WO2022262044A1 - Weldment quality measurement apparatus based on internet of things and measurement method thereof - Google Patents

Weldment quality measurement apparatus based on internet of things and measurement method thereof Download PDF

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WO2022262044A1
WO2022262044A1 PCT/CN2021/106465 CN2021106465W WO2022262044A1 WO 2022262044 A1 WO2022262044 A1 WO 2022262044A1 CN 2021106465 W CN2021106465 W CN 2021106465W WO 2022262044 A1 WO2022262044 A1 WO 2022262044A1
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weldment
internet
conveyor belt
visual
things
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PCT/CN2021/106465
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French (fr)
Chinese (zh)
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李�根
王飞
陈冠桦
韩伟
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南京蹑波物联网科技有限公司
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Publication of WO2022262044A1 publication Critical patent/WO2022262044A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/342Sorting according to other particular properties according to optical properties, e.g. colour
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/38Collecting or arranging articles in groups

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  • Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)

Abstract

A weldment quality measurement apparatus based on Internet of Things and a measurement method thereof. The weldment quality measurement apparatus comprises a measurement apparatus, a feeding assembly, and a material management apparatus; support seats in the feeding assembly are provided with a positioning system; one welded pipe fitting corresponds to one support seat; a weldment needing to be measured is positioned in real time by means of the Internet of Things, and a positioning signal is sent to a terminal device, such that a worker can search for the position of the weldment at any time; the weldment passes through the measurement apparatus having a multi-directional visual measurement system; the visual measurement system automatically identifies and determines whether the weldment has a defect or not and photographs the defect and uploads same to a database; the terminal device is connected to the database, such that the worker can be effectively ensured to monitor the weldment at any time; upon the completion of data storage, the material management apparatus classifies the welded pipe fittings having different defects; a robot stacks and stores the measured welded pipe fittings in order; and the weldments are placed in the support seats all the time, and the positioning is sent in real time, such that the worker can search at any time more conveniently.

Description

一种基于物联网的焊件质量检测装置及其检测方法A weldment quality detection device and detection method based on the Internet of Things 技术领域technical field
本发明涉及一种焊件检测装置,具体涉及一种基于物联网的焊件质量检测装置及其检测方法。 The invention relates to a weldment detection device, in particular to a weldment quality detection device and a detection method based on the Internet of Things.
背景技术Background technique
焊接工艺是固定连接的有效手段之一,对于焊接质量将直接影响焊件的安全性与可靠性以及焊接结构的整体性。焊接质量检测是指对焊接成果的检测,焊缝质量具有缺陷对焊件的强度具有较大影响,使其在始终过程中质量不稳定,易造成事故发生,所以除了对焊接技术和焊接工艺的要求以外,焊接质量检测也是焊接结构质量管理的重要一环。The welding process is one of the effective means of fixing the connection, and the welding quality will directly affect the safety and reliability of the weldment and the integrity of the welding structure. Welding quality inspection refers to the inspection of welding results. Defects in weld quality have a great impact on the strength of weldments, making the quality unstable in the process and easy to cause accidents. Therefore, in addition to the welding technology and welding process In addition to the requirements, welding quality inspection is also an important part of the quality management of welded structures.
然而,在传统焊件检测方式中焊件检测信息由人工记录且每个单元没有及时的信息交互,其他生产线的工人无法实时获取当前焊件的检测状况。并且在焊件检测完毕后随意归纳放置,当工人需要提前查看焊件焊缝情况时,时常在众多焊件中寻找,如此不仅降低工作效率,也浪费了工人大量时间。传统的焊件表面缺陷检测装置采用自动检测技术,其判断焊件表面过程中局限于系统算法,对不同缺陷形状的检测结果存在误差,导致漏检、错检。However, in the traditional weldment inspection method, weldment inspection information is manually recorded and each unit does not have timely information interaction, and workers in other production lines cannot obtain the current inspection status of weldments in real time. And after the weldment is inspected, it is randomly placed and placed. When workers need to check the weldment status of the weldment in advance, they often look for it among many weldments. This not only reduces work efficiency, but also wastes a lot of time for workers. The traditional weldment surface defect detection device adopts automatic detection technology, which is limited to the system algorithm in the process of judging the weldment surface, and there are errors in the detection results of different defect shapes, resulting in missed detection and wrong detection.
技术问题technical problem
提供一种基于物联网的焊件质量检测装置及其检测方法,有效解决了现有技术存在的上述问题。A weldment quality detection device and detection method based on the Internet of Things are provided, which effectively solve the above-mentioned problems existing in the prior art.
技术解决方案technical solution
一种基于物联网的焊件质量检测装置,包括检测装置、上料组件以及物料管理装置三部分,A weldment quality inspection device based on the Internet of Things, including three parts: a detection device, a feeding component, and a material management device.
其中,检测装置,包括工作台,滑动连接在所述工作台上的第一夹持组件,活动连接在所述第一夹持组件一侧的视觉检测组件,以及固定在所述视觉检测组件一侧的第二夹持组件;Wherein, the detection device includes a workbench, a first clamping assembly slidably connected to the workbench, a visual inspection assembly movably connected to one side of the first clamping assembly, and a visual inspection assembly fixed on one side of the visual inspection assembly. side of the second clamping assembly;
上料组件,包括固定在所述工作台一侧的第一传输带,以及用于定位焊件的支撑座,所述支撑座通过传输带运行;支撑座内设置有定位器,可随时发送定位信号至终端设备,便于工人随时查找焊件检测状态。The feeding assembly includes a first conveyor belt fixed on one side of the workbench, and a support seat for positioning weldments. The support seat runs through the conveyor belt; The signal is sent to the terminal equipment, which is convenient for workers to find the inspection status of weldments at any time.
物料管理装置,包括固定在所述工作台另一侧的第二传输带,以及与所述第二传输带起始端平行设置的分料机构,所述第二传输带对称设置在分料机构两侧。通过物料管理装置对检测完毕的焊件进行分类,有便于对无缺陷的焊件进行直接后续操作,机械手将分类完毕的焊件有序堆垛,能够有效提高工人查找焊件效率。The material management device includes a second conveyor belt fixed on the other side of the workbench, and a material distribution mechanism arranged parallel to the starting end of the second conveyor belt, and the second conveyor belt is symmetrically arranged on both sides of the material distribution mechanism. side. The material management device classifies the inspected weldments, which is convenient for direct follow-up operations on non-defective weldments. The manipulator stacks the sorted weldments in an orderly manner, which can effectively improve the efficiency of workers in searching for weldments.
