WO2022257672A1 - 一种生产线用立体快换机 - Google Patents
一种生产线用立体快换机 Download PDFInfo
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- WO2022257672A1 WO2022257672A1 PCT/CN2022/091578 CN2022091578W WO2022257672A1 WO 2022257672 A1 WO2022257672 A1 WO 2022257672A1 CN 2022091578 W CN2022091578 W CN 2022091578W WO 2022257672 A1 WO2022257672 A1 WO 2022257672A1
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- unit
- production line
- warehouse
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 50
- 230000008859 change Effects 0.000 title claims abstract description 13
- 230000009471 action Effects 0.000 claims description 3
- 230000007246 mechanism Effects 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 2
- 229910000831 Steel Inorganic materials 0.000 abstract description 5
- 239000010959 steel Substances 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 18
- 238000000034 method Methods 0.000 description 5
- 239000000109 continuous material Substances 0.000 description 2
- 230000008602 contraction Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B31/00—Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
- B21B31/08—Interchanging rolls, roll mountings, or stand frames, e.g. using C-hooks; Replacing roll chocks on roll shafts
- B21B31/12—Interchanging rolls, roll mountings, or stand frames, e.g. using C-hooks; Replacing roll chocks on roll shafts by vertically displacing
Definitions
- the invention relates to the technical field of modular quick-change for changing specifications in an automated production line, in particular to a three-dimensional quick-change machine for a production line.
- the manufacturer's production line often needs to change product specifications, which also requires its production line to be able to process products of various specifications, so it involves whether a production line is capable of quickly changing product specifications
- the solution to the problem of high and low replacement efficiency the existing straight seam steel pipe production line often uses manual online replacement of the complete set of rolls that need to be replaced when the production line is shut down when changing product specifications, and this method is inefficient and low in safety , but using the automatic robot roll changing method can efficiently and safely complete the entire operation of changing specifications, but the robot roll changing equipment takes up a lot of space and is expensive, and is only suitable for a production line that frequently changes multiple specifications. It is not suitable when the production line only changes two specifications, so those skilled in the art need to develop a three-dimensional quick change machine for production line that can solve the problem of quick replacement of two specifications efficiently, safely and cheaply.
- This embodiment provides a three-dimensional quick changer for a production line that can efficiently, safely and inexpensively replace two specifications.
- the entire specification is completed by setting the first unit, the second unit, the three-dimensional frame, the forming base and the switch.
- the switch drives the first unit or the second unit to move up and down in the three-dimensional frame, and is alternately installed on the forming base to realize the change of the production line specification.
- a three-dimensional quick-change machine for a production line is used to quickly change the specifications of the molding units in the production line, including a first unit 1 and a second unit 2, the first unit 1 and the second unit 2
- the processing specifications are different.
- Both the first unit 1 and the second unit 2 need to be installed on the forming base d to participate in the production operation of the production line.
- a three-dimensional frame k is also provided, and a third The first warehouse c1, the second warehouse c2 and the third warehouse c3, the forming base d is set in the first warehouse c1, and a switch p is arranged next to the three-dimensional frame k, and the switch p can drive the first unit 1 and The second unit 2 alternately appears in the first warehouse c1, the second warehouse c2 and the third warehouse c3, so that the first unit 1 and the second unit 2 are alternately installed on the forming base d to change the specification of the production line.
- both the second warehouse c2 and the third warehouse c3 are provided with a push-pull manipulator y, and a push-pull hook yg is provided at the end of the push-pull manipulator y, and the first unit 1 and the second The end of the unit 2 is also provided with a force hook g that cooperates with the push-pull hook yg, and the push-pull manipulator y can pull the first unit 1 and the second unit 2 into or push out the first unit 1 and the second unit 2 through the cooperation of the push-pull hook yg and the force hook g.
- the switch p is a hoisting mechanism, which is provided with two sets of hoisting machines q, and the two sets of hoisting machines q are respectively arranged on both sides of the upper end of the three-dimensional frame k, and each set of hoisting machines q Both are equipped with a hook s, and the first unit 1 and the second unit 2 are provided with a lifting hole sk that cooperates with the hook s, and the two sets of hoists q can lift the first unit 1 or the second unit 2 Move up and down in the stereo stand k.
