WO2022247658A1 - 光源组件及灯具 - Google Patents

光源组件及灯具 Download PDF

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Publication number
WO2022247658A1
WO2022247658A1 PCT/CN2022/092692 CN2022092692W WO2022247658A1 WO 2022247658 A1 WO2022247658 A1 WO 2022247658A1 CN 2022092692 W CN2022092692 W CN 2022092692W WO 2022247658 A1 WO2022247658 A1 WO 2022247658A1
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WO
WIPO (PCT)
Prior art keywords
light source
circuit board
light
elastic
hole
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Application number
PCT/CN2022/092692
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English (en)
French (fr)
Inventor
王全标
Original Assignee
苏州欧普照明有限公司
欧普照明股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 苏州欧普照明有限公司, 欧普照明股份有限公司 filed Critical 苏州欧普照明有限公司
Priority to EP22810385.9A priority Critical patent/EP4354016A1/en
Publication of WO2022247658A1 publication Critical patent/WO2022247658A1/zh

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S8/00Lighting devices intended for fixed installation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • the invention relates to the technical field of lighting, in particular to a light source assembly and a lamp.
  • a light source board is generally used in which the light source part and the circuit board are welded as a whole, and then the light source board is installed in the lamp, and a clamping device is used to clamp and fix the light source board inside the lamp.
  • the circuit board in the related art is usually an integral rigid structure that is not easy to deform, so that when the clamping force is transmitted to the light source component, stress concentration will occur. If the clamping force is too large, it will easily cause the light source component to be squeezed Damage such as cracking occurs, and excessive extrusion force can easily cause desoldering, resulting in failure of the connection between the light source component and the circuit board.
  • the invention proposes a light source component and a lamp to solve abnormal problems such as cracking and connection failure when the light source component is subjected to excessive extrusion.
  • a light source assembly comprising sequentially stacked light source components, a circuit board and a light source bracket, the circuit board is provided with an elastic component, the circuit board is elastically connected to the light source component through the elastic component, the light source bracket is provided with a clamping portion, the light source component and the circuit board The formed whole is clamped to the light source bracket through the clamping portion.
  • the circuit board is provided with a first light-transmitting hole
  • the elastic member is an elastic strip
  • the elastic strip is located on the outer edge of the first light-transmitting hole. A light hole.
  • the two elastic bars are symmetrically arranged on both sides of the first light transmission hole.
  • the two opposite ends of the elastic strip are respectively a connecting end and a free end, the connecting end is connected to the circuit board, and the elastic strip is elastically connected to the light source component through the free end.
  • the side of the light source component facing the circuit board is provided with a first welding zone
  • the side of the elastic strip facing the light source component is provided with a second welding zone
  • the light source component is welded to the second welding zone through the first welding zone
  • the elastic strip is provided with a through
  • the through hole has a first opening and a second opening opposite to each other, the first opening is located at the second welding area, and the second opening is located at the side of the elastic bar away from the second welding area.
  • the light source bracket includes a limiting column and a base, and the base is provided with a second light-transmitting hole, the second light-transmitting hole is in the same direction as the first light-transmitting hole, and the first light-transmitting hole is located between the light-emitting area and the second light-transmitting hole.
  • a limiting column is protrudingly provided on the side of the abutment facing the circuit board, and the limiting column is provided with a clamping slot, which is a clamping part, and the light source component and the circuit board are both clamped in the clamping slot.
  • the circuit board is provided with a light source installation area, and the light source components are arranged in the light source installation area, and the part of the circuit board surrounding the light source installation area is an overlapping plate, and the overlapping plate is provided with a limit gap, and the limit gap is adapted to the limit column, When both the light source part and the circuit board are clamped in the clamping slot, the limiting notch and the limiting post are limitedly matched.
  • the circuit board is provided with a third welding area, and the third welding area is located on the side of the circuit board away from the first light transmission hole, and the base platform is provided with an avoidance gap, and the avoidance gap is provided on the side of the second light transmission hole.
  • the three welding areas are set towards the avoidance gap and are spaced apart from the bottom surface of the avoidance gap.
  • the circuit board is provided with an installation groove, the installation groove is the light source installation area, the installation groove is adapted to the shape of the light source component, the light source component is arranged in the installation groove, and the first light-transmitting hole and the spring bar are arranged in the groove bottom of the installation groove.
  • a lamp comprising an electrical box assembly, a cover and a light source assembly
  • the cover has a first casing port and a second casing port oppositely arranged
  • the electrical box assembly is arranged at the first casing port
  • the light source assembly is arranged at the casing Inside, the light source assembly is connected to the casing through the light source bracket, and the light-emitting side of the light source component faces the second casing port.
  • the present invention makes the circuit board flexible by arranging elastic parts on the circuit board, so that the light source part and the circuit board are clamped behind the light source support, and even if they are subjected to a large clamping force, the elastic deformation of the elastic part can
  • the extrusion force generated between the light source part and the circuit board, especially the extrusion force at the connection position between the light source part and the elastic part, is removed, so that the light source part avoids stress concentration, thereby avoiding cracking and connection failure of the light source part. abnormal.