在进一步的实施例中,所述视觉检测组件包括底座,所述底座两端相对设置的导向杆,以及分别沿所述导向杆垂直方向以及水平方向设置的多个视觉检测器。视觉检测器沿圆周四个方向设置,多方位的视觉检测器有效保证了焊件缺陷的准确性,焊件尺寸的不定性,视觉检测器可通过导向杆沿预定方向移动,使视觉检测器与焊缝位置相对应,避免遗漏拍摄视角,并通过系统对图片进行图像分析,判断焊件缺陷。In a further embodiment, the visual detection assembly includes a base, guide rods disposed opposite to each other at both ends of the base, and a plurality of visual detectors respectively disposed along the vertical and horizontal directions of the guide rods. The visual detectors are set in four directions along the circumference. The multi-directional visual detectors effectively ensure the accuracy of weldment defects and the uncertainty of the size of the weldments. The visual detectors can move along the predetermined direction through the guide rod, so that the visual detectors Corresponding to the position of the weld, avoid missing the shooting angle, and analyze the image through the system to judge the weldment defect.
在进一步的实施例中,所述底座一侧沿横向与所述工作台滑动连接,另一侧沿纵向滑动连接有视觉检测器。底座移动以及视觉检测器的移动有效扩大可检测范围。In a further embodiment, one side of the base is slidably connected to the workbench along the transverse direction, and a visual detector is slidably connected to the other side along the longitudinal direction. The movement of the base and the movement of the vision detector effectively expands the detectable range.
在进一步的实施例中,所述导向杆包括沿所述底座一端固定安装的第一导向杆,另一端活动连接的第二导向杆,所述第一导向杆的一端活动连接有第一视觉检测器,另一端通过连接块与所述第一视觉检测器垂直活动设置有第二视觉检测器,所述第二导向杆活动连接有第三视觉检测器,所述第三视觉检测器与第一视觉检测器水平设置,形成检测区域。可移动的视觉检测器能够有效扩大可检测焊件外形尺寸的范围,并且多方位拍摄,有效避免了检测遗漏。In a further embodiment, the guide rod includes a first guide rod fixedly installed along one end of the base, and a second guide rod movably connected to the other end, and one end of the first guide rod is movably connected to a first visual detection detector, the other end is vertically movable with the first visual detector through a connecting block and is provided with a second visual detector, and the second guide rod is movably connected with a third visual detector, and the third visual detector is connected to the first visual detector. The vision detectors are arranged horizontally to form the detection area. The movable visual detector can effectively expand the range of detectable weldment dimensions, and multi-directional shooting can effectively avoid detection omissions.
在进一步的实施例中,所述第一夹持组件与第二夹持组件均包括与所述工作台垂直连接的过渡板,多个与所述过渡板的一侧垂直固定连接的伸缩组件,以及以预定距离沿所述过渡板一侧滑动连接的升降块。所述升降块的截面为L型,两端通过滑轮与所述过渡板的一侧设置的滑轨实现升降运动。升降块用于调节焊件高度,使其脱离支撑座,从而避免影响检测准确率,伸缩组件沿过渡板周边三方向设置,在对焊件进行装夹时,能够起到自动定心的作用。In a further embodiment, both the first clamping assembly and the second clamping assembly include a transition plate vertically connected to the workbench, a plurality of telescopic components vertically fixedly connected to one side of the transition plate, And a lifting block slidingly connected along one side of the transition plate at a predetermined distance. The cross-section of the lifting block is L-shaped, and the two ends realize the lifting movement through the pulley and the slide rail provided on one side of the transition plate. The lifting block is used to adjust the height of the weldment so that it is separated from the support seat, so as to avoid affecting the detection accuracy. The telescopic assembly is arranged in three directions around the transition plate, which can play an automatic centering role when clamping the weldment.
在进一步的实施例中,所述伸缩组件包括沿与所述过渡板边缘分布的定位块,与所述定位块垂直活动连接的伸缩杆,所述伸缩杆的一端固定设置有吸盘。升降块将焊件提升至预定位置后,通过伸缩杆便可调节对焊件的夹紧力,并且伸缩杆一端采用吸盘对焊件进行真空固定,有效减少了在装夹过程中对焊件表面的损伤。In a further embodiment, the telescopic assembly includes a positioning block distributed along the edge of the transition plate, a telescopic rod vertically and movably connected to the positioning block, and a suction cup is fixedly arranged at one end of the telescopic rod. After the lifting block lifts the weldment to the predetermined position, the clamping force on the weldment can be adjusted through the telescopic rod, and one end of the telescopic rod uses a suction cup to vacuum fix the weldment, which effectively reduces the pressure on the surface of the weldment during the clamping process. damage.
在进一步的实施例中,所述支撑座包括底板,多个均匀分布在所述底板上面的夹板,以及固定设置在所述夹板中部的支撑件,所述夹板为截面为喇叭状且具有弹性的弹片。多个夹板均匀分布分散焊件对夹板的压力,有效避免焊件对夹板的损害,并且底部的支撑件对焊件予以支撑力,提高焊件放置在夹板内的稳定性,夹板内的支撑件与具有弹性性能的夹板同时能够对焊件在放置时具有缓冲作用。In a further embodiment, the support seat includes a bottom plate, a plurality of splints evenly distributed on the bottom plate, and a support member fixedly arranged in the middle of the splint, and the splint has a trumpet-shaped cross-section and is elastic. shrapnel. Multiple splints are evenly distributed to disperse the pressure of the weldment on the splint, effectively avoiding damage to the splint by the weldment, and the support at the bottom supports the weldment to improve the stability of the weldment placed in the splint. The support in the splint At the same time as the splint with elastic properties, it can have a buffering effect on the weldment when it is placed.
