WO2022210864A1 - 無方向性電磁鋼板、無方向性電磁鋼板の製造方法、電動機および電動機の製造方法 - Google Patents
無方向性電磁鋼板、無方向性電磁鋼板の製造方法、電動機および電動機の製造方法 Download PDFInfo
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- WO2022210864A1 WO2022210864A1 PCT/JP2022/015920 JP2022015920W WO2022210864A1 WO 2022210864 A1 WO2022210864 A1 WO 2022210864A1 JP 2022015920 W JP2022015920 W JP 2022015920W WO 2022210864 A1 WO2022210864 A1 WO 2022210864A1
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- steel sheet
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- oriented electrical
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 82
- 239000010959 steel Substances 0.000 title claims abstract description 82
- 238000004519 manufacturing process Methods 0.000 title claims description 36
- 239000000126 substance Substances 0.000 claims abstract description 28
- 239000000203 mixture Substances 0.000 claims abstract description 25
- 239000013078 crystal Substances 0.000 claims abstract description 21
- 238000000682 scanning probe acoustic microscopy Methods 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 15
- 238000000137 annealing Methods 0.000 claims description 88
- 229910000565 Non-oriented electrical steel Inorganic materials 0.000 claims description 87
- 238000000034 method Methods 0.000 claims description 75
- 239000011162 core material Substances 0.000 claims description 64
- 238000001816 cooling Methods 0.000 claims description 62
- 230000008569 process Effects 0.000 claims description 35
- 238000000576 coating method Methods 0.000 claims description 20
- 238000010438 heat treatment Methods 0.000 claims description 19
- 238000005098 hot rolling Methods 0.000 claims description 19
- 239000011248 coating agent Substances 0.000 claims description 18
- 238000005097 cold rolling Methods 0.000 claims description 16
- 239000010960 cold rolled steel Substances 0.000 claims description 14
- 239000012535 impurity Substances 0.000 claims description 14
- 238000004804 winding Methods 0.000 claims description 13
- 238000012545 processing Methods 0.000 claims description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 70
- 238000005204 segregation Methods 0.000 description 35
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- 229910052742 iron Inorganic materials 0.000 description 24
- 239000011572 manganese Substances 0.000 description 15
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- 238000005096 rolling process Methods 0.000 description 13
- 239000011135 tin Substances 0.000 description 13
- 239000011701 zinc Substances 0.000 description 13
- 239000011575 calcium Substances 0.000 description 11
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 11
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
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- 229910052718 tin Inorganic materials 0.000 description 8
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- 229910000976 Electrical steel Inorganic materials 0.000 description 5
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- 238000001953 recrystallisation Methods 0.000 description 4
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- 229910052732 germanium Inorganic materials 0.000 description 3
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- 229910052719 titanium Inorganic materials 0.000 description 3
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- 229910052684 Cerium Inorganic materials 0.000 description 2
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- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
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- 229910052791 calcium Inorganic materials 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
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- 229910052802 copper Inorganic materials 0.000 description 2
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- 229910052746 lanthanum Inorganic materials 0.000 description 2
- 229910052745 lead Inorganic materials 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 229910052758 niobium Inorganic materials 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical compound S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- 229910052720 vanadium Inorganic materials 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
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- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical compound [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- ZMIGMASIKSOYAM-UHFFFAOYSA-N cerium Chemical compound [Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce] ZMIGMASIKSOYAM-UHFFFAOYSA-N 0.000 description 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical class [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 239000008119 colloidal silica Substances 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 238000005261 decarburization Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
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- 238000011156 evaluation Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 230000002250 progressing effect Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 1
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/02—Details of the magnetic circuit characterised by the magnetic material
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/004—Very low carbon steels, i.e. having a carbon content of less than 0,01%
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/58—Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/008—Heat treatment of ferrous alloys containing Si
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/12—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
- C21D8/1216—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties the working step(s) being of interest
- C21D8/1222—Hot rolling
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/12—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
- C21D8/1216—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties the working step(s) being of interest
- C21D8/1233—Cold rolling
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/12—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
- C21D8/1244—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties the heat treatment(s) being of interest
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/12—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
- C21D8/1244—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties the heat treatment(s) being of interest
- C21D8/1261—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties the heat treatment(s) being of interest following hot rolling
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/12—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
- C21D8/1244—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties the heat treatment(s) being of interest
- C21D8/1272—Final recrystallisation annealing
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/12—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
- C21D8/1277—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties involving a particular surface treatment
- C21D8/1283—Application of a separating or insulating coating
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0068—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/005—Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/008—Ferrous alloys, e.g. steel alloys containing tin
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/12—Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
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- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
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- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
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- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0233—Manufacturing of magnetic circuits made from sheets
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- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/12—Impregnating, heating or drying of windings, stators, rotors or machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
- B21B2001/225—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length by hot-rolling
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/74—Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material
- C21D1/76—Adjusting the composition of the atmosphere
Definitions
- the present invention relates to a non-oriented electrical steel sheet, a method for manufacturing a non-oriented electrical steel sheet, an electric motor, and a method for manufacturing an electric motor.
- the core of the electric motor is constructed by cutting out a circular member (plate piece) from a non-oriented electromagnetic steel sheet, and stacking and integrating the multiple plate pieces after cutting.
- the core consists of a stator core and a rotor core. In recent years, in order to reduce the size and improve the performance of equipment, it has become important to reduce the core loss of the stator core and increase the strength of the rotor core so that it can withstand high-speed rotation.
- a punching method that uses a punch and a die is mainly used when cutting out core pieces from non-oriented electrical steel sheets. It is known that the working strain introduced into the plate during punching deteriorates the iron loss of the core. In order to release this processing strain, heat treatment (strain relief annealing or core annealing) is performed on each plate piece or a core in which plate pieces are laminated. By carrying out the stress relief annealing, the working strain of the steel sheet is released, or the crystal grains are further coarsened, so that the iron loss of the motor core is also reduced.
- the stress relief annealing may be applied to the entire core, it is possible to apply the stress relief annealing only to the stator core, so that a high-strength rotor and a low core loss stator can be produced separately from the same non-oriented electrical steel sheet.
- a stator core for a motor that suppresses a decrease in iron loss and has excellent corrosion resistance is made of a non-oriented electrical steel sheet, the non-oriented electrical steel sheet containing C: 0 to 0.005%, Si : 1.5-5.0%, Mn: 0.1-3.0%, Al: 0-0.005%, P: 0.03-0.15%, S: 0-0.005%, N: 0 to 0.005%, Sn: 0 to 0.01%, the balance consisting of iron and impurities, Fe peak height Fe700 at 700 eV when the grain boundary is measured by Auger electron spectroscopy and the peak height P120 of P at 120 eV, the ratio P120/Fe700 is less than 0.020.
- the present invention has been made in view of the above circumstances, and provides a non-oriented electrical steel sheet having high strength and excellent impact resistance, a method for manufacturing a non-oriented electrical steel sheet, an electric motor, and a method for manufacturing an electric motor.
- the challenge is to
- the present inventors diligently investigated the relationship between the increase in the strength of non-oriented electrical steel sheets and the decrease in impact resistance using impact tests on laminated blocks, which will be described later.
- the P concentration at the grain boundaries is often high. It was found that there is a correlation between the decrease in sex. The reason why impact resistance is lowered when the strength of the non-oriented electrical steel sheet is increased is considered as follows.
- Si which has a high solid-solution strengthening ability.
- Si and P have a repulsive interaction, and as a result, grain boundary segregation of P is promoted.
- the present inventors diligently studied a method for reducing the grain boundary segregation of P in a non-oriented electrical steel sheet with a tensile strength of 550 MPa or more. They also found that the grain boundary segregation of P can be reduced by appropriately controlling the chemical composition and manufacturing method of the non-oriented electrical steel sheet.
- the present invention has been further studied, and the gist thereof is as follows.
- the chemical composition of the base material is, in mass%, C: 0.0010 to 0.0040%, Si: 3.2 to 4.5%, sol. Al: 0.2 to 2.0%, Mn: 0.1-3.5%, P: more than 0%, 0.10% or less, S: 0 to 0.0030%, N: 0 to 0.0030%, Ti: 0 to 0.0030%, Mo: 0.0010 to 0.1000%, Cr: 0 to 0.10%, B: 0 to 0.0010%, Ni: 0 to 0.50%, Cu: 0-0.50%, Sn: 0 to 0.2000%, Sb: 0 to 0.2000%, Ca: 0 to 0.0050%, Zn: 0 to 0.0050%, La: 0 to 0.0050%, Ce: 0 to 0.0050%, O: 0 to 0.1000%, V: 0 to 0.1000%, W: 0 to 0.1000%, Zr: 0 to 0.1000%,
- the non-oriented electrical steel sheet of (1) or (2) above may have an insulating coating on the surface of the base material.
- a method for manufacturing a non-oriented electrical steel sheet according to a second embodiment of the present invention is a method for manufacturing the non-oriented electrical steel sheet described in (1) or (2) above, wherein A hot-rolling step of hot-rolling a steel slab having the chemical composition according to (2) to obtain a hot-rolled steel sheet, a coiling step of winding and cooling the hot-rolled steel sheet, and a cold-rolling of the hot-rolled steel sheet after cooling. A cold-rolling step of rolling to obtain a cold-rolled steel sheet, and a finish-annealing step of finish-annealing the cold-rolled steel sheet.
