WO2022247146A1 - Intelligent suspension conveying system and method based on vision measurement - Google Patents

Intelligent suspension conveying system and method based on vision measurement Download PDF

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Publication number
WO2022247146A1
WO2022247146A1 PCT/CN2021/128321 CN2021128321W WO2022247146A1 WO 2022247146 A1 WO2022247146 A1 WO 2022247146A1 CN 2021128321 W CN2021128321 W CN 2021128321W WO 2022247146 A1 WO2022247146 A1 WO 2022247146A1
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Prior art keywords
track
gear
reversing
worm
rope
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PCT/CN2021/128321
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French (fr)
Chinese (zh)
Inventor
杨静
鲍怡香
王银
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南京轩世琪源软件科技有限公司
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Publication of WO2022247146A1 publication Critical patent/WO2022247146A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for
    • B65G35/06Mechanical conveyors not otherwise provided for comprising a load-carrier moving along a path, e.g. a closed path, and adapted to be engaged by any one of a series of traction elements spaced along the path

Definitions

  • the invention belongs to the technical field of automated logistics, and in particular relates to an intelligent suspension conveying system and method based on vision measurement.
  • Suspension conveyor (conveying machinery) is a commonly used continuous conveying equipment, which is widely used in continuously conveying various finished items and bulk materials packed in containers or bags in the factory, and can also be used in the assembly lines of various industrial departments It is used to transport workpieces between various processes, complete various processes, and realize the comprehensive mechanization of conveying and process operations.
  • Its structure is mainly composed of traction chains, carriages, spreaders, overhead tracks, driving devices, tensioning devices, and various safety devices. , for most of the conveying systems, it is only a single travel work without automation.
  • the height of the overhead track is fixed, and the overhead track is relatively low. The upper half of the production room cannot be fully utilized.
  • the present invention provides an intelligent suspension conveying system and method based on visual measurement.
  • An intelligent suspension conveying system based on vision measurement including:
  • Suspended conveying device including: double track, fixed and suspended through the installation shaft;
  • the transmission mechanism is slidingly connected on the double track;
  • the transmission mechanism is provided with a chain, and the chain is used to connect the power device and the transmission mechanism;
  • the top is fixed by the installation shaft and the bottom is set on the base;
  • the lifting mechanism is fixedly installed on the transmission mechanism; the lifting mechanism is composed of a reversing mechanism and a rewinding mechanism.
  • the reversing mechanism cooperates with multiple sets of reversing rails installed on the double track. Or unwind the rope, and the end of the rope is provided with a hook for connecting materials.
  • the installation shaft fixes the position of the entire conveying system, the conveying mechanism is used to convey materials, the power device provides power, and the lifting mechanism lifts and lowers the materials to achieve the conveying process of lifting and lowering the materials, saving floor space.
  • the power unit mounted on the base includes:
  • the motor installed on the base, the pulley drive that transmits the power of the motor, the reversing mechanism connected to the other end of the pulley drive, the first helical gear meshed with the output end of the reversing mechanism, the first helical gear is fixedly installed and rotated on the
  • the rotating shaft on the base is fixedly installed on the first gear on the rotating shaft, and is installed on the fixed seat at the top of the rotating shaft.
  • the power device provides power, which is finally transmitted to the rotating shaft, and the rotating shaft is connected to the transmission mechanism through the second gear, so that the transmission mechanism can work stably.
  • the reversing mechanism includes:
  • the commutator casing fixedly installed on the base, the first worm screw installed on the upper end of the commutator casing and connected with the pulley through the bearing rolling, and the first worm meshed with the first worm installed on the bottom of the commutator casing through the transmission shaft
  • the first gear, the transmission shaft is perpendicular to the first worm, and the second helical gear is installed at one end of the transmission shaft and meshed with the first helical gear.
  • the reversing mechanism mainly changes the output direction of the motor, and at the same time in the present invention, the first worm meshes with the first gear to further reduce the speed, which is finally transmitted to the transmission mechanism at a relatively stable speed.
  • the dual track comprises:
  • the double tracks are connected into a whole through the track cover, and the design of the double tracks facilitates the two pulleys as a group, which is more stable when sliding.
  • the double tracks are fixedly connected by several independent tracks, and the curves of the several independent tracks are determined according to the actual situation.
  • the track path of the double track has straight lines and curves, and obstacles can be avoided by utilizing the design of these structures.
  • the reversing mechanism includes:
  • the third gear is a variety of reversing tracks that mesh with the third gear and are installed on the double track.
  • the multiple reversing tracks are mainly a structure in which only one tooth track is installed on the upper or lower track side of the inner track.
  • the reversing mechanism realizes the reversing mainly through the sliding of the third gear on different reversing tracks, and the rotation of the third gear in the opposite direction, so as to realize the rewinding and unwinding functions of the rewinding mechanism.
  • the winding mechanism includes:
  • the function of the retractor to wind up the rope can be realized, and the second worm meshes with the third helical gear on the second rotating shaft to prevent reverse rotation and lift the material to a fixed position.
  • a visual measuring instrument, a control motor and a gear transmission are installed on the side of the installation shell, and before the reeling device unwinds the rope, the visual measuring instrument measures the distance from the reeling device to the material, and The numerical value is transmitted into the computer, and the computer compares the original data, and feeds back the signal to the control motor, and the control motor rotates the second worm by controlling the gear transmission, and adjusts the amount of unwinding rope of the winder.
  • control motor is used to control the rotation of the second worm, thereby unwinding part of the rope in advance, saving the reversing track material, facilitating timely regulation of the rope reaching the material position, and reducing the weight of the entire suspension device.
  • the rope adopts a plurality of industrial ropes and fixedly installs a plurality of parallel bars to form a structure similar to a roller blind.
  • the winder is in a stable state when winding the Fangjun rope, and there will be no problems such as large shaking and sudden drop of materials when winding is uneven.
  • An intelligent suspension conveying method comprising the following steps:
  • Step 1 Material extraction: Start the motor, drive the rotating shaft to rotate through the pulley drive and reversing mechanism, the rotating shaft drives the transmission mechanism to work through the second gear meshing with the chain, the roller starts to slide on the double track, and the hook connects the material.
  • the third gear in the lifting mechanism starts to slide on the first type of reversing track, the second worm rotates, and meshes with the third helical gear to drive the second rotating shaft to rotate, and the winder starts to unwind the rope, and the rope reaches the close Material location.
  • Step 2 Adjust the position of the rope in time: the visual measuring instrument measures the distance from the winder to the material, and transmits the value to the computer.
  • the computer compares the original data and feeds back the signal to the control motor, which controls the motor to start the control gear. Drive, rotate the second worm, adjust the winder again to unwind the rope to the proper position, and connect the material.
  • Step 3 Transmission of materials: the third gear in the lifting mechanism enters the second type of reversing track, and the rotation direction of the third gear is opposite to the rotation direction of the third gear in step 1. At this time, the second worm rotates in the opposite direction.
  • the third helical gear meshes to drive the second rotating shaft to rotate, the winder starts to wind up the rope, and the material reaches the specified height and is conveyed.
  • the invention is a storage or working upper space that can be used. Through the combination of the reversing mechanism and the winding mechanism, it can realize the lifting of materials at different stages and make full use of the working space; at the same time, the position is flexible and the path designed by the double track itself is used. , with the curve characteristics of the chain itself and the interference fit between the chain links, it can realize curved transportation with high flexibility; for the winding deviation that may occur when the rope is wound at a high position in the present invention, we use the designed rope
  • the structure makes the rope structure similar to plane winding, which controls the stability of materials when winding or unwinding.
  • Fig. 1 is a schematic diagram of the overall structure of the present invention.
  • Fig. 2 is a structural schematic diagram of the power plant of the present invention.
  • Fig. 3 is a structural schematic diagram of the transmission mechanism of the present invention.
  • Fig. 4 is a structural schematic diagram of the lifting mechanism of the present invention.