在进一步的实施例中,所述分料机构转动连接在支架上,包括沿所述支架纵向移动的移动块,以及与所述移动块滑动连接的位移座,所述位移座沿移动块内直线移动,形成分料区域。分料机构能够有效根据焊件缺陷情况进行分类,有便于工人进行查找。In a further embodiment, the distributing mechanism is rotatably connected to the support, and includes a moving block that moves longitudinally along the support, and a displacement seat that is slidably connected with the moving block, and the displacement seat is along a straight line inside the moving block. Move to form the distribution area. The material distributing mechanism can effectively classify according to the defects of weldments, which is convenient for workers to search.
基于上述一种基于物联网的焊件质量检测装置的检测方法,包括以下步骤:Based on the above-mentioned detection method of a weldment quality detection device based on the Internet of Things, the method comprises the following steps:
S1、将焊件放置支撑座内,并位于第一传输带上;S1. Place the weldment in the support seat and place it on the first conveyor belt;
S2、电机通电,第二导杆移动至底座的一旁靠近夹持组件;S2, the motor is energized, and the second guide rod moves to the side of the base to approach the clamping assembly;
S3、焊件传送至底座上方,第一夹持组件与第二夹持组件配合运动对焊件进行装夹;S3. The weldment is delivered to the top of the base, and the first clamping component and the second clamping component move together to clamp the weldment;
S4、视觉检测器与焊缝对应,并进行拍摄、做标记以及存储数据;S4. The visual detector corresponds to the weld seam, and photographs, marks and stores data;
S5、第一夹持组件与第二夹持组件反向移动使焊件回至支撑座内; S5. The first clamping component and the second clamping component move in reverse to make the weldment return to the support seat;
S6、焊件移动传输至分料机构,通过系统发送信号给分料机构对焊件进行分类,并传输至第二传输带;S6. The weldments are moved and transmitted to the material distribution mechanism, and the system sends signals to the material distribution mechanism to classify the weldments and transmit them to the second conveyor belt;
S7、传输至第二传输带分类后,机械手对焊件进行顺序堆垛;S7. After being transported to the second conveyor belt for classification, the manipulator stacks the weldments sequentially;
S8、支撑座内部的定位信号发送至终端设备;S8. The positioning signal inside the support base is sent to the terminal device;
S9、用户通过终端设备实时查找焊件位置。S9. The user searches for the position of the weldment in real time through the terminal device.
在进一步实施例中,所述S4中的“缺陷检测分析”包括如下步骤:In a further embodiment, the "defect detection analysis" in S4 includes the following steps:
S1、计算机接收到图像后,对图像进行扫描对比,检测焊接图像中的缺陷轮廓;S1. After the computer receives the image, it scans and compares the image to detect the defect outline in the welding image;
S2、计算机对缺陷进行标识,人工检查标识是否存在错误,并重新进行标识;S2. The computer marks the defect, manually checks whether there is an error in the mark, and re-marks;
S3、计算机对修改标识的轮廓进行重新计算,并存储至对比库中。S3. The computer recalculates the outline of the modified mark, and stores it in the comparison library.
有益效果Beneficial effect
本发明公开了一种基于物联网的焊件质量检测装置及其检测方法,包括检测装置、上料组件以及物料管理装置三部分,其中上料组件中支撑座设置有定位系统,一个焊接管件对应一个支撑座,通过物联网对需要检测的焊件实时定位,并发送定位信号给终端设备,便于工人随时查找焊件位置,焊件经过具有多方位视觉检测系统的检测装置,从而进行识别拍照并存储数据,通过视觉检测系统自动识别并判断焊接管件的是否存在缺陷,并拍摄上传至数据库,终端设备连接数据库,可有效保证工人随时监测焊件,数据存储完毕后通过物料管理装置对不同缺陷的焊接管件进行分类,机器人将检测完毕的焊件进行有序堆垛存储,由于焊件始终放置在支撑座内,实时发送定位,更加方便人工随时查找。The invention discloses a weldment quality inspection device and a detection method based on the Internet of Things, including three parts: a detection device, a feeding assembly and a material management device, wherein the supporting seat in the feeding assembly is provided with a positioning system, and a welding pipe fitting corresponds to A support seat, through the Internet of Things, real-time positioning of the weldment to be detected, and sends a positioning signal to the terminal equipment, so that workers can find the position of the weldment at any time, and the weldment passes through the detection device with a multi-directional visual inspection system, so as to identify and take pictures. Store the data, automatically identify and judge whether there are defects in the welded pipe fittings through the visual inspection system, and upload the photos to the database. The terminal equipment is connected to the database, which can effectively ensure that workers monitor the weldments at any time. The welded pipe fittings are classified, and the robot stacks and stores the inspected weldments in an orderly manner. Since the weldments are always placed in the support seat, the location is sent in real time, which is more convenient for manual search at any time.
附图说明Description of drawings
图1为本发明的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.
图2为本发明中检测装置的结构示意图。Fig. 2 is a schematic structural diagram of the detection device in the present invention.
图3为本发明中物料管理装置的结构示意图。Fig. 3 is a schematic structural diagram of the material management device in the present invention.
图4为本发明中支撑座的结构示意图。Fig. 4 is a schematic structural view of the support seat in the present invention.
图5为图2中夹持组件的结构示意图。FIG. 5 is a schematic structural diagram of the clamping assembly in FIG. 2 .
图6为图3中分料机构的结构示意图。Fig. 6 is a schematic structural view of the material distributing mechanism in Fig. 3 .
图7为图6的内部结构示意图。FIG. 7 is a schematic diagram of the internal structure of FIG. 6 .
图中各附图标记为:第一传输带1、检测装置2、物料管理装置3、底板101、支撑件102、夹板103、工作台201、底座202、第一视觉检测器203、第二视觉检测器204、第一夹持组件205、滑轨205a、升降块205b、吸盘205c、过渡板205d、定位块205e、压缩杆205f、第二夹持组件206、第一导向杆207、连接块207a、限位块207b、第二导向杆208、第三视觉检测器209、第二传输带301、支架302、分料机构303、位移座303a、移动块303b、滑槽303c、滑块303d。The reference signs in the figure are: first conveyor belt 1, detection device 2, material management device 3, bottom plate 101, support member 102, splint 103, workbench 201, base 202, first visual detector 203, second visual detector Detector 204, first clamping assembly 205, slide rail 205a, lifting block 205b, suction cup 205c, transition plate 205d, positioning block 205e, compression rod 205f, second clamping assembly 206, first guide rod 207, connecting block 207a , Limiting block 207b, second guide rod 208, third visual detector 209, second conveyor belt 301, bracket 302, material distribution mechanism 303, displacement seat 303a, moving block 303b, chute 303c, slider 303d.