- Lengthen the residence time in the temperature range of ⁇ 200°C Lengthen the residence time in the temperature range of ⁇ 200°C, set the residence time in the temperature range of 500 to 200°C to 100 seconds or more, set the maximum temperature to less than 900°C in the finish annealing step, and set the temperature to 700 to 500°C in the cooling process.
- the average cooling rate in the °C region is set to 20°C/sec or higher.
- a method for manufacturing a non-oriented electrical steel sheet according to a third embodiment of the present invention is a method for manufacturing the non-oriented electrical steel sheet described in (1) or (2) above, (2) A method for producing a non-oriented electrical steel sheet, comprising a step of hot-rolling a steel slab having the chemical composition described in (1) or (2) to obtain a hot-rolled steel sheet; A coiling step of winding and cooling, a hot-rolled sheet annealing step of heating and cooling the hot-rolled steel sheet after cooling, and cold-rolling the hot-rolled steel sheet after the hot-rolled sheet annealing process to obtain a cold-rolled steel sheet.
- a process comprising a finish annealing step of finish annealing the cold-rolled steel sheet, and in cooling the hot-rolled steel sheet in the hot-rolled sheet annealing step, the temperature range is 500 to 200 ° C. than the residence time in the temperature range of 700 to 500 ° C. and the residence time in the temperature range of 500 to 200 ° C. is set to 10 seconds or more, the maximum temperature in the finish annealing step is less than 900 ° C., and the average cooling in the cooling process is in the range of 700 to 500 ° C.
- the speed is set to 20° C./sec or more.
- An electric motor is an electric motor including a stator core,
- the chemical composition of the stator core is, in mass %, C: 0.0010 to 0.0040%, Si: 3.2 to 4.5%, sol. Al: 0.2 to 2.0%, Mn: 0.1-3.5%, P: more than 0%, 0.10% or less, S: 0 to 0.0030%, N: 0 to 0.0030%, Ti: 0 to 0.0030%, Mo: 0.0010 to 0.1000%, Cr: 0 to 0.10%, B: 0 to 0.0010%, Ni: 0 to 0.50%, Cu: 0-0.50%, Sn: 0 to 0.2000%, Sb: 0 to 0.2000%, Ca: 0 to 0.0050%, Zn: 0 to 0.0050%, La: 0 to 0.0050%, Ce: 0 to 0.0050%, O: 0 to 0.1000%, V: 0 to 0.1000%, W: 0 to 0.1000%, Z
- a method for manufacturing an electric motor according to a fifth embodiment of the present invention is a method for manufacturing an electric motor having a stator core, wherein the non-oriented electrical steel sheet of (1) or (2) is processed into a stator core shape. and an annealing step of heat-treating the stator core material to obtain a stator core.
- the average cooling rate is 5°C/min or less.
- the non-oriented electrical steel sheet (hereinafter also referred to as "steel sheet”) according to the present embodiment has high strength and excellent impact resistance, and is therefore suitable for both stators and rotors. In particular, it is suitable for stators.
- the non-oriented electrical steel sheet according to the present embodiment preferably has an insulating coating on the surface of the base material (silicon steel sheet) described below.
- C 0.0010 to 0.0040%
- C (carbon) is an element that causes iron loss deterioration of non-oriented electrical steel sheets. If the C content exceeds 0.0040%, the iron loss of the non-oriented electrical steel sheet deteriorates, making it impossible to obtain good magnetic properties. Therefore, the C content should be 0.0040% or less.
- the C content is preferably 0.0035% or less, more preferably 0.0030% or less, even more preferably 0.0025% or less.
- the C content may be 0%, but since it is difficult to make the C content 0% in a practical steel sheet in terms of purification technology, the C content may be more than 0%.
- C is also an element that increases the hardness of the steel sheet. From the viewpoint of this effect and prevention of an increase in iron loss as described above, the content is set to 0.0010 to 0.0040%.
- the lower limit of the C content is preferably 0.0015% or more, more preferably 0.0020% or more.
- Si 3.2-4.5%
- Si is an element that increases the strength of the steel sheet.
- Si is an element that increases the resistivity, and is included to reduce iron loss.
- the Si content should be 3.2% or more.
- the Si content is preferably greater than 3.25%, more preferably greater than or equal to 3.3%.
- the Si content should be 3.2 to 4.5%.
- the upper limit is preferably 4.0% or less, more preferably 3.5% or less.
- sol. Al 0.2-2.0% sol.
- Al (aluminum), like Si, is an element that increases specific resistance, and is contained to reduce iron loss. Also sol. Al is also an element that increases the strength of the steel sheet. In order to obtain these effects, sol. Al content shall be 0.2% or more. sol. The Al content is preferably 0.3% or more, more preferably 0.5% or more. On the other hand, sol. Excessive Al content may lead to a decrease in saturation magnetic flux density. From these points of view, sol. Al content is 0.2 to 2.0%. The upper limit is preferably 1.5% or less, more preferably 1.2% or less. In addition, in this embodiment, sol. Al means acid-soluble Al, and indicates solid-solution Al present in steel in a solid-solution state.
- Mn 0.1-3.5%
- Mn manganese
- Si Si, sol. Since it has the effect of increasing the specific resistance like Al, it is contained in order to reduce iron loss. Mn is also an element that increases the strength of the steel sheet. Therefore, the Mn content is set to 0.1% or more.
- the Mn content is preferably 0.2% or more, more preferably 0.3% or more, and even more preferably 0.5% or more.
- the Mn content is excessive, the decrease in magnetic flux density and embrittlement of the non-oriented electrical steel sheet become significant. Furthermore, Mn has an attractive interaction with C.
- the content should be 0.1 to 3.5%.
- the upper limit is preferably 2.5% or less, more preferably 1.5% or less.
- P more than 0%, 0.10% P (phosphorus) is contained as an impurity.
- P has the effect of increasing the strength without lowering the magnetic flux density of the steel.
- an excessive P content impairs the toughness of the steel and makes the steel plate more likely to break, so the P content is made 0.10% or less.
- the P content is preferably 0.07% or less, more preferably 0.05% or less, still more preferably 0.03% or less.
- P is not an essential element, and the lower limit of the P content is 0%. However, considering manufacturing costs, the P content is preferably more than 0%, more preferably 0.01% or more. The lower limit of the P content may be 0.02% or more.
- S 0-0.0030% S (sulfur) is contained as an impurity.
- the S content should be reduced in order to reduce iron loss. Furthermore, S itself undergoes grain boundary segregation and competes with the grain boundary segregation of C, thereby promoting the grain boundary segregation of P. Therefore, the S content should be 0.0030% or less.
- the upper limit of the S content is preferably 0.0020% or less, more preferably 0.0010% or less.
- S is not an essential element, and the lower limit of the S content is 0%. However, considering the manufacturing cost, the lower limit of the S content may be 0.0001% or more.
- the lower limit of the S content is preferably 0.0003% or more.
- N 0 to 0.0030%
- N nitrogen
- N is contained as an impurity.
- N combines with Al to form fine nitrides such as AlN. Such nitrides impede the growth of crystal grains during annealing and degrade the magnetic properties. Therefore, the N content is set to 0.0030% or less.
- the upper limit of the N content is preferably 0.0020% or less, more preferably 0.0010% or less.
- N is not an essential element, and the lower limit of the N content is 0%. However, considering the manufacturing cost, the lower limit of the N content may be 0.0001% or more.
- the lower limit of the N content is preferably 0.0003% or more.
- Ti is an element contained as an impurity. Ti combines with C, N, O, etc. in the base iron to form fine precipitates such as TiN, TiC, Ti oxides. Such fine precipitates impede the growth of crystal grains during annealing and degrade the magnetic properties. Therefore, the Ti content should be 0.0030% or less.
- the upper limit of the Ti content is preferably 0.0020% or less, more preferably 0.0010% or less. Since Ti need not be contained, the lower limit of the content is 0%. However, considering the refining cost, the lower limit of the Ti content is preferably 0.0003% or more, more preferably 0.0005% or more.
- Mo 0.0010-0.1000%
- Mo mobdenum
- Mo is an element that suppresses the diffusion of P and suppresses the grain boundary segregation of P. Therefore, it is preferable to positively contain Mo in the present embodiment. However, even if the Mo content is excessively increased, the effect of suppressing grain boundary segregation of P is saturated. Therefore, considering the aforementioned effect and the fact that the effect saturates even if the Mo content is too high, the Mo content is set to 0.0010 to 0.1000%.
- the lower limit of Mo content is preferably 0.0100% or more, more preferably 0.0200% or more.
- the upper limit of Mo content is preferably 0.0900% or less, more preferably 0.0800% or less.
- Cr 0-0.10% Cr (chromium) is an element that improves corrosion resistance and high frequency characteristics. Cr does not need to be contained and the lower limit of the content is 0%. Although the effect of containing Cr can be obtained even in a very small amount, the Cr content is preferably 0.01% or more, more preferably 0.03% or more, in order to reliably obtain the effect of containing Cr. preferable. On the other hand, if the Cr content is too high, the grain boundary segregation of C is suppressed and the grain boundary segregation of P is promoted, thereby lowering the impact resistance of the steel sheet. Therefore, the upper limit of the Cr content is made 0.10% or less. The upper limit of the C content is preferably 0.08% or less, more preferably 0.06% or less.
- B 0 to 0.0010%
- B has the effect of improving grain growth by forming coarse BN and preventing the formation of fine nitrides, so it may be contained as necessary.
- B does not need to be contained, and the lower limit of the B content is 0%.
- the B content is preferably 0.0002% or more, more preferably 0.0003% or more.
