WO2022257219A1 - 基于工业机器人的自动输送切割系统及其输送切割方法 - Google Patents
基于工业机器人的自动输送切割系统及其输送切割方法 Download PDFInfo
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- WO2022257219A1 WO2022257219A1 PCT/CN2021/105949 CN2021105949W WO2022257219A1 WO 2022257219 A1 WO2022257219 A1 WO 2022257219A1 CN 2021105949 W CN2021105949 W CN 2021105949W WO 2022257219 A1 WO2022257219 A1 WO 2022257219A1
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- Prior art keywords
- cutting
- conveying
- double
- transfer
- automatic
- Prior art date
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 115
- 238000000034 method Methods 0.000 title claims abstract description 16
- 230000001360 synchronised effect Effects 0.000 claims abstract description 51
- 238000003825 pressing Methods 0.000 claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims description 26
- 238000012544 monitoring process Methods 0.000 claims description 14
- 239000002390 adhesive tape Substances 0.000 abstract description 30
- 230000033001 locomotion Effects 0.000 abstract description 11
- 238000012545 processing Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000002708 enhancing effect Effects 0.000 abstract 1
- 239000000853 adhesive Substances 0.000 description 15
- 230000001070 adhesive effect Effects 0.000 description 15
- 239000000463 material Substances 0.000 description 13
- 238000010586 diagram Methods 0.000 description 6
- 238000013461 design Methods 0.000 description 2
- 239000012790 adhesive layer Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/141—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter for thin material, e.g. for sheets, strips or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/02—Means for moving the cutting member into its operative position for cutting
- B26D5/04—Means for moving the cutting member into its operative position for cutting by fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
- B26D7/025—Means for holding or positioning work with clamping means acting upon planar surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
Definitions
- the invention relates to the technical field of automatic conveying and cutting, in particular to an automatic conveying and cutting system based on industrial robots and a conveying and cutting method thereof.
- Double-sided tape is generally placed in rolls, and its corresponding size needs to be cut when used. At present, it is mainly relying on manually pulling one end of the whole roll of double-sided tape, and then measuring the pulled out double-sided tape according to the required size. , and then cut in turn according to the measured size, and finally processed into separate sheet-like double-sided stickers, but this method of operation is likely to cause slippage of the double-sided film during the pulling process, and will cause the cutting size Not one, there is a problem of time-consuming consumables.
- the present invention provides an automatic conveying and cutting system based on an industrial robot, and further provides a conveying and cutting method based on the above-mentioned automatic conveying and cutting system, so as to solve the problems existing in the prior art.
- the automatic conveying and cutting system based on industrial robots includes two parts: conveying components and cutting components.
- the conveying assembly includes a first power module, and a transmission mechanism connected to the first power module for driving the double-sided adhesive to move and realize automatic transmission;
- the cutting assembly includes the second power module, and is connected with the second power module for cutting the double-sided tape, so as to realize the cutting mechanism for automatically cutting the double-sided tape;
- the cutting assembly is arranged on one side of the conveying assembly, and the double-sided adhesive tape conveyed by the conveying assembly is automatically cut.
- the cutting mechanism further includes a guide, the guide is slidably connected to the cutting mechanism, and the second power module drives the cutting mechanism to move on the guide to guide the cutting direction of the cutting mechanism , so that the cutting mechanism smoothly cuts the delivered double-sided tape through the guide, ensuring the cutting accuracy and cutting efficiency.
- the automatic conveying and cutting system further includes a monitoring component, which is arranged on one side of the conveying component, and is used to monitor the thickness of the conveying workpiece, so as to realize the control of the clamping distance of the workpiece by the conveying mechanism. Automatic adjustment, when the monitoring component detects the thickness of the workpiece, the transmission mechanism automatically adjusts the distance between the upper and lower sides according to the thickness of the workpiece, improving the processing efficiency.