  • Fig. 1 is an exploded view of a light source assembly disclosed in an embodiment of the present invention
  • Fig. 2 is the front structural diagram of the circuit board disclosed by the embodiment of the present invention.
  • Figure 3 is an enlarged view of the I place of Figure 2 disclosed by the embodiment of the present invention.
  • Fig. 4 is the back structure diagram of the circuit board disclosed by the embodiment of the present invention.
  • Fig. 5 is a structural diagram of a light source device disclosed in an embodiment of the present invention.
  • Fig. 6 is a structural diagram of the light source bracket disclosed by the embodiment of the present invention.
  • Fig. 7 is an exploded view of the lamp disclosed by the embodiment of the present invention.
  • the present invention discloses a lamp.
  • the lamp here can be any one of the guide rail spotlight, the Hao platform spotlight, the color temperature spotlight, etc.
  • the lamp can include an electrical box assembly 100, a cover The housing 200, the lens 600, the limit ring 700 and the light source assembly.
  • the casing 200 has a first casing port and a second casing port oppositely arranged, and the electrical box assembly 100 is arranged at the first casing port, for example, the electrical box assembly 100 is outside the casing 200 and carries out the first casing port Blocking settings.
  • the light source assembly and the lens 600 may both be disposed in the casing 200 .
  • the light source assembly may include a light source component 300 and a light source bracket 500 .
  • the light source element 300 is the illuminant of the light source assembly, and its structure may be a common COB light source, LED light source, and the like.
  • the light source support 500 can provide a bearing base for related components of the light source assembly, such as a support frame produced by injection molding and other processes.
  • the light source assembly can be connected to the housing 200 through the light source bracket 500. Specifically, a card slot can be provided on the periphery of the light source bracket 500, and a clamp bar can be provided on the inner peripheral wall of the housing 200, so that the light source bracket 500 and the housing 200 can be locked together. catch. In this way, the cover 200 can provide cover protection for the light source assembly and the lens 600 .
  • the limiting ring 700 is passed through the opening of the second casing to constrain and fix the light source assembly and the lens 600 in the casing 200 .
  • the light source assembly, the lens 600 and the limit ring 700 are sequentially arranged along the direction away from the first housing port, while the light-emitting side of the light source part 300 faces the second housing port, and the electrical box assembly 100 is provided with input leads, which are connected to the light source In this way, the electric energy can be transmitted from the electrical box assembly 100 to the light source assembly, and the light source assembly can emit light through the light source part 300, and then the light will be projected to the outside world from the second housing port after being guided by the lens 600, so as to realize the lighting of the lamp , the internal components of the light source assembly will be introduced in detail below.
  • the light source assembly disclosed in the present invention may further include a circuit board 400 .
  • the circuit board 400 is used to transmit the electric energy required by the light source element 300 to emit light, and its structure may be a COB circuit board or the like.
  • the light source element 300 , the circuit board 400 and the light source bracket 500 can be stacked in sequence.
  • an elastic member is provided on the circuit board 400, and the light source member 300 is elastically connected to the circuit board 400 through the elastic member. Matching card holes to achieve mutual card connection between the two, etc.
  • the arrangement of the elastic member can make the circuit board 400 a flexible structure, and make the connection between the light source 300 and the circuit board 400 flexible.
  • the elastic member can be a spring, a reed, or an elastic strip arranged on the circuit board 400. A structure composed of one or more combinations.
  • the light source bracket 500 can be provided with a snap-in portion 520 , and the snap-in portion 520 can connect the light source element 300 and the circuit board 400 .
  • the light source part 300 and the circuit board 400 form a light source board as a whole, and the light source board is connected to the light source bracket 500 through the clamping part 520. Both the component 300 and the circuit board 400 are clamped and fixed on the light source bracket 500 .
  • the arrangement of the elastic member makes the circuit board 400 flexible, so that as the clamping force applied by the light source bracket 500 changes, the elastic member on the circuit board 400 will undergo elastic deformation to different degrees, Under the action of the elastic deformation, the extrusion force generated between the light source element 300 and the circuit board 400, especially the extrusion force generated between the light source element 300 and the connection position of the elastic element can be removed, thereby It can better avoid excessive extrusion on the light source part 300, thereby avoiding damages such as cracking of the light source part 300 caused by over-extrusion, and avoiding excessive extrusion between the light source part 300 and the circuit board 400, especially between the light source part 300 and the circuit board 400.
  • the connection between elastic members fails.
  • the circuit board 400 may be provided with a first light transmission hole 440 , and the light emitted by the light source element 300 may be projected through the first light transmission hole 440 .
  • the elastic member may be a structure adapted to the first light transmission hole 440 , specifically the elastic member may be a spring bar 410 , and the spring bar 410 may be located on the outer edge of the first light transmission hole 440 .
  • the light-emitting side of the light source part 300 is connected to the elastic bar 410, and the light-emitting side is provided with a light-emitting area, and a light-emitting part can be arranged in the light-emitting area.
