WO2022202338A1 - 光学フィルム - Google Patents
光学フィルム Download PDFInfo
- Publication number
- WO2022202338A1 WO2022202338A1 PCT/JP2022/010395 JP2022010395W WO2022202338A1 WO 2022202338 A1 WO2022202338 A1 WO 2022202338A1 JP 2022010395 W JP2022010395 W JP 2022010395W WO 2022202338 A1 WO2022202338 A1 WO 2022202338A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- resin layer
- optical film
- present
- weight
- polarizing plate
- Prior art date
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
- B32B7/023—Optical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/14—Protective coatings, e.g. hard coatings
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/02—Details
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/8793—Arrangements for polarized light emission
Definitions
- the present invention relates to optical films. Specifically, it relates to an optical film suitable for a polarizing plate protective film.
- a polarizing plate is often arranged on at least one side of a display cell in an image display device (for example, a liquid crystal display device, an organic EL display device, etc.) due to its image forming method.
- the polarizing plate plays a role of passing only light with a plane of polarization in a certain direction, and the performance of the image display device is greatly influenced by the performance of the polarizing plate.
- a polarizing plate generally has a structure in which a polarizer made of a polyvinyl alcohol film or the like to which iodine or a dye is adsorbed and oriented and a transparent protective film (polarizing plate protective film) are attached to at least one surface of the polarizer. (For example, Patent Document 1).
- the polarizing plate protective film becomes thinner, the permeability to moisture (moisture permeability) increases, and the polarizing performance of the polarizer disappears in a humid environment, which may cause the so-called "color loss" phenomenon.
- the present invention was conceived under the circumstances as described above, and an object of the present invention is to provide an optical film that is excellent in low moisture permeability even if it is thin and is suitable as a polarizing plate protective film. is.
- the optical film used for the polarizing plate protective film is also required to have excellent scratch resistance.
- the first or second aspect of the present invention provides an optical film in which a resin layer is laminated on one side of a light transmissive substrate.
- the resin layer imparts excellent low moisture permeability to the optical film of the first or second aspect of the present invention.
- the resin layer also imparts excellent scratch resistance to the optical film of the first or second aspect of the present invention. Therefore, the optical film according to the first or second aspect of the present invention, which has the resin layer in a laminate structure, is suitable as a polarizing plate protective film.
- the resin layer contains at least one polymerizable compound selected from the group consisting of monomers having polymerizable functional groups and oligomers having polymerizable functional groups. It is formed from a cured product of a curable composition. This configuration is suitable for imparting excellent low moisture permeability to the optical film of the first or second aspect of the present invention. It is also suitable for imparting excellent scratch resistance to the optical film of the first or second aspect of the present invention.
- the value obtained by subtracting the moisture permeability M 1 [g/m 2 ⁇ 24 h] of the optical film in an environment of 40°C temperature and 92% relative humidity from 1,000 is divided by the thickness T [ ⁇ m] of the resin layer ((1,000 ⁇ M 1 )/T) is 100 or more.
- T [ ⁇ m] of the resin layer ((1,000 ⁇ M 1 )/T) is 100 or more.
- a configuration in which the value ((1,000 ⁇ M 1 )/T) is 100 or more is obtained when the resin layer is thin when the optical film of the first aspect of the present invention is used as a polarizing plate protective film. Even so, it is preferable in that it can suppress the occurrence of "color loss" of the polarizer in a humidified environment.
- the value ((1,000 ⁇ M 1 )/T) is preferably 105 or more, and 110 or more. More preferably, it may be 115 or more.
- the value obtained by subtracting the moisture permeability M 2 [g/m 2 ⁇ 24 h] of the optical film in an environment of 60°C temperature and 90% relative humidity from 2,000 is divided by the thickness T [ ⁇ m] of the resin layer ((2,000 ⁇ M 2 )/T) is 200 or more.
- the configuration in which the value ((2,000 ⁇ M 2 )/T) is 200 or more is obtained when the resin layer is thin when the optical film of the second aspect of the present invention is used as a polarizing plate protective film. Even so, it is preferable in that it can suppress the occurrence of "color loss" of the polarizer in a humidified environment.
- the value ((2,000 ⁇ M 2 )/T) is preferably 210 or more, and 220 or more. More preferably, it may be 230 or more.
- the product of the value ((1,000-M 1 )/T) and the value ((2,000-M 2 )/T) [( (1,000-M 1 )/T) ⁇ ((2,000-M 2 )/T)] is preferably 20,000 or more.
- the configuration in which the product [((1,000-M 1 )/T) ⁇ ((2,000-M 2 )/T)] is 20,000 or more is the first or second aspect of the present invention.
- the product [((1,000-M 1 )/T) ⁇ ((2,000-M 2 )/T)] is preferably 21,000 or more, more preferably 22,000 or more.
- the surface of the resin layer was subjected to a scratch resistance test using steel wool under the conditions of a load of 0.98 N, a moving speed of 100 mm/sec, and 10 reciprocations. It is preferable that it does not get scratched when it is used.
- the resin layer also imparts excellent scratch resistance to the optical film of the first or second aspect of the present invention. Therefore, when the optical film of the first or second aspect of the present invention is used as a polarizing plate protective film, the resin layer has excellent scratch resistance, so that it is less likely to be scratched during the manufacturing process and has low moisture permeability. It is possible to suppress deterioration of the performance of the polarizing plate, such as deterioration.
- the film thickness of the resin layer is preferably 0.5-6 ⁇ m. As described above, even if the resin layer is thin, it is possible to impart excellent low moisture permeability to the optical film of the first aspect of the present invention.
- the film thickness of the resin layer is preferably 5.8 ⁇ m or less from the viewpoint that the polarizing plate can be made thinner. 5.6 ⁇ m or less is more preferable.
- the lower limit of the film thickness of the resin layer is preferably 1 ⁇ m or more, and may be 2 ⁇ m or more, from the viewpoint of achieving both low moisture permeability and scratch resistance at a higher level.
- the light-transmissive substrate may contain at least one selected from the group consisting of cellulose resins, polyester resins, acrylic resins, and cyclic olefin polymers. preferable. These resins can be suitably used as base materials for polarizing plate protective films.
- a third aspect of the present invention provides a polarizing plate in which a polarizer is arranged on the opposite side of the resin layer of the optical film according to the first or second aspect of the present invention. Furthermore, a fourth aspect of the present invention provides an image display device having the polarizing plate of the third aspect of the present invention. In the image display device according to the fourth aspect of the present invention, it is preferable that an adhesive layer and an optical member are laminated in this order on the resin layer.
- the polarizing plate according to the third aspect of the present invention uses the optical film according to the first or second aspect of the present invention as a polarizing plate protective film, so that even if the resin layer is thin, it has excellent low moisture permeability. Has scratch resistance. Therefore, even if the image display device of the fourth aspect of the present invention having the polarizing plate of the third aspect of the present invention is thin, the color loss of the polarizing plate is unlikely to occur in a humidified environment, and durability is improved. Excellent for
- a polarizing plate obtained by using the optical film of the present invention as a polarizing plate protective film has excellent low moisture permeability even if it is thin, color loss of the polarizer is unlikely to occur, and excellent durability.
- FIG. 1 is a schematic diagram (cross-sectional view) showing one embodiment of the optical film of the present invention.
- FIG. 2 is a schematic diagram (cross-sectional view) showing an embodiment of a polarizing plate having the optical film of FIG.
- FIG. 3 is a schematic diagram (cross-sectional view) showing an embodiment of an image display device having the polarizing plate of FIG.
- a first or second aspect of the present invention provides an optical film in which a resin layer is laminated on one surface of a light transmissive substrate.
- the optical film of the first aspect of the invention may be referred to herein as "optical film A”, and the optical film of the second aspect of the invention may be referred to herein as “optical film B".
- the optical film A and the optical film B may be collectively referred to as "the optical film of the present invention”.
- the resin layer constituting the optical film A may be referred to as "resin layer A”
- the resin layer constituting the optical film B may be referred to as "resin layer B”.
- the resin layer A and the resin layer B may be collectively referred to as "the resin layer of the present invention".
- the light-transmitting substrate constituting the optical film of the present invention may be referred to as “the light-transmitting substrate of the present invention”.
- film includes the meanings of "sheet” and “tape”. That is, the optical film of the present invention may be in the form of a sheet or tape.
- a third aspect of the present invention provides a polarizing plate in which a polarizer is arranged on the side of the optical film of the present invention opposite to the resin layer.
- the polarizing plate of the third aspect of the present invention may be referred to as "the polarizing plate of the present invention”.
- the 4th side surface of this invention provides the image display apparatus which has a polarizing plate of this invention.
- the image display device according to the fourth aspect of the present invention may be referred to as "the image display device of the present invention” in this specification.
- FIG. 1 is a schematic diagram (cross-sectional view) showing one embodiment of the optical film of the present invention.
- an optical film 10 has a laminated structure in which a resin layer 1 is laminated on one surface of a light transmissive substrate 2 .
- FIG. 2 is a schematic diagram (cross-sectional view) showing one embodiment of the polarizing plate of the present invention.
- the polarizing plate 20 has a laminated structure in which the polarizer 3 is arranged on the opposite side of the optical film 10 from the resin layer 1 .
- a second light-transmitting substrate 4 and an adhesive layer 5 are further laminated in this order.
- FIG. 3 is a schematic diagram (cross-sectional view) showing an embodiment of an image display device having the polarizing plate of FIG.
- the image display device 30 of FIG. 3 has the image display panel 6 laminated on the adhesive layer 5 of the polarizing plate 20 .
- an adhesive layer 7 and an optical member 8 are laminated in this order on the resin layer 1 .
- optical film in the optical film of the present invention means that it is used for optical purposes, and more specifically means that it is used for manufacturing products (optical products) using optical members.
- optical products include image display devices, input devices such as touch panels, and liquid crystal image display devices, self-luminous image display devices (eg, organic EL (electroluminescence) image display devices, LED image display devices, etc.). ) and the like. More specifically, it can be suitably used as a protective film for a polarizing plate that constitutes an image display device.
- the form of the optical film of the present invention is not particularly limited as long as a resin layer is laminated on one side of the light-transmitting substrate.
