WO2022234755A1 - ホルダ、切削工具及び切削加工物の製造方法 - Google Patents
ホルダ、切削工具及び切削加工物の製造方法 Download PDFInfo
- Publication number
- WO2022234755A1 WO2022234755A1 PCT/JP2022/017230 JP2022017230W WO2022234755A1 WO 2022234755 A1 WO2022234755 A1 WO 2022234755A1 JP 2022017230 W JP2022017230 W JP 2022017230W WO 2022234755 A1 WO2022234755 A1 WO 2022234755A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- elastic member
- holder
- hole
- head
- cutting tool
- Prior art date
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 59
- 238000004519 manufacturing process Methods 0.000 title description 14
- 238000000034 method Methods 0.000 title description 7
- 239000000463 material Substances 0.000 claims description 37
- 230000002093 peripheral effect Effects 0.000 claims description 29
- 238000012986 modification Methods 0.000 description 13
- 230000004048 modification Effects 0.000 description 13
- 239000002826 coolant Substances 0.000 description 8
- 238000003754 machining Methods 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 8
- 239000002184 metal Substances 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 6
- -1 cemented carbide Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 239000011195 cermet Substances 0.000 description 5
- 229910001018 Cast iron Inorganic materials 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- MTPVUVINMAGMJL-UHFFFAOYSA-N trimethyl(1,1,2,2,2-pentafluoroethyl)silane Chemical compound C[Si](C)(C)C(F)(F)C(F)(F)F MTPVUVINMAGMJL-UHFFFAOYSA-N 0.000 description 4
- QNRATNLHPGXHMA-XZHTYLCXSA-N (r)-(6-ethoxyquinolin-4-yl)-[(2s,4s,5r)-5-ethyl-1-azabicyclo[2.2.2]octan-2-yl]methanol;hydrochloride Chemical class Cl.C([C@H]([C@H](C1)CC)C2)CN1[C@@H]2[C@H](O)C1=CC=NC2=CC=C(OCC)C=C21 QNRATNLHPGXHMA-XZHTYLCXSA-N 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 229920000459 Nitrile rubber Polymers 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- 239000010730 cutting oil Substances 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- NFFIWVVINABMKP-UHFFFAOYSA-N methylidynetantalum Chemical compound [Ta]#C NFFIWVVINABMKP-UHFFFAOYSA-N 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 229910003468 tantalcarbide Inorganic materials 0.000 description 2
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000997 High-speed steel Inorganic materials 0.000 description 1
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 description 1
- 229920006311 Urethane elastomer Polymers 0.000 description 1
- 229910009043 WC-Co Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 150000003609 titanium compounds Chemical class 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
- B23B27/002—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor with vibration damping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B29/00—Holders for non-rotary cutting tools; Boring bars or boring heads; Accessories for tool holders
- B23B29/04—Tool holders for a single cutting tool
- B23B29/12—Special arrangements on tool holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2226/00—Materials of tools or workpieces not comprising a metal
- B23B2226/33—Elastomers, e.g. rubber
Definitions
- the present disclosure relates to a cutting tool holder, a cutting tool, and a method of manufacturing a cut product used when cutting a work material such as metal.
- the cutting tool described in Patent Document 1 has a holder and a cutting insert.
- the holder has a cylindrical body having a cavity, a head that closes the entrance of the cavity, a weight that is a damping member inserted into the cavity, and an O-ring positioned between the head and the weight.
- a cutting insert with a cutting edge is attached to the tip of the head. If the amount of protrusion L of the tip of the cutting edge from the end face of the main body is increased relative to the diameter D of the main body, the rigidity of the main body made of steel is low. Accuracy worsens. Vibration of the holder can be reduced by accommodating a weight having a different natural frequency from that of the main body in the main body and vibrating the main body and the weight at different frequencies.
- One non-limiting example holder in the present disclosure is a rod-shaped holder extending from a first end to a second end along a central axis, comprising a body extending along the central axis and a body extending from the first end relative to the body. It has a head located at one end and to which a cutting insert can be attached, and a resilient member abutting against the body and the head.