  • the light-emitting area can be set as a mirror-surfaced metal substrate with high reflectivity.
  • LED chips are pasted on the substrate to achieve a luminous effect.
  • the light-emitting area faces the first light-transmitting hole 440 , so that the light emitted from the light-emitting area can exit through the first light-transmitting hole 440 .
  • the elastic bar 410 can be set in an arc shape. Specifically, the elastic bar 410 may be arranged in an arc shape, and the elastic bar 410 may be arranged along the circumference of the first light transmission hole 440 .
  • the radius of the elastic bar 410 is consistent with the radius of the first light-transmitting hole 440, and the arc surface of the elastic bar 410 facing the first light-transmitting hole 440 can form part of the hole surface of the first light-transmitting hole 440 to improve the overall integration of the circuit board 400 , also facilitates fabrication and assembly.
  • light-transmitting protrusions 320 may be provided on the light source element 300 .
  • the light-transmitting protrusion 320 may be a transparent cover, and the transparent cover covers the illuminant.
  • the light-transmitting protrusion 320 is adapted to the first light-transmitting hole 440, such as an interference fit or clearance fit between the two, so that the light-transmitting protrusion 320 can be arranged in the first light-transmitting hole 440, such as between the two For transition fit or clearance fit, this can realize quick positioning of the light source element 300 and the circuit board 400 .
  • two elastic bars 410 can be provided, and the two elastic bars 410 are symmetrically arranged on both sides of the first light transmission hole 440 , so as to provide more stable elastic support to the light source element 300 .
  • more than three spring bars 410 may also be arranged in a circumferential array uniformly distributed on the outer edge of the first light-transmitting hole 440 , which will not be described in detail here.
  • the two opposite ends of the spring bar 410 are respectively a connection end and a free end.
  • the connecting end is connected to the circuit board 400, and the elastic bar 410 is elastically connected to the light source part 300 through the free end.
  • the stroke of the free end changes the most. Connecting the light source part 300 to the free end can better realize adjustment and The relative position between the circuit boards 400 can achieve a better force relief effect.
  • the first welding area 310 can be provided on the side of the light source part 300 facing the circuit board 400, and the first welding area 310 can be provided on the elastic strip 410 facing the light source part.
  • the second welding area 430 is provided on one side of the 300 so that the light source element 300 is welded to the second welding area 430 through the first welding area 310 , and then the light source element 300 is soldered and connected to the circuit board 400 .
  • the light source element 300 and the circuit board 400 can be soldered to each other through SMT reflow soldering.
  • Through holes 470 are provided.
  • the through hole 470 is opened along the thickness direction of the elastic bar 410.
  • the through hole 470 has a first opening and a second opening opposite to each other.
  • One side of the second welding area 430 One side of the second welding area 430 .
  • solder paste is coated on the second soldering area 430, and part of the solder paste will flow from the first opening through the through hole 470 into the second opening, and finally remain on the side of the spring bar 410 away from the second soldering area 430.
  • the method can make solder paste exist on both opposite sides of the elastic bar 410 , thereby enhancing the welding force, so that the light source element 300 is more firmly welded on the elastic bar 410 .
  • bonding can also be used instead of welding, for example, by applying conductive glue on the elastic strip 410 and leaving the conductive glue at the through hole 470 and on both sides of the elastic strip 410, the light source can also be reached.
  • the effect of the 300 firmly connecting the elastic bar 410 will not be described in detail here.
  • the second welding area 430 can be located at the free end of the spring bar 410.
  • connecting the light source component 300 at this position can better remove the extrusion force of the light source component 300 and prevent the light source component from Between 300 and elastic bar 410, there are abnormalities such as desoldering and other connection failures.
  • the two opposite surfaces of the elastic bar 410 can be flat, so that materials such as solder paste can be better attached to the elastic bar 410 , so that the connection between the elastic bar 410 and the light source element 300 is stronger.
  • the specific structure of the clamping part 520 is shown in FIG. 6
  • the light source bracket 500 may include a limiting column 510 and a base 540
  • the base 540 is the basic bearing structure of the light source bracket 500 .
  • the base 540 may have a second light-transmitting hole 550 .
  • the second light hole 550 is opened in the same direction as the first light hole 440, and the second light hole 550 and the first light hole 440 form a whole to form a light hole.
  • the setting of the light hole can enable the light source assembly to realize lighting.
  • the first light-transmitting hole 440 is located between the light-emitting area and the second light-transmitting hole 550 , so that light emitted from the light-emitting area passes through the first light-transmitting hole 440 and the second light-transmitting hole 550 to the outside in sequence.
  • the limiting column 510 can be protrudingly disposed on the side of the base 540 facing the circuit board 400 , and the limiting column 510 is provided with a locking slot, and the locking slot is the locking portion 520 . Both the light source part 300 and the circuit board 400 are clamped in the bayonet, and the clamping force can be applied to the light source part 300 and the circuit board 400 at the same time by virtue of the clamping action of the bayonet, so that the light source part 300 and the circuit board 400 are fixed in a limited position. Column 510 on.
