WO2022217542A1 - 半导体结构及其制作方法 - Google Patents
半导体结构及其制作方法 Download PDFInfo
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- WO2022217542A1 WO2022217542A1 PCT/CN2021/087493 CN2021087493W WO2022217542A1 WO 2022217542 A1 WO2022217542 A1 WO 2022217542A1 CN 2021087493 W CN2021087493 W CN 2021087493W WO 2022217542 A1 WO2022217542 A1 WO 2022217542A1
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- silicon
- iii nitride
- epitaxial layer
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- nitride epitaxial
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 37
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 122
- 239000010703 silicon Substances 0.000 claims abstract description 122
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 105
- 239000000758 substrate Substances 0.000 claims abstract description 99
- 150000004767 nitrides Chemical class 0.000 claims abstract description 98
- 238000000034 method Methods 0.000 claims abstract description 25
- 238000000059 patterning Methods 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 34
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 20
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 10
- 235000012239 silicon dioxide Nutrition 0.000 claims description 10
- 239000000377 silicon dioxide Substances 0.000 claims description 10
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 10
- 229910002704 AlGaN Inorganic materials 0.000 claims description 7
- 229910021421 monocrystalline silicon Inorganic materials 0.000 claims description 7
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052594 sapphire Inorganic materials 0.000 claims description 5
- 239000010980 sapphire Substances 0.000 claims description 5
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 5
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 5
- 150000002500 ions Chemical class 0.000 description 10
- 238000005229 chemical vapour deposition Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000000231 atomic layer deposition Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000004518 low pressure chemical vapour deposition Methods 0.000 description 3
- 238000001451 molecular beam epitaxy Methods 0.000 description 3
- 238000000623 plasma-assisted chemical vapour deposition Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229910052729 chemical element Inorganic materials 0.000 description 2
- 239000002019 doping agent Substances 0.000 description 2
- 238000001312 dry etching Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 238000005240 physical vapour deposition Methods 0.000 description 2
- 229910001218 Gallium arsenide Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 229910001422 barium ion Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910001424 calcium ion Inorganic materials 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 229910001425 magnesium ion Inorganic materials 0.000 description 1
- 238000004377 microelectronic Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 229910001427 strontium ion Inorganic materials 0.000 description 1
- 238000001039 wet etching Methods 0.000 description 1
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- H01L21/02123—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer the material containing silicon
- H01L21/02164—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer the material containing silicon the material being a silicon oxide, e.g. SiO2
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- H01L21/02123—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer the material containing silicon
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Definitions
- the present application relates to the field of semiconductor technology, and in particular, to a semiconductor structure and a manufacturing method thereof.
- Group III nitrides are the third generation of new semiconductor materials after the first and second generation semiconductor materials such as Si and GaAs. They have many advantages such as high saturation drift speed, high breakdown voltage, and excellent carrier transport performance.
- group III nitride materials and semiconductor devices have been extensively and deeply studied in recent years, and MOCVD (Metal-organic Chemical Vapor Deposition, metal organic chemical vapor deposition) technology to grow group III nitride materials is becoming more and more mature; in semiconductor devices
- MOCVD Metal-organic Chemical Vapor Deposition, metal organic chemical vapor deposition
- group III nitride materials With the gradual deepening of the application of group III nitride materials in power devices/display devices, the demand for the dislocation density of group III nitride materials in end products is further increased.
- the purpose of the present invention is to provide a semiconductor structure and a fabrication method thereof, which can reduce the dislocation density of the III-nitride material.
- a first aspect of the present invention provides a method for fabricating a semiconductor structure, comprising:
- a first group III nitride epitaxial layer and a silicon substrate are respectively provided on the supporting substrate, and a bonding layer is provided between the first group III nitride epitaxial layer and the silicon substrate; through the bonding layer bonding the first group III nitride epitaxial layer with the silicon substrate;
- the first through-holes expose the first group III nitride epitaxial layer; the through-silicon the through hole communicates with the first through hole;
- Epitaxial growth is performed on the first group III nitride epitaxial layer to form a second group III nitride epitaxial layer in the first through hole and the through silicon via and on the silicon substrate.
- the aspect ratio of the through silicon via is greater than 4:1.
- a patterned dielectric layer is formed on the patterned silicon substrate.
