WO2022209177A1 - 作業機械の操向制御システムおよび作業機械の操向制御方法 - Google Patents
作業機械の操向制御システムおよび作業機械の操向制御方法 Download PDFInfo
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- WO2022209177A1 WO2022209177A1 PCT/JP2022/001794 JP2022001794W WO2022209177A1 WO 2022209177 A1 WO2022209177 A1 WO 2022209177A1 JP 2022001794 W JP2022001794 W JP 2022001794W WO 2022209177 A1 WO2022209177 A1 WO 2022209177A1
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- steering
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- work machine
- operator
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- 238000000034 method Methods 0.000 title claims description 19
- 238000001514 detection method Methods 0.000 description 38
- 230000007274 generation of a signal involved in cell-cell signaling Effects 0.000 description 22
- 238000005259 measurement Methods 0.000 description 13
- 238000010586 diagram Methods 0.000 description 11
- 238000003384 imaging method Methods 0.000 description 7
- 239000003381 stabilizer Substances 0.000 description 7
- 238000006073 displacement reaction Methods 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 230000001133 acceleration Effects 0.000 description 3
- 230000008602 contraction Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2058—Electric or electro-mechanical or mechanical control devices of vehicle sub-units
- E02F9/2087—Control of vehicle steering
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/76—Graders, bulldozers, or the like with scraper plates or ploughshare-like elements; Levelling scarifying devices
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/76—Graders, bulldozers, or the like with scraper plates or ploughshare-like elements; Levelling scarifying devices
- E02F3/7636—Graders with the scraper blade mounted under the tractor chassis
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/76—Graders, bulldozers, or the like with scraper plates or ploughshare-like elements; Levelling scarifying devices
- E02F3/80—Component parts
- E02F3/84—Drives or control devices therefor, e.g. hydraulic drive systems
- E02F3/841—Devices for controlling and guiding the whole machine, e.g. by feeler elements and reference lines placed exteriorly of the machine
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/08—Superstructures; Supports for superstructures
- E02F9/0841—Articulated frame, i.e. having at least one pivot point between two travelling gear units
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/225—Control of steering, e.g. for hydraulic motors driving the vehicle tracks
Definitions
- the present disclosure relates to a work machine steering control system and a work machine steering control method.
- a motor grader is a work machine that has many operating levers and requires considerable skill to operate. During work, the vehicle body drifts to the left and right due to the uneven load on the blades, so frequent counter rudder operations are required to maintain straight running.
- An object of the present disclosure is to provide a working machine steering control system and a working machine steering control method that facilitate fine adjustment of the course.
- a work machine steering control system of the present disclosure includes a steering mechanism, a direction correction input unit, and a controller.
- the steering mechanism controls the traveling direction of the work machine.
- the direction correction input section is operated by an operator.
- the controller controls the steering mechanism so as to adjust the traveling direction to the left or right by a predetermined angle based on the input operation command of the direction correction input unit while the steering by the steering mechanism is automatically controlled.
- a working machine steering control method of the present disclosure is a working machine steering control method including a steering mechanism for controlling the traveling direction of the working machine and a direction correction input unit operated by an operator, It has the following steps.
- Automatic control of steering by the steering mechanism is executed.
- the steering mechanism is controlled to adjust the traveling direction to the left or right by a predetermined angle based on the input operation command of the direction correction input section.
- FIG. 1 is a perspective view schematically showing the configuration of a working machine according to an embodiment of the present disclosure
- FIG. FIG. 2 is a side view showing the configuration of the working machine shown in FIG. 1
- 2 is a diagram showing an example of a configuration of a steering control system in the work machine shown in FIG. 1
- FIG. 2 is a diagram showing an example of functional blocks in the steering control system for the work machine shown in FIG. 1
- FIG. FIG. 4 is a flow chart showing an example of a steering direction control method for a work machine in a first mode (steering stabilizer mode) according to an embodiment of the present disclosure
- FIG. 4 is a diagram showing how steering control in a first mode is performed so as to maintain the traveling direction
- FIG. 10 is a diagram showing how the traveling direction is adjusted by a certain angle to either the left or the right based on the input operation command of the direction correction input unit;
- FIG. 10 is a diagram showing how the travel route is simulated to be offset in steering control in the first mode;
- FIG. 4 is a flow chart showing an example of a steering direction control method for a work machine in a second mode (auto steering mode) according to an embodiment of the present disclosure;
- the present disclosure is applicable to other work machines such as hydraulic excavators, wheel loaders, bulldozers, and forklifts, in addition to motor graders.
- "upper”, “lower”, “front”, “rear”, “left”, and “right” refer to the operator seated in the operator's seat 11S in the operator's cab 11 shown in FIG. direction.
- the motor grader 100 is a working machine that performs grading work and snow removal work while traveling.
- the motor grader 100 has a front frame 14 , a rear frame 15 , a pair of articulated cylinders 28 , a cab 11 , an engine cover 13 , front wheels 16 and rear wheels 17 , and a work implement 12 . is doing.
- the front frame 14 and the rear frame 15 constitute a body frame 18 of the motor grader 100.
- the front frame 14 is arranged in front of the rear frame 15 .
- the front frame 14 is rotatably connected to the rear frame 15 by a center pin (not shown) provided on the axis 121 of the center of rotation.
- An axis 121 around the center of rotation is an axis extending in the vertical direction.
- a pair of articulated cylinders 28 are provided on both the left and right sides of the front frame 14 .
- the articulated cylinder 28 is a hydraulic cylinder driven to expand and contract by hydraulic pressure. Due to the expansion and contraction drive of the articulate cylinder 28 , the front frame 14 rotates about the axis 121 of the rotation center with respect to the rear frame 15 .