  • the circuit board 400 is provided with a light source installation area, the light source installation area is located in the middle area of the circuit board 400, and the light source component 300 can be disposed in the light source installation area.
  • the part of the circuit board 400 surrounding the light source installation area is an overlapping plate, and the overlapping plate is provided with a limiting notch 420 , and the limiting notch 420 is adapted to the limiting column 510 .
  • the light source element 300 and the circuit board 400 are first welded together, and then the limit notch 420 is aligned with the limit column 510, and then the whole composed of the light source element 300 and the circuit board 400 is pressed down toward the base 540, And make the light source part 300 and the circuit board 400 finally clamped in the clamping part 520, in this case, the position of the limit notch 420 coincides with the position of the limit post 510, and the position of the limit notch 420 and the limit post 510 are limited.
  • the limit post 510 can stop the circuit board 400 from rotating in a circumferential direction.
  • the cooperating arrangement of the limit notch 420 and the limit post 510 can make the whole composed of the light source part 300 and the circuit board 400 be assembled on the light source bracket 500 according to a specific orientation, thereby speeding up the assembly efficiency of the device of the present invention, and being able to
  • the circuit board 400 and the light source element 300 form a whole to play a circumferential fixing role.
  • the engaging portion 520 may be disposed at the joint between the limiting column 510 and the base 540 , so that the overlapping plate can be overlapped on the table surface of the base 540 for setting the limiting column 510 .
  • two limiting columns 510 can be arranged symmetrically, and two corresponding limiting notches 420 can also be arranged, so as to achieve a better limiting effect.
  • the limit post 510 may be provided with a threaded hole, and the thread hole is opened along the axial direction of the limit post 510 , and passes through the clamping portion 520 from the end of the limit post 510 away from the base 540 .
  • a threaded locking bolt 530 can be set in the threaded hole, so that when the locking bolt 530 is screwed in, the locking bolt 530 can be pressed against the light source part 300 and the circuit board 400 in the clamping part 520, and then the light source part 300 And the circuit board 400 produces a more effective fixing effect.
  • the circuit board 400 may be provided with a third welding area 460 .
  • the third welding area 460 is disposed on a side of the circuit board 400 away from the first light transmission hole 440 .
  • the input leads in the electrical box assembly 100 can be routed inside the casing 200 and connected to the third welding area 460, so that the electric energy can be transmitted to the second welding area 430 through the third welding area 460, and finally enter the light source element 300,
  • the light source element 300 is made to emit light.
  • This layout mode can reduce the setting of welding positions, and can also prevent the set input leads from entering the position of the first light-transmitting hole 440 , so as to avoid light interference to the light source element 300 .
  • the third welding zone 460 is arranged on the side of the circuit board 400 away from the second welding zone 430, and is arranged on the overlapping plate of the circuit board 400, so that the third welding zone 460 can be farther away from the second welding zone 430, in order to achieve a better anti-interference effect.
  • an avoidance gap 560 can also be set on the base 540 .
  • the avoidance notch 560 can be set on the side of the second light transmission hole 550, the third welding zone 460 is set towards the avoidance notch 560, and the third welding zone 460 is spaced apart from the bottom surface of the avoidance notch 560, which facilitates the connection of the input leads to the third welding zone 460 .
  • a mounting groove 450 may be provided on the side of the circuit board 400 facing away from the light source bracket 500 .
  • the installation groove 450 is the light source installation area.
  • the shape of the installation groove 450 is adapted to the light source part 300.
  • the light source part 300 can be set in the installation groove 450.
  • the component 300 can be embedded in the installation groove 450.
  • the shape of the light source component 300 can also be circular or other shapes, and the shape of the installation groove 450 is also consistent with the light source component 300, which is not limited in the present invention.
  • the first light-transmitting hole 440 and the elastic bar 410 may be both disposed at the bottom of the installation groove 450 so as to cooperate with the light source element 300 accordingly.