  • Fig. 5 is a structural schematic diagram of the reversing mechanism of the present invention.
  • Figure 6 is a schematic structural view of the rope design of the present invention.
  • this embodiment provides an intelligent suspension conveying system and method based on visual measurement, including: installation shaft 1, conveying device, power device 4, double track 2, and conveying mechanism 3. Lifting mechanism 5 and winding mechanism 52.
  • installation shafts 1 are usually installed on the upper part of the workshop or warehouse, and are used to suspend and fix the position of the conveying device.
  • the double rails 2 are fixedly connected through reinforcements, so that the double rails 2 are suspended, and a horizontal shaft can be installed between the installation shafts 1.
  • a horizontal shaft can be installed between the installation shafts 1.
  • several installation shafts 1 are connected to the top of the power unit 4, so that the power unit 4 installed on the base 6 is fixed in the vertical direction, which is convenient for the power unit 4 to transmit power better.
  • the transmission mechanism 3 slides on the double track 2 through the pulley 31, the chain 33 is arranged on the transmission mechanism 3, the power device 4 transmits the power to the chain 33, and the transmission mechanism 3 is driven to work by driving the sliding of the chain 33, because the rollers are on the double track. Sliding on the track 2, the frictional force is small, and the power unit 4 can easily drive the chain 33 to slide.
  • the lifting mechanism 5 is used to lift the materials to realize the automation of the transportation system. It is installed at the bottom of the transmission mechanism and is composed of a reversing mechanism 51 and a winding mechanism 52. A group of reversing rails 54 cooperate, and the reversing mechanism 51 slides on different reversing rails 54 to realize the rewinding or unwinding of the rope 524 by the rewinding mechanism 52. A hook 525 can be installed at the bottom of the rope 524 for hooking The material is finally raised or lowered, and other connectors can also be selected to match the material or the structure of the box containing the material.
  • the power unit 4 provides power for the entire intelligent suspension conveying system.
  • the power unit 4 can be equipped with multiple groups of power units 4 according to actual conditions.
  • the rotating shaft 48 can pass through the flange Installed on the base 6 and the middle of the fixed seat, and can rotate freely at the same time, the fixed seat is fixed by the installation shaft 1, the motor 41 is connected to the reversing mechanism through the pulley drive 42, and the first helical gear 46 at the output end of the reversing mechanism 51 is connected to the first helical gear 46 installed on the The second helical gear 47 on the rotating shaft 48 meshes, and the second gear 49 meshing with the chain 33 is installed on the upper end of the rotating shaft 48.
  • the motor 41 works to finally make the rotating shaft 48 rotate, driving the chain 33 to rotate, so that the transmission mechanism performs the transmission work , wherein the motor 41 can be selected from the stepper motor 41 or the extreme work of the circuit control motor 41.
  • the commutator casing is fixedly installed on the base 6, and the upper and lower parts respectively install the first worm 43 and the first rotating shaft 44 through bearings, and the first worm 43 is connected to the pulley transmission 42, and meshes with the gear on the first rotating shaft 44, the first worm 43 drives the first rotating shaft 44 to rotate through the first gear 45, thereby drives the first helical gear 46 installed on one end of the first rotating shaft 44 to rotate, the first worm 43 meshing with the first gear 45 will greatly reduce the speed.
  • the reversing mechanism 51 is mainly used for reversing and deceleration.
  • the commutator shell is a customized mold, which mainly realizes the vertical space between the first worm screw 43 and the transmission shaft, which is convenient The first worm 43 meshes with the first gear 45 for better transmission of kinetic energy and deceleration.
  • the double track 2 includes two independent tracks of the inner and outer rings installed on the installation shaft 1, and the track cover 21 is fixedly installed on the top of the double track 2, so that the double track 2 forms a whole, and there is overall installation and Stable, the double track 2 is fixedly connected by several independent tracks.
  • the chain 33 in the system is designed to slide freely in the horizontal direction, and the double track 2 can be installed in combination with a variety of curved designs. Using this design can perfectly avoid obstacles, such as load-bearing columns and other immovable structures, and use multiple sets of power devices at the same time 4 Use with the chain 33 to realize long-distance transportation.
  • the track can be further designed as an open-loop or closed-loop spiral structure, and the second gear is installed on the rotating shaft 48 in the power unit 4 at the same time. , to realize multiple paths to convey materials at the same time.
  • the transmission mechanism 3 is mainly connected by two pulleys 31 through a connecting shaft 32, and slides on the double track 2.
  • the connecting shaft 32 is a T-shaped structure, passes through the chain 33 link plate and is fixedly installed with the chain 33 .
  • the free sliding of the chain 33 is realized by the small frictional force during sliding, and at the same time, the conveying material is faster and more stable.
  • the installation shell 53 is fixedly installed under the connecting shaft 32, and is fixed with a rib plate at the same time.
  • the installation shells 53 are perpendicular to each other and pass through the through holes that are not in the same plane, and are installed through the bearings.
  • the third helical gear 522 is installed on the second shaft 521, and meshes with the second worm 511, the second worm 511 exceeds the mounting shell 53, and the two ends of the protruding part are respectively installed
  • the third gear 512, the third gear 512 slides relative to the reversing track 54 installed on the double track 2, wherein the reversing track 54 is mainly a structure in which only one tooth track is installed on the upper or lower track side of the inner track, the third gear 512
  • the second worm 511 rotates forward
  • the second rotating shaft 521 is driven to rotate forward by the third helical gear 522.
  • the third gear 512 is in the reversing track 54
  • the second worm 511 rotates in the reverse direction
  • the third helical gear 522 drives the second rotating shaft 521 to rotate in the reverse direction.
  • the winder 523 is installed at the middle position of the second rotating shaft 521, and the winder 523 is used for winding and unwinding the rope 524, wherein the winding and unwinding rope 524 depends on the position of the third gear 512 there.
  • Slide on the reversing track 54, while the winding and unwinding length of the rewinder 523 can be controlled by the length of the inner track in the reversing track 54, and can be adjusted according to the actual stage when conveying materials.
  • a visual measuring instrument 55, a control motor 41 and a gear transmission 56 are also installed on the side of the installation housing 53.
  • the visual measuring instrument 55 measures the distance from the reel 523 to the material, and transmits the value to the computer. Compared with the original data, when the unwinding rope 524 of the reel 523 is close to the material, the signal is fed back to the control motor 41, and the control motor 41 rotates the second worm 511 by controlling the gear transmission 56, and then adjusts the unwinding of the reel 523 again. The amount of rope 524 that ultimately connects the material.
  • the rope 524 adopts a plurality of industrial ropes and fixedly installs a plurality of parallel bars to form a structure similar to a roller blind.
  • the reel 523 rewinds an ordinary rope, it tends to be rewound unevenly.
  • the material suddenly falls for a small distance, and the sudden force will have a local impact on the conveying device.
  • a plurality of parallel ropes 524 are installed with parallel bars to form a conventional rope that can Roll up planar structures to avoid such effects.
  • the track cover 21 is installed above the double track 2, and the inner track is provided with a pulley 31 to slide , the pulley 31 drives the chain 33 to run through the "T" type connecting shaft 32, the connecting shaft 32 passes through the link plate of the chain 33 and is fixedly installed, so that the chain 33 can run along the double track 2 route, and the lower end of the connecting shaft 32 is connected to the installation shell 53 , a vertically rotatable second shaft 521 and a second worm 511 are installed inside the installation housing 53, the second worm 511 meshes with the third helical gear 522 mounted on the second shaft 521, and the two ends of the second worm 511 are provided with third Gear 512, the second worm screw 511 is also connected with control motor 41 by gear transmission 56, and the third gear 512 slides on the reversing track 54.
  • the third helical gear 522 drives the second rotating shaft 521 to rotate, at this time the reel 523 on the second rotating shaft 521 begins to unwind the rope 524, when the rope 524 is unwound to a certain length close to the material, the visual measuring instrument 55 Measure the distance from the winder 523 to the material, and transfer the value to the computer.