- the engine cover 13 covers the engine room and is supported by the rear frame 15. In the engine room, the transmission, torque converter, engine, exhaust treatment structure, etc. are arranged.
- the front wheels 16 and rear wheels 17 are running wheels.
- the front wheels 16 are rotatably attached to the front frame 14 .
- the front wheels 16 are steerable wheels and are attached to the front frame 14 so as to be steerable.
- the rear wheel 17 is rotatably attached to the rear frame 15 . Driving force from the engine is transmitted to the rear wheels 17 .
- the working machine 12 is arranged between the front wheels 16 and the rear wheels 17 in the front-rear direction.
- Work implement 12 is supported by front frame 14 .
- the working machine 12 has a blade 21 , a drawbar 22 , a turning circle 23 and a pair of lift cylinders 25 .
- the drawbar 22 is provided below the front frame 14 .
- the front end of the drawbar 22 is pivotably connected to the front end of the front frame 14 .
- a pair of lift cylinders 25 are provided on both left and right sides of the front frame 14 .
- a rear end portion of the drawbar 22 is supported by the front frame 14 via a pair of lift cylinders 25 .
- the rear end of the drawbar 22 can move up and down with respect to the front frame 14.
- the height of the blade 21 relative to the front frame 14 and the front wheel 16 is adjusted upward by driving the pair of lift cylinders 25 to contract.
- the height of the blade 21 relative to the front frame 14 and the front wheel 16 is adjusted downward by driving the pair of lift cylinders 25 together to extend.
- the draw bar 22 can swing up and down about an axis extending in the front-rear direction by different expansion and contraction of the pair of lift cylinders 25 .
- the turning circle 23 is arranged below the drawbar 22 .
- the turning circle 23 is connected to the drawbar 22 so as to be able to turn.
- the turning circle 23 can turn clockwise and counterclockwise around an axis along the vertical direction.
- the blades 21 are arranged below the turning circle 23.
- the blade 21 is provided facing the ground.
- Blades 21 are supported by a swivel circle 23 .
- the blades 21 turn so that an angle (blade propulsion angle) formed by the blades 21 with respect to the front-rear direction in a top view changes with the turning motion of the turning circle 23 .
- the pivot axis of the blade 21 is an axis extending along the vertical direction.
- the motor grader 100 includes a steering wheel sensor 31, a lever sensor 32, an automatic control operation unit 33, a direction detection sensor 34, a direction correction input unit 36, and an FNR/vehicle speed detection sensor 37. further has
- the steering wheel sensor 31 detects the operation of the steering wheel 41 (Fig. 3) by the operator.
- the steering wheel sensor 31 is a shaft displacement sensor that detects angular displacement of the steering wheel shaft caused by rotation of the steering wheel 41, for example.
- the lever sensor 32 detects the operation of the steering lever 42 (Fig. 3) by the operator.
- the lever sensor 32 is a position sensor that detects the angular position of the steering lever 42, for example.
- the automatic control operating unit 33 is arranged inside the operator's cab 11, for example.
- the automatic control operating unit 33 is a device operated by an operator, such as a switch.
- the automatic control operation unit 33 is operated by an operator to provide a signal for starting automatic control of the steering direction of the motor grader 100 (hereinafter referred to as "start signal”) or a signal for stopping automatic control (hereinafter referred to as "stop signal”). signal).
- start signal a signal for starting automatic control of the steering direction of the motor grader 100
- stop signal a signal for stopping automatic control
- the direction detection sensor 34 detects the direction in which the body frame 18 of the motor grader 100 is facing.
- the direction detection sensor 34 may be, for example, an IMU (Inertial Measurement Unit) 34a, a steering angle sensor 34b, an articulate angle sensor 34c, and an imaging device 34d, or any combination thereof.
- IMU Inertial Measurement Unit
- the IMU 34a is attached to the front frame 14, for example.
- the IMU 34a is, for example, a 6-axis IMU, but may be a 9-axis IMU.
- a 6-axis IMU is a compound sensor with 3-axis accelerometer and 3-axis gyro (angle, angular velocity or angular acceleration). These three axes can be attached to the front frame 14 along the front-back direction, the left-right direction, and the up-down direction of the working machine.
- the 6-axis IMU can detect positional changes along each of the longitudinal, lateral, and vertical axes, as well as angular changes around each axis (i.e., rolling, pitching, and yawing of the work machine).
- the 9-axis IMU is also a compound sensor with 3-axis accelerometer, 3-axis gyro and 3-axis magnetometer.
- a 9-axis IMU can suppress gyro drift more than a 6-axis IMU by measuring geomagnetism with a 3-axis magnetometer.
- a change in the current direction of the motor grader 100 can be known based on the acceleration and gyro detected by the IMU 34a.
- the IMU 34 a may be attached to the rear frame 15 or the cab 11 .
- the steering angle sensor 34b is attached to the steering cylinder 74, for example.
- the steering angle sensor 34b detects the steering angle of the front wheels 16 (the angle formed by the front wheels 16 with respect to the longitudinal direction of the front frame 14).
- the articulate angle sensor 34c is attached to the articulate cylinder 28, for example.
- the articulate angle sensor 34 c detects an articulate angle (connection angle) between the front frame 14 and the rear frame 15 .
- the imaging device 34d is arranged outside or inside the driver's cab 11, for example.
- the imaging device 34d images, for example, part of the motor grader 100 and its surroundings.
- the change in the current direction of the motor grader 100 can also be known from the image captured by the imaging device 34d.
- the direction correction input unit 36 is arranged inside the driver's cab 11, for example.