- the body has a recess located on the side of the first end and recessed toward the second end, and a first hole extending from the recess toward the second end.
- the head includes a convex portion located on the second end side and protruding toward the second end and fitted into the concave portion, and extending from the convex portion toward the first end, and , and a second hole connected to the first hole.
- the recess has a bottom surface orthogonal to the central axis, an inner peripheral surface, and a first recess that connects the inner peripheral surface and the bottom surface and is inclined toward the first end with respect to the bottom surface. and a connecting surface.
- the convex portion connects a top surface perpendicular to the central axis, an outer peripheral surface, and the outer peripheral surface and the top surface, and is inclined with respect to the top surface toward the first end side. and a second tie surface.
- the elastic member abuts on the first connecting surface and the second connecting surface.
- FIG. 1 is a perspective view of a cutting tool in a non-limiting embodiment of the present disclosure
- FIG. FIG. 2 is a plan view of the cutting tool shown in FIG. 1
- 3 is a cross-sectional view taken along line III-III of FIG. 2
- FIG. 4 is an enlarged view of the first end face side of FIG. 3
- FIG. 5 is an enlarged view of a connecting portion between the head and the lid shown in FIG. 4
- 4 is an enlarged view of the second end face side of FIG. 3
- FIG. FIG. 10 is a cross-sectional view showing a connecting portion between the head and the lid of the holder of Modification 1;
- FIG. 11 is a cross-sectional view showing a connecting portion between the head and the lid of the holder of Modified Example 2;
- FIG. 12 is a cross-sectional view showing a connecting portion between the head and the lid of the holder of Modified Example 3;
- 1 is a schematic diagram illustrating one step in a method for manufacturing a machined workpiece in one non-limiting example;
- FIG. 1 is a schematic diagram illustrating one step in a method for manufacturing a machined workpiece in one non-limiting example;
- FIG. 1 is a schematic diagram illustrating one step in a method for manufacturing a machined workpiece in one non-limiting example;
- FIG. 1 is a schematic diagram illustrating one step in a method for manufacturing a machined workpiece in one non-limiting example;
- each drawing referred to below shows only the main members necessary for explaining the embodiment in a simplified manner. Accordingly, the holder and cutting tool may comprise optional components not shown in the referenced figures. Also, the dimensions of the members in each drawing do not faithfully represent the actual dimensions of the constituent members, the dimensional ratios of the respective members, and the like.
- FIG. 1 is a perspective view showing a cutting tool 10 according to Embodiment 1.
- FIG. FIG. 2 is a plan view showing the cutting tool 10.
- FIG. A cutting tool 10 is a tool in which a head 2 is attached to the tip side of a main body 1a of a round bar-shaped holder 1 extending in the X-axis direction in FIG.
- a cutting insert (hereinafter referred to as an insert) 3 is attached to the head 2 .
- the cutting tool 10 is, for example, a turning tool, and specific examples include an outer diameter machining tool, an inner diameter machining tool, a grooving tool, and a cut-off tool.
- the cutting tool 10 may be a milling tool whose tool side rotates.
- the side of the cutting tool 10 on which the head 2 is located is referred to as the front end (first end) side, and the side opposite to the front end side is referred to as the rear end (second end) side.
- the head 2 includes a mounting portion 21 having a substantially cylindrical shape, and a mounting portion 22 having a polyhedral shape and protruding from the front end surface of the mounting portion 21 in the X-axis direction.
- the attachment portion 21 is attached to the distal end portion of the holder 1 with its axis aligned with the central axis L of the holder 1 .
- Serrations are provided on the end face of the mounting portion 21 on the holder 1 side, and are fitted with serrations formed on the end face of the tip end side of the cover body 12 of the holder 1, which will be described later.
- a head 2 is attached to the holder 1 .
- a jetting portion 23 having an opening from which coolant is jetted is provided on the tip surface of the mounting portion 21 .