- the optical film of the present invention may have a resin layer on only one side, or may have a resin layer on both sides.
- the optical film of the present invention may have a form in which both resin layers are provided by the resin layer of the present invention.
- a layer may be provided by the resin layer of the present invention, and the other resin layer may be provided by a resin layer other than the resin layer of the present invention (another resin layer).
- the optical film of the present invention is used as a polarizing plate protective film, it is preferably an optical film having a resin layer only on one side.
- the optical film of the present invention may include, in addition to the light-transmitting substrate of the present invention and the resin layer of the present invention, other layers, for example, other than the light-transmitting substrate of the present invention, as long as the effects of the present invention are not impaired. , a resin layer other than the resin layer of the present invention, an intermediate layer, an undercoat layer, an antistatic layer, a separator, a surface protective film, etc. on the surface or between any layers.
- the resin The value ((1,000-M 1 )/T) divided by the thickness T [ ⁇ m] of the layer A is 100 or more.
- the resin layer A of the present invention imparts excellent low moisture permeability to the optical film A of the present invention. In general, the thicker the film, the higher the moisture permeability, and the thinner the film, the lower the moisture permeability. Tend.
- the above numerical value "1,000" is a rough estimate of the moisture permeability of the light-transmitting substrate itself of the present invention (light-transmitting substrate without resin layer A) in an environment with a temperature of 40 ° C. and a relative humidity of 92%.
- the above value ((1,000 ⁇ M 1 )/T) can be an index of the moisture permeability to be lowered in an environment of a temperature of 40° C. and a relative humidity of 92% per 1 ⁇ m of the thickness of the resin layer A of the present invention. It can be said that the higher the value, the better the low moisture permeability.
- the optical film A having the resin layer A of the present invention in which the above value ((1,000 ⁇ M 1 )/T) is 100 or more has excellent low moisture permeability even when the resin layer A is thin. is given, and it has both thinness and excellent low moisture permeability.
- the value ((1,000 ⁇ M 1 )/T) of 100 or more is obtained when the resin layer A of the present invention is thin when the optical film A of the present invention is used as a polarizing plate protective film. It is preferable in that it can impart excellent low moisture permeability even if it is present, and can suppress the occurrence of "color loss" of the polarizer in a humidified environment. From the viewpoint of achieving both suppression of color loss of the polarizer and thinning of the resin layer A of the present invention at a higher level, the value ((1,000 ⁇ M 1 )/T) is preferably 105 or more. It is more preferably 110 or more, and may be 115 or more.
- the upper limit of the value ((1,000 ⁇ M 1 )/T)) is not particularly limited, but from the viewpoint of preventing the occurrence of “color loss” of the polarizer by allowing moisture in the polarizing plate to escape to the outside, It is preferably 500 or less, more preferably 400 or less, and may be 300 or less.
- the resin The value ((2,000 ⁇ M 2 )/T) divided by the thickness T [ ⁇ m] of the layer B is 200 or more.
- the resin layer B of the present invention imparts excellent low moisture permeability to the optical film B of the present invention. In general, the thicker the film, the higher the moisture permeability, and the thinner the film, the lower the moisture permeability. Tend.
- the above numerical value "2,000" is a rough estimate of the moisture permeability of the light-transmitting substrate itself of the present invention (light-transmitting substrate without resin layer B) under an environment of a temperature of 60°C and a relative humidity of 90%.
- the value obtained by subtracting the moisture permeability M 2 [g/m 2 ⁇ 24 h] from 2,000 is an approximate value of the moisture permeability decreased by providing the resin layer B on the light-transmitting substrate of the present invention. become. Therefore, the above value ((2,000 ⁇ M 2 )/T) can be an index of the moisture permeability to be lowered in an environment of a temperature of 60° C. and a relative humidity of 90% per 1 ⁇ m of the thickness of the resin layer B of the present invention. It can be said that the higher the value, the better the low moisture permeability.
- the optical film B having the resin layer B of the present invention in which the above value ((2,000 ⁇ M 2 )/T) is 200 or more has excellent low moisture permeability even when the resin layer B is thin. is given, and it has both thinness and excellent low moisture permeability.
- the above value ((2,000 ⁇ M 2 )/T) of 200 or more is obtained when the resin layer B of the present invention is thin when the optical film B of the present invention is used as a polarizing plate protective film. It is preferable in that it can impart excellent low moisture permeability even if it is present, and can suppress the occurrence of "color loss" of the polarizer in a humidified environment. From the viewpoint of achieving a higher level of both suppression of color loss of the polarizer and thinning of the resin layer B of the present invention, the product value ((2,000 ⁇ M 2 )/T) is preferably 210 or more. , 220 or more, and may be 230 or more.
- the upper limit of the value ((2,000 ⁇ M 2 )/T)) is not particularly limited, but from the viewpoint of preventing the occurrence of “color loss” of the polarizer by allowing moisture in the polarizing plate to escape to the outside, It is preferably 1,000 or less, more preferably 800 or less, and may be 500 or less.
- the product [ (1,000- M 1 )/T) ⁇ ((2,000 ⁇ M 2 )/T)] is preferably 20,000 or more.
- the product [((1,000-M 1 )/T) ⁇ ((2,000-M 2 )/T)] is also the value ((1,000-M 1 )/T), the value (( Similar to 2,000-M 2 )/T), it can be an index of the moisture permeability of the resin layer (resin layer A or B) of the present invention itself, and it can be said that the higher the ratio, the better the low moisture permeability.
- the product [((1,000-M 1 )/T) ⁇ ((2,000-M 2 )/T)] is 20,000 or more, and the resin layer A or B of the present invention has a laminated structure.
- the optical film A or B of the present invention having the optical film A or B of the present invention is preferable because excellent low moisture permeability is imparted even when the resin layer A or B of the present invention is thin, and both thinness and excellent low moisture permeability are achieved.
- the structure in which the product [((1,000-M 1 )/T) ⁇ ((2,000-M 2 )/T)] is 20,000 or more makes the optical film A or B of the present invention a polarizing film. Even if the resin layer A or B of the present invention is thin when used as a plate protective film, it is preferable in that the occurrence of "color loss" of the polarizer can be suppressed in a humidified environment.
- the product [((1,000 ⁇ M 1 )/T) ⁇ ((2 ,000-M 2 )/T)] is preferably 21,000 or more, more preferably 22,000 or more.
- the upper limit of [((1,000-M 1 )/T) ⁇ ((2,000-M 2 )/T)] is not particularly limited, but the 200,000 or less is preferable, 150,000 or less is more preferable, and 120,000 or less may be sufficient from a viewpoint of preventing generation
- the moisture permeability M 3 [g/m 2 ⁇ 24 h] of the optical film under an environment of 65°C temperature and 90% relative humidity is subtracted.
- the value ((2,700-M 3 )/T) obtained by dividing the above value by the thickness T [ ⁇ m] of the resin layer (resin layer A or B) is preferably 250 or more.
- the above numerical value "2,700” is the moisture permeability of the light-transmitting substrate itself of the present invention (light-transmitting substrate without resin layer A or B) in an environment with a temperature of 65 ° C. and a relative humidity of 90%.
- the value obtained by subtracting the moisture permeability M3 [g/ m2 ⁇ 24h] from 2,700 is the permeability decreased by providing the resin layer A or B on the light-transmitting substrate of the present invention. It is an approximate value of humidity. Therefore, the above value ((2,700 ⁇ M 3 )/T) is an index of moisture permeability to be lowered in an environment of 65° C. temperature and 90% relative humidity per 1 ⁇ m thickness of the resin layer A or B of the present invention. It can be said that the higher the value, the better the low moisture permeability.
- the resin layer A or B of the present invention having a laminate structure in which the above value ((2,700 ⁇ M 3 )/T) is 250 or more, the resin layer A or B becomes thinner. Also, excellent low moisture permeability is imparted, and both thinness and excellent low moisture permeability are provided.
- the configuration in which the value ((2,700 ⁇ M 3 )/T) is 250 or more means that when the optical film A or B of the present invention is used as a polarizing plate protective film, the resin layer A or B of the present invention Even when the thickness is thin, excellent low moisture permeability can be imparted, and the occurrence of "color loss" of the polarizer can be suppressed in a humidified environment.
- the value ((2,700 ⁇ M 3 )/T) is 270 or more. It is preferably 280 or more, more preferably 300 or more.
- the upper limit of the value ((2,700 ⁇ M 3 )/T)) is not particularly limited, but from the viewpoint of preventing the occurrence of “color loss” of the polarizer by allowing the moisture in the polarizing plate to escape to the outside, It is preferably 1,000 or less, more preferably 800 or less, and may be 600 or less.
- the moisture permeability M 1 [g/m 2 ⁇ 24h] of the optical film A of the present invention in an environment of a temperature of 40°C and a relative humidity of 92% is preferably 700 g/m 2 ⁇ 24h or less.
- the structure that the moisture permeability M 1 is 700 g/m 2 ⁇ 24 h or less suppresses the occurrence of “color loss” of the polarizer in a humidified environment when the optical film A of the present invention is used as a polarizing plate protective film. It is preferable in that it can be done.
- the moisture permeability M 1 is preferably 600 g/m 2 ⁇ 24h or less, and may be 550 g/m 2 ⁇ 24h or less.
- the lower limit of the moisture permeability M 1 is not particularly limited, it is preferably 100 g/m 2 ⁇ 24 h or more from the viewpoint of preventing the occurrence of "color loss" of the polarizer by allowing the moisture in the polarizing plate to escape to the outside. It is more preferably 200 g/m 2 ⁇ 24h or more, and may be 300 g/m 2 ⁇ 24h or more.
- the moisture permeability M 2 [g/m 2 ⁇ 24h] of the optical film B of the present invention in an environment of a temperature of 60°C and a relative humidity of 90% is preferably 1,500 g/m 2 ⁇ 24h or less.
- the structure in which the moisture permeability M 2 is 1,500 g/m 2 ⁇ 24 h or less causes “color loss” of the polarizer in a humidified environment when the optical film B of the present invention is used as a polarizing plate protective film.