- the direction correction input unit 36 is a switch operated by the operator, for example, a push-button type switch having a pair of right and left buttons.
- a first mode steering stabilizer mode
- the direction correction input unit 36 adjusts the traveling direction of the motor grader 100 by a certain angle to the left or right each time it is operated (each time it is pushed) by the operator.
- a second mode auto steering mode
- the direction correction input unit 36 offsets the preset travel route to either the left or the right with respect to the traveling direction of the motor grader 100 by a predetermined amount.
- the FNR/vehicle speed detection sensor 37 is attached to, for example, a transmission (not shown).
- the FNR/vehicle speed detection sensor 37 detects forward (F), reverse (R), and neutral (N) states, and also detects the vehicle speed while the motor grader 100 is running.
- the motor grader 100 may use a satellite positioning system.
- the satellite positioning system may use GNSS, for example.
- motor grader 100 may further include GNSS receiver 35 and mode switching unit 38 .
- the GNSS receiver 35 is, for example, a GPS (Global Positioning System) receiver.
- An antenna of the GNSS receiver 35 is arranged, for example, on the ceiling of the cab 11 .
- the GNSS receiver 35 receives positioning signals from satellites, calculates the position of the antenna of the GNSS receiver 35 based on the positioning signals, and generates vehicle body position data. That is, by using the satellite positioning system, not only changes in the current direction of the motor grader 100 but also the current position and current direction (current azimuth) itself in the global coordinate system with the earth as the reference can be known.
- the mode switching unit 38 is arranged inside the driver's cab 11, for example.
- the mode switching unit 38 is configured to be capable of switching between a first mode (steering stabilizer mode) and a second mode (auto steering mode) in automatic steering control (automatic steering) by being operated by an operator.
- the first mode is a mode in which the steering is automatically controlled (automatic steering) so as to maintain the traveling direction of the motor grader 100 straight, and is a mode in which the satellite positioning system is not used.
- the second mode is a mode in which the steering of the motor grader 100 is automatically controlled (automatic steering) along a travel route set in advance using the satellite positioning system.
- the first mode can be said to be a simpler mode than the second mode, but even if the vehicle body drifts left and right due to the biased load on the blades, it is possible to maintain straight running without counter rudder operation. The burden on the operator at times is greatly reduced.
- the traveling direction of the motor grader 100 is adjusted rightward by a certain angle.
- the traveling direction of the motor grader 100 is adjusted leftward by a constant angle.
- the direction correction input section 36 functions as an offset switch. Specifically, when the right button of the direction correction input unit 36 is pressed, the preset travel route is offset to the right by a predetermined amount. When the left button of the direction correction input unit 36 is pressed, the preset travel route is offset to the left by a predetermined amount.
- Fig. 3 is a diagram showing an example of the configuration of the steering control system in the working machine shown in Fig. 1.
- the steering control system has a controller 40 , a steering mechanism 66 , a steering operation section 67 and an electro-hydraulic pressure control valve 73 .
- the steering operation unit 67 is operated by the operator to operate the steering mechanism 66 .
- the steering operation unit 67 has a steering wheel sensor 31 , a lever sensor 32 , a steering wheel 41 , a steering lever 42 and a steering pilot valve 71 .
- the steering handle 41 is, for example, a wheel-shaped handle and is rotated by the operator.
- the steering wheel sensor 31 detects the operation of the steering wheel 41 by the operator.
- the steering wheel sensor 31 is a shaft displacement sensor that detects angular displacement of the steering wheel shaft caused by rotation of the steering wheel 41, for example.
- a detection signal of the handle sensor 31 is output to the controller 40 as an electric signal.
- the steering lever 42 is, for example, a joystick, and is tilted by the operator.
- the lever sensor 32 detects the operation of the steering lever 42 by the operator.
- the lever sensor 32 is a position sensor that detects the angular position of the steering lever 42, for example.
- a detection signal of the lever sensor 32 is output to the controller 40 as an electric signal.
- the steering pilot valve 71 supplies pressurized oil to the steering valve 72 in accordance with the turning operation of the steering handle 41 .
- the steering mechanism 66 is a mechanism that operates the traveling direction of the motor grader 100 .
- the steering mechanism 66 has a steering valve 72, a steering cylinder 74, and a steering angle sensor 34b.
- the steering valve 72 is controlled by pressure oil supplied from each of the electrohydraulic pressure control valve 73 and the steering pilot valve 71 .
- the steering valve 72 thereby controls the pressure oil supplied to the steering cylinder 74 .
- the steering cylinder 74 expands and contracts by pressure oil from the steering valve 72 .
- the expansion and contraction of the steering cylinder 74 changes the angle of the front wheel 16 with respect to the longitudinal direction.
- the controller 40 controls the electro-fluid pressure control valve 73 based on the detection signal of the handle sensor 31 or the detection signal of the lever sensor 32.
- the steering cylinder 74 expands and contracts according to the operation of the steering handle 41 or the steering lever 42 by the operator, and the angle formed with the front wheel 16 in the longitudinal direction changes.
- the traveling direction of the motor grader 100 changes to the right front. Further, when the front wheels 16 are tilted to the left with respect to the front-rear direction, the traveling direction of the motor grader 100 changes to the left front.
- a so-called manual operation is performed in which the steering mechanism 66 operates according to the operation of the steering operation section 67 by the operator.
- the motor grader 100 runs according to the operator's operation.
- the controller 40 also automatically controls the electro-fluid pressure control valve 73 based on various electrical signals. Electric signals are input to the controller 40 from each of the automatic control operation unit 33 , the direction detection sensor 34 , the GNSS receiver 35 , the direction correction input unit 36 , the FNR/vehicle speed detection sensor 37 and the mode switching unit 38 . Automatic steering of the motor grader 100 is executed by the controller 40 controlling the electro-hydraulic pressure control valve 73 based on these electrical signals.
