WO2022213541A1 - 一种抗菌纺织品及其制备方法 - Google Patents
一种抗菌纺织品及其制备方法 Download PDFInfo
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- WO2022213541A1 WO2022213541A1 PCT/CN2021/117313 CN2021117313W WO2022213541A1 WO 2022213541 A1 WO2022213541 A1 WO 2022213541A1 CN 2021117313 W CN2021117313 W CN 2021117313W WO 2022213541 A1 WO2022213541 A1 WO 2022213541A1
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- antibacterial
- polyquaternium
- weight
- spinning
- fiber
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/50—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with organometallic compounds; with organic compounds containing boron, silicon, selenium or tellurium atoms
- D06M13/51—Compounds with at least one carbon-metal or carbon-boron, carbon-silicon, carbon-selenium, or carbon-tellurium bond
- D06M13/513—Compounds with at least one carbon-metal or carbon-boron, carbon-silicon, carbon-selenium, or carbon-tellurium bond with at least one carbon-silicon bond
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- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/50—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with organometallic compounds; with organic compounds containing boron, silicon, selenium or tellurium atoms
- D06M13/51—Compounds with at least one carbon-metal or carbon-boron, carbon-silicon, carbon-selenium, or carbon-tellurium bond
- D06M13/513—Compounds with at least one carbon-metal or carbon-boron, carbon-silicon, carbon-selenium, or carbon-tellurium bond with at least one carbon-silicon bond
- D06M13/517—Compounds with at least one carbon-metal or carbon-boron, carbon-silicon, carbon-selenium, or carbon-tellurium bond with at least one carbon-silicon bond containing silicon-halogen bonds
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- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
- D06M15/03—Polysaccharides or derivatives thereof
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- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
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- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/564—Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
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- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
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- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
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- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- D10B2201/10—Bamboo
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- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
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- D10B2501/00—Wearing apparel
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2503/00—Domestic or personal
- D10B2503/06—Bed linen
Definitions
- the invention belongs to the technical field of textiles, and in particular relates to an antibacterial textile and a preparation method thereof.
- finishing methods there are three methods of fabric antibacterial properties: finishing methods.
- the antibacterial finishing agent is combined on the fabric according to a certain process. Such methods are usually difficult to take into account the indicators of antibacterial performance, hand feel and durability.
- the disadvantage is that the antibacterial fibers such as bamboo, hemp, chitin and other antibacterial fibers added have poor antibacterial properties. %, etc., which will greatly affect the comfort and feel of textiles.
- the way metal is sputtered on the surface. For example, fabrics with silver coating on the surface.
- the surface of the fabric obtained in this way has an obvious metallic texture, which is not suitable for home textiles and bathroom textiles. Therefore, it is very important to provide a textile that can meet the above requirements at the same time.
- the object of the present invention is to provide a kind of antibacterial textiles, for solving the problems that the current household textiles and sanitary textiles are difficult to satisfy the fullness of the suede, the soft hand, the fluffy moisture absorption, and the lasting antibacterial effect at the same time. question.
- the present invention provides an antibacterial textile
- the antibacterial textile is made of antibacterial fibers
- the antibacterial fibers are treated with the antibacterial treatment liquid
- the antibacterial treatment liquid includes polyquaternium, Aloe Vera Extract, Alcohol, Moisturizer and Deionized Water.
- the antibacterial fibers include one or more combinations of polyquaternium/aloe vera antibacterial fibers, vinyl monomer graft-modified antibacterial fibers, and money grass fibers.
- the present invention provides an antibacterial textile
- the antibacterial treatment liquid contains aloe vera extract and polyquaternium salt
- aloe vera extract is a natural anti-acne and anti-inflammatory active ingredient, in the presence of polyquaternium salt, Has good antibacterial effect.
- the antibacterial finishing solution can be used for antibacterial treatment of yarn or fiber, and can also be directly used as spinning solution to spin polyquaternium/aloe vera antibacterial fibers.
- Surfactant can further improve the flexibility of the fiber after spinning, improve the hydrophilicity of its surface, and improve the comfort; adding carboxymethyl chitosan can effectively maintain the stability and spinnability of the spinning solution.
- the antibacterial properties of the fibers after spinning are ensured; polyvinyl alcohol is added to maintain the stability of the system and adjust the concentration of the spinning solution to be suitable for subsequent spinning operations.
- the raw material components provided by the present invention have wide sources, safety and environmental protection, low cost, simple preparation method and easy operation, and can be widely used in industrial production.
- FIG. 1 shows a schematic diagram of the preparation process of the antibacterial fabric disclosed in the embodiment of the present invention.
- FIG. 2 is a schematic structural diagram of an antibacterial fabric disclosed in an embodiment of the present invention.
- FIG. 3 shows a schematic flow chart of the preparation method of the polyquaternium/aloe antibacterial fiber disclosed in the embodiment of the present invention.
- FIG. 4 is a schematic structural diagram of an antibacterial towel disclosed in an embodiment of the present invention.
- Figure 5 shows a schematic flow chart of a method for preparing a chitosan quaternary ammonium salt/algae composite antibacterial fiber.
- the present invention provides a kind of antibacterial textile, which can be made and cut to include but not limited to bed sets, such as sheets, quilt covers, pillowcases, bed sheets, mosquito nets, blankets, throw pillows, cushion covers, etc.; core quilts, such as pillows, quilts, etc. Mattresses, etc.; Household products, such as home clothes, underwear, tights, curtains, fabrics, cushions, carpets, etc.; Sanitary products, such as towels, bath towels, hair dryer caps, etc., the home textiles can be mainly used in home and public use Places, such as hotels, hotels, theaters, dance halls, planes, trains, automobiles, ships, shopping malls, companies, institutions and many other occasions.
- bed sets such as sheets, quilt covers, pillowcases, bed sheets, mosquito nets, blankets, throw pillows, cushion covers, etc.
- core quilts such as pillows, quilts, etc. Mattresses, etc.
- Household products such as home clothes, underwear, tights, curtains, fabrics, cushions, carpets, etc
- the antiviral textile has excellent antibacterial effect, such as Staphylococcus aureus (MRSA) and pathogenic Escherichia coli, etc., and antiviral effect, such as anticoronavirus, such as MERS-CoV, HCoV-HKU1, SARS-CoV, etc. .
- polyurethane emulsion, charged diatomite, foaming agent and organosilicon coupling agent are used as the antibacterial finishing agent, so as to pass the antibacterial finishing agent containing the antibacterial finishing agent.
- the finishing liquid finishes the fabric to obtain antibacterial textiles.
- the finishing methods of the fabric include but are not limited to the following methods:
- a finishing solution is provided, and the finishing solution is made by dispersing an antibacterial finishing agent into a deionized water;
- the antibacterial finishing agent uses polyurethane emulsion, charged diatomite, foaming agent and organosilicon coupling agent as finishing agents, so that the antibacterial finishing agent
- the finishing film layers 220 and 230 are formed on the surface of the fabric 210 to ensure the adhesion to the fabric, and the interlayer adhesion is greater than or equal to 10 N/cm.
- the virus is adsorbed and fixed based on these finishing agents On the fabric, and fully activate it, especially in the early stage of virus transmission, it can effectively curb, block the transmission, and protect human health.
- the antibacterial finishing agent is obtained by mixing an aqueous polyurethane emulsion, an organic silicon foaming agent, a charged diatomaceous earth, an organic silicon coupling agent, and at least one auxiliary agent.
- the waterborne polyurethane emulsion is obtained, for example, by reacting a polyol with a polyisocyanate to obtain a prepolymer, and then adding a hydrophilic chain extender and a small molecule chain extender for chain extension.
- the solid content of the waterborne polyurethane emulsion is 38-42%, such as 40%, pH is 6-8, such as 7, further, the viscosity of the aqueous polyurethane emulsion is 200-500mPa.S, such as 220mPa.S, 340mPa.S, thus ensuring the impregnation Solution viscosity and adhesion to fabric when fabric.
- the waterborne polyurethane in the waterborne polyurethane emulsion is a cationic aliphatic waterborne polyurethane resin with a molecular weight of 2000-100000 g/mol, such as 30000 g/mol and 80000 g/mol.
- the aqueous polyurethane emulsion exists as the main adhesive component, and the content of the aqueous polyurethane emulsion is based on the total amount of each component of the composition constituting the antibacterial finishing agent. It is 50 to 80% by weight, and further, for example, it may be 55 to 80% by weight, for example, 58% by weight, 60% by weight, or 70% by weight.