- the transmission mechanism includes two sets of upper and lower symmetrical synchronous conveying parts, which are used to drive the double-sided adhesive tape to move, and the rotation of the first power module drives the upper and lower synchronous conveying parts connected to it to move, Due to the mutual symmetry between the upper and lower synchronous conveying parts, the double-sided adhesive placed between them moves synchronously due to the synchronous movement of the upper and lower synchronous conveying parts, so it drives the double-sided adhesive to move smoothly, providing power for the movement of the double-sided adhesive, and realizing the double-sided adhesive. Automatic delivery.
- the conveying mechanism also includes two upper and lower symmetrical connecting pieces, which are respectively an upper connecting piece and a lower connecting piece, respectively connected to one side of the upper and lower synchronous conveying piece for fixing the
- the position of the upper and lower synchronous conveying parts increases the stability of the movement of the upper and lower synchronous conveying parts, and further improves the conveying accuracy.
- the transmission mechanism also includes an adjustment piece, the adjustment piece and the upper connecting piece are used to adjust the distance between the upper synchronization piece and the lower synchronization piece, for double-sided adhesive tapes of different thicknesses, Moving the adjusting part to make it move up and down can process double-sided adhesive tapes of more sizes and save processing costs.
- the transmission mechanism further includes a pressing member, and the pressing members are arranged in at least two groups, which are separately connected to the connecting member and respectively arranged between the upper and lower synchronous conveying members. , which is used to compress the double-sided adhesive on the upper and lower synchronous conveying parts.
- the upper and lower pressing parts are pressed during the operation of the upper and lower synchronous conveying parts, so that the friction between the conveying mechanism and the double-sided adhesive increases, and there will be no The double-sided tape slips during the transmission process, avoiding the phenomenon of different sizes caused by cutting, and improving the processing accuracy.
- the conveying and cutting method of the automatic conveying and cutting system based on industrial robots comprises the following steps:
- the system controls the adjustment component in the conveying component to drive the upper synchronous pulley 3 to move through the connecting piece 4 until it matches the thickness of the double-sided film material 1 to be processed, and the first motor drives the upper and lower groups to synchronize The pulley set moves, and the upper and lower synchronous pulley sets mesh with each other, thereby realizing the movement of the double-sided tape clamped between them, and then under the action of the upper and lower two sets of pressing parts, the double-sided film is automatically transported to the cutting mechanism;
- the cylinder drives the slider connected to it to move, and the slider moves along the guide rail, and then drives the tool carrier block connected to it to move, and then drives the cutting tool to move, and then realizes the dual transmission of a part of the cutting tool.
- the surface glue is cut into one piece, and then the double-sided film material 1 continues to move forward, and the cylinder 8 drives the slider to move in the opposite direction along the guide rail, and then drives the cutting tool to move in the opposite direction, thereby realizing double-sided tape.
- the cutting assembly 9 performs reciprocating motion in turn for cutting, and the cut double-sided adhesive tape is sent to the next station on the action line of the transmission line;
- the invention relates to an automatic conveying and cutting system based on an industrial robot and a conveying and cutting method thereof. It consists of two parts, a conveying assembly and a cutting assembly. The movement of the double-sided adhesive tape realizes the automatic transmission of the double-sided adhesive tape.
- the pressing parts symmetrically arranged in the conveyor prevent the double-sided adhesive tape from slipping, thereby ensuring Conveying accuracy
- the adjusting part set in the conveying mechanism can be adjusted according to the double-sided adhesive of different thickness and the upper synchronous conveying part realizes the processing of double-sided adhesive of different thickness; Moving along the guide piece, the automatic cutting of the double-sided tape is realized, and the reciprocating cutting operation of the cutting mechanism further improves the production efficiency and saves processing time.
- Fig. 1 is the overall assembly schematic diagram of the present invention
- Fig. 2 is a schematic diagram of the connection structure between the adjustment assembly and the conveying member of the present invention
- Fig. 3 is a structural schematic diagram of the adjustment assembly of the present invention.
- He 4 is a schematic diagram of the overall structure of the cutting assembly of the present invention.