  • the computer compares and analyzes the original data and the actual length of the first type of reversing track control rope 524, and feeds back the signal to the control motor 41 to control the motor 41.

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Abstract

The present invention belongs to the technical field of automated logistics. Provided are an intelligent suspension conveying system and method based on vision measurement. The intelligent suspension conveying system comprises: a mounting shaft for fixing a suspension conveying device and a power device that is fixedly mounted on a base; a double-rail track, which is fixed and suspended by means of the mounting shaft; a transfer mechanism, which is slidably connected to the double-rail track and is provided with a chain that is used for connecting the power device and the transfer mechanism; the power device, with the top end thereof being fixed by means of the mounting shaft and provided on the base; and a lifting mechanism, which is fixedly mounted on the transfer mechanism and is composed of a reversing mechanism and a winding mechanism, the reversing mechanism cooperating with multiple sets of reversing tracks mounted on the double-rail track, and the winding mechanism being used for winding or unwinding a rope according to actual working conditions. The intelligent suspension conveying system can be mounted at a high position in a workshop, is a conveying system with an adjustable conveying height, and can implement curve-track conveying, and also prevents the generation of shaking during the conveying of materials at a high position.

Description

一种基于视觉测量的智能悬挂输送系统及方法An intelligent suspension conveying system and method based on vision measurement 技术领域technical field
本发明属于自动化物流技术领域,尤其涉及一种基于视觉测量的智能悬挂输送系统及方法。 The invention belongs to the technical field of automated logistics, and in particular relates to an intelligent suspension conveying system and method based on vision measurement.
背景技术Background technique
悬挂输送机(输送机械)是一种常用的连续输送设备,广泛应用于连续地在厂内输送各种成件物品和装在容器或包内的散装物料,也可在各个工业部门的流水线中用来在各工序间输送工件,完成各种工艺过程,实现输送和工艺作业的综合机械化,其结构主要由牵引链条、滑架、吊具、架空轨道、驱动装置、张紧装置各安全装置等组成,对于大部分输送系统来说,只是单一的行进工作,并不具备自动化,其架空轨道高度固定,且架空轨道相对较低,对于生产间的的上半部未能完全利用,当架空轨道安装位置过高时,仓储中的大部分货物或者设备,往往需要再次借助叉车等工具放入指定的位置,进行仓库间的运输,为此我们需要设计一种安装于仓储或工作间上部位置,可以调节输送高度的输送系统,同时位置灵活,可实现曲线轨道运输的系统,针对较高位置绳索提升物料时,收卷不均与产生的抖动,我们也需要一种较好的低成本解决方案。Suspension conveyor (conveying machinery) is a commonly used continuous conveying equipment, which is widely used in continuously conveying various finished items and bulk materials packed in containers or bags in the factory, and can also be used in the assembly lines of various industrial departments It is used to transport workpieces between various processes, complete various processes, and realize the comprehensive mechanization of conveying and process operations. Its structure is mainly composed of traction chains, carriages, spreaders, overhead tracks, driving devices, tensioning devices, and various safety devices. , for most of the conveying systems, it is only a single travel work without automation. The height of the overhead track is fixed, and the overhead track is relatively low. The upper half of the production room cannot be fully utilized. When the overhead track is installed When the location is too high, most of the goods or equipment in the warehouse often need to be placed in the designated location again with the help of forklifts and other tools for transportation between warehouses. For this reason, we need to design an installation on the upper part of the warehouse or workshop, which can The conveying system can adjust the conveying height, and at the same time, the position is flexible, and the system that can realize the curved track transportation. We also need a better low-cost solution for the uneven winding and vibration when the material is lifted by the rope at a higher position.
技术问题technical problem
本发明为解决上述背景技术中存在的技术问题,提供一种基于视觉测量的智能悬挂输送系统及方法。In order to solve the technical problems in the above-mentioned background technology, the present invention provides an intelligent suspension conveying system and method based on visual measurement.
技术解决方案technical solution
一种基于视觉测量的智能悬挂输送系统,包括:An intelligent suspension conveying system based on vision measurement, including:
安装轴,用于固定悬挂输送装置和固定安装在基座上的动力装置,Mounting shafts for fixing suspended conveyors and power units fixedly mounted on bases,
悬挂输送装置,包括:双轨道,通过安装轴固定悬挂;Suspended conveying device, including: double track, fixed and suspended through the installation shaft;
传送机构,滑动连接在双轨道上;传送机构上设有链条,链条用于连接动力装置和传送机构;The transmission mechanism is slidingly connected on the double track; the transmission mechanism is provided with a chain, and the chain is used to connect the power device and the transmission mechanism;
动力装置,顶端通过安装轴固定且底部设于基座上;Power device, the top is fixed by the installation shaft and the bottom is set on the base;
升降机构,固定安装在传送机构上;升降机构由换向机构和收卷机构组合,换向机构与安装在双轨道上多组换向轨道相配合,收卷机构用于根据实际工作状况收卷或放卷绳索,且绳索的端部设有用于连接物料的钩子。The lifting mechanism is fixedly installed on the transmission mechanism; the lifting mechanism is composed of a reversing mechanism and a rewinding mechanism. The reversing mechanism cooperates with multiple sets of reversing rails installed on the double track. Or unwind the rope, and the end of the rope is provided with a hook for connecting materials.
通过采用上述技术方案,安装轴固定整个输送系统位置,传送机构用于传送物料,动力装置提供动力,升降机构则对物料进行升降,达到在提升与放下物料的输送过程,节省地面空间。By adopting the above technical solution, the installation shaft fixes the position of the entire conveying system, the conveying mechanism is used to convey materials, the power device provides power, and the lifting mechanism lifts and lowers the materials to achieve the conveying process of lifting and lowering the materials, saving floor space.
在进一步的实施例中,安装于基座上的动力装置包括:In a further embodiment, the power unit mounted on the base includes:
安装在基座上的电机,传递电机动力的带轮传动,连接带轮传动另一端的换向机构,与换向机构输出端啮合的第一斜齿轮,固定安装第一斜齿轮且转动安装在基座上的转动轴,固定安装在转动轴上的第一齿轮,安装在转动轴上顶端的固定座。The motor installed on the base, the pulley drive that transmits the power of the motor, the reversing mechanism connected to the other end of the pulley drive, the first helical gear meshed with the output end of the reversing mechanism, the first helical gear is fixedly installed and rotated on the The rotating shaft on the base is fixedly installed on the first gear on the rotating shaft, and is installed on the fixed seat at the top of the rotating shaft.
通过采用上述技术方案,动力装置提供动力,最终传递到转动轴上,转动轴通过第二齿轮与传送机构连接,使得传送机构得以稳定工作。By adopting the above technical solution, the power device provides power, which is finally transmitted to the rotating shaft, and the rotating shaft is connected to the transmission mechanism through the second gear, so that the transmission mechanism can work stably.
在进一步的实施例中,换向机构包括:In a further embodiment, the reversing mechanism includes:
固定安装在基座上的换向器外壳,通过轴承滚动安装于换向器外壳上端且与带轮传动连接的第一蜗杆,通过传动轴安装在换向器外壳底部且与第一蜗杆啮合的第一齿轮,传动轴与第一蜗杆垂直,安装在传动轴一端且与第一斜齿轮啮合的第二斜齿轮。The commutator casing fixedly installed on the base, the first worm screw installed on the upper end of the commutator casing and connected with the pulley through the bearing rolling, and the first worm meshed with the first worm installed on the bottom of the commutator casing through the transmission shaft The first gear, the transmission shaft is perpendicular to the first worm, and the second helical gear is installed at one end of the transmission shaft and meshed with the first helical gear.