- the silicone foaming agent is used to foam the composition of the antibacterial finishing agent, so that the finishing film layers 220 and 230 have a pore structure when impregnated on a fabric 210 . , which ensures the fixation and adsorption of virus molecules, which is further conducive to its fire extinguishing.
- the organosilicon foaming agent is, for example, a polymer containing a segmented structure (-(Si-O)n-) of organosiloxane, and the side chain of the segment is a hydrocarbon or a substituted hydrocarbon connected to a silicon atom.
- the organic group can be a methyl group, a vinyl group or other groups
- the segment structure n of the organosiloxane is, for example, 100-400, such as 120, 300, so as to ensure the length and molecular weight of the molecular chain of the polymer described in the , to ensure the foaming effect and air permeability.
- the foaming pore size of the antibacterial finishing agent in the fabric layer is, for example, 0.01 to 0.1 mm, such as 0.01 mm. , 0.06mm, 0.1mm, so that only gas molecules are allowed to pass, while water molecules and viruses cannot pass, which plays a role in ventilation.
- the silicone foaming agent exists as a foaming agent, and based on the total amount of each component of the composition constituting the antibacterial finishing agent, the silicone foaming agent With 5 to 10% by weight, such as 5% by weight, 6% by weight, 8% by weight.
- the charged diatomite has a virus extinguishing effect
- the particle size of the charged diatomite particles is 28-40um, such as 28um, 30um, 35um, 40um, and it has a large number of silanols, hydrogen bond, so that the secondary bond in the protein molecule is broken, so as to denature the protein, and perform non-specific adsorption and inactivation of the virus, further, wherein, the hydroxyl content of the charged diatomaceous earth is 0.10-0.28 mmol/g, for example, 0.13 mmol/g, 0.21 mmol/g, the porosity of the charged diatomite is 70-90%, thereby ensuring a large specific outer area.
- the charge is positively charged, for example, under acidic conditions, the surface of diatomite can be modified so that the hydroxyl groups on its surface are protonated to be positively charged, and further, negatively charged can be inactivated. active virus.
- the diatoms of the diatomaceous earth include Cylindrocystis sp., Linear algae, Colicoides algae, Oomorph algae, Mast algae, and Cyclotella vulgaris, which are not particularly limited.
- the charged diatomaceous earth has 10-30 wt %, for example 12 wt %, 13 wt % % by weight, 24% by weight.
- the organosilicon coupling agent has a coupling effect on the components of the antibacterial finishing agent.
- the organosilicon coupling agent is, for example, ⁇ -glycidyl etheroxypropyltrimethoxysilane, which is There is good compatibility between the components, which facilitates the coupling.
- the organosilicon coupling agent Based on the total amount of each component of the composition constituting the antibacterial finishing agent, the organosilicon coupling agent has 1 to 5 wt %, for example, 1 wt %, 2 wt %, 4 wt %.
- the composition of the antibacterial finishing agent further includes at least one auxiliary agent, such as an adhesion promoter, a defoaming agent, a dispersing agent, etc., so as to ensure the performance of the antibacterial finishing agent.
- the adjuvant Based on the total amount of each component of the composition constituting the antibacterial finishing agent, the adjuvant has 2 to 30% by weight, for example, 2% by weight, 10% by weight, 20% by weight.
- the composition of the antibacterial finishing agent may also include silk fibroin to further improve the adhesion and compatibility of the antibacterial finishing agent to the fabric 210.
- silk fibroin Based on the components of the antibacterial finishing agent In terms of the content of the fibroin, the content of the fibroin is 5-15% by weight.
- the composition of the antibacterial finishing agent may also include (meth)acrylic polymers and silicone polymers, so as to ensure the adhesive effect of the antibacterial finishing agent and the adsorption of viruses Inactivation effect, the content of the (meth)acrylic polymer and silicone polymer can be added according to actual needs, and is not particularly limited, for example, 0-10 wt % and 0-0-10 wt %, respectively %, for example 3 wt%, 5 wt%, 8 wt%.
- step S1 the above components are stirred and dispersed with deionized water to obtain a finishing solution, based on not destroying the internal structure of the components and producing other unexpected phenomena
- the stirring speed of the dispersion process can be 100r/min ⁇ 300r/min, such as 150r/min, and the concentration of the finishing solution can be 50g/L ⁇ 1000g/L, such as 500g/L, 600g/L, according to the actual situation. Adjustment is required.
- the present invention shows various specific embodiments of the fabric 210, and these fabrics can be non-woven fabrics (ie, non-woven fabrics), of course, it is not limited to this.
- the fabric 210 can also be a woven fabric obtained by weaving some antibacterial fibers or antibacterial yarns, and can be further suitable for use in specific home textile products. These antibacterial fibers or antibacterial yarns can be warp yarns or weft yarns, which are not particularly limited.
- at least one of these fibers can be a fiber with antibacterial function, and the fiber with antibacterial function is treated with an antibacterial treatment solution.
- the fabric 210 has an antibacterial function, so as to ensure the promoting effect of the antibacterial finishing agent on its antibacterial and antiviral properties. It should be noted that, of course, these fibers with antibacterial functions have independent antibacterial functions even if they are not finished with the antibacterial finishing agent provided by the present invention. The antibacterial and antiviral finishing effect of antibacterial finishing agent on general fabrics.
- the antibacterial fabric 210 can be, for example, polyquaternium/aloe vera antibacterial fiber, and the polyquaternium/aloe vera antibacterial fiber is made of a spinning solution containing polyquaternium and aloe vera extract. It is obtained by spinning, and has the effects of anti-acne, anti-inflammatory and antibacterial.
- the present invention discloses a preparation method for preparing the above-mentioned polyquaternium/aloe antibacterial fiber, including but not limited to the following steps:
- the spinning solution comprises the following components by weight:
- step S301 polyquaternium, aloe vera extract and sulfonate are used as active components in the spinning solution, and carboxymethyl chitosan is further compounded to prevent bacteria , such as Staphylococcus, Escherichia coli, etc. have a strong inhibitory effect, and can further play a role in inhibiting inflammatory factors to help repair damaged skin.
- bacteria such as Staphylococcus, Escherichia coli, etc. have a strong inhibitory effect, and can further play a role in inhibiting inflammatory factors to help repair damaged skin.
- polyquaternium examples include, for example, polyquaternium-6, polyquaternium-7, polyquaternium-10, polyquaternium-22, polyquaternium-39, polyquaternium Ammonium salt-47, polyquaternium-76, these materials can be used alone or in combination, such as polyquaternium-6 and polyquaternium-22.
- Good antibacterial effect the compound ratio between the two is (20-40): (60-80), such as 35:65, 40:60, the use ratio of the polyquaternium-6 is lower than
- the stability of the antibacterial system of the polyquaternium-22 is better, and the antibacterial effect of the polyquaternium-22 in the spinning solution can be exerted at a lower usage amount.
- the usage amount is 0.01 to 0.1 wt %, further, 0.05 to 0.078 wt %, for example, 0.062 wt % and 0.072 wt %.
- the aloe vera extract in the spinning solution is a natural anti-acne and anti-inflammatory active ingredient, and in the presence of polyquaternium, it has a good antibacterial effect, and the antibacterial rate can be greater than or equal to 70%.
- the use of the aloe vera extract The amount is 15 to 30% by weight, for example, 18% by weight, 20% by weight.
- the sulfonate in the spinning solution acts as a surfactant, which can further improve the flexibility of the fiber after spinning, improve the hydrophilicity of its surface, and improve the comfort.
- the sulfonate can specifically include perfluorinated Tetraethylammonium ethanesulfonate, potassium diphenylsulfonesulfonate, potassium perfluoroalkylsulfonate, potassium benzenesulfonylbenzenesulfonyl, sodium p-toluenesulfonate, such as potassium diphenylsulfonesulfonate, the sulfonic acid
- the content of the salt is 1.5 to 5% by weight, further 2.0 to 4.2% by weight, for example, 2.3% by weight and 4.0% by weight.
- the carboxymethyl chitosan is an amphoteric polyelectrolyte.
- the stability and spinnability of the spinning solution can be effectively maintained, and at the same time, the spinning solution can be ensured after spinning.
