位于上方的夹持部9均处于张紧位,使承载膜8的下半部分处于松弛状态,上半部分处于张紧状态,避免后续进行的上半部分的贴合时出现气泡、褶皱等等不良,机械臂10带动滑块11沿第一曲面部23向上运动大约二分之一圆弧,使显示面板1与第一曲面部23完全贴合,然后机械臂10带动滑块11继续向上运动,即机械臂10带动滑块11向靠近第二平面部22的一侧移动,直至显示面板1与第二平面部22贴合形成如图16所示的结构;最后,机械臂10带动滑块11退出盖板2的容纳空间。当然,也可以沿第一曲面部23先向上移动,完成显示面板1与第一曲面部23的上半部分的贴合,以及显示面板1与第二平面部22的贴合;然后,再沿第一曲面部23向下移动,完成显示面板1与第一曲面部23的完全贴合,以及显示面板1与第一平面部21的贴合。
对于图6所示的盖板2,参照图17所示,图中箭头方向为移动方向,此时两个夹持部9均处于张紧位,使承载膜8整体处于张紧状态;机械臂10带动滑块11向靠近第一曲面部23一侧移动,直至显示面板1与第一曲面部23贴合形成如图18所示的结构,图中箭头方向为移动方向,此时位于下方的夹持部9均处于张紧位,位于上方的夹持部9均处于松弛位,使承载膜8的下半部分处于张紧状态,上半部分处于松弛状态,避免后续进行的下半部分的贴合时出现气泡、褶皱等等不良,机械臂10带动滑块11沿第一曲面部23向下运动大约四分之一圆弧,使显示面板1与第一曲面部23的下半部分贴合;然后,使位于下方的夹持部9均处于松弛位,位于上方的夹持部9均处于张紧位,使承载膜8的下半部分处于松弛状态,上半部分处于张紧状态,避免后续进行的上半部分的贴合时出现气泡、褶皱等等不良,机械臂10带动滑块11沿第一曲面部23向上运动大约二分之一圆弧,使显示面板1与第一曲面部23完全贴合,然后机械臂10带动滑块11继续向上运动,即机械臂10带动滑块11向靠近第二平面部22的一侧移动,直至显示面板1与第二平面部22贴合形成如图19所示的结构,图中箭头方向为移动方向,此时位于下方的夹持部9均处于张紧位,位于上方的夹持部9均处于松弛位,使承载膜8的下半部分处于张紧状态,上半部分处于松弛状态,避免后续进行的下半部分的贴合时出现气泡、褶皱等等不良;机械臂10带动滑块11向靠近第一平面部21的一侧移动,直至显示面板1与第一平面部21贴合形成如图20所示的结构,图中箭头方向为移动方向,机械臂10带动滑块11向靠近第二曲面部24的一侧移动形成如图21所示的结构,图中箭头方向为移动方向,然后,机械臂10带动滑块11沿第二曲面部24向上运动大约四分之一圆弧,直至显示面板1与第二曲面部24完全贴合形成如图22所示的结构。最后,机械臂10带动滑块11退出盖板2的容纳空间。
对于图9所示的盖板2,参照图23所示,图中箭头方向为移动方向,此时两个夹持部9均处于张紧位,使承载膜8整体处于张紧状态;机械臂10带动滑块11向上移动,直至显示面板1与左侧第一曲面部23的上边沿贴合形成如图24所示的结构,图中箭头方向为移动方向,此时位于右侧的夹持部9均处于张紧位,位于左侧的夹持部9均处于松弛位,使承载膜8的右半部分处于张紧状态,左侧部分处于松弛状态,机械臂10带动滑块11沿左侧第一曲面部23向下运动大约二分之一圆弧,使显示面板1与左侧第一曲面部23完全贴合,然后机械臂10带动滑块11继续向下运动,即机械臂10带动滑块11向靠近第一平面部21的一侧移动,直至显示面板1与第一平面部21贴合形成如图25所示的结构,图中箭头方向为移动方向;机械臂10带动滑块11沿右侧第一曲面部23向上运动大约二分之一圆弧,使显示面板1与右侧第一曲面部23完全贴合,然后两个夹持部9均处于张紧位,使承载膜8整体处于张紧状态,机械臂10带动滑块11继续向上运动,即机械臂10带动滑块11向靠近第二平面部22的一侧移动,直至显示面板1与第二平面部22贴合形成如图26所 示的结构。最后,机械臂10带动滑块11退出盖板2的容纳空间。