- a dielectric layer is formed on the side of the silicon substrate away from the first group III nitride epitaxial layer; the dielectric layer and the The silicon substrate is patterned in the same process, or the dielectric layer is first patterned, and then the silicon substrate is etched using the patterned dielectric layer as a mask.
- the silicon substrate is (100) type single crystal silicon.
- the material of the dielectric layer includes at least one of silicon dioxide, silicon nitride and aluminum oxide.
- the material of the bonding layer is silicon dioxide or silicon nitride.
- the first group III nitride epitaxial layer and the second group III nitride epitaxial layer have the same material, including at least one of GaN, AlN, AlGaN, InGaN and AlInGaN.
- the material of the supporting substrate includes at least one of sapphire, silicon carbide and silicon.
- a second aspect of the present invention provides a semiconductor structure comprising:
- a bonding layer is provided between the first group III nitride epitaxial layer and the silicon substrate; the first group III nitride The epitaxial layer and the silicon substrate are bonded together through the bonding layer; the silicon substrate has several through-silicon vias, the bonding layer has several first vias, and the through-silicon vias are arranged in the bonding layer. the hole communicates with the first through hole;
- a second group III nitride epitaxial layer located in the through silicon via and the first through hole and on the silicon substrate, the second group III nitride epitaxial layer and the first group III nitrogen The compound epitaxial layer is connected.
- the aspect ratio of the through silicon via is greater than 4:1.
- the material of the supporting substrate includes at least one of sapphire, silicon carbide and silicon.
- a dielectric layer is provided between the second group III nitride epitaxial layer and the silicon substrate.
- the material of the dielectric layer includes at least one of silicon dioxide, silicon nitride and aluminum oxide.
- the material of the bonding layer is silicon dioxide or silicon nitride.
- the first group III nitride epitaxial layer and the second group III nitride epitaxial layer have the same material, including at least one of GaN, AlN, AlGaN, InGaN and AlInGaN.
- the aspect ratio of the TSV formed in it is generally larger , when the second group III nitride epitaxial layer is formed by the epitaxial growth of the first group III nitride epitaxial layer, the extension of dislocations in the second group III nitride epitaxial layer is limited, and the annihilation in the interior of the through silicon via is increased. and the probability of the sidewall, so that the second group III nitride epitaxial layer with low dislocation density can be formed, and the quality of the second group III nitride epitaxial layer is improved.
- the aspect ratio of the through silicon via is greater than 4:1.
- the above aspect ratio can further limit the extension of dislocations in the second group III nitride epitaxial layer, and increase the probability of annihilation in the interior and sidewalls of the TSV.
- a patterned dielectric layer is formed on the patterned silicon substrate.
- the patterned dielectric layer may be formed by thermal oxidation. or b) before forming several through silicon vias on the patterned silicon substrate, a dielectric layer is formed on the side of the silicon substrate away from the first group III nitride epitaxial layer; the dielectric layer and the silicon substrate are patterned in the same process, Or pattern the dielectric layer first, and then use the patterned dielectric layer as a mask to etch the silicon substrate.
- the dielectric layer can improve the growth performance of the second group III nitride epitaxial layer on a silicon substrate, especially on a (100) type single crystal silicon substrate, through material selection.
- FIG. 1 is a flowchart of a method for fabricating a semiconductor structure according to a first embodiment of the present invention
- FIG. 2 to 5 are schematic diagrams of intermediate structures corresponding to the process in FIG. 1;
- FIG. 6 is a schematic cross-sectional structure diagram of the semiconductor structure according to the first embodiment of the present invention.
- FIG. 7 is a schematic cross-sectional structure diagram of a semiconductor structure according to a second embodiment of the present invention.
- the first group III nitride epitaxial layer 11 The second group III nitride epitaxial layer 12
- FIG. 1 is a flowchart of a method for fabricating a semiconductor structure according to a first embodiment of the present invention
- FIGS. 2 to 5 are schematic diagrams of intermediate structures corresponding to the process in FIG. 1
- FIG. 6 is a cross-section of the semiconductor structure according to the first embodiment of the present invention. Schematic.
- the first group III nitride epitaxial layer 11 and the silicon substrate 20 , the first group III nitride epitaxial layer 11 and the silicon substrate 20 on the supporting substrate 10 are respectively provided.
- a bonding layer 30 is provided between the substrates 20 ; as shown in FIG. 3 , the first group III nitride epitaxial layer 11 and the silicon substrate 20 are bonded together through the bonding layer 30 .