通过采用上述技术方案,换向机构主要对电机输出方向进行改变,同时本发明中通过第一蜗杆与第一齿轮啮合,进一步降低速度,最终传递到传送机构为一个较为稳定的速度。By adopting the above technical solution, the reversing mechanism mainly changes the output direction of the motor, and at the same time in the present invention, the first worm meshes with the first gear to further reduce the speed, which is finally transmitted to the transmission mechanism at a relatively stable speed.
在进一步的实施例中,双轨道包括:In a further embodiment, the dual track comprises:
安装在数个安装轴上的两条内外圈独立轨道,固定连接双轨道的轨道盖。Two independent tracks of the inner and outer rings installed on several mounting shafts, fixedly connected to the track cover of the double track.
通过采用上述技术方案,双轨道通过轨道盖连接成整体,双轨道的设计,便于两个滑轮为一组,滑动时更加稳定。By adopting the above-mentioned technical scheme, the double tracks are connected into a whole through the track cover, and the design of the double tracks facilitates the two pulleys as a group, which is more stable when sliding.
在进一步的实施例中,双轨道由数段独立轨道固定连接而成,数段独立轨道曲线依据实际情况而定。In a further embodiment, the double tracks are fixedly connected by several independent tracks, and the curves of the several independent tracks are determined according to the actual situation.
通过采用上述技术方案,双轨道的轨道路径有直线和曲线,利用这些结构的设计,可避开障碍物。By adopting the above technical solution, the track path of the double track has straight lines and curves, and obstacles can be avoided by utilizing the design of these structures.
在进一步的实施例中,换向机构包括:In a further embodiment, the reversing mechanism includes:
固定安装在连接轴下方的安装外壳,相互垂直贯穿安装外壳的通孔,通过轴承安装于通孔内且不相交的第二转轴和第二蜗杆,位于安装外壳外侧且安装在第二蜗杆两端的第三齿轮,与第三齿轮啮合且安装于双轨道上的多种换向轨道,多种换向轨道主要为内部轨道上或下轨道边只安装一条齿道的结构。The installation casing fixedly installed under the connecting shaft, vertically penetrate through the through holes of the installation casing, the second rotating shaft and the second worm that are installed in the through holes through the bearings and do not intersect, are located outside the installation casing and installed at both ends of the second worm The third gear is a variety of reversing tracks that mesh with the third gear and are installed on the double track. The multiple reversing tracks are mainly a structure in which only one tooth track is installed on the upper or lower track side of the inner track.
通过采用上述技术方案,换向机构实现换向主要通过第三齿轮在不同换向轨道的滑动,第三齿轮相反方向的转动,实现针对收卷机构的收卷和放卷功能。By adopting the above technical solution, the reversing mechanism realizes the reversing mainly through the sliding of the third gear on different reversing tracks, and the rotation of the third gear in the opposite direction, so as to realize the rewinding and unwinding functions of the rewinding mechanism.
在进一步的实施例中,收卷机构包括:In a further embodiment, the winding mechanism includes:
与第二蜗杆啮合且安装在第二转轴上的第三斜齿轮,安装于第二转轴中间的收卷器,收卷器收卷绳索。The third helical gear meshed with the second worm and installed on the second rotating shaft, and the reel is installed in the middle of the second rotating shaft, and the reel rewinds the rope.
通过采用上述技术方案,可实现收卷器收卷绳索功能,而第二蜗杆与第二转轴上的第三斜齿轮啮合,又能防止逆转,能够将物料提升至固定位置。By adopting the above-mentioned technical solution, the function of the retractor to wind up the rope can be realized, and the second worm meshes with the third helical gear on the second rotating shaft to prevent reverse rotation and lift the material to a fixed position.
在进一步的实施例中,所述安装外壳侧面还安装视觉测量仪、控制电机和齿轮传动,在收卷器放卷绳索前,所述视觉测量仪测量所述收卷器至物料的距离,并将数值传入计算机中,计算机对比原始数据数据,将信号反馈至控制电机上,控制电机通过控制齿轮传动,旋转第二蜗杆,调整收卷器放卷绳索的量。In a further embodiment, a visual measuring instrument, a control motor and a gear transmission are installed on the side of the installation shell, and before the reeling device unwinds the rope, the visual measuring instrument measures the distance from the reeling device to the material, and The numerical value is transmitted into the computer, and the computer compares the original data, and feeds back the signal to the control motor, and the control motor rotates the second worm by controlling the gear transmission, and adjusts the amount of unwinding rope of the winder.
通过采用上述技术方案,利用控制电机控制第二蜗杆旋转,从而提前放卷部分绳索,节省换向轨道材料,便于对绳索到达物料位置进行及时调控,同时减轻整个悬挂装置的重量。By adopting the above technical solution, the control motor is used to control the rotation of the second worm, thereby unwinding part of the rope in advance, saving the reversing track material, facilitating timely regulation of the rope reaching the material position, and reducing the weight of the entire suspension device.
在进一步的实施例中,绳索采用多条工业用绳上固定安装多条平行横杆,构成类似于卷帘结构。In a further embodiment, the rope adopts a plurality of industrial ropes and fixedly installs a plurality of parallel bars to form a structure similar to a roller blind.
通过采用上述技术方案,收卷器收卷和方俊绳索时,处于平稳状态,不会产生大的晃动和收卷不均匀时物料的突然下降等问题。By adopting the above technical scheme, the winder is in a stable state when winding the Fangjun rope, and there will be no problems such as large shaking and sudden drop of materials when winding is uneven.
一种智能悬挂输送方法,包括以下步骤:An intelligent suspension conveying method, comprising the following steps:
步骤一、对物料的提取:启动电机,通过带轮传动和换向机构带动转动轴转动,转动轴通过第二齿轮与链条啮合带动传送机构工作,滚轮开始在双轨道上滑动,钩子连接物料,此时,升降机构中第三齿轮开始在第一类换向轨道上滑动,第二蜗杆转动,通过与第三斜齿轮啮合,带动第二转轴转动,收卷器开始放卷绳索,绳索到达接近物料位置。Step 1. Material extraction: Start the motor, drive the rotating shaft to rotate through the pulley drive and reversing mechanism, the rotating shaft drives the transmission mechanism to work through the second gear meshing with the chain, the roller starts to slide on the double track, and the hook connects the material. At this time, the third gear in the lifting mechanism starts to slide on the first type of reversing track, the second worm rotates, and meshes with the third helical gear to drive the second rotating shaft to rotate, and the winder starts to unwind the rope, and the rope reaches the close Material location.
步骤二、绳索位置及时的调整:视觉测量仪测量所述收卷器至物料的距离,并将数值传入计算机中,计算机对比原始数据数据,将信号反馈至控制电机上,控制电机启动控制齿轮传动,旋转第二蜗杆,再次调整收卷器放卷绳索直至合适位置,连接物料。Step 2. Adjust the position of the rope in time: the visual measuring instrument measures the distance from the winder to the material, and transmits the value to the computer. The computer compares the original data and feeds back the signal to the control motor, which controls the motor to start the control gear. Drive, rotate the second worm, adjust the winder again to unwind the rope to the proper position, and connect the material.
步骤三、对物料的传送:升降机构中第三齿轮进入第二类换向轨道,第三齿轮旋转方向与步骤一中第三齿轮旋转方向相反,此时,第二蜗杆反向转动,通过与第三斜齿轮啮合,带动第二转轴转动,收卷器开始收卷绳索,物料上至指定高度并且传送。Step 3. Transmission of materials: the third gear in the lifting mechanism enters the second type of reversing track, and the rotation direction of the third gear is opposite to the rotation direction of the third gear in step 1. At this time, the second worm rotates in the opposite direction. The third helical gear meshes to drive the second rotating shaft to rotate, the winder starts to wind up the rope, and the material reaches the specified height and is conveyed.