本发明的实施方式Embodiments of the present invention
在下文的描述中,给出了大量具体的细节以便提供对本发明更为彻底的理解。In the following description, numerous specific details are given in order to provide a more thorough understanding of the present invention.
如图1至图7所示,本发明公开了本发明公开了一种基于物联网的焊件质量检测装置及其检测方法,包括上料组件、检测装置2、以及物料管理装置3三部分。通过上料组件对焊件进行传输至检测装置2后,焊件检测完毕后通过物料管理装置3对焊件进行分类。其中,上料组件包括用于传输的第一传输带1,以及放置第一传输带1上的支撑座,传统的支撑座无法对焊件实时定位,本发明中的支撑座内部设置有定位器,当焊件放置在支撑座内时,便可随时监控焊件位置,并发送信号至终端设备,工人可通过终端设备实时监测焊件的位置,便可方便随时查找焊接机。支撑座采用底板101支撑,底板101上方沿底板101长方向固定安装有多个夹板103,夹板103两端呈喇叭状向底板101外侧张开,夹板103中部固定设置有支撑件102,夹板103与支撑件102均具有弹性性能,夹板103采用具有弹性的合金弹片,支撑件102采用弹性橡胶件固定在支撑件102中部,当焊件放置在支撑座内时,夹板103在焊件的挤压下向焊件外围撞开,夹紧焊件,夹板103底部的支撑件102对焊件起到支撑作用,并在焊件放置时具有缓冲作用,避免焊件的自身重力损坏夹板103,夹板103与支撑件102组合使用,并设置多个这样的组合均匀分布在底板101上,多个接触点有效分散了焊件对夹板103的压力,减少焊件对夹板103的损害,提高支撑座的使用寿命,并且使焊件在夹板103内能够稳定放置。As shown in Figures 1 to 7, the present invention discloses a weldment quality inspection device and its inspection method based on the Internet of Things, including a feeding assembly, a inspection device 2, and a material management device 3. After the weldment is transferred to the detection device 2 through the feeding assembly, the weldment is classified by the material management device 3 after the detection of the weldment is completed. Among them, the feeding assembly includes the first conveyor belt 1 for transmission, and the support seat placed on the first conveyor belt 1. The traditional support seat cannot position the weldment in real time. The support seat in the present invention is provided with a locator inside , when the weldment is placed in the support seat, the position of the weldment can be monitored at any time, and a signal is sent to the terminal device. The worker can monitor the position of the weldment in real time through the terminal device, so that it is convenient to find the welding machine at any time. The support seat is supported by a base plate 101, and a plurality of splints 103 are fixedly installed on the top of the base plate 101 along the long direction of the base plate 101. The supports 102 all have elastic properties, the splint 103 is made of elastic alloy shrapnel, and the support 102 is fixed in the middle of the support 102 with an elastic rubber piece. When the weldment is placed in the support seat, the splint 103 is squeezed by the weldment. Push away from the periphery of the weldment and clamp the weldment. The support 102 at the bottom of the splint 103 supports the weldment and has a buffering effect when the weldment is placed to prevent the splint 103 from being damaged by the weight of the weldment. The splint 103 and The supports 102 are used in combination, and a plurality of such combinations are evenly distributed on the bottom plate 101. Multiple contact points effectively disperse the pressure of the weldment on the splint 103, reduce the damage of the weldment to the splint 103, and improve the service life of the support seat , and the weldment can be stably placed in the splint 103 .
焊件管件通过支撑座稳定安置,并在第一传输带1的作用下输送至检测装置2,检测装置2包括有与第一传输带1垂直设置的工作台201,工作台201上滑动连接的第一夹持组件205,与第一夹持组件205活动连接的视觉检测组件,以及固定在所述视觉检测组件一侧的第二夹持组件206,所述视觉检测组件包括底座202,所述底座202两端相对设置的导向杆,以及分别沿所述导向杆垂直方向以及水平方向相对设置的多个视觉检测器,为避免影响焊件的移动,导向杆与工作台201通过滑轨205a活动连接,当焊件移动至工作台201上方时,移动第二导向杆208便可给焊件移动至工作台201时留有足够空间,导向杆通过底座202分为第一导向杆207与第二导向杆208,第一导向杆207与底座202固定安装,第一导向杆207活动连接有第一视觉检测器203,以及通过连接块207a活动连接有第二视觉检测器204,第二视觉检测器204与第一视觉检测器203空间垂直设置,第二导向杆208活动连接有第三视觉检测器209,所述第三视觉检测器209与第一视觉检测器203相对设置,形成检测区域,为防止视觉检测器移动脱离导向杆,导向杆的末端固定连接有限位块207b,控制视觉检测器沿预定行程范围内活动,并且底座202上同样滑动设置有视觉检测器,从而保证视觉检测器沿焊件周向四个方向设置,多方位的视觉检测器同时对焊件不同方向的焊缝进行拍摄,避免了拍摄遗漏,并有效保证了焊件缺陷的准确性,从而有效提高工作效率,由于焊件尺寸的不定性,焊缝位置时常发生变化,照相角度不适当,容易导致漏检的情况发生,并且传统的视觉检测器无法实现多角度同时拍摄,本发明中第一、二、三视觉检测器均活动连接,并且底座202上的视觉检测器滑动连接在工作台201上,所有视觉检测器均可通过沿预定方向移动,从而分别调节视觉检测器与焊缝位置相对应,可有效拍摄不同方位的焊缝图片,视觉检测器通过对焊缝中的缺陷位置、形状以及大小有效检测,并通过系统对图片进行图像分析,并进行编号存储,图片传输至数据库内,工人可通过终端设备进入数据库,输入焊件相关信息便可提供工人直观、高效地查看焊缝缺陷并进行判断焊件缺陷。The welded pipe fittings are stably placed by the support seat, and are transported to the detection device 2 under the action of the first conveyor belt 1. The detection device 2 includes a workbench 201 perpendicular to the first conveyor belt 1, and the workbench 201 is slidably connected The first clamping assembly 205, the visual detection assembly movably connected with the first clamping assembly 205, and the second clamping assembly 206 fixed on one side of the visual detection assembly, the visual detection assembly includes a base 202, the The guide rods at both ends of the base 202 are oppositely arranged, and a plurality of visual detectors are respectively arranged oppositely along the vertical direction and the horizontal direction of the guide rods. In order to avoid affecting the movement of the weldment, the guide rods and the workbench 201 move through the slide rail 205a When the weldment moves to the top of the workbench 201, moving the second guide rod 208 can leave enough space for the weldment to move to the workbench 201. The guide rod is divided into the first guide rod 207 and the second guide rod 207 through the base 202. Guide rod 208, the first guide rod 207 is fixedly installed with base 202, the first guide rod 207 is movably connected with the first visual detector 203, and is movably connected with the second visual detector 204 through the connection block 207a, the second visual detector 204 and the first visual detector 203 are vertically arranged in space, and the second guide rod 208 is movably connected with a third visual detector 209, and the third visual detector 209 is arranged opposite to the first visual detector 203 to form a detection area, which is To prevent the visual detector from moving away from the guide rod, the end of the guide rod is fixedly connected to the limit block 207b to control the movement of