- the support substrate 10 may include: at least one of sapphire, silicon carbide, and silicon, or at least one of sapphire, silicon carbide, and silicon, and a group III nitride material thereon, which is not limited in this embodiment.
- the material of the first group III nitride epitaxial layer 11 may be at least one of GaN, AlGaN, InGaN, and AlInGaN.
- a certain material is represented by a chemical element, but the molar ratio of each chemical element in the material is not limited.
- GaN material contains Ga element and N element, but the molar ratio of Ga element and N element is not limited;
- AlGaN material contains three elements, Al, Ga, and N, but the molar ratio of each is not limited.
- the first group III nitride epitaxial layer 11 has dislocations, and the dislocations are mainly linear dislocations in the [0001] crystal orientation, that is, dislocations extending in the thickness direction of the first group III nitride epitaxial layer 11 .
- the silicon substrate 20 may be (100) type single crystal silicon, (110) type single crystal silicon, (111) type single crystal silicon, or the like.
- the bonding layer 30 is formed on the first group III nitride epitaxial layer 11 .
- the material of the bonding layer 30 may be silicon nitride or silicon dioxide, and may be formed by physical vapor deposition or chemical vapor deposition, for example.
- the bonding layer 30 is formed on the silicon substrate 20 , or the bonding layer 30 is formed on both the silicon substrate 20 and the first group III nitride epitaxial layer 11 .
- the bonding layer 30 may be provided separately, that is, not formed on the silicon substrate 20 nor formed on the first group III nitride epitaxial layer 11 .
- the material of the bonding layer 30 may be metal.
- the thickness of the bonding layer 30 may range from 0.01 ⁇ m to 2 ⁇ m.
- the first group III nitride epitaxial layer 11 and the silicon substrate 20 can be bonded together by high temperature and high pressure; a positive voltage can also be applied to one of the first group III nitride epitaxial layer 11 and the silicon substrate 20, and the other is applied negative voltage, then bond together.
- the supporting substrate 10 can support the first group III nitride epitaxial layer 11 .
- the patterned silicon substrate 20 and the bonding layer 30 respectively form a plurality of through silicon vias 20 a and a plurality of first through holes 30 a
- the first through holes 30a exposes the first group III nitride epitaxial layer 11, and the through-silicon via 20a communicates with the first via 30a.
- the silicon substrate 20 and the bonding layer 30 may be patterned in a one-step dry etching process; as shown in FIG. 4 , the silicon substrate 20 may also be patterned first to form through-silicon vias 20a, Then, using the patterned silicon substrate 20 as a mask, the bonding layer 30 is dry-etched to form a first through hole 30a.
- the thickness of the silicon substrate 20 is relatively thick, and the aspect ratio of the through-silicon vias 20a formed in the silicon substrate 20 is generally relatively large, for example, greater than 4:1.
- step S3 in FIG. 1 and as shown in FIG. 6 epitaxial growth is performed on the first group III nitride epitaxial layer 11 to form the patterned silicon substrate in the first through hole 30 a and the through silicon hole 20 a and the patterned silicon substrate.
- a second group III nitride epitaxial layer 12 is formed by growing on 20 .
- the epitaxial growth process of the second group III nitride epitaxial layer 12 may include: atomic layer deposition (ALD, Atomic layer deposition), or chemical vapor deposition (CVD, Chemical Vapor Deposition), or molecular beam epitaxy (MBE, Molecular Beam Epitaxy), or Plasma Enhanced Chemical Vapor Deposition (PECVD, Plasma Enhanced Chemical Vapor Deposition), or Low Pressure Chemical Vapor Deposition (LPCVD, Low Pressure Chemical Vapor Deposition), or Metal Organic Compound Chemical Vapor Deposition, or combination.
- ALD Atomic layer deposition
- CVD chemical vapor deposition
- MBE molecular beam epitaxy
- PECVD Plasma Enhanced Chemical Vapor Deposition
- LPCVD Low Pressure Chemical Vapor Deposition
- Metal Organic Compound Chemical Vapor Deposition or combination.
- the extension of dislocations in the second III-nitride epitaxial layer 12 can be limited, so that more dislocations are annihilated in the interior or sidewall of the TSV 20a, so that the The second group III nitride epitaxial layer 12 with low dislocation density is formed to improve the quality of the epitaxial layer.
- P-type dopant ions or N-type dopant ions can be doped.