有益效果Beneficial effect
该发明为一种可利用仓储或工作上部空间,通过换向机构和收卷机构的组合,可实现不同阶段对物料的升高,充分利用工作空间;同时位置灵活,利用双轨道自身设计的路径,配合链条本身的曲线特性以及链条链节之间的过盈配合,可实现曲线运输,灵活性高;对于本发明在高位置收卷绳索时可能产生的收卷偏差,我们利用设计过的绳索结构,使得该绳索结构近似于平面收卷,控制物料收卷或放卷时稳定。The invention is a storage or working upper space that can be used. Through the combination of the reversing mechanism and the winding mechanism, it can realize the lifting of materials at different stages and make full use of the working space; at the same time, the position is flexible and the path designed by the double track itself is used. , with the curve characteristics of the chain itself and the interference fit between the chain links, it can realize curved transportation with high flexibility; for the winding deviation that may occur when the rope is wound at a high position in the present invention, we use the designed rope The structure makes the rope structure similar to plane winding, which controls the stability of materials when winding or unwinding.
附图说明Description of drawings
图1是本发明的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the present invention.
图2是本发明的动力装置结构示意图。Fig. 2 is a structural schematic diagram of the power plant of the present invention.
图3是本发明的传送机构结构示意图。Fig. 3 is a structural schematic diagram of the transmission mechanism of the present invention.
图4是本发明的升降机构结构示意图。Fig. 4 is a structural schematic diagram of the lifting mechanism of the present invention.
图5是本发明的换向机构结构示意图。Fig. 5 is a structural schematic diagram of the reversing mechanism of the present invention.
图6是本发明的绳索设计的结构示意图。Figure 6 is a schematic structural view of the rope design of the present invention.
附图标记:安装轴1、双轨道2、轨道盖21、传送机构3、滑轮31、连接轴32、链条33、动力装置4、电机41、带轮传动42、第一蜗杆43、第一转轴44、第一齿轮45、第一斜齿轮46、第二斜齿轮47、转动轴48、第二齿轮49、升降机构5、换向机构51、第二蜗杆511、第三齿轮512、收卷机构52、第二转轴521、第三斜齿轮522、收卷器523、绳索524、钩子525、安装外壳53、换向轨道54、视觉测量仪55、齿轮传动56、控制电机57、基座6。Reference signs: installation shaft 1, double track 2, track cover 21, transmission mechanism 3, pulley 31, connecting shaft 32, chain 33, power unit 4, motor 41, pulley drive 42, first worm 43, first rotating shaft 44. First gear 45, first helical gear 46, second helical gear 47, rotating shaft 48, second gear 49, lifting mechanism 5, reversing mechanism 51, second worm 511, third gear 512, winding mechanism 52. The second rotating shaft 521, the third helical gear 522, the winder 523, the rope 524, the hook 525, the installation shell 53, the reversing track 54, the visual measuring instrument 55, the gear transmission 56, the control motor 57, and the base 6.
本发明的实施方式Embodiments of the present invention
在下文的描述中,给出了大量具体的细节以便提供对本发明更为彻底的理解。然而,对于本领域技术人员而言显而易见的是,本发明可以无需一个或多个这些细节而得以实施;在其他的例子中,为了避免与本发明发生混淆,对于本领域公知的一些技术特征未进行描述。In the following description, numerous specific details are given in order to provide a more thorough understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention may be practiced without one or more of these details; in other instances, certain technical features known in the art are omitted in order to avoid obscuring the present invention. to describe.
进一步的实施例中,如图1到6所示,本实施例提供一种基于视觉测量的智能悬挂输送系统及方法,包括:安装轴1、输送装置、动力装置4、双轨道2、传送机构3、升降机构5和收卷机构52。In a further embodiment, as shown in Figures 1 to 6, this embodiment provides an intelligent suspension conveying system and method based on visual measurement, including: installation shaft 1, conveying device, power device 4, double track 2, and conveying mechanism 3. Lifting mechanism 5 and winding mechanism 52.
数根安装轴1通常安装在工作间或仓库间上部,用于悬挂和固定输送装置的位置,通过加强件固定连接双轨道2,使双轨道2悬挂,安装轴1之间可安装横轴,用于稳固所悬挂的双轨道2,同时还有数根安装轴1连接在动力装置4顶部,使得安装在基座6上的动力装置4在垂直方向上固定,便于动力装置4更好的传动动力。Several installation shafts 1 are usually installed on the upper part of the workshop or warehouse, and are used to suspend and fix the position of the conveying device. The double rails 2 are fixedly connected through reinforcements, so that the double rails 2 are suspended, and a horizontal shaft can be installed between the installation shafts 1. Due to the stable suspended double rails 2, several installation shafts 1 are connected to the top of the power unit 4, so that the power unit 4 installed on the base 6 is fixed in the vertical direction, which is convenient for the power unit 4 to transmit power better.
传送机构3通过滑轮31在双轨道2上滑动,链条33设置在传送机构3上,动力装置4传递动力到链条33上,通过带动链条33的滑动,来带动传送机构3工作,因滚轮在双轨道2上滑动,摩擦力小,动力装置4可轻松带动链条33滑动。The transmission mechanism 3 slides on the double track 2 through the pulley 31, the chain 33 is arranged on the transmission mechanism 3, the power device 4 transmits the power to the chain 33, and the transmission mechanism 3 is driven to work by driving the sliding of the chain 33, because the rollers are on the double track. Sliding on the track 2, the frictional force is small, and the power unit 4 can easily drive the chain 33 to slide.
升降机构5用于对物料进行升降,实现该运输系统的自动化,安装于传动机构底部,由换向机构51和收卷机构52组合而成,其中换向机构51与安装在双轨道2上多组换向轨道54相配合,通过换向机构51在不同的换向轨道54上滑动,实现收卷机构52对绳索524的收卷或放卷,绳索524底部可安装钩子525,用于勾住物料,最终对物料进行上升或下降,也可选用其他连接件,与物料配合或装物料的箱子结构相适应。The lifting mechanism 5 is used to lift the materials to realize the automation of the transportation system. It is installed at the bottom of the transmission mechanism and is composed of a reversing mechanism 51 and a winding mechanism 52. A group of reversing rails 54 cooperate, and the reversing mechanism 51 slides on different reversing rails 54 to realize the rewinding or unwinding of the rope 524 by the rewinding mechanism 52. A hook 525 can be installed at the bottom of the rope 524 for hooking The material is finally raised or lowered, and other connectors can also be selected to match the material or the structure of the box containing the material.
在进一步的实施例中,动力装置4为整个智能悬挂输送系统提供动力,该动力装置4可依据实际情况,安装多组动力装置4,在该动力装置4中,转动轴48可通过法兰盘安装在基座6上和固定座中间,同时可自由旋转,固定座通过安装轴1固定,电机41通过带轮传动42连接换向机构,换向机构51输出端的第一斜齿轮46与安装在转动轴48上的第二斜齿轮47啮合,转动轴48上端则安装与链条33啮合的第二齿轮49,电机41工作最终使得转动轴48旋转,带动链条33转动,从而使传动机构进行传送工作,其中电机41可选用步进电机41或者电路控制电机41的极端性工作。In a further embodiment, the power unit 4 provides power for the entire intelligent suspension conveying system. The power unit 4 can be equipped with multiple groups of power units 4 according to actual conditions. In the power unit 4, the rotating shaft 48 can pass through the flange Installed on the base 6 and the middle of the fixed seat, and can rotate freely at the same time, the fixed seat is fixed by the installation shaft 1, the motor 41 is connected to the reversing mechanism through the pulley drive 42, and the first helical gear 46 at the output end of the reversing mechanism 51 is connected to the first helical gear 46 installed on the The second helical gear 47 on the rotating shaft 48 meshes, and the second gear 49 meshing with the chain 33 is installed on the upper end of the rotating shaft 48. The motor 41 works to finally make the rotating shaft 48 rotate, driving the chain 33 to rotate, so that the transmission mechanism performs the transmission work , wherein the motor 41 can be selected from the stepper motor 41 or the extreme work of the circuit control motor 41.