- FIG. 4 is a diagram showing an example of functional blocks in the steering control system for the work machine shown in FIG.
- the controller 40 has a lever sensor measurement value acquisition section 40a, a steering wheel sensor measurement value acquisition section 40b, and a steering command signal generation section 40d.
- the lever sensor measurement value acquisition unit 40a outputs the detection signal acquired from the lever sensor 32 to the steering command signal generation unit 40d.
- the steering wheel sensor measurement value acquisition unit 40b outputs the detection signal acquired from the steering wheel sensor 31 to the steering command signal generation unit 40d.
- the steering command signal generation unit 40d controls the electro-fluid pressure control valve 73 based on the detection signal acquired from either the lever sensor measurement value acquisition unit 40a or the steering wheel sensor measurement value acquisition unit 40b.
- the controller 40 further includes a direction signal acquisition section 40c, a start/stop signal acquisition section 40e, a start/stop determination section 40f, and a current direction identification section 40g.
- the direction signal acquisition unit 40c outputs a signal indicating the direction acquired from the direction detection sensor 34 (hereinafter referred to as "direction signal") to the current direction identification unit 40g.
- the "direction signal" obtained by the direction signal obtaining unit 40c from the direction detection sensors 34 (34a, 34d) means a change in the current direction (that is, a relative direction) with respect to the direction at a certain time (reference direction) ), which is different from the orientation in the global coordinate system acquired by the GNSS receiver 35 (that is, the absolute orientation represented by north, south, east, west, etc.).
- the start/stop signal acquisition unit 40e acquires a start signal for starting automatic steering in the first mode or the second mode or a stop signal for stopping automatic steering in the first mode or second mode from the automatic control operation unit 33, and sends the signal to the start/stop determination unit 40f. Output.
- Each of the lever sensor measurement value acquisition section 40a and the handle sensor measurement value acquisition section 40b outputs a detection signal to the start/stop determination section 40f.
- the start/stop determination unit 40f determines whether to start or stop automatic steering of the motor grader 100 based on the acquired start signal, stop signal, or detection signal.
- start/stop determination unit 40f acquires the start signal from the start/stop signal acquisition unit 40e, it determines that automatic steering of the motor grader 100 is to be started. Further, the start/stop determination unit 40f determines to stop automatic steering of the motor grader 100 when a stop signal is acquired from the start/stop signal acquisition unit 40e during execution of automatic steering.
- the start/stop determination unit 40f detects, based on the detection signal from the lever sensor 32, that the operation of the steering lever 42 by the operator has continued for a predetermined period of time, the automatic steering is started. to judge. Further, when the start/stop determination unit 40f acquires a detection signal indicating that the lever sensor 32 has been operated by the operator during execution of the automatic steering, it determines to stop the automatic steering.
- the start/stop determination unit 40f detects, based on the detection signal from the steering wheel sensor 31, that the operation of the steering wheel 41 by the operator has continued for a predetermined period of time, the automatic steering is started. to judge. Further, when the start/stop determination unit 40f acquires a detection signal indicating that the steering wheel sensor 31 has been operated by the operator during execution of the automatic steering, it determines to stop the automatic steering.
- the start/stop determination unit 40f When the first mode is selected, the start/stop determination unit 40f outputs a signal indicating the determination result to start or stop automatic steering to the current direction identification unit 40g.
- the current direction identification unit 40g acquires the determination result indicating the start of automatic steering from the start/stop determination unit 40f, the current direction identification unit 40g identifies the current direction of the motor grader 100 based on the direction signal obtained from the direction signal acquisition unit 40c.
- the current direction specifying unit 40g acquires a signal from the IMU 34a as the direction detection sensor 34, it specifies the current direction of the motor grader 100 based on the acceleration and gyro information detected by the IMU 34a.
- the current direction specifying unit 40g acquires a signal from the imaging device 34d as the direction detection sensor 34, it specifies the current direction of the motor grader 100 based on the image captured by the imaging device 34d.
- the current direction identification unit 40g outputs a signal indicating the identified current direction to the steering command signal generation unit 40d.
- the current direction identification unit 40g acquires the determination result indicating that the automatic steering is to be stopped from the start/stop determination unit 40f
- the current direction identification unit 40g outputs a signal indicating the acquired determination result to the steering command signal generation unit 40d.
- the steering command signal generation unit 40d controls the electro-hydraulic pressure control valve 73 so that the motor grader 100 travels with the current direction as the target direction based on the signal indicating the current direction acquired from the current direction identification unit 40g.
- the operation of the automatic control operation unit 33 by the operator or the operator's failure to operate the steering lever 42 or the steering handle 41 for a predetermined period of time triggers the first mode in running (steering stabilizer). mode) automatic steering is started.
- automatic steering of the first mode automatic steering is executed so as to maintain the direction of the motor grader 100 at the start of the automatic steering as the target direction.
- the motor grader 100 is automatically steered to move straight toward the target direction.
- the steering command signal generation unit 40d acquires a signal indicating the determination result to stop the automatic steering from the current direction identification unit 40g
- the steering command signal generation unit 40d stops the automatic steering based on the signal.
- the steering command signal generator 40 d controls the electrohydraulic pressure control valve 73 based on the detection signal from the lever sensor 32 or the steering wheel sensor 31 .
- the steering command signal generator 40d stops the automatic steering.
- the motor grader 100 is manually operated as described above.
- the controller 40 may further include a GNSS signal acquisition unit 40j and a position/orientation acquisition unit 40k in order to execute automatic steering in the second mode.