- the moisture permeability M 2 is preferably 1,400 g/m 2 ⁇ 24 h or less, more preferably 1,300 g/m 2 ⁇ 24 h or less. , 200 g/m 2 ⁇ 24 h or less.
- the lower limit of the moisture permeability M 2 is not particularly limited, it is preferably 300 g/m 2 ⁇ 24 h or more from the viewpoint of preventing the occurrence of "color loss" of the polarizer by allowing the moisture in the polarizing plate to escape to the outside. It is more preferably 500 g/m 2 ⁇ 24h or more, and may be 800 g/m 2 ⁇ 24h or more.
- the moisture permeability M 3 [g/m 2 ⁇ 24h] of the optical film A or B of the present invention in an environment of a temperature of 65°C and a relative humidity of 90% is preferably 2,000 g/m 2 ⁇ 24h or less.
- the configuration in which the moisture permeability M 3 is 2,000 g/m 2 ⁇ 24 h or less causes "color loss" of the polarizer in a humidified environment when the optical film A or B of the present invention is used as a polarizing plate protective film. It is preferable in that the occurrence of can be suppressed.
- the moisture permeability M 3 is preferably 1,800 g/m 2 ⁇ 24 h or less, more preferably 1,600 g/m 2 ⁇ 24 h or less. , 400 g/m 2 ⁇ 24 h or less.
- the lower limit of the moisture permeability M 3 is not particularly limited, but is preferably 500 g/m 2 ⁇ 24 h or more from the viewpoint of preventing the occurrence of "color loss" of the polarizer by allowing the moisture in the polarizing plate to escape to the outside. It is more preferably 750 g/m 2 ⁇ 24h or more, and may be 1,000 g/m 2 ⁇ 24h or more.
- the moisture permeability M 1 , M 2 , M 3 , value ((1,000 ⁇ M 1 )/T), value ((2,000 ⁇ M 2 )/T), the value ((2,700-M 3 )/T), and their products can be specifically measured by the methods described in Examples below.
- the moisture permeability M 1 , M 2 , M 3 , value ((1,000 ⁇ M 1 )/T), value ((2,000 ⁇ M 2 )/T), value ( (2,700-M 3 )/T) and their product are the type and thickness of the resin constituting the light-transmitting substrate of the present invention, and the resin layers of the present invention (resin layers A and B). It can be adjusted by adjusting the type, composition, degree of cross-linking, etc. of the constituent resin.
- the haze of the optical film of the present invention is not particularly limited, it is preferably 1.0% or less, more preferably 0.8% or less, from the viewpoint of obtaining good transparency. Haze can be determined according to JIS K 7136 (2000).
- the haze of the optical film of the present invention can be adjusted by the type and thickness of the resin that constitutes the light-transmissive substrate of the present invention, the type and thickness of the resin that constitutes the resin layer of the present invention, and the like.
- the total light transmittance of the optical film of the present invention in the visible light wavelength region is not particularly limited, it is preferably 85% or more, more preferably 88% or more.
- the visible light wavelength region can be determined according to JIS K 7361-1.
- the total light transmittance of the optical film of the present invention can be adjusted by the type and thickness of the resin that constitutes the light-transmitting substrate of the present invention, the type and thickness of the resin that constitutes the resin layer of the present invention, and the like. can.
- the thickness of the optical film of the present invention is not particularly limited, but is preferably in the range of 1 to 500 ⁇ m, more preferably 10 to 300 ⁇ m, in consideration of workability such as thinness, strength, and handleability. range, optimally in the range of 20-200 ⁇ m.
- Plastic films include cellulose resins such as triacetyl cellulose (TAC), acrylic resins such as polymethyl methacrylate (PMMA), polyester resins such as polyethylene terephthalate (PET) and polyethylene naphthalate (PEN), Cyclic olefin-based polymer (COP) (e.g., trade name "Arton” (manufactured by JSR Corporation), trade name "Zeonor” (manufactured by Zeon Co., Ltd.), etc.), polycarbonate-based resin, polysulfone-based resin, polyarylate-based Plastic materials such as resins, polyimide resins, polyvinyl chloride, polyvinyl acetate, polyethylene, polypropylene, ethylene-propylene copolymers, etc., are optically uniform and have a smooth surface.
- TAC triacetyl cellulose
- PMMA polymethyl methacrylate
- PET polyethylene terephthalate
- PEN polyethylene naphthalate
- COP
- Cellulose resins acrylic resins, polyester resins, and cyclic olefin polymers (COP) are preferred, and cellulosic resins are particularly preferred, from the viewpoint of good secondary workability.
- these plastic materials can be used individually or in combination of 2 or more types.
- the haze of the light-transmitting substrate of the present invention is not particularly limited, it is preferably 1.0% or less, more preferably 0.8% or less, from the viewpoint of obtaining good transparency. Haze can be determined according to JIS K 7136 (2000). The haze of the light-transmitting substrate of the invention can be adjusted by adjusting the type and thickness of the resin constituting the light-transmitting substrate of the invention.
- the total light transmittance of the light-transmitting substrate of the present invention in the visible light wavelength region is not particularly limited, it is preferably 85% or more, more preferably 88% or more.
- the visible light wavelength region can be determined according to JIS K 7361-1.
- the total light transmittance of the light-transmitting substrate of the present invention can be adjusted by adjusting the type and thickness of the resin constituting the light-transmitting substrate of the present invention.
- the thickness of the light-transmitting substrate of the present invention is not particularly limited, but in consideration of thin layer properties, strength, workability such as handleability, and thin layer properties, it is preferably in the range of 1 to 500 ⁇ m. It is more preferably in the range of 10-300 ⁇ m, optimally in the range of 20-200 ⁇ m.
- the refractive index of the light-transmitting substrate of the present invention is not particularly limited, but is, for example, in the range of 1.30-1.80, preferably in the range of 1.40-1.70.
- the surface of the light-transmitting substrate of the present invention may be subjected to, for example, physical treatments such as corona discharge treatment and plasma treatment, undercoating treatment, and the like. A known and commonly used surface treatment such as chemical treatment may be applied as appropriate.
- the resin layer (resin layers A and B) of the present invention is laminated on one side of the light-transmitting substrate of the present invention, and imparts excellent low moisture permeability to the optical film of the present invention. Moreover, the resin layer of the present invention also imparts excellent scratch resistance to the optical film of the present invention. Therefore, the optical film of the present invention having the resin layer of the present invention in a laminate structure can be suitably used as a polarizing plate protective film.
- the surface of the resin layer of the present invention is not scratched when subjected to a scratch resistance test using steel wool under the conditions of a load of 0.98 N, a moving speed of 100 mm/sec, and 10 reciprocations. That is, since the optical film of the present invention is coated with the resin layer of the present invention that has excellent scratch resistance, it is less likely to be scratched during the manufacturing process even if it is made thin, and when used as a polarizing plate protective film, it has excellent durability. It is possible to provide a polarizing plate excellent in The excellent scratch resistance of the resin layer of the present invention can be imparted by adjusting the later-described composition and thickness of the resin layer.
- the resin layer of the present invention is formed of a cured product of a curable composition containing at least one polymerizable compound selected from the group consisting of monomers having a polymerizable functional group and oligomers having a polymerizable functional group.
- a curable composition containing at least one polymerizable compound selected from the group consisting of monomers having a polymerizable functional group and oligomers having a polymerizable functional group.
- the configuration in which the resin layer of the present invention is formed of the cured product of the curable composition of the present invention containing the polymerizable compound of the present invention imparts excellent low moisture permeability and scratch resistance to the optical film of the present invention. It is preferable in that it can be done.
- the "polymerizable functional group" of the polymerizable compound of the present invention is not particularly limited, but includes an unsaturated double bond group, an epoxy group, an oxetanyl group, and the like, from the viewpoint of excellent low moisture permeability and scratch resistance. Therefore, unsaturated double bond groups are preferred.
- the unsaturated double bond group includes a (meth)acryloyl group, a vinyl group, a styryl group, an allyl group, etc. Among them, a (meth)acryloyl group is preferable.
- (meth)acryloyl represents either one or both of “acryloyl” and “methacryloyl”
- (meth)acrylic also includes “acrylic” and “methacrylic ” represents either one or both.
- the number of "polymerizable functional groups" possessed by the polymerizable compound of the present invention is not particularly limited as long as it is 1 or more.
- the curable composition of the present invention preferably has two or more polymerizable functional groups, more preferably three or more, still more preferably four or more, or five or more, six or more, seven or more, It is preferable to include at least a polymerizable compound having 8 or more, 9 or more, or 10 or more.
- the upper limit of the number of "polymerizable functional groups” is not particularly limited, it may be 30 or less, 25 or less, or 20 or less.
- the curable composition of the present invention contains, as the polymerizable compound of the present invention, a cyclic aliphatic hydrocarbon group and an unsaturated double bond in the molecule. It preferably contains a compound having a group (hereinafter sometimes referred to as "polymerizable compound A"). It is considered that the cycloaliphatic hydrocarbon group that the polymerizable compound A has in the molecule makes the resin layer of the present invention hydrophobic and reduces the moisture permeability.
- the curable composition of the present invention may contain one type of polymerizable compound A, or may contain two or more types of polymerizable compound A.
- the polymerizable functional group possessed by the polymerizable compound A is preferably an unsaturated double bond group such as a (meth)acryloyl group, a vinyl group, a styryl group, or an allyl group, and more preferably a (meth)acryloyl group.
- an unsaturated double bond group such as a (meth)acryloyl group, a vinyl group, a styryl group, or an allyl group, and more preferably a (meth)acryloyl group.
- Especially preferred are the following compounds containing two or more (meth)acryloyl groups in one molecule.
- the number of "polymerizable functional groups" in the molecule of the polymerizable compound A is not particularly limited as long as it is 1 or more, but the optical film of the present invention can be provided with excellent low moisture permeability and scratch resistance. Preferably, it has 2 or more, more preferably 3 or more, still more preferably 4 or more, polymerizable functional groups. Although the upper limit of the number of "polymerizable functional groups" possessed by the polymerizable compound A is not particularly limited, it may be 10 or less, 9 or less, or 8 or less.
