WO2022262417A1 - 一种纳米氧化锆/铪及金属纳米颗粒的制备方法 - Google Patents
一种纳米氧化锆/铪及金属纳米颗粒的制备方法 Download PDFInfo
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- WO2022262417A1 WO2022262417A1 PCT/CN2022/088505 CN2022088505W WO2022262417A1 WO 2022262417 A1 WO2022262417 A1 WO 2022262417A1 CN 2022088505 W CN2022088505 W CN 2022088505W WO 2022262417 A1 WO2022262417 A1 WO 2022262417A1
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Definitions
- Doping metal nanoparticles has a very important impact on the functional applications of nano- HfO2 or nano-ZrO2.
- the commonly used method for doping nano-HfO 2 or nano-ZrO 2 with metal nanoparticles is a two-step method, that is, preparing nano-metal oxides and nano-metal particles in different reaction systems, and then mechanically mixing the two. These preparation methods are cumbersome, involve more reactants, and require harsh reaction conditions.
- T contains Al; further, T is Al;
- the A-type elements exist in solid solution in the M-T intermetallic compound, or exist in the initial alloy in a non-solid solution form;
- the solidification rate of the initial alloy melt is 0.01K/s-10 7 K/s;
- the initial alloy is mainly composed of M-T intermetallic compound phase
- the MT intermetallic compound means that the phase composition of the intermetallic compound is an MT intermetallic compound phase, that is, the XRD phase analysis result of the MT intermetallic compound is an MT intermetallic compound phase, and the MT intermetallic compound
- the primary stoichiometry of the phases includes at least one of MT 3 , MT 2 , M 2 T 3 , MT.
- the average propulsion rate of the reaction interface is about 9 ⁇ m/min ⁇ 15 ⁇ m/min;
- the alkali concentration of the intermediate solution described in the step two is reduced to below the second concentration, or the temperature of the intermediate solution described in the step two is reduced to below the T 2 temperature, or simultaneously the alkali concentration of the intermediate solution described in the step two is reduced to below the second concentration.
- Alkali concentration and temperature are reduced below the second concentration and below the T2 temperature, and the solid product containing M is precipitated in the intermediate solution after the concentration or (and) temperature is reduced; wherein the second concentration is lower than the first concentration, and T2 temperature is low at T1 temperature ;
- the solid product containing M is precipitated in the intermediate solution after the concentration or (and) the temperature is lowered, while the T-type and A-type elements continue to dissolve in the intermediate solution after the alkali concentration or (and) the temperature is lowered;
- the concentration of the alkali solution with the second concentration is less than 0.8 times of the first concentration
- the solvent corresponding to the solvent dilution includes water
- the temperature of the solvent corresponding to the solvent dilution is 0°C to 35°C;
- the solid product containing M is in a state of flocculent agglomeration in the intermediate solution after the concentration or (and) temperature is lowered;
- the process of collecting the M-containing solid product includes solid-liquid separation, cleaning, and drying processes
- the particle size of the nano-oxidized Zr/Hf is 1.0nm-150nm
- the particle size of the nano-oxidized Zr/Hf is 1.5nm-50nm;
- the particle size of the nano-oxidized Zr/Hf is 1.5nm-3nm;
- the low crystallinity nano-oxidized Zr/Hf includes M hydroxide
- the low crystallinity nano oxide M includes: low crystallinity nano ZrO 2 , low crystallinity nano HfO 2 , low crystallinity nano (Hf-Zr)O 2 , low crystallinity hafnium hydroxide (zirconium); wherein (Hf-Zr)O 2 represents the mixing or mutual doping of ZrO 2 and HfO 2 ;
- the low crystallinity nano oxide M includes: amorphous nano ZrO 2 , amorphous nano HfO 2 , amorphous nano (Hf-Zr)O 2 , amorphous nano hafnium (zirconium) hydroxide , Amorphous nano-zirconium hydroxide (hafnium);
- the crystallinity of the low crystallinity nano oxide M is lower than 10%.
- the present invention also relates to a preparation method of crystalline nano-oxidized Zr/Hf.
- a product mainly composed of crystalline nano-oxidized Zr/Hf is obtained.