- a cylindrical convex portion 24 having a second hole 25 (to be described later) is provided in a central portion of the end face on the rear end side of the mounting portion 21 so as to protrude toward the lid body 12 .
- the second hole 25 extends toward the distal end side with its axis aligned with the central axis L (see FIG. 4).
- the tip of the second hole 25 and the ejection part 23 are connected (not shown).
- a pocket 22a is provided at one end in the Y-axis direction when the mounting portion 22 is viewed from the Z-axis direction.
- the pocket 22a has a seat surface (not shown) on which the bottom surface of the insert 3 is placed, and a constraining side surface against which the two side surfaces of the insert 3 abut and are constrained.
- the shape of the insert 3 is not limited to any particular configuration.
- the shape of the insert 3 may be a rod-shaped, polygonal plate-shaped or polygonal prism-shaped configuration.
- the insert 3 is in the form of a rhombic plate, as shown in FIG. One corner of the rhombic shape of the insert 3 is cut out to form a cutting edge 3a.
- Materials for the insert 3 include cemented carbide and cermet.
- a through hole is provided in the center of the insert 3, and the insert 3 is fixed to the pocket 22a by placing the rhombic bottom surface on the seat surface and inserting a screw through the through hole and screwing it to the seat surface. .
- Compositions of cemented carbide include, for example, WC--Co, WC--TiC--Co and WC--TiC--TaC--Co.
- WC—Co is produced by adding cobalt (Co) powder to tungsten carbide (WC) and sintering it.
- WC--TiC--Co is obtained by adding titanium carbide (TiC) to WC--Co.
- WC--TiC--TaC--Co is obtained by adding tantalum carbide (TaC) to WC--TiC--Co.
- cermet is a sintered composite material that combines metal with ceramic components.
- the cermet there is a cermet having a titanium compound such as titanium carbide (TiC) or titanium nitride (TiN) as a main component.
- FIG. 3 is a cross-sectional view taken along line III--III in FIG. 4 is an enlarged view of the first end face side of FIG. 3.
- FIG. 5 is an enlarged view of the connecting portion between the head 2 and the lid body 12 in FIG. 6 is an enlarged view of the second end face side of FIG. 3.
- FIG. 3 is a cross-sectional view taken along line III--III in FIG. 4 is an enlarged view of the first end face side of FIG. 3.
- FIG. 5 is an enlarged view of the connecting portion between the head 2 and the lid body 12 in FIG. 6 is an enlarged view of the second end face side of FIG. 3.
- the holder 1 of the cutting tool 10 has a stem 11, a lid body 12, a first elastic member 14, and a fixing member 16.
- a main body 1 a of the holder 1 is composed of the stem 11 and the lid body 12 .
- Materials for the stem 11 include steel such as stainless steel, cast iron, aluminum alloy, and the like. In particular, when steel is used among these materials, the toughness of the holder 1 can be enhanced.
- the stem 11 may have a round bar shape extending in the X-axis direction, and the first end face 11a on the head 2 side and the second end face 11b on the rear end side may each have a structure in which the central portion is opened.
- the stem 11 internally has a through hole 11c extending from the first end surface 11a toward the second end surface 11b along the central axis (axial center) L of the holder 1 (in the X-axis direction).
- the through-hole 11c is composed of a large-diameter portion 11d located on the first end surface 11a side and a small-diameter portion 11e that continues to the large-diameter portion 11d and extends toward the second end surface 11b.
- the through hole 11c is provided by drilling a columnar base material made of the above material.
- the inner diameter of the small diameter portion 11e is smaller than the inner diameter of the large diameter portion 11d.
- Each of the large diameter portion 11d and the small diameter portion 11e has a cylindrical shape, and the large diameter portion 11d is thinner than the small diameter portion 11e.
- the large diameter portion 11d is about 2/3 the length of the holder 1
- the small diameter portion 11e is about 1/3 the length of the holder 1.
- the height ratio is not limited to this case.
- the lid 12, the weight 13, the first elastic member 14, and the fixing member 16 are accommodated in the large diameter portion 11d.