- B itself segregates at the grain boundary and competes with the grain boundary segregation of C, thereby promoting the grain boundary segregation of P. Therefore, it is necessary to limit the B content, and the B content should be 0 to 0.0010%.
- the upper limit of the B content is preferably 0.0008% or less, more preferably 0.0005% or less.
- the rest of the chemical composition of the base material (silicon steel sheet) of the non-oriented electrical steel sheet according to this embodiment is Fe and impurities.
- Impurities are components that are included in raw materials (ore, scrap, etc.) when steel is manufactured industrially, or components that are mixed in during the manufacturing process and are not intentionally included in the steel plate. Alternatively, it means a component that is allowed within a range that does not adversely affect the properties of the non-oriented electrical steel sheet according to this embodiment.
- Ni, Cu, Sn, Sb, Ca, Zn, La, Ce, O, V, W, Zr, Nb, Mg, Bi, Nd, and Y You may contain 1 or more types of elements among.
- Ni 0-0.50%
- Ni nickel
- the lower limit of the content is 0%.
- the content is preferably 0.01% or more, more preferably 0.02% or more, in order to reliably obtain the effect of containing Ni.
- the upper limit of the content is 0.50%, preferably 0.40%.
- Cu 0-0.50%
- Cu (copper) is an element that increases the electrical resistance of the steel sheet and reduces iron loss.
- Cu does not need to be contained, and the lower limit of the content is 0%.
- the Cu content is preferably 0.01% or more, more preferably 0.02% or more. preferable.
- the upper limit of the content is 0.5000% or less, preferably 0.4000% or less.
- Sn 0-0.2000%
- Sb 0-0.2000%
- Sn (tin) and Sb (antimony) are elements that develop crystal orientations favorable for magnetic properties. Therefore, at least one of Sn and Sb may be contained as necessary. However, Sn and Sb do not need to be contained, and the lower limit of each content is 0%. The effect of containing Sn and Sb can be obtained even if the amount is very small. % or more is more preferable. From the viewpoint of preventing deterioration of magnetic properties, the upper limit of each content of Sn and Sb is 0.2000% or less, preferably 0.1000% or less.
- Ca 0-0.0050%
- Ca (calcium) is an element that coarsens sulfides to improve the growth of crystal grains in the heat treatment process and contributes to low iron loss. Ca does not need to be contained and the lower limit of the content is 0%. Although the effect of containing Ca can be obtained even in a very small amount, in order to obtain the effect of containing reliably, the Ca content is preferably 0.0005% or more, preferably 0.0010% or more. . From the viewpoint of preventing deterioration of magnetic properties, the upper limit of the Ca content is preferably 0.0050% or less, more preferably 0.0030% or less.
- Zn 0-0.0050%
- Zn (zinc) is an element contained as an impurity. Zn combines with O in the base iron to form Zn oxide. Such inclusions impede the growth of crystal grains during annealing and degrade the magnetic properties. Therefore, the upper limit of the Zn content is made 0.0050% or less.
- the upper limit of the Zn content is preferably 0.0020% or less, more preferably 0.0010% or less. Since Zn need not be contained, the lower limit of the content is 0%. However, considering the refining cost, the lower limit of the Zn content is preferably 0.0003% or more, more preferably 0.0005% or more.
- La 0 to 0.0050%
- La is an element that coarsens sulfides to improve the growth of crystal grains in the heat treatment process and contributes to low iron loss.
- La does not need to be contained, and the lower limit of the content is 0%.
- the La content is preferably 0.0005% or more, preferably 0.0010% or more.
- the upper limit of the La content is preferably 0.0050% or less, more preferably 0.0030% or less.
- Ce 0 to 0.0050%
- Ce is an element that coarsens sulfide to improve the growth of crystal grains in the heat treatment process and contributes to low core loss. Ce does not need to be contained and the lower limit of the content is 0%.
- the Ce content is preferably 0.0005% or more, more preferably 0.0010% or more, in order to reliably obtain the effect of containing Ce. preferable.
- the upper limit of the Ce content is preferably 0.0050% or less, more preferably 0.0030% or less.
- O oxygen
- oxygen is also an impurity element, but it is contained in a range of 0.1000% or less and does not affect the properties of the non-oriented electrical steel sheet according to this embodiment. Since O may be mixed into the steel during the annealing process, even if the content in the slab stage is 0.01% or less, the characteristics of the non-oriented electrical steel sheet according to the present embodiment will not be affected. No particular impact. However, considering the refining cost, the lower limit of the O content may preferably be 0.0020% or more.
- V 0-0.1000%
- V vanadium
- the V content is preferably 0.0050% or less, more preferably 0.0100% or less.
- the V content is more preferably less than the measurement limit, and more preferably less than 0.0001%. Since the lower the V content is, the better, the V content may be 0%. However, considering the refining cost, the lower limit of the V content may preferably be 0.0010% or more.
- W 0-0.1000%
- W tungsten
- the W content is preferably 0.0050% or less, more preferably 0.0010% or less.
- the W content is more preferably less than the measurement limit, and more preferably less than 0.0001%. Since the W content is preferably as low as possible, the W content may be 0%. However, considering the refining cost, the lower limit of the W content may preferably be 0.0010% or more.
- Zr 0 to 0.1000%
- Zr zirconium
- the Zr content is preferably 0.0050% or less, more preferably 0.0010% or less.
- the Zr content is more preferably less than the measurement limit, and more preferably less than 0.0001%. Since the Zr content is preferably as low as possible, the Zr content may be 0%. However, considering the refining cost, the lower limit of the Zr content may preferably be 0.0010% or more.
- Nb 0 to 0.1000%
- Nb niobium
- the Nb content is preferably 0.0050% or less, more preferably 0.0010% or less.
- the Nb content is more preferably not more than the measurement limit, and specifically, more preferably not more than 0.0001%. Since the lower the Nb content, the better, the Nb content may be 0%. However, considering the refining cost, the lower limit of the Nb content may preferably be 0.0010% or more.
- Mg 0-0.1000%
- Mg magnesium
- Mg is an element that fixes S as sulfide or oxysulfide, suppresses fine precipitation of MnS and the like, and promotes recrystallization and grain growth during final annealing. If the Mg content exceeds 0.10%, sulfides or oxysulfides are excessively formed, and recrystallization and grain growth during final annealing are inhibited. Preferably, it is 0.0020% or less, more preferably 0.0010% or less.
- the lower limit of Mg is not particularly limited, and may be 0%. In order to preferably obtain the above effects, the Mg content should be 0.0005% or more. Preferably, the Mg content is 0.0010% or more.
- the chemical composition of the base material of the non-oriented electrical steel sheet according to the present embodiment includes selective elements such as Bi (bismuth), Nd (neodymium), Y (yttrium), and As (arsenic). , Ga (gallium), Ge (germanium), Co (cobalt), Se (selenium), and Pb (lead).
- selective elements such as Bi (bismuth), Nd (neodymium), Y (yttrium), and As (arsenic).
- Ga gallium
- Ge germanium
- Co cobalt
- Se se
- Pb lead
- Bi 0 to 0.1000% Nd: 0-0.1000% Y: 0 to 0.1000% As: 0-0.1000% Ga: 0-0.1000% Ge: 0-0.1000% Co: 0 to 0.1000% Se: 0-0.1000% Pb: 0-0.1000%
- the Bi content is preferably 0.0100% or less, more preferably 0.005% or less.
- the Nd content is preferably 0.0100% or less, preferably 0.0020% or less.
- Y content is preferably 0.0010% or less.
- the contents of As, Ga, Ge, Co, Se and Pb are each preferably 0.0100% or less, more preferably 0.005% or less. However, considering the refining cost, the content of each of Bi, Nd, Y, As, Ga, Ge, Co, Se, and Pb may be 0.0010% or more.
- the chemical composition of the base material of the non-oriented electrical steel sheet according to this embodiment may be measured using ICP-AES (Inductively Coupled Plasma-Atomic Emission Spectrometry). Also, C and S may be measured using the combustion-infrared absorption method, N using the inert gas combustion-thermal conductivity method, and O using the inert gas fusion-nondispersive infrared absorption method.
- ICP-AES Inductively Coupled Plasma-Atomic Emission Spectrometry
- the steel sheet to be measured has an insulating coating on its surface
- the chemical composition is measured after removing these. Examples of methods for removing the insulating coating and the like from the non-oriented electrical steel sheet include the following methods.
- a non-oriented electrical steel sheet having an insulating coating or the like is immersed in an aqueous sodium hydroxide solution and then washed. Finally, it is dried with warm air. As a result, a silicon steel sheet from which the later-described insulating coating has been removed can be obtained.
- the non-oriented electrical steel sheet of the present embodiment contains P as an impurity or intentionally added in the range of 0.10% or less.
- P segregates at grain boundaries
- the impact resistance of the steel sheet decreases. Therefore, in the non-oriented electrical steel sheet of the present embodiment, P is prevented from segregating at grain boundaries.
- the ratio of the Fe peak-to-peak height Fe700B at 700 eV to the P peak-to-peak height P120B at 120 eV when the grain boundaries were measured by Auger electron spectroscopy ( P120B / Fe700B ) B is the ratio of the peak-to-peak height Fe 700i of Fe at 700 eV and the height between P peaks P 120i at 120 eV when the inside of the crystal grain is measured by Auger electron spectroscopy (P 120i /Fe 700i ) i 2.0 times or less.
- P 120B and Fe 700B at grain boundaries and P 120i and Fe 700i in grains are measured by the following method. be done.