- the switch p is a lifting hydraulic cylinder structure
- two sets of lifting hydraulic cylinders w are arranged on both sides of the three-dimensional frame k
- sliders are installed at the ends of the lifting hydraulic cylinders w h
- the slider h is connected to the three-dimensional frame k through the linear slide rail hg
- the slider h can support the first unit 1 or the second unit 2
- the slider h can drive The first unit 1 or the second unit 2 moves up and down in the three-dimensional frame k.
- the switch p is a chain structure, that is, a set of ring-shaped closed chain u is respectively arranged on both sides of the three-dimensional frame k, and a driver f is arranged at the bottom of the chain u.
- a slider h on the u, the slider h is connected with the three-dimensional frame k through the linear slide rail hg, the slider h can support the first unit 1 or the second unit 2, and the driver f can drive
- the chain u rotates and drives the slider h to support the first unit 1 or the second unit 2 to move up and down in the three-dimensional frame k.
- the switch p is a scissor lift structure
- a scissor lift r is provided on one side of the three-dimensional frame k
- a platform e is provided on the scissor lift r, and the platform e can support the first unit 1 or the second unit 2, and through the action of the scissor lift r, the platform e can drive the first unit 1 or the second unit 2 to move up and down in the three-dimensional frame k.
- the forming base d is provided with a positioning pin dx
- the first unit 1 and the second unit 2 are provided with a positioning hole dk, through the interaction between the positioning pin dx and the positioning hole dk The cooperation can accurately locate the relative positions of the first unit 1 and the second unit 2 and the forming base d, so as to ensure the processing accuracy of the production line.
- Fig. 1 is a schematic layout diagram of a basic structure of Embodiment 1 of the present invention.
- Fig. 2 is a schematic diagram of the first unit 1 being pushed out according to the embodiment of the present invention.
- Fig. 3 is a schematic diagram of the first unit 1 entering the third chamber c3 according to the embodiment of the present invention.
- Fig. 4 is a schematic diagram of the second unit 2 going out of the warehouse according to Embodiment 1 of the present invention.
- Fig. 5 is a schematic diagram of the second unit 2 entering the first chamber c1 according to Embodiment 1 of the present invention.
- Fig. 6 is a schematic diagram showing homing of a crane q according to an embodiment of the present invention.
- Fig. 7 is a schematic front view of Embodiment 1 of the present invention.
- Fig. 8 is a schematic diagram of the basic structure of Embodiment 2 of the present invention.
- Fig. 9 is a schematic front view of the second base of the embodiment of the present invention.
- Fig. 10 is a schematic diagram of the basic structure of Embodiment 3 of the present invention.
- Fig. 11 is a schematic front view of the three bases of the embodiment of the present invention.
- Fig. 12 is a schematic diagram of the basic structure of Embodiment 4 of the present invention.
- Fig. 13 is a schematic front view of the four bases of the embodiment of the present invention.
- Fig. 1 is a schematic layout diagram of a basic structure of Embodiment 1 of the present invention.
- Fig. 7 is a schematic front view of Embodiment 1 of the present invention.
- this embodiment provides a three-dimensional quick-change machine for a production line that can efficiently, safely and cheaply solve the quick replacement of two specifications. , Forming base and switch to complete the operation of the entire specification change, through the switch to drive the first unit or the second unit to move up and down in the three-dimensional frame, and alternately installed on the forming base of the production line to realize the change of production line specifications.
- the specific implementation method includes the first unit 1, the second unit 2, the forming base d, the three-dimensional frame k and the switch p in this embodiment, and the first unit 1 and the second unit 2 are independent modules that can be replaced as a whole , both the first unit 1 and the second unit 2 are provided with a roll unit for continuous rolling processing of the continuous material wc in the production line, the processing specifications of the first unit 1 and the second unit 2 are different, and the first unit 1 and the second unit 2 have different processing specifications, and the second unit Both the first unit 1 and the second unit 2 can be independently installed on the forming base d, and both the first unit 1 and the second unit 2 need to be installed on the forming base d to participate in the generation operation of the production line.
- the forming base d is a welded box structure, and the upper part of the forming base d is provided with a plane that can be used to place the first unit 1 or the second unit 2.
- the forming base d is set in the working position of the production line.