the visual detector along the predetermined stroke range, and the base 202 is also slid to be provided with a visual detector, thereby ensuring that the visual detector moves along the welding line. It is set in four directions around the workpiece, and the multi-directional visual detector simultaneously shoots the welds in different directions of the weldment, avoiding the omission of photography, and effectively ensuring the accuracy of weldment defects, thereby effectively improving work efficiency. Due to the uncertainty of the size of the workpiece, the position of the weld often changes, and the camera angle is not appropriate, it is easy to cause missed inspections, and the traditional visual detector cannot achieve simultaneous shooting from multiple angles. The first, second, and third visual inspections in the present invention The detectors are all movably connected, and the visual detectors on the base 202 are slidably connected to the workbench 201. All the visual detectors can be moved in a predetermined direction to adjust the visual detectors to correspond to the positions of the welds, which can effectively photograph different Azimuth weld pictures, the visual detector effectively detects the defect position, shape and size in the weld, and analyzes the pictures through the system, stores them in numbers, transmits the pictures to the database, and workers can enter through the terminal equipment The database, inputting the relevant information of the weldment can provide workers with an intuitive and efficient view of weld defects and judge weldment defects.
焊件在检测过程中需要保持悬空状态,传统的焊件检测时,在焊件夹持过程中通过移动装夹组件对焊件实现升降功能,需要对焊件保持一定的夹持力,否则如此在焊件移动过程中焊件晃动,容易导致夹持效果降低,从而焊件倾斜影响检测结果。本发明中的底座202两侧对称设置的夹持组件有效保证焊件的稳定装夹。夹持组件分别设置在视觉检测组件的两侧,分为活动连接在工作台201上的第一夹持组件205,以及与第一夹持组件205相对并活动连接在工作台201上的第二夹持组件206,第一夹持组件205与第二夹持组件206结构相同,均包括有与所述工作台201垂直连接的过渡板205d,过渡板205d的一侧固定连接有多个伸缩组件,伸缩组件至少有三个,分别沿过渡板205d周边设置,以及以预定距离沿过渡板205d一侧滑动连接的升降块205b,升降块205b与其中一个伸缩组件相对设置,用于支撑焊件端部。所述升降块205b的截面为L型,两端通过滑轮与所述过渡板205d一侧设置的滑轨205a实现升降运动,升降块205b可用于调节焊件高度,使其脱离支撑座,从而避免焊件下方遮挡影响检测准确率。所述伸缩组件包括沿与所述过渡板205d边缘分布的定位块205e,与所述定位块205e垂直活动连接的伸缩杆,所述伸缩杆的一端固定设置有吸盘205c。升降块205b将焊件提升至预定位置后,通过伸缩杆转动带动吸盘205c对焊件实施夹紧,伸缩杆一端采用吸盘205c对焊件进行真空固定,有效减少了在装夹过程中对焊件表面的损伤。通过升降块先将焊件移动至预定高度,在通过夹持组件对其进行夹紧,有效避免了焊件移动的稳定性影响焊件检测结果,并且伸缩组件沿过渡板205d周边三方向设置,在对焊件进行装夹时,能够起到自动定心的作用。成对设置的装夹组件有效保证焊件两端同轴,从而保证在拍摄时与焊缝保持水平,减少系统评判误差以及保证后续工人查看图片时判断更加准确。The weldment needs to be kept in a suspended state during the inspection process. During the traditional weldment inspection, the lifting function of the weldment is realized by moving the clamping component during the welding workpiece clamping process. It is necessary to maintain a certain clamping force on the weldment, otherwise the During the movement of the weldment, the weldment shakes, which easily leads to a decrease in the clamping effect, so that the tilt of the weldment affects the detection results. The clamping components arranged symmetrically on both sides of the base 202 in the present invention effectively ensure the stable clamping of the weldment. The clamping components are respectively arranged on both sides of the visual inspection component, and are divided into a first clamping component 205 movably connected on the workbench 201, and a second clamping component 205 opposite to the first clamping component 205 and movably connected on the workbench 201. The clamping assembly 206, the first clamping assembly 205 and the second clamping assembly 206 have the same structure, both include a transition plate 205d vertically connected to the workbench 201, one side of the transition plate 205d is fixedly connected with a plurality of telescopic components , there are at least three telescopic components, respectively arranged along the periphery of the transition plate 205d, and a lifting block 205b that is slidably connected along one side of the transition plate 205d at a predetermined distance, and the lifting block 205b is set opposite to one of the telescopic components to support the end of the weldment . The cross-section of the lifting block 205b is L-shaped, and the two ends realize the lifting movement through the pulley and the slide rail 205a provided on one side of the transition plate 205d. The lifting block 205b can be used to adjust the height of the weldment so that it is separated from the support seat, thereby avoiding The occlusion under the weldment affects the detection accuracy. The telescopic assembly includes a positioning block 205e distributed along the edge of the transition plate 205d, a telescopic rod vertically and movably connected to the positioning block 205e, and a suction cup 205c is fixedly arranged at one end of the telescopic rod. After the lifting block 205b lifts the weldment to the predetermined position, the suction cup 205c is driven to clamp the weldment through the rotation of the telescopic rod, and the suction cup 205c is used to vacuum fix the weldment at one end of the telescopic rod, which effectively reduces the need for welding parts during the clamping process. Superficial damage. The weldment is first moved to a predetermined height by the lifting block, and then clamped by the clamping assembly, which effectively avoids the stability of the weldment movement from affecting the inspection result of the weldment, and the telescopic assembly is arranged in three directions along the periphery of the transition plate 205d, When clamping the weldment, it can play the role of automatic centering. The clamping components arranged in pairs can effectively ensure that the two ends of the weldment are coaxial, so as to ensure that they are level with the weld when shooting, reduce system judgment errors and ensure more accurate judgments when subsequent workers view pictures.