- a non-oriented electrical steel sheet is cut in a cross section perpendicular to the sheet surface, and a plurality of coarse specimens of 18 mmL ⁇ 4 mmW (L means the length in the rolling direction and W means the width of the sheet) are taken.
- a test piece for Auger electron spectroscopy peak measurement is prepared by notching the coarse sample piece at the center in the longitudinal direction of the sample piece. The prepared test piece for Auger electron spectroscopy peak measurement is placed in an Auger electron spectrometer, the sample is cooled with liquid nitrogen, and the sample is fractured. Among the fracture surfaces, find the fracture surface (grain boundary) where the grain boundary fracture of the sample occurs, and use the amount of P and Fe at the grain boundary as a guideline. .
- the ratio (P 120B /Fe 700B ) B of the inter-peak height of P at 120 eV "P 120B " to the inter-peak height of Fe at 700 eV "Fe 700B” is obtained. , to calculate the average value.
- the "height between peaks” here means the difference between two peaks, a maximum value (maximum peak) and a minimum value (minimum peak) formed at 120 eV.
- Having high strength in the non-oriented electrical steel sheet of the present embodiment means that the tensile strength in the rolling direction is 550 MPa or more. Preferably, the tensile strength is 580 MPa or more.
- the tensile strength is measured using JIS Z2241 (2011) No. 13B tensile test piece.
- a Charpy impact test as specified in JIS Z2242, but non-oriented electrical steel sheets cannot be tested as they are due to their thin plate thickness.
- a plurality of strip-shaped test pieces (10 mm ⁇ 55 mm, with a V notch with a depth of 2 mm at an angle of 45 ° in the center) are cut out from a non-oriented electrical steel sheet, and these are laminated to a height of 10 mm ⁇ 0
- a laminated block (laminate) having a thickness of 0.2 mm is produced and subjected to an impact test.
- a strip-shaped test piece is cut so that its longitudinal direction is in the rolling direction.
- the direction of the weakest impact resistance may differ depending on the material, in that case, the longitudinal direction of the test piece should be the weakest direction.
- the direction in which the impact resistance is the weakest is the rolling direction, so the test piece is taken so that the longitudinal direction (55 mm) of the test piece is in the rolling direction.
- an anaerobic adhesive was applied to a position 10 mm from both ends of the strip-shaped veneers to bond them together.
- As a method for evaluating impact resistance it is considered that impact absorption energy at room temperature can be represented, and evaluation is performed by this method.
- the non-oriented electrical steel sheet according to this embodiment preferably has an insulating coating on the surface of the base material (silicon steel sheet).
- a non-oriented electrical steel sheet is used after being laminated after punching a core. Therefore, by providing an insulating coating on the surface of the base material, the eddy current between the plates can be reduced, and the eddy current loss of the core can be reduced.
- the type of insulation coating is not particularly limited, and it is possible to use known insulation coatings used as insulation coatings for non-oriented electrical steel sheets.
- an insulating coating for example, a composite insulating coating containing an inorganic substance as a main component and an organic substance can be cited.
- the composite insulating coating is mainly composed of, for example, at least one of metal salts such as metal chromates and metal phosphates, or inorganic substances such as colloidal silica, Zr compounds, and Ti compounds. It is an insulating coating in which resin particles are dispersed.
- an insulating coating using a metal phosphate, Zr or Ti coupling agent as a starting material, or a metal phosphate, Zr or Ti An insulating film using a carbonate or ammonium salt of the coupling agent as a starting material is preferably used.
- the amount of the insulating coating is not particularly limited, it is preferably about 200 to 1500 mg/m 2 per side, more preferably 300 to 1200 mg/m 2 per side. Excellent uniformity can be maintained by forming the insulating coating so that the coating amount is within the above range.
- various known measurement methods for example, a method of measuring the difference in mass before and after immersion in an aqueous sodium hydroxide solution, A fluorescent X-ray method using a ray method may be used as appropriate.
- the average grain size of the non-oriented electrical steel sheet according to the present embodiment is not particularly limited. However, if the crystal grains do not coarsen and the average crystal grain size is too small, there is a concern that iron loss will increase. On the other hand, if the crystal grains are excessively coarsened and the average crystal grain size is too large, not only workability is deteriorated but also eddy current loss may be deteriorated. Therefore, the average grain size of the non-oriented electrical steel sheet is preferably 10 ⁇ m to 60 ⁇ m. The average grain size can be measured, for example, in any cross section by the cutting method of JIS G0551 (2020).
- the thickness of the non-oriented electrical steel sheet according to the present embodiment is not particularly limited. Generally, the thinner the plate, the lower the iron loss, but the lower the magnetic flux density. Considering this point, if the sheet thickness is 0.15 mm or more, the core loss becomes lower and the magnetic flux density becomes higher. Also, if the plate thickness is 0.27 mm or less, a low core loss can be maintained. Therefore, the preferred thickness of the non-oriented electrical steel sheet according to this embodiment is 0.15 to 0.27 mm. More preferably, it is 0.20 to 0.25 mm.
- the non-oriented electrical steel sheet of the present embodiment is obtained by heating a slab having the above chemical composition and then performing hot rolling to obtain a hot-rolled steel sheet, winding the obtained hot-rolled steel sheet, and cooling the hot-rolled steel sheet after cooling. is cold-rolled, and the cold-rolled steel sheet is finish-annealed.
- the method for manufacturing a non-oriented electrical steel sheet according to the present embodiment includes a hot rolling step of hot rolling a steel slab having the above chemical composition to obtain a hot rolled steel sheet, and winding and cooling the hot rolled steel sheet.
- Hot-rolled sheet annealing may be omitted.
- the residence time in the temperature range of 500 to 200 ° C. (low temperature side) is longer than the residence time in the temperature range of 700 ° C. to 500 ° C. (high temperature side). and the residence time in the temperature range of 500 to 200° C. is 100 seconds or longer.
- the upper limit of the staying time is not set.
- the upper limit may be, for example, about 10000 seconds.
- the residence time in each temperature range will be described in detail later.
- the maximum temperature is set to less than 900° C.
- the average cooling rate in the region of 700 to 500° C. in the cooling process is set to 20° C./second or more.
- another method for manufacturing the non-oriented electrical steel sheet of the present embodiment may include annealing of a hot-rolled steel sheet (hot-rolled sheet annealing). That is, the slab having the above chemical composition is heated and then hot-rolled to form a hot-rolled steel sheet.
- the hot-rolled steel sheet after annealing may be cold-rolled, and the cold-rolled steel sheet may be finish-annealed.
- another method for producing a non-oriented electrical steel sheet includes a hot-rolling step of hot-rolling a steel slab having the above chemical composition to obtain a hot-rolled steel sheet, winding the hot-rolled steel sheet, A coiling process for cooling, a hot-rolled sheet annealing process for heating and cooling the hot-rolled steel sheet after cooling, a cold-rolling process for cold-rolling the hot-rolled steel sheet after the hot-rolled sheet annealing process to obtain a cold-rolled steel sheet, and a finish annealing step of finish annealing the cold-rolled steel sheet.
- the residence time in the temperature range of 500 to 200 ° C. (low temperature side) is longer than the residence time in the temperature range of 700 ° C. to 500 ° C. (high temperature side).
- the time is lengthened, and the residence time in the temperature range of 500 to 200° C. is set to 10 seconds or more.
- the upper limit of the residence time in the above-mentioned temperature range in the case of hot-rolled sheet annealing is not defined. However, from an operational point of view, it is not necessary to stay for a very long time, and the upper limit may be, for example, about 10000 seconds.
- the residence time in each temperature range will be described in detail later.
- the maximum temperature is set to less than 900° C.
- the average cooling rate in the region of 700 to 500° C. in the cooling process is set to 20° C./second or more.
- a slab can be obtained from steel having the above chemical composition by a general method such as a continuous casting method or a method of blooming a steel ingot.
- the slab is charged into a heating furnace, heated, and hot rolled to obtain a hot rolled steel sheet.
- hot rolling may be performed without charging the slab into the heating furnace.
- a hot-rolled steel sheet is obtained by this step.
- the slab heating temperature is not particularly limited, it is preferably 1000 to 1300° C. from the viewpoint of cost and hot rolling properties.
- the steel slab After manufacturing the steel slab, the steel slab is reheated and hot rolled to obtain a hot rolled steel sheet.
- the hot rolling conditions are not particularly limited.
- the final rolling temperature during finish rolling can be 700 to 1050°C.
- the thickness of the hot-rolled steel sheet after hot rolling is not particularly specified, but considering the efficiency of hot rolling and subsequent processes, for example, it is about 1.5 to 3.0 mm. preferably.
- the hot-rolled steel sheet after hot rolling is wound up and cooled.
- the winding temperature can be, for example, 700-1000.degree.
- the cooling in the coiling process of the hot-rolled steel sheet is performed in a temperature range of 500 to 200 ° C.
- the upper limit of the residence time at 700°C to 500°C is 200 seconds or less, and the difference between the residence times on the high temperature side and the low temperature side is 10% or more of the residence time on the high temperature side.
- the lower limit of the residence time at 700° C. to 500° C. is not particularly limited, it may be 80 seconds or more from the viewpoint of operation.
- the hot-rolled sheet may be annealed.
- the hot-rolled sheet annealing can be carried out, for example, by continuous annealing held at 950° C. or higher and 1050° C. or lower for 10 seconds or more and 3 minutes or less.
- hot-rolled sheet annealing may be performed by batch annealing in which the temperature is maintained at 750° C. or higher and 900° C. or lower for 1 hour or longer.