- the P-type doping ions can be at least one of Mg ions, Zn ions, Ca ions, Sr ions or Ba ions
- the N-type doping ions can be Si ions, Ge ions, Sn ions, Se ions or Te ions.
- At least one, in-situ doping method can be used, that is, doping while growing.
- the materials of the second group III nitride epitaxial layer 12 and the first group III nitride epitaxial layer 11 may be the same or different, including at least one of GaN, AlN, AlGaN, InGaN and AlInGaN.
- the semiconductor structure 1 of the first embodiment includes:
- the first group III nitride epitaxial layer 11 and the silicon substrate 20 on the supporting substrate 10 have a bonding layer 30 between the first group III nitride epitaxial layer 11 and the silicon substrate 20; the first group III nitride The epitaxial layer 11 and the silicon substrate 20 are bonded together by the bonding layer 30; the silicon substrate 20 has several through-silicon vias 20a, the bonding layer 30 has several first through-holes 30a, and the through-silicon vias 20a and The first through hole 30a is connected;
- FIG. 7 is a schematic cross-sectional structure diagram of a semiconductor structure according to a second embodiment of the present invention.
- the semiconductor structure 2 of the second embodiment is substantially the same as the semiconductor structure 1 of the first embodiment, the only difference being that a dielectric layer 13 is provided between the second group III nitride epitaxial layer 12 and the silicon substrate 20 .
- the material of the dielectric layer 13 may include at least one of silicon dioxide, silicon nitride and aluminum oxide.
- the fabrication method of this embodiment is substantially the same as the fabrication method of the previous embodiment, the difference is only that: between step S1 and step S2 : the silicon substrate 20 is performed on the side of the silicon substrate 20 away from the first group III nitride epitaxial layer 11 .