- the GNSS signal acquisition unit 40j outputs the position data and orientation data of the motor grader 100 acquired from the GNSS receiver 35 to the position/orientation acquisition unit 40k.
- the position data of the motor grader 100 acquired by the position/orientation acquisition unit 40k is the position of the motor grader 100 defined in the global coordinate system.
- the orientation data of the motor grader 100 acquired by the position/orientation acquiring unit 40k is, for example, the orientation corresponding to the front of the motor grader 100 .
- the start/stop determination unit 40f When the second mode is selected, the start/stop determination unit 40f outputs a signal indicating the determination result to start or stop automatic steering to the position/orientation acquisition unit 40k.
- the position/orientation acquisition unit 40k acquires the determination result indicating the start of automatic steering from the start/stop determination unit 40f
- the position/orientation acquisition unit 40k generates a steering command signal from the position data and the orientation data of the motor grader 100 acquired from the GNSS signal acquisition unit 40j. Output to the unit 40d.
- the steering command signal generation unit 40d determines the position data and direction data acquired from the position/orientation acquisition unit 40k and the travel route (target route) set in advance and stored in the storage unit 40n.
- the electro-hydraulic pressure control valve 73 is controlled so as to travel along the travel route.
- the operation of the automatic control operation unit 33 by the operator or the operator's failure to operate the steering lever 42 or the steering handle 41 for a predetermined period of time triggers the second mode (auto steering) of the running mode. mode) automatic steering is started.
- the automatic steering of the second mode automatic steering is performed so that the motor grader 100 travels along the traveling route generated using the satellite positioning system.
- the mode switching unit 38 which of the first mode and the second mode of automatic steering is to be executed is switched by the mode switching unit 38, for example.
- the steering command signal generating unit 40d acquires a signal indicating the current direction from the current direction specifying unit 40g.
- the steering command signal generation unit 40d controls the electrohydraulic pressure control valve 73 so as to perform automatic steering in the first mode based on the signal indicating the current direction acquired from the current direction identification unit 40g.
- the steering command signal generation unit 40d When the second mode is selected by the mode switching unit 38, the steering command signal generation unit 40d generates a signal representing the position data and the direction data from the position/orientation acquisition unit 40k and a signal representing the driving route from the storage unit 40n. to get In this case, the steering command signal generator 40d controls the electrohydraulic pressure control valve 73 so that the motor grader 100 travels along the travel route to execute automatic steering in the second mode.
- the controller 40 further includes a direction correction section 40h, a direction correction command acquisition section 40i, and a storage section 40n.
- Direction correction command acquisition section 40i outputs each of the signals acquired from direction correction input section 36 and FNR/vehicle speed detection sensor 37 to current direction specifying section 40g and direction correction section 40h.
- the current direction identification unit 40g identifies whether the current direction is the forward direction or the reverse direction based on the signal obtained from the direction correction command obtaining unit 40i.
- the direction correction unit 40h calculates a correction direction by correcting the traveling direction (target direction) of the motor grader 100 to either left or right by a certain angle based on the signal obtained from the direction correction command obtaining unit 40i. do.
- the direction correction unit 40h may refer to the angle information (for example, the numerical value of the angle) stored in the storage unit 40n when calculating the correction direction.
- the angle information stored in the storage unit 40n includes, for example, a table showing a list of correction angles according to the vehicle speed in each of the cases of forward travel and reverse travel.
- the direction corrector 40h outputs a signal indicating the calculated corrected direction to the steering command signal generator 40d.
- the direction correction unit 40h offsets the travel route to either the left or the right with respect to the traveling direction of the motor grader 100 based on the signal acquired from the direction correction command acquisition unit 40i.
- the direction correction unit 40h refers to the preset travel route information stored in the storage unit 40n when offsetting the travel route.
- the direction correction unit 40h offsets the travel route to the right with respect to the traveling direction of the motor grader 100 .
- the direction correction unit 40h offsets the travel route to the left with respect to the traveling direction of the motor grader 100 .
- the direction correction unit 40h outputs a signal indicating the travel route after the offset to the steering command signal generation unit 40d.
- the direction correction input unit 36 has two different functions in the first mode and the second mode with the same button. That is, the direction correction input unit 36 has a function of correcting the traveling direction of the motor grader 100 in the first mode, and has a function of offsetting the travel route in the second mode.
- the steering command signal generation unit 40d corrects the traveling direction of the motor grader 100 from the target direction to the correction direction based on the signal indicating the correction direction acquired from the direction correction unit 40h. It controls the electro-hydraulic control valve 73 .
- the steering command signal generator 40d calculates the difference between the corrected direction obtained from the direction corrector 40h and the target direction (current direction) obtained from the current direction identifier 40g. and controls the electrohydraulic pressure control valve 73 based on the difference.
- the steering command signal generator 40d controls the motor grader 100 to travel along the offset travel route based on the signal indicating the offset travel route acquired from the direction correction unit 40h. It controls the electro-hydraulic control valve 73 .
- the steering command signal generation unit 40d calculates the difference between the travel route after the offset acquired from the direction correction unit 40h and the preset travel route acquired from the storage unit 40n. Based on the difference, the control amount of the electrohydraulic pressure control valve 73 is determined.
- the controller 40 operates based on the input operation command of the direction correction input unit 36.
- the steering mechanism 66 is controlled such that the direction of travel is adjusted to the left or right by a given angle, or the target path is offset by a given amount. This control allows the operator to finely adjust the course of the motor grader 100 during automatic steering in the first mode or the second mode.