- the lid body 12 is press-fitted from the first end surface 11a of the stem 11 into the large diameter portion 11d to close the opening formed in the first end surface 11a.
- Materials for the lid 12 include steel, cast iron, and aluminum alloys.
- the lid 12 has a substantially cylindrical shape with a first hole 12c, and is press-fitted into the large-diameter portion 11d with its axis aligned with the central axis L. As shown in FIG.
- the lid body 12 has a collar portion 12a, a recessed portion 12b, a first hole 12c, and a projecting portion 12d.
- the flange portion 12a is provided on the outer peripheral portion of the front end side of the lid body 12 so as to protrude outward in the radial direction. Collar portion 12 a abuts against first end surface 11 a to restrict lid body 12 from entering inside stem 11 . Serrations are provided on the end surface of the lid 12 facing the head 2 .
- the concave portion 12b is formed in a circular hole shape from the central portion of the end surface of the lid 12 facing the head 2 toward the rear end side.
- the convex portion 24 of the head 2 is inserted into the concave portion 12b.
- the recessed portion 12b has a bottom surface 12e orthogonal to the central axis L, an inner peripheral surface 12f, and a first connecting surface 12g that obliquely connects the bottom surface 12e and the inner peripheral surface 12f. That is, the first connecting surface 12g is inclined toward the tip side with respect to the bottom surface 12e (Z direction).
- the inclination angle of the first connecting surface 12g with respect to the bottom surface 12e is, for example, 20 degrees to 60 degrees.
- W1 which is the dimension in the Z direction of the first connecting surface 12g in the cross section shown in FIG. 5, is, for example, 0.05 to 0.3 times the diameter of the first hole 12c.
- the protruding part 12d is provided so as to protrude from the end face on the rear end side of the lid body 12 toward the rear end, and has a cylindrical shape with the central axis L as the axis.
- the first hole 12c extends from the bottom surface 12e of the recessed portion 12b toward the rear end side with its axial center aligned with the central axis L, and penetrates the protrusion 12d. As shown in FIG. 4, the rear end side of the first hole 12c may be larger in diameter than the front end side.
- the convex portion 24 of the head 2 includes a top surface 24a orthogonal to the central axis L, an outer peripheral surface 24b, and a second connecting surface 24c that obliquely connects the top surface 24a and the outer peripheral surface 24b.
- the second connecting surface 24c is inclined toward the tip side with respect to the top surface 24a (Z direction).
- the inclination angle of the second connecting surface 24c with respect to the top surface 24a is, for example, 20 degrees to 60 degrees.
- W2 which is the dimension in the Z direction of the second connecting surface 24c in the cross section shown in FIG.
- a ring-shaped second elastic member 15 is interposed between the concave portion 12b and the convex portion 24 .
- the second elastic member 15 is, for example, an annular O-ring or a spring, and is made of rubber such as NBR (acrylonitrile butadiene rubber), AU (polyester urethane rubber), synthetic resin, or the like.
- the convex portion 24 is fixed to the concave portion 12b via the second elastic member 15.
- the inner diameter of the second elastic member 15 is smaller than the inner diameter of the first hole 12c, and the outer diameter of the second elastic member 15 is larger than the inner diameter of the first hole 12c.
- the second elastic member 15 is positioned between the bottom surface 12e, the first connecting surface 12g, and the inner peripheral surface 12f of the concave portion 12b of the lid 12 and the top surface 24a and the second connecting surface 24c of the convex portion 24 of the head 2.
- the convex portion 24 is fixed to the concave portion 12b by its repulsive force.
- the second elastic member 15 is sandwiched between the slanted first connecting surface 12g and the second connecting surface 24c, and is in close contact with the first connecting surface 12g and the second connecting surface 24c.
- the positional deviation of the second elastic member 15 is less likely to occur both in the direction along the central axis L and in the direction orthogonal to the central axis L.
- positional displacement of the holder 1 with respect to the main body 1a is reduced even during processing.