  • This design can pre-position the light source part 300, and can prevent the light source part 300 from shaking or position shifting through the constraints of the installation groove 450 during use, and more effectively ensure that the light source part 300 and the circuit The firmness of the connection between the boards 400 and the accuracy of the relative positions.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Fastening Of Light Sources Or Lamp Holders (AREA)

Abstract

一种光源组件,包括依次叠置的光源件(300)、电路板(400)和光源支架(500)。电路板(400)设有弹性件,光源件(300)通过弹性件弹性连接于电路板(400)。光源支架(500)设有卡接部(520),光源件(300)和电路板(400)构成的整体通过卡接部(520)卡接于光源支架(500)。这样,通过弹性件的设置使电路板整体形成柔性结构,能够随夹紧力的大小变化而使弹性件进行弹性形变,从而通过弹性形变,将产生于光源件和电路板之间的挤压力,尤其是光源件和弹性件连接位置的挤压力进行卸除,从而避免在光源件上产生应力集中,进而避免光源件出现开裂、与电路板连接失效等异常。

Description

光源组件及灯具 技术领域
本发明涉及照明技术领域,特别涉及一种光源组件及灯具。
背景技术
相关技术中通常采用将光源件和电路板焊接为整体的光源板,再将光源板安装于灯具中,并使用夹紧装置将光源板夹紧固定在灯具内部。
但是相关技术中的电路板通常为不易形变的整体刚性结构,这样夹紧力传递至光源件时就会出现应力集中的现象,如果施加的夹紧力过大,就容易造成光源件受挤压发生开裂等损坏,并且过度的挤压受力也容易造成脱焊现象,致使光源件和电路板的连接失效。
发明内容
本发明提出了一种光源组件及灯具,以解决光源件遭受过渡挤压时出现开裂、连接失效等异常的问题。
一种光源组件,包括依次叠置的光源件、电路板和光源支架,电路板设有弹性件,电路板通过弹性件弹性连接于光源件,光源支架设有卡接部,光源件和电路板构成的整体通过卡接部卡接于光源支架。
进一步的,电路板设有第一透光孔,弹性件为弹条,弹条位于第一透光孔外缘,光源件的发光侧连接弹条,发光侧设有发光区,发光区朝向第一透光孔。
进一步的,弹条设置两个,两个弹条对称设于第一透光孔两侧。
进一步的,弹条的两个相对端分别为连接端和自由端,连接端连接电路板,弹条通过自由端弹性连接光源件。
进一步的,光源件朝向电路板的一面设有第一焊接区,弹条朝向光源件的一面设有第二焊接区,光源件通过第一焊接区焊接于第二焊接区,弹条设有通孔,通孔具有相对的第一孔口和第二孔口,第一孔口位于第二焊接区, 第二孔口位于弹条背离第二焊接区的一侧。
进一步的,光源支架包括限位柱和基台,基台设有第二透光孔,第二透光孔与第一透光孔开设方向一致,第一透光孔位于发光区和第二透光孔之间,限位柱凸设于基台朝向电路板的一侧,限位柱设有卡缝,卡缝为卡接部,光源件和电路板均卡设于卡缝中。
进一步的,电路板设有光源安装区,光源件设于光源安装区,电路板围绕光源安装区的部分为搭接板,搭接板设有限位缺口,限位缺口与限位柱适配,在光源件和电路板均卡设于卡缝中的情况下,限位缺口与限位柱限位配合。
进一步的,电路板设有第三焊接区,第三焊接区设于电路板远离第一透光孔的一侧,基台设有避让缺口,避让缺口设于第二透光孔一侧,第三焊接区朝向避让缺口设置、并与避让缺口底面间隔设置。
进一步的,电路板设有安装槽,安装槽为光源安装区,安装槽与光源件形状适配,光源件设于安装槽,第一透光孔、弹条均设于安装槽的槽底。
一种灯具,包括电器盒组件、罩壳和光源组件,罩壳具有相对设置的第一壳体口和第二壳体口,电器盒组件设于第一壳体口,光源组件设于罩壳内,光源组件通过光源支架连接罩壳,光源件的发光侧朝向第二壳体口。
本发明的有益效果如下:
本发明通过在电路板上设置弹性件,从而使电路板具有柔性,这样光源件和电路板卡设在光源支架后,即使受到较大的夹紧力,也能够通过弹性件的弹性形变,将产生于光源件和电路板之间的挤压力,尤其是光源件和弹性件连接位置的挤压力进行卸除,从而使光源件避免产生应力集中,进而避免光源件出现开裂、连接失效等异常。
附图说明
此处所说明的附图用来提供对本发明的进一步理解,构成本发明的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的 不当限定。在附图中:
图1本发明实施例公开的光源组件的爆炸图;
图2本发明实施例公开的电路板的正面结构图;
图3本发明实施例公开的图2的I处放大图;
图4本发明实施例公开的电路板的背面结构图;
图5本发明实施例公开的光源件的结构图;
图6本发明实施例公开的光源支架的结构图;
图7本发明实施例公开的灯具的爆炸图。
附图标记说明:
100-电器盒组件、200-罩壳、