- the first unit 1 or the second unit 2 can accurately participate in the production work of the production line after being installed on the forming base d.
- positioning pins dx are also provided on the forming base d, and the positioning pins dx can perform telescopic movements relative to the upper surface of the forming base d according to specific conditions.
- a welded box-shaped structure is respectively provided to support and support the roll unit on it, and a positioning hole dk is also provided below, and the positioning hole dk can cooperate with the positioning pin dx to make the first unit 1 or
- the second unit 2 can be more accurately positioned on the forming base d to ensure the processing accuracy of the first unit 1 or the second unit 2 in the production line.
- Fig. 2 is a schematic diagram of the first unit 1 being pushed out according to the embodiment of the present invention.
- Fig. 3 is a schematic diagram of the first unit 1 entering the third chamber c3 according to the embodiment of the present invention.
- Fig. 4 is a schematic diagram of the second unit 2 going out of the warehouse according to Embodiment 1 of the present invention.
- a first warehouse c1, a second warehouse c2 and a third warehouse c3 are also provided in the three-dimensional frame k.
- the structure of the three-dimensional frame k is a space welded frame structure, and the upper and lower spaces in the frame are respectively divided into three space warehouses by the steel beam structure, and the first warehouse c1 is set at the bottom space warehouse, so The second warehouse c2 is arranged in the middle space warehouse, and the third warehouse c3 is arranged in the uppermost space warehouse.
- a feeding tray ss is provided in each space bin, and the feeding tray ss is connected with the space bins of each layer through slide rails, and the feeding tray ss can be extended or retracted relative to the space bins of each layer, so The feeding tray ss is used to transport the first unit 1 or the second unit 2 out of or into the corresponding space bin.
- push-pull manipulators y are respectively provided in the first warehouse c1, the second warehouse c2 and the third warehouse c3, and the push-pull manipulators y are respectively arranged in the first warehouse c1, the second warehouse c2 and the third warehouse c3.
- the end of the warehouse c3 is also provided with a push-pull hook yg in the push-pull manipulator y, and the push-pull hook yg is arranged on the push-pull rod at the end of the push-pull manipulator y, and the push-pull manipulator y realizes that the push-pull hook yg is opposite Entering or exiting the first warehouse c1, the second warehouse c2 and the third warehouse c3.
- the ends of the first unit 1 and the second unit 2 are provided with a force-bearing hook g, and the force-bearing hook g can cooperate with the push-pull hook yg to realize mutual fastening and mutual disengagement.
- y Operates the expansion and contraction of the push-pull rod, and finally realizes that the first unit 1 or the second unit 2 is pulled into or pushed out of the first warehouse c1, the second warehouse c2 and the third warehouse c3.
- Fig. 5 is a schematic diagram of the second unit 2 entering the first chamber c1 according to Embodiment 1 of the present invention.
- Fig. 6 is a schematic diagram showing homing of a crane q according to an embodiment of the present invention.
- Fig. 7 is a schematic front view of Embodiment 1 of the present invention.
- the switch p is arranged on the upper end of the three-dimensional frame k
- the three-dimensional frame k is a hoisting mechanism, which is provided with two sets of Hoist q
- two sets of hoists q are respectively arranged on both sides of the upper end of the three-dimensional frame k
- each set of hoist q is provided with a hook s
- the first unit 1 and the second unit 2 are equipped with The hoisting hole sk that cooperates with the hook s, and the two sets of hoisting machines q can lift the first unit 1 or the second unit 2 to move up and down in the three-dimensional frame k.
- the switch p can drive the first unit 1 and the second unit 2 to alternately appear in the first warehouse c1, the second warehouse c2 and the third warehouse c3, so that the first unit 1 and the second unit 2 are alternately installed on the forming base Changes in production line specifications are realized on d.
- the crane q is connected to the three-dimensional frame k through slide rails and can slide left and right on the upper end of the three-dimensional frame k, so that it can be more conveniently coordinated with the feeding tray ss and the push-pull manipulator y in each space bin Work completed the replacement of the first unit 1 and the second unit 2.