- the "cycloaliphatic hydrocarbon group" that the polymerizable compound A has in the molecule is preferably a group derived from an alicyclic compound having 7 or more carbon atoms, more preferably an alicyclic compound having 10 or more carbon atoms. It is a group derived from a compound, more preferably a group derived from an alicyclic compound having 12 or more carbon atoms.
- the cycloaliphatic hydrocarbon group is particularly preferably a group derived from a polycyclic compound such as bicyclic or tricyclic.
- the cyclic aliphatic hydrocarbon group (including a linking group) is preferably a group represented by any one of the following general formulas (I) to (V), and the following general formulas (I), (II), or (IV) A group represented by is more preferable, and a group represented by the following general formula (I) is even more preferable.
- L and L' each independently represent a divalent or higher linking group.
- n represents an integer of 1 to 3;
- L and L' each independently represent a divalent or higher linking group.
- n represents an integer of 1-2.
- L and L' each independently represent a divalent or higher linking group.
- n represents an integer of 1-2.
- L and L′ each independently represent a divalent or higher valent linking group
- L′′ represents a hydrogen atom or a divalent or higher linking group
- L and L' each independently represent a divalent or higher linking group.
- cycloaliphatic hydrocarbon groups include monovalent to trivalent groups derived from norbornane, tricyclodecane, tetracyclododecane, pentacyclopentadecane, adamantane, diamantane, and the like.
- the polymerizable compound A containing a group represented by any one of the general formulas (I) to (V) as a cycloaliphatic hydrocarbon group is represented by L, L′, and L′′ via a linking group. It has a polymerizable functional group, and the linking group includes a single bond, an optionally substituted alkylene group having 1 to 6 carbon atoms, an optionally disubstituted amide group at the N-position, an N-substituted carbamoyl group, ester group, oxycarbonyl group, ether group and the like, and groups obtained by combining these.
- the polymerizable compound A includes, for example, polyols such as diols and triols having a cycloaliphatic hydrocarbon group, and carboxylic acids and carboxylic acid derivatives of compounds having a (meth)acryloyl group, a vinyl group, a styryl group, an allyl group, and the like.
- an epoxy derivative, an isocyanate derivative, etc. can be easily synthesized by a one-step or two-step reaction.
- (meth)acrylic acid, (meth)acryloyl chloride, (meth)acrylic anhydride, glycidyl (meth)acrylate, 1,1-bis(acryloxymethyl)ethyl isocyanate, etc. are used to form the above cyclic It can be synthesized by reacting with a polyol having an aliphatic hydrocarbon group.
- the content of the polymerizable compound A in the curable composition of the present invention is not particularly limited, but from the viewpoint of imparting excellent low moisture permeability to the resin layer of the present invention, the curable composition of the present invention 10% by weight or more, more preferably 15% by weight or more, or 15% by weight or more, 20% by weight or more, 25% by weight or more, 30% by weight or more, or 35% by weight with respect to 100% by weight of non-volatile solids Above, 40% by weight or more, 45% by weight or more, 50% by weight or more, 55% by weight or more, 60% by weight or more, 65% by weight or more, 70% by weight or more, 75% by weight or more, 80% by weight or more, 85% by weight or more, or 90% by weight or more.
- the resin layer of the present invention achieves both low moisture permeability and scratch resistance at a higher level, 95% by weight or less, 90% by weight or less, 85% by weight or less, 80% by weight or less, 75% by weight or less , 70% by weight or less, 65% by weight or less, 60% by weight or less, 55% by weight or less, 50% by weight or less, 45% by weight or less, 40% by weight or less, 35% by weight or less, 30% by weight or less, 25% by weight or less , 20 wt % or less, 15 wt % or less, or 10 wt % or less.
- the curable composition of the present invention contains, in addition to the polymerizable compound A, It is preferable to further include a polymerizable compound, that is, a compound having no cycloaliphatic hydrocarbon group in the molecule and having a polymerizable functional group (hereinafter sometimes referred to as "polymerizable compound B").
- the polymerizable compound A tends to have a low crosslink density due to the steric structure of the cycloaliphatic hydrocarbon group in the molecule. It is believed that the inclusion of the polymerizable compound B in addition to the polymerizable compound A in the curable composition of the present invention increases the crosslink density and improves the scratch resistance.
- the polymerizable functional group possessed by the polymerizable compound B is preferably an unsaturated double bond group such as a (meth)acryloyl group, a vinyl group, a styryl group, or an allyl group, and more preferably a (meth)acryloyl group.
- an unsaturated double bond group such as a (meth)acryloyl group, a vinyl group, a styryl group, or an allyl group, and more preferably a (meth)acryloyl group.
- Especially preferred are the following compounds containing two or more (meth)acryloyl groups in one molecule.
- the number of "polymerizable functional groups" possessed by the polymerizable compound B is not particularly limited as long as it is 1 or more, but is preferably 2 or more in terms of imparting excellent scratch resistance to the optical film of the present invention. , more preferably 3 or more, still more preferably 4 or more, or preferably 5 or more, 6 or more, 7 or more, 8 or more, 9 or more, or 10 or more.
- the upper limit of the number of "polymerizable functional groups" possessed by the polymerizable compound B is not particularly limited, it may be 30 or less, 25 or less, or 20 or less.
- polymerizable compound B a monomer having no cyclic aliphatic hydrocarbon group in the molecule and having a polymerizable functional group (hereinafter sometimes referred to as "polymerizable monomer B”), a cyclic aliphatic Oligomers having no hydrocarbon group and having a polymerizable functional group (hereinafter sometimes referred to as "polymerizable oligomer B”) are exemplified.
- the curable composition of the present invention may contain only the polymerizable monomer as the polymerizable compound B, may contain only the polymerizable oligomer B, or may contain both the polymerizable monomer B and the polymerizable oligomer B. You can stay. From the viewpoint of being able to form a high degree of crosslink density, it preferably contains at least the polymerizable oligomer B.
- Examples of the polymerizable monomer B include hexanediol di(meth)acrylate, butanediol di(meth)acrylate, (poly)ethylene glycol di(meth)acrylate, (poly)propylene glycol di(meth)acrylate, and neopentyl glycol.
- the curable composition of the present invention may contain one type of polymerizable monomer B, or may contain two or more types of polymerizable monomers B.
- the polymerizable oligomer B is a compound containing two or more repeating units and having a polymerizable functional group. That is, the polymerizable oligomer B is a polymer having a polymerizable functional group in its molecule.
- the polymerizable oligomer B include urethane (meth)acrylate obtained by adding two or more (meth)acryloyl groups as functional groups to a urethane skeleton, and two or more (meth)acryloyl groups as functional groups to a polyester skeleton. and epoxy (meth)acrylate obtained by adding two or more (meth)acryloyl groups as functional groups to the epoxy skeleton.
- the curable composition of the present invention may contain one type of polymerizable oligomer B, or may contain two or more types of polymerizable oligomer B.
- Urethane (meth)acrylates are obtained, for example, by reacting polyols, isocyanates, and hydroxy (meth)acrylates.
- polyol constituting the urethane (meth)acrylate known polyols can be used without limitation. more preferably 6 or more), trimethylolpropane, ethoxylated isocyanuric acid, pentaerythritol, dipentaerythritol, tripentaerythritol, tetrapentaerythritol, and the like. These polyols may be used alone or in combination of two or more.
- Polyisocyanates composed of chain saturated hydrocarbons, cyclic saturated hydrocarbons, and aromatic hydrocarbons can be used as isocyanates that constitute urethane (meth)acrylates.
- examples of such polyisocyanates include chain saturated hydrocarbon isocyanates such as tetramethylene diisocyanate, hexamethylene diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, isophorone diisocyanate, dicyclohexylmethane diisocyanate, methylenebis(4-cyclohexyl isocyanate), hydrogenated diphenylmethane diisocyanate, hydrogenated xylene diisocyanate, hydrogenated toluene diisocyanate and other cyclic saturated hydrocarbon isocyanates, 2,4-tolylene diisocyanate, 1,3-xylylene diisocyanate, p-phenylene diisocyanate, 3,3' -dimethyl-4,4'-d
- hydroxy (meth) acrylates constituting urethane (meth) acrylate examples include 2-hydroxyethyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, (meth) ) 6-hydroxyhexyl acrylate and the like. These hydroxy (meth)acrylates may be used alone or in combination of two or more.
- Urethane (meth)acrylates include, for example, the Artresin UN series manufactured by Neagari Kogyo Co., Ltd., the NK Oligo U series manufactured by Shin-Nakamura Chemical Co., Ltd., and the Shikou UV series manufactured by Mitsubishi Chemical Corporation.
- a polyester (meth)acrylate is obtained, for example, by reacting (meth)acrylic acid with the terminal hydroxyl groups of a polyester obtained by polymerizing a polyol and a polyvalent carboxylic acid.
- Specific examples of polyester (meth)acrylates include Aronix M-6000, Aronix M-7000, Aronix M-8000, and Aronix M-9000 manufactured by Toagosei Co., Ltd.
- Epoxy (meth)acrylate is obtained, for example, by reacting epoxy resin with (meth)acrylic acid.
- epoxy (meth)acrylates include Lipoxy SP and Lipoxy VR manufactured by Showa Polymer Co., Ltd., and epoxy ester series manufactured by Kyoeisha Chemical Co., Ltd.
- the weight average molecular weight of the polymerizable oligomer B is not particularly limited, but from the viewpoint of improving the scratch resistance of the resin layer of the present invention, it is preferably 400 or more, more preferably 500 or more, still more preferably 600 or more, and particularly preferably 600 or more. is greater than or equal to 700. Moreover, the weight average molecular weight of the polymerizable oligomer B is preferably 10,000 or less, more preferably 7,000 or less, and even more preferably 5,000 or less, from the viewpoint of coatability of the curable composition of the present invention. The weight average molecular weight of the polymerizable oligomer B can be determined, for example, by high performance liquid chromatography (HPLC).
- HPLC high performance liquid chromatography
- the content of the polymerizable compound B in the curable composition of the present invention is not particularly limited, but from the viewpoint of imparting excellent scratch resistance to the resin layer of the present invention, the curable composition of the present invention 5% by weight or more, more preferably 10% by weight or more, and even more preferably 15% by weight or more, or 20% by weight or more, 25% by weight or more, 30% by weight or more, based on 100% by weight of nonvolatile solids, 35% by weight or more, 40% by weight or more, 45% by weight or more, 50% by weight or more, 55% by weight or more, 60% by weight or more, 65% by weight or more, 70% by weight or more, 75% by weight or more, 80% by weight or more, It may be 85% by weight or more, or 90% by weight or more.