需要说明的是,尽管在附图中以特定顺序描述了本公开中贴合方法的各个步骤,但是,这并非要求或者暗示必须按照该特定顺序来执行这些步骤,或是必须执行全部所示的步骤才能实现期望的结果。附加的或备选的,可以省略某些步骤,将多个步骤合并为一个步骤执行,以及/或者将一个步骤分解为多个步骤执行等。
本领域技术人员在考虑说明书及实践这里公开的发明后,将容易想到本公开的其它实施方案。本申请旨在涵盖本公开的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本公开的一般性原理并包括本公开未公开的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本公开的真正范围和精神由所附的权利要求指出。

Claims (22)

  1. 一种显示装置,其中,包括:
    盖板,至少包括第一平面部、第二平面部和第一曲面部,所述第一曲面部平滑连接于所述第一平面部和所述第二平面部之间,所述第二平面部与所述第一平面部平行,所述第一曲面部沿第一方向延伸,所述第一曲面部在第一基准面上的正投影为弧形,所述第一基准面与所述第一方向垂直,所述第一平面部、所述第二平面部和所述第一曲面部围设成容纳空间;
    显示面板,设于所述容纳空间;
    支撑板,至少包括依次连接的第一平直支撑部、第一弧面支撑部和第二平直支撑部,所述第一弧面支撑部的模量小于所述第一平直支撑部的模量,且所述第一弧面支撑部的模量小于所述第二平直支撑部的模量;
    其中,所述第一平直支撑部贴合于所述显示面板的远离所述第一平面部的一侧,所述第一弧面支撑部贴合于所述显示面板的远离所述第一曲面部的一侧,所述第二平直支撑部贴合于所述显示面板的远离所述第二平面部的一侧。
  2. 根据权利要求1所述的显示装置,其中,所述支撑板包括:
    第一层,至少包括依次连接的第一部分、第二部分和第三部分,所述第二部分形成所述第一弧面支撑部;
    至少一个第二层,设于所述第一部分的远离所述显示面板的一侧,且与所述第一部分形成所述第二平直支撑部,所述第一层的模量小于所述第二层的模量;
    至少一个第三层,设于所述第三部分的远离所述显示面板的一侧,且与所述第三部分形成所述第一平直支撑部,所述第一层的模量小于所述第三层的模量。
  3. 根据权利要求2所述的显示装置,其中,所述第二部分的厚度大于所述第一部分的厚度,且所述第二部分的厚度大于所述第三部分的厚度。
  4. 根据权利要求3所述的显示装置,其中,所述第二部分的厚度等于所述第一部分的厚度与所述第二层的厚度之和,且所述第二部分的厚度等于所述第三部分的厚度与所述第三层的厚度之和。
  5. 根据权利要求2所述的显示装置,其中,所述第二层和所述第三层的厚度均大于等于15微米且小于等于200微米;所述第一部分的厚度和所述第三部分的厚度均大于等于10微米且小于等于200微米。
  6. 根据权利要求1所述的显示装置,其中,所述第二平面部在第二方向的宽度小于等于所述第一平面部在第二方向的宽度,所述第二方向与所述第一方向垂直。
  7. 根据权利要求6所述的显示装置,其中,所述第一平直支撑部在第二方向的宽度小于等于所述第二平直支撑部在第二方向的宽度。
  8. 根据权利要求2所述的显示装置,其中,所述盖板还包括:
    第二曲面部,平滑连接于所述第一平面部远离所述第一曲面部的一侧,且所述 第二曲面部与所述第一曲面部向所述第一平面部的同一侧弯曲,所述第二曲面部在所述第一基准面上的正投影为弧形。
  9. 根据权利要求8所述的显示装置,其中,所述支撑板还包括:
    第二弧面支撑部,连接于所述第一平直支撑部远离所述第一弧面支撑部的一侧,且贴合于所述显示面板的远离所述第二曲面部的一侧,所述第二弧面支撑部的模量小于所述第一平直支撑部的模量,所述第二弧面支撑部的模量小于所述第二平直支撑部的模量。
  10. 根据权利要求9所述的显示装置,其中,所述第一层还包括:
    第四部分,连接于所述第三部分,所述第四部分形成所述第二弧面支撑部,所述第四部分的厚度与所述第二部分的厚度相同。