- the temperature of the heat treatment is 300°C to 2000°C;
- the temperature of the heat treatment is 500°C to 2000°C;
- the heat treatment time is 1min to 24h;
- the heat treatment time is 5min to 24h;
- different crystalline Zr/Hf nano-oxides can be obtained at different heat treatment temperatures; for example, monoclinic ZrO 2 can be obtained by heat treatment below 1100°C, and tetragonal ZrO 2 can be obtained by heat treatment at 1100°C-1900°C. Cubic crystal ZrO 2 can be obtained by heat treatment above 1900°C.
- the particle size of the crystalline nano-oxidized Zr/Hf is 2nm-300nm;
- the particle size of the crystalline nano-oxidized Zr/Hf is 2nm-75nm;
- the particle size of the crystalline nano-oxidized Zr/Hf is 2nm-10nm;
- the crystalline nano-oxidized Zr/Hf particles have a polycrystalline structure
- the grain size of the crystalline nano-oxidized Zr/Hf particles is 2 nm to 100 nm;
- the crystallinity of the crystalline nano-oxide Zr/Hf is higher than 99%
- the nano-oxidized Zr/Hf includes at least one of low-crystallinity nano-oxidized Zr/Hf and crystalline nano-oxidized Zr/Hf;
- the mixed powder when V 2 >0, in addition to the prepared nano-oxidized Zr/Hf, the mixed powder also contains additional powder components, so an additional mixing process is required to mix the mixed powder evenly;
- the compact-calcination process includes at least one of two schemes of simultaneously heating and firing the compact, and compacting first and then firing.
- Step 1 provide an initial alloy, the initial alloy contains three types of elements M, T, D; wherein, M contains at least one of Zr, Hf; T contains at least one of Al, Zn; D contains Ru, Rh , at least one of Pd, Ag, Re, Os, Ir, Pt, Au, Cu; the phase composition of the initial alloy is mainly composed of M-T intermetallic compounds with D-type elements in solid solution;
- Step 3 reducing the alkali concentration of the intermediate solution described in step 2 to below the second concentration, so that the solid substance containing M is precipitated from the intermediate solution after the concentration is reduced, and simultaneously recombined with D nanoparticles;
- M contains at least one of Zr and Hf, and the meaning of "M” in this specification is equivalent to "Zr/Hf";
- the solidification rate of the initial alloy melt is 0.01K/s-10 7 K/s;
- the MT intermetallic compound means that the phase composition of the intermetallic compound is an MT intermetallic compound phase, that is, the XRD phase analysis result of the MT intermetallic compound is an MT intermetallic compound phase, and the MT intermetallic compound
- the primary stoichiometry of the phases includes at least one of MT 3 , MT 2 , M 2 T 3 , MT.
- the M-T intermetallic compound with D-type elements in solid solution means that the D-type element atoms exist in the lattice gap of the M-T intermetallic compound in the form of interstitial atoms, or the D-type element atoms replace atoms. Substitution of M-type atomic positions or T-type atomic positions in the lattice of M-T intermetallic compounds;
- At least one dimension of the primary alloy powder particles or strips in three-dimensional directions is smaller than 500 ⁇ m;
- At least one dimension of the primary alloy powder particles or strips in the three-dimensional direction is smaller than 50 ⁇ m;
- the initial alloy when in the form of strips, it can be prepared by a method including a melt stripping method
- the solvent in the alkaline solution contains water; preferably, the solvent in the alkaline solution is water;
- the alkali concentration in the alkali solution of the first concentration is 7-12mol/L;
- the alkali in the alkali solution of the first concentration reacted with the initial alloy is an excessive dosage, and the volume of the first concentration alkali solution is more than 5 times of the volume of the initial alloy, so that the reaction can be carried out at a higher alkali concentration all the time ;
- volume of the first concentrated alkaline solution is more than 10 times the volume of the initial alloy
- the shape of the nano-oxidized Zr/Hf includes irregular granules, irregular spheres, and ultrafine flocs;
- the temperature of the heat treatment is 300°C to 2000°C;
- the temperature of the heat treatment is 500°C to 2000°C;
- different heat treatment temperatures can obtain nano-sized Zr/Hf oxides of different crystal forms; for example, monoclinic ZrO 2 can be obtained by heat treatment below 1100°C, and tetragonal ZrO 2 can be obtained by heat treatment at 1100°C-1900°C , The cubic ZrO 2 obtained by heat treatment above 1900°C.