在进一步的实施例中,该换向机构51中,换向器外壳固定安装在基座6上,且上下部分分别通过轴承安装第一蜗杆43和第一转轴44,第一蜗杆43连接带轮传动42,且与第一转轴44上的齿轮啮合,第一蜗杆43通过第一齿轮45带动第一转轴44转动,从而带动安装在第一转轴44一端的第一斜齿轮46转动,第一蜗杆43与第一齿轮45啮合将大幅度降低速度,该换向机构51主要用于换向和减速,换向器外壳为定制的模具,主要实现第一蜗杆43和传动轴空间上的垂直,便于第一蜗杆43和第一齿轮45啮合,更好的传递动能和减速。In a further embodiment, in the reversing mechanism 51, the commutator casing is fixedly installed on the base 6, and the upper and lower parts respectively install the first worm 43 and the first rotating shaft 44 through bearings, and the first worm 43 is connected to the pulley transmission 42, and meshes with the gear on the first rotating shaft 44, the first worm 43 drives the first rotating shaft 44 to rotate through the first gear 45, thereby drives the first helical gear 46 installed on one end of the first rotating shaft 44 to rotate, the first worm 43 meshing with the first gear 45 will greatly reduce the speed. The reversing mechanism 51 is mainly used for reversing and deceleration. The commutator shell is a customized mold, which mainly realizes the vertical space between the first worm screw 43 and the transmission shaft, which is convenient The first worm 43 meshes with the first gear 45 for better transmission of kinetic energy and deceleration.
在进一步的实施例中,双轨道2包括安装在安装轴1上的两条内外圈独立轨道,轨道盖21固定安装在双轨道2上方,使得双轨道2形成一个整体,便有整体的安装和稳定,双轨道2由数段独立轨道固定连接而成,数段所述独立轨道曲线依据实际情况而定,因双轨道2的轨道路径实际上控制着链条33的滑动路径,而本智能悬挂输送系统中的链条33设计为可水平向的自由滑动,双轨道2可多种曲线设计组合安装,利用该设计可完美避开障碍物,例如承重柱等无法移动的架构,同时利用多组动力装置4配合链条33使用,可实现远距离的输送。In a further embodiment, the double track 2 includes two independent tracks of the inner and outer rings installed on the installation shaft 1, and the track cover 21 is fixedly installed on the top of the double track 2, so that the double track 2 forms a whole, and there is overall installation and Stable, the double track 2 is fixedly connected by several independent tracks. The chain 33 in the system is designed to slide freely in the horizontal direction, and the double track 2 can be installed in combination with a variety of curved designs. Using this design can perfectly avoid obstacles, such as load-bearing columns and other immovable structures, and use multiple sets of power devices at the same time 4 Use with the chain 33 to realize long-distance transportation.
因链条33由链节组合而成,链节处始终存在配合误差,为此可进一步将轨道设计成开环或闭环的螺旋结构,同时在动力装置4中的转动轴48配合安装第二个齿轮,实现多条路径同时输送物料。Because the chain 33 is composed of chain links, there is always a matching error at the chain links. For this reason, the track can be further designed as an open-loop or closed-loop spiral structure, and the second gear is installed on the rotating shaft 48 in the power unit 4 at the same time. , to realize multiple paths to convey materials at the same time.
在进一步的实施例中,传送机构3主要由两个滑轮31通过连接轴32连接,在双轨道2上滑动,连接轴32为T形结构,穿过链条33链节板且与链条33固定安装。通过滑动时较小的摩擦力实现链条33的自由滑动,同时使得输送物料更加快捷和稳定。In a further embodiment, the transmission mechanism 3 is mainly connected by two pulleys 31 through a connecting shaft 32, and slides on the double track 2. The connecting shaft 32 is a T-shaped structure, passes through the chain 33 link plate and is fixedly installed with the chain 33 . The free sliding of the chain 33 is realized by the small frictional force during sliding, and at the same time, the conveying material is faster and more stable.
在进一步的实施例中,安装外壳53固定安装在连接轴32下方,同时用加强筋板加以固定,安装外壳53相互垂直贯穿相互垂直且不再同一平面内的通孔,通过轴承安装相互垂直且不相交的第二转轴521和第二蜗杆511,第三斜齿轮522安装在第二转轴521上,且与第二蜗杆511啮合,第二蜗杆511超出安装外壳53,超出部分的两端各安装第三齿轮512,第三齿轮512与安装于双轨道2上的换向轨道54相对滑动,其中换向轨道54主要为内部轨道上或下轨道边只安装一条齿道的结构,第三齿轮512在换向轨道54中内部轨道上轨道边安装齿道上滑动时,第二蜗杆511正向转动,通过第三斜齿轮522带动第二转轴521正向转动,当第三齿轮512在换向轨道54中内部轨道下轨道边安装齿道上滑动时,第二蜗杆511逆向转动,通过第三斜齿轮522带动第二转轴521逆向转动。In a further embodiment, the installation shell 53 is fixedly installed under the connecting shaft 32, and is fixed with a rib plate at the same time. The installation shells 53 are perpendicular to each other and pass through the through holes that are not in the same plane, and are installed through the bearings. Disjoint second shaft 521 and second worm 511, the third helical gear 522 is installed on the second shaft 521, and meshes with the second worm 511, the second worm 511 exceeds the mounting shell 53, and the two ends of the protruding part are respectively installed The third gear 512, the third gear 512 slides relative to the reversing track 54 installed on the double track 2, wherein the reversing track 54 is mainly a structure in which only one tooth track is installed on the upper or lower track side of the inner track, the third gear 512 When sliding on the tooth track installed on the inner rail of the reversing track 54, the second worm 511 rotates forward, and the second rotating shaft 521 is driven to rotate forward by the third helical gear 522. When the third gear 512 is in the reversing track 54 When sliding on the lower track side of the inner track, the second worm 511 rotates in the reverse direction, and the third helical gear 522 drives the second rotating shaft 521 to rotate in the reverse direction.
在进一步的实施例中,收卷器523安装在第二转轴521中间位置,收卷器523用于收卷和放卷绳索524,其中收卷和放卷绳索524取决于第三齿轮512在那种换向轨道54上滑动,同时收卷器523的收卷和放卷长度,可由换向轨道54内的内部轨道长度控制,可根据实际阶段输送物料时调节。In a further embodiment, the winder 523 is installed at the middle position of the second rotating shaft 521, and the winder 523 is used for winding and unwinding the rope 524, wherein the winding and unwinding rope 524 depends on the position of the third gear 512 there. Slide on the reversing track 54, while the winding and unwinding length of the rewinder 523 can be controlled by the length of the inner track in the reversing track 54, and can be adjusted according to the actual stage when conveying materials.
在进一步的实施例中,安装外壳53侧面还安装视觉测量仪55、控制电机41和齿轮传动56,,视觉测量仪55测量收卷器523至物料的距离,并将数值传入计算机中,计算机对比原始数据数据,在收卷器523放卷绳索524靠近物料时,将信号反馈至控制电机41上,控制电机41通过控制齿轮传动56,旋转第二蜗杆511,再次调整收卷器523放卷绳索524的量,最终连接物料。In a further embodiment, a visual measuring instrument 55, a control motor 41 and a gear transmission 56 are also installed on the side of the installation housing 53. The visual measuring instrument 55 measures the distance from the reel 523 to the material, and transmits the value to the computer. Compared with the original data, when the unwinding rope 524 of the reel 523 is close to the material, the signal is fed back to the control motor 41, and the control motor 41 rotates the second worm 511 by controlling the gear transmission 56, and then adjusts the unwinding of the reel 523 again. The amount of rope 524 that ultimately connects the material.