- the amount of carboxymethyl chitosan used is 3 to 10% by weight, for example, 3% by weight.
- the spinning solution also includes polyvinyl alcohol, which is highly water-soluble and highly soluble.
- the weight average molecular weight of the polyvinyl alcohol is 2000-200000g/mol, further 2000 ⁇ 8000g/mol, such as 4000g/mol, 6000g/mol, within this range, it is more conducive to adjust the spinning solution to the desired concentration without difficult control, in addition, it has good biocompatibility It can promote the repair of acne-prone and inflamed skin.
- the spinning solution can also include alcohol, such as ethanol, etc., which can increase the dissolution of the components polyvinyl alcohol and the chitosan to form a uniform solution.
- the use amount of the alcohol is 3-10% by weight, for example 5% by weight.
- the polyvinyl alcohol, polyvinyl alcohol, The chitosan and the alcohol are dissolved in the deionized water, then cooled to room temperature, and the polyquaternium salt, the sulfonate salt and the aloe vera extract are continuously added, and the stirring is continued at 10-100 r/min.
- the spinning solution was obtained.
- the step S302 is then executed to continue stirring the above-mentioned spinning solution.
- the stirring speed can be appropriately increased to 200-400 r/min, for example, 250 r/min, 350 r/min, and the Viscosity without pole climbing.
- the step S303 is then executed to spin the spinning solution after stirring.
- the spinning process can adopt wet spinning.
- the spinning solution can be added to the wet spinning machine.
- the spinning speed to be 100-110m/min, such as 100m/min
- the spinning pressure to be 0.2-0.4MPa, such as 0.4MPa
- the spinning temperature to be 50-60°C, such as 60°C, so that the The spinning solution is always kept in a good dissolved state, and then extruded through a spinneret hole with a diameter of 0.2 mm
- deionized water can be used in the coagulation bath, and the temperature of the deionization is 10-15 ° C, such as 10 ° C , under the coagulation bath, rapid coagulation and molding can be achieved to obtain polyquaternium/aloe antibacterial fibers.
- an acid bath can also be used, such as 110-120g/L H2SO4, 12-14g/L ZnSO4, 245-255g/L Na2SO4, such as 110g/L H2SO4, 12g/L L ZnSO4, and 245g/L Na2SO4, the acid bath temperature is 55 ⁇ 60 °C, then can pass through the drafting device, the cleaning bath, the drying device, the rolling device in sequence to obtain the polyquaternium/aloe antibacterial fiber.
- an acid bath can also be used, such as 110-120g/L H2SO4, 12-14g/L ZnSO4, 245-255g/L Na2SO4, such as 110g/L H2SO4, 12g/L L ZnSO4, and 245g/L Na2SO4, the acid bath temperature is 55 ⁇ 60 °C, then can pass through the drafting device, the cleaning bath, the drying device, the rolling device in sequence to obtain the polyquaternium/aloe antibacterial fiber.
- the polyquaternium/aloe antibacterial fiber is particularly suitable for home textile products, such as bedding, bath towel, face towel, square towel, etc.
- the polyquaternium/aloe antibacterial fiber can be combined with Other natural fibers are blended and finally constitute the loop layer 212a around the base layer 212b in the towel product, so as to directly rub against the skin and feel soft. It is wound on the roller of the blending machine, so that blended weaving can be carried out, and then the composite fiber fabric is obtained by drawing, washing and drying.
- the use of quaternary ammonium salt/aloe vera antibacterial fiber is greatly reduced, thereby effectively reducing the cost.
- the antibacterial performance test of the dissolving antibacterial (antibacterial) products can be referred to GB15979-2002 "Hygienic Standard for Disposable Sanitary Products".
- the method is tested, and the bacteriostatic effects on Escherichia coli, Staphylococcus aureus, and Propionibacterium acnes all reach more than 95%.
- the elongation is 25 to 40%, eg 35%.
- the polyquaternium/aloe vera antibacterial fiber in the towel product, can be of any denier, and based on the requirement of making up for the use of toughness, the polyquaternium/aloe vera antibacterial fiber is multifilament.
- the natural fibers can improve the comfort of the towel, such as natural fibers such as silk, cotton, wool, flax, soft wool, hair, cellulose, ramie, hemp, flax, wood pulp, etc.
- the fabric for example, includes chitosan quaternary ammonium salt/algae composite antibacterial fiber, which utilizes chitosan quaternary ammonium salt and carboxymethyl cationic polyelectrolyte Chitosan forms blended microcapsules, and then spins with the spinning solution of sodium alginate with anionic polyelectrolyte, which is not easily damaged by the subsequent alkaline solution and aqueous solution, overcomes the problem of difficulty in molding, and avoids a single shell When the polysaccharide quaternary ammonium salt and sodium alginate directly conduct electrostatic self-assembly, it is easy to agglomerate and agglomerate, and the fiber is easy to break.
- chitosan quaternary ammonium salt/algae composite antibacterial fiber which utilizes chitosan quaternary ammonium salt and carboxymethyl cationic polyelectrolyte Chitosan forms blended microcapsules, and then spins
- the carboxymethyl chitosan is an amphiphilic polyelectrolyte, which is blended with a cationic polyelectrolyte chitosan quaternary ammonium salt to have good mechanical properties and antibacterial functions, and is then coated in shape when forming microcapsules Good properties, when mixed with the spinning solution of sodium alginate for spinning, it is not easy to be damaged by the subsequent alkali solution and aqueous solution, and the mass fraction of the carboxymethyl chitosan aqueous solution is, for example, 3 to 10% by weight, such as 4 % by weight, thereby maintaining solution stability and subsequent spinnability.
- the mass fraction of the chitosan quaternary ammonium salt can be increased relative to the carboxymethyl chitosan aqueous solution, but based on cost considerations, it should not be too high, for example, it can be 5 to 20% by weight, such as 7% by weight % and 10% by weight, the two can be mixed in a ratio of 1:1 to obtain the mixed solution.
- step S401 the substitution degree of the quaternary ammonium salt in the used chitosan quaternary ammonium salt is less than or equal to 30%, and when the substitution degree is greater than 30%, the substitution degree of the quaternary ammonium salt is too high, The solubility is low, which is not conducive to the self-assembly reaction, thereby affecting the antibacterial performance.
- the length of the carbon chain is 6-12, and the antibacterial performance is obvious within this range. The carbon chain can destroy the bacterial cell membrane structure, thereby achieving the purpose of inhibiting bacteria.
- step S402 is then executed to add an emulsifier, such as a water-in-oil emulsifier, to the above-mentioned mixed solution, and further examples include polyglyceryl stearate, sorbitan monolaurate, Sodium Petroleum Sulfonate, Alkylbenzene Sulfonate, Span 80, Lauryl Ethoxylate, Zinc Stearate, etc., then stirred and emulsified at 40 ⁇ 60°C for 5 ⁇ 30min, and then ultrasonically treated for 20 ⁇ 60min , for example, 30 min to obtain the corresponding blended microcapsules.
- an emulsifier such as a water-in-oil emulsifier
- the weight ratio of the added amount of the emulsifier to the mixed liquid is 0.1-1%, so that the requirement of uniform emulsification can be satisfied. Or observe by scanning electron microscope, the particle size range is 6-100 nm, further 6-20 nm, such as 6 nm, 10 nm.
- step S403 is performed next, and the above-mentioned blended microcapsules are added to a spinning solution of sodium alginate, such as a sodium hydroxide solution of sodium alginate.
- a spinning solution of sodium alginate such as a sodium hydroxide solution of sodium alginate.
- the spinning process can be, for example, wet spinning, and is formed by spinning, for example, through a zinc sulfate coagulation bath, and then the obtained fibers are cleaned, desulfurized, oiled, and dried to obtain the chitosan quaternary ammonium salt/seaweed Composite antibacterial fiber.
- the sodium alginate is a natural linear macromolecule formed by connecting ⁇ -D-mannuronic acid (section M) and ⁇ -L-guluronic acid (section G) through 1-4 glycosidic bonds, and has good properties. Antibacterial and hygroscopic.
- the content of chitosan quaternary ammonium salt and sodium alginate in the chitosan quaternary ammonium salt/algae composite antibacterial fiber obtained through the above preparation process can reach 0.5 to 1, and the force between the two is strong, and the The structure is not easy to be damaged during repeated use, and it has continuous antibacterial and moisture absorption effects, keeping children's skin dry and free from bacteria and other intrusions.