- the controller 40 may be divided into a controller C1 for the system of the entire vehicle body, a controller C2 for the steering stabilizer mode, and a controller C3 for the auto steering mode.
- the controller C1 may include, for example, a lever sensor measurement value acquisition section 40a, a steering wheel sensor measurement value acquisition section 40b, a direction signal acquisition section 40c, and a steering command signal generation section 40d.
- the controller C2 may have, for example, a start/stop signal acquisition unit 40e, a start/stop determination unit 40f, and a current direction identification unit 40g.
- the controller C3 may have, for example, a GNSS signal acquisition unit 40j and a position/orientation acquisition unit 40k.
- direction correction unit 40h the direction correction command acquisition unit 40i, and the storage unit 40n may be included in a controller different from the controllers C1 to C3, or may be included in any one of the controllers C1 to C3. .
- FIG. 5 is a flow diagram showing an example of a work machine steering control method in the first mode according to an embodiment of the present disclosure.
- FIG. 6 is a diagram showing how steering control in the first mode is performed so as to maintain the traveling direction.
- FIG. 7 is a diagram showing how the traveling direction is adjusted by a certain angle to either the left or the right based on the input operation command of the direction correction input section.
- the mode switching unit 38 is first switched to the first mode (steering stabilizer mode).
- the first mode is set (step S1).
- the motor grader 100 runs according to the operator's manual operation. For example, from the position 100A to the position 100B, the motor grader 100 travels according to the operator's manual operation. That is, from position 100A to position 100B, motor grader 100 travels according to the operation of steering handle 41 or steering lever 42 by the operator.
- step S2 it is determined by the start/stop determining section 40f whether or not the operation stop of the steering operation section 67 (FIG. 3) has continued for a predetermined period (step S2). Specifically, the start/stop determination unit 40f determines whether or not the steering lever 42 and the steering handle 41 have been continuously operated by the operator for a predetermined period based on detection signals from the lever sensor 32 and the steering wheel sensor 31. judge.
- step S3 If the start/stop determination unit 40f determines that the operation stop of the steering operation unit 67 has continued for a predetermined period in this determination, automatic steering in the first mode is started (step S3).
- step S2 whether or not the operator has operated to start control is determined by whether or not the start/stop determination unit 40f has received a start signal for starting automatic steering from the automatic control operation unit 33. good too.
- step S3 when the start/stop determination unit 40f determines that the operator has operated the automatic control operation unit 33 to start control, automatic steering in the first mode is started (step S3).
- Automatic steering in the first mode is started when the start/stop determination unit 40f outputs a start signal indicating the start of automatic steering in the first mode to the current direction specifying unit 40g.
- the current direction identifying unit 40g identifies the current direction of the motor grader 100 based on the direction signal obtained from the direction signal obtaining unit 40c (step S4).
- the current direction identification unit 40g outputs a signal indicating the identified current direction to the steering command signal generation unit 40d. Based on the signal indicating the current direction acquired from the current direction identification unit 40g, the steering command signal generation unit 40d operates the electrohydraulic pressure control valve 73 so that the motor grader 100 runs while maintaining the current direction as the target direction. Control. The steering mechanism 66 is thereby controlled (step S5).
- the automatic steering in the first mode is started when the operator continues to stop the operation of the steering operation unit 67 for a predetermined period of time or when the operator operates the automatic control operation unit 33 to start control. be.
- the motor grader 100 in automatic steering in the first mode, automatic steering is performed so as to maintain the traveling direction (target direction) of the motor grader 100 . Therefore, the motor grader 100 basically proceeds straight from the position 100B with the traveling direction at the start of the automatic steering in the first mode as the target direction.
- the course of the motor grader 100 may deviate from the target direction due to detection errors of the direction detection sensor 34 such as drift of the IMU 34a. Further, the operator may wish to finely adjust the course of the motor grader 100 according to his or her preference. Therefore, in this embodiment, the operator can finely adjust the course of the motor grader 100 during automatic steering in the first mode as follows.
- the direction correction input unit 36 is a push button type switch having a pair of buttons, for example, a right button 36a and a left button 36b.
- the direction correction input unit 36 When the operator presses either the right button 36a or the left button 36b, the direction correction input unit 36 generates a signal indicating direction correction.
- the direction correction input unit 36 outputs a signal indicating direction correction to the direction correction command acquisition unit 40i.
- the direction correction command acquisition unit 40i determines whether or not there is an input operation to correct the direction of travel, based on whether or not a signal indicating direction correction has been acquired from the direction correction input unit 36 (step S6).
- the direction correction unit 40h maintains the current direction (target direction) (step S7b).
- the steering mechanism 66 is controlled by the steering command signal generator 40d so that the motor grader 100 runs while maintaining the current direction (step S8).
- the direction correction unit 40h corrects the motor grader 100 based on the signal indicating the direction correction acquired from the direction correction command acquisition unit 40i.
- a direction is calculated (step S7a).
- the direction correction unit 40h may refer to the angle information stored in the storage unit 40n when calculating the correction direction.
- the direction corrector 40h outputs a signal indicating the calculated corrected direction to the steering command signal generator 40d.
- the steering mechanism 66 is controlled by the steering command signal generator 40d so that the motor grader 100 travels in the corrected direction (step S8).
- the motor grader 100 deviates by a predetermined angle from the traveling direction (target direction) at the position 100E where the direction correction input operation is performed. Change course in the correct direction.
- the motor grader 100 changes its course to the correction direction shifted rightward from the traveling direction by a predetermined angle.
- step S9 it is then determined whether or not the steering operation unit 67 has been operated.