工人在检测完毕后,在焊件上方添加标记,工人需要一一排查,核对标记,在进行统计相关数据,但是由于焊件搬运不方便,时常随意堆放,虽然有统计数据,但是工人查看后再去寻找焊件需要一一排查,如此大大增加了工人的工作量,本发明在焊件检测完毕后通过物料管理装置3,针对焊件缺陷情况进行判断并分类,有便于对无缺陷的焊件进行直接后续操作。物料管理装置3,包括固定在所述工作台201另一侧的第二传输带301,以及与所述第二传输带301起始端相对设置的分料机构303,所述第二传输带301对称设置在分料机构303两侧,对称设置的第二传输带301分别将焊件传送至收纳区,实现分类效果,将焊件分区域放置有效减少人工查找焊件的时间,所述分料机构303转动连接在支架302上,包括沿所述支架302纵向移动的移动块303b,以及与所述移动块303b滑动连接的位移座303a,所述位移座303a沿移动块303b内直线移动,形成分料区域。移动块303b沿角设置有螺纹与支架302螺杆连接,支架302内部同时转动螺杆,分料机构303便可自动调节高度,在不需要进行分类的情况下,将分料机构303向下调节,便可隐藏,从而第二传输带301靠紧并同步运动,便可实现同向传输,移动块303b中部设置有滑槽303c,与位移座303a上的滑块303d形成滑动连接,滑块303d与位移组件螺纹连接,可根据焊件重量调节位移座303a与位移块之间的位置,保证位移过程中顺畅。位移座303a默认位于移动块303b内部滑槽303c中部,用于接收检测完毕的焊件,并接收系统发送的移动信号,通过滑块303d带动位移座303a在滑槽303c内部移动,将焊件传输至第二传输带301的起始位置,位于第二传输带301一侧的机械手将分类完毕的焊件有序堆垛,工人通过终端设备对焊件实时跟踪,查看检测进展,有效提高工人查找焊件效率。After the inspection, the workers add marks on the weldments. The workers need to check one by one, check the marks, and make statistics on the relevant data. However, due to the inconvenient handling of the weldments, they are often stacked randomly. Although there are statistical data, the workers will check them before checking It is necessary to check one by one to find the weldments, which greatly increases the workload of the workers. The present invention uses the material management device 3 to judge and classify the defects of the weldments after the weldments are inspected, which is convenient for the defect-free weldments for immediate follow-up. The material management device 3 includes a second conveyor belt 301 fixed on the other side of the workbench 201, and a distributing mechanism 303 arranged opposite to the starting end of the second conveyor belt 301, and the second conveyor belt 301 is symmetrical Arranged on both sides of the material distribution mechanism 303, the symmetrically arranged second conveyor belt 301 respectively transfers the weldments to the storage area to achieve a classification effect, and the placement of the weldments in different areas effectively reduces the time for manually searching for the weldments. 303 is rotatably connected to the bracket 302, including a moving block 303b that moves longitudinally along the bracket 302, and a displacement seat 303a that is slidably connected with the moving block 303b, and the displacement seat 303a moves linearly along the moving block 303b to form a component material area. The moving block 303b is provided with threads along the corners to connect with the screw rod of the bracket 302, and the screw rod is rotated inside the bracket 302 at the same time, and the material distribution mechanism 303 can automatically adjust the height. Can be hidden, so that the second transmission belt 301 is close and moves synchronously, and the transmission in the same direction can be realized. The middle part of the moving block 303b is provided with a chute 303c, which forms a sliding connection with the sliding block 303d on the displacement seat 303a, and the sliding block 303d is connected with the displacement The components are threaded, and the position between the displacement seat 303a and the displacement block can be adjusted according to the weight of the weldment, so as to ensure a smooth displacement process. The displacement seat 303a is located in the middle of the chute 303c inside the moving block 303b by default, and is used to receive the weldment that has been inspected, and receive the movement signal sent by the system, and the displacement seat 303a is driven by the slider 303d to move inside the chute 303c to transfer the weldment To the starting position of the second conveyor belt 301, the manipulator on the side of the second conveyor belt 301 stacks the sorted weldments in an orderly manner, and the workers track the weldments in real time through the terminal equipment to check the inspection progress, effectively improving the workers' search. Weldment efficiency.
