WO2022210907A1 - 非燃焼加熱式香味吸引製品 - Google Patents
非燃焼加熱式香味吸引製品 Download PDFInfo
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- WO2022210907A1 WO2022210907A1 PCT/JP2022/016078 JP2022016078W WO2022210907A1 WO 2022210907 A1 WO2022210907 A1 WO 2022210907A1 JP 2022016078 W JP2022016078 W JP 2022016078W WO 2022210907 A1 WO2022210907 A1 WO 2022210907A1
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- segment
- flavor
- combustion
- tobacco
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Classifications
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- A24D1/20—Cigarettes specially adapted for simulated smoking devices
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/10—Induction heating apparatus, other than furnaces, for specific applications
- H05B6/105—Induction heating apparatus, other than furnaces, for specific applications using a susceptor
- H05B6/108—Induction heating apparatus, other than furnaces, for specific applications using a susceptor for heating a fluid
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- A—HUMAN NECESSITIES
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- A—HUMAN NECESSITIES
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- A—HUMAN NECESSITIES
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- A—HUMAN NECESSITIES
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- A—HUMAN NECESSITIES
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- A—HUMAN NECESSITIES
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- A—HUMAN NECESSITIES
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/06—Control, e.g. of temperature, of power
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/10—Induction heating apparatus, other than furnaces, for specific applications
- H05B6/105—Induction heating apparatus, other than furnaces, for specific applications using a susceptor
Definitions
- the present invention relates to a non-combustion heated flavor inhalation product.
- an aerosol generator includes a heating element such as a susceptor and a porous medium filled with a gel containing an aerosol-forming material (eg Patent Documents 1 to 6).
- the purpose of the present invention is to improve the performance of non-combustion heated flavor inhalation products.
- a non-combustion heating flavor inhalation product comprising an electric heating device comprising an inductor for electromagnetic induction heating and a non-combustion heating flavor inhalation article used with the electric heating device,
- the electrically heated device comprises: an inductor for electromagnetic induction heating; a power source that supplies operating power to the inductor; a control unit for controlling the inductor; a heating chamber into which the non-combustion heating type flavor inhalation article can be inserted through an insertion opening; with A side wall forming a recess of the chamber is provided with at least two or more projections for fixing the non-combustion heated flavor inhalation article inserted into the chamber, and the projections from the side wall are The height is 0.3 mm or more and 2.0 mm or less,
- the non-combustion heating type flavor inhalation article is a flavor-generating segment filling containing an aerosol base; a flavor-generating segment containing a plate-shaped susceptor for electromagnetic induction heating
- Dd the reduced diameter of the rod under the load F
- Ds the diameter of the rod before the load F is applied.
- 10 samples each are measured 10 times (total of 100 samples), and the average value of the 10 measurement results is taken as the measurement result.
- the mouthpiece segment has a cooling segment and a filter segment, and the cooling segment is located upstream of the filter segment;
- the non-combustion heated flavor inhalation article comprises a first sheet material surrounding at least a portion of the flavor producing segment and a portion of the cooling segment, and at least the filter positioned outside of the first sheet material.
- a lining sheet comprising a second sheet material wrapping all of the segments and a portion of the cooling segments; at least two of said protrusions are provided so as to contact said second sheet material when said non-combustion heated flavor inhalation article is inserted to the bottom, which is the deepest part of said recess, [1] ].
- the three protrusions are provided so as to contact the second sheet material when the non-combustion heating type flavor inhalation article is inserted to the bottom surface, which is the deepest part of the recess, [2] ].
- the flavor generating segment filling comprises at least one selected from tobacco leaves, tobacco shreds, tobacco sheets, tobacco granules, nicotine-loaded ion exchange resins, and tobacco extracts;
- the non-combustion heated flavor inhalation product according to any one of [3].
- the non-flavoring device according to any one of [1] to [5], wherein the filling density of the flavor-generating segment filling in the flavor-generating segment is 0.2 g/cm 3 or more and 0.7 g/cm 3 or less.
- Combustion heated flavor inhalation product Combustion heated flavor inhalation product.
- the mouthpiece segment further includes a filter segment, the filter segment includes a filter medium and a roll of paper around which the filter medium is wound, the roll of paper has a thickness of 40 ⁇ m or more and 100 ⁇ m or less, and the roll of paper is The non-combustion heated flavor inhalation product according to any one of [1] to [6], which has a basis weight of 23 gsm or more and 90 gsm or less.
- FIG. 1 is a diagram schematically showing the configuration of a non-combustion heating type flavor inhalation product according to this embodiment.
- FIG. 2 is a diagram schematically showing the configuration of the non-combustion heating type flavor inhalation product according to the present embodiment.
- FIG. 3 is a diagram showing an example of a non-combustion heated cigarette.
- FIG. 4 is a perspective view showing an example of a plate-shaped susceptor.
- FIG. 5 is a diagram schematically showing a method of manufacturing a plate-shaped susceptor.
- FIG. 6 is a plan view for explaining a modification of the plate-like susceptor.
- FIG. 7 is a plan view for explaining a modification of the plate-like susceptor.
- FIG. 1 is a diagram schematically showing the configuration of a non-combustion heating type flavor inhalation product according to this embodiment.
- FIG. 2 is a diagram schematically showing the configuration of the non-combustion heating type flavor inhalation product according to the present embodiment
- FIG. 8 is a diagram for explaining a cut surface of a plate-shaped susceptor.
- FIG. 9 is a diagram for explaining a modification of the flavor generation segment.
- FIG. 10 is a diagram for explaining a method of manufacturing a coated plate-like susceptor.
- FIG. 11 is a diagram for explaining a modification of the covering layer.
- FIG. 12 is a diagram for explaining a modification of the covering layer.
- FIG. 13 is a diagram for explaining a modification of the covering layer.
- FIG. 14 is a diagram for explaining a modification of the non-combustion heating cigarette.
- FIG. 15 is an example of a vertical cross-sectional view of a non-combustion heating tobacco cut along the width direction of a plate-shaped susceptor.
- FIG. 16 is a diagram for explaining a modification of the lining sheet.
- FIG. 17 is a diagram for explaining the gluing pattern of the lining sheet.
- FIG. 18 is a diagram for explaining a modification of the lining sheet
- FIG. 1 is a diagram schematically showing an example of the configuration of a non-combustion heating type flavor inhalation product according to this embodiment.
- the non-combustion heating type flavor inhalation product 1 according to this embodiment heats the non-combustion heating type tobacco (non-combustion heating type flavor inhalation article) 2 and the flavor generation segment 21 of the non-combustion heating type tobacco 2 by electromagnetic induction heating. and an electrically heated device 3 .
- the electric heating device 3 includes a body 31, an inductor 32 for electromagnetic induction heating, a battery unit (power source) 33 that supplies operating power to the inductor 32 to operate it, and a control unit 34 that controls the inductor. .
- the body 31 has a cylindrical recess 35 and an air flow path 36 extending from the innermost bottom (in other words, the deepest part) of the recess 35 to the outer surface of the body 31 at the end in the airflow direction. , the inner side surface of the recess 35 and the inductor 32 is arranged at a position corresponding to the flavor generating segment of the non-combustion heating tobacco 2 inserted into the recess 35 .
- This recess 35 is specifically a heating chamber into which a non-combustion heating type flavor inhalation article can be inserted through an insertion opening.
- the air flow path 36 in the electronic heating device 3 shown in FIG. The shape is not particularly limited as long as it penetrates up to the outer surface of 31 .
- the air flow path 36 may be L-shaped and penetrate from the bottom surface of the recess 35 to the side edge of the body 31 .
- the operation of the electric heating device 3 may be triggered by manual operation of an operation switch or the like arranged on the body 31 .
- the electrically heated device 3 may automatically operate in response to the user's act of inserting the non-combustion heated tobacco 2 into the recess 35 of the electrically heated device 3 .
- the tip of the non-combustion heating cigarette on the side opposite to the mouthpiece may be engaged with the portion of the recess 35 against which the tip hits, thereby generating ventilation resistance.
- Control unit 33 supplies DC current.
- Control unit 33 includes a DC/AC inverter for supplying high frequency AC current to inductor 32 .
- a high frequency alternating current is passed through the inductive coil forming part of inductor 32 . This causes the inductor 32 to generate a fluctuating electromagnetic field.
- the frequency of the electromagnetic field preferably varies between 1 MHz and 30 MHz, preferably between 2 MHz and 10 MHz, for example between 5 MHz and 7 MHz.
- the non-combustion heated cigarette 2 is designed to work in conjunction with the use of an electrically operated electrically heated device 3.
- the non-combustion heating tobacco 2 has a plate-shaped susceptor (plate-shaped susceptor) 212 that heats the filler 211 and the like by electromagnetic induction inside the flavor-generating segment 21 containing the filler (flavor-generating segment filler) 211.
- Filler 211 is, for example, shredded tobacco containing an aerosol base.
- the plate-shaped susceptor 212 is made of any material for converting electromagnetic energy into heat, such as metal.
- the user When using the non-combustion heating type flavor inhalation product 1, the user inserts the non-combustion heating type tobacco 2 into the electric heating device 3 so that the portion having the plate-shaped susceptor 212 is positioned close to the inductor 32. do.
- An inductor 32 is arranged around the recess 35 of the electric heating device 3 .
- the plate-shaped susceptor 212 of the non-combustion heating tobacco 2 is positioned within the fluctuating electromagnetic field generated by the inductor 32 .
- the fluctuating electromagnetic field then generates eddy currents in the plate-shaped susceptor 212, resulting in the plate-shaped susceptor 212 being heated. Additional heating is also provided by magnetic hysteresis losses within the plate-like susceptor 212 .
- the heated plate-like susceptor 212 heats the filling 211 of the non-combustion heating tobacco 2 to a temperature sufficient to form an aerosol.
- the heating temperature at this time there is an aspect in which the filler 211 is heated to 250° C. or more and 400° C. or less.
- the heating temperature of the electrically heated tobacco product is not particularly limited, but is preferably 400°C or lower, more preferably 150°C or higher and 400°C or lower, and even more preferably 200°C or higher and 350°C or lower.
- the aerosol generated by heating passes through the mouthpiece segment 22 and is inhaled by the user.
- the shape of the recess 35 of the electric heating device 3 is not particularly limited as long as the non-combustion heating tobacco 2 can be inserted therein. However, from the standpoint of stability in holding the non-combustion heating tobacco 2, a cylindrical shape is preferred.
- the diameter of the cylinder can be appropriately selected according to the size of the non-combustion heating tobacco 2, and is, for example, 5.5 mm or more, 8.0 mm or less, or 6.0 mm or more. , 7.7 mm or less, and more preferably 6.5 mm or more and 7.2 mm or less.
- the diameter of the recess is equal to or greater than the value obtained by subtracting 0.5 mm from the diameter of the non-combustion heating tobacco 2. 2 diameters or less. Setting the diameter of the recess within this range not only improves the stability of holding the non-combustion heating tobacco 2, but also makes it possible to reduce the gap between the recess 35 and the non-combustion heating tobacco 2. desired ventilation resistance can be obtained.
- a side wall (the inductor 32 in FIGS. 1 and 2) forming the recess 35 may be provided with a protrusion 37 for fixing the non-combustion heating tobacco 2, as shown in FIG.
- the height of the projection 37 from the side wall forming the recess 35 is not particularly limited, but from the viewpoint of the stability of holding the non-combustion heating tobacco 2, it is, for example, 0.3 mm or more and 2.0 mm or less. 0.5 mm or more and 1.5 mm or less, and more preferably 0.5 mm or more and 1.0 mm or less.
- the diameter of the bottom surface of the recess is set to 2 plus 0.5 mm, and preferably not more than the non-combustion heating cigarette 2 plus 1.5 mm.
- FIG. 3 is a diagram showing an example of non-combustion heating tobacco (non-combustion heating flavor inhalation article).
- the non-combustion heating tobacco 2 is a non-combustion heating tobacco used with an electric heating device having an inductor for electromagnetic induction heating, and comprises a flavor producing segment 21 and a mouthpiece segment 22 .
- Mouthpiece segment 22 is a member for inhaling flavor components, and includes cooling segment 23 and filter segment 24 .
- the flavor generating segment 21 , cooling segment 23 and filter segment 24 are connected in a predetermined direction and wrapped with a lining sheet 25 .
- the direction in which the aerosol generated by the flavor generation segment 21 passes through the mouthpiece segment 22 and is inhaled by the user is called the ventilation direction.
- the non-combustion heating tobacco 2 is rod-shaped, particularly column-shaped, and its longitudinal direction is aligned with the ventilation direction.
- the length of the non-combustion heating cigarette in the ventilation direction is not particularly limited, and is, for example, usually 30 mm or more, preferably 40 mm or more, and more preferably 45 mm or more. Moreover, it is usually 100 mm or less, preferably 85 mm or less, and more preferably 55 mm or less.
- the width of the bottom surface of the non-combustion heating tobacco column is not particularly limited, and is, for example, usually 5.5 mm or more, preferably 6.8 mm or more, and usually 8.0 mm or less. 0.2 mm or less.
- the ventilation resistance per non-combustion heating cigarette is, for example, 20 mmH 2 O or more and 110 mmH 2 O or less, preferably 20 mmH 2 O or more and 80 mmH 2 O or less, more preferably 40 mmH 2 O or more and 70 mmH 2 O or more. 2 O or less. Within such a range, it is possible to provide the user with an appropriate absorbency.
- the non-combustion heating tobacco is inserted into the recess (35) of the electric heating device, the non-combustion heating tobacco is compressed or compressed depending on the engagement relationship between the recess shape and the non-combustion heating tobacco outer peripheral shape.
- the ventilation resistance of the non-combustion heating tobacco when it is inserted into the recess of the electric heating device during use is In some cases, the ventilation resistance increases by 10 to 20 mmH 2 O from the state of not being inserted into the recess. For example, 20 mmH 2 O or more and 110 mmH 2 O or less, preferably 20 mmH 2 O or more and 80 mmH 2 O or less, and more preferably 40 mmH 2 O or more and 70 mmH 2 O or less when inserted into the recess.
- the ventilation resistance of the non-combustible heated tobacco By designing the ventilation resistance of the non-combustible heated tobacco, it is possible to give the user an appropriate sucking response.
- the ventilation resistance per cigarette of a non-combustion heated cigarette is measured according to the ISO standard method (ISO6565:2015) using, for example, NCQA (manufactured by JT Toshi Co., Ltd.). It refers to the air pressure difference between the mouthpiece end surface (negative pressure) and the atmosphere when a predetermined air flow rate (17.5 cc/sec) is sucked from the mouthpiece end surface of a non-combustion heating cigarette. When inhaled from the end face of the mouthpiece, air is introduced into the non-combustion heating tobacco from the tip or side of the non-combustion heating tobacco.
- the airflow resistance measurement of each segment is performed according to the ISO standard method (ISO6565:2015), for example, using an airflow resistance measuring instrument (trade name: SODIMAX, manufactured by SODIM).
- the airflow resistance of each segment is measured from one end face (first end face, one of the bottom faces of the columnar shape) to the other in a state where the air is not permeated on the side face of each segment (the side face in the columnar shape) in the ventilation direction.
- the air pressure difference between the first end face and the second end face when a predetermined air flow rate (17.5 cc/sec) is flowed through the end face (the second end face, the bottom surface on the opposite side of the first end face in the columnar shape) Point.
- the unit of airflow resistance is generally represented by mmH2O .
- the compression change rate of each segment which is measured by pressing the non-burning heated tobacco and/or the central part of each segment in the airflow direction by the Borgwaldt method, is one of the indicators of hardness, and is not particularly limited, but is not particularly limited, for example, 70 % or more, preferably 80% or more, more preferably 85% or more.
- the upper limit is, for example, 95% or less.
- the Borgwaldt method is widely used to evaluate the hardness quality of tobacco filling rods and filter portions of tobacco products. For example, using a measuring device DD60A manufactured by Borgwald, a load F of 2 kg is simultaneously applied from above to below to 10 tubes placed side by side in the horizontal direction. After applying the load F for 5 seconds, the average diameter of the rod portion is measured.
- the above-mentioned compression change rate is one of the indices representing the hardness of non-combustion heating tobacco, and is generally referred to as hardness. Also called hardness.
- the flavor generating segment 21 is formed by winding a filler 211 and a plate-like susceptor 212 with wrapping paper 213 .
- the filler 211 may contain at least one or more selected from, for example, tobacco leaves containing an aerosol base, shredded tobacco, tobacco sheets, tobacco granules, nicotine-supported ion exchange resins, and tobacco extracts. Moreover, these components may be sufficient.
- the method of filling the filler 211 into the wrapping paper 213 is not particularly limited. When the tobacco filling 211 has a substantially rectangular parallelepiped shape having a longitudinal direction, the tobacco filling 211 may be filled so that the longitudinal direction is in an unspecified direction within the wrapping paper 213.
- the filling may be aligned in the axial direction or in a direction perpendicular to the axial direction.
- chopped tobacco sheets into widths of 0.5 mm or more and 2.0 mm or less are randomly placed in the gaps around the plate-shaped susceptor.
- the filling may be oriented, and the tobacco sheets cut into pieces having a width of 1.0 mm or more and 3.0 mm or less (with a length of, for example, 5 mm or more and 40 mm or less) are aligned in parallel with the ventilation direction and packed.