- Determining whether or not the steering operation unit 67 has been operated is specifically performed by determining whether or not either the steering lever 42 or the steering handle 41 has been operated by the operator. This determination is made by the start/stop determining section 40 f based on detection signals from the lever sensor 32 and the handle sensor 31 .
- step S10 If the start/stop determination unit 40f determines that the steering operation unit 67 has been operated in this determination, the automatic steering in the first mode ends (step S10).
- step S9 whether or not the automatic steering stop operation has been performed is determined by whether or not the start/stop determination section 40f has received a stop signal for stopping the automatic steering from the automatic control operation section 33. good too.
- step S10 when the start/stop determination unit 40f determines that a stop signal for stopping automatic steering has been received from the automatic control operation unit 33, automatic steering in the first mode ends (step S10).
- the motor grader 100 travels according to the operator's operation according to the operation of either the steering lever 42 or the steering handle 41 by the operator. That is, when the automatic steering in the first mode ends at the position 100C, the motor grader 100 travels from the position 100C by manual operation by the operator. After this, automatic steering may be started again in the first mode from position 100D.
- FIG. 8 is a diagram showing how the travel route is simulated to be offset in steering control in the first mode.
- FIG. 8 for example, at position 100F, right button 36a of direction correction input unit 36 is pressed.
- the motor grader 100 changes its traveling direction to the right by a predetermined angle.
- the left button 36b of the direction correction input unit 36 is pressed.
- the motor grader 100 changes the traveling direction to a direction shifted by a predetermined angle to the left.
- the motor grader 100 can travel along a pseudo-offset route from the original travel route.
- FIG. 9 is a flow chart showing an example of the steering control method of the work machine in the second mode according to one embodiment of the present disclosure.
- the mode switching unit 38 switches to the second mode (auto steering mode). Thereby, the second mode is set (step S11).
- the operation of the steering operation unit 67 (FIG. 3) is stopped for a predetermined period of time, or the automatic control operation unit 33 is operated to start automatic steering. , the automatic steering in the second mode is started using that as a trigger.
- step S12 It is determined by the start/stop determination unit 40f whether or not the operation stop of the steering operation unit 67 has continued for a predetermined period (step S12). Specifically, the start/stop determination unit 40f determines whether or not the steering lever 42 and the steering handle 41 have been continuously operated by the operator for a predetermined period based on detection signals from the lever sensor 32 and the steering wheel sensor 31. judge.
- step S13 If the start/stop determination unit 40f determines that the operation stop of the steering operation unit 67 has continued for a predetermined period in this determination, automatic steering in the second mode is started (step S13).
- step S12 whether or not the operator has operated to start control may be determined by whether or not the start/stop determination unit 40f has received a start signal for starting automatic steering from the automatic control operation unit 33. good.
- step S13 when the start/stop determination unit 40f determines that the operator has operated the automatic control operation unit 33 to start control, automatic steering in the second mode is started (step S13).
- Automatic steering in the second mode is started when the start/stop determination unit 40f outputs a start signal indicating the start of automatic steering in the second mode to the position/orientation acquisition unit 40k.
- the GNSS signal acquisition unit 40j outputs the position data and orientation data of the motor grader 100 acquired from the GNSS receiver 35 to the position/orientation acquisition unit 40k.
- the position/orientation acquiring unit 40k identifies the position and orientation of the motor grader 100 based on the acquired position data and orientation data of the motor grader 100 (step S14).
- the position/orientation acquisition unit 40k outputs a signal indicating the specified position and orientation to the steering command signal generation unit 40d.
- the steering command signal generation unit 40d determines the position data and direction data acquired from the position/orientation acquisition unit 40k and the travel route (target route) set in advance and stored in the storage unit 40n.
- the electro-hydraulic pressure control valve 73 is controlled so as to travel along the travel route.
- the steering mechanism 66 is thereby controlled (step S15).
- the automatic steering in the second mode is started when the operator stops operating the steering operation unit 67 for a predetermined period of time or when the operator performs an operation to start control in the automatic control operation unit 33. .
- the motor grader 100 in automatic steering in the second mode, automatic steering is performed so that the motor grader 100 travels along a preset travel route. Therefore, the motor grader 100 basically travels along a preset travel route.
- the travel route of the motor grader 100 may deviate from the preset travel route. Further, the operator may wish to finely adjust the traveling route of the motor grader 100 according to his or her preference. Therefore, in the present embodiment, the operator can finely adjust the travel route of the motor grader 100 during automatic steering in the second mode as follows.
- the operator operates the direction correction input unit 36 when he/she wants to fine-tune the travel route in the automatic steering in the second mode.
- the direction correction input section 36 When the operator presses either the right button 36a or the left button 36b of the direction correction input section 36, the direction correction input section 36 generates a signal indicating the offset of the travel route.
- the direction correction input unit 36 outputs a signal indicating the offset to the direction correction command acquisition unit 40i.
- the direction correction command acquisition unit 40i determines whether or not an offset input operation has been performed based on whether or not a signal indicating an offset has been acquired from the direction correction input unit 36 (step S16).
- the direction correction unit 40h maintains the preset travel route (step S17b).
- the steering mechanism 66 is controlled by the steering command signal generator 40d so that the motor grader 100 travels while maintaining the preset travel route (step S18).
- the direction correction unit 40h adjusts the travel route of the motor grader 100 based on the signal indicating the offset acquired from the direction correction command acquisition unit 40i. Offset (step S17a).
- the direction correction unit 40h refers to the preset travel route information stored in the storage unit 40n when offsetting the travel route.
- the direction correction input unit 36 receives a signal indicating that the right button has been pressed
- the direction correction unit 40h adjusts the travel route stored in the storage unit 40n with respect to the traveling direction of the motor grader 100. Offset to the right.