在进一步的实施例中,绳索524采用多条工业用绳上固定安装多条平行横杆,构成类似于卷帘结构,通常收卷器523收卷普通绳子时,往往会收卷不均匀,在收卷或放卷过程中产生物料的突然下落小段距离,突然产生的受力会对输送装置产生局部影响,为此通过多条平行绳索524上安装平行横杆,将常规的绳子构成一种可收卷平面结构来避免此类影响。 工作原理:启动动力装置4,电机41通过带轮传动42与换向机构51连接,带轮传动42连接第一蜗杆43,第一蜗杆43与安装在第一转轴44上的第一齿轮45啮合,第一蜗杆43带动第一转轴44旋转,安装在第一转轴44一端的第一斜齿轮46与安装在转动轴48下端的第二斜齿轮47啮合,第一斜齿轮46旋转通过第二斜齿轮47带动转动轴48旋转,安装于转动轴48上端的第二齿轮49与链条33啮合,第二齿轮49带动链条33转动,双轨道2上方安装轨道盖21,内部轨道上设有滑轮31滑动,滑轮31通过“T”型连接轴32带动链条33运行,连接轴32穿过链条33链节板并固定安装,使链条33可以沿着双轨道2路线运行,连接轴32下端连接安装外壳53,安装外壳53内部安装垂直可旋转的第二转轴521和第二蜗杆511,第二蜗杆511与安装在第二转轴521上的第三斜齿轮522啮合,第二蜗杆511两端设有第三齿轮512,第二蜗杆511上还通过齿轮传动56与控制电机41连接,第三齿轮512在换向轨道54上滑动,当第三齿轮512滑入第一换向轨道54时,第二蜗杆511旋转,通过第三斜齿轮522带动第二转轴521旋转,此时位于第二转轴521上的收卷器523开始放卷绳索524,绳索524放卷一定长度靠近物料时,此时视觉测量仪55测量收卷器523至物料的距离,并将数值传入计算机中,计算机对比分析原始数据数据和第一类换向轨道控制绳索524的实际长度,将信号反馈至控制电机41上,控制电机41启动控制齿轮传动56,再次同方向旋转第二蜗杆511,再次调整收卷器523放卷绳索524直至指定位置,连接物料,接着,第三齿轮512滑入第二类换向轨道54,第二蜗杆511反方向旋转带动第二转轴521反方向旋转,此时收卷器523收卷连接物料的绳索524,提升物料至指定的高度并且传送。In a further embodiment, the rope 524 adopts a plurality of industrial ropes and fixedly installs a plurality of parallel bars to form a structure similar to a roller blind. Generally, when the reel 523 rewinds an ordinary rope, it tends to be rewound unevenly. During the winding or unwinding process, the material suddenly falls for a small distance, and the sudden force will have a local impact on the conveying device. For this reason, a plurality of parallel ropes 524 are installed with parallel bars to form a conventional rope that can Roll up planar structures to avoid such effects. Working principle: start the power device 4, the motor 41 is connected with the reversing mechanism 51 through the pulley drive 42, the pulley drive 42 is connected with the first worm 43, and the first worm 43 meshes with the first gear 45 installed on the first rotating shaft 44 , the first worm 43 drives the first rotating shaft 44 to rotate, the first helical gear 46 installed at one end of the first rotating shaft 44 meshes with the second helical gear 47 installed at the lower end of the rotating shaft 48, and the first helical gear 46 rotates through the second helical gear The gear 47 drives the rotating shaft 48 to rotate, and the second gear 49 installed on the upper end of the rotating shaft 48 meshes with the chain 33, and the second gear 49 drives the chain 33 to rotate. The track cover 21 is installed above the double track 2, and the inner track is provided with a pulley 31 to slide , the pulley 31 drives the chain 33 to run through the "T" type connecting shaft 32, the connecting shaft 32 passes through the link plate of the chain 33 and is fixedly installed, so that the chain 33 can run along the double track 2 route, and the lower end of the connecting shaft 32 is connected to the installation shell 53 , a vertically rotatable second shaft 521 and a second worm 511 are installed inside the installation housing 53, the second worm 511 meshes with the third helical gear 522 mounted on the second shaft 521, and the two ends of the second worm 511 are provided with third Gear 512, the second worm screw 511 is also connected with control motor 41 by gear transmission 56, and the third gear 512 slides on the reversing track 54. When the third gear 512 slides into the first reversing track 54, the second worm screw 511 Rotate, the third helical gear 522 drives the second rotating shaft 521 to rotate, at this time the reel 523 on the second rotating shaft 521 begins to unwind the rope 524, when the rope 524 is unwound to a certain length close to the material, the visual measuring instrument 55 Measure the distance from the winder 523 to the material, and transfer the value to the computer. The computer compares and analyzes the original data and the actual length of the first type of reversing track control rope 524, and feeds back the signal to the control motor 41 to control the motor 41. Start the control gear transmission 56, rotate the second worm screw 511 in the same direction again, adjust the winder 523 to unwind the rope 524 until the specified position, and connect the material. Then, the third gear 512 slides into the second type of reversing track 54, the second The worm 511 rotates in the opposite direction to drive the second shaft 521 to rotate in the opposite direction. At this time, the winder 523 winds up the rope 524 connecting the material, lifts the material to a specified height and conveys it.
    以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种等同变换,这些等同变换均属于本发明的保护范围。The preferred embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the specific details of the above embodiments. Within the scope of the technical concept of the present invention, various equivalent transformations can be carried out to the technical solutions of the present invention. These equivalent transformations all belong to the protection scope of the present invention.

Claims (10)

  1. 一种基于视觉测量的智能悬挂输送系统,包括: An intelligent suspension conveying system based on vision measurement, including:
    安装轴,用于固定悬挂输送装置和定位安装在基座上的动力装置,Mounting shafts for fixing the overhead conveyor and positioning the power unit mounted on the base,
    其特征在于,悬挂输送装置包括:It is characterized in that the suspension conveying device includes:
    双轨道,通过安装轴固定悬挂;所述双轨道用于固定传送机构位置,且所述传送机构线轨道相对所述双轨道滑动,所述传送机构上设有链条,所述链条用于传递所述动力装置的动力,使所述传送机构正常进行传送物料;The double track is fixed and suspended through the installation shaft; the double track is used to fix the position of the transmission mechanism, and the line track of the transmission mechanism slides relative to the double track, the transmission mechanism is provided with a chain, and the chain is used to transmit the The power of the power device, so that the transmission mechanism can normally transport materials;
    升降机构,固定安装在所述传送机构上;所述升降机构包括换向机构和收卷机构,所述换向机构与安装在双轨道上多组换向轨道相配合,所述收卷机构用于根据工作状况收卷或放卷绳索,且所述绳索的端部设有用于连接物料的连接件。The lifting mechanism is fixedly installed on the transmission mechanism; the lifting mechanism includes a reversing mechanism and a rewinding mechanism, and the reversing mechanism is matched with multiple groups of reversing rails installed on the double track, and the rewinding mechanism is used for The rope is rewound or unwound according to the working conditions, and the end of the rope is provided with a connecting piece for connecting materials.
  2. 根据权利要求1的基于视觉测量的智能悬挂输送系统,其特征在于,动力装置包括:安装在基座上的电机,所述电机通过带轮传动连接换向机构的输入端,所述换向机构的输出端安装第一斜齿轮且与安装在转动轴上的第二斜齿轮啮合,所述转动轴通过法兰盘安装在基座上且与基座相对转动,所述转动轴上端安装第一齿轮,所述第一齿轮用于啮合所述传送机构上的链条。 The intelligent suspension conveying system based on visual measurement according to claim 1, wherein the power device includes: a motor installed on the base, the motor is connected to the input end of the reversing mechanism through a pulley drive, and the reversing mechanism The output end of the first helical gear is installed and meshed with the second helical gear installed on the rotating shaft. The rotating shaft is installed on the base through the flange and rotates relative to the base. The upper end of the rotating shaft is installed with the first gear, the first gear is used to engage the chain on the transmission mechanism.