- the tobacco sheet may be crimped (processed to form longitudinal grains) before being gathered.
- the aspect of the filler 211 and the aspect of filling the flavor generating segment 21 with the filler 211 will be described more specifically.
- the conditions in each aspect described below can be combined within a possible range.
- the collected material is dried to have a water content of about 10 to 15% by weight, which is prepared as a base material.
- Varieties and parts of tobacco plants may be blended according to the required flavor.
- the base material is cut into a chopped shape with a width of about 0.5 to 1.5 mm, and filled in a cylindrical wrapping paper while being randomly oriented or substantially oriented in the vertical direction. can be done.
- a sheet-shaped base material (thickness of 50 to 300 ⁇ m, width of 0.5 to 1.5 mm, and length of 5 to 40 mm cut to about 5 to 40 mm) is used as the base material
- a cylindrical wrapping paper Either randomly oriented and filled, or substantially oriented in the longitudinal direction, or gathered in a cylindrical wrapping paper in the form of a sheet (a mode in which multiple channels for air flow are provided in the longitudinal direction) may).
- the base material is prepared by drying parts such as flowers, tea leaves, or coffee beans to a moisture content of about 10 to 15% by weight.
- Various herbal plants, tea leaves and coffee beans may be blended according to the desired flavor.
- the base material is cut into a chopped shape with a width of about 0.5 to 1.5 mm, and filled in a cylindrical wrapping paper while being randomly oriented or substantially oriented in the vertical direction. can be done.
- (d) paper (thickness: 50-200 ⁇ m, basis weight: 30-200 g/m 2 ), which is wet laid non-woven fabrics mainly composed of wood pulp;
- Porous members ( open pore A member having a structure) is prepared as a base material.
- an additive such as a flavor source can be externally added to the pore portion, and the additive is stably retained at room temperature due to the pore structure.
- the base material is cut into cut shapes having a width of about 0.5 to 1.5 mm, and the cut pieces are filled in a cylindrical wrapping paper with the cut pieces oriented randomly or with the cut pieces oriented substantially in the vertical direction.
- the sheets can be packed in a cylindrical wrapping paper with gathers (a form in which a plurality of channels through which air circulates in the longitudinal direction may be provided).
- a member containing a polymer as a main raw material is prepared as a base material.
- a thickening polysaccharide such as gellan gum, carrageenan, pectin, or agar is mixed with water and other additives, homogenized, and water is removed. can be used.
- the presence of cations such as calcium ions may strengthen the intermolecular crosslinked structure and form a stronger gel, so calcium salts and potassium salts should be mixed as necessary.
- the member may have an open pore structure or a closed pore structure.
- a gelling agent, a gelling accelerator and water are homogenized to prepare a wet gel having a crosslinked structure between organic molecules, followed by supercritical carbon dioxide treatment or freeze-drying.
- a gel having a low-density open pore structure (also referred to as an organic aerogel) can be obtained by volatilizing water while leaving a crosslinked structure through the treatment.
- a flavor source such as flavor, tobacco extract, tobacco pulverized material, etc.
- the flavor source may be homogenized together with other raw materials, or the flavor source may be externally added to the pores in the pore structure after the organic aerosol is produced.
- a polysaccharide, water, and a flavor source such as a flavor or tobacco extract are homogenized and then heated and dried at normal pressure to obtain a flavor source liquid in the polysaccharide.
- Gels can be obtained in which droplets or solid clumps are dispersed. Although this gel has a pore structure, it has a pore structure in which the pores are closed to the outside at room temperature.
- the flavor source is added into the pores, the pores are opened by heating or adding moisture, and the flavor source in the pores is released.
- the base material can be processed into granules (average particle size 0.2 to 2.0 mm) and filled in a cylindrical wrapping paper.
- granules average particle size 0.2 to 2.0 mm
- a sheet shape thickness 50 to 300 ⁇ m
- it is cut into a chopped shape with a width of about 0.5 to 1.5 mm, and is randomly oriented and filled in a cylindrical wrapping paper.
- the sheets can be packed while being substantially oriented in the longitudinal direction, or gathered in a cylindrical wrapping paper in the form of a sheet (a form in which a plurality of channels through which air circulates in the longitudinal direction may be provided).
- the length of the circumference of the flavor generating segment 21 is not particularly limited, it is preferably 16 to 25 mm, more preferably 20 to 24 mm, even more preferably 21 to 23 mm.
- the length of the flavor generating segment 21 in the ventilation direction is not particularly limited, and is, for example, usually 7 mm or more, preferably 10 mm or more, and more preferably 12 mm or more. Moreover, it is usually 60 mm or less, preferably 30 mm or less, and more preferably 20 mm or less.
- the filling rate of the filler 211 with respect to the total amount of the flavor generating segment 21 is usually 0.2 mg/mm 3 or more and 0.7 mg/mm 3 or less based on the inner void volume of the flavor generating segment 21 .
- the airflow resistance of the flavor generating segment 21 is, for example, 5 mmH 2 O or more and 60 mmH 2 O or less, preferably 10 mmH 2 O or more and 40 mmH 2 O or less, and more preferably 15 mmH 2 O or more and 35 mmH 2 O or less.
- the filling density of the filler 211 in the flavor-generating segment 21 is usually 0.2 mg based on the inner void volume of the flavor-generating segment 21, based on the filling rate (filling density) of the filler 211 with respect to the total amount of the flavor-generating segment 21. /mm 3 or more and 0.7 mg/mm 3 or less, or 0.2 mg/mm 3 or more and 0.6 mg/mm 3 or less. With such a range, for example, the heat from the plate-shaped susceptor can be sufficiently transmitted to the filler 211, and unnecessary filtration of the flavor component can be suppressed at the time of inhalation, resulting in favorable release. can be secured.
- the filling 211 holds a plate-shaped susceptor 212 inside the flavor generating segment 21 .
- the material of the plate-like susceptor 212 is, for example, metal, and specific examples include aluminum, iron, iron alloys, stainless steel, nickel, nickel alloys, or a combination of two or more of these. Other than metal, for example, carbon can be used, but metal is preferable from the viewpoint of facilitating the formation of continuous ridge-like protuberances, which will be described later, and from the viewpoint of enabling good electromagnetic induction heating.
- the plate-shaped susceptor 212 is, for example, a plate-shaped member extending in the airflow direction.
- the plate-shaped susceptor 212 is heated by eddy currents generated within the plate-shaped susceptor 212 by the fluctuating electromagnetic field generated by the inductor 32 .
- the heated plate-like susceptor 212 heats the filling 211 around it to form an aerosol.
- the plate-shaped susceptor 212 may have a through hole penetrating in its thickness direction.
- the plate-shaped susceptor 212 may have a convex portion that protrudes in the thickness direction or the ventilation direction, or a concave portion that is depressed in the thickness direction or the ventilation direction.
- two or more plate-shaped susceptors 212 may be arranged in parallel or in series with respect to the ventilation direction.
- the flavor generating segment 21 may have a susceptor of other shape such as thread-like or grain-like.
- the filler 211 may contain an aerosol base that is liquid at 25°C or an aerosol base that is gel at 25°C.
- Aerosol bases that are liquid at 25° C. include, for example, one or more selected from the group consisting of glycerin, propylene glycol, triacetin, 1,3-butanediol, and the like.
- the content of the liquid aerosol base relative to the weight of the filler 211 is usually 5% by weight or more and 50% by weight or less, preferably 10% by weight or more and 35% by weight or less, and more preferably 15% by weight. 30% by weight or less. If the filler 211 contains a liquid aerosol base, the liquid may transfer to the wrapping paper or mouthpiece member during manufacturing and transportation.
- the aerosol base material that is gel at 25° C. By including the aerosol base material that is gel at 25° C. in the filler 211, it is possible to prevent the movement of the aerosol base material during the above-described manufacturing and transportation.
- the aerosol base material that is gel at 25° C. include the aerosol base material that is liquid at 25° C. (glycerin, propylene glycol, triacetin, 1,3-butanediol), polysaccharides (gellan gum, agar, It can be prepared by mixing necessary amounts of sodium alginate, carrageenan, starch, modified starch, cellulose, modified cellulose, pectin) and proteins (collagen, gelatin).
- a gel-like aerosol base can be obtained at 25°C.
- the blending amount can also be determined according to the required gelling properties.
- the content of the gel-like aerosol base relative to the weight of the filler 211 is usually 5% by weight or more and 50% by weight or less, preferably 10% by weight or more and 35% by weight or less, and more preferably 15% by weight. % or more and 30% by weight or less.
- the filling 211 may contain a flavoring agent.
- the type of flavoring agent is not particularly limited, and examples thereof include flavoring agents and flavoring agents from the viewpoint of imparting a good smoking taste.
- other ingredients may optionally include coloring agents, wetting agents and preservatives.
- the properties of the flavoring agent and other ingredients are irrelevant, and may be, for example, liquid or solid. good.
- one type may be used alone, or two or more types may be used in combination in an arbitrary type and ratio, and may be a component that provides a cool or warm sensation.
- Types of flavors include, for example, carbohydrates and sugar flavors, licorice (licorice), cocoa, chocolate, fruit juices and fruits, spices, Western liquors, herbs, vanilla, flower flavors, and the like.
- fragrances for example, “Well-known and commonly used technique Shu (fragrance)” (March 14, 2007, issued by the Patent Office), “Latest Encyclopedia of Perfume (Popular Edition)” (February 25, 2012, Soichi Arai et al., Asakura Shoten) or “Tobacco Flavoring for Smoking Products” (June 1972, RJ Reynolds Tobacco Company) can be used.
- perfumes include, more specifically, isothiocyanates, indoles and derivatives thereof, ethers, esters, ketones, fatty acids, higher aliphatic alcohols, higher aliphatic aldehydes, and higher aliphatic hydrocarbons. , thioethers, thiols, terpene hydrocarbons, phenol ethers, phenols, furfural and its derivatives, aromatic alcohols, aromatic aldehydes, lactones and the like.
- acetoanisole More specifically acetoanisole, acetophenone, acetylpyrazine, 2-acetylthiazole, alfalfa extract, amyl alcohol, amyl butyrate, trans-anethole, star anise oil, apple juice, peruvian balsam oil, beeswax absolute, benzaldehyde, benzoin.
- Resinoids benzyl alcohol, benzyl benzoate, benzyl phenylacetate, benzyl propionate, 2,3-butanedione, 2-butanol, butyl butyrate, butyric acid, caramel, cardamom oil, carob absolute, beta-carotene, carrot juice, L-carvone , ⁇ -caryophyllene, cassia bark oil, cedarwood oil, celery seed oil, chamomile oil, cinnamaldehyde, cinnamic acid, cinnamyl alcohol, cinnamyl cinnamate, citronella oil, DL-citronellol, clary sage extract, coffee, cognac oil , coriander oil, cumin aldehyde, davana oil, ⁇ -decalactone, ⁇ -decalactone, decanoic acid, dill herb oil, 3,4-dimethyl-1,2-cyclopentanedi
- Examples of the flavoring agent include components exhibiting sweetness, sourness, saltiness, umami, bitterness, astringency, richness, and the like.
- Components that exhibit sweetness include, for example, sugars, sugar alcohols, sweeteners, and the like.
- Saccharides include, for example, monosaccharides, disaccharides, oligosaccharides, polysaccharides, and the like.
- Sweeteners include, for example, natural sweeteners and synthetic sweeteners.
- Examples of the sour taste component include organic acids (and sodium salts thereof).
- Organic acids include, for example, acetic acid, adipic acid, citric acid, lactic acid, malic acid, succinic acid, or tartaric acid.
- bitter component examples include caffeine (extract), naringin, or wormwood extract.
- salty components include sodium chloride, potassium chloride, sodium citrate, potassium citrate, sodium acetate, potassium acetate, and the like.
- Ingredients exhibiting umami taste include, for example, sodium glutamate, sodium inosinate, sodium guanylate, and the like.
- ingredients that exhibit an astringent taste include tannin, sibuol, and the like.
- Colorants include, for example, natural pigments and synthetic pigments.
- Natural pigments include, for example, caramel, turmeric, red yeast, gardenia, safflower, carotene, marigold, or annatto.
- Examples of synthetic pigments include tar pigments and titanium oxide.
- Wetting agents include, for example, waxes, waxes, glycerin, medium-chain fatty acid triglycerides, or lipids such as fatty acids (short-, medium-, or long-chain fatty acids).
- the total content of the flavoring agent in the filling 211 is not particularly limited, but from the viewpoint of imparting good smoking taste, for example, it is usually 10 ppm or more, preferably 10000 ppm or more, and more preferably 50000 ppm or more. Also, it is usually 250,000 ppm or less, preferably 200,000 ppm, more preferably 150,000 ppm or less, and still more preferably 100,000 ppm or less.
- the filling 211 may contain a flavor modifier, such as acid or alkali.
- a flavor modifier such as acid or alkali.
- the type of acid that can be used as a flavor modifier is not particularly limited as long as it is edible, and examples thereof include organic acids.
- the acid is liquid at room temperature (15 to 25° C.), it is preferable because it is easy to add when the flavor modifier is mixed with a solvent and sprayed.
- acids examples include stearic acid, isostearic acid, linoleic acid, oleic acid, palmitic acid, myristic acid, dodecanoic acid, capric acid, benzoic acid, isobutyric acid, propionic acid, adipic acid, acetic acid, vanillylmandelic acid, maleic acid, glutaric acid, fumaric acid, succinic acid, lactic acid, glycolic acid, glutamic acid, and the like.
- One type of these acids may be used alone, or two or more types may be used in combination in any desired type and ratio.
- preferred acids are, for example, isostearic acid, linoleic acid, oleic acid, isobutyric acid, propionic acid, acetic acid, or lactic acid, which are liquid at 15 to 25°C. Lactic acid is preferable from the viewpoint of less influence of .
- the type of alkali that can be used as a flavor modifier is not particularly limited as long as it is edible, and examples thereof include alkali metal salts of carbonate, alkali metal salts of citric acid, sodium carbonate, sodium hydrogen carbonate, potassium carbonate, or mixtures thereof. Alternatively, an aqueous solution obtained by dissolving these in appropriate water may be used.
- the filling 211 may contain a granular susceptor, which will be described later.
- the content of the particulate susceptor in the filler 211 may be, for example, 1% by weight or more and 20% by weight or less, and is 1% by weight or more and 15% by weight or less, from the viewpoint of efficiently generating an aerosol. It is preferably 1% by weight or more and 10% by weight or less.
- an aerosol base material, a flavoring agent, a flavor modifier, a particulate susceptor, or other components are included in the base material.
- the method is not particularly limited, and can be implemented, for example, by the method shown below.
- the aerosol base, flavorant, flavor modifier, particulate susceptor, or other ingredient is referred to as an additive ingredient.
- the additive component is externally added as it is.
- a liquid obtained by dissolving or dispersing the additive components in a solvent is externally added.
- the additive components are dissolved or dispersed in a solvent, and a thickener is added to adjust the viscosity (from a highly viscous liquid state to a gel state), and then externally added.
- a thickener is added to adjust the viscosity (from a highly viscous liquid state to a gel state), and then externally added.
- the embodiment in which the additive is included in the process of manufacturing the base material is the specific embodiment (b), (d), and (e) of the filler 211 described above.
- the carrier include dextrin, cyclodextrin, calcium carbonate, activated carbon, silica gel, and ion exchange resin.
- the average particle size of the carrier is preferably about 50 to 500 ⁇ m from the viewpoint of handling.
- the thickness of the plate-shaped susceptor 212 is, for example, 30 ⁇ m or more and 1000 ⁇ m or less, preferably 50 ⁇ m or more and 500 ⁇ m or less, and more preferably 50 ⁇ m or more and 200 ⁇ m or less.
- the length of the plate-shaped susceptor 212 in the ventilation direction is, for example, 6 mm or more and 60 mm or less, preferably a value obtained by subtracting 4 mm from the length of the flavor generating segment 21 in the ventilation direction.
- the length of the plate-shaped susceptor 212 in the width direction perpendicular to the ventilation direction is, for example, 1 mm or more and 7 mm or less, preferably 2 mm or more and 6 mm or less, and more preferably 3 mm or more and 5 mm or less.
- a strength is required so that the plate-shaped susceptor is not damaged when the plate-shaped susceptor is inserted into the flavor generating segment at high speed. It is preferable that the plate-shaped susceptor has a breaking strength of 2 N or more when subjected to a tensile test by holding both ends in the airflow direction.
- the tensile test can be performed, for example, using a rheometer manufactured by Sun Science Co., Ltd., model number CR-3000EX-L, at a tensile speed of 50 mm/min. Although it depends on the material and shape of the plate-shaped susceptor, when the tensile test is performed, the plate-shaped susceptor first elongates, and the tensile stress measured by the load cell of the rheometer increases. Further pulling will cut the plate-shaped susceptor.
- the above breaking strength refers to the maximum tensile stress recorded on the rheometer. After the tensile stress reaches its maximum just before breakage, the tensile stress disappears.
- the wrapping paper 213 can be made of paper, a polymer film, or the like, and may be composed of one sheet, or may be composed of a plurality of sheets or more. may For example, it may be selected from a laminated sheet in which paper and a polymer film are laminated, and paper with a water-resistant coating on either or both the inside and outside.
- the wrapping paper 213 may have low air permeability.