- Fig. 5 is a structural schematic diagram of a pressing member of the present invention.
- Fig. 6 is a schematic diagram of the connection mechanism between the monitoring component and the regulating component of the present invention.
- the reference signs in the figure are: double-sided film material 1, monitoring component 2, upper synchronous pulley 3, first connecting piece 4, adjusting component fixing frame 5, second motor 6, second connecting piece 7, cylinder 8, Cutting assembly 9, cutting tool 9a, tool carrier block 9b, sheet double-sided tape 10, upper pressing member 11, spring 11a, upper pressing block 11b, lower pressing block 11c, lower pressing member 12, lower synchronous wheel 13, The third connecting piece 14 , the lead screw 15 , the slider 16 and the guide rail 17 .
- the applicant designs an automatic conveying and cutting system and its conveying and cutting method based on industrial robots, and the automatic conveying and automatic cutting of double-sided adhesive tape processing are realized by the conveying assembly and the cutting assembly 9, to reduce slipping during the double-sided adhesive tape conveying process phenomenon, save working time and materials, improve machining accuracy and production efficiency.
- the double-sided adhesive tape automatic conveying and cutting system includes three parts: a conveying assembly, a cutting assembly 9 and a monitoring assembly 2, wherein the conveying
- the assembly includes a first power module, which is connected to the first power module, and is used to drive the double-sided adhesive to move, and can realize the transmission mechanism for automatic transmission of double-sided adhesive.
- the transmission mechanism includes two sets of synchronous conveying parts symmetrically arranged;
- the cutting assembly 9 includes The second power module, connected to the second power module, is used to cut the double-sided adhesive tape, realizes the cutting mechanism for automatic cutting of the double-sided adhesive tape, and is arranged on the cutting mechanism and is slidably connected with the guide piece of the cutting mechanism, wherein the guide piece is used for Guide the cutting direction of the cutting mechanism, wherein the cutting assembly 9 is arranged behind the conveying assembly, so as to facilitate the cutting of the conveyed double-sided adhesive tape;
- the first power module adopts the first motor
- the synchronous conveying part adopts the The synchronous pulley structure
- the second power module uses the first cylinder 8, and the guide is the guide rail 17.
- the double-sided film material 1 fixed on one side of the conveying assembly is manually pulled out for a section and placed in front of the upper and lower synchronous pulleys in the conveying assembly through the monitoring assembly 2.
- the monitoring component 2 recognizes the thickness of the transmitted double-sided tape through the camera module, it sends a signal to the control system, and the control system controls the adjustment component in the transmission component to move up and down according to the thickness transmitted by the camera, and adjusts the component
- the adjustment is completed, it is manually introduced between the upper and lower synchronous pulleys in the transmission assembly, and then it is automatically processed, because the upper and lower two sets of synchronous pulleys mesh with each other, and the rotation of the motor immediately drives the rotation of the gear connected to it below.
- the gear is connected with the synchronous pulley assembly below, and then drives one of the synchronous pulleys of the lower group to rotate, and then the synchronous belt of the lower group moves accordingly, and then drives the other synchronous belt of the lower group of synchronous pulleys
- the pulley also rotates, thereby prompting the upper group of synchronous pulleys to also move, thereby realizing the forward movement of the double-sided tape clamped between the upper and lower two groups of synchronous pulleys.
- the first cylinder 8 in the cutting component 9 drives the cutting mechanism to move to the right along the guide rail 17, and then smoothly cuts off the passing double-sided adhesive, and a sheet of double-sided adhesive 10 is processed. , then the back double-sided tape material 1 continues to move forward, and the cylinder 8 moves in the opposite direction again along the guide rail 17 to complete the cutting of the second sheet double-sided tape 10. At this time, the cutting assembly 9 returns to its original position and Realize two cutting operations on the double-sided tape, and cut the reciprocating double-sided tape material 1 sequentially.
- This design can realize the automatic delivery and self-feeding cutting of the double-sided tape, reducing manual participation and reducing the waste of working hours , which greatly improves the production efficiency, and can adapt to the cutting of double-sided tapes of different thicknesses, making the transmission and cutting system more intelligent.