- the specific work flow is as follows: first, the crane q moves to the left on the three-dimensional frame k, and at the same time, the push-pull manipulator y in the first warehouse c1 pushes the first unit 1 to the left
- the feeding tray ss in the first warehouse c1 moves to the outside of the first warehouse c1
- the crane q lowers the hook s to hoist it on the lifting hole sk of the first unit 1, and lifts the first unit 1 to the third warehouse c3
- the feeding tray ss in the third warehouse c3 accepts the first unit 1
- the push-pull manipulator y in the third warehouse c3 pulls the first unit 1 into the third warehouse c3 and fixes it.
- the hook s then breaks away from the lifting eye sk of the first unit 1 .
- the push-pull manipulator y in the second warehouse c2 pushes out the second unit 2 that has been placed in the second warehouse c2, and the crane q lowers the hook s to hoist on the lifting hole sk on the second unit 2, and the second
- the unit 2 is hoisted into the first warehouse c1, and the feeding tray ss in the first warehouse c1 accepts the second unit 2 and pulls the second unit 2 into the first warehouse c1 under the pull of the push-pull manipulator y in the first warehouse c1.
- Fig. 8 is a schematic diagram of the basic structure of Embodiment 2 of the present invention.
- Fig. 9 is a schematic front view of the second base of the embodiment of the present invention.
- the switch p is a lifting hydraulic cylinder structure
- the three-dimensional frame k There are two sets of lifting hydraulic cylinder w on both sides, and a slider h is installed at the end of the lifting hydraulic cylinder w.
- the slider h is connected to the three-dimensional frame k through a linear slide rail hg, and the slider h can support The first unit 1 or the second unit 2, under the action of the lifting hydraulic cylinder w, the slider h can drive the first unit 1 or the second unit 2 to move up and down in the three-dimensional frame k.
- Fig. 10 is a schematic diagram of the basic structure of Embodiment 3 of the present invention.
- Fig. 11 is a schematic front view of the three bases of the embodiment of the present invention.