- the residence time in the temperature range of 500 to 200 ° C. (low temperature side) is longer than the residence time in the temperature range of 700 to 500 ° C.
- the residence time in the temperature range of 500 to 200°C shall be 10 seconds or longer. If the residence time on the low temperature side is too short, P tends to segregate at grain boundaries. There is no upper limit for the residence time in the cooling process when hot-rolled sheet annealing is performed. However, from an operational point of view, it is not necessary to stay for too long, for example, there is little need to stay longer than about 10000 seconds. It should be noted that after hot-rolled sheet annealing, grain size regulation is progressing due to recrystallization, compared to hot rolling, in which many segregation sites other than grain boundaries exist due to recovery at high temperatures and remaining unrecrystallized parts. Precipitation sites are limited.
- the upper limit of the residence time at 700°C to 500°C is 20 seconds or less, and the difference between the residence times on the high temperature side and the low temperature side is 10% or more of the residence time on the high temperature side.
- the lower limit of the residence time at 700° C. to 500° C. (high temperature side) is not particularly limited, but from the operational point of view, it may be 5 seconds or more.
- the hot-rolled steel sheet is cold-rolled.
- Cold rolling can be carried out, for example, at a temperature range of room temperature to 300° C. with a total rolling reduction of 70 to 90%.
- the total rolling reduction can be 80% or more.
- the total rolling reduction in cold rolling is preferably 90% or less, considering the capacity of the rolling mill and production control such as plate thickness accuracy.
- the hot-rolled steel sheet may be pickled and then cold-rolled.
- the reduction in cold rolling is not particularly limited.
- the steel sheet After cold rolling, the steel sheet is subjected to finish annealing to obtain a non-oriented electrical steel sheet.
- the maximum temperature is set to less than 900°C, and the average cooling rate in the region of 700 to 500°C in the cooling process is set to 20°C/second or more. This prevents P from diffusing and segregating at grain boundaries. If the maximum temperature exceeds 900° C., the segregated C diffuses and becomes homogenous, possibly promoting the grain boundary segregation of P. Therefore, the maximum temperature in the finish annealing step is preferably 880°C or less, more preferably less than 850°C. Although the lower limit of the maximum temperature is not particularly limited, it is preferably 700° C.
- the temperature range of 700 to 500° C. in the cooling process of the finish annealing process is an important temperature range for controlling the diffusion behavior of P. That is, in order to suppress the diffusion of P and grain boundary segregation of P, it is effective to increase the average cooling rate in the temperature range of 700 to 500° C. during the cooling process. Therefore, the average cooling rate in the region of 700 to 500° C. in the cooling process is set to 20° C./second or more. The average cooling rate in the 700 to 500° C.
- the region during the cooling process is preferably 25° C./second or higher, more preferably 30° C./second or higher.
- the average heating rate during heating in the final annealing is not particularly limited, but from the viewpoint of obtaining a good magnetic flux density, it may be 20 to 1000° C./sec.
- the annealing atmosphere in the finish annealing step is not particularly limited, but from the viewpoint of suppressing grain boundary segregation of P, a reducing atmosphere is preferable. Specifically, it is preferable to use a dry nitrogen-hydrogen mixed atmosphere, and it is preferable to set PH 2 O/PH 2 to 0.1 or less as a water vapor partial pressure.
- the annealing atmosphere is an oxidizing atmosphere, decarburization occurs, and the grain boundary segregation of C, which suppresses the grain boundary segregation of P, is reduced. As a result, P promotes grain boundary segregation.
- the non-oriented electrical steel sheet of this embodiment manufactured as described above has a high tensile strength of 550 MPa or more and high impact resistance.
- a motor can be manufactured using the non-oriented electrical steel sheet of the present embodiment.
- the non-oriented electrical steel sheet of the present embodiment having the chemical composition described above is processed into a core shape to produce a core plate, and a plurality of core plates are laminated to form a core material.
- the rotor core may be used without annealing the core material.
- the stator core is used by subjecting the core material (stator core material) to stress relief annealing (core annealing) of heating and cooling, so that a motor with even lower iron loss can be obtained.
- the heating temperature is set to 750 to 850° C.
- the average cooling rate in the region of 700 to 500° C. in the cooling process is set to 5° C./min or less.