- one side of the upper and lower synchronous pulleys is respectively provided with an upper connector 4 and a lower connector 4, the two ends of the upper connector 4 are connected with the center of the upper synchronous pulley, and the lower The two ends of connector 4 are connected with the center of lower synchronous pulley 13, and the motor drives the lower synchronous pulley to rotate through one end of lower connector 4 to prevent the phenomenon of position shaking when the synchronous pulley rotates and improve motion accuracy.
- an adjustment assembly is provided on one side of the upper connecting member 4.
- the signal is sent to the control system, and the control system controls the second motor 6 to rotate according to the thickness transmitted by the camera, thereby driving the lead screw connected to the second motor 6 to rotate, and then driving the third connecting member 4 connected to the lead screw To move, thereby driving the second connecting piece 4 connected to the third connecting piece 4 to move, and then realizing that the first connecting piece 4 drives the upper synchronous pulley 3 connected thereto to move, and controlling the second motor 6 to pass through the connecting piece 4 Drive the upper synchronous pulley 3 to move, so as to realize the distance change between the upper synchronous pulley 3 and the lower synchronous pulley, and then realize the automatic transmission of double-sided adhesive tapes of different thicknesses.
- a pressing piece is respectively arranged between the upper and lower two sets of synchronous belts to increase the The friction between the synchronous belt and the double-sided adhesive tape, wherein the upper pressing block 11b is connected with the first connector 4, and the upper pressing member 11 and the lower pressing member 12 are respectively arranged on the upper synchronous belt and the lower synchronous belt, Moreover, a spring 11a is arranged between the upper pressing block 11b and the lower pressing block 11c, the distance between the upper pressing block 11b and the lower pressing block 11c can be adjusted according to double-sided adhesive tapes of different thicknesses, and has a certain buffering effect, suitable for different The thickness of the double-sided tape is compressed.