- the fabric includes, for example, daffodil fiber, and then uses bamboo fiber, cotton fiber, polyester filament fiber and daffodil fiber as raw materials, and uses composite antibacterial slurry for sizing to obtain An antimicrobial functional textile.
- the preparation step of the pennywort fiber the toxicity of pennywort is removed through caustic soda dissolution and aging treatment, so that the pennywort fiber is non-toxic and maintains anti-inflammatory effect, and then compound antibacterial slurry is combined, the pennywort is wrapped in the antibacterial slurry, It has better antibacterial effect.
- the antibacterial rate of textile fabrics is still greater than 85%.
- the antibacterial textile fabric of money grass fiber is comfortable and breathable, soft and delicate to the touch, and has a dimensional shrinkage rate of less than 2% after washing.
- the fabric has strong washing resistance and long-lasting function.
- the invention discloses a preparation method of the above-mentioned antibacterial textile fabric of pennywort fiber.
- the slurry is sizing, dried, and produced on a shuttle loom to produce a grey fabric of the money grass fiber fabric; and then subjected to fabric pre-finishing, printing and dyeing treatment and post-finishing; wherein, the composite antibacterial size comprises the following components by weight: B 1-3 parts of diamine copper complex, 10-30 parts of organosilicon quaternary ammonium salt, 2-5 parts of polyhexamethylene guanidine hydrochloride, 75-80 parts of ethanol, and 45-60 parts of water.
- the weight ratio of the bamboo fiber, the cotton fiber, the polyester filament fiber and the money grass fiber is (15-21):(37-45):(12-18):(1-5).
- the concentration of the composite antibacterial finishing agent is 2-5g/L.
- the organosilicon quaternary ammonium salt is a synthetic product of chloropropyltrimethoxysilane and long-chain tertiary amine.
- the polyhexamethyleneguanidine hydrochloride is polyhexamethylenemonoguanidine hydrochloride or polyhexamethylenebiguanidine hydrochloride.
- Said pennywort fiber is prepared by the following steps: making cellulose pulp, adding caustic soda into the cellulose pulp, aging, then yellowing with carbon disulfide, adding pennywort dry powder, porous starch and xanthan gum to mix evenly, dissolving caustic soda, and aging , Wet spinning, post-processing, and drying to obtain finished products.
- the mass ratio of the cellulose pulp to the dry powder of the money grass, the porous starch and the xanthan gum is 100:(25-35):(12-20):(6-10).
- the fabric pre-finishing includes sizing, desizing and bleaching.
- the sizing adopts water-soluble slurry, and the types and weight parts of the components in the water-soluble slurry are as follows: 100 parts of water, 10-20 parts of ethylene glycol, 6-10 parts of trimethyl acetate, and 2-10 parts of sodium acetate. 7 parts, 0.5-2 parts of antimony trioxide, 6-10 parts of starch, 0.8-3 parts of penetrating agent and 4-8 parts of silicone oil.
- the printing and dyeing treatment adopts reactive printing, and further, in the printing and dyeing treatment, the steaming temperature is 100-110° C., and the time is 10-12 minutes. Further, the finishing includes softening and styling, and a hydrophilic softener is used for softening.
- the antibacterial textile fabric of the money grass fiber is obtained.
- Examples 1-4 were manufactured to obtain corresponding fabric products.
- the fabric products obtained in Manufacturing Examples 1-4 were subjected to tests such as anti-virus, antibacterial test and color fastness, and the test results are shown in Table 1.
- Antiviral and antibacterial tests According to GB/T 20944-2007, the average antibacterial rate of fabric products against Staphylococcus aureus (AATCC6538), Escherichia coli (8099), and Candida albicans (AATCC10231) was tested. Through the in vitro virus culture experiment, the inactivation rate of influenza A virus was obtained by acting on influenza virus (RNA virus) 1.0 ⁇ 103HC50 units/ml virus solution for 1 hour at 4°C. Washing method Wash water 50 times according to the washing method in AATCC135.
- influenza virus RNA virus
- Color fastness test According to GB 18401-2010 standard fabric products color fastness to water.
- the inactivation rate of bacteria and influenza A virus by the fabric product provided by the present invention reaches 85%, and the fabric is water-based for 5 times, and the virus inactivation rate is 62%.
- the antiviral effect of the fabric product Good, and soft to the touch, good skin-friendly.
- the antibacterial finishing agent uses polyurethane emulsion, charged diatomaceous earth, foaming agent and organic silicon coupling agent as finishing agents, thereby ensuring that the antibacterial finishing agent ensures the adhesion of the fabric when finishing the fabric.
- the adhesion between layers is greater than or equal to 10N/cm.
- the virus can be adsorbed and fixed on the fabric, and it can fully activate it. Especially in the early stage of virus transmission, it can be effectively restrained and blocked. Protect human health.
- the antibacterial treatment solution contains aloe vera extract and polyquaternary ammonium salt.
- the aloe vera extract is a natural anti-acne and anti-inflammatory active ingredient, and in the presence of the polyquaternary ammonium salt, has a good antibacterial effect.
- the antibacterial finishing solution can be used for antibacterial treatment of yarn or fiber, and can also be directly used as spinning solution to spin polyquaternium/aloe vera antibacterial fibers.
- Surfactant can further improve the flexibility of the fiber after spinning, improve the hydrophilicity of its surface, and improve the comfort; adding carboxymethyl chitosan can effectively maintain the stability and spinnability of the spinning solution.
- the antibacterial properties of the fibers after spinning are ensured; polyvinyl alcohol is added to maintain the stability of the system and adjust the concentration of the spinning solution to be suitable for subsequent spinning operations.
- the fabric prepared according to the finishing agent provided by the present invention has high softness, fits the skin, and is highly comfortable.
- the raw material components provided by the present invention have wide sources, safety and environmental protection, low cost, simple preparation method and easy operation, and can be widely used in industrial production.