- the switch p is a chain structure, that is, at the two ends of the three-dimensional frame k
- the switch p is a chain structure, that is, at the two ends of the three-dimensional frame k
- a driver f is arranged at the bottom of the chain u
- a slider h is also arranged on the chain u
- the slider h is connected with the three-dimensional frame k through a linear slide rail hg, so that
- the slider h can support the first unit 1 or the second unit 2
- the driver f can drive the chain u to rotate and drive the slider h to support the first unit 1 or the second unit 2 to move up and down in the three-dimensional frame k.
- Fig. 12 is a schematic diagram of the basic structure of Embodiment 4 of the present invention.
- Fig. 13 is a schematic front view of the four bases of the embodiment of the present invention.
- the switch p is a scissor lift structure
- the three-dimensional frame k- A scissor lift r is provided on the side
- a platform e is provided on the scissor lift r, and the platform e can support the first unit 1 or the second unit 2.
- the platform e can drive the second unit A unit 1 or a second unit 2 moves up and down in the three-dimensional frame k.
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Abstract
在直缝钢管生产线中,由于产品的多样化导致厂家的生产线经常需要更换产品的规格,这也要求其生产线具备加工多种规格产品的能力,现有的直缝钢管生产线在更换产品规格时往往采用人工在线上当生产线停机时对需要更换的轧辊进行整套的更换或者采用机器人全自动换辊,但是机器人换辊设备占用空间大,且造价高,本实施方式提供了可以高效、安全又廉价的解决两种规格快速更换的一种生产线用立体快换机,通过设置有第一机组、第二机组、立体架、成型底座和交换机来完成整个规格改变的操作,通过交换机带动第一机组或第二机组在立体架中上下移动,并且交替安装在成型底座上实现生产线规格的改变。
Description
本发明涉及自动化生产线中改变规格的模块化快换技术领域,具体为一种生产线用立体快换机。
在直缝钢管生产线中,由于产品的多样化导致厂家的生产线经常需要更换产品的规格,这也要求其生产线具备加工多种规格产品的能力,那么就涉及到一条生产线能否胜任快速更换产品规格的解决方案以及更换效率高低的问题,现有的直缝钢管生产线在更换产品规格时往往采用人工在线上当生产线停机时对需要更换的轧辊进行整套的更换,而这样的方式效率低下并且安全性低,但是采用机器人全自动换辊方式虽然可以高效且安全的完成整个改变规格的操作,但是机器人换辊设备占用空间大,且造价高,只适合一条生产线频繁更换多种规格的情况,那么当一条生产线只更换两种规格时又不太适用,那么本领域的技术人员就需要开发一种可以高效、安全又廉价的解决两种规格快速更换的一种生产线用立体快换机成为了趋势。
本实施方式提供了可以高效、安全又廉价的解决两种规格快速更换的一种生产线用立体快换机,通过设置有第一机组、第二机组、立体架、成型底座和交换机来完成整个规格改变的操作,通过交换机带动第一机组或第二机组在立体架中上下移动,并且交替安装在成型底座上实现生产线规格的改变。