- the present invention proposes an automatic conveying and cutting method, the specific steps are as follows:
- the monitoring component 2 recognizes the thickness of the double-sided tape that needs to be processed, and then transmits the identified thickness information to the control system.
- the system controls the adjustment component in the conveying component to drive the upper synchronous pulley 3 to move through the connecting piece 4 until it matches the thickness of the double-sided film material 1 to be processed, and the first motor drives the upper and lower groups to synchronize The pulley set moves, and the upper and lower synchronous pulley sets mesh with each other, thereby realizing the movement of the double-sided tape clamped between them, and then under the action of the upper and lower two sets of pressing parts, the double-sided film is automatically transported to the cutting mechanism;
- the cylinder 8 drives the slider 16 connected thereto to move, and the slider 16 moves along the guide rail 17, and then drives the cutter carrier block 9b connected thereto to move, and then drives the cutting tool 9a to move, thereby realizing the cutting tool 9a cuts a part of the delivered double-sided tape into one piece, and then the double-sided film material 1 continues to move forward, and the cylinder 8 drives the slider 16 to move in the opposite direction along the guide rail 17, and then drives the cutting tool 9a to Move in the opposite direction, and then realize the second cutting of the double-sided adhesive tape, the cutting assembly 9 performs reciprocating motion in turn to cut, and the cut double-sided adhesive tape is sent to the next station on the action line of the transmission line;
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Abstract