- the ratio of the Fe peak-to-peak height Fe700SB at 700 eV and the P peak-to-peak height P120SB at 120 eV when the grain boundaries of the stator core were measured by Auger electron spectroscopy ( P120SB / Fe700SB ) SB is the ratio of the Fe peak-to-peak height Fe700Si at 700 eV and the P peak-to-peak height P120Si at 120 eV when the inside of the crystal grain is measured by Auger electron spectroscopy ( P120Si / Fe700Si ). It can be 4.0 times or more. Furthermore, a high-strength stator core having a tensile strength of 500 MPa or more can be obtained.
- the lower limit of the average cooling rate in the region of 700 to 500° C. in the cooling process of strain relief annealing is not particularly limited, but it may be 1° C./min or more because even an excessively long time impairs productivity.
- the present disclosure will be specifically described by exemplifying Examples.
- the conditions of the example are examples adopted to confirm the feasibility and effect of the present disclosure, and the present disclosure is not limited to the conditions of the example.
- the present disclosure can adopt various conditions as long as it achieves its purpose without departing from its gist.
- the slabs having the components shown in Tables 1A and 1B were subjected to hot rolling (thickness of hot-rolled sheet: 2.0 mm), hot-rolled sheet annealing, cold rolling (total rolling reduction: 87.5%), and finish annealing. was applied to produce a non-oriented electrical steel sheet having a thickness of 0.25 mm.
- the obtained non-oriented electrical steel sheet was processed into a stator core shape to prepare a stator core material, and subjected to strain relief annealing (core annealing) by heating and cooling.
- the heating temperature in the strain relief annealing was 800°C, and the average cooling rate in the region of 700 to 500°C was 3°C/min.
- the hysteresis loss (Wh10/400) at 400 Hz was determined for the processed product after strain relief annealing. Table 2 shows the results. If Wh10/400 was less than 5.6 W/kg, it was determined that the magnetic properties were excellent. Hysteresis loss was measured by the following method.
- the iron loss (Wh10/400) of the processed product after strain relief annealing was Wh10/1 measured in accordance with JIS C 2550 DC measurement, which was multiplied by 400.
- the underlines in Table 2 indicate that they are out of the scope of the present invention or that the target properties are not obtained.
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Abstract
Description
本願は、2021年3月31日に、日本に出願された特願2021-061782号に基づき優先権を主張し、その内容をここに援用する。
C :0.0010~0.0040%、
Si:3.2~4.5%、
sоl.Al:0.2~2.0%、
Mn:0.1~3.5%、
P :0%超、0.10%以下、
S :0~0.0030%、
N :0~0.0030%、
Ti:0~0.0030%、
Mo:0.0010~0.1000%、
Cr:0~0.10%、
B :0~0.0010%、
Ni:0~0.50%、
Cu:0~0.50%、
Sn:0~0.2000%、
Sb:0~0.2000%、
Ca:0~0.0050%、
Zn:0~0.0050%、
La:0~0.0050%、
Ce:0~0.0050%、
O :0~0.1000%、
V :0~0.1000%、
W :0~0.1000%、
Zr:0~0.1000%、
Nb:0~0.1000%、
Mg:0~0.1000%、
Bi:0~0.1000%、
Nd:0~0.1000%、
Y :0~0.1000%、
As:0~0.1000%、
Ga:0~0.1000%、
Ge:0~0.1000%、
Co:0~0.1000%、
Se:0~0.1000%、
Pb;0~0.1000%、及び
残部:Fe及び不純物
であり、
引張強さが550MPa以上であり、
結晶粒界をオージェ電子分光法で測定した際の700eVにおけるFeのピーク間高さFe700Bと、120eVにおけるPのピーク間高さP120Bとの比(P120B/Fe700B)Bが、結晶内をオージェ電子分光法で測定した際の700eVにおけるFeのピーク間高さFe700iと、120eVにおけるPのピーク間高さP120iとの比(P120i/Fe700i)iの2.0倍以下である。
Ni:0.01~0.50%、
Cu:0.01~0.50%、
Sn:0.01~0.2000%、
Sb:0.01~0.2000%、
Ca:0.0005~0.0050%、
Zn:0.0003~0.0050%、
La:0.0005~0.0050%、
Ce:0.0005~0.0050%、
O :0.0020~0.1000%、
V :0.0010~0.0100%、
W :0.0010~0.0100%、
Zr:0.0010~0.0100%、
Nb:0.0010~0.0100%、
Mg:0.0010~0.0100%、
Bi:0.0010~0.0100%、
Nd:0.0010~0.0100%、
Y :0.0010~0.0100%、
As:0.0010~0.0100%、
Ga:0.0010~0.0100%、
Ge:0.0010~0.0100%、
Co:0.0010~0.0100%、
Se:0.0010~0.0100%、
Pb;0.0010~0.0100%、
からなる群から選択される1種以上を含有してもよい。
前記ステータコアの化学組成が、質量%で、
C :0.0010~0.0040%、
Si:3.2~4.5%、
sоl.Al:0.2~2.0%、
Mn:0.1~3.5%、
P :0%超、0.10%以下、
S :0~0.0030%、
N :0~0.0030%、
Ti:0~0.0030%、
Mo:0.0010~0.1000%、
Cr:0~0.10%、
B :0~0.0010%、
Ni:0~0.50%、
Cu:0~0.50%、
Sn:0~0.2000%、
Sb:0~0.2000%、
Ca:0~0.0050%、
Zn:0~0.0050%、
La:0~0.0050%、
Ce:0~0.0050%、
O :0~0.1000%、
V :0~0.1000%、
W :0~0.1000%、
Zr:0~0.1000%、
Nb:0~0.1000%、
Mg:0~0.1000%、
Bi:0~0.1000%、
Nd:0~0.1000%、
Y :0~0.1000%、
As:0~0.1000%、
Ga:0~0.1000%、
Ge:0~0.1000%、
Co:0~0.1000%、
Se:0~0.1000%、
Pb;0~0.1000%、及び
残部:Fe及び不純物
であり、
引張強さが500MPa以上であり、
前記ステータコアの結晶粒界をオージェ電子分光法で測定した際の700eVにおけるFeのピーク間高さFe700SBと、120eVにおけるPのピーク間高さP120SBとの比(P120SB/Fe700SB)SBが、結晶内をオージェ電子分光法で測定した際の700eVにおけるFeのピーク間高さFe700Siと、120eVにおけるPのピーク間高さP120Siとの比(P120Si/Fe700Si)Siの4.0倍以上である。
本実施形態の無方向性電磁鋼板の母材(珪素鋼板)の化学成分について説明する。以下、化学成分についての「%」は「質量%」を意味する。「~」を挟んで記載する数値限定範囲には、下限値および上限値がその範囲に含まれる。
C(炭素)は、無方向性電磁鋼板の鉄損劣化を引き起こす元素である。C含有量が0.0040%を超えると、無方向性電磁鋼板の鉄損が劣化し、良好な磁気特性を得ることができない。したがって、C含有量は0.0040%以下とする。C含有量は0.0035%以下であるのが好ましく、0.0030%以下であるのがより好ましく、0.0025%以下であるのがさらに好ましい。C含有量は0%であってもよいが、実用鋼板においてC含有量を0%とすることは、純化技術上困難であるため、C含有量は0%超としてもよい。なお、Cは鋼板の硬度を高める元素でもある。この効果と、上述したような鉄損の増加を防ぐ観点から、含有量は0.0010~0.0040%とする。C含有量の下限は好ましくは0.0015%以上、より好ましくは0.0020%以上である。
Si(ケイ素)は鋼板の強度を高める元素である。また、Siは、比抵抗を増加させる元素であり、鉄損低減のために含有させる。これらの効果を得るために、Si含有量は3.2%以上とする。Si含有量は3.25%超であるのが好ましく、3.3%以上であるのがより好ましい。一方、Si含有量が過剰であると、鋼の脆化による加工性の劣化、および飽和磁束密度の低下を招く場合がある。これらの観点から、Si含有量は3.2~4.5%とする。上限は好ましくは4.0%以下、より好ましくは3.5%以下である。
sоl.Al(アルミニウム)はSiと同様に比抵抗を増加させる元素であり、鉄損低減のために含有させる。またsоl.Alは鋼板の強度を高める元素でもある。これらの効果を得るために、sоl.Al含有量は0.2%以上とする。sоl.Al含有量は好ましくは0.3%以上であり、より好ましくは0.5%以上である。一方、sоl.Al含有量が過剰であると、飽和磁束密度の低下を招く場合がある。これらの観点から、sоl.Al含有量は0.2~2.0%とする。上限は好ましくは1.5%以下、より好ましくは1.2%以下である。
なお、本実施形態においてsol.Alとは、酸可溶性Alを意味し、固溶状態で鋼中に存在する固溶Alのことを示す。