- the particle size of the crystalline nano-oxidized Zr/Hf is 2nm-300nm;
- the grain size of the crystalline nano-oxidized Zr/Hf particles is 2nm-100nm;
- the crystallinity of the crystalline nano-oxide Zr/Hf is higher than 50%;
- the crystallinity of the crystalline nano-oxide Zr/Hf is higher than 75%
- the crystallinity of the crystalline nano-oxide Zr/Hf is higher than 99%
- the particle size of the D nanoparticles is 1.5nm-15nm;
- composition of the D nanoparticles includes at least one of Ru, Rh, Pd, Ag, Re, Os, Ir, Pt, Au;
- the separation process includes acid washing, that is, washing away residual alkali or other non-D components on the surface of D nanoparticles by dilute acid solution;
- the particle size of the D nanoparticles is 1.5nm-50nm;
- the particle size of the D nanoparticles is 1.5nm-25nm;
- composition of the D nanoparticles includes at least one of Ru, Rh, Pd, Ag, Re, Os, Ir, Pt, Au;
- the present invention also relates to another preparation method of metal nanoparticles, which is characterized in that the nano-oxidized Zr/Hf in the nano-oxidized Zr/Hf doped with D nanoparticles obtained in the above step 4 is reacted and dissolved in an acid solution, while the D Nanoparticles, through solid-liquid separation, to obtain D nanoparticles.
- the acid solution comprises at least one of hydrochloric acid, nitric acid, sulfuric acid, acetic acid, phosphoric acid, oxalic acid, picric acid, oleic acid, and perchloric acid;
- the concentration of the acid solution is 0.1 mol/L to 5 mol/L;
- the particle size of the D nanoparticles is 1.5nm-200nm; after the D nanoparticles are aggregated, some particles may merge and grow;
- the particle size of the D nanoparticles is 1.5nm-50nm;
- composition of the D nanoparticles includes at least one of Ru, Rh, Pd, Ag, Re, Os, Ir, Pt, Au, Cu;
- composition of the D nanoparticles includes at least one of Ru, Rh, Pd, Ag, Re, Os, Ir, Pt, Au;
- the pressure in the billet making process is 5MPa-800MPa;
- the calcination temperature is 500°C-2000°C.
- the initial alloy and alkali Solution reaction creatively realizes the dissolution of the initial alloy in hot alkali to obtain an intermediate solution.
- the subsequent method of reducing the alkali concentration or (and) temperature of the intermediate solution the solid product containing M is precipitated from the intermediate solution, thereby realizing the preparation of nano-oxide M with low crystallinity; combined with subsequent heat treatment, the crystal state of nano-oxide M.
- the initial alloy mainly composed of M-T intermetallic compounds with D-type elements in solid solution as the raw material
- the initial alloy is reacted with the alkali solution at a temperature near the boiling point of the alkali solution under normal pressure, and the M-T intermetallic compound is creatively realized.
- the dissolution of the compound in hot alkali and the precipitation of the D-type elements in the form of D nanoparticles after diffusion, rearrangement, and aggregation obtain an intermediate solution containing D nanoparticles.
- the solid solution D elements in the initial alloy do not form a nanoporous D structure during the reaction process, but generate D nanoparticles through diffusion, rearrangement, and aggregation; the reaction time of the whole preparation process of the present invention is much lower than The reaction time required by other preparation methods that have been reported or published has extremely obvious positive significance.
- the acquisition of this obvious beneficial effect is closely related to the reaction of the MT intermetallic compound at the boiling point temperature T f of the alkali solution or near the boiling point temperature.
- the dissolution mentioned here does not mean dissolution in a narrow sense, but specifically refers to the initial alloy being dissolved in an excess of hot concentrated alkali solution in a certain way similar to a complex or in other unknown ways after a series of reactions middle.
- This special dissolution process is manifested as: the initial alloy reaction reacts with the alkali solution, and a large amount of reaction gas (H 2 ) is produced. After the reaction ends quickly, generally no solid matter can be observed in the solution, but almost colorless and clear state is obtained. intermediate solution.
- the special dissolution process is as follows: the initial alloy reaction reacts with the alkali solution, and a large amount of reaction gas (H 2 ) is generated.
- the use of D-type elements solid-soluble in M-T intermetallic compounds does not form a nanoporous D structure during the reaction with concentrated alkali, but generates D nanoparticles through diffusion, rearrangement, and aggregation.