本发明涉及基于工业机器人的自动输送切割系统及其输送切割方法，由输送组件和切割组件两部分组成，通过输送组件中的第一动力模块带动输送机构进行运动，进而使得夹持在输送机构中的双面胶进行运动，从而实现了双面胶的自动传输，双面胶在传输机构中运行时，通过对称设置在输送机中的压紧件，防止双面胶运行打滑的现象，进而保证传送精度，设置在输送机构中的调节件可以根据不同厚度的双面胶进行调节上同步输送件，实现了不同厚度的双面胶的加工；通过切割组件中的第二动力模块带动切割机构沿着导向件进行运动，进而实现了双面胶的自动切割，切割机构的往复进行切割操作，进一步的提高生产效率节省加工时间。
Description
本发明涉及自动输送切割技术领域，具体涉及基于工业机器人的自动输送切割系统及其输送切割方法。
双面胶的双面黏结层的两面均具有粘结力，可将需要相互定位的两物体进行粘结在一起，在很多的场合得到了广泛的应用。随着技术的发展，独立分开的片状双面胶贴越来越受市场的欢迎，由于其每个双面胶贴具有独立分开的特点，使用时只需要将双面胶两面的贴纸撕开就可以直接应用，减少了使用时进行裁切所耗费的精力。
双面胶一般是成卷放置的，在使用时需要对其相应的尺寸进行剪裁，目前主要是依靠人工拉动整卷双面胶的一端，然后根据需要的尺寸对拉出来的双面胶进行测量，然后根据测量的尺寸依次进行裁切，最后加工成单独分开的片状双面贴，但是这种操作方式容易造成在拉取的过程中出现双面胶卷料打滑的现象，而且会造成裁剪尺寸不一，出现耗时耗材的问题。
本发明提供基于工业机器人的自动输送切割系统，并进一步提供一种基于上述自动输送切割系统的输送切割方法，以解决现有技术存在的问题。
基于工业机器人的自动输送切割系统，包括输送组件和切割组件两部分。
其中，输送组件包括第一动力模块，以及与所述第一动力模块连接，用于带动双面胶进行运动，实现自动传输的传输机构；
切割组件，包括第二动力模块，以及与所第二动力模块进行连接，用于切割双面胶，实现自动切割双面胶的切割机构；
其中所述切割组件设置在所述输送组件的一侧，将所述输送组件传送过来的双面胶进行自动切割。
在进一步的实施例中，所述切割机构还包括导向件，所述导向件与所述切割机构进行滑动连接，第二动力模块带动切割机构在导向件上运动，用于引导切割机构的切割方向，使得切割机构通过导向件顺利的将传送过来的双面胶进行切割，保证了切割的精度和切割效率。
在进一步的实施例中，所述自动输送切割系统还包括监测组件，所述监测组件设置在所述输送组件一侧，用于监测输送工件的厚度，实现所述传输机构对工件夹持距离的自动调节，当监测组件探测到工件的厚度时，传输机构根据工件的厚度进行自动调节上下之间的距离，提高加工效率。
在进一步的实施例中，所述传输机构包括上下两组对称的同步输送件，用于带动所述双面胶进行运动，第一动力模块的转动带动与之连接的上下同步输送件进行运动，由于上下同步输送件之间相互对称，放置在其之间的双面胶由于上下同步输送件同步运动，因此带动双面胶进行平稳运动，为双面胶的运动提供动力，实现双面胶的自动输送。
在进一步的实施例中，所述输送机构还包括上下两个对称的连接件，分别为上连接件和下连接件，分别与所述上下同步输送件的一侧面进行连接，用于固定所述上下同步输送件的位置，增加上下同步输送件运动的平稳性，进一步的提高输送精度。
在进一步的实施例中，所述传输机构还包括调节件，所述调节件与所述上连接件，用于调节上同步件与下同部件之间的距离，针对不同厚度的双面胶，搬动调节件使其进行上下运动，能够加工更多尺寸的双面胶，节省加工成本。
在进一步的实施例中，所述传输机构还包括压紧件，所述压紧件至少设置为2组，分别与所述连接件进行分连接、且分别设置在所述上下同步输送件之间，用于压紧处于上下同步输送件上的双面胶，上下压紧件在上下同步输送件的运行中进行压紧，使得输送机构与双面胶之间的摩擦力增大，不会出现双面胶在传输过程中打滑的现象，避免切割造成的尺寸不一的现象，提高加工精度。
基于工业机器人的自动输送切割系统的输送切割方法，包括以下步骤：
S1、人工将需要加工的双面胶卷料1先拉取一段放置在输送组件上，然后监测组件2识别到需要加工的双面胶的厚度，然后将识别的厚度信息传输到控制系统中，控制系统根据双面胶的厚度控制输送组件中的调节组件通过连接件4带动上同步带轮3进行移动，直至和需要加工的双面胶卷料1的厚度相匹配，第一电机带动上下两组同步带轮组进行运动，由于上下同步带轮组之间相互啮合，进而实现了夹持在其之间的双面胶进行移动，然后在上下两组压紧件的作用下，双面胶卷自动运送到切割机构；
S2、气缸带动与之连接的滑块进行移动，滑块沿着导轨进行移动，进而带动与之连接的刀具载块进行移动，进而带动切割刀具进行移动，进而实现切割刀具将一部分传送过来的双面胶切割成一块，然后双面胶卷料1继续进行向前运动，气缸8带动滑块沿着导轨进行向相反的方向进行移动，进而带动与切割刀具向相反的方向运动，进而实现双面胶的第二次切割，切割组件9依次进行往复运动进行切割，切割好的双面胶在传送线的作用线，送至下一工位；