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Abstract
本发明提供一种抗菌纺织品及其制备方法。所述抗菌纺织品由抗菌纤维制成,所述抗菌纤维由抗菌处理液处理,所述抗菌处理液包括聚季铵盐、芦荟提取物、醇、保湿剂及去离子水。所述抗菌纤维包括聚季铵盐/芦荟抗菌纤维、壳聚糖季铵盐/海藻复合抗菌纤维、金钱草纤维中的一种或多种组合。本发明的抗菌纺织品,原料成分来源广泛、安全环保、成本低,抗菌效果好,且制备方法简单,易操作,可以广泛适用于工业化生产。
Description
本发明属于纺织技术领域,具体涉及一种抗菌纺织品及其制备方法。
家居用纺织品,例如床上用品、家居服,和卫浴用纺织品,例如毛巾制品,在日常中是非常频繁,容易滋生细菌,而且容易滋生异味。目前市场上虽然有抗菌纺织品,但是难以同时满足绒面丰满、手感柔软、蓬松吸湿、以及持久抗菌效果。
通常,织物抗菌性能的方法有三种:后整理方式。将抗菌整理剂,根据一定工艺结合在织物上。该类方法通常难以兼顾抗菌性能和手感及耐久性能的指标。通过加入抗菌纤维、进一步获得抗菌纱线,进行织造,获得织物,其缺点在于加入的竹、麻、甲壳素等抑菌纤维自身抗菌性能较差,因此需要在织物中大量添加,含量至少在30%等以上,这将大大影响纺织品的舒适性和手感。表面溅射金属的方式。比如表面镀附银层的织物。这种方式获得的织物表面有明显的金属质感,并不适用于家居用纺织品和卫浴用纺织品。因此,提供一种能够同时满足上述要求的纺织品十分重要。
发明内容
鉴于以上所述现有技术的缺点,本发明的目的在于提供一种抗菌纺织品,用于解决目前家居用纺织品和卫浴用纺织品难以同时满足绒面丰满、手感柔软、蓬松吸湿、以及持久抗菌效果的问题。
为实现上述目的及其他相关目的,本发明提供一种抗菌纺织品,所述抗菌纺织品由抗菌纤维制成,所述抗菌纤维由所述抗菌处理液处理,所述抗菌处理液包括聚季铵盐、芦荟提取物、醇、保湿剂及去离子水。
抗菌纤维包括聚季铵盐/芦荟抗菌纤维、乙烯基单体接枝改性的抗菌纤维、金钱草纤维中的一种或多种组合。
如上所述,本发明提供了一种抗菌纺织品,所述抗菌处理液包含芦荟提取物和聚季铵盐,芦荟提取物是天然的抗痘消炎的有效成分,在聚季铵盐的存在下,具有良好的抗菌效果。所述抗菌整理液可用于纱线或纤维的抗菌处理,也可直接作为纺丝液,纺制聚季铵盐/芦荟抗菌纤维,当作为纺丝液纺丝时,还需加入磺酸盐作为表面活性剂,可以进一步地提高纺丝后纤维的柔顺性,改善其表面的亲水性,提高舒适感;加入羧甲基壳聚糖,有效地维持纺丝液的 稳定性、可纺性,同时保证纺丝后的纤维的抗菌性;加入聚乙烯醇于维持体系的稳定性以及调节所述纺丝液的浓度而适于后续的纺丝作业。此外,本发明提供的原料成分来源广泛、安全环保、成本低,且制备方法简单,易操作,可以广泛适用于工业化生产。其他的特征、益处可以参考本发明公开的权利要求和说明书在内的内容。
图1显示为本发明实施例公开的抗菌面料的制备流程示意图。
图2显示为本发明实施例公开的抗菌面料的结构示意图。
图3显示为本发明实施例公开的聚季铵盐/芦荟抗菌纤维的制备方法的流程示意图。
图4显示为本发明实施例公开的抗菌毛巾的结构示意图。
图5显示为壳聚糖季铵盐/海藻复合抗菌纤维的制备方法的流程示意图。
下面通过几个具体的实施例对本发明作进一步的说明,但需要指出的是本发明的实施例中所描述的具体的物料配比、工艺条件及结果等仅用于说明本发明,并不能以此限制本发明的保护范围,凡是根据本发明的精神实质所作的等效变化或修饰,都应该涵盖在本发明的保护范围内。注意,如没有特别说明,本文中描述所示的“%”是指“质量份数”。
需要说明的是,本实施例中所提供的图示仅以示意方式说明本发明的基本构想,遂图式中仅显示与本发明中有关的组件而非按照实际实施时的组件数目、形状及尺寸绘制,其实际实施时各组件的型态、数量及比例可为一种随意的改变,且其组件布局型态也可能更为复杂。
在本发明中,需要说明的是,如出现术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等,其所指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,如出现术语“第一”、“第二”仅用于描述和区分目的,而不能理解为指示或暗示相对重要性。
本发明提供了一种的抗菌纺织品,可以制作裁剪为包括但不限于床用套件,例如被单、被套、枕套、床笠、蚊帐、毛毯、抱枕、垫套等;芯被类,例如枕头、被子等;床垫等;家居用品,例如家居服、内衣裤袜、窗帘、布艺、靠垫、地毯等;卫浴用品,例如毛巾、浴巾、干发帽等,所述家用纺织品可以主要应用于家庭和公共场所,例如宾馆、酒店、剧场、舞厅、飞机、火车、汽车、轮船、商场、公司、机关等许多场合。所述抗病毒的纺织品具有优异抑 制细菌效果,例如金黄色葡萄球菌(MRSA)和病原性大肠杆菌等,以及抵抗病毒效果,例如抵抗冠状病毒,例如MERS-CoV、HCoV-HKU1、SARS-CoV等。
如图1所示,在本发明公开的一种具体实施方式中,使用聚氨酯乳液、带电荷硅藻土、发泡剂和有机硅偶联剂作为抗菌整理剂,以通过包含该抗菌整理剂的整理液对面料进行整理得到抗菌纺织品。所述面料的整理方法包括但不限于以下方法:
—S1,提供一整理液,所述整理液由一抗菌整理剂分散至一去离子水中制成;
—S2,使用所述整理液对面料进行浸轧整理;
—S3,焙烘浸轧整理后的面料。
如图1至图2所示,在步骤S1~S3中,所述抗菌整理剂利用聚氨酯乳液、带电荷硅藻土、发泡剂和有机硅偶联剂作为整理剂,从而所述抗菌整理剂在整理面料时,在面料210的表面形成整理膜层220和230,保证了对所述面料的粘接力,层间附着力大于等于10N/cm,进一步地,基于这些整理剂将病毒吸附固定面料上,并对其进行充分活效果,特别在病毒传播的早期,可以进行有效扼制,阻断传播,保护人体健康。
如图1所示,所述抗菌整理剂通过水性聚氨酯乳液、有机硅发泡剂、带电荷硅藻土、有机硅偶联剂,以及至少一种助剂混合得到。
如图1所示,所述水性聚氨酯乳液例如由多元醇与多异氰酸酯反应得到预聚体,之后加入亲水性扩链剂和小分子扩链剂扩链得到,所述水性聚氨酯乳液的固含量为38~42%,例如40%,pH为6~8,例如7,进一步的,所述水性聚氨酯乳液的粘度为200~500mPa.S,例如为220mPa.S、340mPa.S,从而保证了浸渍面料时的溶液粘度和对面料的附着力。进一步的,基于获得预期的附着力,所述水性聚氨酯乳液中的水性聚氨酯为阳离子型脂肪族水性聚氨酯树脂的分子量为2000~100000g/mol,例如30000g/mol、80000g/mol。
在本发明的抗菌整理剂的组合物中,所述水性聚氨酯乳液作为主要胶粘组分存在,基于构成所述抗菌整理剂的组合物各组分的总量计,所述水性聚氨酯乳液的含量为50~80重量%,进一步地,例如可以为55至80重量%,例如58重量%、60重量%、70重量%。
如图1和图2所示,所述有机硅发泡剂用于对所述抗菌整理剂的组合物进行发泡,从而在浸渍至一面料210上时,整理膜层220、230具有孔隙结构,保证了对病毒分子的固定和吸附,进一步的利于对其进行灭火。所述有机硅发泡剂例如为包含有机硅氧烷的链段结构(-(Si-O)n-)的聚合物,链段的侧链是与硅原子相连接的碳氢或取代碳氢有机基团,可以是甲基、乙烯基或其它基团,有机硅氧烷的链段结构n例如为100~400,例如120、300,从而保证里所述聚合物的分子链的长度和分子量,保证了发泡效果和透气性,经过本发明的提供 的有机硅发泡剂的发泡作用,所述抗菌整理剂在所述面料层的发泡孔径例如为0.01~0.1mm,例如0.01mm、0.06mm、0.1mm,从而只允许气体分子通过,而水分子及病毒不能通过,起到了透气作用。
在本发明的抗菌整理剂的组合物中,所述有机硅发泡剂作为发泡剂存在,基于构成所述抗菌整理剂的组合物各组分的总量计,所述有机硅发泡剂具有5~10重量%,例如5重量%、6重量%、8重量%。