Mn(マンガン)は、Si、sol.Alと同様に比抵抗を増加させる作用を有しているので、鉄損低減のために含有させる。また、Mnは鋼板の強度を高める元素でもある。そのため、Mn含有量は0.1%以上とする。Mn含有量は0.2%以上であるのが好ましく、0.3%以上であるのがより好ましく、0.5%以上であるのがさらに好ましい。一方、Mn含有量が過剰であると、無方向性電磁鋼板の磁束密度の低下や脆化が顕著となる。さらに、MnはCと引力相互作用をもつ。そのため、Mn含有量が過剰であると、Cの粒界偏析が抑制されることで結晶粒界のC濃度が減少し、結果、Pの粒界偏析が促進されてしまう。これらの観点から、含有量は0.1~3.5%とする。上限は好ましくは2.5%以下、より好ましくは1.5%以下である。
P(リン)は不純物として、含有される。Pは、鋼の磁束密度を低下させることなく強度を高める作用がある。しかし、Pを過剰に含有させると鋼の靱性を損ない、鋼板に破断が生じやすくなるので、Pの含有量は0.10%以下とする。P含有量は好ましくは0.07%以下、より好ましくは0.05%以下、さらに好ましくは0.03%以下である。Pは必須の元素ではなく、P含有量の下限は0%である。ただし、製造コストを考慮し、P含有量は0%超とすることが好ましく、0.01%以上とするのがより好ましい。P含有量の下限は0.02%以上であってもよい。
S(硫黄)は不純物として含有する。S含有量は鉄損の低減のため、減らす必要がある。さらに、Sは、自身が粒界偏析してCの粒界偏析と競合し、結果としてPの粒界偏析を促進する。したがって、S含有量は0.0030%以下とする。S含有量の上限は好ましくは0.0020%以下、より好ましくは0.0010%以下である。Sは必須の元素ではなく、S含有量の下限は0%である。ただし、製造コストを考慮し、S含有量の下限は0.0001%以上であってもよい。S含有量の下限は好ましくは0.0003%以上である。
N(窒素)は不純物として含有する。NはAlと結合することで微細なAlNなどの窒化物を形成させる。このような窒化物は、焼鈍時の結晶粒の成長を阻害し、磁気特性を劣化させる。このため、N含有量は0.0030%以下とする。N含有量の上限は好ましくは0.0020%以下、より好ましくは0.0010%以下である。Nは必須の元素ではなく、N含有量の下限は0%である。ただし、製造コストを考慮し、N含有量の下限は0.0001%以上であってもよい。N含有量の下限は好ましくは0.0003%以上である。
Ti(チタン)は不純物として含まれる元素である。Tiは、地鉄中のC、N、Oなどと結合してTiN、TiC、Ti酸化物などの微小析出物を形成させる。このような微小析出物は、焼鈍中の結晶粒の成長を阻害して磁気特性を劣化させる。したがって、Ti含有量は0.0030%以下とする。Ti含有量の上限は好ましくは0.0020%以下、さらに好ましくは0.0010%以下である。Tiは含有される必要はないので、含有量の下限は0%である。ただし、精錬コストを考慮し、好ましくはTi含有量の下限を0.0003%以上とし、より好ましくは0.0005%以上とする。
Mo(モリブデン)はPの拡散を抑制し、Pの粒界偏析を抑制する元素である。そのため、本実施形態においてMoは、積極的に含有させることが好ましい。ただし、Mo含有量を過度に高めても、Pの粒界偏析を抑制する効果は飽和する。したがって、前述の効果と、Mo含有量が多すぎても効果が飽和することを考慮して、含有量は0.0010~0.1000%とする。Mo含有量の下限は好ましくは0.0100%以上、より好ましくは0.0200%以上である。Mo含有量の上限は好ましくは0.0900%以下、より好ましくは0.0800%以下である。
Cr(クロム)は耐食性や高周波特性を向上する元素である。Crは含有される必要はなく含有量の下限は0%である。Cr含有の効果は微量であっても得られるが、含有の効果を確実に得るためには、Cr含有量は0.01%以上とするのが好ましく、0.03%以上とするのがより好ましい。一方、Cr量が高すぎると、Cの粒界偏析が抑制され、Pの粒界偏析が促進されることにより、鋼板の耐衝撃性が低下する。したがって、Cr含有量の上限は0.10%以下とする。C含有量の上限は好ましくは0.08%以下であり、より好ましくは0.06%以下である。
B(ホウ素)は粗大なBNを形成して微細な窒化物が形成されるのを防ぐことで粒成長性を改善する効果があることから、必要に応じて含有させてもよい。Bは含有される必要はなく、B含有量の下限は0%である。前述の効果を得る場合には、B含有量は0.0002%以上とするのが好ましく、0.0003%以上とするのがより好ましい。一方、Bは自身が粒界偏析し、Cの粒界偏析と競合し、結果としてPの粒界偏析を促進する。したがってB含有量を制限する必要があり、B含有量は0~0.0010%とする。B含有量の上限は好ましくは0.0008%以下であり、より好ましくは0.0005%以下である。
Ni(ニッケル)は鋼板の電気抵抗を高め、鉄損を低減する元素である。Niは含有される必要はなく含有量の下限は0%である。Ni含有の効果は微量であっても得られるが、含有の効果を確実に得るためには、含有量は0.01%以上とするのが好ましく、0.02%以上とするのがより好ましい。製品コストの観点から、含有量の上限は0.50%し、0.40%とすることが好ましい。
Cu(銅)は鋼板の電気抵抗を高め、鉄損を低減する元素である。Cuは含有される必要はなく含有量の下限は0%である。Cu含有の効果は微量であっても得られるが、含有の効果を確実に得るためには、Cu含有量は0.01%以上とするのが好ましく、0.02%以上とするのがより好ましい。製品コストの観点、鋼の脆化を防ぐ観点から、含有量の上限は0.5000%以下とし、0.4000%以下とすることが好ましい。
Sb:0~0.2000%
Sn(スズ)およびSb(アンチモン)は磁気特性にとって好ましい結晶方位を発達させる元素である。そのため、必要に応じてSnおよびSbの少なくとも一方を含有させてもよい。ただし、SnおよびSbは含有される必要はなく各含有量の下限は0%である。SnおよびSbの含有の効果は微量であっても得られるが、含有の効果を確実に得るためには、SnおよびSbの各含有量は0.01%以上とするのが好ましく、0.02%以上とするのがより好ましい。磁気特性の劣化を防ぐ観点から、SnおよびSbの各含有量の上限は0.2000%以下とし、0.1000%以下とすることが好ましい。
Ca(カルシウム)は硫化物を粗大化させることで熱処理工程での結晶粒の成長性を改善し、低鉄損化に寄与する元素である。Caは含有される必要はなく含有量の下限は0%である。Ca含有の効果は微量であっても得られるが、含有の効果を確実に得るためには、Ca含有量は0.0005%以上とするのが好ましく、0.0010%以上とするのが好ましい。磁気特性の劣化を防ぐ観点から、Ca含有量の上限は0.0050%以下とすることが好ましく、0.0030%以下とすることがより好ましい。
Zn(亜鉛)は、不純物として含まれる元素である。Znは、地鉄中のOなどと結合してZn酸化物を形成させる。このような介在物は、焼鈍中の結晶粒の成長を阻害して磁気特性を劣化させる。したがって、Zn含有量の上限は0.0050%以下とする。Zn含有量の上限は好ましくは0.0020%以下、さらに好ましくは0.0010%以下である。Znは含有される必要はないので、含有量の下限は0%である。ただし、精錬コストを考慮し、好ましくはZn含有量の下限を0.0003%以上とし、より好ましくは0.0005%以上とする。
La(ランタン)は硫化物を粗大化させることで熱処理工程での結晶粒の成長性を改善し、低鉄損化に寄与する元素である。Laは含有される必要はなく含有量の下限は0%である。La含有の効果は微量であっても得られるが、含有の効果を確実に得るためには、La含有量は0.0005%以上とするのが好ましく、0.0010%以上とするのが好ましい。磁気特性の劣化を防ぐ観点から、La含有量の上限は0.0050%以下とすることが好ましく、0.0030%以下とすることがより好ましい。
Ce(セリウム)は硫化物を粗大化させることで、熱処理工程での結晶粒の成長性を改善し、低鉄損化に寄与する元素である。Ceは含有される必要はなく含有量の下限は0%である。Ce含有の効果は微量であっても得られるが、含有の効果を確実に得るためには、Ce含有量は0.0005%以上とするのが好ましく、0.0010%以上とするのがより好ましい。磁気特性の劣化を防ぐ観点から、Ce含有量の上限は0.0050%以下とすることが好ましく、0.0030%以下とすることがより好ましい。
O(酸素)も不純物元素であるが、0.1000%以下の範囲で含有されて、本実施形態に係る無方向性電磁鋼板の特性に影響はない。Oは、焼鈍工程において鋼中に混入することもあるため、スラブ段階の含有量においては、0.01%以下の範囲で含有しても、本実施形態に係る無方向性電磁鋼板の特性に特に影響はない。ただし、精錬コストを考慮し、好ましくはO含有量の下限を0.0020%以上としてもよい。
V(バナジウム)は、炭素または窒素と結合して析出物(炭化物、窒化物)を形成することで高強度化に寄与する元素であるが、これらの析出物そのものが無方向性電磁鋼板の磁気特性を劣化させる。したがって、V含有量は0.1000%以下とする。V含有量は0.0050%以下であるのが好ましく、0.0100%以下であるのがより好ましい。V含有量は測定限界以下であるのがさらに好ましく、具体的には、0.0001%以下であるのがさらに好ましい。V含有量は低ければ低いほど好ましいため、V含有量は0%としてもよい。ただし、精錬コストを考慮し、好ましくはV含有量の下限を0.0010%以上としてもよい。
W(タングステン)は、炭素と結合して析出物(炭化物)を形成することで高強度化に寄与する元素である。しかし、これらの析出物そのものが無方向性電磁鋼板の磁気特性を劣化させる。したがって、W含有量は0.1000%以下とする。W含有量は0.0050%以下であるのが好ましく、0.0010%以下であるのがより好ましい。W含有量は測定限界以下であるのがさらに好ましく、具体的には、0.0001%以下であるのがさらに好ましい。W含有量は低ければ低いほど好ましいため、W含有量は0%としてもよい。ただし、精錬コストを考慮し、好ましくはW含有量の下限を0.0010%以上としてもよい。
Zr(ジルコニウム)は、炭素または窒素と結合して析出物(炭化物、窒化物)を形成することで高強度化に寄与する元素であるが、これらの析出物そのものが無方向性電磁鋼板の磁気特性を劣化させる。したがって、Zr含有量は0.1000%以下とする。Zr含有量は0.0050%以下であるのが好ましく、0.0010%以下であるのがより好ましい。また、Zr含有量は測定限界以下であるのがさらに好ましく、具体的には、0.0001%以下であることがさらに好ましい。Zr含有量は低ければ低いほど好ましいため、Zr含有量は0%としてもよい。ただし、精錬コストを考慮し、好ましくはZr含有量の下限を0.0010%以上としてもよい。
Nb(ニオブ)は、炭素または窒素と結合して析出物(炭化物、窒化物)を形成することで高強度化に寄与する元素であるが、これらの析出物そのものが無方向性電磁鋼板の磁気特性を劣化させる。したがって、Nb含有量は0.1000%以下とする。Nb含有量は0.0050%以下であるのが好ましく、0.0010%以下であるのがより好ましい。また、Nb含有量は、測定限界以下であるのがさらに好ましく、具体的には、0.0001%以下であることがさらに好ましい。Nb含有量は低ければ低いほど好ましいため、Nb含有量は0%としてもよい。ただし、精錬コストを考慮し、好ましくはNb含有量の下限を0.0010%以上としてもよい。
Mg(マグネシウム)は、Sを硫化物又は酸硫化物として固定し、MnS等の微細析出を抑制し、仕上げ焼鈍時の再結晶及び結晶粒成長を促進する作用をなす元素である。Mgが0.10%を超えると、硫化物又は酸硫化物が過剰に生成し、仕上げ焼鈍時の再結晶及び結晶粒成長が阻害されるので、Mg含有量は0.1000%以下とする。好ましくは、0.0020%以下、より好ましくは0.0010%以下である。Mgの下限は、特に制限されず、0%でもよい。上記効果を好ましく得るためには、Mg含有量は0.0005%以上とすればよい。好ましくは、Mg含有量は0.0010%以上である。
Nd:0~0.1000%
Y :0~0.1000%
As:0~0.1000%
Ga:0~0.1000%
Ge:0~0.1000%
Co:0~0.1000%
Se:0~0.1000%
Pb:0~0.1000%