- the resin layer of the present invention achieves both low moisture permeability and scratch resistance at a higher level, it is 90% by weight or less, 85% by weight or less, 80% by weight or less, 75% by weight or less, and 70% by weight or less. , 65% by weight or less, 60% by weight or less, 55% by weight or less, 50% by weight or less, 45% by weight or less, 40% by weight or less, 35% by weight or less, 30% by weight or less, 25% by weight or less, 20% by weight or less , 15 wt % or less, 10 wt % or less, or 5 wt % or less.
- the ratio (polymerizable compound A / polymerizable compound B) imparts excellent low moisture permeability to the resin layer of the present invention. From the point of view of 50/50 or more, 55/45 or more, 60/40 or more, 65/35 or more, 70/30 or more, 75/25 or more, 80/20 or more, 85/15 or more, or 90/10 or more good too.
- the resin layer of the present invention achieves both low moisture permeability and scratch resistance at a higher level, 95/5 or less, 90/10 or less, 85/15 or less, 80/20 or less, 75/25 or less , 70/30 or less, 65/35 or less, 60/40 or less, 55/45 or less, 50/50 or less, 45/55 or less, 40/60 or less, 35/65 or less, 30/70 or less, 25/75 or less , 15/85 or less, or 10/90 or less.
- the curable composition of the present invention preferably contains a polymerization initiator, and the polymerization initiator is preferably a photopolymerization initiator.
- photopolymerization initiators include benzyl, benzophenone, benzoylbenzoic acid, benzophenone compounds such as 3,3′-dimethyl-4-methoxybenzophenone; 4-(2-hydroxyethoxy)phenyl(2-hydroxy-2- aromatic ketone compounds such as propyl)ketone, ⁇ -hydroxy- ⁇ , ⁇ '-dimethylacetophenone, 2-methyl-2-hydroxypropiophenone, ⁇ -hydroxycyclohexylphenyl ketone; methoxyacetophenone, 2,2-dimethoxy-2 Acetophenone compounds such as -phenylacetophenone, 2,2-diethoxyacetophenone, 2-methyl-1-[4-(methylthio)-phenyl]-2-morpholinopropane-1; benzoin methyl ether, benzoin ethyl ether
- the content of the photopolymerization initiator in the curable composition of the present invention is not particularly limited, but from the viewpoint that the resin layer of the present invention sufficiently obtains low moisture permeability and scratch resistance, a polymerizable compound ( It is preferably 0.05 parts by weight or more, more preferably 0.1 parts by weight or more, still more preferably 0.2 parts by weight or more, based on 100 parts by weight of the total of the polymerizable compound A and the polymerizable compound B).
- the content of the photopolymerization initiator in the curable composition of the present invention prevents the problem that the curable composition of the present invention is not sufficiently cured due to excessive radiation absorption by the photopolymerization initiator. From the viewpoint of suppression, it is preferably 10 parts by weight or less, more preferably 8 parts by weight or less, with respect to 100 parts by weight of the polymerizable compound (total of polymerizable compound A and polymerizable compound B).
- leveling agents can be added to the curable composition of the present invention.
- a fluorine-based or silicone-based leveling agent can be used for the purpose of preventing coating unevenness (uniformizing the coated surface).
- a leveling agent may also be blended as appropriate when antifouling properties are required for the surface of the resin layer of the present invention.
- the blending amount of the leveling agent is, for example, 5 parts by weight or less, preferably in the range of 0.01 to 5 parts by weight with respect to 100 parts by weight of the polymerizable compound (total of the polymerizable compound A and the polymerizable compound B). be.
- the curable composition of the present invention can contain a solvent.
- a solvent various solvents can be used in consideration of the solubility of the polymerizable compound (polymerizable compound A and/or polymerizable compound B), the drying property during coating, and the like.
- organic solvents include dibutyl ether, dimethoxyethane, diethoxyethane, propylene oxide, 1,4-dioxane, 1,3-dioxolane, 1,3,5-trioxane, tetrahydrofuran, anisole, phenetole, dimethyl carbonate, carbonic acid.
- the curable composition of the present invention may optionally contain any suitable additives such as plasticizers, surfactants, antioxidants, ultraviolet absorbers, thixotropic agents, antistatic agents, etc., within the range not impairing the effects of the present invention. may further contain additives.
- suitable additives such as plasticizers, surfactants, antioxidants, ultraviolet absorbers, thixotropic agents, antistatic agents, etc.
- the film thickness of the resin layer of the present invention is preferably 0.5 to 6 ⁇ m. As described above, even if the resin layer is thin, it is possible to impart excellent low moisture permeability to the optical film of the present invention.
- the film thickness of the resin layer is preferably 5.8 ⁇ m or less, more preferably 5.6 ⁇ m or less, from the viewpoint that the polarizing plate can be made thinner when the optical film of the present invention is used as a polarizing plate protective film.
- the lower limit of the film thickness of the resin layer is preferably 1 ⁇ m or more, and may be 2 ⁇ m or more, from the viewpoint of achieving both low moisture permeability and scratch resistance at a higher level.
- the resin layer of the present invention may be a single layer or a plurality of layers. When the resin layer of the present invention is composed of a plurality of layers, the film thickness of the resin layer of the present invention is the sum of the layers constituting the plurality of layers.
- the polymerizable compound of the present invention (polymerizable compound A and/or polymerizable compound B) is optionally mixed with a photopolymerization initiator, a leveling agent, a solvent, other additives, and the like. to prepare a coating liquid (curable composition of the present invention), apply the coating liquid to one surface of a light-transmitting substrate, dry the coating, and cure the coating film.
- the solid content concentration of the coating liquid is preferably 1% to 70% by weight, more preferably 2% to 50% by weight, and even more preferably 5% to 40% by weight.
- Examples of the coating method of the coating liquid include dip coating, air knife coating, curtain coating, roller coating, wire bar coating, gravure coating, die coating, extrusion coating, and bar coating. .
- Curing of the coating film is appropriately selected according to the type of the curable composition and the like.
- the curable composition is photocurable, it can be cured by irradiating it with light using a light source that emits light of an appropriate wavelength.
- a light source that emits light of an appropriate wavelength.
- the irradiation light for example, light with an exposure amount of 150 mJ/cm 2 or more, preferably 200 mJ/cm 2 to 1000 mJ/cm 2 can be used.
- the light include ionizing radiation such as ⁇ -rays, ⁇ -rays, ⁇ -rays, neutron beams and electron beams, and ultraviolet rays, with ultraviolet rays being particularly preferred.
- the irradiation time, the irradiation method, and the like are not particularly limited as long as the photopolymerization initiator can be activated to cause the reaction of the polymerizable compound.
- the polarizing plate of the present invention has a laminated structure in which a polarizer is arranged on the opposite side of the resin layer of the optical film of the present invention.
- the polarizing plate 20 has a laminated structure in which the polarizer 3 is arranged on the opposite side of the optical film 10 from the resin layer 1 . Since the optical film 10 is used as a polarizing plate protective film, the polarizing plate 20 has excellent low moisture permeability and scratch resistance even if the resin layer 1 is thin, and quality deterioration such as color loss of the polarizer 3 is prevented. is less likely to occur.
- a second light-transmitting substrate 4 and an adhesive layer 5 are further laminated in this order.
- the polarizer 3 is an element that allows only light with a plane of polarization in a certain direction to pass through, and any known polarizer can be used without limitation.
- a polyvinyl alcohol-based polarizing film can be used.
- the polyvinyl alcohol-based polarizing film may be a polyvinyl alcohol-based film dyed with iodine or may be dyed with a dichroic dye.
- the polyvinyl alcohol-based polarizing film may be a film obtained by uniaxially stretching a polyvinyl alcohol-based film and then dyeing it with iodine or a dichroic dye (preferably a film further subjected to durability treatment with a boron compound); A film obtained by dyeing an alcohol-based film with iodine or a dichroic dye and then uniaxially stretching the film (preferably, a film further subjected to a durability treatment with a boron compound) may be used.
- the absorption axis of the polarizer is parallel to the stretching direction of the film.
- the thickness of the polarizer 3 is preferably 5 to 25 ⁇ m, and more preferably 10 to 15 ⁇ m from the viewpoint of thinning the polarizing plate 20 .
- the second light-transmitting substrate 4 protects the opposite side of the polarizer 3 from the optical film 10 (polarizing plate protective film), and is similar to the light-transmitting substrate of the present invention, such as a glass or plastic film.
- Cellulose-based resins, cyclic olefin-based polymers (COP), and polycarbonate-based resins are preferred, and cyclic olefin-based polymers (COP) and polycarbonate-based resins are more preferred.
- the light transmissive substrate 4 may be made of the same material as the light transmissive substrate 2, or may be made of a different material.
- the light-transmitting base material 4 may be one in which the resin layer 1 is laminated, or may not have the resin layer 1 . Further, the light-transmissive base material 4 may be composed of a single layer, or may be a laminated structure of two or more layers that are the same or different.
- the light-transmitting substrate 4 is preferably an optical compensation film (retardation film) having an optical compensation layer containing an optically anisotropic layer.
- An optical compensation film can improve the viewing angle characteristics of a liquid crystal display screen, for example.
- known ones can be used without limitation, and for example, a retardation film described in JP-A-2014-194484 may be used.
- the thickness of the light-transmissive substrate 4 is preferably 5 to 25 ⁇ m, and more preferably 10 to 15 ⁇ m from the viewpoint of thinning the polarizing plate 20 .
- the adhesive layer 5 is made of any appropriate adhesive.
- Materials constituting the adhesive layer 5 include, for example, acrylic polymers, silicone polymers, polyesters, polyurethanes, polyamides, polyethers, fluorine polymers, rubber polymers, isocyanate polymers, polyvinyl alcohol polymers, and gelatin polymers. , vinyl-based polymers, latex-based polymers, water-based polyesters, and other polymer-based materials. Among them, a material having an acrylic polymer and/or a rubber polymer as a base polymer is preferable from the viewpoint of low moisture permeability.