如图1所示,带电荷硅藻土具有病毒灭火作用,所述带电荷硅藻土颗粒的粒径为28-40um,例如28um、30um、35um、40um,且其具有大量的硅羟基、氢键,以使蛋白质分子中的次级键被破坏,从而使蛋白质变性,对病毒进行非特异的吸附和灭活,进一步地,其中,所述带电荷的硅藻土的羟基含量为0.10-0.28mmol/g,例如0.13mmol/g、0.21mmol/g,所述带电荷硅藻土的孔隙率为70~90%,从而保证具有很大的比外表积。进一步的所述带电荷为正电荷,例如可以在酸性条件下,对硅藻土进行表面改性,使其表面的羟基被质子化而带正电,进一步地,从而可以灭活带有负电的活性病毒。所述硅藻土的硅藻可以列举圆筛藻、直链藻、冠盘藻、卵形藻、桅杆藻、小环藻,并没有特别的限定。
在本发明的抗菌整理剂的组合物中,基于构成所述抗菌整理剂的组合物各组分的总量计,所述带电荷硅藻土具有10~30重量%,例如12重量%、13重量%、24重量%。
如图1所示,所述有机硅偶联剂对抗菌整理剂的组分发生偶联作用,所述有机硅偶联剂例如为γ-缩水甘油醚氧丙基三甲氧基硅烷,其与其他组分之间具有良好的相容性,从而利于进行偶联。基于构成所述抗菌整理剂的组合物各组分的总量计,所述有机硅偶联剂具有1~5重量%,例如1重量%、2重量%、4重量%。
如图1所示,所述抗菌整理剂的组合物中还包括至少一种助剂,例如附着力促进剂、脱泡剂、分散剂等,从而保证所述抗菌整理剂的性能。基于构成所述抗菌整理剂的组合物各组分的总量计,所述助剂具有2~30重量%,例如2重量%、10重量%、20重量%。
如图1所示,所述抗菌整理剂的组合物中还可以包括蚕丝蛋白,以进一步的提高所述抗菌整理剂对面料210的附着力和相容性,基于所述抗菌整理剂各组分的含量计,所述蚕丝蛋白的含量为5~15重量%。进一步的,在一些实施例中,所述抗菌整理剂的组合物中还可以包括(甲基)丙烯酸系聚合物、有机硅聚合物,从而保证所述抗菌整理剂的胶粘效果和对病毒吸附灭活效果,所述(甲基)丙烯酸系聚合物、有机硅聚合物的含量可以根据实际的需要进行添加,并没有特别的限定,例如分别为0~10重量%和0~0~10重量%,例如3重量%,5重量%、8重量%。
如图1所示,在步骤S1中,将如上各组分进行搅拌并分散一去离子水,从而获得一整理液,基于不破坏该各组分的内部结构以及产生其它不被预期的现象,所述分散过程的搅拌速度可以为100r/min~300r/min,例如150r/min,所述整理液的浓度可以50g/L~1000g/L,例如500g/L、600g/L,可以根据实际的需要进行调整。
如图1所示,在步骤S1中,本发明分别示出了面料210的多种具体实施方式,这些面料可以为非织造布(即,无纺布),当然并不限定于此,所述面料210还可以由一些抗菌纤维或者抗菌纱线经过织造得到的织造布,并可以进一步地适用特定家纺制品的使用场合。这些抗菌纤维或者抗菌纱线可以经纱或纬纱,并没有特别的限定,在组成面料210时,这些纤维之间至少一个可以是具有抗菌功能的纤维,且具有抗菌功能的纤维是通过抗菌处理液处理获得,从而所述面料210具有抗菌功能,以保证抗菌整理剂对其抗菌、抗病毒的促进效果。需要说明的是,当然这些抗菌功能的纤维即使不通过本发明提供的抗菌整理剂进行整理也具有独立抗菌功能,同样地,即使所述面料210不具备抗菌功能,也不会限制本发明提供的抗菌整理剂对一般面料的抗菌、抗病毒的整理效果。
如图3至图4所示,所述抗菌面料210例如可以是聚季铵盐/芦荟抗菌纤维,所述聚季铵盐/芦荟抗菌纤维由包含聚季铵盐和芦荟提取物纺丝液进行纺丝获得,具有祛痘、消炎抗菌的效果,本发明公开了制备如上所述的聚季铵盐/芦荟抗菌纤维的制备方法,包括但不限于以下步骤:
—S301,提供一纺丝液(抗菌处理液),所述纺丝液包含以下重量份的组分:
羧甲基壳聚糖3~10重量%、聚季铵盐0.01~0.1重量%、芦荟提取物15~30重量%、聚乙烯醇10~50重量%、磺酸盐1.5~5重量%、醇3~10重量%和余量的去离子水;
—S302,于200~400r/min的条件下搅拌混合所述纺丝液;
—S303,将搅拌后的纺丝液进行纺丝,其中,纺丝压力为0.2~0.4MPa,纺丝温度为40~60℃,出丝后依次进行牵伸、凝固成型、洗涤、干燥步骤制备得到所述聚季铵盐/芦荟抗菌纤维。
如图3所示,在所述步骤S301中,所述纺丝液中聚季铵盐、芦荟提取物以及磺酸盐作为活性组分,并进一步地复配羧甲基壳聚糖,对细菌,例如葡萄球菌、大肠杆菌等具有较强的抑制效果,并进一步地可以发挥抑制炎症因子的作用,帮助受损肌肤的修复。
所述聚季铵盐的具体地例子例如可以列举聚季铵盐-6、聚季铵盐-7、聚季铵盐-10、聚季铵盐-22,聚季铵盐-39,聚季铵盐-47,聚季铵盐-76,这些材料可以单独使用也可以组合使用,例如可以为聚季铵盐-6和聚季铵盐-22,此时,经过二者的复配可以更好的发挥抑菌效果,二 者之间的复配比例为(20~40):(60~80),例如35:65、40:60,所述聚季铵盐-6的使用比例低于所述聚季铵盐-22,所述抑菌体系的稳定性更好,在所述纺丝液中的可以以较低的使用量而发挥较高的抗菌效果,所述聚季铵盐的使用量为0.01~0.1重量%,进一步地,可以为0.05~0.078重量%,例如0.062重量%、0.072重量%。
所述纺丝液中的芦荟提取物是天然的抗痘消炎的有效成分,和聚季铵盐存在下,具有良好的抗菌效果,抑菌率可以大于等于70%,所述芦荟提取物的使用量为15~30重量%,例如18重量%、20重量%。
所述纺丝液中的磺酸盐作为表面活性剂,可以进一步地提高纺丝后纤维的柔顺性,改善其表面的亲水性,提高舒适感,所述磺酸盐具体地可以列举全氟乙烷磺酸四乙基铵、二苯砜磺酸钾、全氟烷基磺酸钾、苯磺酰基苯磺酰钾、对甲苯磺酸钠,例如二苯砜磺酸钾,所述磺酸盐的含量为1.5~5重量%,进一步地为2.0~4.2重量%,例如2.3重量%、4.0重量%。
在所述羧甲基壳聚糖不同于常规的壳聚糖,其是两性聚电解质,在该纺丝液中,可以有效地维持纺丝液的稳定性、可纺性,同时保证纺丝后的纤维的抗菌性,所述羧甲基壳聚糖的使用量为3~10重量%,例如3重量%,进一步地,所述纺丝液中还包括聚乙烯醇,其是水溶性的高分子聚合物,用于维持体系的稳定性以及调节所述纺丝液的浓度而适于后续的纺丝作业,所述聚乙烯醇的重均分子量为2000~200000g/mol,更进一步地为2000~8000g/mol,例如4000g/mol、6000g/mol,在该范围内时,其更利于调节纺丝液至想要的浓度,而不会出现不易控制的情况,此外,具有良好的生物相容性,可以促进生痘发炎处的肌肤的修复。所述纺丝液还可以包括醇,例如乙醇等,可以增加对组分聚乙烯醇、所述壳聚糖的溶解而形成均匀的溶液,所述醇的使用量为3~10重量%,例如5重量%。
如图3所示,在上述步骤S301中,为获得所述纺丝液,可以在于60~80℃,20~70r/min,例如60℃,60r/min的条件下将所述聚乙烯醇、所述壳聚糖、所述醇用所述去离子水溶解,接着冷却至室温,继续添加所述聚季铵盐、磺酸盐和所述芦荟提取物,于10~100r/min,继续搅拌得到所述纺丝液。
如图3所示,接着执行所述步骤S302,将上述的纺丝液继续进行搅拌,此时,可以适当地增加搅拌速度至200~400r/min,例如250r/min、350r/min,可以增加粘度而又不出现爬杆现象。
如图3所示,接着执行所述步骤S303,将搅拌后的纺丝液进行纺丝,该纺丝过程可以采用湿法纺丝,具体地,可以将上述纺丝液加入湿法纺丝机反应釜中,并设定纺丝速度在100~110m/min,例如100m/min,纺丝压力为0.2~0.4MPa,例如0.4MPa,纺丝温度为50~60℃, 例如60℃,从而可以始终保持纺丝液处于良好的溶解状态,之后经过直径例如为0.2mm的喷丝孔挤出成型,在该凝固浴可以使用去离子水,该去离子的温度为10~15℃,例如10℃,在该凝固浴下可以实现快速凝固成型得到聚季铵盐/芦荟抗菌纤维。当然并不限定于此,还可以使用酸浴,该酸浴例如为110~120g/L的H2SO4,12~14g/L的ZnSO4,245~255g/L的Na2SO4,例如110g/L H2SO4、12g/L ZnSO4,以及245g/L Na2SO4,酸浴温度为55~60℃,之后可以依序经过牵伸装置、清洗浴、干燥装置、打卷装置,获得所述聚季铵盐/芦荟抗菌纤维。