- Weight 13 is housed in the stem 11 in order to reduce the vibration of the holder 1 that occurs along the radial direction of the holder 1 .
- Weight 13 is a damping member.
- the weight 13 has a substantially cylindrical shape with a third hole 13c, and is arranged adjacent to the lid body 12 with its axis aligned with the central axis L within the large-diameter portion 11d.
- the weight 13 is accommodated in the large-diameter portion 11d with a slight gap from the inner peripheral surface of the large-diameter portion 11d.
- Materials for the weight 13 include high-rigidity materials such as high-speed steel, cemented carbide, and cermet.
- the weight 13 has a recess 13a, a recess 13b, and a third hole 13c.
- the concave portion 13a is formed in a circular hole shape in the center portion of the end face of the weight 13 on the tip side.
- the concave portion 13b is formed in the shape of a round hole in the central portion of the end face of the weight 13 on the rear end side.
- the third hole 13c is provided so as to communicate the recess 13a and the recess 13b.
- a circulation pipe 19 through which coolant flows is inserted into the third hole 13c.
- materials for the flow pipe 19 include metal and resin.
- metals include copper, steel, stainless steel, and aluminum.
- resins include polyethylene, polypropylene, polystyrene and polyvinyl chloride.
- coolant include water-insoluble oils such as oil-based, inert extreme-pressure type, and active extreme-pressure cutting oils, and water-soluble oils such as emulsion-type, soluble-type, and solution-type cutting oils.
- a fixing member 16 is arranged on the rear end side of the weight 13 in the large diameter portion 11d of the through hole 11c.
- the fixing member 16 fixes the weight 13 to the inner peripheral surface of the large-diameter portion 11 d via the first elastic member 14 .
- the fixing member 16 has a substantially cylindrical shape having a hollow portion into which the flow pipe 19 is inserted, and is arranged in the large-diameter portion 11d with its axis center aligned with the central axis L. As shown in FIG.
- Examples of materials for the fixing member 16 include metal and resin.
- Examples of metals include steel, cast iron, and aluminum alloys.
- Resins include, for example, polyethylene, polypropylene, polystyrene and polyvinyl chloride.
- the fixing member 16 has a protrusion 16a and a groove 16b.
- the projecting portion 16a is provided so as to protrude toward the weight 13 from the central portion of the end surface of the fixing member 16 facing the weight 13, and has a cylindrical shape.
- the groove 16b is provided in a circumferential direction on the outer peripheral surface of the fixing member 16 facing the inner peripheral surface of the large diameter portion 11d.
- the first elastic member 14 is fitted in the groove 16b of the fixing member 16. As shown in FIG.
- the first elastic member 14 is an O-ring, for example, and may have the same material as the second elastic member 15 .
- the protruding portion 12d of the lid 12 is inserted inside the concave portion 13a of the weight 13 with the ring-shaped third elastic member 17 fitted thereon. Further, as shown in FIG. 6, the projecting portion 16a of the fixing member 16 is inserted inside the concave portion 13b with the ring-shaped fourth elastic member 18 fitted thereon.
- the third elastic member 17 and the fourth elastic member 18 may have the same material as the second elastic member 15 .
- the tip side of the weight 13 is fixed to the lid 12 by the repulsive force. (See FIG. 4).
- the fourth elastic member 18 is crushed between the outer peripheral surface of the protrusion 16a of the fixing member 16 and the inner peripheral surface of the concave portion 13b of the weight 13, thereby fixing the rear end side of the weight 13 to the fixing member 16 (Fig. 6).
- the lid 12, weight 13, and fixing member 16 are integrated.
- the tip of the flow pipe 19 enters the first hole 12c, and the first hole 12c and the third hole 13c are connected.
- the first elastic member 14 contacts the inner peripheral surface of the large-diameter portion 11d of the through-hole 11c, and by the repulsive force caused by being crushed, the weight 13 integrated with the fixing member 16 is moved to the inner peripheral surface of the large-diameter portion 11d. Fix against a surface. That is, the weight 13 is press-fitted into the stem 11 so that both ends thereof are held by the lid body 12 fixed to the stem 11 and the fixing member 16 fixed to the stem 11 via the first elastic member 14 . Therefore, it is fixed to the stem 11 .