- the adhesive layer 5 may contain a single base polymer, or may contain two or more base polymers.
- the thickness of the pressure-sensitive adhesive layer 5 is preferably 5-25 ⁇ m, and more preferably 10-20 ⁇ m from the viewpoint of thinning the polarizing plate 20 .
- the polarizing plate 20 can be obtained by bonding the polarizer 1 and the optical film 10 together with an adhesive. Also, the polarizer 1 and the light-transmitting substrate 4 can be attached together with an adhesive.
- the adhesive used for bonding may be a completely saponified polyvinyl alcohol aqueous solution (water paste), or an active energy ray-curable adhesive.
- the pressure-sensitive adhesive layer 5 can be formed by applying a pressure-sensitive adhesive composition containing a base polymer that constitutes the pressure-sensitive adhesive to the light-transmitting substrate 4, drying it, and then curing it as necessary.
- the pressure-sensitive adhesive layer 5 may be formed on the separator in the same manner, and may be formed by sticking and transferring to the light-transmitting substrate 4 .
- a layer (for example, a surface protective film, a separator, etc.) other than the polarizing plate 20, the optical film 10, the polarizing plate 3, the light-transmitting substrate 4, and the adhesive layer 5 may be provided on the surface or between any layers.
- the surface of the adhesive layer 5 may be protected with a separator, and the surface of the resin layer 1 of the optical film 10 may be protected with a surface protective film.
- the thickness of the polarizing plate 20 (the total thickness including the light-transmitting substrate 4 and the adhesive layer 5) is preferably 50 to 100 ⁇ m, and from the viewpoint of thinning the polarizing plate 20, it is 60 to 75 ⁇ m. is more preferred.
- the image display device of the present invention has the polarizing plate of the present invention. Since the image display device of the present invention has the polarizing plate of the present invention in a laminated structure, it has excellent low moisture permeability and scratch resistance even if the resin layer 1 is thin, and quality such as color loss of the polarizer 3 Less likely to deteriorate. Therefore, even if the image display device of the present invention is thin, the polarizing plate is less likely to lose color in a humidified environment, and is excellent in durability.
- an image display device 30 has an image display panel 6 laminated on an adhesive layer 5 of a polarizing plate 20 . In this embodiment, an adhesive layer 7 and an optical member 8 are laminated in this order on the resin layer 1 .
- the image display panel 6 is not particularly limited, but includes, for example, a liquid crystal image display panel, a self-luminous image display panel (eg, an organic EL (electroluminescence) image display panel, an LED image display panel), and the like.
- a liquid crystal image display panel e.g., a liquid crystal image display panel, a self-luminous image display panel (eg, an organic EL (electroluminescence) image display panel, an LED image display panel), and the like.
- the image display panel 6 is formed by alternately arranging RGB elements, and in order to improve the contrast, it is preferable to fill the space between the RGB elements with a black matrix (BM).
- BM black matrix
- the adhesive layer 7 materials containing base polymers similar to those exemplified for the adhesive layer 5 can be used. Among them, a material having an acrylic polymer and/or a rubber polymer as a base polymer is preferable from the viewpoint of low moisture permeability.
- the adhesive layer 7 may contain a single base polymer, or may contain two or more base polymers.
- the adhesive layer 7 may be made of the same material as the adhesive layer 5, or may be made of a different material.
- the optical member 8 can be made of the same glass, plastic film, or the like as the light-transmitting substrate of the present invention. Acrylic resins, polyester resins, and cyclic olefin polymers (COP) are preferred, and polyester resins are particularly preferred. preferable.
- COP cyclic olefin polymers
- the optical member 8 When the optical member 8 is positioned on the outermost surface of the image display device 30 on the viewing side, the optical member 8 functions as a cover member.
- the image display device 30 includes an optical member other than the optical film 10, the polarizing plate 3, the light-transmitting substrate 4, the adhesive layer 5, the image display panel 6, the adhesive layer 7, and the optical member 8, on the surface or any It may be provided between layers.
- the optical member include, but are not particularly limited to, a polarizing plate other than the polarizing plate 3, a retardation plate, an antireflection film, a viewing angle adjusting film, an optical compensation film, and the like.
- the optical member includes members (design film, decorative film, surface protection plate, etc.) that play a role of decoration and protection while maintaining the visibility of the image display device and the input device.
- the image display device 30 can be manufactured by laminating an optical film in which the image display panel 6, the polarizing plate 20, the optical member 8, and the adhesive layer 7 are laminated. / Or it can be carried out by laminating under pressure. Curing may be performed by irradiating active energy rays after lamination under heat and/or pressure. Irradiation with active energy rays can be performed in the same manner as in the formation of the resin layer of the present invention.
- Example 1 preparation of coating solution for forming resin layer
- As the resin contained in the resin layer UV-curable acrylate resin (manufactured by Shin-Nakamura Chemical Co., Ltd., trade name "A-DCP", solid content 100%) 50 parts by weight (solid content conversion), UV-curable acrylate resin ( Mitsubishi Chemical Corporation, trade name "UV-1700TL”, solid content 80%) 50 parts by weight (solid content conversion) was prepared.
- a photopolymerization initiator manufactured by BASF, trade name "OMNIRAD907"
- a leveling agent manufactured by Kyoeisha Chemical Co., Ltd., trade name "LE-303", solid 40% by weight
- MIBK/cyclopentanone mixed solvent weight ratio: 60/40
- a transparent plastic film substrate (TAC, manufactured by FUJIFILM Corporation, trade name “TJ25UL”) was prepared as a light-transmitting substrate.
- a coating film was formed on one side of the transparent plastic film substrate using the coating solution for forming the resin layer prepared above using a bar coater #7. Then, the transparent plastic film substrate on which this coating film was formed was transported to a drying step. In the drying step, the coating film was dried by heating at 60° C. for 1 minute. Thereafter, the coating film was cured by irradiating ultraviolet light with an accumulated light quantity of 220 mJ/cm 2 using a high-pressure mercury lamp to form a resin layer having a thickness of 2.5 ⁇ m. Details of the resins used in Example 1 are as follows. ⁇ A-DCP: tricyclodecanedimethanol dimethacrylate ⁇ UV-1700TL: 10-functional urethane acrylate
- Example 2 An optical film 2 of Example 2 was obtained in the same manner as in Example 1, except that the coating film was formed using a bar coater #14.
- Example 3 Example 1 was performed in the same manner as in Example 1, except that 70 parts by weight (calculated as solid content) of A-DCP and 30 parts by weight (calculated as solid content) of UV-1700TL were blended as the resins contained in the resin layer. An optical film 3 of No. 3 was obtained.
- Example 4 As the resin contained in the resin layer, 70 parts by weight (calculated as solid content) of A-DCP and 30 parts by weight (calculated as solid content) of UV-1700TL were blended, and a coating film was formed using bar coater #14. obtained an optical film 4 of Example 4 in the same manner as in Example 1.
- Example 5 An optical film 3 of Example 5 was obtained in the same manner as in Example 1 except that 0.1 part by weight of a leveling agent contained in the resin layer was blended and the integrated amount of light was adjusted to 260 mJ/cm 2 .
- Comparative example 1 As the resin contained in the resin layer, UV-curable acrylate resin (manufactured by Toagosei Co., Ltd., trade name “M-920”, solid content 100%) 40 parts by weight (solid content conversion), UV-1700TL 60 parts by weight (solid content 3 parts by weight of OMNIRAD907 and 0.2 parts by weight of LE-303 were mixed. This mixture was diluted with a mixed solvent MIBK/cyclopentanone (70/30 by weight) so that the solid content concentration was 30%, and a resin layer-forming coating solution was prepared and blended. An optical film 6 of Comparative Example 1 was obtained in the same manner as in Example 1, except that the resin layer-forming coating solution prepared above was used to form a coating film using a bar coater #6.
- MIBK/cyclopentanone 70/30 by weight
- Comparative example 2 As the resin contained in the resin layer, UV-curable acrylate resin (manufactured by Toagosei Co., Ltd., trade name “M-920”, solid content 100%) 40 parts by weight (solid content conversion), UV-1700TL 60 parts by weight (solid content 3 parts by weight of OMNIRAD907 and 0.2 parts by weight of LE-303 were mixed. This mixture was diluted with a mixed solvent MIBK/cyclopentanone (70/30 by weight) so that the solid content concentration was 30%, and a resin layer-forming coating solution was prepared and blended. An optical film 7 of Comparative Example 2 was obtained in the same manner as in Example 1, except that the resin layer-forming coating liquid prepared above was used to form a coating film using a bar coater #10.
- Film thickness measurement A digital linear gauge (trade name “MODEL D-10HS”, manufactured by Ozaki Seisakusho Co., Ltd.) was used to measure the film thickness of the optical films of Examples and Comparative Examples at five points across the width. , and the average value of the film thickness at 5 points was taken as the total thickness.
- the film thickness of the light-transmitting substrates used in Examples and Comparative Examples was measured by the same method, and the average value of the five film thicknesses was taken as the substrate thickness. The difference between the total thickness and the substrate thickness was taken as the thickness of the resin layer.
- the value obtained by subtracting the moisture permeability M 1 [g/m 2 ⁇ 24h] of the optical film under an environment of 40°C and 92% relative humidity from 1,000 was divided by the thickness T [ ⁇ m] of the resin layer.
- the value obtained by subtracting the moisture permeability M 2 [g/m 2 ⁇ 24h] of the optical film under an environment of 60°C and 90% relative humidity from 2,000 was divided by the thickness T [ ⁇ m] of the resin layer.
- Appendix 3 The product of the value described in Appendix 1 ((1,000-M 1 )/T) and the value described in Appendix 2 ((2,000-M 2 )/T) [(( 3. The optical film according to Appendix 1 or 2, wherein 1,000-M 1 )/T) ⁇ ((2,000-M 2 )/T)] is 20,000 or more.
- Appendix 4 The surface of the resin layer is not scratched when subjected to a scratch resistance test using steel wool under the conditions of a load of 0.98 N, a moving speed of 100 mm / sec, and 10 reciprocations. 4. The optical film according to any one of 3.