300-光源件、
310-第一焊接区、320-透光凸起、
400-电路板、
410-弹条、420-限位缺口、430-第二焊接区、440-第一透光孔、450-安装槽、460-第三焊接区、470-通孔、
500-光源支架、
510-限位柱、520-卡接部、530-锁紧螺栓、540-基台、550-第二透光孔、560-避让缺口、
600-透镜、700-限位环。
具体实施方式
为使本发明的目的、技术方案和优点更加清楚,下面将结合本发明具体实施例及相应的附图对本发明技术方案进行清楚、完整地描述。显然,所描述的实施例仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
请参考图7,本发明公开一种灯具,这里的灯具可以是灵显导轨射灯、皓平台射灯、调色温射灯等任意一种,具体来说灯具可以包括电器盒组件100、罩壳200、透镜600、限位环700和光源组件。罩壳200具有相对设置的第一壳体口和第二壳体口,电器盒组件100设于第一壳体口,比如电器盒组件100处于罩壳200外、并对第一壳体口进行封堵设置。光源组件和透镜600可以均设于罩壳200内。
其中,光源组件可以包括光源件300和光源支架500。光源件300为光源组件的发光体,其结构可以是常见的COB光源、LED光源等。光源支架500可以为光源组件的相关部件提供承载基础,比如通过注塑等工艺制作生成的支撑架等。光源组件可以通过光源支架500连接罩壳200,具体来说可以在光源支架500的周部设置卡槽,而在罩壳200的内周壁设置卡条,以使光源支架500和罩壳200相互卡接。这样罩壳200可以对光源组件和透镜600提供遮罩保护。限位环700穿设于第二壳体口,以将光源组件和透镜600约束固定在罩壳200中。
光源组件、透镜600和限位环700沿远离第一壳体口的方向依次设置,同时光源件300的发光侧朝向第二壳体口,电器盒组件100内设有输入引线,输入引线连接光源组件,这样电能可由电器盒组件100传输至光源组件,并使光源组件通过光源件300发光,然后光线经透镜600的导光作用后,将由第二壳体口投射至外界,从而实现灯具的照明,下面对光源组件的内部部件进行详细介绍。
请参考图1~图6,本发明公开的光源组件还可以包括电路板400。电路板400用于传输光源件300发光所需的电能,其结构可以是COB电路板等。具体来说光源件300、电路板400和光源支架500可以依次叠置。
如图2所示,电路板400上设有弹性件,光源件300通过弹性件弹性连接于电路板400,比如在光源件300和弹性件的一者上设置卡扣,另一者上设置相匹配的卡孔,以实现两者的相互卡接等。弹性件的设置可以使电路板400成为柔性结构,并使光源件300和电路板400之间的连接具有柔性,具 体来说弹性件可以是设于电路板400上的弹簧、簧片、弹性条等一种或多种组合构成的结构。
如图6所示,光源支架500可以设有卡接部520,卡接部520可以实现连接光源件300和电路板400。具体来说,光源件300和电路板400构成的整体形成光源板,光源板通过卡接部520卡接于光源支架500,比如卡接部520为活动夹板、活动盖板等结构,从而使光源件300和电路板400均被夹紧固定在光源支架500上。
可见,在此种结构的设置中,弹性件的设置使电路板400具有柔性,这样随着光源支架500施加的夹紧力的变化,电路板400上的弹性件将进行不同程度的弹性形变,而在该弹性形变的作用下,能够将产生于光源件300和电路板400之间的挤压力,尤其是产生于光源件300和弹性件连接位置之间的挤压力进行卸除,从而可以较好的避免对光源件300造成过度挤压,进而避免过度挤压造成光源件300出现开裂等损坏,以及避免过度挤压造成光源件300和电路板400之间,尤其是光源件300和弹性件之间的连接失效。
在更为具体的实施方案中,如图2所示,电路板400可以设有第一透光孔440,光源件300发出的光线可以穿过第一透光孔440进行投射。弹性件可以是与第一透光孔440适配的结构,具体来说弹性件可以为弹条410,弹条410可以位于第一透光孔440外缘。
光源件300的发光侧连接弹条410,发光侧设有发光区,发光区内可以设置发光部件,以COB光源结构的光源件300为例,发光区可以设置为高反光率的镜面金属基板,并且在该基板上贴设LED芯片,从而达到发光效果。发光区朝向第一透光孔440,这样发光区发出的光线可经第一透光孔440射出。
更进一步的,弹条410可以设置为弧形。具体来说弹条410可以设置为圆弧形,并且弹条410可以沿第一透光孔440周向设置。弹条410的半径和第一透光孔440半径一致,弹条410朝向第一透光孔440的弧面可以构成第一透光孔440的部分孔面,以提高电路板400的整体集成度,也便于制造和 装配。
更进一步的,如图5所示,光源件300上可以设置透光凸起320。透光凸起320可以是透明罩壳,该透明罩壳对发光体进行包覆。透光凸起320与第一透光孔440适配,比如两者之间进行过盈配合或间隙配合,这样透光凸起320可设于第一透光孔440中,比如两者之间为过渡配合或者间隙配合,这样可以实现光源件300和电路板400的快速定位。
更为具体的,弹条410可以设置两个,两个弹条410对称设于第一透光孔440两侧,这样能够提供更为稳定的弹性支撑于光源件300。当然,也可以设置三个以上的弹条410周向阵列均布在第一透光孔440外缘,这里不再详述。