- D nanoparticles Through D nanoparticles
- the separation from the intermediate solution or the separation of the D nanoparticles from the low-crystallinity nano-oxide M enables the preparation of the D nanoparticles.
- the metastable and ultrafine characteristics of the low-crystallinity nano-oxide M in this process make it possible to dissolve it through the acid solution reaction.
- reaction temperature of the present invention is the boiling point temperature of the solution or near the boiling point temperature of the solution (according to the different alkali concentrations in the solution, the temperature is approximately 75°C to 200°C, which is relatively mild);
- the required initial alloy can be obtained by "alloy smelting + casting + crushing " or "alloy smelting + melt stripping" and other methods for large-scale preparation, and the required smelting raw materials can be ordinary or low-purity M, T and other raw materials.
- the preparation method of the present invention has the characteristics of simple process, easy operation, high efficiency, and low cost.
- nano-oxide M products with different crystallinity or nano-oxide M with different crystallinity doped with D nanoparticles can be prepared.
- the field has a good application prospect.
- Fig. 1 is the low crystallinity nanometer HfO that the embodiment of the present invention 1 makes The XRD collection of illustrative plates of powder;
- Fig. 2 is the low crystallinity nanometer HfO that the embodiment of the present invention 1 makes TEM topography photo and diffraction spectrum of powder;
- Fig. 3 is the crystal state nanometer HfO that the embodiment of the present invention 1 makes The XRD spectrum of powder
- Fig. 7 is the crystal state nanometer ZrO that the embodiment of the present invention 2 makes The XRD spectrum of powder
- Figure 10 is the energy spectrum and composition detection results of different phases in the solidification structure of the initial alloy of Example 9 of the present invention.
- the present embodiment provides a kind of nano - ZrO2 powder preparation method and ZrO - containing ceramic material preparation method, comprising the following steps:
- the present embodiment provides a kind of nanometer ZrO
- the preparation method of powder comprises the steps:
- the body is prepared by the method of rapid solidification by copper roll stripping to form an initial alloy strip with a thickness of ⁇ 25 ⁇ m and a composition containing Zr, Zn, O, and H.
- the solidified structure is mainly composed of ZrZn 2 intermetallic compounds.
- the nano-ZrO2 powder with low crystallinity is heat-treated at 1000°C for 2 hours to obtain a crystalline nano - ZrO2 powder with a particle size of 2nm-200nm, and the polycrystalline grain size in the powder particles is 2nm-50nm.
- the solid flocculent is separated from the intermediate solution, and the residual alkali adsorbed by the solid flocculent is neutralized and cleaned by 0.01mol/L dilute hydrochloric acid solution, and the nanometer ZrO powder with low crystallinity is obtained after separation and drying.
- the particle size ranges from 1.0nm to 150nm.
- the nano-ZrO 2 powder with low crystallinity is heat-treated at 1000°C for 2 hours to obtain a crystalline nano-ZrO 2 powder with a particle size of 2nm-200nm, and the polycrystalline grain size in the powder particles is 2nm-50nm.
- the low crystallinity nano HfO 2 powder is heat treated at 900°C for 2 hours to obtain a crystalline nano HfO 2 powder with a particle size of 2nm-200nm, and the polycrystalline grain size in the powder particles is 2nm-50nm.
- the alloy melt According to the molar ratio of Hf and Al of 1:3, sponge hafnium (the atomic percent content of impurity O and H are 1.4% and 0.8% respectively) and industrial aluminum ingot (the atomic percentage content of impurity Si is 0.4%) are selected as raw materials, and smelted to obtain a uniform The alloy melt, and then the alloy melt is prepared by the method of rapid solidification by copper roll stripping into an initial alloy strip with a thickness of ⁇ 25 ⁇ m and a composition containing Hf, Al, O, H, and Si.
- the solidification structure is mainly composed of HfAl 3 intermetallic composition.
- the low-crystallinity nano- HfO2 powder is heat-treated at 850°C for 4 hours to obtain a crystalline nano- HfO2 powder with a particle size of 2nm-150nm, and the polycrystalline grain size in the powder particle is 2nm-50nm.
- Embodiment 7 is a diagrammatic representation of Embodiment 7:
- the alloy melt is prepared by the method of rapid solidification of the copper roller strip to form an initial alloy strip with a thickness of ⁇ 25 ⁇ m and a composition containing Zr, Al, O, H, and Si.