- the diameter of the opening of the second end surface 11b of the stem 11 substantially matches the diameter of the small diameter portion 11e. Coolant is injected into the small diameter portion 11e through the opening. The opening is closed by plug 20 . The injected coolant passes through the flow pipe 19 and is ejected from the ejection portion 23 of the head 2 during machining.
- the internal space of the flow pipe 19 communicates with the ejection part 23 through the first hole 12c and the second hole 25 of the lid 12.
- the coolant injected into the small diameter portion 11e flows through the second hole 25 in the convex portion 24 via the flow pipe 19, and is jetted from the jet portion 23 toward the work material during machining.
- the first joint surface 12g and the second joint 24c make it difficult for the head 2 to be misaligned with respect to the main body 1a of the holder 1, and the connectivity between the first hole 12c and the second hole 25 is good.
- liquid leakage is less likely to occur at the location where the first hole 12c and the second hole 25 are connected.
- FIG. 7 is a cross-sectional view showing a connecting portion between the head 2 and the lid body 12 of the holder 1 of Modification 1.
- the concave portion 12b of the lid body 12 of Modification 1 has a third connecting surface 12h between the bottom surface 12e and the first hole 12c, which is inclined from the front end side toward the rear end side. have more.
- the second elastic member 15 when the second elastic member 15 is crushed, it also bites into the third connecting surface 12h, and both the direction along the central axis L and the direction orthogonal to the central axis L cause the second elastic member 15 to move. 15 misalignment is further reduced.
- FIG. 8 is a cross-sectional view showing a connecting portion between the head 2 and the lid body 12 of the holder 1 of Modification 2.
- the outer diameter of the second elastic member 15 in Modification 2 is made larger than the outer diameter of the second elastic member 15 in FIG. Therefore, the second elastic member 15 is also in contact with the outer peripheral surface 24b of the convex portion 24, and the displacement of the second elastic member 15 is further reduced.
- FIG. 9 is a cross-sectional view showing a connecting portion between the head 2 and the lid body 12 of the holder 1 of Modification 2.
- the first connecting surface 12g of Modification 3 is parallel to the second connecting surface 24c.
- the second elastic member 15 is sandwiched between the first connecting surface 12g and the second connecting surface 24c without being distorted, and is stretched both in the direction along the central axis L and in the direction orthogonal to the central axis L. positional deviation is further reduced.
- FIG. 10 is a schematic diagram illustrating one step in a method of manufacturing a machined workpiece 103 in one non-limiting example.
- FIG. 11 is a schematic diagram illustrating one step in a method for manufacturing a machined workpiece 103 in one non-limiting example.
- FIG. 12 is a schematic diagram illustrating one step in a method of manufacturing a machined workpiece 103 in one non-limiting example.
- the workpiece 103 is produced by cutting the workpiece 101 .
- outer diameter machining is exemplified as cutting.
- the manufacturing method of the cut workpiece 103 in the embodiment includes the following steps. i.e. (1) a step of rotating the work material 101; (2) contacting the rotating work material 101 with the cutting tool 10 represented by the above embodiment; (3) separating the cutting tool 10 from the work material 101; including.
- the work material 101 is rotated around the axis D in the D1 direction. Also, by moving the cutting tool 10 in the D2 direction, the cutting tool 10 is brought relatively close to the work material 101 . Next, as shown in FIG. 11 , the cutting edge 3 a of the cutting tool 10 is brought into contact with the work material 101 to cut the work material 101 .
- outer diameter machining can be performed by cutting the work material 101 while moving the cutting tool 10 in the D3 direction. Then, as shown in FIG. 12, by moving the cutting tool 10 in the D4 direction, the cutting tool 10 is moved away from the work material 101 relatively.
- the cutting tool 10 is approached while the shaft D is fixed and the work material 101 is rotated.