- the air permeability may be less than 15 Coresta.
- the air permeability is less than 10 Coresta.
- the fluctuating electromagnetic field generated by the inductor 32 during use is absorbed, and the fluctuating electromagnetic field is transferred to the plate-shaped susceptor as designed. It is preferable that the wrapping paper 213 positioned between the inductor 32 and the plate-like susceptor does not contain metal because the transmission to the coil is prevented.
- the mouthpiece segment may have a cooling segment, and the cooling segment 23 may include a tubular member.
- the cooling segment is located downstream from the flavor segment.
- the heated and vaporized vapor of the aerosol base or flavor source is introduced into the cooling segment where it is cooled and liquefied (aerosolized).
- the cooling segment preferably cools the temperature without significantly removing the vapor of the aerosol base and flavor source generated in the flavor segment.
- the difference between the segment internal temperature at the cooling segment inlet and the segment internal temperature at the cooling segment outlet may be 20° C. or more.
- One embodiment of the cooling segment may be a paper tube formed by processing one sheet of paper or a sheet of paper laminated with a plurality of sheets into a cylindrical shape.
- this cylindrical cooling segment is zero mmH2O .
- one or more air flow channels in the flow direction can be provided to achieve a low level of component filtration while providing cooling by the cooling sheet members.
- the ventilation resistance of the cooling segment when filled with this cooling sheet is desirably 0 to 30 mmH 2 O.
- the total surface area of the sheet member for cooling can be 300 mm 2 /mm or more and 1000 mm 2 /mm or less. This surface area is the surface area per length (mm) of the sheet member for cooling in the ventilation direction.
- the total surface area of the cooling sheet member is preferably 400 mm 2 /mm or more, more preferably 450 mm 2 /mm or more, and preferably 600 mm 2 /mm or less, and 550 mm 2 /mm or less. The following are more preferable.
- the cooling segment 23 desirably has a large surface area in its internal structure.
- the cooling sheet member may be formed by a thin sheet of material that is crumpled to form channels in the machine direction and then pleated, gathered and folded. good. The more folds or folds in a given volume of the element, the greater the total surface area of the sheet member for cooling.
- the thickness of the constituent material of the cooling sheet member can be 5 ⁇ m or more and 500 ⁇ m or less, for example, 10 ⁇ m or more and 250 ⁇ m or less.
- the cooling sheet member can be made of a material having a specific surface area of 10 mm 2 /mg or more and 100 mm 2 /mg or less. In one embodiment, the specific surface area of the material of construction can be about 35 mm 2 /mg.
- the specific surface area can be determined by considering the material of the cooling sheet member having a known width and thickness.
- the material of the cooling sheet member can be polylactic acid with an average thickness of 50 ⁇ m and a variation of ⁇ 2 ⁇ m. If the cooling sheet material also has a known width, for example between 200 mm and 250 mm, the specific surface area and density can be calculated.
- Paper as a material for the cooling sheet preferably has a basis weight of 30 to 100 g/m2 and a thickness of 20 to 100 um.
- the air permeability of the paper used as the material for the cooling sheet is desirably low, and the air permeability is preferably 10 Coresta or less.
- the tubular member and the lining sheet 25 may be provided with an aperture (ventilation filter (Vf)) 231 passing through both.
- the presence of apertures 231 allows outside air to be introduced into cooling segment 23 during suction. As a result, the vaporized aerosol component generated by the heating of the flavor generating segment 21 comes into contact with the outside air, and its temperature decreases, liquefying to form an aerosol.
- the diameter (spanning length) of the opening 231 is not particularly limited, it may be, for example, 0.5 mm or more and 1.5 mm or less.
- the number of openings 231 is not particularly limited, and may be one or two or more. For example, multiple openings 231 may be provided on the circumference of the cooling segment 23 .
- the amount of outside air introduced through the opening 231 is preferably 85% by volume or less, more preferably 80% by volume or less, of the total volume of the gas sucked by the user.
- the ratio of the amount of outside air is 85% by volume or less, it is possible to sufficiently suppress reduction in flavor and taste due to dilution by outside air.
- this is also called a ventilation ratio.
- the lower limit of the ventilation ratio range is preferably 55% by volume or more, more preferably 60% by volume or more.
- the ventilation rate can be adjusted by appropriately adjusting the hole diameter and the number of holes 231 .
- the ventilation ratio is measured using, for example, NCQA (manufactured by JT Toshi Co., Ltd.) according to the ISO standard method (ISO6565:2015).
- NCQA manufactured by JT Toshi Co., Ltd.
- ISO6565:2015 ISO standard method
- the cooling segment 23 has a small resistance to the air passing through the tobacco rod . or less, more preferably 0 mmH 2 O or more and 20 mmH 2 O or less.
- the cooling segment 23 does not substantially affect the draw resistance of the aerosol-generating article.
- the amount of pressure drop from the upstream end of the cooling segment 23 to the downstream end of the cooling segment 23 is preferably small.
- the generated aerosol can drop in temperature by 10°C or more as it is drawn through the cooling segment 23 by the user. In some embodiments, the generated aerosol drops in temperature by 15° C. or more in another aspect, and in a further aspect by 20° C. or more, as it is drawn through the cooling segment 23 by the user. I have something to do.
- Cooling segment 23 can be formed by other means. For example, cooling segment 23 may be formed from a bundle of longitudinally extending tubes. Cooling segment 23 may be formed by extrusion, molding, lamination, injection, or chopping of suitable materials.
- the cooling segment 23 can be formed, for example, by wrapping a pleated, gathered, or folded sheet material with a cooling segment web.
- the cooling segment 23 is gathered into a rod shape after the paper or polymer film has been crimped in the airflow direction and formed by a cooling segment web, such as a cooling segment web of filter paper. It can include a sheet of crumpled material. With this configuration, a plurality of air flow channels are formed in the ventilation direction of the cooling segment. The heat is lost to the paper or polymer film and cooled.
- the sheet member for cooling, the cooling segment roll (especially the inner surface thereof), and the tubular member may contain a flavor modifier.
- Flavor modifiers can include, for example, acids.
- the type of acid is not particularly limited, but an edible acid can be used, such as an organic acid.
- it is preferred that the acid is liquid at 15-25° C., that is, at room temperature. This is because the acid is liquid at normal temperature, so that the acid can be directly applied to the paper roll without being dissolved in a solvent such as water.
- the acid since the acid is retained in the liquid state inside the roll paper, the acid is uniformly distributed inside the roll paper, and the contact efficiency between the acid and the flavor component is improved, so that the acid can efficiently act on the flavor component.
- acids examples include stearic acid, isostearic acid, linoleic acid, oleic acid, palmitic acid, myristic acid, dodecanoic acid, capric acid, benzoic acid, isobutyric acid, propionic acid, adipic acid, acetic acid, vanillylmandelic acid, maleic acid, glutaric acid, fumaric acid, succinic acid, lactic acid, glycolic acid, glutamic acid and the like.
- acids that are liquid at 15 to 25° C. include, for example, isostearic acid, linoleic acid, oleic acid, isobutyric acid, propionic acid, acetic acid, and lactic acid.
- lactic acid is preferable as the acid from the viewpoints of being inexpensive, having little odor, and having little effect on flavor.
- flavor modifiers include alkalis. Specifically, alkali metal salts of carbonic acid, alkali metal salts of citric acid, sodium carbonate, sodium hydrogencarbonate, potassium carbonate, mixtures thereof, and aqueous solutions of these dissolved in appropriate water may be used.
- the cooling segment 23 can be formed in a rod shape with a length in the ventilation direction of, for example, 10 mm or more and 40 mm or less, preferably 10 mm or more and 25 mm or less.
- the length of the cooling segment in the ventilation direction can be 18 mm.
- the cooling segment 23 can have a substantially circular cross-sectional shape in the airflow direction and a diameter of 5.5 mm or more and 8.0 mm or less.
- the cooling segment 23 may have a diameter of about 7 mm.
- the cooling segment has apertures for introducing outside air, the cooling flowed through the apertures versus the total air inflow to the cooling segment when sucked from the mouth end at 17.5 cc/sec.
- the rate of air inflow to the segment is usually 55% or more, preferably 60% or more, more preferably 65% or more, and usually 85% or less, preferably 80% or less. Yes, more preferably 75% or less. Within such a range, cooling of the aerosol and dilution of the flavor component are well balanced.
- the mouthpiece segment may have a filter segment 24, and the filter segment 24 is not particularly limited as long as it contains a filter medium and has a function as a general filter. Also referred to simply as "tow"), or a material such as paper processed into a cylindrical shape can be used.
- General functions of filters include, for example, adjusting the amount of air mixed when inhaling aerosols, etc., reducing smoking taste, reducing nicotine and tar, etc. Filters have all of these functions. you don't need to be there.
- electrically heated tobacco products tend to produce fewer flavor components and have a lower filling rate of tobacco fillers, so the filtration function is suppressed and the tobacco fillers fall off. It is also one of the important functions to prevent
- the length of the circumference of the filter segment 24 is not particularly limited, it is preferably 16 to 25 mm, more preferably 20 to 24 mm, even more preferably 21 to 23 mm.
- the length of the filter segment 24 in the ventilation direction is preferably 4 mm or more, more preferably 7 mm or more, and preferably 30 mm or less, more preferably 20 mm or less, and the ventilation resistance is preferably 10 mmH 2 . O or more , more preferably 15 mmH2O or more, preferably 60 mmH2O or less, more preferably 40 mmH2O or less.
- the length of the filter segment 24 in the ventilation direction is preferably 5 to 9 mm, more preferably 6 to 8 mm.
- the cross-sectional shape of the filter segment 24 is not particularly limited, but may be, for example, circular, elliptical, polygonal, or the like.
- the filter segment 24 may also have an additive release container or perfume beads, as described below, or may be directly loaded with perfume.
- the shape and dimensions of the filter medium can be adjusted as appropriate so that the shape and dimensions of the filter segment 24 are within the above ranges.
- the configuration of the filter segment is not particularly limited, and can be a plain filter including a single filter segment or a multi-segment filter including multiple filter segments such as a dual filter or triple filter. By making it multi-segment, each segment can be provided with a separate function. Also, the outer side of the packing layer may be wrapped with one or more filter segment webs.
- the ventilation resistance per segment of the filter segment 24 can be appropriately changed depending on the amount of filler, the material, etc., with which the filter segment 24 is filled.
- the ventilation resistance can be increased by increasing the amount of cellulose acetate fiber with which the filter segment 24 is filled.
- the packing density of the cellulose acetate fiber can be 0.13-0.18 g/cm 3 .
- the airflow resistance is a value measured by, for example, an airflow resistance measuring instrument (trade name: SODIMAX, manufactured by SODIM).
- the filter segment 24 can be manufactured by a known filter segment manufacturing method. For example, when synthetic fibers such as cellulose acetate tow are used as the material for the filter medium, a polymer solution containing a polymer and a solvent is spun and can be produced by a method of crimping. As the method, for example, the method described in International Publication No. 2013/067511 can be used. In manufacturing the filter segment 24, it is possible to appropriately design the adjustment of ventilation resistance and the addition of additives (known adsorbents, fragrances (for example, menthol), granular activated carbon, fragrance-retaining materials, etc.) to the filter material.
- additives known adsorbents, fragrances (for example, menthol), granular activated carbon, fragrance-retaining materials, etc.
- the mode of the filter material contained in the filter segment 24 is not particularly limited, and any known mode may be adopted.
- cellulose acetate tow may be processed into a cylindrical shape.
- the single filament fineness and total fineness of the cellulose acetate tow are not particularly limited, but in the case of a mouthpiece member with a circumference of 22 mm, the single filament fineness is 5 g/9000 m or more and 15 g/9000 m or less, and the total fineness is 8000 g/9000 m or more and 25000 g. /9000 m or less is preferable.
- the cross-sectional shape of the fibers of cellulose acetate tow may be circular, elliptical, Y-shaped, I-shaped, R-shaped, and the like.
- a plasticizer such as triacetin may be added in an amount of 5% by weight or more and 10% by weight or less based on the weight of cellulose acetate tow in order to improve filter hardness.
- a paper filter filled with sheet-like pulp paper may be used instead of the cellulose acetate filter.
- As the filter material paper or non-woven fabric in a gathered shape may be used.
- the filter media may also contain the flavor modifiers described above.
- the filter medium may include a crushable additive release container (eg, capsule) with a crushable outer shell such as gelatin.
- a crushable additive release container eg, capsule
- the embodiment of the capsule also called “excipient release container” in the technical field
- It can be a container and can have a diameter of 2 mm or more and 4 mm or less.
- the capsule when broken before, during or after use by the user of the tobacco product, releases the liquid or substance (usually a flavoring agent) contained within the capsule, which then releases the liquid or The substances are transferred to the tobacco smoke during use of the tobacco product and to the surrounding environment after use.
- the filter segment 24 may include a paper roll (filter plug paper roll) around which the above-described filter material is wound.
- the form of the roll paper is not particularly limited, and may be adhered with an adhesive.
- the adhesive may comprise a hot melt adhesive, and the hot melt adhesive may comprise polyvinyl alcohol.
- the filter consists of two or more segments, it is preferable to wrap each segment with the first roll of paper, and then wrap these multiple segments together with the second roll of paper.
- the material of the roll paper is not particularly limited, and known materials can be used, and it may contain a filler such as calcium carbonate.
- the thickness of the roll paper is not particularly limited, and is usually 20 ⁇ m or more and 140 ⁇ m or less, preferably 30 ⁇ m or more and 130 ⁇ m or less, and more preferably 40 ⁇ m or more and 100 ⁇ m or less.
- the basis weight of the web is not particularly limited, and is usually 20 gsm or more and 100 gsm or less, preferably 22 gsm or more and 95 gsm or less, and more preferably 23 gsm or more and 90 gsm or less.
- the web may or may not be coated, but from the viewpoint of imparting functions other than strength and structural rigidity, it is preferably coated with a desired material.
- the roll paper, particularly the inner surface (the side in contact with the filter material) may contain the above-described flavor modifier.
- the filter segment 24 may further include a center hole segment having one or more hollows.
- the center hole segment is generally located closer to the flavor producing segment than the filter media, preferably adjacent to the cooling segment.
- the plate-shaped susceptor 212 may be a metal plate having unevenness.
- FIG. 4 is a perspective view showing an example of the plate-like susceptor 212. As shown in FIG. In addition, in description of the modification, the same code
- the plate-like susceptor 212 may have a ridge-like protuberance 2121 in which convex portions protruding on at least one of the front and back sides are continuous along the ventilation direction. It has three 2121.
- FIG. 5 is a diagram schematically showing a method of manufacturing a plate-shaped susceptor.
- the manufacturing apparatus 4 includes a plurality of rollers 41 and rolls a metal plate 200 as a material while feeding it in a predetermined direction.
- the manufacturing apparatus 4 also includes a cutter 42 for cutting the metal plate 200 to create a plate-shaped susceptor 212 .
- the middle part of FIG. 5 represents a schematic plan view of the metal plate at the corresponding position in the upper part.
- the lower part of FIG. 5 represents a schematic cross-sectional view of the metal plate at the corresponding position in the upper part.
- the metal plate 200 is pulled back and forth in the feed direction, for example, between the rollers 41 to extend in the feed direction and contract in the width direction of the metal plate 200 perpendicular to the feed direction. At this time, unevenness having a wavy cross section is formed on the metal plate 200 .
- the metal plate 200 is further rolled by the rollers 41 to flatten unevenness and form the ridge-like protuberances 2121 .
- Such projections make it difficult for the filler 211 to hold the plate-shaped susceptor 212 in the interior of the flavor generating segment 21 . This makes it easier for the coating layer to be held by the plate-shaped susceptor 212 .
- the continuous ridge-shaped protuberances 2121 extend along the airflow direction of the plate-shaped susceptor 212, and vapor generated by vaporizing tobacco components, aerosol base materials, etc. contained in the filler 211 is vaporized. can be easily circulated along the ventilation direction.
- the space between the ridge-shaped protuberances 2121 extending along the airflow direction can be suitably used as flow paths for circulating the vapor of the tobacco component and the aerosol base.
- the raised portion 2121 may be discontinued in part in the ventilation direction, or may be formed substantially parallel to the ventilation direction. Also, the number of protrusions 2121 may be one or more, and is not limited to three. Further, the raised portion 2121 may have a meandering shape instead of a linear shape in plan view.
- FIG. 6 is a plan view for explaining a modification of the plate-like susceptor.
- the plate-like susceptor 212 has a plurality of through holes 2122 extending through its front and back surfaces.
- the through holes 2122 can be formed by, for example, forming slits in the metal plate 200 with the rollers 41 provided with blades and expanding the slits by rolling or pulling with the rollers 41 .
- Such through-holes also make it difficult for the filler 211 to hold the plate-shaped susceptor 212 in the interior of the flavor generating segment 21 , and increase the surface area of the plate-shaped susceptor 212 in contact with the filler 211 . can improve the efficiency of aerosol generation.
- FIG. 7 is a plan view for explaining a modification of the plate-like susceptor.
- the plate-like susceptor 212 has ridge-like protrusions 2121 between the through-holes 2122 . That is, the plate-like susceptor 212 having the through hole 2122 shown in FIG. 6 is formed with the raised portion 2121 formed by the manufacturing method shown in FIG.