如图4所示,该聚季铵盐/芦荟抗菌纤维特别适合家纺制品,例如床上用品、澡巾、面巾、方巾等的家纺制品上,所述该聚季铵盐/芦荟抗菌纤维可以和其他天然纤维混纺并最终构成毛巾制品中绕基底层212b的毛圈层212a,以直接摩擦接触肌肤,触感柔软,该混纺过程例如可以将该聚季铵盐/芦荟抗菌纤维和其他纤维例如天然纤维缠绕在混纺机滚辊上,从而可以进行混纺编织,之后再经牵伸、洗涤、干燥得到所述复合纤维面料,该复合面料经过如上所述的抗菌整理剂整理后,抗菌效果明显,而且进一步地降低季铵盐/芦荟抗菌纤维的使用,从而有效降低成本,之后将所述符合纤维面料可以参照GB15979-2002《一次性使用卫生用品卫生标准》溶出性抗(抑)菌产品抑菌性能试验方法进行测试,对大肠杆菌、金黄色葡萄球菌,以及痤疮丙酸杆菌的抑菌效果均达95%以上,进一步地,纤维的断裂强力为0.7~1.2cN/dtex,例如0.9cN/dtex,断裂伸长率为25~40%,例如35%。
如图4所示,在该毛巾制品中,该聚季铵盐/芦荟抗菌纤维可以为任意旦,基于为补足使用韧性的需求,所述聚季铵盐/芦荟抗菌纤维为多纤丝。所述天然纤维可以提高所述毛巾的舒适性,例如丝、棉、毛、亚麻、软毛、毛发、纤维素、苎麻、大麻、亚麻、木质纸浆等在内的天然纤维,在包括本发明提供的聚季铵盐/芦荟抗菌纤维的毛巾制品中,还可以进一步地设计制作印花、割绒毛巾。
图5所示,在本发明公开的另一具体实施方式中,所述面料例如包括壳聚糖季铵盐/海藻复合抗菌纤维,其利用阳离子聚电解质的壳聚糖季铵盐和羧甲基壳聚糖形成共混微胶囊,之后和具有阴离子聚电解质的海藻酸钠的纺丝液进行纺丝时,不易被之后的碱液以及水溶液而破坏,克服难以成型的问题,以及避免了单一壳聚糖季铵盐和海藻酸钠直接进行静电自组装时易团聚结块,纤维易断裂的情况,基于本发明提供的所述壳聚糖季铵盐/海藻复合抗菌纤维基于离子键的强相互作用,有效保证了该复合纤维结构稳定,力学性能好,同时由于纤维所含海藻酸的吸湿性优异,因此纤维的吸湿性能得以提高,而壳聚糖季铵盐和羧甲基壳聚糖具有优异的抗菌性,又使得纤维拥有良好的抗菌性能,即基于具有优异生物相容性、可降解性、 强吸湿性、舒适性的海藻酸钠以及壳聚糖季铵盐的抗菌特性可广泛适用在儿童用的家纺制品,例如儿童被、儿童用毛毯等。本发明公开了如上所述的壳聚糖季铵盐/海藻复合抗菌纤维的制备方法包括但不限于以下步骤:
—S401,将羧甲基壳聚糖水溶液和所述壳聚糖季铵盐的水溶液进行共混得到混合液;
—S402,向所述混合液中添加乳化剂,经分散搅拌步骤后,得到所述羧甲基壳聚糖和所述壳聚糖季铵盐的共混微胶囊;
—S403,将所述共混微胶囊加入至海藻酸钠的纺丝液,经充分搅拌、溶解、过滤后纺丝制备所述壳聚糖季铵盐/海藻复合抗菌纤维。
在步骤S401中,所述羧甲基壳聚糖是两亲性聚电解质,同阳离子聚电解质壳聚糖季铵盐共混具有良好的力学性能和抗菌功能,之后在形成微胶囊时形状包覆性好,与海藻酸钠的纺丝液混合进行纺丝时,不易被之后的碱液以及水溶液而破坏,所述羧甲基壳聚糖水溶液的质量分数例如为3~10重量%,例如4重量%,从而保持溶液的稳定性和后续的可纺性。所述壳聚糖季铵盐的质量分数相对于所述羧甲基壳聚糖水溶液可以有所增加,但基于成本的考虑,不应该过高,例如可以为5~20重量%,例如7重量%、10重量%,二者之间可以以1:1的比例进行混合得到所述混合液。
如图5所示,在步骤S401中,所述使用的壳聚糖季铵盐中季铵盐的取代度小于等于30%,当取代度大于30%时,季铵盐的取代度过高,溶解性能低,不利于进行自组装反应,从而影响抗菌性能,碳链长度为6~12,在该范围内抗菌性能明显,该碳链可以破坏细菌细胞膜结构,从而达到抑制细菌的目的。
如图5所示,接着执行步骤S402,将如上所述的混合液中添加乳化剂,例如油包水型的乳化剂,进一步地可以列举聚甘油硬脂酸酯、山梨醇单月桂酸酯、石油磺酸钠、烷基苯磺酸盐、司盘80、月桂醇聚氧乙烯醚、硬脂酸锌等,之后在40~60℃下搅拌乳化5~30min,之后再经过超声处理20~60min,例如30min,以获得相应的共混微胶囊。所述乳化剂添加量相对于所述混合液的重量比为0.1~1%,从而可以满足均匀乳化的要求,所述乳化后共混微胶囊经干燥收集后可以通过马尔文激光衍射粒度分布仪或者扫描电镜进行观察,其粒径范围为6~100nm,进一步地在6~20nm,例如6nm、10nm。
如图5所示,接着执行步骤S403,将上述共混微胶囊加入至海藻酸钠的纺丝液,例如为海藻酸钠的氢氧化钠溶液中,充分搅拌、溶解、过滤后,进行纺丝,该纺丝过程例如可以采用湿法纺丝,并经例如经硫酸锌凝固浴纺丝成型,再将所得纤维清洗、脱硫、上油、干燥,即得到所述壳聚糖季铵盐/海藻复合抗菌纤维。所述海藻酸钠为β-D-甘露糖醛酸(M段)和α-L- 古洛糖醛酸(G段)通过1-4糖苷键连接而成的天然线性高分子,具有良好地抗菌性和吸湿性。
经过如上所述的制备过程获得所述壳聚糖季铵盐/海藻复合抗菌纤维中壳聚糖季铵盐和海藻酸钠的含量可以达到0.5~1,二者之间的作用力强,在多次使用过程中不易结构不易被破坏,具有持续的抗菌、吸湿效果,保持儿童肌肤干爽,免受细菌等的侵扰。
在本发明公开的另一具体实施方式中,所述面料例如包括金钱草纤维,之后和竹纤维、棉纤维、涤纶长丝纤维和金钱草纤维为原料,采用复合抗菌浆料进行浆纱,得到一种抗菌功能的纺织品。在金钱草纤维制备步骤中,经过烧碱溶解、熟成处理除去金钱草的毒性,使得获得金钱草纤维既无毒性又保持消炎功效,再配合复合抗菌浆料,金钱草被包裹于抗菌浆料内,起到更好的抑菌效果,经测试清洗100次,纺织面料的抗菌率仍然大于85%。金钱草纤维抗菌纺织面料舒适透气,手感柔软细腻光滑细致,并且水洗尺寸收缩率低于2%,面料耐洗性强,功能持久,该纺织面料尤其适用于生产内衣产品。
本发明公开了如上所述金钱草纤维抗菌纺织面料的制备方法,采用竹纤维、棉纤维、涤纶长丝纤维和金钱草纤维混纺成纱线,经分条整经制成织轴,采用复合抗菌浆料进行浆纱,晾干,在梭织机上生产出金钱草纤维面料坯布;再经织物前整理、印染处理和后整理;其中,所述复合抗菌浆料包括以下重量份的组分:乙二胺铜配合物1-3份、有机硅季铵盐10-30份、聚六亚甲基胍盐酸盐2-5份、乙醇75-80份、水45-60份。
所述竹纤维、所述棉纤维、所述涤纶长丝纤维和所述金钱草纤维重量比例为(15-21):(37-45):(12-18):(1-5)。所述复合型抗菌整理剂的浓度为2-5g/L。所述有机硅季铵盐为氯丙基三甲氧基硅烷与长链叔胺的合成产物。所述聚六亚甲基胍盐酸盐为聚六亚甲基单胍盐酸盐或聚六亚甲基双胍盐酸盐。所述金钱草纤维通过如下步骤制备:制作纤维素浆,加入烧碱至纤维素浆内,老成,然后二硫化碳黄化,再添加金钱草干粉末、多孔淀粉、黄原胶混合均匀,烧碱溶解,熟成,湿法纺丝,后处理,干燥,获得成品。所述纤维素浆与所述金钱草干粉末、所述多孔淀粉、所述黄原胶的质量比为100:(25-35):(12-20):(6-10)。所述织物前整理包括上浆、退浆和漂白。所述上浆采用水溶性浆料,所述水溶性浆料中各组分种类及重量份如下:水100份,乙二醇10-20份,醋酸三甲酯6-10份,醋酸钠2-7份,三氧化二锑0.5-2份,淀粉6~10份,渗透剂0.8~3份和硅油4~8份。所述印染处理采用活性印花,进一步地,在印染处理中,蒸化温度为100℃~110℃,时间为10~12min。更进一步地,所述后整理包括柔软和定型,柔软采用亲水性柔软剂。获得所述金钱草纤维抗菌纺织面料。
实施例
试验材料
按照表1中的试验材料和上述的整理方法,制造实施例1-4,获得相应的面料制品。
测试方法.