- the work material 101 is cut by bringing the cutting edge 3 a of the insert 3 into contact with the rotating work material 101 .
- the cutting tool 10 is moved away while the work material 101 is being rotated.
- the positional deviation of the head 2 with respect to the main body 1a of the holder 1 is reduced, so the machining accuracy is good.
- the coolant does not leak from the joint between the head 2 and the lid body 12 during machining.
- the cutting tool 10 is brought into contact with the cut material 101 by moving the cutting tool 10 . Further, the cutting tool 10 is separated from the work piece 101 by moving the cutting tool 10 .
- the manufacturing method of the embodiment is not limited to this case.
- step (1) the work material 101 may be brought closer to the cutting tool 10 .
- step (3) the work material 101 may be kept away from the cutting tool 10 .
- the cutting tool 10 is held in a rotating state, and the step of bringing the insert 3 into contact with different portions of the work material 101 may be repeated.
- Representative examples of the material of the work material 101 include carbon steel, alloy steel, stainless steel, cast iron and non-ferrous metals.
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Abstract
Description
図1は実施形態1に係る切削工具10を示す斜視図である。図2は切削工具10を示す平面図である。切削工具10は、図1のX軸方向に延びる丸棒状のホルダ1の本体1aの先端側にヘッド(頭部)2を取り付けた工具である。ヘッド2には、切削インサート(以下、インサートと称する)3が取り付けられている。
図1~図3に示すように、ヘッド2は、略円柱形状をなす取付部21と、取付部21の先端面からX軸方向に突出するように設けられ、多面体状をなす装着部22とを有する。取付部21は、軸心をホルダ1の中心軸Lに合わせた状態で、ホルダ1の先端部に取り付けられる。取付部21のホルダ1側の端面にはセレーションが設けられており、ホルダ1の後述する蓋体12の先端側の端面に形成されたセレーションと嵌め合わせると共に、ネジ(不図示)等を用いてヘッド2がホルダ1に取り付けられる。
図3は図2のIII-III線矢視断面図である。図4は図3の第1端面側の拡大図である。図5は図4のヘッド2と蓋体12との接続部の拡大図である。図6は、図3の第2端面側の拡大図である。
図7は、変形例1のホルダ1のヘッド2と蓋体12との接続部を示す断面図である。変形例1の蓋体12の凹部12bは、図5に示す構成に加えて、底面12eと第1孔12cとの間に、先端側から後端側に向けて傾斜した第3つなぎ面12hをさらに有する。変形例1においては、第2弾性部材15は、押しつぶされたときに、第3つなぎ面12hにも食い込み、中心軸Lに沿った方向及び中心軸Lに直交する方向の両方において第2弾性部材15の位置ずれがより低減される。
図8は、変形例2のホルダ1のヘッド2と蓋体12との接続部を示す断面図である。変形例2の第2弾性部材15の外径は、図5の第2弾性部材15の外径より大きくしている。従って、第2弾性部材15は、凸部24の外周面24bにも当接しており、第2弾性部材15の位置ずれがより低減されている。
図9は、変形例2のホルダ1のヘッド2と蓋体12との接続部を示す断面図である。変形例3の第1つなぎ面12gは第2つなぎ面24cと平行である。変形例3においては、第2弾性部材15は、歪むことなく、第1つなぎ面12gと第2つなぎ面24cとに挟まれ、中心軸Lに沿った方向及び中心軸Lに直交する方向の両方において位置ずれがより低減される。