- the protuberances 2121 are formed continuously between the through holes 2122, but the protuberances 2121 may be partially discontinued in the longitudinal direction or formed substantially parallel to the longitudinal direction. can be anything. Also, the number of protrusions 2121 is not limited.
- FIG. 8 is a diagram for explaining an end face of the plate-shaped susceptor 212.
- FIG. A protrusion may be formed in the thickness direction at the end of the plate-shaped susceptor 212 in the ventilation direction.
- a plate-shaped susceptor 212 includes a first curved surface portion 2123 on the surface of the end face, a second curved surface portion 2124 on the surface of the end surface, a third curved surface portion 2125 near the back surface, and a projection protruding to the back surface side.
- a portion 2126 is shown.
- Such protrusions also make it difficult for the filling material 211 to hold the plate-shaped susceptor 212 inside the flavor generating segment 21 to shift.
- the metal plate 200 may have projections projecting in directions orthogonal to the ventilation direction, such as the thickness direction and the width direction, at the ends in the ventilation direction.
- the protrusions are also effective in preventing displacement of the coating layer, which will be described later.
- At least one of the front and back surfaces of the plate-like susceptor 212 may be textured, such as by embossing or perforating.
- the three-dimensional shape and pattern of the textured surface are not particularly limited. Texturing can be employed. Texture processing increases the contact area with a coating layer, which will be described later, and increases heat transfer from the plate-like susceptor to the coating layer.
- FIG. 9 is a diagram for explaining a modification of the flavor generation segment.
- the flavor-generating segment 21 may comprise either or both of a first coating layer 214 covering one of the front and back surfaces of a plate-shaped susceptor 212 and a second coating layer 215 covering the other.
- the first coating layer 214 and the second coating layer 215 are flavor sources comprising, for example, an aerosol base.
- Flavor sources may include, for example, tobacco dust, an aerosol base, a binder and water.
- the filler 211 may be, for example, plant fibers that do not contain cut tobacco, such as wood pulp.
- the coating layer is easily held by the plate-like susceptor 212 .
- the term “coating layer” includes both the “first coating layer” and the “second coating layer”.
- the first coating layer and the second coating layer are, for example, pulverized tobacco plants (one or more selected from the group consisting of mesophyll, leaf vein, trunk, root, flower, etc.) (average particle size 30 ⁇ m or more and 300 ⁇ m or less), Binder (one or more selected from the group consisting of modified cellulose, modified starch, protein, polysaccharide thickener, etc.), aerosol base (selected from the group consisting of glycerin, propylene glycol, triacetin, 1,3-butanediol, etc.) 1 or more), a plate-shaped susceptor may be coated with a mixture in which water is uniformly mixed, and a flavoring agent, a flavor modifier, and plant fibers other than tobacco plants may be added.
- pulverized tobacco plants one or more selected from the group consisting of mesophyll, leaf vein, trunk, root, flower, etc.
- Binder one or more selected from the group consisting of modified cellulose, modified starch, protein
- Flavors can be adjusted by blending a plurality of different varieties of tobacco plants that may be included.
- the coating layer may contain nicotine in an amount of 1% by weight or more and 4% by weight or less.
- the variation in flavor can be expanded by making the components contained in the respective coating layers different. For example, by changing the particle size of pulverized tobacco plants, one coating layer contains a component capable of delivering a flavor component in the early stage of heating, and the other coating layer delivers a flavor component in the late stage of heating. It is possible to take a mode such as containing a component that can be made.
- the above-described specific embodiments (b), (c), or (e) of the filling 211 can be used as the material constituting the coating layer. ) is preferably used. Additional ingredients such as aerosol bases, flavors, flavor modifiers, particulate susceptors, or other ingredients that may be added to the filler 211 described above may also be added to the coating in a similar manner. Furthermore, as for the method of adding these additive components to the base material, the method of adding the additive components to the base material in the description of the filler 211 described above can be applied.
- the surface of either one of the first coating layer and the second coating layer, or the surfaces of both layers can be subjected to a roughening treatment, and such a treatment increases the surface area and improves the delivery of the flavor component.
- the thicknesses of the first coating layer 214 and the second coating layer 215 are each independently, for example, 200 ⁇ m or more and 2000 ⁇ m or less, preferably 200 ⁇ m or more and 1000 ⁇ m or less, and more preferably 300 ⁇ m or more and 800 ⁇ m or less. This thickness range maintains good aerosol generation and flavor source release.
- FIG. 10 is a diagram for explaining a method of manufacturing a covered plate-shaped susceptor.
- the manufacturing device 4 includes rollers 41 , a coating section 43 , an oven 44 and a cutter 42 .
- the metal plate 200 rolled by the rollers 41 is coated with a slurry containing tobacco powder and an aerosol base material in order on the front and back in the coating section 43 and dried in the oven 44 .
- the coated metal plate 200 is cut by a cutter 42 to obtain a plate-like susceptor 212 in which the first coating layer 214 and the second coating layer 215 are laminated.
- FIG. 11 is a diagram for explaining a modification of the covering layer.
- At least one layer selected from the first coating layer 214 and the second coating layer 215 each includes a granular susceptor (particulate susceptor) 216 .
- the material of the particulate susceptor 216 is, for example, metal, and specific examples include aluminum, iron, iron alloys, stainless steel, nickel, nickel alloys, or a combination of two or more of these. Other than metal, for example, carbon can be used, but from the viewpoint of enabling good electromagnetic induction heating, metal is preferred.
- Granular susceptors 216 are dispersed and mixed in, for example, the slurry described above and disposed in the first coating layer 214 and the second coating layer 215 .
- Granular susceptors 216 are preferably uniformly dispersed in the coating layer. Particulate susceptor 216 is also heated by electromagnetic induction heating, and if first coating layer 214 and second coating layer 215 comprise an aerosol substrate, they will generate an aerosol. With such a configuration, aerosol is generated more efficiently.
- the particle diameter of the granular susceptor is usually 30 ⁇ m or more and 300 ⁇ m or less, preferably 30 ⁇ m or more and 100 ⁇ m or less, more preferably 50 ⁇ m or more and 100 ⁇ m or less, from the viewpoint of efficiently generating an aerosol.
- the content of the particulate susceptor in each coating layer is usually 1% by weight or more and 20% by weight or less, preferably 1% by weight or more and 15% by weight, independently from the viewpoint of efficiently generating an aerosol. % or less, more preferably 1 wt % or more and 10 wt % or less.
- the average distance from the surface of the granular susceptor 216 to the surface of the plate-like susceptor 212 is usually 100 ⁇ m or more and 1000 ⁇ m or less, may be 250 ⁇ m or more and 1000 ⁇ m or less, or may be 100 ⁇ m or more and 500 ⁇ m or less. It is preferably 150 ⁇ m or more and 400 ⁇ m or less.
- the granular susceptor 216 may be made of a metal different from that of the plate-shaped susceptor 212 .
- the material of the granular susceptor 216 may be selected such that its Curie temperature is lower than that of the plate-shaped susceptor 212 .
- the control unit 34 detects a change in the magnetism of the granular susceptors 216 due to the temperature of the granular susceptors 216 reaching the Curie temperature, based on the magnitude of the current flowing through the inductor 32, and detects the temperature of the plate-shaped susceptors 212. You may make it control.
- a coating layer not containing the granular susceptor 216 is applied as a base before coating the plate-shaped susceptor 212 with the coating layer.
- a coating layer containing particulate susceptors may be applied. By doing so, it is possible to prevent the occurrence of galvanic corrosion due to direct contact of different metal species.
- insulating polymers, starches, or celluloses may be coated on the plate-like susceptor 212 as a base.
- FIG. 12 is a diagram for explaining a modification of the covering layer.
- a chamfered portion 2141 is provided at the end of the first covering layer 214 in the ventilation direction.
- the chamfered portion 2141 may be chamfered by flattening the corners of the rectangular parallelepiped, or may be chamfered by rounding the corners.
- the second covering layer 215 may be provided with a chamfered portion at the end of the second covering layer 215 in the ventilation direction.
- the plate-shaped susceptor 212 to which the coating layer is applied is introduced into the flavor segment at high speed during high-speed production of the flavor generating segment 21, the corner portion of the coating layer is damaged or damaged. Introduced into the flavor segment without falling off. Since the coating layer contains tobacco, it is preferable to prevent the coating layer from coming off in order to stably achieve consumer satisfaction.
- FIG. 13 is a diagram for explaining a modification of the covering layer.
- a plate-like susceptor 212 is provided with a through hole 2122 penetrating the front and back sides thereof, and at least a part of the inside of the through hole 2122 is filled with the first coating layer 214, and the inside of the through hole 2122 The entirety may be filled with the first coating layer 214 .
- the material to be filled may be at least one of the material forming the first covering layer 214 and the material forming the second covering layer 215 .
- the first covering layer 214 and the second covering layer 215 may be made of the same material, or may be made of different materials.
- the plate-like susceptor 212 may have different surface roughnesses on its front and back sides. Detachment of the first coating layer 214 and the second coating layer 215 from the susceptor 212 can be suppressed by appropriately setting the surface roughness. Further, even if the coating layer is not provided, it is possible to suppress positional displacement of the plate-shaped susceptor 212 within the flavor generating segment 21 by setting the surface roughness. By changing the surface roughness on the front and back, the contact surface area between the first coating layer 214 and the second coating layer 215 and the plate-like susceptor is changed. As a result, a difference occurs in heat conduction, so that the timing of volatilization of the flavor component and the aerosol base contained in the first coating layer 214 and the second coating layer 215 can be changed.
- FIG. 14 is a diagram for explaining a modification of the non-combustion heating cigarette.
- FIG. 14 shows a longitudinal sectional view of the non-combustion heating tobacco 2 cut along the thickness direction of the plate-shaped susceptor 212 .
- the non-combustion heated tobacco 2 comprises a tip segment 26 , a flavor generating segment 21 , a support segment 27 and a mouthpiece segment 22 .
- a tip segment 26 is provided adjacent to the flavor-generating segment 21 on the side opposite the mouthpiece of the non-combustion-heated tobacco 2
- a support segment 27 is provided between the flavor-generating segment 21 and the mouthpiece segment 22 . Be prepared. Note that one of the tip segment 26 and the support segment 27 may not be provided.
- Tip segment 26 is formed of a conventional filter material and is provided with one or more through-holes, for example, along the direction of ventilation.
- the material of the tip segment 26 may be based on relatively heat-resistant vegetable pulp fibers, cellulose fibers, or regenerated cellulose fibers.
- the tip segment 26 may be made by solidifying cellulose acetate long fibers with a plasticizer (triacetin). By providing the tip segment 26, it is possible to prevent the filler 211 from falling from the flavor generating segment 21 and the plate-shaped susceptor 212 from popping out.
- the tip segment 26 may be formed of a porous solid filter material.
- the length of the tip segment 26 in the ventilation direction is, for example, 5 mm or more and 10 mm or less.
- the ventilation resistance of the tip segment 26 is, for example, 0 mmH 2 O or more and 15 mmH 2 O or less. By lowering the airflow resistance of the tip segment, it is possible to reduce the influence on the airflow resistance of the entire non-burning heated tobacco.
- a portion of the filler 211 may be interposed between the plate-shaped susceptor 212 and the tip segment 26 of the flavor generating segment 21 . That is, the plate-shaped susceptor 212 does not have to be in contact with the tip segment 26 . With such a configuration, it is possible to prevent the shaped susceptor 212 from directly heating the tip segment 26, and to prevent functional deterioration due to deterioration or deformation of the tip segment 26 due to direct heating.
- FIG. 15 is an example of a longitudinal sectional view of a non-combustion heating tobacco cut along the width direction of a plate-shaped susceptor.
- the plate-shaped susceptor 212 is provided with a chamfered portion 2126 so that the width of the end face facing the tip segment 26 is reduced.
- Such a configuration can also prevent the plate-shaped susceptor 212 from heating the tip segment 26 .
- the tip segment 26 may be configured such that the tip segment filling of the tip segment 26 is wrapped with tip segment wrapping paper.
- the tip segment filling of the tip segment 26 may comprise a gathered sheet of paper or polymer.
- the tip segment filling material of the tip segment 26 may include a non-woven gather sheet.
- the folded nonwoven fabric is referred to as a "gather sheet".
- through holes (channels) that penetrate in the airflow direction are formed.
- the tip segment may be filled with a non-woven fabric having a low density in a folded state while being compressed.
- the tip segment filling of tip segment 26 may also include so-called flavor sources.
- the flavor source may be, for example, flavor, tobacco extract or tobacco dust.
- the tip segment wrapping paper of the tip segment 26 may be a paper-aluminum laminated sheet.
- Such tip segment wrapping paper can be heated by an induced current or by heat transfer from the plate-shaped susceptor 212 of the flavor generating segment 21, and the tip segment 26 is heated by the heat of the tip segment wrapping paper.
- the flavor component can be volatilized when it contains.
- the support segment 27 is also made of a conventional filter material and is provided with one or more through-holes, for example along the ventilation direction.
- the support segment 27 may also be made by solidifying cellulose acetate long fibers with a plasticizer (triacetin). By providing the support segment 27 , it is possible to prevent the plate-shaped susceptor 212 from popping out of the flavor generating segment 21 .
- the support segment 27 may also be formed of a porous solid filter material.
- the support segment filling of the support segment 27 may comprise paper or polymeric gathered sheets. Also, the support segment filling material of the support segment 27 may include a gather sheet made of nonwoven fabric. In these embodiments, through holes (channels) that penetrate in the airflow direction are formed.
- the support segment filling of the support segment 27 may also contain so-called flavor sources.
- the flavor source may be, for example, flavor, tobacco extract or tobacco dust.
- the supporting segment wrapping paper of the supporting segment 27 may be a paper-aluminum laminated sheet.
- the length of the support segment 27 in the ventilation direction is, for example, 5 to 10 mm.
- the ventilation resistance of the support segment 27 is 0 to 15 mmH 2 O.
- FIGS. 16(a) to 16(d) are diagrams for explaining modifications of the lining sheet.
- the lining sheet is not particularly limited as long as at least a portion of the flavor generating segment 21 and a portion of the mouthpiece segment 22 are wound, and other segments can also be wound together.
- 16(a) to 16(d) the tip segment 26, the flavor generation segment 21, the support segment 27, and the mouthpiece segment 22 are wrapped by one lining sheet 25. It's okay.
- the lining sheet 25 which is comfortable to hold and suitable for printing, it is possible to realize the non-combustion heating cigarette 2 with good usability and appearance quality.
- the lining sheet 25 is not particularly limited as long as at least a portion of the flavor generating segment 21 and a portion of the mouthpiece segment 22 are wound. Part and all of the mouthpiece segment 22 is preferably wound.
- the form of the lining sheet 25 is not particularly limited, and for example, a material containing pulp as a main component can be mentioned.
- pulp in addition to being made from wood pulp such as softwood pulp and hardwood pulp, non-wood pulp such as flax pulp, hemp pulp, sisal pulp, and esparto, which are generally used for cigarette paper, are mixed. and obtained by manufacturing. These pulps may be used alone or in combination of multiple types at any ratio.
- the lining sheet 25 may be composed of one sheet, or may be composed of a plurality of sheets or more.
- the lining sheet 25 may be manufactured by a manufacturing method to be described later, or may be a commercially available product.
- the shape of the lining sheet 25 is not particularly limited, and can be square or rectangular, for example.
- the thickness of the lining sheet 25 is not particularly limited, but is usually 30 ⁇ m or more and 60 ⁇ m or less, preferably 40 ⁇ m or more and 50 ⁇ m or less, from the viewpoint of gripping comfort and printing suitability.
- the grammage of the lining sheet 25 is not particularly limited, it is usually 30 gsm or more and 60 gsm or less, preferably 35 gsm or more and 50 gsm or less, and 35 gsm or more and 40 gsm or less from the viewpoint of gripping comfort and printability. is more preferred.
- the air permeability of the lining sheet 25 is not particularly limited, it is generally 0 Coresta unit or more and 30 Coresta unit or less, and more than 0 Coresta unit and 15 Coresta unit or less from the viewpoint of gripping comfort and printability. is preferred.
- Air permeability is a value measured in accordance with ISO 2965:2009, and is expressed as the flow rate (cm 3 ) of gas passing through an area of 1 cm 2 per minute when the pressure difference between both sides of the paper is 1 kPa. be done.
- One Coresta unit (1 Coresta unit, 1 CU) is cm 3 /(min ⁇ cm 2 ) under 1 kPa.
- the smoothness of the lining sheet 25 is not particularly limited, but is usually 200 seconds or more and 1500 seconds or less, preferably 250 seconds or more and 1000 seconds or less, from the viewpoint of gripping comfort and printing suitability, preferably 300 seconds or more, It is more preferably 500 seconds or less.
- the opacity of the lining sheet 25 is not particularly limited, but from the viewpoint of ensuring the desired appearance quality, it is usually 70% or more and 100% or less, preferably 75% or more and 95% or less, and 80% or more. , is more preferably 90% or less.
- the opacity is measured according to JIS-P8138 using a photovolt reflectometer. Smoothness is measured according to JIS-P8117 and JIS-P8119.
- the basis weight of the sheet is measured according to JIS-P8124.
- the lining sheet 25 is preferably a liquid-impermeable sheet from the viewpoint of being able to block leakage and staining of the liquid contained in the filling 211 of the flavor generating segment 21.