- the solidification structure is mainly composed of ZrAl 2 intermetallic composition.
- the nano-ZrO 2 powder with low crystallinity is heat-treated at 1000°C for 2 hours to obtain a crystalline nano-ZrO 2 powder with a particle size of 2nm-200nm, and the polycrystalline grain size in the powder particles is 2nm-50nm.
- Embodiment 8 is a diagrammatic representation of Embodiment 8
- the present embodiment provides a kind of nanometer (Hf-Zr)O
- the preparation method of powder and the preparation method containing (Hf - Zr)O ceramic material comprise the steps:
- Embodiment 9 is a diagrammatic representation of Embodiment 9:
- the present embodiment provides a method for preparing nano-oxidized Hf and Ag nanoparticles containing doped Ag nanoparticles, comprising the following steps:
- the above-mentioned low crystallinity nano-oxidized Hf powder doped with Ag nanoparticles without heat treatment and Al2O3 powder with a molar ratio of 50:50 were ball milled and mixed uniformly, and the obtained mixed powder was pressed into a billet under a pressure of 50 MPa body, and then heated to 1450°C and sintered for 30 minutes to obtain an Ag-containing sterilizing ceramic material composed of Ag, HfO 2 , and Al 2 O 3 .
- the solid flocculent substance and Ag nanoparticles in the diluted solution are separated from the solution, washed and dried to obtain nano-oxidized Hf containing Ag nanoparticles; wherein, the particle size of Ag nanoparticles ranges from 2nm to 30nm ;
- the crystal form of nano-oxidized Hf is mainly amorphous, and the particle size is 1nm-150nm; the combination of Ag nanoparticles and nano-oxidized Hf is mainly physical adsorption;
- nano-hafnium oxide containing doped Ag nanoparticles is heat-treated at 900°C for 4 hours to obtain crystalline nano-HfO 2 containing Ag nanoparticles, wherein the Ag nanoparticles have a particle size ranging from 3nm to 50nm, and the crystalline
- the particle size of nanometer HfO 2 is 2nm ⁇ 150nm.
- This embodiment provides a method for preparing nano-oxidized Zr and Au-Ag nanoparticles containing doped Au-Ag nanoparticles, comprising the following steps:
- the solid flocculent material and Ag-Au nanoparticles are separated from the diluted solution, and after washing and drying, the low-crystalline nano-Zr oxide doped with Ag-Au nanoparticles is obtained; wherein, the particles of Ag-Au nanoparticles The diameter ranges from 2nm to 30nm; the crystal form of low-crystalline nano-Zr oxide is mainly amorphous, and the particle size is 1nm-150nm; the combination of Ag-Au nanoparticles and nano-Zr oxide is mainly physical adsorption;
- the above-mentioned low crystalline nano-Zr oxide containing doped Ag-Au nanoparticles was heat-treated at 900°C for 4h to obtain crystalline nano-Zr oxide containing doped Ag-Au nanoparticles, wherein the particle size of the Ag-Au nanoparticles was The size range is from 3nm to 50nm, and the particle size of the crystalline nano oxide Zr is from 3nm to 150nm.
- the above-mentioned intermediate solution containing Ag-Au nanoparticles is subjected to solid-liquid separation, the Ag-Au nanoparticles are collected, and washed with dilute acid solution to obtain Ag-Au nanoparticles with a particle size of 2nm-150nm.
- the low crystalline nano-Zr oxide doped with Ag-Au nanoparticles without heat treatment was reacted with 0.5mol/L hydrochloric acid aqueous solution for 5 minutes, the reaction was dissolved to remove the low-crystalline nano-Zr oxide, and the solid-liquid separation and cleaning were performed to obtain
- the freely dispersed Ag-Au nanoparticles have a particle size ranging from 3nm to 150nm.
- Sponge zirconium and industrial zinc ingot raw materials are selected according to the molar ratio of Zr to Zn of 1:3, and Au raw materials are added at the same time, and the content of added Au accounts for 0.5 atomic percent of the total content of Zr, Zn, and Au.
- the above raw materials are smelted to obtain a uniform alloy melt, and then the alloy melt is solidified into an ingot whose composition includes Zr, Zn, and Au, and then further crushed into an initial alloy coarse powder with an average particle size of about 1mm, and its phase composition is mainly It is composed of ZrZn 3 intermetallic compound with Au element in solid solution.