  11. 根据权利要求2所述的显示装置,其中,所述第一曲面部设置为两个,两个所述第一曲面部对应平滑连接于所述第一平面部的相对两侧;所述第二平面部设置为两个,两个所述第二平面部对应平滑连接于两个所述第一曲面部的相对另一侧,两个所述第二平面部之间设置有间隙。
  12. 根据权利要求11所述的显示装置,其中,所述第一弧面支撑部设置为两个,两个所述第一弧面支撑部对应连接于所述第一平直支撑部的相对两侧;所述第二平直支撑部设置为两个,两个所述第二平直支撑部对应连接于两个所述第一弧面支撑部的相对另一侧。
  13. 根据权利要求12所述的显示装置,其中,所述第一层还包括:
    第五部分,连接于所述第三部分,所述第五部分形成所述第一弧面支撑部,所述第五部分的厚度与所述第二部分的厚度相同;
    第六部分,连接于所述第五部分,所述第六部分的厚度等于所述第三部分的厚度;
    所述支撑板还包括:
    至少一个第四层,设于所述第六部分的远离所述显示面板的一侧,且与所述第六部分形成所述第二平直支撑部,所述第四层的模量大于所述第一层的模量。
  14. 根据权利要求1所述的显示装置,所述第一平直支撑部和所述第二平直支撑部的材料包括不锈钢,所述第一弧面支撑部的材料包括泡棉。
  15. 根据权利要求1~14任意一项所述的显示装置,其中,所述显示装置还包括:
    第一胶层,粘接于所述盖板与所述显示面板之间;
    保护层,设于所述显示面板与所述支撑板之间;
    第二胶层,粘接于所述显示面板与所述保护层之间;
    第三胶层,粘接于所述保护层与所述支撑板之间。
  16. 根据权利要求15所述的显示装置,其中,所述第一胶层、所述第三胶层为OCA光学胶,所述第二胶层为压敏胶。
  17. 一种贴合系统,用于贴合权利要求1~16任意一项所述的显示装置,其中,所述贴合系统包括:
    工作台,用于固定盖板;
    承载膜,用于依次贴合支撑板和显示面板;
    夹持部,用于夹持所述承载膜的相对两端;
    滑块,所述承载膜围绕在所述滑块外;
    机械臂,其一端连接于所述滑块,所述机械臂用于带动所述滑块运动使所述显示面板与所述盖板贴合。
  18. 根据权利要求17所述的贴合系统,其中,所述滑块包括:
    第一平坦面;
    第二平坦面,与所述第一平坦面相对平行设置;
    第一圆弧面,平滑连接于所述第一平坦面和所述第二平坦面之间。
  19. 根据权利要求18所述的贴合系统,其中,所述贴合系统还包括:
    凸块,设于所述第二平坦面,且与所述第二平坦面之间有第一间隙,所述承载膜的一端能够穿过所述第一间隙。
  20. 根据权利要求19所述的贴合系统,其中,所述滑块还包括:
    第二圆弧面,平滑连接于所述第一平坦面的远离所述第一圆弧面的一侧。
  21. 根据权利要求19所述的贴合系统,其中,所述第一圆弧面设置为两个,所述第二平坦面设置为两个,两个所述第一圆弧面对应平滑连接于所述第一平坦面和两个所述第二平坦面之间;所述凸块设置在两个所述第二平坦面之间;所述第一间隙设置为两个,在所述凸块上还设置有两个第二间隙,所述第二间隙的延伸方向与所述第一间隙的延伸方向相交,两个所述第二间隙与两个所述第一间隙对应连通,所述承载膜的一端能够穿过一个所述第一间隙和一个所述第二间隙。
  22. 一种贴合方法,其中,用权利要求17~21任意一项所述的贴合系统贴合形成权利要求1~16任意一项所述的显示装置,所述贴合方法包括:
    在承载膜的一面依次粘接支撑板和显示面板,在所述显示面板的远离所述承载膜的一侧形成第一胶层;
    将所述承载膜围绕于滑块外,通过夹持部夹持所述承载膜的相对两端对所述显示面板进行仿形;
    机械臂带动所述滑块沿第一方向移动至盖板的容纳空间;
    机械臂带动所述滑块沿第二方向移动使显示面板与第一曲面部接触,机械臂带动所述滑块沿第一曲面部滑动完成显示面板与第一曲面部的贴合;
    机械臂带动所述滑块沿与第一平面部垂直的方向移动完成显示面板与第一平面部或第二平面部的贴合。
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