- the lining sheet 25 is made of polyolefin, polyester, or the like. Examples include those obtained by laminating a polymer film as a main component and paper, and those obtained by applying a coating agent such as modified cellulose, modified starch, and polyvinyl alcohol to paper.
- the lining sheet 25 may contain fillers other than the above pulp, such as metal carbonates such as calcium carbonate and magnesium carbonate, metal oxides such as titanium oxide, titanium dioxide and aluminum oxide, barium sulfate, metal sulfates such as calcium sulfate, metal sulfides such as zinc sulfide, quartz, kaolin, talc, diatomaceous earth, gypsum, etc.; preferably contains These fillers may be used singly or in combination of two or more.
- metal carbonates such as calcium carbonate and magnesium carbonate
- metal oxides such as titanium oxide, titanium dioxide and aluminum oxide
- barium sulfate metal sulfates
- metal sulfates such as calcium sulfate
- metal sulfides such as zinc sulfide, quartz, kaolin, talc, diatomaceous earth, gypsum, etc.
- fillers may be used singly or in combination of two or more.
- the lining sheet 25 may contain various auxiliaries in addition to the pulp and filler described above.
- the lining sheet 25 may contain a water resistance improver to improve paper strength when wet.
- Water resistance improvers include wet strength agents (WS agents) and sizing agents.
- wet strength agents include urea formaldehyde resins, melamine formaldehyde resins, polyamide epichlorohydrin (PAE), and the like.
- sizing agents include rosin soap, alkyl ketene dimer (AKD), alkenyl succinic anhydride (ASA), and highly saponified polyvinyl alcohol having a degree of saponification of 90% or more.
- a coating agent may be added to at least one of the front and back surfaces of the lining sheet 25 .
- the coating agent is not particularly limited, but a coating agent capable of forming a film on the paper surface and reducing liquid permeability is preferred.
- the lining sheet 25 may be coated with a lip release agent on the outside, which improves gripping comfort. Nitrocellulose, ethyl cellulose, or the like can be used as the lip release agent, for example. When the lip release agent is applied to the inner side of the lining sheet 25, it is possible to prevent the liquid component such as the aerosol base contained in the flavor segment from seeping into the lining sheet 25.
- the plurality of segments are fixed by the lining sheet 25 after or after applying paste such as vinyl acetate emulsion or starch paste to the whole or part of one side of the lining sheet 25 (inner side when wound). It can be implemented by arranging a plurality of segments on one side of the lining sheet 25 (inside surface when wound) before winding. Also, the lining sheet 25 may have a lap portion of 1 to 3 mm when wound, and the lap portion is also glued and fixed. An example of the gluing pattern of the lining sheet 25 is shown in FIG. 25a in FIG. 17 indicates a glued portion, and 25b indicates a non-glued portion. FIG. 17(a) shows a pattern in which the entire surface of the lining sheet 2 is glued. FIG.
- FIG. 17(b) shows a pattern in which a portion of the lining sheet 2 (the entire edge portion) is glued.
- FIG. 17(c) shows a pattern in which a portion of the lining sheet 2 (an edge portion for fixing the overlapped portion of the lining sheet 2 and an inner portion for fixing a plurality of segments) is pasted.
- FIG. 17(d) shows a pattern in which a portion of the lining sheet 2 (an edge portion for fixing the overlapped portion of the lining sheet 2 and an inner portion for fixing a plurality of segments) is pasted.
- the lining sheet 25 may be composed of a plurality of sheet materials (also simply referred to as "sheets”), and may be composed of two sheet materials or three or more sheet materials. However, from the standpoint of manufacturing cost, it is preferable to use two sheets.
- the mode in which a plurality of sheet materials are included is not particularly limited. For example, each sheet material may be partially overlapped, or may be entirely overlapped. , a first sheet material (also simply referred to as the "first sheet”) and a second sheet material (also simply referred to as the "second sheet”) to be described later.
- first sheet material also simply referred to as the "first sheet”
- second sheet also simply referred to as the "second sheet”
- the material, shape, and characteristics of each sheet material may be the same or different.
- the sheet 25 is preferably configured to include at least a first sheet and a second sheet arranged outside and downstream of the first sheet.
- the lining sheet 25 is formed by , a first sheet wrapping at least a portion of the flavor generating segment and a portion of the cooling segment, and at least all of the filter segment and a portion of the cooling segment disposed outside the first sheet.
- a major requirement for the first sheet is to lose liquid permeability to block leaks and stains of the liquid contained in the filling 211 of the flavor generating segment 21 .
- the main requirements are gripping comfort and printing suitability, and it is also advantageous in that it is possible to individually select a material suitable for these requirements.
- the non-combustion heated flavor inhalation article 1 comprises a tip segment 26 and a support segment 27, a first sheet 28 wrapping the tip segment 26, the flavor generating segment 21 and the support segment 27; a second sheet 29 connecting the mouthpiece segment 22 to the tip segment 26, the flavor generating segment 21 and the support segment 27, which are wrapped in .
- the first sheet 28 may be provided with water resistance and/or liquid impermeability
- the second sheet may be a sheet suitable for a surface with excellent grip comfort or a sheet suitable for a surface excellent in printability. good.
- At least two of these protrusions are provided so as to come into contact with the second sheet when the non-combustion heating type flavor inhalation article is inserted to the bottom, which is the deepest part of the recess.
- electrically heated devices designed for Specifically, in such an embodiment, when inserting the non-combustible heated tobacco into the recess of the electric heating device, the end surface of the second sheet and the recess of the electric heating device may contact or be caught by the user.
- the lining sheet wraps around the entire non-burning heated tobacco, thereby increasing the strength of the rod of the non-burning heated tobacco and allowing it to fit into the recess of the heating device. It is possible to prevent the buckling damage of the cigarette when inserting and removing it. In addition, it is possible to suppress the decrease in strength of the lining sheet due to the liquid component contained in the filler in the flavor-generating segment. If it is, it melts) can be suppressed.
- the lining sheet may be torn when the non-combustion heating type tobacco 2 is extracted from the electric heating device after use, and some segments such as the flavor generating segment may remain in the recess 35. Therefore, it is important to ensure the strength of the lining sheet.
- Conditions such as the material, shape, and characteristics of the first sheet 28 and the second sheet 29 are not particularly limited, and can be similarly applied as long as the above conditions for the lining sheet 25 can be provided.
- the thickness of the first sheet 28 is not particularly limited, but is usually 30 ⁇ m or more and 60 ⁇ m or less, preferably 40 ⁇ m or more and 50 ⁇ m or less, from the viewpoint of gripping comfort and printing suitability.
- the basis weight of the first sheet 28 is not particularly limited, it is usually 30 gsm or more and 60 gsm or less, preferably 35 gsm or more and 50 gsm or less, and 35 gsm or more and 40 gsm or less from the viewpoint of gripping comfort and printability.
- the air permeability of the first sheet 28 is not particularly limited, it is usually 0 Coresta units or more and 30 Coresta units or less, and more than 0 Coresta units and 15 Coresta units or less from the viewpoint of gripping comfort and printability. is preferably Air permeability is a value measured in accordance with ISO 2965:2009, and is expressed as the flow rate (cm 3 ) of gas passing through an area of 1 cm 2 per minute when the pressure difference between both sides of the paper is 1 kPa. be done.
- One Coresta unit (1 Coresta unit, 1 CU) is cm 3 /(min ⁇ cm 2 ) under 1 kPa.
- the smoothness of the first sheet 28 is not particularly limited, but is usually 200 seconds or more and 1500 seconds or less, preferably 250 seconds or more and 1000 seconds or less, and 300 seconds or less from the viewpoint of gripping comfort and printability. More preferably, it is 500 seconds or less.
- the opacity of the first sheet 28 is not particularly limited. % or more and 90% or less.
- the first sheet 25 is preferably a liquid-impermeable sheet from the viewpoint of being able to block leakage and staining of the liquid contained in the filler 211 of the flavor generating segment 21.
- the material thereof is The liquid-impermeable materials mentioned above can be applied as well.