- the dielectric layer 13 is formed.
- the dielectric layer 13 can be formed by physical vapor deposition, chemical vapor deposition or atomic layer deposition.
- the dielectric layer 13 and the silicon substrate 20 may be patterned in the same process, for example, by one-step dry etching or wet etching.
- the dielectric layer 13 is patterned first, and then the silicon substrate 20 is etched using the patterned dielectric layer 13 as a mask.
- a patterned dielectric layer 13 is formed on the patterned silicon substrate 20 .
- the dielectric layer 13 is formed, for example, by thermally oxidizing the silicon substrate 20 .
- the dielectric layer 13 can improve the growth performance of the second group III nitride epitaxial layer 12 on the silicon substrate 20 , especially on the (100) type single crystal silicon substrate 20 through material selection.
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Abstract
一种半导体结构,包括:位于支撑衬底(10)上的第一Ⅲ族氮化物外延层(11)、硅衬底(20)、键合层(30)以及第二Ⅲ族氮化物外延层(12);第一Ⅲ族氮化物外延层(11)与硅衬底(20)通过键合层(30)键合在一起;硅衬底(20)内具有若干穿硅通孔(20a),键合层(30)内具有若干第一通孔(30a),穿硅通孔(20a)与第一通孔(30a)连通;第二Ⅲ族氮化物外延层(12)位于穿硅通孔(20a)与第一通孔(30a)内以及硅衬底(20)上,第二Ⅲ族氮化物外延层(12)与第一Ⅲ族氮化物外延层(11)连接。一种半导体结构的制作方法,提供位于支撑衬底(10)上的第一Ⅲ族氮化物外延层(11)与硅衬底(20),通过键合层(30)将第一Ⅲ族氮化物外延层(11)与硅衬底(20)键合在一起;图形化硅衬底(20)与键合层(30)分别对应形成若干穿硅通孔(20a)与若干第一通孔(30a),第一通孔(30a)暴露第一Ⅲ族氮化物外延层(11);穿硅通孔(20a)与第一通孔(30a)连通;对第一Ⅲ族氮化物外延层(11)进行外延生长,以在第一通孔(30a)与穿硅通孔(20a)内以及图形化的硅衬底(20)上生长形成第二Ⅲ族氮化物外延层(12)。
Description
本申请涉及半导体技术领域,尤其涉及一种半导体结构及其制作方法。
III族氮化物是继Si、GaAs等第一、第二代半导体材料之后的第三代新型半导体材料,具有诸如饱和漂移速度高、击穿电压大、载流子输运性能优异等许多优点。鉴于此,近几年来III族氮化物材料和半导体器件得到了广泛和深入的研究,MOCVD(Metal-organic Chemical Vapor Deposition,金属有机物化学气相沉积)技术生长III族氮化物材料日趋成熟;在半导体器件研究方面,III族氮化物LED、LDS等光电子器件以及III族氮化物HEMT等微电子器件方面的研究都取得了显著的成绩和长足的发展。
随着III族氮化物材料在功率器件/显示器件上的应用的逐步深入,终端产品对III族氮化物材料的位错密度的需求进一步提高。
发明内容
本发明的发明目的是提供一种半导体结构及其制作方法,降低III族氮化物材料的位错密度。
为实现上述目的,本发明的第一方面提供一种半导体结构的制作方法,包括:
分别提供位于支撑衬底上的第一Ⅲ族氮化物外延层与硅衬底,所述第一Ⅲ族氮化物外延层和所述硅衬底之间具有键合层;通过所述键合层将所述 第一Ⅲ族氮化物外延层与所述硅衬底键合在一起;