Bi含有量は0.0100%以下であることが好ましく、0.005%以下であることがより好ましい。Nd含有量は0.0100%以下であることが好ましく、0.0020%以下であることが好ましい。Y含有量は0.0010%以下であることが好ましい。As、Ga、Ge、Co、Se、Pbの含有量はそれぞれ0.0100%以下であることが好ましく、0.005%以下であることがより好ましい。ただし、精錬コストを考慮し、Bi、Nd、Y、As、Ga、Ge、Co、Se、Pbのそれぞれの含有量は、0.0010%以上としてもよい。
平均結晶粒径は、例えば任意の断面においてJIS G0551(2020)の切断法にて測定することができる。
続いて熱間圧延後の熱延鋼板を、巻き取り、冷却する。巻取り温度は、例えば、700~1000℃とすることができる。後述する熱延板焼鈍を省略する場合は、熱延鋼板の巻取工程における冷却においては、700℃~500℃(高温側)の滞在時間に比べて500~200℃(低温側)の温度域の滞在時間を長くし、かつ500~200℃の温度域の滞在時間を100秒以上とする。700~500℃(高温側)の滞在時間で粒界にPが一部偏析する。しかし、500℃~200℃(低温側)の滞在時間を十分に長くすることで、500℃~200℃の滞在時間の間に結晶粒界へCが偏析することが促進され、結果、仕上げ焼鈍時に再びPの粒界偏析することを抑制できる。逆に500℃~200℃の滞在時間が短すぎると、Cの偏析が少なくなることでPが粒界に偏析しやすくなる。また、低温側での滞在時間が長くでも、その滞在時間が高温側での滞在時間よりも短ければ、高温側でのPの偏析を十分に回避することが困難となる。この観点から、700℃~500℃(高温側)の滞在時間の上限は、200秒以下とし、かつ、高温側と低温側の各滞在時間の差分が、高温側の滞在時間の10%以上であることが好ましい。700℃~500℃(高温側)の滞在時間の下限は特に限定しないが、操業上の観点から、80秒以上としてよい。
熱延板焼鈍を行う場合は、その後の冷却において、700~500℃(高温側)の温度域の滞在時間に比べて500~200℃(低温側)の温度域の滞在時間を長くし、かつ500~200℃の温度域の滞在時間を10秒以上とする。低温側の滞在時間が短すぎると、Pが粒界に偏析しやすくなる。熱延板焼鈍を実施する場合の冷却過程における滞在時間の上限は定めるものではない。ただし、操業上の観点から、あまりに長時間滞在させる必要はなく、例えば、10000秒程度を超えて滞在させる必要性は乏しい。なお、高温での回復や未再結晶部の残存によって結晶粒界以外の多くの偏析サイトが存在する熱間圧延後に比べて、熱延板焼鈍後では再結晶で整粒化が進んでいるため析出サイトが限定されている。さらに熱延板焼鈍後では粒成長時のドラッグ効果によって粒界付近への偏析度も高い。そのため、熱延板焼鈍時の方が、滞在時間が短時間でもPの偏析を少なくできると考えられる。また、熱延板焼鈍を省略した場合(上記参照)を同様に、低温側での滞在時間が長くでも、その滞在時間が高温側での滞在時間よりも短ければ、高温側でのPの偏析を十分に回避することが困難となる。この観点から、700℃~500℃(高温側)の滞在時間の上限は、20秒以下とし、かつ、高温側と低温側の各滞在時間の差分が、高温側の滞在時間の10%以上であることが好ましい。700℃~500℃(高温側)の滞在時間の下限は特に限定しないが、操業上の観点から、5秒以上としてよい
また、仕上げ焼鈍工程の冷却過程における700~500℃の領域は、Pの拡散挙動を制御する上で重要な温度域である。すなわち、Pの拡散を抑えてPの粒界偏析を抑制するためには、冷却過程における700~500℃の温度域における平均冷却速度を高めることが効果的である。したがって、冷却過程における700~500℃の領域の平均冷却速度を20℃/秒以上とする。冷却過程における700~500℃の領域の平均冷却速度は、好ましくは、25℃/秒以上であり、より好ましくは30℃/秒以上である。
なお、仕上げ焼鈍の加熱時の平均昇温速度は特に限定されないが、良好な磁束密度を得る観点から、20~1000℃/秒としてよい。
熱延板焼鈍の冷却における700~500℃(高温側)および500~200℃(低温側)それぞれの滞在時間、仕上げ焼鈍の最高温度、平均冷却速度は表2に示す条件とした。なお、No.4、7では熱延板焼鈍は省略した。No.4、7の「滞在時間」は、熱延鋼板の巻き取り後の冷却における700~500℃、500~200℃それぞれの滞在時間を示す。
なお、表2の「仕上げ焼鈍後」の「粒界/粒内」は、{(P120B/Fe700B)B/(P120i/Fe700i)i}を意味し、「コア焼鈍後」の「粒界/粒内」は、{(P120SB/Fe700SB)SB/(P120Si/Fe700Si)Si}を意味する。
衝撃吸収エネルギーは、200J/cm2以上であれば、耐衝撃性に優れていると判断した。
なお、ヒステリシス損は、次の方法で測定した。歪取り焼鈍後の加工品の鉄損(Wh10/400)を、JIS C 2550の直流測定に準拠して測定したWh10/1を400倍とした。
表2における下線は、本発明の範囲外、または、目標とする特性が得られていないことを示す。
Claims (7)
- 母材の化学組成が、質量%で、
C :0.0010~0.0040%、
Si:3.2~4.5%、
sоl.Al:0.2~2.0%、
Mn:0.1~3.5%、
P :0%超、0.10%以下、
S :0~0.0030%、
N :0~0.0030%、
Ti:0~0.0030%、
Mo:0.0010~0.1000%、
Cr:0~0.10%、
B :0~0.0010%、
Ni:0~0.50%、
Cu:0~0.50%、
Sn:0~0.2000%、
Sb:0~0.2000%、
Ca:0~0.0050%、
Zn:0~0.0050%、
La:0~0.0050%、
Ce:0~0.0050%、
O :0~0.1000%、
V :0~0.1000%、
W :0~0.1000%、
Zr:0~0.1000%、
Nb:0~0.1000%、
Mg:0~0.1000%、
Bi:0~0.1000%、
Nd:0~0.1000%、
Y :0~0.1000%、
As:0~0.1000%、
Ga:0~0.1000%、
Ge:0~0.1000%、
Co:0~0.1000%、
Se:0~0.1000%、
Pb;0~0.1000%、及び
残部:Fe及び不純物
であり、
引張強さが550MPa以上であり、
結晶粒界をオージェ電子分光法で測定した際の700eVにおけるFeのピーク間高さFe700Bと、120eVにおけるPのピーク間高さP120Bとの比(P120B/Fe700B)Bが、結晶内をオージェ電子分光法で測定した際の700eVにおけるFeのピーク間高さFe700iと、120eVにおけるPのピーク間高さP120iとの比(P120i/Fe700i)iの2.0倍以下である
ことを特徴とする無方向性電磁鋼板。 - Ni:0.01~0.50%、
Cu:0.01~0.50%、
Sn:0.01~0.2000%、
Sb:0.01~0.2000%、
Ca:0.0005~0.0050%、
Zn:0.0003~0.0050%、
La:0.0005~0.0050%、
Ce:0.0005~0.0050%、
O :0.0020~0.1000%、
V :0.0010~0.0100%、
W :0.0010~0.0100%、
Zr:0.0010~0.0100%、
Nb:0.0010~0.0100%、
Mg:0.0010~0.0100%、
Bi:0.0010~0.0100%、
Nd:0.0010~0.0100%、
Y :0.0010~0.0100%、
As:0.0010~0.0100%、
Ga:0.0010~0.0100%、
Ge:0.0010~0.0100%、
Co:0.0010~0.0100%、
Se:0.0010~0.0100%、
Pb;0.0010~0.0100%、
からなる群から選択される1種以上を含有する
ことを特徴とする請求項1に記載の無方向性電磁鋼板。 - 前記母材の表面に絶縁被膜を有する、
請求項1または請求項2に記載の無方向性電磁鋼板。 - 請求項1又は2に記載の無方向性電磁鋼板を製造する方法であって、
請求項1又は2に記載の化学成分を有する鋼スラブを熱間圧延し熱延鋼板を得る熱延工程、
前記熱延鋼板を巻き取り、冷却する巻取工程、
冷却後の前記熱延鋼板を冷間圧延し冷延鋼板を得る冷延工程、
前記冷延鋼板を仕上げ焼鈍する仕上げ焼鈍工程
を備え、
前記熱延鋼板の巻取工程における冷却において、700~500℃の温度域の滞在時間よりも500~200℃の温度域の滞在時間を長くし、かつ前記500~200℃の温度域の滞在時間を100秒以上とし、
前記仕上げ焼鈍工程において、最高温度を900℃未満、冷却過程における700~500℃の領域の平均冷却速度を20℃/秒以上とする
ことを特徴とする無方向性電磁鋼板の製造方法。 - 請求項1又は2に記載の無方向性電磁鋼板を製造する方法であって、
請求項1又は2に記載の化学成分を有する鋼スラブを熱間圧延し熱延鋼板を得る工程、
前記熱延鋼板を巻き取り、冷却する巻取工程、
冷却後の前記熱延鋼板を加熱、冷却する熱延板焼鈍工程、
熱延板焼鈍工程後の熱延鋼板を冷間圧延し冷延鋼板を得る冷延工程、
前記冷延鋼板を仕上げ焼鈍する仕上げ焼鈍工程
を備え、
前記熱延鋼板の前記熱延板焼鈍工程における冷却において、700~500℃の温度域の滞在時間よりも500~200℃の温度域の滞在時間を長くし、かつ前記500~200℃の温度域の滞在時間を10秒以上とし、
前記仕上げ焼鈍工程において、最高温度を900℃未満、冷却過程における700~500℃の領域の平均冷却速度を20℃/秒以上とする
ことを特徴とする無方向性電磁鋼板の製造方法。 - ステータコアを備える電動機であって、
前記ステータコアの化学組成が、質量%で、
C :0.0010~0.0040%、
Si:3.2~4.5%、
sоl.Al:0.2~2.0%、
Mn:0.1~3.5%、
P :0%超、0.10%以下、
S :0~0.0030%、
N :0~0.0030%、
Ti:0~0.0030%、
Mo:0.0010~0.1000%、
Cr:0~0.10%、
B :0~0.0010%、
Ni:0~0.50%、
Cu:0~0.50%、
Sn:0~0.2000%、
Sb:0~0.2000%、
Ca:0~0.0050%、
Zn:0~0.0050%、
La:0~0.0050%、
Ce:0~0.0050%、
O :0~0.1000%、
V :0~0.1000%、
W :0~0.1000%、
Zr:0~0.1000%、
Nb:0~0.1000%、
Mg:0~0.1000%、
Bi:0~0.1000%、
Nd:0~0.1000%、
Y :0~0.1000%、
As:0~0.1000%、
Ga:0~0.1000%、
Ge:0~0.1000%、
Co:0~0.1000%、
Se:0~0.1000%、
Pb;0~0.1000%、及び
残部:Fe及び不純物
であり、
引張強さが500MPa以上であり、
前記ステータコアの結晶粒界をオージェ電子分光法で測定した際の700eVにおけるFeのピーク間高さFe700SBと、120eVにおけるPのピーク間高さP120SBとの比(P120SB/Fe700SB)SBが、結晶内をオージェ電子分光法で測定した際の700eVにおけるFeのピーク間高さFe700Siと、120eVにおけるPのピーク間高さP120Siとの比(P120Si/Fe700Si)Siの4.0倍以上である
ことを特徴とする電動機。 - ステータコアを備える電動機の製造方法であって、
請求項1又は2に記載の無方向性電磁鋼板をステータコア形状に加工してステータコア素材とする工程と、
前記ステータコア素材を熱処理してステータコアを得る焼鈍工程
を備え、
前記ステータコア素材の前記焼鈍工程において、
加熱温度を750~850℃、冷却過程における700~500℃の領域の平均冷却速度を5℃/分以下とする
ことを特徴とする電動機の製造方法。
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TW202246544A (zh) | 2022-12-01 |
BR112023019274A2 (pt) | 2023-10-24 |
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