- the thickness of the second sheet 29 is not particularly limited, but is usually 30 ⁇ m or more and 60 ⁇ m or less, preferably 40 ⁇ m or more and 50 ⁇ m or less, from the viewpoint of gripping comfort and printability.
- the basis weight of the second sheet 29 is not particularly limited, it is usually 30 gsm or more and 60 gsm or less, preferably 35 gsm or more and 50 gsm or less, and 35 gsm or more and 40 gsm or less from the viewpoint of gripping comfort and printability.
- the air permeability of the second sheet 29 is not particularly limited, it is usually 0 Coresta unit or more and 30 Coresta unit or less, and more than 0 Coresta unit and 15 Coresta unit or less from the viewpoint of gripping comfort and printability. is preferably Air permeability is a value measured in accordance with ISO 2965:2009, and is expressed as the flow rate (cm 3 ) of gas passing through an area of 1 cm 2 per minute when the pressure difference between both sides of the paper is 1 kPa. be done.
- One Coresta unit (1 Coresta unit, 1 CU) is cm 3 /(min ⁇ cm 2 ) under 1 kPa.
- the smoothness of the second sheet 29 is not particularly limited, but is usually 200 seconds or more and 1500 seconds or less, preferably 250 seconds or more and 1000 seconds or less, and 300 seconds from the viewpoint of gripping comfort and printability. More preferably, it is 500 seconds or less.
- the opacity of the second sheet 29 is not particularly limited, but from the viewpoint of ensuring the desired appearance quality, it is usually 70% or more and 100% or less, preferably 75% or more and 95% or less, and 80%. % or more and 90% or less.
- non-combustion heated flavor inhalation product non-combustion heated tobacco 200 metal plate 21 flavor generating segment 211 filler 212 plate-like susceptor 2121 raised portion 2122 through hole 2123 sheared portion 2124 broken portion 2125 protrusion 2126 chamfered portion 213 wrapping paper 214 1 covering layer 2141 chamfered portion 215 second covering layer 216 granular susceptor 22 mouthpiece segment 23 cooling segment 231 aperture 24 filter segment 25 lining sheet 25a glued portion 25b non-glued portion 26 tip segment 27 support segment 28 first sheet 29 second Sheet 3 of 2 Electric heating device 31 Body 32 Inductor 33 Battery unit 34 Control unit 35 Recess 36 Air channel 37 Protrusion 4 Manufacturing device 41 Roller 42 Cutter 43 Coating unit 44 Oven
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Abstract
Description
[1] 電磁誘導加熱用のインダクタを備える電気加熱型デバイスと、当該電気加熱型デバイスと共に用いられる非燃焼加熱式香味吸引物品と、を備える非燃焼加熱式香味吸引製品であって、
前記電気加熱型デバイスは、
電磁誘導加熱用のインダクタと、
前記インダクタに作動電力を供給する電力源と、
前記インダクタを制御するための制御ユニットと、
前記非燃焼加熱式香味吸引物品を挿入口から挿入可能な加熱チャンバと、
を備え、
前記チャンバの凹部を形成する側壁に、当該チャンバに挿入された前記非燃焼加熱式香味吸引物品を固定するための、少なくとも2つ以上の突起を備えており、且つ、前記側壁からの前記突起の高さが0.3mm以上、2.0mm以下であり、
前記非燃焼加熱式香味吸引物品は、
エアロゾル基材を含む香味生成セグメント充填物と、前記香味生成セグメント充填物を電磁誘導加熱するための板状のサセプターを含む香味生成セグメントと、
香味成分を吸引するためのマウスピースセグメントと、
を備え、
以下の圧縮変化率の測定方法に従って、前記香味生成セグメント及び前記マウスピースセグメントに対して通気方向中央部を押して測定した、各セグメントの圧縮変化率が、70%以上である、
非燃焼加熱式香味吸引製品。
圧縮変化率(%)=100×(Dd(歪み後直径))/(Ds(歪み前直径)
上記の式中、Ddは、負荷Fをかけて減少したロッド部の直径であり、Dsは、負荷Fをかける前のロッド部の直径である。本方法では、1回10本ずつのサンプルについて、10回測定し(合計100本のサンプル)、この10回の測定結果の平均値を測定結果とする。
[2] 前記マウスピースセグメントは、冷却セグメントとフィルターセグメントとを有し、かつ、前記冷却セグメントは前記フィルターセグメントの上流に位置し、
前記非燃焼加熱式香味吸引物品は、少なくとも前記香味生成セグメントの一部及び前記冷却セグメントの一部を巻装する第1のシート材料と、前記第1のシート材料の外側に配置され少なくとも前記フィルターセグメントの全部と前記冷却セグメントの一部とを巻装する第2のシート材料と、を含むライニングシートを、更に備え、
前記突起のうちの少なくとも2つが、前記非燃焼加熱式香味吸引物品を前記凹部の最深部である底面まで挿入したときに、前記第2のシート材料と接触するように設けられている、[1]に記載の非燃焼加熱式香味吸引製品。
[3] 前記非燃焼加熱式香味吸引物品を前記凹部の最深部である前記底面まで挿入したときに、3つの前記突起が前記第2のシート材料と接触するように設けられている、[2]に記載の非燃焼加熱式香味吸引製品。
[4] 前記香味生成セグメント充填物が、たばこ葉、たばこ刻み、たばこシート、たばこ顆粒、ニコチンが担持されたイオン交換樹脂、及びたばこ抽出物より選択される少なくとも1つを含む、[1]から[3]の何れか一項に記載の非燃焼加熱式香味吸引製品。
[5] 前記香味生成セグメント充填物が、たばこシートを含み、該たばこシートが、クリンプ加工した後にギャザー充填させたものである、[3]に記載の非燃焼加熱式香味吸引製品。
[6] 前記香味生成セグメント中の前記香味生成セグメント充填物の充填密度が0.2g/cm3以上0.7g/cm3以下である、[1]から[5]の何れかに記載の非燃焼加熱式香味吸引製品。
[7] 前記マウスピースセグメントがフィルターセグメントをさらに備え、該フィルターセグメントがフィルター濾材と、該フィルター濾材を巻装する巻取紙を備え、該巻取紙の厚さが40μm以上、100μm以下であり、該巻取紙の坪量が23gsm以上、90gsm以下である、[1]から[6]の何れかに記載の非燃焼加熱式香味吸引製品。
[8] 前記非燃焼加熱式香味吸引物品が、さらに先端セグメントと支持セグメントを備え、前記先端セグメント、前記支持セグメント、及び前記フィルターセグメントが酢酸セルロース繊維を含む、[7]に記載の非燃焼加熱式香味吸引製品。
[9] 前記先端セグメント、前記支持セグメント、及び前記フィルターセグメントが、酢酸セルロース繊維と可塑剤の固化物である、[8]に記載の非燃焼加熱式香味吸引製品。
なお、本明細書において「~」という表現を用いる場合、その前後の数値または物性値を含む表現として用いるものとする。
図1は、本実施形態に係る非燃焼加熱式香味吸引製品の構成の一例を模式的に示す図である。本実施形態に係る非燃焼加熱式香味吸引製品1は、非燃焼加熱式たばこ(非燃焼加熱式香味吸引物品)2と、非燃焼加熱式たばこ2の香味生成セグメント21を電磁誘導加熱により加熱する電気加熱型デバイス3とを備える。
図3は、非燃焼加熱式たばこ(非燃焼加熱式香味吸引物品)の一例を示す図である。非燃焼加熱式たばこ2は、電磁誘導加熱用のインダクタを備える電気加熱型デバイスと共に用いられる非燃焼加熱式たばこであり、香味生成セグメント21と、マウスピースセグメント22とを備える。マウスピースセグメント22は、香味成分を吸引するための部材であり、冷却セグメント23と、フィルターセグメント24とを含む。香味生成セグメント21、冷却セグメント23及びフィルターセグメント24は、所定の方向に連設され、ライニングシート25で巻装されている。香味生成セグメント21で生成されるエアロゾルがマウスピースセグメント22を通過して使用者に吸引される方向を、通気方向と呼ぶ。非燃焼加熱式たばこ2はロッド状、特に柱状であり、その長手方向と通気方向とが一致している。
非燃焼加熱式たばこの柱状体の底面の幅は、特段制限されず、例えば、通常5.5mm以上であり、6.8mm以上であることが好ましく、また、通常8.0mm以下であり、7.2mm以下であることが好ましい。
非燃焼加熱たばこを電気加熱型デバイスの凹部(35)に挿入した際に、凹部形状と非燃焼加熱式たばこ外周形状との係合関係によって、非燃焼加熱たばこが圧縮されたり、非燃焼加熱たばこを凹部の突き当り位置まで差し込んだ際に、非燃焼加熱たばこ先端面と凹部突き当り部とが係合するため、使用時すなわち電気加熱型デバイスの凹部に差し込んだ際の非燃焼加熱たばこの通気抵抗は前述の凹部に差し込まない状態の通気抵抗から10~20mmH2O上昇する場合がある。凹部に差し込んだ際に、例えば20mmH2O以上、110mmH2O以下であり、好ましくは20mmH2O以上、80mmH2O以下であり、さらに好ましくは40mmH2O以上、70mmH2O以下となるように非燃焼加熱たばこの通気抵抗を設計することで、使用者に適度な吸い応えを与えることができる。
非燃焼加熱式たばこの1本当たりの通気抵抗は、ISO標準法(ISO6565:2015)に従って、例えば、NCQA(JTトーシ株式会社製)を使用して測定される。非燃焼加熱式たばこのマウスピース端面から所定の空気流量(17.5cc/sec)の空気を吸引した際のマウスピース端面(負圧)と大気との気圧差を指す。マウスピース端面から吸気した際には、非燃焼加熱式たばこの先端部や側面から大気が非燃焼加熱たばこ内に導入される。
また、各セグメントの通気抵抗測定は、ISO標準法(ISO6565:2015)に従って、例えば通気抵抗測定器(商品名:SODIMAX、SODIM製)を使用して測定される。各セグメントの通気抵抗は、通気方向に対する各セグメントの側面(柱形状における側面)おける空気の透過が行なわれない状態で一方の端面(第1端面、柱形状におけるいずれか一方の底面)から他方の端面(第2端面、柱形状における第1端面の反対側の底面)に所定の空気流量(17.5cc/sec)の空気を流した際の、第1端面と第2端面との気圧差を指す。通気抵抗の単位は、一般的にはmmH2Oで表す。
Borgwaldt法は、たばこ製品のたばこ充填ロッド部やフィルター部の硬さ品質を評価するために広く使われている。例えば、ボルグワルド社製測定器DD60Aを用いて、水平方向に横並びで置かれた10本に対して、上方から下方に向けて2kg重の荷重Fを同時にかける。5秒間の荷重Fを負荷した後、ロッド部の直径の平均を測定する。圧縮変化率(%)は、以下の式で表される。
圧縮変化率(%)=100×(Dd(歪み後直径))/(Ds(歪み前直径)
上記の式中、Ddは、負荷Fをかけて減少したロッド部の直径であり、Dsは、負荷Fをかける前のロッド部の直径である。本方法では、1回10本ずつのサンプルについて、10回測定し(合計100本のサンプル)、この10回の測定結果の平均値を従来方法による測定結果とした。下部の円柱状ロッド2本および上部の円柱状ロッド2本は同じ間隔になっている。この2本の間隔よりも測定対象ロッドの長さが短い時は、測定サンプルは1回の測定で20本用いる。
また、上記の圧縮変化率は、非燃焼加熱式たばこの硬さを表す指標の一つであり、一般的には硬さと称されることもあるため、本明細書では、圧縮変化率を「硬さ」とも表す。
香味生成セグメント21は、充填物211と、板状のサセプター212とが、巻紙213で巻装されて形成される。充填物211は、例えばエアロゾル基材を含むたばこ葉、たばこ刻み、たばこシート、たばこ顆粒、ニコチンが担持されたイオン交換樹脂、及びたばこ抽出物より選択される少なくとも1つ以上を含んでいてよく、また、これらの成分であってもよい。充填物211を巻紙213内に充填する方法は特に限定されないが、例えば充填物211を巻紙213で包んでもよく、筒状に形成された巻紙213に充填物211を充填してもよい。たばこ充填物211の形状が長手方向を有する略直方体状である場合、たばこ充填物211は長手方向が巻紙213内でそれぞれ不特定の方向となるように充填されていてもよく、たばこ含有セグメントの軸方向又は該軸方向に対して垂直な方向となるように整列させて充填されていてもよい。また、例えば、たばこシートを用いる場合、たばこシートを0.5mm以上、2.0mm以下の幅に刻んだもの(長さは、例えば5mm以上、40mm以下)を板状のサセプター周辺の空隙にランダム配向で充填させてもよく、また、たばこシートを1.0mm以上、3.0mm以下の幅に刻んだもの(長さは、例えば5mm以上、40mm以下)を通気方向に並行に整列して充填させてもよく、また、たばこシートをクリンプ加工(縦目にスジを付ける加工)した後でギャザー充填させてもよい。香味生成セグメント21が加熱されることにより、充填物211に含まれるたばこ成分、エアロゾル基材及び水が気化し、吸引によりこれらはマウスピースセグメント22へ移行する。
(a)黄色種、バーレー種、オリエント種、在来種、その他のニコチアナ-タバカム系品種、及びニコチアナ-ルスチカ系品種等から選択される品種のたばこ植物の葉、葉脈、茎、根、又は花等の部位を採取した後、この採取したものを乾燥して水分を約10~15重量%としたものをベース基材として準備する。たばこ植物の品種や部位は、求められる香味に合わせて異なる種類をブレンドしてもよい。該ベース基材を幅0.5~1.5mm程度の刻形状となるようにカットし、円柱状の巻紙内にランダムに配向して充填するか、又は縦方向に略配向させて充填することができる。
香味生成セグメント21の通気方向の長さは、特段制限されず、例えば、通常7mm以上であり、10mm以上であることが好ましく、12mm以上であることがより好ましい。また、通常60mm以下であり、30mm以下であることが好ましく、20mm以下であることがより好ましい。
香味生成セグメント21の全量に対する充填物211の充填率は、香味生成セグメント21の内側空隙体積を基準に、通常0.2mg/mm3以上0.7mg/mm3以下である。
25℃において液状であるエアロゾル基材としては、例えば、グリセリン、プロピレングリコール、トリアセチン、1,3-ブタンジオール等からなる群から選択される1以上が挙げられる。充填物211の重量に対する液状であるエアロゾル基材の含有率は、通常5重量%以上、50重量%以下であり、好ましくは10重量%以上、35重量%以下であり、より好ましくは15重量%以上、30重量%以下である。
充填物211に液状エアロゾル基材を含ませると、製造時、輸送時に液体が巻紙やマウスピース部材へ移動することがある。25℃においてゲル状であるエアロゾル基材を充填物211に含ませることで前述の製造時、輸送時のエアロゾル基材の移動を防止することができる。
25℃においてゲル状であるエアロゾル基材としては、例えば、前述の25℃で液体状態であるエアロゾル基材(グリセリン、プロピレングリコール、トリアセチン、1,3-ブタンジオール)に多糖類(ジェランガム、寒天、アルギン酸ナトリウム、カラギーナン、でんぷん、修飾でんぷん、セルロース、修飾セルロース、ペクチン)やたんぱく質(コラーゲン、ゼラチン)を必要量混合することで作成することができる。たとえば、水を5~30重量%含むグリセリンに対して、ネイティブ型ジェランガムを0.2~1.0重量%配合することで25℃においてゲル状のエアロゾル基材とすることができる。他の増粘剤を使用する際も必要なゲル化特性に応じて配合量を決めていくこともできる。充填物211の重量に対するゲル状であるエアロゾル基材の含有率は、通常5重量%以上、50重量%以下であり、好ましくは10重量%以上、35重量%以下であり、より好ましくは15重量%以上、30重量%以下である。