图形化所述硅衬底与所述键合层分别对应形成若干穿硅通孔与若干第一通孔,所述第一通孔暴露所述第一Ⅲ族氮化物外延层;所述穿硅通孔与所述第一通孔连通;
对所述第一Ⅲ族氮化物外延层进行外延生长,以在所述第一通孔与所述穿硅通孔内以及所述硅衬底上形成第二Ⅲ族氮化物外延层。
可选地,所述穿硅通孔的深宽比大于4:1。
可选地,所述第二Ⅲ族氮化物外延层进行外延生长前,在所述图形化的硅衬底上形成图形化的介质层。
可选地,图形化所述硅衬底形成若干穿硅通孔前,在所述硅衬底远离所述第一Ⅲ族氮化物外延层的一侧形成介质层;所述介质层与所述硅衬底在同一工序中进行图形化,或先图形化所述介质层,后以图形化的介质层为掩膜刻蚀所述硅衬底。
可选地,所述硅衬底为(100)型单晶硅。
可选地,所述介质层的材料包括:二氧化硅、氮化硅与三氧化二铝中的至少一种。
可选地,所述键合层的材料为二氧化硅或氮化硅。
可选地,所述第一Ⅲ族氮化物外延层与所述第二Ⅲ族氮化物外延层的材料相同,包括:GaN、AlN、AlGaN、InGaN与AlInGaN中的至少一种。
可选地,所述支撑衬底的材料包括:蓝宝石、碳化硅和硅中的至少一种。
本发明的第二方面提供一种半导体结构,包括:
位于支撑衬底上的第一Ⅲ族氮化物外延层与硅衬底,所述第一Ⅲ族氮化物外延层和所述硅衬底之间具有键合层;所述第一Ⅲ族氮化物外延层与所 述硅衬底通过所述键合层键合在一起;所述硅衬底内具有若干穿硅通孔,所述键合层内具有若干第一通孔,所述穿硅通孔与所述第一通孔连通;
位于所述穿硅通孔与所述第一通孔内以及所述硅衬底上的第二Ⅲ族氮化物外延层,所述第二Ⅲ族氮化物外延层与所述第一Ⅲ族氮化物外延层连接。
可选地,所述穿硅通孔的深宽比大于4:1。
可选地,所述支撑衬底的材料包括:蓝宝石、碳化硅和硅中的至少一种。
可选地,所述第二Ⅲ族氮化物外延层与所述硅衬底之间具有介质层。
可选地,所述介质层的材料包括:二氧化硅、氮化硅与三氧化二铝中的至少一种。
可选地,所述键合层的材料为二氧化硅或氮化硅。
可选地,所述第一Ⅲ族氮化物外延层与所述第二Ⅲ族氮化物外延层的材料相同,包括:GaN、AlN、AlGaN、InGaN与AlInGaN中的至少一种。
与现有技术相比,本发明的有益效果在于:
1)将硅衬底键合在第一Ⅲ族氮化物外延层上,利用硅衬底成熟的工艺及其相对较厚的厚度,在其内形成的穿硅通孔的深宽比一般较大,对第一Ⅲ族氮化物外延层外延生长形成第二Ⅲ族氮化物外延层时,使第二Ⅲ族氮化物外延层内的位错延伸受限,增加了湮灭在穿硅通孔的内部及侧壁的几率,从而可形成位错密度小的第二Ⅲ族氮化物外延层,提高了第二Ⅲ族氮化物外延层的质量。
2)可选方案中,穿硅通孔的深宽比大于4:1。上述深宽比能进一步限制第二Ⅲ族氮化物外延层内的位错延伸,增加湮灭在穿硅通孔的内部及侧壁的几率。
3)可选方案中,a)第二Ⅲ族氮化物外延层进行外延生长前,在图形化 的硅衬底上形成图形化的介质层。图形化的介质层可通过热氧化形成。或b)图形化硅衬底形成若干穿硅通孔前,在硅衬底远离第一Ⅲ族氮化物外延层的一侧形成介质层;介质层与硅衬底在同一工序中进行图形化,或先图形化介质层,然后将图形化的介质层作为掩膜刻蚀硅衬底。介质层可通过材料选择,提高第二Ⅲ族氮化物外延层在硅衬底,尤其在(100)型单晶硅衬底上的生长性能。
图1是本发明第一实施例的半导体结构的制作方法的流程图;
图2至图5是图1中的流程对应的中间结构示意图;
图6是本发明第一实施例的半导体结构的截面结构示意图;
图7是本发明第二实施例的半导体结构的截面结构示意图。
为方便理解本发明,以下列出本发明中出现的所有附图标记:
半导体结构1、2 支撑衬底10
第一Ⅲ族氮化物外延层11 第二Ⅲ族氮化物外延层12
介质层13 硅衬底20
键合层30 穿硅通孔20a
第一通孔30a
为使本发明的上述目的、特征和优点能够更为明显易懂,下面结合附图对本发明的具体实施例做详细的说明。
图1是本发明第一实施例的半导体结构的制作方法的流程图;图2至图5是图1中的流程对应的中间结构示意图;图6是本发明第一实施例的半导体结构的截面结构示意图。
首先,参照图1中的步骤S1与图2所示,分别提供位于支撑衬底10上的第一Ⅲ族氮化物外延层11与硅衬底20,第一Ⅲ族氮化物外延层11和硅衬底20之间具有键合层30;参照图3所示,通过键合层30将第一Ⅲ族氮化物外延层11与硅衬底20键合在一起。
支撑衬底10可以包括:蓝宝石、碳化硅和硅中的至少一种,或蓝宝石、碳化硅和硅中的至少一种及其上的Ⅲ族氮化物材料,本实施例对此不加以限制。
第一Ⅲ族氮化物外延层11的材料可以为GaN、AlGaN、InGaN、AlInGaN中的至少一种。