更进一步的,弹条410的两个相对端分别为连接端和自由端。连接端连接电路板400,弹条410通过自由端弹性连接光源件300,弹条410发生弹性形变时,其自由端的行程变化最大,将光源件300与自由端连接,能够更好的实现调整与电路板400之间的相对位置,从而达到更好的卸力效果。
如图2和图5所示,对于光源件300和电路板400的具体连接方式来说,可以在光源件300朝向电路板400的一面设置第一焊接区310,以及在弹条410朝向光源件300的一面设置第二焊接区430,以便光源件300通过第一焊接区310焊接于第二焊接区430,进而实现光源件300焊接连接电路板400。
在更进一步的实施方案中,光源件300和电路板400之间可以通过SMT回流焊的方式进行相互焊接,为了进一步加强此种焊接方式的牢固性,可以如图3所示,在弹条410设置通孔470。该通孔470沿弹条410的厚度方向开设,通孔470具有相对的第一孔口和第二孔口,第一孔口位于第二焊接区430,第二孔口位于弹条410背离第二焊接区430的一侧。焊接时将焊锡膏涂覆在第二焊接区430,部分焊锡膏将由第一孔口经通孔470流入第二孔口,最终留存在弹条410背离第二焊接区430的一侧,此种方式可以使弹条410两相对侧均存在焊锡膏,从而可以增强焊接力,使光源件300更为牢固的焊接在弹条410上。
作为替代的方案,也可采用粘接方式替代焊接,比如通过在弹条410上涂抹导电胶,并使导电胶留存在通孔470处、以及位于弹条410的两侧,也能够达到光源件300牢固连接弹条410的效果,这里不再详述。
更为具体的,第二焊接区430可以位于弹条410的自由端,如上所述,在此位置连接光源件300,可以较好的卸除光源件300的挤压受力,以及防止光源件300和弹条410之间出现脱焊等连接失效的异常。
更进一步的,弹条410的两相对面可以为平面,以便焊锡膏等材料更好的附着在弹条410上,从而使弹条410与光源件300之间的连接更加牢固。
在一些可选的实施方案中,卡接部520的具体结构如图6所示,光源支架500可以包括限位柱510和基台540,基台540为光源支架500的基础承载结构。
基台540可以设有第二透光孔550。第二透光孔550与第一透光孔440开设方向一致,第二透光孔550与第一透光孔440构成的整体形成透光孔,该透光孔的设置可以使光源组件实现照明。具体来说,第一透光孔440位于发光区和第二透光孔550之间,这样发光区发出的光线依次经第一透光孔440、第二透光孔550射出至外界。
限位柱510可以凸设于基台540朝向电路板400的一侧,限位柱510上设有卡缝,卡缝即为卡接部520。光源件300和电路板400均卡设于卡缝中,依靠卡缝的卡接作用可以同时对光源件300和电路板400施加夹紧力,从而使光源件300和电路板400固定在限位柱510上。
更为具体的,电路板400设有光源安装区,光源安装区位于电路板400的中间区域,光源件300可以设于光源安装区。电路板400围绕光源安装区的部分为搭接板,搭接板设有限位缺口420,限位缺口420与限位柱510适配。在具体装配时,先将光源件300和电路板400焊接为一体,然后将限位缺口420对准限位柱510,接着将光源件300和电路板400构成的整体朝向基台540下压,并使光源件300和电路板400最终卡设于卡接部520中,在此种情况下,限位缺口420所在位置与限位柱510重合,限位缺口420与限 位柱510限位配合,限位柱510可以止挡电路板400进行周向转动。
可见,限位缺口420和限位柱510的配合设置,可以使光源件300和电路板400所构成的整体按照特定的方位装配在光源支架500上,从而加快本发明装置的装配效率,以及能够对电路板400和光源件300构成的整体起到周向固定作用。
更为具体的,卡接部520可以设置在限位柱510与基台540连接处,这样搭接板可以搭接在基台540中用于设置限位柱510的台面上。同时限位柱510可以对称设置两个,相应的限位缺口420也设置两个,以达到更好的限位效果。
更进一步的,限位柱510可以设有螺纹孔,螺纹孔沿限位柱510的轴向开设,并由限位柱510远离基台540的一端贯通至卡接部520。螺纹孔内可以设置螺纹连接的锁紧螺栓530,这样当旋入锁紧螺栓530时,可以使锁紧螺栓530压紧光源件300和电路板400在卡接部520中,进而对光源件300和电路板400产生更为有效的固定效果。
更进一步的,如图4所示,电路板400可以设有第三焊接区460。第三焊接区460设于电路板400远离第一透光孔440的一侧。电器盒组件100中的输入引线可以在罩壳200内部走线,并连接至第三焊接区460,以便使电能经第三焊接区460传输至第二焊接区430,并最终进入光源件300,使光源件300发光。
此布局方式可以减少焊接位置的设置,也能够防止设置的输入引线进入第一透光孔440所在位置,避免对光源件300的发光干涉。更进一步的,第三焊接区460设于电路板400中背离第二焊接区430的一侧,并设于电路板400的搭接板上,这样第三焊接区460能够更加远离第二焊接区430,以起到更好的防干涉效果。
同时,基台540上还可以设置避让缺口560。避让缺口560可以设于第二透光孔550一侧,第三焊接区460朝向避让缺口560设置,并且第三焊接区460与避让缺口560底面间隔设置,这样便于输入引线连接第三焊接区 460。