具体的,一方面,一种生产线用立体快换机,用于对生产线中成型机组的规格进行快速更换,包括第一机组1和第二机组2,所述第一机组1和第二机组2的加工规格不同,所述第一机组1和第二机组2均需要安装在成型底座d上进行参与生产线的生产作业,其特征在于还设有立体架k,在立体架k上还设有第一仓c1,第二仓c2和第三仓c3,所述成型底座d设于第一仓c1中,在立体架k旁边还设有一个交换机p,所述交换机p可以带动第一机组1和第二机组2交替出现在第一仓c1,第二仓c2和第三仓c3中,从而实现第一机组1和第二机组2交替安装在成型底座d上实现生产线规格的改变。
根据本发明实施例的一个方面,所述第二仓c2和第三仓c3中均设有推拉机械手y,在推拉机械手y的端部设有推拉勾yg,所述第一机组1和第二机组2的端部还设有与推拉勾yg相互配合的受力勾g,通过推拉勾yg和受力勾g的配合推拉机械手y可以将第一机组1和第二机组2拉进或者推出第二仓c2和第三仓c3。
根据本发明实施例的一个方面,所述交换机p为吊装机构,其设有两套起吊机q, 两套起吊机q分别设置在立体架k的上端两侧,所述每套起吊机q上均设有吊钩s,所述第一机组1和第二机组2上均设有与吊钩s相互配合的吊孔sk,两套起吊机q能够吊起第一机组1或第二机组2在立体架k中上下移动。
根据本发明第二种实施例的一个方面,所述交换机p为升降液压缸结构,在立体架k的两侧设有两套升降液压缸w, 在升降液压缸w的端部安装有滑块h,所述滑块h通过直线滑轨hg与立体架k相互联接,所述滑块h能够承托第一机组1或第二机组2,在升降液压缸w的作用下滑块h可以带动第一机组1或第二机组2在立体架k中上下移动。
根据本发明第三种实施例的一个方面,所述交换机p为链条结构,即在立体架k的两侧分别设有一套环形封闭的链条u,在链条u的底部设有驱动器f,在链条u上还设有滑块h,所述滑块h通过直线滑轨hg与立体架k相互联接,所述滑块h能够承托第一机组1或第二机组2,所述驱动器f可以驱动链条u转动并带动滑块h承托第一机组1或第二机组2在立体架k中上下移动。
根据本发明第四种实施例的一个方面,所述交换机p为剪叉升降机结构,在立体架k一侧设有剪叉升降机r,所述剪叉升降机r上设有平台e,所述平台e能够承托第一机组1或第二机组2,通过剪叉升降机r的作用,平台e能够带动第一机组1或第二机组2在立体架k中上下移动。
根据本发明实施例的一个方面,所述成型底座d上设有定位销dx,所述第一机组1和第二机组2上均设有定位孔dk,通过定位销dx与定位孔dk的相互配合可以准确定位第一机组1和第二机组2与成型底座d的相对位置,保证生产线的加工精度。
下面将参考附图来描述本发明示例性实施例的特征、优点和技术效果。
序号说明:第一机组1、第二机组2、成型底座d、立体架k、第一仓c1、第二仓c2、第三仓c3、交换机p、推拉机械手y、推拉勾yg、受力勾g、起吊机q、吊钩s、吊孔sk、升降液压缸w、滑块h、直线滑轨hg、链条u、驱动器f、剪叉升降机r、平台e、定位销dx、定位孔dk、送料托盘ss、连续物料wc。
图1是本发明实施例一基本结构布局示意图。
图2是本发明实施例一第一机组1被推出示意图。
图3是本发明实施例一第一机组1进入第三仓c3示意图。
图4是本发明实施例一第二机组2出仓示意图。
图5是本发明实施例一第二机组2进入第一仓c1示意图。
图6是本发明实施例一起吊机q归位示意图。
图7是本发明实施例一正视示意图。
图8是本发明实施例二基本结构示意图。
图9是本发明实施例二基正视示意图。
图10是本发明实施例三基本结构示意图。
图11是本发明实施例三基正视示意图。
图12是本发明实施例四基本结构示意图。
图13是本发明实施例四基正视示意图。
在附图中,相同的部件使用相同的附图标记。附图并未按照实际的比例绘制。
下面结合附图和实施例对本发明的实施方式作进一步详细描述。以下实施例的详细描述和附图用于示例性地说明本发明的原理,但不能用来限制本发明的范围,即本发明不限于所描述的优选实施例,本发明的范围由权利要求书限定。
在本发明实施例的描述中,需要说明的是,除非另有说明,“垂直”、“平行”不只是数学意义上的绝对意义,可以理解为“大致垂直”、“大致平行”。
图1是本发明实施例一基本结构布局示意图。
图7是本发明实施例一正视示意图。
如图1、图7所示,本实施方式提供了可以高效、安全又廉价的解决两种规格快速更换的一种生产线用立体快换机,通过设置有第一机组、第二机组、立体架、成型底座和交换机来完成整个规格改变的操作,通过交换机带动第一机组或第二机组在立体架中上下移动,并且交替安装在生产线的成型底座上实现生产线规格的改变。其具体实施方式在本实施例中包括第一机组1、第二机组2、成型底座d、立体架k和交换机p,所述第一机组1和第二机组2均为可以整体更换的独立模块,在第一机组1和第二机组2中均设有用于在生产线中对连续物料wc进行连续轧制加工的轧辊机组,所述第一机组1和第二机组2的加工规格不同,且第一机组1和第二机组2均可以独立安装在成型底座d上,所述第一机组1和第二机组2均需要安装在成型底座d上进行参与生产线的生成作业。所述成型底座d为一个焊接箱型结构,所述成型底座d上部设有平面可以用于安放第一机组1或第二机组2,所述成型底座d设于生产线的工作位中,当第一机组1或第二机组2安装在成型底座d上后即可准确的参与生产线的生产工作。另外,在成型底座d上还设有定位销dx,所述定位销dx可以根据具体情况相对于成型底座d的上表面做出伸缩动作,所述第一机组1或第二机组2的下面还分别设有焊接的箱型结构来对其上的轧辊机组起到承托和支撑作用,在下面还设有定位孔dk,所述定位孔dk可以与定位销dx相互配合使第一机组1或第二机组2可以更加准确的定位在成型底座d上以保证第一机组1或第二机组2在生产线中的加工精度。