次に、実施形態の切削加工物の製造方法について図面を用いて説明する。図10は、限定されない一例における切削加工物103の製造方法の一工程を示す概略図である。図11は、限定されない一例における切削加工物103の製造方法の一工程を示す概略図である。図12は、限定されない一例における切削加工物103の製造方法の一工程を示す概略図である。
(1)被削材101を回転させる工程と、
(2)回転している被削材101に上記の実施形態に代表される切削工具10を接触させる工程と、
(3)切削工具10を被削材101から離す工程と、
を含む。
1a 本体
11 ステム
12 蓋体
12b 凹部
12c 第1孔
12d 突起部
12e 底面
12f 内周面
12g 第1つなぎ面
12h 第3つなぎ面
13 錘
14 第1弾性部材
15 第2弾性部材
17 第3弾性部材
18 第4弾性部材
16 固定部材
2 ヘッド(頭部)
21 取付部
22 装着部
22a ポケット
24 凸部
24a 頂面
24b 外周面
24c 第2つなぎ面
25 第2孔
3 インサート
3a 切刃
10 切削工具
Claims (9)
- 中心軸に沿って第1端から第2端にかけて延びた棒形状のホルダであって、
前記中心軸に沿って延びた本体と、
前記本体よりも前記第1端の側に位置し、切削インサートを取り付け可能である頭部と、
前記本体及び前記頭部に当接する弾性部材と、を有し、
前記本体は、
前記第1端の側に位置して前記第2端に向かって窪んだ凹部と、
前記凹部から前記第2端に向かって延びた第1孔と、を有し、
前記頭部は、
前記第2端の側に位置して前記第2端に向かって突出し、且つ、前記凹部に嵌め合わされた凸部と、
前記凸部から前記第1端に向かって延び、且つ、前記第1孔と繋げられた第2孔と、を有し、
前記凹部は、
前記中心軸に対して直交する底面と、
内周面と、
前記内周面と前記底面とを接続し、且つ、前記底面に対して前記第1端の側に傾斜した第1つなぎ面と、を有し、
前記凸部は、
前記中心軸に対して直交する頂面と、
外周面と、
前記外周面と前記頂面とを接続し、且つ、前記頂面に対して前記第1端の側に傾斜した第2つなぎ面と、を有し、
前記弾性部材が、前記第1つなぎ面及び前記第2つなぎ面にそれぞれ当接する、ホルダ。 - 前記弾性部材は、前記底面に当接する、請求項1に記載のホルダ。
- 前記弾性部材は、前記頂面に当接する、請求項1又は2に記載のホルダ。
- 前記弾性部材は、前記内周面に当接する、請求項1又は2に記載のホルダ。
- 前記弾性部材は、前記外周面に当接する、請求項1又は2に記載のホルダ。
- 前記中心軸に沿った断面において、前記第1つなぎ面が、前記第2つなぎ面と平行である、請求項1又は2に記載のホルダ。
- 前記弾性部材が円環形状であって、
前記弾性部材の内径が前記第1孔の内径よりも小さく、且つ、前記弾性部材の外径が前記第1孔の内径よりも大きい、請求項1又は2に記載のホルダ。 - 請求項1又は2に記載のホルダと、
前記ホルダにおける前記頭部に取り付けられた切削インサートと、を有する切削工具。 - 被削材を回転させる工程と、
回転している前記被削材に請求項8に記載の切削工具を接触させる工程と、
前記切削工具を前記被削材から離す工程と、を備えた切削加工物の製造方法。
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JPS6263002A (ja) * | 1985-09-14 | 1987-03-19 | フリ−ド・クルツプ・ゲゼルシヤフト・ミツト・ベシユレンクテル・ハフツング | 工具カツプリング |
JP2005516780A (ja) * | 2002-02-01 | 2005-06-09 | ケンナメタル インコーポレイテッド | チューナブル工具ホルダ |
WO2015198792A1 (ja) * | 2014-06-25 | 2015-12-30 | 大昭和精機株式会社 | 回転体の防振構造 |
US20150375305A1 (en) * | 2014-06-30 | 2015-12-31 | Kennametal Inc. | Optimized Vibration Absorber |
US20160067787A1 (en) * | 2014-09-09 | 2016-03-10 | Enrico R. Giannetti | Machine tool having anti-vibration tuning mechanism for chatter minimized machining |
JP3208187U (ja) * | 2015-10-19 | 2016-12-28 | 中暘切削工具有限公司 | 切削工具における改良された振動低減構造 |
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