基于上述技术方案,本发明提供一种基于物联网的焊件质量检测系统的检测方法,具体工作如下:Based on the above technical solution, the present invention provides a detection method of a weldment quality detection system based on the Internet of Things, and the specific work is as follows:
将焊件放置支撑座内中部,并位于第一传输带1上;电机通电,第一传输带1转动将焊件输送至工作台201上方时,同时第二导向杆208移动至工作台201的一侧,焊件传送至工作台201上方时,第一传输带1停止转动,夹持组件配合运动对焊件进行装夹,夹持组件上的升降块205b与焊接管件端部对应,同时转动压缩杆205f将压缩杆205f末端的吸盘205c压紧焊件表面,升降块205b向上移动,使焊件脱离支撑座并位于工作台201上方,在保持焊件位置不变的情况下,调节视觉检测器,使视觉检测器分别与焊缝相对应,视觉检测器通过系统控制对焊缝位置进行拍摄,通过系统对图片进行分析,对比判断缺陷,并存储数据,同时将结果发送至分料机构303,并对具有缺陷的位置进行标记,系统将相关数据存储至数据库中,检测完毕后,夹持组件反向调节压缩杆205f,使其松开焊件,升降块205b向下移动至最低端,焊件重新落入支撑座内,第一传输带1继续转动,带动焊件输送至分料机构303,分料机构303上的移动块303b转提升,使位移座303a与底板101接触,位移座303a根据系统发送过来的信号进行位移,并将焊件传输至相对应的第二输送带上,第二传输带301一侧的机械手对焊件进行顺序堆垛,支撑座内部的定位信号实时更新发送至终端设备,用户通过终端设备实时查找焊件位置。Place the weldment in the middle of the support seat and on the first conveyor belt 1; when the motor is energized, the first conveyor belt 1 rotates to transport the weldment to the top of the workbench 201, and at the same time the second guide rod 208 moves to the top of the workbench 201. On one side, when the weldment is delivered to the top of the workbench 201, the first conveyor belt 1 stops rotating, and the clamping assembly cooperates with the movement to clamp the weldment. The lifting block 205b on the clamping assembly corresponds to the end of the welded pipe and rotates at the same time The compression rod 205f presses the suction cup 205c at the end of the compression rod 205f against the surface of the weldment, and the lifting block 205b moves upward, so that the weldment is separated from the support seat and positioned above the workbench 201, and the visual inspection is adjusted while the position of the weldment remains unchanged. The visual detectors correspond to the welds respectively. The visual detectors take pictures of the weld positions through the system control, analyze the pictures through the system, compare and judge the defects, store the data, and send the results to the material distribution mechanism 303 at the same time , and mark the position of the defect, the system will store the relevant data in the database, after the inspection is completed, the clamping assembly reversely adjusts the compression rod 205f to loosen the weldment, and the lifting block 205b moves down to the lowest end, The weldment falls into the support seat again, and the first conveyor belt 1 continues to rotate, driving the weldment to be transported to the material distribution mechanism 303, and the moving block 303b on the material distribution mechanism 303 is turned and lifted, so that the displacement seat 303a is in contact with the base plate 101, and the displacement seat 303a performs displacement according to the signal sent by the system, and transmits the weldment to the corresponding second conveyor belt. The manipulator on the side of the second conveyor belt 301 stacks the weldment sequentially, and the positioning signal inside the support seat is updated in real time Send it to the terminal device, and the user can find the position of the weldment in real time through the terminal device.
此外,传统的视觉检测器可实现对简单的焊件外观缺陷进行识别,但由于某些形状特殊的缺陷难以精确识别,视觉检测器需要对缺陷识别经验进行总结分析,完善缺陷识别的推理规则。视觉检测器拍摄图片并存储到缺陷分析系统中,通过系统对比标记出缺陷部位,人工对系统的标记进行矫正,系统对矫正图片进行重新计算并计入对比库中,自动积累不同外形的焊件缺陷形状,减少识别误差。In addition, traditional visual detectors can identify simple weldment appearance defects, but because some defects with special shapes are difficult to accurately identify, visual detectors need to summarize and analyze defect recognition experience to improve the reasoning rules for defect recognition. The visual detector takes pictures and stores them in the defect analysis system, marks the defect parts through system comparison, manually corrects the system marks, the system recalculates the corrected pictures and counts them into the comparison library, and automatically accumulates weldments of different shapes Defect shape reduces recognition errors.
如上所述,尽管参照特定的优选实施例已经表示和表述了本发明,但其不得解释为对本发明自身的限制。在不脱离所附权利要求定义的本发明的精神和范围前提下,可对其在形式上和细节上做出各种变化。As stated above, while the invention has been shown and described with reference to certain preferred embodiments, this should not be construed as limiting the invention itself. Various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

  1. 一种基于物联网的焊件质量检测装置,其特征在于,包括:A weldment quality inspection device based on the Internet of Things, characterized in that it includes:
    检测装置,包括工作台,滑动连接在所述工作台上的第一夹持组件,活动连接在所述第一夹持组件一侧的视觉检测组件,以及固定在所述视觉检测组件一侧的第二夹持组件;The detection device includes a workbench, a first clamping assembly slidably connected to the workbench, a visual inspection assembly movably connected to one side of the first clamping assembly, and a visual inspection assembly fixed to one side of the visual inspection assembly. a second clamping component;
    上料组件,包括固定在所述工作台一侧的第一传输带,以及用于定位焊件的支撑座,所述支撑座通过传输带运行;The feeding assembly includes a first conveyor belt fixed on one side of the workbench, and a support seat for positioning the weldment, and the support seat runs through the conveyor belt;
    物料管理装置,包括固定在所述工作台另一侧的第二传输带,以及与所述第二传输带起始端平行设置的分料机构,所述第二传输带对称设置在分料机构两侧。The material management device includes a second conveyor belt fixed on the other side of the workbench, and a material distribution mechanism arranged parallel to the starting end of the second conveyor belt, and the second conveyor belt is symmetrically arranged on both sides of the material distribution mechanism. side.
  2. 根据权利要求1所述的一种基于物联网的焊件质量检测装置,其特征在于:所述视觉检测组件包括底座,所述底座两端相对设置的导向杆,以及分别沿所述导向杆垂直方向以及水平方向设置的多个视觉检测器。A weldment quality inspection device based on the Internet of Things according to claim 1, characterized in that: the visual inspection component includes a base, guide rods arranged at opposite ends of the base, and vertical Orientation and multiple vision detectors set horizontally.
  3. 根据权利要求2所述的一种基于物联网的焊件质量检测装置,其特征在于:所述底座一侧沿横向与所述工作台滑动连接,另一侧沿纵向滑动连接有视觉检测器。The weldment quality inspection device based on the Internet of Things according to claim 2, wherein one side of the base is slidably connected to the workbench along the transverse direction, and a visual detector is slidably connected to the other side along the longitudinal direction.