图2是本发明实施例一第一机组1被推出示意图。
图3是本发明实施例一第一机组1进入第三仓c3示意图。
图4是本发明实施例一第二机组2出仓示意图。
如图2、图3和图4所示,根据本发明第一种实施例的一个方面,在立体架k中还设有第一仓c1,第二仓c2和第三仓c3,在本实施例中,所述立体架k的结构为空间焊接框架结构,在框架中的上下空间上分别通过钢梁结构划分出了3个空间仓,所述第一仓c1设于最底层空间仓,所述第二仓c2设于中间层空间仓,所述第三仓c3设于最上层空间仓。在每个空间仓中均设有送料托盘ss,所述送料托盘ss通过滑轨与每层的空间仓相互联接,所述送料托盘ss可以相对于每层的空间仓伸出或者缩回,所述送料托盘ss用于将第一机组1或第二机组2运出或者运入相应的空间仓。在本实施例中,在第一仓c1,第二仓c2和第三仓c3中又分别设有推拉机械手y,所述推拉机械手y分别设于第一仓c1,第二仓c2和第三仓c3的端部,在推拉机械手y中还设有推拉勾yg,所述推拉勾yg设于推拉机械手y端部的推拉杆上,推拉机械手y通过操作推拉杆的伸缩来实现推拉勾yg相对于第一仓c1,第二仓c2和第三仓c3的进入或者退出。相应的,在第一机组1和第二机组2的端部又都设有受力勾g,所述受力勾g可以与推拉勾yg相互配合实现相互扣紧和相互脱开,通过推拉机械手y操作推拉杆的伸缩,最终实现第一机组1或第二机组2被拉进或者被推出第一仓c1,第二仓c2和第三仓c3。
图5是本发明实施例一第二机组2进入第一仓c1示意图。
图6是本发明实施例一起吊机q归位示意图。
图7是本发明实施例一正视示意图。
如图5、图6和图7所示,根据本发明第一种实施例的一个方面,所述交换机p设于立体架k的上端,所述立体架k为吊装机构,其设有两套起吊机q, 两套起吊机q分别设置在立体架k的上端两侧,所述每套起吊机q上均设有吊钩s,所述第一机组1和第二机组2上均设有与吊钩s相互配合的吊孔sk,两套起吊机q能够吊起第一机组1或第二机组2在立体架k中上下移动。所述交换机p可以带动第一机组1和第二机组2交替出现在第一仓c1,第二仓c2和第三仓c3中,从而实现第一机组1和第二机组2交替安装在成型底座d上实现生产线规格的改变。在本实施例中,所述起吊机q通过滑轨与立体架k相互联接并且可以在立体架k的上端左右滑动,这样可以更方便的配合各空间仓中的送料托盘ss和推拉机械手y协调工作完成第一机组1和第二机组2的替换工作。
根据本发明第一种实施例的一个方面,其具体工作的流程为,首先起吊机q在立体架k上运动到左侧,同时第一仓c1中的推拉机械手y推动第一机组1在第一仓c1中的送料托盘ss上运动到第一仓c1的外侧,然后起吊机q下放吊钩s吊装在第一机组1的吊孔sk上,并将第一机组1起吊到第三仓c3的外侧,然后第三仓c3中的送料托盘ss承接第一机组1,第三仓c3中的推拉机械手y将第一机组1拉入第三仓c3并固定。然后吊钩s脱离第一机组1的吊孔sk。然后第二仓c2中的推拉机械手y将已经放置于第二仓c2中的第二机组2推出,起吊机q下放吊钩s吊装在第二机组2上的吊孔sk上,并将第二机组2吊装到第一仓c1中,第一仓c1中的送料托盘ss承接第二机组2并在第一仓c1中的推拉机械手y的拉动下将第二机组2拉入第一仓c1并置于成型底座d上,然后定位销dx弹出插入定位孔dk,第二机组2被固定,第一机组1和第二机组2更换完毕。
图8是本发明实施例二基本结构示意图。
图9是本发明实施例二基正视示意图。
如图8和图9所示,根据本发明第二种实施例的一个方面,其区别于第一种实施例的具体区别技术特征在于所述交换机p为升降液压缸结构,在立体架k的两侧设有两套升降液压缸w, 在升降液压缸w的端部安装有滑块h,所述滑块h通过直线滑轨hg与立体架k相互联接,所述滑块h能够承托第一机组1或第二机组2,在升降液压缸w的作用下滑块h可以带动第一机组1或第二机组2在立体架k中上下移动。
图10是本发明实施例三基本结构示意图。
图11是本发明实施例三基正视示意图。
如图10和图11所示,根据本发明第三种实施例的一个方面,其区别于第一种实施例的具体区别技术特征在于所述交换机p为链条结构,即在立体架k的两侧分别设有一套环形封闭的链条u,在链条u的底部设有驱动器f,在链条u上还设有滑块h,所述滑块h通过直线滑轨hg与立体架k相互联接,所述滑块h能够承托第一机组1或第二机组2,所述驱动器f可以驱动链条u转动并带动滑块h承托第一机组1或第二机组2在立体架k中上下移动。