- the direction correction unit 40h adjusts the travel route stored in the storage unit 40n to the traveling direction of the motor grader 100. Offset to the left.
- the direction correction unit 40h outputs a signal indicating the travel route after the offset to the steering command signal generation unit 40d.
- the steering mechanism 66 is controlled by the steering command signal generator 40d so that the motor grader 100 travels along the offset travel route (step S18).
- the travel route is offset, and the traveling direction of the motor grader 100 is changed from the pre-offset travel route to the post-offset travel route. It is adjusted by a fixed angle in either the left or right direction from the traveling direction on the traveling route before the offset.
- the steering direction control method of the present embodiment goes through steps S9 to S10 similar to steps S9 to S10 shown in FIG.
- the automatic steering in the second mode ends (step S10).
- the traveling direction is set to either the left or the right by a certain angle based on the input operation command of the direction correction input section 36. only adjusted. This allows the operator to finely adjust the course deviation of the motor grader 100 . Therefore, when the course deviates from the course of the automatic steering due to a detection error of the direction detection sensor 34 or the like, or when the operator wishes to finely adjust the course of the motor grader 100, the course can be easily fine-tuned. can.
- the controller 40 controls the steering mechanism 66 so that the traveling direction of the motor grader 100 at the start of automatic steering control is the target direction. mode or secondary mode autopilot. This facilitates the setting of the target direction.
- the controller 40 starts automatic steering when the operation of the steering operation unit 67 is stopped for a predetermined period of time. This saves the operator the trouble of starting the automatic steering.
- the controller 40 starts automatic steering based on a start command from the automatic steering start operation section.
- automatic steering can be started by the operator's clear intention.
- the controller 40 executes the second mode of automatic steering by controlling the steering mechanism 66 using the satellite positioning system.
- the controller 40 executes the second mode of automatic steering by controlling the steering mechanism 66 using the satellite positioning system.
- a mode switching section 38 for switching between the first mode and the second mode is provided. This allows the operator to switch between the first mode and the second mode.
- the direction correction input unit 36 functions as an interface when causing the motor grader 100 to travel offset.
- the operation of the mode switching unit 38 enables offset running.
- the controller 40 shown in FIG. 3 may be mounted on the working machine 100 or may be arranged separately outside the working machine 100 .
- the controller 40 may be wirelessly connected to the sensors 31, 32, 34, 37, the GNSS receiver 35, the operation units 33, 36, 38, etc. good.
- the controller is, for example, a processor, and may be a CPU (Central Processing Unit).
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Abstract
Description
まず本実施形態の作業機械の一例としてモータグレーダの構成を図1および図2を用いて説明する。
次に、本実施形態における操向制御システムの構成について図3を用いて説明する。
次に、作業機械の操向制御システムにおける機能ブロックの構成について図4を用いて説明する。
次に、本実施形態における作業機械の操向制御方法について図4~図9を用いて説明する。また作業機械の操向制御方法について、第1モード(ステアリングスタビライザモード)と第2モード(オートステアリングモード)とに分けて説明する。
まずは第1モードの操向制御方法について説明する。
次に、第2モードの操向制御方法について説明する。
次に、本実施形態の作用効果について説明する。
Claims (8)
- 作業機械の操向制御システムであって、
前記作業機械の進行方向を操作する操向機構と、
オペレータにより操作される方向修正入力部と、
前記操向機構による操向を自動制御している状態で、前記方向修正入力部の入力操作指令に基づいて進行方向を左右のいずれかに一定角度調整するように前記操向機構を制御するコントローラと、を備えた、作業機械の操向制御システム。 - 前記コントローラは、前記自動制御の制御開始時点における前記作業機械の進行方向を目標方向として維持するように前記操向機構を制御することにより前記自動制御を実行する、請求項1に記載の作業機械の操向制御システム。
- オペレータの操作にしたがって前記操向機構を動作させる操向操作部をさらに備え、
前記コントローラは、前記操向操作部の操作が停止された状態が所定期間継続されたことに基づいて前記自動制御を開始する、請求項2に記載の作業機械の操向制御システム。 - オペレータにより操作される自動制御操作部をさらに備え、
前記コントローラは、前記自動制御操作部からの開始指令に基づいて前記自動制御を開始する、請求項2に記載の作業機械の操向制御システム。 - 前記コントローラは、衛星測位システムを利用して前記操向機構を制御することにより前記自動制御を実行する、請求項1に記載の作業機械の操向制御システム。
- 前記コントローラは、前記自動制御の制御開始時点における前記作業機械の進行方向を目標方向として維持するように前記操向機構を制御する第1モードと、衛星測位システムを利用して前記操向機構を制御する第2モードとのいずれかにより前記自動制御を実行し、
前記第1モードと前記第2モードとを切り替えるモード切替部をさらに備えた、請求項1に記載の作業機械の操向制御システム。 - 前記モード切替部により前記第2モードに切り替えられた場合に、前記方向修正入力部は前記作業機械をオフセット走行させる際のインターフェースとして機能する、請求項6に記載の作業機械の操向制御システム。
- 作業機械の進行方向を操作する操向機構と、オペレータにより操作される方向修正入力部とを備えた、作業機械の操向制御方法であって、
前記操向機構による操向の自動制御を実行するステップと、
前記自動制御の実行中に、前記方向修正入力部の入力操作指令に基づいて進行方向を左右のいずれかに一定角度調整するように前記操向機構を制御するステップと、を備えた、作業機械の操向制御方法。
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JP2005071142A (ja) | 2003-08-26 | 2005-03-17 | Mitsubishi Agricult Mach Co Ltd | 作業車両の走行制御装置 |
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