  3. 根据权利要求1的基于视觉测量的智能悬挂输送系统,其特征在于,换向机构包括:安装在基座上的换向器外壳,通过轴承安装于所述换向器外壳上端且与带轮传动连接的第一蜗杆,与所述第一蜗杆啮合且通过传动轴安装在所述换向器外壳下端的第一齿轮,所述传动轴安装于所述换向器外壳下端且与所述第一蜗杆垂直,所述传动轴一端安装第一斜齿轮用于输出所述换向机构传递的动力。 The intelligent suspension conveying system based on visual measurement according to claim 1, wherein the reversing mechanism comprises: a commutator housing mounted on the base, mounted on the upper end of the commutator housing through a bearing and driven with a pulley The connected first worm meshes with the first worm and is installed on the first gear at the lower end of the commutator housing through a transmission shaft. The transmission shaft is installed at the lower end of the commutator housing and is connected to the first The worm is vertical, and a first helical gear is installed at one end of the drive shaft for outputting the power transmitted by the reversing mechanism.
  4. 根据权利要求1的基于视觉测量的智能悬挂输送系统,其特征在于,双轨道包括:安装在数个安装轴上的两条内外圈独立轨道,固定连接双轨道成一个整体的轨道盖,所述双轨道由数段独立轨道固定连接而成,数段独立轨道曲线依据实际情况设定。 The intelligent suspension conveying system based on vision measurement according to claim 1, wherein the double track comprises: two independent tracks of the inner and outer rings installed on several installation shafts, and a track cover that fixedly connects the double track to form a whole, said The double track is fixedly connected by several independent tracks, and the curves of several independent tracks are set according to the actual situation.
  5. 根据权利要求4的基于视觉测量的智能悬挂输送系统,其特征在于,安装在双轨道上的传送机构包括: The intelligent suspension conveying system based on vision measurement according to claim 4, wherein the conveying mechanism installed on the double track comprises:
    在双轨道上滑动的滑轮,两个所述滑轮形成一组且两个所述滑轮之间用连接轴连接,所述连接轴选用“T”型结构且穿过双轨道下端的空隙,所述连接轴穿过链条链节板且与链条固定安装,从而控制链条与双轨道之间的距离。A pulley that slides on a double track, the two pulleys form a group and are connected by a connecting shaft between the two pulleys, the connecting shaft adopts a "T" structure and passes through the gap at the lower end of the double track, the said The connecting shaft passes through the chain link plate and is fixedly installed with the chain, thereby controlling the distance between the chain and the double track.
  6. 根据权利要求5的基于视觉测量的智能悬挂输送系统,其特征在于,换向机构包括: The intelligent suspension conveying system based on visual measurement according to claim 5, wherein the reversing mechanism comprises:
    固定安装在连接轴下方的安装外壳,所述安装外壳贯穿相互垂直且不在同一平面的通孔,所述安装外壳通过轴承和通孔分别安装可旋转的第二转轴和第二蜗杆,所述第二转轴和所述第二蜗杆不相交且相互垂直,所述第二蜗杆超出所述安装外壳的两端分别安装第三齿轮,所述第三齿轮在安装于双轨道上的多种换向轨道上滑动,多种所述换向轨道主要为在内部上轨道或下轨道边只安装一条齿道的结构。The mounting shell is fixedly installed under the connecting shaft, the mounting shell runs through through holes that are perpendicular to each other and are not on the same plane, and the mounting shell is respectively equipped with a rotatable second rotating shaft and a second worm through the bearing and the through hole. The two rotating shafts and the second worm are not intersecting and are perpendicular to each other, and the two ends of the second worm beyond the installation shell are respectively equipped with third gears, and the third gears are installed on various reversing tracks on the double track Sliding on the top, the various reversing tracks are mainly a structure in which only one tooth track is installed on the inner upper track or the lower track.
  7. 根据权利要求6的基于视觉测量的智能悬挂输送系统,其特征在于,收卷机构包括: The intelligent suspension conveying system based on visual measurement according to claim 6, wherein the winding mechanism comprises:
    与所述第二蜗杆啮合且安装在所述第二转轴上的第三斜齿轮,安装于所述第二转轴中间的收卷器,所述收卷器收卷或放卷绳索。The third helical gear meshed with the second worm and installed on the second shaft, and the winder installed in the middle of the second shaft, the winder winds up or unwinds the rope.
  8. 根据权利要求7的基于视觉测量的智能悬挂输送系统,其特征在于,所述安装外壳侧面还安装视觉测量仪、控制电机和齿轮传动,所述视觉测量仪测量所述收卷器至物料的距离,并将数值传入计算机中,计算机对比原始数据数据,将信号反馈至控制电机上,控制电机通过控制齿轮传动,旋转第二蜗杆,调整收卷器放卷绳索的量。 The intelligent suspension conveying system based on visual measurement according to claim 7, characterized in that, a visual measuring instrument, a control motor and a gear transmission are installed on the side of the installation shell, and the visual measuring instrument measures the distance from the winder to the material , and transmit the value to the computer, the computer compares the original data, and feeds back the signal to the control motor, the control motor controls the gear transmission, rotates the second worm, and adjusts the amount of unwinding rope of the winder.
  9. 根据权利要求8的基于视觉测量的智能悬挂输送系统,其特征在于,所述绳索采用多条工业用绳上固定安装多条平行横杆,构成类似于卷帘结构。 The intelligent suspension conveying system based on vision measurement according to claim 8, characterized in that, the said ropes are fixedly installed with multiple parallel bars on multiple industrial ropes, forming a structure similar to a roller blind.
  10. 一种基于视觉测量的智能悬挂输送方法,其特征在于,包括以下步骤: A kind of intelligent suspension conveying method based on visual measurement, it is characterized in that, comprises the following steps:
    步骤一、对物料的提取:启动电机,通过带轮传动和换向机构带动转动轴转动,转动轴通过第二齿轮与链条啮合带动传送机构工作,滚轮开始在双轨道上滑动,升降机构中第三齿轮开始在第一类换向轨道上滑动,第二蜗杆转动,通过与第三斜齿轮啮合,带动第二转轴转动,收卷器开始放卷绳索,绳索到达接近物料位置;Step 1. Material extraction: Start the motor, drive the rotating shaft to rotate through the pulley transmission and the reversing mechanism, and the rotating shaft drives the transmission mechanism to work through the second gear meshing with the chain, and the roller starts to slide on the double track, the first in the lifting mechanism The three gears start to slide on the first type of reversing track, the second worm rotates, meshes with the third helical gear, drives the second rotating shaft to rotate, the winder starts to unwind the rope, and the rope reaches the position close to the material;
    步骤二、绳索位置及时的调整:视觉测量仪测量所述收卷器至物料的距离,并将数值传入计算机中,计算机对比原始数据数据,将信号反馈至控制电机上,控制电机启动控制齿轮传动,旋转第二蜗杆,再次调整收卷器放卷绳索直至合适位置,连接物料;Step 2. Adjust the position of the rope in time: the visual measuring instrument measures the distance from the winder to the material, and transmits the value to the computer. The computer compares the original data and feeds back the signal to the control motor, which controls the motor to start the control gear. Drive, rotate the second worm, adjust the winder again to unwind the rope to the proper position, and connect the material;
    步骤三、对物料的传送:升降机构中第三齿轮进入第二类换向轨道,第三齿轮旋转方向与步骤一中第三齿轮旋转方向相反,此时,第二蜗杆反向转动,通过与第三斜齿轮啮合,带动第二转轴转动,收卷器开始收卷绳索,提升物料至指定高度并且传送。Step 3. Transmission of materials: the third gear in the lifting mechanism enters the second type of reversing track, and the rotation direction of the third gear is opposite to the rotation direction of the third gear in step 1. At this time, the second worm rotates in the opposite direction. The third helical gear meshes to drive the second rotating shaft to rotate, and the winder starts to wind up the rope, lifts the material to a specified height and conveys it.
PCT/CN2021/128321 2021-05-28 2021-11-03 Intelligent suspension conveying system and method based on vision measurement WO2022247146A1 (en)

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