さらに具体的には、アセトアニソール、アセトフェノン、アセチルピラジン、2-アセチルチアゾール、アルファルファエキストラクト、アミルアルコール、酪酸アミル、トランス-アネトール、スターアニス油、リンゴ果汁、ペルーバルサム油、ミツロウアブソリュート、ベンズアルデヒド、ベンゾインレジノイド、ベンジルアルコール、安息香酸ベンジル、フェニル酢酸ベンジル、プロピオン酸ベンジル、2,3-ブタンジオン、2-ブタノール、酪酸ブチル、酪酸、カラメル、カルダモン油、キャロブアブソリュート、β-カロテン、ニンジンジュース、L-カルボン、β-カリオフィレン、カシア樹皮油、シダーウッド油、セロリーシード油、カモミール油、シンナムアルデヒド、ケイ皮酸、シンナミルアルコール、ケイ皮酸シンナミル、シトロネラ油、DL-シトロネロール、クラリセージエキストラクト、コーヒー、コニャック油、コリアンダー油、クミンアルデヒド、ダバナ油、δ-デカラクトン、γ-デカラクトン、デカン酸、ディルハーブ油、3,4-ジメチル-1,2-シクロペンタンジオン、4,5-ジメチル-3-ヒドロキシ-2,5-ジヒドロフラン-2-オン、3,7-ジメチル-6-オクテン酸、2,3-ジメチルピラジン、2,5-ジメチルピラジン、2,6-ジメチルピラジン、2-メチル酪酸エチル、酢酸エチル、酪酸エチル、ヘキサン酸エチル、イソ吉草酸エチル、乳酸エチル、ラウリン酸エチル、レブリン酸エチル、エチルマルトール、オクタン酸エチル、オレイン酸エチル、パルミチン酸エチル、フェニル酢酸エチル、プロピオン酸エチル、ステアリン酸エチル、吉草酸エチル、エチルバニリン、エチルバニリングルコシド、2-エチル-3,(5または6)-ジメチルピラジン、5-エチル-3-ヒドロキシ-4-メチル-2(5H)-フラノン、2-エチル-3-メチルピラジン、ユ-カリプトール、フェネグリークアブソリュート、ジェネアブソリュート、リンドウ根インフュージョン、ゲラニオ-ル、酢酸ゲラニル、ブドウ果汁、グアヤコール、グァバエキストラクト、γ-ヘプタラクトン、γ-ヘキサラクトン、ヘキサン酸、シス-3-ヘキセン-1-オール、酢酸ヘキシル、ヘキシルアルコール、フェニル酢酸ヘキシル、ハチミツ、4-ヒドロキシ-3-ペンテン酸ラクトン、4-ヒドロキシ-4-(3-ヒドロキシ-1-ブテニル)-3,5,5-トリメチル-2-シクロヘキセン-1-オン、4-(パラ-ヒドロキシフェニル)-2-ブタノン、4-ヒドロキシウンデカン酸ナトリウム、インモルテルアブソリュート、β-イオノン、酢酸イソアミル、酪酸イソアミル、フェニル酢酸イソアミル、酢酸イソブチル、フェニル酢酸イソブチル、ジャスミンアブソリュート、コーラナッツティンクチャー、ラブダナム油、レモンテルペンレス油、カンゾウエキストラクト、リナロール、酢酸リナリル、ロベージ根油、メープルシロップ、メンソール、メントン、酢酸L-メンチル、パラメトキシベンズアルデヒド、メチル-2-ピロリルケトン、アントラニル酸メチル、フェニル酢酸メチル、サリチル酸メチル、4’-メチルアセトフェノン、メチルシクロペンテノロン、3-メチル吉草酸、ミモザアブソリュート、トウミツ、ミリスチン酸、ネロール、ネロリドール、γ-ノナラクトン、ナツメグ油、δ-オクタラクトン、オクタナ-ル、オクタン酸、オレンジフラワー油、オレンジ油、オリス根油、パルミチン酸、ω-ペンタデカラクトン、ペパーミント油、プチグレインパラグアイ油、フェネチルアルコール、フェニル酢酸フェネチル、フェニル酢酸、ピペロナール、プラムエキストラクト、プロペニルグアエトール、酢酸プロピル、3-プロピリデンフタリド、プルーン果汁、ピルビン酸、レーズンエキストラクト、ローズ油、ラム酒、セージ油、サンダルウッド油、スペアミント油、スチラックスアブソリュート、マリーゴールド油、ティーディスティレート、α-テルピネオール、酢酸テルピニル、5,6,7,8-テトラヒドロキノキサリン、1,5,5,9-テトラメチル-13-オキサシクロ(8.3.0.0(4.9))トリデカン、2,3,5,6-テトラメチルピラジン、タイム油、トマトエキストラクト、2-トリデカノン、クエン酸トリエチル、4-(2,6,6-トリメチル-1-シクロヘキセニル)2-ブテン-4-オン、2,6,6-トリメチル-2-シクロヘキセン-1,4-ジオン、4-(2,6,6-トリメチル-1,3-シクロヘキサジエニル)2-ブテン-4-オン、2,3,5-トリメチルピラジン、γ-ウンデカラクトン、γ-バレロラクトン、バニラエキストラクト、バニリン、ベラトルアルデヒド、バイオレットリーフアブソリュート、シトラール、マンダリン油、4-(アセトキシメチル)トルエン、2-メチル-1-ブタノール、10-ウンデセン酸エチル、ヘキサン酸イソアミル、1-フェニルエチル酢酸、ラウリン酸、8-メルカプトメントン、シネンサール、酪酸ヘキシル、植物粉末(ハーブ粉末、フラワー粉末、スパイス粉末、茶粉末:ココア粉末、キャロブ粉末、コリアンダー粉末、リコリス粉末、オレンジピール粉末、ローズピップ粉末、カモミールフラワ粉末、レモンバーベナ粉末、ペパーミント粉末、リーフ粉末、スペアミント粉末、紅茶粉末など)、カンファー、イソプレゴール、シネオール、ハッカオイル、ユ-カリプタスオイル、2-l-メントキシエタノール(COOLACT(登録商標)5)、3-l-メントキシプロパン-1,2-ジオール(COOLACT(登録商標)10)、l-メンチル-3-ヒドロキシブチレート(COOLACT(登録商標)20)、p-メンタン-3,8-ジオール(COOLACT(登録商標)38D)、N-(2-ヒドロキシ-2-フェニルエチル)-2-イソプロピル-5,5-ジメチルシクロヘキサン-1-カルボキサミド(COOLACT(登録商標)370)、N-(4-(シアノメチル)フェニル)-2-イソプロピル-5,5-ジメチルシクロヘキサンカルボキサミド(COOLACT(登録商標)400)、N-(3-ヒドロキシ-4-メトキシフェニル)-2-イソプロピル-5,5-ジメチルシクロヘキサンカルボキサミド、N-エチル-p-メンタン-3-カルボアミド(WS-3)、エチル-2-(p-メンタン-3-カルボキサミド)アセテート(WS-5)、N-(4-メトキシフェニル)-p-メンタンカルボキサミド(WS-12)、2-イソプロピル-N,2,3-トリメチルブチラミド(WS-23)、3-l-メントキシ-2-メチルプロパン-1,2-ジオール、2-l-メントキシエタン-1-オール、3-l-メントキシプロパン-1-オール、4-l-メントキシブタン-1-オール、メンチルラクテート(FEMA3748)、メントングリセリンアセタール(Frescolat MGA、FEMA3807、FEMA3808)、2-(2-l-メンチルオキシエチル) エタノール、グリオキシル酸メンチル、2-ピロリドン-5-カルボン酸メンチル、コハク酸メンチル(FEMA3810)、N-(2-(ピリジン-2-イル)-エチル)-3-p-メンタンカルボキサミド(FEMA4549)、N-(エトキシカルボニルメチル)-p-メンタン-3-カルボキサミド、N-(4-シアノメチルフェニル)-p-メンタンカルボキサミド、又はN-(4-アミノカルボニルフェニル)-p-メンタン等が挙げられる。
甘味を呈する成分は、例えば、糖類、糖アルコール、又は甘味料などが挙げられる。糖類は、例えば、単糖類、二糖類、オリゴ糖、又は多糖類などが挙げられる。甘味料は、例えば、天然甘味料、又は合成甘味料などが挙げられる。
酸味を呈する成分は、例えば、有機酸(およびそのナトリウム塩)などが挙げられる。有機酸は、例えば、酢酸、アジピン酸、クエン酸、乳酸、リンゴ酸、コハク酸、又は酒石酸などが挙げられる。
苦味を呈する成分は、例えば、カフェイン(抽出物)、ナリンジン、又はニガヨモギ抽出物などが挙げられる。
塩味を呈する成分は、例えば、塩化ナトリウム、塩化カリウム、クエン酸ナトリウム、クエン酸カリウム、酢酸ナトリウム、又は酢酸カリウムなどが挙げられる。
旨味を呈する成分は、例えば、グルタミン酸ナトリウム、イノシン酸ナトリウム、又はグアニル酸ナトリウムなどが挙げられる。
渋味を呈する成分は、例えば、タンニン、又はシブオールなどが挙げられる。
香味調整剤として用い得る酸の種類は、可食性であれば特段制限されず、例えば有機酸が挙げられる。特に、酸は常温(15~25℃)で液体であると、香味調整剤を溶剤と混合してスプレー噴霧する場合に添加が容易である点で好ましい。酸としては、具体的には、ステアリン酸、イソステアリン酸、リノール酸、オレイン酸、パルミチン酸、ミリスチン酸、ドデカン酸、カプリン酸、安息香酸、イソ酪酸、プロピオン酸、アジピン酸、酢酸、バニリルマンデル酸、マレイン酸、グルタル酸、フマル酸、コハク酸、乳酸、グリコール酸、又はグルタミン酸等が挙げられる。これらの酸は1種を単独で用いてもよく、2種以上を任意の種類及び割合で併用してもよい。これらの中でも、15~25℃で液体の酸としては、例えばイソステアリン酸、リノール酸、オレイン酸、イソ酪酸、プロピオン酸、酢酸、又は乳酸等が好ましく、さらに、安価であり、臭いが少なく香味への影響が少ない観点から、乳酸が好ましい。
香味調整剤として用い得るアルカリの種類は、可食性であれば特段制限されず、例えば、炭酸のアルカリ金属塩、クエン酸のアルカリ金属塩、炭酸ナトリウム、炭酸水素ナトリウム、炭酸カリウム、もしくはこれらの混合物でもよいし、又はこれらを適当な水に溶解させた水溶液でもよい。
(1)ベース基材を製造した後、添加成分をそのまま外添する。
(2)ベース基材を製造した後、溶剤に添加成分を溶解又は分散させて得られた液体を外添する。
(3)ベース基材を製造した後、溶剤に添加成分を溶解又は分散させ、さらに増粘剤を加えて粘度調整(高粘度液体状態~ゲル状態)した後に外添する。このような態様で添加剤を添加することにより、添加剤を大量に添加した際の染み出しを抑制することができる。
(4)ベース基材を製造した後、添加成分を担持体に担持させたものを外添する。
(5)ベース基材を製造する過程で、添加成分をそのまま外添する。
(6)ベース基材を製造する過程で、溶剤に添加成分を溶解又は分散させて得られた液体を外添する。
(7)ベース基材を製造する過程で、添加成分を担持体に担持させたものを外添する。
上記の(5)~(7)のように、ベース基材を製造する過程で添加剤を含ませる態様は、上記の充填物211の具体的態様(b)、(d)、及び(e)の場合において特に実施しやすい。
上記の担持体としては、例えば、デキストリン、サイクロデキストリン、炭酸カルシウム、活性炭、シリカゲル、イオン交換樹脂等が挙げられる。また、担持体の平均粒子径は、ハンドリング性の観点から、50~500μm程度であることが好ましい。
上記範囲とすることで、例えば、香味生成セグメント全体を効率良く加熱することができる。
香味生成セグメントに板状のサセプターを高速で挿入する際に板状のサセプターが破損しないような強度が必要となる。板状のサセプターの通気方向の両端を把持して引張試験に供した際に、破断強度が2N以上であることが好ましい。引張試験は、例えば、株式会社サン科学製のレオメーター、型式番号CR-3000EX-Lを用いて、引張速度50mm/minで行うことができる。板状のサセプターの材質や形状によるが、引張試験実施すると、最初に板状のサセプターの伸びが発生して、レオメーターのロードセルで測定される引張応力が増加していく。更に引っ張り続けると板状のサセプターが切断される。上記破断強度はレオメーターに記録された引張応力の最大値をさす。破断直前で引張応力が最大値を記録した後、引張応力は無くなる。
インダクタ32と板状のサセプターとの間に位置する巻紙213部分に金属を配置することで、使用時にインダクタ32が発生する変動電磁場が吸収されてしまい、変動電磁場を設計値通りに板状のサセプターに伝えることが妨げられるため、インダクタ32と板状のサセプターとの間に位置する巻紙213は、金属を含まないことが好ましい。
冷却セグメントの一つの態様としては、1枚の紙もしくは複数枚の紙を貼り合わせた紙を円筒状に加工した紙管であってもよい。また、室温の外部空気を高温の蒸気と接触させて冷却効果を増大させるために、前記紙管の周囲に外部空気導入のための孔があることが好ましい。紙管の内側表面にポリビニルアルコール等のポリマーコーティング、または、ペクチン等の多糖類のコーティングを施すことで、コーティングの吸熱や相変化に伴う溶解熱を利用して冷却効果を増大することもできる。この筒状の冷却セグメントの通気抵抗はゼロmmH2Oとなる。
冷却セグメントの別の態様としては、円筒状に加工した紙管の内部に冷却用のシート部材を充填することも好ましい。この際は、流れ方向に一つまたは複数の空気流通チャネルを設けることで、冷却用のシート部材による冷却を行ないつつ、低いレベルの成分濾過を達成できる。この冷却シートを充填した際の冷却セグメントの通気抵抗は0~30mmH2Oであることが望ましい。
ベンチレーション割合の範囲の下限は、冷却性の観点から、55体積%以上が好ましく、60体積%以上がより好ましい。ベンチレーション割合は、開孔231の孔径と孔数を適宜調整して調整を行なうことができる。
ベンチレーション割合は、ISO標準法(ISO6565:2015)に従って、例えば、NCQA(JTトーシ株式会社製)を使用して測定される。非燃焼加熱式たばこのマウスピース端面から所定の空気流量(17.5cc/sec)の空気を吸引した際に、非燃焼加熱式たばこの先端部、香味セグメント側面、および、開口231から大気が非燃焼加熱たばこ内に導入される。ベンチレーション割合は、マウスピース端面から吸引する空気流量(17.5cc/sec)に対する開口231から導入される空気流量の割合を示す。
好ましくは、冷却セグメント23は、エアロゾル発生物品の吸引抵抗に実質的に影響しない。また、冷却セグメント23の上流端から冷却セグメント23の下流端までの圧力低下量は小さいことが好ましい。
マウスピースセグメントはフィルターセグメント24を有していてよく、フィルターセグメント24は、フィルター濾材を含み、一般的なフィルターとしての機能を有していれば特に制限されず、例えば、合成繊維からなるトウ(単に「トウ」とも称する)や、紙等の材料を円柱状に加工したものを用いることができる。フィルターの一般的な機能とは、例えば、エアロゾル等を吸引する際に混ざる空気量の調整や、喫味の軽減、ニコチンやタールの軽減等が挙げられるが、フィルターは、これらの機能を全て備えていることは要しない。また、紙巻きたばこ製品と比較して、生成される香味成分が少なく、また、たばこ充填物の充填率が低くなる傾向のある電気加熱型たばこ製品においては、濾過機能を抑えつつたばこ充填物の落下を防止する、ということも重要な機能の一つである。
なお、フィルターセグメント24の形状や寸法が上記範囲となるように、フィルター濾材の形状や寸法を適宜調整できる
フィルターセグメント24の製造において、通気抵抗の調整や添加物(公知の吸着剤や香料(例えばメンソール)、粒状の活性炭、香料保持材等)のフィルター濾材への添加を適宜設計できる。
巻取紙の材料は特段制限されず、公知のものを用いることができ、また、炭酸カルシウム等の充填剤等を含んでいてよい。
巻取紙の厚さは、特段制限されず、通常20μm以上、140μm以下であり、30μm以上、130μm以下であることが好ましく、40μm以上、100μm以下であることがより好ましい。
巻取紙の坪量は、特段制限されず、通常20gsm以上、100gsm以下であり、22gsm以上、95gsm以下であることが好ましく、23gsm以上、90gsm以下であることがより好ましい。
また、巻取紙は、コーティングされていても、されていなくともよいが、強度や構造剛性以外の機能を付与できる観点からは、所望の材料でコーティングされることが好ましい。また、巻取紙、特にその内側(フィルター濾材と接する側)の表面に上述の香味調整剤が含まれてもよい。
板状のサセプター212は、凹凸を有する金属板であってもよい。図4は、板状のサセプター212の一例を示す斜視図である。なお、変形例の説明においては対応する構成要素に同一の符号を付し、説明を省略する。板状のサセプター212は、表裏の少なくとも一方に突出した凸部が通気方向に沿って連続する畝状の隆起部2121を有していてよく、図4におけるサセプター212は連続する畝状の隆起部2121を3つ有する。
図6は、板状のサセプターの変形例を説明するための平面図である。図6の例では、板状のサセプター212はその表裏を貫通する貫通孔2122を複数有している。貫通孔2122は、例えば刃が設けられたローラー41で金属板200にスリットを形成し、ローラー41で圧延したり引っ張ることによりスリットを拡大して形成することができる。このような貫通孔によっても、香味生成セグメント21の内部において充填物211が板状のサセプター212を保持する位置がずれにくくなると共に、充填物211と接する板状のサセプター212の表面積を増加させることができ、エアロゾルの生成効率を向上させることができる。
図7は、板状のサセプターの変形例を説明するための平面図である。本変形例では、板状のサセプター212は、貫通孔2122の間に畝状の隆起部2121を有している。すなわち、図6に示した貫通孔2122を有する板状のサセプター212に、図5に示した製造方法により形成される隆起部2121が形成されている。図7の例では貫通孔2122の間に連続して隆起部2121が形成されているが、隆起部2121は長手方向の一部において途切れていてもよいし、長手方向と略平行に形成されるものであってもよい。また、隆起部2121の数も限定されない。
図8は、板状のサセプター212の端面を説明するための図である。板状のサセプター212の通気方向の端部に厚さ方向に突起部が形成されてもよい。図8の例では、板状のサセプター212の端面の表面の第一曲面部2123と、端面の表面の第2局面部2124と、裏面付近の第3局面部2125と、裏面側に突出した突起部2126とが示されている。このような突起によっても、香味生成セグメント21の内部において充填物211が板状のサセプター212を保持する位置がずれにくくなる。なお、厚さ方向ではなく、板状のサセプター212の幅方向の端部に突起部を形成しても充填物211が板状のサセプター212を保持する位置ずれ防止のために好ましい。したがって、金属板200は、通気方向の端部に、厚さ方向や幅方向等の通気方向に直交する方向に向かって突出する突起部を有していてよい。この突起によって後述の被覆層のずれ防止にも有効となる。
板状のサセプター212の表裏の少なくとも一方には、例えばエンボス加工や穿孔加工のようなテクスチャー加工がなされていてもよい。テクスチャー加工による表面の三次元形状や模様は特に限定されず、板状のサセプター212のエアロゾル生成効率向上や、香味生成セグメント21内における板状のサセプター212の位置ずれ防止等を目的として、様々なテクスチャー加工を採用することができる。テクスチャー加工を施すことで、後述の被覆層との接触面積が増大し、板状のサセプターから被覆層への伝熱が増大される。
図9は、香味生成セグメントの変形例を説明するための図である。香味生成セグメント21は、板状のサセプター212の表裏の一方を被覆する第1被覆層214と、他方を被覆する第2被覆層215とのどちらか一方、もしくは両方を備えていてもよい。第1被覆層214及び第2被覆層215は、例えばエアロゾル基材を含む香味源である。香味源は、例えばたばこ紛とエアロゾル基材とバインダーと水を含んでもよい。また、充填物211は、例えば木材パルプのような、たばこ刻を含まない植物繊維等でもよい。板状のサセプター212の周囲にこのような被覆層を積層させることにより、エアロゾルおよび香味成分の生成効率を向上させることができる。また、板状のサセプター212が上述の畝状の隆起部2121を有する場合、被覆層が板状のサセプター212に保持されやすくなる。なお、本明細書において、「被覆層」は、特段の断りがない限り、「第1被覆層」及び「第2被覆層」のいずれをも対象とする。
第1被覆層及び第2被覆層は、例えば、たばこ植物(葉肉、葉脈、幹、根、花等からなる群から選択される1以上)の粉砕物(平均粒径30μm以上、300μm以下)、バインダー(修飾セルロース、修飾でんぷん、たんぱく質、増粘多糖類等からなる群から選択される1以上)、エアロゾル基材(グリセリン、プロピレングリコール、トリアセチン、1,3-ブタンジオール等からなる群から選択される1以上)、水を均一に混合した混合物を板状のサセプターに被覆させて形成させることができ、さらに、香料、香味調整剤、たばこ植物以外の植物の繊維が添加されていてもよい。含まれ得るたばこ植物として、複数の異なる品種のたばこ植物をブレンドさせることにより、香味を調整することができる。また、被覆層は、1重量%以上、4重量%以下のニコチンを含んでいてよい。
また、第1被覆層及び第2被覆層にたばこ植物を含有させる場合、それぞれの被覆層の含有成分を異なるものとすることで、香味のバリエーションを拡大することができる。例えば、たばこ植物の粉砕物の粒度を変化させることにより、一方の被覆層に、加熱初期に香味成分をデリバリーさせることができる成分を含有させ、もう一方の被覆層に加熱後期に香味成分をデリバリーさせることができる成分を含有させる、といった態様をとることができる。
被覆層を構成する材料として、より具体的には、上述した充填物211の具体的態様(b)、(c)、又は(e)を用いることができ、香味の発現の観点からは(b)を用いることが好ましい。また、上述した充填物211に添加し得るエアロゾル基材、香味料、香味調整剤、粒状サセプター、又はその他の成分等の添加成分を同様の態様で被覆材に添加してもよい。さらに、これらの添加成分をベース基材に添加する方法についても、上述した充填物211の説明におけるベース基材への添加成分の添加方法を適用することができる。
図11は、被覆層の変形例を説明するための図である。第1被覆層214及び第2被覆層215より選択される少なくとも1つの層は、それぞれ粒状のサセプター(粒状サセプター)216を含む。粒状サセプター216の材料は、例えば金属であり、具体的には、アルミニウム、鉄、鉄合金、ステンレス鋼、ニッケル、ニッケル合金のいずれか、又はこれら2以上の組合せを例示できる。金属以外では例えばカーボンを用いることもできるが、良好な電磁誘導加熱を可能とする観点から、金属であることが好ましい。粒状サセプター216は、例えば上述したスラリー内に分散して混合させられ、第1被覆層214及び第2被覆層215内に配設される。粒状サセプター216は、被覆層中に均一に分散していることが好ましい。粒状サセプター216も電磁誘導加熱により加熱され、第1被覆層214及び第2被覆層215がエアロゾル基材を含む場合、これらはエアロゾルを生成させる。このような構成により、エアロゾルがより効率よく生成する。
各被覆層中の粒状サセプターの含有率は、エアロゾルを効率よく生成させることができる観点から、それぞれ独立に、通常1重量%以上、20重量%以下であり、好ましくは1重量%以上、15重量%以下であり、さらに好ましくは1重量%以上、10重量%以下である。
また、粒状サセプター216の表面から板状のサセプター212の表面までの平均距離は、通常100μm以上、1000μm以下であり、250μm以上、1000μm以下であってよく、100μm以上、500μm以下であってよく、好ましくは150μm以上400μm以下である。被覆層中に均一に粒状サセプターを分散させることで、板状サセプター212と粒状サセプターとの過度な接触を防止できる。このような平均距離であることで、過度な加熱を防ぐことができる。
図12は、被覆層の変形例を説明するための図である。図12の例では、第1被覆層214の通気方向の端部に面取り部2141が設けられている。なお、面取り部2141は、直方体形状の角が平面状に削られた平面取りがなされていてもよいし、角にアールが付けられた丸面取りがなされていてもよい。また、第1被覆層214に代えて、又は第1被覆層214に加えて、第2被覆層215の通気方向の端部に面取り部を設けるようにしてもよい。このような面取り部を設けると、香味生成セグメント21を高速製造する際に高速で被覆層が付与された板状のサセプター212が香味セグメント内に導入される際に被覆層の角部分が破損・脱落されることなく香味セグメント内に導入される。被覆層はたばこを含んでいるため、被覆層を脱落防止することは、消費者の満足感を安定的に実現するために好適である。