图12是本发明实施例四基本结构示意图。
图13是本发明实施例四基正视示意图。
如图12和图13所示,根据本发明第四种实施例的一个方面,其区别于第一种实施例的具体区别技术特征在于所述交换机p为剪叉升降机结构,在立体架k一侧设有剪叉升降机r,所述剪叉升降机r上设有平台e,所述平台e能够承托第一机组1或第二机组2,通过剪叉升降机r的作用,平台e能够带动第一机组1或第二机组2在立体架k中上下移动。
应当理解,说明书对于本发明的具体实施方式的描述是示例性的,而不应当解释为对于本发明保护范围的不当限制。本发明的保护范围由其权利要求限定,并涵盖落入其范围内的所有实施方式及其明显的等同变例。
Claims (7)
- 一种生产线用立体快换机,用于对生产线中成型机组的规格进行快速更换,包括第一机组(1)和第二机组(2),所述第一机组(1)和第二机组(2)的加工规格不同,所述第一机组(1)和第二机组(2)均需要安装在成型底座(d)上进行参与生产线的生产作业,其特征在于还设有立体架(k),在立体架(k)上还设有第一仓(c1),第二仓(c2)和第三仓(c3),所述成型底座(d)设于第一仓(c1)中,在立体架(k)旁边还设有一个交换机(p),所述交换机(p)可以带动第一机组(1)和第二机组(2)交替出现在第一仓(c1),第二仓(c2)和第三仓(c3)中,从而实现第一机组(1)和第二机组(2)交替安装在成型底座(d)上实现生产线规格的改变。
- 根据权利要求1所述的一种生产线用立体快换机,其特征在于所述第二仓(c2)和第三仓(c3)中均设有推拉机械手(y),在推拉机械手(y)的端部设有推拉勾(yg),所述第一机组(1)和第二机组(2)的端部还设有与推拉勾(yg)相互配合的受力勾(g),通过推拉勾(yg)和受力勾(g)的配合推拉机械手(y)可以将第一机组(1)和第二机组(2)拉进或者推出第二仓(c2)和第三仓(c3)。
- 根据权利要求2所述的一种生产线用立体快换机,其特征在于所述交换机(p)为吊装机构,其设有两套起吊机(q), 两套起吊机(q)分别设置在立体架(k)的上端两侧,所述每套起吊机(q)上均设有吊钩(s),所述第一机组(1)和第二机组(2)上均设有与吊钩(s)相互配合的吊孔(sk),两套起吊机(q)能够吊起第一机组(1)或第二机组(2)在立体架(k)中上下移动。
- 根据权利要求2所述的一种生产线用立体快换机,其特征在于所述交换机(p)为升降液压缸结构,在立体架(k)的两侧设有两套升降液压缸(w), 在升降液压缸(w)的端部安装有滑块(h),所述滑块(h)通过直线滑轨(hg)与立体架(k)相互联接,所述滑块(h)能够承托第一机组(1)或第二机组(2),在升降液压缸(w)的作用下滑块(h)可以带动第一机组(1)或第二机组(2)在立体架(k)中上下移动。
- 根据权利要求2所述的一种生产线用立体快换机,其特征在于所述交换机(p)为链条结构,即在立体架(k)的两侧分别设有一套环形封闭的链条(u),在链条(u)的底部设有驱动器(f),在链条(u)上还设有滑块(h),所述滑块(h)通过直线滑轨(hg)与立体架(k)相互联接,所述滑块(h)能够承托第一机组(1)或第二机组(2),所述驱动器(f)可以驱动链条(u)转动并带动滑块(h)承托第一机组(1)或第二机组(2)在立体架(k)中上下移动。
- 根据权利要求2所述的一种生产线用立体快换机,其特征在于所述交换机(p)为剪叉升降机结构,在立体架(k)一侧设有剪叉升降机(r),所述剪叉升降机(r)上设有平台(e),所述平台(e)能够承托第一机组(1)或第二机组(2),通过剪叉升降机(r)的作用,平台(e)能够带动第一机组(1)或第二机组(2)在立体架(k)中上下移动。
- 根据权利要求1至权利要求6之一所述的一种生产线用立体快换机,其特征在于所述成型底座(d)上设有定位销(dx),所述第一机组(1)和第二机组(2)上均设有定位孔(dk),通过定位销(dx)与定位孔(dk)的相互配合可以准确定位第一机组(1)和第二机组(2)与成型底座(d)的相对位置,保证生产线的加工精度。
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CN113198847A (zh) * | 2021-06-09 | 2021-08-03 | 大连富地重工机械制造有限公司 | 一种生产线用立体快换机 |
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JPS56160812A (en) * | 1980-05-16 | 1981-12-10 | Hitachi Ltd | Replacing apparatus for vertical roll |
CN108114988A (zh) * | 2016-11-30 | 2018-06-05 | 宝山钢铁股份有限公司 | 轧机机架辊更换装置 |
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