更进一步的,电路板400背离光源支架500一侧可以设置安装槽450。安装槽450即为光源安装区,安装槽450与光源件300形状适配,光源件300可以设于安装槽450中,比如光源件300为矩形光源板结构,而安装槽450为矩形槽,光源件300可以嵌装在安装槽450中,当然光源件300的外形也可以是圆形等其他形状,而安装槽450也为与光源件300保持一致的形状,本发明中不做限制。同时,第一透光孔440、弹条410可以均设于所述安装槽450的槽底,以便与光源件300进行相应的配合。
此种设计可以起到对光源件300的预定位作用,并且能够在使用过程中,通过安装槽450的约束,防止光源件300出现晃动或者位置偏移,更为有效的保证光源件300和电路板400之间的连接牢固性、以及相对位置的准确性。
以上所述仅为本发明的实施例而已,并不用于限制本发明。对于本领域技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原理之内所作的任何修改、等同替换、改进等,均应包含在本发明的权利要求范围之内。

Claims (10)

  1. 一种光源组件,其中,包括依次叠置的光源件(300)、电路板(400)和光源支架(500),
    所述电路板(400)设有弹性件,所述电路板(400)通过所述弹性件弹性连接于所述光源件(300),
    所述光源支架(500)设有卡接部(520),所述光源件(300)和所述电路板(400)构成的整体通过所述卡接部(520)卡接于光源支架(500)。
  2. 根据权利要求1所述的光源组件,其中:所述电路板(400)设有第一透光孔(440),所述弹性件为弹条(410),所述弹条(410)位于所述第一透光孔(440)外缘,
    所述光源件(300)的发光侧连接所述弹条(410),所述发光侧设有发光区,所述发光区朝向所述第一透光孔(440)。
  3. 根据权利要求2所述的光源组件,其中:所述弹条(410)设置两个,两个所述弹条(410)对称设于所述第一透光孔(440)两侧。
  4. 根据权利要求2所述的光源组件,其中:所述弹条(410)的两个相对端分别为连接端和自由端,所述连接端连接所述电路板(400),所述弹条(410)通过所述自由端弹性连接所述光源件(300)。
  5. 根据权利要求2所述的光源组件,其中:所述光源件(300)朝向所述电路板(400)的一面设有第一焊接区(310),所述弹条(410)朝向所述光源件(300)的一面设有第二焊接区(430),所述光源件(300)通过所述第一焊接区(310)焊接于所述第二焊接区(430),
    所述弹条(410)设有通孔(470),所述通孔(470)具有相对的第一孔口和第二孔口,所述第一孔口位于所述第二焊接区(430),所述第二孔口位 于所述弹条(410)背离所述第二焊接区(430)的一侧。
  6. 根据权利要求2所述的光源组件,其中:所述光源支架(500)包括限位柱(510)和基台(540),所述基台(540)设有第二透光孔(550),所述第二透光孔(550)与所述第一透光孔(440)开设方向一致,所述第一透光孔(440)位于所述发光区和所述第二透光孔(550)之间,所述限位柱(510)凸设于所述基台(540)朝向所述电路板(400)的一侧,
    所述限位柱(510)设有卡缝,所述卡缝为所述卡接部(520),所述光源件(300)和所述电路板(400)均卡设于所述卡缝中。
  7. 根据权利要求6所述的光源组件,其中:所述电路板(400)设有光源安装区,所述光源件(300)设于所述光源安装区,所述电路板(400)围绕所述光源安装区的部分为搭接板,所述搭接板设有限位缺口(420),所述限位缺口(420)与所述限位柱(510)适配,
    在所述光源件(300)和所述电路板(400)均卡设于所述卡缝中的情况下,所述限位缺口(420)与所述限位柱(510)限位配合。
  8. 根据权利要求6所述的光源组件,其中:所述电路板(400)设有第三焊接区(460),所述第三焊接区(460)设于所述电路板(400)远离所述第一透光孔(440)的一侧,
    所述基台(540)设有避让缺口(560),所述避让缺口(560)设于所述第二透光孔(550)一侧,所述第三焊接区(460)朝向所述避让缺口(560)设置、并与所述避让缺口(560)底面间隔设置。
  9. 根据权利要求7所述的光源组件,其中:所述电路板(400)设有安装槽(450),所述安装槽(450)为所述光源安装区,所述安装槽(450)与所述光源件(300)形状适配,所述光源件(300)设于所述安装槽(450),
    所述第一透光孔(440)、所述弹条(410)均设于所述安装槽(450)的槽底。
  10. 一种灯具,其中:包括电器盒组件(100)、罩壳(200)和权利要求2~9中任意一项所述的光源组件,
    所述罩壳(200)具有相对设置的第一壳体口和第二壳体口,所述电器盒组件(100)设于所述第一壳体口,所述光源组件设于所述罩壳(200)内,所述光源组件通过所述光源支架(500)连接所述罩壳(200),所述光源件(300)的发光侧朝向所述第二壳体口。
PCT/CN2022/092692 2021-05-24 2022-05-13 光源组件及灯具 WO2022247658A1 (zh)

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