- Appendix 5 The optical film according to any one of Appendices 1 to 4, wherein the film thickness of the resin layer is 0.5 to 6 ⁇ m.
- Appendix 6 Any one of Appendices 1 to 5, wherein the light-transmitting substrate contains at least one selected from the group consisting of cellulose-based resins, polyester-based resins, acrylic-based resins, and cyclic olefin-based polymers.
- Appendix 7 A polarizing plate in which a polarizer is arranged on the side of the optical film according to any one of Appendices 1 to 6 opposite to the resin layer.
- Appendix 8 An image display device comprising the polarizing plate according to Appendix 7.
- Appendix 9 The image display device according to Appendix 8, wherein an adhesive layer and an optical member are laminated in this order on the resin layer.
- optical film 1 resin layer 2 light transmissive substrate 20 polarizing plate 3 polarizer 4 light transmissive substrate (optical compensation film) 5 adhesive layer 30 image display device 6 image display panel 7 adhesive layer 8 optical member
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Abstract
Description
さらに、本発明の第4の側面は、本発明の第3の側面の偏光板を有する、画像表示装置を提供する。本発明の第4の側面の画像表示装置は、前記樹脂層上に、粘着剤層と、光学部材とが、この順で積層されていることが好ましい。
本発明の第1の側面の光学フィルムを、本明細書において、「光学フィルムA」と称する場合があり、本発明の第2の側面の光学フィルムを、本明細書において、「光学フィルムB」と称する場合がある。また、光学フィルムAと光学フィルムBをまとめて、「本発明の光学フィルム」と称する場合がある。また、本明細書において、光学フィルムAを構成する前記樹脂層を、「樹脂層A」と称する場合があり、光学フィルムBを構成する前記樹脂層を、「樹脂層B」と称する場合があり、樹脂層Aと樹脂層Bをまとめて、「本発明の樹脂層」と称する場合がある。また、本発明の光学フィルムを構成する前記光透過性基材を、「本発明の光透過性基材」と称する場合がある。また、「フィルム」には、「シート」、「テープ」の意味を含むものとする。すなわち、本発明の光学フィルムは、シート状又はテープ上の形態を有するものであってもよい。
また、本発明の第4の側面は、本発明の偏光板を有する画像表示装置を提供する。本発明の第4の側面の画像表示装置を、本明細書において、「本発明の画像表示装置」と称する場合がある。
図1において、光学フィルム10は、光透過性基材2の一方の面に樹脂層1が積層された積層構造を有する。
図2において、偏光板20は、光学フィルム10の樹脂層1とは反対側に偏光子3が配置された積層構造を有する。本実施形態において、偏光子3の光学フィルム10の反対側に、さらに、第2の光透過性基材4と粘着剤層5とがこの順に積層されている。
図3の画像表示装置30は、偏光板20の粘着剤層5に画像表示パネル6が積層されている。本実施形態において、樹脂層1上に、粘着剤層7と、光学部材8とが、この順で積層されている。
以下、各構成について説明する。
本発明の光学フィルムにおける「光学」とは、光学用途に用いられることを意味し、より具体的には、光学部材が用いられた製品(光学製品)の製造などに用いられることを意味する。光学製品としては、例えば、画像表示装置、タッチパネルなどの入力装置などが挙げられるが、液晶画像表示装置、自発光型画像表示装置(例えば、有機EL(エレクトロルミネッセンス)画像表示装置、LED画像表示装置)などの製造に好適に使用することができる。より具体的には、画像表示装置を構成する偏光板の保護フィルムとして好適に使用することができる。
本発明の光透過性基材を構成する素材としては、ガラスやプラスチックフィルム等があげられる。前記プラスチックフィルムとしては、例えば、トリアセチルセルロース(TAC)等のセルロース系樹脂、ポリメチルメタクリレート(PMMA)等のアクリル系樹脂、ポリエチレンテレフタレート(PET)、ポリエチレンナフタレート(PEN)等のポリエステル系樹脂、環状オレフィン系ポリマー(COP)(例えば、商品名「アートン」(JSR(株)製)、商品名「ゼオノア」(本ゼオン(株)製)等)、ポリカーボネート系樹脂、ポリサルフォン系樹脂、ポリアリレート系樹脂、ポリイミド系樹脂、ポリ塩化ビニル、ポリ酢酸ビニル、ポリエチレン、ポリプロピレン、エチレン-プロピレン共重合体などのプラスチック材料が挙げられ、光学的に均一で、表面が平滑で、偏光板を作製する上での二次加工性がよいなどの観点から、セルロース系樹脂、アクリル系樹脂、ポリエステル系樹脂、環状オレフィン系ポリマー(COP)が好ましく、セルロース系樹脂が特に好ましい。なお、これらのプラスチック材料は、単独で又は2種以上を組み合わせて用いることができる。
本発明の樹脂層(樹脂層A及びB)は、本発明の光透過性基材の一方の面に積層され、本発明の光学フィルムに優れた低透湿性を付与するものである。また、本発明の樹脂層は、本発明の光学フィルムに優れた耐擦傷性を付与するものでもある。従って、本発明の樹脂層を積層構造に有する本発明の光学フィルムは、偏光板保護フィルムとして好適に使用することができる。
ウレタン(メタ)アクリレートを構成するポリオールとしては、公知のポリオール類を限定なく使用できるが、架橋密度を向上させる観点から、水酸基を3個以上(好ましくは4個以上、より好ましくは5個以上、さらに好ましくは6個以上)有するポリオールが好ましく、トリメチロールプロパン、エトキシ化イソシアヌル酸、ペンタエリスリトール、ジペンタエリスリトール、トリペンタエリスリトール、テトラペンタエリスリトール等が挙げられる。これらポリオールは単独で用いても又は2種以上混合して用いてもよい。
前記レベリング剤の配合量は、重合性化合物(重合性化合物Aと重合性化合物Bの合計)100重量部に対して、例えば、5重量部以下、好ましくは0.01~5重量部の範囲である。
光としては、例えば、α線、β線、γ線、中性子線、電子線等の電離性放射線や、紫外線等が挙げられ、特に紫外線が好ましい。また、照射時間、照射方法等は特に限定されず、光重合開始剤を活性化させて、重合性化合物の反応を生じさせることができればよい。
本発明の偏光板は、本発明の光学フィルムの樹脂層とは反対側に偏光子が配置された積層構造を有する。図2において、偏光板20は、光学フィルム10の樹脂層1とは反対側に偏光子3が配置された積層構造を有する。偏光板20は、光学フィルム10が偏光板保護フィルムとして使用されているため、樹脂層1が薄くても優れた低透湿性と耐擦傷性を有し、偏光子3の色抜けなどの品質劣化が生じにくい。本実施形態において、偏光子3の光学フィルム10の反対側に、さらに、第2の光透過性基材4と粘着剤層5とがこの順に積層されている。
本発明の画像表示装置は、本発明の偏光板を有するものである。本発明の画像表示装置は、本発明の偏光板を積層構造中に有するため、樹脂層1が薄くても優れた低透湿性と耐擦傷性を有し、偏光子3の色抜けなどの品質劣化が生じにくい。従って、本発明の画像表示装置は、薄型であっても、加湿環境下で偏光板の色抜け等が発生しにくく、耐久性に優れる。
図3において、画像表示装置30は、偏光板20の粘着剤層5に画像表示パネル6が積層されている。本実施形態において、樹脂層1上に、粘着剤層7と、光学部材8とが、この順で積層されている。
(樹脂層形成用塗工液の調製)
樹脂層に含まれる樹脂として、紫外線硬化型アクリレート樹脂(新中村化学(株)製、商品名「A-DCP」、固形分100%)50重量部(固形分換算)、紫外線硬化型アクリレート樹脂(三菱ケミカル(株)製、商品名「UV-1700TL」、固形分80%)50重量部(固形分換算)を準備した。前記樹脂の樹脂固形分100重量部あたり、光重合開始剤(BASF社製、商品名「OMNIRAD907」)を5重量部、レベリング剤(共栄社化学(株)製、商品名「LE-303」、固形分40%)を0.2重量部混合した。この混合物を固形分濃度が30%となるように、MIBK/シクロペンタノン混合溶媒(重量比60/40)で希釈して、樹脂層形成用塗工液を調製した。
光透過性基材として、透明プラスチックフィルム基材(TAC、富士フイルム(株)製、商品名「TJ25UL」)を準備した。前記透明プラスチックフィルム基材の片面に、上記で作製した樹脂層形成用塗工液を、バーコータ#7を用いて塗膜を形成した。そして、この塗膜が形成された透明プラスチックフィルム基材を、乾燥工程へと搬送した。乾燥工程において、60℃で1分間加熱することにより前記塗膜を乾燥させた。その後、高圧水銀ランプにて積算光量220mJ/cm2の紫外線を照射し、前記塗膜を硬化処理して厚み2.5μmの樹脂層を形成し、実施例1の光学フィルム1を得た。
実施例1で使用した樹脂の詳細は以下の通りである。
・A-DCP:トリシクロデカンジメタノールジメタクリレート
・UV-1700TL:10官能ウレタンアクリレート
バーコータ#14を用いて塗膜を形成したこと以外は、実施例1と同様にして、実施例2の光学フィルム2を得た。
樹脂層に含まれる樹脂として、A-DCPを70重量部(固形分換算)と、UV-1700TLを30重量部(固形分換算)配合したこと以外は、実施例1と同様にして、実施例3の光学フィルム3を得た。
樹脂層に含まれる樹脂として、A-DCPを70重量部(固形分換算)と、UV-1700TLを30重量部(固形分換算)配合し、バーコータ#14を用いて塗膜を形成したこと以外は、実施例1と同様にして、実施例4の光学フィルム4を得た。
樹脂層に含まれるレベリング剤を0.1重量部配合し、積算光量を260mJ/cm2にしたこと以外は、実施例1と同様にして、実施例5の光学フィルム3を得た。
樹脂層に含まれる樹脂として、紫外線硬化型アクリレート樹脂(東亞合成(株)製、商品名「M-920」、固形分100%)40重量部(固形分換算)、UV-1700TL60重量部(固形分換算)を準備し、OMNIRAD907を3重量部、LE-303を0.2重量部混合した。この混合物を固形分濃度が30%となるように、MIBK/シクロペンタノン混合溶媒(重量比70/30)で希釈して、樹脂層形成用塗工液を調製し配合した。