需要说明的是,本实施例中,以化学元素代表某种材料,但不限定该材料中各化学元素的摩尔占比。例如GaN材料中,包含Ga元素与N元素,但不限定Ga元素与N元素的摩尔占比;AlGaN材料中,包含Al、Ga、N三种元素,但不限定各自的摩尔占比大小。
第一Ⅲ族氮化物外延层11中具有位错,位错主要为[0001]晶向的线位错,即在第一Ⅲ族氮化物外延层11的厚度方向延伸的位错。
硅衬底20可以为(100)型单晶硅、(110)型单晶硅、(111)型单晶硅等。
本实施例中,参照图2所示,键合层30形成在第一Ⅲ族氮化物外延层11上。键合层30的材料可以为氮化硅或二氧化硅,例如可通过物理气相沉积法或化学气相沉积法形成。
另一实施例中,键合层30形成在硅衬底20上,或硅衬底20与第一Ⅲ族氮化物外延层11上都形成有键合层30。
再一实施例中,键合层30可单独提供,即不形成于硅衬底20上,也不形成于第一Ⅲ族氮化物外延层11上。键合层30的材料可以为金属。
键合层30的厚度范围可以为0.01μm~2μm。
第一Ⅲ族氮化物外延层11与硅衬底20可通过高温高压键合在一起;也可以在第一Ⅲ族氮化物外延层11与硅衬底20中的一个施加正电压,另一个施加负电压,之后键合在一起。
在键合工序中,支撑衬底10可对第一Ⅲ族氮化物外延层11起支撑作用。
接着,参照图1中的步骤S2、图4与图5所示,图形化硅衬底20与键合层30分别对应形成若干穿硅通孔20a与若干第一通孔30a,第一通孔30a暴露第一Ⅲ族氮化物外延层11,穿硅通孔20a与第一通孔30a连通。
参照图5所示,硅衬底20与键合层30可在一步干法刻蚀工序中完成图形化;参照图4所示,也可以先图形化硅衬底20形成穿硅通孔20a,后以图形化的硅衬底20为掩膜,干法刻蚀键合层30形成第一通孔30a。
硅衬底20的厚度较厚,在其内形成的穿硅通孔20a的深宽比一般较大,例如大于4:1。
之后,参照图1中的步骤S3与图6所示,对第一Ⅲ族氮化物外延层11进行外延生长,以在第一通孔30a与穿硅通孔20a内以及图形化的硅衬底20上生长形成第二Ⅲ族氮化物外延层12。
第二Ⅲ族氮化物外延层12的外延生长工艺可以包括:原子层沉积法(ALD,Atomic layer deposition)、或化学气相沉积法(CVD,Chemical Vapor Deposition)、或分子束外延生长法(MBE,Molecular Beam Epitaxy)、或等离子体增强化学气相沉积法(PECVD,Plasma Enhanced Chemical Vapor Deposition)、或低压化学蒸发沉积法(LPCVD,Low Pressure Chemical Vapor Deposition),或金属有机化合物化学气相沉积法、或其组合方式。
由于穿硅通孔20a的深宽比较大,因而能限制第二Ⅲ族氮化物外延层12内的位错延伸,使更多位错湮灭在穿硅通孔20a的内部或侧壁,从而可形成位错密度小的第二Ⅲ族氮化物外延层12,提高了外延层质量。
第二Ⅲ族氮化物外延层12在外延生长时,可以掺入P型掺杂离子或N型掺杂离子。P型掺杂离子可以为Mg离子、Zn离子、Ca离子、Sr离子或Ba离子中的至少一种,N型掺杂离子可以为Si离子、Ge离子、Sn离子、Se离子或Te离子中的至少一种,都可以采用原位掺杂法,即边生长边掺杂。
第二Ⅲ族氮化物外延层12与第一Ⅲ族氮化物外延层11的材料可以相同或不同,包括:GaN、AlN、AlGaN、InGaN与AlInGaN中的至少一种。
参照图6与图5所示,本实施例一的半导体结构1包括:
位于支撑衬底10上的第一Ⅲ族氮化物外延层11与硅衬底20,第一Ⅲ族氮化物外延层11与硅衬底20之间具有键合层30;第一Ⅲ族氮化物外延层11与硅衬底20通过键合层30键合在一起;硅衬底20内具有若干穿硅通孔20a,键合层30内具有若干第一通孔30a,穿硅通孔20a与第一通孔30a连通;
位于穿硅通孔20a与第一通孔30a内以及硅衬底20上的第二Ⅲ族氮化物外延层12,第二Ⅲ族氮化物外延层12与第一Ⅲ族氮化物外延层11连接。
图7是本发明第二实施例的半导体结构的截面结构示意图。
参照图7所示,本实施例二的半导体结构2与实施例一的半导体结构1大致相同,区别仅在于:第二Ⅲ族氮化物外延层12与硅衬底20之间具有介质层13。
介质层13的材料可以包括:二氧化硅、氮化硅与三氧化二铝中的至少一种。
对应地,本实施例的制作方法与前述实施例的制作方法大致相同,区别仅在于:步骤S1与步骤S2之间执行:在硅衬底20远离第一Ⅲ族氮化物外延层11的一侧形成介质层13。介质层13可以采用物理气相沉积法、化学气 相沉积法或原子层沉积法形成。一个可选方案中,步骤S2中,介质层13可以与硅衬底20在同一工序中进行图形化,例如采用一步干法刻蚀或湿法刻蚀实现。另一个可选方案中,步骤S2中,先图形化介质层13,后以图形化的介质层13为掩膜刻蚀硅衬底20。