- the initial alloy coarse powder reaction was consumed, and both Zr and Zn were dissolved in the alkaline solution to form an intermediate solution; at the same time, the Au element in the initial alloy was diffused and aggregated to form Au nanoparticles, and Au nanoparticles containing the intermediate solution;
- the above-mentioned low-crystallinity nano-Zr oxide containing doped Au nanoparticles is heat-treated at 900°C for 4 hours to obtain crystalline nano-Zr oxide containing doped Au nanoparticles; wherein, the particle size of the Au nanoparticles ranges from 3nm to 50nm , the particle size of crystalline nano-oxide Zr is 3nm-150nm.
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Abstract
Description
Claims (20)
- 一种纳米氧化Zr/Hf的制备方法,包括如下步骤:步骤一,提供初始合金,所述初始合金包含M、T、A三类元素;其中,M包含Zr、Hf中的至少一种;T包含Al、Zn中的至少一种;A包含O、H、Na、K、Mg、Ca、Li、Si中的至少一种;所述初始合金的相组成主要由M-T金属间化合物组成;步骤二,将所述初始合金与温度为T 1、浓度为第一浓度的碱溶液反应,使初始合金溶于所述碱溶液中,得到中间溶液,其中,T 1≥75℃;步骤三,将步骤二所述中间溶液的碱浓度降低到第二浓度以下,或将步骤二所述中间溶液的温度降低到T 2温度以下,或同时将步骤二所述中间溶液的碱浓度与温度降低到第二浓度以下及T 2温度以下,使浓度或(和)温度降低后的中间溶液中析出含M的固态产物;其中第二浓度低于第一浓度,T 2温度低于T 1温度;步骤四,收集含M的固态产物,即得到主要由纳米氧化Zr/Hf组成的产物;其中,所述纳米氧化Zr/Hf主要为低结晶度的纳米氧化Zr/Hf,且其包括氢氧化M,即低结晶度氢氧化M可以被认为是低结晶度纳米氧化M的一种存在形式。
- 根据权利要求1所述的一种纳米氧化Zr/Hf的制备方法,其特征在于,初始合金的元素组成主要为A xT yM z,其中x,y,z为对应各类元素的原子百分比含量,且0<x≤15%,45%≤y<95%,5%≤z<55%。
- 根据权利要求1所述的一种纳米氧化Zr/Hf的制备方法,其特征在于,75℃≤T 1≤T f溶液,其中,T f溶液为常压下所述参与反应的碱溶液的沸点温度。
- 根据权利要求1所述的一种纳米氧化Zr/Hf的制备方法,其特征在于,所述初始合金与第一浓度的碱溶液反应过程中反应界面以大于5μm/min的平均速率由初始合金表面向内推进。
- 根据权利要求1所述的一种纳米氧化Zr/Hf的制备方法,其特征在于,将步骤二所述中间溶液的碱浓度降低的方式包括加溶剂稀释,且稀释溶剂中含有表面活性剂或修饰剂中的至少一种。
- 根据权利要求1所述的一种纳米氧化Zr/Hf的制备方法,其特征在于,所述纳米氧化Zr/Hf的粒径大小为1.0nm~150nm。
- 根据权利要求1所述的一种纳米氧化Zr/Hf的制备方法,其特征在于,所述纳米氧化Zr/Hf主要为低结晶度的纳米氧化Zr/Hf。
- 一种晶态纳米氧化Zr/Hf的制备方法,其特征在于,将权利要求1-7任一项所述制备方法所制备的产物进行热处理,即得到主要由晶态纳米氧化Zr/Hf组成的产物。