上記で作製した樹脂層形成用塗工液を、バーコータ#6を用いて塗膜を形成したこと以外は、実施例1と同様にして、比較例1の光学フィルム6を得た。
樹脂層に含まれる樹脂として、紫外線硬化型アクリレート樹脂(東亞合成(株)製、商品名「M-920」、固形分100%)40重量部(固形分換算)、UV-1700TL60重量部(固形分換算)を準備し、OMNIRAD907を3重量部、LE-303を0.2重量部混合した。この混合物を固形分濃度が30%となるように、MIBK/シクロペンタノン混合溶媒(重量比70/30)で希釈して、樹脂層形成用塗工液を調製し配合した。
上記で作製した樹脂層形成用塗工液を、バーコータ#10を用いて塗膜を形成したこと以外は、実施例1と同様にして、比較例2の光学フィルム7を得た。
上記の実施例及び比較例で得られた光学フィルムを用いて、以下の評価を行った。評価方法を以下に示す。結果を表1に示す。
デジタルリニアゲージ(商品名「MODEL D-10HS」、(株)尾崎製作所社製)を用いて実施例及び比較例の光学フィルムの膜厚を幅に対して5点測定し、5点の膜厚の平均値を総厚みとした。同様の測定方法で実施例及び比較例で使用した光透過性基材の膜厚を測定し、5点の膜厚の平均値を基材厚みとした。総厚みと基材厚みの差を樹脂層の厚みとした。
JIS Z0208に準拠して実施例及び比較例の光学フィルムについて、温度40℃、相対湿度92%における透湿度を測定した。
試験を行う温湿度条件を温度60℃、相対湿度90%、又は温度65℃、相対湿度90%として、温湿度条件40℃、92%と同様に、実施例及び比較例の光学フィルムの透湿度を測定した。
実施例及び比較例の光学フィルムを温度60℃、相対湿度90%環境下で120時間保管した後、暗室内でバックライトの照度を8000カンデラに設定して当該フィルムを観察した際にムラやスジといった色抜けが視認された場合に偏光子の色抜け有りと判断した。
実施例及び比較例の光学フィルムを5cm×15cmの大きさに切り出し、樹脂層の表面に、直径2.5cm、接触面積が6.25×πcm2となるようにして、#0000番のスチールウールを接触させた。前記スチールウールに100gf(0.98N)の荷重をかけ、フィルムの長辺方向に対して移動速度100mm/sで前記樹脂層表面を10往復摩擦した。
蛍光灯およびLED光源の環境下で試験後のフィルムの中央5cm×5cmの部分に目視で傷の有無を判定した。
〔付記1〕光透過性基材の一方の面に樹脂層が積層された光学フィルムであって、
前記樹脂層は、重合性官能基を有するモノマー及び重合性官能基を有するオリゴマーからなる群から選ばれる少なくとも1種の重合性化合物を含む硬化性組成物の硬化物で形成されており、
1,000から、温度40℃、相対湿度92%環境下に於ける前記光学フィルムの透湿度M1[g/m2・24h]を引いた値を前記樹脂層の厚みT[μm]で割った値((1,000-M1)/T)は100以上である、光学フィルム。
〔付記2〕光透過性基材の一方の面に樹脂層が積層された光学フィルムであって、
前記樹脂層は、重合性官能基を有するモノマー及び重合性官能基を有するオリゴマーからなる群から選ばれる少なくとも1種の重合性化合物を含む硬化性組成物の硬化物で形成されており、
2,000から、温度60℃、相対湿度90%環境下に於ける前記光学フィルムの透湿度M2[g/m2・24h]を引いた値を前記樹脂層の厚みT[μm]で割った値((2,000-M2)/T)は200以上である、光学フィルム。
〔付記3〕付記1に記載の前記値((1,000-M1)/T)と、付記2に記載の前記値((2,000-M2)/T)との積[((1,000-M1)/T)×((2,000-M2)/T)]は、20,000以上である、付記1又は2に記載の光学フィルム。
〔付記4〕前記樹脂層の表面を、スチールウールを用いて、荷重0.98N、移動速度100mm/秒、10往復の条件の耐擦傷性試験を行った場合に傷がつかない、付記1~3のいずれか1つに記載の光学フィルム。
〔付記5〕前記樹脂層の膜厚は0.5~6μmである、付記1~4のいずれか1つに記載の光学フィルム。
〔付記6〕前記光透過性基材が、セルロース系樹脂、ポリエステル系樹脂、アクリル系樹脂、及び環状オレフィン系ポリマーからなる群から選ばれる少なくとも1種を含む、付記1~5のいずれか1つに記載の光学フィルム。
〔付記7〕付記1~6のいずれか1つに記載の光学フィルムの前記樹脂層とは反対側に偏光子が配置された、偏光板。
〔付記8〕付記7に記載の偏光板を有する、画像表示装置。
〔付記9〕前記樹脂層上に、粘着剤層と、光学部材とが、この順で積層された、付記8に記載の画像表示装置。
1 樹脂層
2 光透過性基材
20 偏光板
3 偏光子
4 光透過性基材(光学補償フィルム)
5 粘着剤層
30 画像表示装置
6 画像表示パネル
7 粘着剤層
8 光学部材
Claims (9)
- 光透過性基材の一方の面に樹脂層が積層された光学フィルムであって、
前記樹脂層は、重合性官能基を有するモノマー及び重合性官能基を有するオリゴマーからなる群から選ばれる少なくとも1種の重合性化合物を含む硬化性組成物の硬化物で形成されており、
1,000から、温度40℃、相対湿度92%環境下に於ける前記光学フィルムの透湿度M1[g/m2・24h]を引いた値を前記樹脂層の厚みT[μm]で割った値((1,000-M1)/T)は100以上である、光学フィルム。 - 光透過性基材の一方の面に樹脂層が積層された光学フィルムであって、
前記樹脂層は、重合性官能基を有するモノマー及び重合性官能基を有するオリゴマーからなる群から選ばれる少なくとも1種の重合性化合物を含む硬化性組成物の硬化物で形成されており、
2,000から、温度60℃、相対湿度90%環境下に於ける前記光学フィルムの透湿度M2[g/m2・24h]を引いた値を前記樹脂層の厚みT[μm]で割った値((2,000-M2)/T)は200以上である、光学フィルム。 - 請求項1に記載の前記値((1,000-M1)/T)と、請求項2に記載の前記値((2,000-M2)/T)との積[((1,000-M1)/T)×((2,000-M2)/T)]は、20,000以上である、請求項1又は2に記載の光学フィルム。
- 前記樹脂層の表面を、スチールウールを用いて、荷重0.98N、移動速度100mm/秒、10往復の条件の耐擦傷性試験を行った場合に傷がつかない、請求項1~3のいずれか1項に記載の光学フィルム。
- 前記樹脂層の膜厚は0.5~6μmである、請求項1~4のいずれか1項に記載の光学フィルム。
- 前記光透過性基材が、セルロース系樹脂、ポリエステル系樹脂、アクリル系樹脂、及び環状オレフィン系ポリマーからなる群から選ばれる少なくとも1種を含む、請求項1~5のいずれか1項に記載の光学フィルム。
- 請求項1~6のいずれか1項に記載の光学フィルムの前記樹脂層とは反対側に偏光子が配置された、偏光板。
- 請求項7に記載の偏光板を有する、画像表示装置。
- 前記樹脂層上に、粘着剤層と、光学部材とが、この順で積層された、請求項8に記載の画像表示装置。
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PCT/JP2022/010395 WO2022202338A1 (ja) | 2021-03-25 | 2022-03-09 | 光学フィルム |
Country Status (5)
Country | Link |
---|---|
JP (1) | JP2022149453A (ja) |
KR (1) | KR20230158115A (ja) |
CN (1) | CN117043645A (ja) |
TW (1) | TW202241705A (ja) |
WO (1) | WO2022202338A1 (ja) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4261656A (en) * | 1979-03-12 | 1981-04-14 | Corning Glass Works | Optically clear articles incorporating protective plastic coatings |
JP2008134624A (ja) * | 2006-10-26 | 2008-06-12 | Fujifilm Corp | 偏光板保護フィルム、偏光板及び液晶表示装置 |
JP2012003281A (ja) * | 2006-03-31 | 2012-01-05 | Nippon Zeon Co Ltd | 保護フィルム |
JP2019109329A (ja) * | 2017-12-18 | 2019-07-04 | 住友化学株式会社 | 積層体 |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4279944B2 (ja) | 1999-06-01 | 2009-06-17 | 株式会社サンリッツ | 偏光板の製造方法 |
-
2021
- 2021-03-25 JP JP2021051625A patent/JP2022149453A/ja active Pending
-
2022
- 2022-03-09 WO PCT/JP2022/010395 patent/WO2022202338A1/ja active Application Filing
- 2022-03-09 CN CN202280023690.5A patent/CN117043645A/zh active Pending
- 2022-03-09 KR KR1020237036065A patent/KR20230158115A/ko not_active Application Discontinuation
- 2022-03-15 TW TW111109401A patent/TW202241705A/zh unknown
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4261656A (en) * | 1979-03-12 | 1981-04-14 | Corning Glass Works | Optically clear articles incorporating protective plastic coatings |
JP2012003281A (ja) * | 2006-03-31 | 2012-01-05 | Nippon Zeon Co Ltd | 保護フィルム |
JP2008134624A (ja) * | 2006-10-26 | 2008-06-12 | Fujifilm Corp | 偏光板保護フィルム、偏光板及び液晶表示装置 |
JP2019109329A (ja) * | 2017-12-18 | 2019-07-04 | 住友化学株式会社 | 積層体 |
Also Published As
Publication number | Publication date |
---|---|
JP2022149453A (ja) | 2022-10-06 |
KR20230158115A (ko) | 2023-11-17 |
TW202241705A (zh) | 2022-11-01 |
CN117043645A (zh) | 2023-11-10 |
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