S3、依次重复S1至S2的操作步骤，直至系统停止工作。
本发明涉及基于工业机器人的自动输送切割系统及其输送切割方法，由输送组件和切割组件两部分组成，通过输送组件中的第一动力模块带动输送机构进行运动，进而使得夹持在输送机构中的双面胶进行运动，从而实现了双面胶的自动传输，双面胶在传输机构中运行时，通过对称设置在输送机中的压紧件，防止双面胶运行打滑的现象，进而保证传送精度，设置在输送机构中的调节件可以根据不同厚度的双面胶进行调节上同步输送件，实现了不同厚度的双面胶的加工；通过切割组件中的第二动力模块带动切割机构沿着导向件进行运动，进而实现了双面胶的自动切割，切割机构的往复进行切割操作，进一步的提高生产效率节省加工时间。
图1为本发明总体装配示意图；
图2为本发明调节组件和输送件连接结构示意图；
图3为本发明调节组件结构示意图；
他4为本发明切割组件总体结构示意图；
图5为本发明压紧件结构示意图；
图6为本发明监测组件和调节组件连接机构原理图。
图中各附图标记为：双面胶卷料1、监测组件2、上同步带轮3、第一连接件4、调节组件固定架5、第二电机6、第二连接件7、气缸8、切割组件9、切割刀具9a、刀具载块9b、片状双面胶10、上压紧件11、弹簧11a、上压块11b、下压块11c、下压紧件12、下同步轮13、第三连接件14、丝杠15、滑块16、导轨17。
在下文的描述中，给出了大量具体的细节以便提供对本发明更为彻底的理解。然而，对于本领域技术人员而言显而易见的是，本发明可以无需一个或多个这些细节而得以实施。在其他的例子中，为了避免与本发明发生混淆，对于本领域公知的一些技术特征未进行描述。
申请人认为，传统的片状双面胶10裁切时，采用的方式是人工将卷状的双面胶拉取再进行测量剪裁，这种操作方式容易造成在拉取的过程中出现双面胶卷料打滑的现象，而且会造成裁剪尺寸不一，出现耗时耗材的问题。
为此，申请人设计基于工业机器人的自动输送切割系统及其输送切割方法，由输送组件和切割组件9实现对双面胶加工的自动输送和自动切割，来降低在双面胶输送过程中打滑的现象，节省工作时间和材料，提高加工精度和生产效率。
本发明涉及的基于工业机器人的自动输送切割系统，在实际应用中，如图1至图6所示，双面胶自动输送切割系统包括输送组件和切割组件9以及监测组件2三部分，其中输送组件包括第一动力模块，连接于第一动力模块，用于带动双面胶进行运动，可以实现双面胶自动传输的传输机构，传输机构包括两组对称设置的同步输送件；切割组件9包括第二动力模块，连接于第二动力模块，用于切割双面胶，实现双面胶自动切割的切割机构，设置在切割机构上面、且与切割机构滑动连接的导向件，其中导向件用于引导切割机构的切割方向，其中切割组件9设置在输送组件的后面，便于对输送过来的双面胶进行切割；本实施例中第一动力模块采用的是第一电机，同步输送件采用的是同步带轮结构，第二动力模块采用的是第一气缸8，导向件为导轨17。
当进行对双面胶进行片状切割时，人工将固定设置在输送组件一侧的双面胶卷料1，进行拉取一段通过监测组件2放置在传输组件中的上下同步带轮的前面，当监测组件2通过摄像头模组识别到传输过来的双面胶的厚度时，将信号发送至控制系统，控制系统根据摄像头传输的厚度，控制系统进行控制传输组件中的调节组件进行上下移动，调节组件调节完成之后，然后由人工将其引入到传输组件中的上下同步带轮之间，然后进行自动加工，因为上下两组同步带轮相互啮合，电机转动随即带动与之下面连接的齿轮转动，由于齿轮与下面的同步带轮组件连接，进而带动下面一组的其中一个同步带轮进行转动，然后下面一组的同步带随之进行运动，进而带动下面一组的同步带轮的另一个同步带轮也进行转动，进而促使上面的一组同步带轮也进行运动，进而实现了夹持在上下两组中同步带轮之间的双面胶进行向前运动，当一部分双面胶运动经过切割组件9预设距离时，切割组件9中的第一气缸8带动切割机构沿着导轨17进行向右移动，然后顺利的将经过的双面胶部分切割下来，一个片状双面胶10加工完成，然后后面的双面胶卷料1继续向前运动，气缸8沿着导轨17再次向相反的方向运动，完成第二个片状双面胶10的切割，此时切割组件9回到原位置且实现了对双面胶的两次切割操作，依次进行往复运动的双面胶卷料1的切割，本设计可以实现双面胶的自动输送和自送切割，减少了人工的参与，降低工时的浪费，大大的提高了生产效率，且能适应不同厚度的双面胶的切割，使得传输切割系统更加的智能化。
优选地，为了进一步稳固上下同步带轮之间的位置，上下同步带轮一侧面分别设置有上连接件4和下连接件4，上连接件4的两端与上同步轮的中心连接，下连接件4的两端与下同步轮13的中心连接，电机通过下连接件4的一端带动下同步带轮进行转动，防止同步带轮进行转动时位置晃动的现象，提高运动精度。