  4. 根据权利要求2所述的一种基于物联网的焊件质量检测装置,其特征在于:所述导向杆包括沿所述底座一端固定安装的第一导向杆,另一端活动连接的第二导向杆,所述第一导向杆的一端活动连接有第一视觉检测器,另一端通过连接块与所述第一视觉检测器垂直活动设置有第二视觉检测器,所述第二导向杆活动连接有第三视觉检测器,所述第三视觉检测器与第一视觉检测器水平设置,形成检测区域。A weldment quality inspection device based on the Internet of Things according to claim 2, wherein the guide rod includes a first guide rod fixedly installed along one end of the base, and a second guide rod movably connected at the other end , one end of the first guide rod is movably connected with a first visual detector, and the other end is vertically movable with the first visual detector through a connecting block to be provided with a second visual detector, and the second guide rod is movably connected with a The third visual detector is arranged horizontally with the first visual detector to form a detection area.
  5. 根据权利要求1所述的一种基于物联网的焊件质量检测装置,其特征在于:所述第一夹持组件与第二夹持组件均包括与所述工作台垂直连接的过渡板,多个与所述过渡板的一侧垂直固定连接的伸缩组件,以及以预定距离沿所述过渡板一侧滑动连接的升降块。A weldment quality inspection device based on the Internet of Things according to claim 1, characterized in that: the first clamping assembly and the second clamping assembly both include a transition plate vertically connected to the workbench, multiple A telescopic assembly vertically fixedly connected to one side of the transition plate, and a lifting block slidingly connected along one side of the transition plate at a predetermined distance.
  6. 根据权利要求5所述的一种基于物联网的焊件质量检测装置,其特征在于:所述伸缩组件包括沿与所述过渡板边缘分布的定位块,与所述定位块垂直活动连接的伸缩杆,所述伸缩杆的一端固定设置有吸盘。A weldment quality inspection device based on the Internet of Things according to claim 5, wherein the telescopic assembly includes a positioning block distributed along the edge of the transition plate, and a telescopic block vertically and movably connected to the positioning block. A rod, one end of the telescopic rod is fixedly provided with a suction cup.
  7. 根据权利要求1所述的一种基于物联网的焊件质量检测装置,其特征在于:所述支撑座包括底板,多个均匀分布在所述底板上面的夹板,以及固定设置在所述夹板中部的支撑件,所述夹板截面为喇叭状且具有弹性。A weldment quality inspection device based on the Internet of Things according to claim 1, characterized in that: the support seat includes a bottom plate, a plurality of splints evenly distributed on the bottom plate, and fixedly arranged in the middle of the splint The support member, the cross-section of the splint is trumpet-shaped and elastic.
  8. 根据权利要求1所述的一种基于物联网的焊件质量检测装置,其特征在于:所述分料机构转动连接在支架上,包括沿所述支架纵向移动的移动块,以及与所述移动块滑动连接的位移座,所述位移座沿移动块内直线移动,形成分料区域。A weldment quality inspection device based on the Internet of Things according to claim 1, characterized in that: the material distribution mechanism is rotatably connected to the support, including a moving block that moves longitudinally along the support, and is connected with the moving block. The block is slidingly connected with a displacement seat, and the displacement seat moves along a straight line inside the moving block to form a material distribution area.
  9. 一种基于物联网的焊件质量检测装置的检测方法,其特征在于包括以下步骤:A detection method of a weldment quality detection device based on the Internet of Things is characterized in that it comprises the following steps:
    S1、将焊件放置支撑座内,并位于第一传输带上;S1. Place the weldment in the support seat and place it on the first conveyor belt;
    S2、电机通电,第二导杆移动至底座的一旁靠近夹持组件;S2, the motor is energized, and the second guide rod moves to the side of the base to approach the clamping assembly;
    S3、焊件传送至底座上方,第一夹持组件与第二夹持组件配合运动对焊件进行装夹;S3. The weldment is delivered to the top of the base, and the first clamping component and the second clamping component move together to clamp the weldment;
    S4、视觉检测器与焊缝对应,计算机对图片进行缺陷检测分析、做标记以及存储数据;S4. The visual detector corresponds to the weld seam, and the computer performs defect detection analysis, marking and storage of data on the picture;
    S5、第一夹持组件与第二夹持组件反向移动使焊件回至支撑座内; S5. The first clamping component and the second clamping component move in reverse to make the weldment return to the support seat;
    S6、焊件移动传输至分料机构,通过系统发送信号给分料机构对焊件进行分类,并传输至第二传输带;S6. The weldments are moved and transmitted to the material distribution mechanism, and the system sends signals to the material distribution mechanism to classify the weldments and transmit them to the second conveyor belt;
    S7、传输至第二传输带分类后,机械手对焊件进行顺序堆垛;S7. After being transported to the second conveyor belt for classification, the manipulator stacks the weldments sequentially;
    S8、支撑座内部的定位信号发送至终端设备;S8. The positioning signal inside the support base is sent to the terminal device;
    S9、用户通过终端设备实时查找焊件位置。S9. The user searches for the position of the weldment in real time through the terminal device.
  10. 根据权利要求9中所述的一种基于物联网的焊件质量检测装置的检测方法,其特征在于,所述S4中的“缺陷检测分析”包括如下步骤: According to the detection method of a weldment quality detection device based on the Internet of Things described in claim 9, it is characterized in that the "defect detection analysis" in the S4 includes the following steps:
    S1、计算机接收到图像后,对图像进行扫描对比,检测焊接图像中的缺陷轮廓;S1. After the computer receives the image, it scans and compares the image to detect the defect outline in the welding image;
    S2、计算机对缺陷进行标识,人工检查标识是否存在错误,并重新进行标识;S2. The computer marks the defect, manually checks whether there is an error in the mark, and re-marks;
    S3、计算机修改对标识的轮廓进行重新计算,并存储至对比库中。S3. The computer modifies and recalculates the contour of the mark, and stores it in the comparison library.
PCT/CN2021/106465 2021-06-18 2021-07-15 Weldment quality measurement apparatus based on internet of things and measurement method thereof WO2022262044A1 (en)

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