図13は、被覆層の変形例を説明するための図である。図13の例では、板状のサセプター212にその表裏を貫通する貫通孔2122が設けられ、貫通孔2122の内部の少なくとも一部は第1被覆層214が充填されており、貫通孔2122の内部全体に第1被覆層214が充填されていてもよい。なお、充填される材料は第1被覆層214を構成する材料及び第2被覆層215を構成する材料の少なくとも一方であればよい。被覆層と接する板状のサセプター212の表面積を増加させることで、エアロゾルの生成効率を向上させることができる。また、貫通孔2122に被覆層の一部が充填されていることで板状のサセプター212と被覆層のせん断ズレを防止できる。
第1被覆層214及び第2被覆層215は、同一の材料で形成されていてもよいし、異なる材料で形成されていてもよい。
板状のサセプター212は、その表裏で表面粗さが異なるものであってもよい。表面粗さを適切に設定することで、第1被覆層214及び第2被覆層215のサセプター212からの剥がれを抑制することができる。また、被覆層を設けない場合であっても、表面粗さの設定により、香味生成セグメント21内における板状のサセプター212の位置ずれを抑えることができる。裏表で表面粗さを変えることで、第1被覆層214及び第2被覆層215それぞれと板状のサセプターとの接触表面積が変わる。そのため熱伝導に差が発生するので第1被覆層214及び第2被覆層215に内在する香味成分およびエアロゾル基材の揮発生成のタイミングを変えることができる。
図14は、非燃焼加熱式たばこの変形例を説明するための図である。図14は、板状のサセプター212の厚さ方向に沿って非燃焼加熱式たばこ2を切断した縦断面図を表す。非燃焼加熱式たばこ2は、先端セグメント26と、香味生成セグメント21と、支持セグメント27と、マウスピースセグメント22とを備える。先端セグメント26は、香味生成セグメント21に隣接して、非燃焼加熱式たばこ2の吸口とは反対側に備えられ、また、支持セグメント27は、香味生成セグメント21とマウスピースセグメント22との間に備えられる。なお、先端セグメント26及び支持セグメント27の一方を備えていなくてもよい。
先端セグメント26は、一般的なフィルター材料で形成され、例えば通気方向に沿って1以上の貫通孔が設けられている。先端セグメント26の材料は、比較的耐熱性のある植物パルプ繊維、セルロース繊維、または再生セルロース繊維を主原料としてもよい。先端セグメント26は、酢酸セルロース長繊維を可塑剤(トリアセチン)で固化させたものであってもよい。先端セグメント26を設けることにより、香味生成セグメント21から充填物211がこぼれ落ちたり、板状のサセプター212が飛び出すことを抑制できる。なお、先端セグメント26は、多孔質状の中実なフィルター材料で形成してもよい。先端セグメント26の通気方向の長さは、例えば5mm以上、10mm以下である。また、先端セグメント26の通気抵抗は、例えば0mmH2O以上、15mmH2O以下である。先端セグメントの通気抵抗を低くすることで、非燃焼加熱たばこ全体の通気抵抗への影響を少なくすることができる。
先端セグメント26は、当該先端セグメント26の先端セグメント充填物を先端セグメント巻紙によって巻装する構成であってもよい。先端セグメント26の先端セグメント充填物は、紙又はポリマーからなるギャザーシートを含むようにしてもよい。また、先端セグメント26の先端セグメント充填物は、不織布からなるギャザーシートを含むようにしてもよい。ここでは、折り畳んだ状態の不織布を「ギャザーシート」と呼ぶものとする。これらの態様では、通気方向に貫通する貫通孔(チャネル)が形成される。また、密度の低い不織布を圧縮しながら折りたたんだ状態で先端セグメントに充填してもよい、この場合は通気方向に貫通する貫通孔(チャネル)が形成されない。また、先端セグメント26の先端セグメント充填物は、いわゆる香味源を含むようにしてもよい。香味源は、例えば香料、たばこ抽出物又はたばこ紛であってもよい。また、先端セグメント26の先端セグメント巻紙は、紙-アルミ貼り合わせシートであってもよい。このような先端セグメント巻紙は、誘導電流により加熱したり、香味生成セグメント21の板状のサセプター212からの伝熱によって加熱したりすることができ、先端セグメント巻紙の熱によって先端セグメント26が香味源を含む場合に香味成分を揮発させることができる。
支持セグメント27も、一般的なフィルター材料で形成され、例えば通気方向に沿って1以上の貫通孔が設けられている。また、支持セグメント27も、酢酸セルロース長繊維を可塑剤(トリアセチン)で固化させたものであってもよい。支持セグメント27を設けることにより、香味生成セグメント21から板状のサセプター212が飛び出すことを抑制できる。なお、支持セグメント27も、多孔質状の中実なフィルター材料で形成してもよい。支持セグメント27の支持セグメント充填物は、紙又はポリマーからなるギャザーシートを含むようにしてもよい。また、支持セグメント27の支持セグメント充填物は、不織布からなるギャザーシートを含むようにしてもよい。これらの態様では、通気方向に貫通する貫通孔(チャネル)が形成される。また、支持セグメント27の支持セグメント充填物は、いわゆる香味源を含むようにしてもよい。香味源は、例えば香料、たばこ抽出物又はたばこ紛であってもよい。また、支持セグメント27の支持セグメント巻紙は、紙-アルミ貼り合わせシートであってもよい。支持セグメント27の通気方向の長さは、例えば5~10mmである。また、支持セグメント27の通気抵抗は、0~15mmH2Oである。支持セグメントの通気抵抗を低くすることで、非燃焼加熱たばこ全体の通気抵抗への影響を少なくすることができる。さらには、支持セグメントの通気抵抗を低くすることで、香味セグメントで生成された香味成分の蒸気やエアロゾル基材の蒸気が濾過吸着によって大きく減少することを防止する。
図16(a)~(d)は、ライニングシートの変形例を説明するための図である。ライニングシートは、少なくとも香味生成セグメント21の一部及びマウスピースセグメント22の一部を巻装すれば特段制限されず、他のセグメントも併せて巻装することもでき、例えば、先端セグメント26及び支持セグメント27を有する態様の場合、図16(a)~(d)に示すように、1つのライニングシート25によって先端セグメント26、香味生成セグメント21、支持セグメント27、及びマウスピースセグメント22が巻装されていてよい。くわえ心地に優れていて、印刷適正のよいライニングシート25を用いることで、使用品質及び外観品質がよい非燃焼加熱式たばこ2を実現することができる。
ライニングシート25は、少なくとも香味生成セグメント21の一部及びマウスピースセグメント22の一部を巻装すれば特段制限されないが、十分なくわえ心地及び印刷適正を確保する観点から、少なくとも香味生成セグメント21の一部及びマウスピースセグメント22の全部を巻装することが好ましい。
ライニングシート25の態様は特段制限されず、例えば、パルプが主成分のものを挙げることができる。パルプとしては、針葉樹パルプや広葉樹パルプなどの木材パルプで抄造される以外にも、亜麻パルプ、大麻パルプ、サイザル麻パルプ、エスパルトなど一般的にたばこ物品用の巻紙に使用される非木材パルプを混抄して製造して得たものでもよい。これらのパルプは、単独の種類で用いてもよく、複数の種類を任意の割合で組み合わせて用いてもよい。
また、ライニングシート25は一枚で構成されていてもよいが、複数枚以上で構成されていてもよい。
パルプの態様としては、クラフト蒸解法、酸性・中性・アルカリ亜硫酸塩蒸解法、ソーダ塩蒸解法等による化学パルプ、グランドパルプ、ケミグランドパルプ、サーモメカニカルパルプ等を使用できる。
なお、ライニングシート25は、後述する製造方法により製造したものでも、市販品を用いてもよい。
ライニングシート25の形状は、特段制限されず、例えば、正方形または長方形とすることができる。
ライニングシート25の坪量は、特段制限されないが、くわえ心地及び印刷適正の観点から、通常30gsm以上、60gsm以下であり、35gsm以上、50gsm以下であることが好ましく、35gsm以上、40gsm以下であることがより好ましい。
ライニングシート25の通気度は、特段制限されないが、くわえ心地及び印刷適正の観点から、通常0コレスタユニット以上、30コレスタユニット以下であり、0コレスタユニット超、15コレスタユニット以下であることが好ましい。通気度は、ISO 2965:2009に準拠して測定される値であり、紙の両面の差圧が1kPaのときに、1分ごとに面積1cm2を通過する気体の流量(cm3)で表される。1コレスタユニット(1コレスタ単位、1C.U.)は、1kPa下においてcm3/(min・cm2)である。
ライニングシート25の平滑度は、特段制限されないが、くわえ心地及び印刷適正の観点から、通常200秒以上、1500秒以下であり、250秒以上、1000秒以下であることが好ましく、300秒以上、500秒以下であることがより好ましい。
不透明度はフォトボルト反射率計を用いJIS-P8138に準じて測定する。平滑度はJIS-P8117、JIS-P8119に準じて測定する。シートの坪量は、JIS-P8124に準じて測定する。
コーティング剤の一例として、ライニングシート25は、外側にリップリリース剤が塗布されていてよく、この態様ではくわえ心地が改善される。リップリリース剤としては、例えば、ニトロセルロース又はエチルセルロース等を用いることができる。リップリリース剤をライニングシート25の内側に塗布されていると、香味セグメントに含まれたエアロゾル基材等の液体成分のライニングシート25内部へのしみこみを防止することができる。
ライニングシート25の糊付けパターンの例示を図17に示す。図17中の25aは糊付け部分を示し、25bは非糊付け部分を示す。
図17(a)は、ライニングシート2の全面に糊付けを行ったパターンである。
図17(b)は、ライニングシート2の一部分(縁部分全体)に糊付けを行ったパターンである。
図17(c)は、ライニングシート2の一部分(ライニングシート2の重なり部分を固定するための縁部分、及び複数のセグメントを固定するための内部部分)に糊付けを行ったパターンである。
図17(d)は、ライニングシート2の一部分(ライニングシート2の重なり部分を固定するための縁部分、及び複数のセグメントを固定するための内部部分)に糊付けを行ったパターンである。
ライニングシート25は、複数のシート材料(単に「シート」とも称する。)を含んで構成されていてもよく、2枚のシート材料で構成されていても、3枚以上のシート材料で構成されていてもよいが製造コストの観点から2枚で構成されていることが好ましい。複数のシート材料を含んで構成される場合の態様は特段制限されず、例えば、各シート材料の一部が重なるように積層されていてもよく、全体が重なるように積層されていてもよいが、後述する第1のシート材料(単に「第1のシート」とも称する。)及び第2のシート材料(単に「第2のシート」とも称する。)を有するように形成されることが好ましい。なお、各シート材料の材質や形状、特性等の条件は上記の変形例1で説明した条件を適用することができる。また、各シート材料の材質や形状、特性は、同じであっても、異なってもよい。
具体的には、シート25は、少なくとも、第1のシートと、第1のシートの外側に、かつ、下流側に配置される第2のシートと、を備えるように構成されることが好ましい。
さらに、マウスピースセグメント22が冷却セグメント23及びフィルターセグメント24を有し、かつ、冷却セグメント23がフィルターセグメント24の上流に位置する態様においては、ライニングシート25は、図18(a)~(d)に示すように、少なくとも、香味生成セグメントの一部及び冷却セグメントの一部を巻装する第1のシートと、前記第1のシートの外側に配置され少なくともフィルターセグメントの全部及び冷却セグメントの一部を巻装する第2のシートと、を備えるように構成されることがより好ましい。この態様のように、短いセグメントを複数接続する際に1種類のライニングシートで接続する態様であると、各セグメントの整列の乱れが発生してしまうが、本態様のように段階的に各セグメントを接続することで各セグメントの整列の乱れを抑制することができる。また、第1のシートに求められる主要な要件として、液体透過性を失くして香味生成セグメント21の充填物211に含まれる液体の漏れや染みをブロックすることが挙げられ、第2のシートに求められる主要な要件として、くわえ心地や印刷適正が挙げられ、これらの要件に適したものを個別に選定できる点でも有利である。
さらに、非燃焼加熱式香味吸引物品1が先端セグメント26及び支持セグメント27を備える場合、先端セグメント26、香味生成セグメント21及び支持セグメント27を巻装する第1のシート28と、第1のシート28で巻装された先端セグメント26、香味生成セグメント21及び支持セグメント27に、マウスピースセグメント22を接続する第2のシート29と、を備えるによう構成されていてもよい。
第1のシート28には耐水性機能又は/及び液体不透過性を持たせ、第2のシートはくわえ心地に優れた表面適性のシートもしくは印刷適性に優れた表面適性のシートを使用してもよい。
第1のシート28の坪量は、特段制限されないが、くわえ心地及び印刷適正の観点から、通常30gsm以上、60gsm以下であり、35gsm以上、50gsm以下であることが好ましく、35gsm以上、40gsm以下であることがより好ましい。
第1のシート28の通気度は、特段制限されないが、くわえ心地及び印刷適正の観点から、通常0コレスタユニット以上、30コレスタユニット以下であり、0コレスタユニット超、15コレスタユニット以下であることが好ましい。通気度は、ISO 2965:2009に準拠して測定される値であり、紙の両面の差圧が1kPaのときに、1分ごとに面積1cm2を通過する気体の流量(cm3)で表される。1コレスタユニット(1コレスタ単位、1C.U.)は、1kPa下においてcm3/(min・cm2)である。
第1のシート28の平滑度は、特段制限されないが、くわえ心地及び印刷適正の観点から、通常200秒以上、1500秒以下であり、250秒以上、1000秒以下であることが好ましく、300秒以上、500秒以下であることがより好ましい。
第1のシート28の不透明度は、特段制限されないが、所望の外観品質を確保する観点から、通常70%以上、100%以下であり、75%以上、95%以下であることが好ましく、80%以上、90%以下であることがより好ましい。
香味生成セグメント21の充填物211に含まれる液体の漏れや染みをブロックすることができる観点から、第1のシート25は液体不透過性のシートであることが好ましく、例えば、その材質としては、上述した液体不透過性の材質を同様に適用することができる。
第2のシート29の坪量は、特段制限されないが、くわえ心地及び印刷適正の観点から、通常30gsm以上、60gsm以下であり、35gsm以上、50gsm以下であることが好ましく、35gsm以上、40gsm以下であることがより好ましい。
第2のシート29の通気度は、特段制限されないが、くわえ心地及び印刷適正の観点から、通常0コレスタユニット以上、30コレスタユニット以下であり、0コレスタユニット超、15コレスタユニット以下であることが好ましい。通気度は、ISO 2965:2009に準拠して測定される値であり、紙の両面の差圧が1kPaのときに、1分ごとに面積1cm2を通過する気体の流量(cm3)で表される。1コレスタユニット(1コレスタ単位、1C.U.)は、1kPa下においてcm3/(min・cm2)である。
第2のシート29の平滑度は、特段制限されないが、くわえ心地及び印刷適正の観点から、通常200秒以上、1500秒以下であり、250秒以上、1000秒以下であることが好ましく、300秒以上、500秒以下であることがより好ましい。
第2のシート29の不透明度は、特段制限されないが、所望の外観品質を確保する観点から、通常70%以上、100%以下であり、75%以上、95%以下であることが好ましく、80%以上、90%以下であることがより好ましい。
上述した実施形態及び変形例で説明した構成は、本発明の課題や技術的思想を逸脱しない範囲で可能な限り組み合わせることができる。
2 非燃焼加熱式たばこ
200 金属板
21 香味生成セグメント
211 充填物
212 板状サセプター
2121 隆起部
2122 貫通孔
2123 せん断部
2124 破断部
2125 突起部
2126 面取り部
213 巻紙
214 第1被覆層
2141 面取り部
215 第2被覆層
216 粒状サセプター
22 マウスピースセグメント
23 冷却セグメント
231 開孔
24 フィルターセグメント
25 ライニングシート
25a 糊付け部分
25b 非糊付け部分
26 先端セグメント
27 支持セグメント
28 第1のシート
29 第2のシート
3 電気加熱型デバイス
31 ボディ
32 インダクタ
33 電池ユニット
34 制御ユニット
35 凹部
36 空気流路
37 突起
4 製造装置
41 ローラー
42 カッター
43 コーティング部
44 オーブン
Claims (9)
- 電磁誘導加熱用のインダクタを備える電気加熱型デバイスと、当該電気加熱型デバイスと共に用いられる非燃焼加熱式香味吸引物品と、を備える非燃焼加熱式香味吸引製品であって、
前記電気加熱型デバイスは、
電磁誘導加熱用のインダクタと、
前記インダクタに作動電力を供給する電力源と、
前記インダクタを制御するための制御ユニットと、
前記非燃焼加熱式香味吸引物品を挿入口から挿入可能な加熱チャンバと、
を備え、
前記チャンバの凹部を形成する側壁に、当該チャンバに挿入された前記非燃焼加熱式香味吸引物品を固定するための、少なくとも2つ以上の突起を備えており、且つ、前記側壁からの前記突起の高さが0.3mm以上、2.0mm以下であり、
前記非燃焼加熱式香味吸引物品は、
エアロゾル基材を含む香味生成セグメント充填物と、前記香味生成セグメント充填物を電磁誘導加熱するための板状のサセプターを含む香味生成セグメントと、
香味成分を吸引するためのマウスピースセグメントと、
を備え、
以下の圧縮変化率の測定方法に従って、前記香味生成セグメント及び前記マウスピースセグメントに対して通気方向中央部を押して測定した、各セグメントの圧縮変化率が、70%以上である、
非燃焼加熱式香味吸引製品。
圧縮変化率(%)=100×(Dd(歪み後直径))/(Ds(歪み前直径)
上記の式中、Ddは、負荷Fをかけて減少したロッド部の直径であり、Dsは、負荷Fをかける前のロッド部の直径である。本方法では、1回10本ずつのサンプルについて、10回測定し(合計100本のサンプル)、この10回の測定結果の平均値を測定結果とする。 - 前記マウスピースセグメントは、冷却セグメントとフィルターセグメントとを有し、かつ、前記冷却セグメントは前記フィルターセグメントの上流に位置し、
前記非燃焼加熱式香味吸引物品は、少なくとも前記香味生成セグメントの一部及び前記冷却セグメントの一部を巻装する第1のシート材料と、前記第1のシート材料の外側に配置され少なくとも前記フィルターセグメントの全部と前記冷却セグメントの一部とを巻装する第2のシート材料と、を含むライニングシートを、更に備え、
前記突起のうちの少なくとも2つが、前記非燃焼加熱式香味吸引物品を前記凹部の最深部である底面まで挿入したときに、前記第2のシート材料と接触するように設けられている、
請求項1に記載の非燃焼加熱式香味吸引製品。 - 前記非燃焼加熱式香味吸引物品を前記凹部の最深部である前記底面まで挿入したときに、3つの前記突起が前記第2のシート材料と接触するように設けられている、
請求項2に記載の非燃焼加熱式香味吸引製品。 - 前記香味生成セグメント充填物が、たばこ葉、たばこ刻み、たばこシート、たばこ顆粒、ニコチンが担持されたイオン交換樹脂、及びたばこ抽出物より選択される少なくとも1つを含む、
請求項1から3の何れか一項に記載の非燃焼加熱式香味吸引製品。 - 前記香味生成セグメント充填物が、たばこシートを含み、該たばこシートが、クリンプ加工した後にギャザー充填させたものである、請求項3に記載の非燃焼加熱式香味吸引製品。
- 前記香味生成セグメント中の前記香味生成セグメント充填物の充填密度が0.2g/cm3以上0.7g/cm3以下である、
請求項1から5の何れか一項に記載の非燃焼加熱式香味吸引製品。 - 前記マウスピースセグメントがフィルターセグメントをさらに備え、該フィルターセグメントがフィルター濾材と、該フィルター濾材を巻装する巻取紙を備え、該巻取紙の厚さが40μm以上、100μm以下であり、該巻取紙の坪量が23gsm以上、90gsm以下である、請求項1から6の何れか一項に記載の非燃焼加熱式香味吸引製品。
- 前記非燃焼加熱式香味吸引物品が、さらに先端セグメントと支持セグメントを備え、前記先端セグメント、前記支持セグメント、及び前記フィルターセグメントが酢酸セルロース繊維を含む、請求項7に記載の非燃焼加熱式香味吸引製品。
- 前記先端セグメント、前記支持セグメント、及び前記フィルターセグメントが、酢酸セルロース繊維と可塑剤の固化物である、請求項8に記載の非燃焼加熱式香味吸引製品。
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