将制造实施例1-4获得的面料制品进行抗病毒、抗菌测试和色牢度等测试,测试结果如表1所示。
抗病毒、抗菌测试:按照GB/T 20944-2007测试面料制品对金黄葡萄球菌(AATCC6538)、大肠杆菌(8099)、白色念珠菌(AATCC10231)的平均抑菌率。通过体外病毒培养实验,在4℃条件下对流感病毒(RNA病毒)1.0×103HC50单位/ml病毒液作用1小时,对甲型流感病毒的灭活率。洗水方法按照AATCC135中的洗涤方法洗水50次。
耐色牢度测试:按照GB 18401-2010标准面料制品耐水色牢度。
表1面料制品的性能评估
如上表1所示,经过本发明提供的面料制品对细菌、甲型流感病毒的灭活率达到85%,且在面料水性5次,病毒灭活率为62%,所述面料制品抗病毒效果好,且手感柔然,亲肤性 好。
所述抗菌整理剂利用聚氨酯乳液、带电荷硅藻土、发泡剂和有机硅偶联剂作为整理剂,从而保证了所述抗菌整理剂在整理面料时,保证了对所述面料的粘接力,层间附着力大于等于10N/cm,进一步地,基于这些整理剂将病毒吸附固定面料上,并对其进行充分活效果,特别在病毒传播的早期,可以进行有效扼制,阻断传播,保护人体健康。
本发明提供的抗菌纺织品,抗菌处理液包含芦荟提取物和聚季铵盐,芦荟提取物是天然的抗痘消炎的有效成分,在聚季铵盐的存在下,具有良好的抗菌效果。所述抗菌整理液可用于纱线或纤维的抗菌处理,也可直接作为纺丝液,纺制聚季铵盐/芦荟抗菌纤维,当作为纺丝液纺丝时,还需加入磺酸盐作为表面活性剂,可以进一步地提高纺丝后纤维的柔顺性,改善其表面的亲水性,提高舒适感;加入羧甲基壳聚糖,有效地维持纺丝液的稳定性、可纺性,同时保证纺丝后的纤维的抗菌性;加入聚乙烯醇于维持体系的稳定性以及调节所述纺丝液的浓度而适于后续的纺丝作业。此外,根据本发明提供的整理剂整理的面料柔软性高、贴合皮肤,舒适度高。此外,本发明提供的原料成分来源广泛、安全环保、成本低,且制备方法简单,易操作,可以广泛适用于工业化生产。
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。
Claims (13)
- 一种抗菌纺织品,其特征在于,所述抗菌纺织品由抗菌纤维制成,所述抗菌纤维由抗菌处理液处理,所述抗菌处理液包括聚季铵盐、芦荟提取物、醇、保湿剂及去离子水。
- 根据权利要求1所述的抗菌纺织品,其特征在于,所述抗菌处理液还包括羧甲基壳聚糖、聚乙烯醇及磺酸盐,所述抗菌处理液作为纺丝液用于聚季铵盐/芦荟抗菌纤维的纺丝。
- 根据权利要求2所述的抗菌纺织品,其特征在于,所述纺丝液包括以下重量百分数的组分:所述羧甲基壳聚糖为3~10重量%、所述聚季铵盐为0.01~0.1重量%、所述芦荟提取物为15~30重量%、所述聚乙烯醇为10~50重量%、所述磺酸盐为1.5~5重量%、所述醇为3~10重量%和余量的去离子水。
- 根据权利要求2所述的抗菌纺织品,其特征在于,所述磺酸盐选自全氟乙烷磺酸四乙基铵、二苯砜磺酸钾、全氟烷基磺酸钾、苯磺酰基苯磺酰钾、对甲苯磺酸钠中的一种或上述任意组合。
- 根据权利要求1所述的抗菌纺织品,其特征在于,所述聚乙烯醇的重均分子量为2000~200000g/mol。
- 根据权利要求1所述的抗菌纺织品,其特征在于,所述抗菌处理液中包括以下重量百分数的组分:所述聚季铵盐为0.01~0.1重量%、所述芦荟提取物为5~20重量%、所述醇为1~5重量%、所述保湿剂为3~15%、所述增稠剂为1~10%和余量的所述去离子水。
- 根据权利要求1所述的抗菌纺织品,其特征在于,所述聚季铵盐选自聚季铵盐-6、聚季铵盐-7、聚季铵盐-10、聚季铵盐-22,聚季铵盐-39,聚季铵盐-47,聚季铵盐-73,聚季铵盐-76中的一种或上述任意组合。
- 根据权利要求1所述的抗菌纺织品,其特征在于,所述抗菌纤维包括聚季铵盐/芦荟抗菌纤维、壳聚糖季铵盐/海藻复合抗菌纤维、金钱草纤维中的一种或多种组合。
- 根据权利要求8所述的抗菌纺织品,其特征在于:所述聚季铵盐/芦荟抗菌纤维的制备方法包括:提供一纺丝液,所述纺丝液包含以下重量份的组分:羧甲基壳聚糖3~10重量%、聚季铵盐0.01~0.1重量%、芦荟提取物15~30重量%、聚乙烯醇10~50重量%、磺酸盐1.5~5重量%、醇3~10重量%和余量的去离子水;于200~400r/min的条件下搅拌混合所述纺丝液;将搅拌后的纺丝液进行纺丝,其中,纺丝压力为0.2~0.4MPa,纺丝温度为40~60℃,出丝后依次进行牵伸、凝固成型、洗涤、干燥步骤制备得到所述聚季铵盐/芦荟抗菌纤维。
- 根据权利要求8所述的抗菌纺织品,其特征在于:所述壳聚糖季铵盐/海藻复合抗菌纤维的制备方法包括:将羧甲基壳聚糖水溶液和所述壳聚糖季铵盐的水溶液进行共混得到混合液;向所述混合液中添加乳化剂,经分散搅拌步骤后,得到所述羧甲基壳聚糖和所述壳聚糖季铵盐的共混微胶囊;将所述共混微胶囊加入至海藻酸钠的纺丝液,经充分搅拌、溶解、过滤后纺丝制备所述壳聚糖季铵盐/海藻复合抗菌纤维。
- 根据权利要求8所述的抗菌纺织品,其特征在于:所述金钱草纤维通过如下步骤制备:制作纤维素浆,加入烧碱至纤维素浆内,老成,然后二硫化碳黄化,再添加金钱草干粉末、多孔淀粉、黄原胶混合均匀,烧碱溶解,熟成,湿法纺丝,后处理,干燥,获得成品。
- 根据权利要求11所述的抗菌纺织品,其特征在于:所述纤维素浆与所述金钱草干粉末、所述多孔淀粉、所述黄原胶的质量比为100:(25-35):(12-20):(6-10)。
- 一种抗菌纺织品的制备方法,其特征在于:包括:提供一种抗菌处理液;其中,所述抗菌处理液包括聚季铵盐、芦荟提取物、醇、保湿剂及去离子水搅拌混合所述抗菌处理液;将搅拌后的抗菌处理液进行纺丝,并在出丝后依次进行牵伸、凝固成型、洗涤、干燥制备得到抗菌纤维;将所述抗菌纤维进行纺织制备得到所述抗菌纺织品。
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