本实施例的制作方法与前述实施例的制作方法的区别仅在于:步骤S2与步骤S3之间执行:在图形化的硅衬底20上形成图形化的介质层13。例如通过热氧化硅衬底20形成介质层13。
介质层13可通过材料选择,提高第二Ⅲ族氮化物外延层12在硅衬底20,尤其在(100)型单晶硅衬底20上的生长性能。
虽然本发明披露如上,但本发明并非限定于此。任何本领域技术人员,在不脱离本发明的精神和范围内,均可作各种更动与修改,因此本发明的保护范围应当以权利要求所限定的范围为准。
Claims (15)
- 一种半导体结构的制作方法,其特征在于,包括:分别提供位于支撑衬底(10)上的第一Ⅲ族氮化物外延层(11)与硅衬底(20),所述第一Ⅲ族氮化物外延层(11)和所述硅衬底(20)之间具有键合层(30);通过所述键合层(30)将所述第一Ⅲ族氮化物外延层(11)与所述硅衬底(20)键合在一起;图形化所述硅衬底(20)与所述键合层(30)分别对应形成若干穿硅通孔(20a)与若干第一通孔(30a),所述第一通孔(30a)暴露所述第一Ⅲ族氮化物外延层(11);所述穿硅通孔(20a)与所述第一通孔(30a)连通;对所述第一Ⅲ族氮化物外延层(11)进行外延生长,以在所述第一通孔(30a)与所述穿硅通孔(20a)内以及所述图形化的硅衬底(20)上生长形成第二Ⅲ族氮化物外延层(12)。
- 根据权利要求1所述的半导体结构的制作方法,其特征在于,所述穿硅通孔(20a)的深宽比大于4:1。
- 根据权利要求1所述的半导体结构的制作方法,其特征在于,所述第二Ⅲ族氮化物外延层(12)进行外延生长前,在所述图形化的硅衬底(20)上形成图形化的介质层(13)。
- 根据权利要求1所述的半导体结构的制作方法,其特征在于,图形化所述硅衬底(20)形成若干穿硅通孔(20a)前,在所述硅衬底(20)远离所述第一Ⅲ族氮化物外延层(11)的一侧形成介质层(13);所述介质层(13)与所述硅衬底(20)在同一工序中进行图形化,或先图形化所述介质层(13),后以图形化的介质层(13)为掩膜刻蚀所述硅衬底(20)。
- 根据权利要求1所述的半导体结构的制作方法,其特征在于,所述硅衬底(20)为(100)型单晶硅。
- 根据权利要求3或4所述的半导体结构的制作方法,其特征在于,所述介质层(13)的材料包括:二氧化硅、氮化硅与三氧化二铝中的至少一种。
- 根据权利要求1所述的半导体结构的制作方法,其特征在于,所述键合层(30)的材料为二氧化硅或氮化硅。
- 根据权利要求1所述的半导体结构的制作方法,其特征在于,所述第一Ⅲ族氮化物外延层(11)与所述第二Ⅲ族氮化物外延层(12)的材料包括:GaN、AlN、AlGaN、InGaN与AlInGaN中的至少一种。
- 一种半导体结构,其特征在于,包括:位于支撑衬底(10)上的第一Ⅲ族氮化物外延层(11)与硅衬底(20),所述第一Ⅲ族氮化物外延层(11)与所述硅衬底(20)之间具有键合层(30);所述第一Ⅲ族氮化物外延层(11)与所述硅衬底(20)通过所述键合层(30)键合在一起;所述硅衬底(20)内具有若干穿硅通孔(20a),所述键合层(30)内具有若干第一通孔(30a),所述穿硅通孔(20a)与所述第一通孔(30a)连通;位于所述穿硅通孔(20a)与所述第一通孔(30a)内以及所述硅衬底(20)上的第二Ⅲ族氮化物外延层(12),所述第二Ⅲ族氮化物外延层(12)与所述第一Ⅲ族氮化物外延层(11)连接。
- 根据权利要求9所述的半导体结构,其特征在于,所述穿硅通孔(20a)的深宽比大于4:1。
- 根据权利要求9所述的半导体结构,其特征在于,所述支撑衬底(10)的材料包括:蓝宝石、碳化硅和硅中的至少一种。
- 根据权利要求9所述的半导体结构,其特征在于,所述第二Ⅲ族氮化物外延层(12)与所述硅衬底(20)之间具有介质层(13)。
- 根据权利要求12所述的半导体结构,其特征在于,所述介质层(13)的材料包括:二氧化硅、氮化硅与三氧化二铝中的至少一种。
- 根据权利要求9所述的半导体结构,其特征在于,所述键合层(30)的材料为二氧化硅或氮化硅。
- 根据权利要求9所述的半导体结构,其特征在于,所述第一Ⅲ族氮化物外延层(11)与所述第二Ⅲ族氮化物外延层(12)的材料相同,包括: GaN、AlN、AlGaN、InGaN与AlInGaN中的至少一种。
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