优选地，为了使得输送组件可以适应不同厚度的双面胶的切割，上连接件4的一侧设置有调节组件，当监测组件2通过摄像头模组识别到传输过来的双面胶的厚度时，将信号发送至控制系统，控制系统根据摄像头传输的厚度，进行控制第二电机6进行转动，从而带动与第二电机6连接的丝杠进行转动，进而带动与丝杠连接的第三连接件4进行移动，从而带动与第三连接件4连接的第二连接件4进行移动，进而实现了第一连接件4带动与之连接的上同步带轮3进行移动，控制第二电机6通过连接件4带动上同步带轮3进行移动，从而实现上同步带轮3和下同步带轮之间的距离变化，进而实现不同厚度的双面胶的自动传输。
优选地，为了防止双面胶在传送的过程中出现打滑，造成在切割组件9中出现双面胶切割尺寸不一致的情况，在上下两组同步带之间分别设置有一个压紧件，来增加同步带与双面胶之间的摩擦力，其中上压块11b与第一连接件4进行连接，上压紧件11和下压紧件12分别设置在上同步带上和下同步带上，且上压块11b和下压块11c之间设置有弹簧11a，可以根据不同厚度的双面胶进行调节上压块11b和下压块11c之间的距离，且具有一定的缓冲作用，适用不同厚度的双面胶的压紧。
在上述自动输送切割的基础上，本发明提出一种自动输送切割方法，具体步骤如下：
首先，人工将需要加工的双面胶卷料1先拉取一段放置在输送组件上，然后监测组件2识别到需要加工的双面胶的厚度，然后将识别的厚度信息传输到控制系统中，控制系统根据双面胶的厚度控制输送组件中的调节组件通过连接件4带动上同步带轮3进行移动，直至和需要加工的双面胶卷料1的厚度相匹配，第一电机带动上下两组同步带轮组进行运动，由于上下同步带轮组之间相互啮合，进而实现了夹持在其之间的双面胶进行移动，然后在上下两组压紧件的作用下，双面胶卷自动运送到切割机构；
接着，气缸8带动与之连接的滑块16进行移动，滑块16沿着导轨17进行移动，进而带动与之连接的刀具载块9b进行移动，进而带动切割刀具9a进行移动，进而实现切割刀具9a将一部分传送过来的双面胶切割成一块，然后双面胶卷料1继续进行向前运动，气缸8带动滑块16沿着导轨17进行向相反的方向进行移动，进而带动与切割刀具9a向相反的方向运动，进而实现双面胶的第二次切割，切割组件9依次进行往复运动进行切割，切割好的双面胶在传送线的作用线，送至下一工位；
最后，依次重复S1至S2的操作步骤，直至系统停止工作。
如上所述，尽管参照特定的优选实施例已经表示和表述了本发明，但其不得解释为对本发明自身的限制。在不脱离所附权利要求定义的本发明的精神和范围前提下，可对其在形式上和细节上做出各种变化。
Claims (8)
- 基于工业机器人的自动输送切割系统，其特征在于，包括：输送组件，包括第一动力模块，以及与所述第一动力模块连接、用于带动工件进行运动、实现自动传输的传输机构；切割组件，包括第二动力模块，以及与所第二动力模块进行连接、用于切割工件以实现自动切割的切割机构；其中所述切割组件设置在所述输送组件的一侧，用以承接所述输送组件传送过来的工件进行自动切割。
- 根据权利要求1所述的基于工业机器人的自动输送切割系统，其特征在于，所述自动输送切割系统还包括监测组件，所述监测组件设置在所述输送组件一侧，用于监测输送工件的厚度，实现所述传输机构对工件夹持距离的自动调节。
- 根据权利要求1所述的基于工业机器人的自动输送切割系统，其特征在于，所述切割机构还包括导向件，所述导向件与所述切割机构进行滑动连接，用于引导切割机构的切割方向。
- 根据权利要求1所述的基于工业机器人的自动输送切割系统，其特征在于，所述传输机构包括上下两组对称的同步输送件，用于带动所述工件进行运动。
- 根据权利要求1所述的基于工业机器人的自动输送切割系统，其特征在于，所述输送机构还包括上下两个对称的连接件，分别为上连接件和下连接件，分别与所述上下同步输送件的一侧面进行连接，用于固定所述上下同步输送件的位置。
- 根据权利要求5所述的基于工业机器人的自动输送切割系统，其特征在于，所述传输机构还包括调节组件，所述调节组件与所述上连接件连接，用于自动调节上同步件与下同部件之间的距离。
- 根据权利要求5所述的基于工业机器人的自动输送切割系统，其特征在于，所述传输机构还包括压紧件，所述压紧件至少设置为2组，分别与所述连接件进行分连接、且分别设置在所述上下同步输送件之间，用于压紧处于上下同步输送件上的工件。
- 根据权利要求1至7中任意一项所述的基于工业机器人的自动输送切割系统的自动输送切割方法，其特征在于，步骤如下：S1、人工将固定在输送组件一侧的待加工工件引入到输送组件中，监测组件识别工件厚度，调节组件自动调节夹持距离，第一动力模块带动传输机构进行运动，待加工工件自动运送至切割机构，然后进入步骤2；S2、第二动力模块带动切割机构沿着导向件进行运动，将工件切割成一块，工件继续向前运动，切割机构向相反方向运动，再次进行切割操作，切割好的工件在传送线的作用线，送至下一工位，然后进入步骤3；S3、依次重复S1至S2的操作步骤，直至系统停止工作。
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