- 根据权利要求1-8任一项所述制备方法制得的纳米氧化Zr/Hf在包括陶瓷材料、复合材料、高性能电子器件、半导体器件中的应用。
- 一种含纳米氧化Zr/Hf的陶瓷材料的制备方法,其特征在于,包括如下步骤:步骤S1,制备混合均匀的混合粉料,所述混合粉料包括权利要求1-9任一项所述制备方法制备的纳米氧化Zr/Hf与外加粉体;其中,所述纳米氧化Zr/Hf在混合粉料中的摩尔百分比含量为V 1,外加粉体在混合粉料中的摩尔百分比含量为V 2,且所述外加粉体包含Al 2O 3、CaO、MgO、SiO 2、B 2O 3、BeO、TiC、SiC中的至少一种;其中,1%≤V 1≤100%,0≤V 2≤99%;步骤S2,将混合粉料压制成为坯体,经高温焙烧,即制得含纳米氧化Zr/Hf的陶瓷材料。
- 一种金属纳米颗粒掺杂的纳米氧化Zr/Hf的制备方法,包括如下步骤:步骤1,提供初始合金,所述初始合金包含M、T、D三类元素;其中,M包含Zr、Hf中的至少一种;T包含Al、Zn中的至少一种;D包含Ru、Rh、Pd、Ag、Re、Os、Ir、Pt、Au、Cu中的至少一种;所述初始合金的相组成主要由固溶有D类元素的M-T金属间化合物组成;步骤2,将所述初始合金与温度为T 1、浓度为第一浓度的碱溶液反应,使初始合金中的M类、T类元素溶于所述碱溶液中;同时,原M-T金属间化合物中固溶的D类元素原子重新聚集生成主要由D元素组成的纳米颗粒,从而得到含有D纳米颗粒的中间溶液;其中,T 1≥75℃;步骤3,将步骤2所述中间溶液的碱浓度降低到第二浓度以下,使含M的固态物质从浓度降低后的中间溶液中析出,并同时与D纳米颗粒复合;步骤4,收集含M的固态物质与D纳米颗粒的复合产物,即得到D纳米颗粒掺杂的纳米氧化Zr/Hf。
- 根据权利要求11所述的一种金属纳米颗粒掺杂的纳米氧化Zr/Hf的制备方法,其特征在于,初始合金的元素组成主要为D xT yM z,其中x,y,z为对应各类元素的原子百分比含量,且0<x≤7.5%,45%≤y<95%,5%≤z<55%;
- 根据权利要求11所述的一种金属纳米颗粒掺杂的纳米氧化Zr/Hf的制备方法,其特征在于,75℃≤T 1≤T f溶液,其中,T f溶液为常压下所述参与反应的碱溶液的沸点温度。
- 根据权利要求11所述的一种金属纳米颗粒掺杂的纳米氧化Zr/Hf的制备方法,其特征在于,所述初始合金与第一浓度的碱溶液反应过程中反应界面以大于5μm/min的平均速率由初始合金表面向内推进。
- 根据权利要求11所述的一种金属纳米颗粒掺杂的纳米氧化Zr/Hf的制备方法,其特征在于,将步骤2所述中间溶液的碱浓度降低的方式包括加溶剂稀释,且稀释溶剂中含有表面活性剂或修饰剂中的至少一种。
- 一种金属纳米颗粒掺杂的晶态纳米氧化Zr/Hf的制备方法,其特征在于,将权利要求11-15任一项所述制备方法制备的D纳米颗粒掺杂的纳米氧化Zr/Hf进行热处理,即得到D纳米颗粒掺杂的晶态纳米氧化Zr/Hf。
- 一种金属纳米颗粒的制备方法,其特征在于,将权利要求11-14任一项所述制备方法步骤2所得含有D纳米颗粒的中间溶液进行固液分离,即得到D纳米颗粒。
- 一种金属纳米颗粒的制备方法,其特征在于,将权利要求11-15任一项所述制备方法步骤4所得D纳米颗粒掺杂的纳米氧化Zr/Hf中的纳米氧化Zr/Hf通过酸溶液反应溶解,同时保留D纳米颗粒,经固液分离,即得到D纳米颗粒。
- 根据权利要求11-18任一项所述制备方法制得的D纳米颗粒掺杂的纳米氧化Zr/Hf、或D纳米颗粒掺杂的晶态纳米氧化Zr/Hf、或D纳米颗粒在包括聚合物基纳米复合材料、催化材料、陶瓷材料、复合材料、高性能电子器件、污水降解材料、杀菌涂层、防腐涂料中的应用。
- 一种含Ag杀菌陶瓷材料的制备方法,其特征在于,包括如下步骤:将权利要求11-16任一项所述制备方法制备的D纳米颗粒掺杂的纳米氧化Zr/Hf或D纳米颗粒掺杂的晶态纳米氧化Zr/Hf作为必要组分加入陶瓷配方粉中,且D纳米颗粒的主要组成为Ag元素,经制坯-高温焙烧,即制得含Ag的杀菌陶瓷材料。
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